LAPORAN PRAKTIKUM CAD-CAM MESIN MILLING CNC

Oleh:
ANGGA DIMAS SAPUTRA 19650017 TM 4A
INDRA MEI KARTIKO 19650005 TM 4A
JADDUL MAULANA A.I 19650020 TM 4A
NADHIFUS SOLICHIN 19650015 T MESIN 4A

JURUSAN TEKNIK MESIN

FAKULTAS TEKNIK DAN INFORMATIKA
UNIVERSITAS PGRI SEMARANG
2020
 MESIN MILLING CNC
1. PENDAHULUAN
Perkembangan teknologi komputer saat ini telah mengalami kemajuan yang amat pesat.
Dalam hal ini komputer telah diaplikasikan ke dalam alat-alat mesin perkakas di antaranya
Mesin Bubut, Mesin Frais, Mesin Skrap, Mesin Bor, dll. Hasil perpaduan teknologi komputer
dan teknologi mekanik inilah yang selanjutnya dinamakan CNC (Computer Numerically
Controlled). Sistem pengoperasian CNC menggunakan program yang dikontrol langsung
oleh komputer. Secara umum konstruksi mesin perkakas CNC dan sistem kerjanya adalah
sinkronisasi antara komputer dan mekaniknya. Jika dibandingkan dengan mesin perkakas
konvensional yang setaraf dan sejenis, mesin perkakas CNC lebih unggul baik dari segi
ketelitian (accurate), ketepatan (precision), fleksibilitas, dan kapasitas produksi. Sehingga di
era modern seperti saat ini banyak industri-industri mulai meninggalkan mesin-mesin
perkakas konvensional dan beralih menggunakan mesin-mesin perkakas CNC.
Secara garis besar pengertian mesin CNC adalah suatu mesin yang dikontrol oleh
komputer dengan menggunakan bahasa numeric (perintah gerakan yang menggunakan angka
dan huruf). Sebagai contoh: apabila pada layar monitor mesin kita tulis M03 maka spindle
utama mesin akan berputar, dan apabila kita tulis M05 maka spindle utama mesin akan
berhenti berputar. Mesin CNC tingkat dasar yang ada pada saat ini dibagi menjadi dua
kelompok, yaitu Mesin CNC Two Axis atau yang lebih dikenal dengan Mesin Bubut (Lathe
Machine) dan Mesin CNC Three Axis atau yang lebih dikenal dengan Mesin Frais (Milling
Machine).

2. LANGKAH KERJA
2.1 Pembuatan Desain Gambar
a. Pada bagian menggambar benda kerja Ø 50mm dan tebal 5mm meggunakan
software SOLIDWorks 2018
Hasil dari sketsa 2 dimensi, kemudian dipilih perintah extrude yang akan membentuk
benda 3 dimensi .
b. Proses selanjutnya simulasi CAM dan mendapatkan NC code dengan
menggunakan software CAMWorks yang sudah terintegrasi dengan SOLIDWorks,
proses tersebut dilakukan setelah gambar dari SOLIDWorks dilanjutkan masuk ke
menu CAMWorks pada menu utama SOLIDWorks
c. Pemilihan stock benda kerja atau bahan dapat dipilih pada menu setelah define
machine dil CAMWorks , pilihan proses permesinan dipilih sesuai kebutuhan
mesin yang akan digunakan. Pemilihan proses permesinan CNC meggunakan
software CAMWorks

d. Generate toolpath mempunyai fungsi sebagai gerak pemakanan pahat, jalur gerak
pahatnya
e. Simulasi proses pemakanan benda kerja dapat dilihat setelah memilih menu
generate toolpath, (toolpath simulation)
f. Proses generate post prosessing untuk mendapatkan NC code proses terakhir pada
CAMWorks, hasil NC code dapat ditansfer ke mesin CNC milling. Proses
generate post prosessing untuk mendapatkan NC code
O0001
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N2 (6MM CRB 2FL 19 LOC)
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N4 T01 M06
N5 S12000 M03

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N131 ( Rough Mill3 )

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N447 X-3.938 Y10.
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N449 G02 X-3.716 Y2.959 I-4.547 J-2.625
N450 G03 X-4.75 Y0 I3.716 J-2.959
N451 G02 X-7.806 Y-4.77 I-5.25 J0
N452 G01 X-4.77 Y-7.806
N453 G02 X0 Y-4.75 I4.77 J-2.194
N454 G03 X2.959 Y-3.716 I0 J4.75
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N469 G02 X-9.31 Y-4.396 I-4.45 J0
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N471 G02 X0 Y-5.55 I4.396 J-.69
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N483 X-5.785 Y10.
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N487 G02 X-10. Y-3.65 I-3.65 J0
N488 G01 X-11.188
N489 X-3.65 Y-11.188
N490 Y-10.
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N554 G01 X10. Y-8.557
N555 X17.41 Y-4.278
N556 Y4.278
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N565 G02 X-10. Y-1.25 I-1.25 J0
N566 G01 X-16.982
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N590 G02 X1.989 Y5.375 I6.557 J6.524
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N694 G02 X0 Y-5.55 I4.396 J-.69
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N803 (6MM CRB 2FL 19 LOC)
N804 T13 M06
N805 S12000 M03

