OPERATING PLAN

No. Of Part : A4 - 001 Machine : Mesin Gergaji

Name of Part Top Plate Material : ST37
Prepared by : Ahmad Asrori Size : 230X120mm
Date : 22 November 2022
No OPERATION DESCRIPTION TOOL & AUXILIARY EQUIPMENTS
10 ~Vernier Caliper
Pengukuran benda kerja dengan ukuran 230X120
20 Penandaan benda kerja ~Penggores
30 Pencekaman benda kerja ~ Ragum
40 Pemotongan dengan ukuran benda kerja 230mm ~Mesin Gergaji
50 Melapas benda kerja dari ragum ~ragum,kunci ragum
60 Pancekaman benda kerja disisi lainnya ~ragum,kunci ragum
70 Pemotongan dengan ukuran benda kerja 120mm ~Mesin Gergaji
 OPERATING PLAN
No. Of Part : A3 - 001 Machine : Mesin Bor duduk
Name of Part : Top Plate Material : St37
Prepared by : Ahmad Asrori Size : Ø25x25mm
Date : 22 November 2022
No OPERATION DESCRIPTION TOOL & AUXILIARY EQUIPMENTS
10 Pengukuran titik tengah lubang ~vernier kaliper
20 Penandaan benda kerja untuk proses pelubangan ~mistar baja,penggores,penitik
30 Pencekaman benda kerja ~Ragum
40 ~arbor,kunci arbor
Pemasangan mata bor
50 Drilling dengan Ø25x25mm ~Arbor,Kunci arbor,Matabor Ø25
60 Pengukuran titik tengah lubang ~vernier kaliper
70 Penandaan benda kerja untuk proses pelubangan ~mistar baja,penggores,penitik
80 Pemasangan mata bor ~arbor,kunci arbor
90 Drilling dengan Ø16x25mm ~Arbor,Kunci arbor,Matabor Ø16
 OPERATING PLAN
No. Of Part : A3 - 001 Machine : Mesin Bor duduk
Name of Part : Top Plate Material : St37
Prepared by : Ahmad Asrori Size : Ø6x25mm
Date : 22 November 2022
No OPERATION DESCRIPTION TOOL & AUXILIARY EQUIPMENTS
10 Pengukuran titik tengah lubang ~vernier kaliper
20 Penandaan benda kerja untuk proses pelubangan ~mistar baja,penggores,penitik
30 Pencekaman benda kerja ~Ragum
40 ~arbor,kunci arbor
Pemasangan mata bor
Drilling dengan Ø6x25mm ~Arbor,Kunci arbor,Matabor Ø6
Pengukuran titik tengah lubang ~vernier kaliper
Penandaan benda kerja untuk proses pelubangan ~mistar baja,penggores,penitik
Counterbor Ø10x5mm ~Arbor,Kunci arbor,counterbor Ø10
or duduk

ARY EQUIPMENTS

Ø6

Ø10
 OPERATING PLAN
No. Of Part : A4 - 001 Machine : Mesin Frais
Name of Part : Top plate Material : St37
Prepared by : Ahmad asrori Size : 230x120mm
Date : 22 November 2022
No OPERATION DESCRIPTION TOOL & AUXILIARY EQUIPMENTS
10 Pengukuran ~Mistar baja
20 Penandaan ~Mistar baja, Penggores, Penitik
30 Pencekaman benda kerja ~Ragum
40 Pemasangan Endmill ~Arbor, Kunci collect,endmill
50 pengefraisan dengan Ø27.5x25 ~Arbor, Kunci arbor, endmill
rais

mm

ARY EQUIPMENTS

k
 MACHINING TIME CALCULATION
Part Name : A4 - 001 Machine : Mesin Gergaji
Part Number : Top Plate Tool : Gergaji
Made by : Ahmad Asrori Material : ST37
Date : 22 November 2022 Size : 230 x 130 mm
Dari tabel machining data handbook Tabel 6.1 diperoleh :

Cutting Speed v= 140 stroke / min

Feed Rate F= 0.20 mm / stroke
Depth H= 25

~ Perhitungan waktu pemesinan (TC) :

TC = H
s.V
= 25
0,20 . 140
= 25
28
= 0.892857 min / unit
ergaji

0 mm
 MACHINING TIME CALCULATION
Part Name : A4 - 001 Machine : Mesin Milling
Part Number : Top Plate Tool : End mill
Made by : Ahmad Asrori Material : ST37
Date : 22 November 2022 Size : 229 x 120 x 25
Dari tabel machining data handbook Tabel 3.1 diperoleh :

v= 72 m / min Tool = End Mill Ǿ28

s= 0.13 mm / rev
a= 0.5 mm

~ Perhitungan putaran spindel :

