3.5 Laporan RAM Analysis UJTNY 2022 Semester I-1

DOKUMEN
RELIABILITY AVAILABILITY MAINTAINABILITY

ANALYSIS
UBJOM PLTU TENAYAN
TAHUN 2022
SEMESTER I
PT PEMBANGKITAN JAWA BALI

UBJOM PLTU TENAYAN
PEKANBARU
Produsen listrik Terpercaya Kini dan Mendatang

I. PENDAHULUAN
PT PJB merupakan salah satu perusahaan yang mempunyai core bussines sebagai O&M
Pembangkitan. Dalam hal operation, parameter utamanya adalah efisiensi, sedangkan dalam hal
maintenance, parameter utamanya adalah kehandalan (Reliability) dan kemudahan dalam
melakukan perbaikan (Maintainability). Kehandalan adalah kemampuan sistem dan atau
equipment untuk menjalankan fungsinya sesuai dengan kondisi yang ditetapkan dalam suatu
jangka waktu tertentu. Secara tepat, kehandalan tidak dapat diukur dari pencapaian EAF maupun
EFOR karena reliability tidak sama dengan availability. Begitu juga, reliability tidak dapat diukur
berdasarkan frekuensi kerusakan sebuah sistem dan atau equipment (AFPF).
Seperti halnya efisiensi, availibility dan reliability dari sebuah equipment dan atau sistem
beserta kontribusinya terhadap plant harus dapat dimonitor dan diukur secara kuantitatif setiap
saat (real time). Reliability modelling digunakan untuk menghitung kehandalan equipment
sekaligus plant.
Salah satu pembangkit core bussines sebagai O&M Pembangkitan yang dikelola oleh PT PJB
adalah PLTU Tenayan Unit 1 & 2 yang telah beroperasi sejak akhir 2016, atau telah beroperasi
kurang lebih 5 tahun. Dalam kondisi tersebut, diperlukan sebuah strategic programs untuk
memonitoring, mengukur serta meningkatkan kehandalan sebuah pembangkit, salah satunya
analisa RAM (Relaibility Availability Maintainability ). RAM Analysis merupakan sebuah metode
untuk memprediksi reliability, availability dan maintainability dari sebuah equipment, sub sistem,
sistem dampai dengan plant melalui proses kalkulasi failure rate (frekwensi kerusakan) untuk
dapat mengukur secara kuantitatif deviasi antara design reliability (rencana) dan achievable
reliability (realisasi) sehingga dapt diprediksi potensi kontributor utama failure / unrealiability
dari sebuah plant.
Inputan dari RAM Analysis adalah :
1. Down time dan repair time oleh stream Operation Mangement.
2. Start – stop repair time oleh stream Rendal Pemeliharaan (WPC)
Sedangkan, output dari RAM Analysis dapat digunakan sebagai acuan dalam merencanakan,
membuat dan mengevaluasi :
1. Peta Kesehatan Unit (PKU) atau Assets Health
2. Rencana Kerja dan Anggran Pemeliharan (RKAP)
3. Kontrak Kerja
4. System Equipment Reliability Prioritization (SERP)
5. Strategi dan penjadwalan pemeliharaan (WPC)
6. Best time dalam melaksanakan overhaul (Outage Management)

7. Kebijakan persedian agar lebih akurat dan terukur (SCM)
II. CRITICAL ASSETS DAN RELIABILITY BLOCK DIAGRAM

Critical Asset meliputi equipment utama dari keseluruhan equipment dari sebuah plant
(ditunjukkan oleh KKS system) yang kehandalan dari equipment – equipment tersebut
mempunyai dampak langsung terhadap availability plant. Sedangkan Block Diagram
mendefinisikan interaksi yang logis dari kegagalan critical asset dalam sistem operasi sebuah
plant.
Mengingat pembangkit yang dikelola oleh PT PJB UBJOM Tenayan mempunyai equipment
yang cukup banyakmaka sebagai baseline untuk equipment register berbasis KKS System.
Berikut adalah block diagram dari 2 Unit PLTU Tenayan, sampai dengan level equipment :
II.1 PLTU Unit 1
a. Block diagram plant :
b. Block diagram common :
c. Block diagram Boiler :
d. Block diagram Turbin :
II.2 PLTU Unit 2

a. Block diagram plant :

b. Block diagram common :
c. Block diagram Boiler :
d. Block diagram Turbin :
III. LAPORAN MONITORING DOWNTIME

