PT.

KOMPONINDO BETONJAYA
DATA

Address:

Jl. Raya Cikarang Cibarusah No. 99

Sukaresmi, Cikarang Selatan, Bekasi 17550
Phone : ( 021 ) 8975558
Fax
: ( 021 ) 89906762
Email : marketing@kobe-concrerte.com
Website : www.kobe-concrete.com

Owner:

PS. Mitsubishi Construction Co, Ltd : 99.9%

Mr. Hadinata Widjaja
: 0.1%

PT. KOMPONINDO BETONJAYA

DATA

Products:

Prestressed Precast Concrete Spun Piles

Prestressed Precast Concrete Corrugated Sheet Piles
Prestressed Precast Concrete Flat Sheet Piles
Prestressed Precast Concrete Single Tee Slabs
Prestressed Precast Concrete U Girders
Prestressed Precast Concrete Beams
Precast Concrete Elements, etc

PT. KOMPONINDO BETONJAYA

PROGRESS

1989 October

Establishment

1990 September

Commercial Production for PC Spun Piles

1991 June

Commercial Production for PC Sheet Piles

1994 December

Commercial Production for PC Half Slabs

1996 June

Commercial Production for Single Tees

1991 November

ISO 9002 Certified

1998 March

Commercial Production for Overseas Projects

2000 August

Commercial Production for RC Tunnel Segments

2004 January

Commercial Production for PCU Girders

2008 May

Opening Ceremony of Factory IV

PT. KOMPONINDO BETONJAYA

COMPANY ORGANIZATION
BOARD OF COMMISIONERS

PRESIDENT DIRECTOR

GENERAL MANAGER

OPERATION MANAGER

HRD MANAGER

QC & PPC MANAGER

FINANCE MANAGER

MARKETING MANAGER

ACCOUNTING MANAGER

PURCHASING MANAGER

PT. KOMPONINDO BETONJAYA\

FACTORY BIRDVIEW
FACTORY 1
FACTORY

CONCRETE
PLANT 1

CONCRETE
PLANT 2

FACTORY 3
FACTORY 2

FAKTOR FAKTOR YANG MEPENGARUHI

PEMILIHAN PENGGUNA BETON PRECAST
1.

Faktor kualitas.
Pada umumnya diproduksi di pabrik lebih terjamin kualitasnya, dan dapat
memakai beton dengan mutu yang lebih tinggi.

2. Faktor Project Site.

Lokasi proyek yang terpencil, maupun ketersediaan lahan yang terbatas/
sempit seringkali tidak memungkinkan produksi di site proyek.
3. Faktor Schedule pelaksanaan.
Pemakaian beton precast dapat mempercepat waktu pelaksanaan.

4. Faktor biaya pelaksanaan.

Penggunaan beton precast umumnya dapat mengurangi biaya pelaksanaan.
5. Faktor kemudahan pelaksanaan dilapangan.
Dengan memakai beton precast maka pelaksanaan dapat dilakukan
dengan lebih praktis karena tidak perlu diproduksi di lapangan.

PEMBAGIAN BETON MENURUT

STRUKTURNYA
1. Beton Tidak Bertulang ( Plain Concrete )
2. Beton Bertulang ( Reinforced Concrete / RC )
3. Beton Prategang ( Prestressed Concrete / PC )
dibagi menjadi 2 yaitu :
1. Pre tensioned
2. Post tensioned monolith
3. Post tensioned segmental

PENGGUNAAN BETON PRECAST

CIVIL STRUCTURES

A.1. JALAN
1. Pavement
2. Concrete Block
3. Barrier dan Parapet
4. Pondasi Cakar Ayam

1. Pavement

2. Concrete Block

3. Barrier dan Parapet

4. Pondasi Cakar Ayam

PENGGUNAAN BETON PRECAST

CIVIL STRUCTURES

A.2. JEMBATAN
1. Balok Jembatan
2. Pondasi Jembatan
3. Oprit Jembatan

1. BALOK JEMBATAN

1.
2.
3.
4.
5.

PC. VOIDED SLAB

PC. U GIRDER
PC. I GIRDER
PC. T GIRDER
PC. BOX GIRDER

2. Concrete Piles
1. PC. Spun Piles

2. PC. Square Piles

3. OPRIT JEMBATAN
1. PC. Sheet Piles

2. Key Stones

PENGGUNAAN BETON PRECAST

CIVIL STRUCTURES

B. Drainage Structures
RC. Ditchs
RC. Box Culverts
RC. Pipes

C. Normalisasi Sungai
PC. Sheet Piles
Piles and Concrete Panel
Slope Protection Blocks

DRAINAGE STRUCTURES
1. U Ditch

2. Box Culvert

3. Pipes

Sheet Piles
1. PC. Corrugated Sheet Piles
2. PC. Flat Piles

Piles and Concrete Panels

Slope Protection Blocks

PENGGUNAAN BETON PRECAST

CIVIL STRUCTURES

D. Dermaga (Berth)
Concrete Piles
Pile Caps
Head Stocks
Deck Slabs
Fender Walls
Breasting Dolphins
Mooring Dolphins

Concrete Piles
1. PC. Spun Piles

2. PC. Square Piles

Pile Caps

Head Stocks

Deck Slabs

Fender Wall

Breasting and Mooring Dolphins

PENGGUNAAN BETON PRECAST

CIVIL STRUCTURES

E. Others
Breakwaters/Pemecah Ombak
Concrete Poles (Tiang Beton)
RC Segmental Tunnel Rings
Diaphragm Walls
PC Sleepers
Pagar Beton Precast

