Deskripsi Teknis LKS SMK Tingkat Nasional XXVII tahun 2019 | iii
6.4. Jadwal Lomba ........................................................................................................................ 15
7. Persyaratan Keamanan ................................................................................................................. 16
8. Alat ................................................................................................................................................ 16
8.1. Ketentuan Umum .................................................................................................................. 16
8.2. Daftar Sarana Prasarana ........................................................................................................ 16
8.3. Alat yang dilarang digunakan ................................................................................................ 17
8.4. Daftar Alat yang dibawa Peserta ........................................................................................... 18
9. Bahan ............................................................................................................................................. 23
10. Layout Lomba ............................................................................................................................ 27
11. Pengunjung dan Media yang disediakan ................................................................................... 31
12. Keberlanjutan/Sustainability ..................................................................................................... 31
Note :
4. Skema Penilaian
4.4 Aspek
Setiap kriteria dirumuskan dalam aspek penilaian yang memungkinkan diamati
atau diukur, meliputi:
Sub
Deskripsi
Kriteria
Circuit Desain
A1 Function
A2 Accurate using of symbols according norm and Provision of a Legend
A3 Accuray of design
Measurement
B1 Measurements wall (up - down) - tolerance: +/-3mm >500mm +/- 2mm
<=500mm
B2 Left Measurements wall - tolerance: +/-3mm >500mm +/- 2mm <500mm
B3 Right Measurements wall - tolerance: +/-3mm >500mm +/- 2mm
<=500mm
B4 Right Measurements wall - tolerance: +/-3mm >500mm +/- 2mm
<=500mm
B5 At panel box +/- 1mm
B6 At panel box +/- 1mm
B7 At panel box (glend) +/- 1mm
B8 Good Product
Wall & Installation
C1 Installation wall and Panel
1 A Circuit Design/Modifikasi 0 10 10
2 B Measurement 0 15 25
Sub
Deskripsi Subjektif Objektif Total
Kriteria
Circuit Desain 0 10 10
A1 Function
A2 Accurate using of symbols according norm and Provision of a Legend
A3 Accuray of design
Measurement 15 15
B1 Measurements wall (up - down) - tolerance: +/-3mm >500mm +/-
B2 Left Measurements wall - tolerance: +/-3mm >500mm +/- 2mm
<500mm
B3 Right Measurements wall - tolerance: +/-3mm >500mm +/- 2mm
<=500mm
B4 Right Measurements wall - tolerance: +/-3mm >500mm +/- 2mm
<=500mm
B5 At panel box
B6 At panel box
B7 At panel box (glend)
B8 Good Product
Wall & Installation 35 35
C1 Installation wall and Panel
C2 Level
C3 Control box
C4 Completed at wall and Panel
C5 Others
Test & Comissioning 5 5
D1 Safety
D2 Commissioning
D3 Completed
Hardware Function 10 10
E1 Switches and fuses
E2 Operating according Flow Chart
E3 ERROR MODE
Software Function 25 25
F1 Emergency
F2 Operating according diagram
Total 100
A Circuit Design/Modifikasi 1
B Measurement 1
E Fungsi Hardware 3
F Fungsi Software 3
A Main project 14
B Programming PLC 3
C Circuit Design 1
Total 18
14.30 - 16.30 2h 30' Persiapan Kompetisi Check List Material Peserta Kompetisi
Hari C2
07.30 - 08.00 30' Persiapan Kompetisi Peserta Kompetisi
Tim Juri & Tim
08.00 - 12.00 4h Test Project Dokumen Test Project
Teknis
12.00 - 13.00 1h Istirahat
Tim Juri & Tim
13.00 - 16.00 3h Test Project Dokumen Test Project
Teknis
16.00 - selesai Evaluasi (Wall & Panel Installation) Lembar Penilaian Tim Juri
Hari C3
Persiapan Kompetisi dan
08.00 - 08.30 30' Peserta Kompetisi
penjelasan Program
08.30 - 10.30 2h PLC Programming Dokumen Test Project Tim Juri
Tim Juri & Tim
10.30 - selesai Final Evaluation Lembar Penilaian
Teknis
8. Alat
Catatan :
1. Upayakan semua alat dan bahan disiapkan oleh panitia. Hanya bahan
yang memiliki karakter khusus / kedaerahan yang dibawa peserta
2. Spesifikasi harus jelas untuk kebutuhan pelelangan
3. Bila diperlukan sampaikan referensi harga dan rekanan yang dapat
memenuhi
- Alat yang telah disedikan oleh panitia tidak dapat digantikan dengan
alat dan bahan yang dibawa oleh peserta.
- Peserta diberikan waktu familiarisasi fasilitas lomba sebelum lomba
dimulai.
