Slm dtng
PT
UNIT BISNIS PEMBANGKITAN
SURALAYA 3.400 MW
ISO 9001:2000 ISO 14001:1996 SMK3
Visi
demikian PT. Indonesia Power memiliki Total daya terpasang adalah sebesar 8.921,19 MW
ply sebesar 30 % kontribusi pada sistem interkoneksi P. Jawa - Bali dan Madura)
PT. Indonesia Power juga memiliki
1 (satu) Unit Jasa Pemeliharaan yang berkedudukan di Jakarta
Pemasok
Dari semua Jenis Usaha yang dikembangkan oleh PT. Indonesia Power, merupakan
komitment dari MISI Perusahaan yaitu :
melakukan berbagai riset dan esplorasi diberbagai wilayah Indonesia ternyata bat
adikan sumber energi primer kelima disamping Air, Minyak bumi , Panas Bum
gan batubara terbesar yang terdapat di Indonesia berasal dari beberapa pulau antara
era, P. Kalimantan dan Lainnya
Dalam rangka memenuhi peningkatan kebutuhan energi listrik khususnya di Pulau jawa dan
sesuai dengan kebijakan Pemerintah serta untuk meningkatkan pemanfaatan sumber energi
primer dan diversifikasi sumber energi primer untuk pembangkit tenaga listrik, maka
Rwyt
dibangunlah suatu PLTU dengan menggunakan batubara sebagai bahan bakar utamanya.
PERIODE PEMBANGUNAN P.Pembang
TOTAL 746
Kondisi : Nop 02
DATA PEGAWAI PERPENDIDIKAN
S2 TEKNIK 1
Peg Pend
S2 NON TEKNIK 3
S1 TEKNIK :
MESIN 33
LISTRIK 15
FISIKA 2
TEKNIK LAIN 5
S1 NON TEKNIK 14
D3 TEKNIK :
MESIN 8
LISTRIK 4
FISIKA 1
TEKNIK LAIN 4
D3 NON TEKNIK 0
SLTA 619
SLTP 26
SD 11
TOTAL 746
Kondisi : Nop 02
INTERKONEKSI SISTIM 500 KV JAWA BALI
Inter Kon
PLTU M. Karang
ya
Laut Jawa
PLTU Priok
PLTGU M.Tawar
on
Bekasi PLTU Semarang
Gandul PLTA Cirata PLTG Sunyaragi
PLTGU Gresik
Cibinong M.Rancan
Madura
B.Selatan
Gresik
Ungaran
Krian
A Saguling
PLTP Kamojang
PLTA Mrica PLTU Paiton
Samudera Hindia
LN (PERSERO) UBS P3B
BIDDING DAN OPERASI SISTEM
KONFIGURASI JARINGAN SUB SISTEM 500 kV GT3.2
GT2.3 112,45 MW
GT3.3 ST2.0
GT2.2 112,45 MW GT3.1 112,45 MW 188,91 MW
A1 112,45 MW 112,45 MW
ST3.0
A1 A2 A3 A4 GT2.1
188,91 MW
BDSLN
175,18 175,18 175,18 175,18 112,45 MW
MW MW MW MW
U5 U6 U7 A2
600
MW
600
MW
600
MW A1
CWANG GRSIK
SRLYA
II I I II
500 500 105 500 500 105
MVAR MVAR
II MVA MVA MVA MVA BUS A
I
500
500
MVA
SGLNG
MVA 100 100
MVAR
BUS A MVAR
BUS A
BKASI BUS A
BUS A
BUS A
BUS B
1 2 3 4 5 6
BUS B 500
MVA
BUS B 2 1 BUS B I BUS B
GANNET
4 5 6 7 1 2 3 4 5 37,515 KMS
BUS B 1 2 3 4 II
II I 500
II I A3 II DOVE DOVE
I DOVE 2 1 DOVE GANNET A4 MVA
