PEMBANGUNAN STASIUN PENGUMPUL

LAPANGAN JATIASRI

MECHANICAL CALCULATION FOR No. Dok. : JAS-EPC-WKSAI-00-M0-CA-022

CLOSED DRAIN VESSEL Rev. : A
(2-13-D-20) Halaman : Hal 1 dari 12

PEMILIK PROYEK : PT. PERTAMINA EP / REGIONAL 2 – FUNGSI

PROJECT ZONA 7
NAMA PROYEK : PT. PERTAMINA EP / REGIONAL 2 – FUNGSI PROJECT ZONA 7
PEMBANGUNAN STASIUN PENGUMPUL JATIASRI
LOKASI : SP JATIASRI

NO. KONTRAK : 002/PEP.80000/SP3MP/2022-S0

A 25 May 2022 Issued for Review FAJ PUR TRI AP/MS AFF

DIPERIKSA DISETUJUI DIPERIKSA DISETUJUI

REV. TANGGAL DESKRIPSI DISIAPKAN KONSORSIUM

PT WAHANAKARSA SWANDIRI – PERTAMINA EP
PT ALDABERTA INDONESIA
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TABEL REVISI

REV. BAB HALAMAN DESKRIPSI KOMENTAR REVISI/TANGGAPAN

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DAFTAR ISI

TABEL REVISI ..................................................................................................................................................... 2

DAFTAR ISI .......................................................................................................................................................... 3
1. PENDAHULUAN ......................................................................................................................................... 4
1.1 Tinjauan Proyek................................................................................................................................ 4
1.2 Tujuan............................................................................................................................................... 4
1.3 Ruang Lingkup ................................................................................................................................. 5
1.4 Definisi .............................................................................................................................................. 5
2. KODE, STANDAR DAN REFERENSI ......................................................................................................... 5
3. SINGKATAN ................................................................................................................................................ 6
4. BASIS DESIGN ........................................................................................................................................... 7
5. METODE PERHITUNGAN .......................................................................................................................... 8
6. HASIL PERHITUNGAN ............................................................................................................................... 9
6.1. Perhitungan Ketebalan Shell ............................................................................................................ 9
6.2. Perhitungan Ketebalan Head.......................................................................................................... 10
7. KESIMPULAN ........................................................................................................................................... 11
7.1 Ketebalan Vessel ............................................................................................................................ 11
7.2 Support (LEG) ................................................................................................................................ 11
7.3 Berat (Weight) ................................................................................................................................ 11
LAMPIRAN 1 - PERHITUNGAN PRESSURE VESSEL .................................................................................... 12
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1. PENDAHULUAN
1.1 Tinjauan Proyek
PT Pertamina EP akan membangun fasilitas Stasiun Pengumpul (SP) Jatiasri di Field Subang dengan
kapasitas 16 MMSCFD dan 3400 BLPD. SP Jatiasri dibangun dengan tujuan menggantikan Early Production
Facility (EPF) Jatiasri yang bersifat sementara (temporary). Fasilitas SP Jatiasri, sebagai fasilitas permanen,
akan digunakan sebagai fasilitas pengumpul dan pemisahan awal dari produksi sumur minyak dan gas di
lapangan Jatiasri. Selain sistem pemisahan dan pengumpul, SP Jatiasri dilengkapi sistem penunjang lainnya
seperti utilitas, control, dan safety. Di samping itu, trunkline gas baru akan dibangun, berdampingan dengan
trunkline yang sudah ada, untuk mengalirkan produksi gas yang meningkat dengan diameter 6” sepanjang 11
km dari SP Jatiasri menuju Mainline Gas Jawa Barat. Lokasi dari SP Jatiasri dapat dilihat pada gambar di
bawah ini:

Gambar 1-1. Lokasi Lapangan SP Jatiasri

1.2 Tujuan
Tujuan dari dokumen ini adalah untuk menghitung ketebalan plat yang digunakan untuk desain Closed Drain
Vessel (2-13-D-20) beserta aksesoris lainnya untuk fasilitas Stasiun Pengumpul (SP) Jatiasri.
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1.3 Ruang Lingkup

