PENGUKURAN VESPA PX TAHUN 1983 UNTUK GEAR KE 1

OLEH:
NAMA : ZHARFAN ASYKUR YULIANTO
NIM : 2111171020
KELOMPOK : 1 (SATU)
PENGUKURAN DIAMETRAL PITCH
PINION
PENGUKURAN FACE WIDTH
PINION
PENGUKURAN DIAMETRAL
PITCH GEAR
PENGUKURAN FACE WIDTH
GEAR
DATA AWAL

• np (jumlah gigi pinion) : 13

ng (jumlah gigi gear) : 57
• 27,05 /
• gear = 113,41 /
 YANG DICARI:
• Daya Maksimum (p) : 9 Hp
• Putaran mesin max : 6000 rpm
• Face width : 1. pinion : 14 mm/0,55 in
: 2. gear : 9,70 mm/0,38 in
• Train ration (mg) :Ng/Np :4,38
• Pd pada, N: 13/1,06=12,26 G: 57/4,46=12,78
• Maka dipakai standarisasi pada modul Pd=12
• Diasumsi : Preasure angle (Ф): 250
 TORSI PADA PINION SHAFT (TP)

| |
𝑖𝑛 − 𝑙𝑏
6 600
sec
9 h𝑝 ∨¿
𝑃 h𝑝
𝑇 𝑝= =

| |
𝜔𝑃 2𝜋
𝑟𝑎𝑑 / sec
60
6000 𝑟𝑝𝑚 ∨¿
𝑟𝑝𝑚
¿ 94,53 𝑙𝑏 − 𝑖𝑛 .
10,68 𝑁𝑚
 OUTPUT TORQUE (TG)

𝑇 𝐺=𝑚 𝐺 𝑇 𝑝
𝑇 𝐺=4 , 38 ( 94,53 𝑙𝑏− 𝑖𝑛. )

46,78 Nm
 TRANSMITER LOAD

𝑇𝑝
𝑊 𝑡=
𝑑𝑝 /2
94,53
𝑊 𝑡=
12/2
𝑊 𝑡 =15 ,75 𝑙𝑏
RADIAL LOAD (WR)

𝑊 𝑟 =𝑊 𝑡 tan❑𝜑
0
𝑊 𝑟 =15,42 tan❑2 5

𝑊 𝑟 =7,19 𝑙𝑏
MENGANALISA BENDING STRESS PADA RODA GIGI
LURUS

• Transmitted load, Wt= 15,75 lb

• Jumlah gigi pinion, NP= 13 teeth

• Pressure angle, Ф=250
• Diametral pitch, pd=12 in.

• Jumlah gigi gear, NG=57 teeth

• Kecepatan pinion shaft, ωp= 6000 rpm

 Bending stress, σ b:
Keterangan
Wtp d K aK m σb bending stress
b  K sK BK I Wt transmitted load
FJ Kv
pd diametral pitch
F face width
Ka application factor
Km load distribution factor
KV velocity factor
Ks size factor
KB rim thickness factor
KI idler factor
APLICATION FACTOR (KA)
LOAD DISTRIBUTION FACTOR,
KM
VELOCITY FACTOR, KV

dp 1,16 in. 1 ft 2
Vt  p   6000 rpm
2 2 12 in. 1 radial

Vt  1 822 ft / min
Dengan asumsi gear-quality index, Qv = 11, diperoleh :

B
12  Qv 2 / 3 
12  112 / 3  0,25
4 4

A  50  561  B   50  561  0,25  92

Sehingga diperoleh velocity factor, KV:

B 0 , 25
 A   92 
Kv       0,39
 A V   92  1 822 
 t   
BENDING STRENGTH GEOMETRY
FACTOR, J

Dengan interpolasi maka, Jp; 0,39 dan Jg; 0,44

A) BENDING STRESS PADA PINION
TOOTH, ΣBP
Wt p d K aK m
b p  K sK BK I
FJpinion Kv

15,7512  11,6 
b p  111
0,550,39  0,39

 b p  5422,27 psi
B) BENDING STRESS PADA GEAR TOOTH, ΣBG

Wt p d K aK m
b g  K sK BK I
FJgear Kv
15,7512  1,51,6 
bg  111
0,380,44  0,39

 b g  6 956 psi
SURFACE STRESS PADA GEAR TEETH

• Transmitted load, Wt=15,75 lb

• Jumlah gigi pinion, NP= 13 teeth
• Pressure angle, Ф=250
• Diametral pitch, pd=12/ in.
• Face width = 0,55 in
• Jumlah gigi gear, NG=57 teeth
• Kecepatan pinion shaft, ωp= 6000 rpm
VELOCITY FACTOR, KV

dp 1,16 in. 1 ft 2
Vt  p   6000 rpm
2 2 12 in. 1 radial

Vt  1 822 ft / min
Dengan asumsi gear-quality index, Qv = 11, diperoleh :

B
12  Qv 2 / 3 
12  112 / 3  0,25
4 4

A  50  561  B   50  561  0,25  92

Sehingga diperoleh velocity factor, KV:

B 0 , 25
 A   92 
Kv       0,39
 A V   92  1 822 
 t   
 ELASTIC COEFFICIENT, CP

1 Data:
Cp 
 1  p2   1   2g  vp poison ratio pinion
   
 Ep   E g  = 0,28
vg poison ratio gear
1
Cp  = 0,28
 1  0,28 2   1  0,28 2 
π 
  30E6

 Ep modulus elastisitas
 30E6    pinion
= 30E6
C p  2 276 Eg modulus elastisitas
gear
= 30E6
 SURFACE GEOMETRY FACTOR, I

cos 
I Keterangan:
1 1 
 
    dp C center distance
 p g
dp diameter pitch
1  xp  pinion
 
p   rp    rp cos  2  cos  rp radius pitch
 pd  pd
pinion

g  C sin  p xp pinion addendum

coefficient
Tanda (-) : external
pd diametral pitch
gear
Ф pressure angle
Tanda(+): internal gear
 DIAMETER PITCH, D DAN RADIUS PITCH, R

Pinion:

N P 13 1,163
dP    1,083 in. rp   0,58 in.
pd 12 2

Gear:
4,6252
N G 57 rg   2,3126 in.
dG    4,75 in. 2
pd 12
 SURFACE GEOMETRY FACTOR, I

 1 xp  
p   r
 1  
  r1 cos  2
 cos 
 pd  p d

1  
p 

 0,58  
  0,85 cos 25
12 
0
2

12
cos 250  0,386 in.


Untuk external gear:

 2  C sin   1  0,58  2,3126sin 250  0,386  0,835 in.

cos  cos 250

Sehingga Iig  I ig   0,22
diperoleh 1 1   1 1 
  d1   1,083
 1 2   0,386 0,836 
 SURFACE STRESS, ΣC

Keterangan
Wt C aCm
 cp  C p CsCf σ cp surface stress pinion
FIpidp C v
Wt transmitted load=432 lb
F face width=2 in
15,75 11,6  Ipi AGMA surface geome-try
 c  2 276 11
p
0,550,221,083 0,39 factor pinion/idler=0,091
dp diameter pitch pinion=2,3
in
Ca application factor=1
 c p  50539,8 psi
Cm load distribution factor=1,
CV velocity factor=0,66
Cs size factor=1
Cf rim thickness factor=1
TERIMAKASIH