- Penetapan alat yang digunakan dilakukan secara undian.
1 Sepatu Safety
2 Kacamata
3 Seragam Kerja
4 Ear plug
Electrical Tool
1 Wire stripper
3 Tang potong
Eletrically Srew
5
driver
6 Multitester
7 Tespen
2 Pinchers (penitik)
4 Jig Saw
6 Circular Saw
10 Hole saw 20 mm
11 Hole saw 25 mm
12 Hole saw 30 mm
13 Scale 300 mm
14 Scale 600 mm
15 Scale 1000 mm
17 Kikir
18 Level 150 mm
19 Brush
20 Vernier Caliper
21 Clamping C
9. Bahan
Seluruh bahan yang digunakan disediakan oleh panitia berdasarkan penyusunan
material dan bahan yang sudah disusun oleh team penyusun
Elemen switch dan control
• Circuit breakers
• Main RCD circuit breaker ke supply panel
• 1 & 3 pole Automatic Cut-out (MCB) up to 16A
Deskripsi Teknis LKS SMK Tingkat Nasional XXVII tahun 2019 | 23
• Motor safety switch dan/atau overloads - thermal dan/atau magnetic 3
atau 4 pole isolator - door atau panel mount
• Timers (mechanical, electronic dan programmable)
• Power contactors (4-pole c/w auxiliary contact blocks)
• Control relays
• Timing relays
• Thermal relays
• Stepper switches
• Selector switch
• Push buttons (pulse contact, N/O dan N/C)
• 24V DC power supply – (Current sesuai dengan PLC & Field load.)
• Selection of control switches (On - Off On - Off - On)
• Wire support material dan wiring:
• Standard PVC conduit - 20mm dan 25mm (or local equivalent sizes)
• PVC conduit fittings dan fixings sesuai dengan Cable
• Solid Cable - 2, 3, 4, 7, 12, dan 15 core; 1mm2 to 2.5mm2
• Flexible Cable – 2, 4, 8 dan 12 core 0,5mm2 to 2.5mm2
• Cable glands (gripper, compression etc) dan fixings sesuai dengan
• Insulated wire (must be color coded – enough different colors provided)
• Flexible wire (appliance wire) with thermoplastic insulation 0,5 to 4mm2
in appropriate colours
• PVC cable duct - 30mm to 120mm wide x 40mm to 60mm high
• PVC cable duct fittings dan fixings
• Flexible PVC conduit - 20 mm
• Flexible PVC conduit fittings dan fixings
• Metal cable tray 50mm to 200mm wide beserta braket
• Metal ladder panjang 1 meter beserta braket
• Fittings dan fixings yang sesuai dengan metal cable tray
Note : Untuk Material dan bahan jika tidak ada yang sesuai dengan tipe disebut diatas, bisa
menggunakan tipe yang lain serta cantuman harga tidak mengikat (Lebih jelas lihat di lampiran)
12. Keberlanjutan/Sustainability
Province: _______________________________
1090
575
500
A 490 370 A
300 350
270 285
200 105
1. Control panel (800x600)
2. Mesh Tray DAN BRAKET (50H x 100W mm)
3. Plastic tube VR20
150
15 4. Plastic tube VR25
410
430
7
455
5. CEE Soket (X3)
18 6. Housing P10
660
3
720
10 7. Housing (P20,P21,P22,P23)
1000
13 3 8. Protective earth terminal (X4)
HMI 16
14
9. Housing (P13, P14)
1230
4 12 2
10. Elbow for plastic tube
1400
B 11 14 B
1
17 11. Limit switch S10
6
1700
2
12. Limit switch S11
4 9 13. Limit switch S12
14. Metal pipe VR20
15. Housing P11
4
4 16. Limit switch S13
2
8
2 17. Housing P12
2 2 18. Housing (S6,P16,S7,P17,S8,P18)
19. Housing P15
4 4
4
C 5 19 C
*
WALL INSTALLATION NOT IN SCALE
* All measurements from a horizontal and vertical line
ap 10 - 30mm from the end of the booth.
All devices, which are not in the mesuarements, Test Project for the LKS National 2019 Yogyakarta
the mounting is up to the competitor Copyright © 2018 All Rights Reserved.
D D
1 2 3 4 5 6
1 2 3 4 5 6
W15
A
75 A
HMI NB7W-TW01B
150
B B
ss
70x3
C C
70x2
EM
D D
A1 A2 A3 A4
A A
Description :
1. A1 - Power supply unit
2. A2 - CPU unit
3. A3 - Input digital
4. A4 - Output digital
5. F1 - Breaker 3 phase
6. F2 - Breaker 1+N
B
7. F3 - Breaker 1+N B
F1 F2 F3 K1 K2
7. K1 - Master on
8. K2 - Motor Conveyor (X3)
9. OLR1 - Overload
Ducting : 40 x 60 mm
C X1 X2 PE C
D D
Panel
Door
Wall
OLR:2
OLR:4
OLR:6
F2:N
F1:1
F1:3
F1:5
...
