DATA INSPEKSI

DIESEL ENGINE 2 X 17 MW pada

UNIT 7 & 8

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Unit 7

Spesifikasi Engine

Manufacture : Wartsila.
Type : 18V46GD.
No. Serie : PAAE214743
Engine Output : 17550 KW.
Speed : 514 rpm.
Bahan bakar : LFO/ HFO.
Buatan Negara / Tahun : Italy / 2011.

Spesifikasi Generator

Manufacture : ABB.
Type : AMG1600 SS12DSE.
No. Seri : 4627976.
Kelas Isolasi : F.
Generator Output : 21345 kVA
Jumlah Phasa :3
Tegangan Output : 11,000 V
Arus Nominal : 1120 A
Power Factor : 0,8
Frekuensi : 50 Hz
Speed : 500 (nr 600) rpm.
Buatan Negara / Tahun : Helsinki, Finlandia / 2012.

Unit #8

Spesifikasi Engine

Manufacture : Wartsila.
Type : 18V46GD.
No. Serie : PAAE219689
Engine Output : 17550 KW.
Speed : 514 rpm.
Bahan bakar : LFO/ HFO
Buatan Negara / Tahun : Italy / 2011.

Spesifikasi Generator

Manufacture : ABB.
Type : AMG1600 SS12DSE.
No. Seri : 4627977

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 Kelas Isolasi : F.
Generator Output : 21345 kVA
Jumlah Phasa :3
Tegangan Output : 11,000 V
Arus Nominal : 1120 A
Power Factor : 0,8
Frekuensi : 50 Hz
Speed : 500 (nr 600) rpm.
Buatan Negara / Tahun : Helsinki, Finlandia / 2012.

Evaluasi Hasil Uji.

Pengukuran Tahanan Pembumian.

NO DESCRIPTION REF. () RESULT. () COMMENT.

1 Transformator. <5 0.88
2 Diesel Engine Generator. <5 0.88
3 Main Earthing Bare. <5 0.88

Pengujian Peralatan Proteksi dan Control Mekanikal dan elektrikal.

Review dan Evaluasi Setting Proteksi Engine Unit #7.

Technical Test Read Out

Item Description of Trip PLC/ Result Remark
Data Value WECS WOIS
1 Lub Oil Inlet Pressure. P = 2.65 Bar
2 Emergency Stop From WECS Cabinet.
3 Emergency Stop From Engine Hall.
4 Emergency Stop From CFA 901.
5 Emergency Stop From CFCO-1.
6 External Emergency Stop.
TE700, t =
7 Main Bearing Temperature. 120 120 120
110oC
TE706, t =
8 Main Bearing Temperature. 120 120 120
110oC
TE5011A t =
9 Exhaust Gas Temperature. 550 550 550
580 oC
TE5091B t =
10 Exhaust Gas Temperature. 550 550 550
580 oC
TE7021A t =
11 Liner 1 temperature. 180 180 180
170 oC
TE7071A t =
12 Liner 1 temperature. 180 180 180
170 oC
13 HT Water Outlet Temperature. t = 110 oC 110 110 110

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 14 Engine Overspeed. RPM 550 555 555

Review dan Evaluasi Setting Proteksi Generator Unit #7.

SETTING REFERENSI
NO RELAY NAME CODE RESULT
HIGH LOW HIGH LOW
1 Over Current. 51 2690 A 5712 A 1.21 In 2.5 In
2 Unbalance Relay. 46 11.20 N/A 0.08 In N/A
3 Over Voltage. 59 15420 N/A 1.12 Vn N/A
4 Under Voltage. 27 8850 N/A 0.8 Vn N/A
5 Over Frequency. 81 O N/A 57.64 N/A 1.1-1.15 Fn
6 Under Frequency. 81 U 47.41 N/A 0.90-0.95 Fn N/A
7 Reverse Power. 32 -715 kW N/A -4% N/A
-623
8 Loss of excitation. 40 N/A -30% N/A
kVAR
N/A 0.01 0.25
9 Differential. 87 0.25 In In
N/A

Review dan Evaluasi Setting Proteksi Engine Unit #8.