37,920 KMS 16,840 KMS DOVE 500 500 23,900 KMS 23,900 KMS
250 37,426 KMS
119,344 KMS MVA MVA
MVA 105
I 105 MVAR
DOVE MVAR
37,920 KMS GANNET
80,352 KMS
500
BUS A
II MVA
GANNET
I II
83,796 KMS
A3
126 MW
A4
126 MW
A6
130 MW
A7
130 MW MDRCN 100
MVAR
UNGRN
CRATA
GANNET GANNET A2 A5 A8
12,480 KMS 12,480 KMS 126 MW 130 MW 130 MW BUS A GANNET
A1 119,167 KMS BUS A
126 MW +
DOVE
224,294 KMS
BUS A
BUS B
BUS A
II 6 5 4
DOVE
252,400 KMS
BUS B
BUS B
1 2 3 4 500 I
DOVE
MVA
1 2 3 4 5 251,110 KMS
BUS B
1 2 3 4 5 PEDAN
2 3 4
CIBNG DOVE
I II
DOVE
II
I
500
I
500 II
25,166 KMS 25,166 KMS BUS A
PE
MVA 500 BUS B
LIST
500
MVA MVA
MVA
6 5 1 2 3 4
ON I
II
500
PAITON U5
500 MVA U1 U2
MVA 400 MW 400 MW
A1
A1
I II
GANNET
DOVE DOVE
BUS B
130,810 KMS A1 46,757 KMS 46,757 KMS
A1 A2 1 2 3 4
Ke Kediri /
I Klaten
II
II 500
500
500 MVA
MVA
MVA
GANDUL GT1.1
GT2.1
145 MW
GT2.2
145 MW
A2 GT1.2
100,98 MW
MTWAR
GT1.2 GT1.3
145 MW ST1.4 GT1.1
145 MW 145 MW GT1.3
225 MW 100,98 MW 100,98 MW
BUS A
GT2.3 ST1.0
145 MW 185 MW
I II
500 I
500
CBATU MVA MVA
500
MVA
GRATI 1 2 3 4 5
BUS B BUS A
BUS A Ke Kediri /
Klaten
BUS B
I II PT JP
I 500 500 50
2 1 2 3 4 5 II
GANNET DOVE BUS B MVA MVA 50 MVAR
30,143 KMS 21,271 KMS MVAR
II
GANNET I
30,143 KMS DOVE A4
21,271 KMS BUS A
BUS B
I II
5 4 2 1 GANNET GANNET
1 2 3 4 5 II
2 3 4 5 6 7 88,530 KMS 88,530 KMS
I DOVE
48,158 KMS
Single Line Pemakaian Sendiri PLTU Suralaya
Unit Bisnis Pembang kit an
SURA LAY A
Bus SST "A" SST Bus #5A-01 SST Bus #5A-02 SST Bus #7A-01
Z-SST-1 Z-SST-2 Z-SST-3 Z-SST-4
0kW 0kW 849kW850kW 1698kW 2549kW 4728kW
-0kvar -0kvar Z55
CW-1
5kvar6kvar
56 Z Aux-
1110kvar
1 1675kvar 2902kvar U1
0.0%Vd 0.0%Vd 0.0%Vd 0.0%Vd
849kW 1698kW
SST # 3 555kvar 1110kvar
0.0%Vd 0.0%Vd
UST #7A
0kW 2165kW 310kW 1720kW 2515kW 1075kW 308kW 706kW 3177kW Main Gen Bus
CBL CW-1 CBL AC-1 CBL AA-1
0kvar 1111kvar 196kvar 429kvar 1627kvar 551kvar 178kvar 1927kvar 2159kvar
1361 A 1361 A
CW LVS 10.6 kV 10.6 kV 2139kW
Aux Islnd "C" Aux Islnd "A" 309kW
1000 kVA 936kvar 3167kW
1000 kVA 1000 kVA Turbine/BOP MCC 192kvar 3.3 SWGR #7A
1980kvar
1377kW 762kW Boiler MCC 309kW
464kvar 472kvar 192kvar 216kW 216kW 324kW 671kW 671kW 671kW
119kvar 119kvar 128kvar 481kvar 481kvar 481kvar
BOP LVS
909 kVA Boiler LVS
364 kVA
749kW 749kW 1063kW
STA MCC Emerg. MCC 464kvar 464kvar 464kvar
169kW 580kW 314kW 314kW Ess. Serv. MCC #7B Ash Blwr A Ash Blwr B C3WP MILL-1C MILL-1B MILL-1A B
