1 PROPOSAL TEKNIS
Rev. 0
OLEH
DAFTAR ISI
1 PENDAHULUAN .................................................................................................................3
2 DESKRIPSI UMUM PEKERJAAN ..........................................................................................4
3 TUJUAN PEKERJAAN ..........................................................................................................4
4 LOKASI PEKERJAAN ............................................................................................................4
5 RUANG LINGKUP PEKERJAAN ............................................................................................4
6 BATTERY LIMIT & BASIS PENAWARAN...............................................................................7
7 MATRIKS RUANG LINGKUP PEKERJAAN .............................................................................8
8 PROJECT SPESIFICATION ................................................................................................. 12
9 SYARAT DAN KETENTUAN PENAWARAN ........................................................................ 12
LAMPIRAN
1. PENDAHULUAN
Proposal Teknis ini diajukan oleh PT. MIPCON PRIMA INDUSTRI untuk pekerjaan “Jasa
Penyehatan dan Reaktivasi Nitrogen Plant”. Proposal teknis ini terdiri dari deskripsi umum
pekerjaan, tujuan pekerjaan, lokasi pekerjaan, ruang lingkup pekerjaan, daftar tenaga kerja,
daftar peralatan dan bahan habis pakai, stuktur organisasi proyek, metode pelaksanaan
pekerjaan, jadwal pekerjaan, manpower planning dan HSE Plan.
PT. MIPCON PRIMA INDUSTRI merupakan perusahaan nasional yang bergerak dalam bidang
jasa pelayanan industri (Industrial Services Company) seperti EPC, Fabrication, Installation,
Commisioning, Operation & Maintenance, Plant Turn Around, Plant Revamping, Plant
Relocation, dan pekerjaan lainnya yang berkaitan dengan industrial services.
Untuk informasi lebih lanjut, dapat menghubungi kami di alamat dan kontak berikut:
3. TUJUAN PEKERJAAN
Terlaksananya pekerjaan Jasa Penyehatan dan Reaktivasi Nitrogen sesuai dengan dengan
requirement dari Pertamina RU II Dumai secara aman, tepat waktu dan tepat kualitas.
4. LOKASI PEKERJAAN
Pekerjaan ini berlokasi di Pertamina RU II – Dumai, Provinsi Riau.
Check)
- Service And Cleaning
- Replacement Broken Part (Bearing, Lube Oil, Regreasing, And Fan), Refurbish Jika di
perlukan
3. Melakukan Pekerjaan Assessment Cable (Power, Control, Grounding, Bonding) And
Cable Tray, meliputi :
- Visual And Termination Check
- Electrical Test (Resistance Test, Insulation Resistance Test, And Loop Check)
- Replacement Broken Part (Gland Cable, Cable, Tray Cable, Termination Kit, And
Tagging)
4. Melakukan Pekerjaan Assessment Heater 300-H-53B, meliputi :
- Electrical Test (Temperature, Resistance Test, Insulation Resistance Test, Current &
Voltage Check)
- Service And Cleaning
- Replacement Broken Part
- Summary hasil survey N2 Plant dari PT. Indopelita Air Services dan PT. Mipcon
Prima Industri 17 Maret 2021
- Memo Pertamina untuk tindak lanjut Hasil Assessment N2 Plant #300 oleh Samator
Tanggal 24 November 2019
- Rekomendasi Instrument Engineer MPS Pertamina untuk N2 Plant Tanggal 22 April
2020
1 UNBOXING x
2 MATERIAL MOL SIEVE x
3 KEGIATAN LOADING MOL SIEVE x
5 KEGIATAN BOX UP MOL SIEVE ADSORBER x
SUPERVISI KEGITAN PRECOMMISSIONING DAN x
6
COMMISSIONING MSA
7 GASKET DAN BOLT & NUT x
8 TOOLS x
8. PROJECT SPESIFICATION
a) Material
1) Spesifikasi Equipment dan Material yang akan disuplai mengacu kepada
Lampiran 1
b) Metode Pekerjaan
1) Pekerjaan painting sesuai dengan kriteria sebagai berikut:
- Surface Preparation menggunakan power tools
- Primary Coat sebesar 50 micron dengan menggunakan epoxy coat
- Secondary Coat sebesar 75 micron dengan menggunakan epoxy coat
2) Pekerjaan Pressure Test akan dilakukan dengan tekanan uji = 1.5 x MAWP
sesuai ASME VIII Div. I
3) Chemical cleaning hanya dilakukan pada Feed Air Cooler (300-E-90) bagian shell
side.
4) Flushing & Blowing akan dilakukan secara parsial mengacu pada ASME B 31.3
5) Kualitas hasil pengelasan (apabila diperlukan) akan dilakukan menggunakan PT
check.
6) Metode Loading untuk Molsieve dan Perlite menggunakan Manual Sock Load.
