PERHITUNGAN DESAIN TANGKI

Kelompok :

Aulia Rihhadatul’aisy Ramadhanti (1541420037)

Fannania Setyo Erdiyanti (
Mia Aulia (
Yufrida Amalia (

PROGRAM STUDI D-IV TEKNOLOGI KIMIA INDUSTRI

JURUSAN TEKNIK KIMIA

POLITEKNIK NEGERI MALANG

2018
 PERHITUNGAN SPESIFIKASI PERALATAN PROSES

1. Storage Tank Etanol

Fungsi : Menyimpan Etanol selama 14 hari

Tipe Tangki : Silinder vertikal dengan dasar datar (flat bottom) dan atap (head)
berbentuk Torispherical Head

Bahan : Carbon Steel

Kondisi operasi : Temperatur : 30°C

Tekanan : 1 atm

ρetanol = 789 kg/m3

Jumlah bahan baku per jam = 157,89 kg/h

Jumlah bahan baku untuk 14 hari = 157,89 kg/h x 24 jam x 14 hari

= 53051,04 kg

𝑚
𝑉𝑜𝑙𝑢𝑚𝑒 𝑙𝑖𝑞𝑢𝑖𝑑 =
𝜌
53051,04 𝑘𝑔
𝑉𝑜𝑙𝑢𝑚𝑒 𝑙𝑖𝑞𝑢𝑖𝑑 =
789 𝑘𝑔/𝑚3
𝑉𝑜𝑙𝑢𝑚𝑒 𝑙𝑖𝑞𝑢𝑖𝑑 = 67,2383 𝑚3
𝑉𝑜𝑙𝑢𝑚𝑒 𝑙𝑖𝑞𝑢𝑖𝑑 = 2734,501 𝑓𝑡 3

Over design = 20%

Vdesign = 1,1 x 2734,501 ft3

= 3007,9511 ft3

Rasio D/L = 2/3

𝜋 2
𝑉𝑑𝑒𝑠𝑖𝑔𝑛 = 𝐷 𝐿
4
3,14 2 3
3007,9511𝑓𝑡 3 = 𝐷 𝑥 𝐷
4 2
3007,9511𝑓𝑡 = 1,1775 𝐷 3
3

3007,9511𝑓𝑡 3 = 1,1775 𝐷 3
𝐷 = 13,67 𝑓𝑡 = 164,04 in
𝐿 = 20,50 𝑓𝑡 = 246 in
 𝜋 2
𝑉𝑟𝑒𝑎𝑙 = 𝐷 𝐻
4
𝜋
(1 − 0,2) 𝑉𝑑𝑒𝑠𝑖𝑔𝑛 = 𝐷 2 𝐻
4
𝜋
0,8 𝑥 3007,9511 𝑓𝑡 = 𝐷 2 𝐻
3
4
3
3,14
0,8𝑥 3007,9511 𝑓𝑡 = 13,672 𝐻
4
2406,36 𝑓𝑡 3 = 146,692 𝑓𝑡 2 𝐻
𝐻 = 13,95 𝑓𝑡

Design Pressure
𝑙𝑏
𝜌𝑙𝑖𝑞 [ ] (𝐻[𝑓𝑡] − 1)
𝑓𝑡 3
𝑃𝑜𝑝𝑠 [𝑃𝑠𝑖] =
144
𝑙𝑏
49,23 [ 3 ] (13,95[𝑓𝑡] − 1)
𝑓𝑡
𝑃𝑜𝑝𝑠 [𝑃𝑠𝑖] =
144
𝑃𝑜𝑝𝑠= 4,427 𝑃𝑠𝑖
𝑃𝑜𝑝𝑠= 0,3012 𝑎𝑡𝑚 → 𝑎𝑠𝑢𝑚𝑠𝑖 1 𝑎𝑡𝑚

