1.132245
Gambarrrrrr_
Diperiksa Oleh :
PRIMATA MARDINA, M.Eng (19810324 200604 2
FLOWSHEET
PRARANCANGAN PABRIK ETILEN DARI DEHIDRASI ET
KAPASITAS 20.000 TON/TAHUN
T = 83.62 o
C = 356.77 K
Total 6679136.8920
Densitas pada keadaan standar : 30 oC = 303.15 K Interpolasi
TABLE 2-153 Heat Capacities of Inorganic and Organic Liquids [J/(kmol K)] (Continued)
Cmpd. Cp at Tmin Cp at Tmax
no. Name Formula CAS no. Mol. wt. C1 C2 C3 C4 C5 Tmin, K × 1E-05 Tmax, K × 1E-05
Nitrogen N2 7727-37-9 28.013 281,970 −12,281 248 −2.2182 0.0074902 63.15 0.5593 112.00 0.7960 249
Nitrogen N2 7727-37-9 28.013 281,970 −12,281 248 −2.2182 0.0074902 63.15 0.5593 112.00 0.7960 249
T min 63.15 K
T max 112 K
(Perry, 8 ed. Tabel 2-153… Nitrogen cair) Cp nitrogen cair, didapat dengan interpolasi
Viskositas Nitrogen
Vis A 90.3
Vis B 46.14
Viskositas = 0.08987816042 cp
(Coulson, 6 ed.,App.D)
Rp 4000 /L = Rp 5760.11097826 / kg
= $ 0.62569096005 / kg
Densitas acetone
Uap g
0.2779
cm3
Vis A 367.25
Vis B 209.68
Pada tc =
Viskositas =
Komponen
Etilen
Etanol
Air
Total
MA ALAT JUMLAH
RODUK ETILEN 1 KODE NAMA ALAT
LUAR REBOILER 1
L-111 Pompa Raw Wa
EBOILER 1
F-110 Bak Pengenda
UAR CONDENSOR 1
L-112 Pompa ke Clarif
UMULATOR 1
NDENSOR 1 F-120 Clarifier
PA ETANOL 1
MIXER 1 KODE NAMA ALAT
L-111 Pompa Raw Water
F-110 Bak Pengendap
L-112 Pompa ke Clarifier
F-120 Clarifier
F-121 Reservoir- 1
L-122 Pompa Sand Filter
H-130 Sand Filter
F-110 Bak Pengendap
L-112 Pompa ke Clarifier
F-120 Clarifier
F-121 Reservoir- 1
L-122 Pompa Sand Filter
H-130 Sand Filter
F-140 Reservoir- 2
F-141 Pompa Hydrant Fire
L-142 Pompa Clorinator
F-143 Clorinator
mbar Oleh :
(H1D107005)
riksa Oleh :
(19810324 200604 2 002)
HEET
EN DARI DEHIDRASI ETANOL
00 TON/TAHUN
-05
J/(kmol.K)
J/(kmol.K)
kg/m3
INI KADA TEPAKAI
Densitas acetone
1 kg 1000 cm3 kg lb
x x = 0.2779 = 17.3493
1000 g 1 dm3 dm3 ft3
Viskositas Aceton
367.25
209.68
KETERANGAN GAMBAR
KETERANGAN GAMBAR
NAMA ALAT KODE NAMA ALAT KODE
Pompa Raw Water L-144 Pompa Air Sanitasi L-227
Bak Pengendap L-145 Pompa Kation Exchanger P-230
Pompa ke Clarifier KE-210 Kation Exchanger L-231
Clarifier L-211 Pompa Anion Exchanger D-240
Reservoir- 1 AE-220 Anion Exchanger F-241
Pompa Sand Filter L-221 Pompa Demineral Water L-242
Sand Filter F-222 Softening Water Tank P-250
Bak Pengendap L-145 Pompa Kation Exchanger P-230
Pompa ke Clarifier KE-210 Kation Exchanger L-231
Clarifier L-211 Pompa Anion Exchanger D-240
Reservoir- 1 AE-220 Anion Exchanger F-241
Pompa Sand Filter L-221 Pompa Demineral Water L-242
Sand Filter F-222 Softening Water Tank P-250
Reservoir- 2 L-223 Pompa Deaerator Q-260
Pompa Hydrant Fire L-224 Pompa Reservoir -3 F-270
Pompa Clorinator F-225 Reservoir -3 L-271
Clorinator L-226 Pompa ke Unit Pendingin E-311
223.705555556 K
Pompa 3
Pompa 4
Aliran 16 Aliran 17
0,0000 2523,9899
Aliran 16 Aliran 17 Komponen VIS A VIS B μ 350.41
0,0000 2523,9899 Etilen 168.98 93.94 0.048243
181,7452 0,0000 Etanol 686.64 300.88 0.475815
1620,2704 1,2626 Air 658.25 283.16 0.357987
1802,0156 2525,2525 Total μmix 0.36019
AR
D-240 Deaerator
P-250 Generator
Q-260 Boiler
E-311 Condensor
Diketahui :
Konstanta Antoine masing-masing komponen (Coulson vol.6, app.D)
Komponen A B C BM
Etilen 15.5368 1347.0100 -18.15 28.054
Etanol 18.9119 3803.9800 -41.68 46.069
Air 18.3036 3816.4400 -46.13 18.015
aliran 4
Masuk Keluar
Komponen
Aliran 1 Aliran 4 Aliran 2 0.96
1000.0000
aliran 2 aliran 3
Vaporizer
T = 79.0590 °C = 352.209 K
Dimana yi = xi * Ki
Komponen xi Ki yi Pi
T = 79.9159 °C = 353.065934774 K
Dimana xi = yi / Ki
Komponen yi Ki xi Pi
aliran 3
aliran 4
Berdasarkan komposisi V dan L dari vaporizer maka dapat ditentukan massa V dan
L untuk aliran masuk (aliran 3), aliran bottom (aliran 4) dan aliran distilat (aliran 5)
Dimana zi = (Li+Vi) / (L+V)
yi = Vi / V
xi = Li / L
Aliran 3 : kg/jam
Komponen zi L+V
Etanol 0.9500 950.0000
Air 0.0500 50.0000
Total 1.0000 1000.0000
Aliran 4 :
Komponen xi L
Etanol 0.9120 182.3976
Air 0.0880 17.5950
Total 1.0000 199.9926
Aliran 5 :
Komponen yi V
Etanol 0.9595 767.6024
Air 0.0405 32.4050
Total 1.0000 800.0074
aliran 7
aliran 6
aliran 10
Distilasi
aliran 9
Distilasi
aliran 11
Aliran 10 :
Etilen = 463.2292 kg/jam
Etanol = 6.9084 kg/jam
Air = 329.8697 kg/jam
Total = 800.0074 kg/jam
KONDISI UMPAN
*Menentukan Tin = 179.33 K = -93.81900 o
C
Komp F10 (kg/jam) zi Pi (mmHg) Ki yi
Etilen 463.2292 0.5790 1312.4797 1.727 0.99995620219
Etanol HK 6.9084 0.0086 0.0002 0.00000021 1.849669E-09
Air 329.8697 0.4123 0.0000 0.000000042 1.7389862E-08
Total 800.0074 1.0000 1312.4799 1.727 1.0000
cek
Komp αi Zi/αi fraksi n
Etilen 40947871 0.0000 0.0000
Etanol HK 5.0788 0.0017 0.0041
Air 1.0000 0.4123 0.9959
Total 40947878 0.4140 1.0000
Komposisi
komponen distilat bottom
etilen 99.95 0.05000
etanol 0.01 99.9900
air 0.040 99.9600
100.00 200.00
Distilat
Komponen kg/jam Kemurnian
Etilen 462.9976 0.999713603837141
Etanol 0.0007
Air 0.1319
Jumlah 463.13026739569
bottom
Komponen kg/jam Kemurnian
Etilen 0.23161462164291 0.000687534437581
Etanol 6.90773047911047
Air 329.73777549539
Jumlah 336.877120596144
0.99971360384 81788.6252431542
Produk = 463.1303
Faktor Pengali 37878.7879
=
463.1303
= 81.7886252431542
0.9500
0.0500
0.9900
0.0100
A-32
LAMPIRAN A
NERACA MASSA
Diketahui :
Komponen A B C BM
Mixer berfungsi sebagai tempat pencampuran fresh feed dan recycle feed
aliran 1 aliran 2
Mixer
aliran 4
Masuk Keluar
Komponen
Aliran 1 Aliran 4 Aliran 2
81788.6252
aliran 2 aliran 3
Vaporizer
T= 79.6230 °C = 353 K
Komponen kg/jam
Etanol 77699.1940
Air 4089.4313
Total 81788.6252
A-35
T = 79.0580 °C = 352.208 K
Dimana yi = xi * Ki
Komponen xi Ki yi Pi
T = 79.9150 °C = 353.065 K
Dimana xi = yi / Ki
Komponen yi Ki xi Pi
(10.17 hal 368 Smith Van Ness) dengan asumsi 80% bahan baku menjadi uap
yi = fraksi uap
L+V=1
yi = xi*Ki/(1+V*(Ki-1)
∑ yi = ∑ xi*Ki/(1+V*(Ki-1)=1
Pi = exp (A-(B/(T+C)))
Ki = Pi k
T = 79.6230 °C = 352.773 K
V = 0.8000
Komponen zi Pi Ki yi xi
maka massa :
aliran 2 (kmol/jam)
aliran 3 (kmol/jam)
A-37
aliran 3 (kmol/jam)
etanol air
vapor - 65430.9002
fraksi uap dan fraksi cair keluaran vaporizer, dimana 80%=distilat, 20%=bottom
aliran 5
Separator
Separator01
aliran 3
aliran 4
Berdasarkan komposisi V dan L dari vaporizer maka dapat ditentukan massa V dan
L untuk aliran masuk (aliran 3), aliran bottom (aliran 4) dan aliran distilat (al
yi = Vi / V
xi = Li / L
Aliran 3 : KG/JAM
Komponen zi L+V(kmol/jam
A-38
Aliran 4 :
Komponen xi L
Aliran 5 :
Komponen yi V
81788.6252
A-39
Reaktor berfungsi sebagai wadah reaksi pembentukan etilen dari etanol, dimana ber-
aliran 7
aliran 6
Masuk Keluar
Komponen
Aliran 6 Aliran 7
Menara distilasi berfungsi sebagai unit pemurnian produk, dimana kemurnian produk
yang diinginkan sebesar 99,95% dengan air dan etanol sebagai impurity nya, sebelum
masuk MD, produk keluaran reaktor terlebih dahulu diturunkan suhunya dengan
cooler dan dinaikan tekanannya hingga mencapai suhu masuk umpan distilasi
aliran 17
A-41
aliran 10
Distilasi
aliran 16
Aliran 10 :
KONDISI UMPAN
*Menentukan T=
in 179.33 K = -93.82 o
C
cek
Komposisi
kompone distilat bottom
etilen 99.95 0.05000
etanol 0.01 99.9900
air 0.040 99.9600
100.00 200.00
Distilat
Komponen kg/jam Kemurnian
Etilen 37867.9395392856 0.99971360383714
Etanol 0.05650302824649
Air 10.7918364739911
Jumlah 37878.7878787879
bottom
Komponen kg/jam Kemurnian
Etilen 18.9434414903869 0.00068753443758
A-43
Etanol 564.973779436681
Air 26968.7993485038
Jumlah 27552.7165694309 1.0004011383
Masuk Keluar
Komponen
Aliran 9 Aliran 10 Aliran 11
65431.5044
65431.5044 65431.5044
A-45
37868 kg/jam
B-49
LAMPIRAN B
NERACA PANAS
Cp = A + BT + CT2 + DT3+ET4
A, B, C, D, E = Konstanta
T = suhu (K)
Komponen A B C D E
Komponen A B C D
Ln Po = A-(B/C+T)
T = suhu (K)
A, B, C = konstanta
Komponen A B C
Hv = A (1 – T/Tc)n
Dimana :
Komponen Tc Hv Td A n
Komponen BM ∆Hf
H1 H2
Mixer
H4
Q Masuk Q Keluar
Komponen
Aliran 1 Aliran 4 Aliran 2
81788.6252 81788.6252
Q masuk = Q keluar
H1 + H4 = H2
* Menghitung H1
B-52
T = 30 oC = 303.15 K
T reff. = 25 oC = 298.15 K
P = 1 atm
Total 789386.3449
* Menghitung H4
T = 30.0000 oC = 303.150 K
P = 1 atm
Total 204531.8135
jadi Q masuk = H1 + H4
* Menghitung H2
H2 = Q masuk
H2 = 993918.1584 kJ/h
Suhu aliran 2 tak diketahui, maka untuk mencari suhu tersebut digunakan trial and
error. Suhu trial dianggap benar, jika nilai panas yang dihasilkan sama dengan jum-
lah panas H2
Total 993918.1584
Q Masuk Q Keluar
Komponen
H1 H4 H2
993918.1584
H3 + Q supply
Vaporizer Qv + Qs(cair) + Qs (gas)
Kondensat
Tin = 30.00 o
C = 303.15 K
Tout = 79.62 o
C = 352.77 K
Tstd = 25 o
C = 298.15 K
B-54
Tsteam = 450 o
C = 723.15 K
T = 79.058 °C = 352.208 K
Dimana yi = xi * Ki
Komponen xi Ki yi Pi
T = 79.914 °C = 353.064 K
Dimana xi = yi / Ki
Komponen yi Ki xi Pi
Trial suhu dan tekanan dimana menghasilkan komposisi uap-cair 80% : 20%,
T = 79.6220 °C = 352.772 K
V = 0.8000
Komponen zi Pi Ki yi xi
Suhu keluaran vaporizer adalah suhu pada kondisi operasi, karena memberikan
Total 993918.1584
30.00 o
C ke = 79.058 o
C (kondisi bubble point)
Total 10056027.5406
n : konstanta persamaan
Komponen Tc T1 λv1 λv
Total 74712.0818
H3 + Q supply = Qs + Qv
m (steam) = Q supply/λ
Q masuk Q keluar
Komponen
H2 Q supply Qs Qv
B-57
Vapor
Vapor + S-01
S
Liquid
Liquid
Q masuk Q keluar
Komponen
V+L V L
steam 450.00 o
C
79.62 o
C Heater 423 C
o
steam 450.00 o
C
Tin = 79.62 o
C = 352.77 K
B-59
Tout = 423.00 o
C = 696.15 K
T steam = 450.00 o
C = 723.15 K
Tstd = 25.00 o
C = 298.15 K
T = 79.62 o
C = 352.77 K
Total 5482933.9258
T = 423.00 o
C = 696.15 K
Total 52454666.972
= 52454666.972 - 5482933.9258
= 46971733.047 kJ/jam
H = 3382.8200 kJ/kg
m = Q steam / H steam
B-60
= 770.76756026 kg/jam
neraca panas
Supply 4.70E+07 -
Steam
Steam Condensate
B-61
Q masuk
Reaksi
* ∆H reaksi
m n Hf
Komponen
kg/jam kmol/jam kJ/kmol
B-62
Total
m n Hf
Komponen
kg/jam kmol/jam kJ/kmol
Total
= 61842024.1483
Q reaksi adalah Q yang diperlukan untuk reaksi di dalam reaktor, dimana reaksi meru-
pakan reaksi endotermis (∆Hr positif) sehingga perlu ditambahkan steam untuk men-
T reaksi = 423 0
C = 696.15 K
T referensi = 25 0
C = 298.15 K
m n ∫Cp dt
Komponen
kg/jam kmol/jam kJ/kmol
B-63
total
Q reaksi = 61842024.1483
Q produk = 54224255.9850
Q reaktan = 52454666.9723
= -60072435.13557780
Panas disupply menggunakan bantuan steam. Suhu steam masuk yang digunakan
= 4.1820
Q = m . Cp. ΔT
Q
m =
Cp. ΔT
-60072435.1356
m = = 532019.369923817
4.1820 ( 450 - 423 )
B-64
water 45.00 C
o
423.00 o
C 50.00 o
C
Cooler
Cooler01
water -10.00 C
o
Tin = 423.00 o
C = 696.15 K
Tout = 50.00 o
C = 323.15 K
t1 = -10.00 o
C = 263.15 K
t2 = 45.00 o
C = 318.15 K
Tstd = 25.00 o
C = 298.15 K
B-65
P = 1.0000 atm
T = 423.00 o
C = 696.15 K
Total 54200464.984
T = 50.00 o
C = 323.15 K
Total 2798612.4175
= 54200464.984 - 2798612.4175
= 51401852.566 kJ/jam
m = 223263.0525 kg/h
B-66
pendingin 51401852.566
Condensor berfungsi untuk mengubah sebagian fase produk keluaran reaktor sesuai
dengan umpan masuk menara distilasi yang berfase uap-cair, serta untuk mengetahui
Water -10.00
50.00 -7.00
Condensor
Water 45.00
Tin = 50.00 o
C = 323.15 K
Tout = -7.00 o
C = 266.15 K
t in = -10.00 o
C = 263.15 K
t out = 45.00 o
C = 318.15 K
Tstd = 25.00 o
C = 298.15 K
B-67
dari reaktor diinginkan uap seluruhnya agar mengoptimalkan kerja kondensor serta
T = -7.000 o
C = 266.15 K
yi = fraksi uap
L+V =1
Ki = P(sat)/P
xi=zi/(L+ki-(L*ki)
∑ xi = ∑ zi/(L+ki-(L*ki)=1
L = 1.0000
Komp. zi Ki xi P sat
Maka :
B-68
Komponen (kg/jam)
Etilen 17887.8855
Etanol 2.4228
Air 14125.7823
Panas laten yang dihitung hanya jumlah uap yang berubah menjadi cairan
n : konstanta persamaan
Komponen Tc T1 λv1 λv
B-69
Total 6.0191
terdapat dua fase produk keluaran condensor yaitu uap dan cair.
*Neraca Energi
Q masuk = Q keluar
H8 + Qv = + H9 + Q cw
Q cw = 6899006.0741 kJ/h
B-70
m = 29965.7129 kg/h
Q in
Komponen
H in Qv
Total 2782539.5062
Q out
Komponen
Hout Q cw
Etilen -2209050.6956
Air -1907238.1358
Total 2782539.5062
Qin Qout
Komponen
Hin Qv Hout Q cw
6899006.0741
m = 32016.09 kg/jam
n = 1421.788 kmol/jam
T1 = 77.4087 °C = 350.56 K = 171.34 °F = 631.34
P1 = 0.9161 atm
BM = 22.51819 kg/kmol
= 0.0639 kJ/mol.K
= 0.0557 kJ/mol.K
γ = Cp / Cv
= 1.1473
Kecepatan volumetris
V = n.R.T / P
= 44646.18 kL/jam
= 26274.28 ft3/menit
Discharge
P2 = 1 atm = 14.7 psia = 0 psig
Compression ratio (Rc = P2/P1) = 1.0916
Suhu keluar (T2)
1
P = 8.6E+04 lbf.ft/lbmol
W R T1 2 1
1 P1
dari fig. 12.18 Ludwig diambil n = 1.2
γ 1 n = 0.77
eff
γ n 1
BHP = 3.382935 HP , diambil 4 HP
10306.7070 10306.7070
B-73
kondensor
XLo XD
xf
reboiler
XW
Tujuan :
Ki = Psat/P
Psat=exp(A-(B/(T+C)))
yi=Ki*xi
Ki αi
1.727028 40941856
2.14E-07 5.078739
4.22E-08 1
1.727028
xi=(Yi/Ki)=1 dimana
Ki=Psat/P
αi= Ki/Kbasis
B-75
Ki αi
127.6603 305.423857090924
0.9580 2.2921
0.4180 1.0000
129.036 308.7159
cek
Komp αi xi*αi yi Ki Yi
4.2E-08
Ki = Psat/P
Psat=exp(A-(B/(T+C)))
yi=Ki*xi
cek
Komp αi xi*αi yi
1/(xi*αi) = 0.000000024
B-77
cek
Komp αi yi/αi xi
b. Menentukan refluks
Hv - Hf
q =
Hv - Hl (Geankoplis, hal.710)
75794401.133 - -28116374.439
q = = 1.1780
75794401.133 - -12412621.46
αavg x xf
1 - 1.1780 = ∑ maka
αavg - θ
αavg x xf
-0.17803291076614 = ∑
αavg - θ
Trial θ = 1.0754
-4.8755
Menentukan Rmin
αd x xd
Rmin + 1 = ∑
αd - θ
SUM -4.8755
maka Rmin = -5.8755
Menghitung Lo dan Vo
B-80
Ro = Lo/D
Lo = Ro * D
Lo = -2306641.2790 kg/h
V = Lo + D
V = -2241209.7746 kg/h
Panas yang dibawa oleh umpan masuk menara distilasi (∆H feed)
Tref = 298.15 K ; Tin = 179.33 K
Beban kondensor
∆Huap masuk kondensor
∆Hlaten
∆Hkondensor =
- ∆Hdistilat keluar kondensor
#REF! KJ/kg
-3612826058.5423 KJ/kg
∆Hkondensor =
#REF! KJ/kg
-437575697.8359 KJ/kg +
#REF! KJ/kg
Beban reboiler
∆Hkondensor
∆Hhasil bawah
∆Hreboiler =
∆Hdistilat keluar kondensor
- ∆Hfeed +
#REF! KJ/kg
#REF! KJ/kg
∆Hreboiler =
#REF! KJ/kg
#REF! KJ/kg +
#REF! KJ/kg
Q #REF!
Kebutuhan Pendingin = =
Cp dT 58.2798
= #REF! mol/jam
= #REF! kg/jam
= #REF! L/jam
Q
Kebutuhan Pemanas =
λ
#REF!
=
3382.3000
= #REF! kg/jam
Input Output
Komponen
H H
Pemanas #REF!
B-85
Pendingin #REF!
6.83E-11
4.66E-11
3.69E-12
B-87
v + Qs(cair) + Qs (gas)
B-89
xi
0.9120
0.0880
1.0000
Hf Hf reaktan
kJ/kmol kJ
B-92
-235100.000 -320385651.9749
-241818.000 -35576199.0862
-355961851.0611
Hf Hf produk
kJ/kmol kJ
52510.0000 70914672.6071
-235100.0000 -2883470.8678
-241818.0000 -362151028.6522
-294119826.9128
kJ/kmol Q15
B-93
24221.5579 32711165.454
36975.0188 453493.641
14046.1673 21059596.890
54224255.985
0.9989 kkal/kg.oC
4.1820 kJ/kgoC
532019.369923817 kg/jam
B-94
Q out (kJ/jam)
Q15
32711165.4538
453493.6414
21059596.8899
0.0000
0.0000
54224255.9850
B-95
sor
Qout
Q cw
6899006.0741
B-99
6899006.0741
2782539.5062
1.0000
631.34 R
0.5236
0.5236
B-100
B-101
Poperasi
Tin
xi=(Yi/Ki)=1 dimana
Ki=Psat/P
αi= Ki/Kbasis
Komp
Etilen
Etanol HK
Air
Total
B-102
Hsen (kJ/jam)
-6381586.7026
-84310.499
-5946724.2561
-12412621.458
Hsen (kJ/jam)
-14095218.314
-147819.5153
###
-28116374.439
B-106
Total
0.5790
1.2E-02
-5.5E+00
-4.8755
-35.2528
B-107
Hsen (kJ/jam)
#REF!
B-108
#REF!
#REF!
#REF!
Hsen (kJ/jam)
#REF!
#REF!
#REF!
#REF!
Hsen (kJ/jam)
###
2972156.5337
B-109
###
###
Hsen (kJ/jam)
#REF!
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Hsen (kJ/jam)
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B-110
= 243.53 K = -29.62 o
C
xi=(Yi/Ki)=1 dimana
Ki=Psat/P
Ki/Kbasis
1. dX π d2 1
rA x ε
dZ 4 FAo
d= 5.25018 cm 27.6
ε= 0.49
laju rx = 0.000568063616 mol/s
x Z jh
0.1 95.8 0
0.2 192
0.3 287
0.4 383
0.5 479
0.6 575
0.7 670
0.8 766
0.9 862
0.91 872
0.92 881
0.93 891
0.94 900
0.95 910
0.96 919
0.97 929
0.98 939
0.99 948
C.10 Fixed Bed Reactor (R-210)
Steam in
Steam out
Product gas in
Langkah Perancangan
1. Menentukan Jenis Reaktor
Dipilih reaktor jenis fixed bed multitubes dengan pertimbangan:
- Reaksi berada dalam fasa gas dengan katalis padat
- Reaksi eksotermis sehingga diperlukan luas perpindahan panas yang besar
agar kontak dengan pendingin berlangsung optimal.
- Pressure drop lebih kecil dibandingkan fluidized bed reactor.
- Umur katalis panjang.
- Tidak diperlukan pemisahan katalis keluar reaktor.
- Pengendalian suhu relatif mudah karena dipakai tipe shell dan tube.
- Mencegah terjadinya partial melting, akibat dari naiknya temperatur (profil
suhu reaktor vs panjang tube), bila memakai single tube, dikhawatirkan suhu
makin naik secara konstan.
3. Katalis :
Bahan : alumina oksida
Bentuk : silinder
Diameter partikel : m
Bulk density : kg katalis/m3 0 g/cm3
Porositas bed : (Hesketh dan Lamarca, 2008)
Sphericity : 0.827 (Brown, hal 77)
Susunan katalis : 0.15 - 1.5 % berat Pd
0.2 - 1.5 % berat Au
4 - 10 % berat KOAc
Silica sebagai penyangga
(Dimian, 2008)
7. Perancangan Pondasi
T P ω = -1-log(Prsat)Tr
Tr = Pr =
Tc Pc
Dari harga Tr dan Pr menurut gambar 3. 11 Smith Van Ness, maka digunakan
generalized virial koefisien
0.422 (Pers. 3.65 Smith Van Ness)
B⁰ = 0.083 - = -0.186
Tr¹ʾ⁶
V tube V tube
L= =
π × di2 Flow area
4
asumsi :
Dipilih spesifikasi pipa tube sebagai berikut (Tabel 11 Kern) :
Pipa yang digunakan : NPS 6 in, Sch 40, l = 20 ft
- OD = 6.63 in = 0.168 m
- BWG = 16
- ID = 6.07 in = 0.154 m
- a't = 28.9 in² = 0.201 ft²
- At = 1.734 ft2 = 0.529 m2
L standar 20 ft = 6.096 m
V tube
L =
Flow area
1730.04 ft3
L = = 8620.936 ft
0.201 ft2
PT’
C D
PT= 1.25 OD
8.28 in
C' = PT - OD
= 1.66 in
Tinggi segitiga :
t = PT × sin 60o
= 8.2813 in × sin 60o
= 7.1718 in = 0.59765 ft = 0.18216 m
Gs De
Nre =
µ
0 0.023
=
2.883
= 0.000
ID
hio = hig x
OD
0.1541
= 0 x = 0.0000
0.1683
Outside Coefficient
0.036 kp 0.55 0.333
ho = Re Pr
D
0.04 146720.137 0.55 0.33
= 0 0.00067
= 0 0.00067
0.023
= 0 J/Jam K m²
Clean Overall Coefficient
hio x ho
Uc =
hio + ho
0 x 0
= = #DIV/0! J/Jam K m²
0 + 0
Ud = 1
Rd 1 / Uc
1
= = #DIV/0! Btu/jam ft ⁰F
0.001 + #DIV/0!
