MECHANIC COMPETENCE

LEVEL CHECK
(MLC)
DIFFERENTIAL
OVERHAUL
NISSAN TRUCK

SHO
PM
ANU
AL

Service Division
PT UNITED TRACTORS Tbk
JAKARTA
2006
 PT UNITED TRACTORS Tbk
SERVICE DIVISION

LEMBAR PERIKSA TINGKAT PENGETAHUAN &

KETERAMPILAN MEKANIK
( MECHANIC COMPETENCE LEVEL CHECK SHEET)

Form ini wajib diisi oleh Tim Tera

NAMA NAMA ATASAN

Lembar periksa tingkat pengetahuan MEKANIK (LANGSUNG) YANG
dan keterampilan ini dibuat untuk NRP MENGISI LEMBAR INI
menera tingkat kemampuan PANGKAT / PANGKAT /
(kompetensi) mekanik secara JABATAN JABATAN
objective oleh atasan (langsung) yang
SPESIALIS CABANG
didasarkan pada 4 (empat) tingkat
kompetensi seperti dibawah ini : PERWAKILAN / SITE
MESIN TANGGAL SURVEY TGL BLN THN

BMC STANDARD
Catatan oleh atasan terdekat tentang
BMC KHUSUS
pelatihan yang dibutuhkan oleh
TINGKAT KETERANGAN MODUL
mekanik ini serta motivasi maupun
MAGANG habitnya .
....................
Tidak memiliki pengetahuan
ANGKATAN / TAHUN ............ / ........
0 ( tidak dapat menjawab
pertanyaan ) dan tidak dapat ADVANCE TRAINING YANG PERNAH
melakukan pekerjaan yang DIIKUTI :
dimaksud. ENGINE
TORQFLOW
Memiliki sedikit pengetahuan HYDRAULIC
( perlu mendapat bimbingan ELECTRIC
1 untu menjawab pertanyaan ),
kurang percaya diri dan masih
memerlukan tuntunan untuk
melakukan pekerjaan. PENGALAMAN KERJA BLN
THN
Memiliki pengetahuan cukup
dan mampu melakukan FIELD OPERATION
pekerjaan secara mandiri. WORKSHOP
2 Engine OVH ……X
Memiliki pengetahuan dan
Torque Converter OVH ……X
keterampilan untuk melakukan
pekerjaan secara mandiri dan Torqflow Tansmission OVH ……X
dapat menjelaskan serta Main Clutch OVH ……X
3
menuntun orang lain dalam Direct Drive Transmission OVH ……X
melakukan pekerjaan ( fungsi Bevel Gear OVH
mentor ). Final Drive OVH
Undercarriage OVH
Hydraulic Pump OVH ……X
Hydraulic Motor OVH ……X
Hydraulic Cylinder OVH ……X
Hydraulic Control Valve OVH ……X
Axle/Differential OVH ……X
Steering Clutch and Brake OVH ……X
Electrical System OVH
Swing Machinery OVH

REKAPITULASI NILAI PENGETAHUAN & KETERAMPILAN SESUAI SPESIALISASINYA

PEVENTIVE
KATAGORI MAINTENANCE
COMPONENT OVERHAUL MACHINE TROUBLE SHOOTER
PS BMI REP ENG TFT DDT STB FD HYD ELC MIP MTA MEST TI

NILAI
RATA-RATA

NILAI
AKHIR
 HASIL PENERAAN MLC

JENIS PENERAAN : COMPONENT OVERHAULER

TANGGAL PENERAAN : ..... / ....../ .....
JENIS KOMPONEN : DIFFERENTIAL
NAMA : ........................................................
NRP : .........................

NILAI
SARAN
KATAGORI URAIAN RATA-
PERBAIKAN
RATA

PENGETAHUAN
1 TECHNICAL TERM
2 STRUCTURE AND FUNCTION
3 TOOLS
PROSES OVERHAUL

4 PROSEDURE ASSEMBLY & DIS ASSY

5 INSPECTION & MEASUREMENT
6 PARTS RECOMMENDED

NILAI RATA-RATA
KETERAMPILAN
1 DISASSEMBLE
2 INSPECTION AND MEASUREMENT
3 PARTS RECOMMENDATION
4 ASSEMBLY
5 TEST, ADJUSTING & TROUBLE SHOOT

