harga bahan baku 1 day

basis perhitungan 1 tahun = 330 hari 1 years

no bahan harga (US$/kg)
1 DOP 1.85
2 PAN 0.8
3 2-EH 0.900
4 NaOH 0.4
5 H2SO4 0.25

kurs (Rp) 14,486

Capital investment
CPI
tahun indeks
2010 550.8
2011 585.7
2012 584.6 620

2013 567.3 600

2014 576.1 f(x
580
2015 556.8 R²
560
2016 541.7
2017 567.5 540
2018 603.1 520
2019 607.5
500
2020 596.2 2008 2010

harga alat luar negeri

no Alat Harga (US$)
1 Tangki storage H2SO4 11700
2 Tangki 2-EH 441600
3 Tangki PAN 232500
4 Tangki DOP 340000
5 Tangki NaOH 9800
6 Reaktor 98700
7 Dekanter 112000
8 pompa 10400
9 Tangki netraliser 75300
10 Tangki Wash tank 75300
11 Bucket elevator 10800
12 Conveyor 3800
13 Heater 1700
14 Cooler 3800
15 Condensor 33700
 16 Mixer 18100
17 Melter 15400

PEC

Harga Alat 1453853.2317306

Asuransi pengangkutan (1% EC) 14538.532317306
Provisi bank (0.5% EC) 7269.26615865301
Pengangkutan ke lokasi (15% EC) 218077.98475959
Biaya muatan kapal laut (1% EC) 14538.532317306
Pajak Barang Impor (20%) 290770.64634612
Pengangkutan ke pelabuhan (15%) 218077.98475959
PEC 2217126.17838917

EIC (Tools Installation)

material (11% PEC) 243883.879622808
buruh (32%) 709480.377084534
EIC 953364.256707342

piping
material (49% PEC) 1086391.82741069
buruh (37% PEC) 820336.686003992
1906728.51341468

instrumen
buruh (6% PEC) 133027.57070335
material (24% PEC) 532110.2828134
665137.85351675
0.5
Engineering and construction 20% PPC 3310246.1850738

DPC 19861477.110443

Constractor fee 993073.85552215

contingency 3972295.4220886
4965369.2776108

FCI 24826846.388054

plant start up cost 2482684.6388054

intrest during construction 3724026.9582081

Labor Cost
no jabatan gaji
1 kepala regu laboratorium 8000000
2 kepala regu pengendalian 8000000
3 kepala regu proses 8000000
4 kepala regu utilitas 8000000
5 kepala regu pemeliharaan 8000000
6 kepala regu K3 HSE 8000000
7 karyawan akuntansi 6000000
8 karyawan administrasi 6000000
9 karyawan penjualan 6000000
10 karyawan pembelian 6000000
11 karyawan laboratorium 6000000
12 karyawab pengendalian 6000000
13 karyawan proses 6000000
14 karyawan utilitas 6000000
15 karyawan pemeliharaan 6000000
16 karyawan K3 HSE 6000000
17 karyawan diklat 6000000
18 karyawan personalia 6000000
19 karyawan humas 6000000

Supervisor
no jabatan gaji
1 kebag keuangan IDR12,000,000
2 kebag pemasaran 12000000
3 kebag produksi 12000000
4 kebag teknik 12000000
5 kebag HSE 12000000
6 kebag SDM 12000000
7 kebag umum 12000000
8 kepsek akutansi 10000000
9 kepsek administrasi 10000000
10 kepsek penjualan 10000000
11 kepsek pembelian 10000000
12 kepsek laboratorium 10000000
13 kepsek proses 10000000
14 kepsek pemeliharaan 10000000
 15 kepses K3 dan HSE 10000000
16 kepses diklat 10000000
17 kepsek personalia 10000000
18 kepsek pelayanan umum dan keamanan 10000000
19 kepsek humas 10000000
2652000000
183073.31216347

indirect manufactoring cost

payroll over head 101767.223526163
laboratory 67844.8156841088
plant overhead 339224.078420544
packaging 2775000
transport 1110000
4393836.11763082

fixed manufactoring cost

umur pabrik 15
nilai sisa 2482684.63880537
depresiasi 1489610.78328322
properties tax 496536.927761075
insurance 248268.463880537
2234416.17492484

total manufactaring cost

41241892.2025582

in Process Inventory
Biaya ini diperkirakan 50% MC dengan waktu hold up tertentu
Waktu hold up 3 jam
Manufacturing Cost (MC) $ 41,241,892.20
In Process Inventory 7,810.96

