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Metode Sampling dan Metode Penentuan Kadar Air

dari Bijih Nikel Garnierit

JIS M-8109-1996

Versi Inggris oleh Japanese Industrial


Standard prepared by OMIC

(H. Kanazawa = Private Trans


lation)

August, 1996
JIS M 8109-1996

Bijih Nikel Garnierite – Metode Sampling, Preparasi


Sampel dan Penetuan Kadar Air

Sekop

Spesifikasi metode JIS berikut bertujuan untuk menetukan kadar


rata-rata dan kandungan kelembapan air dari bijih nikel
grnierite,yang selanjutnya disebut “ore”.

(1) Metode Pengambilan Sampel

(2) Metode preparasi sampel untuk tes kelembapan sample dan kadar
sampel

(3) Metode kadar kandungan kelembapan

(4) Metode pengukuran kadar kelembapan dan massa kering dari lot

Keterangan :
1. Standar ini, sesuai peraturan, mengacu pada JIS M 8100
2. Metode yang relevan dengan standar ini ditetapkan dalam
standar berikut :

JIS M 8100, JIS M 8126, JIS Z 8401, JIS Z 8801

Standar yang berlaku :

JIS M 8100 – Aturan Umum untuk Metode Sampling Material Ruah dari

Produk Tambang

JIS M 8126 – Metode Penentuan Nikel pada Bijih


JIS M 8129 – Metode Penentuan Kobalt pada Bijih
JIS Z 8401 – Aturan Untuk Pembulatan Nilai Numerik
JIS Z 8801 – Saringan Untuk Keperluan Pengujian

1
DEFINISI ISTILAH

Definisi beberapa istilah yang digunakan dalam standar ini adalah


sebagai berikut:

(1) Lot

A quantity of ore agreed upon between the parties concerned


for the purpose of determining the average of the ore. The
quantity of ore constituting a lot is called the size of the
lot.
Banyaknya jumlah bijih yang disepakati antara pihak-pihak yang
bersangkutan untuk tujuan menentukan rata-rata bijih. Jumlah
bijih yang terdapat di lot disebut ukuran dari lot.

(2) Sub-lot

The average of the ore consisting of part of lot as divided,


when required, into appropriate quantities.
Rata-rata dari bijih terdiri dari bagian dari lot yang
terbagi, bila diperlukan, dalam jumlah yang sesuai.

(3) Increment

A quantities of ore taken by a sampling device, as a rule in a


single motion, from lot or sub-lot. A unit quantity of ore
taken from a sample by the increment reducing method is also
call an increment. The weight of a increment is called the
size of the increment.
Sebuah jumlah bijih yang diambil oleh perangkat sampling,
sebagai aturan dalam gerakan tunggal, dari lot atau sub-lot.
Sebuah unit kuantitas bijih yang diambil dari sampel dengan
kenaikan mengurangi metode ini juga panggilan kenaikan. Berat
selisih ini disebut ukuran selisih tersebut.

(4) Partial Sample

The sample collecting on some increments, whet required, after


preparation of each increment is taken is called the partial
sample.
Teknik pengambilan sampel pada beberapa kenaikan, mengasah
diperlukan, setelah persiapan setiap kenaikan diambil disebut
sampel parsial.

(5) Belt Sampling

When the lot is being moved by a belt conveyor the increment


shall be taken from a surface of belt and from the
discharged outlet of conveyor.
Ketika banyak sedang dipindahkan oleh conveyor belt kenaikan
tersebut harus diambil dari permukaan sabuk dan dari outlet
habis conveyor.

(6) Truck Sampling

W h e n t h e lot is being handled by truck or wagon.


Increment shall be taken from inside of truck or wagon.
Ketika banyak sedang ditangani oleh truk atau gerobak.
Kenaikan harus diambil dari dalam truk atau gerobak.
(7) Hatch Sampling

Increment shall be taken from inside handling implements when


the let is being handled by such implements as grabs, buckets,
sling tees, or freshly exposed surface of the ore in a
lighter.
Kenaikan harus diambil dari dalam mengimplementasikan
penanganan ketika mari sedang ditangani oleh alat seperti
diperebutkan, ember, tee sling, atau baru terkena permukaan
bijih dalam ringan.