Ruang lingkup dokumen ini meliputi perhitungan ketebalan Shell, Ketebalan Head, serta perhitungan berat
Vessel untuk Closed Drain Vessel (2-13-D-20)) untuk fasilitas Stasiun Pengumpul (SP) Jatiasri.
1.4 Definisi
Dalam dokumen ini, kata-kata atau kalimat atau istilah akan memiliki arti sebagaimana didefinisikan di bawah,
kecuali ditentukan atau dirujuk ke yang lain.
Perusahaan
PT. PERTAMINA EP / REGIONAL 2 – FUNGSI PROJECT ZONA 7 sebagai pemilik proyek.
Kontraktor
KONSORSIUM PT WAHANAKARSA SWANDIRI – PT ALDABERTA INDONESIA, pihak yang dipilih oleh
PERUSAHAAN sebagai pelaksana "Pembangunan Stasiun Pengumpul Jatiasri", dalam hal ini disebut
KONTRAKTOR bertanggung jawab kepada PERUSAHAAN sebagaimana ditentukan dalam kontrak, ruang
lingkup pekerjaan atau perintah kerja.
SKK MIGAS
Institusi yang dibentuk oleh Pemerintah Republik Indonesia yang bertugas melaksanakan pengelolaan
kegiatan usaha hulu minyak dan gas bumi berdasarkan Kontrak Kerja Sama.
INSPEKTOR
Perwakilan dari PERUSAHAAN dan atau seseorang yang diberikan oleh PERUSAHAAN
yangbertanggungjawab sebagai INSPEKTOR atas pekerjaan yang dilakukan oleh KONTRAKTOR.

2. KODE, STANDAR DAN REFERENSI

Tabel 2-1 Kode, Standar, dan Referensi
Reff Deskripsi
PEP Company Specification
PEP-00-P1-DC-0001, General Process Design Criteria
PEP-10-D0-SP-0001, Pressure Vessel Design and Fabrication Specification
PEP-00-L1-SP-0024, General Piping Design Specification
PEP-00-A0SP-0001, Civil and Structural Design Basis
American Society of Mechanical Engineering (ASME)
ASME BPVC VIII Div. I, Rules for Construction of Pressure Vessel
ASME B16.5, Pipe Flanges and Flanged Fittings (NPS ½ through NPS 24)
American Society of Testing Material (ASTM)
ASTM A 516 Gr. C, “Carbon Steel Plate for Boiler and Pressure Vessel
ASTM A 36, “Structural Carbon Steel”
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Reff Deskripsi
ASTM A 307 Grade B, “Grade specification in carbon steel bolting intended for use in flanged
joints in piping system particularly with cast iron flanges”
ASTM A 106. “ Seamless Pressured Pipes”
Others
SNI 03 1726 2012, “Standar Nasional Indonesia”
UBC 1997, “Uniform Building Code”
ASCE 7-10, “Wind Load Code”
Referensi Dokumen
JAS-EPC-WKSAI-00-P0-CA-024, Closed Drain Vessel Sizing
JAS-EPC-WKSAI-00-P0-DW-036, P&ID Closed Drain System
JAS-EPC-WKSAI-00-J0-BD-001, Instrument and Control & Safety Design Basis
JAS-EPC-WKSAI-00-A0-SP-001, Specification for Civil, Structure and Building Design Criteria

3. SINGKATAN
ASTM American Society for Testing Materials
ANSI American National Standards Institute
ASME American Society of Mechanical Engineering
BOPD Barrel Oil Per Day
BWPD Barrel Water Per Day
CA Corrosion Allowance
E Joint Efficiency
P Tekanan Desain Internal
R Radius
ID Inside Diameter
S Nilai Tegangan Maksimum yang di ijinkan
P&ID Piping and Instrument Diagram
Ps Tekanan Statis
Pth Tekanan Test Head
td Design Thickness
tused Actual Thickness
V Wind Speed
Ws Shell Weight
Wh Head Weight
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Wsu Support Weight

