Fluida Panas
Suhu masuk (Tin) = 35 C = 95
Suhu keluar (Tout) = 35 C = 95
Laju alir = 223,610.50 kg/jam = 492,976.18
Fluida Pendingin
Suhu masuk (Tin) = 25 C = 77
Suhu keluar (Tout) = 33 C = 91.4
Laju alir = 342,597.53 kg/jam = 755,297.37
Beban = 206,804,315.56 = 196,012,645.96
Menentukan ΔLMTD
ΔLMTD 8.9 F
A= 146,051.01 ft2
Spesifikasi HE (Rencana)
Shell Tube
Inside
Jumlah, panjang
diameter
Passes Passes
Data-data Pendukung
Input Yeast
Input (kg/jam) output co2 Output (kg/jam) BM
Komponen (kg/jam)
VISKOSITAS
Komponen A B C D μ (cP)
Sukrosa 1.36
Air -10.2158 1.79E+03 1.77E-02 -1.26E-05 0.73
Yeast 100.00
Asam
17.00
Phospat
Glukosa 0.89
Etanol -6.4406 1.12E+03 1.37E-02 -1.55E-05 0.88
Propanol -3.7702 9.92E+02 4.08E-03 -5.46E-06 1.54
Butanol -5.397 1.33E+03 6.22E-03 -5.51E-06 1.99
Pentanol -6.9286 1.51E+03 9.96E-03 -8.35E-06 1.73
Total
Viskositas = 1.281 cP
konv = 2.419
Viskositas = 3.099 lb/ft.jam
Konduktivitas Termal
Komponen A B C k (W/m K) k (BTU/hr.ft.F)
Sukrosa 0.160 0.093
Air -0.276 0.005 -5.5E-06 0.619 0.358
Yeast 0.619 0.358
Asam
0.056 0.033
Phospat
Glukosa 0.329 0.190
Etanol -1.317 0.699 516.250 0.060 0.035
Propanol -1.213 0.510 536.710 0.073 0.042
Butanol -1.312 0.619 562.930 0.061 0.035
Pentanol -1.2628 0.548 586.150 0.067 0.039
Total
k= 0.349 BTU/hr.ft.°F
Kalor Jenis
Komponen A B C D Cp (J/mol.K)
Sukrosa 444.620
Air 92.053 -0.040 -2E-04 5E-07 75.348
Yeast 1.470
Asam
702.400
Phospat
Glukosa 236.580
Etanol 59.342 0.364 -0.001 2E-06 108.631
Propanol 88.080 0.402 -0.001 2E-06 145.860
Butanol 83.877 0.566 -0.002 2E-06 161.631
Pentanol 105.748 0.746 -0.002 3E-06 209.626
Total
342597,53
F
F
lb/jam
F
F
lb/jam
196,012,645.96 BTU/jam
kMol Xi
Xi Xi.k 2
𝑇 7
2E-04 2E-05 k (organik liquid) = 10 exp ቆ𝐴 + 𝐵 ቀ1 − ቁቇ (𝑊/𝑚. 𝐾)
𝐶
0.966 0.346
0.005 0.002 k (organik liquid) = ሺ𝐴 + 𝐵𝑇 + 𝐶𝑇 2 ሻ(𝑊/𝑚. 𝐾)
3E-05 1E-06
0.001 1E-04
0.028 0.001
1E-08 6E-10
1E-08 5E-10
5E-08 2E-09
1.00 0.349
BM Cp (J/gr.K)
342.000 1.300
18.000 4.186
30.730 0.048
98.000 7.167
4.198889
180.000 1.314
46.000 2.362
60.000 2.431
73.000 2.214
88.000 2.382
35
29
2
7
ቇ (𝑊/𝑚. 𝐾)
𝑚. 𝐾)
Menghitung Potensial Head
Z1 = 1.000
S= 2.000
Htangki = 53.065
Z2 = 55.065
g= 32.174
gc = 32.174
54.065
Komponen A B n T Tc
Etanol 0.347 0.274 0.286 303.000 647.130
Air 0.266 0.264 0.237 303.000 516.250
T 30 303 K
Komponen A B C D
Etanol -6.441 1,120 0.0137 -0.00001546 -0.0129
Air -10.216 1,793 0.01773 -0.00001263 -0.0859
konversi 2,116.22
Qf = 0.174 ft3/s
A= 0.051 ft2
V= 3.3900 ft/s
keterangan:
𝑁𝑅𝑒 = 𝐵𝑖𝑙𝑎𝑛𝑔𝑎𝑛 𝑅𝑒𝑦𝑛𝑜𝑙𝑑 (𝑡𝑖𝑑𝑎𝑘 𝑏𝑒𝑟𝑑
ρ= 48.956 lb/ft3
V= 3.3900 ft/s 𝐷𝑖 = 𝐷𝑖𝑎𝑚𝑒𝑡𝑒𝑟 𝑑𝑎𝑙𝑎𝑚 (𝑓𝑡)
Di = 0.256 ft/s 𝑉 = 𝐾𝑒𝑐𝑒𝑝𝑎𝑡𝑎𝑛 𝑙𝑖𝑛𝑒𝑎𝑟 (𝑓𝑡/𝑠)
viskos = 0.0005498468619 lb/ft.s
𝜌 = 𝐷𝑒𝑛𝑠𝑖𝑡𝑎𝑠 𝑙𝑎𝑟𝑢𝑡𝑎𝑛 (𝑙𝑏/𝑓𝑡 3 )
Nre = 77,167.735
𝜇 = 𝑉𝑖𝑠𝑘𝑜𝑠𝑖𝑡𝑎𝑠 𝑐𝑎𝑚𝑝𝑢𝑟𝑎𝑛 (𝑙𝑏/𝑓𝑡. 𝑠
Turbulen = >2100
f= 0.0215 ft
V= 3.3900 inch/s 3.4036345411 ft.lbf/lbm
Le = 226.6 ft
gc = 32.174
ID = 0.256 ft
61.791 ft.lbf/lbm
Rho (gr/ml)
1.023
0.783
0.9707
0.8206
= 0.8183 cP
konv = 0.000672
= 0.00055 lb/ft.s
0 𝑙𝑏 /𝑗𝑎𝑚
lb /ft3
0.250 ft
0.292 ft
0.256 ft
0.051 ft2
0.6624
operasi dalam 1 batch ( 1 batch 54 jam include waktu pengisian dan pengosongan tangki)
Input Asam
Input Urea
Input (kg/jam) Phospat output co2
Komponen (kg/jam)
(kg/jam)
F7 F8 F9 F10
Sukrosa 1,092,678.43 0.00 0.00 0.00
Air 11,060,037.78 0.00 0.00 0.00
Urea 0.00 15,895.93 0.00 0.00
CO2 0.00 0.00 0.00 11,646.15
Asam Phospat 0.00 0.00 2,135.52 0.00
NH3 0.00 0.00 0.00 0.00
Glukosa 639,616.64 0.00 0.00 0.00
Subtotal 12,792,332.86 15,895.93 2,135.52 11,646.15
Total 12,810,364.31 12,810,349.49
T operasi 80 353
Komponen A B n T
NH3 0.237 0.255 0.289 353.000
Air 0.266 0.264 0.237 353.000
Asam Phos
CO2
Sukrosa
Gula Invert
ρ 0.759 kg/liter
ρ 759.029 kg/m3
ρ 47.385 lb/ft3
Data Standar
Diameter Tangki = 31.7685157561898 ft D
Tinggi Tangki = 63.5370315123796 ft H
e= 80%
C= 0.075
P desain = 38.973865997883 psi ts =
f= 26900 psi ts standar =
ri = 210 inch
keterangan : Data
𝐿 = panjang tiap plate (ft) d=
𝑑 = diameter dalam + tebal shell n=
𝑛 = jumlah plate weld length =
P operasi =
𝑤𝑒𝑙𝑑 𝑙𝑒𝑛𝑔𝑡ℎ = 𝑛 𝑥 𝑎𝑙𝑙𝑜𝑤𝑎𝑏𝑙𝑒 𝑤𝑒𝑙𝑑𝑒𝑑 𝑗𝑜𝑖𝑛𝑡
ρ=
ID = 420 inch
icr = 25.2 inch
r= 420 inch
th = 0.875 inch
H head = 6.21 ft
H shell = 64.00 ft
H total = 76.42 ft
H total = 23.29 m
Output (kg/jam)
F11
809.39
203,704.90
0.00
0.00
39.55
166.65
32,292.54
237,013.02
237,228.69
Output (kg/jam)
BM kmol Xi
F11
43,707.14 342.00 127.80 0.0002
11,000,064.44 18.00 611114.69 0.9829
0.00 60.00 0.00 0E+00
0.00 44.00 264.69 0.0004
2,135.52 98.00 21.79 4E-05
8,999.29 17.00 529.37 0.0009
1,743,796.95 180.00 9687.76 0.0156
12,798,703.34
621746.10 1.00
12,810,349.49
47.385 lb/ft3
0.455734901774206 inch
0.46 inch
Data
420 inch
4 plate
0.625
14.7 psi
47.385 lb/ft3
𝐼𝐷
𝑎 =
2
𝑏 = 𝑟 − ඥሺ𝐵𝐶 ሻ2 − ሺ𝐴𝐵 ሻ2
𝐼𝐷
𝐴𝐵 = − 𝑖𝑐𝑟
2
𝐵𝐶 = 𝑟 − 𝑖𝑐𝑟
𝑂𝐴 = 𝑡ℎ + 𝑏 + 𝑠𝑓
a= 210.000 inch
AB = 184.800 inch
BC = 394.800 inch
b= 71.122 inch
sf = 2.500 inch
OA = 74.497 inch
OA = 6.208 ft
volume air 14600330.8
%w/v 0.299357171
data CO2
interpolasi 1.5928
volume air 14600330.8
%w/v 11.94354413
Menghitung Kebutuhan Produk Biotenaol
Laju alir etanol : 12,626.262 kg/jam
Beban selama 15 hari : 4,545,454.320 kg/jam
ρ 0.784 kg/liter
ρ 784.200 kg/m3
ρ 48.956 lb/ft3
Menentukan Volume Tangki
Volume Tangki Etanol 5,796.295 m3
Faktor Keamanan 10% 6,375.924 m3
225,163.850 ft3
Menggunakan Persamaan
Menggunakan Persamaan
f 26,900 inch ts 0.407
E 0.800 ts standar 0.4100
C 0.075
d 1,200 inch
Tebal Head
cosq 0.95
d 1,200 th 0.782 inch
E 0.80 th aktual 0.820 inch
f 26,900
tan q 0.341
h 17.065 ft
h total 53.065 ft
16.174 m
V ref 282,600.000
Panjang plate (ft) Lebar Plate (ft) 𝑤𝑒𝑙𝑑 𝑙𝑒𝑛𝑔𝑡ℎ = 𝑛 𝑥 𝑎𝑙𝑙𝑜𝑤𝑎𝑏𝑙𝑒 𝑤𝑒𝑙𝑑𝑒𝑑 𝑗𝑜𝑖𝑛𝑡
188.541
324,583.47 kg/jam
1.00 Miller
Komponen Komposisi
Sukrosa 0.082
Air 0.730
Ash 0.020
Glukosa 0.048
Selulosa 0.062
Hemiselulosa 0.055
Lignin 0.003
Subtotal 1.00
Total 1.00
Sukrosa 26,615.84
Air 269,404.28
Ash 6,491.67
Glukosa 15,580.01
Selulosa 20,124.18
Hemiselulosa 17,852.09
Lignin 973.75
Subtotal 357,041.82
Total 357,041.82
4.00 H
CENTRIFUGE
Input
Komponen
F19
Sukrosa 851.71
Air 216,205.51
Asam Phospat 43.38
Glukosa 1,296.62
Yeast 1,983.14
Etanol 15,106.80
Propanol 0.01
Butanol 0.01
Pentanol 0.05
Subtotal 235,487.23
Total 235,487.23
HOLDING TIME 02
Input
Komponen
F21
Sukrosa 766.54
Air 194,584.96
Asam Phospat 39.04
Glukosa 1,166.96
Etanol 13,596.12
Propanol 0.01
Butanol 0.01
Pentanol 0.04
Subtotal 210,153.68
Total 210,153.68
DESTILASI 1
log10(P)=A+B/T+C*log10(T)+D*T+E*T^2
Komponen A
Sukrosa -
Glukosa -
Asam Phospat -
Propanol 31.52
Butanol 39.67
Pentanol 71.25
Etanol 23.84
Air 29.86
Komponen
Massa (kg/j) BM
Sukrosa 766.54 342.00
Glukosa 1,166.96 180.00
Asam Phospat 39.04 98.00
Propanol 0.01 60.00
Butanol 0.01 73.00
Pentanol 0.04 88.00
Etanol 13,596.12 46.00
Air 194,584.96 18.00
Total 210,153.68
DESTILASI 2
Komponen
Massa (kg/j)
Etanol 12,615.59
Air 3,291.02
Total 15,906.62
log10(P)=A+B/T+C*log10(T)+D*T+E*T^2
Komponen A
Etanol 23.844
Air 29.86
MEMBRAN PERVORASI
komponen INPUT F25
ethanol 12,609.40
air 870.73
sub total 13,480.13
total 13,480.13
ton/tahun 100,000,000.00 kg/tahun
kg/jam 12,626.26 kg/jam
324,583.47 20.28797300667
Miller
Input (kg/jam) Output (kg/jam)
F1 F1
