∆Hf (kJ/mol)
Hf 500 K
-243.81
-172.64
-
BM C2H5OH 46 2.391304348 Kapasitas
BM H2 2 Operasi
BM C2H4O 44
BM H2O 18 Basis Operas
110
C2H5OH 0.96 Produksi Ase
H2O 0.04
Reaktor
Masuk Keluar
no Komponen 5 5 6 6
kg/jam kmol kg/jam kmol
1 C2H5OH 13134 286 6567 143
2 H2O 547 30 547 30
3 C2H4O 0 0 6281 143
4 H2 0 0 286 143
Total 13681 13681
Furnace
Masuk Keluar
no Komponen
no Komponen 4 4 12 12 5
kg/jam kmol kg/jam kmol kg/jam
1 C2H5OH 6592 286 6542 142 13134
2 H2O 275 30 273 15 547
3 C2H4O 0 0 0 0 0
4 H2 0 0 0 0 0
Total 6867 6814 13681
13681
Separator 01
Masuk Keluar
no Komponen 2 2 3 3 4
kg/jam kmol kg/jam kmol kg/jam
1 C2H5OH 8240 357 1648 71 6592
2 H2O 343 38 69 8 275
3 C2H4O 0 0 0 0 0
4 H2 0 0 0 0 0
Total 8584 1717 6867
8584
Vaporizer
Masuk Keluar
no Komponen 1 1 3 3 2
kg/jam kmol kg/jam kmol kg/jam
1 C2H5OH 6592 143 1648 71 8240
2 H2O 275 15 69 8 343
3 C2H4O 0 0 0 0 0
4 H2 0 0 0 0 0
Total 6867 1717 8584
8584
mixer
Masuk Keluar
no Komponen 1a 1a 1 1
kg/jam kmol kg/jam kmol
1 C2H5OH 6592 143 6592 143
2 H2O 275 15 275 15
3 C2H4O 0 0 0 0
4 H2 0 0 0 0
Total 6867 6867
= 50,000 ton/tahun Komposisi Pro C2H4O
= 330 hari/tahun C2H5OH
= 24 jam/hari H2O
= 1 jam
Konversi
= yield
= 6,313 kg/jam
Reaksi
Konversi 0.5
Cu
C2H5OH C2H4O + H2
m 285.520
r 142.760 142.760 142.760
s 142.760 142.760 142.760
Keluar
5
kmol
286
30 143.3043478
0
0
gas Separator 02
r liquid
4 no Komponen
kmol
286 1 C2H5OH
30 2 H2O
0 3 C2H4O
0 4 H2
Total
Menara Distilasi I
Keluar
2 no Komponen
kmol
357 1 C2H5OH
38 2 H2O
0 3 C2H4O
0 4 H2
Total
Menara Distilasi II
6542
272.5709 jumalah air yg harus ada no Komponen
1 C2H5OH
2 H2O
3 C2H4O
4 H2
Total
Evaporator
no Komponen
no Komponen
1 C2H5OH
2 H2O
3 C2H4O
4 H2
Total
99.5%
0.4%
0.1%
= 0.5
= 0.95
Masuk Keluar
6 6 7 7 8 8
kg/jam kmol kg/jam kmol kg/jam kmol
6567 143 0 0 6567 143
547 30 0 0 547 30
6281 143 0 0 6281 143
286 143 286 143 0 0
13681 286 13396
13681
Masuk Keluar
8 8 9 9 10 10
kg/jam kmol kg/jam kmol kg/jam kmol
6567 143 25 0.549 6542 142
547 30 6 0.351 541 30
6281 143 6281 143 0 0
0 0 0 0 0 0
13396 6313 144 7083
13396 0.923625
Masuk Keluar
10 10 11 11 12 12
kg/jam kmol kg/jam kmol kg/jam kmol
6542 0
541
0 0 0
0 0 0
7083 0
Masuk keluar
10 10 11 11 12 12
kg/jam kmol kg/jam kmol kg/jam kmol
6542 142 6542 142.211
541 30 268 15 273 15.143
0 0 0 0
0 0
7083 268 6814
7083
0.923625
35.15494
34.993
0.501154
17.12652
1695.526 0.979779
0.99
Neraca Energi Reaktor
Tref = 25 C 298 K
Tin = 290 C 563 K
Tout = 290 C 563 K
1 kJ = 0.23900574 kkal
Tref = 25 C 298 K
Tin = 30 C 303 K
Tdc = 81 C 354 K
a. Menghitung Q1
Tin = 30 C 303 K
Komponen Massa Kmol/jam òCpL dT Qin
C2H4O 0 0.000 0.000 0.000
C2H5OH 6592 143.087 17924.327 2564731.160 17682.626 546.27895
H2O 275 15.261 27511.297 419844.984 27594.059 -60.0293825
H2 0 0.000 0.000 0.000
Total 6867 158.347 45435.624 2984576.144
b. Menghitung Q2
Tin = 81 C 354 K
Komponen Massa Kmol/jam òCpL dT Qout
C2H4O 0 0.000 0.000 0.000
C2H5OH 6592 143.087 23613.373 3378757.359 20709.068 6637.51648
H2O 275 15.261 31345.401 478356.560 32288.762 -729.381968
H2 0 0.000 0.000 0.000
