BAB IV

NERACA MASSA DAN NERACA PANAS

4.1. Neraca Massa
Bahan Baku : Etilen, Asam Asetat, dan Oksigen
Produk : Vinyl Asetat Monomer
Kapasitas Produksi : 35.000 ton/tahun
Lama Operasi : 300 hari
Basis Perhitungan : 1 jam operasi

4.1.1 Mix Point-02 (MP-02)

Kompone Input (Kg) Output (Kg)

n Aliran 3 Aliran 30 Aliran 29
CH3COOH 6.139,3656 1.097,3464 7.236,7121
H2O 12,3033 1,6312 13,9345
6.151,6690 1.098,9776
Total 7.250.6466
7.250,6466

4.1.2 Vaporizer (VP-01)

Input (Kg) Output (Kg)
Komponen Aliran 7
Aliran 6
W D
CH3COOH 7.236.7121 1.097,3464 6.139,3656
H2O 13,9345 1,6312 12,3033
1.098,9776 6.151,6690
Total 7.250,6466
7.250,6466

4.1.3 Knock Out Drum-01 (KOD-01)

Input (Kg) Output (Kg)
Komponen Aliran 8
Aliran 7
W D
CH3COOH 7.236,7121 1.097,3464 6.139,3656
H2O 13,9345 1.6312 12,3033
1.098,9776 6.151,6690
Total 7.250,6466
7.250,6466

4.1.4 Mix Point-01 (MP-01)

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 Input (Kg) Output (Kg)
Komponen
Aliran 5 Aliran 1 Aliran 2 Aliran 4
CH3COOH 6.139,3656 - - 6.139,3656
H2O 12,3033 - - 12,3033
C2H4 - - 5.744,6729 5.744,6729
N2 - - 2,8738 2,8738
O2 - 2.176,5227 - 2.176,5227
H2O - 8,7411 - 8,7411
6151,6690 2185,2638 5747,5466
Total 14.084,4793
14.084,4793

4.1.5 Reaktor-01 (R-01)

Input (Kg) Output (Kg)
Komponen
Aliran 10 Aliran 11
C2H4 5.744,6729 3.794,0992
CH3COOH 6.139,3656 2.762,7145
O2 2.176,5227 0,0000

CH3COOCH=CH2 0,0000 4.840,7158

CO2 0,0000 1.170,8002
H2O 21,0444 1.513,2758
N2 2,8738 2,8738
Total 14.084,4793 14.084,4793

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4.1.6 Partial Condensor-01 (PC-01)
Input (Kg) Output (Kg)
Komponen Aliran 12
Aliran 11
V L
C2H4 3.794,0992 3.794,0992 0,0000
CH3COOH 2.762,7145 0,0000 2.762,7145

CH3COOCH=CH2 4.840,7158 0,0000 4.840,7158

CO2 1.170,8002 1.170,8002 0,0000

H2O 1.513,2758 0,0000 1.513,2758

N2 2,8738 2,8738 0,0000

4.967,7732 9.116,7062
Total 14.084,4793
14.084,4793

4.1.7 Knock Out Drum-02 (KOD-02)

Input (Kg) Output (Kg)
Komponen V L
Aliran 12
Aliran 13 Aliran 15
C2H4 3.794,0992 3.794,0992 0,0000
CH3COOH 2.762,7145 0,0000 2.762,7145
CH3COOCH=CH2 4.840,7158 0,0000 4.840,7158
CO2 1.170,8002 1.170,8002 0,0000
H2O 1.513,2758 0,0000 1.513,2758
N2 2,8738 2,8738 0,0000
4.967,7732 9.116,7062
Total 14.084,4793
14.084,4793

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4.1.8 Kolom Destilasi-01 (KD-01)
Input (Kg) Output (Kg)
Komponen Aliran 18 Aliran 23
Aliran 17
Top Bottom
C2H4 0,0000 0,0000 0,0000
CH3COOH 2.762,7145 13,5373 2.749,1772

CH3COOCH=CH2 4.840,7158 4.840,7158 0,0000

CO2 0,0000 0,0000 0,0000
H2O 1.513,2758 1.505,8608 7,4151
N2 0,0000 0,0000 0,0000
6.360,1139 2.756,5923
Total 9.116,7062
9.116,7062

4.1.9 Condensor-01 (CD-01)

Input (kg) Output
Komponen Aliran 19
Aliran 18
Reflux (L) Destilat (D)
C2H4 0,0000 0,0000 0,0000
CH3COOH 13,6275 0,0902 13,5373

CH3COOCH=CH2 4.872,9616 32,2457 4.840,7158

CO2 0,0000 0,0000 0,0000
H2O 1.515,8919 10,0311 1.505,8608
N2 0,0000 0,0000 0,0000
42,3670 6.360,1139
Total 6.402,4809
6.402,4809

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4.1.10 Accumulator-01 (ACC-01)
Input (kg) Output
Komponen Aliran 27 Aliran 20
Aliran 19
Reflux (L) Destilat (D)
C2H4 0,0000 0,0000 0,0000
CH3COOH 13,6275 0,0902 13,5373
CH3COOCH=CH2 4.872,9616 32,2457 4.840,7158
CO2 0,0000 0,0000 0,0000
H2O 1.515,8919 10,0311 1.505,8608
N2 0,0000 0,0000 0,0000
42,3670 6.360,1139
Total 6.402,4809
6.402,4809

