NAMA PROSES Cost Place Biaya Mesin Final

1 1 BENCH WORK/ ASSY LINE BW 19,685

2 2 BENDING CNC BEND CNC 140,137
3 3 EDM CNC EDM CNC 98,769
4 4 GEAR HOBBING GEAR HOBBING 250,919
5 5 HEAD TREATMENT HTM 121,045
6 6 INSPECTION QC INSP QC 26,075
7 7 WELDING WELDING 54,904
8 8 MILL CNC MILL CNC 172,604
9 9 MILLING MANUAL MILL MANUAL 58,224
10 10 PACKING PACKING 31,969
11 11 PRESS MACHINE PRESS MACHINE 85,880
12 12 PROFIL CUTTING MANUAL PROFIL CUTTING MANUAL 80,402
13 13 PUNCHING CNC PUNCHING CNC 192,659
14 14 PUNCHING MANUAL PUNCHING MANUAL 57,348
15 15 SANDBLASTING MACHINE SANDBLASTING MACHINE 35,930
16 16 SAWING MACHINE SAWING MACHINE 35,480
17 17 SHARING MANUAL SHARING MANUAL 92,673
18 18 SHARPENING SHARPENING 26,635
19 19 SLOTTING MACHINE SLOTTING MACHINE 59,873
20 20 TABLE BOR MANUAL TABLE BOR MANUAL 22,058
21 21 TURN CNC TURN CNC 127,204
22 22 TURNING MANUAL TURN MANUAL 49,102
23 23 UN GRIND MANUAL UN GRIND MANUAL 92,963
24 24 WIRE CUTTING CNC WIRE CUTTING CNC
 U(Umur Pakai) h(Jam Kerja/ Tahun)

A(Harga p(suku r1(Luas

Waktu Persiapan Mesin/Pengadaan) bunga) ruangan)

SHIFT 1 SHIFT 2 SHIFT 1 SHIFT 2

5 8,000,000 25 20 1200 2400 12% 9

30 450,000,000 15 10 1800 3600 6% 25
45 230,000,000 10 6 1112 2000 12% 16
120 550,000,000 18 12 900 1800 12% 25
30 90,000,000 14 10 900 1800 12% 25
5 45,000,000 15 11 900 1800 12% 2
15 45,000,000 14 10 1800 3600 6% 25
30 1,200,000,000 12 8 1800 3600 12% 20
15 220,000,000 7 4 1800 3600 12% 4
5 135,000,000 15 10 1800 3600 12% 20
30 110,000,000 20 15 450 900 12% 4
15 120,000,000 15 10 1800 3600 6% 30
30 700,000,000 15 10 1800 3600 6% 36
15 170,000,000 20 16 1800 3600 6% 10
15 45,000,000 20 12 556 1112 6% 16
15 75,000,000 18 12 1800 3600 6% 21
15 230,000,000 20 16 1800 3600 6% 25
15 18,000,000 15 10 900 1800 12% 16
15 225,000,000 20 15 1112 2000 12% 16
15 30,000,000 22 15 1800 3600 12% 2
30 800,000,000 12 8 1800 3600 12% 16
15 180,000,000 8 5 1800 3600 12% 4
45 650,000,000 15 10 1800 3600 12% 9
45 450,000,000 18 12 900 1800 12% 36
 m(faktor perawatan)