SP Stasiun Pengumpul

4. BASIS DESIGN
4.1. Berikut ini adalah unit dimensi yang digunakan dalam kalkulasi pada dokumen ini.
Tabel 4-1 Tabel Unit Dimensi
Parameter Unit Unit Abbreviation
Volume Gallon, cubic feet gallon, ft3
Panjang, tinggi Feet, inch Ft, in
Luas Area Square Feet, Ft2
Berat Pound lb
Tekanan Pound square inch psi
Temperature Degrees Fahrenheit °F
Momen Pound feet Lb.ft

4.2. Basis
Berikut ini adalah basis desain yang digunakan dalam perhitungan ketebalan Pressure Vessel :
1. Perhitungan ketebalan Vessel didasarkan pada Perhitungan ASME VIII Divisi 1.
2. Perhitungan beban angin didasarkan dari ASCE 7.
3. Perhitungan beban seismic didasarkan dari UBC 1997

4.3. Peralatan yang di hitung menggunakan kalkulasi ini

Tabel 4-2 Tabel Peralatan yang akan di Kalkulasi

Dimensi, ft
No. Tag No. Peralatan Tipe Jumlah
Diameter Tinggi
Horizontal 3.83 11.5
1 2-13-D-20 Closed Drain Vessel 1
Vessel
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5. METODE PERHITUNGAN
Untuk menghitung ketebalan pelat Shell, Head & support dengan tekanan internal menggunakan metode
perhitungan berdasarkan ASME BPVC VIII Div.I sub-section UG-27(c)(1) dan menggunakan Spreadsheet:
𝑃𝑅 𝑆𝐸𝑡
𝑡= 𝑎𝑡𝑎𝑢 𝑝= ..................................................................................... (1)
𝑆𝐸−0.6𝑃 𝑅+0.6𝑃

Dimana,
E = Joint Efficiency
P = tekanan desain internal
R = radius
S = nilai tegangan maksimum yang diijinkan
t = ketebalan minimum yang dibutuhkan
Untuk menghitung ketebalan dari Head dengan tekanan internal menggunakan metode perhitungan
bedasarkan ASME BPVC VIII Div. I Appendix 1-4(c):
𝑃𝐷𝐾 2𝑆𝐸𝑡
𝑡= 𝑎𝑡𝑎𝑢 𝑝= .................................................................................. (2)
2𝑆𝐸−0.2𝑃 𝐾𝐷+0.2𝑡
𝑃𝐷𝑜 𝐾 2𝑆𝐸𝑡
𝑡= 𝑎𝑡𝑎𝑢 𝑝= .............................................................. (3)
2𝑆𝐸−2𝑃(𝐾−0.1) 𝐾𝐷𝑜 +2𝑡(𝐾−0.1)

1 𝐷 2
𝐾 = [2 + ( ) ] ................................................................................................................ (3)
6 2ℎ

Dimana,
E = Joint Efficiency
P = tekanan desain internal
R = radius
S = nilai tegangan maksimum yang diijinkan
t = ketebalan minimum yang dibutuhkan
Hasil perhitungan ketebalan Shell dan Head minimum yang dibutuhkan harus memenuhi ketebalan minimum
berdasarkan ASME BPVC VIII Div. I part UG-16 b.4 yaitu 2.5 mm belum termasuk corrosion allowance (3 mm).
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6. HASIL PERHITUNGAN
Berikut beberapa input parameter dalam mendesain vessel dapat dilihat pada tabel di bawah ini:
Tabel 6.1. Input Desain data untuk Perhitungan
Parameter Remark
Tag No. 2-13-D-20
Service CLOSED DRAIN VESSEL
Quantity 1 (One)
Orientation Horizontal
Inside Diameter 46 inch (3.83 ft)
Length (T/T) 138 inch (11.5 ft)
Head type 2 :1 Ellipsoidal
Bottom type 2 :1 Ellipsoidal
Support Type Saddle
Shell : SA 516 Gr.70
Material of Construction (MOC) Head : SA 516 Gr.70
Saddle : SA 36
Design Pressure (P) 50 Psig
Operating Pressure (P) 5 Psig
Design Temperature (T) 150 °F
Operating Temperature (T) 95 °F
Specific Gravity 0.88
Specific Gravity of Water (SG) at Hydrotest 1.00
Corrosion Allowance 0.125 inch (3 mm)
Shell : 1.0
Joint Efficiency (E) Head : 1.0
UBC 1997 / SNI-03-1726-2012
Seismic Factor Seismic Zone : 2A
SS : 0.596 , S1 : 0.303, Z : 0.281 g
ASCE 07-10
Wind Speed
27.3 mph