Untuk menghitung tebal shell digunakan persamaan 13-1 Brownell & Young :
P x Ri
ts = + 0.125
f E - 0.6 P
40.572 x 49.79
= + 0.125
18750 0.80 - 0.6 40.6
= 0.25989 in
untuk perancangan digunakan tebal shell standar 5/16 in (Tabel 5.7 Brownell)
sehinggga :
OD= 99.58 + ( 2 x 5/16 )
= 100.206 in
OD standar dapat dicari dari tabel 5. 7 hal. 90 Brownell, sehingga :
OD = 102 in
ID = ODstandart - ( 2 x tv )
= 102 - ( 2 x 5/16 )
= 101.625 in
Dari Tabel 5.7 Brownell, 1959, diperoleh:
icr = 6 1/8 in
r = 96 in
P . D. V
tA = + c (pers. 7.57)
2.f.Ɛ - 0.2 P
2 + k²
V = (pers. 7.56)
6
Keterangan :
tA = tebal dished head(in)
V = faktor intensifikasi tekanan
k = rasio axis major ke minor = a/b = 2
VH = 0.000076 Di3
= 2 x 0.000076 101.625 3
x
= 159.531 in3
= 40.5209 m3
m
Rate volumetric (Q) =
ρ
143097.3025
=
0.06658201
= 2E+06 ft3/jam
= 35820 ft3/menit
= 597 ft3/s
m
Rate volumetric (Q) =
ρ
27340.23723
=
0.046556825
= 587244.4501 ft3/jam
= 9787.407501 ft3/menit
= 163.1234584 ft3/s
Diameter optimum (Di):
Asumsi aliran turbulen.
Di, opt = 3.9 Qf 0.45 ρ 0.13
= 3.9 163.123458 0.45 0.0466 0.13
= 25.764 in (Klaus D. Timmerhaus, pers. 15. hal. 496)
m
Rate volumetric (Q) =
ρ
0
=
62.4200
= 0 ft3/jam
= 0 ft3/menit
= 0 ft3/s
Dari Brownell dan Young, fig. 12.6, hlm 222, dipilih standar 150 lb blind
flange (168).
Dimensi Tutup handhole :
Ukuran nominal (NPS) = 14 in
Diameter luar flange (A) = 21 in
Tebal flange minimum (T) = 1 3/8 in
Diameter luar pembesaran permukaa = 16 1/4 in
Diameter lubang baut = 1 7/8 in
Jumlah lubang baut = 12 buah
Diameter baut = 1 in
Bolt circle = 18 3/4
Dari Brownell dan Young, fig. 12.6, hlm 222, dipilih standar 150 lb blind
flange (168).
Dimensi Tutup manhole :
Ukuran nominal (NPS) = 24 in
Diameter luar flange (A) = 32 in
Tebal flange minimum (T) = 1 7/8 in
Diameter luar pembesaran permukaa = 27 1/4 in
Diameter lubang baut = 1 3/8 in
Jumlah lubang baut = 20 buah
Diameter baut = 1 1/4 in
Bolt circle = 29 1/2
R
A
K
R
A
Dari fig. 12-2 Brownell & Young, hal. 221, diperoleh dimensi flange sebagai
berikut :
Nozzle NPS A T R E K L B
A 22 32 1 7/8 27 1/4 26 1/8 24 6 23.3
B 22 32 1.875 27.25 26 1/8 24 6 23.3
C 4 13 1/2 1 1/8 10 5/8 9 2/3 8.63 4 7.98
D 14 21 1 3/8 16 1/4 15 3/4 14 5 13.25
E 24 32 1 7/8 27 1/4 26 1/8 24 6 23.25
Keterangan :
A : Nozzle pemasukan bahan baku
B : Nozzle pengeluaran produk
C : Nozzle pemasukan dan pengeluaran pendingin
D : Nozzle pemasukan dan pengeluaran hand hole
E : Nozzle pemasukan dan pengeluaran man hole
NPS : Ukuran pipa nominal , in
A : Diameter luar flange, in
T : Ketebalan flange minimum, in
R : Diameter luar bagian yang menonjol, in
E : Diameter hubungan pada dasar, in
K : Diameter hubungan pada titik pengelasan, in
L : Panjang melewati hubungan, in
B : Diameter dalam pipa, in
A = 0.2599 x 8
= 2.07914 in2
4.5 x 8.00
= + 0.125
2 ( 18750 0.8 - 0.6 4.5 )
= 0.1274 in
A1 = (ts - trs) x dn
= ( 0.31 - 0.2599 ) x 8
= 0.42086 in2
A1 + A2 = 19.1175 in2
karena A1+A2 > A maka nilai A bisa diterima dan dimensi penguat sudah
memadai.
7 Sambungan Tutup (Head) dengan Dinding (Shell) Reaktor
Untuk mempermudah perbaikan dan perawatan dari reaktor, maka tutup bejana
dihubungkan dengan bagian bejana shell secara sis flange, bolting, gasket.
a. Gasket
Bahan : ring joint iron of soft steel
gasket factor ( m ) : 5.5 (fig 12.11 Brownell)
minimum design seating stress (y) :18000
( Fig. 12-11 Brownell & Young)
- Menentukan Lebar Gasket
do y(px m) ( Pers.12.2 Brownell & Young)
di y p ( m 1)
dimana: do = Diameter luar gasket, in
di = Diameter dalam gasket, in = OD shell= 102 in
P = Tekanan design = 40.6 psi
m = gasket factor = 5.5
y = yield stress = 18000
do
- di
Lebar gasket minimum=
2
102.116597 - 102
N = = 0.0583 in
2
maka, digunakan lebar gasket = 0.25
Diameter rata-rata gasket (G) = di + lebar
= 102 + 0.25 = 102.25 in
Sehingga :
Wm2 = Hy = π x 0.1250 x 102.250 x 18000
= 722396.25 lb
● Baut
Bahan : Low Alloy Steel, SA-203 Grade C
tensile strength minimum : 75000 psi
allowable stress : 18,750 psi
( Tabel. 13-1, Brownell & Young, hal. 252 )
Am2 38.5278
N= = = 14.6773 ≈ 15 buah
root area 2.6250
- Perhitungan Moment
Untuk keadaan bolting up (tanpa tekanan dalam)
W = 1/2 (Am+ Ab) fa (Pers.12.94 Brownell & Young)
= 1/2 ( 38.5278 + 38.5278 ) 18750
= 722396.25 lb
Jarak radial dari beban gasket yang bereaksi terhadap bolt circle ( hG ) adalah :
hG =1/2 . (C - G) (Pers.12.101 Brownell & Young)
= 1/2 ( 106.926875 - 102.25 ) = 2.33844 in
Moment Flange ( Ma ) :
Ma = W x hG (Pers.12.4 Brownell & Young)
= 722396.25 x 2.3384 = 1679278.5 lb in
Perbedaan antara beban baut flange dengan gaya hidrostatis total (HG):
HG = W - H (Pers.12.98 Brownell & Young)
= 722396.25 - 344983.49466 = 377412.76 lb
Momen komponen ( MG ) :
MG = H G x hG (Pers.12.98 Brownell & Young)
= 377412.76 x 2.338 = 882556.1401 lb in
● Flange
bahan : Low Alloy Steel, SA-202 Grade A
tensile strength minimum : 75000 psi
allowable stress : 18750 psi
type flange : ring flange
( Tabel. 13-1, Brownell & Young, hal. 251 )
Maka: A 110.926875
K = = = 1.0875184
B 102
dari Fig. 12-22, Brownell & Young, hal.238 diperoleh y = 22
22 x 1721159.0318 1/2
tf = = 4.4496 in
18750 x 102
Jadi, digunakan tebal flange = 5 in (Fig.12.2 Brownell & Young, hal 221)
Perencanaan Penyangga
a. Perhitungan Beban Penyangga
1. Berat bagian shell
Dimana :
IDs = diameter dalam shell
= 101.63 in = 8.47 ft
ODs = diameter luar shell
= IDs + 2ts (ts = tebal shell)
= 8.47 + 5/96
= 8.52 ft
L = tinggi shell (panjang tube)
= 23 ft
ρ = densitas shell = 0.283 lb/in³ = 489.024 lb/ft³
(Untuk bahan konstruksi steel)
W shell = 0.79 ( 8.52 - 8.47 )² 23 489.024
= 7812.53 lb
5. Berat flange
W flange = 2 (π/4) [(ODf)2 (IDf)2] tf x ρ
= 2 ( 3.14/4 ) [ ( 9.2435 )2 ( 8.50 )2 ] 0.4165 x 489.024
= 2 ( 0.79 ) [ ( 85.44 ) ( 72 ) ] 203.6785
= 1.57 ( 13.25 ) 203.6785
= 4237.2635 lb
7. Berat attachment
Yaitu berat keseluruhan perlengkapan seperti manhole, nozzle dan sebagainya
Wattachment = 18% Wshell (Brownell & Young hal.157)
= 18% x 7812.533 = 1406.2559 lb
Maka berat total (W) :
W = Wshell + Wtotal tube + Wair + Wgas + (2 x Wtutup) + Wkatalis + Wattachment +
W flange
= 7812.53 + 16736.64 + 70284.902 + 199.044 + 66688.49528 +
108003 + 1406.2559 + 4237.263455678
= 275367.7951 lb
Untuk berat perlengkapan yang lain seperti baut, flange, nozzle dan lain-lain serta
faktor keselamatan, maka berat reaktor untuk perhitungan sistem penyangga
ditambah 10%.
Sehingga: WR = 1.1 W
= 1.1 275367.7951
= 302904.5746495 lb
4.20
4,2 m
b = : 4.00 in
Dicoba dipasang dengan axis 1-1
1-1
1-1 h
b
Gambar C.5. I Beam
Dari appendiks G Brownell & Young didapat:
I = 56.9 in4
r = 3.26 in
Tekanan yang diterima I beam; fc
L/r = 94.8933
dari pers. 2.24 hal. 23 Brownell & Young.
fc critical = 0.6E (L/r)
= 0.6 4687.5 94.8933
= 266887.54601 lb/in2
Luas yang dikenai komposisi (Ahitung)
P 75767.3507
A hitung = = = 0.284
fc 266887.546
*) Perancangan Lug
tmp
a
b tg
thp
h
Dari tabel 10.4 Brownell & Young hal. 188 dipilih baut dengan spesifikasi:
db = 1 1/8 in
Ab = 1.12388 in2
Bolt spacing (B) = 2 1/2 in
Radial distance (R) = 1 1/2 in
Edge distance (E) = 1 1/8 in
Nut dimention = 1 13/16 in
Phitung = fs . Ab
= 15000 lb/in2 x 1.12 in2 == 16858 lb
As aktual = N x Root area of bolt (Pers. 10.33 Brownell)
= 4x 0.693 (Tabel 10.4 brownell)
= 2.772
Paktual = fs x As
= 15000 lb/in2 x 2.77 in2 == 41580 lb
Paktual = 41580 lb
Paktual > Phitung , maka ukuran baut dapat digunakan.
Untuk b/l = 0.47 dari tabel 10.6 Brownell & Young diperoleh:
ƴ1 = 0.57
Beban kompresi terhadap plate horizontal dihitung dengan pers. 10.40 Brownell &
Young :
Dimana:
My = maksimum bending momen sepanjang axis radial; lb
P = beban yang diterima baut = 16858.23552 lb
µ = poisson’s ratio (0,30 untuk steel)
e = (nut dimention/2) = 0.90625 in = 0.0755 ft
l = lebar plate horisontal = 10.247765 in = 0.8540 ft
Maka :
My =
16858 2 x 10.2
[( 1 + 0.3 ) ln ( ) + ( 1 + 0.57 )]
12.56 π 0.90625
= 3788.22 lb
*) Base Plate
Dipilih base plate bentuk persegi panjang.
Beban tiap plate = beban tiap leg (kaki) + berat leg (kaki)
Diketahui beban leg (beban yang diterima I beam) = 75767.351 lb
Berat leg (kaki) = berat I beam x panjang leg (H)
= 18.4 x 25.77936 = 474.34 lb
Beban tiap plate (P) = 75767.3507 + 474.34022 = 76242 lb
n 0,8 b n
dB m
0,95 h
Nilai f base plate sama dengan bearing capacity fondaty base plate. Dipilih
pondasi beton dengan nilai bearing capacity 600 psi (Tabel 7-7 Hesse&Rushton)
bahan konstruksi base plate adalah SA-240 Grade C dengan tegangan yang
diijinkan sebesar 18750 psi
Maka:
76242 lb
Abp = = 127.069 in²
600 lb/in2
Untuk perhitungan awal diasumsikan m = n.
Abp = (2n + 0,8b) (2m + 0,95h)
127.069 = (2m + (0,8 6.24776 in)) (2m + (0,95 x 8 in))
127.069 = (2m +4.99821179 )( 2m + 7.6 )
0 = 4 m + 25.2 m + -89.08308
2
m = 2.52411 in = 0.2103 ft
Sehingga:
Lebar base plate = 2 n + 0,8 b
= 5.04822023 + 4.9982118
= 10.046432 in = 0.8372 ft
Karena n < m, maka m yang mengontrol pada pemilihan tebal base plate .
Tebal base plate = (0,00015.P.m2)0,5 . (Pers 7-12 Hesse & Rushton hal.163)
Dimana P = tekanan base plate. Sehingga tebal base plate:
tbp = ( 0.00015 76241.6909 0.0878 ²) ⁰ʾ⁵
= 0.2970 in
Digunakan tebal base plate standar = 1/4 in
Tekanan pada baut base plate (dengan n = 4)
W base plate 16858.2355
P = = = 4214.5589 lb
n 4
*) Anchor
Diambil panjang anchor: 11 in
Diameter anchor = diameter baut
= 1 1/8 in
*) Pondasi
Beban pada base plate = 76242 lb
Densitas baja; ρ = 0.28 lb/in³
Berat base plate = panjang base plate x lebar base plate x tebal x ρ baja
= 12.6482 x 10.0464 x 1/4 x 0.283
= 8.9902 lb
40 in
-40 20
Kemiringan pondasi = = 0.5
40
Kemiringan pondasi << slope a/d, maka pondasi dengan dimensi tersebut
dapat digunakan.
Resume
Nama alat : Reaktor
Kode alat : R-210
Fungsi : Tempat berlangsungnya reaksi antara nitrobenzen dan hidrogen
membentuk anilin dengan bantuan katalis sillica supported copper.
Jumlah : 1 buah
Jenis : Fixed Multibular Bed Reactor
Bahan Konstruksi : - Tube = Low Alloy Steel, SA-202 grade A
- Shell = Low Alloy Steel, SA-202 grade A
Kondisi Operasi : - Suhu = 270 ⁰C
- Tekanan = 2.3 atm
- Fase = gas - gas
Volume reaktor : 1139.293 ft³ = 32.2614 m3
Tinggi reaktor : 8.403 m
Tebal shell : 1/3 in
Tinggi head : 27 in
Tebal head : 1/3 in
Spesifikasi Tube side
Jumlah tube : 96 buah
OD : 6.625 in
BWG : 16
ID : 6.07 in
A : 1.734 ft2
Spesifikasi Shell side
OD : 102 in = 2.5908 m
ID : 101.625 in = 2.58128 m
pada suhu 310 C = 583.15 K
B C
4.71E-05 4.96E-08
A+BT+CT^2
k H2O gas = 4.48E-02 W/m.K = 0.02591016 Btu/jam.ft.F
K
1/16 “
37½°
R
A
K
1/16 “
37½°
R
A
37½°
1/16 “
37½°
1/16 “
C-157
LAMPIRAN C
SPESIFIKASI ALAT
F- 110
Tujuan :
Dalam perancangan dipilih tangki silinder tegak dengan dasar datar (Flat Bottom) dan
Dalam perancangan dipilih bahan konstruksi Carbon Steel SA-283 Grade C dengan
pertimbangan :
Kapasitas tangki dihitung berdasarkan kebutuhan etanol selama 1 bulan (30 hari)
sebagai berikut :
= 47110683.203 kg/bulan
Densitas Etanol :
m 47110683.2
Volume Cairan = = = 71798.8 m3
ρ 656.1484
C-159
= 2535554 ft3
= 451632 barrel
= 3042665 ft3
= 541959 barrel
Dari pers. 3.12 Brownell & Young untuk large closed tank dengan metode optimasi
biaya atap dan shell/dinding sama dengan 2x biaya bottom per satuan luas, diperoleh
V silinder = 1/4 x π x D2 x H
= 3/32 πD3
D = 217.83 ft
Dari appendix E item 1, Brownell & Young, halaman 346, ukuran tangki standar yang
D = 90 ft
H = 36 ft
V = 40790 bbl
Karena volume tangki yang dibutuhkan lebih rendah dari volume tangki strandar, maka
C-160
memenuhi syarat.
karena bagian tutup bawah berupa plate, tinggi larutan dapat dihitung:
VLARUTAN DALAM TANGKI = (π/4) x ID2 x H CAIRAN DALAM SHELL
f = stress yang diijinkan, 12650 lb/in2 (tabel 13.1 Brownell & Young)
Dimana :
t = tebal dinding, in
d = diameter dalam, in
c = factor korosi, in
E = efisiensi pengelasan
t = L H 1 12 D
c
144 2 f E
asumsi: untuk plate yang jumlahnya 10, maka untuk D = 90 ft ada 9 plat melingkar
menggunakan plate dengan lebar 6 ft, sehingga H=36, ada 6 susunan plate vertikal
6
5
4
3
2
1
C-162
6
5
4
3
2
1
d weld length
L =
12 n
Dimana :
L = panjang plate, ft
n = jumlah plate
α
C-163
θ
D
2
Menentukan θ (sudut angle pada garis horizontal) pada head
D (Persamaan 4.5, Brownell & Young)
Sin P/6
1000 t
dimana :
90
Sin 1,47 / 6
1000 t
sin θ= 0.11879
θ = 6.8223 o
α = 83.1777 o
P D
th = c
2 cos ( f E 0,6 P)
C-164
P D
th = c
2 cos ( f E 0,6 P)
1.47 x 90
= + 0.125
2 cos 83.1777 12650 0.8 - 0.6 14.7
= 0.18022
Dimana :
3042665 ft3
Qf =
5 jam x 3600 s
= 169.037 ft3/s
= 63.5723 in
C-165
dipilih pipa standar dengan spesifikasi sebagai berikut (tabel 11, Kern):
Dnom = 20 in
ID = 19.25 in
OD = 20 in
Sch = 20
laju alir pengeluaran diatur agar sesuai kebutuhan, yaitu 65431.5044 kg/jam
= 0.97819 ft3/s
dipilih pipa standar dengan spesifikasi sebagai berikut (tabel 11, Kern):
Dnom = 2 in
ID = 2.067 in
OD = 2.38 in
Sch = 40
C-166
RESUME
Kode : F-110
Jumlah : 1 buah
Tinggi : 36 ft
Diameter : 90 ft
C-167
plat 1 0.7500
plat 2 0.7500
plat 3 0.5625
plat 4 0.5625
plat 5 0.3750
plat 6 0.3750
Diameter pipa :
Dnom = 20 in
ID = 19.25 in
OD = 20 in
Sch = 20
Dnom = 2 in
ID = 2.067 in
OD = 2.38 in
Sch = 40
C-168
T Etanol : 30 oC
: 303.15 K
Tekanan : 1 atm
C-169
40.0699 lb/s
massa
Kecepatan Volumetrik =
𝝆
= 99.7206 m3/jam
= 0.9782 cuft/s
= 439.0546 gpm
Diperkirakan aliran fluida turbulen (NRe > 2100), sehingga digunakan persamaan
Dimana :
Di opt = diameter dalam optimum, in
maka:
= 6.2539 in
Dari App. A.5-1 Geankoplis, hal. 996 dipilih pipa dengan spesifikasi :
D nom = 2 in = 0.1667 ft
ID = 2.0670 in = 0.1723 ft
OD = 2.3750 in = 0.1979 ft
A = 0.0233 ft2
Sch = 40
berikut :
Q
V=
A
Dimana :
V = 41.9837 ft/s
ID x v x ρ
Nre =
μ
Dari Tabel 2.10-1 Geankoplis, hal. 99, untuk pipa baja komersial didapat :
Elbow 90 °C 3 35 18.0863
Coupling 5 2 1.7225
sehingga : ∑L = L + Le
∑L = 82.9093 ft
ε/D = 0.00088
f = 0.009
f x v2 x ∑L
F=
C-172
F=
2 x D x gc x α
= ### lbm.ft/lbf
Dimana :
V2 = kecepatan aliran
P2 = 1 atm P1 = 1 atm
V2 = 42 ft/ds
ΔV2
= 27.37004
2 x α x gc
ΔV2 g ΔP
-Wf = + Δz + + ∑F
2 x α x gc gc P
Dimana :
C-173
ΔP = 0 lbf/ft2
maka :
-Wf = 154.032 ft.lbf/lbm
m(-Wf)
BHP =
550 x η
BHP = 34.0058 HP
BHP
sehingga kerja dan power pompa yang diperlukan =
η motor
= 42.5073 Hp
RESUME
Jumlah : 1 buah
Power motor : 1 HP
▫ D nominal = 2 in
▫ OD = 2.3750 in
▫ ID = 2.0670 in
dengan pengaduk
Fungsi : Mencampurkan aliran bahan baku Etanol dengan aliran recycle agar komposisi
= 14.7000 Psi
T= 30.00 C
o
= 303.15 K
in out
Komponen (%w/w)
Arus 1 Arus 4 Arus 2
180312.839 lb/jam
= 0.0010 Pa s
Bahan konstruksi yang dipilih Low Alloy Steel SA-301 grade B dengan
pertimbangan:
2. Memiliki batas tekanan yang diijinkan besar (sampai dengan 15.000 psi
Digunakan persamaan :
V = (m/ρ)x t
C-177
180313
V= x 0.5
41.1692
V = 2189.8984 cuft
= 378414.4456 in³
Direncanakan untuk faktor keamanan maka, volume liquid adalah 80% dari
Vs = 1,2 x V
Vs = 1.2 x 2189.898
Vs = ### ft3
= 454097 in³
Jadi : Hs =2 x ID
V shell = (л/4)x(ID2)xHs
V shell = (л/4)x(ID2)x(2ID)
V shell = (2x3,14)/4x(ID3)
###
ID3=
1.5700
ID = 11.8732 ft
= ### in
= 3.6190 m
Hs = 2 x ID
Hs = 2 x 11.8732
Hs = 23.7464 ft
= 7.2379 m
VL = ### ft3
Maka :
VL = 1.5700 IDL3
HL = 2 x 11.1731
HL = 22.3463 ft
= 268.155 in
= 6.8112 m
Grade C dari Brownell and Young tabel 13.1 hal. 251, didapat spesifikasi :
Ph = (1/144) x ρl x (g/gc) x hl
= 6.38874 Psi
Tekanan Desain :
= 23.1976 Psi
Pd x D
ts = +C
2 x (f x E-0,6xPd) 13.1 Brownel and young ; 254
23.1976 x 142.4786
ts = + 0,125
2 x (13750x0,8 - 0,6x18,9820)
ts = 0.2754 in
OD= ID + 2t
OD= 142.854 in
Standarisasi OD dengan menggunakan tabel 5.7 Brownel and Young hal.90, didapat :
C-180
OD = 60 in
icr = 3 5/8 in
r = 60 in
Maka :
ID = OD-2t
ID = 60 - (2 x 0,1875)
ID = 59.625 in
= 1.51448 m
Maka ts = 0.2754 in
OD = (Dc+(2 x tc))
OD =59,625 + (2 x 0,1875)
OD =60 in
OD standar = 60 in
ID = OD - (2 x ts)
ID = 60 - (2 x 0,1875)
ID = 59.6250 in = 1.5145 m
C-181
Maka :
Hs = 2 x 59,625
Hs = 119 in
= 3.0290 m
= 29.81 in
maka,
t = 0.1807 in
Keterangan Gambar :
Sehingga untuk dimensi tutup atas dan bawah dapat dihitung sebagai berikut:
a = 0,5 x ID = 29.81 in
AB = a – icr = 26.19 in
BC = r – icr = 26.19 in
C-182
Dari data di atas dapat dihitung tinggi tutup tangki (OA) yaitu sebesar:
OA = b + sf + t = 7.6476 in
= 0.1947 m
Ht = Hs + H Tutup
Ht = 3.0290 + 0.1947
Ht = 3.4183 m
= 134.580 in
*Karena Etanol dan Air memiliki nilai viskositas cukup rendah dan hasil campuran
jenis flat six-blade turbine with disk yang paling mendekati dengan kriteria yang
diharapkan.
