SAFETY HEALTH ENVIRONMENT

Ergonomics Implementation
at PT. Sanghiang Perkasa
(Kalbe Nutritionals)
By: Mediwan Armandi

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Kebijakan K3L
PT. Sanghiang Perkasa sebagai perusahaan pengolahan produk
makanan bernutrisi, berkomitmen untuk :
1.Memenuhi persyaratan undang-undang dan persyaratan lain yang relevan
dengan K3L.
2.Menyediakan dan memelihara kondisi lingkungan dan tempat kerja yang
aman, sehat bagi para karyawan & mitra kerja untuk mencegah terjadinya
kecelakaan dan penyakit akibat kerja guna tercapainya Zero Accident.
3.Berperan aktif dalam usaha pencegahan pencemaran lingkungan,
melindungi keanekaragaman hayati, menghemat penggunaan energi, dan
mempromosikan 3R + 1.
4.Menjadikan program K3L merupakan tanggung jawab dan budaya kerja
pada setiap individu di lingkungan kerja perusahaan.
5.Melakukan perbaikan kinerja K3L secara berkesinambungan untuk
membangun reputasi dan produktifitas perusahaan.

Kebijakan perusahaan dikeluarkan dan disebarluaskan kepada seluruh karyawan untuk

dimengerti dan dilaksanakan secara terus-menerus serta terbuka untuk umum/pihak-pihak
yang berkepentingan.

2 THRIVE THROUGH INNOVATION & DIGITALIZATION

PT. Sanghiang Perkasa Certification Related SHE

ISO 45001 ISO 14001 SMK3 PROPER

The international standard that
Specifies requirements for an
specifies requirements for an
occupational health and safety
effective environmental
(OH&S) management system
management system (EMS)
Specifies requirements for an PT. Sanghiang Perkasa was
awarded the Blue PROPER
occupational health and safety
certificate for 2020-2021
(OH&S) management system of
period.
Indonesia Government

3 THRIVE THROUGH INNOVATION & DIGITALIZATION

 Ergonomics Journey PT. Sanghiang Perkasa

2020
2016 2017 2018 2019 2022
- 2021

1st operational Case Packer & Cartoning Robotic For 5 Karakuri Kaizen Karakuri Kaizen,
production – Vacuum Zak Machine Line (Benchmark Automated
Mostly Manual TPM – Bangkok) Guide Vehicle 2
Handling in & Automated & Roll Out
Plant Guide Vehicle 1 Robotic in other
line
THRIVE THROUGH INNOVATION & DIGITALIZATION
 ERGONOMY

G O A L
Preventive
Accident &
Productivity Saving Energy Saving Cost
Occupational
Illness

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Ergonomy Risk Assessment & Planning

Internal Measurement

Ahli K3 Lingkungan Kerja, - Worker

rotation
Eurotiva Pratista - Every 30
Minutes
take a
short
1 1 1 1 2 break

The BRIEF Survey is a method used to assess the level of ergonomic risk in the workplace that can cause
Cumulative Trauma Disorders (CTD). The risk factors assessed in this method are wrist, shoulder, elbow,
neck, back, and foot posture.

External Measurement

2
Permen 5
Tahun
1 2018 1. Technical References
SNI 9011: 2. Regulation References
2021 3 3. Ergonomic Method
BRIEF Ergonomic measurement from
Method Measurement the Ministry of Manpower with
Ergonomic Risk Factor Checklist
(ERF) method.

6 THRIVE THROUGH INNOVATION & DIGITALIZATION

Ergonomics Way PT. Sanghiang Perkasa

Karakuri Modification Process Automation

Kaizen Engineering Design &
Layout

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Karakuri Kaizen
RISK
Back RISK
- Backpain
- Hernia BEFORE
Identify Risk

Postur Flexed

Force ≥ 25 lbs / 11,3

kg
Duration ≥ 10 sec

Frequency ≥ 2x / min

Score 4 (HIGH)
*BRIEF Survey

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Karakuri Kaizen

Back AFTER
Identify Risk

Postur Flexed

Force ≥ 25 lbs / 11,3

kg
Duration ≥ 10 sec

Frequency ≥ 2x / min

Score 2 (MED)
*BRIEF Survey

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Karakuri Kaizen
Back

Identify Risk

Postur Flexed

Force ≥ 25 lbs / 11,3 kg

Duration ≥ 10 sec

Frequency ≥ 2x / min

Score
3 (HIGH)
*BRIEF Survey

- Backpain
RISK BEFORE
- Potential Injures the Operators FEET
- Potential Injures the Operators HAND
10 THRIVE THROUGH INNOVATION & DIGITALIZATION
Karakuri Kaizen

AFTER Next Improvement: Electric Trolley

Back

Identify Risk

Postur Flexed

Force ≥ 25 lbs / 11,3 kg

Duration ≥ 10 sec

Frequency ≥ 2x / min

Score
1 (LOW)
*BRIEF Survey

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Modification Engineering

BEFORE
Back

Identify Risk

Postur Flexed

Force ≥ 25 lbs / 11,3 kg

Duration ≥ 10 sec
RISK Frequency ≥ 2x / min
- Backpain
Score
- Potential Injures the Operators HAND 3 (HIGH)
*BRIEF Survey

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Modification Engineering

AFTER
Back

Identify Risk

Postur Flexed

Force ≥ 25 lbs / 11,3 kg

Duration ≥ 10 sec

Frequency ≥ 2x / min

Score
1 (LOW)
*BRIEF Survey

13 THRIVE THROUGH INNOVATION & DIGITALIZATION

Automation
Robotic Vacuum Zak

Eliminated some Activity:

- Stacking Finish Goods (manual)
- Using Hand Pallet manual to
transit area
14 THRIVE THROUGH INNOVATION & DIGITALIZATION
Automation

Automated Guided Vehicle Automated Guided Vehicle

(AGV) 1 (AGV) 2 (Trial)

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Point to be Improve

Helper

Operator Packing
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Next Karakuri Kaizen Preparation Non Weighing
Plan

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18
THANK YOU
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