6.1. Perhitungan Ketebalan Shell

Vessel shell menggunakan material SA 516 Gr. 70 yang memiliki P = 20,000 psi, berikut perhitungan
ketebalan pelat shell,
Internal design pressure: P = 50 psi @ 150 °F

Design thickness,
t = P*R / (S*E - 0.60*P) + Corrosion Allowance (CA)
Dimana,
E = Joint Efficiency = 1
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P = tekanan desain
R = radius = 27 inch
S = nilai tegangan maksimum yang diijinkan
t = ketebalan minimum yang dibutuhkan
Sehingga,
t = P*R / (S*E - 0.60*P) + Corrosion Allowance (CA)
= 50*23 / (20,000*1.00 - 0.60*50) + 0.125
= 0.19 inch =4.82 mm
Dari perhitungan di atas didapatkan nilai t design = 0.19 inch, maka digunakan ketebalan pelat
t nominal = 0.236 inch ( 6 mm).

6.2. Perhitungan Ketebalan Head

Vessel head menggunakan material SA 516 Gr.70 yang memiliki P = 20,000 psi, berikut perhitungan
ketebalan pelat untuk head,
Internal design pressure: P = 50 psi @70 °F
Design thickness
t = P*D*K / (2*S*E - 0.2*P) + Corrosion Allowance (CA)
Dimana,
E = Joint Efficiency = 1
D = Inner diameter
K = (1/6) x [2 + (D / (2 x h))2] = (1/6) x [2 + (54 / (2 x 12))2] = 1.0986
t = ketebalan minimum yang dibutuhkan
Maka,
t = P*D*K / (2*S*E - 0.2*P) + Corrosion Allowance (CA)
= 50 *23*0.9931/ (2*20,000*1 - 0.2*50) + 0.125
= 0.19 inch = 4.82 mm
Dikarenakan nilai t = 0.19 inch, maka ketebalan pelat head minimum setelah forming yang
digunakan adalah 0.236 inch (6 mm).
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7. KESIMPULAN

7.1 Ketebalan Vessel

Berikut adalah tabel kesimpulan dari perhitungan ketebalan vessel.
CA Desain t
Komponen Material J.E. Nominal t (in)
(in) (in)
Left Head SA 516 Gr.70 0.125 1 0.19 0.236 (6 mm) *
Cylinder SA 516 Gr.70 0.125 1 0.19 0.236 (6 mm) *
Right Head SA-516 Gr.70 0.125 1 0.19 0.236 (6 mm) *
*Ketebalan minimum setelah forming.

7.2 Support (SADDLE)

Support yang digunakan pada pressure vessel ini adalah jenis Saddle.
Adapun penentuan Support didasarkan pada : Standarisasi Drawing Surface Facilities Pertamina – “PEP-
00-Q6-DWG-001”. Berikut adalah tabel yang menunjukkan data skirt pada Pressure Vessel :
DESKRIPSI REMARK
Support SADDLE
Material Of Construction SA 36
Quantity 2 EA
Saddle Height 47.24 inch (1200 mm)
Saddle Webplate Thickness 0.394 inch (10 mm)
Base plate length 39.37 inch (1000 mm)
Base plate width 9 inch (270 mm)
Base plate thickness 0.394 inch (10 mm)
Anchor Bolt Qty 2 EA Each Saddle
Anchor Bolt size 20 mm