6.8112 x 0.5819
Jumlah Pengaduk =
1.5145
C-183
Jadi jumlah pengaduk (impeller) dalam shell pengaduk ini adalah 2 buah
W : tinggi flat
J : lebar baffle
Da = 0,3 * D
Da = 0.3 * 60
Da = 18.0000 in
1.5 ft
0.4572 m
C1 = 1/3 * 60
C1 = 20.0000 in
C-184
= 1.6667 ft
= 0.5080 m
C2 = 1/2 x 268.155
C2 = ### in
= 11.1731 ft
= 3.4056 m
L = (1/4) x Da
L = 1/4 x 18.0000
L = 4.5000 in
= 0.3750 ft
= 0.1143 m
W = (1/5) * Da
W = 1/5 x 18.0000
W = 3.6000 in
= 0.3000 ft
= 0.0914 m
J = (1/12) x OD
C-185
J = (1/12) x 60
J = 5.0000 in
= 0.4 ft
= 0.1270 m
Dimana :
658.899
WLeH = x 6.8112
989.675
Sehingga :
N = 283.684 RPM
Diambil kecepatan pengaduk standart (komersial) 320 rpm (Walas, hal. 288),
N= 190 RPM
= 3.1667 rps
ρ x Da2 x N
NRe =
μ
P = Np x ρ x N3 x Da5
Dimana :
P= 2.0900 kW
P= 2.8028 HP
Dari grafik 14.38 hal. 521 Peters didapat effisiensi motor penggerak sebesar
RESUME
Kode : M-112
Temperatur : 30.00 C
o
Jumlah : 1 Buah
Power Motor : 4 Hp
Suhu : 30.00 o
C
: 303.15 K
Total 81788.6252
50.0869 lb/s
C-189
659.4486 0.874
0.00059 lb/ft.s
massa
Kecepatan Volumetrik =
t
= 124.0258 m3/jam
= 1.2166 cuft/s
= 546.0666 gpm
Diperkirakan aliran fluida turbulen (NRe > 2100), sehingga digunakan persamaan
Dimana :
Di opt = diameter dalam optimum, in
maka:
= 6.90343 in
Dari App. A.5-1 Geankoplis, hal. 996 dipilih pipa dengan spesifikasi :
Dnom = 2 1/2 in = 0.2083 ft
ID = 2.4690 in = 0.2058 ft
OD = 2.8750 in = 0.2396 ft
A = 0.03322 ft2
Sch = 40
berikut :
Q
V=
A
Dimana :
V =36.6239 ft/s
ID x v x ρ
Nre=
C-191
Nre=
μ
Dari Tabel 2.10-1 Geankoplis, hal. 99, untuk pipa baja komersial didapat :
Elbow 90 °C 2 35 14.4025
Coupling 4 2 1.646
Total 19.752
sehingga : ∑L = L + Le
∑L = 89.7520 ft
ε/D = 0.00063
f = 0.0060
f x v2 x ∑L
F=
2 x D x gc x α
= 54.5568 lbmft/lbf
Z2= 30 ft Z1= 5 ft
∆Z∙g/gc = (Z2 - Z1)= 25 ft
Dimana :
V2 = kecepatan aliran
P2 = 1 atm P1 = 1 atm
V2 = 18 ft/ds
ΔV2
= 5.20694
2 x α x gc
ΔV2 g ΔP
-Wf = + Δz + + ∑F
2 x α x gc gc P
Dimana :
ΔP = 0 lbf/ft2
C-193
maka :
-Wf = 30.2069 ft.lbf/lbm
m(-Wf)
BHP =
550 x η
BHP = 7.8596 HP
BHP
sehingga kerja & power pompa yang diperlukan
η motor
= 9.8245 Hp
RESUME
Jumlah : 1 buah
Power motor : 1 HP
▫ OD = 2.875 in
▫ ID = 2.4690 in
Steam 450°C
Etanol in
1. Menentukan tipe HE
2. Mudah dibersihkan
Sedangkan bahan yang digunakan untuk pipa luar (annulus) adalah carbon steel,
dengan pertimbangan:
2. Harganya murah.
Dipilih aliran steam berada di inner pipe karena panas dari steam hasil pemanasan tidak
Th = 450 o
C = 842 oF
Tc = 450 o
C = 842 oF
th = 79.0580 oC = 174 oF
tc = 30.0000 oC = 86 oF
9531275.062 Btu/jam
∆Ta-∆Tb
DT LMTD =
ln(∆Ta/∆Tb)
= 710.9340 F
o
Qp 9531275.0622
=
DT LMTD 710.9340
= 13406.6943
Th = 450 oC = 842 oF
C-197
Tc = 450 oC = 842 oF
th = 79.6220 oC = 175 oF
tc = 79.0580 oC = 174 oF
70813.39019 Btu/jam
Fluida panas Fluida dingin
Suhu Selisih
(oF) (oF)
∆Ta-∆Tb
DT LMTD =
ln(∆Ta/∆Tb)
= 667.188 oF
Qv 70813.390189
=
DT LMTD 667.1879
= 106.1371
QHE 9602088.452
LMTD total = =
LMTDpreheat + LMTDvap 13512.8314
= 710.590 oF
c. Temperatur Kalorik
Tc = 842.0 o
F ;
tc = 130.7 o
F ;
C-198
= 5955.49 lb/jam
= 180313 lb/jam
= 0.02158 ft2
De = (D22 - D12) / D1
= 0.09425 ft
C-199
Mass velocity,
Gan = M / a an
= 180313.05 / 0.02158
= 8355453.8544 lb/jam.ft2
PRE-HEATING
Nre = ( De . Gan ) / µ
= 411934.58474
VAPORIZING
Nre = ( De . Gan ) / µ
= 533489.05237
PRE-HEATING
JH = 85 (fig.24 Kern)
VAPORIZING
JH = 110 (fig.24 Kern)
D = 3.068 / 12 = 0.25567 ft
C-201
ap = π D2 / 4
= 3.14 0.255667 2 / 4
= 0.05131 ft2
Mass velocity,
Gp = M/ ap
= 5955.49 / 0.05131
= 116064.49802 lb/jam.ft2
Nre = ( De . Gp ) / µ
= 471611.94099
Condensation of steam:
7. CleanOverall Coeficient, Uc
= 202.123 Btu/(jam)(ft2)(oF)
66.3292 ft2
= 245.793 Btu/(jam)(ft2)(oF)
0.4318 ft2
Uc
U .A
Ac
0.00256
1 1
= + 0.00256
UD 202.406
UD = 133.411 Btu/(jam)(ft2)(oF)
C-203
Q = UD . A . ∆T LMTD
Q 9602088.45
A = = = 101.287 ft2
UD . ∆T LMTD 133.411 x 710.590
dari tabel 11 Kern, untuk etanol yang ada diannulus 4 in IPS pipa standar
dikoneksikan dengan pipa 20 ft, maka digunakan hairpin seba 2.15 buah
, maka faktor pengotor adalah akan lebih besar dibanding diperlukan. Desain
Q 9602088.45
UD = =
A . ∆T LMTD 47.120 x 710.59
= 286.775 Btu/(jam)(ft2)(oF)
Uc - UD 202.406 - 286.775
RD = =
Uc x UD 202.406 x 286.775
= -0.00145 (jam)(ft2)(oF)/Btu
= ### ρ = 62.5 x 1
0.264 = 62.5
f = 0.0035 +
Nre 0.4
= 33.3461 = 0.01186
56922878027148
=
40747481665
= 1396.97
v = G / 3600.ρ
8355453.85
=
3600 x 33.3461
= 69.6021 ft/s
v2
DPn = n
2 . g'
69.60 2
= 2
2 x 32.2
= 150.449
∆Pan = (∆Pn + ∆Pl) x ρ/144
= 358.335 psi
RESUME
Kode : V-120
Jumlah : 1 buah
OD = 0.3355 ft OD = 0.29167 ft
ID = 0.29167 ft ID = 0.25567 ft
a an = 0.02158 ft2 ap = 0.05131 ft2
L = 40 ft L = 40 ft
C-207
Fungsi : Memisahkan campuran gas dan liquid yang keluar dari Vaporizer
Kondisi operasi
P= 1 atm
T= 79.62 °C = 352.772 K
· Neraca Massa
· Densitas Vapour
R = 0.08206 atm.L/mol K
Pt = 1 atm
BM * Pt = 1.496987 g/L= 0.09345 lb/cuft
V
RT
· Densitas Liquid
Jadi,
0, 5
L v
FLV
V L
= 0.0115
Kv = 0.31 ft/s
0, 5
L v
Vv max Kv
v
= 6.7481 fps
· Diameter minimum
Qv
A min (Pesamaan 5-2 Evans)
Vv max
Wv 40.06994
Qv =
v 0.093454
= 428.7672 cuft/s
###
A min =
6.7481
= 63.539 ft2
= 8.9967 ft = 107.961 in
D standar = 28 in
Tinggi = 4 x D
= 4 x 28 in = 112 in
· Diameter nozzle
V max 60 mix
Lv
mix = 0.11675 lb/ft3
L V
L v
Qv
Anoz
V max
428.767
A noz = = 20.9138 ft2
20.5016
= 5.1616 ft = 61.9388 in
OD = 16 in
t= 2 min = 120 s
Tekanan, P
Jari-jari dalam, R
Di = 28 in
R = 14 in
PxR
ts min = +C
f.E - 0.6.P
1.47 x 12
= + 0.125
12650 x 0.85 - 0.6 x 1.5
= 0.12664 in
Code = ASME
Tebal Head :
0,885P x r
ts min C
fE 0,1P
t = 0.1267 in
OD = ID + 2t = 108.2140 in
a = ID/2 = 14 in
icr = 1 3/4
r = 26
AB = a - icr = 12 1/4 in
BC = r - icr = 24 1/4 in
AC = ( BC 2 AB 2 ) 0,5
= 20.9284 in
b = r - AC = 5.072 in
OA = t + b + sf = 7.1982 in
C-213
RESUME
Kode : H-130
Jumlah : 1 buah
Dimensi separator
- Diameter : 28 in = 0.7112 m
Jumlah : 1 buah
Langkah Perencanaan
= 144251.603336632 lb/jam
Massa n
Komponen Fraksi Berat Fraksi mol
kg/jam kmol
C₂H5OH 62781.142496 0.9595 ### 0.9026
T₁ = 450.00 °C = 842 °F
T₂ = 450.00 °C = 842 °F
t₁ = 79.62 °C = 175.3196 °F
t₂ = 423.00 °C = 793.4 °F
C-216
= 44520859.72 Btu/jam
= 30611.98116 lb/jam
* Penentuan LMTD
∆t₂ - ∆t₁
LMTD = ∆t₂
ln
∆t₁
C-217
LMTD
0 Difference 618.0804
∆T LMTD 236.0268117 °F
sehingga :
∆T = LMTD
= 236.02681169 °F
842 + 842
Tc = Tav = = 842 °F
2
793.4 + 175.32
tc = tav = = 484.36 °F
2
Dari tabel 8 Kern untuk sistem steam - organic vapor (gases) pada heater
UD = 5 - 50 Btu/hr ft² °F , dengan asumsi
UD = 30 Btu/hr ft² °F
Q
A =
(UD . ∆T)
C-218
44520859.7190458
=
30 . 236.027
Karena luas permukaan yang dibutuhkan untuk perpindahan panas > 120 ft²,
- Tahan korosi
OD = 3/4 in
BWG = 16
ID = 0.620 in
Panjang = 12 ft
Pass = 2
Nt = 138
C-219
A
Jumlah tube (Nt) =
Surface . Panjang
6287.54270206072
=
0.1963 . 12
= 2669.189464
IDs = 15 1/4 in
Pass = 1
C' = 0.2500
B = 15.0975
* Koreksi hargaUD
Nt
UD = x UD trial
Nt standar
2669.1894643
= x 30 = 580.259 Btu/jam.ft2.oF
138
= 65431.5044482187 kg/jam
= 144251.603336632 lb/jam
= 13885.3775981516 kg/jam
= 30611.981160437 lb/jam
Menghitung Uc dan Rd
138 . 0.302
=
144 . 2
= 0.144708333 ft²
W W
Gs = Gt =
As At
144251.6033 30611.98116
= =
0.399716797 0.144708333
Pada tc = 484.3598 ⁰F Gt
V =
µ = 0.037873 lb/ft jam 3600 ρ
= 579669.108383051 De.Gt
Re =
µ
0.052 . 211543
=
0.06292
= 173707.92210211
* Faktor Panas (JH)
Pressure drop
Re = 579669.1084 Re = 173707.9221
f Gs² L n f Gt² L n
ΔPs = ΔPp =
5.22 1010 D s ϕ 5,22 1010 D s ϕ
4 n v²
ΔPn =
s 2g
4 . 2
= . 0.027476
1 . 2
= 0.109905844 psi
= 0.10752 + 0.109906
= 0.21743 psi
RESUME
Jumlah : 1 buah
Tube side
OD : 3/4 in
BWG : 16
ID : 5/8 in
Panjang : 12 ft
Jumlah : 138
Pass : 2
Shell side
ID : 15 1/4 in
Steam in
Steam
condensate
C-225
Steam in
Steam
condensate
Product gas in
Fungsi : Tempat terjadinya reaksi dehidrasi Etanol dalam fase gas sebayak
54,472.26 kg.
Tujuan :
Dipilih jenis Reaktor Fixed Bed Multitube dengan pertimbangan sebagai berikut :
e. Karena posisi katalis fixed (tetap pada tempatnya) maka abrasi pada dinding
Reaktor ini beroperasi secara non-adiabatic dan non-isothermal dengan reaksi yang
Direncanakan untuk menggunakan pipa baja komersial dengan ASA Standard B36.10
sebagai berikut :
D nominal : 2 in
BM = Σ (Yi × BMi)
Persamaan yang didigunakan untuk menghitung Pc, Tc, dan ω campuran diperoleh dari
Byron Bird :
Pccamp = Xi . Pc i
(1.3-2a)
C-228
Xi . Pc i
Tccamp = Xi . Tc i
(1.3-2b)
Ωcamp = Xi . ω i
(1.3-2c)
T 696.15
Tr = = = 1.3406
Σ Xi. Tc 519.30
P 1
Pr = = = 0.0147
Σ Xi. Pc 67.92
Dari Smith Van Ness fig.3-14, titik (Pr,Tr) berada di atas garis,maka menghitung
harga z menggunakan virial coeffisien. Persamaan dari Smith Van Ness 7th,
0,422
B o 0,083 - = -0.18103
Tr 1,6
0,172
B1 0,139 - = 0.08877
Tr 4,2
Z = 1 + (B.Pc/R.Tc)(Pr/Tr)
= 0.9986
C-229
BM x P R= 82.05 atm.cm3/mol K
ρ
ZxR xT R = 0.08206 atm.ltr/mol.K
43.3355 x 1
ρ= = 0.00076 g/cm3
0.9986 x 82.05 x 696.15
= 0.75973 kg/m3
= 419.4120 gmol/det
Q = ZnRT/P
= 23926.5046 liter/s
= 23.9265 m3/s
= 297.638 μp
C-230
= 0.00030 g/cm.s
Tr = 1.3406
Pr = 0.0147
Diperoleh μ / μc = 0.55
maka :
µ = 0.00030 x 0.55
= 0.00030 x 0.55
= 0.00016 g/cm.s
Dimana :
KG = Konduktivitas thermal gas (kal/cm.K)
Sehingga:
= 1.1211 atm
-6 2/3 Cp
KG = 10 x ( 14.25 Tr - 5.14 ) x
Γ
-6 2/3 7/2 R
= 10 x ( 14.25 1.3406 - 5.14 ) x
1.121103
3.5 1.986
= 1E-06 x 16.12465 x
1.1211
= 1.00E-04 kal/cm.K
Agar reaksi dapat berlangsung, maka aliran gas di dalam tube harus turbulen. Dari
Froment & Bischoff, 1st ed., Fig.11.5a-1 untuk aliran turbulen gas dalam pipa, maka
N Re μ
v
Dp ρ
Dimana :
Dari data Penelitian "Alternatif Sintesis Etilen" katalis H-Zeolit mulai berpengaruh pada
500 x 0.000164
v = = 0.12308 cm/s
0.38 x 1.75
Dari Hill, pers. 13.2.8 hal 560 digunakan untuk menghitung mass velocity sebagai
berikut :
N Re x µ 500 x 0.00016
G= = = 0.2154 g/cm2.s
Dp 0.38
Fm
At =
G
Dimana :
Fm = n × BM
= ### g/s
Sehingga :
Fm 18175.42
At = = = 84381.3 cm2
G 0.215396
Direncanakan reaktor menggunakan pipa baja komersial dengan ASA Std. B36.10
D nominal : 2 in
C-233
At
Nt =
at
Dimana :
Sehingga :
At 84381.34
Nt = = = 3897 buah
at 21.6516
PT = 1.25 x Odt
= 7.54063 cm = 2.96875 in
C’ = PT –Odt
= 1.50813 cm = 0.59375 in
Diameter dalam shell dicari dengan pers. dari Ludwig Vol. III halaman 25 sebagai
berikut :
Dimana :
Nt = jumlah tube
n = jumlah pass = 1
b b 2 - 4a.c
y12
2a
Maka diperoleh:
y = ### in
IDs = ### in
Tube side
Dp = 0.38 cm = 0.0125 ft
Koefisien perpindahan panas pada bed (tube) dihitung menurut Froment & Bischoff
halaman 476 :
3,5K G
hi = (Dp Gg / μg) 0,7 e 4,6 Dp / IDt
IDt
= 38.1016 Btu/jam ft oF
= 33.1604 Btu/jam ft oF
Shell Side
C-236
= Ws / as
Ws = laju alir steam =#NAME? kg/jam = #NAME? lb/jam
as = flow area pada shell, ft2
= IDs∙C’∙B/144 PT
= 37.44330 ft2
#NAME?
Gs = = #NAME? lb/ft2.jam
37.44330
C-237
G sDe
Res=
μs
= 3 /12 = 0.2346 ft
#NAME? x 0.2346
Res= = #NAME?
0.0641559
jH = 16
Maka :
ho = jH (k/De)∙(Cps∙μs) 1/3
hio ho
Uc =
hio ho
33.1604 x 0.761953
=
33.1604 + 0.761953
= 0.00114 + 0.00142
1
Ud =
Rd 1/Uc
1
=
0.00256 + 1.342574
(-ra) = k∙Ca
Reaksi dilakukan dalam reaktor fixed bed multitube katalitik jadi harga k tidak hanya
dipengaruhi oleh konstanta kecepatan reaksi kimia (k), namun juga oleh difusi
C-239
gas ke lapisan katalis dan difusi gas di lapisan abu partikel. Dari Levenspiel 2nd ed.,
pers.34 hal.373 untuk katalis yang tidak berkurang ukurannya berlaku persamaan :
1
k =
1 R 3
kg 2D ks
Dimana :
kg = 2D/Dp = D/R
Dimana :
= Dp/2 = 0.19 cm
Harga difusifitas dapat diestimasi dari korelasi Knudsen dari Hill, pers.12.2-4 hal.433
sebagai berikut :
Dimana :
D = difusifitas (cm2/det)
T = suhu (K)
C-240
r = 2Vg/Sg
Data Sg dan Vg untuk katalis Asam Zeolit diperoleh dari Wheeler,1950 dalam Smith
, 1081 dimana Karakteristik silika - alumina sebagai katalis dalam proses perengkahan
mempunyai luas permukaan 200-600 m2/g, volume pori 0,2 - 0,7 cm3/g. Diambil :
Sehingga :
2 x 0.5 cm3/g
r = = 2.5E-07 cm
400 x 10 4 cm2/g
Dimana :
E = Energi aktifasi
C-241
A = Faktor Tumbukan
T = Suhu absolute
Harga faktor tumbukan (A) didapat dari data laporan penelitian "Alternatif Sintesis
Sehingga,
E = ∆Goref + RT ln Qr
= 2001.05 + R T ln 164904.3998
C-242
= 2001.05 + R T ln 164904.3998
= 2001.05 + R T 12.01312
– E / R.T
k = A e
Dimana :
T = suhu (K)
1 1 1 1
k = = 1 R 3
= =
1 R 3 R R 3 3R 3
R 2D ks
kg 2D ks D 2D ks 2D ks
D
R = 0.19 cm
BM = 43.3355 g/gmol
r = 2.5E-07 cm
maka :
1 1
k = =
3R 3 3R 3
2D ks
2 (9,7 x 103 . r . (
T 1/ 2
) ) 0,00446 . e (2001,05 7,62682 R.T)
R.T
BM
C-243
1 1
k = =
3R 3 3R 3
(2001,05 7,62682 R.T)
2D ks T 1/ 2
2 (9,7 x 103 . r . ( ) ) 0,00446 . e R.T
BM
1
=
3 (0,19) 3
2 (9,7 x 103 . 2,5E - 07 . (
T 1/ 2
) ) (2001,05 7,62682 R.T)
0,00446 . e R.T
40,27
1
=
0,57 3
7,6428 . 10-4 . T (2001,05 7,62682 R.T)
0,00446 . e R.T
Dimana :
T = suhu (K)
Ca = n / V = Pa / R.T
Fi
Pi = x Pt
Ft
Etanol 43.3355 1
Etanol 1 -0.958
Etilen 0.958
Air 0.958
Total 1 0.958
Sehingga :
(1 - Xa) Pt
Ca .
(40,89 0,958 Xa) RT
Dimana :
T = suhu (K)
1
=
0,57 3
7,6428 . 10-4 . T (2001,05 7,62682 R.T)
0,00446 . e R.T
Fa Fa + Z
Xa Xa + z ID OD
Z=0 Z=L
z
C-246
v v + Δv
V : Volume reaktor
Δv : Penambahan volume, m3
FA | v - FA | v vrv
FA | v - FA | v vr *v
Lim FA | v - FA | v Δv
rA
Δv 0 Δv
dFA πd 2
rA dimana : v Z
dv 4
πd 2
dv dZ
4
FAo dX πd 2
rA
dZ 4
C-247
H| v H| v+Δv
v v+Δv
H | v - HA | v vrHR v
Jika diambil Δv = 0
maka :
Lim H | v - H | v Δv
rA ΔHR
Δv 0 Δv
dH dimana : πd 2
rA ΔHR v Z
dv 4
πd 2
dv dZ
4
ΣFi Cpi dT πd 2
ΔHR rA
dZ 4
Limit ΔZ 0
Dimana
Nt : Jumlah pipa
Penurunan tekanan pada pipa berisi katalisator (fixed bed) digunakan persamaan 8.23
C-250
Wallas, P.194
1 ε
fK 1,75 150
Dp G/μ
2
dP fK G T 1 ε
ρf dZ Dp gc ε 3
ρ : Densitas gas,
gc : Gaya grafitasi,
μ : Viskositas gas,
* Panas reaksi
ΔHf C2H4 = 52
= 45.31 kJ/kmol
* Kapasitas panas
Didapat :
ΔA = 3.89E+01
ΔB = -1.34E-01
ΔC = 1.68E-04
ΔD = -1.05E-07
ΔE = 2.54E-11
ΔB ΔC ΔD ΔE
ΔCp dT ΔA T - 298 2
(T 298) 2
3
(T 298) 3
4
(T 298) 4
5
T 298 5 dT
Sehingga
Cp = 7547.59 kJ/kmol.K
= 7592.9 kJ/kmol.K
1. dX π d2 1
rA x ε
dZ 4 FAo
2. dT πd
4
2
rA ΔHR
dZ ΣFi Cpi
3. dP fK ft 2 1 ε
ρf dZ Dp ρg gc ε 3
5. (1 - Xa) Pt
-ra = k . .
(40,27 0,958 Xa) RT
1
6.
0,57 3
7,6428 .10-4 . T (2001,05 7,62682 R.T)
0,00446 . e R.T
7. Ts = Tso + ΔTs
Trial Reaktor
PROFIL KONVERSI
1.0
Konversi (Xa)
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0
0 100 200 300 400 500 600 700 800 900 1000
696.310
696.290
Suhu (K)
696.270
696.250
696.230
696.210
696.190
696.170
696.150
696.130
696.110
696.090
696.070
0 100 200 300 400 500 600 700 800 900 1000
730
725
Suhu (K)
720
715
710
705
700
695
690
685
680
675
670
0 100 200 300 400 500 600 700 800 900 1000
PROFIL TEKANAN
2.0000
0.0000
Suhu (K)
-2.0000 0 100 200 300 400 500 600 700 800 900 1000
-4.0000
-6.0000
-8.0000
-10.0000
-12.0000
-14.0000
-16.0000
901.0000 cm = 29.5604 ft
dW dXa
Fao ( ra)
dW = rB∙Nt∙p/4∙(IDt)2(1-e)dZ
dW ρ B .Nt.πNt.π/ t) 2 (1 ε)dZ
P * BM 1* 29
ρud
R *T 82,06cm 3 /atm * 6730 K
= 1,1202 g/cm3
W = ρB∙Nt∙π/4∙(IDt)2∙(1-ɛ)dZ
= 54,472,260.0141 g
= 54,472.260 kg
= 119838.972 lb
Waktu tinggal (t ) = Vt / Q
= 3.1756 sekon
Dipilih jenis bahan konstruksi high alloy steel SA 167 grade.10, dengan pertimbangan
sebagai berikut :
Ri = IDs/2 116.1016 in
= 14.7000 psi
= 16.1700 psi
Untuk menghitung tebal shell digunakan persamaan 13-1 Brownell & Young :
P.Ri
ts = + 0.125
f.E-0.6.P
16.17 x 116.1016
= + 0.125
3500 x 0.8 - 0.6 x 16.17
= 0.79782 in
Direncanakan bentuk head berupa eliptical dished head dengan bahan yang sama
C-258
dengan bahan shell. Persamaan untuk menghitung tebal head yaitu persamaan 13-12
0.885P.Ri
th = + 0.125
f.E-0.1.P
= 0.6986 in
IDs = ### in
ODs = IDs + 2 ts
= 232.203 + 2 x 5/16
= 232.83 in
Dari tabel 5.7 Brownell & Young, hal. 90 untuk ODs =66 in
ts = 5/16 in diperoleh :
icr = 4 dan r = 66
Direncanakan head dipasang dengan flange dan dish, maka persaman yang berlaku
a = IDs/2
= ### /2
= 116.102 in
AB = a-icr
= 116.102 – 4
= 112.102 in
BC = r – icr
= 66 – 4
= 62 in
= #NUM! in
b = r – AC
= 66 – #NUM!
= #NUM! in
Dari tabel 5.6, Brownell & Young, hal 88 dengan th = 5/16 in, diperoleh
Hh = th + b + sf
=( 5/16 + #NUM! + 3 ) in
= #NUM! in
C-260
= #NUM! ft
= 901.0 + 2 x #NUM!