product inventory
Product inventory adalah biaya
yang diperlukan dalam
penyimpanan produk sebelum
produk tersebut dijual ke pasar.
Besarnya diperikaran selama 1
bulan (15 hari) produksi untuk
harga MC
 1874631.46375264

extended credits

Extended credit adalah persediaan

uang yang digunakan untuk
menutup penjualan barang yang
belum dibayar. Besarnya
diperkirakan setara dengan hasil
penjualan setengah bulan produksi
2522727.27272727

available cash
Available cash digunakan sebagai
persediaan uang untuk membayar
buruh, service, dan material.
Besarnya diperkirakan sebanding
dengan 1 bulan produksi (15 hari)
MC.

1874631.46375264

Working Capital Investment

7,552,553.84

General expenses
no jabatan gaji
1 dewan komisaris 35000000
2 dirut 40000000
3 direktur bidang 30000000
4 staff ahli 15000000
5 kebag 12000000
6 kepsek 10000000
7 kepgroup 8000000
8 karyawan 6000000
9 dokter 5000000
10 perawat 4500000
11 sopir 4300000
12 cleaning service 4300000
13 satpam 4300000
legals fee and auditing 11755.6612614389

peralatan kantor 3451.60844953748

TOTAL biaya administrasi 1176197.1910143

sales expenses 2062094.61012791

research and development 1154772.98167163

finance 2104661.01486671

General Expenses 6497725.79768055

Total Production Cost

47739618.0002387
 24
330
no Raw Material kebutuhan kg/15hari harga (US$) bahan/15 hari
1 PAN 518851.8720 415081.4976
2 2-EH 934255.656 840830.0904
3 NaOH 42102.72 16841.088
4 H2SO4 10787.796 2696.949
1272752.676 28000558.872
4109306826.2400 3287445460.992 1654485005.07
7399304795.5200 6659374315.968 2979100697.47
333453542.4000 133381416.96 134254731.788
85439344.3200 21359836.08 34399503.3708

Year Relationship vs CEPCI Index

620

600 y
580 f(x) = 3.05181818181819 x − 5573.29545454546
R² = 0.221239066093842
560

540

520

500
2008 2010 2012 2014 2016 2018 2020 2022

jumlah total harga (US$)

1 11700
1 441600
1 232500 Harga alat pada 2023
1 340000 Ex 1453853.23173
1 9800
2 197400
2 224000
14 145600
1 75300
1 75300
1 10800
2 7600
1 1700
2 7600
1 33700
 1 18100
1 15400
1394800 EC

insulasi environment 443425.235678

material (3% PEC) 66513.78535168
buruh (5% PEC) 110856.3089195 TOTAL PPC 16551230.9254
177370.0942711

electrical
material 199541.356055
buruh 133027.5707034
332568.9267584

utilitas 886850.4713557

19861477.110443

24826846.388054
 DIRECT MAN
Maintenance Cost 1489610.78328
jumlah total
4 32000000 Plant supplies 223441.617492
4 32000000
4 32000000 royalty and patent 555000
4 32000000
4 32000000 DMC 34613639.91
4 32000000
2 12000000
2 12000000
2 12000000
2 12000000
8 48000000
8 48000000
16 96000000
32 192000000
8 48000000
8 48000000
2 12000000
2 12000000
2 12000000
9828000000 13 kali gaji
678448.1568411 US$

jumlah
1
1
1
1
1
1
1
1
1
1
1
1
1
1
 1
1
1
1

13 kali gaji
US$

Indirect during cost1241342.319403

 Total Capital Investment
47,554,771.22

jumlah total
2 70000000
1 40000000
3 90000000
2 30000000
7 84000000
14 140000000
24 192000000
94 564000000
2 10000000
3 13500000
2 8600000
4 17200000
8 34400000
16818100000 13 kali gaji
1160989.921303 US$
harga DOP/tahun royal & patents 1-5% dari harga jual produk DOP
55500000 55500000
laba kotor
54227247.324

1323588004059.14
2681190627720.72
53701892715.0183 luas bangunan
8599875842.69352 biaya bangunan/m2 8000000
4.067080400338E+12 luas bangunan 16240
total biaya 129920000000
8968659.3952782

