PT. SanggadelimaNusantara
JasaInspeksiTeknik
Workshop
Jl. Raya Kodau Kav. P & K No. 92
Jatiasih Jatimekar Bekasi - 17422
Tel : +62 21 849 00521/ 848 3465
Fax : +62 21 848 3404 Email : service@sanggadelima.com
Oil Temp. : 35 C
Ambient temp.: 38 C
DAFTAR ISI Lokasi : PLTGU GRATI
Trafo : SST 01
I. Daftar Isi 1
II. Informasi Umum 2
III. Pendahuluan 3
IV. Analisa temuan 4
V. Rekomendasi dan saran 4
VI. Kesimpulan i
Transformer Data 7
Transformer Elektrikal test -
Tahanan Kontak 8
Tahanan DC Kumparan 9
Voltage Rasio 11
Tahanan Isolasi Kumparan Transformer 17
Insulation Power Factor dan Capacitance 20
Excitation current 22
Dielectric Frequency Response 23
Sweep Frequency Response Analysis 25
Bushing Current Transformer 35
Tahanan Pentahanan 36
Trafo : SST 01
Jakarta,
PT.Sanggadelima Nusantara
( ) ( )
SITE TESTING ENGINEER ANALYS ENGINEER
rele bucholz
setelah diganti
gasket.
Trafo : SST 01
CUSTOMER UBP PERAK dan GRATI MERK : UNION NO. TRAFO : SST 01
LOKASI PLTGU GRATI DAYA : 30 / 24 MVA TANGGAL :31-12-2014
16 PENGUJIAN DIELECTRIC FREQUENCY RESPONSE (DFR) < 1 % (IEC 60422) NORMAL AGEING
NORMAL AGEING,
(Fair)
Polarisasi index lebih
kecil dari nilai Pi dari
Kesimpulan sebelum difilter, tetapi
dengan nilai insulasi
resistance yang lebih
tinggi dibandingkan
sebelum difilter.
i
Oil Temp. : 35 C
Trafo : SST 01
R 204 190
S 533 204
T 474 150
N 6,8 3,3
After Before
Tap
Phasa R Phasa S Phasa T Phasa R Phasa S Phasa T
1 1.625 1.62 1.622 1.689 1.662 1.675
2 1.607 1.602 1.604 1.649 1.649 1.649
3 1.588 1.583 1.585 1.629 1.632 1.627
4 1.57 1.564 1.567 1.611 1.613 1.603
5 1.55 1.545 1.547 1.593 1.599 1.595
6 1.532 1.526 1.529 1.572 1.567 1.574
7 1.513 1.507 1.51 1.553 1.555 1.555
8 1.494 1.489 1.491 1.537 1.531 1.536
9 1.475 1.469 1.472 1.515 1.515 1.516
10 1.457 1.451 1.454 1.496 1.493 1.497
11 1.438 1.432 1.435 1.475 1.474 1.477
12 1.42 1.413 1.416 1.458 1.459 1.455
13 1.4 1.394 1.397 1.437 1.434 1.438
14 1.38 1.372 1.375 1.415 1.414 1.417
15 1.368 1.361 1.365 1.403 1.401 1.402
16 1.35 1.343 1.347 1.385 1.383 1.388
17 1.331 1.323 1.328 1.37 1.362 1.362
18 1.313 1.305 1.309 1.347 1.342 1.350
19 1.294 1.285 1.29 1.327 1.321 1.319
20 1.275 1.267 1.272 1.307 1.301 1.307
21 1.256 1.247 1.253 1.289 1.283 1.288
22 1.238 1.229 1.234 1.27 1.264 1.264
23 1.218 1.21 1.215 1.25 1.244 1.245
24 1.2 1.191 1.197 1.229 1.225 1.230
25 1.181 1.172 1.178 1.211 1.205 1.205
RESULT: GOOD
1.6
1.4
1.2
0.8
0.6
0.4
0.2
0
0 5 10 15 20 25
2.16
2.14
2.12
1.21
2.1
2.08
2.06
2.04
r-n s-n t-n
WR before WR after
RESULT: GOOD
Std : IEC 60076-1 10.3
Note : Tolerance of error 0.5 %
0.25
0.20
0.15
% eror Deviasi
0.10
0.05
0.00
0 5 10 15 20 25 30
-0.05
-0.10
Voltage (V)
Tap Changer Calculated Before After
Position Ratio H2-H0 H2-H0
HV LV % Err. % Err.
