LAPORAN START UP

UNIT 4 – 2 Agustus 2022

 LEMBAR PENGESAHAN

Lontar, 2 Agustus 2022

Disusun Oleh :
Nama Jabatan Tanda Tangan
Asep Ruhiat SPS Operasi Regu C

Disetujui Oleh :
Nama Jabatan Tanda Tangan
M. Habib Asrori SPS Rendal Operasi

Disahkan Oleh :
Nama Jabatan Tanda Tangan
I Putu Heriawan Manager Operasi
 LAPORAN START UP
Tanggal 2 Agustus 2022

1. RESUME

1.1. Hari/Tanggal : Sabtu, 1 Agustus 2022

1.2. Jam : 20:17 WIB
1.3. Status : MFT ( RH No flow Protection)
1.4. Mode Start : Warm Start (Temp. First stage 430°C)

2. NAMA UNIT

2.1. Nama Pembangkit : PLTU Lontar

2.2. Nomor Unit : 4 ( empat )
2.3. Daya Terpasang : 315 MW
2.4. Merek : Toshiba
2.5 Tahun Operasi : 2022

3. KEGIATAN START UP

Commissioning / Operation activities :

Refiring & resynchron kembali setelah perbaikan SDT control valve ( P-valve)
Beban ditahan di 30 % Load (95 MW)

Jam Kegiatan :
Hari Minggu, 2 Agustus 2022
01.48 Start Seq Hotbank
06.11 Release Hotbank
06.16 UAT Tap Decrease
06.25 Start BCP
07.41 Increase tap changer UAT 9 > 10
07.58 Mill D swirling start sequence
08.07 Draft system start sequence
08.17 UAT tap changer increase 10 > 11
08.22 Leak check
08.23 Boiler purge
08.32 Turbine start up mode "warm start"
08.32 Ignitor initial light off
08.33 Burner E1 E4 light off
08.36 Burner D2 D3 light off
09.17 Close manual valve service air sector plate GAH
09.41 Burner D1 D4 light off
10.08 UAT tap changer 11 > 12
10.12 Burner E2 E3 light off
10.17 PAF A start sequence
10.26 Mill E purge
10.33 Burner A1 A4 light off
10.55 Mill D purge
11.17 Mill E start sequence (fail, coal gate not open)
11.30 Mill E start sequence
12.00 Warming steam BFPT A, Pully vacuum BFPFT A
12.15 Burner E1 E2 E3 E4 autoshutdown
12.30 Burner E1 E2 E3 E4 restart
12.47 BFPT A start sequence
13.09 Start feedwater amonia dosing tank A
13.21 Changeover and cleaning strainer cooling bearing pump CWP
14.06 Changeover MDBFP to BFPT A
14.40 Turbin rolling
14.42 Turbin 400 rpm > rub check
14.48 Turbin 800 rpm
15.07 Turbine 3000 Rpm
15.10 Turbine trip ( HP exhaust HH 480 C)
15.22 Turbin rolling (Rpm 1053)
15.48 Sinkron
15.59 PAF B start sequence
15.58 Mill D start sequence
16.00 Load Up to 30% (95 MW)
16.14 Burner E1E4 shutdown
17.52 Inservice HP & LP heater (65 MW)
18.00 Load 85 MW
18.05 Turbine trip (RH Outlet main steam temp HH)
18.39 Drain make up tank
19.04 Release Vacuum break BFPT A
19.10 Stop draft system
19.16 MDBFP Stop
19.19 Hot banking
4. PEMAKAIAN ENERGI

OIL GUN & MILL

1 Agustus 2022 2 Agustus 2022 3 Agustus 2022
Total Total Total
Start Stop Start Stop Start Stop
(men.) (men.) (men.)
A1&4 10.33 18.05 452
A2&3
B1&4
B2&3
E1&4 08.33 12.15 222
12.21 16.14 233
E2&3 10.12 12.15 123
12.21 17.50 329
D1&4 09.41 18.05 504
D2&3 08.31 18.05 574
C1&4
C2&3
MILL A
MILL B
MILL C
MILL D 15.58 18.05 127
MILL E 11.38 18.05 387