Total sum 158.347 54958.773 3857113.919
c. Menghitung Q3
Tin = 81 C 354 K
Komponen Massa Kmol/jam Log10 P(HVAP) Qout
C2H4O 0 0.000 0.000 0.000
C2H5OH 8240 357.000 835.003 298096.189 23.8442 -8.09096045
H2O 343 38.000 367.725 13973.532 29.8605 -8.90451977
H2 0 0.000 0.000 0.000
Total 8583 395.000 1202.728 312069.721
d. Menghitung Q4
Tin = 81 C 354 K
Komponen Massa Kmol/jam òCpL dT Qout
C2H4O 0 0.000 0.000 0.000
C2H5OH 8240 357.000 11699.957 4176884.782 9292.214 2018.2008
H2O 343 38.000 11706.546 444848.739 11714.282 -153.689962
H2 0 0.000 0.000 0.000
Total 8583 395.000 23406.503 4621733.521
Tekanan
Mencari Tdc
-549.218791 244.6409858 17924.32714 Td(derajat) Xn
-95.282507 72.54968868 27511.2968 C2H5OH 78.37 0.9
H20 100 0.1
C2H40 0
H2 0
Total
Komponen A B C D Tmin
Ethanol 59.342 3.6358E-01 -1.2164E-03 0.000001803 160
Water 92.053 -3.9953E-02 -2.1103E-04 5.3469E-07 273
Asetaldehid 45.056 4.4853E-01 -1.6607E-03 2.7000E-06 151
Hidrogen 50.607 -6.1136E+00 3.0930E-01 -4.1480E-03 14
Neraca Panas
Tref = 25 C 298 K
Tin = 30 C 303 K
Tdc = 81 C 354 K
a. Menghitung Q1 Liquid
Tin = 30 C 303 K
Komponen Massa Kmol/jam òCpL dT Qin
C2H4O 0 0.000 0.000 0.000
C2H5OH 6592 143.087 538.411 77039.424 296.71
H2O 275 15.261 377.503 5761.003 460.265
H2 0 0.000 0.000 0.000
Total 6867 158.347 915.914 82800.427
b. Menghitung Q2 Liquid
Tin = 81 C 354 K
Komponen Massa Kmol/jam òCpL dT Qin
C2H4O 0 0.000 0.000 0.000
C2H5OH 6592 143.087 6227.457 891065.623 3323.152
H2O 275 15.261 4211.607 64272.578 5154.968
H2 0 0.000 0.000 0.000
Total 6867 158.347 10439.063 955338.202
c. Menghitung Q3 HVAP
Tin = 81 C 354 K
Komponen Massa Kmol/jam Log10 P(HVAP) Qin
C2H4O 0 0.000 0.000 0.000
C2H5OH 13134 285.088 835.003 238049.354 23.8442
H2O 547 30.355 367.725 11162.337 29.8605
H2 0 0.000 0.000 0.000
Total 13681 315.443 1202.728 249211.691
d. Menghitung Q4 Liquid
Tin = 81 C 354 K
Komponen Massa Kmol/jam òCpL dT Qin
C2H4O 0 0.000 0.000 0.000
C2H5OH 13134 285.088 3924.839 1118924.252 1517.096
H2O 547 30.355 1892.512 57447.499 1900.248
H2 0 0.000 0.000 0.000
Total 13681 315.443 5817.351 1176371.752
a. Menghitung Q1 Gas
Tin = 100 C 373 K
Komponen Massa Kmol/jam òCpL dT Qin
C2H4O 0 0.000 0.000 0.000
C2H5OH 6542 142.001 5356.302 760601.827 2031.825
H2O 273 15.150 2539.141 38467.569 2544.975
H2 0 0.000 0.000 0.000
Total 6815 157.151 7895.443 799069.396
b. Menghitung Q2 Gas
Tin = 290 C 563 K
Komponen Massa Kmol/jam òCpL dT Qin
C2H4O 0 0.000 0.000 0.000
C2H5OH 13134 285.088 22364.885 6375958.352 7179.115
H2O 547 30.355 9174.440 278491.612 8992.245
H2 0 0.000 0.000 0.000
Total 13681 315.443 31539.325 6654449.965
Tmax Cp @25 C
465 107.4
615 75.55
415 102.72
32
Mencari Tdc
Td(derajat)
TMIN TMAX C2H5OH 78.37
159.05 516.25 H20 100
273.16 647.13 C2H40 0
150.15 461 H2 0
13.95 33.18 Total
Tout = 290 C 563 K
Tin = 100 C 373 K
Kondisi Umpan
Menghitung T feed
K=P/Ptot Y = KX
Ptot 1.5 atm 1140 mmHg
T 326.4189152978 K 53.2689152978 °C
Komponen massa Kmol/jam Po Ki Xi
C2H5OH 6567 142.544 257.460 0.226 0.452
H2O 547 30.355 108.761 0.095 0.096
C2H4O 6281 142.588 2241.869 1.967 0.452
