1.

Analisis Kapasitas Produksi Stone Crusher

Kebutuhan Material batu yang masuk Stone Crusher = 42.00 m3/jam

Persentase Kapasitas Produksi Stone Crusher
Abu batu 20% = 8.40 m3/jam
Medium 15% = 6.30 m3/jam
Split 1-2 & 2-3 65% = 27.30 m3/jam

2. Analisis Kapasitas Produksi Batching Plant

A. Batching Plant 1

Kapasitas produksi beton Ready Mix Batching Plant 1 = 50.00 m3/jam

Analisis kebutuhan material produksi beton K350 (SNI) disesuaikan dengan
kapasitas produksi BP 1 (per jam)
Pasir 446.00 kg/1 m3 beton = 22300.00 kg 22.30 ton/jam
Kerikil (1-2 & 2-3) 1000.00 kg/1 m3 beton = 50000.00 kg 50.00 ton/jam
Semen 448.00 kg/1 m3 beton = 22400.00 kg 22.40 ton/jam
Air 215.00 liter/ 1m3 beton = 10750.00 Liter/jam
Jika diambil berat volume masing2 material sbb, maka kebutuhan volume material BP1
Pasir 1.60 ton/m3 = 13.94 m3/jam
Kerikil (1-2 & 2-3) 1.80 ton/m3 = 27.78 m3/jam
Semen 1.51 ton/m3 = 14.87 m3/jam
 B. Batching Plant 2

Kapasitas produksi beton Ready Mix Batching Plant 2 = 60.00 m3/jam

Analisis kebutuhan material produksi beton K350 (SNI) disesuaikan dengan
kapasitas produksi BP 2 (Per jam)
Pasir 446.00 kg/1 m3 beton = 26760.00 kg 26.76 ton
Kerikil (1-2 & 2-3) 1000.00 kg/1 m3 beton = 60000.00 kg 60.00 ton
Semen 448.00 kg/1 m3 beton = 26880.00 kg 26.88 ton
Air 215.00 liter/ 1m3 beton = 12900.00 Liter/jam
Jika diambil berat volume masing2 material sbb, maka kebutuhan volume material BP2
Pasir 1.60 ton/m3 = 16.73 m3/jam
Kerikil (1-2 & 2-3) 1.80 ton/m3 = 33.33 m3/jam
Semen 1.51 ton/m3 = 17.85 m3/jam

Didapatkan kebutuhan material (m3/jam) untuk campuran Ready Mix untuk kedua BP
Pasir = 30.66 m3/jam
Kerikil (1-2 & 2-3) = 61.11 m3/jam
Semen = 32.72 m3/jam
 ANALISIS STONE CRUSHER PLANT

Sumber material
1. Batu gunung = 1. Quarry Kasomalang
Deposit = 10 Ha x 4 m
= 400,000.00 m3
Jarak dari Plant = 25.00 km
2. Batu Kali = 1. Quarry Curug Agung
Deposit = 4 Ha x 2 m
= 80,000.00 m3
Jarak dari Plant = 20.00 km
Kebutuhan Batu
1. Batu pecah (1-2 & 2-3) = 77,173.46 m3
2. Batu RAW = 142,474.08 m3

Kapasitas Produksi SC
Jumlah unit plant = 1.00 Unit
Waktu Pelaksanaan = 10.00 Bulan
Jam kerja dlm sebulan = 240.0 jam
Persentase Kapasitas Produksi Stone Crusher
Abu batu = 20%
Medium = 15%
Split 1-2 & 2-3 = 65%

Kapasitas produksi = 7,717.35 m3/bln

= 32.156 m3/jam
 ANALISIS BATCHING PLANT
Kebutuhan Beton
1. Lean Concrete = 23,957.00 m3
2. Rigid Pavement = 69,515.20 m3

Kebutuhan Sumber Daya (per m3)

1. Lean Concrete
Semen = 200 kg
Pasir = 0.35 m3
Batu Pecah = 0.9 m3
Air = 100 liter
2. Rigid Pavement
Semen = 400 kg
Pasir = 0.35 m3
Batu Pecah = 0.8 m3
Air = 160 liter
Additive = 1.05 liter

Kebutuhan Sumber Daya (TOTAL)

1. Lean Concrete
Semen = 4,791,400.0 kg
Pasir = 8,384.95 m3
Batu Pecah = 21,561.30 m3
Air = 2395700 liter
2. Rigid Pavement
Semen = 27,806,080.00 kg
Pasir = 24,330.32 m3
Batu Pecah = 55,612.16 m3
Air = 11,122,432.00 liter
Additive = 72,990.96 liter

Kebutuhan beton = 93,472.20 m3

Waktu pelaksanaan = 10.00 bulan
Jam kerja dalam sebulan = 200.00 jam
Kebutuhan beton per bulan = 9,347.22 m3/bulan
= 46.74 m3/jam
`
Kapasitas produksi Batching Plant

Batching Plant 1 Batching Plant 2

Kapasitas Nominal = 80.00 m3/jam Kapasitas Nominal = 70.00 m3/jam
Kapasitas Efektif = 50.00 m3/jam Kapasitas Efektif = 40.00 m3/jam