= #NUM! cm = #NUM! m
Menghitung volume reaktor (VR)
= 8688.6759 + 0.3550
= 8689.0310 ft3
f x Gs 2 xDs x ( N 1)
ΔPs =
5,22 x 1010 x De x S x s
L= 901.0 cm = 29.56037 ft
C-261
Ds = ### in = 19.35027 ft
De = 0.235 ft
s =1
D x ρ x V
NRe =
μ
Sch 20 dimana :
di = 15.375 in
do = 16.000 in
tp = 0.312 in
Type 316
Pi x di
tp = + c
2. (f. E - 0,6. Pi)
14.7 x 15.375 1
= +
C-263
= +
2 [(16750 x 0,8)-(0,6.14,7)] 16
D x ρ x V
NRe =
μ
Sch 20 dimana :
di = 15.375 in
do = 16.000 in
C-264
tp = 0.312 in
Bahan yang digunakan adalah High Alloy Steel SA 240 Grade M Type 316,
Pi x di
tp = + c
2. (f. E - 0,6. Pi)
14.7 x 15.375 1
= +
2 [(16750 x 0,8)-(0,6.14,7)] 16
0 lb/jam 1 jam
Rate volumetric ( Q ) = x
0.0189771 lb/ft3 60 menit
= 0 ft3/ menit
D x ρ x V
NRe =
C-265
NRe =
μ
0.41667 x 0.0189771 x 0
=
0.001069265
Sch 40 dimana :
di = 5.047 in
do = 5.563 in
tp = 0.258 in
Bahan yang digunakan adalah High Alloy Steel SA 240 Grade M Type 316
Pi x di
tp = + c
2. (f. E - 0,6. Pi)
14.7 x 5.047 1
= +
2 [(16750 x 0,8)-(0,6.14,7)] 16
ID = 15.375 in
C-266
OD = 16.000 in
tp = 0.312 in
ID = 15.375 in
OD = 16.000 in
tp = 0.312 in
ID = 5.047 in
OD = 5.563 in
tp = 0.258 in
large-diameter flanges.
Dari fig. 12-2 Brownell & Young, hal. 221, diperoleh dimensi flange yaitu :
Noz NPS A T R E K L B
Keterangan :
P.do
K =
2.ts.f
Dimana :
Maka :
14.7 x 66
K = = 0.09268
2 x 5/16 x 16,750
do x t = 66 x 5/16 = 20.63 in
Diameter lubang max. = 20.63 in, sehingga tiap lubang yang besar d20.63
a. Flange
b. Bolting
C-269
c. Gasket
a. Gasket
do y(pxm)
di y p ( m 1) ( pers.12.2, Brownell & Young, hal. 226 )
Dimana :
= 1.000822714 in
Dengan : di = do shell = 66 in
do = di x 1.000822714
= 66 x 1.000822714
= 66.054299108 in
do - di 66.054299108 - 66
n= =
2 2
= 0.0271495538 in = 1/8 in
= 66 + 1/8
= 66.125 in
y = yield ( lb/in2 )
Sehingga :
Wm2 = Hy = π x 0.0625 x 66.125 x 9000
= 116,793.28 lb
H = 1/4 x π x G2 x P
= 50,456.644 lb
Hp = 2 x bo x π x G x m P
= 1430.7176953125 lb
C-272
= 50456.6440546875 + 1430.7176953125
= 51,887.36 lb
Karena Wm1 < Wm2, sehinga yang mengontrol adalah Wm2
b. Baut
116793.28125
=
10000
= 11.6793 in2
Dari table 10.4, Brownell & Young, hal.188, dicoba ukuran baut =1 3/4 in
IDs = 232.20325571 in
Sehingga
= 237.01 in
= C + 2E
= 237.01 + 2. 1 3/4
= 240.51 in
= 7x 3 3/4
= 25.11 in2
Ab aktual x f
W =
2xπxyxG
C-274
25.11 x 10000
=
2x 3.14 x 9000 x 66.125
= 0.067194667 in
11.679328125 + 25.11
= x 10000
2
= 183962.811693664 lb
Jarak radial dari beban gasket yang bereaksi terhadap bolt circle ( hG ) adalah :
hG = 1/2 . (C - G)
= 87.1901 in
Moment Flange ( Ma ) :
Ma = W x hG
= 183962.811693664 x 87.1901
= 16039729.5745127 lb in
W = Wm2 = 116,793.28 lb
C-275
Dimana :
B = do shell = 66 in
maka
HD = 0.785 x 66 2 x 14.7
= 50266.062 lb
Jarak jari – jari bolt circle pada HD ( hD ) :
= 0.5 . ( 66 - 237.01 )
= -85.5026 in
Moment komponen ( MD ) :
= = 50266.062 x -85.503
= -4297877.2513079 lb in
= 116,793.28 - 50,456.644
= 66,336.637 lb
Momen komponen ( MG ) :
C-276
= 66336.64 x 87.190
= 5783895.73 lb
Perbedaan gaya hidrostatis total dengan gaya hidrostatis dalam area flange :
HT = H - HD ( pers.12.97, Brownell & Young, hal.242 )
= 50456.64 - 50266.06
= 190.58 lb
= 0.84 in
Momen komponen ( MT ) :
= 190.58 x 0.84
= 160.80360864 lb in
= 1486179.28 lb in
C-277
M. Max = Ma = 16039729.574513 lb in
c. Flange
Dimana :
maka :
A 240.51
K = = 3.64402
B 66
Dari fig. 12-22, Brownell & Young, hal.238 diperoleh harga y = 34 maka :
34 x 16039729.574513 1/2
tf =
16,750 x 66
= 22.2105 in
= 03859 in
Jadi ditetapkan tebal las t1 dan t2 = 0,5 in
Kesimpulan Perancangan :
- Flange
Stress = 16750
Tebal = 22.21051 in
OD = 240.51 in
- Bolting
Ukuran = 1 3/4 in
Jumlah = 7 buah
- Gasket
Tebal = 1/8 in
Lebar = 1/8 in
Data :
OD silinder = 66 in
ID silinder = 232.203 in
icr = 4 in ( untuk OD = 66 in )
= 66 + 33 + 5 + 2.67
= 106.67 in = 8.88889 ft
Berat tutup bawah dan atas ( W1 ) :
C-280
W1 = π/4 x D2 x th x ρ
= 5.5383 lb
Karena dimensi tutup atas dan tutup bawah sama, maka total berat tutup atas dan
bawah adalah :
W1 = 2 x 5.538319473 = 11.07663895 lb
Data :
= -3943449.1366646 lb
§ Tube
di = 2.067 in
do = 2.375 in
L = 9.010 m = 354.724601 in
= 380.9695249 in3
C-281
= 380.9695249 x 3897
= 1484729.2143 in3
§ Baffle
Data :
IDs = 232.2032557 in
= 0,5 x 232.2032557
= 116.1016279 in
= 3.0552939485 ≈ 12
Tebal baffle = 5 / 16 in
= 145.8236446 in2
= 41.6669 x 0.2857
C-282
= 11.905693267 lb
§ Tube sheet
Tebal baffle = 5 / 16
= 2 x 182.2795557 x 5 / 16 x 0.2857
= 32.5523 lb
= -2338825.4158 lb
= -1166972.6741 kg
4 x Pw x (H L) W
p =
n.D bc n
N = jumlah support
ΣW = berat total, lb
ΣW -2338825.4158
P = = = -584706.3539402 lb
n 4
Data :
1
L = H + 4
2
C-284
Dimana :
H = tinggi reaktor
L = 0.5 x #NUM! + 4
= #NUM! ft
= #NUM! in
b = 5.477 in
h = 12 in
Ay = 14.57 in2
r1-1 = 4.55 in
Maka :
L #NUM!
= = #NUM!
r 4.55
= #NUM!
P -584706.3539402
Luas ( A ) yang dibutuhkan = = = #NUM!
fc aman #NUM!
Karena A yang dibutuhkan < A yang tersedia, maka I-beam dengan ukuran
Kesimpulan I-beam :
Ukuran = 12 in
Berat = 50 lb
Dibuat base plate dengan toleransi panjang 5% dan toleransi lebar 20%.
P
Abp =
f bp ( pers. 10.35, Brownell & Young, hal. 190 )
Dimana :
Abp = luas base plate, in2
C-286
Sehingga :
-584706.3539
Abp = = -974.51059 in
600
b = 5.477 in
h = 12 in
ditrial nilai m untuk mendapatkan nilai sesuai dengan persamaan pada ruas kanan
m = n 0.3979 maka :
= 2 . 0.3979 + 0.95 . 12
C-287
= 12.1959 in
= 5.17746 in ≈ 6 in
P -584706.354
F = = = -7990.5lb/in2 £ 600 psia ( memenuhi )
A 73.1752
12 = 2m + 0.95 . 12
m = 0.398
6 = 2n + 0.8 . 5.477
n = 0.8092
= #NUM! in
C-288
Data :
-584706.354
Beban tiap baut = = -87310.4917 lb
7
Maka :
-87310.492
Ab = = -8.73104917 in2
10000
= 1 3/4 + 9 = 10.75 in
= 1 3/4 + 8 = 9.75 in
= 8.75 in
= 5.25 in
B 9.75
Perbandingan tebal base plate = = = 1.1143
L 8.75
Dari tabel 10.6, Brownell & Young, hal. 192 didapat γ=1 0.442
= 0.5 x 2 3/4
= 1.38 in
C-290
My = P
4π πxe
1 μ x ln 2L 1 γ 1
Dimana :
jadi :
### 2 8.75
My = x [1 + 0,3 ] x ln + (1 - 0.442 )
4π π 1.38
= -110668.44023 lb. In
6 x My
thp =
f
Dimana :
thp = tebal horizontal plate
6 x -110668.44 1/2
thp =
10000
= #NUM! in
= 3/8 x #NUM!
= #NUM! ≈ 1 in
= 10.75 + 1 3/4
= 12.50 in
= 12.50 + 2. #NUM!
= #NUM! in
- Lug
Lebar = 10.75 in
tebal = #NUM! in
tinggi = #NUM! in
- Gusset
Lebar = 8.75 in
tebal = 1.00 in
tinggi = 12.5 in
C-292
Ditentukan :
- Spesifikasi pondasi didasarkan atas berat beban setiap kolom penyangga di pondasi
Data :
= #NUM! lb
Dimana :
Wbp = beban base plate, lb
Sehingga :
C-293
= #NUM! lb
= #NUM! lb
Gaya yang bekerja di pondasi dianggap sebagai gaya vertikal berat total kolom,
Tinggi pondasi = 50 in
45 50 45 50
A = x = 2256.25 in2
2 2
V = Axt
= 2256.25 in2 x 50 in
Berat pondasi ( W ) = V x ρ
Dimana densitas wet gravel = 126 lb/ft3 ( Tabel 3-118, Perry’s ed.6 )
= 98703.0407829375 lb
= 44770.9491560305 kg
Asumsi :
Tanah atas pondasi berupa cemented sand and gravel dengan minimum safe
C-294
= #NUM! lb
2240 lb 1 ft
P = 5 ton/ft2 x x
1ton 144 in 2
45
45
50
50
Kesimpulan pondasi :
- Tinggi = 50 in
Ø=16 in
C-296
Ø=16 in
ØR= 66 in
RESUME
Nama alat : Reaktor
Kode : R-210
Fungsi : Tempat berlangsungnya reaksi etanol menjadi etilen
C-298
Jumlah : 1 buah
Bahan konstruksi
- Tube : baja komersial ASA Standar B.36.10
- Shell : high alloy steel SA-240 Grade M
Jumlah tube : 3897 buah
Kondisi operasi : non isotermal - non adiabatik
Temperatur : 400 oC
Tekanan : 1 atm
Fase reaksi : reaktan gas dengan katalis padat
Katalis : Asam Zeolit
Pemanas : Steam
Tinggi shell : 9.01 m = 29.5604 ft
Tinggi reaktor : #NUM! m = #NUM! ft
Volume reaktor : 8689.0309588 ft3
Tebal shell : 5/16 in
Tinggi head : #NUM! in
Dimensi tube : Dimensi shell :
- D nominal : 2 - ID : 232.2032557 in
- OD : 2.375 - B : 116.1016279 in
- ID : 2.067 - pass : 1
- Sch : 40
- pass : 1
Jumlah : 1 buah
Langkah Perencanaan
= 144251.603336632 lb/jam
Massa n
Komponen Fraksi Berat Fraksi mol
kg/jam kmol
C₂H4 37886.88298 0.5790 ### 0.4721
C₂H5OH 565.03028 0.0086 12.2649 0.0043
T₁ = 423.00 °C = 793.4 °F
T₂ = 50.00 °C = 122 °F
t₁ = 30.00 °C = 86 °F
t₂ = 45.00 °C = 113 °F
= 48719826.14 Btu/jam
= 1804770.699 lb/jam
C-301
* Penentuan LMTD
∆t₂ - ∆t₁
LMTD = ∆t₂
ln
∆t₁
LMTD
122 Lower T 86 36
671.4 Difference 27
∆T LMTD 219.2461719 °F
Asumsi cooler beroperasi secara isotermal, FT = 1, dan menggunakan HE 1-2
sehingga :
∆T = LMTD
= 219.2461719 °F
C-302
793.4 + 122
Tc = Tav = = 457.7 °F
2
113 + 86
tc = tav = = 99.5 °F
2
Q
A =
(UD . ∆T)
48719826.1372265
=
26 . 219.246
= 8546.737 ft²
Karena luas permukaan yang dibutuhkan perpindahan panas > 120 ft², maka
- Tahan korosi
OD = 3/4 in
BWG = 18
ID = 0.652 in
Panjang = 12 ft
Pass = 2
Nt = 138
A 8546.7374440262
Nt actual = = = 3628.263
Surface . Panjang 0.1963 . 12
IDs = 15 1/4 in
Pass = 1
C' = 0.2500
B = 15.0975
C-304
* Koreksi hargaUD
Nt
UD = x UD trial
Nt standar
3628.263476
= x 26 = 683.5858723 Btu/jam.ft2.oF
138
= 65431.5044482187 kg/jam
= 144251.603336632 lb/jam
= 818631.192324906 kg/jam
= 1804770.69922333 lb/jam
Menghitung Uc dan Rd
138 . 0.334
=
144 . 2
C-305
= 0.160041667 ft²
W W
Gs = Gt =
As At
144251.6033 1804770.699
= =
0.399716797 0.160041667
De.Gs V = Gt/(3600 ρ)
Re =
µ = 50.1195 fps
0.054 . 11276880.18
=
1.694
= 361694.5040857
* Faktor Panas (JH)
C-306
0.3
0.014 0.507 0.04012 hio = ID / OD x hi
= 110
0.061 0.0140851786 = 782.4 Btu/jam ft² ⁰F
Pressure drop
Re = 547248.5514 Re = 361694.5041
C-307
f Gs² L n f Gt² L n
ΔPs = ΔPp =
5.22 1010 D s ϕ 5,22 1010 D s ϕ
v² 2511.96102
= = 78.08056
g 32.1714
4 n v²
ΔPn =
s 2g
4 . 2
= . ###
1 . 2
= 312.3222515 psi
= 258.2638 + 312.3223
= 570.5861 psi
C-308
RESUME
Jumlah : 1 buah
ID : 0.652 in ID : 15 1/4 in
Panjang : 12 ft
Jumlah : 138
C-309
Pass : 2
Water in Feed
Tipe kondensor yang dipilih adalah horizontal Shell and tube condensor
2. Mudah dibersihkan
dengan pertimbangan:
2. Harganya murah.
ID = 0.620 in
Passes = 2
= 126919076.22 btu/jam
2) DT :
3) Temperatur kalorik
Tc = 16.7 o
F
tc = 56.5 o
F
Trial UD
Dari Kern, Tabel 8, diketahui overall design coefficient (UD) untuk sistem HE
Gases-water = 2 - 50 btu/j.ft2.oF
Diambil harga UD = 44 btu/j.ft2.oF
Check UD
Q 126919076.217
A = =
UD x Dt 44 x 7.05
A = 409302.50 ft2 > 120 ft2 ------>> Tipe HE Shell and Tube
A
Nt =
a" x L
409302.50
= = 173757.22
0.1963 x 12
IDs = 31
A = Nt x a" x L
= 728 x 0.1963 x 12
= 1714.9 ft2
Q 126919076.217
UD koreksi = =
A x Dt 1714.88 x 7.047
Tipe HE 1-2
n' = 1 buah
Pt = 1 in L = 12 ft
Fluida panas ; shell side, produk Fluida dingin ; tube side, water
1') IDs x C'B 216.225 1) a't = 0.302 in2 (Kern Tabel 10)
as = =
144.PT.n' 144 Nt x a't 219.856
at = =
= 1.5016 ft2 144 n 288
at = 0.7634 ft2
De = 0.061 ft D = 0.052 ft
D e x Gs 2859.541 Ret = D x Gt = 4471.1478
Res = =
m #NAME? m 3.15
Res = #NAME? Ret = 1421.2167
(cm/k)1/3 = #NAME?
hi = 1500 x 1 = 1500
hio = hi ID = 1500 0.620
OD 0.75
= 1240 btu/j.ft2. oF
hio x ho #NAME?
UC = = = #NAME? Btu/(jam)(ft2)(oF)
hio + ho #NAME?
8) Dirt factor, Rd :
UC - U D #NAME?
Rd = = = #NAME? (jam)(ft2)(oF)/Btu
UC x U D #NAME?
Pressure Drop
Fluida panas ; shell side, produk Fluida dingin ; tube side, aseton
31 = 0.060 psi
Ds = = 2.583 ft
12
= 0.1762745 psi 4n V2
DPr = x
DPs yang diijinkan = 2 psi s 2g'
(memenuhi syarat)
Shell Tube
Uc = #NAME?
Ud = 10501.8099
Rd perhitungan = #NAME?
2 DP diijinkan 10
RESUME
C-317
Kode : E-212
50.00 C menjadi
o
-7.00 o
C
Jumlah : 1 buah
BWG : 16 Pass : 1
Pass : 2
Panjang : 12 ft
Jumlah : 728
1 atm
G-213
0,9161 atm
C-318
menjadi 1 atm
Jumlah : 1 buah
Tujuan :
Langkah Perancangan :
- Efisiensi tinggi
- Konstruksi sederhana
Bahan konstruksi yang dipilih Stainless Steel type 302 adalah karena :
Komponen M (kmol ) yi Tr Pr Bo B1
Komponen y Cp y.Cp
Cp = 63.9170 J/kmol K
Cp 63.9170
γ = = = 1.15
Cv 55.6030
γ - 1 1.1495 - 1.0000
m = = = 0.19
γ . Ep 1.1495 . 0.6800
1 1
n = = = 1.23653
(1 - m) 1 - 0.19
b. Menghitung Z1
Pi 0.928
Pr = = = 0.00665
∑ (yi . Pci) 139.533
Ti 350.559
Tr = = = 0.73903
∑ (Yi . Tc ) 474.347
0.422 0.422
B° = 0.083 - = 0.083 - = -0.60162
Tr 1,6 0.73903 1.6
0.172 0.172
B 1
= 0.139 - = 0.139 - = -0.47354
Tr 4,2 0.73903 4.2
B.Pc
= B0 + ω.B1 = -0.60162 + -0.47354 x 0.22447
R.Tc
= -0.708
B Pc Pr 0.00665
Z1 = 1 + = 1 + -0.708 x
R Tc Tr 0.73903
= 0.99363
c. Menghitung Z2
Pi 1.013
Pr = = = 0.00726
∑ (yi . Pci) 139.533
C-322
Ti 354.524
Tr = = = 0.74739
∑ (Yi . Tc ) 474.347
0.422 0.422
B° = 0.083 - = 0.083 - = -0.58941
Tr 1,6 0.74739 1.6
0.172 0.172
B1 = 0.139 - = 0.139 - = -0.44528
Tr 4,2 0.74739 4.2
B.Pc
= B0 + ω.B1 = -0.58941 + -0.44528 x 0.224
R.Tc
= -0.689
B Pc Pr 0.00726
Z2 = 1 + = 1 + -0.689 x
R Tc Tr 0.74739
= 0.993
n 1
z.R.T1 P2 n
Wpolitropik . 1
M P1
1.2365 -1
= 111.263 x 0.0169
= 1.88075 kJ/kmol
W aktual = W politropik / Ep
1.880746
= = 2.7658 kJ/kmol
0.68
= 2.39783 kW
RESUME
C-324
menjadi 1 atm
Jumlah : 1 buah
Efisiensi : 68 %
Power kompresor : 4 HP
C-325
kondensor
XLo XD
xf
reboiler
XW
Fungsi : Memisahkan Etilen dari impurities yang mempunyai titik didih dibawah
Dalam perancangan ini dipilih jenis tray dengan pertimbangan sebagai berikut :
Biaya perawatannya murah karena mudah dibersihkan dan konstruksi sederhana
Dipilih bahan konstruksi jenis Carbon Steel SA 283 Grade A dengan pertimbangan:
Lo = ### kmol/h
Vo = -97975.9666 kmol/h
D= 0.0000 kmol/h
B= #NAME? kmol/jam
R= -35.2528
R min = -5.8755
log x
xHD xLW
Nm =
log a avg
0.0000 #NAME?
log x
0.00E+00 #NAME?
Nm =
log 20474088
log #DIV/0!
Nm =
log 2E+07
Nm = #DIV/0!
N - Nm 1 + 54,4 Ф Ф - 1
= 1 - exp x
N + 1 11 + 117 Ф Ф 1/2
Ф = R - Rmin
R + 1
Ф = -35.2528 - -5.8755
-35.2528 + 1
Ф = 0.8577
Maka :
N - ###
= 1 - exp -0.0658
C-328
= 1 - exp -0.0658
N + 1
N - ###
= 1 - 0.9363
N + 1
N - ###
= 0.0637
N + 1
N = #DIV/0!
N
Nact =
Eo
#DIV/0!
Nact = = #DIV/0! ≈ ### termasuk reboiler
70%
Nr B xf,HK xb,LK 2
log = 0.206 log
Ns D xf,LK xd,HK
= ###
C-329
Nr
= ###
Ns
Nr = ### Ns
Nr + Ns = Nact
### Ns + Ns = ###
◊ Diameter puncak
Langkah-langkah perhitungan :
Komponen xi ρ ρ*xi
C-330
T
Tr =
Tc
P
Pr =
Pc
0.042
B⁰ = 0.083 - 1.6
Tr
0.172
B' = 0.139 - 4.2
Tr
B^ = B⁰ + ω B'
Pr
Z = 1 + B^
Tr
Total 1.0000
C-331
Z.R.T
ρV = 24.0702 x 0
= #DIV/0! kg/liter
#DIV/0! x 82.06 x 0.00
= #DIV/0! kg/m3
Lo
QL =
ρL
Vo
QV =
ρV
dimana:
δ = surface tension
FlV = liquid - vapour flow factor
Dari Tabel 6.2 Treyball, harga FlV = 0,01 - 0,1 maka
α = 0.0744 t + 0.01173
β = 0.0304 t + 0.015
α = 0.0495
β = 0.0304
L ρV 0.5
FlV =
V ρL
1 δ 0.2
Cf = α log + β x
C-333
Cf = α log + β x
FlV 0.02
1 0.0121 0.2
Cf = 0.04953 log + 0.03044 x
#DIV/0! 0.02
Cf = #DIV/0!
Vf = #DIV/0! m/detik
Vf = #DIV/0! m/detik
An
At =
C-334
At =
1 - downspout
#DIV/0!
= = #DIV/0! m²
1 - 0.1415
4 At 0.5
Dm =
Π
4 x #DIV/0! 0.5
Dm = = #DIV/0! m = #DIV/0! ft
3.14
◊ Diameter Dasar
4 At 0.5
Diameter menara (Dm) =
Π
Langkah-langkah perhitungan :
Komponen xi ρ ρ*xi
C-335
T P
Tr = , Pr =
Tc Pc
0.042
B⁰ = 0.083 - 1.6
Tr
0.172
B' = 0.139 - 4.2
Tr
B^ = B⁰ + ω B'
Pr
Z = 1 + B^
Tr
Total #NAME?
C-336
#NAME? x #NAME?
ρV = = ### kg/liter
### x 82.06 x ###
= ### kg/m3
Lm
QL =
ρL
dari fig. 11.28 Coulson tipe plate yang digunakan cross flow
Vo
QV =
ρV
α = 0.0744 t + 0.0117
β = 0.0304 t + 0.015
α = 0.0495
β = 0.03044
L ρV 0.5
FlV =
V ρL
= ###
1 δ 0.2
Cf = α log + β x
FlV 0.02
1 0.001 0.2
Cf = 0.0495 log + 0.03044 x
### 0.02
Cf = ###
C-338
Vf = ### m/detik
Vf = ### m/detik
An
At =
1 - downspout
#NAME?
=
1 - 0.1415
= #NAME? m²
4 At 0.5
Dm =
C-339
Dm =
Π
4 x ### 0.5
Dm =
3.14
= #NAME? m = ### ft
3.14
Ac = x D2
4
= #NAME? m2
Ad = Ac x downspout
= #NAME? m2
An = Ac - Ad
= #NAME? m2
Aa = Ac - 2 Ad = ### m2
hole diameter = 5 mm
plate thickness = 5 mm
*) Cek weeping
Lm x BM
Maks. liquid rate =
3600
### x ###
Lwd =
3600
= ### kg/s
#NAME? 2/3
Maksimum how = 750 x
### x ###
= ### mm liquid
#NAME? 2/3
Minimum how = 750 x
C-341
= ### mm liquid
= 50 + ### = ### mm
= #NAME? m/s
V' x BM
Maks. liquid rate =
3600
= ### x ###
3600
= ### kg/s
= ### m2/s
Max.vapour velocity :
Qv
ûh =
Ah
C-342
#NAME?
=
#NAME?
= #NAME? m2/s
Co = 0.84
uh 2 ρV
hd = 51
Co ρL (eq.11.88 Coulson)
#NAME? 2 ###
hd = 51
0.84 ###
= #NAME? mm liquid
12500
hr =
ρL
hr = #NAME? mm liquid
ht = #NAME? mm liquid
ΔP = 9.81 x 10 -3 ht.ρl
ΔP = #NAME? N/m2
= #NAME? atm
= ### m²
karena Aap < Ad maka untuk eq.11.92 page 468 coulson nilai Am ≈ Ad:
Lwd 2
hdc = 166
ρl Am
#NAME? 2
= 166
### x ###
= #NAME? mm ≈ 1 mm
Back-up in downcomer :
hb = hw + how + ht + hdc
hb = #NAME? mm = ### m
*) Check entrainment
Qv
uv =
An
#NAME?
=
#NAME?
= #NAME? m/s
uv
percent flooding = x 100
vf
###
= x 100
###
*) Trial Layout
*) Perforated area
180 - 106 = 74
C-345
74
Dc - 0.05 π x = ### m
180
= ### m²
= #NAME? m²
= #NAME? m²
Ah #NAME?