Input dalam melakukan RAM Analysis adalah data down time dan up time yang diisikan oleh
stream Operation Management dan data repair time yang diisikan oleh stream Rendal
Pemeliharaan (WPC). Untukpenarikan data dilakukanmulai 1 Januari 2017 COD FAC atau tahap
commisioning PLTU Tenayan dan pada 1 Mei 2017 sesuai penggunaan maximo pertama kali versi
trial. Penentuan ini diperlukan sebagai dasar cut off RAM Analysis.
Dari data tarikan down time seluruh equipment di PLTU UBJOM Tenayan, untuk saat ini
masih banyak kendala seperti konsistensi penulisan judul kerusakan equipment dan tidak sesuai
KKS, serta waktu terjadi kerusakan dan lama down time. Padahal seperti diketahui bersama,
kualitas out put dari RAM Analysis sangat tergantung kualitas data down time ini.
Data tarikan down time PLTU UBJOM Tenayan per 1 Mei 2017, dapat dilihat di lampiran 1.
Dari keseluruhan data.
IV. RELIABILITY INDEX

Analisa dengan menggunakan excel (Reliability, Availability & Maintainability), dititik beratkan
pada perhitungan nilai reliability tiap equipment (reliability index) selama kurun waktu (System
Age dan Mission Time) tertentu. Analisa tersebut nantinya dapat menjadi guidance dalam
menentukan usaha maintenance yang harus dilakukan, semisal sebagai usulan dalam
penyusunan RKAP 2022. Dimana ditetapkan :
• System Age : 66 month (1 Januari 2017 s/d 15 Juni 2022)
• Mission Time :

1. 2017-2022
2. Setiap Tahun nya
• Secara berturut akan ditampilkan:
1. Analisa dan rekomendasi Total Downtime & Total Repairtime
2. Total Preventive Maintenance
3. Jumlah Downtime
4. Jumlah Preventive Maintenance
5. Mean Time Between Failure (MTBF)
6. Mean Time To Repair (MTTR)
7. Mean Time To Failure (MTTF)
8. Mean Down Time (MDT)
9. Reliability
10. Availability
11. Maintainability
Semua Data perhitungan diambil dari MAXIMO PLTU Temayan periode 1 Januari 2017 s/d
15 Juni 2022 (66 Bulan = 47808 Jam) dengan Total Hours 1 Tahun = 8760 Jam.
Gambar 1. Contoh perhitungan Reliability & Availability

Gambar 2. Contoh perhitungan Maintainability
Gambar 3. Reliability System Equation
1. PLTU Unit#1 – Boiler Feed Pump 1A

BFP 1A
JUMLAH TOTAL TOTAL
RANGE MTBF (Hr) MTTR (Hr) RELIABILITY (%) AVAILABILITY (%) MAINTAINABILITY (%)
DOWNTIME DOWNTIME (Hr) REPAIRTIME (Hr)
2017-2021 32 19052 17851 773.37 557.84 9.44% 58.10% 65.60%
2017 1 4 3 8756.00 3.00 95.92% 99.97% 73.64%
2018 9 654 246 900.67 27.33 66.68% 97.05% 92.99%
2019 9 1920 1128 760.00 125.33 61.86% 85.84% 81.77%
2020 6 16133 16133 -1228.83 2688.83 134.58% -84.17% 63.21%
2021 6 336 336 1404.00 56.00 77.11% 96.16% 63.21%
2022 1 5 5 2875.00 5.00 88.08% 99.83% 63.21%
Dari table diatas, terlihat bahwa peralatan ini mempunyai reliability yang sangat rendah
Rekomendasi : konsistensi pelaksanaan maintenance (PM, PdM dan OH), Lakukan perbaikan
atau penggantian pada peralatan yang rusak.

2. PLTU Unit #1 – Boiler Feed Pump 1B
BFP 1B
JUMLAH TOTAL TOTAL

2017-2021 23 2377 2193 1801.00 95.35 36.3% 94.97% 66.17%
2017 - - - - - 99.99% 99.99% 99.99%
2018 5 1235 1251 1505.00 250.20 78.46% 85.75% 62.74%
2019 8 515 315 1030.62 39.38 70.18% 96.32% 80.50%

2020 4 360 360 2100.00 90.00 84.05% 95.89% 63.21%
2021 5 264 264 1699.20 52.80 80.67% 96.99% 63.21%
2022 1 3 3 2877.00 3.00 88.09% 99.90% 63.21%
3. PLTUUnit #1 – Boiler Feed Pump 1C

BFP 1C
JUMLAH TOTAL TOTAL
2017-2021 17 729 540 2533.59 31.76 48.7% 98.76% 74.07%
2017 2 5 5 4377.50 2.50 92.0% 99.94% 63.21%
2018 3 55 64 2901.67 21.33 88.2% 99.27% 57.66%
2019 5 138 108 1724.40 21.60 80.9% 98.76% 72.13%
2020 3 360 216 2800.00 72.00 87.8% 97.49% 81.11%
2021 2 72 72 4344.00 36.00 91.9% 99.18% 63.21%
2022 2 99 75 1390.50 37.50 76.9% 97.37% 73.29%
4. PLTU Unit #2 – Boiler Feed Pump 2A