Technical Test Read Out

Item Description of Trip PLC/ Result Remark
Data Value WECS WOIS
1 Lub Oil Inlet Pressure. P = 2.65 Bar
2 Emergency Stop From WECS Cabinet.
3 Emergency Stop From Engine Hall.
4 Emergency Stop From CFA 901.
5 Emergency Stop From CFCO-1.
6 External Emergency Stop.
TE700, t =
7 Main Bearing Temperature. 120 120 120
110oC
TE706, t =
8 Main Bearing Temperature. 120 120 120
110oC
TE5011A t =
9 Exhaust Gas Temperature. 550 550 550
580 oC
TE5091B t =
10 Exhaust Gas Temperature. 550 550 550
580 oC
TE7021A t =
11 Liner 1 temperature. 180 180 180
170 oC
TE7071A t =
12 Liner 1 temperature. 180 180 180
170 oC
13 HT Water Outlet Temperature. t = 110 oC 110 110 110
14 Engine Overspeed. RPM 550 555 555

Review dan Evaluasi Setting Proteksi Generator Unit #8.

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 SETTING REFERENSI
NO RELAY NAME CODE RESULT
HIGH LOW HIGH LOW
1 Over Current. 51 2690 A 5712 A 1.21 In 2.5 In
2 Unbalance Relay. 46 11.20 N/A 0.08 In N/A
3 Over Voltage. 59 15420 N/A 1.12 Vn N/A
4 Under Voltage. 27 8850 N/A 0.8 Vn N/A
5 Over Frequency. 81 O N/A 57.64 N/A 1.1-1.15 Fn
6 Under Frequency. 81 U 47.41 N/A 0.90-0.95 Fn N/A
7 Reverse Power. 32 -715 kW N/A -4% N/A
-623
8 Loss of excitation. 40 N/A -30% N/A
kVAR
N/A 0.01 0.25
9 Differential. 87 0.25 In In
N/A

Hasil Pengujian Unjuk Kerja.

Uji Kapasitas, Uji Synchron, dan Uji Keandalan Pembangkit.

EVALUASI HASIL PENGUJIAN OPERASI Unit #7

Jenis Pengujian/Parameter Unit Pengujian Ref Hasil

Full Speed No Load Test
Generator output MW 0 0
Frequency Hz 50 50 6%
Generator Voltage kV 11.007 11 10%
Engine Speed rpm 500 500
Synchronization
Manual Operating Check
Automatic Synchronization

Generator Output MW 16.962 17.550 MW

Frequency Hz 50.18 50 6%
Reactive Power. MVAR 6.602
Generator Voltage kV 11.01 11 10%
Power Factor. 0.94 <1
Generator Winding temperature C 91 < 100
Engine Speed rpm 496 500 6%
D/ND Generator bearing temp. C 76/ 80 < 85
Charge Air temperature. C 54.9 < 55
Ex-haust gas average temp. C 382 < 520
Main Bearing temp. (No. 1-10) C 83 s/d 91 <110
Lube Oil temp. inlet C 67 62-70
Lube Oil temp. outlet C 97 < 83
Cooling Water Temperature Jacket Inlet C 80 77 - 90
Cooling Water Temperature Jacket Outlet C 85 85 - 95
HT Water temperature, outlet C 87 >3

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LT Water Inlet Pressure. Bar 3.5 17.550 MW

Generator output MW 15.005 80%

Power factor 0.98 <1
Frequency Hz 49.94 50 6%
Generator voltage kV 10.96 11 10%
Generator Winding temperature C 78 < 100
Engine speed rpm 493 500 6%
D/ND Generator bearing temp. C 78/ 75 <85
Charge Air temperature. C 51.5 < 55
Ex-haust gas average temp. C 374 < 520
Main Bearing temp. (No. 1-10) C 80 s/d 88 < 110
Lube Oil temp. inlet C 63 62 - 70
Lube Oil temp. outlet C 89 < 83
Cooling Water Temperature Jacket Inlet C 81 77 - 90
Cooling Water Temperature Jacket Outlet C 86 85 - 95
HT Water temperature, outlet C 88 < 95
LT Water Inlet Pressure. Bar 2.7 >3
Load Rejection Test 100% dengan pengembalian stabilitas selama 3 detik.
Active Power kW 17,059
Voltage Before/ After kV 11/ 11.1 11 10%
Power Factor 0.95 <1
Frequency Before Test Hz 50 50 6%
Speed Before/ Speed Transient Hz 534 500 + 6%
Frequency Stabil Hz 50.1 50 6%