= = ###
Ap #NAME?
dari Fig. 11.33 dh/Ip = 2.8
*) Number of holes
3.14 2
area of one hole = dh
4
= 1.9625E-05
0 x ###
ts = + 0.125
10350 x 0.85 - 0.2 10350
◊ Head puncak
P x ri x W
th = + C
2 . f . E - 0,2 . P
OD = ID + 2 ts
= #NAME? in
ID koreksi : OD - 2 ts
C-347
= 42 - 2 3/16
= 41.6 in = 1.057 m
icr = 2 5/8
r = 42
r 0.5
W = 1/4 3 +
icr
42 0.5
= 1/4 3 +
2 5/8
= 1.75 in
sehingga :
0 x 42 x 1.75
th =
2 10350 0.85 - 0.2 0.0
= 0 in
◊ Head dasar
P x ri x W
th = + C
2 . f . E - 0,2 . P
OD = ID + 2 ts
ID koreksi : OD - 2 ts
= 42 - 2 3/16
= 41.625 in
= 1.057 m
icr = 2 5/8
r = 42
r 0.5
W = 1/4 3 +
icr
= 42 0.5
1/4 3 +
2 5/8
= 1.75 in
C-349
sehingga :
### x 42 x 1.8
th =
2 10350 0.85 - 0.2 ###
= #NAME? in
ID = #NAME? ft = ### in
r = #NAME? in
th = 3/16 diambil
AB = ID - icr
BC = rc - icr
= 42 - 1 1/8
= 40.8750
C-350
b = rc - BC 2 - AB 2 0.5
= #NAME? in = ### m
OA = th + b + sf
= 3/16 + ### + 2
= #NAME? in = ### m
ID = #NAME? ft = ### in
r = #NAME? in
th = 3/16
sf = 1 1/2 - 2 diambil 2
icr = 1 1/8
ID
AB = - icr
2
###
= - 1 1/8 = ### in
2
BC = rc - icr
= 42 - 1 2/16
C-351
= 40.8750 in
b = rc - BC 2 - AB 2 0.5
= ### in = ### m
OA = th + b + sf
= 3/16 + ### + 2
= ### in = ### m
= 1.5 x 20 = 30 in
= 2.0 x 20 = 40 in
= #DIV/0! x 20 = #DIV/0! in
Tinggi kolom
= #DIV/0! in = #DIV/0! m
OD 2
diameter head = OD + + 2sf + icr
24 3
C-352
### 2
= ### + + 4 + 2 5/8
24 3
= ### in = ### m
π d² t ρ
Berat head = x
4 1728
= #NAME? lb
p.d
fap =
4 (ts - c)
### x ###
=
4 - 0.125
= ### lb/in²
Persamaan dipakai untuk ketebalan shell yang tetap dan pada daerah
40 x 3
=
144 0.063
= 13.333 x
∑ W = ### + 108.05 x lb
∑W
falat =
π . d . ( ts - c )
### + 108.05 x
=
π ### 3/16 - 1/8
= ### + ### x
trial x = 4
x π d²
- 1 25
2 4
ftray+liq =
12 π d ( ts - c )
x π ###
- 1 25
2 4
=
C-354
=
12 π ### 3/16 - 1/8
#NAME? x
= -1 +
#NAME? 2
= #NAME? x - ###
+ #NAME? x - ###
= ### x + ###
= ### x - ###
untuk tinggi di atas 1 ft, maka tekanan angin yang digunakan adalah
= ### + 6 + 12 + 6
= ### in
16 deff x²
fwx =
do 2 ( ts - c )
= 16 #NAME? x²
C-355
#NAME? - 1/8
= ### x²
a = ###
b = #NAME?
c = #NAME?
= #NAME? ft
t
fcmax = 1.5 10 6
r
3/16
= 1.5 10 6
###
= #NAME?
maka :
fcmax = #NAME? x² + ### x - #NAME?
a = #NAME?
b = #NAME?
c = #NAME?
#NAME?
= #NAME? ft
jadi masih tetap dipakai x dari sisi atas angin karena x #NAME?
* Beban shell
C-357
fshell = 3.4 x
= ### psi
* Beban isolasi
fins = 13.3 x
= ### psi
= #NAME? psi
= #NAME? psi
= #NAME? psi
= #NAME? psi
∑ W = fdw total x π x d x ts
fdw shell + fdw insulasi + fdw peralatan + fdw tray beserta cairannya
= #NAME? psi
∑ W = fdw total x π x d x ts
= #NAME? lbm
= #NAME? kg
Komponen zf ρ ρ*zf
Total 1 0.507
μ mix = 9.529 cp = 6.40E-03 lbm/ft.s
T = 179.33 K
m 144251.7749
Laju alir volumetrik, Qr = =
ρ 31.6803
= 4553.36 ft³/jam
= 1.26482 ft³/det
= 6.7933 in
Schedule (sch) = 40
Qr
Kecepatan alir (v) =
A
1.2648
= = 4.5244 ft/det
0.2796
cek Nre
ρ Id v
NRe =
μ
Komponen xi ρ ρ*xi
Total 1 0.5970
T = 179.33 K
m ###
Laju alir volumetrik, Qr = =
ρ 37.3105
= #NUM! in
Schedule (sch) = 40
Qr -37.86
Kecepatan alir (v) = =
A 0.0021
= -18049 ft/det
cek Nre
ρ Id v
NRe =
C-362
NRe =
μ
Komponen xi ρ ρ*xi
T = 350.4 K
m #NAME?
Laju alir volumetrik, Qr = =
ρ #NAME?
= ### ft³/jam
= ### ft³/det
C-363
= ### in
Schedule (sch) = 40
Qr ###
Kecepatan alir (v) = =
A 0.0140
= ### ft/det
cek Nre
ρ Id v
NRe =
μ
= #NAME? lb/jam
C-364
Komponen xi ρ ρ*xi
Total 1 0.5970
T = 350.4 K
m #NAME?
Laju alir volumetrik, Qr = =
ρ 37.3105
= #NAME? ft³/jam
= ### ft³/det
= ### in
C-365
Schedule (sch) = 40
Qr ###
Kecepatan alir (v) = =
A 0.0510
= ### ft/det
cek Nre
ρ Id v
NRe =
μ
= #NAME?
= 60743.342 lb/jam
Komponen xi ρ ρ*xi
T = 350.4 K
m 60743.342
Laju alir volumetrik, Qr = =
ρ #NAME?
= ### ft³/jam
= ### ft³/det
= ### in
Schedule (sch) = 40
Qr ###
Kecepatan alir (v) = =
A 0.0103
= ### ft/det
cek Nre
ρ Id v
NRe =
μ
= #NAME?
1/16 “
37½°
B L
E T
R 1/16 “
Keterangan =
A : diameter luar, in
T : tebal minimum, in
Jenis pipa K L B
RESUME
Kode : D-310
C-369
Tray spacing : 20 in
Lokasi feed : plate ke- ### umpan masuk dari atas menara
Dimensi :
Tipe kondensor yang dipilih adalah horizontal Shell and tube condensor
2. Mudah dibersihkan
dengan pertimbangan:
C-371
2. Harganya murah.
ID = 0.620 in
Passes = 2
= #NAME? btu/jam
2) DT :
3) Temperatur kalorik
Tc = ### o
F
tc = -281.2 o
F
Trial UD
Dari Kern, Tabel 8, diketahui overall design coefficient (UD) untuk sistem HE
Check UD
Q #NAME?
A = =
UD x Dt 50 x ###
A = #NAME? ft2 > 120 ft2 ------>> Tipe HE Shell and Tube
A
Nt =
a" x L
#NAME?
= = #NAME?
0.1963 x 12
IDs = 13 1/4
A = Nt x a" x L
= 106 x 0.1963 x 12
= 249.69 ft2
Q #NAME?
UD koreksi = =
A x Dt 249.69 x ###
Tipe HE 1-2
C-374
n' = 1 buah
Pt = 1 in L = 12 ft
Fluida panas ; shell side, produk Fluida dingin ; tube side, nitrogen cair
1') IDs x C'B 39.50156 1) a't = 0.302 in2 (Kern Tabel 10)
as = =
144.PT.n' 144 Nt x a't 32.012
at = =
= 0.2743 ft2 144 n 288
at = 0.1112 ft2
De = 0.061 ft D = 0.052 ft
C-375
D e x Gs -1095726.443 D x Gt #REF!
Res = = Ret = =
m 0.0000 m 0.22
Res = #DIV/0! Ret = #REF!
(cm/k)1/3 = 0.000
hi = 1500 x 1 = 1500
hio = hi ID = 1500 0.620
OD 0.75
= 1240 btu/j.ft2. oF
hio x ho 0
UC = = = 0.0 Btu/(jam)(ft2)(oF)
hio + ho 1240
8) Dirt factor, Rd :
UC - U D #NAME?
Rd = = = #NAME? (jam)(ft2)(oF)/Btu
UC x U D #NAME?
Pressure Drop
Fluida panas ; shell side, produk Fluida dingin ; tube side, nitrogen cair
13 = #REF! psi
Ds = = 1.104 ft
12
= ### psi 4n V2
DPr = x
DPs yang diijinkan = 2 psi s 2g'
(memenuhi syarat)
Shell Tube
Uc = 0.0
Ud = #NAME?
Rd perhitungan = #NAME?
2 DP diijinkan 10
RESUME
Nama alat : Condensor
Kode : E-311
Fungsi : Mengembunkan sebagian produk pemurnian dari MD pada suhu
#NAME? oC menjadi -93.82 oC
Jumlah : 1 buah
Jenis : shell and tube exchanger tipe 1-2
Bahan konstruksi : Carbon steel SA-283 Grade C
Media pendingin : Nitrogen cair, -198 oC
Tube Side Shell Side
OD : 3/4 in Pitch : 1 in, triangular pitch
BWG : 16 Pass : 1
ID : 0.620 in Baffle space : 12 in
Pass : 2
C-378
Panjang : 12 ft
Jumlah : 106
dan distilat
T= -93.8 o
C 179.332 K
tr = 1/12 jam
m
Volume Fluida = x tr
ρmix
23.1968
Volume Fluida = x 1/12
10.070
Vv = 1,2*V Fluida
Vv = ### ft3
L/D = 4
Lv = 4 Dv
4 12
4 12
= 3.4017 Dv4
Dv = 243.7784 1/3
= 1.9041 m
Lv = 4 * 6.2469
Lv = 24.9876 ft
= 7.6163 m
Dv = 5.8786 ft
Jadi tinggi cairan dalam vessel (HF) = 5.8786 ft = 1.79181 m
Digunakan persamaan :
Diketahui :
Pd = safety factor*(Po+Ph)
= 18.1333 Psi
double-welded but joint dengan efisiensi 80% (Brownel and Young; 254)
C-382
Maka ;
18.1333 x 37.3961
tv = + 0.125
15000 0.8 - 0.6 18.1333
tv = 0.1816 in
Dimana:
V= 1
OD = (Dv+(2*tv)) = 75.3386 in
OD standar = 32 in
koreksi Dv dan Lv =
Dv= OD - (2*tv)
Maka :
C-383
Lv = 4 x 31.6250
Lv = 126.50 in
= 3.2131 m
Maka :
18.1333 x 31.6250
t = + 0.125
2 x 15000 x 0.8 - 0.2 x 18.1333
= 0.1489 in
Keterangan Gambar :
icr = 2 in , r = 30 in
Sehingga untuk dimensi tutup atas dan bawah dapat dihitung sebagai berikut:
AB = a – icr = 13.8125 in
C-384
BC = r – icr = 28.00 in
Dari data di atas dapat dihitung tinggi tutup tangki (OA) yaitu sebesar :
OA = b + sf + t = 7.6440 in = 0.1946 m
Lv Total = 3.6023 m
RESUME
Kode : F-312
dan distilat
Jumlah : 1 buah
Diameter : 1.9041 m
Panjang : 3.6023 m
C-385
Suhu : -93.8 C
o
Tekanan : 1 atm
Suhu : -93.82 o
C
: 179.332 K
Tekanan : 1 atm
Komponen laju alir (kg/jam) xi ρ (kg/m3) ρmix (kg/m3) μ (cP) μmix (cP)
23.1968 lb/s
μmix = 0.00015 kg/m s ρmix = 10.0315 lb/ft3
0.35205 lb/ft.h
9.8E-05 lb/ft.s
massa
Kecepatan Volumetrik =
r
= 234.8250 m3/jam
= 2.3035 cuft/s
= ### gpm
Diperkirakan aliran fluida turbulen (NRe > 2100), sehingga digunakan persamaan
Dimana :
Di opt = diameter dalam optimum, in
maka:
= 7.66162 in
Dari App. A.5-1 Geankoplis, hal. 996 dipilih pipa dengan spesifikasi :
ID = 2.469 in = 0.20575 ft
OD = 2.875 in = 0.23958 ft
A = 0.03322 ft2
Sch = 40
Kecepatan kinier fluida dapat dicari dengan menggunakan persamaan sebagai berikut :
Q Dimana :
V=
A V = kecepatan linier aliran fluida, ft/s
v = 69.3420 ft/s
ID x v x ρ
Nre =
μ
Dari Tabel 2.10-1 Geankoplis, hal. 99, untuk pipa baja komersial didapat :
Elbow 90 °C 2 35 14.4025
C-388
Coupling 4 2 1.646
Total 19.752
sehingga : ∑L = L + Le
∑L = 75 ft
ε/D = 0.00073
f = 0.008
f x v2 x ∑L
F=
2 x D x gc x α
= 217.186 lbm.ft/lbf
P2
V2 = V1 x
P1
Dimana :
V2 = kecepatan aliran refluks menuju menara distilasi
C-389
P2 = 1 atm ; P1 = 1 atm
V2 = 69.342 ft/ds
ΔV2
= 74.66331
2 x α x gc
h. Menghitung power pompa
ΔV2 g ΔP
-Wf = + Δz + + ∑F
2 x α x gc gc P
Dimana :
ΔP = 0 lbf/ft2
maka :
-Wf = 109.663 ft.lbf/lbm
m(-Wf)
BHP =
550 x η
dari fig. 14-37 Peters,
BHP = 80.2653 HP
BHP
sehingga power pompa yang diperlukan =
η motor
= 90.1858 Hp
RESUME
Jumlah : 1 buah
Power motor : 30 HP
▫ OD = 2.875 in
▫ ID = 2.469 in
a. Menentukan tipe HE
2. Mudah dibersihkan
Sedangkan bahan yang digunakan untuk pipa luar (annulus) adalah carbon steel,
dengan pertimbangan:
2. Harganya murah.
C-393
Dipilih aliran steam berada di inner pipe karena panas dari steam hasil pemanasan tidak
1. Heat Balance
Tin -93.82 o
C 179.33 K -136.87 oF
Tout 77.26 o
C 350.41 K 171.06 oF
Tstd 25 o
C 298.15 K 77.00 F
o
Tsteam 450 o
C 723.15 K 842.00 oF
= 60743.34225 lb/jam
= #NAME? lb/jam
Q #REF!
Massa steam yang diperlukan = = = #REF! kg/h
λ 3382.3
= #REF! lb/jam
C-394
2. LMTD
Fluida panas Fluida dingin
Suhu Selisih
(oF) (oF)
∆Ta-∆Tb
DT LMTD =
ln(∆Ta/∆Tb)
= 815.235 oF = 452.908 oC
3. Temperatur Kalorik
Tc = 842.0 o
F ; Cp= 0.5 Btu/lb.oF (fig.3 Kern)
tc = 17.1 o
F ; Cp= ### Btu/lb.oF (chap.2 Perry)
Memakai pipa 12 ft, 2 1/2 dan 1 1/4 , dicek pada Tabel 6.2 Kern
menunjukkan bahwa area arus dari annulus lebih besar dari area pipe, karena area
lebih besar, annulus menempatkan arus yang lebih besar pula sehingga produk
= 0.01821 ft2
De = (D22 - D12) / D1
= 0.16769 ft
Mass velocity,
Gan = M / a an
= ### / 0.01821
= 3335785.4884 lb/jam.ft2
Pada 17.1 o
F didapat :
Nre = ( De . Gan ) / µ
= #NAME?
C-396
D = 1.38 / 12 = 0.115 ft
ap = π D2 / 4
= 3.14 0.115 2 / 4
= 0.01038 ft2
Mass velocity,
Gp = M/ ap
= #REF! / 0.01038
= #REF! lb/jam.ft2
Nre = ( De . Gp ) / µ
= #REF!
Condensation of steam:
7. CleanOverall Coeficient, Uc
0.00256
1 1
= + 0.00256
UD ###
UD = ### Btu/(jam)(ft2)(oF)
Q = UD . A . ∆T LMTD
Q #REF!
A = = = ### ft2
UD . ∆T LMTD ### x 815.235
dari tabel.11 Kern, untuk bottom produk diannulus 2 1/2 in IPS pipa standar
, maka faktor pengotor akan lebih besar dibanding diperlukan. Desain koefisien
Q #REF!
UD = = = #REF! Btu/(h)(ft2)(oF)
A . ∆T LMTD 18.072 x 815.235
Uc - UD ### - #REF!
RD = = = ### (h)(ft2)(oF)/Btu
Uc x UD ### x #REF!
Nilai UD perancangan dan UD hitung memenuhi UD standar yang ditetapkan untuk :
= ###
ρ = 62.5 x 1
0.264 = 62.5
f = 0.0035 +
Nre 0.4
= ### = #REF!
4 x f x Gan2 x L
DPl =
2 x g x ρ2 x de
#NAME?
=
#NAME?
= ###
G
v =
3600 ρ
3335785.49
=
3600 x #NAME?
= ### ft/s
C-400
v2
DPn = n
2 . g'
#NAME? 2
= 2
2 x 32.2
= ###
∆Pan = (∆Pn + ∆Pl) x ρ/144
= ### psi
RESUME
Kode : V-314
Jumlah : 1 buah
OD = 0.20575 ft OD = 0.13833 ft
ID = 0.13833 ft ID = 0.115 ft
a an = 0.01821 ft2 ap = 0.01038 ft2
L = 24 ft L = 24 ft
C-401
Suhu : 77.26 o
C
: 350.41 K
Tekanan : 1 atm
16.8731 lb/s
μmix = 0.00047 kg/m s ρmix = 61.0683 lb/ft3
1.14397 lb/ft.h
0.00032 lb/ft.s
massa
Kecepatan Volumetrik = = 28.0584 m3/jam
r
= 0.2752 cuft/s
= 123.5368 gpm
Diperkirakan aliran fluida turbulen (NRe > 2100), sehingga digunakan persamaan
Dari App. A.5-1 Geankoplis, hal. 996 dipilih pipa dengan spesifikasi :
ID = 1.38 in = 0.1150 ft
OD = 1.66 in = 0.13833 ft
A = 0.0104 ft2
Sch = 40
berikut : Dimana :
V=
A Qf = laju alir volumetric, ft3/s
V = 26.4656 ft/s
ID x v x ρ
Nre =
μ
Dari Tabel 2.10-1 Geankoplis, hal. 99, untuk pipa baja komersial didapat :
Elbow 90 °C 1 30 3.45
Coupling 5 2 1.15
Total 7.59
sehingga : ∑L = L + Le
∑L = 68 ft
f x v2 x ∑L
F=
2 x D x gc x α
= 39.6646 lbmft/lbf
P2
V2 = V1 x
P1
Dimana :
V2 = kecepatan aliran bottom produk menuju WWT
ΔV2
= 0.41096
2 x α x gc
ΔV2 g ΔP
-Wf = + Δz + + ∑F
2 x α x gc gc P
Dimana :
C-405
ΔP = 0 lbf/ft2
maka :
-Wf = 5.41096 ft.lbf/lbm
m(-Wf)
BHP =
550 x η
dari fig. 14-37 Peters,
BHP = 0.8300 HP
BHP
sehingga power pompa yang diperlukan =
η motor
= 1.0375 Hp
RESUME
Jumlah : 1 buah
Power motor : 1 HP
▫ OD = 1.66 in
▫ ID = 1.38 in
LI
FIC
F-320
Jumlah : 1 unit
Kondisi Operasi :
Langkah Perencanaan :
Tangki dipilih dengan bentuk spherical atau tangki berbentuk bola dengan banyak
penyangga. Adapun pertimbangan pemilihan tipe tangki ini adalah sebagai berikut :
( Ulrich, 1984)
1. Tipe tangki ini cocok untuk Etilen yang merupakan liquid yang mudah menguap
2. Tipe tangki ini cocok untuk Etilen liquid yang mudah terbakar dengan flash point
Bahan konstuksi yang dipilih adalah carbon steel, SA-283 Grade C dengan
pertimbangan :
C-409
= 27272727.273 kg
= 0 + 0
= 0 kg/m³
massa
V =
ρ campuran
27272727.2727273 kg
=
0.0000 kg/m³
= #DIV/0! m³
C-410
Faktor Kelonggaran
Volume tangki Vt
= 1.25 . #DIV/0! m³
= #DIV/0! m³
= #DIV/0! bbl
* Diameter Tangki
D = H
4 . π . r3
V =
3
4 . 3,14 . r3
V =
3
12.56 r³
#DIV/0! =
3
C-411
r³ = #DIV/0!
3
r = #DIV/0!
r = #DIV/0! m
D = #DIV/0! m
= #DIV/0! ft
= #DIV/0! in
Pd . D
ts =
( 2 f . E) - (0,2 . Pd) (Peters, Timmerhaus)
Dimana :
ts = Tebal shell
sebesar 80%
d = Diameter tangki
Dimana,
= 16.17 Psi
sehingga :
Pd x D
ts = + C
(2. f . E) - (0,2 . Pd)
16.17 . #DIV/0!
=
( 2 12650 80% )-( 0.2 16.17 )
= #DIV/0! in
Standarisasi OD
OD = ID + 2 ts
= #DIV/0! + 2 . #DIV/0!
= #DIV/0! in
1. Berat Tangki
π (OD² - ID²) x L x P
Wtangki =
4
Dimana :
IDs = diameter dalam tangki
= #DIV/0! in
= #DIV/0! ft
ODs = diameter luar tangki
C-413
= #DIV/0! + #DIV/0!
= #DIV/0! ft
L = tinggi tangki
= #DIV/0! ft
ρ = densitas shell
= 0.283 lb/in³
= 489.024 lb/ft³
Sehingga :
= #DIV/0! lb
Dimana:
VG = volume bahan
= #DIV/0! ft3
ρg = densitas bahan
= 0 lb/ft3
Wbahan = #DIV/0! x 0
C-414
= #DIV/0! lb
W = Wtangki + Wbahan
= #DIV/0! + #DIV/0!
= #DIV/0! lb
Untuk berat perlengkapan yang lain seperti baut, flange, nozzle dan lain-lain
serta faktor keselamatan, maka berat tangki spherical untuk perhitungan sistem
= 1.25 . #DIV/0!
= #DIV/0! lb
Dalam perancangan ini digunakan jenis I beam. Beban yang diterima oleh
4 Pw (H - L) ƩW
P = +
n Dbc n
Diketahui :
H = L + 0,5 HT
Ditetapkan : L = 6 ft
Maka:
H = 6 + #DIV/0!
= #DIV/0! ft
Dbc = 12 ft
4 50 ( #DIV/0! - 6 ) #DIV/0!
P = +
32 . 12 32
= #DIV/0!
Berat : 50 lb/ft
h : 12 in
b : 5.477 in
l = 301.6 in4
r = 4.55 in
P. (1 + (l2/18000.r2)
A hitung =
18000
= #DIV/0! in2
A beam = 14.57 in2
RESUME
Temperatur = -93.8 °C
a digunakan persamaan
C-421
a digunakan persamaan
C-425
buah
lbm/ft.min
C-453
lbm/ft.min
C-454
lbm/ft.min
C-455
Btu/ft jam
C-466
A dengan pertimbangan:
C-477
C-478
C-479
C-480
C-481
C-482
C-483
C-484
C-485
C-486
C-487
C-488
C-489
C-490
C-491
C-492
C-493
C-494
C-495
C-496
C-497
C-498
C-499
lb/(h)(ft2)
C-503
a digunakan persamaan
C-507
a digunakan persamaan
C-513
1. dX π d2 1
rA x ε
dZ 4 FAo
d= 5.25018 cm
ε= 0.36
2. dT
πd
4
2
rA ΔHR
dZ ΣFi Cpi
d = 5.25018 cm
3. dP fK ft 2 1 ε
ρf dZ Dp ρg gc ε 3
dimana :
1 ε
fK 1,75 150
Dp G/μ
maka :
dP 150 μ G (1 ε) 2
1,75 G
dZ ρ gc Dp 2 ε 3
Data yang diketahui :
ε = 0.36000
gc = 980.66500 cm/s2
Dp = 0.38000 cm
Fk = 1.94E+00
Ft = 0.4194119532 kmol/s
Ud = 0.74342 Btu/jam ft F
Nt = 3897 Buah
R = 1.987 cal/mol K,
P = 101.325 Kpa
ΔZ = 0.5 cm
5. (1 - Xa) Pt
-ra =k. .
(40,27 0,958 Xa) RT
1
6.
0,57 3
7,6428 . 10 -4 . T (2001,05 7,62682 R.T)
0,00446 . e R.T
1
0,57 3
7,6428 . 10 -4 . T (2001,05 7,62682 R.T)
0,00446 . e R.T
7. Ts = Tso + ΔTs
0.00852298514 1.94E+00
0.9
0.00852298514 1.94E+00
0.8
0.00852298514 1.94E+00
696.310
696.290
0.00852298514 1.94E+00
Suhu (K)
696.270
696.250
0.00852298514 1.94E+00 696.230
696.210
0.00852298514 1.94E+00 696.190
696.170
0.00852298514 1.94E+00 696.150
696.130
0.00852298514 1.94E+00 696.110
696.090
0.00852298514 1.94E+00 696.070
0 100 200 300 400 500 600 700 800 900 1000
0.00852298514 1.94E+00
Panjang tube (cm)
0.00852298514 1.94E+00
0.00852298514 1.94E+00
720
715
0.00852298514 1.94E+00 710
705
0.00852298514 1.94E+00 700
695
0.00852298514 1.94E+00 690
685
0.00852298514 1.94E+00 680
675
0.00852298514 1.94E+00 670
0 100 200 300 400 500 600 700 800 900 1000
0.00852298514 1.94E+00
Panjang tube (cm)
0.00852298514 1.94E+00
0.0000
0.00852298514 1.94E+00
Suhu (K)
0 100 200 300 400 500 600 700 800 900 1000
-2.0000
0.00852298514 1.94E+00 -4.0000
-6.0000
0.00852298514 1.94E+00
-8.0000
-10.0000
-12.0000
-14.0000
0 100 200 300 400 500 600 700 800 900 1000
-2.0000
Suhu
-4.0000
-6.0000
-8.0000
0.00852298514 1.94E+00 -10.0000
-12.0000
0.00852298514 1.94E+00
-14.0000
0.00852298514 1.94E+00
Panjang tube (cm)
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00 To = 0 °C = 32 F
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
0.00852298514 1.94E+00
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P (atm)
1.0000
0.5283
0.0069
-0.5972
-1.2924
-2.1200
-3.1462
-4.4786
-6.3738
-9.6758
-13.9130
BMi
41.58014
1.755343
43.33548 kg/kgmol
95.5374 lb/kgmol
D-724
LAMPIRAN D
Kode : Q-260
1 Vaporizer 5955.4869
2 Heater 30611.9812
3 Reaktor #NAME?
4 Reboiler #REF!
D-725
Total #NAME?