26,615.84 26,615.84
236,945.93 236,945.93
6,491.67 6,491.67
15,580.01 15,580.01
20,124.18 20,124.18
17,852.09 17,852.09
973.75 973.75
324,583.47 324,583.47
324,583.47 324,583.47
Mixing Tank
ari input batang sorgum untuk proses imbibisi
Filter Press
Output ampas (kg/jam) Output FP (kg/jam)
F4 F5
gula di bagase mengikuti
5,323.17 21,292.68 perbandingan air
53,880.86 215,523.42 outut air max 20 % di bagase
6,491.67 0.00
3,116.00 12,464.01
20,124.18 0.00
17,852.09 0.00
973.75 0.00
107,761.71 249,280.11
357,041.82
Hidrolisa Tank
Output
F20 F21
85.17 766.54
21,620.55 194,584.96 output air max 10 %
4.34 39.04
129.66 1,166.96
1,983.14 0.00
1,510.68 13,596.12
0.00 0.01
0.00 0.01 0.11
0.00 0.04
25,333.55 210,153.68
235,487.23
Output
F21
766.54
194,584.96
39.04
1,166.96
13,596.12 8.13
0.01
0.01
0.04
210,153.68
210,153.68
*T+E*T^2
B C D
- - -
- - -
- - -
-3,457.00 -7.52 -4E-11
-4,000.00 -10.30 -3E-10
-5,500.00 -21.40 4E-10
-2,864.20 -5.05 4E-11
-3,152.20 -7.30 2E-09
*T+E*T^2
B C D
-2,864.20 -5.05 0.00
-3,152.20 -7.30 0.00
Massa
324,583.47
Komponen BM
Sukrosa 342.00
Glukosa 180.00
12,500.00 Asam Phospat 98.00
13,000.00 CO2 44.00
O2 32.00
Yeast 23.74
NH3 17.00
Urea 60.06
Propanol 60.00
Butanol 73.00
Pentanol 88.00
Etanol 46.00
Air 18.00
Holding Tank
Input (kg/jam) Output FP (kg/jam)
Komponen
F5 F5
E
-
-
-
1E-07
9E-07
5E-06 Trial feed cair masuk (C)
3E-07 Trial feed (K)
2E-06 Pfeed (mmhg)
T Bubble
T Dew
T Bubble
T Dew
17,232.09 0.08
194,584.96
0.03
kmol
hospat terpisah sempurna sbg hasil bawah karena td yang tinggi kmol
densitas v limbah m3 v produk m3
1,590.00 0.48 0.00
1,560.00 0.75 0.00
1,885.00 0.02 0.00
800.00 0.00 0.00
810.00 0.00 0.00
810.00 0.00 0.00
789.00 1.24 15.99
1,000.00 191.29 3.29
193.79 19.28
KONDISI DASAR
E
0.00
0.00
KAPASITAS (KG/JAM )
12,626.26
KEMURNIAN AKHIR%
99.50
densitas komponen vol m3
1,000.00 air produk 0.08
789.00 etanol produk 15.90
total air limbah 0.79
etanol limbah 0.08
vol produk dan input m3
16.74
236.95
3.25
9.99
13.42
11.16
0.63
292.13
vol m3 produk
16.74
269.40
3.25
9.99
13.42
11.16
0.63
324.59
Holding tank dan FP
Komponen densitas kg/m3 vol m3
TS HIDROLISA TANK
REAKSI HIDORLISA SUKROSA
MULA REAKSI SISA
SUKROSA 62.26 59.77 2.49
AIR 11,986.15 59.77 11,926.38
GLUKOSA 119.54 119.54
GLUKOSA TOTAL
REAKSI UREA JADI AMONIA DARI KONVERSI REAKSI GLUKOSA
mula reaksi sisa
kebutuhan air 11,926.38 4.92 11,921.46
kebutuhan urea 4.92 4.92 0.00
amonia - 9.84 9.84
co2 - 4.92 4.92
ukoksa SHF + glukosa seed
mol glukosa reaksi SHF *180 + 2,62%*96mol glukosa reaksi SHF*180/23,44/4*180)
HR/1,06682 1.092
31,118.95 glukosa seed 1,565.24 glukosa hr
32,415.57 33,980.81
0,16 + 1,9161 CO2 + 0,1393 H2O + 1,8996 C2H5OH + 9,906 × 10-7 C2H4O + 9,1 × 10-7 C3H8O + 8,85 × 10-7 C4H10O +
sisa massa sisa massa total CH1,6N0,52O0,16
7.20 1,296.62 1,296.62 23.440
0.00 0.00 0.00
49.20 1,167.82 1,167.82
331.26 14,575.49 14,575.49
24.08 433.49 205,135.43
328.41 15,106.80 15,106.80
2E-04 0.01 0.01
2E-04 0.01 0.01
2E-04 0.01 0.01
5E-04 0.05 0.05
total 32,580.30
kemurnian sesuai raksi 58.77
DENSITAS
V untuk SF
Sukrosa 24.67
Air 10,302.17
Urea 411.46
CO2
O2
Yeast 5.40
Asam Phospat 1.01
NH3 10,555.79
m3/jam Glukosa 1,003.36 v feed tanpa fos d
total 11,748.07 L
V as fosfat tambahan 0.07 L
massa fostat tambah 1.89
kondisi dasar kondisi puncak
184.18 108.84
457.23 381.99 p kondenser p reboiler
1,064.00 912.00 988.00
89.83 107.50
93.98 173.56
362.98 380.65
367.13 446.71
KONDISI BUBBLE
0.87
TANK
C12H22O11 + H2O --> 2C6H12O6
MASSA SISA
851.71
214,674.88
21,516.81 10,758.40
33,980.81
VERSI REAKSI GLUKOSA CO(NH2)2 + H2O à 2NH3 + CO2
massa mula massa sisa
214,674.88 214,586.32 20,440.97
295.49 0.00
167.29
216.49
VOLUME L
1.59 535.66
1.00 215,772.02
1.56 20,779.21
1.00 815.32
0.00 218,606.63 KONSENTRASI h+
1.89 22.01 FEED 0.00
V feed 237,902.22 FEED' 0.00
TOTAL 237,924.23 AS PHOSPAT 0.34
phospat SF
ka phosfat 0.01
molaritas H3PO4 --> H2PO4 +H+
11,747.06 H+ = akar (ka * [H3PO4]
pH 0.47
amonia untuk SF
kb amonia untuk SF 0.00
molaritas amonia
nh4oh --> NH3+ + OH- 4E-05
reaksi samping 1
C6H12O6 à C3H8O3 +
Awal 7.20
Reaksi
Akhir
0.00
kondisi atas xi =
Ki yi/ki kondisi bawah yi = xi *ki
0.00 0.21 0.0000
0.00 0.62 0.0000
0.00 0.04 0.0000
1.07 0.00 0.0000
0.50 0.00 0.0000
0.20 0.00 0.0000
2.12 0.00 0.0564
0.97 0.13 0.9436
1.000679 0.99997
asumsi
etanol lk (atas) 0.60000
etanol lk (bawah) 0.00200
air hk (bawah) 0.99714
air lk (atas) 0.40000
xd massa d
0.60 12,615.59
0.40 3,291.02
15,906.62
xb massa b
2E-04 766.54
6E-04 1,166.96
4E-05 39.04
1E-08 0.01 210,153.68
1E-08 0.01
5E-08 0.04
2E-03 980.52
0.9971 191,293.94
1.00 194,247.06
11,114.97
xd massa d
0.85 12,609.40
0.15 870.73
13,480.13
xb massa b 15,906.62
0.00 6.19
1.00 2,420.30
2,426.49
Hidrolisis tank
Komponen densitas kg/m3 vol input
Sukrosa 1,590.00 13.39
Air 1,000.00 215.75
Urea 1,320.00 0.22
CO2 1.98 0.00
Asam Phospat 1,885.00 0.02
NH3 0.73 0.00
Glukosa 1,560.00 7.99
volume 237.38
h o n
18.24 10.56 2.08
4.00 13.84 2.00
Dasar Reaksi
+ 2,28O2 + 2,08 NH3 --> 4CH1,6N0,52O0,16+ 2 CO2 + 5,92 H2O
1931,931 kJ ...(3)
33,980.81
331.23
24.08
328.38
0.00
0.00
0.00 331.23
0.00
7E-03
as phospat 85% 16.35
> H2PO4 +H+
r (ka * [H3PO4] 0.34
0.47
kb 2E-05
kmol/L
OH- 0.000026489
POH 4.58
pH 9.42
H+ 4E-10
16.35
0.34
OH- 3E-05
POH 4.58
pH 9.42
H+ 4E-10
CH3CHO =CO2
massa etanol 12,615.59 21.32
air 3,291.02 10,627.44
total 15,906.62 10,648.76
volume 15,989.35
3,291.02
total 19,280.37
kemurnian 0.82931
komponen
Sukrosa
Glukosa
Asam Phospat
Propanol
Butanol
Pentanol
etanol
air
total
F
D
asumsi W
etanol lk (atas) 0.85
Pdew feed etanol lk (bawah) 0.00
912.00 air hk (bawah) 1.00
air lk (atas) 0.15
log et atas/bawah 2.93
log air atas/bawah -0.82
Komponen
xf xd
Etanol 0.60 0.850
Air 0.40 0.150
total 1.00 1.00
F 457.09 KEMURNIAN
D 322.49 0.95
W 134.60
vol produk m3
0.54
214.59
0.00
0.00
0.02
229.16
21.78
236.93 m3/jam volume oksigen = mol oksigen * 24,4 L(rtp 25 C
mol oksigen
V oksigen RTp
SEED FERMENTOR ngambil dari HR
input kg/jam
Komponen F10 BB kg/jam F11 input O2
Sukrosa 39.23 0.00
Air 9,884.38 0.00
Urea 0.00 0.00
CO2 0.00
O2 0.00 634.44
Yeast 0.00
Asam Phospat 1.91 0.00
NH3 7.71 0.00
MASSA HASIL Glukosa 1,565.24 0.00
Subtotal 11,498.47 634.44
Total 13,095.71
nh3 307.48
815.32 nh3 kurang 299.78 17.63
765.23 urea yng ditambahkan
926.62 air yang ditambah krn 417.79 417.79
2,507.17
0.00 0.00
0.00 0.00
0.00 0.00
0.00 0.00
49.02 330.00
Dew
Komponen kmol xfeed (xi)
Sukrosa 2.24 0.00021
Glukosa 6.48 0.00061
Asam Phospat 0.40 0.00004
Propanol 0.00 0.00000
Butanol 0.00 0.00000
Pentanol 0.00 0.00000
Etanol 21.32 0.00200
Air 10,627.44 0.99714
Total 10,657.88 1.00
xf xd xw hasil atas
2E-04 0.0 2E-04 0.00
6E-04 0.0 6E-04 0.00
4E-05 0.0 4E-05 0.00
1E-08 0.0 1E-08 0.00
1E-08 0.0 1E-08 0.00
4E-08 0.0 5E-08 0.00
0.03 0.60 0.002 274.25
0.97 0.40 0.997 182.83
1.00 1.00 1.00 457.09
11,114.97
11,114.97
457.09
10,657.88
11,114.97
2E-04 5E-04
UNG BUBBLE DAN DEW POINT
hasil bawah
2.24 2.24
6.48 6.48
0.40 0.40
1E-04 1E-04
1E-04 1E-04
5E-04 5E-04
21.32 295.57
10,627.44 10,810.28
10,657.88 11,114.97
11,114.97
KONDISI DASAR
bubble
Komponen Kmol xfeed (xi) log Psat
