01.laporan Lost Time MTC Februari 2011 Untuk Pak Budi
01.laporan Lost Time MTC Februari 2011 Untuk Pak Budi
12 - 035
TANGGAL BERLAKU : 01 SEPTEMBER 2005
DEPARTEMEN TEKNIK REVISI : 01
BAGIAN MAINTENANCE LOST TIME TRIMMING
KESIMPULAN
Three Worst Report on FEBRUARI 2011
DAY
NIGHT SHIFT TOTAL TIME TOTAL TIME TRIMMING
TOTAL TIME SHIFT
PRODUKSI 94
10380 11460 21840
LOST TIME
TRIMMING 43 51 94
21840
TOTAL TIME
LOST TIME TRIMMING
200
10380
150
100 94 94
43 51
50
0
NIGHT SHIFT DAY SHIFT
LOST TIME MTC
TOTAL LOST TIME MTC
300
250
200
150
100 94 94
43 51
50
0
NIGHT SHIFT DAY SHIFT
LOST TIME MTC
TOTAL LOST TIME MTC
TARGET TOTAL LOST TIME
N : FRM - MTC - 7.12 - 035
LAKU : 01 SEPTEMBER 2005
: 01
LOST TIME
LOST TRIMMING
LINE 3
TIME
7
18
18
25
10
10
94
PIC
MTC ELECTRIK
MTC ELECTRIK
MTC MEKANIK
336
94
51
DAY SHIFT
94
51
DAY SHIFT
PT KRAMA YUDHA RATU MOTOR KODE DOKUMEN : FRM - MTC - 7.12 - 035
TANGGAL BERLAKU : 01 SEPTEMBER 2005
DEPARTEMEN TEKNIK REVISI : 01
BAGIAN MAINTENANCE LOST TIME PAINTING
805
KESIMPULAN
Three Worst Report on FEBRUARI 2011
1 Trouble Cnveyor Oven CED 75 LIMITS SWITCH ERROR RESET DARI COMPUTER 16/2/2011
CABEL OPTIK DI POTONG DAN
2 Asm Side Kabel Putus 39 CABEL NYANGKUT DICOVER 5/2/2011
DI PASANG KEMBALI
3 Temperatur Open Drop 35 CONTROL CERVO RUSAK GANTI SPARE DI POSKO 8/2/2011
DAY
NIGHT SHIFT TOTAL TIME TOTAL TIME PAINTING PRODUKSI
TOTAL TIME SHIFT
PRODUKSI 805
10380 11460 21840
TOTAL TIME
LOST TIME MTC
400 352
336 336
300
200
100
0
NIGHT SHIFT DAY SHIFT
LOST TIME MTC
TOTAL LOST TIME MTC
TARGET TOTAL LOST TIME MTC PAINTING
29
10
15
30
17
8
6
9
10
22
78
10
10
27
11
12
13
33
418
PIC
MTC PAINTING
MTC PAINTING
MTC PAINTING
805
352
336
DAY SHIFT
PT KRAMA YUDHA RATU MOTOR
DEPARTEMEN TEKNIK
BAGIAN MAINTENANCE LOST TIME ELECTRIK
SHIFT GRUP
NO TANGGAL LOST
NIGHT / DAY A/B CJM CB SL
TIME
1 1/2/2011 NIGHT A
Psw 81 Gun C97 Holder
2 2/2/2011 NIGHT A
bocor
Psw 11 Gun X53a Cable Induk
3 4/2/2011 NIGHT A 20
Induksi dengan hunger
4 8/2/2011 NIGHT B
5 8/2/2011 NIGHT B
6 9/2/2011 NIGHT B
8 16/2/2011 NIGHT A
9 16/2/2011 NIGHT A
10 16/2/2011 NIGHT A
11 16/2/2011 NIGHT A
12 19/2/2011 NIGHT A
Psw. 47 Gun X.185 Holder
13 21/2/2011 NIGHT B 20
Bocor
14 24/2/2011 NIGHT B Psw. 100 Holder Tip Bocor 20
16 26/2/2011 NIGHT B
Psw. 156 Gun C25 Drat
17 4/2/2011 DAY B 30
Adapter Doll
Psw. 104 Gun C316 Ganti
