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BERBASIS

5S
MANAJEMEN BENGKEL DAN
LABORATORIUM SMK YANG
SEHAT DAN SELAMAT
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT
DAN SELAMAT BERBASIS 5S

KEMENTERIAN PENDIDIKAN DAN KEBUDAYAAN


DIREKTORAT JENDERAL PENDIDIKAN DASAR DAN MENENGAH
DIREKTORAT PEMBINAAN SEKOLAH MENENGAH KEJURUAN
MANAJEMEN BENGKEL DAN LABORATORIUM YANG
SEHAT DAN SELAMAT BERBASIS 5S
Copyright © 2017, Direktorat Pembinaan SMK
All Rights Reserved

Pengarah
Drs. H. Mustaghfirin Amin, M.BA
Direktur Pembinaan SMK

Penanggung Jawab
Arie Wibowo Khurniawan, S.Si. M.Ak
Kasubdit Program dan Evaluasi, Direktorat Pembinaan SMK

Editor
Chrismi Widjajanti, SE, MBA
Kasi Program, Subdit Program dan Evaluasi, Direktorat Pembinaan SMK

Penulis
Drs. Ketut Ima Ismara, M.Pd., M.Kes.
Arie Wibowo Khurniawan, S.Si. M.Ak
Prof. Dr. Suwarna Dwijonagoro, M.Pd.
Minta Harsana, A.Par., M.Sc.
Ir. Ambar Pertiwiningrum, M.Si, Ph.D

Pendukung
Toto Sukisno, M.Pd.
Muhammad Yafie Nuha
Gilang Tirta Ramadhan

Desain dan Tata Letak


Rayi Citha Dwisendy, S.Ds

ISBN

Penerbit:
Direktorat Pembinaan Sekolah Menengah Kejuruan
Komplek Kementerian Pendidikan dan Kebudayaan Gedung E, Lantai 13
Jalan Jenderal Sudirman, Senayan, Jakarta 10270
KATA PENGANTAR
DIREKTUR PSMK

Assalamu’alaikum Warahmatullahi Wabarakatuh

Salam Sejahtera,
Melalui Instruksi Presiden (Inpres) Nomor 9 Tahun 2016 tentang Revitalisasi
Sekolah Menengah Kejuruan (SMK), dunia pendidikan khususnya SMK sangat terbantu
karena akan terciptanya sinergi antar instansi dan lembaga terkait sesuai dengan tugas
dan fungsi masing-masing dalam usaha mengangkat kualitas SMK. Kehadiran Buku
“Manajemen Bengkel dan Labolatorium yang Sehat dan Selamat Berbasis 5S” diharapkan
dapat memudahkan penyebaran informasi bagaimana tentang Revitalisasi SMK yang baik
dan benar kepada seluruh stakeholder sehingga bisa menghasilkan lulusan yang terampil,
kreatif, inovatif, tangguh, dan sigap menghadapi tuntutan dunia global yang semakin pesat.
Buku Revitalisasi SMK ini juga diharapkan dapat memberikan pelajaran yang
berharga bagi para penyelenggara pendidikan Kejuruan, khususnya di Sekolah Menengah
Kejuruan untuk mengembangkan pendidikan kejuruan yang semakin relevan dengan
kebutuhan masyarakat yang senantiasa berubah dan berkembang sesuai tuntuan dunia
usaha dan industri.
Tidak dapat dipungkuri bahwa pendidikan kejuruan memiliki peran strategis
dalam menghasilkan manusia Indonesia yang terampil dan berkeahlian dalam bidang-
bidang yang sesuai dengan kebutuhan.
Terima kasih dan penghargaan kami sampaikan kepada semua pihak yang terus
memberikan kontribusi dan dedikasinya untuk meningkatkan kualitas Sekolah Menengah
Kejuruan. Buku ini diharapkan dapat menjadi media informasi terkait upaya peningkatan
kualitas lulusan dan mutu Sumber Daya Manusia (SDM) di SMK yang harus dilakukan
secara sistematis dan terukur.

Wassalamu`alaikum Warahmatullahi Wabarakatuh


Direktur PSMK

Drs. M. Mustaghfirin Amin, MBA.

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S i


DAFTAR
ISI

KATA PENGANTAR i
DAFTAR ISI ii

BAB I : PENGELOLAAN LABORATORIUM DAN BENGKEL


A. Manajemen Operasional 1
B. Manajemen Perbaikan Berkelanjutan 2
C. Pendekatan JIT (Just In Time) 16
D. Total Productive Maintenance (TPM) 17
E. Pengembangan Sistem Laboratorium dan Bengkel
Berbasis Komputer 28
F. Pengembangan Model SIMAF 35
G. Manajemen Penataan Fasilitas Laboratorium dan Bengkel 64

BAB II : KESEHATAN DAN KESELAMATAN KERJA LBOLATORIUM


DAN BENGKEL
A. Kesehatan dan Keselamatan Kerja 95
B. Penyebab Kecelakaan Kerja 100
C. Potensi Bahaya Laboratorium dan Bengkel 101
D. Pengendalian Sumber Bahaya di Linkungan Kerja 102
E. Pencegahan Kecelakaan Kerja 118
F. Penerapan K3
127
G. Human Error
128
H. Petunjuk Keselamatan jika terjadi kebakaran 130
I. Pembudayaan Perawatan dan Keselamatan Kerja 134
J. Perilaku terhadap Keselamatan Kerja 139
K. Upaya-upaya yang Berkaitan dengan Keselamatan Kerja 142
L. Media Promosi K3 144

ii MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


BAB III : TEORI 5S (RINGKAS, RAPI, RESIK, RAWAT DAN RAJIN)
A. 5R 159
B. Label 167
C. Pentingnya 5R Dalam Suatu Lembaga 181
D. Metode 5R (Seiri, Seiton, Seiso, Seiketsu Dan Shitsuke) 181
E. Prinsip-prinsip Ringkas, Rapi, Resik, Rawat dan Rajin (5R) 184
F. Langkah-langkah penerapan Ringkas, Rapi, Resik, Rawat
dan Rajin (5R) 188
G. Pedoman Pembudayaan Penataan Fasilitas Laboratorium
Dan Bengkel Dengan Pendekatan 5R 191
H. Contoh Instrumen Aktifitas 5R 206

BAB IV : STANDAR LABORATORIUM DAN BENGKEL


A. Laboratorium 209
B. Manajemen Laboratorium 213
C. Bengkel 231

BAB V : APLIKASI K3 DAN 5R PADA BENGKEL MESIN DAN


INSTALASI LISTRIK
A. Penempatan Barang Yang Tidak Tertata Dengan Baik Dan
Tidak Sesuai Tempatnya 237
B. Alat Pelindung Diri, Posisi Kerja, dan Penempatan Alat Kerja 242
C. Almari Penyimpanan Tertutup yang Tidak Diberi Label 245
D. Sarang Laba-Laba di Pojok Langit-Langit 247
E. Box Panel yang Tidak Ada Penutupnya 248
F. Penempatan dan Kondisi Alat Pemadam Kebakaran 250
G. Lorong 252
H. Almari Penyimpanan Helm Pelindung 253
I. Almari Penyimpanan Berkaca 254
J. Lantai yang Retak 256
K. Papan Pengumuman 257
L. Penamaan Ruang 258
M. Tempat Sampah 259
N. Pemasangan AC (Air Conditioner) 262
O. Poster K3 262
P. Emergency Button (Tombol Emergency) 265
Q. Emergency Exit 265
R. Instalasi Pemadam Api Otomatis 266

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S iii
BAB VI : APLIKASI K3 DAN 5R PADA LABORATORIUM KOMPUTER
A. Lab Komputer Dasar 267
B. Lab TV & Radio 279
C. Lab Elektronika Dasar 290
D. Tindakan Untuk Lab Elektronika 296

BAB VII : APLIKASI K3 DAN 5R PADA BENGKEL KAYU,


BENGKEL PLUMBING DAN SANITASI
A. Mesin Gergaji Bentuk 297
B. Mesin Bor 1 298
C. Mesin Bor 2 299
D. Helm Tidak Pada Tempatnya 300
E. Serbuk Kayu 301
F. Kayu Berantakan 302
G. Alat Mengelas 303
H. Penempatan Alat Yang Kurang Rapi 304
I. Pekerja Sedang Praktik 305
J. Jalur transportasi 306

