KOLEJ VOKASIONAL NIBONG TEBAL

JALAN BUKIT PANCHOR

14300 NIBONG TEBAL
PULAU PINANG

PENILAIAN PENGETAHUAN
( KNOWLEDGE ASSESSMENT )

KOD DAN NAMA

PROGRAM / MC-024-3:2012 PROSES KIMPALAN ARKA KEPINGAN
PROGRAM’S CODE & LOGAM
NAME

TAHAP / LEVEL LEVEL 3

MTK4013 MANUAL KAWALAN KUALITI(QUALITY

KOD/TAJUK MODUL
CONTROL MANUAL) ( K1 )

C02 –SHIELDED METAL ARC WELDING (SMAW) FOR 3G

CU CODE/DUTY
AND 4G

NAMA
CALON/CANDIDATE
NAME

NO KAD
PENGENALAN/NRIC
NUM

TARIKH/DATE
1. CARRY OUT SAFETY ASSESSMENT AT WORK AREA
2. COMPLY TO WORK INSTRUCTION AND RELEVANT
WELDING PROCEDURE SPECIFICATION (WPS)
3. VERIFY BASE METAL MATERIAL USED
4. VERIFY CONSUMABLE AS SPECIFIED
NO. DAN TAJUK UNIT 5. CHECK SMAW EQUIPMENT AND ACCESSORIES
KOMPETENSI / FUNCTIONALITY
COMPETENCY UNIT NO. 6. PERFORM SMAW PROCESS
AND TITLE 7. PERFORM VISUAL INSPECTION AND
TESTING(DESTRUCTIVE TEST)
8. CARRY OUT BACK GOUGING, GRINDING AND BACK
WELDING AS REQUIRED IN ACCORDANCE WITH
TEST SPECIMEN
9. COMPILE WORK COMPLETION CHECKLIST
Muka / Page : 1
NO. KOD/CODE NUM. MC-024-3:2012-C02/KA(20/26)
Drpd/of : 9
NO KOD / CODE NO MC-024-3:2012-C02/KA(20/26) Muka: 2 Drp: 9

Arahan:Anda diberi masa 60 minit untuk menyelesaikan tugasan ini.

Jawab semua soalan pada ruang jawapan yang disediakan.

1. Nyatakan definisi ITP atau Pelan Pemeriksaan dan Ujian.

.............................................................................................................................................

...........................................................................................................................................

...........................................................................................................................................
(3 markah)

2. Terangkan maksud ISO 9001:2001 Klausa 7.4.3.

.............................................................................................................................................

...........................................................................................................................................

...........................................................................................................................................
(3 markah)

3. Namakan tiga pihak yang terdapat dalam ITP.

(i) ....................................................................................................................................................

(ii) .....................................................................................................................................................

(iii) ....................................................................................................................................................
(3 markah)
NO KOD / CODE NO MC-024-3:2012-C02/KA(20/26) Muka: 3 Drp: 9

4. Nyatakan tiga bahagian pembuatan mengikut turutan dalam jadual ITP.

(i) ....................................................................................................................................................

(ii) .....................................................................................................................................................

(iii) ....................................................................................................................................................
(3 markah)

5. Terdapat empat titik penting dalam ITP yang menentukan tanggungjawab setiap pihak.
Nyatakan definisi bagi:

(a) Titik Tangguh (H - Hold Point)

......................................................................................................................................

......................................................................................................................................

(b) Titik Saksi (W - Witness Point)

......................................................................................................................................

.....................................................................................................................................

(c) Saksi Rawak (SW - Spot Witness)

......................................................................................................................................

......................................................................................................................................

(d) Kaji Semula (R - Review)

......................................................................................................................................

.....................................................................................................................................

(8 markah)
NO KOD / CODE NO MC-024-3:2012-C02/KA(20/26) Muka: 4 Drp: 9

6. Inspektor Pihak Ketiga (Third Party) adalah agensi penting di dalam sesuatu kerja
pembuatan.

(a) Nyatakan tugas Inspektor Pihak Ketiga.

......................................................................................................................................

......................................................................................................................................

