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Operation & Daily Maintenance

Komatsu PC2000-11R
TECHNICAL DEVELOPMENT
UT. CORPU

(80105145/2023)
Created
Technical Development _Coorporete University. byTractors
United Catim©Bintara
2023. All Right Reserved
PENGOPERASIAN DAN PERAWATAN HARIAN
PC2000-11R
Content

PEMBUKAAN-PENDAHULUAN

GENERAL SAFETY

PENGENALAN PRODUK

INSTRUMENT PANEL

PERAWATAN HARIAN

TEKNIK OPERASI

Present by : Catim Bintara


BACKGROUND TRAINING

❑ Sebagai tugas dan tanggung jawab operator

❑ Perkembangan teknologi

❑ Dampak kontaminasi dari :


❑ Beragam pengetahuan alat yang dikendalikan
❑ Beragam prosedure unjuk kerja (metode operasi)
❑ Beragam metode P2h

❑ Adanya perkembangan kebijakan 3 faktor


❑ Production
❑ Maintenance
❑ Safety
❑ Technology

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SASARAN PELATIHAN
Setelah mengikuti pelatihan ini peserta di harapkan :
1. Memahami update features new product PC2000-11
2. Memahami :
a. Nama, lokasi dan fungsi komponen utama &power train
b. Nama, lokasi dan fungsi snstrument panel
c. Nama, lokasi dan fungsi switch control
3. Mampu melaksanakan pemeriksaan dan perawatan sesuai prosedur
a. Walkaround chek
b. Starting engine
c. Warming up dan running Test
d. Kontrol selama operasi
e. Shut down engine dan parking
f. Laporkan kerusakan dengan jelas
4. Mampu mengoperasikan alat sesuai prosedur dengan aman

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MENU PELATIHAN

SAFETY

PRODUCT KNOWLEDGE

INSTRUMENT PANEL &


CONTROL LEVER

DAILY CHECK

OPERATION

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AGENDA PELATIHAN

Opening
Opening speech
Trainees data regristration
Pretest
2. Theory
Safety
Product Specification
Structure Function component
Instrument panel and Control
Daily Maintenance
Operation
Postest
3. Practic

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PC2000-11R

General Safety

Product knowledge

Instrument panel

Daily maintenance

Operating procedures

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GENERAL SAFETY

APA ITU SAFETY ?


Secara Etimologis

Secara Filosofy

Secara Keilmuan

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DASAR-DASAR SAFETY

MENGAPA SAFETY DIBERLAKUKAN


DI TIAP PERUSAHAAN ?

BERDASARKAN KEBIJAKAN

• UU No 1 Tahun 1970 Tentang Keselamatan Kerja


• Permenaker No 5 Tahun 1996 Tentang Sistem Manajemen K3
• Permen no 8 tahun 2020 Tentang keselamatan dan kesehatan kerja Pesawat angkat dan pesawat angkut

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


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TUJUAN

Tenaga kerja berhak mendapatkan


perlindungan atas keselamatan dalam
pekerjaannya

Orang lain yang berada di tempat


kerja perlu menjamin keselamatannya

Sumber-sumber produksi dapat


dipakai secara aman dan efisien

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PRINSIP KESELAMATAN KERJA

• MANUSIA
• MESIN
• MATERIAL
• METODE

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HUBUNGAN KESELAMATAN KERJA DENGAN PRODUKSI

Keselamatan kerja adalah salah satu bagian dari pada produksi dan bagian-bagian
produksi lainnya adalah jumlah (Kuantitas) dan mutu barang (Kualitas). Jadi :

Produksi = Kuantitas + Kualitas+ Keselamatan Kerja

“ KESELAMATAN ADALAH KUNCI PRODUKSI “

MANFAAT KESELAMATAN KERJA

➢ Mengecilkan ongkos pengeluaran perusahaan.


➢ Menjamin suatu hasil yang baik.
➢ Menjamin pekerjaan.
➢ Menguntungkan masyarakat.

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KESELAMATAN TANGGUNG
JAWAB SIAPA ??
TANGGUNG JAWAB
Keselamatan Kerja adalah mutlak menjadi tanggung jawab bersama :

➢Pimpinan perusahaan
➢Pengawas lapangan
➢Karyawan

“ Jadi setiap orang bertanggung jawab terhadap Keselamatan Kerja “.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


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APA ITU
KECELAKAAN ?? (ACCIDENT)

PENGERTIAN KECELAKAAN
“ Suatu kejadian yang tidak direncanakan, tidak diduga, tidak
diingini terjadi secara tiba-tiba dan bersifat merugikan manusia,
alat-alat dan material “.

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SEBAB SEBAB KECELAKAAN
Tindakan tidak aman
Dan kesalahan yang berakibat kecelakaan
Dapat terjadi karena faktor :

yang bersangkutan tidak mengetahui bagaimana


Karena Tidak Tahu mennjalankan mesin dengan benar dan tidak tahu bahaya-
bahaya sehingga terjadi kecelakaan.

yang bersangkutan sebenarnya telah mengetahui cara yang


aman akan tetapi karena belum atau kurang terampil, ia akhirnya
Karena Tidak Mampu
melakukan kesalahan.

walaupun yang bersangkutan telah mengetahui dengan jelas cara


kerja atau peraturan dan yang bersangkutan dapat melaksanakan,
Karena Tidak Mau tetapi karena tidak punya kemauan akhirnya melakukan kesalahan
yang mengakibatkan kecelakaan.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


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Secara garis besar Kecelakaan
yang terjadi disebabkan :

88 % Faktor Manusia Tindakan tidak aman (unsafe action)


10 % Faktor Lingkungan Kondisi tidak aman (unsafe condition)
2 % Faktor kuasa Tuhan Diluar kemampuan manusia (God act)

KERUGIAN AKIBAT KECELAKAAN


BIAYA YANG TERHITUNG AKIBAT KECELAKAAN

Biaya Langsung (Direct Cost)


➢ Gaji, upah dan kompensasi
➢ Biaya perawatan pengobatan
➢ Kerugian kerusakan alat/mesin, material dan perlengkapan lain

Biaya Tak Langsung (Indirect Cost)


➢ Kehilangan waktu karena pekerjaan terhenti
➢ Menolong karyawan yang mendapat kecelakaan
➢ Mempersoalkan apa yang baru saja terjadi

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


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BIAYA KECELAKAAN
BERBENTUK GUNUNG ES

Biaya Kecelakaan
Rp. 1 Juta

Perawatan Dokter
Biaya Kompensasi

Kerusakan bangunan, perkakas & alat Biaya Kerusakan/


Kerusakan hasil produksi & material Kerugian Harta Benda
Gangguan keterlambatan produksi
Rp. 5 Juta
Biaya pemenuhan aturan
Biaya peralatan untuk keadaan darurat s/d
Biaya sewa peralatan
Rp.50 Juta
Waktu untuk penyelidikan

Gaji selama tidak bekerja Biaya lain-lain


Biaya penggantian/pelatihan Rp. 1 Juta
Biaya lembur (overtime)
Penurunan hasil kerja bagi yang celaka s/d
sewaktu mulai bekerja Rp. 3 Juta

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
RAMBU-RAMBU

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RAMBU-RAMBU

Di larang Batas maksimal


mendahului kecepatan yang di
kendaraan lain tentukan

Jarak konvoi
antar unit

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
SAFETY PRECAUTION
PRECAUTIONS BEFORE STARTING OPERATION

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SAFETY PRECAUTION
WEAR WELL CLOTHES AND PROTECTIVE EQUIPMENT

Safety Helmet Safety Glass Safety Mask

Safety Shoes Safety Vest Ear Plug

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
SAFETY PRECAUTION
KEEP MACHINE CLEAN

INSIDE OPERATOR'S COMPARTMENT

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
SAFETY PRECAUTION
PROVIDE FIRE EXTINGUISHER AND FIRST AID KIT

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Created by Catim Bintara
SAFETY PRECAUTION
FIRE PREVENTION

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SAFETY PRECAUTION
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE

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SAFETY PRECAUTION

STARTING ENGINE
USE WARNING TAGS

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SAFETY PRECAUTION
WHEN LEAVING MACHINE

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SAFETY PRECAUTION

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
SAFETY FEATURES

Full 45° access stairway


Unit ini dilengkapi dengan tangga yang dioperasikan hidrolik. Tangga dengan kemiringan 45°
memudahkan operator dapat mengakses dari tanah ke kabin. Ketika tangga tidak dilipat,
pengoperasian peralatan kerja (attachment) terkunci secara otomatis.

45° access stairway Control switch box

Control switch box

UP DOWN

45° access hydraulically operated stairway

This stairway complies with EMESRT


(EMESRT : Earth Moving Equipment Safety Round Table,
requirement from major mining companies.)

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SAFETY FEATURES
Anti-slip plate, wide catwalk, handrail along the entire the catwalk

Akses kabin operator, inspeksi, dan kemampuan melihat sekeliling lebih mudah dan aman.

Penghalang kaki 100 mm


berada di sekitar unit untuk
memenuhi standar akses
keselamatan
pertambangan.(Foot guard)

Plat tangga anti-slip dengan


gerigi yang digunakan di tangga
untuk mengurangi tumpukan
salju dan debu.

The above-mentioned 45° Pegangan tangan berada


hydraulic extracted di sekitar jalan untuk
stairway memenuhi standar akses The anti-slip plate
keselamatan. (with prongs) is laid out
along the entire passage.