= #NAME? lb/jam
Steam yang dihasilkan adalah superheated steam pada tekanan 1,01325 Bar dan
maka :
HP = #NAME? HP
D-726
» #NAME? HP
W
W'
F
F = faktor evaporasi
λ
F =
970.4
F = 1.498484
= #NAME? lb/jam
D-727
Untuk bahan bakar boiler digunakan minyak diesel (diesel oil) dengan heating
value HV = 19525 Btu/lb. Efisiensi pembakaran boiler 85 %.
maka :
mf = #NAME? lb/jam
maka :
Boiler yang dipakai adalah tipe water tube boiler dengan heating surface
boiler = 10 ft2/HP
Karena luas perpindahan panas lebih dari 120 ft2, maka digunakan shell and tube
A
Nt = = ###
ao x L
2. AIR PENDINGIN
Jumlah Air
Nama Alat dan
No. Pendingin
KodeAlat
(lb/jam)
1 Cooler 492210.77609
2 Condensor 66063.088478
Total 558273.8646
Untuk menghemat pemakaian air, air bekas pendingin dari peralatan pendingin
perlu disirkulasi. Dengan asumsi, terjadi kehilangan 10 % dari total air sebelum
disirkulasi.
90
Air yang disirkulasi = x 558273.8646
100
= 502446.478 lb/jam
= 558273.8646 - 502446.478
D-730
= 55827.38646 lb/jam
3. AIR SANITASI
sebanyak 100 orang dengan kebutuhan air 120 liter/orang/hari (Standar WHO)
Air untuk keperluan kantin, musholla dan kebun sebesar 12000 liter/hari
= 500 liter/jam
= 1250 kg/jam
= 2755.78 lb/jam
= #NAME? lb/jam
= #NAME? lb/jam
Unit penyedia air ini terdiri dari peralatan pengolahan air sebagai berikut :
Kode : L - 111
= #NAME? kg/jam
ρvD
NRe =
=
=
Hd
Rate volumetrik (Qf) =
=
m
2.067 in = 0.1723 ft
0.02330 ft2
Kecepatan linier =
###
###
###
###
»
###
2.0
0.1666
in
in
ft
ft/s
ft3/jam
ft3/s
ID
v2
hc kc
2. gc . α (pers. 2.10-16, Geankoplis)
A1 A2
dimana : A2
Kc = 0.55 1 - = 0.55
A1 ( hal.104, Geankoplis)
sehingga :
lbf.ft
hc = ###
lbm
A1 A2
(A2 >>A1),dimana : A1 ≈
AB 0 2
A2 = 0.0233 ft2
2
v2 A v2
hex kex 1 1 (pers. 2.10-15, Geankoplis)
2. gc . α A2 2.g .α
c
D-734
lbf.ft
= ###
lbm
V2
hf = Kf x (pers. 2.10-17, Geankoplis)
2.gc
Coupling → kf = 0.04
Asumsi :
Panjang pipa = 8 km
= 8000 m
maka :
4 elbow 90o = 4 . kf = 3
2 valve = 2 . kf = 0.34
2000 coupling = 80
Total kf = 83
sehingga :
V2
hf = Kf x
2.gc
lbf.ft
= ###
lbm
D-735
4 x f x V2 x ∑L
hf =
2 x D x gc (pers. 2.10-18, Geankoplis)
Elbow,90o → L/D = 35
Coupling → L/D = 2
Asumsi :
Panjang pipa = 8 km
= 8000 m
= 26247 ft
maka :
Total Le = 57.5659 ft
∑ L = L + Le
= 26304.2059 ft
= 8017.5220 m
= 8.53E-04 ft
= 0.0049522
D
Dengan Nr = #NAME? maka diperoleh :
f = 0.0081
sehingga : 4 x f x V2 x ∑L
hf =
2 x D x gc
lbf.ft
= ###
lbm
∑ F = HF = hc + hex + hf + hF
lbf.ft
= #NAME?
lbm
ΔV2 g ΔP
-Ws = + Δz + + ∑F
2 x α x gc gc P
Asumsi :
P1 = P 2 = 14,7 psi, sehingga ∆P = 0
∆z = 60 ft
maka :
lbf.ft
(-Ws) = #NAME?
lbm
m(-Wf)
BHP =
D-737
BHP =
550 x η (pers. 3.3-2, Geankoplis)
dimana :
m = ### lb/s
lbf.ft
(-Ws) = #NAME?
lbm
###
BHP = HP
ηp
sehingga :
###
BHP = HP = ### HP
30%
sehingga total kerja dan power pompa yang dibutuhkan (WHP), yaitu :
BHP
WHP =
ηm
###
WHP = HP
88.0%
WHP = ### HP
2. BAK PENGENDAP
Kode : F-110
sebagainya
= #NAME? lb/s
= 1.25 jam
= 4500 sekon
m
Rate volumetrik (Qf) = = ### ft3/s
ρ
p = 3 x
l = 2 x
t = 1 x
D-739
m
Volume air di bak = x t
ρ
= #NAME? ft3
Volume Air
Volume bak =
0.8
= #NAME? ft3
#NAME? = 6 x3
384,6751
x = 3 = ### ft
6
sehingga:
p= 3 x = ### ft = ### m
l = 2 x = ### ft = ### m
t = x = ### ft = ### m
t = ### ft
l = ### ft
D-740
p= ### ft
Kode : L -112
= #NAME? kg/jam
m
Rate volumetrik (Qf) =
ρ
= #NAME? ft3/jam
= #NAME? ft3/s
= ### in
D-741
» 2.0 in
= 0.1666 ft
ID = 2.067 in = 0.1723 ft
A = 0.0233 ft2
Qf
Kecepatan linier =
A
= ### ft/s
Reynold Number (NRe):
ρ.v.D
NRe = = #NAME? > 2100 (asumsi benar)
µ
v2
hc kc
2. gc . α (pers. 2.10-16, Geankoplis)
A1 A2
dimana : A2
Kc = 0.55 1 - = ###
D-742
Kc = 0.55 1 - = ###
A1 ( hal.104, Geankoplis)
sehingga :
lbf.ft
hc = ###
lbm
A1 A2
A2 = 0 ft2
2
v2 A v2
hex kex 1 1
2.gc . α A2 2.g .α (pers. 2.10-15, Geankoplis)
c
lbf.ft
= ###
lbm
V2
hf = Kf x
2.gc (pers. 2.10-17, Geankoplis)
Coupling → kf = 0.04
Asumsi :
Panjang pipa = 75 ft
= 23 m
= 23 m
maka :
3 elbow 90o = 3 . kf = 2.25
2 valve = 2 . kf = 0.34
6 coupling = 6 . kf = 0.24
Total kf = 2.83
sehingga :
V2 lbf.ft
hf = Kf x = ###
2.gc lbm
Elbow,90o → L/D = 35
Coupling → L/D = 2
Asumsi :
Panjang pipa = 75 ft
D-744
= 23 m
= 23 m
maka :
Total Le = 23.2538 ft
∑ L = L + Le
= 98.2538 ft
= 29.9477 m
= 8.5E-04 ft
D = 0.00512
f = 0.0081
sehingga :
4 x f x V2 x ∑L
hf =
2 x D x gc
lbf.ft
= ###
D-745
= ###
lbm
∑ F = HF = hc + hex + hf + hF
lbf.ft
= ###
lbm
ΔV2 g ΔP
-Ws = + Δz + + ∑F
2 x α x gc gc P
Asumsi :
P1 = P 2 = 14,7 psi, sehingga ∆P = 0
∆z = 30 ft
maka :
lbf.ft
(-Ws) = ###
lbm
m(-Wf)
BHP =
550 x η (pers. 3.3-2, Geankoplis)
dimana :
m = ### lb/s
lbf.ft
(-Ws) = ###
lbm
### HP
BHP =
ηp
D-746
sehingga :
###
BHP = HP = ### HP
33%
sehingga total kerja dan power pompa yang dibutuhkan (WHP), yaitu :
BHP ###
WHP = =
ηm 80%
WHP = ### HP
4. CLARIFIER
Kode : F-120
sedimentasi
= #NAME? kg/jam
m
Rate volumetrik (Qf) =
ρ
= #NAME? ft3/jam
= #NAME? ft3/s
* Design Tangki
Hs
Hc
Asumsi : Hs / D = 1
Hs = 1 . D
P operasi = 14.7 Psi
m
Volume air dalam tangki = x t
ρ
= ### ft3
D-748
Volume air
Volume tangki =
0.8
= #NAME? ft3
= 0.7850 D3
= 1/2 D tg a
Asumsi : a = 30o
maka,
Volume konis (Vc) = 1/12 π D2 (1/2 D tg a )
= 0.0755 D3
### = 0.8605 D3
#NAME?
D3 =
0.8605
= ### ft3
D = ### ft
Hs / D = 1
Hs = 1xD
= ### ft = ### m
Hc = 1/2 D tg 30
= ### ft
sehingga:
Tinggi tangki (Ht) = Hs + Hc
H = ### ft
Menghitung tebal tangki (tebal shell, tebal konis dan tebal tutup atas)
- Tebal Shell
= #NAME? - 0,0755 D3
= #NAME? - #NAME?
= #NAME? ft3
= ### ft
Volume air dalam konis = volume air – volume air dalam shell
= #NAME? - #NAME?
D-750
= #NAME? ft3
= ### ft
Tinggi total air = tinggi air dalam shell + tinggi air dalam konis
= ### + ###
= ### ft
g
Tekanan hidrostatis (PH) = 𝝆 x x H
gc
= ### Psi
= 14.7 + ###
= ### Psi
sehingga:
PD x
Tebal shell (tmin) =
(f x E) - (0.6 x PD) (Brownell &Young pers. (13.1))
maka,
Tebal shell (tmin) = ### in
» 3/16 in
Cek nilai OD
ID = ### ft = ### in
OD = ID + 2t
= ### in
PD x D
tc = (pers. 6.154 Brownell & Young)
2 cos α f . E - 0.6 . PD
tc = ### in » 3/16 in
yang sama
P
t t D C D (pers. 13.27 Brownell & Young)
f
PD = ### Psi
D = ### ft
Dari fig. 13.8 Brownell &Young digunakan tipe plate b, sehingga digunakan
» 1 3/4 in
* Design Pengaduk
Dimensi Pengaduk
Da = 1/3 Dt
= ### ft
W = 1/5 Da
= ### ft
C = 1/3 Dt
= ### ft
D-753
J = 1/12 Dt
= ### ft
L = 1/4 Da = ### ft
Jumlah Pengaduk
= ###
» 2 buah impeller
v
N =
π Da (persamaan hal.240 Mc.Cabe)
m
Rate volumetrik (Qf) =
ρ
= #NAME? ft3/jam
= #NAME? ft3/s
= #NAME? ft3/menit
Qf
Kecepatan Linier (v) =
1/4 π D2
D-754
= ### ft/menit
sehingga:
N = ### rpm
= ### rps
Standar putaran pengaduk minimal yaitu 60 rpm (1 rps), karena putaran pengaduk
yang diperoleh sangat kecil yaitu 0,000186 rps maka digunakan 60 rpm (1 rps).
Da2. N. ρ
Bilangan Reynold (NRe) = = #NAME?
µ
Dari buku Mc. Cabe jilid 1, power number bukan fungsi viskositas. Dan jika
NRe > 10000, maka Np = KT = 5.75
Np . ρ . N3 . Da5
P =
gc
= ### ft. lb / s
= ### HP
* Kebutuhan Koagulan
Diambil koagulan Al2(SO4)2.18 H2O = 10 mg / L air
m
Rate volumetrik (Qf) =
ρ
= ### ft3/jam
D-755
mg ft3 28,317 L
= 10 x ### x
L jam 1 ft3
= #NAME? mg/jam
= #NAME? kg/jam
Kode : F-121
= #NAME? lb/s
= 1.25 jam
= 4500 sekon
m
Rate volumetrik (Qf) = = ### ft3/s
ρ
D-756
p = 3 x
l = 2 x
t = 1 x
m
Volume air dalam bak = x t
ρ
= #NAME? ft3
Volume Air
Volume bak =
0.8
= #NAME? ft3
#NAME? = 6 x3
384,6751
x = 3 = ### ft
6
sehingga:
p= 3 x = ### ft = ### m
l = 2 x = ### ft = ### m
t = x = ### ft = ### m
t = ### ft
l = ### ft
p= ### ft
Kode : L -122
= #NAME? kg/jam
m
Rate volumetrik (Qf) =
ρ
= #NAME? ft3/jam
D-758
= #NAME? ft3/s
= ### in
» 2.0 in
= 0.1666 ft
ID = 2.067 in = 0.1723 ft
A = 0.0233 ft2
Qf
Kecepatan linier =
A
= ### ft/s
Reynold Number (NRe):
ρ.v.D
NRe = = #NAME? > 2100 (asumsi benar)
µ
v2
hc kc
2. gc . α (pers. 2.10-16, Geankoplis)
A1 A2
D-759
A1 A2
dimana : A2
Kc = 0.55 1 - = ###
A1 ( hal.104, Geankoplis)
sehingga :
lbf.ft
hc = ###
lbm
A1 A2
A2 = 0 ft2
2
v2 A v2
hex kex 1 1
2.gc . α A2 2.g .α (pers. 2.10-15, Geankoplis)
c
lbf.ft
= ###
lbm
V2
hf = Kf x
2.gc (pers. 2.10-17, Geankoplis)
Coupling → kf = 0.04
Asumsi :
Panjang pipa = 60 ft
= 18 m
= 18 m
maka :
2 elbow 90o = 2 . kf = 1.5
2 valve = 2 . kf = 0.34
4 coupling = 4 . kf = 0.16
Total kf = 2
sehingga :
V2 lbf.ft
hf = Kf x = ###
2.gc lbm
Coupling
Asumsi :
Panjang pipa
Bahan pipa
maka :
2 valve
4 coupling
h(tebald)
Gate valve (wide open)
Total Le =
∑ L = L + Le
Dengan Nre
=
=
60
18
18
→
ft
= Cast iron
= 2 . D . L/D
= 4 . D . L/D
76.5360
23.3282
=
ft
#NAME?
L/D = 35
L/D = 9
L/D = 2
= 12.0575 ft
= 3.1005 ft
= 1.3780 ft
D
16.5360 ft
= 2.6E-04 m
= 8.5E-04 ft
= 0.00512
maka diperoleh :
D-761
D-762
f = 0.0081
sehingga :
4 x f x V2 x ∑L
hf =
2 x D x gc
lbf.ft
= ###
lbm
∑ F = HF = hc + hex + hf + hF
lbf.ft
= ###
lbm
ΔV2 g ΔP
-Ws = + Δz + + ∑F
2 x α x gc gc P
Asumsi :
P1 = P 2 = 14,7 psi, sehingga ∆P = 0
∆z = 15 ft
maka :
lbf.ft
(-Ws) = ###
lbm
m(-Wf)
BHP =
D-763
BHP =
550 x η (pers. 3.3-2, Geankoplis)
dimana :
m = ### lb/s
lbf.ft
(-Ws) = ###
lbm
### HP
BHP =
ηp
sehingga :
###
BHP = HP = ### HP
32%
sehingga total kerja dan power pompa yang dibutuhkan (WHP), yaitu :
BHP ###
WHP = =
ηm 80%
WHP = ### HP
7. SAND FILTER
Kode : H-130
D-764
= #NAME? kg/jam
m
Rate volumetrik (Qf) =
ρ
= #NAME? ft3/jam
= #NAME? ft3/menit
= #NAME? ft3/s
Kecepatan aliran untuk filtrasi pada suatu industri yaitu 2-5 gpm/ft² luas area
filtrasi (Brown, hal 230). Diambil kecepatan filtrasi 5 gpm/ft² luas area filtrasi
= ### ft2
D-765
sehingga:
A = x2
### = x2
x = ### ft
= ### m
tingginya = 13 cm
tingginya = 13 cm
tingginya = 13 cm
tingginya = 13 cm
tingginya = 13 cm
Kode : F-140
Fungsi : Tempat untuk menampung air jernih yang keluar dari sand
filter
D-766
= #NAME? kg/jam
m
Rate volumetrik (Qf) =
ρ
= #NAME? ft3/jam
= #NAME? ft3/menit
= #NAME? ft3/s
p = 3 x
l = 2 x
t = 1 x
m
Volume air dalam bak = x t
ρ
= #NAME? ft3
Volume Air
Volume bak =
0.8
D-767
= ### ft3
### = 6 x3
###
x 3
=
6
x3 = #NAME?
x = ### ft
sehingga:
p = 3x = ### ft = ### m
l = 2x = ### ft = ### m
t = x = ### ft = ### m
Kode : L -141
= 62.5000 kg/jam
m
Rate volumetrik (Qf) = = 2.2177 ft3/jam
ρ
= 0.0006 ft3/s
= 0.2396 in
» 1/4 in
= 0.0208 ft
ID = 0.364 in = 0.0303 ft
A = 0.00072 ft2
Qf
Kecepatan linier =
A
= 0.8556 ft/s
D-769
ρ.v.D
NRe = = 2996.9207 > 2100 (asumsi benar)
µ
v2
hc kc
2. gc . α (pers. 2.10-16, Geankoplis)
A1 A2
dimana : A2
Kc = 0.55 1 - = ###
A1 ( hal.104, Geankoplis)
sehingga :
lbf.ft
hc = 0.0063
lbm
A1 A2
D-770
A1 A2
A2 = 0 ft2
2
v2 A v2
hex kex 1 1
2. gc . α A2 2.g .α (pers. 2.10-15, Geankoplis)
c
lbf.ft
= 0.0114
lbm
V2
hf = Kf x
2.gc (pers. 2.10-17, Geankoplis)
Coupling → kf = 0.04
= 12 m
= 12 m
maka :
1 elbow 90o = 1 . kf = 0.75
2 valve = 2 . kf = 0.34
4 coupling = 4 . kf = 0.16
D-771
Total kf = 1.25
sehingga :
V2 lbf.ft
hf = Kf x = 0.0142
2.gc lbm
Elbow,90o → L/D = 35
Coupling → L/D = 2
Asumsi :
Panjang pipa = 40 ft
= 12 m
= 12 m
maka :
Total Le = 1.8503 ft
D-772
∑ L = L + Le
= 41.8503 ft = 12.7560 m
= 8.5E-04 ft
D = 0.04096
f = 0.019
sehingga :
4 x f x V2 x ∑L
hf =
2 x D x gc
lbf.ft
= 1.1929
lbm
∑ F = HF = hc + hex + hf + hF
lbf.ft
= 1.2247
lbm
ΔV2 g ΔP
-Ws = + Δz + + ∑F
2 x α x gc gc P
Asumsi :
D-773
∆z = 20 ft
maka :
lbf.ft
(-Ws) = 21.2361
lbm
m(-Wf)
BHP =
550 x η (pers. 3.3-2, Geankoplis)
dimana :
m = 0.0383 lb/s
lbf.ft
(-Ws) = 21.2361
lbm
0.0015 HP
BHP =
ηp
sehingga :
0.0015
BHP = HP = 0.0074 HP
D-774
BHP = HP = 0.0074 HP
20%
sehingga total kerja dan power pompa yang dibutuhkan (WHP), yaitu :
BHP 0.0074
WHP = =
ηm 80%
WHP = 0.009236 HP
Kode : L -142
= 1187.5000 kg/jam
m
Rate volumetrik (Qf) = = 42.1366 ft3/jam
D-775
= 0.0117 ft3/s
= 0.9015 in
» 1 in
= 0.0833 ft
ID = 1.049 in = 0.0874 ft
A = 0.0060 ft2
Qf
Kecepatan linier =
A
= 1.9508 ft/s
Reynold Number (NRe):
ρ.v.D
NRe = = 19691.7448 > 2100 (asumsi benar)
µ
v2
hc kc
2. gc . α
D-776
v2
hc kc
2. gc . α (pers. 2.10-16, Geankoplis)
A1 A2
dimana : A2
Kc = 0.55 1 - = ###
A1 ( hal.104, Geankoplis)
sehingga :
lbf.ft
hc = 0.0325
lbm
A1 A2
A2 = 0 ft2
2
v2 A v2
hex kex 1 1
2. gc . α A2 2.g .α (pers. 2.10-15, Geankoplis)
c
lbf.ft
= 0.0591
D-777
= 0.0591
lbm
V2
hf = Kf x
2.gc (pers. 2.10-17, Geankoplis)
Coupling → kf = 0.04
= 12 m
= 12 m
maka :
1 elbow 90o = 1 . kf = 0.75
2 valve = 2 . kf = 0.34
4 coupling = 4 . kf = 0.16
Total kf = 1.25
sehingga :
V2 lbf.ft
hf = Kf x = 0.0739
2.gc lbm
hf =
2 x D x gc
Elbow,90o → L/D = 35
Coupling → L/D = 2
Asumsi :
Panjang pipa = 40 ft
= 12 m
= 12 m
maka :
Total Le = 5.3324 ft
∑ L = L + Le
= 45.3324 ft
= 13.8173 m
= 8.5E-04 ft
D
D-779
D = 0.01024
f = 0.0098
sehingga :
4 x f x V2 x ∑L
hf =
2 x D x gc
lbf.ft
= 1.2022
lbm
∑ F = HF = hc + hex + hf + hF
lbf.ft
= 1.3678
lbm
ΔV2 g ΔP
-Ws = + Δz + + ∑F
2 x α x gc gc P
Asumsi :
P1 = P 2 = 14,7 psi, sehingga ∆P = 0
∆z = 10 ft
maka :
lbf.ft
(-Ws) = 11.4269
lbm
D-780
m(-Wf)
BHP =
550 x η (pers. 3.3-2, Geankoplis)
dimana :
m = 0.7272 lb/s
lbf.ft
(-Ws) = 11.4269
lbm
0.0151 HP
BHP =
ηp
sehingga :
0.0151
BHP = HP = 0.0755 HP
20%
sehingga total kerja dan power pompa yang dibutuhkan (WHP), yaitu :
BHP 0.0755
WHP = =
ηm 80%
WHP = 0.09443 HP
11. CLORINATOR
Kode : F-143
Fungsi : Tempat kontak antara air bersih dari reservoir-2 dengan klor
= 1187.5000 kg/jam
m
Rate volumetrik (Qf) =
ρ
= 42.1366 ft3/jam
= 0.7023 ft3/menit
= 0.0117 ft3/s
p = 3 x
l = 2 x
D-782
t = 1 x
m
Volume air dalam bak = x t
ρ
= 84.2731 ft3
Volume Air
Volume bak =
0.8
= 93.63679 ft3
93.63679 = 6 x3
93.63679
x3 =
6
x3 = 15.6061
x = 2.4990 ft
sehingga:
p = 3x = 7 ft = 2.2851 m
l = 2x = 5 ft = 1.5234 m
t = x = 2 ft = 0.7617 m
Kebutuhan klorin :
= 2375 mg/jam
= 0.002375 kg/jam
Kode : L -144
= 1187.5000 kg/jam
m
Rate volumetrik (Qf) = = 42.1366 ft3/jam
ρ
= 0.0117 ft3/s
= 0.9015 in
» 1 in
= 0.0833 ft
ID = 1.049 in = 0.0874 ft
A = 0.0060 ft2
Qf
Kecepatan linier =
A
= 1.9508 ft/s
Reynold Number (NRe):
ρ.v.D
NRe = = 19691.7448 > 2100 (asumsi benar)
µ
v2
hc kc
2. gc . α (pers. 2.10-16, Geankoplis)
D-785
A1 A2
dimana : A2
Kc = 0.55 1 - = 0.5499
A1 ( hal.104, Geankoplis)
A1 A2
A2 = 0 ft2
2
v2 A v2
hex kex 1 1
2.gc .α A2 2.g .α (pers. 2.10-15, Geankoplis)
c
lbf.ft
= 0.0591
lbm
D-786
V2
hf = Kf x
2.gc (pers. 2.10-17, Geankoplis)
Coupling → kf = 0.04
Tee → kf = 1
= 1524 m
= 1524 m
maka :
1 elbow 90o = 1 . kf = 0.75
2 valve = 2 . kf = 0.34
381 coupling = 381 kf = 15.24
2 tee = 2 . kf = 2
Total kf = 18.33
sehingga :
V2 lbf.ft
hf = Kf x = 1.0840
2.gc lbm
hf =
2 x D x gc
Elbow,90o → L/D = 35
Coupling → L/D = 2
Tee → L/D = 50
Asumsi :
= 1524 m
= 1524 m
maka :
Total Le = 79.986 ft
∑ L = L + Le
= 5079.9863 ft
= 1548.3798 m
= 8.5E-04 ft
D = 0.01024
f = 0.0098
sehingga :
4 x f x V2 x ∑L
hf =
2 x D x gc
lbf.ft
= 134.719
lbm
∑ F = HF = hc + hex + hf + hF
lbf.ft
= 135.895
lbm
ΔV2 g ΔP
-Ws = + Δz + + ∑F
2 x α x gc gc P
Asumsi :
P1 = P 2 = 14,7 psi, sehingga ∆P = 0
∆z = 100 ft
maka :
D-789
lbf.ft
(-Ws) = 235.954
lbm
m(-Wf)
BHP =
550 x η (pers. 3.3-2, Geankoplis)
dimana :
m = 0.7272 lb/s
lbf.ft
(-Ws) = 235.954
lbm
0.3120 HP
BHP =
ηp
sehingga :
0.3120
BHP = HP = 1.5599 HP
20%
sehingga total kerja dan power pompa yang dibutuhkan (WHP), yaitu :
D-790
BHP 1.5599
WHP = =
ηm 81%
WHP = 1.925798 HP
Kode : L-145
= #NAME? kg/jam
m
Rate volumetrik (Qf) = = #NAME? ft3/jam
ρ
= ### ft3/s
= ### in
» 2 1/2 in
= 0.2083 ft
ID = 2.469 in = 0.2058 ft
A = 0.0332 ft2
Qf
Kecepatan linier =
A
= ### ft/s
Reynold Number (NRe):
ρ.v.D
NRe = = #NAME? > 2100 (asumsi benar)
µ
v2
hc kc
2. gc . α (pers. 2.10-16, Geankoplis)
A1 A2
D-792
dimana : A2
Kc = 0.55 1 - = ###
A1 ( hal.104, Geankoplis)
A1 A2
A2 = 0 ft2
2
v2 A v2
hex kex 1 1
2. gc . α A2 2.g .α (pers. 2.10-15, Geankoplis)
c
lbf.ft
= ###
lbm
V2
hf = Kf x
2.gc (pers. 2.10-17, Geankoplis)
Elbow, 90o
Coupling
maka :
4 elbow 90o
2 valve
4 coupling
Total kf
sehingga :
hf =
Hd
Dari tabel 2.10-1 Geankoplis didapat :
Kf
= 4 . kf
= 2 . kf
= 4 . kf =
x
V2
2.gc
hf =
4 x f x V2 x ∑L
2 x D x gc
→ kf =
→ kf =
→ kf =
=
60
18
18
0.34
0.16
3.5
###
Elbow,90o
Coupling
→
→
0.75
0.17
0.04
L/D = 35
L/D = 9
L/D = 2
ft
lbf.ft
lbm
Panjang pipa
Bahan pipa
maka :
Total Le
Hd
4 elbow 90o =
2 valve
4 coupling
∑ L = L + Le
Dengan Nre
f = 0.0072
sehingga :
=
94.1545
28.6983
=
60
18
18
= Cast iron
=
4 . D . L/D
2 . D . L/D
4 . D . L/D
ft
#NAME?
ft
®
= 28.8050 ft
= 3.7035 ft
= 1.6460 ft
D
34.1545 ft
= 2.4E-04 m
= 7.9E-04 ft
= 0.00378
maka diperoleh :
D-794
D-795
4 x f x V2 x ∑L
hf =
2 x D x gc
lbf.ft
= ###
lbm
∑ F = HF = hc + hex + hf + hF
lbf.ft
= ###
lbm
ΔV2 g ΔP
-Ws = + Δz + + ∑F
2 x α x gc gc P
Asumsi :
P1 = P 2 = 14,7 psi, sehingga ∆P = 0
∆z = 10 ft
maka :
lbf.ft
(-Ws) = ###
lbm
m(-Wf)
BHP =
550 x η (pers. 3.3-2, Geankoplis)
dimana :
D-796
m = ### lb/s
lbf.ft
(-Ws) = ###
lbm
### HP
BHP =
ηp
sehingga :
###
BHP = HP = ### HP
32%
sehingga total kerja dan power pompa yang dibutuhkan (WHP), yaitu :
BHP ###
WHP = =
ηm 80%
WHP = ### HP
Kode : KE-210
= #NAME? lb/jam
= 4500 sekon
m
Rate volumetrik (Qf) = = #NAME? ft3/jam
ρ
= ### ft3/s
168 jam/minggu
meq 1 grek
= 0.0182 . . Qf . waktu penyerapan
L 1000 meq
= #NAME? grek
#NAME? grek
=
0.5 grek/L
= #NAME? L
= #NAME? ft3
= #NAME? g HCl
= #NAME? kg HCl
= 1.18 g/mL
= #NAME? mL
= #NAME? L
= #NAME? L
Hd
h (tebal bed)
Hd
Hd
D-800
h (tebal bed)
Hd
4 V 1/3
Diameter bed (D) =
π
= #NAME? ft
= #NAME? m
= #NAME? ft
= #NAME? ft
= #NAME? m
= #NAME? ft
= #NAME? m
g
Tekanan hidrostatis (PH) = ρ H
gc
= #NAME? Psi
Tekanan design (PD) = Pop + PH
= #NAME? Psi
sehingga :
PD x D + c
Tebal shell (tmin) =
(f. E) - (0,6 PD)
maka :
Tebal shell (tmin) = ### in
≈ 1/4 in
Cek nilai OD
ID = #NAME? ft
OD = ID + 2t
= #NAME? in
Dimensi dished
straight flange.
