Bolt

er

Stifn

tock

ns

e Pe

op
Sc
ion

sit

an
e Tr

op

10

11
10

TRANSFORMER
UNIT - 1

12 13 14

11

TRANSFORMER
UNIT - 2

Sc

STATION
TRANSFORMER
EL. 282.525

TRANSFORMER
UNIT - 3

12 13 14

5
MEDIUM VOLTAGE SWTCHGEAR

FLOW

BATERAY ROOM
EL. 282.525

TOOL ROOM
EL. 283.525

e ZB

10

WORK SHOP
EL. 283.525

Alu

11
TRANSFORMER AREA
EL. 283.525

To

SWITCHGEAR
EL. 282.525

EL. 279.225

ALU
E

ASSEMBLY BAY EL. 283.525

OUTLET TUNNEL

2000

1310

ZBK

METHOD STATEMENT OF PENSTOCK

FLUSHING / DRAINING PENSTOCK PIPE

CON-AB19-02

METODE KERJA PENGERINGAN PIPA PENSTOCK

1
2

PERSIAPKAN KOLAM/TANGKI SUMBER AIR DARI ALUR ZBK.

JIKA KOLAM/TANGKI AIR BERADA DIELEVASI YANG LEBIH TINGGI DARI INLET PIPA DRAIN PENSTOCK OUTLET TUNNEL,
MAKA AIR AKAN MASUK KEDALAM PIPA SECARA GRAVITASI. JIKA KOLAM/TANGKI AIR BERADA DIELEVASI YANG LEBIH
RENDAH DARI INLET PIPA PENSTOCK OUTLET TUNNEL,MAKA AIR AKAN MASUK KEDALAM PIPA HARUS DENGAN
BANTUAN POMPA.
KOLAM/TANGKI AIR TERSEBUT DILENGKAPI DENGAN PIPA 20 INCH DAN GATE VALVE.

4
PENSTOCK TERSEBUT DENGAN LAS, DAN PASTIKAN LAS TERSEBUT KUAT SEHINGGA TIDAK TERJADI KEBOCORAN.
BAGIAN DOP/TUTUP PIPA PENSTOCK DI OUTLET TUNNEL AKAN DIHUBUNGKAN DENGAN PIPA DIA 8 INCH KOLAM/TANGKI
YANG DILENGKAPI DENGAN GATE VALVE .
5

KEMUDIAN TUTUP PIPA PENSTOCK TERSEBUT DENGAN LAS,

DAN PASTIKAN LAS TERSEBUT KUAT SEHINGGA TIDAK TERJADI KEBOCORAN
AKIBAT TEKANAN HIDROASTATIK (TEKANAN 32 BAR)

BAGIAN DOP/TUTUP PIPA PENSTOCK DI POWER HOUSE UNIT 1 DAN UNIT 2 DIHUBUNGKAN DENGAN MASING-MASING
PIPA DIA 8 INCH YANG DILENGKAPI DENGAN GATE VALVE DAN KEMUDIAN PIPA TERSEBUT DIARAHKAN UNTUK DIBUANG
KE TAIL RACE UNIT 3.

DIBAGIAN ATAS PIPA PENSTOCK POWER HOUSE UNIT 1 DAN UNIT 2 HARUS DIPASANG PRESSURE GAUGE YANG
BERFUNGSI UNTUK MENGETAHUI TEKANAN AIR DI PIPA PENSTOCK DI POWER HOUSE. JIKA TEKANAN PADA PRESSURE
GAUGE MENUNJUKKAN TEKANAN 30-32 BAR MENGINDIKASIKAN BAHWA PIPA PENSTOCK TERSEBUT TELAH PENUH DENGAN AIR.

BUKA GATE VALVE KOLAM/TANGKI DAN GATE VALVE PADA INLET PENSTOCK DI OUTLET TUNNEL SEHINGGA AIR
PERLAHAN-LAHAN AKAN MASUK KEDALAM INLET PIPA PENSTOCK OUTLET TUNNEL. DAN KEMUDIAN HUBUNGKAN
KOLAM/TANGKI AIR KE INLET PIPA PENSTOCK

DENGAN ASUMSI KECEPATAN AIR 1 M/S DAN DIAMETER INLET PIPA PENSTOCK OUTLET TUNNEL 8 INCH, MAKA DIBUTUHKAN
WAKTU MINIMAL 24 JAM UNTUK MENGISI PIPA PENSTOCK DARI OUTLET TUNNEL SAMPAI DENGAN PIPA PENSTOCK DI UJUNG
KNIFE VALVE.

10 BIARKAN PIPA TERISI DENGAN AIR SELAMA MINIMAL 3 HARI, DAN CEK DENGAN DETAIL SETAIP SAMBUNGAN PIPA APAKAH
ADA KEBOCORAN, KONDISI SADDLE SUPPORT DAN ACHOR BLOCK APAKAH TERJADI PERGESERAN ATAU PERUBAHAN POSISI.
CATAT SETIAP PERUBAHAN KEADAAN DENGAN DETAIL UNTUK RENCANA PERBAIKAN.
11 APABILA TELAH DICEK KONDISI PIPA PENSTOCK, MAKA DILAKUKAN PERSIAPAN PENGERINGAN PIPA PENSTOCK DI POWER HOUSE.
12
13