...
A A
1 2 3 4 5 6 7 8 9 1 2 3 1 2 3 4
X1 X0:PE
PE X4
X3:PE
X0:L2
X0:L3
X3:L2
X3:L3
X0:L1
X3:L1
X0:N
A1:PE
PE:1
B B
X4:1
A3:09
A3:10
A3:12
A3:13
A3:11
F3:N
A4:4
A4:5
A4:6
A4:7
A4:8
A4:9
A4:0
A4:1
A4:2
F3:2
A4:3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
C C
X2
P12:X1
P10:X1
P13:X1
P14:X1
P15:X1
S6:14
S8:14
S10:14
S7:14
P11:X1
S11:14
P20:X1
P21:X1
P22:X1
P23:X1
D D
1 2 3 4 5 6
1 2 3 4 5 6
18
P23 S16 S17 S18
A A
W12
W13
P22
7
9
P21
6
P13
P10
P20
P14
W3 W4 W7
B W9 B
W5 W6
17 19 15
P11
13
P12 P15 W8
W10 S12
C C
11 W11 S10
D D
1 2 3 4 5 6
0 1 2 3 4 5 6 7 8 9
2 4 6 N 1
-F1 -F2
N 2
1 3 5
1,5
1 3 5
-A1
AC AC
-K2
/10.6 24VDC
2 4 6
5A
0,75
1 N -A2 L+ L+ M M
-F3 CPU
2 N
1L1+/7.0
1
-PB8
OLR1 2
PE
1
-K1
/6.8 2
-X1 6 7 8 9
2L1+ /9.0
panel
door
wall
1,5 -W3
4G1,5
-X3 L1 L2 L3 PE
-PE
1 A1 x1
U1 V1 W1 PE
-X2 K1 -P1 -W6
PE
M A2 white x2
6
-Motor 1
S6,S7,S8:13 /8.4
S10&S11:13 /8.5
3
/10.1
/10.2
P16-18:X2 /10.4-6
P10&P11:X2 /9.5&9.6
/9.8
-X4
S12:13 /8.7
S13:13 /8.7
-X1 1 2 3 4 5
1M1 /7.8 1
P13,P14:X2
1 2 /6.9
P15:X2
P12:X2
3 4 /7.3
-W1
5G2,5
L1 L2 L3 N
-X0
97
-OLR1
/6.2 98
3 3 3 3 3 3 3 3
-A3 19 39 1 2 3 4 5 6 7 8 20 40
DI
Ready MAN / AUTO VALVE 1 VALVE 2 VALVE 3 HEATER MOTOR 1 AUTO START
2
Datum Rev 11.12.2018 Wiring Input =
Bearb. +
Gepr LKS NATIONAL 2019 Skill:19-Industrial Control LKSNATIONAL_TP19_A3 Blatt 7
Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt 15
0 1 2 3 4 5 6 7 8 9
7.8 / 1L1+
3 13 13 13 13 13
-PB7 -S6 -S7 -S8 -S10 -S11
4 -W13 14 14 14 -W9 14 -W10 14
4G0,75 3G0,75 3G0,75
-X2
3 4 5 6 7
X2:1 /6.3
X2:1 /6.3
X2:1 /6.3
-A3 11 12 13 14 15 16 17 18
DI
AUTO STOP START POS. PROCESS POS. END POS. LEVEL FULL LEVEL EMPTY
2
Datum Rev 11.12.2018 Wiring Input =
Bearb. +
Gepr LKS NATIONAL 2019 Skill:19-Industrial Control LKSNATIONAL_TP19_A3 Blatt 8
Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt 15
0 1 2 3 4 5 6 7 8 9
9 29 1 2 3 4 5 6 7 8 10 30
X2
1 2 3 4 5 6 7
0
/6.4
/6.4
/6.4
/6.4
/6.4
X2:2
X2:2
X2:2
X2:2
X2:2
-W3 -W9 -W7
-W4 -W8
4G0,75 4G0,75 2G0,75 2G0,75 4G0,75
x1 x1 x1 x1 x1 x1 x1 x1
-P20 -P21 -P22 -P23 -P10 -P11 -P13 -P14
RD x2 YE x2 GRN x2 BL x2 WH x2 WH x2 WH x2 WH x2
ERROR/BUZER MAN / AUTO AUTO RUN MOTOR ON MOTOR ON PROCESS VALVE 1 ON VALVE 2 ON
2
Datum 15.11.2018 Wiring Outuput =
Bearb. +
Gepr LKS NATIONAL 2019 Skill:19-Industrial Control LKSNATIONAL_TP19_A3 Blatt 9
Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt 15
0 1 2 3 4 5 6 7 8 9
19 39 11 12 13 14 15 16 17 18 20 40
9.1 / 2L1+
9.8 / 1M2 1M2 / 10.6
-X2
9 10
/6.4
/6.5
X2:2
X2:2
-W5 -W6
2G0,75 2G0,75
x1 x1 A1
-P12 -P15 -K2
WH x2 WH x2 A2
1 2 /6.2
3 4 /6.2
5 6 /6.2
I 14 ..........