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SAFETY FEATURES

Emergency egress
Emergency egress on cab side allows operator to escape from machine
immediately in case of emergency.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
SAFETY FEATURES

OPG top guard (Level 2) (ISO 10262) is installed as


standard equipment
OPG top guard is integrated in the cab body to provide high rigidity and safety. The front guard
conforming with ISO 10262 OPG is also prepared as an option.

OPG top guard integrated in cab body


Testing of top guard

Testing of front guard

Front glass extended beyond the floor


surface
ISO : International Standard Organization
OPG : Operator Protective Guard

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
SAFETY FEATURES

Safe design meeting global safety standards

Reinforced green glass

Around view and


Rear view monitor system

Ultra wide visibility


Front window is extended beyond the floor, providing
outstanding downward visibility.

Flashing light interlocking horn

LEDs for all working lights as standard.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
SAFETY FEATURES

Engine shutdown secondary switch


Equipped at the console to shut down the engine.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
SAFETY FEATURES

Lock lever auto lock function


Jika tuas peralatan kerja tidak dalam posisi netral saat tuas pengunci hidrolik dilepaskan, maka
fungsi peralatan kerja secara otomatis tetap terkunci. Simbol berhenti otomatis ditampilkan di layar
monitor.

Lock lever
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
SAFETY FEATURES

Seat belt caution indicator


Menyala saat sabuk pengaman tidak terpasang. Ini
meminta operator untuk menggunakan sabuk
pengaman

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
SAFETY FEATURES

Emergency engine stop switch Emergency engine stop switch


(Standard)
Tiga sakelar penghenti engine darurat
disediakan sebagai perlengkapan standar. Satu
ada di konsol kabin dan yang lainnya ada di
power modul. Fungsi kunci start engine
digunakan selama pekerjaan perawatan.

Remote emergency engine stop switches are


installed as option. Remote switches can be
operated from the ground.
In addition, a fuel cut-off lever on the revolving
frame is used to shut-off the engine from the
ground.

Fuel cut-off lever Emergency engine stop switch (Optional)


(Standard)

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


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SAFETY FEATURES

Fuel cut-off lever


Katup pemutus bahan bakar disiapkan di bawah tangki untuk mengurangi penyebaran api jika terjadi
kebakaran. Katup tersebut dapat dioperasikan baik dari bawah maupun dari atas unit. Ini mencegah
bahan bakar di tangki mengalir keluar saat selang saluran bahan bakar terbakar oleh api.

Fuel tank

Fuel cut-off drag rope


(For operation on the machine)

Fuel cut-off lever


Cut-off (For operation from the ground)
valve
Bottom of fuel tank

Connected with push pull cable

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


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SAFETY FEATURES

Step light with timer


Step light bekerja selama sekitar 90 detik untuk memungkinkan operator turun dari
alat berat dengan aman saat malam hari. Lampu akan padam secara otomatis.
Lampu dapat terus menyala untuk penggunaan pemeliharaan.

Step light
(LED)

Light with timer Light for maintenance

Control box of hydraulic


operated stairway

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SAFETY FEATURES

Number of working lamps for safe nighttime work (Standard)

Work equipment 2 Work equipment 2


pieces pieces
Front left side 1
piece

Cab base 4 Lower left side 1


pieces piece
Top of right tank 3
Top of counterweight pieces
2 pieces

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SAFETY FEATURES

LED lamp (Standard)


Lampu LED untuk pekerjaan malam hari yang lebih aman disiapkan sebagai pengganti lampu
halogen pada PC2000-8. Lampu ini memberikan visibilitas yang sangat baik dalam pekerjaan
malam hari.

All lamps are upgraded from


halogen to LED.

Beacon (Optional)

Beacon
(Optional)

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SAFETY FEATURES

Warning light interconnected with horn

Berfungsi untuk memberi sinyal kepada operator dump truck dengan lampu peringatan
berkedip meskipun klakson tidak dapat didengar. (Lampu peringatan berkedip selama
sekitar 5 detik saat klakson dibunyikan.)

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


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PC2000-11R

General Safety

Product knowledge

Instrument panel

Daily maintenance

Operating procedures

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
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Created by Catim Bintara
PRODUCT RANGE

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FEATURES COMPARATION

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FEATURES COMPARATION

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SPECIFICATION & FEATURES COMPARATION PC2000-11 VS PC2000-8

General specification comparation Product features comparation

Equiped bucket with Kprime


*Referency are on the side slide

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MACHINE CODE

SHOVEL BACKHOE

PC 2000-11
P C/W 2000 -11
Power Hydraulic Excavator C : Crawler type Berat Unit Siap Modifikasi
W : Wheel type Operasi

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TABLE OF CONTENTS

KONSEP DESAIN • New working mode selection for high productivity & low fuel
• Latar belakang pengembangan consumption
• Peraturan dan model baru • Powerful New SAA12V140E-7 engine
• Tujuan pengembangan • Work equipment speed UP
• Powerful, gerakan kombinasi yang lebih baik
RINGKASAN FITUR • Pengaturan engine yang dapat dipilih untuk kemampuan kerja

FITUR RAMAH LINGKUNGAN FUEL EFFICIENCY FEATURES


• Kebisingan ambien rendah. • Advanced total power management
• Pengukur ECO, panduan ECO dan pengukur konsumsi bahan bakar • Fuel saving items and hydraulic loss improvement
untuk membantu pengoperasian yang hemat energi. • Hydraulic loss improvement
• Pengukur ECO untuk pemeriksaan konsumsi bahan bakar jangka
panjang. RELIABILITY AND DURABILITY FEATURES
• ECO gauge dan fuel consumption gauge untuk membantu • Desain mesin tahan lama, komponen tahan lama
pengoperasian hemat energi. • Work equipment ditingkatkan dan diperkuat
• Auto low idle otomatis. • Silinder tahan lama dengan sistem penyegelan yang lebih baik
• Peringatan Idling. • Seal, packing and rubber yang tahan panas
• Auto idle stop function. • Desain Hydraulic hoses yang lebih andal
• Umur panjang, suku cadang track yang andal, dan tahan lama
FITUR PRODUKTIVITAS TERKEMUKA • Masa pakai track roller yang lebih lama
• New working mode selection untuk produktivitas tinggi, Power Plus • Hensley bucket dengan new GET
• Sirkuit dan suku cadang listrik yang andal dan tahan lama
• Improved Air Conditioner (A/C) system

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


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TABLE OF CONTENTS

EASY MAINTENANCE
SAFETY FEATURES
• Fitur deteksi penyumbatan hydraulic return filter • Full 45° access stairway
• Peningkatan filtrasi dan pembersih hydraulic circuit
• Anti-slip plate, wide catwalk, handrail along the
• Fuel pre-filter (with water separator)
entire the catwalk
• High efficiency fuel filter
• Emergency egress
• Large capacity fuel tank
• OPG top guard (Level 2) (ISO 10262) is installed
• Pengaturan filters and drains terpusat satu lokasi
as standard equipment
• Penempatan komponen terbaik untuk memudahkan
• Safe design meeting global safety standards
pemeriksaan dan pemeliharaan
• Engine shutdown secondary switch
• Automatic greasing system
• Lock lever auto lock function
• Jump start receptacle (Optional)
• Seat belt caution indicator
• Tangki grease berkapasitas besar (Standard) dan pipa isi
• Emergency engine stop switch
ulang yang mudah dipasok dengan filter (Optional)
• Fuel cut-off lever
• Battery isolator and starting motor isolator
• Step light with timer
• Easy cleaning of cooling unit
• Number of working lamps for safe nighttime work
• Dust proof net easily cleanable at right duct
(Standard)
• Remote drain piping enables drainage from the ground
• LED lamp (Standard)
• Ground refueling system (Optional)
• Beacon (Optional)
• Service center (Optional)
• Warning light interconnected with horn
• Easy maintenance of A/C unit
• Maintenance interval and caution icon display

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TABLE OF CONTENTS
ICT
OPERATOR COMFORT FEATURES • Easy-to-see high resolution LCD color monitor
• Supports efficiency improvement
• Operator's cab • Equipment management monitoring system
• Pressurized cab for dust entry prevention • KomVision
• Large-sized cab exclusively prepared for mining shovel • KOMTRAX Plus (upgraded)
• Silent and comfortable cab
• Integrated arm rest with control console LOW TOTAL OPERATING COST
• Adjustable operator seat • Power module packaging for easy installation and
• Auxiliary input jack removal of components
• Equipped with 12 V outlet • Production cost improvement method
• Multifunctional radio (Now getting certification for each • Reduction in operating costs by 8%. (PC2000-11 P+
country) mode vs PC2000-8 P mode)
• Large front glass allowing view of undercarriage
• Dual rear-view mirror INTERCHANGEABILITY
• Rear view mirror heater (Optional)
• Twin wiper system with extended cleaning space COMPETITIVE SPECIFICATIONS
• Large capacity auto A/C
• Large defroster ensures clear visibility TRANSPORTATION GUIDE
• Comfortable auto A/C
• Komatsu latest ICT module RECOMMENDATION
• PC2000-11 (Backhoe) work capacity
• Matching with dump truck
• Working range

P3 OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


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PREV Bintara
DESIGN CONCEPT

Background of development
Komatsu introduced PC2000-11 generation to all region according to each
regulations.
⚫ PC2000-11 complies EPA Tier 4 Final
⚫ PC2000-11E0 complies EU Stage 5
⚫ PC2000-11R for other unregulated regions with EPA Tier 2 equivalent engine

Model PC2000-11 PC2000-11E0 PC2000-11R


Market North America EU Japan Other regions
EPA Tier 4 Final EU Stage 5
Regulation No regulation No regulation
>560 kW >560 kW
NOx 3.50 3.50 N/A N/A

Emission
HC 0.19 0.19 N/A N/A
CO 3.5 3.5 N/A N/A

s
PM 0.04 0.045 N/A N/A

Model PC2000-8
Market North America EU Japan Other regions
EPA Tier 2
Regulation No regulation No regulation No regulation
>560 kW
NOx:Nitrogen oxides HC: Emission NOx 6.40 N/A N/A N/A
Hydrocarbons CO:Carbon
HC --- N/A N/A N/A
monoxide PM:Particulate
CO 3.5 N/A N/A N/A
matter
s

PM 0.20 N/A N/A N/A

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim
PREV Bintara
DESIGN CONCEPT

Aim of development

"Produktivitas, Kualitas dan Keandalan" mengedepankan tingkat efisiensi dan teknologi


informasi yang lebih tinggi.