Etanol 0.13 1E-03 3.30
Air 134.46 0.999 2.96
total 134.60 1.00 6.26
dew
Komponen Kmol xfeed (xi) log Psat
Etanol 0.13 0.00 3.30
Air 134.46 1.00 2.96
total 134.60 1.00 6.26
147.05 ft3/jam
2.45 f3/mnt
kl/jam SEED FERMENTOR
kl/jam CO(NH2)2 + H2O à 2NH3 + CO2
REAKSI UREA JADI AMONIA DARI KONVERSI REAKSI GLUKOSA
mula reaksi sisa
F16 produk yeast kebutuhan air 23.21 8.82 14.39
39.23 kebutuhan urea 9.04 8.82 0.23
11,070.08 amonia 17.63 17.63
0.00 co2 8.82 8.82
0.00 Seed fermentor
0.00 Komponen densitas kg/m3 vol input m3 vol produk m3
815.32 Sukrosa 1,590.00 0.02 0.02
3.80 Air 1,000.00 10.30 11.07
7.71 Urea 1,320.00 0.41 0.00
0.00 CO2 1.98 0.00 0.00
11,936.13 O2 1.33 476.67 0.00
13,096.56 Yeast 1,000.00 0.00 0.82
Asam Phospat 1,885.00 0.00 0.00
NH3 0.73 10.56 10.56
Glukosa 1,560.00 1.00 0.00
Vol total 11.74 22.47
massa jenis sf 1,115.13
kelarutan amonia dlm air pd kondisi standar tekanan hidrosatis sf =ro gh
1180 L/L air (wikiped) 111,512.90
Dew
Komponen kmol xfeed (xi)
Sukrosa 0.00 0.00
Glukosa 0.00 0.00
Asam Phospat 0.00 0.00
Propanol 0.00 0.00
Butanol 0.00 0.00
Pentanol 0.00 0.00
Etanol 274.25 0.60
Air 182.83 0.40
Total 457.09 1.00
11,114.97
MENGHITUNG BUBBLE DAN DEW POINT
KONDISI PUNCAK
bubble P 1 ATM
Komponen Kmol xfeed (xi) log Psat
Etanol 274.12 0.85 2.92
Air 48.37 0.15 2.57
total 322.49 1.00 5.49
RSI REAKSI GLUKOSA SISA UREA AKAN BEREAKSI LANJUT MEMBENTUK N
massa mula massa sisa /mula2mol mula reaksi sisa
417.79 259.08 14.39 0.23 14.17
543.12 13.61 0.23 0.23 0.00
0.00 299.78 0.45 0.45
0.00 387.95 0.23 0.23
bubble
Komponen Kmol xfeed (xi) log Psat Psat
Etanol 274.12 0.85 2.96 912.30
Air 48.37 0.15 2.61 403.27
total 322.49 1.00 5.57 1,315.57
dew
Komponen Kmol xfeed (xi) log Psat Psat
Etanol 274.12 0.85 3.00 993.49
Air 48.37 0.15 2.64 440.54
total 322.49 1.00 5.64 1,434.03
794.88
746.05
903.40
2,444.34
v/f
912.00 1.00 1.00
93.98 367.13
Dew
Komponen kmol xfeed (zi) log Psat Psat
Sukrosa 0.00 0.00 0.00 1.00
Glukosa 0.00 0.00 0.00 1.00
Asam Phospat 0.00 0.00 0.00 1.00
Propanol 0.00 0.00 2.82 661.14
Butanol 0.00 0.00 2.47 297.76
Pentanol 0.00 0.00 2.06 115.67
Etanol 274.25 0.60 3.13 1,360.16
Air 182.83 0.40 2.79 610.34
Total 457.09 1.00 total
Ki Eyi= Ki*xi
1.09 0.93
0.48 0.07
1.57 1.00
Ki Exi= Eyi/ki
1.19 0.72
0.53 0.28
1.72 1.00
Ki Exi=E(yi/ki) Yi=xi*ki
0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00
0.72 0.00 0.00
0.33 0.00 0.00
0.13 0.00 0.00
1.49 0.40 0.60
0.67 0.60 0.40
3.34 1.00 1.00
TANGKI LIQUIFAKSI
SUHU AKHIR 80
menghitung delta H reaktan SUHU AWAL 30
Komponen kMol CP DELTA T
komponen delta H
delta H reaktan 4746755.19
delta H reaksi 593518.85
delta H output 51851953.88
total 47698717.53 Spesifikasi steam
T (oC)
kebutuhan steam m = q/lamda 165
23110.96 KG/jam
HE- 02
Panas Reaktan
T Masuk 80.00 353.15
T Keluar 40 313.15
REAKTOR SHF
a. Perhitungan Neraca Panas Fermentor 19
C6H12O6+0,05692 NH3 --> 0,2846 CH1,6N0,52O0,16 + 1,9161 CO2 + 0,1393 H2O + 1,8996 C2H5OH + 9,906 × 1
Reaktan Produk
Glukosa Ammonia CH1,6N0,52O0,16 CO2
180.09 9.84 0 0
172.88 9.84 49.20 331.26
7.18 0 49.02 330
Mencari Nilai ΔH Input
dT = A (T-T0) + B (T2-T02) + C (T3-T03) + D (T4-T04)
ΔH = m x Cp x ΔT Tref Tin
Suhu input 40 298.15 313.15
Komponen Mol CP delta T
sukrosa sisa 2.49 444.62 15.00
Air 11987.33 1130.82 15.00
Ammonia 9.84 34.60 15.00
Asam Phospat 0.44 1053.60 15.00
Glukosa 180.09 236.58 15.00
Yeast 34.78 1.47 15.00
Total 12214.98
Mencari Nilai ΔH Reaksi
ΔH = ΔHProduk – ΔHReaktan Tref Tin
Suhu input 40 298.15 308.15
Komponen Koefisien Mol
Reaktan
Glukosa 1.00 172.88
Ammonia 0.06 9.84
Produk
CH1,6N0,52O0,16 0.28 49.20
CO2 1.92 331.26
H2O 0.14 24.08
C2H5OH 1.90 328.41
C2H4O 0.00 2E-04
C3H8O 9.10E-07 2E-04
C4H10O 8.85E-07 2E-04
C5H12O 3.10E-06 5E-04
Total
m 9898092.67051927 kg/jam
Hasil ΔH yang didapatkan bersifat eksotermis sehingga untuk menjaga suhunya tetap 40oC diperlukan pending
MENARA DESTILASI 1 kondensor parsial reboiler parsial
Ptotal =
912 mmhg 1.2
T trial Dew Point = 97.87 oC 371.02
Ptotal =
α= 𝐾 (𝐿𝐾)/𝐾 (𝐻𝐾)
θ=
=𝑅𝑚𝑖𝑛+1
Komponen Xd αi 𝜶αi.xd
Q = m.Cp. ΔT Untuk pendingin digunakan Cooling Water dengan suhu masuk 25oC dan suhu keluara
m= suhu air pendingin
masuk 25 298.15
keluar 75 348.15
Komponen n (Kmol) Cp dt H
Komponen Kmol Cp dt H
Sukrosa 2.24 444.62 83553.57
Glukosa 6.48 236.58 128597.09
Asam Phospat 0.40 5889.17 2346.13
Propanol 0.00 12774.32 1.81
Butanol 0.00 14042.91 1.93
Pentanol 0.00 18127.96 8.74
Etanol 295.57 9523.37 2814801.32
Air 10810.28 6311.15 68225245.04
total 11114.97 71254555.64
komponen Q
Q Kondensor 17080769.90
Q Destilat 3072605.33
Q Residu 66399118.48
Q Feed 71254555.64
Q Reboiler 15297938.08
Spesifikasi steam
T (oC) P (bar) P (kPa) HV-HL
165 7 700 2063.9
α= 𝐾 (𝐿𝐾)/𝐾 (𝐻𝐾)
θ=
=𝑅𝑚𝑖𝑛+1
Komponen Xd αi 𝜶αi.xd
Etanol 0.85 2.26 1.92
Air 0.15 1.00 0.15
Rmin + 1
Komponen Kmol Cp dT H
Etanol 421.44 4220.25 1778594.44
Air 74.37 2039.67 151695.23
Total 495.82 6259.92 1930289.67
Q = m.Cp. ΔT Untuk pendingin digunakan Cooling Water dengan suhu masuk 25oC dan suhu keluara
m= suhu air pendingin
masuk 25 298.15
keluar 65 338.15
m= 335.95 kg/jam
Komponen Kmol Cp dt H
Etanol 0.13 9077.62 1221.81
Air 134.46 6031.76 811036.38
Total 134.60 15109.38 812258.19
Komponen Kmol Cp dt H
Etanol 274.25 7745.24 2124148.19
Air 182.83 5187.87 948522.44
Total 457.09 12933.11 3072670.63
komponen Q
Q Kondensor 1010919.61
Q Destilat 1900371.11
Q Residu 812258.19
Q Feed 3072670.63
Q Reboiler 650878.27
Spesifikasi steam
T (oC) P (bar) P (kPa) HV-HL
165 7 700 2063.9
Membran 80.70
Tin 353.847 298.15
Komponen Massa BM kmol
Etanol 12,609.40 46 274.12
Air 870.73 18 48.37
Total 13,480.13 322.49
LIMBAH
Tout 353.847 298.15
Komponen Massa BM kmol
Etanol
63.05 46 1.37
Air 790.82 18 43.93
panas yang dibawa uap eta 853.87
Tout 353.847 298.15
Komponen Massa BM kmol
Etanol 12,546.36 46 272.75
Air 79.91 18 4.44
Hout 1,276,377.99
HE 3 suhu? 80.697
tekanan 760.000 mmhg
T in 80.70 353.85
T out 35.00 308.15
81909.29
55.19
-2222050.209 -132809528.39
-285830 -17083748.76
-1258274 -150411341.60
-518064.46
ΔHTotal (v*mol*delta
Hf)
-1641391.11
-1406355.59
-448402.23
-1936163.40
1111583.30
ΔH
60899.79
49303649.02
0
10628.05
1635.72
18724.85
2456416.44
51851953.88
ΔH Komponen
44290.76 Sukrosa
35822626.68 Air
0.00 Urea
7775.16 CO2 keluar tanpa pendinginan CO2
1189.62 Asam Phospat
13618.08 NH3
1786484.68 Glukosa
37668209.82 Total
Untuk pendingin digunakan Cooling Water dengan suhu masuk 25oC dan suhu keluaran 30 oC untuk air delta t m
kj/kmol suhu air pendingin masuk
kj/kg keluar
cp tetap air 4.179 kj/kg K
Q/m=cp Delta T m 1,802,738
'B
996 C2H5OH + 9,906 × 10-7 C2H4O + 9,1 × 10-7 C3H8O + 8,85 × 10-7 C4H10O + 3,1 × 10-6 C5H12O
ΔH
16609.03
13555512.19
5106.78
466.37
639073.04
766.97
14217534.38
ΔH ΔHTotal
-1258274.00 -217534258.95
-45567.00 -25523.06
-91000.00 -1274276.35
-393509.00 -249771827.40
-285830.00 -958876.07
-277690.00 -173235543.21
-166190.00 -2.82E-05
-302700.00 -4.33E-05
-327400.00 -4.43E-05
-353600.00 -5.87E-04
-207680741.04
ΔH
16609.03
25562.92
466.37
1084.92
192073.46 setelah dicentrifuge
0.15 CO2 dan asetaldehide keluar
0.34
0.37
1.68
533616.10