105kvar 359kvar 0kvar 0kvar 200 kW 200 kW 634 kW 634 kW 634 kW 634 kW 3
Ess. Serv. MCC #7A
NO 0.1%Vd 0.7%Vd
0.2%Vd 0.2%Vd 0.7%Vd 0.7%Vd 0
3355 A
7 6 4 3 2 1
5
G G G G
Single
G G G
BUS
IBT 1 IBT 2
SST 2 SST 1
SST 3
150 kV BUS
5. Boiler # 1-7
6. Turbine gen. #1-7
7. Control room #1-7
8. Kanal Air Sirkulasi 16 17
9. Switch Yard 150 kV. 20
10 Gedung Diklat.
11 Gedung Keamanan 19
12 Kantor PLN Proyek Coal open storage
13 Gedung GITET
14 Gudang 21
15 Stacker Reclaimer 29
16 Stacker
18 Reclaimer
26
17 Setlement basin 1
18 Semi perm. Jetty 1 15
19 Oil jetty 28
20 Coal jetty 2
21 Saringan I Air Sirkulasi 25
4 27
22 Coal jetty 24
23 Conveyor Abu 23
5 5 5 5 5 5 5
24 Lembah Abu
14 6 6
25 Water treatment
26 Chlorination plant 7 7
8
27 H2 plant
28 Gudang 3
500 kV
29 Conveyor Batubara 11
SY
12
9
10
Asal BB
ROUTE TRANSPORTASI
BATUBARA
Route BB
Palembang
M. Enim
B. Raja
K. Bumi
Tarahan
PLTU Suralaya
Selat Sunda
Jakarta
Jawa Barat
Kap AngLay Out
LTIMATE ANALYSIS
t. )
BC
ST / RE 2
.3
Coal Ship
5
BC
RH.”A” & BS.02
.3
BF.03/04 B BC. 02
4
W elt JH. “G”
ei &
gh
er . 40 Telescopic
HG36/37, BC
BC HG40/02 Chute
.0
3 Coal stock area
JH.”B”
BC BS.36/37
1
.0 &
E
/R
4 C S. &
ST
MS.03/04 RH. “D”
&
BC. BF.09/10
05
CHCR
BC. 10
BC. 36/37 Telescopic
BC. 09
BC.
06 1
7 Chute .0
JH. “J” .0 BC
& BC. BC
15A JH. ”C” 8
HG. A/B
BC. & .0
BS. 16A BC
17A MCC,
BC. BC. 15 BF.11/12, BC. 11 JH. “E”
17A MS.09/10 &
JH.”F” BC. 16 BC. 12
BS.18/19 Coal
Sampling
COAL ANALISYS BC.18/19
BC. 17
Belt
Plant Distribute Hopper & Weigher
BF 501A/B, BF 601A/B, BF 701A/B
BC. 13
BC. 14
BC. 702A
BC. 702B BC. 26 Hopper “K” & BC. 20
Hopper “M” BF.20/21, Hopper “L”
BC. 27 BF 26/27,MS.13/14 BC. 21
BC. 703A BC. 602A BC. 502A SC.30 SC. 28 SC. 24 SC. 22
BC. 703B BC. 602B BC. 502B SC. 31 SC. 29 SC. 25 SC. 23
Mill
Primary Air
Motor
