PERHITUNGAN GATING SYSTEM PADA PRODUK INTAKE

MANIFOLD
Diajukan Untuk Memenuhi Salah Satu Syarat Kelulusan Praktikum Teknik Produksi 1

Disusun Oleh :
Kelompok 3
Oppy Ayudila P 2613171006
Donny Reza Maulana 2613171028
Agung Setiawan 2613171041
Audreyana Beltsa 2613171044
Enola Dwi Putri A. A. 2613171054

LABORATORIUM TEKNIK PRODUKSI

FAKULTAS TEKNOLOGI MANUFAKTUR
UNIVERSITAS JENDERAL ACHMAD YANI
BANDUNG
2019
Perhitungan Gating System untuk Produk Intake Manifold:

1. Berat Produk, Wo (kg)

120 gram = 0,12 kg
2. Density Aluminium, ρ (kg/m3)
2,7 g/cm3 = 2700 kg/m3
3. Yield Ratio, y = 80%
4. Pouring Weight, W (kg)
Wo
W= x 100%
y
0,12
= x 100%
80%
= 0,15 kg.

Pouring Volume, V (m3)

W
V=
ρ
0,15 kg
V=
2700 kg/ m3
= 5,55 x 10-5 m3 = 0,55 x 10-4 m3
5. Wall Thickness, P (mm)
C
P=
2
86,4
P=
2
= 43,2 mm.
6. Casting Height, C (mm)
C = 86,4 mm.
7. Sprue Height, h (mm)
h = 40 + P
h = 40 + 43,2
= 83,2 mm.
8. Jenis Gating System : Parting Line.
9. Tipe Sprue : Tappered Round Sprue.
10. Jumlah Ingate : 1 buah.
11. Jumlah Runner : 1 buah.
12. Effective Sprue Height (ESH), mm
2HC – P2
ESH =
2C
2(83,2mm)(86,4mm) – (43,3mm)2
=
2(86,4)

= 72,4 mm.
13. Pouring Rate (R)
R = b√W

= 0,47√0,15
= 0,18189 kg/s.
14. Adjusted Pouring Rate, Ra (kg/s)
R
Ra =
KC
0,18189
=
1 x 0,85
= 0,213 kg/s.
15. Pouring Time, tp (s)
W
tp =
Ra
0,15 kg
=
0,213 kg/s
= 0,704 s.
16. a. Luas Penampang Melintang Sprue Exit, Ase (mm2)
W
Ase =
ρ.tp.C√2.g.ESH

0,15 kg
Ase =
2700 kg/m3 .0,704 s.0,85 √2.9,81m/𝑠2 .0,0724m

Ase = 0,000078 m2

Ase = 78 mm2.

b. Luas penampang melintang sprue inlet, Asi (mm2)

Ase √𝐻𝑠𝑒+ℎ
Asi =
√𝐻si
 78 𝑚𝑚2 √50+83,2
=
√50

= 127,31 mm2.

c. Radius Sprue (mm)

√Asi
ri =
𝜋
√127,3 𝑚𝑚2
Ri =
3,14
Ri = 6,367 mm.

√Ase
re =
𝜋
√78 𝑚𝑚2
Re=
3,14
Re= 4,98 mm.
17. Luas Penampang Ingate & Runner berdasarkan Gating Ratio 1:4:4
a. Luas penampang Runner, Ar (mm2)
4
Ar = x Ase
1
4
= x 78 mm2
1
= 312 mm2.
b. Lebar dan tinggi Runner (mm)
Ar = t x l
t = l = √𝐴𝑟 = √312 = 17,66 mm.
l atas = 17,66 - 2 = 15,66 mm.
l bawah = 17,66 + 2 = 19,66 mm.
18. Luas Penampang Ingate, Ag (mm2)
4
Ag = x Ase
1
4
Ag = x 78 mm2
1
Ag = 312 mm2.
 1
tinggi ingate = x tinggi runner
4
1
tinggi ingate = x 17,66 mm
4
tinggi ingate = 4,415 mm.
19. Well Area, Aw (mm2)
Aw = 5 x Ase
= 5 x 78 mm2
= 390 mm2.

Well deep = 2 x tinggi runner

Well deep = 2 x 17,66 mm
Well deep = 35,32 mm.
Radius well

𝐴𝑤 390 𝑚𝑚2
Rw = √ =√ = 11,14 mm.
𝜋 3,14

20. Flowing Volume (m3/s)

𝑉⁄
𝑡𝑝
Q=
𝑛
5,55 𝑥 10−5 𝑚3⁄
0,704 𝑠 3
= = 7,88 x 10-5 𝑚 ⁄𝑠.
1
21. Velocity (m/s)
3
𝑄 7,88 𝑥 10−5 𝑚 ⁄𝑠
Vs = = = 1,01 𝑚⁄𝑠.
𝐴𝑠𝑒 7,8 𝑥 10−5 𝑚2

7,88 𝑥 10−5 𝑚3⁄

𝑄 𝑠
Vr = = = 0,25 𝑚⁄𝑠.
𝐴𝑟 3,12 𝑥 10−4 𝑚2

7,88 𝑥 10−5 𝑚3⁄

𝑄 𝑠
Vg = = = 0,25 𝑚⁄𝑠.
𝐴𝑔 3,12 𝑥 10−4 𝑚2
22. Reynold Number (m2/kg)
𝑚
𝑉𝑠+𝐴𝑠𝑒 1,01 𝑠 + (7,8 𝑥 10−5 𝑚2 ) 2
Nrs = = = 5,55 𝑚 ⁄𝑘𝑔.
𝑅 0,18189 𝑘𝑔/𝑠

𝑚
𝑉𝑟+𝐴𝑟 0,25 𝑠 +(3,12 𝑥 10−4 𝑚2 ) 2
Nrr = = = 1,37 𝑚 ⁄𝑘𝑔.
𝑅 0,18189 𝑘𝑔/𝑠
 𝑚
𝑉𝑔+𝐴𝑔 0,25 +(3,12 𝑥 10−4 𝑚2 ) 2
𝑠
Nrg = = = 1,37 𝑚 ⁄𝑘𝑔.
𝑅 0,18189 𝑘𝑔/𝑠

Perhitungan Ingate:

17,66 mm
hing

1 w
h ingate = x tinggi runner
2
1
h ingate = x 17,66 mm
2
h ingate = 8,83 mm ≈ 10 mm.
w = h ingate + (4-6)
w = 10 + 4 = 14 mm.

Perhitungan Pouring Basin:

5 mm

96,4 mm

10 mm
20 mm

r = 5 mm

5 x ∅ Sprue Inlet = 63,67 mm.

∅ Sprue Inlet = (ri x 2) = (6,367 mm x 2) = 12,73 mm.