18 4/2/2011 DAY B 20
Jumper
19 5/2/2011 DAY B
20 7/2/2011 DAY A
21 7/2/2011 DAY A
22 8/2/2011 DAY A
23 8/2/2011 DAY A
24 9/2/2011 DAY A
25 9/2/2011 DAY A
26 9/2/2011 DAY A
28 16/2/2011 DAY B
29 16/2/2011 DAY B
30 16/2/2011 DAY B
31 16/2/2011 DAY B
32 18/2/2011 DAY B
35 25/2/2011 DAY A
36 25/2/2011 DAY A
37 26/2/2011 NIGHT B
38 26/2/2011 DAY A
Psw 154 Gun C80 Ring
39 28/2/2011 NIGHT A 45
Cilinder
40 28/2/2011 NIGHT A
GRAND TOTAL LOSS TIME
KESIMPULAN
Three Worst Report on FEBRUARI 2011
DAY
NIGHT SHIFT TOTAL TIME TOTAL TIME ELECTRIK
TOTAL TIME SHIFT
PRODUKSI
PRODUKSI
10380 11460 21840
TOTAL TIME
LOST TIME MTC
800
600 545
400
1400
1200
1150
TARGET TOTAL LOST
TIME MTC ELECTRIK 336 336 1000
600 545
400
336
200
0
NIGHT SHIFT
LOST TIME MTC
TOTAL LOST TIME MTC
TARGET TOTAL LOST TIME MTC ELECT
KODE DOKUMEN : FRM - MTC - 7.12 - 035
TANGGAL BERLAKU : 01 SEPTEMBER 2005
REVISI : 01
LOST TIME ELECTRIK
WELDING
LOST
LOST TIME RB SL LOST TIME TD
TIME
0 25
Psw 104 Gun X55 Hunger
25 5
lepas
Psw 164 Gun x70 Pong 25
Psw. 175 gun x55 Cikles
60
Panas
Psw. 187 Cilinder Rusak 10
130
1150
21840
TOTAL TIME
LOST TIME MTC
ME MTC ELECTRIK
1150 1150
605
545
1150 1150
605
545
336 336
30 30
45 45
60 60
10 10
Psw. 76 Gun C20 Unit Swicth
Rusak
30 30 30
25 25
20 20
20 20
20 20
15 15
Psw 63 Error 10 10 10
20 20
20 20
10 10
30 30
40 390
20 760
15
25
15
20
20
Hoist Transfer Fender Assy
10 30
No.140 mati
Psw 65 Gun C20 Holder T/C 15 15
35
80
20
20
30
130
40
15
10
30
10
105
20
1150
PT KRAMA YUDHA RATU MOTOR KODE DOKUMEN : FRM - MTC - 7.12 - 035
TANGGAL BERLAKU : 01 SEPTEMBER 2005
DEPARTEMEN TEKNIK RANGKUMAN LOST TIME MTC REVISI : 01
BAGIAN MAINTENANCE
KESIMPULAN
Three Worst Report on FEBRUARI 2011
3 Multi Nut Runner LH Error 18 SOCKET PECAH GANTI SOCKET MTC MEKANIK
1 Trouble Cnveyor Oven CED 75 LIMITS SWITCH ERROR RESET DARI COMPUTER MTC PAINTING
3 Temperatur Open Drop 35 CONTROL CERVO RUSAK GANTI SPARE DI POSKO MTC PAINTING
LOST TIME
PAINTING 453 352 805 LOST TIME PAINTING 453 352 805
MTC
1 Psw 22 Switch Rusak 130 MASIH DI INVESTIGASI -
ELECTRIK
VINIL PIPA PECAH,
TERMINAL C PONG, AIR
GANTI VINIL PIPA BARU,
SIRKULASI TIDAK
TERMINAL C GERINDA , MTC
2 Psw. 175 gun x55 Cikles Panas 60 LANCAR & TIP GOSONG,
SEMPROT SIRKULASI & ELECTRIK
SIRKULASI TIDAK
CHEK VINIL, GANTI KICKLES
LANCAR / KICKLES
LEMAH TEMP : GANTI DENGAN ARC
CO2 PUNYA FM.