BFP 2A
JUMLAH TOTAL TOTAL
2017-2021 15 1065 543 3116.20 36.20 52.77% 98.85% 85.93%
2017 1 48 48 8712.00 48.00 95.90% 99.45% 63.21%
2018 5 408 288 1670.40 57.60 80.37% 96.67% 75.75%
2019 3 66 33 2898.00 11.00 88.17% 99.62% 86.47%
2020 3 360 120 2800.00 40.00 87.78% 98.59% 95.02%
2021 3 183 54 2859.00 18.00 88.01% 99.37% 96.63%
2022 - - - - - 99.99% 99.99% 99.99%
5. PLTU Unit #2 – Boiler Feed Pump 2B

BFP 2B
JUMLAH TOTAL TOTAL
2017-2021 18 1994 728 2545.22 40.44 45.72% 98.44% 93.54%
2017 - - - - - 99.99% 99.99% 99.99%
2018 1 3 3 8757.00 3.00 95.92% 99.97% 63.21%
2019 6 240 240 1420.00 40.00 77.33% 97.26% 63.21%
2020 2 216 240 4272.00 120.00 91.81% 97.27% 59.34%
2021 9 1535 245 802.78 27.22 63.47% 99.99% 99.81%
2022 - - - - - 99.99% 99.99% 99.99%

6. PLTU Unit #2 – Boiler Feed Pump 2C

BFP 2C
JUMLAH TOTAL TOTAL
2017-2021 17 1308 1092 2735.29 64.24 48.28% 97.71% 69.81%
2017 2 27 27 4366.50 13.50 91.98% 99.69% 63.21%
2018 4 411 411 2087.25 102.75 83.96% 95.31% 63.21%
2019 2 51 51 4354.50 25.50 91.96% 99.42% 63.21%
2020 4 339 123 2105.25 30.75 84.08% 98.56% 93.65%
2021 5 480 480 1656.00 96.00 80.22% 99.99% 63.21%
2022 - - - - - 99.99% 99.99% 99.99%
7. PLTU Unit #1 – Vacuum pump Unit 1A

VACUUM PUMP 1A
JUMLAH TOTAL TOTAL
2017-2021 21 83 83 2081.76 3.95 41.6% 99.81% 63.21%
2017 2 5 5 4377.50 2.50 92.0% 99.94% 63.21%
2018 3 11 11 2916.33 3.67 88.2% 99.87% 63.21%
2019 7 30 30 1247.14 4.29 74.6% 99.66% 63.21%
2020 4 14 14 2186.50 3.50 84.6% 99.84% 63.21%
2021 3 11 11 8755.00 3.67 95.9% 99.96% 63.21%
2022 2 12 12 2878.00 6.00 88.1% 99.79% 63.21%
8. PLTU Unit #1 – Vacuum Pump unit 1B
VACUUM PUMP 1B
JUMLAH TOTAL TOTAL
2017-2021 15 65 65 2915.67 4.33 53.48% 99.85% 63.21%
2017 - - - - - 99.99% 99.99% 99.99%
2018 5 23 23 1747.40 4.60 81.15% 99.74% 63.21%
2019 5 15 15 1749.00 3.00 81.17% 99.83% 63.21%
2020 2 10 10 4375.00 5.00 92.00% 99.89% 63.21%
2021 1 5 5 8760.00 5.00 95.92% 99.94% 63.21%
2022 2 12 12 2880.00 6.00 88.10% 99.79% 63.21%
9. PLTU Unit #2 – Vacuum Pump 2A

VACUUM PUMP 2A
JUMLAH TOTAL TOTAL
2017-2021 15 72 72 3182.40 4.80 53.48% 99.85% 63.21%
2017 1 6 6 8754.00 6.00 95.92% 99.93% 63.21%
2018 3 14 14 2915.33 4.67 88.23% 99.84% 63.21%
2019 2 10 10 4375.00 5.00 92.00% 99.89% 63.21%
2020 6 30 30 1455.00 5.00 77.81% 99.66% 63.21%
2021 1 4 4 8756.00 4.00 95.92% 99.95% 63.21%
2022 2 8 8 1436.00 4.00 77.56% 99.72% 63.21%

10. PLTU Unit #2 – Vacuum Pump 2B

VACUUM PUMP 2B
JUMLAH TOTAL TOTAL
2017-2021 11 52 52 4341.45 4.73 63.20% 99.89% 63.21%
2017 1 5 5 8755.00 5.00 95.92% 99.94% 63.21%
2018 2 8 8 4376.00 4.00 92.00% 99.91% 63.21%
2019 3 15 15 2915.00 5.00 88.23% 99.83% 63.21%
2020 4 18 18 2185.50 4.50 84.62% 99.79% 63.21%
2021 1 6 6 8754.00 6.00 95.92% 99.93% 63.21%
2022 - - - - - 99.99% 99.99% 99.99%
Dari table diatas, terlihat bahwa peralatan ini mempunyai reliability yang rendah
11. PLTU Unit #1 – Tube Boiler Unit 1