EVALUASI HASIL PENGUJIAN OPERASI Unit #8

Jenis Pengujian/Parameter Unit Pengujian Ref Hasil

Full Speed No Load Test
Generator output MW 0 0
Frequency Hz 50 50 6%
Generator Voltage kV 11.007 11 10%
Engine Speed rpm 500 500
Synchronization
Manual Operating Check
Automatic Synchronization
100% Load)
Generator Output MW 17.113 17.550 MW
Frequency Hz 50.29 50 6%
Reactive Power. MVAR 5.105
Generator Voltage kV 10.97 11 10%
Power Factor. 0.95 <1
Generator Winding temperature C 90 < 100
Engine Speed rpm 499 500 6%
D/ND Generator bearing temp. C 77/ 80 < 85
Charge Air temperature. C 51.9 < 55
Ex-haust gas average temp. C 395 < 520
Main Bearing temp. (No. 1-10) C 80 s/d 91 <110
Lube Oil temp. inlet C 66 62 - 70
Lube Oil temp. outlet C 86 < 83
Cooling Water Temperature Jacket Inlet C 79 77 - 90
Cooling Water Temperature Jacket Outlet C 85 85 - 95
LT Water Inlet Pressure. Bar 3.4 >3
Performance Test
Max available power MW 17.55

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 Generator output MW 14.248 80%
Power factor 0.98 <1
Frequency Hz 50.10 50 6%
Generator voltage kV 10.29 11 10%
Generator Winding temperature C 74 < 100
Engine speed rpm 497 500 6%
D/ND Generator bearing temp. C 78/ 76 <85
Charge Air temperature. C 49.9 < 55
Ex-haust gas average temp. C 375 < 520
Main Bearing temp. (No. 1-10) C 79 s/d 89 < 110
Lube Oil temp. inlet C 63 62 - 70
Lube Oil temp. outlet C 87 < 83
Cooling Water Temperature Jacket Inlet C 80 77 - 90
Cooling Water Temperature Jacket Outlet C 85 85 - 95
HT Water temperature, outlet C 87 < 95
LT Water Inlet Pressure. Bar 3.4 >3
Load Rejection Test 100% dengan waktu pengembalian satabil selama 2 detik.
Active Power kW 16980
Voltage Before/ After. kV 11/ 11.1 11 10%
Power Factor 0.95 <1
Frequency Before Test Hz 50 50 6%
Speed Before/ Speed Transient Hz 504/ 538 500 + 6%
Frequency Stabil Hz 50.1 50 6%

Hasil Pemeriksaan Dampak Lingkungan.

Level Kebisingan.

NO LOCATION UNIT STANDARD RESULT RECOM.

1 Control Room. dB (A) < 70 65.3
2 Didepan Diesel Engine #7. dB (A) < 100 103.5
3 Di depan Power House pintu tertutup. dB (A) < 80 76.2
4 Di dalam bengkel pintu terbuka. dB (A) < 75 74.5
5 Di dalam gudang ruang tertutup. dB (A) < 65 62.5
6 > 30m dari power house. dB (A) < 60 55

Hasil Emisi Gas Buang.