MACET & TIDAK BISA
PERMANENT : GANTI PCB MTC
3 Las No. 59 Rusak 50 DIADJUST, PCB DAN
STOK SETELAH 2 HARI ELECTRIK
MESIN CO2 ERROR
KEMUDIAN DI KEMBALIKAN
KE POSISI SEMULA
TOTAL LOST TIME
NIGHT SHIFT DAY SHIFT TOTAL TIME NIGHT SHIFT DAY SHIFT TOTAL TIME
TOTAL TIME MTC
PRODUKSI
TARGET LOST TIME
10380 11460 21840 WELDING 168 168 336
LOST TIME
WELDING 545 605 1150 LOST TIME WELDING 545 605 1150
800
605
600 545
21840 400
336 336
200
0
NIGHT SHIFT DAY SHIFT
LOST TIME WELDING
TOTAL TIME TARGET TOTAL LOST TIME WELDING
LOST TIME WELDING TOTAL LOST TIME WELDING
NIGHT SHIFT DAY SHIFT
LOST TIME WELDING
TOTAL TIME TARGET TOTAL LOST TIME WELDING
LOST TIME WELDING TOTAL LOST TIME WELDING
2049
21840
21840
TRIMMING
PAITING
TOTAL TIME WELDING
TOTAL TIME PRODUKSI
LOST TIME MTC
TOTAL LOST
TRIMMING PAITING WELDING TOTAL TIME TRIMMING PAITING WELDING
TIME MTC
LOST TIME MTC
TARGET LOST TIME
MTC 336 336 336 1008 0.43% 3.69% 5.27%
1500
1150
1000 1008 8051008 1008 90.62%
500
500
94
0 TRIMMING
TRIMMING PAITING WELDING PAITING
LOST TIME MTC
TOTAL LOST TIME MTC
WELDING
TARGET TOTAL LOST TIME MTC TOTAL TIME PRODUKSI
KODE DOKUMEN : FRM - MTC - 7.12 - 035
TANGGAL BERLAKU : 01 SEPTEMBER 2005
REVISI : 01
TIME LIMIT
9/2/2011
26/2/2011
18/2/2011
400
350 336 336
300
250
200
150
100 43 94 51 94
50
0
NIGHT SHIFT DAY SHIFT
16/2/2011
5/2/2011
8/2/2011
900
800 805 805
700
600
500 453
400 352
336 336
300
200
100
0
NIGHT SHIFT DAY SHIFT
LOST TIME PAINTING
TARGET TOTAL LOST TIME PAINTING
TOTAL LOST TIME PAINTING
TIME LIMIT
24/2/2011
8/2/2011
16/2/2011
1400
1200 1150 1150
1000
800
605
600 545
400
336 336
200
0
NIGHT SHIFT DAY SHIFT
LOST TIME WELDING
TARGET TOTAL LOST TIME WELDING
TOTAL LOST TIME WELDING
NIGHT SHIFT DAY SHIFT
LOST TIME WELDING
TARGET TOTAL LOST TIME WELDING
TOTAL LOST TIME WELDING
21840
94 805 1150
21840
TRIMMING
PAITING
WELDING
TOTAL TIME PRODUKSI
90.62%
0.43% 3.69%
5.27%
90.62%
TRIMMING
PAITING
WELDING
TOTAL TIME PRODUKSI