TUBE BOILER UNIT 1
JUMLAH TOTAL TOTAL
2017-2021 7 1393 1369 6058.12 195.60 73.99% 96.87% 63.85%
2017 1 766 766 7994.48 765.52 95.54% 91.26% 63.21%
2018 - - - - - 99.99% 99.99% 99.99%
2019 - - - - - 99.99% 99.99% 99.99%
2020 2 188 188 4285.82 64.59 91.84% 98.52% 76.73%
2021 4 439 415 2080.18 60.28 83.91% 97.18% 83.83%
2022 - - - - - 99.99% 99.99% 99.99%
12. PLTU Unit #2 – Tube Boiler Unit 2

TUBE BOILER UNIT 2
JUMLAH TOTAL TOTAL
2017-2021 4 2542 2542 10314.39 635.61 83.78% 94.20% 63.21%
2017 3 2372 2372 2129.30 790.70 84.25% 72.92% 63.21%
2018 1 170 170 8589.67 170.33 95.84% 98.06% 63.21%
2019 - - - - - 99.99% 99.99% 99.99%
2020 - - - - - 99.99% 99.99% 99.99%
2021 - - - - - 99.99% 99.99% 99.99%
2022 - - - - - 99.99% 99.99% 99.99%

13. PLTU Unit #1 – PA FAN 1A
PA FAN 1A
JUMLAH TOTAL TOTAL
2017-2021 4 587 488 11805.25 122.00 84.47% 98.98% 69.97%
2017 - - - - - 99.99% 99.99% 99.99%
2018 3 491 485 2756.33 161.67 87.60% 94.46% 63.66%
2019 1 96 3 8664.00 3.00 95.87% 99.97% 100.00%
2020 - - - - - 99.99% 99.99% 99.99%
2021 - - - - - 99.99% 99.99% 99.99%
2022 - - - - - 99.99% 99.99% 99.99%
14. PLTU Unit #1 – PA FAN 1B

PA FAN 1B
JUMLAH TOTAL TOTAL

1 MTBF (Hr) MTTR (Hr) RELIABILITY (%) AVAILABILITY (%) MAINTAINABILITY (%)
2017-2021 4 152 158 11914.00 39.50 84.6% 99.67% 61.79%
2017 - - - - - 99.99% 99.99% 99.99%
2018 1 64 55 8696.00 55.00 95.89% 99.37% 68.76%
2019 2 72 96 4344.00 48.00 91.94% 98.91% 52.76%

2020 - - - - - 99.99% 99.99% 99.99%
2021 1 16 7 8744.00 7.00 95.91% 99.92% 89.83%
2022 - - - - - 99.99% 99.99% 99.99%
15. PLTU Unit #1 – SA Fan 1A

SA FAN 1A
JUMLAH TOTAL TOTAL
2017-2021 10 436 333 4737.22 33.30 65.7% 99.30% 72.98%
2017 2 80 32 4339.75 16.00 91.9% 99.63% 91.92%
2018 5 249 197 1702.15 39.40 80.7% 97.74% 71.78%
2019 1 6 6 8754.00 6.00 95.9% 99.93% 63.21%
2020 1 4 2 8756.00 2.00 95.9% 99.98% 86.47%
2021 1 96 96 8664.00 96.00 95.9% 98.90% 63.21%
2022 - - - - - 100.0% 99.99% 99.99%
16. PLTU Unit #1 – SA Fan 1B

SA FAN 1B
JUMLAH TOTAL TOTAL
2017-2021 5 154 174 9530.80 34.80 81.1% 99.64% 58.73%
2017 1 24 24 8736.00 24.00 95.9% 99.73% 63.21%
2018 2 96 96 4332.00 48.00 91.9% 98.90% 63.21%
2019 1 24 48 8736.00 48.00 95.9% 99.45% 39.35%
2020 - - - - - 100.0% 99.99% 99.99%
2021 1 10 6 8736.00 6.00 95.9% 99.93% 81.11%
2022 - - - - - 100.0% 99.99% 99.99%