Environmentally friendly performance


1. Improved Tier 2 equivalent engine
• New SAA12V140-7 Engine
• Low ambient noise

2. Guidance display for energy saving operation


• ECO guidance
• ECO gauge
• Idling caution
• Auto-low idle, auto idle stop function

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
DESIGN CONCEPT

Aim of development
Outstanding productivity
• New working mode, P+
• Work equipment speed improvement
• Gerakan kombinasi yang kuat dan lebih baik
• Dua mode setting untuk boom
• Heavy lift mode
• Shockless boom control

State of the art fuel efficiency


• Jangkauan luas, empat mode yang dapat dipilih untuk
produktivitas tinggi &; konsumsi bahan bakar rendah
• Advanced total power management
• Engine-pump matching control system
• On-demand power operation system
• Power management for variable fan speed
• Fuel saving items and hydraulic loss reduction
improvement

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
DESIGN CONCEPT

Aim of development
Reliable and durable machine
• Struktur yang kuat tahan lama, equipped component
• Strengthened work equipment, boom & arm
• Durable cylinders with improved sealing system
• New hoses and heat resistant sealings
• Proven and durable long-life U/C parts
• Wear-resistant and heavy-duty bucket
• Reliable electric circuit and parts
• Improved air conditioner (A/C) system

Easy maintenance
• Filtration improvement with clog sensor
• Large fuel tank and good fuel filtration
• Work equipment speed improvement
• Machine layout for easy maintenance
• Full auto-greasing system
• Battery isolator and starting motor isolator
• Refilling system, refilling arm (Optional)
• Easy cleaning of cooling core
• Easy maintenance of A/C
• Maintenance monitor

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim
PREV Bintara
DESIGN CONCEPT
Aim of development
Safer access and new safety function
• Full 45° access and hydraulic operated stairway
• OPG level 2 cab
• LED lamps
• Emergency engine stop switch and engine shutdown secondary switch
• Lock lever auto lock function
• Seat belt caution indicator
• Secondary egress
• All around handrails with foot barrier

Comfortable working space


• Pressurized cab
• Low noise and low vibration cab
• Excellent operational visibility, wiper system
• User friendly console layout
• New operator’s seat
• New improved, powerful A/C
• Multifunctional radio (Availability varies by region)

ICT
• High resolution LCD color monitor
• New around view monitor system, KomVision
• New KOMTRAX Plus (upgraded)
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim
PREV Bintara
SUMMARY OF FEATURES
Comparison of selling features for PC2000-11R
R

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim
PREV Bintara
SUMMARY OF FEATURES
Comparison of selling features for PC2000-11R

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim
PREV Bintara
OUTSTANDING PRODUCTIVITY FEATURES

Powerful New SAA12V140E-7 engine


Berkat teknologi mesin Komatsu terbaru, mesin generasi baru
dengan turbocharger dan aftercooler udara-ke-udara dapat
mencapai kemampuan yang lebih tinggi 794 kW. (9% Naik,vs.
PC2000-8)

Muffler

Turbocharger

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim
PREV Bintara
ENVIRONMENT FRIENDLY FEATURES

Komatsu SAA12V140E-7 engine


• Fuel efficient engine technology Sistem High
Pressure Common Rail (HPCR) yang dikendalikan
komputer menghasilkan jumlah bahan bakar
bertekanan yang tepat ke dalam ruang bakar engine
menggunakan beberapa injeksi untuk mencapai
pembakaran bahan bakar yang sempurna dan
mengurangi emisi gas buang. Controller

• CM2350LF (Lead Free) controller implemented


Engine dan peralatan kerja pada unit berfungsi secara harmonis karena sistem kontrol elektronik
melakukan pemrosesan informasi berkecepatan tinggi dari sensor di seluruh alat berat. Hasilnya
dapat mengurangi konsumsi bahan bakar, kebisingan, NOx dan partikel.

Bio mixed diesel useable


• Up to 30% bio mixed diesel (B30) can be used.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
ENVIRONMENT FRIENDLY FEATURES

Low ambient noise


• Sealing of noise sources based on power module packaging concept
Komponen pengurang kebisingan bertujuan untuk membuat kebisingan sekitar lebih rendah.
1: 45°C, Radiator fan 1020 rpm, Oil cooler fan 720 rpm 2: 55°C, Radiator
fan 1100 rpm, Oil cooler fan 1100 rpm 3: 45°C, Radiator fan 840 rpm, Oil
cooler fan 760 rpm

1 2 3

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
ENVIRONMENT FRIENDLY FEATURES

Low ambient noise


• Power module packaging
Mengemas sumber kebisingan di dalam ruangan untuk meningkatkan insulasi suara
yang dapat menyerap suara.
Muffler

Large main pump

Noise absorption blade Automatic variable


speed fan (for
radiator)
Large hybrid fan

Automatic variable
speed fan Komatsu SAA12V140E engine
Power Take Off
(for oil cooler)
(PTO)
Large hybrid fan Fan pump

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
ENVIRONMENT FRIENDLY FEATURES

Low ambient noise


• Noise absorption blade installed in air intake/exhaust ports
Bilah penyerap kebisingan dipasang di port inlet dan outlet aliran udara pendingin (radiator dan
pendingin oli) untuk menyerap kebisingan dari kipas pendingin, pompa, PTO, dan engine.
Memusatkan port outlet pada arah belakang alat berat untuk mengurangi kebisingan di sekitar
operator.

Noise absorbing material

Cross section structure of noise Power container intake and


absorption blade exhaust port

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
ENVIRONMENT FRIENDLY FEATURES

Low ambient noise


• Electronically controlled variable speed fan
Fan variabel speed yang dikontrol secara elektronik mengontrol kipas pendingin ke kecepatan
putar optimal sesuai dengan suhu cairan pendingin, oli hidrolik, atau atmosfer yang diberikan.
Bertujuan untuk mengurangi kebisingan kipas dibandingkan dengan rotasi engine dan kipas unit
sebelumnya.
Hybrid fan ø1450
• Large hybrid fan
Kipas hibrida memiliki bilah lebar 3 dimensi yang terbuat dari
Resin-made 3-
resin. Suara mendesis kipas rendah dan dengan demikian dimensional
efektif dalam mengurangi kebisingan. blades

• Ring shroud
Selubung cincin baru
meningkatkan efisiensi kipas
pendingin. Laju aliran udara
pendingin ditingkatkan
sekaligus menurunkan Ring shroud to improve the fan
kebisingan kipas. efficiency

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
ENVIRONMENT FRIENDLY FEATURES

ECO gauge, ECO guidance and Fuel consumption


gauge to assist daily energy saving operation
Pengukur ECO, panduan ECO, dan informasi pengukur konsumsi bahan bakar pada monitor
dapat dikenali secara sekilas untuk operasi hemat energi yang ramah lingkungan. Terutama
operasi di kisaran hijau pengukur ECO memungkinkan pengurangan emisi CO2 dan konsumsi
bahan bakar yang efisien.

ECO guidance

High

Fuel consumption

Low

ECO gauge Fuel consumption gauge


OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
ENVIRONMENT FRIENDLY FEATURES

ECO gauge for long run fuel consumption check


Pengukur ECO PC2000 memberikan status konsumsi bahan bakar jangka panjang, pengukur
ECO yang mudah dilihat dipasang di sisi kanan layar monitor LCD besar. Pengukur ini dapat
menunjukkan konsumsi bahan bakar kumulatif dan operator dapat mengetahui apakah itu dalam
nilai target atau tidak.

Large
Fuel
consumption

Small

ECO gauge Indicator informs cumulative


fuel consumption

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
ENVIRONMENT FRIENDLY FEATURES

ECO gauge and fuel consumption gauge to assist energy


saving operation
Fuel consumption gauge menunjukkan konsumsi bahan bakar rata-rata hari itu (bukan 24
jam terakhir). Pengukur diperbarui setiap 10 detik dan juga dapat dipilih di menu pada display
[gal/h]. ECO guidance

Pembacaan terpisah dapat diukur di menu pengguna.


Start Stop
ECO gauge shows the average fuel consumption of the latest 3 sec.
The gauge is updated every 0.5 sec.
ECO gauge Fuel consumption
gauge
ECO guidance shows 6 messages.
1 Avoid Excessive Engine Idling
2 Use Economy Mode to Save Fuel ECO guidance memantau pola dan kondisi
3 Reduce Engine Speed During Long Travel to Save Fuel pengoperasian serta memberikan tips penghematan
4 Avoid Hydraulic Relief Pressure bahan bakar. Operator kemudian menjadi sadar dan
5 Approx # hour(s) Remaining to Fuel Empty Caution mencegah kebiasaan operasi yang buruk.
6 Fuel Empty Caution Comes Soon
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
ENVIRONMENT FRIENDLY FEATURES

Idling caution
Untuk mencegah konsumsi bahan bakar yang tidak perlu,
peringatan idle ditampilkan pada monitor jika engine diam
selama 5 menit atau lebih.