r2(Harga sewa E(Biaya P(Kebutuh

ruangan) energi) an energi)
kw D1(Perhitungan D2(Perhitungan
penyusutan shift 1) penyusutan shift 2)
SHIFT 1 SHIFT 2 rp/jam rp/jam
A/(u.h) A/(u.h)
60,000.00 1,400.00 0 5% 8% 266.6666666667 166.6666666667
60,000.00 1,400.00 55 10% 16% 16666.6666666667 12500
60,000.00 1,400.00 20 5% 8% 20683.4532374101 19166.6666666667
60,000.00 1,400.00 36 18% 25% 33950.6172839506 25462.962962963
60,000.00 1,400.00 50 18% 25% 7142.8571428572 5000
60,000.00 1,400.00 0 10% 16% 3333.3333333333 2272.7272727273
60,000.00 1,400.00 22 10% 16% 1785.7142857143 1250
60,000.00 1,400.00 22 10% 16% 55555.5555555556 41666.6666666667
60,000.00 1,400.00 8 10% 16% 17460.3174603175 15277.7777777778
60,000.00 1,400.00 1 10% 16% 5000 3750
60,000.00 1,400.00 20 5% 8% 12222.2222222222 8148.1481481482
60,000.00 1,400.00 35 18% 25% 4444.4444444445 3333.3333333333
60,000.00 1,400.00 78 10% 16% 25925.9259259259 19444.4444444444
60,000.00 1,400.00 22 5% 8% 4722.2222222222 2951.3888888889
60,000.00 1,400.00 1 10% 16% 4046.7625899281 3372.3021582734
60,000.00 1,400.00 8 10% 16% 2314.8148148148 1736.1111111111
60,000.00 1,400.00 45 5% 8% 6388.8888888889 3993.0555555556
60,000.00 1,400.00 2 10% 16% 1333.3333333333 1000
60,000.00 1,400.00 6 5% 8% 10116.9064748201 7500
60,000.00 1,400.00 1 10% 16% 757.5757575758 555.5555555556
60,000.00 1,400.00 17 10% 16% 37037.037037037 27777.7777777778
60,000.00 1,400.00 7 10% 16% 12500 10000
60,000.00 1,400.00 12 10% 16% 24074.0740740741 18055.5555555556
60,000.00 1,400.00 23 10% 16% 27777.7777777778 20833.3333333333
 R1(biaya R2(biaya M1(biaya M2(biaya
B1(bunga bank B2 (bunga bank ruangan shift 1) ruangan shift 2) E(biaya energi) perawatan perawatan
shift 1) rp/jam shift 2) rp/jam rp/jam rp/jam rp/jam shift 1) shift 2)
A.P(2h) A.P(2h) r1.r2/h r1.r2/h P.e A.m/h A.m/h
400 200 450 225 0 333.3333333 266.66667
7500 3750 833.3333333333 416.666666667 77000 25000 20000
12410.0719424 6900 863.309352518 480 28000 10341.72662 9200
36666.6666667 18333.3333333 1666.666666667 833.333333333 50400 110000 76388.889
6000 3000 1666.666666667 833.333333333 70000 18000 12500
3000 1500 133.3333333333 66.6666666667 0 5000 4000
750 375 833.3333333333 416.666666667 30800 2500 2000
40000 20000 666.6666666667 333.333333333 30800 66666.66667 53333.333
7333.33333333 3666.66666667 133.3333333333 66.6666666667 11200 12222.22222 9777.7778
4500 2250 666.6666666667 333.333333333 1400 7500 6000
14666.6666667 7333.33333333 533.3333333333 266.666666667 28000 12222.22222 9777.7778
2000 1000 1000 500 49000 12000 8333.3333
11666.6666667 5833.33333333 1200 600 109200 38888.88889 31111.111
2833.33333333 1416.66666667 333.3333333333 166.666666667 30800 4722.222222 3777.7778
2428.05755396 1214.02877698 1726.618705036 863.309352518 1400 8093.52518 6474.8201
1250 625 700 350 11200 4166.666667 3333.3333
3833.33333333 1916.66666667 833.3333333333 416.666666667 63000 6388.888889 5111.1111
1200 600 1066.666666667 533.333333333 2800 2000 1600
12140.2877698 6750 863.309352518 480 8400 10116.90647 9000
1000 500 66.6666666667 33.3333333333 1400 1666.666667 1333.3333
26666.6666667 13333.3333333 533.3333333333 266.666666667 23800 44444.44444 35555.556
6000 3000 133.3333333333 66.6666666667 9800 10000 8000
21666.6666667 10833.3333333 300 150 16800 36111.11111 28888.889
30000 15000 2400 1200 32200 50000 40000
 BM1(biaya BM2(biaya
Salary mesin masin
Cost shift 1) shift 2) BM S(biaya operator) WAKTU PERSIAPAN