13582745.27
14352160.61
B C D
0 0 0
0 0 0
0 0 0
-3457.00 -7.52 -4E-11
-4000.00 -10.30 -3E-10
-5500.00 -21.40 4E-10
-2864.20 -5.05 4E-11
-3152.20 -7.30 2E-09
atm
K
Xi Log P sat P sat
2E-04 0.00 1.00
6E-04 0.00 1.00
4E-05 0.00 1.00
1E-08 3.06 1144.14
1E-08 2.73 537.24
4E-08 2.33 215.44
0.03 3.35 2255.39
0.97 3.01 1032.60
1
atm
K
atm
K
atm
atm
K
Xi Log Psat P sat
atm
K
Yi Log P sat P sat
1E-04 0.00 1.00
4E-04 0.00 1.00
2E-05 0.00 1.00
1E-08 3.38 2378.75
1E-08 3.07 1178.79
3E-08 2.69 490.23
3E-03 3.65 4455.64
1.00 3.32 2101.89
1.00
CAIRAN REFLUK
2.11737782093233
αi 𝜶αi.xi αi-θ
1E-03 2E-07 -2.12
1E-03 6E-07 -2.12
1E-03 3E-08 -2.12
1.11 1E-08 -1.01
0.52 7E-09 -1.60
0.21 0.00 -1.91
2.18 0.06 0.07
1.00 0.97 -1.12
αi-θ =Rmin+1
0.11 12.03
-1.12 -0.36
11.67
1.2
atm Tref
K 25 298.15
lamda
2200.09733717093
atm
K
atm Tref
K 25 298.15
Komponen Kmol
Etanol 274.25
Air 182.83
Total 457.09
kj/mol
lihat satuannya di youst
atm komponen A
K Etanol 60.8036
Air 54
43.122
-1209536.06
kj/kmol 30
kj/kg 45
1129.49284607153
k 25oC dan suhu keluaran 75 oC 62.7496025595297
kg/jam
B C D
-2864.2 -5.0474 3.7448E-11
-3152.2 -7.3037 0.0000000024247
atm
K
Xi Log P sat P sat
0.60 3.07 1171.72
0.40 2.72 522.80
atm
K
atm
K
atm
K
Xi Log P sat P sat
0.85 2.96 912.30
0.15 2.61 403.27
atm
K
Xi Log Psat P sat
1E-03 3.30 1998.05
1.00 2.96 910.26
1.00
atm
K
Yi Log P sat P sat
1E-03 3.30 2001.24
1.00 2.96 911.78
1.00
1.285
αi 𝜶αi.xi αi-θ
2.24 1.34 0.96
1.00 0.40 -0.28
αi-θ =Rmin+1
0.97 1.97
-0.28 -0.53
1.45
1.2
atm Tref
K 25 298.15
atm
K
atm tref
K 25 298.15
komponen A Tc
Etanol
60.8036 516.25
Air 54 647.13
25849538.0157707
F30
int Cp dt (kj/kmol) Delta H (kj) limbah didinginkan
6,193.62 8,488.89
4,188.07 184,000.02 air pendingin
total 192,488.91 63.968
F31
int Cp dt (kj/kmol) Delta H (kj) produk diembunkan
3,903.49 1,064,663.67
1,882.26 8,355.91 air pendingin
total 1073019.582
Q= 623993.12
m pendingin 207.37
F24 (Produk) 3732.60
1,064,663.67 kemurnian 99.50
8,355.91
623993.123
1,697,012.70
1,900,371.11
1 atm
tuh pendingin
Tpendingin in 25
Tpendingin Out 29
lamda
301.99 kj/kmol
16.78 kj/kg
Likuifaksi Tank
Xylose
butanol -327400
pentanol -353600
Air -285830
Karbon Dioksida -393509
Yeast -91000 cp cair
Urea (s) -333599 Komponen
Urea (l) -319700 Sukrosa
Urea (g) -235550 Glukosa
amonia (g) -45567 Asam Phospat
oxygen (g) 0 Urea
NH3
Propanol
Butanol
Pentanol
Etanol
Air
cp gas
Komponen
Etanol
Air
Karbon Dioksida
Asetaldehid
Oksigen
cp padat
Komponen
Urea
313.15 40
298.15
Mol CP DELTA T ΔH
2.49 444.62 15.00 16609.03
11921.46 1130.82 15.00 13481022.34
0.00 1462.48 15.00 0.00
4.92 579.82 15.00 2852.88
0.42 1053.60 15.00 446.11
9.84 34.60 15.00 5106.78
188.78 236.58 15.00 669931.76
12127.92 0.00 0.00 14173116.01
kj/mol
-72.4404 kj/mol
-12523717.991444 kj/kmol
-12523717991.444
delta T
15
PREHEATER MD -01 912
Suhu ref 25
suhu masuk 108.84
Spesifikasi steam
T (oC) P (bar) P (kPa)
165 7 700
E
0
0
0
1E-07
9E-07
5E-06
3E-07
2E-06
Ki Y=Xi*Ki
9E-04 2E-07
9E-04 5E-07
9E-04 3E-08
1.08 1E-08
0.50 6E-09
0.20 9E-09
2.12 0.06
0.97 0.94
1.00
Ki Xi=Yi/Ki
9E-04 0.21
9E-04 0.62
9E-04 0.04
8.76 1E-09
4.78 3E-09
2.11 2E-08
15.28 2E-03
7.76 0.13
1.00
KONDENSOR PARSIAL
Tkon
Ki X=Yi/Ki Komponen
Ki Y=Xi*Ki Komponen
1E-03 0.00 Sukrosa
1E-03 0.00 Glukosa
1E-03 0.00 Asam Phospat
0.72 0.00 Propanol
0.32 0.00 Butanol
0.13 0.00 Pentanol
1.48 0.61 Etanol
0.66 0.39 Air
1.00 Total
REBOILER PARSIAL
Ptotal =
Treb
Ki Y=Xi*Ki Komponen
Ptotal=
T trial bubble Point
=
Ki Xi=Yi/Ki Komponen
1E-03 0.13 Sukrosa
1E-03 0.38 Glukosa
1E-03 0.02 Asam Phospat
2.41 6E-09 Propanol
1.19 9E-09 Butanol
0.50 6E-08 Pentanol
4.51 6E-04 Etanol
2.13 0.47 Air
1.00 Total
uap Refluk
θ=
=𝑅𝑚𝑖𝑛+1
Komponen Xd αi
Rmin +1 = -0.783
Rmin = -1.783
Digunakan air pada kondensor, maka perbandingan R/Rmin =
Maka nilai R = -2.140
· Menentukan Kondisi Cairan Refluks dan Uap Masuk Kondensor
R = V/W
2.14
V =W x R = 22804.10 kmol/jam
B =W +V = 33461.98 kmol/jam
Cp dT H
5151.18 1412721.79
2463.14 450347.49
7614.32 1863069.27
Tc n
516.25 0.38
647.13 0.34
303.15
318.15
kj/kmol
kj/kg
Laju mol
Komponen
(kmol/jam)
Sukrosa 0.00
Glukosa 0.00
Asam Phospat 0.00
Propanol 0.00
Butanol 0.00
Pentanol 0.00
Etanol 27.57
Air 6,282.82
Total 6310.40
E
0.00000027361
0.000001809 DISTRIBUSI MASSA MD 02
Komponen
Etanol
Air
total
Ki Y=Xi*Ki
1.28 0.77 F
0.57 0.23 D
1.00 W
Ki Xi=Yi/Ki
1.49 0.40
0.67 0.60
1.00
Ki X=Yi/Ki
1.19 0.72
0.53 0.28
1.00
Ki Xi=Yi/Ki
2.19 5E-04
1.00 1.00
1.00
=𝑅𝑚𝑖𝑛+1
Komponen Xd
Etanol 0.85
Air 0.15
Rmin + 1
Laju mol
Komponen
(kmol/jam)
Etanol 670.37
Air 118.30
Total 788.67
Komponen Kmol
Etanol 670.37
Air 118.30
Total 788.67
Q= -830877.52
Menghitung kebutuhan air pendingin :
m= -276.12
Komponen Kmol
Etanol 0.13
Air 134.46
Total 134.60
Komponen Kmol
Etanol 274.25
Air 182.83
Total 457.09
356.588
pendingin masuk 298 25.000
kmol/jam pendingin keluar 338.150 65.000
kg/jam Lamda (CPdt) 3009.13 kj/kmol
167.174 kj/kg
A Tc n
60.8036 516.25 0.38
54 647.13 0.34
298
302
komponen
output co2 Output (kg/jam) Sukrosa
F10 F11 air
0.00 851.71 Urea
0.00 214,586.32 CO2
0.00 0.00 Asam Phospat
216.49 0.00 Amonia
Glukosa
0.00 41.49
0.00 167.29 Propanol
O2
yeast
cp pada suhu 25 c
ΔHf komponen cp kj/kmol K
-2222050.209 sukrosa 444.62
-1258274 glukosa 236.58
-285830 urea padat 0.093
-1044915
urea cair 0.093
amonia 34.597
cp CO2 1142.9471
Cp Ragi 1.47
Cp Abu 0.928
A B C D
0 0 0 0
0 0 0 0
70.24 0 0 0
0 0 0 0
0 0 0 0
88.1 0.402 -0.0013 0.00000197
83.9 0.566 -0.00172 0.00000228
105.748 0.746 -0.00217 0.00000273
59.342 0.36358 -0.0012164 0.000001803
92.053 -0.04 -0.000211 0.00000053469
A B C D
27.091 0.111 1E-04 -2E-07
33.933 -0.008 3E-05 -2E-08
27.437 0.042 -2E-05 4E-09
34.14 0.040 2E-04 -2E-07
29.526 -0.009 -4E-05 -3E-08
A B C
13.513 0.26827 0.000021285
SF
input BB dari HR Input tambahan Input Phospat
F8 COOLING
komponen F6 F7 WATER
Sukrosa 765.05 0.00
Air 620969.38 8760.28
Urea 0.00 4345.11
CO2 0.00 0.00
O2 0.00 2239.73
Yeast 0.00 1.67
Asam Phospat 20.55 6.76
NH3 235.23 0.00
Glukosa 30858.72 0.00
cooling tower 100,361,805.79
Reaksi
sub total 652848.94 15353.55 100361805.79
Total 668202.49 668202.49
SEED FERMENTOR
NERMASS'
SEED FERMENTOR ngambil dari HR kurangnya urea/ phospat ngambil dar
input kg/jam
Komponen F10 BB kg/jam F11 input O2 F12 input phospat
Sukrosa 39.23 0.00 0.00
Air 9,884.38 0.00 0.00
Urea 0.00 0.00 0.00
CO2 0.00 0.00 0.00
O2 0.00 634.44 0.00
Yeast 0.00 0.00 0.00
Asam Phospat 1.91 0.00 1.89
NH3 7.71 0.00 0.00
Glukosa 1,565.24 0.00 0.00
Subtotal 11,498.47 634.44 1.89
Total 13,095.71 0.00 0.00
suhu ref 25.00 298.15
Input BB dari HR suhu BB dan SF 40 313.15
Komponen kmol CP delta T
Sukrosa 0.11 444.62 15.00
Air 549.13 1130.82
Urea 0.00 1462.48
REAKSI
Reaksi pembentukan amonia
Komponen
Air
Urea
Amonia
CO2
Total
Reaksi pertumbuhan yeast
Komponen
yeast
Cp dt H CO2
444.62 83553.57 air
236.58 128597.09 Total
5889.17 2346.13 OUTPUT
12774.32 1.81 suhu ref
14042.91 1.93 suhu output
18127.96 8.74 Komponen kmol
9523.37 2814801.32 Sukrosa 0.11
6311.15 68225245.04 Air 615.00
71254555.64 Urea 0.00
tin tout CO2 26.37
40 108.8 O2 0.00
313.15 382.0 Yeast 34.35
Asam Phospat 0.04
NH3 0.45