Auto idle stop function


Ketika engine telah idle dalam waktu tertentu, engine akan mati secara otomatis untuk mengurangi
konsumsi bahan bakar dan emisi gas buang yang tidak perlu. Durasi engine mati dapat di atur dari 5
hingga 60 menit.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
ENVIRONMENT FRIENDLY FEATURES

Auto-low idle function


Efek mengurangi konsumsi bahan bakar dapat dicapai dengan menjalankan engine pada titik
terendah dengan cara mengaktifkan Auto-low idle ke posisi ON.
(Ketika auto-low idle posisi OFF: Auto-deceleration Rpm engine dipertahankan pada1400 min-1)

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OUTSTANDING PRODUCTIVITY FEATURES

New working mode selection


for high productivity, Power Plus
• PC2000-11R dilengkapi dengan Power plus (P+) mode Selain Power (P) mode dan Economy
(E) mode.

Working mode
selector switch

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OUTSTANDING PRODUCTIVITY FEATURES

New working mode selection


for high productivity & low fuel consumption
• Four-level selectable working mode E mode adjustment
L/h t/h t/L
User menu
Fuel consumption
Fuel efficiency
Mode Productivity
consumption

P+ HIGH

E0
E
E1 GOOD GOOD

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OUTSTANDING PRODUCTIVITY FEATURES

New working mode selection


for high productivity, Power Plus
P+ mode productivity
Increased by 12%

P mode fuel efficiency


Increased by 7%
vs PC2000-8 P mode
(90°swing and loading onto truck) P+, P and E mode have selectable settings in
user menu.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OUTSTANDING PRODUCTIVITY FEATURES

Work equipment speed UP


PC2000-11R dilengkapi dengan engine baru yang kuat dengan pengaturan ulang laju
aliran pompa dan peredam.
Setiap kecepatan peralatan kerja ditingkatkan, dan cycle time pemuatan truk
dipersingkat.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OUTSTANDING PRODUCTIVITY FEATURES

Powerful, improved compound movement


• New optimized electrical valve control
Memantau beban silinder hidraulik dan status pengoperasian (arah lever), pengontrol alat berat
mengontrol spool main valve untuk mengoptimalkan keseimbangan aliran hidraulik ke setiap
aktuator.
Faster loading cycle time
Kecepatan penggalian ditingkatkan 6% dengan mengurangi kehilangan hidrolik saat
pengoperasian arm digging, peningkatan boom, dll.
Smoother compound movement
Kontrol spool yang dioptimalkan oleh Electronic Pilot Control
(EPC) memberikan gerakan kombinasi yang lebih halus.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OUTSTANDING PRODUCTIVITY FEATURES

Selectable machine settings for workability


• Two-mode setting for boom Smooth mode
Pekerjaan dapat dilakukan dengan stabil dan
Memungkin pemotongan menggunakan arm.
Power mode
Tenaga boom saat turun meningkat, penggalian
parit dan operasi penggalian di tanah keras lebih
kuat.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OUTSTANDING PRODUCTIVITY FEATURES

Selectable machine settings for workability


• Heavy lift mode
Tenaga angkat naik 10% lebih besar pada boom untuk menangani pekerjaan pengangkatan
batu yang berat.

Heavy lift
mode

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OUTSTANDING PRODUCTIVITY FEATURES

Selectable machine settings for workability


• Shockless boom control
Meredam getaran dan guncangan unit
memberikan manfaat :
• Pencegahan tumpahan beban dari bucket.
• Mengurangi kelelahan operator yang bertujuan untuk peningkatan keselamatan dan
produktivitas.

• Boom shock
absorbing
control switch

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
FUEL EFFICIENCY FEATURES

Advanced total power management


Manajemen tenaga total menggunakan sistem kontrol kekuatan sesuai pengaturan dan electric control
valve yang dioptimalkan untuk meningkatkan produktivitas dengan efisiensi bahan bakar yang lebih
tinggi.

Engine telah ditingkatkan untuk mencapai produktivitas


dan operasi hemat energi.
Machine monitoring
・Coolant temp
・Hydraulic oil temp
・Pump pressure Operator’s demand
・Cylinder pressure etc. ・Working mode
・Lever signal etc.

Engine
power
Main pump control control
Machine control
・Main valve spool
・Control solenoids etc.

Fan speed control

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
FUEL EFFICIENCY FEATURES
Advanced total power management 𝑀𝑎𝑐ℎ𝑖𝑛𝑒 𝑀𝑜𝑛𝑖𝑡𝑜𝑟𝑖𝑛𝑔
Coolant Temperature.
Max set by mode selection Hydraulic Oil Temperature.
Ambient Temperature.
Pump pressure.

𝑃𝑂𝑊𝐸𝑅
𝑀𝐴𝑇𝐶𝐻𝐼𝑁𝐺 𝑂𝑝𝑒𝑟𝑎𝑡𝑜𝑟 𝐼𝑛𝑝𝑢𝑡
Working Mode.
Lever stroke and combination.
Flowrate adjusts with load to match max engine
power output set

𝑀𝑎𝑐ℎ𝑖𝑛𝑒 𝐶𝑜𝑛𝑡𝑟𝑜𝑙
Main Valve Spools.
Control Solenoids.

Max W/E load is constant. (Max Power Saving Levels


digging force)
Speed is the end variable. 1. Mengatur output tenaga maksimum tergantung pada jenis
pekerjaan atau persyaratan produktivitas

2. Output tenaga engine adaptif dengan memantau pola


operasi saat itu.

3. Penghematan tenaga sistem bantu dengan pengaturan


pendinginan dan pencocokan kapasitas.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
FUEL EFFICIENCY FEATURES

1. Engine-pump matching control system 𝑀𝑎𝑐ℎ𝑖𝑛𝑒 𝑀𝑜𝑛𝑖𝑡𝑜𝑟𝑖𝑛𝑔


Coolant Temperature.
Max set by mode selection Hydraulic Oil Temperature.
Ambient Temperature.
Pump pressure.

𝑃𝑂𝑊𝐸𝑅
𝑀𝐴𝑇𝐶𝐻𝐼𝑁𝐺 𝑂𝑝𝑒𝑟𝑎𝑡𝑜𝑟 𝐼𝑛𝑝𝑢𝑡
Working Mode.
Lever stroke and combination.
Flowrate adjusts with load to match max engine
power output set

𝑀𝑎𝑐ℎ𝑖𝑛𝑒 𝐶𝑜𝑛𝑡𝑟𝑜𝑙
Main Valve Spools.
Control Solenoids.

Max W/E load is constant. (Max


digging force)
Speed is the end variable.
𝐄𝐧𝐠𝐢𝐧𝐞 𝐏𝐨𝐰𝐞𝐫 𝐎𝐮𝐭𝐩𝐮𝐭 𝐑𝐞𝐟𝐞𝐫𝐞𝐧𝐜𝐞 𝐓𝐚𝐛𝐥𝐞

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
FUEL EFFICIENCY FEATURES

1. Engine-pump matching control system


• Demand dependent Engine-pump matching control system

Unnecessarily fast

P P+
E
Engine torque (T)

Max set by mode selection

E n g in e speed (N )

P P+
Flowrate adjusts with load
E to meet max power set
Engine hosepower (PW)

Max load is constant.


(Max digging force)
Speed is the end variable.
E n g in e spee d (N )

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
FUEL EFFICIENCY FEATURES

2. On-demand power operation system 𝑀𝑎𝑐ℎ𝑖𝑛𝑒 𝑀𝑜𝑛𝑖𝑡𝑜𝑟𝑖𝑛𝑔


Coolant Temperature.
Max set by mode selection Hydraulic Oil Temperature.
Ambient Temperature.
Pump pressure.

𝐏𝐎𝐖𝐄𝐑
𝐌𝐀𝐓𝐂𝐇𝐈𝐍𝐆 𝑂𝑝𝑒𝑟𝑎𝑡𝑜𝑟 𝐼𝑛𝑝𝑢𝑡
Working Mode.
Lever stroke and combination.
Flowrate adjusts with load to match max engine
power output set

𝑀𝑎𝑐ℎ𝑖𝑛𝑒 𝐶𝑜𝑛𝑡𝑟𝑜𝑙
Main Valve Spools.
Control Solenoids.

Max W/E load is constant. (Max


digging force) Pump absorbing torque control line
Speed is the end variable. Power constant curve

Engine Torque (Nm)


Full Power Power
Fuel Saving Matching
reduction range
Power Limitation

Engine speed (min-1)


OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
FUEL EFFICIENCY FEATURES
3. Power management for variable fan speed 𝑀𝑎𝑐ℎ𝑖𝑛𝑒 𝑀𝑜𝑛𝑖𝑡𝑜𝑟𝑖𝑛𝑔
Coolant Temperature.
Max set by mode selection Hydraulic Oil Temperature.
Ambient Temperature.
Pump pressure.
Oil Cooler and Radiator Fan speed.
𝑃𝑂𝑊𝐸𝑅
𝑀𝐴𝑇𝐶𝐻𝐼𝑁𝐺 𝑂𝑝𝑒𝑟𝑎𝑡𝑜𝑟 𝐼𝑛𝑝𝑢𝑡
Working Mode.
Lever stroke and combination.
Flowrate adjusts with load to match max engine
power output set

𝑀𝑎𝑐ℎ𝑖𝑛𝑒 𝐶𝑜𝑛𝑡𝑟𝑜𝑙
Main Valve Spools.
Control Solenoids.

