Eko Alfiandi*
Siti Anisah, ST. MT**
Hamdani, ST. MT**
Universitas Pembangunan Panca Budi
ABSTRAK
Eko Alfiandi*
Siti Anisah, ST. MT**
Hamdani, ST. MT**
University of Pembangunan Panca Budi
ABSTRACT
The core of the discussion of thermodynamics is how energy in the form of heat can
flow from one object to another, the process of that energy flow, and the
consequences produced by the transfer of energy. All of these phenomena can be
explained by laws and equations, so that the most important variables affecting
thermodynamics are temperature, heat, energy, pressure, and volume. At “PLTU PT.
Permata Hijau Palm Oleo (PHPO)” with a pipeline efficiency of 95%, it produces a
steam pressure output of 14.62 kg/second. The boiler capacity is 75 tons/hour with a
pressure of 68.6 Bar at a working temperature of 470O C with an enthalpy value of
3,339.42 and an entropy value of 6.713, resulting in a boiler power of 16 MW and a
turbine power of 13.5 MW and an electrical power of 12.43 MW. With the same
boiler capacity and pressure, but with a working temperature of 450°C with an
enthalpy value of 3,290.34 and an entropy value of 6.647, it produces a boiler power
of 15.6 MW and a turbine power of 13.16 MW and an electrical power of 12.11 MW.
The resulting power change is influenced by the enthalpy and entropy values based
on each temperature in the boiler.
Puji syukur kepada Allah SWT, atas segala rahmat, hidayah, dan karunianya
sehingga skripsi ini dapat diselesaikan dengan baik. Pada kesempatan ini, penulis
ingin menyampaikan ucapan terima kasih yang setulusnya kepada semua pihak yang
telah memberikan bantuan baik berupa bimbingan, dorongan motivasi, arahan serta
doa selama proses penulisan skripsi ini. Selain itu ucapan terima kasih juga penulis
sampaikan kepada :
2. Bapak Hamdani, S.T.,M.T, selaku Dekan Fakultas Sains dan Teknologi dan
3. Ibu Siti Anisah, ST.,MT, selaku Kepala dan Dosen Pembimbing I Program
4. Kepada orang tua tercinta, yang telah memberikan dukungan moril serta
6. Semua pihak yang tidak saya sebutkan satu persatu, yang telah memberikan
bentuk bantuanyang telah diberikan menjadi amal ibadah dan bernilai pahala
i
Skripsi ini masih banyak kekurangan maka dari itu sangat besar harapan
peneliti adanya masukan dan saran dari pembaca demi perbaikan pada proposal
skripsi ini, dan pada akhirnya peneliti juga berharap semoga sebuah karya ilmiah
yang telah ditulis ini dapat memberikan manfaat yang positif bagi siapa saja yang
membacanya.
EKO ALFIANDI
NPM. 1924210139
ii
DAFTAR ISI
HALAMAN PENGESAHAN
PERNYATAAN PERSETUJUAN PUBLIKASI KARYA ILMIAH
ABSTRAK
ABSTRACT
KATA PENGANTAR .............................................................................................................i
DAFTAR ISI ....................................................................................................................... iiii
DAFTAR TABEL ..................................................................................................................v
DAFTAR GAMBAR .............................................................................................................vi
DAFTAR RUMUS .............................................................................................................. vii
BAB 1 PENDAHULUAN ......................................................................................................1
1.1 Latar Belakang ........................................................................................................1
1.2 Rumusan Masalah ...................................................................................................2
1.3 Batasan Masalah .....................................................................................................2
1.4 Tujuan Penelitian ....................................................................................................3
1.5 Manfaat Penelitian .................................................................................................3
1.6 Metode Penelitian ...................................................................................................3
BAB 2 PEMBANGKIT LISTRIK TENAGA UAP..............................................................5
2.1 Boiler ......................................................................................................................7
2.1.1 Komponen Utama Boiler .........................................................................8
2.1.2 Klasifikasi Boiler .................................................................................... 11
2.1.3 Air Umpan Boiler ................................................................................... 15
2.1.4 Pengolahan Eksternal Air Umpan Boiler ............................................ 18
2.2 Turbin ................................................................................................................... 24
2.2.1 Komponen Utama Turbin ..................................................................... 24
2.2.2 Klasifikasi Turbin Uap .......................................................................... 26
2.3 Komponen PLTU PT. PHPO Kim 2 Mabar....................................................... 28
2.3.1 Air Murni (Air Demin)......................................................................... 28
2.3.2 Ketel Uap (Boiler) ................................................................................. 30
2.3.3 Condensor .............................................................................................. 31
2.3.4 Condensate Pump .................................................................................. 31
2.3.5 Gland Steam Heater ............................................................................. 32
2.3.6 Low Pressure Heater (LPH) ................................................................. 33
iii
2.3.7 Deaerator ............................................................................................... 33
2.3.8 Boiler Feed Pump (BFP) ....................................................................... 34
2.3.9 Economizer ........................................................................................... 34
2.3.10 Boiler Drum ........................................................................................... 35
2.3.11 Prinsip Kerja Boiler Air Flow Control ................................................ 35
2.3.12 LTS dan HTS ......................................................................................... 38
2.3.13 Spray Water ........................................................................................... 38
2.3.14 Turbin .................................................................................................... 38
2.3.15 Generator ............................................................................................... 39
2.3.14 Busbar .................................................................................................... 40
BAB 3 TERMODINAMIKA ............................................................................................ 441
3.1 Siklus Rankine ...................................................................................................... 42