17. PLTU Unit #1 – ID FAN 1A

ID FAN 1A
JUMLAH TOTAL TOTAL
2017-2021 10 478 455 4733.00 45.50 65.65% 99.05% 65.02%
2017 - - - - - 99.99% 99.99% 99.99%
2018 3 270 252 2830.00 84.00 87.90% 97.12% 65.75%
2019 1 24 24 8736.00 24.00 95.91% 99.73% 63.21%
2020 2 24 24 4368.00 12.00 91.98% 99.73% 63.21%
2021 4 160 155 8760.00 38.75 95.92% 99.56% 64.38%
2022 - - - - - 99.99% 99.99% 99.99%
18. PLTU Unit #1 – ID FAN 1B

ID FAN 1B
JUMLAH TOTAL TOTAL
2017-2021 12 682 878 3927.17 73.17 60.22% 98.17% 54.01%
2017 1 48 48 8712.00 48.00 95.90% 99.45% 63.21%
2018 4 353 344 2101.75 26.00 84.06% 98.78% 96.64%
2019 1 48 255 8712.00 14.00 95.90% 99.84% 96.76%
2020 - - - - - 99.99% 99.99% 99.99%
2021 6 233 231 1421.17 48.50 77.35% 96.70% 55.10%
2022 - - - - - 99.99% 99.99% 99.99%
19. PLTU Unit #1 – HPF Fan 1A

HP Fluidized 1A
JUMLAH TOTAL TOTAL
2017-2021 13 2516 2241 3484.00 172.38 56.45% 95.29% 67.46%
2017 - - - - - 99.99% 99.99% 99.99%
2018 4 1970 1970 1697.50 492.50 80.65% 77.51% 63.21%
2019 4 173 3 2146.75 0.75 84.36% 99.97% 100.00%
2020 1 96 96 8664.00 96.00 95.87% 98.90% 63.21%
2021 4 277 172 2120.75 43.00 84.19% 98.01% 80.02%
2022 - - - - - 99.99% 99.99% 99.99%
20. PLTU Unit #1 – HPF Fan 1B

HP Fluidized 1B
JUMLAH TOTAL TOTAL
2017-2021 18 6782 2323 2279.22 129.06 41.73% 94.64% 94.60%
2017 - - - - - 99.99% 99.99% 99.99%
2018 4 1296 1288 1866.00 322.00 82.23% 85.28% 63.44%
2019 4 3912 672 1212.00 168.00 74.00% 87.83% 99.70%
2020 2 890 242 3935.00 120.75 91.14% 97.02% 97.49%
2021 8 684 122 1009.50 15.19 69.66% 98.52% 99.64%
2022 - - - - - 99.99% 99.99% 99.99%

21. PLTU Unit #2 – PA Fan 2A

PA FAN 2A
JUMLAH TOTAL TOTAL
2017-2021 9 213 213 4842.98 23.69 68.60% 99.51% 63.21%
2017 2 57 57 4351.50 28.50 91.95% 99.35% 63.21%
2018 4 99 99 2165.20 24.80 84.49% 98.87% 63.21%
2019 1 48 48 8712.00 48.00 95.90% 99.45% 63.21%
2020 1 2 2 8758.00 2.00 95.92% 99.98% 63.21%
2021 1 7 7 8753.00 7.00 95.92% 99.92% 63.21%
2022 - - - - - 99.99% 99.99% 99.99%
22. PLTU Unit #2 – PA FAN 2B

PA FAN 2B
JUMLAH TOTAL TOTAL
2017-2021 9 355 346 4827.25 38.42 68.52% 99.21% 64.16%
2017 1 2 2 8758.00 2.00 95.92% 99.98% 63.21%
2018 4 250 241 2127.56 60.19 84.24% 97.25% 64.56%
2019 2 96 96 4332.00 48.00 91.92% 98.90% 63.21%
2020 1 3 3 8757.00 3.00 95.92% 99.97% 63.21%
2021 1 4 4 8756.00 4.00 95.92% 99.99% 63.21%
2022 - - - - - 99.99% 99.99% 99.99%
23. PLTU Unit #2 – SA Fan 2A

SA FAN 2A
JUMLAH TOTAL TOTAL
2017-2021 15 485 485 2887.67 32.33 53.15% 98.89% 63.21%
2017 - - - - - 99.99% 99.99% 99.99%
2018 9 373 373 931.89 41.44 67.59% 95.74% 63.21%
2019 3 30 30 2910.00 10.00 88.21% 99.66% 63.21%
2020 1 72 72 8688.00 72.00 95.89% 99.18% 63.21%
2021 2 10 10 4375.00 5.00 92.00% 99.99% 63.21%
2022 - - - - - 99.99% 99.99% 99.99%
24. PLTU Unit #2 – SA Fan 2B

SA FAN 2B
JUMLAH TOTAL TOTAL
2017-2021 7 348 245 6207.43 35.00 74.53% 99.44% 75.84%
2017 - - - - - 99.99% 99.99% 99.99%
2018 4 178 171 2145.50 42.75 84.36% 98.05% 64.69%
2019 1 120 24 8640.00 24.00 95.86% 99.72% 99.33%
2020 2 50 50 4355.00 25.00 91.96% 99.43% 63.21%
2021 - - - - - 99.99% 99.99% 99.99%
2022 - - - - - 99.99% 99.99% 99.99%