ID2 1/2
Tinggi dished (HD) = L - L 2
-
4 (pers. 4.14 Hesse)
dimana :
L = ID – 6
= ### in
sehingga :
Tinggi dished (HD) = #NAME? in
= #NAME? m
D-802
Kode : L-211
= #NAME? kg/jam
m
Rate volumetrik (Qf) = = #NAME? ft3/jam
ρ
= ### ft3/s
= ### in
» 2 1/2 in
= 0.2083 ft
D-803
ID = 2.469 in = 0.2058 ft
A = 0.03322 ft2
Qf
Kecepatan linier =
A
= ### ft/s
Reynold Number (NRe) :
ρ.v.D
NRe = = #NAME? > 2100 (asumsi benar)
µ
v2
hc kc
2. gc . α (pers. 2.10-16, Geankoplis)
A1 A2
dimana : A2
Kc = 0.55 1 - = 0.0000
A1 ( hal.104, Geankoplis)
D-804
A1 A2
A2 = 0 ft2
2
v2 A v2
hex kex 1 1
2. gc . α A2 2.g .α (pers. 2.10-15, Geankoplis)
c
lbf.ft
= ###
lbm
V2
hf = Kf x
2.gc (pers. 2.10-17, Geankoplis)
Coupling → kf = 0.04
D-805
= 15 m
= 15 m
maka :
3 elbow 90o = 3 . kf = 2.25
2 valve = 2 . kf = 0.34
3 coupling = 3 . kf = 0.12
Total kf = 2.71
sehingga :
V2 lbf.ft
hf = Kf x = ###
2.gc lbm
Elbow,90o → L/D = 35
Coupling → L/D = 2
Asumsi :
Panjang pipa = 50 ft
= 15 m
D-806
= 15 m
maka :
Total Le = 26.5418 ft
∑ L = L + Le
= 76.5418 ft
= 23.3299 m
= 8.5E-04 ft
D = 0.00410
Dengan Nre = #NAME? maka diperoleh :
f = 0.0098
sehingga :
4 x f x V2 x ∑L
hf =
2 x D x gc
lbf.ft
= ###
lbm
∑ F = HF = hc + hex + hf + hF
lbf.ft
= ###
D-807
= ###
lbm
ΔV2 g ΔP
-Ws = + Δz + + ∑F
2 x α x gc gc P
Asumsi :
P1 = P 2 = 14,7 psi, sehingga ∆P = 0
∆z = 25 ft
maka :
lbf.ft
(-Ws) = ###
lbm
m(-Wf)
BHP =
550 x η (pers. 3.3-2, Geankoplis)
dimana :
m = ### lb/s
lbf.ft
(-Ws) = ###
lbm
### HP
BHP =
ηp
sehingga :
###
BHP = HP = ### HP
32%
sehingga total kerja dan power pompa yang dibutuhkan (WHP), yaitu :
BHP ###
WHP = =
ηm 80%
WHP = ### HP
Kode : AE-220
= #NAME? lb/jam
= 4500 sekon
D-809
m
Rate volumetrik (Qf) = = #NAME? ft3/jam
ρ
= ### ft3/s
168 jam/minggu
meq 1 grek
= 0.8267 . . Qf . waktu penyerapan
L 1000 meq
= #NAME? grek
#NAME? grek
=
0.5 grek/L
= #NAME? L
= #NAME? ft3
= 80 . #NAME?
= #NAME? g NaOH
= #NAME? kg NaOH
= #NAME? kg
Hd
h (tebal bed)
Hd
4 V 1/3
Diameter bed (D) =
π
= #NAME? ft
= #NAME? m
= #NAME? ft
= #NAME? ft
= #NAME? m
= #NAME? ft
= #NAME? m
g
Tekanan hidrostatis (PH) = ρ H
gc
= #NAME? Psi
Tekanan design (PD) = Pop + PH
= #NAME? Psi
sehingga :
PD x D + c
Tebal shell (tmin) =
(f. E) - (0,6 PD)
maka :
Tebal shell (tmin) = ### in
≈ 1/4 in
Cek nilai OD
ID = #NAME? ft
OD = ID + 2t
= #NAME? in
Dimensi dished
straight flange.
ID2 1/2
Tinggi dished (HD) = L - L2 -
4 (pers. 4.14 Hesse)
dimana :
L = ID – 6
= ### in
sehingga :
Tinggi dished (HD) = #NAME? in = #NAME? m
Kode : L-221
D-813
m
Rate volumetrik (Qf) = = #NAME? ft3/jam
ρ
= ### ft3/s
= ### in
» 2 1/2 in
= 0.2083 ft
ID = 2.469 in = 0.2058 ft
A = 0.03322 ft2
Qf
Kecepatan linier =
A
= ### ft/s
D-814
ρ.v.D
NRe = = #NAME? > 2100 (asumsi benar)
µ
v2
hc kc
2. gc . α (pers. 2.10-16, Geankoplis)
A1 A2
dimana : A2
Kc = 0.55 1 - = 0.0000
A1 ( hal.104, Geankoplis)
A1 A2
A2 = 0 ft2
2
v2 A v2
hex kex 1 1
2. gc . α A2 2.g .α (pers. 2.10-15, Geankoplis)
c
lbf.ft
= ###
lbm
V2
hf = Kf x
2.gc (pers. 2.10-17, Geankoplis)
Coupling → kf = 0.04
= 15 m
= 15 m
maka :
3 elbow 90o = 3 . kf = 2.25
2 valve = 2 . kf = 0.34
3 coupling = 3 . kf = 0.12
Total kf = 2.71
D-816
sehingga :
V2 lbf.ft
hf = Kf x = ###
2.gc lbm
Elbow,90o → L/D = 35
Coupling → L/D = 2
Asumsi :
Panjang pipa = 50 ft
= 15 m
= 15 m
maka :
Total Le = 26.5418 ft
∑ L = L + Le
= 76.5418 ft
= 23.3299 m
D-817
= 8.5E-04 ft
D
= 0.00410
Dengan Nre = #NAME? maka diperoleh :
f = 0.0072
sehingga :
4 x f x V2 x ∑L
hf =
2 x D x gc
lbf.ft
= ###
lbm
∑ F = HF = hc + hex + hf + hF
lbf.ft
= ###
lbm
ΔV2 g ΔP
-Ws = + Δz + + ∑F
2 x α x gc gc P
Asumsi :
P1 = P 2 = 14,7 psi, sehingga ∆P = 0
∆z = 20 ft
maka :
lbf.ft
(-Ws) = ###
D-818
(-Ws) = ###
lbm
m(-Wf)
BHP =
550 x η (pers. 3.3-2, Geankoplis)
dimana :
m = ### lb/s
lbf.ft
(-Ws) = ###
lbm
### HP
BHP =
ηp
sehingga :
###
BHP = HP = ### HP
32%
sehingga total kerja dan power pompa yang dibutuhkan (WHP), yaitu :
BHP ###
WHP = =
ηm 80%
WHP = ### HP
D-819
Kode : F-222
= #NAME? kg/jam
m
Rate volumetrik (Qf) =
ρ
= #NAME? ft3/jam
= #NAME? ft3/menit
= #NAME? ft3/s
p = 3 x
l = 2 x
D-820
t = 1 x
m
Volume air dalam bak = x t
ρ
= #NAME? ft3
Volume Air
Volume bak =
0.8
= ### ft3
### = 6 x3
###
x3 =
6
x3 = #NAME?
x = ### ft
sehingga:
p = 3x = ### ft = ### m
l = 2x = ### ft = ### m
t = x = ### ft = ### m
Kode : L-223
m
Rate volumetrik (Qf) = = #NAME? ft3/jam
ρ
= ### ft3/s
= ### in
» 1 1/4 in
= 0.1041 ft
ID = 1.380 in = 0.1150 ft
A = 0.0104 ft2
D-822
Qf
Kecepatan linier = = ### ft/s
A
Reynold Number (NRe) :
ρ.v.D
NRe = = #NAME? > 2100 (asumsi benar)
µ
Head Losses (HF)
v2
hc kc
2. gc . α (pers. 2.10-16, Geankoplis)
A1 A2
dimana : A2
Kc = 0.55 1 - = ###
A1 ( hal.104, Geankoplis)
A1 A2
D-823
A1 A2
A2 = 0 ft2
2
v2 A v2
hex kex 1 1
2. gc . α A2 2.g .α (pers. 2.10-15, Geankoplis)
c
lbf.ft
= ###
lbm
V2
hf = Kf x
2.gc (pers. 2.10-17, Geankoplis)
Coupling → kf = 0.04
= 24 m
= 24 m
maka :
4 elbow 90o = 4 . kf = 3
2 valve = 2 . kf = 0.34
6 coupling = 6 . kf = 0.24
D-824
Total kf = 3.58
sehingga :
V2 lbf.ft
hf = Kf x = ###
2.gc lbm
Elbow,90o → L/D = 35
Coupling → L/D = 2
Asumsi :
Panjang pipa = 80 ft
= 24 m
= 24 m
maka :
Total Le = 19.5500 ft
∑ L = L + Le
= 99.5500 ft
D-825
= 30.3428 m
= 8.5E-04 ft
D = 0.00819
Dengan Nre = #NAME? maka diperoleh :
f = 0.0088
sehingga :
4 x f x V2 x ∑L
hf =
2 x D x gc
lbf.ft
= ###
lbm
∑ F = HF = hc + hex + hf + hF
lbf.ft
= ###
lbm
ΔV2 g ΔP
-Ws = + Δz + + ∑F
2 x α x gc gc P
Asumsi :
P1 = P 2 = 14,7 psi, sehingga ∆P = 0
∆z = 40 ft
maka :
lbf.ft
(-Ws) = ###
D-826
(-Ws) = ###
lbm
m(-Wf)
BHP =
550 x η (pers. 3.3-2, Geankoplis)
dimana :
m = ### lb/s
lbf.ft
(-Ws) = ###
lbm
### HP
BHP =
ηp
sehingga :
###
BHP = HP = ### HP
20%
sehingga total kerja dan power pompa yang dibutuhkan (WHP), yaitu :
BHP ###
WHP = =
ηm 80%
WHP = ### HP
Kode : L-224
m
Rate volumetrik (Qf) = = 898.5514 ft3/jam
ρ
= 0.2496 ft3/s
= 3.5723 in
» 2 in
= 0.1666 ft
D-828
ID = 2.067 in = 0.1723 ft
A = 0.0233 ft2
Qf
Kecepatan linier =
A
= 10.7123 ft/s
ρ.v.D
NRe = = 213072.9863 > 2100 (asumsi benar)
µ
v2
hc kc
2. gc . α (pers. 2.10-16, Geankoplis)
A1 A2
dimana : A2
Kc = 0.55 1 - = ###
A1 ( hal.104, Geankoplis)
lbf.ft
hc = 0.9808
lbm
A1 A2
A2 = 0 ft2
2
v2 A v2
hex kex 1 1
2.gc . α A2 2.g .α
c
(pers. 2.10-15, Geankoplis)
lbf.ft
= 1.7833
lbm
V2
hf = Kf x
2.gc (pers. 2.10-17, Geankoplis)
Coupling → kf = 0.04
D-830
= 12 m
= 12 m
maka :
1 elbow 90o = 1 . kf = 0.75
2 valve = 2 . kf = 0.34
3 coupling = 3 . kf = 0.12
Total kf = 1.21
sehingga :
V2 lbf.ft
hf = Kf x = 2.1578
2.gc lbm
Elbow,90o → L/D = 35
Coupling → L/D = 2
Asumsi :
Panjang pipa = 40 ft
= 12 m
D-831
= 12 m
maka :
Total Le = 10.1628 ft
∑ L = L + Le
= 50.1628 ft
= 15.2896 m
= 8.5E-04 ft
= 0.00512
D
Dengan Nre = 213073 maka diperoleh :
f = 0.0081
sehingga :
4 x f x V2 x ∑L
hf =
2 x D x gc
lbf.ft
= 16.8268
lbm
∑ F = HF = hc + hex + hf + hF
D-832
lbf.ft
= 21.7488
lbm
ΔV2 g ΔP
-Ws = + Δz + + ∑F
2 x α x gc gc P
Asumsi :
P1 = P 2 = 14,7 psi, sehingga ∆P = 0
∆z = 30 ft
maka :
lbf.ft
(-Ws) = 53.5321
lbm
m(-Wf)
BHP =
550 x η (pers. 3.3-2, Geankoplis)
dimana :
m = 15.5076 lb/s
lbf.ft
(-Ws) = 53.5321
lbm
1.5094 HP
BHP =
ηp
sehingga :
1.5094
BHP = HP = 7.5469 HP
20%
sehingga total kerja dan power pompa yang dibutuhkan (WHP), yaitu :
BHP 7.5469
WHP = =
ηm 80%
WHP = 9.433584 HP
Kode : F-225
= 253231.3638 kg/jam
m
Rate volumetrik (Qf) =
ρ
= 8985.5140 ft3/jam
= 149.7586 ft3/menit
= 2.4960 ft3/s
p = 3 x
l = 2 x
t = 1 x
m
Volume air dalam bak = x t
ρ
= 11231.8925 ft3
Volume Air
Volume bak =
0.8
= 12479.88 ft3
12479.88 = 6 x3
D-835
12479.88
x3 =
6
x3 = 2079.9801
x = 12.7650 ft
sehingga:
p = 3x = 38 ft = 11.6723 m
l = 2x = 26 ft = 7.7815 m
t = x = 13 ft = 3.8908 m
Kode : L-226
m
Rate volumetrik (Qf) = = 8985.5140 ft3/jam
ρ
= 2.4960 ft3/s
= 10.0682 in
» 6 in
= 0.4998 ft
ID = 6.065 in = 0.5054 ft
A = 0.2006 ft2
Qf
Kecepatan linier =
A
= 12.4426 ft/s
Reynold Number (NRe) :
ρ.v.D
NRe = = 726179.0469 > 2100 (asumsi benar)
µ
D-837
v2
hc kc
2. gc . α (pers. 2.10-16, Geankoplis)
A1 A2
dimana : A2
Kc = 0.55 1 - = 0.5499
A1 ( hal.104, Geankoplis)
A1 A2
A2 = 0 ft2
2
v2 A v2
hex kex 1 1
2.gc .α A2 2.g .α (pers. 2.10-15, Geankoplis)
c
lbf.ft
= 2.4059
lbm
D-838
V2
hf = Kf x
2.gc (pers. 2.10-17, Geankoplis)
Coupling → kf = 0.04
= 12 m
= 12 m
maka :
2 elbow 90o = 2 . kf = 1.5
2 valve = 2 . kf = 0.34
3 coupling = 3 . kf = 0.12
Total kf = 1.96
sehingga :
V2 lbf.ft
hf = Kf x = 4.7156
2.gc lbm
Elbow,90o → L/D = 35
D-839
Coupling → L/D = 2
Asumsi :
Panjang pipa = 40 ft
= 12 m
= 12 m
maka :
Total Le = 47.5092 ft
∑ L = L + Le
= 87.5092 ft
= 26.6728 m
= 8.5E-04 ft
D
= 0.00171
Dengan Nre = 726179 maka diperoleh :
f = 0.0064
sehingga :
4 x f x V2 x ∑L
hf =
D-840
hf =
2 x D x gc
lbf.ft
= 10.6642
lbm
∑ F = HF = hc + hex + hf + hF
lbf.ft
= 19.1090
lbm
ΔV2 g ΔP
-Ws = + Δz + + ∑F
2 x α x gc gc P
Asumsi :
P1 = P 2 = 14,7 psi, sehingga ∆P = 0
∆z = 10 ft
maka :
lbf.ft
(-Ws) = 31.5150
lbm
m(-Wf)
BHP =
550 x η (pers. 3.3-2, Geankoplis)
dimana :
m = 155.0761 lb/s
lbf.ft
(-Ws) = 31.5150
lbm
8.8858 HP
BHP =
D-841
BHP =
ηp
sehingga :
8.8858
BHP = HP = 14.1045 HP
63%
sehingga total kerja dan power pompa yang dibutuhkan (WHP), yaitu :
BHP 14.1045
WHP = =
ηm 81%
WHP = 17.41299 HP
Kode : L-227
m
Rate volumetrik (Qf) = = 8086.9626 ft3/jam
ρ
= 2.2464 ft3/s
= 9.6020 in
» 5 in
= 0.4165 ft
ID = 5.047 in = 0.4206 ft
A = 0.1390 ft2
Qf
Kecepatan linier =
A
= 16.1610 ft/s
Reynold Number (NRe) :
ρ.v.D
NRe = = 784882.8706 > 2100 (asumsi benar)
µ
v2
hc kc
2. gc . α (pers. 2.10-16, Geankoplis)
A1 A2
dimana : A2
Kc = 0.55 1 - = 0.1689
A1 ( hal.104, Geankoplis)
A1 A2
A2 = 0 ft2
2
v2 A v2
hex kex 1 1
2. gc .α A2 2.g .α (pers. 2.10-15, Geankoplis)
c
lbf.ft
= 4.0588
lbm
D-844
V2
hf = Kf x
2.gc (pers. 2.10-17, Geankoplis)
Coupling → kf = 0.04
= 14 m
= 14 m
maka :
2 elbow 90o = 2 . kf = 1.5
2 valve = 2 . kf = 0.34
3 coupling = 3 . kf = 0.12
Total kf = 1.96
sehingga :
V2 lbf.ft
hf = Kf x = 7.9553
2.gc lbm
Elbow,90o → L/D = 35
D-845
Coupling → L/D = 2
Asumsi :
Panjang pipa = 45 ft
= 14 m
= 14 m
maka :
Total Le = 39.5348 ft
∑ L = L + Le
= 84.5348 ft
= 25.7662 m
= 8.5E-04 ft
= 0.00205
D
Dengan Nre = 784883 maka diperoleh :
f = 0.0064
sehingga :
D-846
4 x f x V2 x ∑L
hf =
2 x D x gc
lbf.ft
= 20.8845
lbm
∑ F = HF = hc + hex + hf + hF
lbf.ft
= 35.1310
lbm
ΔV2 g ΔP
-Ws = + Δz + + ∑F
2 x α x gc gc P
Asumsi :
P1 = P 2 = 14,7 psi, sehingga ∆P = 0
∆z = 10 ft
maka :
lbf.ft
(-Ws) = 49.1899
lbm
m(-Wf)
BHP =
550 x η (pers. 3.3-2, Geankoplis)
dimana :
m = 139.5685 lb/s
lbf.ft
(-Ws) = 49.1899
lbm
D-847
12.4825 HP
BHP =
ηp
sehingga :
12.4825
BHP = HP = 20.8041 HP
60%
sehingga total kerja dan power pompa yang dibutuhkan (WHP), yaitu :
BHP 20.8041
WHP = =
ηm 81%
WHP = 25.68408 HP
Kode : P-230
= 227908.227 kg/jam
m
Rate volumetrik (Qf) = = 8132.0462 ft3/jam
ρ
= 2.2589 ft3/s
Qf 8132.05
A = = = 1626.40925 ft2
v 5
Jika perbandingan P : L = 1 : 1
A = P . L
0.5
P = A
0.5
P = 1626.40925
P = 40.32876 ft
m 502446.48
L' = = = 308.92992 lb/ft² jam
A 1626.40924554717
Ditetapkan L : G = 1.4
L' 308.93
G = = = 220.66423 lb/ft² jam
L/G 1.4
Z
dT
nd = ka =
L H' H (Pers. 17.81 Kern)
Dimana :
T2 = suhu masuk cooling tower
T1 = suhu wet bulb 70⁰F
H1 = entalpi udara masuk pada suhu wet bulb
difference.
ΔH2 - ΔH1
6.8400 - 16.8400
=
6.8400
ln
16.8400
= 11.0992
ΔT 113 - 86
nd = = = 2.4326170484
(H-H') 11.0992
Harga yang diizinkan untuk NDU adalah 0,5 - 2,5. Jadi harga yang didapat masih
memenuhi syarat.
ka = 200 - 600 lb/jam ft² (P.601, Kern)
D-851
= 4.13330 ft
G . A
Qf udara =
ρ
220.6642 . 1626.4092
=
13.7300
= 26139.1363 ft³/jam
= 7.2609 ft³/s
= 435.65227 ft³/menit
= 3258.89682 gpm
Diketahui : T2 = 318.1500 K
D-852
T1 = 303.1500 K
P1 = 14.7 psi
Cp udara = 0.25 Btu/lbm⁰F
= 7.21 kkal/lbm⁰K
R = 1.987 kkal/kmol⁰K
= 1545.3 ft lbf/lbmol ⁰R
BM udara = 28.97 lb/lbmol
RT/M = 29124.397653 ft
Cp Cp 7.21
Ƴ = = = = 1.38
Cv Cp - R 7.21 - 1.987
Ƴ - 1 1.38 - 1
= = 0.2756
Ƴ 1.38
Ƴ-1/Ƴ
T2 P2
=
T1 P1
T1
P2 = Ƴ-1/Ƴ
T2 x P2
0.2756
318.1500 x 14.7
= = 17.5156 psi
303.1500
= 397.1488 ft
m . (-Ws)
BHP =
550 . np (Pers. 3.3-2, Geankoplis)
dimana :
m = 99.6918 lb/s
99.6918 . 397.1488
BHP =
550 . np
Hp
= 71.9863 . 1
lbf ft/s
71.9863
= Hp
np
Dari fig 14.37 Peter & Timmerhaus untuk kapasita 3258.90408 gpm :
np = 75%
Sehingga :
72.0
BHP = Hp
75%
= 95.98173 Hp
≈ 95.98173 Hp
Dari figure 14.38 Peter & Timmerhaus, diambil Brake Horse Power teoritis
95.98173 Hp
Sehingga total kerja dan power blower yang dibutuhkan (WHP) yaitu :
BHP 95.981726582
WHP = = = 109.0701 Hp
np 88%
Kode : L-231
m
Rate volumetrik (Qf) = = 8086.9626 ft3/jam
ρ
= 2.2464 ft3/s
= 9.6020 in
» 5 in
D-855
= 0.4165 ft
ID = 5.047 in = 0.4206 ft
A = 0.1390 ft2
Qf
Kecepatan linier =
A
= 16.1610 ft/s
Reynold Number (NRe) :
ρ.v.D
NRe = = 784882.8706 > 2100 (asumsi benar)
µ
v2
hc kc
2. gc . α (pers. 2.10-16, Geankoplis)
A1 A2
dimana : A2
Kc = 0.55 1 - = 0.5500
A1 ( hal.104, Geankoplis)
D-856
A1 A2
A2 = 0 ft2
2
v2 A v2
hex kex 1 1
2. gc . α A2
2.g .α
c (pers. 2.10-15, Geankoplis)
lbf.ft
= 4.0588
lbm
V2
hf = Kf x
2.gc (pers. 2.10-17, Geankoplis)
Coupling → kf = 0.04
= 49 m
= 49 m
maka :
3 elbow 90o = 3 . kf = 2.25
2 valve = 2 . kf = 0.34
12 coupling = 12 . kf = 0.48
Total kf = 3.07
sehingga :
V2 lbf.ft
hf = Kf x = 12.4606
2.gc lbm
Elbow,90o → L/D = 35
Coupling → L/D = 2
Asumsi :
= 49 m
= 49 m
D-858
maka :
Total Le = 61.8258 ft
∑ L = L + Le
= 221.8258 ft
= 67.6125 m
= 8.5E-04 ft
= 0.00205
D
Dengan Nre = 784883 maka diperoleh :
f = 0.0062
sehingga :
4 x f x V2 x ∑L
hf =
2 x D x gc
lbf.ft
= 53.0900
lbm
∑ F = HF = hc + hex + hf + hF
D-859
lbf.ft
= 71.8418
lbm
ΔV2 g ΔP
-Ws = + Δz + + ∑F
2 x α x gc gc P
Asumsi :
P1 = P 2 = 14,7 psi, sehingga ∆P = 0
∆z = 60 ft
maka :
lbf.ft
(-Ws) = 135.9007
lbm
m(-Wf)
BHP =
550 x η (pers. 3.3-2, Geankoplis)
dimana :
m = 139.5685 lb/s
lbf.ft
(-Ws) = 135.9007
lbm
34.4863
BHP = HP
ηp
D-860
sehingga :
34.4863
BHP = HP = 57.4771 HP
60%
sehingga total kerja dan power pompa yang dibutuhkan (WHP), yaitu :
BHP 57.4771
WHP = =
ηm 85%
WHP = 67.6201 HP
26. DEAERATOR
Kode : D-240
= #NAME? + #NAME?
