DAFTAR ISI

LEMBAR PENGESAHAAN PERUSAHAAN...........................................................................1

LEMBAR PENGESAHAAN SEKOLAH..................................................................................1
KATA PENGANTAR................................................................................................................2
DAFTAR ISI.............................................................................................................................3
BAB I PENDAHULUAN...........................................................................................................6
1.1 Latar Belakang..............................................................................................................6
1.2 Tujuan Praktek Kerja Lapang........................................................................................6
1.3 Sejarah Perusahaan......................................................................................................7
1.4 Profil Perusahaan..........................................................................................................8
1.5 Visi dan Misi Perusahaan..............................................................................................9
1.6 Value Promosition.........................................................................................................9
1.7 Struktur Organisasi......................................................................................................10
BAB II LANDASAN TEORI...................................................................................................11
2.1 Service Berkala...........................................................................................................11
2.2 Manfaat Service Berkala.............................................................................................12
2.3 Item - Item Pemeriksaan Service Berkala 20.000km..................................................13
2.4 Prosedur/Langkah Kerja Pemeriksaan dan Perbaikan ..............................................28
BAB II PROSES PRODUKSI.................................................................................................31
3.1 Hasil Pemeriksaan......................................................................................................31
3.1 Overhoul Rem.............................................................................................................41
BAB IV PENUTUP.................................................................................................................50
4.1 Kesimpulan..................................................................................................................50
4.2 Manfaat.......................................................................................................................51
4.3 Saran...........................................................................................................................52
DAFTAR PUSTAKA..............................................................................................................53
LAMPIRAN............................................................................................................................55

DAFTAR GAMBAR

Gambar 1.1 Logo Perusahaan...............................................................................................7

Gambar 1.2 Perusahaan .......................................................................................................8
Gambar 1.3 Struktur Organisai...........................................................................................10
Gambar 3.1 Pengukuran Celah Busi .................................................................................31
Gambar 3.2 Pengukuran Kanvas Rem...............................................................................32
Gambar 3.3 Pengukuran Sepatu Rem................................................................................32
Gambar 3.4 Pengukuran Baterai.........................................................................................32

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Gambar 3.5 Pengukuran Tekanan Ban...............................................................................33
Gambar 3.6 Lampu Kepala..................................................................................................33
Gambar 3.7 Lampu Belok/Sen.............................................................................................33
Gambar 3.8 Lampu rem.......................................................................................................34
Gambar 3.9 Lampu Hazard..................................................................................................34
Gambar 3.10 Wipper dan Washer.......................................................................................34
Gambar 3.11 Saringan Udara..............................................................................................35
Gambar 3.12 Oli Mesin.........................................................................................................35
Gambar 3.13 Oli Filter..........................................................................................................35
Gambar 3.14 Pemeriksaan Minyak Rem............................................................................36
Gambar 3.15 Pedal Rem......................................................................................................36
Gambar 3.16 Periksa Klakson.............................................................................................36
Gambar 3.17 Cairan Washer................................................................................................37
Gambar 3.18 Cairan Radiator..............................................................................................37
Gambar 3.19 Tali Kipas........................................................................................................37
Gambar 3.20 Pipa dan Saluran Minyak Rem.....................................................................38
Gambar 3.21 Minyak Power Stearing.................................................................................38
Gambar 3.22 Roda Kemudi dan Sambungannya..............................................................38
Gambar 3.23 Ball Joint dan Penutup Debu........................................................................39
Gambar 3.24 Oli Transaxle..................................................................................................39
Gambar 3.25 Suspensi Depan dan Belakang....................................................................39
Gambar 3.26 Rotasi dan Balance........................................................................................39
Gambar 3.27 Kencangkan Baut – Baut Pada Body dan Chasis......................................40
Gambar 3.28 Periksa Pipa – Pipa Gas Buang dan Dudukannya......................................40
Gambar 3.29 Periksa Pedal Kopling...................................................................................40
Gambar 3.30 Periksa Pedal Rem dan Tuas Rem Parkir....................................................41
Gambar 3.31 Pelepasan Baut Kaliper.................................................................................41
Gambar 3.32 Pengeluaran Balok Rem................................................................................42
Gambar 3.33 Pad Dalam......................................................................................................42
Gambar 3.34 Pad Luar.........................................................................................................42
Gambar 3.35 Pemeriksaan Balok Rem...............................................................................43
Gambar 3.36 Pemeriksaan Cakram....................................................................................43
Gambar 3.37 Pemeriksaan Cakram....................................................................................43
Gambar 3.38 Pemeriksaan Torak........................................................................................44
Gambar 3.39 Pemeriksaan Busing.....................................................................................44
Gambar 3.40 Melepas Rem Luncur.....................................................................................45
Gambar 3.41 Pelepasan Pemegang Kaliper......................................................................45
Gambar 3.42 Pemeriksaan Komponen...............................................................................45
Gambar 3.43 Pemeriksaan Cakram Kaliper.......................................................................46
Gambar 3.44 Silinder Kaliper..............................................................................................46
Gambar 3.45 Piston Kaliper.................................................................................................47

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Gambar 3.46 Seal Piston.....................................................................................................47
Gambar 3.47 Pad Kaliper ....................................................................................................47
Gambar 3.48 Pemegang Kaliper.........................................................................................48
Gambar 3.49 Cakram Kaliper..............................................................................................48
Gambar 3.50 Pemasangan Pad Rem..................................................................................49
Gambar 3.51 Pemasangan Pad Rem..................................................................................49

Gambar 3.52 Pemasangan Kaliper.....................................................................................50

DAFTAR TABEL

Tabel 3.1 Hasil Pemeriksaan...............................................................................................31