Total 13395 315.487 - - 1.000
K=P/Ptot X = Y/K
Ptot 1.5 atm 1140 mmHg
T 354.6439448434 K 81.4939448434 °C
Komponen massa Kmol/jam Po Ki Yi
C2H5OH 6567 142.544 856.092 0.751 0.452
H2O 547 30.355 377.356 0.331 0.096
C2H4O 6281 142.588 4784.593 4.197 0.452
Total 13395 315.487 - - 1.000
Menghitung T Distilat
K=P/Ptot Y = KX
Ptot 1.5 atm 1140 mmHg
T 305.1307369486 K 31.9807369486 °C
Komponen massa Kmol/jam Po Ki Xi
C2H5OH 25 0.543 87.636 0.077 0.004
H2O 6 0.333 35.672 0.031 0.002
C2H4O 6281 142.588 1146.628 1.006 0.994
Total 6312 143.464 - - 1.000
K=P/Ptot X = Y/K
Ptot 1.5 atm 1140 mmHg
T 308.0734068876 K 34.9234068876 °C
Komponen massa Kmol/jam Po Ki Yi
C2H5OH 25 0.543 102.754 0.090 0.004
H2O 6 0.333 42.056 0.037 0.002
C2H4O 6281 142.588 1265.842 1.110 0.994
Total 6312 143.464 - - 1.000
Menghitung T Bottom
K=P/Ptot Y = KX
Ptot 1.5 atm 1140 mmHg
T 365.0233375774 K 91.8733375774 °C
Komponen massa Kmol/jam Po Ki Xi
C2H5OH 6542 142.001 1261.763 1.107 0.825
H2O 541 30.022 564.290 0.495 0.175
C2H4O 0 0.000 6146.304 5.391 0.000
Total 7083 172.023 - - 1.000
K=P/Ptot X = Y/K
Ptot 1.5 atm 1140 mmHg
T 367.611452082 K 94.461452082 °C
Komponen massa Kmol/jam Po Ki Yi
C2H5OH 6542 142.001 1384.369 1.214 0.825
H2O 541 30.022 621.326 0.545 0.175
C2H4O 0 0.000 6529.644 5.728 0.000
Total 7083 172.023 - - 1.000
T 308.0734068876 K 34.923 °C
Komponen Kmol/jam A Tc n Hv
C2H4O 153.714 44.950 461.000 0.594 23.339
C2H5OH 0.585 43.122 516.250 0.079 40.136
H2O 0.359 52.053 647.13 0.321 42.299
Total 154.658
Qc -3726715.336
Menghitung Panas Umpan
T 326.4189152978 K 53.2689152978 °C
T ref 298.15 K
Komponen Kmol/jam ∫Cp.dT Q8
C2H4O 143.000 2981.121 426300.291 1273.68425 3959.59722
C2H5OH 143.000 3086.910 441428.110 1677.53397 3209.66347
H2O 30.000 2128.630 63858.910 2602.23846 -352.702802
Total 316.000 931587.310
Total
TMIN TMAX
159.05 516.25
273.16 647.13
150.15 461
13.95 33.18
Yi
0.102 23.8442 -8.774614049 -12.6880295364 1.22237355E-08 0.02915296
0.009 29.8605 -9.6569.E+00 -1.8360.E+01 7.9147.E-07 0.1927477
0.889 87.3702 -1.1281.E+01 -7.9305.E+01 6.5656.E+00 5.8965.E-08
1.000
Xi
0.602 23.8442 -8.076269288 -12.8698229126 1.32807064E-08 0.03441257
0.291 29.8605 -8.8884.E+00 -1.8623.E+01 8.5991.E-07 0.22752214
0.108 87.3702 -1.0383.E+01 -8.0441.E+01 7.1333.E+00 6.9604.E-08
1.000
Yi
0.000 23.8442 -9.386796062 -12.5401944241 1.14265358E-08 0.0254744
0.000 29.8605 -1.0331.E+01 -1.8146.E+01 7.3985.E-07 0.16842652
1.000 87.3702 -1.2068.E+01 -7.8381.E+01 6.1374.E+00 5.1525.E-08
1.000
Xi
0.042 23.8442 -9.297134826 -12.5612332663 1.15367329E-08 0.02596811
0.063 29.8605 -1.0232.E+01 -1.8176.E+01 7.4699.E-07 0.17169079
0.895 87.3702 -1.1952.E+01 -7.8512.E+01 6.1966.E+00 5.2524.E-08
1.000
Yi
0.914 23.8442 -7.846621586 -12.9330571566 1.36693939E-08 0.03645635
0.086 29.8605 -8.6356.E+00 -1.8714.E+01 8.8507.E-07 0.24103484
0.000 87.3702 -1.0088.E+01 -8.0836.E+01 7.3421.E+00 7.3737.E-08
1.000
Xi
0.680 23.8442 -7.791378598 -12.9485446019 1.37663137E-08 0.03697516
0.320 29.8605 -8.5748.E+00 -1.8737.E+01 8.9135.E-07 0.24446497