(8) Composition Sample

The general term of samples taken from lot or sub-lot for the
purpose of determining the average grade of the composition.
A sample taken from a prepared sample of a composition
analysis sample.
Istilah umum sampel yang diambil dari banyak atau sub-banyak
untuk tujuan menentukan nilai rata-rata komposisi. Sampel
diambil dari sampel disiapkan sampel analisis komposisi.

(9) Moisture Sample

A general term of samples taken from a lot or sub-lot for the


purpose of decerminir4 the average moisture content. A
sample taken for determining moisture content,
prepared by crashing and reduction, and
subject to measurement is called a moisture
measurement sample.
Sebuah istilah umum sampel yang diambil dari banyak atau sub-
banyak untuk tujuan decerminir4 kadar air rata-rata. Sampel
diambil untuk menentukan kadar air, disiapkan oleh menabrak
dan pengurangan, dan tunduk pada pengukuran disebut sampel
pengukuran kelembaban.

(10) Split-Used Sample

The split-use a sample signifies that the sample is divided


into parts and employed for the measurement
of two or more characteristics.
Perpecahan-menggunakan sampel menandakan bahwa sampel dibagi
menjadi beberapa bagian dan digunakan untuk pengukuran dua
atau lebih karakteristik.

(11) Multiple-Used Sample

The multiple-use a sample signifies that the entire sample is


employed in the determination of one characteristic, and
thereafter, the same sample in the entirety or part is
employed for the determination of another characteristic.
The multi-menggunakan sampel menandakan bahwa seluruh sampel
yang digunakan dalam penentuan satu karakteristik, dan setelah
itu, sampel yang sama di keseluruhan atau sebagian digunakan
untuk penentuan karakteristik lain.

(12) Maximum Particle Size

The size of the mesh of a sieve corresponding to a sieve


having a 5% oversize residual factor for the sample. The sieve
of this standard shall, as a rule, conform with JIS Z 8801.

Ukuran mesh saringan sesuai dengan ayakan dengan faktor sisa


kebesaran 5% untuk sampel. Saringan dari standar ini harus,
sebagai suatu peraturan, sesuai dengan JIS Z 8801.
A SYMBOL

This standard is employed following the symbol.


Standar ini digunakan mengikuti simbol

N : Size of the lot or lot weight


N : Ukuran lot atau berat lot
n : Number of the taken sample from one lot
n : Jumlah yang diambil sampel dari satu lot

𝜎 : Precision indicated by the standard deviation

Σ : Presisi diindikasikan dengan standar deviasi

𝜎𝑏 : Dispersion among primary sampling units or among strata e xpressed by the

standard deviation

𝜎𝑤 : Dispersion among the increments in the primary sampling

units
or in the stratum expressed by the standard deviation
𝑠
𝜎 : Sampling precision expressed by the standard deviation

𝜎𝑝 : Preparation precision expressed by the standard deviation


: Including preparation and analysis or measurement precision
expressed by the standard deviation

: Including sampling, preparation, analysis or measurement


precision expressed by the standard deviation (Composite
precision)

4. GENERAL ITEMS

4.1 A Summary of Sampling and Sample Preparation

A Summary of sampling and sample preparation are as follows


(Fig.
1)
(1) The size of lot shall be decided, thereafter meet the
size of lot number of sub-lot shall be decided.
(2) The meet of maximum particle size and the quality
variation of characteristic shall be decided on method
of sampling and number of increment.
(3) Be taken increment, thereafter increments be collected
and co re partial sample.
(4) This partial sample are crushed, reduced then shall be
made composition analysis sample and moisture
measurement sample.
Fig. 1 Summary of Sampling and Sample Preparation (An Example)

4.2 The Handling of Samples

Throughout the handling, preparation, and measurement of


the sample, attention shall be paid to prevent change in
quality or loss of the sample and all
apparatus shall be kept scrupulously clean to
prevent foreign substances mixing with the sample.

(1) Sample container:

Sample Container shall be as follow:

a) Container to be employed for the purpose of


transporting or storing various sample shall be
hold the entire quantity of the sample, be clean and
strong, and shall be capable of being closed or
sealed.
b) In particular, it is necessary that the container for
moisture samples shall be airtight and made of
non-hygroscopic material, and also the interior of
the container shall not be corroded.