1000 . v 1000 * 72 72000
n= = = = 818.9263
π.d 3,14 * 28 87.92

Pemotongan panjan plat :

dari panjang panjang awal ( Ps = 230mm => Pe = 229mm )

l = (25+1) + 230 + (25+1)
= 26 + 230 + 26
= 204

i= Ps - Pe = 230 - 229 = 1 = 2 kali

a 0.5

S= z x s tabel
= 4 x 0,52
= 0.52

~ Perhitungan waktu pemotongan untuk :

l.i 230 * 2 608
TC = = = = 1.427
s.n 0,52 * 818.926 425.841
: Mesin Milling
: End mill
: ST37
: 229 x 120 x 25

End Mill Ǿ28

rpm

min/unit
 MACHINING TIME CALCULATION
Part Name : A4 - 001 Machine : Mesin Milling
Part Number : Top Plate Tool : End mill
Made by : Ahmad Asrori Material : ST37
Date : 22 November 2022 Size : 229 x 120 x 25
Dari tabel machining data handbook Tabel 3.1 diperoleh :

v= 72 m / min Tool = End Mill Ǿ28

s= 0.13 mm / rev
a= 0.5 mm

~ Perhitungan putaran spindel :

1000 . v 1000 * 72 72000
n= = = = 818.9263
π.d 3,14 * 28 87.92

Pemotongan panjan plat :

dari panjang panjang awal ( Ps = 150mm => Pe = 120mm )

l = (25+1) + 150 + (25+1)
= 26 + 150 + 26
= 202

i= Ps - Pe = 150 - 120 = 30 = 60 kali

a 0.5

S= z x s tabel
= 4 x 0,52
= 0.52

~ Perhitungan waktu pemotongan untuk :

l.i 202 * 60 12.12
TC = = = = 0.0284
s.n 0,52 * 818.926 425.841
: Mesin Milling
: End mill
: ST37
: 229 x 120 x 25

End Mill Ǿ28

rpm

min/unit
 MACHINING TIME CALCULATION
Part Name : A4 - 001 Machine : Mesin Milling
Part Number : Top Plate Tool : End mill
Made by : Ahmad Asrori Material : ST37
Date : 22 November 2022 Size : 229 x 120 x 25
Dari tabel machining data handbook Tabel 3.1 diperoleh :

v= 72 m / min Tool = End Mill Ǿ28

s= 0.13 mm / rev
a= 0.5 mm

~ Perhitungan putaran spindel :

1000 . v 1000 * 72 72000
n= = = = 818.9263
π.d 3,14 * 28 87.92

Pemotongan panjan plat :

dari panjang panjang awal ( Ps = 30mm => Pe = 25mm )

l = (25+1) + 30 + (25+1)
= 26 + 30 + 26
= 82

i= Ps - Pe = 30 - 25 = 5 = 10 kali
a 0.5

S= z x s tabel
= 4 x 0,52
= 0.52

~ Perhitungan waktu pemotongan untuk :

l.i 82 * 5 410
TC = = = = 0.96282
s.n 0,52 * 818.926 425.841
Keterangan :
MT : Semua hasi; perhitungan TC ditambahkan
MT : 2,225572
: Mesin Milling
: End mill
: ST37
: 229 x 120 x 25

End Mill Ǿ28

rpm

min/unit
 MACHINING TIME CALCULATION
Part Name : A4 - 001 Machine Drilling
Part Number : Top Plate Tool Twist drill
Made by : Ahmad Asrori Material St 37
Date : 22 November 2022 Size Ǿ8 x 25mm
Dari tabel machining data handbook Tabel 3.1 diperoleh :

v= 32 m / min Tool = End Mill Ǿ8

s= Ǿ8 = 0,21 mm/rev

~ Perhitungan putaran spindel Ǿ8 x 4

n = 1000 . v = 1000 * 32 = 32000 = 1273.88535 rpm
π.d 3,14 * 8 25.12

l = H + (0,3*D) + 1 = 25 + (0,3*8) + 1 = 26

~ Perhitungan waktu pemotongan untuk Ǿ8

TC = 4. l = 4. 26 = 4 26 =
s.n 0,21*1273 372.611

~ Perhitungan putaran spindel Ǿ10 x 4

n = 1000 . v = 1000 * 32 = 32000 = 1019.10828 rpm
π.d 3,14 * 10 31.4

l = H + (0,3*D) + 1 =5 + (0,3*10) + 1 = 6

~ Perhitungan waktu pemotongan untuk : Ǿ10

TC = 4. l = 4 6 = 4. 6 =
s.n 0,24*1019.1 244.58
 .

