0
Combine Residu 190,99
164,05 oC
C
15-E-101
0
155,580CC
Combine Residu 184,55
memplotkan nilai temperatur (oF) dengan garis oAPI ditarik kekanan sehingga
Temperature o ∆H
Komponen API
o
C o
F (Btu/lboF)
Input
- Combine Residu 155,58 312,04 21,9 150
- Decant Oil 315,55 599,99 1,3 320
Output
- Combine Residu 164,05 327,29 21,9 160
- Decant Oil 227,05 440,69 1,3 215
= 147.882.026,093 Btu
146
147
= 37.266.270,575 kkal
= 157.740.827,832 Btu
= 39.750.688,614 kkal
= 60.470.244,576 Btu
= 15.238.501,633 kkal
= 40.628.445,575 Btu
= 10.238.368,285 kkal
= 52.504.772,208 kkal
= 49.989.056,898 kkal
= 2.515.715,310 kkal
0
Combine Residu 242,65
230,71 C
0
C
15-E-105
0
164,050C
Combine Residu 190,99 C
Handbook Nelson dengan memplotkan nilai temperatur (oF) dengan garis oAPI
Temperature o ∆H
Komponen API
o
C o
F (Btu/lboF)
Input
- Combine Residu 327,29 21,9
164,05 160
- Decant Oil 625,78 1,3
329,88 350
Output
- Combine Residu 447,28 21,9
230,71 235
- Decant Oil
274,46 526,03 1,3 270
Panas Combine Residu masuk (Q) = m x ∆H
= 132.608.928 Btu
= 33.439.250,856 kkal
= 194.769.363 Btu
= 49.081.879,476 kkal
149
= 394.508.800 Btu
= 99.416.217,600 kkal
= 304.335.360 Btu
= 76,692.510,720 kkal
= 132.833.667,456 kkal
= 125.774.390,196 kkal
kkal
= 7.059.277,260 kkal
15-E-102
memplotkan nilai temperatur (oF) dengan garis oAPI ditarik tekanan sehingga
Temperature o ∆H
Komponen API
o
C o
F (Btu/lb oF)
Input
- Athmospheric
Residue 146,3 295,34 20,6 140
= 68.214.109,6 Btu
= 17.189.955,619 kkal
= 70.650.327,8 Btu
151
= 17.803.882,606 kkal
= 39.015.457,535 Btu
= 9.831.895,299 kkal
= 25.693.106,182 Btu
= 6.474.662,758 kkal
= 27.021.850,918 kkal
= 24.278.545,363 kkal
kkal
= 2.743.305,555 kkal
15-E-107
memplotkan nilai temperatur (oF) dengan garis oAPI ditarik tekanan sehingga
Temperature o ∆H
Komponen API
o
C o
F (Btu/lb oF)
Input
- Athmospheric
Residue 143,8 290,84 20,6 135
= 65.777.891,4 Btu
= 16.576.028,633 kkal
= 68.214.109,6 Btu
= 17.189.955,619 kkal
153
= 34.524.461,160 Btu
= 8.700.164,212 kkal
= 21.577.788,225 Btu
= 5.437.602,633 kkal
= 25.276.192,845 kkal
= 22.627.558,252 kkal
kkal
= 2.648.634,593 kkal
memplotkan nilai temperatur (oF) dengan garis oAPI ditarik tekanan sehingga
Temperature o
Komponen o o API ∆H (Btu/lb oF)
C F
Feed masuk 230,71 447,28 21,9 350
Feed keluar 526,28 979,304 21,9 690
∆H feed = m x ∆H
= 335.199.259,143 Btu
= 84.470.213,304 kkal
Steam yang masuk Reaktor akan dipanaskan dari temperatur steam 731.66˚F
sampai temperatur reaktor 979,304 ˚F dengan panas jenis rata-rata 0,5 𝐵𝑡𝑢⁄𝑙𝑏℉
= 9.824.165,964 Btu
= 2.475.689,823 kkal
155
3. Panas dari gas inert yang terbawa dari regenerator ke reaktor oleh
= 71.629.941,336 Btu
= 18.050.745,217 Kkal
4. Panas Reaktor
ΔH regenerator = ΔH reaktor
0,252 kkal
151.426,313 𝐵𝑡𝑢/𝑙𝑏 𝑐𝑜𝑘𝑒 x 67.663,29 𝑙𝑏 𝑐𝑜𝑘𝑒 x = 104.996.648,344
Btu
Kkal + ΔH reaksi
Maka :
= 2.581.992.637,598 kkal
= 718oC
= 1325,18 oF
Panas C menjadi CO
2,2lb
= 1,47 Btu/lbmol.˚F x 1325,18 oF x 2 x 409,610 kg mol x kg
= 3.510.875,545 Btu
1mol CO 2
= (Cp x suhu terpanas rata-rata regenerator)) x x mol O2 membentuk
1 mol O 2
CO2
2,2lb
= 0,5 Btu/lbmol.˚F x 1325,18 oF x 2.410,380 kg mol x
kg
157
= 3.513.606,105 Btu
1 mol H 2
= (Cp x suhu terpanas rata-rata reagent)) x 1 x O2 membentuk H2O
mol O2
2
2,2lb
= 1,585 Btu/lbmol.˚F x 1325,18 oF x 442,270 kg mol x
kg
= 4.087.373,239 Btu
= 11.111.854,889 Btu
ΔH pembakaran coke