Remark: straw and jute bags are not suitable as


containers for moisture sample.
(2) Packing and marking of prepared composition analysis
sample

Prepared samples shall be sealed in container which


shall be coated with aluminum foil or Poly-ethylene bag
and these shall be sealed in paper bag and forwarded,
distributed, or stored. The package shal1, as a rule,
be the following items.

a) Name of the Commodity (Brand)


b) Name of the lot (Ship's name) and size
c) Number of sub-lot
d) Date of sampling and preparation
e) Name of factory of sampling and preparation
f) Name of in charge of sample preparation
g) Other necessary information

(3) Storing of samples

Storing of the samples shall be as follows:

(a) Prepared sample in accordance with (2) shall be


stored as a rule, for 6 months
(b) When storing samples, to prevent any change in quality,
sample shall be sealed in a container and attention
paid to the place of stage to exclude any effects of
temperature, direct sunlight and moisture

(4) Forwarding of sample

Sample other than the composition sample shall not, as a


rule, be forwarded, provided that, when forwarding can
not be avoided, the forwarding method shall be decided by
consultation between the parties concerned.

4.3 Determination of Average Quality

For the nickel content, analysis shall be performed on each


sub-lot accordance with JIS M 8126, and mean valve of this
analysis shall be taken as the average quality of the sub-
lot. The average quality of the lot is determined by
calculating the weighted average value
of the sub-lot down to three decimal places and rounding off
the result to two decimal places. For moisture content, the
value obtained from the method specified in 5. Method of
determination moisture content shall be taken as the value
for the lot.

4.4 Rounding off of Numerical Value

Numerical value shall be rounded off is accordance with JIS


Z.
8401.

4.5 Other Item

Other item shall be performed as follows:

(1) The necessary item shall be not specified on this


standard.
This item shall be decided by consultation between the
parties concerted.
(2) In case it is considered difficult to apply a part of
specification of this standard. The method based on the
agreement between parties concerned may be used in
place of this specification.
(3) Check experiment of the sampling method shall, as a
rule,
be performed according to Appendixes V, VI and VII.
Examination shall be made to determined whether the
specified accuracy is being maintained with change in
handling process of lot, or whether there is any bias
of contents.

5. KIND OF SAMPLING

5.1 The Size of lot and Sub-lot

As a rule, the size of one lot shall be the quantity of


one shipment of ore that is contracted, although maximum
size of sub-lot shall be within 5,000 tons.
5.2 Characteristics and Accuracy

5.2.1 Characteristics

The characteristics having accuracy specified shall be, as a


rule, the nickel and moisture contents.

5.2.2 Overall accuracy

The value of overall accuracy shall be expressed Table 1.

Table 1 Overall Accuracy (2 )

Size of lot
(t)
Characteristics
30,000 More 20,000 More 10,000 More
45,000 Less 30,000 Less 20,000 Less 10,000 Less
Ni-Contents % 0.025 0.030 0.040 0.050

H2O Contents % 0.5 0.6 0.8 1.0

5.2.3 Sampling accuracy

The value of sampling accuracy shall be expressed Table 2.

Table 2 Sampling Accuracy (2 )


Size of lot
(t)
Characteristics
30,000 More 20,000 More 10,000 More
45,000 Less 30,000 Less 20,000 Less 10,000 Less
Ni-Contents % 0.020 0.024 0.032 0.040

H2O Contents % 0.48 0.58 0.76 0.94


5.3 Classification of the Magnitude Variation

The magnitude of the grade variation of ore shall be classified


as shown in Table 3 for nickel content and shown in Table 4
for moisture content.

Table 3 Classification of Magnitude of Variation (Nickel Contents)


Unit: %

Classification 𝜎𝑤 𝜎𝑏

Large 0.25 or More 0.15 or More

Medium 0.15 More 0.25 Less 0.05 More 0.15 Less

Small 0.15 Less 0.05 Less

Table 4 Classification of Magnitude of Valuation (Moisture


Contents)
Unit: %

Classification 𝜎𝑤 𝜎𝑏

Large 5 or More 3 or More

Medium 3 More 5 Less 1 More 3 Less

Small 3 Less 1 Less

Remarks: 1. The magnitude of grade variation shall be


determined according to Appendix Ⅲ and Ⅳ of JIS M
8100.
2. When the magnitude of ore is unknown, as a rule,
the subject shall be treated as having a “large”
grade variation until identified.