BAB VIII : APLIKASI K3 DAN 5R LABORATORIUM BOGA DAN KIMIA


A. Penggunaan Alat Angkut Pindah Barang Pada
Laboratorium Boga 307
B. Lemari Penyimpanan Alat 308
C. Kebersihan dan Kenyamanan Dalam Bekerja 308
D. Kebersihan Alat Setelah Digunakan Dan Tempat Penyucian 309
E. Pencahayaan Ruangan Alami Dan Buatan 310
F. Perlindungan Pekerja Dari Panas Alat 310
G. Penempatan instalasi listrik 311
H. Penempatan Alat Dan Bahan Ketika Bekerja 312
I. Bentuk dan kondisi Penyedot Asap 312
J. Penggunaan Alat Pemanas 313
K. Penyimpanan Dan Penempatan Tabung Gas 314
L. Kesalahan Penempatan Alat 314
M. Penerangan buatan 315
N. Almari Penyimpanan Alat dan Bahan 316
O. Kondisi kotak P3K 317
P. Peletakan Dan Penyimpanan Bahan Kimia 318
Q. Perangkap tikus 319
R. Mind Mapping Bengkel Mesin dan Instalasi Listrik 320
DAFTAR PUSTAKA 323

iv MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


BAB I
PENGELOLAAN LABORATORIUM DAN BENGKEL

7IGEVEXIORMW71/XIORSPSKMHERMRHYWXVMWIFEKEMPIQFEKETIR]IPIRKKEVETIRHMHMOER
HETEX HMMHIRXMOOER WEQE HIRKER WIFYEL MRHYWXVM /IHYER]E  QIRKLEWMPOER WYEXY
TVSHYOXIVXIRXY]ERKLEVYWFIVOYEPMXEW(M71/FELERFEOYR]EHMSPELQIPEPYMTVSWIW
FIPENEV QIRKENEV XIVOEMX HIRKER TIRKIQFERKOER OSQTIXIRWM XIORMO TVSHYOWM
-RHYWXVMQENYHI[EWEMRMXIPELQIRKKYREOERWXERHEVQERENIQIRTIVE[EXER/EM^IR
]ERK HMPIRKOETM HIRKER just in time, total preventive maintenance, .-8 841 HER 6
4IRKIQFERKER WMWXIQ QERENIQIR TIVE[EXER HER TIREXEER JEWMPMXEW MRM
QIRKKYREOER WXERHEV QERENIQIR ]ERK WEQE HIRKER HM MRHYWXVM OIPEW HYRME
3VKERMWEWM WYEXY MRHYWXVM ]ERK FIWEV HMTIVPYOER TIRKEXYVER YRXYO QIQTIVSPIL
IJMWMIRWM ]ERK XMRKKM 3VKERMWEWM HMOEXEOER FIVLEWMP NMOE QEQTY QIRKIPSPE
WYQFIVHE]EFIVYTEQERYWMEHERE[EOXYFELERFEOYMRJSVQEWMQIWMRTIVEPEXER
MRJSVQEWM HER XIQTEX HIRKER IJMWMIR WIVXE IJIOXMJ XERTE QIRKYVERKM OITYEWER
TIPERKKERWILMRKKEQEQTYFIVWEMRKHIRKERPIQFEKEPEMR]ERKWINIRMW71/MHIRXMO
HIRKERMRHYWXVMHEPEQTIQVSWIWERFELERFEOYQIRNEHMTVSHYO]ERKFIVQERJEEX

A. Manajemen Operasional


Gambar 1. Metodologi Penerapan PDCA Prinsip 5 R

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 1


%OXMZMXEWHMHEPEQMRWXERWMXMHEOXIVPITEWHEVMOIKMEXERSTIVEWMSREPR]EMXYWIRHMVM
]EMXYinput-process-output. /IKMEXERSTIVEWMSREPHMLEVETOERHETEXQIQIRYLM
OIFYXYLERMRWXERWMHIRKERFEMO1IRYVYX8EQTYFSPSR1ERENIQIRSTIVEWMSREP
QIVYTEOER QERENIQIR TVSWIW OSRZIVWM HIRKER FERXYER JEWMPMXEW WITIVXM XEREL
XIREKEOIVNEQSHEPHERQERENIQIRQEWYOER(input) ]ERKHMYFELQIRNEHMOIPYEVER
FIVYTE FEVERK EXEY NEWEPE]ERER   4IRKIRHEPMER QYXY HMFYXYLOER EKEV
MRWXERWMHETEXQIQIRYLMOIFYXYLERR]EHIRKERFEMOWILMRKKEoutput ]ERKHMLEWMPOER
WIWYEMXEVKIX HER PIFML TSWMXMJ HM QEXE QEW]EVEOEX]EMXYHIRKERPMRKOYRKERJMWMO
XIQTEXOIVNE]ERKPIFMLEQERWILEXHERR]EQER1IRYVYXOYXMTER6MOE6SWXMOE

"Workplace means a place (whether or not within or forming part of a building,
structure, or vehicle) where any person is to work, is working, for the time being
works, or customarily works, for gain or reward; and in relation to an employee,
includes a place, or part of a place, under the control of the employer (not being
domestic accommodation provided for the employee)".

%VXMR]E 8IQTEX OIVNE FIVEVXM WIFYEL XIQTEX ETEOEL MXY QIVYTEOER XIQTEX EXEY
LER]E FEKMER HEVM KIHYRK FERKYRER EXEY OIRHEVEER  HMQERE WIXMET SVERK EOER
FIOIVNEWIHERKFIOIVNEQIRKKYREOER[EOXYYRXYOFIOIVNEEXEYFMEWER]EFIOIVNE
YRXYO QIQTIVSPIL OIYRXYRKERYTEL HER HEPEQ LYFYRKERR]E HIRKER TIOIVNE
XIVQEWYO XIQTEX EXEY FEKMER HEVM WIFYEL XIQTEX HMFE[EL TIRKYEWEER TIQFIVM
OIVNE FYOERQIVYTEOERJEWMPMXEWOLYWYW]ERKHMWIHMEOERYRXYOTIOIVNE 

B. Manajemen Perbaikan Berkelanjutan


1ERENIQIR FEKM WYEXY PIQFEKE XMHEO FIVWMJEX WXEXMW REQYR FMWE FIVYFEL WIWYEM
HIRKER OIFYXYLER (EPEQ WYEXY QEREKIQIRX HMTIVPYOER FIVFEKEM QEGEQ
TIVFEMOERYRXYOQIRYNYOIEVEL]ERKPIFMLFEMO0IQFEKE]ERKFIVWMJEXWXEXMWEOER
HMXMRKKEPOEROEVIREPIQFEKEWXEXMWQIQMPMOMOIWYPMXERHEPEQFIVOIQFERK4IVFEMOER
QEREKIQIRX LEQTMV XMHEO EHE WILMRKKE IJMWMIRWM HEVM PIQFEKE XIVWIFYX EOER
FIVWMJEXWXEXMWNYKE7EPELWEXYYWELEYRXYOQIQTIVFEMOMQERENIQIREHEPELHIRKER
QIXSHI QERENIQIR TIVFEMOER FIVOIPERNYXER 1ERENIQIR TIVFEMOER FIVOIPERNYXER
EHEPEL TIVFEMOER WIGEVE XIVYW QIRIVYW HER FIVOIWMREQFYRKER /IWEPELER ]ERK
QIRMQFYPOER TIQFSVSWER LEVYW HMOSVIOWM 8MRHEOER ]ERK QIRKSVFEROER [EOXY
FER]EO LEVYW HMLMPERKOER 7IKEPE ]ERK XMHEO TIVPY HER QIRKLEFMWOER FME]E LEVYW
HMYFEL)ZEPYEWMPIQFEKEHMPEOYOERWIXMET[EOXYWILMRKKEPIQFEKEXIVWIFYXXMHEO
EOERQIRKYPERKMOIWEPELERYRXYO]ERKOIHYEOEPMR]E