Total Inservice HSD : 2437 menit

Pemakaian HSD Oil Gun : 97894 Liter
Pemakaian Batubara : 122.270 kg
Pemakaian Listrik SST : - kWh

KESIMPULAN
Total Jam mulai dari firing sampai dengan Rolling turbin ke - 1 : 6 Jam 8 Menit
Total Jam mulai dari Rolling Turbin -2 sampai dengan Sinkron : 1 Jam 7 Menit
 02/08/2022
Rolling Turbin-1 Jam 14:40
Parameter Unit Limit Value
MSP Mpa - 9.8
MST ºC - 556
RHP Kpa - 2136
RHT ºC - 548
Temperatur HP Inner Casing ºC - 409
Temperatur HP Outer Casing ºC - 387

02/08/2022
Turbin Putaran 3000 rpm Tercapai-1 Jam 15:02
Parameter Unit Limit Value
MSP Mpa - 7.8
MST ºC - 546
RHP Kpa - 2248
RHT ºC - 547
Bearing Vibration 1 (X / Y) µm - 12.2/14
Bearing Vibration 2 (X / Y) µm - 17.3/15.6
Bearing Vibration 3 (X / Y) µm - 22.5/14
Bearing Vibration 4 (X / Y) µm - 25/16.1
Bearing Vibration 5 (X / Y) µm - 15.1/10.6
Bearing Vibration 6 (X / Y) µm - 9.2/7.7
Diff. Exspansion (HIP) mm - 14.4
Diff. Exspansion (LP) mm - 12.8
Eccentricity µm - 0

02/08/2022
Rolling Turbin-2 (1053 Rpm) Jam 15:22
Parameter Unit Limit Value
MSP Mpa - 7.8
MST ºC - 5.58
RHP Kpa - 7.90
RHT ºC - 547
Temperatur HP Inner Casing ºC - 424
Temperatur HP Outer Casing ºC - 398
 02/08/2022
Turbin Putaran 3000 rpm Tercapai Jam 15:41
Parameter Unit Limit Value
MSP Mpa 7.8
MST ºC 556
RHP Kpa 797
RHT ºC 556
Bearing Vibration 1 (X / Y) µm 12.2/14.7
Bearing Vibration 2 (X / Y) µm 15.8/14
Bearing Vibration 3 (X / Y) µm 23.2/15.1
Bearing Vibration 4 (X / Y) µm 28.6/17.4
Bearing Vibration 5 (X / Y) µm 15.7/11.7
Bearing Vibration 6 (X / Y) µm 12.6/9.5
Diff. Exspansion (HIP) mm 16.7
Diff. Exspansion (LP) mm 12.4
Eccentricity µm 0

02/08/2022
Unit Synchronized Jam 15:48
Parameter Unit Value
MSP Mpa 7.88
MST ºC 557
RHP Kpa 796
RHT ºC 559
Initial Load MW 0.4
Vacuum Condensor KPa-a 10.1
RPM Turbin 2993

KESIMPULAN SYNCHRON:
Total Jam mulai dari syncron sampai dengan 3 % Initial load 0 MW ke 21 MW : 23 menit 57 detik
5. CURVA START UP UNIT (WARM START) LONTAR EXTENSION

Definition of Start-up
1. Hot Start: Start after ( 0 - 8 ) hours shut down
2. Warm Start: Start after ( 8 - 56 ) hours shut down
3. Cold-1 Start: Start after ( 56 - 80 ) hours shut down
4. Cold-2 Start: Start after ( 80 - 240 ) hours shut down
5. Initial cold Start: Start after ( 240 ) hours and more shut down
 Kendala Start up & Sinkron :

NO DESKRIPSI KETERANGAN
1 JAM 15.10 Turbine trip ( HP exhaust HH 480 C) Set Point LP bypass Sebelumnya diset di
2000 kpa sehingga menyebabkan HP
exhaust HH temp (480 °C) setelah turbin trip
setting set point dirubah ke 1000 KPA
2 Jam 18.05 Turbine trip (RH Outlet main steam Settingan Spray belum bisa di adjust ke auto
temp HH) sehingga menyebabkan temperatur SEC RH
outlet HH (623°C)

LAMPIRAN