600.4914

690438.96 691822.7280
1245710.628
520095.8358 426179.10996
10068.912
DIRECT MANUFACTURING COST
Bangunan + Contigency 13934028.6728889
Utilitas 3483507.16822224
harga jual produk DOP

US$
 Sales and profit
keuntungan sebelum pajak 7760382
pajak 1940095.4999
keuntungan setelah pajak 5820286.4998

percent profit on sales

sebelum pajak 13.98267027
sesudah pajak 10.487002702

Return of invesment
sebelum pajak 31.2580256
sesudah pajak 23.4435192

Pay out time

sebelum pajak 2.6839854874
sesudah pajak 3.3963331394

Break even point

fixed manufactoring cost 2234416.1749
variabel cost 35924066.04
regulated cost 9581135.7851
penjualan produk 55500000
BEP 39.697736936

Shut down point

SDP 22.33514422
Tahun Kapasitas Produksi Penjualan DOP (ton)
1 90% 27000
2 95% 28500
3 100% 30000
4 100% 30000
5 100% 30000
6 100% 30000
7 100% 30000
8 100% 30000
9 100% 30000
10 100% 30000
11 100% 30000
12 100% 30000
13 100% 30000
14 100% 30000
15 100% 30000

Tahun Annual sales/Revenue Biaya Operasional

1 49,950,000 42,965,656
2 52,988,625 45,352,637
3 56,056,388 47,739,618
4 56,336,669 47,739,618
5 56,618,353 47,739,618
6 56,901,445 47,739,618
7 57,185,952 47,739,618
8 57,471,882 47,739,618
9 57,759,241 47,739,618
10 58,048,037 47,739,618
11 58,338,277 47,739,618
12 58,629,969 47,739,618
13 58,923,119 47,739,618
14 59,217,734 47,739,618
15 59,513,823 47,739,618

Year Investment Cash Flow i=0

-2 - 8,968,659
-1 - 27,309,531
0- 7,552,554 - 43,830,744
1 6,727,869
2 7,216,602
3 7,727,188
4 7,937,399
 5 8,148,662
6 8,360,981
7 8,574,361
8 8,788,808
9 9,004,328
10 9,220,925
11 9,438,605
12 9,657,374
13 9,877,236
14 10,098,198
15 10,320,264

Rumus mencari nilai x dengan interpolasi saat y=0

(𝑥−𝑥1)/(𝑥2−𝑥1)=(𝑦−𝑦1)/(𝑦2−𝑦1)
𝑥−𝑥1=(𝑦−𝑦1)/(𝑦2−𝑦1)×(𝑥2−𝑥1)
𝑥=(𝑦−𝑦1)/(𝑦2−𝑦1)×(𝑥2−𝑥1)+x1

Sa 55,500,000
Fa
Depresiasi 1,489,611
Property taxes 496,537
Asuransi 248,268
TOTAL 2,234,416

Vc
Raw Material 28,000,559
Utilitas 3,483,507
Royalties & Patent 555,000
Packaging product & Trasnport 3,885,000
TOTAL 35,924,066

Ra
Total Labor Cost 678,448
Payroll Overhead 101,767
Supervisi 183,073
Laboratorium 67,845
General Expense 6,497,726
Plant Supplies 223,442
Plant Overhead 339,224
Maintenance 1,489,611
TOTAL 9,581,136
Harga DOP (US$/kg) Revenue (US$) 0.50%
1.85 49,950,000
1.85925 52,988,625
1.86854625 56,056,388
1.87788898125 56,336,669
1.88727842615625 56,618,353
1.89671481828703 56,901,445
1.90619839237847 57,185,952
1.91572938434036 57,471,882
1.92530803126206 57,759,241
1.93493457141837 58,048,037
1.94460924427546 58,338,277
1.95433229049684 58,629,969
1.96410395194932 58,923,119
1.97392447170907 59,217,734
1.98379409406762 59,513,823

Income Depresiasi Total Biaya Operasional

8,473,955 1,489,611 41,476,045
9,125,599 1,489,611 43,863,026
9,806,380 1,489,611 46,250,007
10,086,662 1,489,611 46,250,007
10,368,346 1,489,611 46,250,007
10,651,437 1,489,611 46,250,007
10,935,945 1,489,611 46,250,007
11,221,874 1,489,611 46,250,007
11,509,234 1,489,611 46,250,007
11,798,030 1,489,611 46,250,007
12,088,270 1,489,611 46,250,007
12,379,961 1,489,611 46,250,007
12,673,111 1,489,611 46,250,007
12,967,727 1,489,611 46,250,007
13,263,816 1,489,611 46,250,007