= #NAME? kg/jam
Sehingga didapat :
Maka :
4A 0.5
Diameter (D) =
π
= ### ft
= ### m
= ### in
Volume isian
V= #NAME? ft3/jam
sehingga :
= ### Gallon
### ft3
Tinggi bahan isian =
### ft2
D-862
H = ### ft
= ### m
= ### in
Digunakan persamaan :
Diketahui :
= ### Psi
### in
double-welded but joint dengan efisiensi 80% (Brownel and Young; 254)
Maka ;
### x #NAME?
tv = + 0.125
D-863
tv = + 0.125
15000 0.8 - 0.6 ###
tv = ### in
Dimana:
V= 1
OD = (Dv+(2tv)) #NAME? in
OD standar = 60 in
Koreksi Dv dan Lv
Dv= OD - (2*tv)
Maka :
Lv = 4 x 59.6250
Lv = 238.5 in = 6.0579 m
Maka :
D-864
### x ### x 1
t =
2 x 15000 0.8 - 0.2 x #NAME?
t = ### in
Keterangan Gambar :
icr = 3 5/8 in
r= 60 in
Sehingga untuk dimensi tutup atas dan bawah dapat dihitung sebagai berikut:
AB = a – icr
= 26.1874 in
BC = r – icr
= 56.38 in
AC = (BC2 – AB2)1/2
D-865
= 49.9235 in
b = r – (BC2 – AB2)1/2
= 10.0765 in
sf = 1 1/2 - 2 1/4 in, untuk ketebalan tutup standart 3/16 (tabel 5.8 hal. 93 Brownell)
Diambil sf=2, sehingga dapat dihitung tinggi tutup tangki (OA) yaitu sebesar :
OA = b + sf + t
= 12.0765 in
= 0.3074 m
Lv Total = 6.6728 m
Kode : F-241
Kadar : 5 ppm
mg L 1 kg
Kebutuhan Hidrazin = 5 . #NAME? .
L h 1000000 mg
= #NAME? kg/jam
= #NAME? kg/tahun
Qf = W . 24
= #NAME? . 24
= #NAME? kg/jam
ρ cairan = 1 kg/liter
Qf
Volume cairan =
ρ
#NAME?
= = #NAME? m3
1
Over design = 20 %
= #NAME? m3
π D2 H
Vt =
4
Maka :
Vt 2.666667 1/3
D =
π
#NAME? . 3 1/3
=
D-867
=
3.14
= #NAME? meter
Maka :
= 1.5 . #NAME?
= #NAME? meter
Kode : L-242
m
Rate volumetrik (Qf) = = #NAME? ft3/jam
ρ
= ### ft3/s
D-868
= ### in
» 1 1/4 in
= 0.1041 ft
ID = 1.380 in = 0.1150 ft
A = 0.0104 ft2
Qf
Kecepatan linier =
A
= ### ft/s
Reynold Number (NRe) :
ρ.v.D
NRe = = #NAME? > 2100 (asumsi benar)
µ
v2
hc kc
2. gc . α (pers. 2.10-16, Geankoplis)
A1 A2
D-869
A1 A2
dimana : A2
Kc = 0.55 1 - = 0.5499
A1 ( hal.104, Geankoplis)
A1 A2
A2 = 0 ft2
2
v2 A v2
hex kex 1 1
2. gc . α A2 2.g .α (pers. 2.10-15, Geankoplis)
c
lbf.ft
= ###
lbm
V2
hf = Kf x
2.gc (pers. 2.10-17, Geankoplis)
Coupling → kf = 0.04
= 8 m
= 8 m
maka :
2 elbow 90o = 2 . kf = 1.5
2 valve = 2 . kf = 0.34
2 coupling = 2 . kf = 0.08
Total kf = 1.92
sehingga :
V2 lbf.ft
hf = Kf x = ###
2.gc lbm
Elbow,90o → L/D = 35
Coupling → L/D = 2
Asumsi :
Panjang pipa = 25 ft
= 8 m
D-871
= 8 m
maka :
Total Le = 10.5800 ft
∑ L = L + Le
= 35.5800 ft
= 10.8448 m
= 8.5E-04 ft
= 0.00819
D
Dengan Nre = #NAME? maka diperoleh :
f = 0.0062
sehingga :
4 x f x V2 x ∑L
hf =
2 x D x gc
lbf.ft
= ###
lbm
∑ F = HF = hc + hex + hf + hF
lbf.ft
= ###
D-872
= ###
lbm
ΔV2 g ΔP
-Ws = + Δz + + ∑F
2 x α x gc gc P
Asumsi :
P1 = P 2 = 14,7 psi, sehingga ∆P = 0
∆z = 15 ft
maka :
lbf.ft
(-Ws) = ###
lbm
m(-Wf)
BHP =
550 x η (pers. 3.3-2, Geankoplis)
dimana :
m = ### lb/s
lbf.ft
(-Ws) = ###
lbm
###
BHP = HP
ηp
maka ηp = 20%
sehingga :
###
BHP = HP = ### HP
20%
sehingga total kerja dan power pompa yang dibutuhkan (WHP), yaitu :
BHP ###
WHP = =
ηm 80%
WHP = ### HP
Jumlah
Nama Alat dan
No. Nitrogen
KodeAlat
(lb/jam)
1 Condensor #REF!
Total #REF!
Jumlah : 1 unit
Kondisi Operasi :
Langkah Perencanaan :
Dalam perancangan dipilih tangki silinder tegak dengan tutup atas dan bawah berupa
= #REF! kg
ρ N₂ = 694.4310648 kg/m³
massa
V =
ρ
#REF! kg
=
694.4311 kg/m³
= #REF! m³
= #REF! ft3
= #REF! barrel
* Diameter Tangki
Asumsi :
D-877
D = 2/5 H
π D² H
V =
4
3,14 . 5 D³
V =
8
15.7 D³
#REF! =
8
D³ = #REF!
3
D = #REF!
D = #REF! m
= #REF! ft
H = #REF! ft
Dari appendix E item 1, Brownell & Young, halaman 346, ukuran tangki standar yang
D = 15 ft
H = 36 ft
V = 1130 bbl
Karena volume tangki yang dibutuhkan lebih rendah dari volume tangki standar, maka
memenuhi syarat.
karena bagian tutup bawah berupa plate, tinggi larutan dapat dihitung:
VLARUTAN DALAM TANGKI = (π/4) x ID2 x H CAIRAN DALAM SHELL
D-878
f = stress yang diijinkan, 12650 lb/in2 (tabel 13.1 Brownell & Young)
Dimana :
t = tebal dinding, in
d = diameter dalam, in
c = factor korosi, in
E = efisiensi pengelasan
t = L H 1 12 D
c
144 2 f E
Untuk D = 15 ft dan H = 36 ft, digunakan plate dengan lebar 6 ft, sehingga ada 6 plate
6
5
4
3
2
1
◊ Head puncak
P x ri x W
th = + C
2 . f . E - 0,2 . P
OD = ID + 2 ts
= #REF! in
ID koreksi : OD - 2 ts
= 180 - 2 6/16
= 179.3 in = 4.553 m
Dari tabel 5.7 Brownell & Young hal.90 untuk OD = 180 in dan
icr = 11
r = 170
r 0.5
W = 1/4 3 +
icr
170 0.5
= 1/4 3 +
11
= 1.732807 in
sehingga :
= 0.213978 in
◊ Head dasar
P x ri x W
th = + C
2 . f . E - 0,2 . P
D-882
OD = ID + 2 ts
ID koreksi : OD - 2 ts
= 180 - 2 5/16
= 179.375 in
= 4.556 m
Dari tabel 5.7 Brownell & Young hal.90 untuk OD = 180 in dan
icr = 11
r = 170
r 0.5
W = 1/4 3 +
icr
= 170 0.5
1/4 3 +
11
= 1.732807 in
sehingga :
= 0.213978 in
ID = 14.9 ft = 179.3 in
r = 89.625 in
th = 5/16 diambil
AB = ID - icr
BC = rc - icr
= 170 - 15/16
= 169.0625
b = rc - BC 2 - AB 2 0.5
= 26.06718 in = 0.662106 m
OA = th + b + sf
D-884
= 5/16 + 26.06718 + 2
= 28.380 in = 0.720844 m
ID = 14.9375 ft = 179.25 in
r = 89.625 in
th = 5/16
sf = 1 1/2 - 3 diambil 2
icr = 15/16
ID
AB = - icr
2
179.25
= - 15/16 = 88.688 in
2
BC = rc - icr
= 170 - 15/16
= 169.0625 in
b = rc - BC 2 - AB 2 0.5
= 26.06718 in = 0.662106 m
D-885
OA = th + b + sf
= 5/16 + 26.06718 + 2
= 28.38 in = 0.720844 m
m
Rate volumetrik (Qf) = = #REF! ft3/jam
ρ
= #REF! ft3/s
= #REF! in
» 1 1/4 in
= 0.1041 ft
ID = 1.380 in = 0.1150 ft
A = 0.0104 ft2
Qf
Kecepatan linier =
A
= #REF! ft/s
Reynold Number (NRe) :
ρ.v.D
NRe = = #REF! > 2100 (asumsi benar)
µ
Head Losses (HF)
v2
hc kc
2. gc . α (pers. 2.10-16, Geankoplis)
A1 A2
dimana : A2
Kc = 0.55 1 - = 0.0000
A1 ( hal.104, Geankoplis)
A1 A2
A2 = 0 ft2
2
v2 A v2
hex kex 1 1
2.gc .α A2 2.g .α (pers. 2.10-15, Geankoplis)
c
lbf.ft
= #REF!
lbm
V2
hf = Kf x
D-888
hf = Kf x
2.gc (pers. 2.10-17, Geankoplis)
Coupling → kf = 0.04
= 38 m
= 38 m
maka :
2 elbow 90o = 2 . kf = 1.5
2 valve = 2 . kf = 0.34
9 coupling = 9 . kf = 0.36
Total kf = 2.2
sehingga :
V2 lbf.ft
hf = Kf x = #REF!
2.gc lbm
Elbow,90o → L/D = 35
Coupling → L/D = 2
Asumsi :
= 38 m
= 38 m
maka :
Total Le = 12.1900 ft
∑ L = L + Le
= 137.1900 ft
= 41.8155 m
= 1.5E-04 ft
D
= 0.00145
Dengan Nre = #REF! maka diperoleh :
f = 0.0055
sehingga :
4 x f x V2 x ∑L
hf =
2 x D x gc
D-890
lbf.ft
= #REF!
lbm
∑ F = HF = hc + hex + hf + hF
lbf.ft
= #REF!
lbm
ΔV2 g ΔP
-Ws = + Δz + + ∑F
2 x α x gc gc P
Asumsi :
P1 = P 2 = 14,7 psi, sehingga ∆P = 0
∆z = 100 ft
maka :
lbf.ft
(-Ws) = #REF!
lbm
m(-Wf)
BHP =
550 x η (pers. 3.3-2, Geankoplis)
dimana :
m = #REF! lb/s
lbf.ft
(-Ws) = #REF!
lbm
#REF! HP
BHP =
D-891
BHP =
ηp
sehingga :
#REF!
BHP = HP = #REF! HP
20%
sehingga total kerja dan power pompa yang dibutuhkan (WHP), yaitu :
BHP #REF!
WHP = =
ηm 80%
WHP = #REF! HP
2. Pompa ke Clarifer 1 1 1
6. Pompa Clorinator 1 1 1
Total 73
D-893
= 73 HP x 745 watt/HP
= 54385 watt
= 54.39 kW
1. Mixer 1 4
2. Pompa Etanol 1 1
3. Pompa Vaporizer 1 1
4. Compressor 1 4
5. Pompa Condensor 1 30
6. Pompa Reboiler 1 1
Total 6 41
= 41 HP x 745 watt/HP
= 30545 watt
= 30.545 kW
lainnya diperkirakan sebesar 50% dari total kebutuhan listrik untuk alat proses
D-894
= 42.47 kW
Total = 127.40 kW
Kode : P-250
Generator disediakan hanya untuk menyuplai kebutuhan listrik proses dan utilitas
apabila terjadi gangguan listrik dari PLN. Diketahui power faktor untuk generator
penggerak mesin diesel sebesar 0,85. Maka power generator yang dibutuhkan :
= 149.8765 kW
D-895
= 1.7633 kV = 2.3628 HP
Spesifikasi Generator
Jenis : AC generator
Jumlah : 1 buah
Bahan bakar yang digunakan adalah diesel oil dengan heating value
Hv = 19525 Btu/lb
ρbahan bakar = 54.9384 lb/ft3 = 880.0582 kg/m3
= 0.5846 ft3/h
= 16.5544 liter/h
Diperkirakan total gangguan listrik dari PLN dalam selama 1 tahun produksi
= 11124.577 Liter/tahun
= 1.4046 Liter/jam
= 1.2361 kg/jam
Fungsi : Menampung bahan bakar untuk boiler dan bahan bakar cadangan
generator
Volume tangki, Vt
Dari perhitungan unit penyediaan steam (boiler) dan unit penyediaan listrik
Q = #NAME? + 1.4046
= #NAME? liter/jam
= #NAME? L
= #NAME? m3
#NAME?
Vt =
0.9
= #NAME? m3
= ### ft3
Dimensi Tangki
= 0.3925 D3
= 0.47717 D3
Diameter tangki
Vt 1/3
D =
0.47717
#NAME? 1/3
=
0.47717
= ### m = ### ft
D-898
Tinggi silinder ;
H = 0,5 D
= ### m = ### ft
Fungsi :Menampung dan mengolah air limbah dari kegiatan proses dan
laboratorium dengan cara menambahkan O2 ke dalam air limbah sehingga
= ### m3
= ### m3
Volume bak = P x L x T
= 2L x L x 2,5
= 5L2
L= ### m
ebal diambil = 12 cm
Effisiensi = 95%
Desain Aerator
Daya aerator = 10 HP
DATA KEBUTUHAN
1 Vaporizer 5955.4869
2 Heater 30611.9812
3 Reaktor #NAME?
4 Reboiler #REF!
Total #NAME?
steam yang dihasilkan 20% lebih besar dari kebutuhan normal. Jadi jumlah
= #NAME? lb/jam
= #NAME? lb/jam
D-901
= #NAME? - #NAME?
= #NAME? lb/jam
Jumlah Air
Nama Alat dan
No. Pendingin
KodeAlat
(lb/jam)
1 Cooler 492210.77609
2 Condensor 66063.088478
Total 558273.8646
Untuk menghemat pemakaian air, air bekas pendingin dari peralatan pendingin
perlu disirkulasi. Dengan asumsi, terjadi kehilangan 10 % dari total air sebelum
disirkulasi.
90
Air yang disirkulasi = x 558273.86457
100
= 502446.478 lb/jam
= 558273.86457 - 502446.478
= 55827.38646 lb/jam
D-902
1 Mixer 1 4
2 Pompa Etanol 1 1
3 Pompa Vaporizer 1 1
4 Compressor 1 4
5 Pompa Condensor 1 30
6 Pompa Reboiler 1 1
Total 6 41
= 41 HP x 745 watt/HP
= 30545 watt
= 30.545 kWatt
2. Pompa ke Clarifer 1 1 1
6. Pompa Clorinator 1 1 1
Total 72
= 1 HP 745 watt/HP
= 745 watt
= 0.7450 kW
lainnya diperkirakan sebesar 50% dari total kebutuhan listrik untuk alat proses
= 15.6450 kW
Total = 46.9350 kW
D-905
D-906
c
D-907
2
D-908
D-909
D-910
D-911
D-912
D-913
D-914
D-915
LAMPIRAN E
EVALUASI EKONOMI
Harga peralatan berubah menurut waktu resmi sesuai kondisi ekonomi dunia.
Untuk memperkirakan harga peralatan saat ini, digunakan indeks persamaan berikut :
Ip
Cp = x Co
Io , dengan :
Cp = harga alat pada tahun 2015 Ip = cost indeks pada tahun 2015
Co = harga alat pada tahun data Io = cost indeks pada tahun data
Tahun Indeks
2000 1089
2001 1093.9
2002 1104.2
2003 1123.6
2004 1178.5
2005 1244.5
2006 1302.3
2007 1373.3
2008 1449.3
E-925
2009 1468.6
2010 1481.6
1600
1400 f(x) = 46.5481818181814 x − 92064.6681818174
1200
Indeks
1000
800
600
400
200
0
1998 2000 2002 2004 2006 2008 2010 2012
Tahun
y = 46.54 x - 92065
Ip
Cp,v = x Co,v
Ir
untuk x = 2015
Harga alat ditentukan berdasarkan indeks yang ada pada tahun tertentu, dengan
dimana:
Ex = Harga alat pada tahun x
Jumlah 1,044,475.8101
$1 = Rp9,206.00
Total 1,433,020.8114
Total = US $ 616,198.9489
Biaya pemipaan untuk sistem solid-fluid adalah 36% dari PEC, terdiri dari:
Total = US $ 515,887.4921
Total = US $ 429,906.2434
Total = US $ 114,641.6649
E-929
2 Poliklinik 6 x 6 36 1 36
14 Ruang control 9 x 8 72 1 72
15 Jalan & taman 4000 1 4000
16 Daerah perluasan 4000 1 4000
Total 16000
Luas tanah = 16000 m2
Luas bangunan biasa = 529 m2
Luas bangunan bertingkat = 2771 m2
Dalam US $ = US $ 1,180,860.3085
8. Utilitas
= US $ #NAME? + #NAME?
= US $ #NAME?
4% DPC = US $ #NAME?
Biaya
Fixed Capital Investment
US $ Rp
= Rp 313,004,000,000.00
Pabrik ini beroperasi selama 24 jam dan 330 hari dalam setahun
a. Bahan baku
Total #REF!
b. Gaji karyawan
Untuk kebutuhan operator tiap alat ditentukan berdasarkan Tabel 6-2 Ulrich
Operator
Alat Jumlah Shift
unit.shift
Proses
E-935
Menara distilasi 1 1 1
Utilitas
Boiler 1 1 1
Cooling tower 1 1 1
Jumlah 6.85
Kepala Bagian
g. Utilitas
# Alumina
= #NAME? ton/hari
= #NAME? ton/tahun
# HCl
= #NAME? L/tahun
# NaOH
= #NAME? kg/tahun
# Kaporit (Cl2)
= 0.0001 ton/hari
= 0.0188 ton/tahun
# Solar
= 33.7108 L/hari
= 11124.5765 L/tahun
= US $ 8,458.8351
Sehingga,
Biaya
Direct Manufacturing Cost
US $ Rp
Sehingga,
Biaya
Indirect Manufacturing Cost
US $ Rp
8% FCI = US $ #NAME?
1% FCI = US $ #NAME?
1% FCI = US $ #NAME?
Sehingga,
Biaya
Fixed Manufacturing Cost
US $ Rp
maka,
Biaya
Manufacturing Cost
US $ Rp
30
Biaya = x Biaya bahan baku selama setahun
330
= US $ #REF!
2. In-process Inventory (Aris & Newton, hal. 12)
0.5 MC = US $ #REF!
3. Product Inventory (Aris & Newton, hal. 12)
Lama penyimpanan produk 1 bulan (30 hari)
30
Biaya = x MC
330
= US $ #REF!
4. Extended Credit (Aris & Newton, hal. 12)
Cadangan kredit untuk pembeli selama 1 bulan
30
Biaya = x Sales price
330
= US $ 3,090,909.0909
5. Available Cash (Aris & Newton, hal. 13)
Untuk pembayaran gaji, service dan material
30
Biaya = x MC
330
= US $ #REF!
Sehingga,
Biaya
Working Capital
US $ Rp
TCI = FCI + WC
= US $ #NAME? + US $ #REF!
= US $ #NAME?
= Rp #NAME?
Besarnya 2-3% dari sales price atau 3-6% dari MC, diambil:
Besarnya 3-12% dari sales price atau 5-22% dari MC, diambil:
Biaya
General Expense
US $ Rp
maka,
TOTAL COST
Biaya
Total Cost
US $ Rp
1. Keuntungan
Rp #REF!
POS =
Rp 313,004,000,000.0000
= #REF!
b. Sesudah pajak
Pa
POS = (Aris&Newton, hal. 192)
S
dimana: Pa = Keuntungan sesudah pajak
S = Harga jual
sehingga,
Rp #REF!
POS =
E-947
POS =
Rp 313,004,000,000.0000
= #REF!
a. Sebelum pajak
Pb
ROI = (Aris&Newton, hal. 193)
FCI
sehingga,
Rp #REF!
ROI =
Rp #NAME?
= #REF!
b. Sesudah pajak
Pa
ROI = (Aris&Newton, hal. 193)
FCI
sehingga,
Rp #REF!
ROI =
Rp #NAME?
= #REF!
a. Sebelum pajak
E-948
FCI
POT = (Aris&Newton, hal. 195)
Pb + 0.1 FCI
#NAME?
=
Rp #REF! + Rp #NAME?
= #REF! tahun
b. Sesudah pajak
FCI
POT =
Pa + 0.1 FCI
#NAME?
=
Rp #REF! + Rp #NAME?
= #REF! tahun
Depresiasi = Rp #NAME?
Asuransi = Rp #NAME?
Total = Rp #NAME?
Utilitas = Rp #NAME?
Total = Rp #REF!
E-949
Overhead = Rp 3,120,000,000.0000
Supervisor = Rp 480,000,000.0000
Laboratorium = Rp 480,000,000.0000
Maintenance = Rp #NAME?
Total = Rp #NAME?
Fa + 0.3 x Ra
BEP = (Aris&Newton, hal. 206)
S - Va - 0.7 x Ra
0.3 x Ra
SDP = (Aris&Newton, hal. 207)
S - Va - 0.7 x Ra
Dasar Perhitungan:
1. Modal
4. Kapasitas Produksi
Tahun ke - I = 90%
Tahun ke - II = 95%
5. Pajak pendapatan = 25% (UU No. 36 Tahun 2008 Pasal 17 ayat 2a)
dengan acuan:
b. Pada akhir masa konstruksi (tahun (0)) dibayarkan sisa modal pinjaman
9. Laju inflasi = 7%
Biaya produksi untuk 3 tahun pertama dapat dilihat pada tabel berikut:
1 90% #REF!
2 95% #REF!
3 100% #REF!
Investasi
investment) pada tahun pertama masa konstruksi (-2) dan sisanya untuk
Adapun total investasi pada akhir masa konstruksi adalah sebagai berikut :
-2 0% #NAME? 0 #NAME?
Untuk modal sendiri tidak akan terpengaruh karena modalnya habis pada
tahun pertama, sedangkan untuk modal pinjaman dari bank akan terpengaruh,
pertama, dan bunga bank tetap dihitung pada saat modal dicairkan.
Tabel E.22 Nilai sekarang arus KAS pada masing-masing tahun produksi
9 #NAME? 0.36061002498158 y
Total PV #NAME?
NPV = Rp #NAME?
Total PV
Ratio =
Investasi awal
E-953
Rp #NAME?
= = #NAME?
Rp #NAME?
Interest rate of return berdasarkan discounted cash flow adalah suatu tingkat bunga
tertentu dimana seluruh penerimaan akan tepat menutup seluruh jumlah modal keluar.
Cara dilakukan dengan trial i, yaitu laju bunga sehingga memenuhi persamaan berikut :
∑CF/(1+i)n = total modal akhir masa konstruksi
Dimana : n = tahun
CF = cash flow pada tahun ke-n
Tabel E.23 Discounted cash flow
ks berdasarkan Marshall
E-955
Harga diketahui
32000 2007
250 2007
80000 2007
250 2007
2900 2007
7000 2007
E-956
4000 2007
340000 2007
3500 2007
4000 2007
1200 2007
310000 2007
4000 2007
3100 2007
250 2007
3600 2007
250 2007
41000 2007
E-957
E-958
E-959
1 90%
2 95%
3 100%
4 100%
5 100%
6 100%
7 100%
8 100%
9 100%
10 100%
GRAFIK
Biaya tetap (Fa) = #NAME?
Garis S BEP
x y 0### ###
0 0 ###### ###
### ###
###### 0
x y
0 ###
Garis Va ###### 0
x y ###### ###
0 ###
### ###
Total biaya
x y
0 ###
### ###
Biaya produksi
x y
0 ###
### ###
Investasi Total Pengembalian Sisa Pinjaman Bunga dari Sisa
Hasil Penjualan Biaya Operasi Depresiasi
Pinjaman Pinjaman
Akumulasi (4) + (8) (11) - (10)
8 9 10 11 12 13 14 15
#NAME?
#NAME? #NAME?
200
150
100
50
0
0 10 20 30 40 50 60 70 80 90 100