25. PLTU Unit #2 – ID Fan 2A

ID FAN 2A
JUMLAH TOTAL TOTAL
2017-2021 17 466 409 2549.08 24.04 48.87% 99.07% 68.00%
2017 - - - - - 99.99% 99.99% 99.99%
2018 6 267 257 1415.56 42.78 77.27% 97.07% 64.62%
2019 4 140 94 2155.00 23.50 84.42% 98.92% 77.45%
2020 3 52 51 2902.67 17.00 88.18% 99.42% 63.93%
2021 4 7 7 2188.25 1.75 84.64% 99.92% 63.21%
2022 - - - - - 99.99% 99.99% 99.99%
26. PLTU Unit #2 – ID Fan 2B

ID FAN 2B
JUMLAH TOTAL TOTAL
2017-2021 16 1262 651 2658.63 40.69 50.34% 98.49% 85.61%
2017 5 363 363 1679.40 144.00 80.47% 92.10% 39.60%
2018 6 110 110 1441.67 38.80 77.63% 97.38% 37.66%
2019 1 17 7 8743.00 96.00 95.91% 98.91% 16.23%
2020 3 768 168 2664.00 76.00 87.20% 97.23% 96.56%
2021 1 4 3 8756.00 7.00 95.92% 99.92% 43.53%
2022 - - - - - 99.99% 99.99% 99.99%
27. PLTU Unit #2 – HPF Fan 2A

HP FAN 2A
JUMLAH TOTAL TOTAL
2017-2021 14 963 678 3059.79 48.43 55.08% 98.44% 75.84%
2017 - - - - - 99.99% 99.99% 99.99%
2018 1 72 72 8688.00 72.00 95.89% 99.18% 63.21%
2019 6 134 201 1437.67 33.50 77.58% 97.72% 48.66%
2020 2 348 100 4206.00 50.00 91.69% 98.83% 96.92%
2021 5 409 305 1670.20 61.00 80.37% 96.48% 73.84%
2022 - - - - - 99.99% 99.99% 99.99%
28. PLTU Unit #2 – HPF Fan 2B

HP FAN 2B
JUMLAH TOTAL TOTAL
2017-2021 14 1400 594 3028.57 42.43 54.74% 98.62% 90.53%
2017 2 120 120 4320.00 60.00 91.90% 98.63% 63.21%
2018 1 88 7 8672.00 7.00 95.88% 99.92% 100.00%
2019 3 192 96 2856.00 32.00 88.00% 98.89% 86.47%
2020 4 300 79 2115.00 19.75 84.15% 99.07% 97.76%
2021 3 412 52 2782.67 17.33 87.71% 99.38% 99.96%
2022 1 288 240 2592.00 240.00 86.87% 91.53% 69.88%

29. Common – Compressor 1

COMPRESSOR 1
JUMLAH TOTAL TOTAL
2017-2021 33 1111 441 1293.61 13.36 24.40% 98.98% 91.95%
2017 - - - - - 99.99% 99.99% 99.99%
2018 7 174 34 1226.57 4.86 74.26% 99.61% 99.40%
2019 7 262 101 1214.00 14.43 74.03% 98.83% 92.53%
2020 4 511 199 2062.25 49.75 83.78% 97.64% 92.33%
2021 9 153 96 956.33 10.67 68.27% 98.90% 79.68%
2022 6 11 11 478.17 1.83 46.61% 99.62% 63.21%

COMPRESSOR 2
JUMLAH TOTAL TOTAL
2017-2021 56 2801 399 803.70 7.13 8.39% 99.12% 99.91%
2017 1 2 2 8758.00 48.00 95.92% 99.45% 4.08%
2018 3 255 102 2835.00 50.60 87.92% 98.25% 81.36%
2019 21 1048 87 367.24 48.00 37.01% 88.44% 64.64%
2020 13 989 156 597.77 97.00 54.30% 86.04% 54.35%
2021 11 497 42 751.18 2.00 61.52% 99.73% 100.00%
2022 7 10 10 410.00 3.00 41.06% 99.27% 37.88%

COMPRESSOR 3
JUMLAH TOTAL TOTAL
2017-2021 37 1404 389 1254.16 10.51 20.43% 99.17% 97.29%
2017 - - - - - 99.99% 99.99% 99.99%
2018 5 291 291 1693.80 58.20 80.62% 96.68% 63.21%
2019 12 226 38 711.17 3.17 59.86% 99.56% 99.74%
2020 7 239 17 1217.29 2.43 74.09% 99.80% 100.00%
2021 11 646 41 737.64 3.73 60.97% 99.50% 100.00%
2022 2 2 2 1439.00 1.00 77.60% 99.93% 63.21%