7) Cleaning Vessel dan Heat Exchanger menggunakan High Pressure Water Jet
tekanan 14000 Psi
8) Apabila dibutuhkan Mipcon akan melibatkan OEM ( Linde ) untuk assistance di
lapangan.
b) Penggantian material hanya meliputi item pada Tabel di Point 7 Matrix Ruang Lingkup
Pekerjaan. Penggantian material sesuai dengan hasil temuan di lapangan untuk
material yang rusak dan tidak dapat dilakukan perbaikan (refurbishment)
c) Apabila pada saat pelaksanaan pekerjaan, terdapat temuan item material baru di luar
Tabel di Point 7 Matrix Ruang Lingkup Pekerjaan yang membutuhkan penggantian,
maka item tersebut akan masuk ke dalam kerja tambah.
d) Apabila terdapat sisa material yang telah disediakan, maka akan diserahkan dan
menjadi milik Pertamina RU II Dumai
e) Masa pemeliharaan selama 3 bulan semenjak Berita Acara Serah Terima Pekerjaan
ditandatangani
f) Masa garansi untuk equipment dan material supply adalah 12 bulan
g) Acceptance criteria adalah sebagai berikut:
- Purity Nitrogen yang dihasilkan mencapai min. 99.5 %
Dengan catatan parameter feed air sesuai dengan logsheet operation terakhir
Tanggal 27 Januari 2018 (Lampiran 3) sebagai berikut:
- Feed Air Flowrate (m3/h) from Air Compressor = 5200 (Nor), 6200 (Max)
- Temp. Feed Air from 2nd stage Air Compressor C-81 (oC) = 51.5 (Max)
- Press. Feed Air from 2nd stage Air Compresor C-81 (kg/cm2) = 5.5 (Max)
- Temp. Feed Air from 2nd stage Air Compressor C-82 (oC) = 50 (Max)
- Press. Feed Air from 2nd stage Air Compresor C-81 (kg/cm2) = 5.2-6 (Nor)
Operating data
Requested flow rate 20.00 m³/h Actual flow rate 20.00 m³/h
Requested developed head 16.30 m Actual developed head 16.30 m
Pumped medium Water Efficiency 63.2 %
Clean water MEI (Minimum Efficiency ≥ 0.70
Not containing chemical and Index)
mechanical substances which Power absorbed 1.40 kW
affect the materials Pump speed of rotation 2943 rpm
Max. ambient air temperature 20.0 °C NPSH required 1.70 m
Min. ambient air temperature 20.0 °C Permissible operating 16.00 bar.g
Fluid temperature 20.0 °C pressure
Design
Pump standard EN 733 Material code BQ1EGG-WA
Design Close-coupled Shaft seal code 11
Orientation Horizontal Sealing plan Single-acting mechanical seal
Suction nominal dia. DN 65 with vented chamber (A-type
Suction nominal pressure PN 16 casing cover, taper bore)
Suction position axial A liquid free of solids is assumed
Suction flange drilled EN1092-2 Seal chamber design Conical seal chamber (A-type
according to standard cover)
Discharge nominal dia. DN 40 Contact guard With
Discharge norminal pressure PN 16 Wear ring Casing wear ring
Discharge position top (0°/360°) Impeller diameter 116.0 mm
Discharge flange drilled EN1092-2 Free passage size 9.6 mm
according to standard Silicon free pump assembly Yes
Surface type Raised face (form B to EN Bearing bracket construction Close-coupled
1092) Bearing bracket size 25
Shaft seal Single acting mechanical seal Bearing type Anti-friction bearings
Manufacturer KSB Lubrication type Grease
Type 1 Color Ultramarine blue (RAL 5002)
KSB-blue
Data sheet
Driver, accessories
Driver type Electric motor Motor enclosure IP55
Drive standard mech. IEC Cos phi at 4/4 load 0.88
Model (make) Siemens Motor efficiency at 4/4 load 85.9 %
Drive supplied by Standard motor supplied by Temperature sensor 3 PTC resistors
KSB - mounted by KSB Terminal box position 0°/360° (top)
Motor const. type V1 Viewed towards the suction
Motor size 90L nozzle
Efficiency class Efficiency class IE3 acc. to Motor winding 230 / 400 V
IEC60034-30-1 Number of poles 2
Motor speed 2943 rpm Connection mode Star
Frequency 50 Hz Motor cooling method Surface cooling
Rated voltage 400 V Motor material Aluminium
Rated power P2 2.20 kW Frequency inverter operation FI allowed
Available reserve 56.81 % allowed
Rated current 4.2 A CE-approval Yes
Starting current ratio 8.3 Condensat drain motor Yes
Insulation class F to IEC 34-1
Materials G
Flat gasket (400) DPAF seal plate asbestos free
Notes 1 Casing wear ring (502.1) Grey cast iron GG/CAST
General criteria for a water analysis: pH-value >= 7; chloride IRON
content (Cl) <=250 mg/kg. Chlorine (Cl2) <=0.6 mg/kg. Casing wear ring (502.2) Grey cast iron GG/CAST
Volute casing (102) Grey cast iron IRON
EN-GJL-250/A48CL35B Shaft sleeve (523) CrNiMo steel
Casing cover (161) Grey cast iron Stud (902) Steel 8.8
EN-GJL-250/A48CL35B Nut (920.01) 8+A2A/ 8+B633 SC1 TP3
Support foot (183) (ST) Nut (920.95) Steel 8
Shaft (210) Tempered steel C45+N
Impeller (230) Grey cast iron
EN-GJL-250/A48CL35B
Motor stool (341) Grey cast iron
EN-GJL-250/A48CL35B
Performance curve
30
Qmin
[m]
Total developed head
20
Qmin
ø139.0/A01
Qmin
ø116.0/A01
10
ø104.0/A01
0 10 [m³/h] 20 30 40 50 60
[m]
NPSH req.