5.4 Timing of Execution of Sampling

The time for taking increments shall be as follow:

(1) When the lot is being delivered and/or moved


(2) In a period immediately before or after weighing the lot
as possible
5.5 Kind of Sampling

The kind of sampling shall be the following three.

(1) Belt sampling


(2) Truck sampling
(3) Hatch sampling

5.6 Increment

5.6.1 Size of increment

The size of increment shall be the mass specified in Table


5, according to the maximum particle size of the increment.

Remarks: When sampling, the increment of approximately


uniform size shall he taken. Approximately uniform
signifies that the dispersion of the increment size,
aim expressed. As a coefficient of variation, is less
than 20%.

5.6.2 Increment sampling devices

(1) Increment sampling scoop

As a rule, increment-sampling scoops of the dimensions


specified in Table 5 shall be used, according to the
maximum particle size of the lot.
Table 5 Scoop for Increment Taking & Sample Reduction

Max. Dimensions Capacity


Scoop Particle
b/c
number Size
(Approximately)
a b c d e f g thick
150 150 450 190 450 380 170 3 0.42 35,000
125 125 380 160 380 320 150 3 0.42 21,000
100 100 300 130 300 260 120 3 0.43 11,000
70 71 200 100 200 170 80 2 0.50 3,700
50 50 150 75 150 130 65 2 0.50 1,600
40 40 110 65 110 95 50 2 0.59 730
30 31.5 90 50 90 80 40 2 0.56 380
20 22.4 80 45 80 70 35 2 0.56 270
15 16 70 40 70 60 30 2 0.57 180
10 10 60 35 60 50 25 1 0.58 120
5 5 50 30 50 40 20 1 0.60 70
3 2.8 40 25 40 30 15 0.5 0.62 35
1 1 30 20 30 25 12 0.5 0.67 16
0.25D 0.25 15 10 15 12 8 0.3 0.67 2

Remark: 1. When use these scoop for the increment reduction,


use the scoop without triangular edge (e=0) and
append D at the right side of scoop number.
2. The scoop number 0.25D shall be used only for
reduction of increment.

(2)
Mechanical Sampling devices

(a) Installation of equipment

The mechanical sampler shall be installed at a


point where the entire quantity of a lot shall pass
when lot is moved.
Remark: For example, the sampler shall be installed
at the discharged outlet of the main belt
conveyor and there is a sampler of cutter
type.

(b) Sampler

The opening of sampler shall be of a dimensional


size (as a rule, 3 or more time the maximum
particle size of a lot) capable of easily taking
particles of the maximum particle size of a lot.
Furthermore, the sampler shall be of a structure
preventing the overflowing of the sample from
container, and clogging of the chute.

(c) Sampling interval

It is desirable chat the sampler shall be capable


of varying the sample interval.

(d) Safety

Sufficient cares shall be taken on the safety of


workers in designing and installing the mechanical
sampling apparatus.

(e) Maintenance and monitoring

The mechanical sampler apparatus should preferably


be so constructed that the maintenance and cleaning
are easy throughout all the system such as sampler,
conveyor, hopper, crusher, etc. and its material
are corrosion proof.

Further, each function should preferably he


easily monitored during operation.
(f) Check of bias

After installing the mechanical sampling apparatus,


it is necessary for the mechanical sampling to
confirm as soon as possible that the sample taken by
this apparatus are free from bias.

Remark: Check experiment of the sampling shall, as


a rule, be performed according to the
Appendix 6 of JIS M
8100.

(g) Check of overall precision

The mechanical sampling apparatus should preferably


be so constructed that the check experiment of
overall precision can be carried out easily.

Remark: As a rule, Appendix 5 of JIS M 8100

(3) Other sampling devices

(a) The increment shall be free from bias,


(b) The capacity shall be not less than that of Table 5.

5.6.3 Number of taking increment

The minimum required number of increments taken from lot


shall be specified according to kind of sampling 5.9.2,
5.10.2 and 5.11.2.

5.6.4 Method of taking increment

Use the sampling devices specified in 5.6.2.

(1) Take the increment at random by one working action so that


the size of increment shall become nearly uniform.
however when it is difficult to take by one working
action, the increment may be taken by several action
from one place selected at random and these samples may
be combined to constitute one increment.
(2) Take the increment, as a rule, from the lot during
handling.
(3) Don’t change the sampling interval during sampling work
of cue lot.

