Daftar isi:

01. Pengantar Tata Letak Pabrik ................................................................................. 5

Definisi ................................................................................................................... 5
Tujuan ................................................................................................................... 9
Pentingnya Perencanaan Tata Letak ................................................................... 10
Ruang Lingkup..................................................................................................... 12
Tipe-Tipe Tata Letak Pabrik ................................................................................. 14
Jenis-Jenis Persoalan Tataletak .......................................................................... 17
Ciri-Ciri Tataletak yang Baik................................................................................. 19
Metode Desain Pabrik.......................................................................................... 23
Referensi ............................................................................................................. 26
02. Perencanaan Lokasi Pabrik ................................................................................. 27
Pentingnya Perencanaan Lokasi ......................................................................... 27
Dasar-Dasar Perencanaan Lokasi Pabrik ............................................................ 27
Faktor Pertimbangkan Perencanaan Lokasi Pabrik ............................................. 29
Metode Evaluasi Alternatif Lokasi ........................................................................ 35
Strategi Perencanaan Lokasi Pabrik .................................................................... 41
Referensi ................................
03. Product, Process & Schedule Analysis ................................................................ 43
Pendahuluan ....................................................................................................... 43
Produk Analysis ................................................................................................... 46
Process Analysis ................................................................................................. 50
Schedule Analysis ............................................................................................... 60
Referensi ............................................................................................................. 62
04. a. Fixed Position Layout ....................................................................................... 63
Pengertian dan Ciri Tata Letak Posisi Tetap ........................................................ 63
Bentuk Tata Letak Posisi Tetap ........................................................................... 64
Kelebihan dan Kekurangan Tata Letak Posisi Tetap ............................................ 65
Permasalahan dan Solusi Tata Letak Posisi Tetap .............................................. 66
Referensi ............................................................................................................. 68
04.b. Process Layout ................................................................................................. 69
Pengertian dan Karakeristik Tata Letak Proses ................................................... 69
 Bentuk Tata Letak Proses .................................................................................... 70
Kelebihan dan Kekurangan Tata Letak Proses .................................................... 73
Biaya Tata Letak Proses ...................................................................................... 74
Langkah-Langkah Perencanaan Tata Letak Proses ............................................ 74
Referensi ............................................................................................................. 79
05. Product Layout.................................................................................................... 80
Pengertian, Landasan dan Karakeristik Tata Letak Produk .................................. 80
Bentuk Tata Letak Produk ................................................................................... 82
Kelebihan dan Kekurangan Tata Letak Produk .................................................... 84
Jenis Tata Letak Produk ...................................................................................... 85
Penyeimbangan Lini Perakitan ............................................................................ 87
Perbandingan Tata Letak Proses Dan Produk ..................................................... 91
Referensi ............................................................................................................. 93
06. Cellular Layout ..................................................................................................... 94
Pendahuluan ....................................................................................................... 94
Bentuk Tata Letak Seluler .................................................................................... 97
Keuntungan dan Kelemahan Tata Letak Seluler .................................................. 98
Ide dan Persyaratan Sistem Seluler ..................................................................... 99
Desain Sistem Seluler........................................................................................ 101
Referensi ........................................................................................................... 108
07. Ergonomics & Workstation Design ..................................................................... 109
Ergonomic ......................................................................................................... 109
1. Konsep Tata Cara Kerja .............................................................................109
2. Konsep Ergonomi Tata Letak .....................................................................110
3. Lingkungan Fisik Kerja ................................
Working Design ................................................................................................. 119
1. Prosedur Desain Stasiun Kerja ...................................................................120
2. Desain Kebutuhan Luas Lantai ...................................................................122
Referensi ........................................................................................................... 130
08. Supporting Production Facility Layout ................................................................ 131
Fasilitas Receiving (Penerimaan) ...................................................................... 131
Fasiltas Shipping (Pengiriman) .......................................................................... 135
Fasiltas Storage & Warehouse .......................................................................... 138
Fasiltas Maintenance & Tool Room ................................................................... 146
 Tempat Parkir ................................................................................................... 146
Ruang Supervisor .............................................................................................. 149
Fasiltas Kantor ................................................................................................... 149
Ruang Ganti dan Kamar Mandi/Toilet ................................................................ 150
Fasilitas Kantin .................................................................................................. 151
Fasilitas Kesehatan .......................................................................................... 152
Referensi ........................................................................................................... 154
09. Material Flow ..................................................................................................... 155
Flow Systems .................................................................................................... 155
Pola Aliran Pemindahan Material ....................................................................... 160
Pola Umum Aliran Material ................................................................................ 161
Pola Aliran Material Proses Assembly ............................................................... 165
Susunan Mesin .................................................................................................. 168
Pola Aliran Mempertimbankan Lokasi Input/Output........................................... 170
Langkah-Langkah Perencanaan Aliran Material................................................. 172
Referensi ........................................................................................................... 176
10. Material Handling ............................................................................................... 177
Pengertian Material Handling ............................................................................. 177
Jenis Peralatan Material Handling...................................................................... 178
Pertimbangan Desain Sistem Material Handling ................................................ 183
Prinsip-Prinsip Material Handling ....................................................................... 184
Biaya Material Handling ..................................................................................... 185
Rasio Produktivitas ............................................................................................ 186
Faktor-Faktor untuk Pemilihan Peralatan Material Handling............................... 188
Referensi ........................................................................................................... 191
11. Metode Desain Layout ....................................................................................... 192
Elemen Dasar Desain Pabrik ............................................................................. 192
Prosedur Desain Pabrik .................................................................................... 195
Siklus Perbaikan Perencanaan Fasilitas ............................................................ 198
Metode Desain Layout ....................................................................................... 200
Alat Presentasi Desain Layout ........................................................................... 205
Referensi ........................................................................................................... 209
12. Activity Relationship ........................................................................................... 210
Pertimbangan Desain Activity Relationship ......................................................... 210
 Activity Relationship Chart (ARC) ...................................................................... 219
Activity Relationship Worksheet ......................................................................... 223
Activity Relationship Diagram (ARD).................................................................. 223
Form Activity Relationship ................................................................................. 226
Referensi ........................................................................................................... 228
13. Systematic Layout Planning .............................................................................. 229
Pengertian Systematic Layout Planning ............................................................. 229
Metode Systematic Layout Planning .................................................................. 230
1. Input Data ................................................................................................... 231
2. Flow of Material............................................................................................ 232
3. Activity Relationship ..................................................................................... 232
4. Relationship Diagram ................................................................................... 233
5. Space Requiremant ..................................................................................... 234
6. Space Available ........................................................................................... 235
7. Space Relationship Diagram ........................................................................ 235
8. Modifying Constraints & Practical Limitations ............................................... 236
9. Develop Layout Alternatives......................................................................... 236
10. Evaluation .................................................................................................... 238
Referensi ........................................................................................................... 239
14. Desain Layout Konvensional............................................................................. 240
Esensi Teknik Konvensional .............................................................................. 240
Pusat Kegiatan .................................................................................................. 241
Penilaian Tingkat Hubungan .............................................................................. 242
Work Sheet ........................................................................................................ 243
Block Template .................................................................................................. 243
Total Space Requirement Sheet ........................................................................ 244
Area Template ................................................................................................... 244
Block Layout ...................................................................................................... 245
Area Allocation Diagram (AAD). ........................................................................ 245
Referensi ........................................................................................................... 243
Supplement: Simulasi Layout dengan Program KomputerUA-FLP .....…………...244