2 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S



1ERENIQIRTIVFEMOERFIVOIPERNYXEREOERXIVEWEIJIOXMJNMOEWIQYETMLEOXIVPMFEXHM
HEPEQR]E 7IQYE TMLEO ]ERK XIVPMFEX HMMOYXOER YRXYO HMWOYWM HEPEQ QIQYXYWOER
WYEXY QEWEPEL 4IQIGELER ]ERK HMPEOYOER FIVWMJEX QIR]IPYVYL HER XMHEO FIVWMJEX
WIQIRXEVE1ERENIQIRTIVFEMOERFIVOIPERNYXERWIFYELPIQFEKE]ERKFEVYFIVHMVM
EOER QEQTY YRXYO FIVWEMRK HIRKER PIQFEKE PEMR ]ERK WINIRMW 1ERENIQIR
TIVFEMOERFIVOIPERNYXERWIPEPYQIQFE[EOIEVELTIVYFELER]ERKPIFMLFEMO/IRHEPE
YXEQE YRXYO QIPEOWEREOER QERENIQIR TIVFEMOER FIVOIPERNYXER EHEPEL JEOXSV
QIRXEP3VERK]ERKTIVXEQEOEPMQIPEOWEREOERQERENIQIRTIVFEMOERFIVOIPERNYXER
EOERQIVEWEXMHEOR]EQER1IVIOEEOERQIVEWEOIFMEWEERQIVIOEHMYFELWIGEVE
QIRHEHEO 7IMVMRK HIRKER [EOXY QIVIOE EOER QIQELEQM XIRXERK QERENIQIR
TIVFEMEOERFIVOIPERNYXERHIRKERWIRHMVMR]E

7YEXYPIQFEKEEXEYSVKERMWEWMNMOEHEPEQQIPEOWEREOERTVMRWMTTVMRWMTQERENIQIR
TIVFEMOERFIVOIPERNYXERWIGEVETIPERREQYRTEWXMEOERQIQTIRKEVYLMSVERKSVERK
]ERKFIVEHEHMHEPEQPIQFEKEEXEYSVKERMWEWMXIVWIFYXXIVQEWYOTEVEWMW[EOEVIRE
EOERQIRNEHMFYHE]EYRXYOWIPEPYHERWIPEPYQIQTIVFEMOMHMVMXMHEOQIR]IVELTEHE
OIXIVFEXEWER  ]ERK EHE HER WIPEPY FIVYTE]E YRXYO QIQTIVFEMOM OSRHMWM ]ERK EHE
HIRKER WYQFIVHE]E ]ERK XIVWIHME WIERHEMR]E XIVTEOWE LEVYW FIVMRZIWXEWMTYR
NYQPELR]EVIPEXMJOIGMP



Gambar 2. Pentingnya Manajemen Perbaikan

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 3


.IRMW OIKMEXER ]ERK HM HEPEQR]E QIPMFEXOER SVERK FER]EO SVKERMWEWM  HMTIVPYOER
EHER]E WYEXY QERENIQIR 1ERENIQIR XIVWIFYX FIVJYRKWM YRXYO QIRGETEM XYNYER
]ERK HMXEVKIXOER YRXYO QIRNEKE OIWIMQFERKER ERXEVE XYNYERXYNYER ]ERK
FIVXIRXERKER HER YRXYO QIRGETEM IJMWMIRWM WIVXE IJIOXMJMXEW 1ERENIQIR ]ERK
HMXIVETOER HEPEQ WYEXY SVKERMWEWM EOER QIRIRXYOER LEWMP ]ERK EOER HMGETEM SPIL
SVKERMWEWM XIVWIFYX ,EWMP ]ERK HMQEOWYH HEPEQ LEP MRM PIFML QIRIOEROER OYEPMXEW
HMOEVIREOER QEW]EVEOEX PIFML QIQMPML LEWMP ]ERK QIQTYR]EM OYEPMXEW ]ERK FEMO
&IVHEWEVOER OSRHMWM HIQMOMER TIVWSEPER OYEPMXEW QIRNEHM WERKEX TIRXMRK FEKM
OIPERKWYRKER LMHYT HER TIVXYQFYLER SVKERMWEWM 1IR]EHEVM LEP MRM FER]EO
SVKERMWEWMJSVQEPWIGEVETVSKVIWMJQIRGEVMTSPEQERENIQIR]ERKTEPMRKIJIOXMJYRXYO
QIRGETEMOYEPMXEW]ERKFEMO

(MERXEVE WMWXIQ QERENIQIR ]ERK EHE FER]EO SVKERMWEWM EXEY PIQFEKE ]ERK
QIRIVETOERWMWXIQQERENIQIRTIVFEMOERFIVOIPERNYXERWITIVXMTEHEMRHYWXVM8S]SXE
%WXVE 2MWWER 1SXSVW MRHYWXVM EWYVERWM 0%&YIRSW%VMIW HER MRHYWXVM FIWEV PEMRR]E
Manajemen perbaikan berkelanjutan artinya ‘penyempurnaan’ atau ‘perbaikan’
FIVOIWMREQFYRKER]ERKQIPMFEXOERWIQYESVERKFEMOQERENIQIRTYRGEOQERENIV
QEYTYR WIPYVYL OEV]E[ER OEVIRE QERENIQIR TIVFEMOER FIVOIPERNYXER EHEPEL
XERKKYRKNE[EFWIXMETMRHMZMHYSVERK 1EEWEOM-QEMGemba &IVHEWEVOER
OSRWITR]EQERENIQIRTIVFEMOERFIVOIPERNYXERHMFEKMQIRNEHMIREQOSRWITYXEQE
]EMXY
1. Perbaikan, perawatan dan inovasi
(EPEQOSRXIOWQERENIQIRTIVFEMOERFIVOIPERNYXERQERENIQIRQIQMPMOMHYEJYRKWM
YXEQE ]EMXY TIVE[EXER HER TIVFEMOER 4IVE[EXER FIVOEMXER HIRKER OIKMEXER YRXYO
QIQIPMLEVEXIORSPSKMWMWXIQQERENIVMEPWXERHEVSTIVEWMSREP]ERKEHEWIVXEQIRNEKE
OSRHMWMXIVWIFYXQIPEPYMTIPEXMLERHERHMWMTPMR
Tabel 1. Pandangan Fungsi Tugas

1ERENIQIR4YRGEO 
1ERENIQIR1EH]E 4IVFEMOER
7YTIVZMWSV 4IVE[EXER
/EV]E[ER 

4IVFEMOERHETEXHMFIHEOERWIFEKEMQERENIQIRTIVFEMOERFIVOIPERNYXERHER-RSZEWM
1ERENIQIRTIVFEMOERFIVOIPERNYXERFIVWMJEXTIVFEMOEROIGMP]ERKFIVPERKWYRKWIGEVE
XIVYW QIRIVYW WIHERK -RSZEWM QIVYTEOER TIVFEMOER HVEWXMW WIFEKEM LEWMP HEVM
MRZIWXEWMWYQFIVHE]E]ERKFIVNYQPELFIWEV

4 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


Tabel 2. Manajemen Perbaikan Berkelanjutan dan Inovasi

1ERENIQIR4YRGEO -RSZEWM
1ERENIQIR1EH]E 1ERENIQIR4IVFEMOER&IVOIPERNYXER
7YTIVZMWSV 4IVE[EXER
/EV]E[ER 

2. Orientasi proses atau hasil


1ERENIQIR TIVFEMOER FIVOIPERNYXERQIRIOEROER TSPE TMOMV FIVSVMIRXEWM TVSWIW
OEVIRE LEWMP EOER QIRMRKOEX FMPE TVSWIW FIVPERKWYRK WIGEVE WIQTYVRE /IKEKEPER
QIRGETEM LEWMP ]ERK HMVIRGEREOER QIVYTEOER GIVQMR HEVM OIKEKEPER TVSWIW SPIL
OEVIRE MXY QERENIQIR LEVYW QIRIQYOER HER QIQTIVFEMOM TVSWIW XIVWIFYX
4IRHIOEXER FIVSVMIRXEWM TVSWIW LEVYW HMXIVETOER HEPEQ TIRGERERKER QERENIQIR
TIVFEMOER FIVOIPERNYXER WITIVXM WMOPYW PDCA plan-do-check-action  WMOPYW SDCA
standardize-do-check-action  QCD quality, cost, delivery  TQM total quality
management JIT just-in-time HERTPM total productive maintenance 