X2-X3 X2-X3
1 172500 6300 27.381 27.437 0.20 27.444 0.23
2 170630 6300 27.084 27.137 0.20 27.143 0.22
3 168750 6300 26.786 26.837 0.19 26.842 0.21
4 166880 6300 26.489 26.536 0.18 26.542 0.20
5 165000 6300 26.190 26.236 0.17 26.241 0.19
6 163130 6300 25.894 25.934 0.16 25.940 0.18
7 161250 6300 25.595 25.635 0.16 25.640 0.17
8 159380 6300 25.298 25.333 0.14 25.340 0.16
9 157500 6300 25.000 25.034 0.14 25.040 0.16
10 155630 6300 24.703 24.733 0.12 24.739 0.15
11 153750 6300 24.405 24.432 0.11 24.439 0.14
12 151880 6300 24.108 24.132 0.10 24.138 0.12
13 150000 6300 23.810 23.831 0.09 23.838 0.12
14 148130 6300 23.513 23.531 0.08 23.537 0.10
15 146250 6300 23.214 23.231 0.07 23.239 0.11
16 144380 6300 22.917 22.931 0.06 22.939 0.09
17 142500 6300 22.619 22.630 0.05 22.638 0.08
18 140630 6300 22.322 22.330 0.03 22.335 0.06
19 138750 6300 22.024 22.029 0.02 22.037 0.06
20 136880 6300 21.727 21.730 0.01 21.736 0.04
21 135000 6300 21.429 21.428 0.00 21.436 0.03
22 133130 6300 21.132 21.128 -0.02 21.135 0.02
23 131250 6300 20.833 20.828 -0.03 20.834 0.00
24 129380 6300 20.537 20.529 -0.04 20.534 -0.01
25 127500 6300 20.238 20.228 -0.05 20.234 -0.02
RESULT: GOOD
Std : IEC 60076-1 10.3
Note : Tolerance of error 0.5 %
0.25
0.20
0.15
% eror Deviasi
0.10
0.05
0.00
0 5 10 15 20 25 30
-0.05
-0.10
Voltage (V)
Tap Changer Calculated Before After
Position Ratio H2-H0 H2-H0
HV LV % Err. % Err.
X2-X3 X2-X3
1 172500 6300 27.381 27.437 0.20 27.443 0.23
2 170630 6300 27.084 27.137 0.20 27.142 0.21
3 168750 6300 26.786 26.834 0.18 26.842 0.21
4 166880 6300 26.489 26.536 0.18 26.542 0.20
5 165000 6300 26.190 26.235 0.17 26.241 0.19
6 163130 6300 25.894 25.934 0.16 25.940 0.18
7 161250 6300 25.595 25.634 0.15 25.640 0.17
8 159380 6300 25.298 25.333 0.14 25.340 0.16
9 157500 6300 25.000 25.033 0.13 25.040 0.16
10 155630 6300 24.703 24.732 0.12 24.739 0.15
11 153750 6300 24.405 24.432 0.11 24.439 0.14
12 151880 6300 24.108 24.132 0.10 24.139 0.13
13 150000 6300 23.810 23.831 0.09 23.838 0.12
14 148130 6300 23.513 23.530 0.07 23.537 0.10
15 146250 6300 23.214 23.231 0.07 23.239 0.11
16 144380 6300 22.917 22.930 0.05 22.938 0.09
17 142500 6300 22.619 22.629 0.04 22.638 0.08
18 140630 6300 22.322 22.330 0.03 22.337 0.07
19 138750 6300 22.024 22.029 0.02 22.038 0.06
20 136880 6300 21.727 21.729 0.01 21.736 0.04
21 135000 6300 21.429 21.428 0.00 21.437 0.04
22 133130 6300 21.132 21.128 -0.02 21.136 0.02
23 131250 6300 20.833 20.828 -0.03 20.835 0.01
24 129380 6300 20.537 20.528 -0.04 20.535 -0.01