Max W/E load is constant. (Max


digging force)
Speed is the end variable.

(min-1)

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
FUEL EFFICIENCY FEATURES

Fuel saving items and hydraulic loss


improvement
State of the art fuel efficiency with technology shown below.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
EASY MAINTENANCE

Centralized arrangement of filters and drains


Centralized arrangement of filters
Engine checkpoints and filters are arranged in vicinity of the power module inspection door in a
centralized layout. This layout, along with the maintenance passage provided in vicinity of the
power module, makes inspection and maintenance easier.
. Engine oil filter
Inline filter

Hydraulic oil return filter

Pump drain filter

Pilot line filter


Swing motor cooling filter / Motor drain filter

Fuel pre-filter

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
EASY MAINTENANCE

Advanced layout for


easy inspection and maintenance
Catwalk surrounding the power module and center walkway provides
easy access to the inspection and maintenance points.
1. Engine
2. PTO
3. Hydraulic pump
4. Hydraulic tank
5. Oil cooler
6. Control valve
7. Swing motor
8. Swivel joint
9. Fuel tank
10. Radiator
11. Air cleaner
12. Hydraulic oil filter
13. Cab
14. Maintenance light

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
EASY MAINTENANCE

Large capacity grease tank (Standard) and easy-to-supply


refill piping with filter (Optional)
Unit ini dilengkapi dengan tangki gemuk berkapasitas besar
200 L yang cukup untuk operasi lebih dari 24 jam. Bagian isi
ulang jarak jauh opsional memungkinkan pasokan gemuk ke
tangki dari tanah. Filter baru ditambahkan untuk menghilangkan
kontaminan gemuk.

Remote grease refill port Grease filter 200 L grease tank


(Optional) (Optional) (Standard)

Battery isolator and starting motor isolator


Selama inspeksi dan pemeliharaan atau penyimpanan unit
dalam jangka panjang, isolator berfungsi untuk memutuskan
terminal positif dan negatif baterai dan motor starter.

Starting motor isolator

Battery isolator

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
EASY MAINTENANCE

Easy cleaning of cooling unit


Fungsi rotasi terbalik dari kipas yang
digerakkan hidrolik memfasilitasi
pembersihan komponen pendingin.
Radiator
Oil cooler side
side

Flow direction
when fan reverse mode
to blow off the dust
Dust
Reverse rotation

Dust proof net easily cleanable at right duct


Jaring anti debu mudah dibersihkan, karena dipindahkan dari dalam unit
pendingin ke saluran kanan.
Dust proof net inside of LH and RH
duct in front of cooling core.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
EASY MAINTENANCE

Remote drain piping enables drainage from the ground


Perpipaan pembuangan jarak jauh yang disediakan untuk mengalirkan oli hidrolik, oli PTO, oli
engine, dan cairan pendingin memungkinkan pelaksanaan pekerjaan drainase dapat dilakukan
dari bawah.

PTO Engine oil Coolant

Hydraulic oil Fuel drain

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
EASY MAINTENANCE

Ground refueling system (Optional)


Remote refueling port enables ground level refueling.
Service center (Optional)
Pengaturan kolektif port pembuangan dan pengisi untuk bahan
bakar, oli, gemuk, dan cairan pendingin di pusat servis, yang
digerakkan secara hidraulik ke atas dan ke bawah,
memungkinkan servis dapat dilakaukan dari bawah. Lock lever
dapat terkunci otomatis saat service center dalam kondisi
diturunkan.

Item Receiver Cap


1 Swing machinery oil (front) coupler ON2 OC12E
2 Swing machinery oil (rear) coupler ON2 OC12E
3 PTO oil coupler ON2 OC12E
4 Hydraulic oil coupler 6005A12 6008-12
5 Coolant coupler EC285A8 1208-B
6 Engine oil coupler ON2 OC12E
7 Grease full indicator - -
8 Grease remains pressure release switch - -
9 Fuel coupler ZN2B ZC20
10 Grease coupler OS2 OP12

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
EASY MAINTENANCE

Maintenance interval and caution icon display


Ketika sisa waktu pemeliharaan kurang dari 30 jam*, ikon pemeliharaan warna kuning akan
muncul. Tekan tombol F6 untuk mengalihkan layar ke monitor perawatan.

* The setting can be changed within the range between 10 and 200 hours.
-11
Mintenance items -11E0
-11R -8

Coolant change 4000 h 4000 h -


Hydraulic oil pilot filter change 500 h 500 h 500 h
Fuel prefilter change 500 h 500 h 500 h
Engine oil change (*1) 500 h 500 h 500 h
Engine oil filter change (*1) 500 h 500 h 500 h
Hydraulic oil drain filter change 500 h 500 h 500 h
Hydraulic oil tank breather change 1000 h 1000 h 1000 h
Fuel main filter change 1000 h 1000 h 500 h
Hydraulic oil filter change 1000 h 1000 h 1000 h
PTO case oil change 1000 h 1000 h 1000 h
Swing machinery case oil change 1000 h 1000 h 1000 h
Swing motor cooling filter change 1000 h 1000 h -
Fuel tank breather change 1000 h 1000 h 1000 h
Final drive case oil change 2000 h 2000 h 2000 h
KCCV filter change 2000 h - -
Coolant filter change - 4000 h -
Radiator cap change - 4000 h -
KDPF filter cleaning 4500 h - -
Fuel doser cleaning 4500 h - -
Hydraulic oil change 5000 h 5000 h 5000 h *1) When using the engine oil for cold region,
the maintenance interval setting must be changed
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
OPERATOR COMFORT FEATURES

Large-sized cab exclusively prepared for mining


shovel
Large defroster Lock lever Sun shield
Damper mount

Cab door
Fire extinguisher
(Optional)

Air suspension
operator's seat

A/C unit
Large twin wipers

Cup holder (for two)

Dashboard switches Trainer’s seat Storage space

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OPERATOR COMFORT FEATURES

Silent and comfortable cab


Dudukan peredam dan dudukan suspensi udara untuk pengoperasian
getaran rendah sangat meningkatkan kenyamanan operator sehingga
mengurangi stress dan meningkatkan produktivitas.

*1: 45°C, Radiator fan 1020 rpm, Oil cooler fan 720 rpm
*2: 55°C, Radiator fan 1100 rpm, Oil cooler fan 1100 rpm
*3: 45°C, Radiator fan 840 rpm, Oil cooler fan 760 rpm
*1 *2 *3

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OPERATOR COMFORT FEATURES

Integrated arm rest with control console


To provide fixed positional relation between arm rests and control levers

Angle of the arm rest can be adjusted vertically by turning


adjustment dial at the bottom of the arm rest.
Adjustment

Height 40 mm (8 steps)
Angle -15° to 10°

Adjustable operator seat


The large cab enables full flat reclining of the seat back with headrest.
• Spacious foot space
• Fore-and-aft seat adjustment: 350 mm
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
OPERATOR COMFORT FEATURES

Auxiliary input jack


Connecting a wide range of audio source to the auxiliary jack allows the
operator to hear the sound from the speaker installed on the cab.
(When multifunctional radio is installed, auxiliary input jack is replaced to USB port.)

Equipped with 12 V outlet


In addition to the 24 V cigarette lighter,
two 12 V outlets are provided in the cab.

Cigarette lighter
(24 V outlet)

Auxiliary input jack (Φ3.5


12 V outlet x 2
mm 3-pole)

Multifunctional radio (Now getting certification for each country)


Enable operator to connect audio device with USB and Bluetooth®.
Confirm availability in each country’s distributor.
The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by KOMATSU Group is under license.
Other trademarks and trade names are those of their respective owners.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OPERATOR COMFORT FEATURES

Large front glass allowing view of undercarriage


Large front grass secure a better downward visibility.

Good downward
visibility

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OPERATOR COMFORT FEATURES

Komatsu latest ICT module


The latest machine health monitoring technology is equipped to support
daily operation providing necessary real time information to operators.

KOMTRAX Plus Wireless LAN


Communication KomVision
10-inch touch panel,
around view monitor

KOMTRAX Plus Wireless LAN Wireless LAN 7-inch LCD monitor with rear
controller modem antenna view monitor
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
ICT
Easy-to-see high resolution LCD color monitor
Visibility and resolution are further improved compared with
PC2000-8.
1. Auto-decelerator
1 2 2. Working mode
Camera switch display Engine coolant
temperature gauge
Camera display
Hydraulic oil temperature gauge
ECO gauge
Fuel gauge

Service meter / Clock Fuel consumption gauge


Guidance icon

Function switches
Heavy lift mode switch
Auto-deceleration switch

Working mode selector switch Wiper / Washer switch

Buzzer cancel switch

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
ICT
Easy-to-see high resolution LCD color monitor

PTO oil temperature gauge Truck Counter 1


Truck Counter 2

Engine oil pressure gauge


Engine oil temperature gauge

Press function switch F1 to switch


between screen(1/2) and screen(2/2)

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
ICT
Easy-to-see high resolution LCD color monitor Multiple function
switches for easy navigation and intuitive display of important operation
parameters.
When function switch F6
Each time function switch is pressed, screen is
F4 is pressed, indication is changed to User Menu.
changed between clock and
service meter.