3. Siklus PDCA/SDCA
0ERKOELTIVXEQEHEVMQERENIQIRTIVFEMOERFIVOIPERNYXEREHEPELQIRIVETOERWMOPYW
PDCA Plan-Do-Chek-Act  WIFEKEM WEVERE ]ERK QIRNEQMR XIVPEOWERER]E
OIWMREQFYRKER HEVM QERENIQIR TIVFEMOER FIVOIPERNYXER 6IRGERE Plan  FIVOEMXER
HIRKER TIRIXETER XEVKIX YRXYO TIVFEMOER OEVIRE 1ERENIQIR TIVFEMOER
FIVOIPERNYXER EHEPEL GEVE LMHYT QEOE LEVYW EHE XEVKIX TIVFEMOER YRXYO WIQYE
FMHERK  HER TIVYQYWER VIRGERE XMRHEOER KYRE QIRGETEM XEVKIX XIVWIFYX 0EOYOER
do FIVOEMXERHIRKERTIRIVETERHMVMHEVMVIRGEREXIVWIFYX4IVMOWE Check QIVYNYO
TEHE TIRIXETER ETEOEL TIRIVETER XIVWIFYX TEHE NEPYV ]ERK FIREV WIWYEM HIRKER
VIRGERE HER QIQERXEY OIQENYER ]ERK HMVIRGEREOER8MRHEOER Act  FIVOEMXER
HIRKER WXERHEVHMWEWM ]ERK FEVY FEKM TIVFEMOER FIVMOYXR]E 7MOPYW PDCA FIVTYXEV
WIGEVE FIVOIWMREQFYRKER WIKIVE WIXIPEL WYEXY TIVFEMOER XIVGETEM OIEHEER
TIVFEMOERXIVWIFYXHETEXQIQFIVMOERMRWTMVEWMYRXYOXELETTIVFEMOERWIPERNYXR]E

4. Mengutamakan kualitas
8YNYERHEVMOYEPMXEWFME]EHERTIR]IVELER(QCD)EHEPELQIRIQTEXOEROYEPMXEWTEHE
TVMSVMXEWXIVXMRKKM8MHEONEHMWSEPFEKEMQEREQIREVMOR]ELEVKEHERTIR]IVELER]ERK
HMXE[EVOER OI OSRWYQIR MRHYWXVM XMHEO EOER QEQTY FIVWEMRK NMOE OYEPMXEW HER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 5


TIPE]ERERR]E XMHEO QIQEHEM 4VEOXMO QIRKYXEQEOER OYEPMXEW QIQFYXYLOER
OSQMXQIRQERENIQIROEVIREQERENIVWIVMRKOEPMFIVLEHETERHIRKERKSHEERYRXYO
QIQFYEX OSQTVSQM FIVOIREER HIRKER TIVW]EVEXER TIR]IVELER EXEY TIQSXSRKER
FME]E


Gambar 3. Ilustrasi Menjaga Komitmen

5. Berbicara dengan data


1IRGSFE QIQIGELOER QEWEPEL XERTE HEXE EHEPEL TIQIGELER QEWEPEL
FIVHEWEVOERWIPIVEEXEYTIVEWEERWYEXYTIRHIOEXER]ERKXMHEOMPQMELEXEYSFNIOXMJ

6. Proses berikut adalah konsumen
7IQYE TIOIVNEER TEHE HEWEVR]E XIVWIPIRKKEVE QIPEPYM WIVERKOEMER TVSWIW HER
WIXMET TVSWIW XIVHETEX TIQEWSO EXEY TVSHYWIR HER OSRWYQIR 4VSHYWIR
LIRHEOR]EXMHEOQIRIVYWOERTVSHYO]ERKGEGEXEXEYNIPIOTEHETVSWIWFIVMOYXR]E
NMOEWYHELXIVNEHMLEP]ERKHIQMOMERQEOEOSRWYQIREOERQIRNEHMTIVGE]EHIRKER
TVSHYO]ERKHMLEWMPOER

/MEXOMEXTIPEOWEREERQERENIQIRTIVFEMOERFIVOIPERNYXER]EMXYEHEOERPSOEOEV]EWYWYR
VIRGERE LYFYRKM TMLEOTMLEO ]ERK OSQTIXIR MRJSVQEWMOER LEWMPLEWMP OIKMEXER
QERENIQIRTIVFEMOERFIVOIPERNYXER1ERENIQIRTIVFEMOERFIVOIPERNYXERHMFEKMQIRNEHM
WIKQIR (V(IQMRKHER(V.YVERHEVM%7 

6 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


 1ERENIQIR TIVFEMOER FIVOIPERNYXER ]ERK FIVSVMIRXEWM TEHE QERENIQIR
QIQYWEXOER TIVLEXMERR]E TEHE QEWEPEL PSKMWXMO HER WXVEXIKMW ]ERK XIVTIRXMRK
QIQFIVMOERQSQIRXYQYRXYOQIRKINEVOIQENYERWIVXEQSVEP
 1ERENIQIRTIVFEMOERFIVOIPERNYXER]ERKFIVSVMIRXEWMTEHEOIPSQTSOHMPEOWEREOER
SPILKYKYWOIRHEPMQYXYOIPSQTSOJinshu KansiQERENIQIRWYOEVIPEQIRKKYREOER
EPEX WXEXMWXMO YRXYO QIQIGELOER QEWEPEL QIRKEREPMWE QIPEOWEREOER HER
QIRIXETOERWXERHEVTVSWIHYVFEVY
 1ERENIQIR TIVFEMOER FIVOIPERNYXER ]ERK FIVSVMIRXEWM TEHE -RHMZMHY
HMQERMJIWXEWMOER HEPEQ FIRXYO WEVER HMQERE WIWISVERKLEVYW FIOIVNE PIFML TMRXEV
FMPEXMHEOQEYFIOIVNEOIVEW

&IFIVETETSMRXTIRXMRKHEPEQTVSWIWTIRIVETERQERENIQIRTIVFEMOERFIVOIPERNYXER
]EMXY (V(IQMRKHER(V.YVERHEVM%7 
1. Konsep 3M (Muda, Mura, dan Muri) dalam istilah Jepang
/SRWIT MRM HMFIRXYO YRXYO QIRKYVERKM OIPIPELER QIRMRKOEXOER QYXY
QIQTIVWMRKOEX[EOXYHERQIRKYVERKMEXEYIJMWMIRWMFME]EMuda HMEVXMOERWIFEKEM
QIRKYVERKMTIQFSVSWERMuraHMEVXMOERWIFEKEMQIRKYVERKMTIVFIHEERHERMuri
HMEVXMOERWIFEKEMQIRKYVERKMOIXIKERKER
2. Gerakkan 5R (Ringkasi, Rapi, Resik, Rawat dan Rajin)
6MRKOEWEVXMR]EQIQFIVIWOERXIQTEXOIVNE6ETMFIVEVXMQIR]MQTERHIRKERXIVEXYV
6IWMOFIVEVXMQIQIPMLEVEXIQTEXOIVNEWYTE]EXIXETFIVWML6E[EXFIVEVXMOIFIVWMLER
TVMFEHM6ENMRFIVEVXMHMWMTPMRHIRKERWIPEPYQIRXEEXMTVSWIHYVHMXIQTEXOIVNE
3. Konsep PDCA dalam manajemen perbaikan berkelanjutan
7IXMETEOXMZMXEWYWELE]ERKOMXEPEOYOERTIVPYHMPEOYOERHIRKERTVSWIHYV]ERKFIREV
KYREQIRGETEMXYNYER]ERKOMXELEVETOERQEOE PDCA (Plan, Do, Check dan Action)
LEVYWHMPEOYOERXIVYWQIRIVYW
4. Konsep 5W + 1H
7EPELWEXYEPEXTSPETMOMVYRXYOQIRNEPEROERVSHEPDCAHEPEQOIKMEXERQERENIQIR
TIVFEMOER FIVOIPERNYXER EHEPEL HIRKER XIORMO FIVXER]E HIRKER TIVXER]EER HEWEV
5W + 1H (What, Who, Why, Where, When dan How). /IFIVLEWMPERQIRIVETOERXIORSPSKM
EWMRKHETEXQIQTVSHYOWMFEVERKWIGEVEFIWEVFIWEVERHERQIRKIRHEPMOERQYXY
WIFEMOFEMOR]E WIOSPEL QIQYWEXOER TIVLEXMERR]E TEHE TIR]IQTYVREER WMWXIQ
OIVNE HEPEQ FMHERK XIORSPSKM TVSHYOWM-RM FIVEVXM QIVIOE QIQMPMOM OIWERKKYTER
YRXYOQIQIRYLMQIRKMOYXMOIMRKMRERTIPERKKERHEROIFYXYLERTEWEVHEPEQ[EOXY
]ERKWMRKOEX/YRGMR]EEHEPELQIOERMWEWMSXSQEXMWEWMVSFSXMWEWMHERWMWXIQ]ERK