Δ Hpembakaran coke= berat coke
11.111.854,889 Btu 1 ton
= x
40,249 ton 2200 lb
= 125,349 BTU/lb
menggunakan persamaan :
= 542,106 BTU/lb
= 667,455 BTU/lb
2200lb
= 667,455 BTU/lb x 949,69236ton x
1ton
= 1.394.530.208,962 Btu
158
= 351.421.612,658 kkal
Kandungan uap air di udara regenerasi akan dipanasi dari temperatur 350,24oF
menjadi 1325,18 oF
2200lb
= 441,175 ton x x 0,26 Btu/lb oF x (1325,18 – 350,24) oF
1ton
pembakaran
Q H2O= m x Cp x Δ T
2200lb
= 10,632 ton x x 0,5 Btu/lb oF x (1325,18 – 979,304) oF
1ton
= 4.045.210,744 Btu
= 1.019.393,107 kkal
2200lb
=40,294 ton x x 0,4 Btu/lb oF x (1325,18 – 979,304) oF
1ton
= 12.264.347,632 Btu
=3.090.615,603 kkal
BTU
lb coke atau 4.262.811,84 kkal
Q katalis =
= 404.935.076,792 kkal
Perhitungan Neraca Panas Regenerator15-R-103/104
Overhead Vapor:
Off Gas
LPG
Naptha
Naptha Pumparound
Reflux LCO
LCO ke Stripper
Kolom Fraksinasi
HCO Pumparound
MCB
Decant Oil ke Stripper
161
memplotkan nilai temperatur (oF) dengan garis oAPI ditarik tekanan sehingga
Temperature
Komponen o ∆H (Btu/lboF)
API
o o
C F
Input
Overhead Vapor Reaktor 535,47 670,70 21,9 505
3
Q = m x ∆H
= 491.834.705,702 Btu
= 123.942.345,837 kkal
162
Q = m x ∆H
= 126.783,685 lb x 40 Btu/lb
Reflux LCO
Q = m x ∆H
= 8.718.047,856 Btu
= 2.196.948,060 kkal
Reflux DCO
Q = m x ∆H
= 12.014.762,760 Btu
= 3.027.720,216 kkal
Q = m x ∆H
= 17.665.276,400 Btu
= 4.451.649,653 kkal
MCB Refluk
Q= m x ∆H
= 20.735.687,700 Btu
= 5.225.393,300 kkal
163
Q = m x ∆H
= 48.938.940,600 Btu
= 12.332.613,031 kkal
12.332.613,031) kkal
= 152.454.649,645 kkal
Panas Keluar
Overhead Vapour
Q = m x ∆H
= 223.335.577,962 Btu
= 56.280.565,646 kkal
LCO
Q = m x ∆H
= 36.850.579,826 Btu
= 9.286.346,116 kkal
DCO
Q = m x ∆H
= 61.415.092,148 Btu
164
= 15.476.603,221 kkal
Q = m x ∆H
= 24.989.903,200 Btu
= 6.297.455,606 kkal
MCB
Q = m x ∆H
= 27.506.524,500 Btu
= 6.931.644,174 kkal
Q = m x ∆H
= 77.857.405,500 Btu
= 19.620.066,186 kkal
= 113.892.680,950 kkal
= 38.561.968,695 Kkal
Kehilangan Panas
% Kehilangan panas = x 100 %
Total Panas
165
= 25,294 %
memplotkan nilai temperatur (oF) dengan garis oAPI ditarik tekanan sehingga
Temperature o
Komponen o o API ∆H (Btu/lboF)
C F
Input
Decant Oil from C-101 329,55 625,19 1,3 335
Output
Reflux Decant Oil 315,13 599,23 1,3 320
Produk Decant Oil 318,38 605,08 1,3 325
Panas Masuk
= 63.304.787,291 Btu
= 15.952.806,397 kkal
Panas Keluar
= 61.853.774,141 Btu
= 15.587.151,084 kkal
= 802.154,304 Btu
= 202.142,885 kkal
= 163.512,429 kkal
Kehilangan Panas
% Kehilangan Panas = x 100 %
Total Panas
163.512,429
= x 100 %
15.952.806,397
= 1,025 %
Reflux LCO
218,33 oC
Produk LCO
212,07 oC
memplotkan nilai temperatur (oF) dengan garis oAPI ditarik tekanan sehingga
Temperature o
Komponen o o API ∆H (Btu/lboF)
C F
Input
-LCO from 15-C-101 233,277 455,099 15,7 220
168
Output
-Produk LCO 212,07 413,726 15,7 200
-Reflux LCO 218,33 424,994 15,7 210
Panas Masuk
= 37.707.570,054 Btu
= 9.502.307,654 kkal
Panas Keluar
= 34.524.461,160 Btu
= 8.700.164,212 kkal
= 472.755,528 Btu
= 119.134,393 kkal
kkal
= 683.009,048 kkal
Kehilangan Panas
% Kehilangan Panas = X 100 %
Total Panas
683.009,048
= X 100 % = 7,188 %
9.502.307,654
G. Main Coloum
1 Panas Overhead Vapour 55.002.586,10
2 Panas Naptha ex C-101 7.287.453,15
170
Kehilangan Panas
% kehilangan panas = x 100 %
Total Panas
8.041.153,09
= x 100 %
107.270.160,07
=7,49 %
= 92,51 %