0 10 [m³/h] 20 30 40 50 60
50
Efficiency
[%]
0
0 10 [m³/h] 20 30 40 50 60
2
Power Input
[kW]
0 10 [m³/h] 20 30 40 50 60
Flow
Curve data
Speed of rotation 2943 rpm Efficiency 63.2 %
Fluid density 998 kg/m³ MEI (Minimum Efficiency ≥ 0.70
Viscosity 1.00 mm²/s Index)
Flow rate 20.00 m³/h Power absorbed 1.40 kW
Requested flow rate 20.00 m³/h NPSH required 1.70 m
Total developed head 16.30 m Curve number K1311.452/25
Requested developed head 16.30 m Effective impeller diameter 116.0 mm
Installation plan
200
178
140
107 160
118
8 20
80 156 117 117
573 100
15
130
225
30
120
160
Motor Connections
Motor manufacturer Siemens Suction nominal size DN1 DN 65 / EN1092-2
Motor size 90L Discharge nominal size DN2 DN 40 / EN1092-2
Motor power 2.20 kW Nominal pressure suct. PN 16
Number of poles 2 Rated pressure disch. PN 16
Speed of rotation 2943 rpm
Position of terminal box 0°/360° (top)
Viewed towards the
suction nozzle Weight net
Pump 29 kg
Motor 19 kg
Total 48 kg
Connections
Pump casing variant XX46
1M.2 Pressure gauge connection Not executed
1M.1 / 6D Pressure gauge or filling/venting G 1/4 Drilled and plugged.
connection
6B Pumped liquid drain G 1/4 Drilled and plugged.
6D Pumped medium - filling / venting Not executed
11E Flushing liquid inlet DN 8 Pipe connection with thread
5B venting Drilled and plugged.
Our technology. Your success.
Pumps Valves Service
n n
Applications:
Pure liquids not chemically
or mechanically aggressive
to the pump materials
■■ Water supply
■■ Cooling water
■■ Swimming pool water
■■ Fire-fighting systems
■■ Seawater
■■ Spray irrigation
■■ Fire-fighting water
■■ Irrigation
■■ Service water
■■ Cleaning agents
■■ Drinking water
■■ Brackish water
■■ Drainage
■■ Condensate
■■ Heating
■■ Air-conditioning
■■ Oils
■■ Hot water
More information:
Etabloc with KSB SuPremE® motor, PumpMeter and PumpDrive www.ksb.com/products
Etabloc with KSB SuPremE® motor, Etabloc with PumpMeter, Etabloc with PumpMeter
PumpMeter and PumpDrive Eco PumpDrive and IE3 motor and IE3 motor
Etabloc – The Compact Pump
1173.021/04-EN / 12.16 / © KSB Aktiengesellschaft 2016 · Subject to technical modification without prior notice
■■
KSB Aktiengesellschaft
Johann-Klein-Straße 9
67227 Frankenthal (Germany)
www.ksb.com
LAMPIRAN 2
TIMELINE SCHEDULE
TIMELINE SCHEDULE
JASA PENYEHATAN DAN REAKTIVASI NITROGEN PLANT PERTAMINA RU II DUMAI
No. PROJECT NAME KODE PROJECT CLIENT AMOUNT (NON PPN10%) LOCATION
2 PIPELINE CONSTRUCTION 10 KM - DUMAI MPI-03-02-2017 PT. PERUSAHAAN GAS NEGARA 4,469,351,550 DUMAI - RIAU
4 REPAIR BOILER MPI-03-04-2017 PT. IVOMAS TUNGGAL 30,720,000 LUBUK GAUNG - DUMAI
PT. TECHNO ORBIT PARTICLE
5 Soil Investigation Works of Karawang Industrial Park MPI-03-01-2017 4,320,001 CILEGON, BANTEN