NILAI RATA-RATA

NILAI AKHIR TANGGAL :

PENERA I PENERA II PENERA III

TEAM
PENERA
( ) ( ) ( )
EDI SASMITA
NRP. .................................... NRP. .................................... NRP. ....................................
 AK-03-214/MLC/127/2006/4

MACHINE SPECIALIST : NISSAN TRUCK

COMPETENCY : COMPONENT OVERHAULER
Component : Differential System

TINGKAT
UNSUR UNSUR PENGETAHUAN NILAI
KOMPETENSI CATATAN
DAN KETERAMPILAN
I . TECHNICAL TERM
Menjelaskan pengertian/istilah item-item berikut :
1 Backlash 0 1 2 3
2 Ideal Contact 0 1 2 3
3 Flank Contact 0 1 2 3
4 Toe Contact 0 1 2 3
5 Heel Contact 0 1 2 3
6 Thrid Diffrential 0 1 2 3
7 Preload 0 1 2 3
8 Hypoid Bevel Gear 0 1 2 3
9 Helical Bevel Gear 0 1 2 3
10 Spiral Bavel Gear 0 1 2 3
11 Differential Lock 0 1 2 3
12 Straigth Bevel Gear 0 1 2 3
13 Inter Axle 0 1 2 3
14 Inter Wheel 0 1 2 3
15 Non Spin Differential 0 1 2 3
16 Rotating Torque 0 1 2 3
17 Final Gear Single Stage Reduction 0 1 2 3
18 Final Gear Double Stage Reduction 0 1 2 3
19 In Line Tandem Type of Final Gear (IPHM) 0 1 2 3
20 Birfield Joint (Ball Type) of Front Drive 0 1 2 3
21 Matching Mark pada Diff Case 0 1 2 3
22 Press Fit 0 1 2 3
P 23 Interference 0 1 2 3
24 Shrink Fit 0 1 2 3
E 25 Loose Fit 0 1 2 3
N II . STRUCTURE & FUNCTION
G Menjelaskan struktur, fungsi dan cara kerja dari item-item berikut :
1 Adjusting Nut 0 1 2 3
E 2 Pinion Gear 0 1 2 3
T 3
4
Bearing cup
Side Gear
0
0
1
1
2
2
3
3
A 5 Differential Lock 0 1 2 3
H 6 Drive Pinion Gear 0 1 2 3
7 Drive Gear 0 1 2 3
U 8 Diffrential Carier 0 1 2 3
A 9 Adjusting Washer 0 1 2 3
10 Companion Flange 0 1 2 3
N 11 Carrier Cover 0 1 2 3
12 Through Shaft 0 1 2 3
13 Side bearing 0 1 2 3
14 Pinion Shaft 0 1 2 3
15 Thrust Washer 0 1 2 3
16 Differential Case 0 1 2 3
17 Differential Housing 0 1 2 3
18 Bearing Spacer 0 1 2 3
19 Third diffrential 0 1 2 3
20 Input Shaft 0 1 2 3
21 Divider Gear 0 1 2 3
22 Axle Shaft 0 1 2 3
III . TOOLS
Menjelaskan fungsi, aplikasi dan satuan-satuan alat ukur berikut :
1 Push Pull Scale 0 1 2 3
2 Diffrential - Wrench 0 1 2 3
3 Dial Indicator 0 1 2 3
4 Push Tools 0 1 2 3
5 Puller 0 1 2 3
6 Lift Jack / Differential Jack 0 1 2 3
7 Differential repair stand 0 1 2 3
8 Outside Micrometer 0 1 2 3
9 Inside Micrometer 0 1 2 3

