BAB : 6

QUALITY MANUAL Tgl Terbit : 23 Aug 03

Revisi No. : 12
BAGAN ALIR PROSES
Tgl Revisi : 01 Dec 10
Hal : 7 dari 15

PRODUCT: STEAM

(1) Bak Penampung 2.D

(2)
Softener

(3)
Deaerator

(4)
Penambahan
Bahan Kimia

(5)
Boiler

(6)

Steam Header Boiler

(7.a) (7.b) (7.c) (7.d)

Steam Header DC Steam Header AC Steam Header

Steam Header PMK
NDC/AICO

(8.a) (8.b) (8.c) (8.d)

Steam Strainer DC Steam Strainer AC Steam Strainer

NDC/AICO Steam Strainer PMK

Steam untuk Steam untuk

Steam untuk produksi Steam untuk produksi
produksi DC produksi AC
NDC/AICO PMK

Kondensat
 BAB :7
QUALITY MANUAL Tgl Terbit : 29 Oct 10
Revisi No : 00
Tgl Revisi : 29 Oct 10
STEAM HACCP WORKSHEET
Hal : 21 dari 34

LANGKAH CARA PENGENDALIAN/ CCP/

TAHAP / PROSES BAHAYA JENIS BAHAYA SUMBER/PENYEBAB PROB SEV PENTING Q1 Q2 Q3 Q4 KETERANGAN
PROSES PENANGGULANGAN CP

1 Bak Penampung 2.D Pest Lingkungan L L TP

F Pasir Air baku L L TP

Lumpur Air baku L L TP

2 Softener B E. Coli, Salmonella Air baku L L TP
F Benda asing Air baku H H P Pengontrolan Garam Y N Y Y CP
3 Dearator F Benda asing Air baku L L TP
4 Penambahan bahan kimia K Boiler chemical Penambahan Chemical H H P Inspeksi/Pengontrolan bahan kimia Y N Y Y CP

5 Boiler F Korosi Air baku L L TP

6 Steam header Boiler F Korosi Air baku L L TP
7.a Steam header DC F Benda asing Air baku L L TP
7.b Steam header AC F Benda asing Air baku L L TP
7.c Steam header NDC/AICO F Benda asing Air baku L L TP
7.d Steam header PMK F Benda asing Air baku L L TP
8.a Steam strainer DC F Benda asing Air baku L L TP
8.b Steam strainer AC F Benda asing Air baku L L TP
8.c Steam strainer NDC/AICO F Benda asing Air baku L L TP
8.d Steam strainer PMK F Benda asing Air baku L L TP
Keterangan: B - biological, K - kimia, F - fisika, L - low, M - medium, H - high, P - penting, TP - tidak penting, CP - critical point, CCP - critical control point
 BAB :8
QUALITY MANUAL Tgl Terbit : 01 Dec 10
Revisi No. : 00
Tgl Revisi : 01 Dec 10
STEAM PROSES HACCP TABLE Hal : 21 dari 36

JENIS CARA PENGENDALIAN/ BATAS TINDAKAN

LANGKAH CCP/ PROSEDUR MONITORING (Prinsip 4) VERIFIKASI RECORD
TAHAP/PROSES Bahaya BAHAYA SUMBER/PENYEBAB PENANGGULANGAN KRITIS PERBAIKAN
PROSES CP
(Prinsip 1) (Prinsip 2) (Prinsip 3)
WHAT WHERE HOW WHEN WHO (Prinsip 5) (Prinsip 6) (Prinsip 7)
1 Bak Penampung 2.D Pest Lingkungan

F Pasir Air baku

Lumpur Air baku

E. Coli,
2 Softener B Air baku
Salmonella

F Benda asing Air baku Pengontrolan Garam CP QI/UTL-BLR/001

3 Dearator F Benda asing Air baku

Boiler Inspeksi/Pengontrolan bahan

4 Penambahan bahan kimia K Penambahan Chemical CP QI/UTL-BLR/006
chemical kimia

5 Boiler F Korosi Air baku

6 Steam Header Boiler F Korosi Air baku

7.a Steam header DC F Benda asing Air baku

7.b Steam header AC F Benda asing Air baku

7.c Steam header NDC/AICO F Benda asing Air baku

7.d Steam header PMK F Benda asing Air baku

8.a Steam strainer DC F Benda asing Air baku

8.b Steam strainer AC F Benda asing Air baku

8.c Steam strainer NDC/AICO F Benda asing Air baku

8.d Steam strainer PMK F Benda asing Air baku

Keterangan: B - biological, K - kimia, F - fisika, CP - critical point, CCP - critical control point