TYFO® FIBRWRAP® SYSTEMS

European HQ
Fyfe Europe Ltd (Greece) Global HQ
Fyfe Co. LLC (USA)
INNOVATION IN STRUCTURAL STRENGTHENING
Latin America HQ
Fyfe Latin America (El Salvador)
Asian HQ
Fyfe Asia Pte Ltd (Singapore)

• ✓ PROFESIONAL
• ✓ COMPETENCE
• ✓ EXCELLENCE By : Arusta Irianto Salinding

We’re not the biggest, but we’re specialized !

LEARNING OBJECTIVE..

01 Participant will be able to understand the basic of

FRP and the behavior

02
Learn when and where it is appropriate to utilize
an FRP system for strengthening

Understand the procedure for properly installing

03
FRP System
 01 KESALAHAN SAAT PERENCANAAN
- Kesalahan Spesifikasi Bahan
- Pembebanan
REASONS FOR - Perubahan code
- Kesalahan asumsi
STRENGTHENING
KESALAHAN SAAT PROSES
EXISTING STRUCTURE..
02
PELAKSANAAN
- Kesalahan saat pengecoran / pembetonan
- Kemampuan pelaksnaan lemah
- Lemahnya Pengawasan Lapangan

03
KONDISI EXISTING
- Overloading/Over Capacity
- Perubahan Fungsi Struktur/Bangunan
- Pengaruh Lingkungan/Korosi
- Faktor Usia Bangunan
- Perawatan Struktur yang kurang memadai
ANALISIS STRUKTUR EXISTING

TULANGAN EXISTING 3D16

NOT OK
TULANGAN DESIGN 5D16
CONTOH KESALAHAN SPESIFIKASI BAHAN

TULANGAN EXISTING 16D19 TULANGAN EXISTING D10-130

OK
TULANGAN DESIGN 16D19 OK TULANGAN DESIGN D10-150
KASUS PERUBAHAN CODE
CONTOH KESALAHAN PELAKSANAAN

TULANGAN EDESIGN D10-150

TULANGAN EXISTING D10-200
METODE PERKUATAN
FIBR REINFORCED
CONCRETE STEEL PLATE EXTERNAL POST POLYMER (FRP)
JACKETING BONDING TENSION COMPOSITE

Metode Perbaikan Metode perkuatan Metode perkuatan

Beton dengan cara dengan membungkus menambahkan Metode perkuatan
menyelimuti beton kolom beton bertulang external tandons menggunakan serat
existing dengan beton existing dengan Pelat fiber
tambahan. Baja
 FRP
DRY
DEFINISI FRP (ACI 440-2R-08)
Fibre Composite Systems adalah Fibre Reinforced
Polymers (FRP’s) yang terdiri dari kombinasi yang
telah teruji antara serat Glass, Carbon and Aramid
(Kevlar®) yang berkekuatan tarik tinggi yang
diformulasikan khusus Epoxy and Resin yang sesuai.
EPOXY

COMPOSITE
 Karakter Komposit dari
TYFO® Fibrwrap® Composite Systems

AFRP
GFRP
COMPOSITE Glass-System Aramid-System Carbon-System
PROPERTY WEB SEH25-A SEH51-A UG55 WAB SAH22 SCH41 SCH11UP UC55 CFRP
Ultimate 309 521 575 896 240 696 986 1062 2790
Tensile
Strength (MPa)
Elongation at 1.6 2.0 2.2 2.2 1.2 1.7 1.0 1.05 1.8
Break (%)
Tensile 19.3 26.1 26.1 41.4 20 40 95.8 102 210
Modulus (GPa)

* Mild Steel only 240 or 275 MPa

** High Strength Steel only 400 or 560 MPa
 Tyfo® Fibrwrap® Composite Systems

SIFAT UMUM PENYUSUN BENTUK

• SIFAT FISIK • SERAT FIBER • SHEET / LEMBARAN

• SIFAT MEKANIK • EPOXY • BATANG TULANGAN
• SIFAT FUNGSI • TOP COAT / FRP BAR
TERHADAP WAKTU • PLATE
• KEAWETAN
 SIFAT FISIK
MASSA JENIS FIBR REINFPRCED POLYMER

Material FRP memiliki massa jenis 1,2 – 2,1 gram/cm3

(4 – 6 kali lebih ringan daripada besi tulangan)