________________________________________________________________________________

TABLE SKALA TINGKAT BISING

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 Tingkat Bising
Kriteria Pendengaran Ilustrasi
(dB)
120
Halilintar
Menulikan 110 Meriam
100
Jalan hiruk pikuk
Sangat Hiruk 90 Perusahaan sangat gaduh
Pluit polisi
80
Kantor gaduh
Kuat Jalan pada umumnya
70
Radio
Perusahaan
60
Rumah gaduh
Kantor umumnya
Sedang 50
Percakapan kuat
Radio perlahan

Rumah tenang
Kantor perorangan
Tenang 30
Auditorium
Percakapan

Suara daun-daun
Sangat Tenang 10 Berbisik
Batas dengar terendah
0

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Pengukuran resistans pembumian

No. Uraian Nilai Resistance Kriteria

1 Resistans pembumian transformator tenaga 0.88

2 Resistans pembumian generator 0.88

<5
3 Resistans pembumian bangunan pembangkit 0.88

4 Resistans pembumian peralatan hubung bagi 0.88

Jastifikasi : Baik / Tidak Baik

Resistans isolasi belitan

Stator Resistans Isolasi (M ) Kriteria

Phase to Ground R-G = 3500 S-G = 2000 T-G = 3000 kV + 1 M
Phase to Phase R-S = 8000 R-T = 6000 S-T = 8200

Indeks Polarisasi (IP)* diukur di pabrik.

Resistans Iisolasi (M )
Titik Ukur IP Kriteria
Menit ke 1 Menit ke 10
Belitan stator 18500 2300 8.04
2
Belitan rotor
Jastifikasi : Baik / Tidak Baik

Resistans Isolasi Pada Bus Bare :

Pengukuran Hasil pengukuran (M) Kriteria

Fasa R Fasa S Fasa T
Phase Ground INFINITY INFINITY INFINITY
kV + 1 = . M
Phase - Phase R-S = Infinity R-T = Infinity S-T = Infinity
Jastifikasi : Baik / Tidak Baik

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 HASIL INSPEKSI
HASIL INSPEKSI PEMERIKSAAN DAN PENGUJIAN KUALITAS UDARA
UNIT #5
Lokasi Pembangkit : Power House
Tanggal Pengujian : .
Suhu udara sekitar : 31 C
Humidity :
Hasil ukur rata-rata :

Batasan
No Parameter Satuan Hasil ukur Remak
RL DL
1 Particulate TSP. mg/ m3 350 1 94
2 Zinc Zn. mg/ m3 50 0.05 < 0.05
3
3 Nickle Ni. mg/ m NR 0.5 6.6
3
4 Sulfur dioksida (SO2) mg/ m 800 5 18
3
5 Nitrogen dioksida (NO2) mg/ m 1000 0.3 193
6 Ovacity % 30 0.2 14.5
3
7 Carbon Monoksida (CO) mg/ m NR 1 62
8 Carbon Dioksida (CO2) % NR 1 8
9 Oxygen % NR 1 10

Jastifikasi : Baik / Tidak Baik

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 HASIL INSPEKSI PEMERIKSAAN DAN PENGUJIAN KUALITAS UDARA
UNIT #6
Lokasi Pembangkit : Power House .
Tanggal Pengujian :.
Suhu udara sekitar : 31 C
Humidity :
Hasil ukur rata-rata :

Batasan
No Parameter Satuan Hasil ukur Remak
RL DL
1 Particulate TSP. mg/ m3 350 1 141
2 Zinc Zn. mg/ m3 50 0.05 0.02
3
3 Nickle Ni. mg/ m NR 0.5 3.81
3
4 Sulfur dioksida (SO2) mg/ m 800 5 26
3
5 Nitrogen dioksida (NO2) mg/ m 1000 0.3 245
6 Ovacity % 30 0.2 15.5
3
7 Carbon Monoksida (CO) mg/ m NR 1 45
8 Carbon Dioksida (CO2) % NR 1 8.3
9 Oxygen % NR 1 9.7

Jastifikasi : Baik / Tidak Baik

PERTAYAAN :
1. Isi Kolom Rekomendasi dengan : baik / tidak
2. Buat laporan Inspeksi apakah layak atau tidak mesin Diesel tersebut
3. Buat Rekomendasi apa saja yg belum layak ( dibuat per item )
4. Buat usulan bagaimana cara memperbaiki agar layak ( Berdasarkan
item yg belum layak )
5. Buat Kesimpulan hasil inspeksi

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