PULVERIZER
Total 1,581
30
5 9
20 25 29
21 20 16
6 13
18 11
V
23 28 8
24
7 10 12
MER 8. P.A.FAN 15. SUPER HEATER 22. GENERATOR TRANSFORMER 29. H.P.HEATER
10. F.D.FAN 17. REHEATER 24. CONDENSAT EXT PUMP 31. STEAM DRUM
YOR 11. AIR HEATER 18. I.P.TURBINE 25. L.P.HEATER 32. CIRCULATING WATER PU
TO LP TURBINE
TO HP TURBINE
FROM HP TURBINE
FROM HTX 8 TO EP
SDCC
BABCOCK & WILCOX – USA
Kapasitas : 1.168 Ton / Hr
Tekanan uap : 174 Kg/cm2
Temperatur uap : 540 C
FURNACE
Uk. 18 x 13 x t. 64 m
Generator
Turbin
Turbine Blade
Turbine Incident
Blade Incident in South
in South
Africa
Africa
TUBE AND SHELL HEAT EXCHANGER
( CONDENSATE HEATER )
DRAIN CONDENSATE
OUTLET INLET
TUBE AND SHELL HEAT EXCHANGER
( CONDENSER ) Cond
LP TURBINE
EXHAUST
HOTWELL
SEA CONDEN
SEA WATER
WATER SATE
OUTLET
INLET OUTLET
PABRIK PEMBUAT : MITSUBISHI ELECTRIC CORPORATION, LTD
COOLING SURFACE : 32.000 m2
CONDENSER VACUUM : 697 mmHg
DESIGN PRESSURE : 4 kg/cm2 (tube) , 1,1 kg/cm2 (shell)
DESIGN TEMPERATURE : 50 oC (tube) , 100 oC (shell)
WEIGHT : 300 ton
TUBE AND SHELL HEAT EXCHANGER
( CLOSED COOLING WATER )
10 kg/Cm 2, 330 O C
169 kg/Cm , 538
2 O
C
HP IP G
LP 1 LP 2
REHEATER SUPER 40 kg/Cm 2, 336 OC
HEATER
39 kg/Cm 2, 538 OC
condenser SEA
ONOMIZER LP BY PASS
FUEL 12 kg/Cm , 109
2 O
C
74 kg/Cm 2 BOILER DEMINE WT RFWT NH4OH
51 C
O N2H4
COND.
HP HEATER 8 PUMP CO
DEAERATOR POL
LP HEATER 4
DEMIN
HP HEATER 7 PLANT
BOTTOM ASH FWT
LP HEATER 3 28 kg/Cm 2. 40
HP HEATER 6
LP HEATER 2
DESALT PLANT
m 2, 142 O C
BFP LP HEATER
GLAND S
COND
LP HEATER
SUBFP
10 kg/cm²
169 kg/cm² 330 C
538 C
Na3PO4
MAIN DRUM T U R B I N E S
Uai
HP BY
PASS
HP IP GEN
PRIMARY
40 kg/cm² LP 2
LP 1
336 C
SUPER REHEATER
RAY
TER HEATER
39 kg/cm²
SCON 538 °C
DARY CONDENSSOR
ECONOMIZER BOILER LP BY PASS
12 kg/cm²
Flame FUEL 109 °C NH3 COND.
PUMP.