HV-HL Glukosa 0.00
2063.9 Total 676.34
100361805.79
Q = output + reaksi- input -100,361,805.79
M pendingin 265909
4786360
NSOR PARSIAL
93.98 C 367.13 K
Massa BM kmol Yi
0.00 342 0.00 0.00
0.00 180 0.00 0.00
0.00 98 0.00 0.00
0.00 60 0.00 0.00
0.00 73 0.00 0.00
0.00 88 0.00 0.00
120933.79 46 2629.00 0.42
66262.59 18 3681.25 0.58
187196.38 0 6310.25 1.00
ER PARSIAL
988 mmhg 1.3 atm
107.50 oC 380.65 K
Massa (kg/jam) BM n (kmol) zi
107.46 oC 380.61 K
Massa (kg/jam) BM n (kmol) Yi
767.00 342 2.24 1E-04
1167.66 180 6.49 4E-04
39.06 98 0.40 2E-05
0.01 60 0.00 1E-08
0.01 73 0.00 1E-08
0.05 88 0.00 3E-08
2248.92 46 48.89 3E-03
304384.63 18 16,910.26 1E+00
308607.35 16968.28 1.00
α= 𝐾 (𝐿𝐾)/𝐾 (𝐻𝐾)
2.126
xi Psat αi 𝜶αi.xi
2E-04 1.00 1E-03 2E-07
6E-04 1.00 1E-03 6E-07
4E-05 1.00 1E-03 3E-08
1E-08 1144.14 1.11 1E-08
1E-08 537.24 0.52 7E-09
4E-08 215.44 0.21 0.00
3E-02 2255.39 2.18 0.06
1E+00 1032.60 1.00 0.97
1.00
persamaan :
1.2
xf xd xw hasil atas
0.60 0.85 0.00 274.12
0.40 0.15 1.00 48.37
1.00 1.00 1.00 322.49
457.09 KEMURNIAN
322.49 0.95
134.60
xi Psat αi 𝜶αi.xi
0.60 1360.22 2.23 1.34
0.40 610.37 1.00 0.40
1.00
kmol/jam
kmol/jam
0.85 18227.70
0.15 1258.69
1.00 19486.39
0.85 30837.10
0.15 2129.42
1.00 32966.52
gin di Kondensor
ondensor (panas Lo)
mmhg 1 atm Tref
c 353.85 k 25
Cp dT H
6193.62 2454248.79 0
1882.26 131620.99
8075.88 2585869.78
ondensor (panas D)
mmhg 1 atm
c 353.85 k
Cp dT H
6193.62 1697778.99
1882.26 91051.63
8075.88 1788830.61
Cp dT H
4253.53 2851444.51
2042.31 241607.35
6295.84 3093051.86
-1281648.53
ndingin digunakan Cooling Water dengan suhu masuk 25oC dan suhu keluaran 65 oC
25 298.15
65 338.15
kg/jam
1770211.28
Output
F19 (residu) F20 (Destilat) F21 Q Kondenser
1221.81 1697778.99 0.00
811036.38 91051.63 0.00
0.00 0.00 -830877.52
812258.19 1788830.61 -830877.52
1770211.28
atm
K komponen A Tc
Etanol 60.8036 516.25
Air 54 647.13
LT
input
BM komponen F1
342 Sukrosa 138408.62
18 Air 4523924.59
60.056 Urea 2363.99
44 CO2
98 Asam Phospat 148.70
17 NH3
180 Glukosa 81909.29
60 steam
73 Reaksi
88 sub total 4746755.19
46 total 52445472.72
32
23.74
He02
steam
lamda 2173.6 komponen
Sukrosa
Air
Urea
CO2
Asam Phospat
NH3
Glukosa
Air Pendingin
Total
E
5E-11
4E-12
-3E-13
5E-11
9E-12
SHF
output
F9 komponen
765.05 sukrosa
695459.23 glukosa
0.00 Asam Phospat
15291.93 CH1,6N0,52O0,16
0.00 CO2
757.44 C2H4O
40.81 C3H8O
235.23 C4H10O
0.00 C5H12O
C2H5OH
-100406153.00 NH3
-99693603.30 H2O
668202.49 cooling water
reaksi
sub total
Total
urea/ phospat ngambil dari tangki
output kg/jam
F13 input Urea F14 input yeat awal F15 output CO2 F16 produk yeast
0.00 0.00 0.00 39.23
417.79 0.00 0.00 11,070.08
543.12 0.00 0.00 0.00
0.00 0.00 1,160.43 0.00
0.00 0.00 0.00 0.00
0.00 5.40 0.00 815.32
0.00 0.00 0.00 3.80
0.00 0.00 0.00 7.71
0.00 0.00 0.00 0.00
960.91 5.40 1,160.43 11,936.13
0.00 0.00 13,096.56 0.00
25 298.15
40 313.15
CP delta T delta H
444.62 15.00 765.05
1130.82 0.00 695459.23
1462.48 0.00 0.00
579.82 0.00 15291.93
335.89 0.00 0.00
1.47 15.00 757.44
1053.60 0.00 40.81
34.60 15.00 235.23
236.58 15.00 0.00
712,549.70
v/f 0.072
Pkon 912 mmhg 1.2 atm
Ki X=Yi/Ki Y=Xi*Ki
V L
1E-03 0.00 0.00 0.00 0.00
1E-03 0.00 0.00 0.00 0.00
1E-03 0.00 0.00 0.00 0.00
0.72 0.00 0.00 0.00 0.00
0.33 0.00 0.00 0.00 0.00
0.13 0.00 0.00 0.00 0.00
1.49 0.40 0.60 274.25 2,354.74
0.67 0.60 0.40 182.83 3,498.42
1.00 1.00 457.09 5,853.16
0.42 0.60 0.40
V/F =
0.000
Log P sat P sat Ki Yi=xi*Ki 0.000
0.00 1.00 1E-03 1E-07 0.000
0.00 1.00 1E-03 4E-07 0.000
0.00 1.00 1E-03 2E-08 0.000
3.04 1089.59 1E+00 2E-08 0.000
2.71 509.75 5E-01 6E-09 0.00288
2.31 203.87 2E-01 7E-09 0.99658
3.33 2155.73 2E+00 0.01 1.00000
2.99 985.14 1E+00 0.99
1.00
αi-θ 1-q
-2.13 -9E-08
-2.13 -3E-07
-2.13 -2E-08
-1.02 -1E-08
-1.61 -4E-09
-1.92 -5E-09
0.06 1.00
-1.13 -0.86
0.1400073
Laju mol Laju massa
Xi
(kmol/jam) (kg/jam)
2.24 0.0001 767.00
6.49 0.0004 1167.66
0.40 0.0000 39.06
0.00 0.0000 0.01
0.00 0.0000 0.01
0.00 0.0000 0.05
48.89 0.0029 2248.92
16,910.26 0.9966 304384.63
16968.28 1.00 308607.35
mmhg 1 atm
oC 353.85 K
Log psat psat Ki Y=XI*KI
2.92 829.66 1.09 0.93
2.56 365.46 0.48 0.07
1.00
αi-θ 1-q =1
0.74 1.81
-0.49 -0.81
1.00
Tref delta T
298.15 55.70
tref
298.15
A Tc n
delta T
80.15
delta T
68.98
n
0.38
0.34
output
F2 steam F3
60899.79
49303649.02
0.00
10628.05
1635.72
18724.85
2456416.44
47698717.53
593518.85
47698717.53 52445472.72
52445472.72
input Output
F4 F5 Cooling Water
44290.76
35822626.68
0.00
7775.16
1189.62
13618.08
1786484.68
37668209.82
37675984.98 37668209.82
input output
303.15 K
Reaksi pertumbuhan yeast
C6H12O6 + 2,28O2 + 2,08 NH3 --> 4CH1,6N0,52O0,16+ 2 CO
ΔH= - 1931,931 kJ ...(3)
komponen mula
C6H12O6 8.70
O2 19.83
NH3 18.09
4 CH1,8N0,5O0,2 0.23
CO2 0.00
H2O 0.00
Total
0
CWout,
T = 40oC
UNTUK NYARI Zi
T = 104,28oC
Tdew = 183,3oC
Steam,
refluks T = 165oC
12.805 Tbubble = 105,15oC
Pkon
760
Tbubble
88.73
Komponen Massa
Sukrosa 0.00
Glukosa 0.00
Asam Phospat 0.00
Propanol 0.00
Butanol 0.00
Pentanol 0.00
Etanol 120,933.79
Air 66,262.59
Total 187,196.38
V L
1E-03 2.24 Residu keluar reboiler (W) =
4E-03 6.48 F reboiler = uap keluar kondensor + residu keluar dari reboiler
2E-04 0.40 F reboiler =`
9E-05 0.00 V/F = 0.37
4E-05 0.00 Reflus uap = V/W 0.59
6E-05 0.00
27.57 21.32
6282.82 10627.44
6310.40 10657.88
16968.28
Ptotal
Sukrosa 2.24
Glukosa 6.48
Asam Phospat 0.40
Propanol 0.00
Butanol 0.00
Pentanol 0.00
Etanol 22.82
Air 10805.84
Total 10837.78 Q = n cp dt
delta T rata 2 79.98 79.98 dt = Q/n cp
T akhir 104.98 104.98
suhu keluar delta T kmol
Air umpan biler 25 0 867
CW out HR 30 5 99802
CW out SF 30 5 265909
CW out SHF 30 5 549894
CW out HE-05 produk 29 4 4669
CW out distilasi 1 75 50 4543
Cw out distilasi 2 65 40 336
CW out C-03 MP 65 40 207
ARUS PRE HEATER BOILER
HE pre 1
754,039 754,039 1,559,084
25 65 37
37 47 60
0 0
ARUS PRE COOLER LIMBAH STILLAGARUS PRE COOLER Cw pre heater 1 dan 2
50,383,437 50,383,437 14137133
29.99 102.42 30.72
30.72 40.72 30.92
0 0
ARUS PRE COOLER CO2
ALAT suhu CO2 DELTA T jumlah CO2 kmol
HR 80 55 4.92
SHF 40 15 331.26
SF 40 15 26.37
delta T campuran 15.54
suhu akhir 40.54 C
+ H2O à 2NH3 + CO2
REA JADI AMONIA DARI KONVERSI REAKSI GLUKOSA
reaksi sisa massa mula massa sisa /mula2
8.82 14.39 417.79 259.08
8.82 0.23 543.12 13.61
17.63 17.63 0.00 299.78
8.82 8.82 0.00 387.95
CWout,
T = 40oC
Tkon = 85,21oC
CWin, Pkon
T = 25oC
Komponen
Sukrosa
Glukosa
Tdew = 183,3oC
oC 361.88 K
Preb 988
Tbub W keluar reboiler
kondensor (V) 107.50
Komponen Massa (kg/jam)
6,310.19
10657.88 Sukrosa 766.54
or + residu keluar dari reboiler Glukosa 1166.96
16968.0677 Asam Phospat 39.04
Propanol 0.01
Butanol 0.01
Pentanol 0.04
Etanol 980.52
Air 191293.94
Total 194247.06
131.28 oC 404.43 K
Massa (kg/jam) BM n (kmol) Yi
767.00 342 2.24 1E-04
1167.66 180 6.49 4E-04
39.06 98 0.40 2E-05
0.01 60 0.00 1E-08
0.01 73 0.00 1E-08
0.05 88 0.00 3E-08
2248.92 46 48.89 3E-03
304384.63 18 16,910.26 1.00
308607.35 16968.28 1.00
menara destilsai 1 , 2 dan membran pervorasi untuk digunakan sebagai pre heater umpan boiler
Delta H
Menara Distilasi 1 Cp menara 1 Cp Menara 2 Cp Mp
82213.43 36680.58
