Indoor Hardware Quality Standard

Indoor Hardware
Quality Standard
Prepared By QC Department
www.huawei.com
HUAWEI TECHNOLOGIES CO., LTD.
Content
Rack & Cabinet
Power & Grounding Cables
Fibers
Signal Cables
Labels
Example Inspection Report
Page 2
Rack & Cabinet
Page 3
Cabinet Type
Page 4
Cabinet Type
Page 5
Rack & Cabinet

Indoor Environment
Page 6
Rack & Cabinet

Cabinet Fixation on Cement Floor
4. Insulating Plate
Baut Expansi harus terinstall

dengan baik
Page 7
Rack & Cabinet

Cabinet Fixation on Antistatic Floor
Page 8
Rack & Cabinet

Cabinet Fixation
Cabinet
yang berdampingan
harus
sejajar
dan
lurus
sehingga terlihat rapi.
Cabinet yang mempunyai tinggi
yang sama harus sejajar dan

lurus.
Tidak boleh ada goresan atau
kerusakan pada cabinet, jika

terdapat kerusakan pada cat
maka
harus
dilakukan
pengecatan ulang.
Kesalahan
Cabinet
3 mm.
pada ketinggian
harus kurang dari
Kesalahan
jarak antar rack

cabinet harus kurang dari 5 mm.
Page 9
Rack & Cabinet

Inlet/Outlet
All of the inlet/outlet cable holes of the cabinet should be blocked out.
Antistatic Wrist strap harus dalam keadaan terpasang di lubang instalasi antistatic pada rack.
Page 10
Page 11

Connection
Kabel Power dan Grounding harus terkoneksi dengan benar dan kuat.
Tidak boleh ada kawat tembaga yang terbuka pada koneksi kabel power dan Grounding.
Page 12

Connection
Cabinet
Semua jenis perangkat
dengan keseluruhan atau
sebagian dari metal pada
rack
dan
chassis
harus dihubungkan ke
protection ground dengan
benar dan relative kuat.
Koneksi
Protection
Ground (PGND) dari 1
cabinet
ke
Busbar
Customer di-standardkan
1 (satu) tarikan kabel
seperti ditunjukkan pada
gambar disamping.
PGND BAR
Page 13

Connection
Koneksi Grounding cabinet doors harus

terkoneksi dengan benar dan kuat.
Grounding protection pada AC dan DC power

supply harus dikoneksikan pada grounding
bar. GND dan PGND harus dikoneksikan
pada grounding body yang sama.
Page 14

Routing & Distribution
Routing Kabel Power dan Ground

harus dilakukan dengan lurus
tanpa bending dan silang serta
diikat dengan kabel Ties
Bila jarak antara Cable Ladder dengan

bagian atas cabinet lebih dari 80 cm, harus
ditambahkan Cable Ladder dengan
menggunakan support yang kuat
Page 15

Contoh yang salah (signal cable

dan power cable di ikat
bersamaan)
Contoh yang benar (signal cable dan power cable

di beri jarak 3cm)
Note: Untuk instalasi indoor gunakan tie wrap warna putih. Potong ujung sisa sampai habis.
Page 16

When making lugs for the power and ground cables,
the lugs should be soldered or crimped firmly.
1
No Copper Wire naked

(Good Example)
Page 17

Dua alasan utama untuk Instalasi Grounding system pada site
(2 Main clause for install grounding system at Site)
1. Untuk mengurangi resiko cedera akibat petir

For decrease risk injury from thunderbolt
2. Untuk memproteksi peralatan pada OptiX yang
disebabkan karena tegangan tinggi dan arus yang
besar yang disebabkan oleh petir
For protect equipment of OptiX causes High voltage
and high current from thunderbolt
Page 18
Fibers
Page 19
Fibers
Common
Distribusi Fibers Kabel tidak cross/menghalangi board sehingga dapat menyulitkan pada saat expand
modul. Label di tempatkan sejajar/rapih
Page 20
Fibers
Common
Apabila terdapat coil box, fiber

cable dapat digulung dengan rapih
di coil box
Distribusi fiber kabel harus menggunakan protection tube apabila di

distribusikan ke luar kabinet
Pada ujung protection tube untuk fiber diberikan insulating tape untuk
mencegah gesekan yang tajam pada Fiber Cable.
Panjang protection tube yang masuk kedalam cabinet tidak lebih dari 10
cm dan diikat dengan kuat.
Page 21
Fibers
Common
The connection point of tail fiber must be clean without any dust.
The unused optical fiber head and board optical port must be
covered with protection caps (plugs).
Page 22
Signal Cables
Page 23
Signal Cables
Routing Subscriber cables must be tidy