Cumulative cash position i=0 Trial IRR

- 8,968,659 Tahun
- 36,278,190 -2
- 43,830,744 -1
- 37,102,876 0
- 29,886,274 1
- 22,159,086 2
- 14,221,687 3
- 6,073,025 4
2,287,956 5
10,862,317 6
19,651,125 7
28,655,453 8
37,876,379 9
47,314,984 10
56,972,358 11
66,849,594 12
76,947,792 13
87,268,056 14
236,165,473 15

BEP 39.6977369355905

SDP 22.3351442204595

POT 3.39633313937769 3 TAHUN

x Fa Sa
0 2,234,416 0
100 2,234,416 55,500,000
Tc saat 0 60,000,000

y 22,032,244
50,000,000
x
39.6977369355905 22,032,244 40,000,000
100 47,739,618

Cost US$
30,000,000
25,707,374 60.3022630644095
- 1,328,594,174 20,000,000

-1020524570.39598
10,000,000
y 426,309 x
5,108,757 -
0 10 20 30

Pr
Harga DOP (ton)
1850
1859.25
1868.54625
1877.88898125
1887.27842615625
1896.71481828703
1906.19839237847
1915.72938434036
1925.30803126206
1934.93457141837
1944.60924427546
1954.33229049684
1964.10395194932
1973.92447170907
1983.79409406762

Profit before taxes Pajak 25% Profit after taxes Cash Flow
6,984,344 1,746,086 5,238,258 6,727,869
7,635,988 1,908,997 5,726,991 7,216,602
8,316,769 2,079,192 6,237,577 7,727,188
8,597,051 2,149,263 6,447,789 7,937,399
8,878,735 2,219,684 6,659,051 8,148,662
9,161,827 2,290,457 6,871,370 8,360,981
9,446,334 2,361,583 7,084,750 8,574,361
9,732,264 2,433,066 7,299,198 8,788,808
10,019,623 2,504,906 7,514,717 9,004,328
10,308,419 2,577,105 7,731,314 9,220,925
10,598,659 2,649,665 7,948,994 9,438,605
10,890,351 2,722,588 8,167,763 9,657,374
11,183,501 2,795,875 8,387,625 9,877,236
11,478,116 2,869,529 8,608,587 10,098,198
11,774,205 2,943,551 8,830,654 10,320,264

10% 11%
Cash Flow (USD) Nilai Sekarang (USD)

6,727,869 6,116,244 6,061,143 0.860958342683

7,216,602 5,964,134 5,857,156 0.7412492678354
7,727,188 5,805,551 5,650,053 0.6381847411505
 7,937,399 5,421,351 5,228,611 0.5494504770665
8,148,662 5,059,678 4,835,834 0.4730539721215
8,360,981 4,719,556 4,470,122 0.4072797638373
8,574,361 4,400,003 4,129,913 0.3506509104817
8,788,808 4,100,044 3,813,697 0.3018958267486
9,004,328 3,818,714 3,520,015 0.2599197306604
9,220,925 3,555,066 3,247,467 0.22378006054
9,438,605 3,308,174 2,994,712 0.192665310048
9,657,374 3,077,137 2,760,472 0.1658768060314
9,877,236 2,861,083 2,543,529 0.1428130200103
10,098,198 2,659,171 2,342,730 0.1229560610217
10,320,264 2,470,589 2,156,980 0.10586004652
NPV 2,022,457.17 - 3,858,584
investment 61,314,036.66
Solver

Tc 47,739,618

Dc 41241892.2025582

Tc Vc Dc
5,108,757 2,234,416 2,874,341
47,739,618 35,924,066 45,505,202
60,000,000

50,000,000

40,000,000
Fa
30,000,000 Sa
Tc
20,000,000 Vc
BEP
Dc

10,000,000
SDP

-
0 10 20 30 40 50 60 70 80 90 100

Production Rate (%)

IRR 16.149638
ROR 0.1614964 5,792,414.63
5,349,300.73
4,931,373.41
 4,361,207.87
3,854,756.87
3,405,258.24
3,006,607.53
2,653,304.59
2,340,402.51
2,063,459.19
1,818,491.81
1,601,934.32
1,410,597.93
1,241,634.64
1,092,503.67
43,830,744.26
0.00
0.00