3.2 Sistem Perpindahan Panas .................................................................................. 46
3.2.1 Proses Pemanasan Air .......................................................................... 47
3.3 Perhitungan Siklus Rankine ............................................................................... 50
BAB 4 HASIL DAN PEMBAHASAN ................................................................................ 55
4.1 Data Primer ......................................................................................................... 55
4.2 Analisa Kerja PLTU............................................................................................ 59
4.2.1 Perhitungan PLTU 68,6 Bar Dengan Suhu 470O C ........................... 59
4.2.2 Perhitungan PLTU 68,6 Bar Dengan Suhu 450O C ............................ 62
BAB 5 PENUTUP ................................................................................................................ 67
5.1 Kesimpulan ........................................................................................................... 67
5.2 Saran ..................................................................................................................... 67
DAFTAR PUSTAKA
LAMPIRAN
iv
DAFTAR TABEL
Tabel 2.1 Baku Mutu Air Umpan Boiler .....................................................................................16
Tabel 2.2 Syarat Air Pengisi Ketel Dan Air Ketel .......................................................................16
Tabel 2.3 Data Steam Boiler ........................................................................................................30
Tabel 2.4 Data Deaerator .............................................................................................................33
Tabel 2.5 Data Turbin ..................................................................................................................38
Tabel 2.6 Data Generator.............................................................................................................39
Tabel 4.1 Spesifikasi Boiler .........................................................................................................55
Tabel 4.2 Kebutuhan Uap PLTU 75 ton/jam ...............................................................................55
Tabel 4.3 Uap Panas Lanjut Tekanan 6.0 MPa .......................................................................55
Tabel 4.4 Uap Panas Lanjut Tekanan 7.0 MPa .......................................................................55
Tabel 4.5 Spesifikasi Turbin ........................................................................................................58
Tabel 4.6 Spesifikasi Generator ...................................................................................................58
Tabel 4.7 Hasil Perbandingan Sistem Kerja Boiler ......................................................................66
v
DAFTAR GAMBAR
Gambar 2.1 Siklus PLTU ............................................................................................................6
Gambar 2.2 Bagian-Bagian Boiler .............................................................................................11
Gambar 2.3 Boiler Pipa Api ......................................................................................................12
Gambar 2.4 Boiler Pipa Air .......................................................................................................13
Gambar 2.5 Diagram Alir Demineralizer ...................................................................................20
Gambar 2.6 Konstruksi Turbin Uap ...........................................................................................26
Gambar 2.7 Diagram Sistem Operasional R/O Plant .................................................................28
Gambar 2.8 Diagram Proses pemanasan Air Menjadi Uap ........................................................30
Gambar 2.9 Condensor ..............................................................................................................31
Gambar 2.10 Condensate Pump ...................................................................................................32
Gambar 2.11 Gland Steam Heater ...............................................................................................32
Gambar 2.12 Low Pressure Heater ..............................................................................................33
Gambar 2.13 Boiler Drum. ..........................................................................................................35
Gambar 2.14 Turbin ....................................................................................................................39
Gambar 2.15 Generator ...............................................................................................................40
Gambar 3.1 Prinsip Kerja Dan Perpindahan Kalor (Siklus Rankine Ideal) ................................44
Gambar 3.2 Siklus Rankine Pada Diagram T-S .........................................................................44
Gambar 3.3 Flowchart Proses Pemanasan Air ...........................................................................50
Gambar 3.4 Skema Siklus Rankine Ideal Sederhana .................................................................51
Gambar 4.1 Siklus Rankine .......................................................................................................59
vi
DAFTAR RUMUS
Rumus 3.1 Entropi Uap Pada Temperatur Fluida Tertentu ...................................... 50
Rumus 3.2 Entalpi Uap Pada Temperatur Fluida Tertentu ...................................... 50
Rumus 3.3 Persamaan Energi Untuk Kondisi Steady Flow ..................................... 52
Rumus 3.4 Kerja Pompa.......................................................................................... 52
Rumus 3.5 Volume Spesifik .................................................................................... 52
Rumus 3.6 Kalor Masuk Ke Boiler ......................................................................... 52
Rumus 3.7 Kerja Yang Dihasilkan Turbin Uap ....................................................... 52
Rumus 3.8 Kalor Yang Dibuang Oleh Kondensor .................................................. 52
Rumus 3.9 Efisiensi Thermal Siklus Rankine Ideal Sederhana ............................... 52
Rumus 3.10 Daya Bersih ........................................................................................... 53
Rumus 3.11 Daya Yang Dihasilkan Boiler ................................................................ 53
Rumus 3.12 Daya Yang Dihasilkan Turbin ............................................................... 53
Rumus 3.13 Daya Yang Dihasilkan Generator .......................................................... 53
Rumus 3.14 Potensi Daya Listrik .............................................................................. 53
Rumus 3.15 Efisiensi Boiler Berdasarkan Panas ....................................................... 53
Rumus 3.16 Efisiensi Boiler Berdasarkan Bahan Bakar ............................................ 53
Rumus 3.17 Efisiensi Boiler Berdasarkan Perubahan Entalpi ................................... 53
vii