𝑃𝑑𝑒𝑠𝑖𝑔𝑛= 𝑃𝑜𝑝𝑒𝑟𝑎𝑠𝑖 + 5 − 10%

𝑃𝑑𝑒𝑠𝑖𝑔𝑛= 1 𝑎𝑡𝑚 + 0.1
𝑃𝑑𝑒𝑠𝑖𝑔𝑛= 1,1 𝑎𝑡𝑚 = 16,8 𝑃𝑠𝑖

Vessel Thickness

Tebal shell
𝑃𝑖 . 𝐷𝑖
𝑡=
2𝑆𝐸 − 1,2𝑃𝑖
16,8 𝑃𝑠𝑖. 164,16 𝑖𝑛
𝑡=
2.12900 𝑃𝑠𝑖 .0,8 − 1,2. 16,8 𝑃𝑠𝑖
16,8 𝑃𝑠𝑖. 164,16 𝑖𝑛
𝑡=
2.12900.0,8 − 1,2.16,8 𝑃𝑠𝑖
𝑡 = 0,133 𝑖𝑛 = 3,37 mm

𝑡𝑡𝑜𝑡𝑎𝑙 = 𝑡 + 𝑐𝑜𝑟𝑟𝑜𝑠𝑖𝑜𝑛 𝑎𝑙𝑙𝑜𝑤𝑎𝑛𝑐𝑒

𝑡𝑡𝑜𝑡𝑎𝑙 = 3,37 𝑚𝑚 + 2 𝑚𝑚
𝑡𝑡𝑜𝑡𝑎𝑙 = 5,37 𝑚𝑚
Torispherical Head
0,885 𝑃 𝐿
𝑡=
𝑆𝐸 − 0,1𝑃
0,885. 16,8 𝑃𝑠𝑖 246,24 𝑖𝑛
𝑡=
12900 𝑃𝑠𝑖. 0,8 − 0,1. 16,8 𝑃𝑠𝑖
0,885. 16,8 𝑃𝑠𝑖 214,56 𝑖𝑛
𝑡=
12900. 0,8 − 0,1. 16,8 𝑃𝑠𝑖
𝑡 = 0,355 𝑖𝑛 = 9,012 𝑚𝑚

𝑡𝑡𝑜𝑡𝑎𝑙 = 𝑡 + 𝑐𝑜𝑟𝑟𝑜𝑠𝑖𝑜𝑛 𝑎𝑙𝑙𝑜𝑤𝑎𝑛𝑐𝑒

𝑡𝑡𝑜𝑡𝑎𝑙 = 9,012 𝑚𝑚 + 2 𝑚𝑚
𝑡𝑡𝑜𝑡𝑎𝑙 = 11.012 𝑚𝑚

2. Tangki Ekstraktor

Fungsi : Mengekstrak daun kayu putih dengan etanol

Tipe Tangki : Silinder vertikal dengan dasar conical dan atap

(head) berbentuk Torispherical Head

Bahan : Carbon Steel

Kondisi operasi : Temperatur : 65°C

Tekanan : 1 atm

ρetanol = 789 kg/m3

ρdaun = 0,977 kg/m3

ρcampuran = 791,313 kg/m3

Jumlah bahan baku per jam (etanol) = 160,14 kg/h

Jumlah bahan baku per jam (daun kayu putih) = 7000 kg/h

Jumlah bahan baku untuk 14 hari = 7160,14 kg/h x 24 jam x 14 hari

= 2405807 kg
 𝑚
𝑉𝑜𝑙𝑢𝑚𝑒 𝑙𝑖𝑞𝑢𝑖𝑑 =
𝜌
2405807 𝑘𝑔
𝑉𝑜𝑙𝑢𝑚𝑒 𝑙𝑖𝑞𝑢𝑖𝑑 =
791,313 𝑘𝑔/𝑚3
𝑉𝑜𝑙𝑢𝑚𝑒 𝑙𝑖𝑞𝑢𝑖𝑑 = 3040,272 𝑚3
𝑉𝑜𝑙𝑢𝑚𝑒 𝑙𝑖𝑞𝑢𝑖𝑑 = 107366,192 𝑓𝑡 3