0.000 87.3702 -1.0017.E+01 -8.0933.E+01 7.3941.E+00 7.4787.E-08
1.000
Menghitung Q in
T ref 298.15 K
T dew 308.0734068876 K
Qv Komponen Kmol/jam ∫CpG.dT Q in
3587456.560 C2H4O 153.714 651.13274301 100087.981
23479.583 C2H5OH 0.585 663.579655132 388.190026
15183.113 H2O 0.359 334.05946706 119.908442
3626119.256 Total 154.658 1648.7718652 100596.08
Tref 298.15 K
T bubble 305.1307369486 K
Komponen Kmol/jam ∫CpL.dT Q in
C2H4O 153.714 721.489509542 110902.776
C2H5OH 0.585 752.673763632 440.309533
H2O 0.359 526.881197221 189.120531
Total 154.658 2001.04447039 111532.206
Menghitung Q out
T ref 298.15 K
T bubble 305.1307369486 K
Komponen Kmol/jam ∫CpG.dT Q in
C2H4O 153.714 721.489509542 110902.776
C2H5OH 0.585 752.673763632 440.309533
H2O 0.359 526.881197221 189.120531
Total 154.299 2001.04447039 111532.206
2.932520379 856.091882
2.5767517697 377.356443
3.679845001 4784.593
1.9426839205 87.6362772
1.5523333952 35.6724876
3.0594225396 1146.62799
2.0118000325 102.754307
1.6238308141 42.056276
3.1023793455 1265.84155
3.1009776249 1261.76253
2.7515022971 564.289926
3.7886140027 6146.30352
3.1412519715 1384.36934
2.7933195091 621.325974
3.8148895224 6529.64428
αi-θ 1-q
19.030 0.490
0.785 0.286
-0.583 -0.777
0.000
Menara Distilasi I
Masuk Keluar
no Komponen 8 8 9 9 10
no Komponen
kg/jam kmol kg/jam kmol kg/jam
1 C2H5OH 6567 143 25 0.549 6542
2 H2O 547 30 6 0.351 541
3 C2H4O 6281 143 6281 143 0
4 H2 0 0 0 0 0
Total 13396 6313 144 7083
13396 0.923625
Komponen A B C D
Ethanol 59.342 3.6358E-01 -1.2164E-03 0.000001803
Water 92.053 -3.9953E-02 -2.1103E-04 5.3469E-07
Asetaldehid 45.056 4.4853E-01 -1.6607E-03 2.7000E-06
Hidrogen 50.607 -6.1136E+00 3.0930E-01 -4.1480E-03
uhan Pemanas
akan steam dengan suhu 150 C dengan panas laten sebesar = 2133,63
4114357.488
kg/jam
10
kmol
142
30
0
0
142.0013024
Neraca Panas di Sekitar Menara Distilasi - 02
Enthalphy of Vaporizer
HVAP = A (1-T/Tc)n
Name A Tc n Tmin
Ethanol 43.122 516.25 0.079 300
Water 52.053 647.13 0.321 273.16
Acetaldehyde 44.95 461 0.594 461
Hidrogen 0.659 33.18 0.38 13.95
Hi = Hr + Ho + Qc
Qc = Hi - Hr - Ho
QC D. R1 .HG1R.H
LOHD
HG1 = 23905.4450 kj/kmol
Hlo/HD = 221.0681 kj/kmol
V= 302.1900 kmol/jam
L= 158.2900 kmol/jam
D= 143.9000 kmol/jam
R= 1.1000
Qc = 7,157,181.8490 kj/jam
Masuk Keluar
Komponen
QF QR QD QB
Ethanol 901176.4978 126.4738 1066848.0663
Water 127800.7078 56.4098 151237.6565
Acetaldehyde 880188.5137 31627.8312 0.0000
Hidrogen 0.0000 0.0000 0.0000
1909165.7192 6498668.3512 31810.7148 1218085.7227
Total 8407834.0704 8407078.2865
Akumulasi 755.7839
Tabel Kapasitas Panas Liquid, Cpl = A +BT + CT2 + DT3 [J/mol K]
E Komponen A B C
4.6601E-11 Ethanol 59.342 3.6358E-01 -1.2164E-03
3.6934E-12 Water 92.053 -3.9953E-02 -2.1103E-04
4.7248E-11 Asetaldehid 45.056 4.4853E-01 -1.6607E-03
-8.7585E-12 Hidrogen 50.607 -6.1136E+00 3.0930E-01
Tmax
516.25
647.13
293.56
33.18
1908366.19179943 kj/jam
1218040.99313939 kj/jam
31811.700872379 kj/jam
7,157,181.8490 kj/jam
6,498,668.3512 kj/jam
Keluar
Qc
7157181.8490
07078.2865
2
+ DT3 [J/mol K]
D
0.000001803
5.3469E-07