Available language
6 function switches

When function switch F5 is


pressed, screen is changed to
Maintenance.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
ICT
Supports efficiency improvement
The main screen displays advice for energy-saving operation as needed. The
operator can use ECO Guidance menu to check the Operation Records, ECO
Guidance Records, Average Fuel Consumption Logs, etc.

Advice Display ECO Guidance

Operation Records ECO Guidance Records Average Fuel Consumption Logs

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
ICT
Equipment management monitoring system Abnormality and
maintenance information is displayed on the monitor to prevent a minor
problem from
becoming a major one.
Abnormality display function

Maintenance function

Display is changed by push this


function switch.
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
ICT
KomVision
The surroundings of the machine can be displayed on the monitor
by using 7 cameras installed.

At on bottom for
revolving frame

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
ICT
KomVision
Equipped around view monitor enable to see objects
nearby the machine at a glance for safer operation.
Bird’s eye view display

Machine body image


You can select the desired machine body image
with the counterweight and work equipment
display selector button.
Reference line
Camera switch display
It shows the area displayed in the camera image.

Camera image
Menu button

Reference line Content

Quadrangle in which the rear of the machine is inscribed when the machine swings

Quadrangle in which the rear of the machine is inscribed when the machine swings +2 m

Quadrangle in which the work equipment (in MAX reach) is inscribed when the machine swing

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
ICT
KomVision
〈Switching the display area of camera image〉
① Top the bird’s eye view display Single view can be
to switch the area of camera image selectable by touching
where you want to display.
be display. (7 areas in total)

〈Switching the size of camera image〉


② Top the camera image to switch the size of camera image. (3 size)

〈Menu button〉
③ Top the menu button to display the following menu list.

Counterweight and work equipment display Reference line display selector button
selector button

Contrast adjustment bar Brightness adjustment bar

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
ICT
KOMTRAX Plus (upgraded)
KOMTRAX Plus dirancang untuk peralatan pertambangan untuk mencatat informasi mesin
tentang status operasi dan kondisinya. Penyimpanan digital terintegrasi menyediakan riwayat
lengkap dan data tren, yang dapat diunduh oleh laptop. Tersedia LAN nirkabel dan transmisi
satelit Iridium (periksa ketersediaan di wilayah Anda).

Wireless LAN antenna


KOMTRAX Plus enables expanded monitoring
of the fleet via satellite and wireless LAN. Users
can analyze “machine health” and performance
from a remote location.

Easy Download
KOMTRAX Plus Wireless LAN Communication
Standard spec wireless LAN installed enables
data download while machine in operation.

Data
download

KOMTRAX Plus Wireless LAN Wireless LAN


controller modem antenna while machine in operation

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
ICT
KOMTRAX Plus (upgraded)
Satellite

Web application KOMTRAX data


Komatsu
global server KOMTRAX Plus current version data KOMTRAX
Plus version-up data

Customer Web application

Internet Onsite download Mining


with data collection
Server tool
equipmen t
Web application Data
Distributer download

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
LOW TOTAL OPERATING COST

Power module packaging for easy installation and removal of components


Engine, radiator, oil cooler, hydraulic pumps and PTO are packaged within the power module.
This design facilitates installation and removal of components, contributing to the reduction of
maintenance transportation and overhaul hours.

Radiator
Engine
PTO

Hydraulic pump
Oil cooler

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
LOW TOTAL OPERATING COST

Production cost improvement method


Inherited PC2000’s feature, experience and various
improvement above mentioned can ensure lower production cost.
Mechanical
Production cost LCC improvement improvement Down

Main factors and its formula Machine Repair


price
+ &Maintenance
+
Down Down Down
TCO Fuel Operator
($/h)
GET + cost + cost
Production
cost ($/ton) = =
Production Bucket Loading Work
(ton/h)
Up
capacity X times/h Up X efficiency
x fill factor (Cycle time) (%)

X
Availability
Productivity
improvement X
Utilization

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
LOW TOTAL OPERATING COST

Reduction in operating costs by 8%. (PC2000-11 P+ mode vs PC2000-8 P mode)


• TCO (Total Cost of Ownership) can be suppressed by low fuel consumption.
• Production cost can be reduced by high productivity of new P+ mode.

Reduce production
cost

[Note] The above graphs are made with assumption of one North American operational data.
It may vary depending on operating and cost conditions.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
INTERCHANGEABILITY

Interchangeability between new PC2000-11R and current PC2000-8

Unit (1/4)
Name Interchangeability Reason for non-interchangeable

Engine assembly Not interchangeable SAA12V140E-7

Hydraulic pump assembly Not interchangeable Added swash plate angle sensor

Main valve assembly Not interchangeable Change for optimized electrical valve control

Travel motor assembly Interchangeable

Fan motor assembly Not interchangeable Added fan speed sensor

Boom cylinder Not interchangeable Size up of Bottom piping size

Arm cylinder Interchangeable* Equipped new sealings system

Bucket cylinder Interchangeable* Equipped new sealings system

Swing joint Interchangeable

Swing circle Interchangeable

Swing machinery Interchangeable


* Interchangeable from New to Current, but not vice versa.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
INTERCHANGEABILITY

Interchangeability between new PC2000-11R and current PC2000-8

Unit (2/4)
Name Interchangeability Reason for non-interchangeable

Idler Interchangeable

Idler cushion Interchangeable

Track roller Interchangeable

Carrier roller Interchangeable* Enlarged carrier rollers

Shoe Interchangeable

Cooling assembly Not interchangeable Large cooling capacity and water circuit change

Operator's cab Not interchangeable New operator’s cab

Operator's seat Not interchangeable New operator’s seat and integrated arm rest

Hydraulic tank assembly Not interchangeable Added stroke sensor for return filter bypass valve

Fuel tank assembly Interchangeable

Boom assembly Interchangeable* Strengthened and improved boom

* Interchangeable from New to Current, but not vice versa.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
INTERCHANGEABILITY
Interchangeability between new PC2000-11R and current PC2000-8

Unit (3/4)
Name Interchangeability Reason for non-interchangeable

Arm assembly Interchangeable* Strengthened and improved arm

Bucket assembly Interchangeable* Improved GET parts

Revolving frame Not interchangeable Strengthened and improved revolving frame

Track frame Interchangeable* Strengthened and improved track frame

Center frame Interchangeable* Strengthened and improved center frame

Final drive assembly Interchangeable

Sprocket Interchangeable

Machine cab Not interchangeable Change for dash 11 feature’s (Especially 45° access)

Controller Not interchangeable Equipped the latest controller CR720

Monitor Not interchangeable Equipped the latest monitor MH810

Engine controller Not interchangeable Equipped the latest engine controller CM2350

* Interchangeable from New to Current, but not vice versa.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
INTERCHANGEABILITY
Interchangeability between new PC2000-11R and current PC2000-8

Unit (4/4)
Name Interchangeability Reason for non-interchangeable

Work equipment PPC valve Interchangeable

Travel PPC valve Interchangeable* Equipped large size PPC valve

PTO Interchangeable* Reinforced PTO for engine power increase

Solenoid valve Not interchangeable Addition of spool EPC control

Quality improvement for A/C system New DENSO A/C


Air conditioner Not interchangeable

Counter weight Not interchangeable Change for dash 11 feature’s (KomVision etc.)
* Interchangeable from New to Current, but not vice versa.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
INTERCHANGEABILITY
Interchangeability between new PC2000-11R and current PC2000-8

Consumable parts
Name Interchangeability Reason for non-interchangeable

Engine oil filter Interchangeable

Fuel filter Not interchangeable

Fuel pre-filter Not interchangeable

Hydraulic oil filter Interchangeable* Improved filtration with clogging sensors

Air cleaner element Interchangeable

Auxiliary equipment belt Interchangeable

Size up for boom cylinder bottom


Hydraulic hose Not interchangeable
Hose piping change for spool EPC control

Bucket tooth Not interchangeable New GET (Kprime)

Bucket adapter Not interchangeable New GET (Kprime)

Side shroud Not interchangeable New GET (Kprime)

Lip shroud, Heel shroud Interchangeable

* Interchangeable from New to Current, but not vice versa.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
COMPETITIVE SPECIFICATIONS
(1/2)

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
COMPETITIVE SPECIFICATIONS
(2/2)

P 109 OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim
PREV Bintara
NEXT QUIT
MENU
RECOMMENDATION Checked

PC2000-11 (Backhoe) work capacity


Edit to R

Conditions of portion
1. Target material of loading: Crushed rock
2. Specific gravity when loosened: 1.7
3. Bucket fill rate: 1.0
4. Cycle time: 25 – 35
5. Operating hours: 8 hours/day
6. Loading method: Loading onto dump truck locating
at a lower level than the machine
(Reference) Calculation of production

V x K x E x 3600
Q=
Cm
Q : Production per hour (ton/h) V :
Bucket capacity 12 m3
K : Bucket fill rate: 1.0
E : Work efficiency: 100%
Cm : Cycle time
Practical production (maximum) of PC2000 is approximately
2000 t/h (400,000 tons monthly).