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 7


WEPMRK FIVOEMXER 1ERENIQIR TIVFEMOER FIVOIPERNYXER LER]EPEL WEPEL WEXY GMVM
OLYWYW TEHE PIQFEKE TIRHMHMOER OEVIRE QEWML FER]EO OSRWITOSRWIT PEMR ]ERK
WIPEPYFIVQYRGYPERPIQFEKETIRHMHMOERWIPEPYFIVTMOMVFEL[EXMHEOWEXYLEVMTYR
FSPILFIVPEPYXERTEWIWYEXYXMRHEOERTIR]IQTYVREERHEPEQPIQFEKETIRHMHMOER

,EQFEXER ]ERK QYRKOMR HMLEHETM TMLEOTMLEO FIVOITIRXMRKER HEPEQ TIRIVETER


QERENIQIRTIVFEMOERFIVOIPERNYXEREHEPELWIFEKEMFIVMOYX8MHEOFIVQMREXYRXYO
XIVPMFEXWIFEKMERSVERKXMHEOQIRKMRKMROEROIVNEXEQFELERWIPEMRTIOIVNEER]ERK
WIOEVERKQIVIOEPEOYOER1IVIOE XMHEOFIVQMREXYRXYOMOYXWIVXEHEPEQOIKMEXER
]ERKQIRYVYXQIVIOELER]EQIREQFELFIFER%RKKSXEHI[ERWIOSPELLEVYWPIFML
FER]EOQIRKKYREOER[EOXYR]EHEPEQLEPLEP]ERKQIR]ERKOYXTIVIRGEREERHER
ERKKEVER%OMFEXR]EOITEPEWIOSPELHERKYVYXMHEOQIQMPMOMFER]EO[EOXYPEKM]ERK
XIVWMWEYRXYOQIQMOMVOEREWTIOEWTIOPEMRHEVMTIOIVNEERQIVIOE8MHEOWIQYEKYVY
EOER FIVQMREX HEPEQ TVSWIW TIR]YWYRER ERKKEVER EXEY XMHEO MRKMR QIR]IHMEOER
[EOXYR]E YRXYO YVYWER MXY Tidak efisien, TIRKEQFMPER OITYXYWER ]ERK HMPEOYOER
WIGEVE TEVXMWMTEXMJ EHEOEPER]E QIRMQFYPOER JVYWXVEWM HER WIVMRKOEPM PIFML PEQFER
HMFERHMRKOERHIRKERGEVEGEVE]ERKSXSOVEXMW4EVEERKKSXEHI[ERWIOSPELLEVYW
HETEXFIOIVNEWEQEHERQIQYWEXOERTIVLEXMERTEHEXYKEWFYOERTEHELEPLEPPEMR
HMPYEVMXY

Pikiran kelompok, WIXIPEL FIFIVETE WEEX FIVWEQE TEVE ERKKSXE HI[ER WIOSPEL
OIQYRKOMRER FIWEV EOER WIQEOMR OSLIWMJ (M WEXY WMWM LEP MRM FIVHEQTEO TSWMXMJ
OEVIREQIVIOEEOERWEPMRKQIRHYOYRKWEXYWEQEPEMR(MWMWMPEMROSLIWMZMXEWMXY
QIR]IFEFOERERKKSXEXIVPEPYOSQTVSQMWLER]EOEVIREXMHEOQIVEWEIREOFIVPEMRER
TIRHETEXHIRKERERKKSXEPEMRR]E4EHEWEEXMRMPELHI[ERWIOSPELQYPEMXIVNERKOMX
TMOMVER OIPSQTSO -RM FIVFELE]E OEVIRE OITYXYWER ]ERK HMEQFMP OIQYRKOMRER
FIWEVXMHEO PEKMVIEPMWXMW Memerlukan pelatihan, TMLEOTMLEO]ERKFIVOITIRXMRKER
OIQYRKOMRER FIWEV WEQE WIOEPM XMHEO EXEY FIPYQ FIVTIRKEPEQER QIRIVETOER
QSHIP ]ERK VYQMX HER TEVXMWMTEXMJ MRM 1IVIOE OIQYRKOMRER FIWEV XMHEO QIQMPMOM
TIRKIXELYERHEROIXIVEQTMPERXIRXERKLEOMOEXQERENIQIRTIVFEMOERFIVOIPERNYXER
WIFIREVR]EHERFEKEMQEREGEVEOIVNER]ETIRKEQFMPEROITYXYWEROSQYRMOEWMHER
WIFEKEMR]E

Kebingungan atas peran dan tanggung jawab baru, TMLEOTMLEO ]ERK XIVPMFEX
OIQYRKOMRER FIWEV XIPEL WERKEX XIVOSRHMWM HIRKER MOPMQ OIVNE ]ERK WIPEQE MRM

8 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


QIVIOEKIPYXM4IRIVETERQERENIQIRTIVFEMOERFIVOIPERNYXERQIRKYFELTIVERHER
XERKKYRK NE[EF TMLEOTMLEO ]ERK FIVOITIRXMRKER 4IVYFELER ]ERK QIRHEHEO
OIQYRKOMRERFIWEVEOERQIRMQFYPOEROINYXERHEROIFMRKYRKERWILMRKKEQIVIOE
VEKYYRXYOQIQMOYPXERKKYRKNE[EFTIRKEQFMPEROITYXYWERKesulitan koordinasi,
WIXMET TIRIVETER QSHIP ]ERK VYQMX HER QIRGEOYT OIKMEXER ]ERK FIVEKEQ
QIRKLEVYWOEREHER]EOSSVHMREWM]ERKIJIOXMJHERIJMWMIR/IKMEXER]ERKFIVEKEQ
EOERFIVNEPERWIRHMVMOIXYNYERR]EQEWMRKQEWMRK]ERKOIQYRKOMRERFIWEVWEQE
WIOEPMQIRNEYLHEVMXYNYERWIOSPEL

4MLEO ]ERK FIVOITIRXMRKER LEVYW HMPMFEXOER WINEO E[EP WILMRKKE QIVIOE HETEX
QIQEWXMOER FEL[E WIXMET LEQFEXER XIPEL HMXERKERM WIFIPYQ TIRIVETER
QERENIQIR TIVFEMOER FIVOIPERNYXER (YE YRWYV TIRXMRK EHEPEL TIPEXMLER ]ERK
GYOYT XIRXERK QERENIQIR TIVFEMOER FIVOIPERNYXER HER OPEVMJMOEWM TIVER EXEYTYR
XERKKYRK NE[EF WIVXE LEWMP ]ERK HMLEVETOER OITEHE WIQYE TMLEO ]ERK
FIVOITIRXMRKER 7IQYE ]ERK XIVPMFEX LEVYW QIQELEQM ETE WENE XERKKYRK NE[EF
TIRKEQFMPEROITYXYWER]ERKHETEXHMFEKMSPILWMETEHERTEHEPIZIPQEREHEPEQ
SVKERMWEWM