13
 PENGARUH TERHADAP SUHU TINGGI

- T ≈ Tg , Sifat mekanis polymer berkurang dan akan mulai kehilangan

kemampuan mentransfer tegangan
- T > Tg , modulus elastisitas polimer berkurang secara signifikan (struktur
molokul akan berubah)
- T >>> Tg, Kekuatan Tarik CFRP atau GFRP menurun hingga 20% (Kumahara et
al,1993)
Reduction ~20% for GFRP and CFRP on 250’C Reduction ~40% for GFRP and CFRP on 100’C

Reduction ~60% for AFRP on 250’C (Fujisaki et al, 1993) 14

(Kumahara et al, 1993)
 SIFAT MEKANIK
PERILAKU TARIK DAN TEKAN
FRP ADALAH MATERIAL YANG BERSIFAT “LINEAR ELASTIS”

15
SIFAT MEKANIK
PERILAKU FRP

FRP yang tebal akan meningkatkan kekakuan balok,

beban saat tulangan leleh, beban pasca retak, dan
beban saat runtuh. Semakin tebal pelat komposit,
potensi kegagalan delamninasi semakin tinggi

16
 KEAWETAN

Faktor yangmenyebabkan menurunnya sifak mekanik FRP sebagai

fungsi waktu :
• Suhu Tinggi
• Kelembapan
• Paparan kimia
• Lingkungan dan lama paparan
• Jenis dan formulasi resin
• Jenis serat
17
BENTUK FIBER REINFORCED POLYMER (FRP)

SHEET BAR/TULANGAN PLATE

 Design Principles
ALLOWED

- Existing kuat tekan beton minimal 17 Mpa

ALLOWED
- Semua existing tulangan harus masih dalam kondisi
elastis pada saat dilakukan perkuatan
- Kapasitas eksisting masih memenuhi kebutuhan beban Deflection > limitation

mati (Self Weight) dan beban hidup actual sebelum

diperkuat (LL)
 Design Principles
BATAS TEGANGAN REGANGAN FRP BATAS TEGANGAN CYCLIC

KAPASITAS PERKUATAN FRP

21
 KEUNTUNGAN MENGGUNAKAN
TYFO ® FIBRWRAP ® SYSTEMS

Tidak merusak, mudah diaplikasikan, tidak

memerlukan peralatan berat
Waktu Shutdown yang pendek atau bahkan tidak perlu
shutdown
Material komposit ringan dan berkekuatan tarik tinggi

Dapat diaplikasi di lokasi/ruang sempit dan sulit

Dapat menyatu dengan material finishing

Tidak merusak nilai estetika dari bangunan, dan dapat

menyatu dengan material finishing
Dapat diaplikasikan di lingkungan yang kering,
lembab, maupun basah
CODE OF PRACTICE FOR FRP SYSTEM

23
 FLOW CHART
HOW TO USE FRP SYSTEM IN STRUCTURAL CONSTRUCTION
TYFO ® FIBRWRAP ® SYSTEMS
 EVALUATION / SELECTION CRITERIA OF FRP
SYSTEM ACCORDING TO ACI-440.2R-2008

1. Physical 2. Environmental
Properties of Material FRP System Durability
Composite Acceptance Testing
Criteria

3. Full System
Testing
25
 INTERNATIONAL CODE OF PRACTICE FOR
FRP SYSTEM
• ICC (prev. ICBO) -AC125: International Code of Council
for Concrete and Un-reinforced Masonry Strengthening
using Fibre-Reinforced Composite Materials.
• ACI – Committee Report 440.2R-17: Guide for the
Design and Construction of Externally Bonded FRP
Systems for Strengthening Concrete Structures (refer
the testing system to ICC-AC125, see chapter 16 – ACI
440.2R-page 67)
26
 ICC AC125 – FRP Material Testing Criteria
1. Physical Properties of Composite

PROPERTY REQUIREMENT* TEST METHOD

Ultimate Tensile Strength 20 specimens ASTM D 3039

Elongation (same as above) ASTM D 3039

Tensile Modulus (same as above) ASTM D 3039

Coefficient of Thermal Expansion 5 specimens ASTM E 1142 / D 696

Creep 5 specimens ASTM D2990

Void Content 5 (< 6% voids) ASTM D 2584 / D 3171

Glass Transition Temperature 20 specimens (min 140 deg. F) ASTM D 4065

Composite Interlaminar Shear Strength 20 specimens ASTM D2344

* All specimen sets shall exhibit a C.O.V. of 6% or less 27

ICC AC125 – FRP Material Testing Criteria
2. Environmental Durability Tests – (Accelerated Aging)