Asumsi berat saddle adalah 25% dari berat shell dan head yaitu 438.53 lb

7.3 Berat (Weight)

Berikut adalah tabel yang menunjukkan data berat berdasarkan perhitungan dengan Spreadsheet.
DESKRIPSI BERAT (lb)
Empty Weight 3,351.00
Operating Weight 7,077.59
Hydrotest Weight 11,632.31

CATATAN :
Hasil perhitungan ini adalah persyaratan minimum (minimum requirement) desain yang harus di penuhi oleh
VENDOR. VENDOR harus menghitung ulang dan menggaransi akan kekuatannya sebelum dilakukan
pembelian (Purchase Order)
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LAMPIRAN 1 - PERHITUNGAN PRESSURE VESSEL

 Page 1 of 7

SP JATIASRI PERTAMINA EP
MECHANICAL CALCULATION
CLOSED DRAIN VESSEL
(2-13-D-20)
VESSEL SKETCH

DESIGN DATA

Code : ASME Section VIII Div. 1

Design pressure ( P ) : 50 psig = 0.024 Barg

Operating Pressure : 5 psig = 0.002 Barg
Specific Grafity : 0.88
Static head : 0.31 kg/cm2 G = 4.39 psi
Design temperature : 150 deg F = 242 deg C
Operating temperature : 95 deg F = 212 deg C
Radiography Test Shell : full
Head : full
Corrotion Allowance : 0.125 inch
Joint Effisiensi Shell ( E ) : 1
Joint Effisiensi Head ( E ) : 1
Material : SA 516 Gr. 70
Max. Allowable Stress S: 20000 psi at 200 deg. F
Length : 3505.2 mm = 138 inch
Inside Diameter ( ID ) : 1168.4 mm = 46 inch
Radius ( R ) : 23.00
 Page 2 of 7

SP JATIASRI PERTAMINA EP
MECHANICAL CALCULATION
CLOSED DRAIN VESSEL
(2-13-D-20)
THICKNESS CALCULATION VESSEL SKETCH
SHELL CALCULATION

t = P X R ( per UG-27 (c) (1) )

SxE - 0.6 P

= 0.06 inch

t + CA = 0.19 inch
Select thickness
t + CA = 0.24 in
= 6 mm

Checking max allowable working pressure Pa for the selected thickness

t = 0.24 in
Pa = 96.2 psi
Since Pa > P ---> OK

HEAD CALCULATION

Type Ellipsoidal head (2:1) per UG- 32 (d)