Jalur / rute kabel Signal / Kabel E1 harus rapi
Page 24
Signal Cables
Distribution signal cable on DDF
Distribusi signal tidak rapih
Distribusi signal rapih, di

buat spare secukupnya,
hasil pemotongan ujung
kabel di isolasi/ditutup
Signal cable disusun sejajar (tidak saling

cross), dengan label yang jelas
Page 25
Labels
Page 26
Labels
Labels of Cabinet
LABELS RACK
LABELS SUB RACK
Page 27
Labels
Labels of Power Cables & Ground
Horizontal position
Power cable menggunakan label ties.
Diletakan 2 cm setelah konektor.
Di Print, bukan tulis tangan.
Vertical Position
General use Label Ties for Power Cables
Page 28
Labels
Explanation to the label example:

The contents of the label on the load cabinet side is A01/B08- 48V2 , indicating that this
power cable is the 48V2 that comes from 8th connecting terminal on the second row of
48V bus bar in the power distribution box, which is located in row A and line 01.
The contents of the label on the power distribution cabinet side is B03- 48V2 ,
indicating that this power cable is the 48V2 that comes from the load cabinet, which is
located in row B and line 03.
The label of power cables are filled in and pasted correctly and reliably.
(Stick cable label at cabinet, power supply and grounding bar: for easy
Identification )
Page 29
Labels
The label of power cables are filled in and pasted correctly and reliably.
(Stick cable label at cabinet, power supply and grounding bar: for easy
Identification )
Page 30
Labels
Labels of Signal Cables
General Labels for Signal Cables
Labels for Cable
Posisi Pemasangan Label
Pada label diatas A01-03-01-01 meng-indikasikan bahwa ujung pangkal dari kabel dikoneksikan
dengan Terminal 01 pada Slot 01, Subrack 03 dari kabinet pada Baris A dan Kolom 01.
Sedangkan pada MDF-G01-01-01 meng-indikasikan bahwa ujung sisi yang lain dari kabel
dikoneksikan dengan Terminal pada Baris 01, Kolom 01 dari MDF pada Baris G dan Kolom 01.
Page 31
Labels
Labels of Subscribers Cables
Label untuk Kabel Subcribers dipasang diujung kabel disisi Konektor Equipment MA5605 (Access)
dan diujung kabel disisi Main Distribution Frame (MDF).
Untuk Labels di MDF, cukup jelas.
Page 32
Labels
Labels of Subscribers Cables
MUST BE USE LABELS INFORMATION
Page 33
Labels
Labels of E1 Cables
LABELS NEAR DDF
Page 34
Labels
Labels of E1 Cables
MUST BE USE LABELS INFORMATION
Page 35
Labels
Labels of DDF
LABELS ON DDF
LABELS ON DDF
Page 36
Labels
Labels of Fibers
General Labels for Optical Fibers
Labels for Cable
Posisi Pemasangan Label
Pada label diatas A01-01-05-05-R meng-indikasikan bahwa ujung pangkal dari Optical Fiber
dikoneksikan dengan Interface Penerima (Receiving) Optical 05 pada Slot 05, Frame 01 dari Kabinet
pada Baris A, Kolom 01.
Sedangkan pada G01-01-01-01-T meng-indikasikan bahwa ujung sisi yang lain dari Optical Fiber di
koneksikan dengan Interface Pengirim (Transmitting) Optical 01 pada Slot 01, Frame 01 dari Kabinet
pada Baris G, Kolom 01.
Page 37
Labels
Labels of Fibers
The label of Fibers are filled in and pasted correctly and reliably.
Page 38
Labels
Labels of Fibers
Page 39
Labels
Labels on Alarm Box
Page 40
Examples Hardware
Quality Inspection Report
Page 41
Examples Hardware Quality Inspection Report

No.
Check Content
The labels of rack not yet attached.
Suggestion for Modification
Subcontractor
The labels of rack shall be placed neat and clean
Clause List
Labels
Sample
Location
Cabinet
Status
OPEN
QAM
7
1
Batch
2
Defect Quantity
2
Appraisal
Problem Analysis:
Installation Team still not yet attached
Page 42
Code
7.1.011
Score
0.2