Over design = 20%

Vdesign = 1,1 x 107366,192 ft3

= 118102,81 ft3

Rasio D/L = 2/3

𝜋 2
𝑉𝑑𝑒𝑠𝑖𝑔𝑛 = 𝐷 𝐿
4
3,14 2 3
118102,81𝑓𝑡 3 = 𝐷 𝑥 𝐷
4 2
118102,81𝑓𝑡 = 1,1775 𝐷 3
3

118102,81𝑓𝑡 3 = 1,1775 𝐷 3
𝐷 = 46,46 𝑓𝑡 = 557,52 in
𝐿 = 69,69 = 836,28 in

𝜋 2
𝑉𝑟𝑒𝑎𝑙 = 𝐷 𝐻
4
𝜋
(1 − 0,2) 𝑉𝑑𝑒𝑠𝑖𝑔𝑛 = 𝐷 2 𝐻
4
𝜋
0,8 𝑥 118102,81 𝑓𝑡 = 𝐷 2 𝐻
3
4
3
3,14
0,8𝑥 118102,81 𝑓𝑡 = 46,462 𝐻
4
94482,24 𝑓𝑡 3 = 1694,44 𝑓𝑡 2 𝐻
𝐻 = 55,76 𝑓𝑡
Design Pressure
𝑙𝑏
𝜌𝑐𝑎𝑚𝑝𝑢𝑟𝑎𝑛 [ ] (𝐻[𝑓𝑡] − 1)
𝑓𝑡 3
𝑃𝑜𝑝𝑠 [𝑃𝑠𝑖] =
144
𝑙𝑏
49,4 [ 3 ] (55,76[𝑓𝑡] − 1)
𝑓𝑡
𝑃𝑜𝑝𝑠 [𝑃𝑠𝑖] =
144
𝑃𝑜𝑝𝑠= 18,78 𝑃𝑠𝑖
𝑃𝑜𝑝𝑠= 1,27 𝑎𝑡𝑚

𝑃𝑑𝑒𝑠𝑖𝑔𝑛= 𝑃𝑜𝑝𝑒𝑟𝑎𝑠𝑖 + 5 − 10%

𝑃𝑑𝑒𝑠𝑖𝑔𝑛= 1 ,27𝑎𝑡𝑚 + 0.1
𝑃𝑑𝑒𝑠𝑖𝑔𝑛= 1,37 𝑎𝑡𝑚 = 20,13 𝑃𝑠𝑖

Vessel Thickness

Tebal shell
𝑃𝑖 . 𝐷𝑖
𝑡=
2𝑆𝐸 − 1,2𝑃𝑖
20,13 𝑃𝑠𝑖. 557,52 𝑖𝑛
𝑡=
2.12900 𝑃𝑠𝑖 .0,8 − 1,2.20,13 𝑃𝑠𝑖
20,13 𝑃𝑠𝑖. 557,52 𝑖𝑛
𝑡=
2.12900.0,8 − 1,2.20,13 𝑃𝑠𝑖
𝑡 = 0,544 𝑖𝑛 = 13,81 mm