t = P X D
2 xS x E - 0.2 P

= 0.06 inch

t+ CA = 0.19 inch

Select thickness
t + CA = 0.24 in = 6 mm

Checking max allowable working pressure Pa for the selected thickness

t = 0.24 in
Pa = 192.9 psi
Since Pa > P ---> OK

Summary
Shell Thickness (ts) 6 mm
Head Thickness (th) 6 mm
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SP JATIASRI PERTAMINA EP
MECHANICAL CALCULATION
CLOSED DRAIN VESSEL
(2-13-D-20)
NOZZLE NECKVESSEL SKETCH IN SHELL
THICKNESS
( ASME Sect. VIII Div. 1, UG-16(b), UG-27(c)(1), UG - 45(a)(2) & App. 1 1-1 )
SYMBOL DESCRIPTION UNIT NOZZLE MARK
1 2 3
Nozzle size inch 4 2 3
- Nozzle Neck Material - A 106 Gr B A 106 Gr B A 106 Gr B
- Neck type ( Pipe/Plate/LWN ) - pipe pipe pipe
- Pipe Schedule - 40 40 40
P Design Int. Pressure + Static head psi 54.39 54.39 54.39
Do Neck Outside Diameter inch 4.5 2.38 3.5
Ro Neck Outside Radius Inch 2.25 1.19 1.75
Sn Max. allow, stress at design temperature of nozzle neck psi
17100 17100 17100
E Joint efficiency - 1.00 1.00 1.00
C Corrosion allowance inch 0.125 0.125 0.125
ts Neck min. required thk + C Appendix 1.1-1 ts = P*Ro/(Sn*E + 0.4*P) + inch
C 0.13 0.13 0.13
R Shell inside radius (corroded) inch 23.13 23.13 0.00
t Min. thk. of shell (corroded) inch 0.19 0.19 0.19
tp Thickness of standard wall pipe inch 0.22 0.22 0.22
tm Minimum thickness of standard wallpipe + C(UG-45(b)(4)); tm = ( 0.875 inch
* tp ) +C 0.32 0.32 0.32
t1 The smaller value of t or tm inch 0.19 0.19 0.19
thr The larger value of ts or t1 inch
0.19 0.19 0.19
tn Nom.thickness of nozzle inch 0.24 0.24 0.24
tt Min. thickness of nozzle inch
tt = 0.875*tn (for pipe)
tt= tn (for plate or LWN) 0.21 0.21 0.21
tt should be larger than thr Judgement OK OK OK
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SP JATIASRI PERTAMINA EP
MECHANICAL CALCULATION
CLOSED DRAIN VESSEL
(2-13-D-20)
VESSEL SKETCH
CALCULATION OF REINFORCEMENT FOR OPENING IN SHELL
(ASME Sect. VIII, Div. 1, UG-37)
SYMBOL DESCRIPTION UNIT NOZZLE MARK
1 2 3
- Nozzle size inch 4 2 3
- Nozzle Neck Material - A 106 Gr B A 106 Gr B A 106 Gr B
Rn Inside radius of nozzle (corroded) inch 2.17 1.11 1.67
P MAWP incl. static head psi 54.39 54.39 54.39
Sn MAS at design, temp, of nozzle psi 17100 17100 17100
Sv MAS at design, temp of shell psi 20000 20000 20000
Sp MAS at design, temp of pad psi 20000 20000 20000
E Joint efficiency of nozzle - 1.00 1.00 1.00
C Corrosion allowance inch 0.125 0.125 0.125
trn trn = P*Rn / ( Sn*E - 0.6*P ) inch 0.01 0.00 0.01
tr Min. wall thickness of shell (E =1) inch 0.06 0.06 0.06
F Factor from figure UG-37 - 1.00 1.00 1.00
fr1 Sn/Sv - 0.86 0.86 0.86
fr2 Sn/Sv - 0.86 0.86 0.86
fr4 Sp/Sv - 1.00 1.00 1.00
E1 Joint eff. of shell at nozzle position - 1.00 1.00 0.00
t Min. shell thk. after forming(corroded) inch 0.06 0.06 0.06
tn Min. thickness of nozzle (corroded) inch 0.08 0.08 0.08
d d=2*Rn inch 4.34 2.22 3.34
A1 =d*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-Fr1) 0.00 0.00 0.00
=2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1) 0.00 0.00 0.00
use larger value inch2 0.00 0.00 0.00
A2 =5*(tn-trn)*fr2*t 0.02 0.02 0.02
=5*(tn-trn)*fr2*tn 0.03 0.03 0.03
2
use smaller value inch 0.02 0.02 0.02
h Inward nozzle projection inch 0 0 0
2
A3 = 2*(tn - C)*fr2*h inch 0 0 0
2
B = A1 + A2 + A3 inch 0.02 0.02 0.02
2
A = d*tr*F + 2*tn*tr*F*(1-Fr1) inch 0.27 0.14 0.21
Pad required ? (YES / NO ) YES YES YES

Dp O.D. of reinforcement pad inch 6 4 3

Dp' Eff. D of reinforcing element = 2*d 8.674 4.434 6.674
=2*(Rn+t+tn) 4.63 2.51 3.63
(use larger value) inch 8.67 4.43 6.67
te Thickness of reinforcement pad inch 0.24 0.24 0.57
A2' = 5* (tn-trn)*Fr2*t inch2 0.02 0.02 0.02
=2*(tn-trn)*(2.5tn+te)*fr2 0.06 0.06 0.10
use smaller value 0.02 0.02 0.02
2
A5 = [( smaller of Dp or Dp') - d - 2*tn]*te*fr4 inch 0.99 0.48 1.81
2
B' = A1 +A2'+A3 + A5 inch 1.01 0.51 1.83
JUDGEMENT : Satisfied? (YES/NO) YES YES YES
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SP JATIASRI PERTAMINA EP
MECHANICAL CALCULATION
CLOSED DRAIN VESSEL
(2-13-D-20)
VESSEL SKETCH