%RKKSXE QEW]EVEOEX WIOSPEL LEVYW QIR]EHEVM FEL[E EHEOEPER]E LEVETER ]ERK
HMFIFEROEROITEHEWIOSPELXIVPEPYXMRKKM4IRKEPEQERTIRIVETERR]EHMXIQTEXPEMR
QIRYRNYOOER FEL[E HEIVEL ]ERK TEPMRK FIVLEWMP QIRIVETOER QERENIQIR
TIVFEMOER FIVOIPERNYXER XIPEL QIQJSOYWOER LEVETER QIVIOE TEHE HYE QEWEPEL
QIRMRKOEXOER OIXIVPMFEXER HEPEQ TIRKEQFMPER OITYXYWER HER QIRKLEWMPOER
OITYXYWER PIFML FEMO 4IRHMHMOER QIVYTEOER WEPEL WEXY JEOXSV ]ERK QIRIRXYOER
HEPEQ TIVOIQFERKER HER OIQENYER WYEXY 2IKEVE NMOE TIRHMHMOER HETEX FIVNEPER
HIRKER FEMO HER IJMWMIR QEOE 2IKEVE NYKE EOER QIVEWEOER HEQTEOR]E 2IKEVE
-RHSRIWME QIR]IHMEOER HERE YRXYO TVSWIW TIRHMHMOER ]ERK FIWEVR]E OYVERK HEVM
 HEVMJEOXEXIVWIFYXQEYXMHEOQEYPIQFEKETIRHMHMOERLEVYWQIRGEVMHEREPEMR
EKEVPIQFEKER]EQIQTYR]EMOSRHMWMOIYERKERHEPEQPIZIP]ERKEQER

4IVQEWEPELER]ERKHMLEHETMSPILPIQFEKETIRHMHMOERHM-RHSRIWMETEHEYQYQR]E
HERPIQFEKETIRHMHMOEROINYVYERTEHEOLYWYWR]EERXEVEPEMR
1. Lembaga pendidikan yang bersifat birokratif
0IQFEKE TIRHMHMOER ]ERK QEWML FIVXYQTY TEHE FMVSOVEWM EOER WYPMX YRXYO
FIVOIQFERK OEVIRE NMOE MRKMR QIRKIQFERKOER PIQFEKER]E LEVYW QIRYRKKY
OITYXYWER HEVM TIQMQTMR PIQFEKE (M HYRME TIRHMHMOER FMVSOVEWM QIVYTEOER LEP

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 9


]ERK WERKEX QIRKKERKKY1MWEPR]E TEHE WEEX QIRKYVYW ]YHMWMYQ OMXE FMWE
QIRKLEFMWOER[EOXYWEXYFYPERLER]EYRXYOQIR]IPIWEMOEREHQMRMWXVEWM&MVSOVEWM
]ERK FIVPEOY HEPEQ PIQFEKE TIRHMHMOER EOER XMHEO XIVPEPY QIRSRNSP FMPE EHE
TIRIVETER QERENIQIR TIVFEMOER FIVOIPERNYXER OEVIRE QERENIQIR TIVFEMOER
FIVOIPERNYXER HM HEPEQ PIQFEKE TIRHMHMOER EHEPEL QERENIQIR ]ERK QIPEOYOER
TIVFEMOERWIGEVEXIVYWQIRIVYW&MVSOVEWM]ERK XIVPEPYVYQMXEOERQIRKEOMFEXOER
TIQFSVSWER FEMO TIQFSVSWER YERK QEYTYR TIQFSVSWER [EOXY QEOE FMVSOVEWM
XIVWIFYXXIXETFIVPEOYXIXETMXMHEOXIVPEPYQIRKIOERK 1EEWEOM-QEM 
2. Terjadinya pemborosan pada sistem pembelajaran
&IFIVETE PIQFEKE TIRHMHMOER XIPEL FIVYWELE YRXYO QIRIOER QELEPR]E FME]E
TIRHMHMOER HIRKER QIPEOYOER IJMWMIRWM HEPEQ WMWXIQ TIQFIPENEVER )JMWMIRWM
XIVQEWYO HEPEQ FMHERK [EOXY OYVMOYPYQ HER WXVEXIKM QIRKENEV ,ER]E FIFIVETE
WIOSPEL WENE ]ERK QIRIVETOERR]E NMOE HMETPMOEWMOER HIRKER WYRKKYLWYRKKYL
FME]E TIRHMHMOER QEWML XIVEWE QELEP FEKM FIFIVETE OEPERKER QEW]EVEOEX
-RHSRIWME 4IRIVETER QERENIQIR TIVFEMOER FIVOIPERNYXER HMHEPEQ WMWXIQ
TIQFIPENEVER HETEX HMXIVETOER ETEFMPE WIQYE [EVKE PIQFEKE TIRHMHMOER
QIRHYOYRK WIKEPE TIVYFELER ]ERK XIVNEHM HIRKER WIKEPE OSRWIOYIRWMR]E
&IFIVETETVMRWMT]ERKFMWEQIRNEQMROIRHEPMQYXYFIVFEWMWPDCA EHEPEL
a. Quality first
7IQYE TMOMVER HER XMRHEOER TIRKIPSPE LEVYW QIQTVMSVMXEWOER QYXY .YQPEL
WMW[E ]ERK PYPYW FYOER QIVYTEOER NEQMRER EXEW QYXY WIOSPEL ]ERK FEMO
4IVGYQENMOEQIVIOEPYPYWHIRKERWXERHEVX]ERKWERKEXQMRMQ2MPEMXMRKKMNYKE
FYOER QIVYTEOER YOYVER YRXYO QIRIRXYOER OYEPMXEW WIOSPEL &ER]EO WMW[E
]ERKPYPYWRMPEM]ERKXMRKKMTIPE]ERER]ERKQIQYEWOERWEVERE]ERKQIQEHEM
HERWMW[E]ERKFIVQSVEPEHEPELLEP]ERKFMWEQIRNEHMXSPSOYOYVWIOSPEL]ERK
FIVOYEPMXEW
b. Stakeholder- in
7IQYE TMOMVER LEP HER XMRHEOER TIRKIPSPE TIRHMHMOER LEVYW QIQTVMSVMXEWOER
QYXY LEVYW HMOIVNEOER LEXMLEXM ,MRHEVM  WIKEPE FIRXYO XMRHEOER ]ERK XMHEO
FIVKYREHERFIVTIRKEVYLXIVLEHETTIRYVYRERQYXY
c. The next process is our stake holders
7IXMET SVERK ]ERK QIPEOWEREOER XYKEW HEPEQ TVSWIW TIRHMHMOER LEVYW
QIRKERKKETSVERKPEMR]ERKQIRKKYREOERLEWMPTIPEOWEREERXYKEWR]EWIFEKEM
stakeholderR]E ]ERK LEVYW HMTYEWOER ,EP ]ERK TSWMXMJ HETEX HMGETEM ETEFMPE
WIXMETSVERKFIVXMRHEOHIQMOMER7IQYEOEPERKEREOERFIVPSQFEPSQFEYRXYO
QIPEOYOER]ERKXIVFEMOHIRKERLEXM]ERKXMHEOXIVFIFERM

10 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S




d. Speak with data
7IXMET SVERK TIPEOWERE TIRHMHMOER LEVYW QIPEOYOERXMRHEOER HER QIRKEQFMP
OITYXYWERFIVHEWEVOEREREPMWMWHEXE]ERKXIPELHMTIVSPILXIVPIFMLHELYPYFYOER
FIVHEWEVOER TIRKERHEMER EXEY VIOE]EWE8MRHEOER ]ERK HMEQFMP FIVHEWEV
TIRKERHEMER FMWE QIR]IFEFOER OIVYKMER WILMRKKE YRXYO QIQTIVSPIL HEXE
]ERKEOYVEXOMXEFMWEPERKWYRKXIVNYROIPETERKER 1EEWEOM-QEMGemba
 
e. Upstream management
7IQYE TIRKEQFMPER OITYXYWER HM HEPEQ TVSWIW TIRHMHMOER HMPEOYOER WIGEVE
TEVXMWMTEXMJ FYOER SXSVMXEXMJ 8ELET check TEHE QERENIQIR OIRHEPM QYXY
FIVFEWMW PDCA XIVHETEX XMXMOXMXMO OIRHEPM QYXY (quality check points)HMQERE
WIXMETSVERKTIPEOWERETIRHMHMOERLEVYWQIRKEYHMXLEWMPTIPEOWEREERXYKEWR]E
HIRKER WXERHEVX QYXY ]ERK XIPEL HMXIXETOER 'SRXSL XMRHEOER JSVQEXMJ ]ERK
HMPEOYOER TEHE EOLMV WIXMET TSOSO FELEWER TSOSO FELEWER QIVYTEOER XMXMO
OIRHEPM QYXY HEPEQ TVSWIW TIQFIPENEVER ]ERK HMPEOYOER YRXYO QIRKEYHMX
ETEOEL WXERHEV QYXY TIQFIPENEVER WIFEKEMQERE HMVYQYWOER HEPEQ FIRXYO
8YNYER-RWXVYOWMSREP/LYWYW 8-/ XIPELHETEXHMGETEM