Even when the taking specified number of increments has


been finished, the increment shall be continuously taken
at the specified interval without discontinuing the
taking of increment as long as the material handling of
lot is carried out continuously.

5.7 Collection of Increment

Every quantity (about 100-500t) shall be collected each


increment thereafter it become a partially sample and
moisture and composition sample shall be prepared from
these.

5.8 Split-use and Multiple-use of Sample

The sample cm be used in split and, or' multiple for


particle sample, for moisture content and for constituent, as
required, when the sample is used in split for these
purpose, the sample meeting the characteristics of largest
number of increment shall be used, and when sample use for
multiple be satisfied with follows.

(1) After measuring of moisture sample is flied away


easily. There are apparatus of prevention of flied away
at crushing and reduction.

(2) By check of experiment of sample, moisture and nickel


content is not changed is confirmed.

5.9 Belt Sampling

5.9.1 Taking place of increment

When the lot is moved by a belt conveyor, the increment shall


be taken from the specified place on the belt or its chute.
5.9.2 Number of Increment

The minimum required number of increments taken from one


lot shall be determined in accordance with Table 6.

Table 6 Minimum Required Number of Increment

Size of Lot Variation


(t)
Large Medium Small

10,000 Less 225 100 40

10,000 More 20,000 Less 360 160 65

20,000 More 30,000 Less 670 300 115

30,000 More 45,000 Less 900 400 160

5.9.3 Taking method of increment

The taking method of increment shall be as follows:

(1) Carry out the systematic sampling by the random start

The sampling interval of increment shall be determined


by dividing the size of lot N (for example, tonnage
(t)) by number of increments n to be taken by round off
the figures below decimal point.

(2) When taking increment after the stopping belt


conveyor, take the increment of quantity of not less
than the specified size at the specified place of
conveyor. In this case, cake the whole quantity along
the moving direction of belt ranging over the full flow
width of belt, which is not less than three times the
maximum particle size as one increment.

Remark: The full flow width signifies a cross section


possessing a certain length (width) to, and
approximately at right able to, the direction
of movement of conveyor, or the direction of
full at the chute when ore is being moved by
belt conveyor.
(3) When increments are taken from the belt conveyor is
operating, a quantity equal or larger than the
specified increment shall be taken covering the full
flow width at chute of conveyor by sampler.

Remark: When taking in the full flow width is


impossible, after confirming that it is free
from bias, selected a place at random is the
full flow width at every tine when the increment
be taken on the belt conveyor or its
chute and take the increment by the
specified sampler.

5.10 Truck sampling

5.10.1 Place take of increment

Place take the increment from the truck and freight car
under a lot handling

5.10.2 The Number of drawn truck on minimum required increment

The first stage, the number of truck shal1 be drawn from


Table 7. The second stage, two increments shall be taken
from each drawn truck.

Table 7 Minimum Required Number of Truck

Between

Size of Lot Large Medium Small


(t)
Within(𝜎𝑤 ) Within(𝜎𝑤 ) Within(𝜎𝑤 )

L M S L M S L M S

10,000 Less 215 150 120 140 75 45 115 55 25

10,000 More 20,000 Less 340 240 195 220 120 75 185 85 35

20,000 More 30,000 Less 630 445 355 410 225 135 340 155 65

30,000 More 45,000 Less 850 600 480 550 300 180 460 210 85
5.10.3 Method of taking increments

The method of taking increments shall be as follows:

(1) The truck from which increments shall be taken shall be


selected as the first stage of two-stage sampling. The
method of selection shall be systematic sampling.
(2) The interval of extracted trucks for raking
increments shall be determined by dividing the size of
lot with number of required truck and to be taken by
round off figure below decimal point.
(3) For taking increments from inside of truck, the places
of sampling shall be selected at random and the
increments shall be taken from surface of the cargo
freshly exposed by handling.
When the increment is taken from surface of the cargo
when it is loaded on the truck, it shall be confirmed
by check experiments that the increment is free from
bias.

5.11 Hatch Sampling

5.11.1 Pace for taking increments

Increments shall be taken from inside handling implements


when the lot is being handled by such implements as grabs,
buckets, sling net etc, or from a freshly exposed surface
by handling of the cargo in a lighter.
Instead of taking increment from inside the handling.
implements sampling may be made after transferring to the
ore of the implement to a flat place. Provided that, in
this case, it shall be ascertained by check experiments
that the sample is free from bias.