174 kg/cm²
251 °C
DWT
N2H4
ER 8 RFWT COND
DEAERATOR LP HEATER 4 POLISH
DEMIN PLANT
ER 7
BOTTOM ASH FWT
LP HEATER 3
28 kg/cm²
TER 6
BY PASS 40 °C
LP HEATER 2
LP HEATER
SEA WATER
BFPT
WATER TREATMENT
FANT Reaksi Servis Pertukaran Ion :
Resin Anion :
-
R - OH + Cl ----> R - Cl +
RAW R - OH + SiO3-- ----> R - SiO3
WATER R - OH + SiO4-- ----> R - SiO4
STEAM
Resin Kation :
R - OH R - H + Na- ------> R - Na
BACK
WASH
R-H NaOH R - H + Mg
++
------> R - Mg
++
R - H + Ca ------> R - Ca
OUT R - OH
R-H SUMP DEMINE WATER :
H+ + OH- ------> H 2O
Reaksi Regenerasi Pertukaran
Resin Anion :
BACK
WASH HCl R - Cl + OH- ------> R-
IN Resin Kation :
Demine R - Na + H+ ------> R
Water
BAHAN KIMIA YANG DIPERGUNAKAN DI PLTU. SURALAYA
To WTP
SURALAYA FREQUENCY PROTECTION
Turbin Generator
Speed Frequency
3300 rpm 55 Hz Mechanical Overspeed Protection
(Turbin Trip)
2850 rpm 47,5 Hz All Unit Automatic House Load by UFR Generator
REGENERATIVE AIR HEATER
* August 1998
SURALAYA COAL FIRED POWER STATION PERFORMANCE
10
9
8
7
6
5
4
3
2
1 84/85 85/86 86/87 87/88 88/89 89/90 90/91 91/92 92/93 93/94 94 95 96 97 98
KONSUMSI BATUBARA
1990 4.270.401
1991 4.726.927
1992 4.827.402
1993 4.232.112
1994 4.319.413
1995 4.499.031
1996 5.028.062
1997 6.570.062
1998 5.136.746
* Agt. 98
FLAY ASH 40,8 KG/Jam
170.000 Kg/Jam 80 %
6 % Ash
Coal
ELECTROSTATIC
PRECIPITATOR STACK
MFO
OIL
HSD
BOILER
EP EFFICIENCY = 99,50 %
FLY ASH = 8.119,2 Kg/ Jam
Collecting plate
GAS -OUT
GAS - IN
Discharge Electrode
DUST HOPPER
ELECTROSTATIC PRECIPITATOR
+ +
GAS CLEAN
FLOW - - - - - GAS
EXIT
+ +
DISCHARGE
ELECTRODE
COLLECTING
PLATE
SATUAN ABU SISA PEMBAKARAN
Ton 13,02
Ton 13,02
Ton 13,02
Ton 13,02
Ton 19,53
Ton 19,53
Ton 19,53
Total 111
ASH SAMPLING AND ANALYSIS
( As Received )
C. ASH ANALYSIS
( % by wt )
BUKIT ASAM ADARO
1. Silica ( SiO2 ) 75 38.73
2. Iron (Fe2O3) 7 15.55
3. Aluminium Oxide ( Al2O3 ) 33 24.66 10.3
4. Calcium Oxide (CaO ) 3 8.99
5. Magnesium Oxide (MgO) 1.5 2.28 6.56
6. Sodium Oxide ( Na2O) 3.5 1.12
7. Pottassium Oxide (K2O) 0.7 0.97
8. Titanium Dioxcide ( Tio2 ) - 1.06 0.56
9. Phospathe Pentoxide (P2O5) - 0.12 0.18
STACK t. 1520C
t. 134 0C BOILER
t. 138 0C
t..2420C
t.1.232 0C
AIR HEATER
Elektric t. 1400C
Presipitator
SILO
JUMBO STEAM COIL
AIR HEATER
Coal
ID FAN FD FAN
KE ASH FALLEY
SISTIM ASH
HANDLING
PLTU SURALAYA
UNIT 1 ~ 7
TRANS. BIN TRANS. BIN TRANS. BIN
SILO A SILO B
TRANSPORTERS
TRANSPORTERS TRANSPORTERS DISTRIBUTION
DISTRIBUTION BOX
BOX DISTRIBUTION
DISTRIBUTION BOX
BOX .
NV
JUMBO CO
JUMBO JUMBO ILE
TRANPORTERS OB
TRANPORTERS TRANPORTERS RG
.M
CHAIN CHAIN E
EM
RMVL RMVL RMVL CONV. A CONV. B
V.
DDCC DDCC DDCC CHUTE
CHUTE CON
ILE
MOB
COND.
CONV CONV COND. CONV.
CONV.
U/L. 2A U/L. 1B U/L. 2B
U/L 1A
Collect. Collect. Collect.