2.7000E-06
-4.1480E-03
Ki Xi Yi
0.076873927 0.003783 0.000291
0.031291656 0.002321 7.26E-05
1.005814028 0.993897 0.999675
- 1 1.000039
Neraca Panas Kondensor
Rmin + 1 1.055708081
Rmin 0.055708081
R 1.12
Rm/(Rm+1) = 0.0527684518
R/(R+1) = 0.0771179796
Arus Molar
Komponen BM
kg/jam kmol
C2H5OH 25 0.549 46
H2O 6 0.351 18
C2H4O 6281 143 44
L0 = R X D
L0 = 120.9600 kmol
Komponen A B C D
C2H5OH 59.342 3.6358E-01 -1.2164E-03 0.000001803
H2O 92.053 -3.9953E-02 -2.1103E-04 5.3469E-07
C2H4O 45.056 4.4853E-01 -1.6607E-03 2.7000E-06
Total 196.451 0.772157 -0.00308813 5.03769E-06
Komponen Kg Kmol
C2H5OH 21.0465 0.4575
H2O 5.0532 0.2807
C2H4O 5289.7562 120.2217
Komponen A B C D
CO2 59.342 3.6358E-01 -1.2164E-03 0.000001803
CH3OH 92.053 -3.9953E-02 -2.1103E-04 5.3469E-07
H2O 45.056 4.4853E-01 -1.6607E-03 2.7000E-06
Total 196.451 0.772157 -0.00308813 5.03769E-06
HC = 2632604.8516 Kj/jam
T1 T2
tw2 tw1
2. Perhitungan Condenser
Qc = 3726715.34
Hot fluid
Uap Keluaran MD
Kec. hot fluid = 6312.0000 kg/jam =
Tekanan = 1.5 atm
Suhu masuk = 34.9234 o
C =
Suhu keluar = 31.9807 o
C =
Ta = 33.4521 o
C =
Cold fluid
Air
Tekanan = 1.0000 atm
Suhu masuk = 10.0000 o
C =
disetting Suhu keluar = 30.0000 o
C =
ta = 20.0000 o
C =
Cp cair = 4,186.0000 kj/kg
Beban Panas = 3532244.1495 btu/jam
Massa Fluida Dingin = 1962.7308083723 lb/jam
LMTD = 20.52 o
F
R= 0.15 temperatur grup (T1-T2)/(t2-t1)d
S= 6.80 temperatur grup (t2 -t1)/(T1 -t1)
FT = 1 grafik 18 halaman 828 kern
∆TM = Ft x LMTD = 20.52 o
F
Menentukan Ud
Nilai Ud ditentukan pertama kali dari tabel 8 kern untuk heavy organic-water (5-75)
Hot fluid = heavy organic
Cold fluid = water
Ud = 50 Btu/lb.ft2.F
Q = 3442.5230 ft2
A
U D t
Lay Out HE
Lay out HE dilakuka dengan trial and error hingga diperoleh dirt factor (Rd) yang memenuhi
L= 16 ft
OD = 1.00 in 0.0833
BWG = 16
Pt = 1.25 in Triangular pitch
Dari tabel 10 Kern, untuk nilai OD seperti di atas didapat surface per lin ft :
a" = 0.2618 ft2/ft tabel 10 kern
A = 821.8399
Nt
a L
jumlah tube = 822
sehingga dipilih :
SHELL TUBE
ID, in 21.25 Nt 822
B, in 10.625 L, ft 16
Passes 1 OD, in 1.0000
BWG 16
a", ft2/ft 0.2618
pitch, in 1.25
Passes 4
= 0.8477 ft2
Mass velocity : m
Gt
at
Gt = 16,415.9097 lb/hr.ft2
ρ= 0.4022 lb/cuft
V= 11.3387 ft/s
1/ 3 0 ,14
k Cp
hi = jh
d
k w
hi = 23.811758056
hio = hi x ID/OD
248.6 Btu/hr.ft2.F
Pressure drop
Ret = 665475.1194
f= 0.00010
s= 2.4866
fG 2 Ln
P t
t
5.22 1010 Ds
= 0.00001527 psi
4n v 62.5
2
Δp R x
x 144
s 2g
= 0.28955619 psia
ΔP T ΔP t ΔP R
= 0.28957147 psia
overall coefficient
h io h o
Uc = 97.3462 Btu/hr.ft2.oF
h io h o
U U
R C D
d U U
= 0.0097 > Rd min = 0.003
C D
fig.26 Kern
fig 25 Kern
anger)
13915.5614 lb/jam
307.9234 K 94.86 F
304.9807 K 89.57 F
306.4521 K 92.21 F
283 K 50.0 F
303 K 86.0 F
293 K 68.0 F
1799.6580 btu/lb 1.0000 kal/g
890.2790 kg/jam
-20.6617 C
temperatur grup (T1-T2)/(t2-t1)dimensionless
temperatur grup (t2 -t1)/(T1 -t1) dimensionless
grafik 18 halaman 828 kern
ft tabel 10 kern
tabel 10 kern
tabel 9 kern
table 9 Kern
in Triangular pitch
cold fluid : shell side, downterm A Densitas gas