126534.48 19517.54
2308.50 5794.71
1.78 12557.02
1.93 13806.17
8.61 17823.97
199527.05 9360.54 9077.62 3,903.49
65988522.69 6209.26 6031.76 1,882.26
66399118.48 121749.78 15109.38 5785.74
cp cp cp cp rata rata
444.62 444.62
236.58 236.58
70.24 70.24
152.21 152.208625018672
167.35 167.350102750145
216.05 216.051495137394
113.46 113.251956944 70.08 110.856420645411
75.26 75.2519492765 33.79 75.0961402320566
1475.78
HE pre 2 Hepre 3
1,559,084 2,087,895 2,087,895
75 60 105 keterangan
70 92 102
0 0
COOLER Cw pre heater 1 dan 2
14137133
67.9
30.92
0 4231075
25
jumlah CO2 kg/jam 90
216.49
14575.49
1160
SISA UREA AKAN BEREAKSI LANJUT MEMBENTUK NH3 SEBAGAI PELENGKA
mol mula reaksi sisa massa sisa
14.39 0.23 14.17 255.00
0.23 0.23 0.00 0.00
0.00 0.45 0.45 7.71
0.00 0.23 0.23 7.25
912 mmhg 1.2 atm 912
oC 380.65 K 105
BM n (kmol) xi Log P sat P sat
n Cp rata rata
996.542049426422
1533.77528410379
27.9822860928984
0.021583732905679
0.023398840206544
0.104388717932872
2529.84808726269
811476.595247006
816564.892325183
kj/kmol K
4231075
105
100
0
NH3 SEBAGAI PELENGKAP KURANGNYA NH3 REAKSI
Pkon 912
Tbubble
refluks keluar
kondensor 93.98
psat Ki xi=yi/ki Komponen Massa
1.00 0.00 0.00 Sukrosa 0.00
Glukosa
1.00 0.00 0.00
0.00
1.00 0.00 0.00 Asam Phospat 0.00
661.14 0.72 0.00 Propanol 0.00
297.76 0.33 0.00 Butanol 0.00
115.67 0.13 0.00 Pentanol 0.00
1,360.16 1.49 0.40 Etanol 108,318.20
610.34 0.67 0.60 Air 62,971.56
1.00 Total 171,289.76
Pkon 912
Tuap (dew)
destilat keluar
kondensor
93.98
Komponen Massa
Sukrosa 0.00
Glukosa 0.00
Asam Phospat 0.00
Propanol 0.00
Butanol 0.00
Pentanol 0.00
Etanol 12,615.59
Air 3,291.02
Total 15,906.62
oC 367.13 K 89.83
BM kmol xi Log psat psat Ki yi=xi*ki
342 0.00 0.00 0E+00 1.00 1E-03 0.00
oC 367.13 K 93.97
BM kmol yi Log psat psat Ki xi=yi/ki
1.3 atm
380.65 K 161.6
n (kmol) yi Log P sat P sat Ki xi=yi/ki
1E-03 0.00
1E-03 0.00
1E-03 0.00
6E-01 0.00
3E-01 0.00
1E-01 0.00
1E+00 0.77
6E-01 0.23
1.00
A Capital Investment
1 FCI
1.1 PEC
Indeks pada 2022 651.4
Indeks pada 2014 576.1
Dalam Negeri
Purchased Equipment Cost Presentase
Harga Alat
Asuransi Pengangkutan 0.005
Provisi Bank 0.002
Pengangkutan ke lokasi 0.08
Total Purchased Equipment Cost
Total PEC
10,055,192
1.2 Installation Cost Dari Aries & Newton hal. 77, diperoleh biaya instala
Material
10% 1005519
Labor 25%
100% indo
1 man hour asing 0
1 man hour indo 7.05
Manhour indo:asing=3:1
Jumlah man hour 356428
356428
Tenaga asing 0.00
Tenaga Indo 2513798
Total biaya instalasi 3519317
3519317
1.4 Instrumentasi
Material
15% 1508279
Labor 5%
1% asing, 99% indo
1 man hour asing 0
1 man hour indo 7.05
Manhour indo:asing=3:1
Jumlah man hour 71286
71286
Tenaga asing 0
Tenaga Indo 502760
Total biaya instalasi 2011038
1.5 Insulasi
Material
5% 502760
Labor 5%
1% asing, 99% indo
1 man hour asing 0
1 man hour indo 7.05
Manhour indo:asing=3:1
Jumlah man hour 71286
71286
Tenaga asing 0
Tenaga Indo 502760
Total biaya instalasi 1005519
1.6 Listrik
Material
10% 1005519
Labor 5%
1% asing, 99% indo
1 man hour asing 0
1 man hour indo 7.05
Manhour indo:asing=3:1
Jumlah man hour 71286
71286
Tenaga asing 0
Tenaga Indo 502760
Total biaya instalasi 1508279
1.7 Bangunan
25% 2513798
1.8 Tanah
Luas tanah 28890
harga /m2 200000
Biaya tanah 428000
1.9 Yard Improvement
5% 502760
Lingkungan
10% 1005519
1.1
Utilitas
30% 3016557
Direct Fixed Cost
Direct Fixed Cost Jumlah (US$)
PEC 10,055,192
Instalation Cost 3,519,317
Piping Cost 4,524,836
Instrumentation Cost 2,011,038
Insulation Cost 1,005,519
Electrical Cost 1,508,279
Bangunan 2,513,798
Tanah 428,000
Yard Improvement 502,760
Lingkungan 1,005,519
Utilitas 3,016,557
Jumlah 30090815
1.11 Engineering n supervision
20% 2011038
Total FCI
Fixed Capital Investment Jumlah (US$)
Direct & Indirect Fixed Cost 34,112,892
Contractor’s Fee 1,005,519
Contingency 4,513,622
Total 39,632,033
1.16 IDC
5% 3963203
2 WCI
2.1 Raw Material Inventory
Persediaan BB 31
Total WCI
Working Capital Biaya (US$)
Raw Material Inventory 7408723
Product Inventory 8843187
Extended Credit 4829436
Available Cash 8843187
Total WCI 29924532
B Manufacturing Cost
1 Direct Manufacturing Cost
1.1 Bahan Baku
Bahan Baku Harga (US$/ton)
Batang sorgum 30
Air demineralisasi 0
Yeast 300
Urea 353
Asam fosfat 1058
Aquatab 1411
Total
1.2 Labor Cost
Jabatan Jumlah
Kepala Seksi Proses 1
Kepala Seksi Lingkungan dan K3 1
Kepala Seksi Laboratorium 1
Kepala Seksi Utilitas 1
Kepala Seksi Pemeliharaan 1
Karyawan Proses 120
Karyawan Lingkungan dan K3 16
Karyawan Laboratorium 12
Karyawan Pemeliharaan 12
Karyawan Utilitas 48
total 213
Loker 208
1.3 Supervisor
Jabatan Jumlah
Staf Ahli 2
Direktur Teknik dan Produksi 1
Kepala Bagian Produksi 1
Kepala Bagian Teknik 1
Total 5
2.3 Asuransi
1.0% 396320
C General Expenses
1 Administrasi
1.1 Management Salaries
Total/bulan Rp468,000,000
Total/tahun Rp5,616,000,000
416000
3 Research MC
5% 4706857
D Analisa Kelayakan
Production Cost
Komponen Biaya 1
Direct Manufacturing Cost
Bahan Baku $ 78,867,055
Labour Cost $ 1,186,556
Supervisor $ 80,401
Maintenance Cost $ 1,981,602
Operating Supplies $ 297,240
Utility $ 1,405,484
Labority Charge $ 59,328
Fixed Manufacturing Cost
Depresiasi $ 1,823,074
Pajak Lokal $ 396,320
Asuransi $ 396,320
Plant Overhead $ 593,278
General Expenses
Management Salary $ 416,000
Legal Fee and Auditing $ 3,704
Peralatan Kantor $ 3,704
Distribusi dan penjualan $ 4,706,857
Research $ 4,706,857
Total $ 96,923,780
$ 96,923,780
18056725.5446674
Cash Flow Rp 15,000
Tahun Potensial Produksi (ton) Harga Jual (US$/ton)
0
1 75000 1341
2 75000 1388
3 75000 1435
4 85000 1482
5 85000 1529
6 85000 1575
7 100000 1622
8 100000 1669
9 100000 1716
10 100000 1763
11 100000 1810
12 100000 1857
13 100000 1904
14 100000 1951
15 100000 1998
16 100000 2045
17 100000 2092
18 100000 2139
19 100000 2186
20 100000 2232
rata rata
20 230828540 55738926
2 ROI
Keuntungan Kotor
Tahun TCI
(US$)
0 76690331
1 7500728
2 9443061
3 9606747
4 25758795
5 26172318
6 27039628
7 52663165
8 54012070
9 54644745
10 55725756
11 56090947
12 56946536
13 56995193
14 57577470
15 57351541
16 57609204
17 57056997
18 57032862
19 56099032
20 55738926
44,553,286
3 POT
- -4968775.636 5
0 0 5.71528644207471
+ 1977778.001 6
4 BEP
Fixed cost (Fc) 39,632,033
Variable cost (Vc) 94,137,147
Revenue (R) 183,899,541
BEP 44%
5 SDP
22%
0 0
154907759.470497 100
Sa 0
188592441
Fa 2615714
2615714
Va 2615714
103974269.362
Tc 1.00E+06
103974269.36
Dc 1.00E+06
90928155.029
200000000
180000000
160000000
140000000
Pendapatan (US Dollar)
120000000
100000000
80000000
60000000
40000000
20000000
0
0 10 20 30 40 50 60
Produksi (%Kapasitas)
Resume
Profit on Sales sebelum pajak 23.854%
Profit on Sales setelah pajak 16.698%
Return on Investment sebelum pajak 58.095%
Return on Investment setelah pajak 40.667%
POT 0
BEP 0.441521572314858
SDP 0.215509146791259
IRR 25.5926696328752
EKONOMI TEKNIK
6377.55025510204 4545360
Jumlah (US$)
4581287
458129
22906
9163
45813
366503
916257
6400058
Jumlah (US$)
3362588
16813
6725
269007
3655134
wton hal. 77, diperoleh biaya instalasi besarnya 40% PEC, terdiri dari material 11% dan buruh 32%.