18235.294 19,685 19,094 19,685 3,100,000 5

26470.588 153,471 140,137 140,137 4,500,000 20
26470.588 98,769 90,217 98,769 4,500,000 30
18235.294 250,919 189,654 250,919 3,100,000 240
18235.294 121,045 109,569 121,045 3,100,000 60
18235.294 29,702 26,075 29,702 3,100,000 5
18235.294 54,904 53,077 53,077 5,200,000 20
26470.588 220,159 172,604 172,604 4,500,000 10
18235.294 66,585 58,224 58,224 3,100,000 10
18235.294 37,302 31,969 37,302 3,100,000 5
18235.294 85,880 71,761 85,880 3,100,000 10
18235.294 86,680 80,402 80,402 3,100,000 15
26470.588 213,352 192,659 192,659 4,500,000 30
18235.294 61,646 57,348 57,348 3,100,000 15
18235.294 35,930 31,560 35,930 3,100,000 5
18235.294 37,867 35,480 35,480 3,100,000 10
18235.294 98,680 92,673 92,673 3,100,000 15
18235.294 26,635 24,769 26,635 3,100,000 30
18235.294 59,873 50,365 50,365 3,100,000 30
18235.294 23,126 22,058 22,058 3,100,000 10
26470.588 158,952 127,204 127,204 4,500,000 30
18235.294 56,669 49,102 49,102 3,100,000 10
18235.294 117,187 92,963 92,963 3,100,000 30
26470.588 168,848 135,704 168,848 4,500,000 60
NO KODE PROSES NAMA PROSES Cost Place Operation
1 16 SAWING MACHINE SAWING MACHINE ROUGING + 5mm

ROUGING + 1mm,
2 MAKING HOLE +-
21 TURN CNC TURN CNC 1mm
3 mill to size as per
8 MILL CNC MILL CNC drawing
5 5 HEAD TREATMENT HTM Flame harden 50 hrc
6 23 UN GRIND MANUAL UN GRIND MANUAL G
7 6 INSPECTION QC INSP QC final cheking

TOTAL BIAYA
PENGERJAAN 11,896,264

TOTALBIAYA
PENGERJAAN / UNIT 297,407
WAKTU PERSIAPAN WAKTU SETTING WAKTU PROSES JUMLAH BARANG BIAYA PROSES/JAM
10 2 10 40 102,296

30 5 30 40 158,952

10 5 45 40 220,159
60 30 20 1 121,045
30 0 10 40 117,187
5 0 10 40 29,702
BIAYA PROSES
702,431

3,271,763

6,659,824
221,915
839,841
200,488
11,896,264
NO KODE PROSES NAMA PROSES Cost Place Operation
1 16 SAWING MACHINE SAWING MACHINE ROUGING + 5mm
2 Turn to size, MAKING
21 TURN CNC TURN CNC HOLE +0,5mm
3 8 MILL CNC MILL CNC mill to size
5 7 WELDING WELDING harden 40 hrc
6 23 UN GRIND MANUAL UN GRIND MANUAL Grind To size H6 N6
7 6 INSPECTION QC INSP QC final cheking

TOTAL BIAYA
PENGERJAAN 12,222,546

TOTALBIAYA
PENGERJAAN /
UNIT 305,564
HARGA JUAL
BIAYA PROSES/JAM jumlah persiapan WAKTU PERSIAPAN WAKTU SETTING
102,296 3 15 2

158,952 2 30 5
220,159 2 30 5
54,904 10 15 5
117,187 2 45 10
29,702 5 0
WAKTU PROSES JUMLAH BARANG BIAYA PROSES
10 100 1,733,914

10 100 2,741,923
10 100 3,797,751
15 100 1,390,910
10 100 2,060,541
10 100 497,508
12,222,546
NO KODE PROSES NAMA PROSES Cost Place Operation
1 16 SAWING MACHINE SAWING MACHINE ROUGING + 5mm
3 8 MILL CNC MILL CNC mill to size
5 7 WELDING WELDING harden 40 hrc
6 23 UN GRIND MANUAL UN GRIND MANUAL Grind To size H6 N6
7 6 INSPECTION QC INSP QC final cheking

TOTAL BIAYA
PENGERJAAN 27,827,246

TOTALBIAYA
PENGERJAAN /
UNIT 695,681
HARGA JUAL
BIAYA PROSES/JAM jumlah persiapan WAKTU PERSIAPAN WAKTU SETTING
102,296 3 15 2
220,159 2 30 5
54,904 10 15 5
117,187 2 45 10
29,702 - 5 0
WAKTU PROSES JUMLAH BARANG BIAYA PROSES
10 100 1,733,914
60 100 22,144,374
15 100 1,390,910
10 100 2,060,541
10 100 497,508
27,827,246