Flow : P=
ID C ' B
as T=
144 PT
komponen
C' = Pt - Odt = 0.2500 in C2H5OH
as = 0.3136 ft2 H2O
C2H4O
Mass velocity :
m
Gs
as Komponen
Gs = 6259.01 lb/hr.ft2 C2H5OH
H2O
Loading : C2H4O
G" = W/L.Nt^(2/3)
1.3980 lb/hr.lin ft
Konduktivitas gas
Asumsi h=ho = 500.0000 Komponen
C2H5OH
tw = ta + ho/(hio+ho)*(Tv-ta) = →F 84.1728 H2O
tf = (tw+Tv)/2 = 88.1933 C2H4O
pada tf = 88.1933 304.2185 K
μf = 0.899 cp
kf = 2.6778.E-01 Konstanta Kapasitas Pan
sf = 1
Komponen
ho = 160 Btu/hr.ft.oF C2H5OH
H2O
C2H4O
Sg =
Density of Liquid
Komponen
C12H10
C12H10O
ssure drop
pada ta = 68.0000 F 293.0000
μ= 2.1748 lb/ft.hr
De = 0.9900 ft
Res = 2849.2387
f= 0.0027
s= 1.0000
N+1= 12 L/B
216.8471
Ds = 1.7708 ft
fG D N 1
2
P s s
s
5.22 1010 D s
e
= 0.0008 psi
SUMMARY
248.5949 h outside 160.0000
Uc 97.3462
UD 49.9903
Rd calc 0.0097
min = 0.003 Rd req. 0.0030
0.2896 DP calc. 0.0008
10.0000 DP allow. 2.0000
fig 28 Kern
fig 12,9 Kern
(Thin Tcout) (Thout Tcin)
TLMTD
Thin Tcout
ln
Thout Tcin
1.5000 atm R= 82.0600 lt atm /Kgmol K
306.4521 K
yi ρ, Kg/Ltr BM
0.0038 0.0027 46 0.00001038 P . BM
mix
0.0023 0.0011 18 0.00000249 R T
0.9939 0.0026 44 0.00260850
1.0000 0.0064 0.00262137
A B C yi micropoise
1.499 0.307 -0.0000445 0.0038 91.5252 0.3461950738
-36.826 4.2900E-01 -1.6200E-05 0.0023 93.1206 0.2161226685
0.069 0.30246 -0.000043272 0.9939 88.6947 88.1533565157
1.0000 88.715674258
nduktivitas gas
A B C yi W/m K k.yi
-0.006 0.0000436 0.0000001 0.0038 1.5793E-02 5.9738E-05
0.00053 4.7093E-05 4.9551E-08 0.0023 1.9615E-02 4.5525E-05
-0.00181 0.000021187 8.0192E-08 0.9939 1.2214E-02 1.2139E-02
4.7622E-02 1.2245E-02
1/density
ρ = A B – (1 – T/Tc )n T= 0.00 K basis F = 10
A B Tc n Density (g/ml) 1/Density (g/ml) BM
0.30766000 0.25375 789.29 0.27892 1.212453202 0.8247741013 154
0.34314000 0.276 763 0.26661 1.2432608696 0.8043364225 170
1.6291105237 324
Fig 24 Kern
M mix
Cp Cp.yi
67.34011 0.254715
33.68124 0.07817
66.2361 65.83183
167.2574 66.16472
Xn N F Xf Xf.(1/density)
0.5 0 0 #DIV/0! #DIV/0!
0.5 0 0 #DIV/0! #DIV/0!
1 0 0 #DIV/0! #DIV/0!
fig 29 Kern
Tabel 10 Kern
Fig 18 Kern
Tabel 8 Kern Tabel 9 Kern
Tabel 9 Kern
Menentukan beban panas reboiler
∆H umpan
KomponenBM(Kg/Kmol Kg/jam Kmol/jam
C2H5OH 46 6567.0000 143.0000
H2O 18 547.0000 30.0000
C2H4O 44 6281.0000 143.0000
tot 108 13395 316
∆H bottom
Komponen
BM(Kg/Kmol Kg/jam Kmol/jam
C2H5OH 46 6542.0000 142.0000
H2O 18 541.0000 30.0000
C2H4O 44 0.0000 0.0000
tot 108 7083.0000 172
∆H reboiler= 2091647.2200
Kebutuhan steam
∆H reboiler= 2091647.2200 Kj/jam
Hb (KJ/jam)
1066848.0663
151237.6565
0.0000
1218085.7227
Beban Panas
Qr = 4114357.4885 kj/jam 3899658.3830972 btu/jam
3899.6584
Cold fluid
suhu masuk = 91.8733 oC 197.3720 F
suhu keluar = 94.4615 C o
202.0306 F
ta = 199.7013 F 366.3174 K
jumlah cairan = 7083.0000 kg/jam 15615.3235 lb/jam
tekanan = 1.5 atm
Steam
suhu masuk = 180 oC 356 F
suhu keluar = 150 C o
302 F
Tv = 356 F
λ= 997.9 btu/lb
Δt
hot fluid cold fluid difference
356 higher temp. 202.0306 153.9694
302 lower temp. 197.3720 104.6280
54 difference 4.6586
LMTD = 127.7141 o
F