I 15 ..........
LKSNATIONAL_TP19_A3 TRADE 19
Q 9 .......... K2 CONVEYOR
Q 10 .......... - -
Q 11 .......... - -
Q 12 .......... - -
Q 13 .......... - -
Q 14 .......... - -
Q 15 .......... - -
LKSNATIONAL_TP19_A3 TRADE 19
15
9
2 12
10 11
3
5 6
4 7
12
4 5 6
8A 8B
7
SAFETY & COMMISSIONING REPORT
Competitor
Name : ………..…………………………………………………………………………
Province : ………..………………………………………………………………………
Booth No. : …………….
1. VISUAL INSPECTION :
The visual inspection includes:
□ Control box 1 □ Protective earth terminal □ Plant installation
2. MEASUREMENT:
2.1 LOW IMPEDANCE TESTING:
Control box 1:
L1,L3-X0 --- L1,L3-X1 …………………… Ω
PE-X0 --- PE-X1 …………………… Ω
PE-X1 --- Panel …………………… Ω
PE-X1 --- Door …………………… Ω
PE-X1 --- Base panel …………………… Ω
PE-X1 --- PE-X2 …………………… Ω
PE-X1 --- PE-X3 …………………… Ω
Wall Installation:
PE-X3 --- Vertical ladder …………………… Ω
PE-X3 --- Cable tray right side …………………… Ω
PE-X3 --- Cable tray left side …………………… Ω
PE-X3 --- X4/PE (CEE socket) …………………… Ω
PE-X3 --- X5/PE (CEE socket) …………………… Ω
WorldSkills Indonesia 2018_SC_ Province Competition XXVII P a g e | 1
WorldSkills Indonesia 2018_SC_ Province Competition XXVII P a g e | 2
_________________________ _____
Signature by Jury 2 C.C.
_________________________ _____
Signature by Jury 3 C.C.
WorldSkills Indonesia 2018_SC_ Province Competition XXVII P a g e | 3
LKS SMK 2019
Version: 1.0
Worldskills Indonesia 2019_GCD_LKS National XXVII 1 of 10
Date: 15.11.2018
2 straight horizontal
connecting lines and
devices
3 straight horizontal
drawing of devices
Version: 1.0
Worldskills Indonesia 2019_GCD_LKS National XXVII 2 of 10
Date: 15.11.2018
4 contact numbering
(use 13/14, 21/22 etc. for
the control circuit)
5 contact numbering
(use 1/2, 3/4 , 5/6 for the
main circuit)
6 vertical distances between
contacts or devices
Version: 1.0
Worldskills Indonesia 2019_GCD_LKS National XXVII 3 of 10
Date: 15.11.2018
7 horizontal distances
between contacts or
devices
8 device labelling
control circuit
9 device labelling
main circuit
Version: 1.0
Worldskills Indonesia 2019_GCD_LKS National XXVII 4 of 10
Date: 15.11.2018
11 Display contact image
Version: 1.0
Worldskills Indonesia 2019_GCD_LKS National XXVII 5 of 10
Date: 15.11.2018
Version: 1.0
Worldskills Indonesia 2019_GCD_LKS National XXVII 6 of 10
Date: 15.11.2018
Version: 1.0
Worldskills Indonesia 2019_GCD_LKS National XXVII 7 of 10
Date: 15.11.2018
Version: 1.0
Worldskills Indonesia 2019_GCD_LKS National XXVII 8 of 10
Date: 15.11.2018
Version: 1.0
Worldskills Indonesia 2019_GCD_LKS National XXVII 9 of 10
Date: 15.11.2018
7. VACUUM TECHNOLOGY
Version: 1.0
Worldskills Indonesia 2019_GCD_LKS National XXVII 10 of 10
Date: 15.11.2018
Deskripsi Teknis LKS SMK Tingkat Nasional XXVII tahun 2019 | 33