COMPRESSOR 4
JUMLAH TOTAL TOTAL
2017-2021 42 404 396 1128.67 9.43 17.12% 99.17% 63.95%
2017 2 6 6 4377.00 3.00 92.00% 99.93% 63.21%
2018 5 186 178 1714.80 35.60 80.83% 97.97% 64.83%
2019 14 104 104 618.29 7.43 55.41% 98.81% 63.21%
2020 6 68 68 1448.67 11.33 77.73% 99.22% 63.21%
2021 10 29 29 873.10 2.90 65.83% 99.67% 63.21%
2022 5 11 11 573.80 2.20 52.94% 99.62% 63.21%

V. SUMMARY
1. Secara keseluruhan, hasil analisa menggunakan program RGA untuk peralatan – peralatan di
PLTU Tenayan menunjukkan nilai reliability yang cukup variative dikarenakan inputan data
(downtime dan uptime) yang kurang tepat atau belum sesuai dengan realitas operasi dan
pemeliharaan di unit.
2. Dari tarikan data report downtime dan uptime, menunjukkan inkonsistensi pengisian dimana
hal ini sangat berpengaruh terhadap hasil analisa program.
3. Rekomendasi dari poin 2 diatas, perlu refresh pengisian downtime dan repairtime untuk
bidang operasi dan rendal pemeliharaan PLTU Tenayan.
4. Untuk laporan RAM selanjutnya akan melakukan simulasi persistem atau seluruh system
plant dengan memasukkanuntuk mengetahui berapa % maintainability/ availability suatu
system atau keseluruhan plant.

Berikut Reliability Indeks Tahun 2017-2022
JUMLAH TOTAL TOTAL MAINTAINABILITY

RANGE EQUIPMENT MTBF (Hr) MTTR (Hr) RELIABILITY (%) AVAILABILITY (%)
DOWNTIME DOWNTIME (Hr) REPAIRTIME (Hr) (%)
2017-2022 HP FAN 1B 18 6782 2323 2279.22 129.06 41.73% 94.64% 94.60%

2017-2022 PA FAN 1A 4 587 488 11805.25 122.00 84.47% 98.98% 69.97%
2017-2022 HP FAN 1A 13 2516 2241 3484.00 172.38 56.45% 95.29% 67.46%
2017-2022 PA FAN 1B 4 152 158 11914.00 39.50 84.60% 99.67% 61.79%
2017-2022 HP FAN 2B 14 1400 594 3028.57 42.43 54.74% 98.62% 90.53%
2017-2022 ID FAN 1A 10 478 455 4733.00 45.50 65.65% 99.05% 65.02%
2017-2022 ID FAN 2B 16 1262 651 2658.63 40.69 50.34% 98.49% 85.61%
2017-2022 HP FAN 2A 14 963 678 3059.79 48.43 55.08% 98.44% 75.84%
2017-2022 ID FAN 1B 12 682 878 3927.17 73.17 60.22% 98.17% 54.01%
2017-2022 ID FAN 2A 17 466 409 2549.08 24.04 48.87% 99.07% 68.00%
2017-2022 SA FAN 1A 10 436 333 4737.22 33.30 65.67% 99.30% 72.98%
2017-2022 PA FAN 2A 9 213 213 4842.98 23.69 68.60% 99.51% 63.21%
2017-2022 SA FAN 1B 5 154 174 9530.80 34.80 81.14% 99.64% 58.73%
2017-2022 SA FAN 2A 15 485 485 2887.67 32.33 53.15% 98.89% 63.21%
2017-2022 PA FAN 2B 9 355 346 4827.25 38.42 68.52% 99.21% 64.16%
2017-2022 SA FAN 2B 7 348 245 6207.43 35.00 74.53% 99.44% 75.84%
2017-2022 BFP 1A 32 19052 17851 899 558 11% 62% 66%
2017-2022 BFP 1B 23 2377 2193 1975 95 36% 95% 66%
2017-2022 BFP 1C 17 729 540 2769 32 49% 99% 74%
VACUUM
2017-2022 21 83 83 2273 4 42% 100% 63%
PUMP 1A
VACUUM
2017-2022 15 65 65 3183 4 53% 100% 63%
PUMP 1B
TUBE BOILER
2017-2022 7 1393 1369 6631 196 74% 97% 64%
UNIT 1
TUBE BOILER
2017-2022 4 2542 2542 11316 636 84% 95% 63%
UNIT 2
COMPRESSOR
2017-2022 33 1111 441 1415 13 24% 99% 92%
1
2017-2022 BFP 2A 15 1065 543 3116 36 53% 99% 86%