Dt = LMTD = 127.7141 o
F
Komponen A B C D
C2H5OH -6.4406 1117.6 0.013721 -0.000015465
H2O -10.2158 1.7925E+03 1.7730E-02 -1.2631E-05
C2H4O -6.6171 681.23 0.019979 -0.000025563
xi Vis (cp)
0.8255 0.3642
0.1745 0.3002
0.0000 0.1352
1.0000 1.0000
ρ mix = 0.3530 cp
Menentukan Ud
Nilai Ud ditentukan pertama kali dari tabel 8 kern untuk steam-heavy organic 6-60
Hot fluid = Steam
Cold fluid = heavy organic
Ud = 50 Btu/lb.ft2.F asumsi
Q
A = 610.6858 ft2 Shell and Tube
U D t
A
Nt = 145.7902
a L
sehingga dipilih :
SHELL TUBE
ID, in 37 Nt 146.0000
B, in 14.8 L, ft 16
Passes 1 OD, in 0.75
BWG 16
a", ft2/ft 0.2618
pitch, in 1
Passes 2
Flow area :
at'= 0.594 in2
N a '
at t t
144 n
= 0.3011 ft2
mass velocity :
m
Gt
at
Gt = 14117.892 lb/hr.ft2
Reynold :
D G
Re t
Jh= 20
kh= 0.18958
1332.9513 Cp= 59547.7484
1/ 3 0 ,14
k Cp
hi = jh
d k
w
untuk steam diambil :
hi = 3255
hio = 160598 Btu/jam ft2 F
dirt factor :
(U C U D )
Rd 0.0167 > Rd min = 0.003
UC UD
PRESSURE DROP
Re = 1332.9513 diperoleh
f= 0.00035 ft2/in2
s= 0.8732
2
f Gt L n
Pt
5,22 1010 D s
= 0.0007 psi
2
4n V
Pr
s 2g '
Tabel 8 KERN
Fig 15.11 P.474 Kern
Thermal Conductivity of liquid
365.02 K Log10 Kliq = A + B (1 - T/C)^2/7
367.6115 K Komponen A
C2H5OH -1.3172
H2O -0.2758
C2H4O -1.4826
Density Of Liquid
n
T
1
AB TC
Komponen A
C2H5OH 0.2657
H2O 0.3471
C2H4O 0.28207
kg/jam Kmol/jam
6542.0000 142.001302366
541.0000 30.0221975583
0.0000 0
7083.0000 172.0234999242
Shell and Tube >200 ft2
ft tabel 10 KERN
in-Triangular pitch
cold fluid : shell side, light organic Viscositas
Komponen
Asumsi : C2H5OH
ho = 300.0000 karena maksimum untuk organik H2O
C2H4O
tw = tc + hio/hio+ho (Tc-tc) :
tw = 96.8312 F
konduktivitas liquid
(Δt)w = 96.8312 F komponen
C2H5OH
dari gambar fig.15.11, Page 474 Kern : H2O
hv = ho > 300 maka dipakai : C2H4O
ho = 300.0000 Btu/jam ft2 F
Sg =
Density of Liquid
Kompone
C2H5OH
H2O
C2H4O
PRESSURE DROP
Negligible
tube, vapor shell, water
160598.1719 houtside 300.0000
Uc 299.4406
UD 50.0000
Rd calc 0.0167
Rd req. 0.0030
9.1622 ΔP calc. Neg
10.0000 ΔP allow. Neg
l Conductivity of liquid
liq = A + B (1 - T/C)^2/7 (k liq=W/mK, T-K)
B C
6.99E-01 5.1625E+02
0.004612 -5.5391E-06
0.9821 461
Of Liquid
(density-gr/ml, T-K)
B n Tc
0.26395 0.2367 516.25
0.274 0.28571 647.13
0.26004 0.2776 461
Log μ = A + B/T + CT + DT2
A B C D Vis (centipoise)
-6.4406 1117.6 0.013721 -0.000015465 0.1168701061
-10.2158 1792.5 0.01773 -0.000012631 0.1515240642
-6.6171 681.23 0.019979 -0.000025563 0.0490312305
0.3174254008
konduktivitas liquid
A B C yi W/m K
-1.3172 6.99E-01 5.1625E+02 0.8255 1.1643E-01
-0.2758 4.61E-03 -5.5391E-06 0.1745 5.3556E-01
-1.4826 0.9821 461 0.0000 3.1586E-01
9.6785E-01
1/density
ρ = A B – (1 – T/Tc )n T= 453.15 K
A B n Tc Density (g/ml)
0.26570000 2.6325E-01 2.8060E-01 516.2500 0.556886026
0.34710000 0.274 0.28571 647.13 0.8688831196
0.28207000 0.26004 0.2776 461 0.4357113324
Tabel 10 Kern
Fig 27 Kern
k.yi
9.6107E-02
9.3469E-02
0.0000E+00
1.8958E-01
yi Cp Cp.yi
0.8255 64433.885184 53188.64
0.1745 36436.922579 6359.111
0.0000 71882.592776 0