No.
Check Content
Subcontractor
Some materials and redundant cable ties still exist

inside cabinet and on the top of the subrack.
The sundries of redundant cable ties and screws and

other things must not exist inside, or at the bottom, or
on the top of the rack.
Clause List
Rack & Cabinet
Sample
Location
Inside Cabinet
Status
CLOSED
QAM
1
Batch
Sample
Defect Quantity
4
Appraisal
Problem Analysis:
Installation Team still not recheck after finish
installation
Page 43
Code
1.1.009
Score
0.5

No.
Check Content
Subcontractor
Fibers and signal cables not have fixed printed

labels.
The labels of cable are filled in and stuck correctly

and reliably. They must be tidy position and same
direction. They must be stuck on a position 2cm away
from their connectors. They can be made in a uniform
way according to customer requirement.
Clause List
Labels
Location
Signal Cables
Status
OPEN
QAM
Good Sample
7
3
Batch
Good Sample
2
Defect Quantity
4
Appraisal
Good Sample
Problem Analysis:
Installation Team not yet attached
Page 44
Code
7.1.005
Score
0.5

No.
Check Content
Subcontractor
DDF Rack not connected to the protection ground.
The shell of maintenance terminal must be connected

to the protection ground:
1. when the network interface between the
maintenance terminal and major equipment uses a
RJ45 connector, The electric isolation between them
is realized. Thus it does not need to have the same
ground with the major equipment.
2. when the network interface between the
maintenance terminal and major equipment does not
use a RJ45 connector. It needs to have the same
ground with the major equipment.
Dian Karya
Clause List
Location
DDF
Status
OPEN
QAM
3
Batch
2
Defect Quantity
1
Appraisal
Problem Analysis:
Installation
installation
Team
not
recheck
after
finish
Page 45
Code
3.1.001
Score
0.5

No.
Check Content
Subcontractor
The DDF and OTB rack not connected to

protection grounding.
All kinds of equipment with a complete or part of

metal shell of rack and chassis must be connected to
the protection ground in a correct and reliable way.
Procon
Clause List
Location
On DDF
Status
OPEN
QAM
3
Batch
Good Sample
1
Defect Quantity
1
Appraisal
Problem Analysis:
Installation Team not rechecking after finished
installation
Page 46
Code
3.2.020
Score

No.
Check Content
Subcontractor
Ground cable of cabinet door not reliable and have

no connected.
The ground cable of cabinet door must be connected

in a correct and reliable way.
Clause List
Power & Grounding Cable
Location
Inside Cabinet
Status
OPEN
QAM
3
Batch
2
Defect Quantity
3
Appraisal
Problem Analysis:
Installation Team forget to installed
Page 47
Code
3.2.030
Score
0.5

No.
Check Content
Ground cable of cabinet door not reliable.
Subcontractor
The ground cable of cabinet door must be connected

in a correct and reliable way.
Procon
Clause List
Power & Grounding Cable
Location
Inside Cabinet
Status
OPEN
QAM
3
Batch
1
Defect Quantity
1
Appraisal
Problem Analysis:
Installation
installation
Team
not
recheck
after
finish
Page 48
Code
3.2.030
Score
0.5

No.
Check Content
Subcontractor
Power cable and PGND cables still use temporary

labels or not have fixed labels.
The labels of power cable and ground cable are filled

in and stuck correctly and reliably. They must be in a
tidy position and the same direction. They must be
stuck on a position about 2cm away from their
connectors. They can be made in a uniform way
according to customer requirements, including the
label for power distribution switch.
Clause List
Labels
Location
Power Cables
Status
OPEN
QAM
7
Batch
6
2
Defect Quantity
4
Appraisal
Problem Analysis:
Page 49
Code
7.1.006
Score
0.3 x 3 times
(0.9)

No.
Check Content
Many redundant parts of cable ties still not cut.
Subcontractor
Cables must be tied with uniform spacing and

appropriate tightness. Cable ties must be arranged in
a tidy way. Their redundant parts must be cut from
their bottom after they are tied so that any sharp
edges do not exist.
Clause List
Signal Cables
Location
Cable Ladder
Status
OPEN
QAM
4
Batch
2
Defect Quantity
4
Appraisal
Problem Analysis:
Installation Team not rechecking after finish
installation
Page 50
Code
4.1.014
Score
0.5

No.
Check Content
Discarded marking still exist under the floor.
Subcontractor
The floor gaps around the rack should be blocked up.

Discarded cable ties, screws and other sundries
should not be found under the floor.
Clause List
Site Clean
Location
Under The Floor
Status
OPEN
QAM
19
Batch
2
Defect Quantity
4
Appraisal
Problem Analysis:
installation
Page 51
Code
19.1.004
Score
0.2

No.
Check Content
Subcontractor
Discarded marking and packing materials still exist

under the floor.
The floor gaps around the rack should be blocked up.