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
RECOMMENDATION

Matching with dump truck


Dump truck loading frequency
Following table shows the loading frequencies being calculated from the bucket capacity and
payload of dump truck. It is impossible to select a target dump truck categorically since it depends
on the transport distance, plant's capacity and labor costs, among others. However, judging from
the loading frequency, dump trucks from HD605 to HD1500 appear to be suitable.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
RECOMMENDATION

Matching with dump truck


Working range for loading ordinary rock
• Loading machine model : PC2000
• Dump truck model : HD785
• Working bench height : For efficient loading, working bench height
and dump body height should be even.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
RECOMMENDATION

Working range

Boom length 8.7 m


Arm length 3.9 m
A Max. digging height 13390 mm *
B Max. dumping height 8640 mm *
C Max. digging depth 9245 mm *
D Max. vertical wall digging depth 2765 mm *
Max. digging depth
E 9125 mm *
of cut for 2440 mm level
F Max. digging reach 15780 mm
G Max. digging reach at ground level 15305 mm
H Min. swing radius 7500 mm
626 kN
Bucket digging force (SAE J 1179)
63800 kgf
586 kN
Arm crowd force (SAE J 1179)
59700 kgf
697 kN
Bucket digging force (ISO 6015)
71100 kgf
598 kN
Arm crowd force (ISO 6015)
61000 kgf
*: Equipped bucket with Kprime

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
PRODUCT FEATURES PC2000-11

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
PRODUCT FEATURES PC2000-11

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
MACHINE EQUIPMENT NAME

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
MACHINE EQUIPMENT NAME

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
MACHINE LAYOUT

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
PUMP DISTRIBUTION

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
SPESIFICATION

PC2000-8

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
SPESIFICATION

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
Engine
S AA 12 V 140 E -7
Huruf yang mengindikasikan engine
menggunakanturbocharge

Huruf yang
mengindikasikanpenggunaanaftercooler
AA : Aftercooler (udaradidinginkanudara)

Angka yang mengindikasikanjumlahsilinderpada


engine.
12 : 12 cylinder

Huruf yang mengindikasikan engine block model.


V : V engine

Angka yang mengindikasikan diameter liner (mm)


140 : 140 mm
Huruf yang mengindikasikan engine emisi.
E : low emission
Angka yang menunjukkanberapakali engine
telahmengalamimodifikasi
131

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
PTO

Berfungsi untuk menbagi putaran engine untuk memutar main pump

1. PTO case
2. PTO oil reservoir
3. Gear pump (SBL 020) 1)
4. PTO oil filter

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
Control Valve
Berfungsi untuk mengarahkan flow oil ke attacment

133
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
Swing motor
Berfungsi untuk memutar bagian upper structur dengan cara memanfaatkan aliran
Oil dari control valve

Swing motor
front

Swing motor
rear

134
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
Center swivel joint
Berfungsi untuk mengalirkan flow oil ke travel motor dan sebagai penghubung
Hose pada upper structure dan lower structure tidak terbelit pada saat melakukan
Swing.

135
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
Travel motor
Berfungsi untuk menggerakkan sproket agar unit dapat berjalan dengan cara
Menerima supplay oil dari control valve untuk memutar motor.

136
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
Engine
Berfungsi sebagai sumber penggerak utama, dengan cara merubah energi kimia menjadi
energi panas dan dirubah lagi menjadi energi mekanik. Engine yang digunakan adalah
SAA12V140E-3.

Engine system
Electronically controlled engine,
SAA12V140 - 7 banks, 12 cylinders with
140 mm bore
2 engine controllers, CM2350LF
2 HPCR system ( DENSO Tier II )
( high pressure common rail )

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
Final drive
Berfungsi untuk mereduksi putaran dari travel motor diharapkan agar torsi untuk
Memutar sproket lebih besar

138
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
Grease pump
Berfungsi untuk menyuplay grease ke tiap-tiap injector

Injector
Grease

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
Main Pump
Berfungsi untuk menghasilkan flow oil yang akan digunakan untuk menggerakkan
Attachment dan memutar swing motor maupun travel motor.

Hydraulic pump system


3 tandem hydraulic pumps on PTO
2 tandem main pumps, HPV375+375 for Work Equipment
1 tandem fan pumps, HPV95+95 for cooling fans +SAL020
Fully electronic (mA-L/min.)
discharge control a gear pump(SAL020) for PTO lubrication

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
PC2000-11R

General Safety

Product knowledge

Instrument panel

Daily maintenance

Operating procedures

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
Monitor AC
Kom Vision

Monitor panel Strating switch

Lamp & machine


control switch Fuel control
dial
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
Travel Lever

PPC Right

Travel Left
Hydraulic
Lock
Lever

145
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
Langkah Setting Auto idle stop function :
▪ Masuk menu service, pilih Auto idle stop
function
▪ Setting timer 5 – 60 minute sesuai pilihan.
▪ Lock lever pada posisi LOCK/terkunci
▪ Starting key pada posisi ON
30 detik sebelum settingan engine mati akan
muncul notifikasi Auto idle stop function dan di
hitung mundur menjelang engine mati, jika lever
di Gerakan atau lock lever di posisikan Free
engine tidak jadi mati. Namun jika sampai
hitungan 0 operator tidak bereaksi maka engine
akan mati.

Jika engine sudah mati Langkah untuk menghidupkan adalah


seperti Langkah akan melakukan starting engine biasa.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
Kasus 2.PC 2000-8
Kasus 1. PC2000-8/PC2000-11 Ketika engine running, Lever control
Ketika engine running, lock lever di tahan,lock lever di gerakan dari
Unlock , maka jika lever control di posisi lock to unlock maka
gerakan, attachment akan bergerak attachment akan bergerak secara
seperti biasa. tiba tiba.

Kasus 3.PC 2000-11


Ketika engine running, Lever control
& Pedal di tahan kemudian lock
lever di gerakan dari posisi lock to
unlock maka attachment tidak akan
bergerak secara tiba tiba.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
Maintenance Mode
Displaying Maintenance Items are as follows,
a b by pushing F5 Switch
Engine Oil Change 500H

Engine Oil Filter Replacement 500H

Fuel Pre Filter Replacement 500H

Main Fuel Filter Replacement 1000H

Hydraulic Drain Filter Replacement 500H

Hydraulic Pilot Filter Replacement 500H

Hydraulic Oil Filter Replacement 1000H

Hydraulic Tank Breather Replacement 1000H

Corrosion Register Replacement 1000H

PTO Case Oil Change 1000H

Final Drive Case Oil Change 2000H


Maintenance Mode
Swing Machinery Oil Change 1000H
Switch
Hydraulic Tank Oil Change 500H

Oil Cooler Accumulator Replacement 4000H

155
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
Service Mode

>> show 1 - 2- 3 – 4

156
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
PC2000-11R

General Safety

Product knowledge

Instrument panel

Daily maintenance

Operating procedures

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
Perawatan adalah suatu kegiatan service untuk mencegah timbulnya keausan
yang tidak normal ( kerusakan ) sehingga Umur alat dapat mencapai atau sesuai
umur yang direcomendasikan oleh pabrik.

TUJUAN PERAWATAN :
1. Agar alat selalu siap pakai/operasi ( high availability = berdaya guna phisak yang tinggi )
2. Agar alat selalu dalam kemampuan prima, berdaya guna mekanis yang paling tinggi
( best performance )
3. Agar biaya perbaikan alat menjadi lebih hemat ( reduce repair cost )

SASARAN PERAWATAN :
1. Memaksimumkan waktu operasi / produksi
➢ Mencegah kemungkinan terjadinya gangguan atau hambatan pada saat operasi.
➢ Mengetahui kondisi unit yang digunakan untuk menyiapkan suku cadang.
➢ Mengatasi gangguan dengan cepat pada saat operasi.
➢ Memanfaatkan mesin dalam keadaan layak operasi.
➢ Mencegah hal – hal yang membahayakan keselamatan.

2. Meminimkan biaya perawatan

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1. Parkir unit ditempat yang rata 2. Periksa kekndoran track 3. Periksa kebersihan dan keausan track

Kekendoran track
Antara 10 – 30 Mm

4. Periksa keausan tooth bucket 5. Periksa kondisi attachment dan cylinder 6. Periksa kebocoran pada area bawah
engine

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7. Periksa level oli hydraulic 8. Periksa level oli swing

9. Periksa oli engine 10. Periksa level oli PTO 11. Periksa kondisi baterry

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
11. Periksa level air radiatir 12. Periksa kondisi dust 13. Periksa kondisi water sparator
indikator

14. Periksa level air wiper

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
 Periksa semua lever pastikan control lever di posisi netral
 Safety Lock dalam keadaan terpasang
 Posisikan Fuel control dial pada posisi “ MIN “
 Putar kunci kontak ke posisi “ ON “,
 Check bekerjanya Monitor display
 Bunyikan klakson 1 kali
 Periksa ketidak normalan pada panel monitor
 Putar kunci kontak dari posisi “ ON “ ke START

CATATAN : Jangan menghidupkan Engine terus menerus lebih


dari 20 Detk Max 3 kali setiap 2 menit

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


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➢ Biarkan engine hidup selama 3 - 5 menit ( Min ) Midium Idle
➢ Naikkan Ladder periksa lampu indicator
➢ Check kondisi lampu kerja
➢ Check display panel monitor
➢ Aktipkan AutoLow Idle
➢ Operasikan control Attachement secara perlahan
➢ Periksa warna gas buang, suara dan getaran
➢ Bunyikan klakson 2 X dan siap bekerja

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SETELAH SELESAI OPERASI
 Parkir ditempat yg rata, aman dan keras
 Biarkan engine hidup dengan putaran rendah sekitar
3 - 5 menit untuk menurunkan temperatur
 Periksa kebocoran pada Oli, Air dan BBM.
 Isi tangki BBM
 Bersihkan ruangan sekitar engine
 Buang Lumpur / kotoran yg menempel pd U/C
 Melepas tekanan Hyd Accumulator
 Pasang Safety Lock & Kunci bekerjanya Swing
Rajin Niii ye..
 Sebelum mematikan engine perhatikan Panel monitor display
 Putar Kunci kontak “ OFF “

Tujuannya
✓ Dapat mengetahui bilamana terjadi kebocoran.
✓ Agar unit tetap dalam keadaan siap operasi.
✓ Umur unit lebih panjang.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
PC2000-11R

General Safety

Product knowledge

Instrument panel

Daily maintenance

Operating procedures

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
APA YANG DILAKUKAN
KETIKA SELESAI OPERASI ?