......................................................................................................................................
(3 markah)

(b) Nyatakan tiga sektor yang melibatkan Inspektor Pihak Ketiga.

(i) .........................................................................................................................................

(ii) ..........................................................................................................................................

(iii) ..........................................................................................................................................
(3 markah)

7. Kerja fabrikasi logam ada proses penting dalam sesuatu kerja yang melibatkan
pembuatan logam.

(a) Terangkan definisi proses kerja fabrikasi logam.

......................................................................................................................................

......................................................................................................................................

......................................................................................................................................
(3 markah)

(b) Namakan empat pakar-pakar yang bekerja dalam kerja fabrikasi logam.

(i) ...........................................................................................................................................

(ii) ...........................................................................................................................................

(iii) .... .......................................................................................................................................

(iv) ...........................................................................................................................................
(4 markah)
NO KOD / CODE NO MC-024-3:2012-C02/KA(20/26) Muka: 5 Drp: 9

(c) Namakan sepuluh proses kerja dalam kerja fabrikasi logam.

(i) ...........................................................................................................................................

(ii) ...........................................................................................................................................

(iii) .... .......................................................................................................................................

(iv) ...........................................................................................................................................

(v) ...........................................................................................................................................

(vi) ...........................................................................................................................................

(vii) .... .......................................................................................................................................

(viii) ...........................................................................................................................................

(ix) ...........................................................................................................................................

(x) ...........................................................................................................................................
(10 markah)
NO KOD / CODE NO MC-024-3:2012-C02/KA(20/26) Muka: 6 Drp: 9

6. Jadual 1a menunjukkan ITP bagi saluran paip.

Jadual 1a
NO KOD / CODE NO MC-024-3:2012-C02/KA(20/26) Muka: 7 Drp: 9

Berdasarkan Jadual 1a:

(a) Nyatakan Acceptance Criteria bagi ITP: .

(i) Lukisan, rekabentuk dan pengiraan dokumen.

...........................................................................................................................................

(ii) Sijil Kelayakan Pengendali Kimpalan Certificates.

...........................................................................................................................................

(iii) Prosedur NDT.

...........................................................................................................................................

(iv) Prosedur mengecat.

...........................................................................................................................................

(v) Penerimaan pemeriksaan plat.

...........................................................................................................................................

(5 markah)

(b) Nyatakan tugas-tugas yang di lakukan oleh TPI atau Inspektor Pemeriksa Pelan bagi
aktiviti-aktiviti: .

(i) Mesyuarat pra-pemeriksaan.

...........................................................................................................................................

(ii) WPS dan PQR.

...........................................................................................................................................

(iii) Prosedur PWHT.

...........................................................................................................................................

(iv) Penerimaan Plat Pemeriksaan.

...........................................................................................................................................
(4 markah)
NO KOD / CODE NO MC-024-3:2012-C02/KA(20/26) Muka: 8 Drp: 9

9. Rajah 1b menunjukkan struktur bangunan keluli.

Rajah 1b

Berdasarkan Rajah 1b:

(a) Namakan tiga jenis utama pembinaan struktur keluli.

(i) .........................................................................................................................................

(ii) ..........................................................................................................................................

(iii) ..........................................................................................................................................
(3 markah)

(b) Nyatakan tiga kelebihan struktur keluli.

(i) .........................................................................................................................................

(ii) ..........................................................................................................................................

(iii) ..........................................................................................................................................
(3 markah)
10. Rajah 1c menunjukkan alat untuk melakukan PMI.

Rajah 1c

Berdasarkan Rajah 1c:

(a) Nyatakan tujuan PMI.

......................................................................................................................................

....................................................................................................................................
.
(2 markah)

(b) Nyatakan tiga faedah yang boleh didapati dengan penggunaan PMI dalam
industry minyak dan gas, loji penjanaan tenaga dan tumbuhan farmaseutikal.

(i) .........................................................................................................................................

(ii) ..........................................................................................................................................

(iii) ..........................................................................................................................................
(3 markah)

Keputusan

Tandatangan Pentaksir

Nama Pentaksir

Tarikh

Ulasan

Markah (Jumlah / 60 )  100

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