25 127500 6300 20.238 20.228 -0.05 20.234 -0.02
RESULT: GOOD
Std : IEC 60076-1 10.3
Note : Tolerance of error 0.5 %
0.25
0.20
0.15
% eror Deviasi
0.10
0.05
0.00
0 5 10 15 20 25 30
-0.05
-0.10
2.5
HV/LV A
2 HV/LV B
HV/G A
1.5
HV/G B
1 LV/G A
LV/G B
0.5
0
1 2 3 4
7
Tahanan Isolasi (G)
6
HV/LV A
5
HV/G A
4 LV/G A
HV/LV B
3
HV/G B
2 LV/G B
0
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10
Menit
9
8
7
Tahanan Isolasi (G)
6
5
4 HV-LV after
3 HV-LV before
2
1
0
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10
Menit
7
6
Tahanan Isolasi (G)
5
4
3 HV-G after
HV-G before
2
1
0
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10
Menit
5
4.5
4
Tahanan Isolasi (G)
3.5
3
2.5
LV-G after
2
1.5 LV-G before
1
0.5
0
T1 T2 T3 T4 T5 T6 T7 T8 T9 T10
Menit
TRANSFORMER
CHG+CHL GST-GND 10 35.1347 35.1174 11196.20 11200 0.8730 0.8231 0.249 0.235
CHG GSTg-RB 10 13.8066 13.795 4399.79 4403.06 0.3191 0.3023 0.231 0.233
CHL UST-R 10 21.3959 21.3762 6808.07 6808.77 0.5474 0.4964 0.255 0.232
CHG+CHL GST-GND 10 36.6969 35.1347 23496.70 11196.2 0.5313 0.8730 0.291 0.249
CHG GSTg-RB 10 26.1761 13.8066 16701.60 4399.79 0.3946 0.3191 0.302 0.231
CHL UST-R 10 10.684 21.3959 6799.94 6808.07 0.1351 0.5474 0.253 0.255
0.3
0.25
Tan Delta %
0.2
0.15
0.1
0.05
0
1 2 3 4 5 6
before after
Note : For new transformer Tan delta values is not exceed 0,5 % at temperature 20 C
For 15 years old, high-voltage 0,75 to 1.5 %. At temperature 20 C.
For bushing tranformer, tan delta values are compared with bushing nameplate
BUSHING
Note : For bushing tranformer, tan delta values are compared with bushing nameplate.
Note : The pattern of current is two similar high readings on the outer phases (phase A and C) and one lower reading
GRAFIK CHL
BEFORE AFTER
GRAFIK CH
BEFORE AFTER
GRAFIK CL
BEFORE AFTER
Burden
no CT Core Rdc () Ratio V Knee ( V ) I Knee ( A )
( VA )
1 PHASA U 2.66961 150:0.99427 582.791 0.166092 30
LA 1.048
Merk "Messko"
Thermometer
Standard
0 OTI WTI 1 WTI 2 KETERANGAN
( C)
40 38 36
39
50 48 46
49
60 58 56
59
70 67 65 68
80 78 76
79
90 86 84 87
100 94 92
95
110 107 105
108
120 112 110 113
12
termometer standar
10
perbedaan dengan
8
OTI
6
WTI
4
WTI 2
2
0
1 2 3 4 5 6 7 8 9
Client Name : PT. INDONESIA POWER UBP GRATI Client Ref. No : tba
Site : PLTGU PERAK - GRATI - JAWA TIMUR Sample ID : 003/SDN-JIT/LAB/I/2015
Test Result
Degree of Polymerization ASTM D4243
Duplicate test were performed and each measurement value agreed to 2.5 % of mean. Extractio solvent is Ethylenediamine Copper II Hydroxide Solution.