𝑡𝑡𝑜𝑡𝑎𝑙 = 𝑡 + 𝑐𝑜𝑟𝑟𝑜𝑠𝑖𝑜𝑛 𝑎𝑙𝑙𝑜𝑤𝑎𝑛𝑐𝑒

𝑡𝑡𝑜𝑡𝑎𝑙 = 13,81 𝑚𝑚 + 2 𝑚𝑚
𝑡𝑡𝑜𝑡𝑎𝑙 = 15,81 𝑚𝑚

Torispherical Head
0,885 𝑃 𝐿
𝑡=
𝑆𝐸 − 0,1𝑃
0,885. 20,13 𝑃𝑠𝑖 836,28 𝑖𝑛
𝑡=
12900 𝑃𝑠𝑖. 0,8 − 0,1. 20,13 𝑃𝑠𝑖
0,885. 20,13 𝑃𝑠𝑖 836,28 𝑖𝑛
𝑡=
12900. 0,8 − 0,1. 20,13 𝑃𝑠𝑖
𝑡 = 1,44 𝑖𝑛 = 36,576 𝑚𝑚
 𝑡𝑡𝑜𝑡𝑎𝑙 = 𝑡 + 𝑐𝑜𝑟𝑟𝑜𝑠𝑖𝑜𝑛 𝑎𝑙𝑙𝑜𝑤𝑎𝑛𝑐𝑒
𝑡𝑡𝑜𝑡𝑎𝑙 = 36,576 𝑚𝑚 + 2 𝑚𝑚
𝑡𝑡𝑜𝑡𝑎𝑙 = 38,576 𝑚𝑚

Conical bottom
𝑃𝑖 . 𝐷𝑖
𝑡=
2 𝑐𝑜𝑠 ∝ −(𝑆𝐸 − 0,6𝑃𝑖 )
20,13 𝑃𝑠𝑖. 557,52 𝑖𝑛
𝑡=
2. 𝐶𝑂𝑆 60° − (12900.0,8 − 0,6. 20,13 𝑃𝑠𝑖)
20,13 𝑃𝑠𝑖. 557,52 𝑖𝑛
𝑡=
1 − (10307,922)
𝑡 = 0,544 𝑖𝑛 = 13,81 mm

𝑡𝑡𝑜𝑡𝑎𝑙 = 𝑡 + 𝑐𝑜𝑟𝑟𝑜𝑠𝑖𝑜𝑛 𝑎𝑙𝑙𝑜𝑤𝑎𝑛𝑐𝑒

𝑡𝑡𝑜𝑡𝑎𝑙 = 13,81 𝑚𝑚 + 2 𝑚𝑚
𝑡𝑡𝑜𝑡𝑎𝑙 = 15,81 𝑚𝑚

3. Tangki Produk (Minyak Atsiri)

Fungsi : Menyimpan produk minyak atsiri selama 14 hari

Tipe Tangki : Silinder vertikal dengan dasar datar (flat bottom)

dan atap (head) berbentuk Torispherical Head

Bahan : Carbon Steel

Kondisi operasi : Temperatur : 30°C

Tekanan : 1 atm

ρminyak = 930 kg/m3

Jumlah bahan baku per jam = 100 kg/h

Jumlah bahan baku untuk 14 hari = 100 kg/h x 24 jam x 14 hari

= 33600 kg

𝑚
𝑉𝑜𝑙𝑢𝑚𝑒 𝑙𝑖𝑞𝑢𝑖𝑑 =
𝜌
53051,04 𝑘𝑔
𝑉𝑜𝑙𝑢𝑚𝑒 𝑙𝑖𝑞𝑢𝑖𝑑 =
789 𝑘𝑔/𝑚3
𝑉𝑜𝑙𝑢𝑚𝑒 𝑙𝑖𝑞𝑢𝑖𝑑 = 67,2383 𝑚3
𝑉𝑜𝑙𝑢𝑚𝑒 𝑙𝑖𝑞𝑢𝑖𝑑 = 2734,501 𝑓𝑡 3
Over design = 20%

Vdesign = 1,1 x 2734,501 ft3

= 3007,9511 ft3

Rasio D/L = 2/3

𝜋 2
𝑉𝑑𝑒𝑠𝑖𝑔𝑛 = 𝐷 𝐿
4
3,14 2 3
3007,9511𝑓𝑡 3 = 𝐷 𝑥 𝐷
4 2
3007,9511𝑓𝑡 = 1,1775 𝐷 3
3