USD
2513797.88846311
USD 32 USD
USD 100000 Rp
7.0527581573964 USD
jam
jam 196114
USD
USD
USD
USD
USD
jam
jam
USD
USD
USD
USD
USD
jam
jam
USD
USD
USD
USD
USD
jam
jam
USD
USD
USD
USD
USD
jam
USD
USD
USD
m2
Rp
hari
Gaji Gaji
(Rp/bulan) (US$/tahun)
Rp 20,000,000 33853
Rp 25,000,000 21158
Rp 15,000,000 12695
Rp 15,000,000 12695
Rp 75,000,000 80401
bangunan + contingency
1,405,484
Jabatan Jumlah
General Manager 1
Sekretaris Perusahaan 3
Rp Direktur Administrasi dan Umum 1
Rp Kepala Bagian Keuangan 1
USD Kepala Bagian Pemasaran 1
Kepala Bagian Umum 1
Kepala Seksi Administrasi 1
Rp Kepala Seksi Kas / Anggran 1
USD Kepala Seksi Pembelian 1
Kepala Seksi Penjualan 1
Kepala Seksi Personalia 1
Rp Kepala Seksi Humas 1
USD Kepala Seksi Keamanan 1
Karyawan Administrasi 5
Karyawan Kas / Anggaran 5
Karyawan Pembelian 5
Karyawan Penjualan 5
Karyawan Personalia 5
Karyawan Humas 6
Karyawan Keamanan 6
Sopir 5
Cleaning Service dan Office Boy 5
Dokter 2
Perawat 4
Total 68
ost+general expenses
177,147,839 130,771,480
keuntungan/pendapatan
POS Sebelum
Pajak (US$) Keuntungan Bersih (US$)
Pajak
2250218 5250509 7.1%
2832918 6610143 8.6%
2882024 6724723 8.5%
7727639 18031157 19.5%
7851695 18320623 19.2%
8111888 18927740 19.3%
15798950 36864216 31.0%
16203621 37808449 31.0%
16393424 38251322 30.5%
16717727 39008029 30.3%
16827284 39263663 29.7%
17083961 39862575 29.5%
17098558 39896635 28.8%
17273241 40304229 28.4%
17205462 40146079 27.7%
17282761 40326443 27.2%
17117099 39939898 26.3%
17109859 39923004 25.8%
16829709 39269322 24.8%
keuntungan/TCI
ROI Sebelum
Pajak (US$) Keuntungan Bersih (US$)
Pajak
0.715286442074708 0.583
8.6 18
bulan hari
0.44
i 0.255926696328752 25.6
0
100
0
100
0
100
0
100
0
100
Sa
Linear (Sa)
Fa
Va
Tc
Linear (Tc)
Dc
Linear (Dc)
40 50 60 70 80 90 100
Produksi (%Kapasitas)
revenue
Fa
Va
MI TEKNIK
http://www.fao.org/3/T1838E/T1838E1c.htm
belt( 100 ft, 48 inc , 5 ft belt closed short) 350 ton/jam
screw conveyor (sugar raw, 30A, 5m) 309 ton/jam
20x8(50ft hight, ) 310 ton/jam
vertical turbine 1 stage 32.46 m3/jam
Horizontal 1 stage , vert split case 236.90 m3/jam
horizontal , utility, threaded 1.28 m3/jam
horizontal , utility, threaded 0.02 m3/jam
vertical turbine 1 stage 236.93 m3/jam
vertical turbine 1 stage 22.47 m3/jam
vertical turbine 1 stage 238.73 m3/jam
Horizontal 1 stage , hors split case 213.07 m3/jam
Horizontal 1 stage , hors split case 213.07 m3/jam
Horizontal 1 stage , hors split case
vertical turbine 1 stage
Horizontal 1 stage , hors split case
Horizontal 1 stage , vert split case
Horizontal 1 stage , hors split case
mixer 324.59 m3/jam
Horizonal auto batch dari HAUS diameter 8 250 m3/jam
Cadride 16 m3/alat 2000 ft2
tank vert,cone roof, flat bot 11371.43 m3/ 48 jam
tank vert,cone roof, flat bot 10,227.26 m3/ 48 jam
453723.2
rp/ton bukalapak
https://indonesian.alibaba.com/product-d
https://www.alibaba.com https://indonesian.alibaba.com/product-d
Rs/kg https://www.alibaba.com/ https://www.alibaba.c
Rs/kg https://www.alibaba.com/ https://www.alibaba.com/product-detail/S
ton/tahun
2570701.09056006
25.7070109056006
Gaji/Bulan (Rp) Jml Gaji/Bulan (Rp)
45000000 45000000
10000000 30000000
25000000 25000000
15000000 15000000
15000000 15000000
15000000 15000000
9000000 9000000
9000000 9000000
9000000 9000000
9000000 9000000
9000000 9000000
9000000 9000000
9000000 9000000
5500000 27500000
5500000 27500000
5500000 27500000
5500000 27500000
5500000 27500000
5500000 33000000
3500000 21000000
3500000 17500000
3000000 15000000
7000000 14000000
5500000 22000000
468000000
5 6 7
gan/pendapatan
POS Setelah Pajak
4.9%
6.0%
5.9%
13.6%
13.4%
13.5%
21.7%
21.7%
21.3%
21.2%
20.8%
20.6%
20.2%
19.9%
19.4%
19.0%
18.4%
18.0%
17.4%
16.9%
16.7%
6.8%
8.6%
8.8%
23.5%
23.9%
24.7%
48.1%
49.3%
49.9%
50.9%
51.2%
52.0%
52.0%
52.6%
52.3%
52.6%
52.1%
52.1%
51.2%
50.9%
40.7%
%
200000000
Sa
180000000 f(x) = 1885924.40669414 x
160000000 Fa
140000000 T
Pendapatan (US Dollar)
120000000 D
60000000
40000000
20000000
0
0 10
60000000
40000000
20000000
0
0 10
0 0
154907759.470497 100
2161651.83164136 0
2161651.83164136 100
2161651.83164136 0
40912518.9615294 100
KEBUTUHAN BAHAN BAKU dan Produk
Komponen
Batang sorgum
Air demineralisasi
Yeast
Urea
Asam fosfat
Aquatab
etanol
lurgist.com/ co2
LD-SS 2101
LD-SS 2101
LD-SS 2101
ss316 + jacket
kw CS
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2102
LD-SS 2101
LD-SS 2101
CS
CS
LD-SS 2101
LD-SS 2101
LD-SS 2101
titanium +soubel seal
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
LD-SS 2101
Cs Rubber Lined
fiberglass rainforced plastic
titanium
make up
kondensat kembali
total
Hvap
esian.alibaba.com/product-detail/zhengtong-factory-factory-price-caustic-soda-60723579964.html?spm=a2700.8698675.29.9
esian.alibaba.com/product-detail/angle-beer-active-dry-feed-grade-good-price-yeast-60339929874.html?spm=a2700.8698675
https://indonesian.alibaba.com/p https://indonesian.alibaba.com/product-detail/glucoamylase-enzyme-for-beer-6
alibaba.com/product-detail/SUKAFeed-feed-additives-xylan-enzyme_60698292482.html?spm=a2700.7724857.main07.175.