Tetrapod

Concrete Poles (Tiang Beton)

Segmental Tunnel Rings

Diaphragm Walls

PC Sleepers

Pagar Beton Precast

PENGGUNAAN BETON PRECAST

Building STRUCTURES
Pondasi Tiang Pancang
RC. Columns
RC. Beams
RC/PC. Half Slabs

PC Hollow Core Slabs

RC/PC. Single / Double Tees
RC. Walls
RC. Stairs
Roofing

1. PC / RC Piles

1. PC. Spun Piles

2. PC. Square Piles

3. Triangular piles

2. RC. Columns & RC. Beams

3. Half Slabs

4. Hollow Core Slabs

5. RC/PC. Single/Double Tee

6. RC. Walls

7. RC. Stairs

Flow Chart Preparation for Precast Concrete

Production
Design Drawings

Specifications

Approved for Construction

Drawings

Testing of Raw Materials

Approved Shop Drawings

Production Schedule
Equipments
Facilities
Moulds
Human Resources
Raw Materials
Trial Mixes

Production

Trial Production

Flow Chart Proses Produksi Beton Precast

1. RC Precast
Setting Inner Mould

Demoulding

Apply Mould Oil

Finishing
Rebar Installation
Setting Outer Mould
Casting and Compacting
Concrete
Curing

Stock Yard

Flow Chart Proses Produksi Beton Precast

2. PC Precast Pre Tension
Setting Inner Mould

Demoulding

Finishing

Apply Mould Oil

Stress Introduction

Stock Yard

Placing Rebar

Curing

Laying PC Strand

Stressing PC Strand

Fixing Rebar

Casting and
Compacting
Concrete

Setting Outer Mould

Flow Chart Proses Produksi Beton Precast

3. PC Precast Post Tensioned
Setting Mould

Apply Mould Oil

Placing Rebar
Install Sheath and
Anchoring Blocks

Casting and Compacting

Concrete
SEGMENTAL

MONOLITH

Curing

Curing

Demoulding

Demoulding

Finishing

Stressing
Finishing

Stock Yard
Setting Outer
Mould

Stock yard
Stressing at Site

Delivery RC / PC Precast
Equipment yang dipakai :
- Crane untuk angkat
- Transport ke Proyek dengan

I. Angkutan Darat
1. Tronton, Panjang s/d 10 m, muatan max. 25 ton
2. Trailer, Panjang s/d 15 m, muatan max. 45 ton

3. Extended Trailer, Panjang s/d 17 m, muatan max. 45 ton

4. Trailer Boggie, Panjang s/d 25 m, muatan max. 50 ton
5. Special Trailer, misalnya Cometto, muatan max 200 ton

1. Tronton

2. Trailer

3. Extended Trailer

4. Trailer Boggie

5. Cometto

Delivery RC / PC Precast
II. Angkutan Laut

1. Dengan Tongkang, yang ditarik kapal Tunda

2. Dengan Cargo Ship

1. Tongkang

2. Ship

Peralatan pelaksanaan pekerjaan dilapangan

( Contoh : Tiang Pancang )
I. Service Crane dilapangan untuk handling dari moda
transport yang dipakai.
II. Theodolit untuk menentukan posisi tiang pancang`
III. Alat Pancang untuk memasang tiang pancang
1. Drop Hammer
2. Diesel Hammer
3. Hydraulic Hammer
4. Jack in Piling Rig

5. Under Reamed and

Kneading Method
6. Nakabori Method

1. Drop Hammer

2. Diesel Hammer

3. Hydraulic Hammer

4. Jack in Piling Rig

5(a).Nakabori Method ( from CMJ )

1

Keterangan :
1. Proses Persiapan
2. Setting motor, Pile
dan drill

3. Proses penekanan
pile ke bawah
4. Proses penyambungan
Pile

5. Proses penekanan
pile sampai dasar

5(b).Under Reamed and Kneading

Method ( from Rodex )
1

Keterangan :
1. Proses pengeboran dan penekanan
( putaran searah jarum jam )
2. Putaran dibalik , perluasan
bagian bawah
3. Perluasan dan Pengisian semen
bagian bawah
4. Pengisian semen cair sampai tengah
Disertai dengan penarikan drill
( putaran searah jarum jam )
5. Tiang Pancang dimasukkan dan ditekan
6. Tiang pancang diputar dan disambung
( putaran searah jarum jam )

Nakabori Method ( from CMJ )

6

10

Keterangan :
6. Proses Persiapan
drilling rod
7. Memasukkan drilling
rod sampai dasar
8. Memutar drilling rod
sehingga bagian
bawah melebar
9. Memasukkan cairan
semen sampai pada
bagian bawah
10. Proses Finishing

Presentasi Precast Concrete

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