CHECK FILLET WELD SIZE, NOZZLE IN SHELL

(ASME Sect. VIII, Div. 1, UW-16, Fig. UW-16.1 )
NOZZLE IN SHELL
TYPE A

SYM-
BOL DESCRIPTION UNIT 1 2 3
- nozzle size inch 4 2 3
c Corrotion allowance inch 0.125 0.125 0.125
te Reinforcement thickness inch 0.236 0.236 0.57
tn Nozzle thick. less corrosion allowance inch 0.08 0.08 0.08
t Shell thk. less corrosion allowance inch 0.06 0.06 0.06

tc calculation
tmin smallest value of 3/4 " (19.05 mm) or inch 0.49 0.49 0.49
te or tn
tc min smaller of 1/4 " (6.35 mm) or 0.7*tmin inch 0.25 0.25 0.25
tc act act. throat provided (inner fillet weld) inch 0.315 0.315 0.315
weld leg = tc act./0.7 0.45 0.45 0.45

tw calculation
tmin smallest value of 3/4 " (19.05 mm) or inch 0.67 0.67 0.67
te or t
tw min outer (reinforcement)fillet weld=1/2*tmin inch 0.335 0.335 0.335
tw act actual outer fillet weld provided inch 0.394 0.394 0.394
weld leg = tw act./0.7 0.56 0.56 0.56
Judgement is : tc act. > tc min (OK / NOT OK) OK OK OK
tw act > tw min ( OK / NOT OK) OK OK OK

THE WELD SIZE USED IS SATISFACTORY

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SP JATIASRI PERTAMINA EP
MECHANICAL CALCULATION
CLOSED DRAIN VESSEL
(2-13-D-20)
VESSEL SKETCH
WELD STRENGTH CALCULATION, NOZZLE IN SHELL
(ASME Sect. VIII, Div. 1. UG-41& UW-15)
SYM- DESCRIPTION UNIT NOZZLE MARK
BOL 1 2 3
From reinforcement opening calculation
A Area of reinforcement required inch2 0.27 0.14 0.21
A1 Area available in shell inch 2
0.00 0.00 0.00
A2 Area available in outward nozzle inch 2
0.02 0.02 0.02
A3 Area available in inward nozzle inch 2
0 0 0
A5 Area available in reinforcement pad inch 2
0.99 0.48 1.81
d Nozzle inside diameter (corroded ) inch 4.34 2.22 3.34
tn Nominal wall thickness of nozzle (corroded ) inch 0.08 0.08 0.08
E1 Joint efficiency of shell at nozzle position - 1.00 1.00 1.00
t Min. shell thickness alter forming ( corroded ) inch 0.06 0.06 0.06
F Factor from figure UG-37 - 1.00 1.00 1.00
tr Minimum required thickness of shell inch 0.19 0.00 0.00
Sv Max allow, stress at design temp, of shell psi 20000 20000 20000
Sp Max. allow, stress at design temp, of pad psi 20000 20000 20000
Sn Max. allow, stress at design temp, of nozzle psi 17100 17100 17100
fr1/fr2 Sn/Sv - 0.86 0.86 0.86
fr3 (lesser of Sn or Sp ) / Sv - 0.86 0.86 0.86
fr4 Sp/Sv - 1.00 1.00 1.00
Form fillet weld size calculation
A41 Area avlbl. in outward nozzle weld(leg2 * fr3 ) inch2 0.17 0.17 0.17
A42 2
Area avlbl. in outer elemen weld (leg * fr4 ) inch 2
0.32 0.32 0.32
A43 2
Area avlbl. in inward nozzle weld (leg * fr2 ) inch 2
0.00 0.00 0.00
W = [A - A1+2*tn*fr1*(E1*t - F*tr)] * Sv lb 5115.15 2981.97 4385.25 0.00
W1-1 = (A2+A5+A41+A42)* Sv lb 29899.72 19911.41 46390.57
W2-2 = (A2+A3+A41+A43+2*tn*t*fr1)* Sv lb 4036.89 4054.98 4045.42
W3-3 = (A2+A3+A5+A41 +A42+A43+2*tn*t*fr1) *Sv lb 30074.33 20086.02 46565.19