❖ Exposure to certain environments may result in reduced mechanical properties of

the FRP
• Temperature
• Humidity
• Alkalinity
• Chemical

❖ The material properties used in design equations to be reduced based on

exposure conditions

28
ICC AC125 – FRP Material Testing Criteria
2. Environmental Durability Tests – (Accelerated Aging)

PROPERTY REQUIREMENT* TEST METHOD

Water Resistance (100% immersion) 90% strength after 1,000 ASTM D 2247
85% strength after 3,000 ASTM 104
10,000 hour test
Saltwater Resistance (100% immersion) 90% strength after 1,000 ASTM D 1141
85% strength after 3,000 ASTM C 581
10,000 hour test
Alkali Resistance 90% strength after 1,000 ASTM C 581
(100% immersion in CaCO3 at pH=9.5) 85% strength after 3,000

Dry Heat Resistance (140 deg. F) 90% strength after 1,000 ASTM C 3045
85% strength after 3,000

*Testing of Tensile Strength, Elongation, Tensile Modulus, Shear Bond Strength and
Adhesive Lap Strength Performed after Environmental Aging.

29
ICC AC125 – FRP Material Testing Criteria
3. Full System Testing

Independent structural testing required to evaluate a system’s

performance for a specific application
Columns
Axial, ductility, shear, flexure
Beams
Flexure, Shear
Slabs
Flexure
Walls
In plane shear, out of plane bending
Pipes
Pressure tests
Blast Testing
Columns, Slabs, Beams, Walls 30
Flexural Enhancement: Beam, Slab, Wall

FRP’s bonded to the surfaces of concrete or masonry may be used to enhance the
design flexural strength of sections by acting as additional tension or compression
reinforcement.

Negative Moment
Reinforcement

Positive Moment
Reinforcement
 FRP Detailing

Flexural Strengthening:
• Positive Moment – Provide 0.85 of Span Length at Bottom of Beam

0.85L1 0.85L2

L1 L2
 FRP Detailing

Flexural Strengthening:
• Negative Moment – Provide 0.35 of Span Length at Top of Beam

0.35L1 0.35L2

L1 L2
ILUSTRASI PEMASANGAN FRP BEAM

0.35L 0.35L 0.5

0.85L

200mm lap

34
PENINGKATAN KAPASITAS AXIAL
DAN DAKTILITAS KOLOM

KOLOM
LINGKARAN KOLOM PERSEGI DAN PERSEGI
PANJANG

Overlap Overlap
200mm 200mm
 ILUSTRASI PEMASANGAN FRP

AXIAL, SHEAR CAPACITY AND DUCTILITY FLEXURAL CAPACITY ENHANCEMENT OF

ENHANCEMENT OF COLUMNS BEAMS & SLABS

38
 ILUSTRASI PEMASANGAN FRP

SHEAR CAPACITY ENHANCEMENT OF IN-PLANE AND OUT OF PLANE CAPACITY

BEAMS ENHANCEMENT OF MASONRY AND RC
WALLS

39
 DOKUMENTASI PELAKSANAAN PROYEK
PERBAIKAN PERMUKAAN BETON PERSIAPAN PERMUKAAN BETON & PENGAPLIKASIAN FRP
FRP

REASSURI NG FRP
PEMASANGAN ( TIDAK ADA B UB B LE)
PEMBERSIHAN FRP
PERMUKAAN
GRINDING ROUNDING
CORNER

FRP TERPASANG

MENGUPAS SELIMUT
BETON Y ANG PRIMING &
KUAL ITASNY A BURUK REGROUTING SATURASI FRP TERPASANG FRP TERPASANG
PROJECT REFERENCE TYFO

THE MANSION,
8 RESIDENCE BUILDING GEDUNG LIPI, JAKARTA GOODRICH MANSION, JKT WISMA KALLA, MAKASSAR
KEMAYORAN

GEDUNG DE JAVASCHE BANK, PENGADILAN NEGERI MAKASSAR BANDARA INTERNASIONAL NGURAH RAI,
CLIENT KAMI
TERIMA KASIH