5.11.2 Number of increment taking

The minimum required number of increments to be taken from


one lot shall be as specified in Table 6. Provided that,
when the number of increments taken from a single handling
implement is two in 5.10.2.
In case this, replace between number of truck and number of
grab and from extracted grab shall be taken two increments.
5.11.3 Method of taking increments

Shall be as follows:

(1) Carried out the systematic sampling by random start

The sampling interval of increments shall be determined


by dividing the size of lot with the number of required
increments and to he taken by round off the figure
below decimal point.

(2) In case of taking increment from inside of hatch of


freshly surface of cargo by handling, the place of
taking increments shall be determined by at random.

6. METHOD OF SAMPLE PREPARATION

6.1 The Sample Preparation

The sample preparation are as follows:

(1) Samples shall prepared by crushing and reducing partial


sample as they pie

(2) For composition samples, when necessary further


drying shall be performed

(3) For moisture content samples shall he prepared by


further dividing partial sample into small sample
quantities, and subjecting to increment reduction par
sample taken from each of these small quantities.

(4) When the composition sample and moisture sample are


subjected to split or multiple uses, the preparation of
the moisture sample shall conform to (3).

(5) The reduction of sample shall be applied proper


reduction method in accordance with in 6.5.6.
(6) Care shall be taken so that during sample preparation a
part of sample cannot be dispersed and dusts from
surroundings and other foreign material cannot be
mixed.

6.2 Accurac y of preparation

Accuracy of preparation is as follows in Table 8.

Table 8 Accuracy of Preparation ( )


Size of lot
(t)
Characteristics
30,000 More 20,000 More 10,000 More
45,000 Less 30,000 Less 20,000 Less 10,000 Less
Ni-Content % 0.011 0.013 0.017 0.021

H2O Contents % 0.11 0.16 0.22 0.32

Remarks: In regards to moisture, the accuracy of approximately


95%, probability is expressed by double the
reduction analysis accuracy

6.3 Preliminary Drying Composition Sample

When taken samples are more wet and to screen, crush and
divide are very difficult. Samples may be solar-dried or
dried in

an oven at temperature 100℃ or less to an extert will not impede


the use of the crusher or reducing devices.

6.4 Crushing of sample

Crush the whole quantity of sample by an appropriate


crusher up to the particle size that allows the whole
quantity of sample to pass through the specified sieve.

(1) Selection of crusher

Select the crusher having the type and capacity suited


for the particle size of sample to be ground, particle
size of sample after crashing and physical properties
(Note) of sample.
Note The physical properties are defined as hardness,
rigidity, specific gravity, water content,
stickiness, and others.

(2) Cleaning

The inside of crusher shall be cleaned before the


sample is supplied.

(3) Preliminary cleaning

When crushing the different sample from the sample


which has been crushed at the last time, it should be
preferable to pass as appropriate quantity of
particulate materials taken from the lot previously
through.

(4) Taking of sample

Take care to take out the whole sample remaining in the

crusher. (5) Prevention of deterioration

Take care to avoid the determination of sample due to


the type of crusher or the heat generated by the long
hours continuous operation and the like.

6.5 Reduction of Sample

6.5.1 Classification of redaction method

(1) The reduction method shall be classified in to the


following
4 methods shall be applied one method or this method
in parallel.
(a) Increment reduction method
(b) Method of riffle sampler
(c) Method of toting and quartering
(d) method using a reducer

(2) Reduction shall be performed on sample hiving at


passage particle size of 22.4 mm or less.
(3) Standard for reduction shall comply with 6.5.6.

(4) The apparatus using for reduction shall be cleaned


enough, when reduction of sample which is instead before
reduction one, other samples taken from lot shall be had
ready beforehand shall be used for cleaning.

(5) During reduction of sample take care to avoid the


deterioration, scattering and foreign material of
sample.

6.5.2 increment reduction method

(1) The size of shovel for the increment reduction and the
thickness of the spread sample shall be as given in
Table 9 according to the particle size of the sample.