0.2791 min/unit

0.09812 min/unit
 MACHINING TIME CALCULATION
Part Name : A4 - 001 Machine Drilling
Part Number : Top Plate Tool Twist drill
Made by : Ahmad Asrori Material St 37
Date : 22 November 2022 Size Ǿ25x 25mm
Dari tabel machining data handbook Tabel 3.1 diperoleh :

v= 32 m / min Tool = End Mill Ǿ25

s= Ǿ25 = 0,21 mm/rev

~ Perhitungan putaran spindel Ǿ25 x 4

n = 1000 . v = 1000 * 32 = 32000 = 407.6433 rpm
π.d 3,14 * 25 78.5

l = H + (0,3*D) + 1 = 25 + (0,3*25) + 1 = 33.1

~ Perhitungan waktu pemotongan untuk Ǿ8

TC = 4. l = 4. 33,1 = 4 33.1 =
s.n 0,21*407.643 85,605

~ Perhitungan putaran spindel Ǿ14

n = 1000 . v = 1000 * 32 = 32000 = 727.9345 rpm
π.d 3,14 * 14 43.96

l = H + (0,3*D) + 1 =15 + (0,3*14) + 1 = 20.2

~ Perhitungan waktu pemotongan untuk : Ǿ14

TC = 2. l = 2 . 20.2 = 2. 20.2 =
s.n 0,24*7279 1,746.96
ll

mm

2 min/unit

0.0115 min/unit
 MACHINING TIME CALCULATION
Part Name : A4 - 001 Machine Drilling
Part Number : Top Plate Tool Twist drill
Made by : Ahmad Asrori Material St 37
Date : 22 November 2022 Size Ǿ16x 25mm
Dari tabel machining data handbook Tabel 3.1 diperoleh :

v= 32 m / min Tool = End Mill Ǿ16

s= Ǿ16 = 0,21 mm/rev

~ Perhitungan putaran spindel Ǿ16 x 2

n = 1000 . v = 1000 * 32 = 32000 = 636.9427 rpm
π.d 3,14 * 16 50.24

l = H + (0,3*D) + 1 = 25 + (0,3*16) + 1 = 30.8

~ Perhitungan waktu pemotongan untuk Ǿ8

TC = 2. l = 2. 30.8 = 2 30.8 =
s.n 0,21*636.943 134
ll

mm

0,4597 min/unit
 STANDART TIME CALCULATION
Part Name : A4 - 001 Machine : Mesin Gergaji
Part Number Top Plate Material ST 37
Made by Ahmad Asrori
Date : 22 November 2022
Diketahui : 0.89286 min /
MT = unit
DT = 20 min / hari
Demand = 25 unit / hari
ST = 1 x Demand
= 25 min / hari
D = 8 Jam / hari

~ Allowance DT + ST
= x 100%
60 . D
20 + 25
= x 100%
60 x 8
45
= x 100%
480
= 0.09375 x 100%
= 9.375 %

~ Effisiensi = 100% - %Allowance

= 1 - 0,09375
= 0.90625

~ STT = MT / Effisiensi
= 0,89286/0,90625
= 0.98522482758621 min / unit

~ OS = 1 / STT
= 1 / 1,050902069
= 1.014997 unit / min
Gergaji
 STANDART TIME CALCULATION
Part Name : A4 - 005 Machine : Mesin Milling
Part Number Top Plate Material ST 37
Made by Ahmad Asrori
Date : 22 November 2022
Diketahui : 2,225,572 min /
MT = unit
DT = 20 min / hari
Demand = 25 unit / hari
ST = 5 x Demand
= 125 min / hari
D = 8 Jam / hari

~ Allowance DT + ST
= x 100%
60 . D
20 + 125
= x 100%
60 x 8
145
= x 100%
480
= 0.302083333333333 x 100%
= 30.2 %

~ Effisiensi = 100% - %Allowance

= 1 - 0,302083333
= 0.697917

~ STT = MT / Effisiensi
= 2,225572/ 0,69792
= 318,886,405 min / unit

~ DS = 1 / STT
= 1 /5,62839403
= 3.14E-09 unit / min
Milling
 STANDART TIME CALCULATION
Part Name : A4 - 001 Machine : Mesin Bor
Part Number Top Plate Material ST 37
Made by Ahmad Asrori
Date : 22 November 2022
Diketahui : 28,484 min /
MT = unit
DT = 20 min / hari
Demand = 25 unit / hari
ST = 5 x Demand
= 125 min / hari
D = 8 Jam / hari

~ Allowance DT + ST
= x 100%
60 . D
20 + 125
= x 100%
60 x 8
145
= x 100%
480
= 0.30208333333333 x 100%
= 30.2 %

~ Effisiensi = 100% - %Allowance

= 1 - 0,302083333
= 0.697917

~ STT = MT / Effisiensi
= 2,8484 / 0,69792
= 40812.8955223881 min / unit

~ DS = 1 / STT
= 1 / 0,373769552
= 2.45E-05 unit / min
Bor