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 AK-03-214/MLC/127/2006/4

MACHINE SPECIALIST : NISSAN TRUCK

COMPETENCY : COMPONENT OVERHAULER
Component : Differential System

TINGKAT
UNSUR UNSUR PENGETAHUAN NILAI
KOMPETENSI CATATAN
DAN KETERAMPILAN
IV. ASSEMBLY & DIS-ASSEMBLY
Menjelaskan prosedur assembly dan dis-assembly item-item berikut :
1 Adjusting Nut 0 1 2 3
2 Pinion Gear 0 1 2 3
3 Bearing cup 0 1 2 3
4 Side Gear 0 1 2 3
5 Differential Lock 0 1 2 3
6 Drive Pinion Gear 0 1 2 3
7 Drive Gear 0 1 2 3
8 Diffrential Carier 0 1 2 3
9 Adjusting Washer 0 1 2 3
10 Companion Flange 0 1 2 3
11 Carrier Cover 0 1 2 3
12 Through Shaft 0 1 2 3
13 Side bearing 0 1 2 3
14 Pinion Shaft 0 1 2 3
15 Thrust Washer 0 1 2 3
16 Differential Case 0 1 2 3
17 Differential Housing 0 1 2 3
18 Bearing Spacer 0 1 2 3
19 Third diffrential 0 1 2 3
20 Input Shaft 0 1 2 3
21 Divider Gear 0 1 2 3
P 22 Axle Shaft 0 1 2 3
E V . INSPECTION, MEASUREMENT DAN REUSABLE PARTS
Menjelaskan prosedur pemeriksaan, pengukuran dan reusable parts pada item berikut :
N 1 Adjusting Nut 0 1 2 3
G 2 Pinion Gear 0 1 2 3
E 3 Bearing cup 0 1 2 3
4 Side Gear 0 1 2 3
T 5 Differential Lock 0 1 2 3
A 6 Drive Pinion Gear 0 1 2 3
H 7 Drive Gear 0 1 2 3

U 8 Diffrential Carier 0 1 2 3
9 Adjusting Washer 0 1 2 3
A 10 Companion Flange 0 1 2 3
N 11 Carrier Cover 0 1 2 3
12 Through Shaft 0 1 2 3
13 Side bearing 0 1 2 3
14 Pinion Shaft 0 1 2 3
15 Thrust Washer 0 1 2 3
16 Differential Case 0 1 2 3
17 Differential Housing 0 1 2 3
18 Bearing Spacer 0 1 2 3
19 Third diffrential 0 1 2 3
20 Input Shaft 0 1 2 3
21 Divider Gear 0 1 2 3
22 Axle Shaft 0 1 2 3
VI . PART RECOMMENDATION
Menjelaskan fungsi dokumen-dokumen berikut :
1 Standard Parts Overhaul 0 1 2 3
2 Technical Buletin 0 1 2 3
3 Reusable Parts 0 1 2 3
4 Publication Number pada Parts Book (PTZ5B 27AA4) 0 1 2 3
5 Parts Specification Sheet 0 1 2 3
6 QA-5 ( Measurement ) 0 1 2 3
7 Code Part Number (*, K, S, X ) 0 1 2 3

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 AK-03-214/MLC/127/2006/4

MACHINE SPECIALIST : NISSAN TRUCK

COMPETENCY : COMPONENT OVERHAULER
Component : Differential System

TINGKAT
UNSUR UNSUR PENGETAHUAN NILAI
KOMPETENSI CATATAN
DAN KETERAMPILAN
I . DIS-ASSEMBLE
Melakukan/mengerjakan dis-assemble component berikut :
1 Adjusting Nut 0 1 2 3
2 Pinion Gear 0 1 2 3
3 Bearing cup 0 1 2 3
4 Side Gear 0 1 2 3
5 Differential Lock 0 1 2 3
6 Drive Pinion Gear 0 1 2 3
7 Drive Gear 0 1 2 3
8 Diffrential Carier 0 1 2 3
9 Adjusting Washer 0 1 2 3
10 Companion Flange 0 1 2 3
11 Carrier Cover 0 1 2 3
12 Through Shaft 0 1 2 3
13 Side bearing 0 1 2 3
14 Pinion Shaft 0 1 2 3
15 Thrust Washer 0 1 2 3
16 Differential Case 0 1 2 3
17 Differential Housing 0 1 2 3
18 Bearing Spacer 0 1 2 3
K 19 Third diffrential 0 1 2 3
E 20 Input Shaft 0 1 2 3
T 21 Divider Gear 0 1 2 3
22 Axle Shaft 0 1 2 3
E
R Keterangan :
A 1. Gunakan Q/A 6 atau S. Manual sebagai penuntun Proses Dis-assembly

M II . INSPECTION, MEASUREMENT DAN REUSABLE PARTS

P Melakukan/mengerjakan pemeriksaan dan pengukuran komponen berikut :
1 Adjusting Nut 0 1 2 3
I 2 Pinion Gear 0 1 2 3
L 3 Bearing cup 0 1 2 3