General Information
Page 41 of 54
PT. SANGGADELIMA NUSANTARA
Service & Testing Engineering Division
Kodau, Jl. Pendidikan Kav. PDK 92, Jatiasih -Jatimekar 17422
Bekasi
Phone. 62 21 8296208 Fax. 62 21 83791906
Client Name : PT. INDONESIA POWER UBP GRATI Client Ref. No : tba
Site : PLTGU PERAK - GRATI - JAWA TIMUR Sample ID : 003/SDN-JIT/LAB/I/2015
Test Result
LIMIT
Parameter Method Result Unit Comments
Rat. Volt. Good Fair Poor
Furan Test
2-Furfural <10
2-Furfural, estimated DP
2-FurfurylAlcohol <10 indicate normal aging rate.
2-AcetylFuran <10
ppb
5-Methyl-2-Furfural <10
IEC 61198 All ** see standard below
5-Hydroximethyl-2-Furfural <10
Total Furans <10
Estimated DP 800
TX Life Expetancy 100 %
General Information
* Furan Standard
Page 42 of 54
PT. SANGGADELIMA NUSANTARA
Service & Testing Engineering Division
Kodau, Jl. Pendidikan Kav. PDK 92, Jatiasih -Jatimekar 17422 Bekasi
Phone. 62 21 8296208 Fax. 62 21 83791906
E-mail. service@sanggadelima.com
Test Result
LIMIT
Parameter Method Result Unit Comments
Cond. 1 Cond. 2 Cond. 3 Cond. 4
Dissolved Gas Analysis (DGA) IEEE C57.104-1991 Standard
Hydrogen H2 ASTM D3612-B <5 100 101-700 701-1800 >1800
Warning Gases :
Methane CH4 ASTM D3612-B 38 120 121-400 401-1000 >1000
Acetylene C2 H2 ASTM D3612-B <1 35 36-50 51-80 >80
Ethylene C2 H4 ASTM D3612-B 91 50 51-100 101-200 >200
Ethane C2 H6 ASTM D3612-B 10 65 66-100 101-150 >150
Carbon Monoxide CO ASTM D3612-B 84 ppm 350 351-570 571-1400 >1400
Carbon Dioxide* CO2 ASTM D3612-B 971 2500 2500-4000 4001-10000 >10000 Caution Gases :
Oxygen* O2 ASTM D3612-B < 500 - - - - Ethylene
Nitrogen* N2 ASTM D3612-B 6138 - - - -
Total Dissolved Combustible Gas
ASTM D3612-B 223 720 721-1920 1921-4630 >4630
(TDCG)
Note: * N2, O2, CO2 Not Include in combustible gas
General Information
O = 400
A = 170-400
B = 72,5-170
C = 72,5
Page 43 of 54
PT. SANGGADELIMA NUSANTARA
Service & Testing Engineering Division
Kodau, Jl. Pendidikan Kav. PDK 92, Jatiasih -Jatimekar 17422 Bekasi
Phone. 62 21 8296208 Fax. 62 21 83791906
E-mail. service@sanggadelima.com
Test Result
LIMIT
Parameter Method Result Unit Comments
Cond. 1 Cond. 2 Cond. 3 Cond. 4
Insulating Oil Screen Test IEEE C57.106-2006 Standard
Rat. Volt. Good Fair Poor
ASTM D-1500 L2.5/ Clear All oil condition test(s) are
Colour / Appearance - All Clear - Dark within standard limits.