172753.40054 59547.75
Sumber: yaws, Chemical Properties Handbook
basis F = 10
1/Density (g/ml) BM Xn N F Xf Xf.(1/density)
1.7956995746 46 0.8255 8.254762 379.719 0.923591 0.8292459828
1.1509027825 18 0.1745 1.745238 31.41429 0.076409 0.0439696654
2.2950975235 44 0.0000 0 0 0 0
3.446000306 62 1.0000 1.745238 411.1333 1 0.8732156482
Tabel 9 Kern
Fig 28 Kern
Fig 26 Kern
ACCUMULATOR
Fungsi sebagai penampung arus keluaran pada menara distilasi 1 untuk menjaga kontinuitas dan kestabilan aliran keluar
Type tangki silinder horisontal
D= V 1/3
(6/4 phi + phi/12)
D= 1.7289 ft 0.5270 m 20.7464 in
Jadi :
D= 1.7289 ft 0.5270 m 20.7464 in
L= 10.3732 ft 3.1617 m 124.4781 in
P . ri
t shell = c (Persm 13.1, P.254, Brownell)
f . E - 0.6 P
P 1.5 atm
faktor keamanan 20%, maka P design 26.4600 psi
ri 0.8644 ft = 10.3732 in
t shell 0.1522 in
dipakai tebal shell (ts) standar = 0.1875 in
a = IDs/2 10.3732 in
AB = a - icr 8.9982 in
BC = r - icr 19.6250 in (Brownell, P.87)
AC = (BC2 - AB2)1/2 17.4406 in
b = r - AC 3.5594 in
Density (kg/m^3)
m3
Data tebal standard (Head & shell)
3/16 in 0.1875
1/4 in 0.2500
5/16 in 0.3125
3/8 in 0.3750
7/16 in 0.4375
1/2 in 0.5000
5/8 in 0.6250
3/4 in 0.7500
7/8 in 0.8750
1 in 1
1(1/8) in 1.1250
1(1/4) in 1.2500
1(3/8) in 1.3750
1(1/2) in 1.5000
(Brownell, P.87)
Tabel 13.1 P.251 Brownell Tabel 5.7 Kern
Komponen A B C D
Ethanol 59.342 3.6358E-01 -1.2164E-03 0.000001803
Water 92.053 -3.9953E-02 -2.1103E-04 5.3469E-07
Asetaldehi 45.056 4.4853E-01 -1.6607E-03 2.7000E-06
Hidrogen 50.607 -6.1136E+00 3.0930E-01 -4.1480E-03
Evaporator
Masuk keluar
no Komponen 10 10 11 11 12
kg/jam kmol kg/jam kmol kg/jam
1 C2H5OH 6542 142 6542
2 H2O 541 30 268 15 273
3 C2H4O 0 0 0 0
4 H2 0 0
Total 7083 268 6814
7083
a. Menghitung Q1
Tin = 91.8733375774 C 364.873337577 K
Komponen Massa Kmol/jam òCpL dT Qin
C2H4O 0 0.000 0.000 0.000 7.392847 4.857079495
C2H5OH 6542 142.000 37.660 5347.729 -0.56298 0.133740926
H2O 541 30.000 33.506 1005.177 2.676271 0.699159246
H2 0 0.000 0.000 0.000 1.34937 -0.172392796
Total 7083 172.000 71.166 6352.905
b. Menghitung Q2
Tin = 100 C 373 K
Komponen Massa Kmol/jam òCpL dT Qout
C2H4O 0 0.000 0.000 0.000 8.29125 -61.21533
C2H5OH 6542 142.000 53.043 7532.067 -2.99648 -10.62008475
H2O 273 30.000 33.928 1017.837 33.63975 -83.5747275
H2 0 0.000 0.000 0.000 -458.52 1739.8125
Total 6815 172.000 86.971 8549.905
c. Menghitung Q3
Tin = 100 C 373 K
Komponen Massa Kmol/jam Log10 P(HVAP) Qout
C2H4O 0 0.000 0.000 0.000 -7.67882 -12.98044316
C2H5OH 6542 142 7389.278 1050836.563 -8.45094 -18.78298979
H2O 273 15 755.539 11441.134 -9.87185 -81.13227023
H2 0 0.000 0.000 0.000 -0.11077 2.815249658
Total 6815 157.354 8144.817 1062277.697
log10(P)=A+B/T+C*log10(T)+D*T+E*T^2
Name A B C
Ethanol 23.8442 -2864.2 -5.0474
Water 29.8605 -3.1522.E+03 -7.3037.E+00
Asetaldehid 87.3702 -3.6822.E+03 -3.1548.E+01
Hidrogen 3.4132 -4.1316.E+01 1.0947.E+00
r Tref = 25 C
12 Tin = 30 C
kmol Tdc = 81 C
142.211
15.143
Mencari Tdc
Td(derajat)Xn Td.Xn
C2H5OH 78.37 0.9 70.533
H20 100 0.1 10
C2H40 0 0
H2 0 0
Total 81
298 K
303 K
354 K