2017-2022 BFP 2B 18 1994 728 2545 40 46% 98% 94%
2017-2022 BFP 2C 17 1308 1092 2735 64 48% 98% 70%
VACUUM
2017-2022 15 72 72 3182 5 53% 100% 63%
PUMP 2A
VACUUM
2017-2022 11 52 52 4341 5 63% 100% 63%
PUMP 2B
COMPRESSOR
2017-2022 56 2801 399 804 7 8% 99% 100%
2
COMPRESSOR
2017-2022 37 1404 389 1254 11 20% 99% 97%
3
COMPRESSOR
2017-2022 42 404 396 1129 9 17% 99% 64%
4

3.5 Laporan RAM Analysis UJTNY 2022 Semester I-1

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3.5 Laporan RAM Analysis UJTNY 2022 Semester I-1

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RELIABILITY AVAILABILITY MAINTAINABILITY

PT PEMBANGKITAN JAWA BALI

Produsen listrik Terpercaya Kini dan Mendatang

Produsen listrik Terpercaya Kini dan Mendatang

II. CRITICAL ASSETS DAN RELIABILITY BLOCK DIAGRAM

b. Block diagram common :

c. Block diagram Boiler :

d. Block diagram Turbin :

II.2 PLTU Unit 2

Produsen listrik Terpercaya Kini dan Mendatang

c. Block diagram Boiler :

d. Block diagram Turbin :

III. LAPORAN MONITORING DOWNTIME

IV. RELIABILITY INDEX

Produsen listrik Terpercaya Kini dan Mendatang

Gambar 1. Contoh perhitungan Reliability & Availability

Produsen listrik Terpercaya Kini dan Mendatang

Gambar 3. Reliability System Equation

1. PLTU Unit#1 – Boiler Feed Pump 1A

2017 1 4 3 8756.00 3.00 95.92% 99.97% 73.64%

2018 9 654 246 900.67 27.33 66.68% 97.05% 92.99%

2019 9 1920 1128 760.00 125.33 61.86% 85.84% 81.77%

2020 6 16133 16133 -1228.83 2688.83 134.58% -84.17% 63.21%

2021 6 336 336 1404.00 56.00 77.11% 96.16% 63.21%

2022 1 5 5 2875.00 5.00 88.08% 99.83% 63.21%

Produsen listrik Terpercaya Kini dan Mendatang

JUMLAH TOTAL TOTAL

2017-2021 23 2377 2193 1801.00 95.35 36.3% 94.97% 66.17%

2017 - - - - - 99.99% 99.99% 99.99%

2018 5 1235 1251 1505.00 250.20 78.46% 85.75% 62.74%

2019 8 515 315 1030.62 39.38 70.18% 96.32% 80.50%

3. PLTUUnit #1 – Boiler Feed Pump 1C

4. PLTU Unit #2 – Boiler Feed Pump 2A

5. PLTU Unit #2 – Boiler Feed Pump 2B

Produsen listrik Terpercaya Kini dan Mendatang

6. PLTU Unit #2 – Boiler Feed Pump 2C

7. PLTU Unit #1 – Vacuum pump Unit 1A

9. PLTU Unit #2 – Vacuum Pump 2A

Produsen listrik Terpercaya Kini dan Mendatang

10. PLTU Unit #2 – Vacuum Pump 2B

11. PLTU Unit #1 – Tube Boiler Unit 1

12. PLTU Unit #2 – Tube Boiler Unit 2

Produsen listrik Terpercaya Kini dan Mendatang

2017 - - - - - 99.99% 99.99% 99.99%

2018 3 491 485 2756.33 161.67 87.60% 94.46% 63.66%

2019 1 96 3 8664.00 3.00 95.87% 99.97% 100.00%

2020 - - - - - 99.99% 99.99% 99.99%

2021 - - - - - 99.99% 99.99% 99.99%

2022 - - - - - 99.99% 99.99% 99.99%

14. PLTU Unit #1 – PA FAN 1B

JUMLAH TOTAL TOTAL

2017-2021 4 152 158 11914.00 39.50 84.6% 99.67% 61.79%

2017 - - - - - 99.99% 99.99% 99.99%

2018 1 64 55 8696.00 55.00 95.89% 99.37% 68.76%

2019 2 72 96 4344.00 48.00 91.94% 98.91% 52.76%

15. PLTU Unit #1 – SA Fan 1A

16. PLTU Unit #1 – SA Fan 1B

Produsen listrik Terpercaya Kini dan Mendatang

17. PLTU Unit #1 – ID FAN 1A

18. PLTU Unit #1 – ID FAN 1B

19. PLTU Unit #1 – HPF Fan 1A

20. PLTU Unit #1 – HPF Fan 1B