DDCC DDCC DDCC
FLY ASH CONV. B ASH VALLEY
1ST & 2ND 1ST & 2ND 1ST & 2ND FLY ASH CONV. A CONCRETE
CONCRETE
Mill Reject TRANSF DDCC Mill Reject TR. DDCC Mill Reject TR. DDCC SILO
SILO
VIB.SCN & VIB.SCN & Mill
MillReject
Reject VIB.SCN &
CRUSHER CRUSHER CRUSHER
CONV. 7
CONV.
SDCC SDCC SDCC
8
CONV. 20 CONV. 18 CONV. 16
CONV. 2B
CONV. 1B
CONV. 10B
ELECTROSTATIC ELECTROSTATIC CONV. 9B ELECTROSTATIC ELECTROSTATIC
PRECIPITATOR #4 PRECIPITATOR #3 PRECIPITATOR #2 PRECIPITATOR #1
CONV. 12 CONV. 6
CHUTE
CHUTE CHUTE
CHUTE
CONV. 11 ## 3/
3/ 44 CONV. 5 ## 1/
1/ 22
CONV. 1A
CONV. 10A
CONV. 14
CONV. 13
CONV. 2A
CONV. 9A
CONV. 4
CONV. 3
Mill Reject Mill Reject Mill Reject Mill Reject
Mill
MillReject
Reject
13 JAN 595.508,97 3,81 4.537,78 18.060,36 90,76 22.688,89 6.046,10 4.694,00 11.948,79
14 FEB 580.553,18 3,94 4.574,76 18.207,54 91,50 22.873,80 7.463,40 716,00 14.694,40
15 MAR 658.952,02 4,48 5.904,21 23.498,76 118,08 29.521,05 4.713,71 1.241,00 23.566,34
16 APR 685.657,34 4,56 6.253,19 24.887,72 125,06 31.265,97 6.246,52 1.932,00 23.087,45
17 MAY 683.347,16 4,45 6.081,79 24.205,52 121,64 30.408,95 5.689,86 1.126,00 23.593,09
18 JUN 505.895,04 4,51 4.563,17 18.161,43 91,26 22.815,87 5.689,84 896,00 16.230,03
SUB TOT 98 3.709.913,72 31.914,91 127.021,32 638,30 159.574,53 35.849,43 10.605,00 113.120,10
TOTAL 10.278.975,93 92.999,73 370.138,91 1.859,99 464.998,63 171.559,02 40.323,50 253.116,11
SKEDULE PEMELIHARAAN
2 Month 2 Month
INSPECTION
5 Weeks
INSPECTION
4 Weeks 4 Weeks 4 We
INSPECTION
VAL 1st Year 2nd Year 3rd Year 4th Year 5th Year 6th Y
Jadwal Pemeliharaan Periodik 2007
WI TW II TW III TW IV
Last OH Inte
an. Feb Mar Apr Mei Juni Juli Ags Sept Okt Nop Des
22-Dec-05
24 Jun ~ 23 Agus
SE + EP
3-Sep-05
15Jan ~14Feb ME
1-Jul-06
01 Nop ~ 31 Des
SE+Retubing
2-Mar-06
23Apr~21Mei
SI
5-May-06
20Ags~17Sep SI
9-Aug-06
15-Oct-06
3. Pelayanan pada Pelanggan
2005 2006 2007
meter Sat Keterangan
Real. RKA Real. Real/ RKA RKA
• Memperpendek Durasi OH,
• Pengendalian Gangguan & ,Derated
F % 87,89 87,32 90,04 103% 87,80
• Memanfaatkan RSH u/ Corrective
Maintenance
2006 :
Alokasi Gangguan = 20x, Real = 27x
F x 6,0 3,15 4,26 135% 3,13 (dominan boiler 3 bocor & kontrol si
2007 :
Alokasi Gangguan= 19x
F % - - - - -
MWh - - 18.247 - 167.389
BIS ANIS P EMBANGKITAN S URALAYA