4.1.11 Reboiler-01 (RB-01)

Input (Kg) Output (Kg)
Komponen Aliran 23 Aliran 24 Aliran 25
L* V* B
CH3COOH 11139,6211 8390,4439 2749,1772

CH3COOCH=CH2 0,0001 0,0001 0.0000

H2O 30,0457 22,6306 7,4151

8.413,0746 2.756,5923
Total 11.169,6669
11.169,6669

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4.2. Neraca Panas
4.2.1 Mix Point-02 (MP-02)
Komponen Panas Masuk (kJ) Panas Keluar (kJ)
Q1 47.391,3097 -
Q2 233.255,7241 -
Q3 280.369,8378
QTotal 280.369,8378 280.369,8378

4.2.2 Vaporizer-01 (VZ-01)

Komponen Panas Masuk (kJ) Panas Keluar (kJ)
Q4 280.369,8378 -
Steam Masuk 1.551.673.778,0455 -
Panas Keluar - 754.579.526,6422
Steam Keluar - 797.094.251,4033
Total 1.551.954.147,8833 1.551.954.147,8833

4.2.3 Knock Out Drum-01 (KOD-01)

Panas Masuk (kJ) Panas Keluar (kJ)
Komponen Aliran V Aliran L Aliran V Aliran L
232.491,871
CH3COOH 298.588.697,6675 298.588.697,6675 232.491,8718
8
H2O 456.037.943,0884 763,8523 456.037.943,0884 763,8523
233.255,724
754.626.640,7559 754.626.640,7559 233.255,7241
Total 1

754.859.896,4800 754.859.896,4800

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4.2.4 Mixing Point-01 (MP-01)
Komponen Panas Masuk (kJ) Panas Keluar (kJ)
Q5 482.627,8913 -
Q6 32.274,7541 -
Q7 7.219,3130 -
Q8 - 522.121,9584
QTotal 522.121,9584 522.121,9584

4.2.5 Heater-01 (H-01)

Komponen Panas Masuk (kJ) Panas Keluar (kJ)
Q9 522.121,9584 -
Q10 - 1.742.624,181
Qs-in 1757.183,21 -
Qc-out - 536.680,9875
Total 2.279.305,1683 2.279.305,1683

4.2.6 Reaktor-01 (R-01)

Komponen Panas Masuk (kJ) Panas Keluar (kJ)
Qin 2.495.781,0498 -
Qout - 2.560.741,9171
Hr - -19.553.884,36
Qw.in 2.923.338,523 -
Qw.out - 22.412.262,01
Total 5.419.119,5732 5.419.119,5732

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4.2.7 Partial Condenser-01 (PC-01)
Komponen Panas Masuk (kJ) Panas Keluar (kJ)
Qin 1.807.585,0480 -
Qout - 65.571,12839
QLc - -4.827,54204
Qw-in 262.026,2192 -
Qw-out - 2.008.867,681
Total 2.069.611,2672 2.069.611,2672

4.2.8 Knock Out Drum-02 (KOD-02)

Komponen Panas Masuk (kJ) Panas Keluar (kJ)
Q11 6.5571,1284 -
Q12 - 24.977,3511
Q13 - 40.593,7773
Total 65.571,1284 65.571,1284

4.2.9 Heater-02 (H-02)

Komponen Panas Masuk (kJ) Panas Keluar (kJ)
Qin 86.693,4944 -
Qout - 1.488.550,4983
Qs.in 2.018.283,5760 -
Qs.out - 616.426,5721
Total 2.104.977,0704 2.104.977,0704

4.2.10 Kolom Destilasi-01 (KD-01)

Komponen Q input (kJ) Q output (kJ)
Qin KD-01 1.488.550,4983 -
Q RB-01 155.110,5653 -
Qd CD-01 - 1.048.094,0581
Qbottom - 578.001,5213

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 Q CD-01 - 17.565,4841
Total 1.643.661,0635 1.643.661,0635

4.2.11 Condensor-01 (CD-01)

Komponen Q input (kJ) Q output (kJ)
Qv 1.055.075,7878 -
QLv 17.565,4841 -
Qw-in 3.099,7913 -
Qd - 1.048.094,0581
Ql - 6.981,7296
Qw-out - 20.665,2754
Total 1.075.741,0631 1.075.741,0631

4.2.12 Reboiler-01 (RB-01)

Komponen Panas masuk (kJ) Panas keluar (kJ)
QL 2.342.052,6987 -
Qs-in 223.316,0055 -
QV - 1.764.051,1773
QLv - 155.110,5653
Qb - 578.001,5213
Qs-out - 68.205,4402
Total 2.565.368,7042 2.565.368,7042

4.2.13 Cooler-01 (C-01)

Komponen Panas Masuk (kJ) Panas Keluar (kJ)
Qin 1048094.0581 -
Qout - 332831.0278
Qw-in 107289.4545 -
Qw-out - 822552.4848
Total 1155383.5127 1155383.5127

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