Unit stresses [UW-15 (c) and UG-45 (c)]

ON Outward nozzle weld shear psi 8379 8379 8379
OE Outer element weld shear psi 9800 9800 9800
NW Nozzle wall shear psi 11970 11970 11970
EG Element groove weld tension psi 14800 14800 14800
NG Nozzle groove weld tension psi 12654 12654 12654
Strength of connection Elements
1 Outward nozzle weld shear = n/2 x nozzle O.D. x weld leg x ON lb 26638.94 14089.04 20719.17
II Outer element weld shear = n/2 x pad O.D. x weld leg x OE lb 75117.88 38398.97 57797.64 0.00
III Nozzle wall shear = n/2 x mean nzl. dia. x tn x NW lb 6767.47 3520.43 5235.85
IV Element groove weld tension = n/2 x nozzle 0. D. x te x EG lb 24676.63 13051.20 46355.82
V Nozzle groove weld tension = n/2 x nozzle O.D. x t x NG lb
5600.62 2962.11 4356.04

Check strength path

SP1-1 Through 1-1 lb
81885.35 41919.40 63033.49
Through 1-2 lb
SP2-2 56916.19 30102.34 71431.03
Through 1-3 lb
SP3-3 80718.50 41361.08 62153.68
SP1-1 > W1-1 OK OK OK
SP2-2 > W2-2 satisfied ? OK OK OK
SP3-3 > W 3-3 OK OK OK
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SP JATIASRI PERTAMINA EP
MECHANICAL CALCULATION
CLOSED DRAIN VESSEL
(2-13-D-20)
WEIGHT SUMMARY VESSEL SKETCH 20266.92861 30455.30328
14750.14675 35001.20545
1. Vessel Shell Weight 28952.75515 43507.57611
52858.96333
Tan to Tan Length (TL) = 3505.2 mm 30607.1983 45993.72331
Straight Face (SF) = 50 mm
Diameter of Shell (ID) = 1168 mm #REF! #REF!
9.16156E+13 ############
Shell Height (L) = (H) = (TL - 2SF) 0.00
= 3405 mm 627153077.2 3347360511.70
Shell Circumference (C) = (C) = 3.14*(ID + Ts)
= 3687.60 mm #REF!
#REF!
Shell Weight (Ws) = 11 x D x Ts x L
= 1373.28 lb #REF!
#REF!
2. Vessel Head Weight #REF!

2 : 1 Ellipsoidal Head Weight (Wh) = 2 x (0.34 x t x D2) + 1.9(t x D)

= 380.83 lb

3. Weight Of Nozzle

Nozzle Projection (Ln) = 600 mm

Weight Nozzle (Wn) = 4 x 1.57 x Cn (meter) x Tn (mm) x 7.86
= 165.5 kg 364.9 lb

4. Weight Of Repad

Repad Weight (Wp) = 3.14 x Dp2 x Tp x 7.86

= 13.74 kg 30.30 lb

5. Weight Of Flange

Flange Weight (Wf) = 3.14 x (OD2 + ID2) x Thickness (mm) x 7.86

= 208 kg 458.56 lb

6. Weight Of Support

Saddle Weight (Wl) = Estimated 25 % from (Ws + Wh)

= 438.53 lb

Total Empty Weight (Wempty) = Ws +Wr +Wn + Wp + Wf + Wl + 5% Weight

3351.00 kg

Weight Summary
Empty Weight (W empty) 3,351.00 lb
Operation Weight ( W Oper) 7,077.59 lb
Testing Weight (W test) 11,632.31 lb