3007,9511𝑓𝑡 3 = 1,1775 𝐷 3
𝐷 = 13,67 𝑓𝑡 = 164,04 in
𝐿 = 20,50 𝑓𝑡 = 246 in

𝜋 2
𝑉𝑟𝑒𝑎𝑙 = 𝐷 𝐻
4
𝜋
(1 − 0,2) 𝑉𝑑𝑒𝑠𝑖𝑔𝑛 = 𝐷 2 𝐻
4
𝜋
0,8 𝑥 3007,9511 𝑓𝑡 = 𝐷 2 𝐻
3
4
3
3,14
0,8𝑥 3007,9511 𝑓𝑡 = 13,672 𝐻
4
2406,36 𝑓𝑡 3 = 146,692 𝑓𝑡 2 𝐻
𝐻 = 13,95 𝑓𝑡

Design Pressure
𝑙𝑏
𝜌𝑙𝑖𝑞 [ ] (𝐻[𝑓𝑡] − 1)
𝑓𝑡 3
𝑃𝑜𝑝𝑠 [𝑃𝑠𝑖] =
144
𝑙𝑏
49,23 [ 3 ] (13,95[𝑓𝑡] − 1)
𝑓𝑡
𝑃𝑜𝑝𝑠 [𝑃𝑠𝑖] =
144
𝑃𝑜𝑝𝑠= 4,427 𝑃𝑠𝑖
𝑃𝑜𝑝𝑠= 0,3012 𝑎𝑡𝑚 → 𝑎𝑠𝑢𝑚𝑠𝑖 1 𝑎𝑡𝑚

𝑃𝑑𝑒𝑠𝑖𝑔𝑛= 𝑃𝑜𝑝𝑒𝑟𝑎𝑠𝑖 + 5 − 10%

𝑃𝑑𝑒𝑠𝑖𝑔𝑛= 1 𝑎𝑡𝑚 + 0.1
𝑃𝑑𝑒𝑠𝑖𝑔𝑛= 1,1 𝑎𝑡𝑚 = 16,8 𝑃𝑠𝑖

Vessel Thickness

Tebal shell
𝑃𝑖 . 𝐷𝑖
𝑡=
2𝑆𝐸 − 1,2𝑃𝑖
 16,8 𝑃𝑠𝑖. 164,16 𝑖𝑛
𝑡=
2.12900 𝑃𝑠𝑖 .0,8 − 1,2. 16,8 𝑃𝑠𝑖
16,8 𝑃𝑠𝑖. 164,16 𝑖𝑛
𝑡=
2.12900.0,8 − 1,2.16,8 𝑃𝑠𝑖
𝑡 = 0,133 𝑖𝑛 = 3,37 mm

𝑡𝑡𝑜𝑡𝑎𝑙 = 𝑡 + 𝑐𝑜𝑟𝑟𝑜𝑠𝑖𝑜𝑛 𝑎𝑙𝑙𝑜𝑤𝑎𝑛𝑐𝑒

𝑡𝑡𝑜𝑡𝑎𝑙 = 3,37 𝑚𝑚 + 2 𝑚𝑚
𝑡𝑡𝑜𝑡𝑎𝑙 = 5,37 𝑚𝑚

Torispherical Head
0,885 𝑃 𝐿
𝑡=
𝑆𝐸 − 0,1𝑃
0,885. 16,8 𝑃𝑠𝑖 246,24 𝑖𝑛
𝑡=
12900 𝑃𝑠𝑖. 0,8 − 0,1. 16,8 𝑃𝑠𝑖
0,885. 16,8 𝑃𝑠𝑖 214,56 𝑖𝑛
𝑡=
12900. 0,8 − 0,1. 16,8 𝑃𝑠𝑖
𝑡 = 0,355 𝑖𝑛 = 9,012 𝑚𝑚

𝑡𝑡𝑜𝑡𝑎𝑙 = 𝑡 + 𝑐𝑜𝑟𝑟𝑜𝑠𝑖𝑜𝑛 𝑎𝑙𝑙𝑜𝑤𝑎𝑛𝑐𝑒

𝑡𝑡𝑜𝑡𝑎𝑙 = 9,012 𝑚𝑚 + 2 𝑚𝑚
𝑡𝑡𝑜𝑡𝑎𝑙 = 11.012 𝑚𝑚