/IEC 60296 (Amber)
O,A <5 5-10 > 10
Water / Moisture Content IEC 60814 10.7 mg/kg B <5 5-15 > 15
C < 10 10-25 > 25
% Sat IEEE C57 10.7 % All < 8.00
% M/DW IEEE C57 1.0 % All < 2,00
O,A < 0,10 0,1-0,15 > 0,15
Acidity or Neutralization Number 0.02 mgKOH/g B < 0,10 0,10-0,20 > 0,20
C < 0,15 0,15-0,15 > 0,30
Interfacial Tension / IFT ASTM D-971 39.6 mN/m All > 28 22 - 28 < 22
O,A > 60 50-60 < 50
Breakdown Voltage IEC 60156 75.0 kV B > 50 40-50 < 40
C > 40 30-40 < 30
35 o
Oil Temperature C
Specialised Test
Sediment Content AS 1883 0 % w/w All < 0,02 Tarnish level "1B"
Sludge Content AS 1883 0 % w/w All Metals : Fe < 1; Pb < 1; Cu
< 0,02
< 1; Mo < 1; Cr < 1; Al < 1;
Flash Point ASTM D93 160 C All 135 Ni < 1; Sn < 1; Si < 1; Na <
Density ASTM D1298 0.892 g/mL All < 0,895 1; Zn < 1; Ca < 1; Mg < 1;
P < 1.
Non
Corrosive Sulphur ASTM D1275-B - All
Corrosive -
DBPC IEC 60666 <0.01 % All -
DLA (Dielectric Lost Angle) @ 25oC IEC 60247 0.0002 - All < 0,02
DLA (Dielectric Lost Angle) @ 90oC IEC 60247 0.0065 - All < 0,2
General Information
O = 400
A = 170-400
B = 72,5-170
C = 72,5
Page 45 of 54
PARTIAL DISCHARGES REPORT
Laporan Pengujian Partial Discharge
Trafo 01BCT01_SST 1
Lampiran ................................................................................................................................................... 17
Date of PD Measurement
Manufacturer Techimp
Type of Synchronisation PQ
PD Corona : Frekuensi tinggi, pola berbeda dengan internal surface (yang seringkali
membentuk segitiga)
Hasil PD pada Transformator menunjukkan hal-hal tersebut dibawah ini yang dibagi 4
kelas klasifikasi :
1. Untuk kelas 0 (class #0) pola sinyal menunjukkan adanya noise dengan
amplitude sangat kecil (Qmax95% = 12,9 mV). Tidak terdapat PD.
2. Untuk kelas 1 (class #1) pola sinyal menunjukkan adanya noise dengan
amplitude sangat kecil (Qmax95% = 12,7 mV). Tidak terdapat PD.
3. Untuk kelas 2 (class #2) pola sinyal menunjukkan adanya noise dengan
amplitude sangat kecil (Qmax95% = 12,9 mV). Tidak terdapat PD.
4. Untuk kelas 3 (class #3) pola sinyal menunjukkan adanya noise dengan
amplitude sangat kecil (Qmax95% = 12,9 mV). Tidak terdapat PD.
1. Dari keempat kelas (class#0, 1, 2 dan 3), dijelaskan bahwa tidak terdapat PD
didalam trafo, melainkan hanya noise yang terekam.
Jakarta,
Sanggadelima Nusantara
[..............................................] [..............................................]
Site Testing Engineer Approved
PD Portable Equipment
Classification Info:
This entire acquisition has been separated in 4 Classes. The following pages report analysis per each class.