Remark The pipe, etc can be used instead of increment


reduction scoop. However, the inner diameter of
pipe, according to the particle size of sample,
in shown Table
5a.
Samples shall be spread fit for pipe reading at
bottom and taken sample; no fallen

Table 9 Particle Size of Sample and Scoop Size for Increment


Reduction

Thickness of Sample
Particle Size for
Number of Scoop Spread out
Total
()
Passage of Sample

22.4 Less 20D 35~45

16.0 Less 15D 30~40

10.0 Less 10D 25~35

5.00 Less 5D 20~30

2.80 Less 3D 15~30

1.00 Less 1D 10~20

250 𝜇 Less 0.25D 5~10


(2) The number of increments per sub-lot shall be 100 or
more. provided that, when the total passage particle
size of the sample is 10 mm or less and the sample is
sufficiently dried to be thoroughly mixed, the number
of increments per sub-lot shall be 20 or more.

(3) When manually performing increment reduction of small


samples, Attached Fig. I shall followed.

(stage 1) The sample shall be spread uniform on a


plain place in a rectangular with shown
Table 9.
(stage 2) The 2.ength shall he divided 4 and width 5.
(stage 3) one increment shall be taken from each
division, (in each division place be
selected at random). Total 20 increment
shall be taken which is be after reduction
sample. When taking samples, the scoop
shall be put into bottom of sample.

Remarks 1. When a quantity of samples larger than the


quantity of samples taken by the above
method is required after reduction, the
size of the increments shall be made
larger, or the number of increments shall be
increased. When increasing the number of
increments, the
number of divisions shall be increased or
the number of increments taken
from a single
division shall be increased, but, the
number of increments taken from each
division shall be uniform.
2. When performing increment reduction, it is
desirable that the increments be taken with
the use of a backing plate.

6.5.3 Method using riffle sampler


(1) According to the particle size of the sample, ate
rule, a riffle sampler shown in Table 10 shall be
used.
Table 10 Particle Size and Types of Riffle Samplers

Passage Particular Size


() Riffle Slot Width
Sampler
Over Under ()

16.0 22.4 50 50±1

10.0 16.0 30 30±1

5.00 10.0 20 20±1

2.80 5.00 10 10±0.5

2.80 6 6±0.5

(2) The riffle sampler shall be as follows:


(a) An example of the structure and dimensions of
various types of riffle samplers is shown in
Attached Fig. 2.

(b) The upright angle (e) included between the two


sloping surfaces shall be 60 degrees or less.

(c) The slots shall be of an even number and, as a rule,


16 or more. Provided that the number of slots of Nos.
50 and 30 types shall be 12 or more.

(d) The sample receivers shall fit perfectly the


outlets of the riffle sampler, and shall be of a
structure preventing scattering of finely powdered
ore.

(e) The inner surfaces of the riffle sampler shall be


smooth, and samplers with corroded surfaces shall
not be used.

(3) The samples shall be mixed, put into the container,


and dropped uniformly down the main body of the
sampler to halve the samples. One of the halves shall
be selected at random to be the reduced sample.

Remark: When using a riffle sampler, care must be taken


to prevent clogging of the slots.
(4) Me standards for reduction shall be as specified in
6.5.6.

6.5.4 Method of corning and quartering

According to JIS M 8100 6.5.4.

6.5.5 Method using of reducer

It shall be ascertained that the reducer has adequate


accuracy and in free from bias. Standard of reduction shall
be as specified in 6.5.6.

Remark: The reducer shall be cleaned enough, when


reduction of sample which is instead before
reduction one, other samples taken from lot shall
be had ready beforehand shall be used for cleaning.

6.5.6 Reduction standard

The relationship between the particle size for total passage


of sample and the weight of the sample after reduction shall
be, as a rule, as given in Table 11. Provided that, in the
case of increment reduction, 6.5.2 shall be follows.

Table 11 Particle Size and Reduction Standard

Passage Particular Weight of Sample


Size after Reduction (kg)

22.4 Under 140 Min.


16.0 Under 70 Min.
10.0 Under 35 Min.
5.00 Under 8 Min.
2.80 Under 2 Min.
1.00 Under 0.5 Min.
420 𝜇 Under 0.1 Min.
250 𝜇 Under 0.05 Min.

Remarks: 1. This table be shown bulk density of sample is one.