FILTRATION
6 MAINTENANCE MANAGEMENT SYSTEM DEVELOPMENT MPI-03-06-2017 PT. ENERGI SEJAHTERA EMAS 628,575,000 LUBUK GAUNG - DUMAI
LIST OF EXPERIENCES 2018
No. PROJECT NAME KODE PROJECT CLIENT AMOUNT (NON PPN10%) LOCATION
1 SUPPLY PLUG & GASKET MPI-03-01-2018 CV. BAYU GEMILANG 163,944,000 JAKARTA
CHANGED OUT CATALYST 211-V-1,2, & 3, AREA HCC, PLANT STOP PT. PERTAMINA (PERSERO) RU II
2 MPI-03-02-2018 4,600,000,000 DUMAI, RIAU
2018 DUMAI
POMALAA, SULAWESI
4 JASA MAINTENANCE CONDENSER UNIT 2 PLTU ANTAM POMALAA MPI-03-04-2018 PT. ANTAM TBK 365,000,000
SELATAN
POMALAA, SULAWESI
5 JASA ANNUAL INSPECTION & MAINTENANCE BOILER SYSTEM PLTU MPI-03-05-2018 PT. ANTAM TBK 5,100,000,000
SELATAN
7 FURNACE OF FRAME KRAKATAU ENGINEERING MPI-03-07-2018 SMS group S.p.a. 918,750,000 CILEGON, BANTEN
3 PROJECT PORTAL AT SOUTH ROAD MPI-03-03-2020 PT. CABOT ASIA PACIFIC SOUTH 15,000,000 CILEGON, BANTEN
4 JASA PEMELIHARAAN PABRIK ALUMINA ICA MPI-03-04-2020 PT. ICA 22,500,000,000 TAYAN, KALIMNATAN BARAT
JASA INSTALASI SISTEM PERPIPAAN PIPELINE DAN PIPING SYSTEM RIMAU BLOCK, SUMATERA
5 MPI-03-05-2020 PT. MEDCO E&P INDONESIA 23,308,508,200
DI INDONESIA WEST ASSET DENGAN SISTEM SUB-PAKET SELATAN
7 Mekanikal Area HSC 100/102/301 TA 2020 MPI-03-07-2020 PT PERTAMINA RU II DUMAI 6,698,000,000 DUMAI, RIAU
8 TAR TECHNICAL SUPPORT & EXECUTION SERVICES MPI-03-08-2020 BP BERAU LTD 23,656,074,200 TANGGUH, PAPUA
9 PENGGANTIAN TRANSFER CHUTE 140-V-1 ABCD TA 2020 MPI-03-09-2020 PT PERTAMINA RU II DUMAI 5,890,000,000 DUMAI, RIAU
10 DENSE LOADING OF FRESH HDW CATALYST (EM-7611 & EM-7622) MPI-03-10-2020 PT. PATRA SK 400,564,000 DUMAI, RIAU
CHANGED OUT CATALYST REFORMER 701 DAN 702-H-1, H2 PLANT,
11 MPI-03-11-2020 PT. PERTAMINA RU II DUMAI 1,868,500,000 DUMAI, RIAU
TURN AROUND 2020
JASA PEKERJAAN PENYEMPURNAAN SISTEM PROSES DI GLYCOL PALEMBANG, SUMATERA
12 MPI-03-12-2020 PT. KOTA MINYAK 197,424,000
DEHYDRATION UNIT SELATAN
POMALAA, SULAWESI
13 JASA OVERHAUL BOILER SYSTEM CFPP ANTAM POMALA MPI-03-13-2020 PT. ANTAM Tbk 4,059,016,600
SELATAN
Loading Catalyst dengan Metode Dense Load 018R-101 Unit TDHT Area
14 MPI-03-14-2020 PT. PERTAMINA RU II CILACAP 600,000,000 CILACAP, JAWA BARAT
FOC-II PT Pertamina (Persero) RU II Cilacap Tahun 2020
15 LTSA COC Medco E&P Natuna MPI-03-15-2020 PT MEDCO E&P NATUNA 10,140,780,000 NATUNA, KEPULAUAN RIAU
LIST OF EXPERIENCES 2021
No. PROJECT NAME KODE PROJECT CLIENT AMOUNT (NON PPN10%) LOCATION
1 SKIMMING CATALYST REACTOR 31-R-101 RU VI BALONGAN MPI-03-01-2021 PT PERTAMINA RU VI BALONGAN 900,000,000 BALONGAN, JAWA BARAT
3 BUILDING ELECTRICAL & UTILITY MAINTENANCE SERVICES MPI-03-03-2021 MEDCO E&P NATUNA 6,610,599,382 NATUNA, KEPRI