14

BUKA PERLAHAN-LAHAN GATE VALVE PIPA DRAIN DI POWER HOUSE DAN ALIRKAN AIR MELALUI TAIL RACE 3 KE SUNGAI.
SETELAH PENGERINGAN SELESAI, MAKA DILAKUKAN PENGECEKAN APAKAH TERDAPAT SISA MATERIAL YANG TERSANGKUT
DI DALAM DOP/TUTUP PIPA PENSTOCK DI POWER HOUSE DENGAN CARA MEMOTONG DOP/TUTUP PIPA PENSTOCK DAN
MELEPAS PIPA DRAIN 8 INCH..
LAKUKAN PERBERSIHAN PEMBUANGAN SISA MATERIAL SECARA MANUAL DAN JIKA SUDAH SELESAI MAKA PIPA PENSTOCK
TERSEBUT DAPAT LANGSUNG DIHUBUNGKAN KE PIPA KNIFE VALVE (SKOP GUGLER)
METHOD STATEMENT OF PENSTOCK
FLUSHING / DRAINING PENSTOCK PIPE

CON-AB19-02

METHOD STATEMENT OF PENSTOCK FLUSHING / DRAINING PENSTOCK PIPE

1
2

PREPARE THE WATER TANK OR TEMPORARY POND FROM ZBK STREAM FOR WATER SOURCES OF PENSTOCK FILLING.
IF WATER POND OR WATER TANK IS LOCATED ON HIGHER ELEVATION THAN INLET PENSTOCK AT OUTLET TUNNEL,
THE WATER WILL FLOW TO INLET PENSTOCK PIPE ON GRAVITY. IF WATER POND OR WATER TANK IS LOCATED ON LOWER ELEVATION
,THE WATER WILL BE PUMP TO INLET PENSTOCK PIPE.
WATER POND OR WATER TANK SHOULD BE EQUIPPED WITH STEEL PIPE DIAMETER 8 INCH AND GATE VALVE.

4
WILL BE FULL WELDED. MAKE SURE THE WELD IS GOOD AND STRENGTH ENOUGH AND THERE IS NO LEAKAGE AROUND PENSTOCK CAP.
PENSTOCK CAP WILL BE CONNECTED WITH STEEL PIPE 8 INCH DIAMETER AND DIRECTLY CONNECT TO WATER POND/ WATER TANK.
STEEL PIPE 8 INCH DIAMETER COMPLETE WITH GATE VALVE.
5

WILL BE FULL WELDED. MAKE SURE THE WELD IS GOOD AND STRENGTH ENOUGH AND THERE IS NO LEAKAGE AROUND PENSTOCK CAP.
THE HYDROSTATIC PRESSURE AROUND 32 BAR.

EACH PENSTOCK CAP (UNIT 1 AND UNIT 2) WILL BE CONNECTED WITH STEEL DRAIN PIPE 8 INCH DIAMETER (COMPLETE WITH GATE VALVE) AND
THEN DIRECT FLOW TO TAIL RACE UNIT 3.

ON THE TOP OF PENSTOCK PIPE (DIAMETER 1 M) EACH UNIT (UNIT 1 AND UNIT 2) WILL BE INSTALLED A PRESSURE GAUGE WHICH
FUNCTION TO MEASURE THE WATER PRESSURE IN POWER HOUSE PENSTOCK. IF THE WATER PRESSURE GAUGE INDICATE 32 BARS
THEN IT CAN ASSUME THAT ALL THE PENSTOCK PIPE FULLY LOADED WITH WATER.

OPEN THE GATE VALVE ON WATER POND/WATER TANK AND ALSO AT INLET PENSTOCK OUTLET TUNNEL HENCE THE WATER WILL FLOW SMOOTHLY
TO PENSTOCK PIPE.

ASSUME THE WATER FLOW 1 M/S AND DIAMETER OF INLET STEEL PENSTOCK AT OUTLET TUNNEL USING 8 INCH, THEN THE TIME IS REQUIRED
MINIMUM 24 HOURS TO FULLY LOAD WITH THE WATER ALONG PENSTOCK PIPE FROM OUTLET TUNNEL TO KNIFE VALVE LOCATION.
KNIFE VALVE.

10 LET THE WATER INSIDE PENSTOCK PIPE MINIMUM 3 DAYS AND CHECK THE JOINT OF PENSTOCK WHETHER LEAKAGE OR NOT AND ALSO
THE STRUCTURE OF SADDLE SUPPORT AND ANCHOR BLOCK WHETHER SETTLEMENT /SHEAR DISPLACEMENT OCCUR OR NOT.
RECORD EVERY CHANGES ON PENSTOCK STRUCTURE FOR REPAIRING.
11 AFTER CHECK AND RECORD ALL THE CHANGES ON PENSTOCK STRUCTURE, AND THEN PREPARE THE DRAINING WATER AT POWER HOUSE.
12

3OPEN SMOOTHLY GATE VALVE OF DRAIN PIPE EACH UNIT (UNIT 1 AND UNIT 2) AND DIRECT FLOW TO TAIL RACE UNIT 3.

13

AFTER THE DRAINING COMPLETED, AND THEN CHECK WHETHER DISPOSAL MATERIAL ACCUMULATED INSIDE PENSTOCK CAP AT EACH UNIT.
OPEN OR CUT THE PENSTOCK CAP AND DISMANTLE THE DRAIN PIPE, AND THEN CLEAN THE DISPOSAL MATERIAL MANUALLY.

14

AFTER COMPLETED THE CLEANING AND THEN JOINT PENSTOCK TO KNIFE VALVE AND THE WORKS OF FLUSHING PENSTOCK PIPE/DRAINING IS COMPLETED.

METHOD STATEMENT OF PENSTOCK

FLUSHING / DRAINING PENSTOCK PIPE

CON-AB19-02