,EWMP EYHMX XIVR]EXE TSWMXMJ HEPEQ EVXM XIPEL QIRGETEMWXERHEV S HEPEQ SDCA 
QYXYWIFEKEMQEREHMVYQYWOERHEPEQ8-/QEOETEHETVSWIWTIVIRGEREEREXEY
Plan P HEPEQ PDCA  FIVMOYXR]E WXERHEV QYXY XIVWIFYX LEVYW HMXMRKKMOER
WILMRKKE EOER XIVNEHM QERENIQIR TIVFEMOER FIVOIPERNYXER QYXY TIRHMHMOER
,EWMPIZEPYEWMXIVR]EXERIKEXMJFIVEVXMWXERHEVQYXY]ERKHMVYQYWOERHEPEQ8-/
FIPYQ EXEY XMHEO XIVGETEM HER LEVYW WIKIVE HMPEOYOER XMRHEOER EXEY Action A
HEPEQPDCA EKEVWXERHEVQYXYHETEXHMGETEM'SRXSLFMPE8IW*SVQEXMJXIVR]EXE
QIRYRNYOOERLEWMPHMFE[EL 8-/QEOEKYVYLEVYWQIPEOYOER Action (A dalam
PDCA) ]ERK HETEX FIVYTE TIRKYPERKER TIQFELEWER TSOSO FELEWER XIVOEMX
WEQTEM 8-/ HETEX HMGETEM 1IRIXETOER XMXMOXMXMO OIRHEPM QYXY (quality check-
points) TEHE WIXMET WEXYER OIKMEXER HEPEQ QERENIQIR OIRHEPM QYXY FIVFEWMW
PDCA,QIVYTEOERconditio sine qua non EXEYa must
3. Biaya praktikum yang cukup tinggi (bahan, energi, dll)
/LYWYWYRXYOFME]ETVEOXMOYQYRXYONIRMWWIOSPEL71/WERKEXPELFIWEVFEMOFIVYTE
FELER YRXYO TVEOXMO EPEXQIWMR HER TIVPIRKOETERR]E WIVXE IRIVKM PMWXVMO EXEY

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 11


PEMRR]E ,EP MXY QIQIVPYOER XIVSFSWERXIVSFSWER WITIVXM FEKEMQERE QIQFYEX
FEVERKFEVERK TVEOXMOYQ MXY FYOER LER]E QIVYTEOER FEVERK PEXMLER EXEY FEVERK
WMQYPEXSVXIXETMHMYWELEOERQIRNEHMFEVERKNEHM]ERKPE]EOHMNYEPEXEYHMTEWEVOER
OIQYHMERLEWMPTIRNYEPERFMWEHMKYREOERYRXYOFIPERNEFELERHERWIFEKMERYRXYO
QIRYRNERKFME]EIRIVKM
4. Penataan tempat dan ruang yang kurang baik dan keadaaan tempat belajar yang
kotor.
4IREXEER XIQTEX ]ERK OYVERK FEMO HER OIEHEER XIQTEX FIPENEV ]ERK OSXSV EOER
FIVTIRKEVYLPERKWYRKTIWIVXEHMHMOXIVLEHETOSRWIRXVEWMHERQMREXFIPENEV,EPMRM
FIVHEQTEO TEHE OYEPMXEW PYPYWER NMOE TIWIVXE HMHMO HEPEQ FIPENEV WYHEL XMHEO
OSRWIRXVEWM HER XMHEO QIQMPMOM QMREX QEOE TVIWXEWM FIPENEV NYKE EOER QIRYVYR
7EPELWEXYOSQTSRIRHEVMQERENIQIRTIVFEMOERFIVOIPERNYXEREHEPEL6 6MRKOEW
6ETM6IWMO6E[EXHER6ENMR 4IRIVETER6HEPEQPIQFEKETIRHMHMOEREOERHETEX
QIRKEXEWMTIVQEWEPELERTIREXEERXIQTEX]ERKOYVERKFEMOHEROIEHEERXIQTEX
FIPENEV ]ERK OSXSV 6ETM FIVEVXM QIRKIPSQTSOOER FEVERK FIVHEWEVOER
TIRKKYREERR]E HER QIREXER]E WIGEVE QIQEHEM EKEV YTE]E HER [EOXY YRXYO
QIRGEVM QIRNEHM QMRMQYQ 4IRIVETERR]E WIQYE FEVERK LEVYW QIQMPMOM EPEQEX
XIVXIRXYREQEXIVXIRXYHERZSPYQIXIVXIRXY 1EEWEOM-QEM Gemba  &EVERK
]ERKFIVEHEHEPEQPIQFEKETIRHMHMOERLEVYWHMXIQTEXOERTEHEPSOEWMXIVXIRXY

6IWMOFIVEVXMQIQFIVWMLOERPMRKOYRKER FIPENEVXIVQEWYOHMHEPEQR]E OIFIVWMLER
PERXEMOIPEWPMRKOYRKERFIPENEVXIVQEWYOLEPEQERWIOSPELXSMPIXEPEXXYPMWHERPEMR
PEMR.EHMHIRKERQIRIVETOER6TIVQEWEPELERTIREXEERXIQTEX]ERKOYVERKFEMO
HEROIEHEERXIQTEXFIPENEV]ERKOSXSVHETEXXIVEXEWM


12 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S



Gambar 4. Sebelum Penerapan Manajemen Perbaikan Berkelanjutan


Gambar 5. Sesudah Penerapan Manajemen Perbaikan Berkelanjutan

5. Publikasi
0IQFEKE TIRHMHMOER 71/  FMWE QIRSRNSP HEPEQ QEW]EVEOEX HMOEVIREOER
OIGIVHEWERR]E OIREOEPERR]E WMWXIQ TIRKENEVERR]E HER LEP PEMR ]ERK QIRSRNSP
7IOSPEL ]ERK FMEWEFMEWE WENE XMHEO XIVHIRKEV HM QEW]EVEOEX YQYQ 0IQFEKE
TIRHMHMOERWILEVYWR]EPIFMLHMOIREPOEVIREOIFEMOERR]EYRXYOPIFMLQIRKIREPOER
PIQFEKEWIOSPELFMWEHMKYREOERTYFPMOEWM4YFPMOEWM]ERKHMWIPIRKKEVEOERWIWYEM
HIRKER OIEHEER ]ERK WIFIREVR]E 8MHEO QIPIFMLPIFMLOER HER NYKE XMHEO
QIRKYVERKM7MJEXTYFPMOEWMLER]EQIQFIVMOERMRJSVQEWMWIHERKOERTIRMPEMERXIXET
FIVKERXYRK TEHE QEW]EVEOEX MXY WIRHMVM /IEHEER MRM EOER PIFML QIRKYRXYRKOER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 13


QEW]EVEOEX XMHEO QIVEWE HMXMTY WILMRKKE WMJEXR]E EOER PIFML XVERWTEVER
1EW]EVEOEX QYPEM FMWE QIRMPEM LEP ]ERK TSWMXMJ XIVLEHET PIQFEKE QEOE PIQFEKE
QEW]EVEOEX XMHEO QIVEWE HMXMTY WILMRKKE WMJEXR]E EOER PIFML XVERWTEVER
HETEXFIVOIQFERKHERQIRHETEXHYOYRKERPIFMLFIWEV
1EW]EVEOEX
 QYPEM FMWE QIRMPEM LEP ]ERK TSWMXMJ XIVLEHET PIQFEKE QEOE PIQFEKE
HETEXFIVOIQFERKHERQIRHETEXHYOYRKERPIFMLFIWEV
4YFPMOEWM FMWE HMFIVMOER HEPEQ FIRXYO FVSWYV QIHME QEWWE EXEY TIR]YPYLER OI