Filter: Off
File Name:
C:\Data\PLTGU_Grati\HFCT_01BCT01_SST1.001.pd2
7
Techimp H.Q. Srl Via Toscana 11/c 40069 Zola Predosa (BO) Italy
tel. +39.051.19986050 Fax +39.051.19986099 e-mail: info@techimp.com web: www.techimp.com
Classification Table
Entire Acquisition Pattern Classification Map
(Amplitude; Phase) (EqTime; EqFrequency)
Class # 0 Class # 1
Class # 2 Class # 3
8
Techimp H.Q. Srl Via Toscana 11/c 40069 Zola Predosa (BO) Italy
tel. +39.051.19986050 Fax +39.051.19986099 e-mail: info@techimp.com web: www.techimp.com
Class # 0
Qmax 95% Nw
[V] []
0.0129 37.5
Statistical Parameters
9
Techimp H.Q. Srl Via Toscana 11/c 40069 Zola Predosa (BO) Italy
tel. +39.051.19986050 Fax +39.051.19986099 e-mail: info@techimp.com web: www.techimp.com
Identification
Generic ID Level
10
Techimp H.Q. Srl Via Toscana 11/c 40069 Zola Predosa (BO) Italy
tel. +39.051.19986050 Fax +39.051.19986099 e-mail: info@techimp.com web: www.techimp.com
Class # 1
Qmax 95% Nw
[V] []
0.0127 2.3
Statistical Parameters
11
Techimp H.Q. Srl Via Toscana 11/c 40069 Zola Predosa (BO) Italy
tel. +39.051.19986050 Fax +39.051.19986099 e-mail: info@techimp.com web: www.techimp.com
Identification
Generic ID Level
12
Techimp H.Q. Srl Via Toscana 11/c 40069 Zola Predosa (BO) Italy
tel. +39.051.19986050 Fax +39.051.19986099 e-mail: info@techimp.com web: www.techimp.com
Class # 2
Qmax 95% Nw
[V] []
0.0129 11.9
Statistical Parameters
13
Techimp H.Q. Srl Via Toscana 11/c 40069 Zola Predosa (BO) Italy
tel. +39.051.19986050 Fax +39.051.19986099 e-mail: info@techimp.com web: www.techimp.com
Identification
Generic ID Level
14
Techimp H.Q. Srl Via Toscana 11/c 40069 Zola Predosa (BO) Italy
tel. +39.051.19986050 Fax +39.051.19986099 e-mail: info@techimp.com web: www.techimp.com
Class # 3
Qmax 95% Nw
[V] []
0.0129 16.8
Statistical Parameters
15
Techimp H.Q. Srl Via Toscana 11/c 40069 Zola Predosa (BO) Italy
tel. +39.051.19986050 Fax +39.051.19986099 e-mail: info@techimp.com web: www.techimp.com
Identification
Generic ID Level
16
LAMPIRAN
REMAINING LIFE TIME AND RISK OF FAILURE
Perkiraan sisa umur ini diasumsikan dengan catatan bahwa tindakan dan perawatan terhadap komponen yang
ada seperti bushing, tap changer, minyak dan lainnya dilakukan sesuai dengan petunjuk pada instruction manual pada
komponen komponen tersebut.
Diasumsikan bahwa unit trafo ini di fabrikasi berdasarkan standard umum yang diharapkan bahwa umur trafo ini
akan mencapai 200.000 jam dengan kondisi dalam keadaan operasi normal (sekitar 23 tahun). Berdasarkan data yang
ada, trafo ini mengalami pengurangan umur yang normal.
Tabel dibawah ini merupakan ranking assessment untuk dijadikan pertimbangan umur trafo tersebut:
Fleet Assessment Ranking*
Failure
Residual Life User &
Network,
+ Design & Economical Diagnostic
Visual
Stress exp.
Inspection
Unit Unit
id No
Economical aspects
Bushing Condition
Oil Ageing of oil
Visual Inspection
Historical Report
Oil BDV & WTC
Age of the unit
Trending DGA
FRA Analysis
Residual life
IR Analysisi
TDCG
Ranking
DGA
DFR
Total
2 5 2 x 3 x x 0 0 2 4 3 0 3 x 0 0 x x x 1 25
714030
Dengan mempertimbangkan umur trafo, ranking dari kondisi trafo, perkiraan umur yang masih tersisa dan resiko
kegagalan pada trafo ini adalah 11 sampai 16 tahun dengan catatan bahwa corrective action berdasarkan rekomendasi
dan manual dilaksanakan. Jika tidak maka konsekuensi pengurangan umur akan berkurang setengahnya dikarenakan
factor seperti kelembaban, keasaman, oksigen maupun kegagalan dari komponen lainnya,
Oil Temp. : 35 C
Ambient temp.: 38 C
Foto Dokumentasi Lokasi : PLTGU GRATI
Trafo : SST 01