8 9
98886701.815 102347736.379
1315555.883 1361600.339
89142.517 92262.505
2197037.177 2273933.479
329555.577 341090.022
1558285.267 1612825.252
65777.794 68080.017
1823073.524 1823073.524
424548.247 424548.247
424548.247 424548.247
657777.941 680800.169
461226.636 477369.568
4106.363 4250.085
4106.363 4250.085
5218576.892 5401227.083
5218576.892 5401227.083
118678597.134 122738822.083
8%
Salvage Value (US$) Cash Flow (US$)
7073583
8433216
8547796
19854230
20143696
20750813
38687289
39631523
40074395
40831103
41086737
41685649
41719709
42127302
41969152
42149516
41762972
41746077
41092396
3170563 40840322
0
94137147.231
Sa y=
BEP x
y
Tc y=
x
y
SDP x
y
Dc y=
x
y
Fa Va
Tc Linear (Tc)
Dc Linear (Dc)
x) = 1029742.6936151 x + 1000000
x) = 899281.5502866 x + 1000000
10 20 30 40 50 60 70
10 20 30 40 50 60 70
Produksi (%Kapasitas)
HAN BAKU dan Produk 1000
kebutuhan ton/jam kebutuhan ton/hari
324.58 7,790.00
32.46 779.00
0.01 0.13
0.84 20.13
0.04 1.04
3E-05 0.00
12.63 303.03
15.95 382.86
5. Laboratorium
6. Unit Pengolahan Limbah
good-price-yeast-60339929874.html?spm=a2700.8698675.29.55.564f5f15NCUxr4
baba.com/product-detail/glucoamylase-enzyme-for-beer-60729217393.html?spm=a2700.8698675.29.52.48cf5b3bezbJfm
me_60698292482.html?spm=a2700.7724857.main07.175.13d7543ajJEoAX
10 11
105929907.152 109637453.903
1361600.339 1409256.351
92262.505 95491.693
2273933.479 2353521.150
341090.022 353028.173
1612825.252 1669274.135
68080.017 70462.818
1823073.524 1823073.524
439407.435 439407.435
439407.435 439407.435
680800.169 704628.175
477369.568 494077.503
4250.085 4398.838
4250.085 4398.838
5401227.083 5590270.031
5401227.083 5590270.031
126350711.234 130678420.033
8%
Angsuran (US$) Cash Flow Kumulatif (US$)
13804260 -6730677
13804260 -12101720
13804260 -17358183
13804260 -11308212
13804260 -4968776
13804260 1977778
13804260 26860808
13804260 52688071
13804260 78958206
13804260 105985049
147071786
188757435
230477143
272604446
314573598
356723114
398486086
440232163
481324558
525335443
39632033.123
fixed cost 39632033.123
39632033.123
variable cost 133769180.354
0
revenue 183899540.755
112222222.222222
542177 6.00E-09
44%
2.39E+05
501843 1.00E+06
0
1.00E+06
0.215509146791259
1.17E+05
417620 1.00E+06
0
1.00E+06
50 60 70 80 90 100
50 60 70 80 90 100
oduksi (%Kapasitas)
HARGA BAHAN BAKU DAN PRODUK kurs rp/$ 14,178.85
komponen harga $/ton
8455973
8698675.29.52.48cf5b3bezbJfm
12 13 14 15
Rp 19,011 15000
Rp 19,677 15525
Rp 20,342 16050
Rp 21,008 16575
Rp 21,673 17100
Rp 22,338 17625
Rp 23,004 18150
Rp 23,669 18675
Rp 24,335 19200
Rp 25,000 19725
Rp 25,665 20250
Rp 26,331 20775
Rp 26,996 21300
Rp 27,662 21825
Rp 28,327 22350
Rp 28,992 22875
Rp 29,658 23400
Rp 30,323 23925
Rp 30,989 24450
Rp 31,654 24975
0
100
200000000.000
0
100
180000000.000
0
100 160000000.000
140000000.000
Pendapatan (US Dollar)
120000000.000
100000000.000
80000000.000
60000000.000
40000000.000
20000000.000
0.000
0 5 10 15 20 25 30 35 40
P
100
100
PERHITUNGAN HE
Rp 62,796,387
harga listrik $
489.39475951177
11745.4742282825
3,876,006
kva
kw densitas solar kg/l
0.832 51.9
ft3/jam
Q awal solar
157,767,328 biogas
Q preheater limbah
65,307,899.88
Q setelah dikurangi Pre heater
92,459,428.38 harga solar
biaya solar untuk boiler
5294 l/jam
127059 l/hari
produksi limbah bagase
6,065 l/jam limbah DC
145,557 l/hari Limbah D101
Limbah D 102
produksi biogas
72600000000 5185714.28571429
16 17 18
25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105
Produksi (%Kapasitas)
desnsitas ss2101 7690
LMTD
nilai kalor
42 mj/kg 34 mj/L
28 mj/kg 0.02 mj/L
kebutuhan solar akhir
Pos Keamanan 40
Kantin 200
Bengkel 400
Gudang Alat 400
Storage Bahan Baku 2,000
Control Room 300
Poliklinik 150
Laboratorium 300
Aula 300
Kantor 1,000
Tempat Ibadah 200
Total 5290
144371590.089 149424595.742
1617154.076 1617154.076
109578.914 109578.914
2700719.652 2700719.652
405107.948 405107.948
1915530.465 1915530.465
80857.704 80857.704
1823073.524 1823073.524
487178.878 487178.878
487178.878 487178.878
808577.038 808577.038
566965.299 566965.299
5047.768 5047.768
5047.768 5047.768
6414963.440 6414963.440
6414963.440 6414963.440
168213534.881 173266540.534
BEP=FC/(R-VC)
SDP=FC/R
BEP 0.441521572314858
SDP 0.215509146791259
BEP =
95 100 105
kg/m3
F=f.v^2. Le/(2.gc.id)
delta P/rho sigma F "-wf" Qf HP
16.9491722246918 6.48202118486085 13.63119341 157.61031 1.43
16.1077439490838 40.3642323453672 154.47197629 1150.3555 124.11
14.6267560041807 1.10992402893452 5.9366800331 6.2173351 0.03
8.99160330222376 0.000654666675766102 18.792257969 0.1068895 0.00
16.0867983605789 24.3183233323216 30.605121693 1150.4612 24.62
31.9041282519391 7.1155657970721 29.219694049 109.09888 1.12
17.1822356528273 24.6889801829191 32.071215836 1159.1957 24.34
17.1842150726345 20.6049065325134 34.509121605 1034.6094 23.37
17.1842150726345 20.6049065325134 154.05219997 1034.6094 104.35
20.5440471342862 3.46500102214497 24.009048156 93.621066 1.23
16.9090831613618 17.0445793830073 30.673662544 940.98834 19.20
21.1890605750029 4.00313086509699 21.91219144 81.830546 0.95
16.9607377197415 0.838034829269188 14.518772549 11.790519 0.11
21.4531548116166 3.40411744162015 60.057272253 77.6025 2.44
17.2838516225972 2.68551604120802E-05 14.003878478 4.2280462 0.04
total
0.00503372756136519
Q awal
#REF!
0.00
0 l/jam
0 l/hari
0 l/jam
0 l/hari
2011 585.7
2012 584.6
2013 567.3
2014 576.1
2015 556.8
2016 541.7
2017 567.5
2018 603.1
2019 607.1
2020 611.2
2021 640.679
2022 651.4
1
Kebutuhan air proses 30°C
Pendingin HR-
1 HE-02
01
Seed
2 SF-01
Fermentor
Pendingin
3 HE-03
SHF-01
Kondensor D-
4 C-01
01
Kondensor D-
5 C-02
02
Pendingin
6 C-03
MP-01
HE-Produk
7 HE-05
Akhir
Total 16658087
Blowdown (B) =
Tangki
1 HE-01
Hidrolisa
2 HE-04 Pre Heater MD-
Reboiler
3 R - 01
Parsial
Total 65047
miller M-01 2
Pengaduk SF SF-01 1
Pengaduk SHF SHF-01 14
screw konveyor SC-01 SC-01 1
screw konveyor SC-02 SC-02 1
Bucket Elevator BE-01 1
pengaduk mixer MT-01 1
Decanter Sentrifuge DC-01 1
Filter Press FP-01 15
kompressor turbo SF-01 CT-01 1
belt conveyor BC-01 1
Pompa 1 pompa air proses P-01 1
Pompa 2 Pompa Nira dari FP-01 P-02 1
Pompa 3 Pompa Urea dari T-04 P-03 1
Pompa 4 Pompa As Pospat dari T-05 P-04 1
Pompa 5 Pompa Nira dari LT-01 P-05 1
Pompa 6 Pompa Yeast dari SF T-06 P-06 1
Pompa 7 Pompa Mash dari SHF-01 P-07 1
Kebutuhan
out
(Kg/jam) suhu out delta t deltaT*m
1796437 in
30 5 8982183 30.2 pendingi
4786360
30 5 23931801 air 25
9898093
30 5 49490463
81769
75 50 4088460
4970
65 40 198806
6419
65 40 256743
84040
29 4 336160
16658087 kg/jam
399794099 kg/hari
399794099 kg/hari
= 998 Kg/m3
drifting loss dan blowdown sejumlah (Perry, 1997):
c x (T1-T2) x 1,8
kg/hari
= 0,002 x Wc
799588 Kg/hari
dalam air sirkulasi terhadap make up water dengan 3-5, dipilih S=4
1068364 Kg/hari
= E+D+B
5073043 kg/hari
Kg/hari
Kebutuhan
(Kg/Jam)
23111
34524
7412
65047
kondensat hilang
kondensat kembali
umpan boiler
kebutuhan steam
make up
blowdown
25 25 19
114 114 85
1 1 1
21 21 16
1 1 1
1 1 1
3 3 2
1 1 1
2628 6032 4498
erangan Indoor
Lumen
3,200
32,000
40,000
40,000
200,000
60,000
24,000
60,000
60,000
200,000
32,000
751,200
rangan Outdoor
Lux
Lumen
(Lumen/m2)
80 32,000
70 70,000
60 180,000
100 130,000
100 700,000
100 600,000
100 150,000
15,100 1,862,000
Tenaga Listrik
(kW)
4599
54
68
10
4731
c 6
h 12 6.24
n 2.08
o 6 4.56
180 kg 0,16 kg
yi xi V L
0.0001 0.0024 0.0003 0.0003
0.108 0.2647 0.2352 0.0301
0.046 0.6249 0.0999 0.0711
0.842 0.1075 1.8215 0.0122
0.001 0.0009 0.004 0.0001
1 1 2.1609 0.1138
23.44
08 NH3 --> 4CH1,6N0,52O0,16+ 2 CO2 + 5,92 H2O
total total
4 2 6 6
6.4 11.84 18.24 18.24
2.08 2.08 2.08
0.64 4 5.92 10.56 10.56
36.88 36.88
0
Hidrolisa Tank
Komponen Input (kg/jam)Input Urea (k Input Asam Phoutput co2 Output (kg/jam) Output stlh dikurangi SF
F5 F6 F7 F8 F9 (NYACABANG f9 F17
Sukrosa 21,292.68 0.00 0.00 0.00 851.71 812.48
Air 215,523.42 227.30 0.00 0.00 214,586.32 204,701.94
Urea 0.00 295.49 0.00 0.00 0.00 0.00
CO2 0.00 0.00 0.00 216.49 0.00 0.00
Asam Phospat 0.00 0.00 41.49 0.00 41.49 39.58
NH3 0.00 0.00 0.00 0.00 167.29 159.58
Glukosa 12,464.01 0.00 0.00 0.00 33,980.81 32,415.57
Subtotal 249,280.11 522.79 41.49 216.49 249,627.62 238,129.16
Total 249,844.39 0.00 0.00 249,844.12 261,559.08
REAKTOR SHF
Komponen Input (kg/jam)input dr HR stInput Yeast (kOutput (kg/jam)
F9 F17 F16 F18 F19
Sukrosa 851.71 812.48 39.23 0.00 851.71
Air 214,586.32 204,701.94 11,070.08 0.00 216,205.51
Ammonia 167.29 159.58 7.71 0.00 0.00
Asam Phospat 41.49 39.58 3.80 0.00 43.38
Glukosa 33,980.81 32,415.57 0.00 0.00 1,296.62
CO2 0.00 0.00 0.00 14,575.49 0.00 SETELAH DI BATCHKAN
Yeast 0.00 0.00 815.32 0.00 1,983.14
Etanol 0.00 0.00 0.00 0.00 15,106.80
Propanol 0.00 0.00 0.00 0.00 0.01
Butanol 0.00 0.00 0.00 0.00 0.01
Pentanol 0.00 0.00 0.00 0.00 0.05
Asetaldehid 0.00 0.00 0.00 0.01 0.00
Subtotal 249,627.62 238,129.16 11,936.13 14,575.50 235,487.23
Total 0.00 250,065.29 0.00 250,062.73 0.00
h dikurangi SF
F10
39.23
9,884.38
0.00
1.91
7.71
1,565.24
11,498.47
261,559.08
0
Komponen Input (kg/jam) input dr HR stlh Input Yeast (kg/ Output (kg/jam) 0
0 F9 F17 F16 F18 F19
Sukrosa 40881.94 38998.81 1883.12 0.00 40881.94
Air 10300143.37 9825693.18 531363.99 0.00 10377864.54
Ammonia 8029.85 7659.98 369.87 0.00 0.00
Asam Phospat 1991.73 1899.98 182.22 0.00 2082.21
Glukosa 1631079.09 1555947.54 0.00 0.00 62237.90
CO2 0.00 0.00 0.00 699623.72 0.00
Yeast 0.00 0.00 39135.19 0.00 95190.64
Etanol 0.00 0.00 0.00 0.00 725126.32
Propanol 0.00 0.00 0.00 0.00 0.45
Butanol 0.00 0.00 0.00 0.00 0.54
Pentanol 0.00 0.00 0.00 0.00 2.27
Asetaldehid 0.00 0.00 0.00 0.36 0.00
Subtotal 11982125.98 11430199.49 572934.41 699624.08 11303386.81
Total 0.00 12003133.89 12003010.89