6.6 Preparation of Samples (for Composition)

The preparation of samples (for composition) shall be as


follows:
(1) Partial samples shall be crushed finely to 150 or less
and mixed well. From this the required number of 100g
or
more in weight samples shall be prepared, employing
the increment reduction method or a reducer.

(2) The above sample, placed in a polyethylene bag and


sealed and further in a specified paper bag and sealed,
shall be taken as prepared sample.

(3) As a rule, composition sample shall be prepared four


samples for shipper; buyer, umpire and reserve.

6.7 Preparation of Moisture Measurement Sample

The moisture measurement sample shall be prepared as follows:

(1) As a rule, 1 moisture measurement sample of 1 to 5 kg


shall be prepared by the increment reduction method
from partial samples for moisture content made by
further subdividing the sub-lot and crushing separately
to 22.4 mm or less.

(2) Small samples for moisture content shall, as a rule, be


reduced by the increment reduction method. In this case
the number of increments shall comply with 6.3.2; and,
if the specified quantity for a moisture measurement
sample is satisfied, a scoop smaller by cue step
compared to the grain size shown in. Table 5 may be
used for the increment size.

Remarks: Moisture measurement sample prepared by a


reduction method employing a scoop 1 step
smaller shall not he multiple-used as
composition samples.
7. METHOD OF DETERMINATION OF MOISTURE CONTENT

7.1 Summary

The moisture measurement sample prepared according to 6.7


is dried at a specified temperature until it becomes
constant weight and the decrease in weight is determined,
then the percentage moisture content to the
sample weight is calculated.

7.2 Sample

A moisture measurement sample prepared according to 6.7 is


to be employed.

7.3 Apparatus

The apparatus shall be as follows:

(1) Drying container:

The container shall be such that the thickness of the


sample should be 30 mm of less.

(2) Dry:

The dryer shall be capable of maintaining the drying

temperature of the sample at 105±5℃.


(3) Scales:

The scales shall have a reciprocal sensitivity of


1 five-thousandth or less of the sample weight.

7.4 Operation

Operation shall conform to the following procedure.


7.6 Decisive Value

As to the moisture content of a sub-lot, to two, the


weighted mean value according to the number of increments of
the moisture content of the small samples for moisture which
were determined in 7.5 should be calculated and rounded off
to two decimal places.

The weighted mean value according to the size of the sub-


lots, rounded off to one decimal place, of the moisture
content (%) of the sub-lots shall be the decisive value of
the moisture content of the lot.

8. METHOD OF DETERMINING THE DRY MASS

The dry mass of a sub-lot shall be calculated from the


following formula.

Dry mass of sub~lot t

= Weight of sub~lot t
Moisture content of sub~lot determined by 7.6 %
× 1−
100

The decisive value of the dry mass of a lot is determined


by, adding together the dry masses of the sub-lots of 1 lot
and, as a rule, rounding off to four significant figures.
Type

No. No. 50 No. 30 No. 20 No. 10 No. 6


of
slots 12 12 16 16 16

A 50±1() 30±1() 20±1() 10±0.5() 6±0.5()

B 630 380 346 171 112

C 250 170 105 55 40

D 500 340 210 110 80

E 300 200 135 75 60

F 50 30 30 20 20

G 340 340 210 110 80

H 200 140 85 45 30

I 640 390 360 184 120

J 220 220 140 65 55

K 220 220 140 65 55

L 340 300 210 110 80

M 250 170 105 55 40

N 75 55 35 20 15

O 340 300 210 110 80

P 630 380 346 171 112

Q 400 300 200 120 80

R 265 200 135 70 45

S 200 150 105 50 35

Remarks: 1. No. 50 and No. 30 shall have 12 or more slots


and No. 20, No. 10 and No. 6, not less than 16.
A shows the specified dimensions of the slots.
2. The dimensions from B to S are shown only as examples.
Attached Fig.1. Increment Reduction Method
(When Performed Manually)

( E x am pl e o f divid in g b y 2 0)

The crushed large sample is

spread out rectangular to the

thickness of Table 10 in

this text.

The scoop is t hrust into the

bottom and a scoopful of ore

is taken from a division at

random from t h e 2 0 e q u a l

p a r t s . These are collected

to form the sample.


This is divided into 20 equal

parts. For example, into 5

equal parts on the long side a n d

4 equal parts on th e short


side.

③ Method of sampling using a


backing plate.

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