•PARKIR UNIT DITEMPAT RATA


•BIARKAN ENGINE IDLE 5 MENIT
•FUNGSIKAN SAFETY LOCK LEVER
•MATIKAN AC
•MATIKAN LAMPU KERJA
•MATIKAN ENGINE OFF KAN SWITCH KONTAK
•PERIKSA KONDISI UNIT KELILING

Presented by Catim Bintara


SETELAH MENGIKUTI PELATIHAN INI PESERTA MAMPU
MELAKSANAKAN TEKNIK LOADING EXCAVATOR BACKHOE
DENGAN BENAR SESUAI PROSEDUR OMM

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
Dalam penyajian Modul 2 ini disajikan tentang Teknik dan cara-cara untuk Loading dengan type
alat Excavator (Backhoe).
Tujuan dari penyajian Modul ini adalah kerja dengan effisien, produktivitas tercapai.

Maka dalam modul ini yang difokuskan adalah Teknik Loading.

Dalam persiapan operasi telah dipahami oleh


semua operator bahwa melaksanakan Perawatan
Harian (P2H) sebelum dan setelah selesai operasi
adalah merupakan kewajiban operator.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


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Sebelum memulai sesuai pekerjaan : Langkah-langkah yang perlu diperhatikan sebagai
operator Alat-alat Berat adalah sebagai berikut :
1. Tanyakan dan mintalah petunjuk terlebih dahulu atau pengarahan pada pengawas lapangan
(Fm, SS) sebelum memulai pekerjaan.
2. Perhatikan keadaan disekeliling lokasi kerja dan
jenis material yang akan dikerjakan.
Contoh :
➢ Patok-patok, pita atau bendera.
➢ material lumpur, batu-batuan, tanah keras dan
batubara.
➢ Kondisi atau lokasi kerja.
➢ Batas lokasi kerja atau tanah yang telah dibebaskan.
➢ Adakah kegiatan lain disekeliling kerja anda.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


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Teknik Loading dapat dibagi 2 system yaitu :

1. Level/Top Loading.
Excavator posisinya sama rata dengan Dump Truck.

2. Low Level/Bench Loading


Excavator posisinya lebih tinggi dari pada posisi Dump
Truck.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
1. System Level/Top Loading untuk excavator backhoe adalah kurang
efektive dan tidak efisien dikarenakan :

➢ Loading Time tinggi.


➢ Operator tidak dapat melihat dasar Vessel DT dan tidak bisa
mengontrol atau melihat muatan.
➢ Keamanan dan keselamatan terhadap alat loading kurang
karena
➢ pada saat DT mundur kemungkinan akan membentur alat
loading.
➢ Sudut swing sangat besar yaitu lebih besar dari 90°.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
2. System Level/Bench Loading excavator backhoe adalah
system yang paling efektive dan banyak dipakai dikarenakan :

➢ Loading Time kecil/rendah.


➢ Operator dapat melihat dasar Vessel dan dapat mengontrol atau
melihat muatan.
➢ Keamanan dan keselamatan terhadap alat loading terjamin karena
pada saat DT mundur tidak akan membentur alat loading karena
posisi DT berada dibawah alat loading.
➢ Sudut swing dapat lebih kecil dari 90°.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
Dalam melakukan Loading yang posisinya sama
rata dengan DT maka yang perlu diperhatikan :

➢ Posisi Track selalu tegak lurus terhadap lereng searah dengan pergeseran atau
kemajuan lokasi kerja dengan jarak. ± 1,5 meter dan Dump Truck berada dibelakang
Excavator.
➢ Posisi front idler berada didepan, bilamana terjadi keretakan
tanah (longsor) unit cepat digerakkan mundur & berfungsi
sebagai peredam pada saat pengambilan material.
➢ Ketinggian bucket pada saat membuang material ke dalam vessel
DT ± 0.5 meter dan berada ditengah-tengah vessel.
➢ Berilah tanda pengaman atau tanggul agar DT pd saat mundur
menuju ke tempat loading point tidak terjadi benturan dengan
Excavator.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
Posisi Loading bila dilakukan salah maka akan
mengakibatkan :
û Reflek kurang bila terjadi keretakan (longsor) bilamana front idler berada dibelakang dan jarak track terhadap
lereng dekat sekali.
û Sudut pengambilan lebih besar dari 45° ini akan terjadi unit terjungkit (bagian belakang terangkat).

û Penempatan material tidak teratur sehingga dapat


mengganggu keseimbangan DT itu sendiri pada saat
jalan dan dumping.

X
û Ketinggian bucket pada saat membuang material > 1
meter dari vessel DT yang mana ini akan
mengakibatkan terjadi goncangan yang sangat
besar terhadap DT.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
Untuk melakukan loading dengan system low level/bench
loading langkah-langkah yang perlu diperhatikan adalah :
Letak atau posisi track sejajar dengan DT, agar unit tidak mudah terjungkal & tidak terlalu sering
bergeser atau bergerak ganti posisi.
Jarak antara bagian depan dengan pinggir tebing sekitar ±
1.5 meter dan sejajar dengan lokasi kerja.
Sudut pengambilan material terhadap posisi DT lebih kecil
dari 45° yang tujuannya agar cycle time kecil dan produksi
besar.
Posisi front idler selalu berada di depan.

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Agar effektif dan menghasilkan Produktivitas yang baik maka
ketinggian Excavator terhadap Dump Truck adalah :

~ Minimal rata dengan tinggi Ban DT.


~ Maximum rata dengan lantai dasar Bak DT.

Tujuannya :

➢ Bucket dapat menjangkau sampai dengan


landasan/kedudukan Dump Truck parkir.
➢ Landasan atau lokasi parkir DT dapat dibersihkan.
➢ Posisi bucket dapat menjangkau hingga/sampai ke depan
bak/vessel Dump Truck.

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
Bilamana posisi Excavator dengan Dump Truck ketinggiannya terlalu berlebihan, maka dapat
terjadi hal-hal :
Unit bisa terjungkal atau terbalik pada saat melakukan swing.
Jangkauan pendek sehingga landasan DT tidak dapat dirapikan dan muatan tidak bisa sampai kebagian
depan bak Dump Truck.
Unit dapat terbalik dikarenakan tanah yg menjadi kedudukan alat longsor dan unit tidak dengan cepat
berpindah posisi.

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Created by Catim Bintara
Agar mencapai produktivitas alat loading yang
maximum maka perlu diperhatikan posisi antara
alat loading, stock dan dump truck adalah sbb :

 Posisi stock bisa dijangkau oleh Excavator.


 Radius swing dibuat sekecil mungkin/
 posisi alat loading lebih tinggi dari pada
dump truck.

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Loading Material Boulder

Yang harus diperhatikan pada saat melakukan Loading Boulder yaitu :


~ Boulder yang akan diambil harus sudah terpisah dengan
material lainnya dan yang terdekat dengan posisi Bucket.
~ Untuk menghindari benturan atau goncangan pada Bak HD ;
terlebih dahulu diisi dengan material lainnya atau tanah
yang fungsinya sebagai peredam.

~ Posisi bucket dengan dasar vessel (bak) HD jangan terlalu


tinggi ; jatuhnya Boulder akan terjadi goncangan terhadap
HD/benturan yang kuat.
~ Letakkan Boulder diatas bak HD dan buka bucket secara
perlahan-lahan.
~ Pada saat melakukan loading Boulder harus hati-hati, karena
ketika bucket diangkat kemungkinan boulder tersebut akan
jatuh dan menimpa HD.

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Created by Catim Bintara
Teknik Loading Boulder yang dilakukan seperti
gambar dibawah kurang benar, akan menyebabkan :

~ Goncangan terhadap HD terlalu keras.


~ Kerusakan bak (vessel) HD akan cepat.
~ Mengganggu produktivitas alat hauling (HD).
X

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SUDAH BENARKAH CARA ANDA NAIK
DAN TURUN MELALUI TANGGA ?

•GUNAKAN TEKNIK 3 POIN BERSENTUHAN


•TETAP MENGHADAP TANGGA KETIKA NAIK MAUPUN TURUN
•JANGAN LONCAT PADA KETINGGIAN

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
PENGOPERASIAN

BENCH LOADING

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Created by Catim Bintara
TOP LOADING

OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023


Created by Catim Bintara
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara
BLIND SIDE LOADING

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Created by Catim Bintara
DOUBLE SIDE LOADING

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Created by Catim Bintara
TERIMA KASIH

APLIKASIKAN MASUKAN YANG ANDA


DAPAT UNTUK
MENJADI YANG LEBIH BAIK

CATIM BINTARA
OMM_PC2000-11R/TTD/80105145/CTM @Copyright TTD JKT 2023
Created by Catim Bintara

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