A 4 Side Gear 0 1 2 3
5 Differential Lock 0 1 2 3
N 6 Drive Pinion Gear 0 1 2 3
7 Drive Gear 0 1 2 3
8 Diffrential Carier 0 1 2 3
9 Adjusting Washer 0 1 2 3
10 Companion Flange 0 1 2 3
11 Carrier Cover 0 1 2 3
12 Through Shaft 0 1 2 3
13 Side bearing 0 1 2 3
14 Pinion Shaft 0 1 2 3
15 Thrust Washer 0 1 2 3
16 Differential Case 0 1 2 3
17 Differential Housing 0 1 2 3
18 Bearing Spacer 0 1 2 3
19 Third diffrential 0 1 2 3
20 Input Shaft 0 1 2 3
21 Divider Gear 0 1 2 3
22 Axle Shaft 0 1 2 3
Keterangan :
1. Gunakan Q/A 5 atau S.Manual sebagai penuntun Proses Dis-assembly

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 AK-03-214/MLC/127/2006/4

MACHINE SPECIALIST : NISSAN TRUCK

COMPETENCY : COMPONENT OVERHAULER
Component : Differential System

TINGKAT
UNSUR UNSUR PENGETAHUAN NILAI
KOMPETENSI CATATAN
DAN KETERAMPILAN
III . PARTS RECOMMENDATION
Melakukan/mengerjakaan pengorderan parts :
1 Adjusting Nut 0 1 2 3
2 Pinion Gear 0 1 2 3
3 Bearing cup 0 1 2 3
4 Side Gear 0 1 2 3
5 Differential Lock 0 1 2 3
6 Drive Pinion Gear 0 1 2 3
7 Drive Gear 0 1 2 3
8 Diffrential Carier 0 1 2 3
9 Adjusting Washer 0 1 2 3
10 Companion Flange 0 1 2 3
11 Carrier Cover 0 1 2 3
12 Through Shaft 0 1 2 3
13 Side bearing 0 1 2 3
14 Pinion Shaft 0 1 2 3
15 Thrust Washer 0 1 2 3
16 Differential Case 0 1 2 3
17 Differential Housing 0 1 2 3
18 Bearing Spacer 0 1 2 3
19 Third diffrential 0 1 2 3
20 Input Shaft 0 1 2 3
21 Divider Gear 0 1 2 3
K 22 Axle Shaft 0 1 2 3
E 1. Gunakan Q/A 5 atau P. Catalog sebagai penuntun Proses Recommended
T IV . ASSEMBLY
Melakukan/mengerjakan assembling component berikut :
E 1 Adjusting Nut 0 1 2 3
R 2 Pinion Gear 0 1 2 3

A 3 Bearing cup 0 1 2 3
4 Side Gear 0 1 2 3
M 5 Differential Lock 0 1 2 3
P 6 Drive Pinion Gear 0 1 2 3

I 7 Drive Gear 0 1 2 3
8 Diffrential Carier 0 1 2 3
L 9 Adjusting Washer 0 1 2 3
A 10 Companion Flange 0 1 2 3
N 11 Carrier Cover 0 1 2 3
12 Through Shaft 0 1 2 3
13 Side bearing 0 1 2 3
14 Pinion Shaft 0 1 2 3
15 Thrust Washer 0 1 2 3
16 Differential Case 0 1 2 3
17 Differential Housing 0 1 2 3
18 Bearing Spacer 0 1 2 3
19 Third diffrential 0 1 2 3
20 Input Shaft 0 1 2 3
21 Divider Gear 0 1 2 3
22 Axle Shaft 0 1 2 3
1. Gunakan Q/A 4 atau Shop Manual sebagai penuntun Proses Asssembly
V . TESTING, ADJUSTING & TROUBLE SHOOTING
Melakukan/mengerjakan pengetesan, Analisa dan penyetelan item berikut :
1 Abnormal Noise Diffrential 0 1 2 3
2 Can't shift to diff lock 0 1 2 3
3 Adjusting Pre Load Pinion 0 1 2 3
4 Adjusting Tooth Contact 0 1 2 3
5 Over Heat Diffrential Case 0 1 2 3
6 Backlash Drive Gear & Drive Pinion 0 1 2 3
7 Abnormal Wear of Bearing 0 1 2 3
8 Drive Gear broken 0 1 2 3

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