N806 ( Rough Mill4 )

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N902 Y-3.557
N903 G00 Z.5
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N929 G01 Z-4. F300
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N933 G00 Z.5
N934 X3.557 Y17.41
N935 G01 Z-3. F300
N936 G02 X4.639 Y16.785 I0 J-1.25 F1645.92
N937 G01 X4.278 Y17.41
N938 X3.557
N939 G00 Z.5
N940 Z-.5
N941 G01 Z-3.75 F300
N942 G02 X4.639 Y16.785 I0 J-1.25 F150
N943 G01 X4.278 Y17.41
N944 X3.557
N945 G00 Z.5
N946 Z-1.25
N947 G01 Z-4. F300
N948 G02 X4.639 Y16.785 I0 J-1.25 F150
N949 G01 X4.278 Y17.41
N950 X3.557
N951 G00 Z.5
N952 Z25. M09
N953 G91 G28 Z0
N954 (16MM CRB 2FL 32 LOC)
N955 T04 M06
N956 S12000 M03

N957 ( Contour Mill2 )

N958 G90 G54 G00 X-9.493 Y-7.97
N959 G43 Z1. H04 M08
N960 G01 Z-3. F300
N961 G41 D24 X-9.493 Y-9.01 F1234.44
N962 G03 X-9.434 Y-9.151 I.2 J0
N963 G01 X-1. Y-17.586 F1645.92
N964 Y-9.
N965 X0
N966 G03 X5.606 Y-7.041 I0 J9.
N967 G01 X6.139 Y-6.616
N968 X10. Y-8.845
N969 X17.66 Y-4.423
N970 Y4.423
N971 X9.268 Y9.268
N972 X4.423 Y17.66
N973 X-4.423
N974 X-8.845 Y10.
N975 X-6.616 Y6.139
N976 X-7.041 Y5.606
N977 G03 X-9. Y0 I7.041 J-5.606
N978 G01 Y-1.
N979 X-17.586
N980 X-9.151 Y-9.434
N981 G03 X-9.01 Y-9.493 I.141 J.141
N982 G40 G01 X-7.97
N983 G00 Z1.
N984 X-9.493 Y-7.97
N985 Z0
N986 G01 Z-4. F300
N987 G41 D24 X-9.493 Y-9.01 F1234.44
N988 G03 X-9.434 Y-9.151 I.2 J0
N989 G01 X-1. Y-17.586 F1645.92
N990 Y-9.
N991 X0
N992 G03 X5.606 Y-7.041 I0 J9.
N993 G01 X6.139 Y-6.616
N994 X10. Y-8.845
N995 X17.66 Y-4.423
 N996 Y4.423
N997 X9.268 Y9.268
N998 X4.423 Y17.66
N999 X-4.423
N1000 X-8.845 Y10.
N1001 X-6.616 Y6.139
N1002 X-7.041 Y5.606
N1003 G03 X-9. Y0 I7.041 J-5.606
N1004 G01 Y-1.
N1005 X-17.586
N1006 X-9.151 Y-9.434
N1007 G03 X-9.01 Y-9.493 I.141 J.141
N1008 G40 G01 X-7.97
N1009 G00 Z1.
N1010 Z25. M09
N1011 G91 G28 Z0
N1012 G28 X0 Y0
N1013 M30

3. KESIMPULAN dan SARAN

Kesimpulan
Hasil praktikum CNC menunjukkan bahwa pemrograman pembuatan benda kerja
prses CNC bubut dapat dibuat melalui gambar pada software SOLIDWorks terlebih
dahulu, selanjutnya untuk menghasilkan NC code data gambar tersebut dilanjutkan
mensimulasikan dan mengenerate toolpaht dengan software CAMWorks yang sudah
terintegrasi dengan SOLIDWorks, software ini dapat menghitung koordinat pemakanan
awal (roughing) maupun proses finishing. Selanjutnya dari software CAMWorks dapat
langsung ditransfer ke mesin CNC menggunakan software Mach3. Data dari software
CAMWorks dapat dibaca melalui software Mach3 yang dapat digunakan sebagai
simulator sebelum di esekusi ke mesin CNC. Praktikum CNC ini menunjukan bahwa
proses raughing (pemakanan awal) hingga proses finishing dapat disimulasikan melalui
software CAMWorks.

Saran
 Artikel selanjutnya dapat dilakukan untuk mengetahui kelebihan atau kekurangan
software CAMWorks dan Mach3 dibandingkan dengan software CAM lainnya, dengan
mengambil sebuah kasus pembuatan produk tertentu.