Discarded cable ties, screws and other sundries
should not be found under the floor.
Clause List
Site Clean
Location
Under The Floor
Status
OPEN
QAM
19
Batch
10
2
Defect Quantity
4
Appraisal
Problem Analysis:
installation
Page 52
Code
19.1.004
Score
0.2

No.
Check Content
Copper wire naked..
Subcontractor
No copper wire is naked in the plugs of power cable

and grounding cable. Cable plugs must be installed
according to specification.
Clause List
Location
OSN 6800
Status
OPEN
QAM
3
Batch
2
Defect Quantity
1
Appraisal
Problem Analysis:
installation
Page 53
Code
3.2.026
Score
0.5

No.
Check Content
Subcontractor
PGND cables and Power cables of battery have

bad arrangement (not tidy).
Power cable and grounding cable arrangement must

accord with engineering design document. Easy to
expansion or maintenance.
Clause List
Location
Under Cabinet & Battery
Status
OPEN
QAM
3
Batch
12
4
Defect Quantity
4
Appraisal
Problem Analysis:
Page 54
Code
3.2.025
Score
0.5

No.
Check Content
Insulation Pad not yet installed.
Subcontractor
Support parts of rack must be installed correctly and

firmly, all of the bolts must be fixed according with
criterion. If have insulation parts must be also
installed and assure insulation result. The support
made by customer must be installed according to
customers request.
Clause List
Rack & Cabinet
Location
Under Cabinet
Status
OPEN
QAM
1
11
Batch
4
Defect Quantity
4
Appraisal
Problem Analysis:
Page 55
Code
1.1.003
Score
1.5

No.
Check Content
Wrong battery setting on Rectifier by customer.
Subcontractor
Re-setting Battery setting become 650 Ah 650 Ah.
Clause List
Rework
Indoor Auxiliary
Location
Rectifier
Status
CLOSED
QAM
2
Batch
13
1
Defect Quantity
1
Appraisal
Battery Capacity 650Ah
Problem Analysis:
Wrong setting
Page 56
Code
Score

No.
Check Content
Subcontractor
Materials unused, rubbish inside MKCS cabinets
The equipment room should be

neatness and tidy. Discarded packing
materials should be cleaned. Spare
parts should be arranged in a tidy
way after installation
PT. Dian Karya

Clause List
19.1.005
Category
MIN
Status
OPEN
QAM
14
19
Batch
2
Defect Quantity
7
Appraisal
Page 57
Code
000000L
Score
0,2

No.
Check Content
Inlet outlet cable holes not yet block

properly.
All of the input/output cable holes of

the rack (except N68E) must be
blocked out
Subcontractor
PT. Dian Karya
Clause List
1.1.007
Category
MED
Status
OPEN
QAM
15
1
Batch
2
Defect Quantity
1
Appraisal
Page 58
Code
000000I
Score

No.
Check Content
Labels on DDF & Fibers not yet attached
Subcontractor
On the DDF, trunk cable labels must be easily viewed

for going to problem location.
Adyawinsa
Clause List
Labels
Location
On DDF
Status
OPEN
QAM
7
16
Batch
1
Defect Quantity
3
Appraisal
Problem Analysis:
Waiting provide Optic Cables by Customer
Page 59
Code
7.1.008
Score
0.3

No.
Check Content
Subcontractor
The labels attached not good or not same direction
The labels of cable are filled in and stuck correctly

and reliably. They must be tidy position and same
direction. They must be stuck on a position 2cm away
from their connectors. They can be made in a uniform
way according to customer requirement.
Adyawinsa
Clause List
Labels
Location
On Cables
Status
OPEN
QAM
7
Batch
1
Defect Quantity
3
Appraisal
Problem Analysis:
installation
Page 60
Code
7.1.005
Score
0.5

No.
Check Content
Some screws still not tightness
Subcontractor
The board can be plugged and unplugged smoothly.

Its panel screws must have appropriate tightness if
they exist. The steel wire of spring is perfect
SWATAMA
Clause List
Rack & Cabinet
Location
Inside Cabinet
Status
CLOSED
QAM
1
Batch
1
Defect Quantity
Problem Analysis:
Installation Team not rechecking after finished
installation
2
Appraisal
Page 61
Code
1.1.016
Score
0.5
No.
Check Content
Some panel screws still loosen.
Subcontractor
The board can be plugged and unplugged smoothly.

Its panel screws must have appropriate tightness if
they exist. The steel wire of spring is perfect.
Procon
Clause List
Rack & Cabinet
Rework
Location
Module Power
Status
CLOSED
QAM
1
Batch
1
Defect Quantity
3
Appraisal
Problem Analysis:
installation
Page 62
Code
1.1.016
Score
0.5
No.
Check Content
No covered with the adhesive tape
Subcontractor
The peeled place of subscriber cable at the MDF

should be covered with the adhesive tape or heatshrinkable tube
Procon
Clause List
Signal Cables
Rework
Location
Cables near DDF
Status
CLOSED
QAM
4
Batch
1
Defect Quantity
3
Appraisal
Problem Analysis:
installation
Page 63
Code
4.1.023
Score
0.2
No.
Check Content
Subcontractor
Labels on the alarm box still not have and also not
yet attached on the door.
Labels must be stuck on the alarm box according to

specifications, easy to maintenance
Adyawinsa
Clause List
Labels
Location
On Alarm Box
Status
OPEN
QAM
7
Batch
1
Defect Quantity
2
Appraisal
Problem Analysis:
Installation not complete yet
Page 64
Code
7.1.007
Score
0.3
No.
Check Content
No Insulating tape of the cut of protection tube.
Subcontractor
The cut of protection tube for tail fiber must be

smooth. Otherwise, the insulating tape must be used
to avoid hurting anyone.
Adyawinsa
Clause List
Fibers
Rework
Location
Cabinet
Status
CLOSED
QAM
5
Batch
1
Rework
Defect Quantity
2
Appraisal
Problem Analysis:
Page 65
Code
5.1.005
Score
0.5
Thanks
------------------------------------------------------------------------------"Quality is not a result of Inspection,
but a culmination of careful work through the process"
-------------------------------------------------------------------------------
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Indoor Hardware

HUAWEI TECHNOLOGIES CO., LTD.

Example Inspection Report

HUAWEI TECHNOLOGIES CO., LTD.

Rack & Cabinet

HUAWEI TECHNOLOGIES CO., LTD.

HUAWEI TECHNOLOGIES CO., LTD.

HUAWEI TECHNOLOGIES CO., LTD.

Rack & Cabinet

HUAWEI TECHNOLOGIES CO., LTD.

Rack & Cabinet

Baut Expansi harus terinstall

HUAWEI TECHNOLOGIES CO., LTD.

Rack & Cabinet

HUAWEI TECHNOLOGIES CO., LTD.

Rack & Cabinet

Cabinet yang mempunyai tinggi

yang sama harus sejajar dan

kerusakan pada cabinet, jika

jarak antar rack

HUAWEI TECHNOLOGIES CO., LTD.

Rack & Cabinet

HUAWEI TECHNOLOGIES CO., LTD.

Power & Grounding Cables

HUAWEI TECHNOLOGIES CO., LTD.

Power & Grounding Cables

HUAWEI TECHNOLOGIES CO., LTD.

Power & Grounding Cables

HUAWEI TECHNOLOGIES CO., LTD.

Power & Grounding Cables

Koneksi Grounding cabinet doors harus

HUAWEI TECHNOLOGIES CO., LTD.

Grounding protection pada AC dan DC power

Power & Grounding Cables

Routing Kabel Power dan Ground

HUAWEI TECHNOLOGIES CO., LTD.

Bila jarak antara Cable Ladder dengan

Power & Grounding Cables

Contoh yang salah (signal cable

Contoh yang benar (signal cable dan power cable

HUAWEI TECHNOLOGIES CO., LTD.

Power & Grounding Cables

No Copper Wire naked

HUAWEI TECHNOLOGIES CO., LTD.

Power & Grounding Cables

(2 Main clause for install grounding system at Site)

1. Untuk mengurangi resiko cedera akibat petir

HUAWEI TECHNOLOGIES CO., LTD.

HUAWEI TECHNOLOGIES CO., LTD.

HUAWEI TECHNOLOGIES CO., LTD.

Apabila terdapat coil box, fiber

HUAWEI TECHNOLOGIES CO., LTD.

Distribusi fiber kabel harus menggunakan protection tube apabila di

HUAWEI TECHNOLOGIES CO., LTD.

HUAWEI TECHNOLOGIES CO., LTD.

Routing Subscriber cables must be tidy

HUAWEI TECHNOLOGIES CO., LTD.

Distribusi signal tidak rapih

Distribusi signal rapih, di

Signal cable disusun sejajar (tidak saling

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HUAWEI TECHNOLOGIES CO., LTD.

LABELS SUB RACK