HEPEQ QE]EVEOEX 4YFPMOEWM ]ERK HMFIVMOER LEVYW WIWYEM HIRKER OIEHEER
4YFPMOEWM FMWEQIHME
QEW]EVEOEX HMFIVMOER HEPEQ
]ERK FIRXYO FVSWYV
HMWEQTEMOER LEVYWQIHME
WIPEPYQEWWE EXEY TIR]YPYLER
HMTIVFEVYM OI
-RHMOEXSV FMWE
HEPEQ QE]EVEOEX
QIRKKYREOER OVMXMO 4YFPMOEWM
QEW]EVEOEX]ERK HMFIVMOER
QEYTYR LEVYW QIHME
OIIJIOXMJER WIWYEMMXYHIRKER
WIRHMVMOIEHEER
1EQTY
QEW]EVEOEX QIHME ]ERK HMWEQTEMOER LEVYW WIPEPY HMTIVFEVYM -RHMOEXSV FMWE
XMHEOR]EQIRMRKOEXOERTEWEVHMPEOYOERHIRKERFIOIVNEWEQEFIVFEKEMTMLEOHEPEQ
QIRKKYREOER OVMXMO QEW]EVEOEX QEYTYR OIIJIOXMJER QIHME MXY WIRHMVM 1EQTY
TIVFEMOER]ERKQEOWMQYR
XMHEOR]EQIRMRKOEXOERTEWEVHMPEOYOERHIRKERFIOIVNEWEQEFIVFEKEMTMLEOHEPEQ
TIVFEMOER]ERKQEOWMQYR
6. Input
4IRHMHMOERXIVHETEXXMKEJEOXSVTSOSO]EMXYinput,TVSWIWTIRKIPSPEERHERout put.
6. Input
/IXMKELEPXIVWIFYXWEPMRKFIVOEMXERNMOEinput HERTVSWIWR]EFIVNEPERHIRKERFEMO
4IRHMHMOERXIVHETEXXMKEJEOXSVTSOSO]EMXYinput,TVSWIWTIRKIPSPEERHERout put.
QEOEout put]ERKHMLEWMPOERNYKEEOERFEMOXIXETMLEP]ERKTEPMRKTSOSOHMXIRXYOER
/IXMKELEPXIVWIFYXWEPMRKFIVOEMXERNMOEinput HERTVSWIWR]EFIVNEPERHIRKERFEMO
SPILTVSWIWR]EOIR]EXEERR]EPIQFEKETIRHMHMOERHETEXQIRKLEWMPOERout put ]ERK
QEOEout put]ERKHMLEWMPOERNYKEEOERFEMOXIXETMLEP]ERKTEPMRKTSOSOHMXIRXYOER
FEKYW [EPEYTYR inputR]E OYVERK FEKYW ,EP MRM HMOEVIREOER JEOXSV TVSWIWR]E
SPILTVSWIWR]EOIR]EXEERR]EPIQFEKETIRHMHMOERHETEXQIRKLEWMPOERout put
FIVLEWMP HMNEPEROER HIRKER FEMO XIXETM PIQFEKE TIRHMHMOER ]ERK HIQMOMER ]ERK
WERKEX
FEKYW [EPEYTYR
NEVERKInput inputR]E OYVERK FEKYW ,EP MRM HMOEVIREOER JEOXSV TVSWIWR]E
EHEPELWEPELWEXYJEOXSV]ERKQIQTIRKEVYLMPYPYWER&ER]EOPIQFEKE
FIVLEWMP HMNEPEROER HIRKER FEMO XIXETM
TIRHMHMOERQEQTYQIRKLEWMPOERout PIQFEKE TIRHMHMOER ]ERK HIQMOMER WERKEX
putFEKYWHMWIFEFOEROEVIREinputR]EFEKYW
NEVERKInput EHEPELWEPELWEXYJEOXSV]ERKQIQTIRKEVYLMPYPYWER&ER]EOPIQFEKE
HER TVSWIW ]ERK HMNEPEROER NYKE FEKYW 4IVQEWEPELER QIRKIREM input HETEX
TIRHMHMOERQEQTYQIRKLEWMPOERout putFEKYWHMWIFEFOEROEVIREinputR]EFEKYW
HMTIGELOER HIRKER QIRKKYREOER QERENIQIR TIVFEMOER FIVOIPERNYXER ]EMXY
HER TVSWIW ]ERK HMNEPEROER NYKE FEKYW 4IVQEWEPELER QIRKIREM input HETEX
HIRKERQIRMRKOEXOERWXERHEVQEWYOFEKMGEPSRWMW[EHIRKERNEPERXIVWIFYXQEOE
HMTIGELOER HIRKER QIRKKYREOER QERENIQIR TIVFEMOER FIVOIPERNYXER ]EMXY
EOERHMTIVSPILinput]ERKFEKYW
7. HIRKERQIRMRKOEXOERWXERHEVQEWYOFEKMGEPSRWMW[EHIRKERNEPERXIVWIFYXQEOE
Sumber Daya Manusia
EOERHMTIVSPILinput]ERKFEKYW
7YQFIV HE]E QERYWME QIVYTEOER WEPEL WEXY LEP ]ERK YXEQE HEPEQ PIQFEKE
7. Sumber Daya0IQFEKE
TIRHMHMOER Manusia EOER QENY NMOE HMTMQTMR SPIL TIQMQTMR ]ERK OVIEXMJ HER
7YQFIV HE]E QERYWME QIVYTEOER WEPEL WEXY LEP ]ERK YXEQE HEPEQ PIQFEKE
FIVXERKKYRKNE[EF/IOVIEXMJERFMWEHMOIQFERKOERHIRKERTIPEXMLERWIQMREVEXEY
TIRHMHMOER
TYR HIRKER 0IQFEKE EOERHIRKER
WXYHM FERHMRK QENY NMOE HMTMQTMR
PIQFEKE PEMRSPIL
]ERKTIQMQTMR ]ERK
WINIRMW EOER OVIEXMJ HER
QIRMRKOEXOER
FIVXERKKYRKNE[EF/IOVIEXMJERFMWEHMOIQFERKOERHIRKERTIPEXMLERWIQMREVEXEY
OVIEXMJMXEWQEWMRKQEWMRKTMLEO7YQFIVHE]EQERYWMEFMWEHMNEKEHERHMXMRKOEXOER
TYR HIRKER WXYHM
QIRKKYREOER FERHMRK HIRKER
QERENIQIR PIQFEKE
TIVFEMOER PEMR ]ERK4IVFEMOER
FIVOIPERNYXER WINIRMW EOER QIRMRKOEXOER
]ERK QIR]IPYVYL
OVIEXMJMXEWQEWMRKQEWMRKTMLEO7YQFIVHE]EQERYWMEFMWEHMNEKEHERHMXMRKOEXOER
WIVXEXIVYWQIRIVYW7IGEVEFIVOEPETIVPYHMEHEOERIZEPYEWM6ETEXERXEVERKKSXE
QIRKKYREOER QERENIQIR TIVFEMOER FIVOIPERNYXER 4IVFEMOER ]ERK QIR]IPYVYL
]ERKFIVLYFYRKERFMWEHMPEOYOERXMETTEKMWIFIPYQQIQYPEMOIVNE)ZEPYEWM]ERK
WIVXEXIVYWQIRIVYW7IGEVEFIVOEPETIVPYHMEHEOERIZEPYEWM6ETEXERXEVERKKSXE
TIRXMRKFMWEHMFYOYOERHERHMNEHMOEREKIRHE
]ERKFIVLYFYRKERFMWEHMPEOYOERXMETTEKMWIFIPYQQIQYPEMOIVNE)ZEPYEWM]ERK
TIRXMRKFMWEHMFYOYOERHERHMNEHMOEREKIRHE

14 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


8. Lingkungan
0IQFEKE TIRHMHMOER NMOE MRKMR FIVLEWMP QIRHMVMOER QIQTIVXELEROER HER
QIQENYOER PIQFEKER]E QEOE PIQFEKE XIVWIFYX LEVYW QIQMPMOM LYFYRKER ]ERK
FEMOHIRKERPMRKOYRKERWIOMXEVPIQFEKEEXEYWIOSPEL0MRKOYRKERWIOMXEVPIQFEKE
HEPEQLEPMRMEHEPELQEW]EVEOEXWIOMXEVPIQFEKEXIVWIFYXQIVIOEQIQMPMOMTIVER
]ERK TIRXMRK FEKM OIPERKWYRKER LMHYT PIQFEKE TIRHMHMOER HEPEQ OIR]EXEERR]E
PIQFEKE TIRHMHMOER XMHEO FMWE XIVPITEW HEVM QEW]EVEOEX WIOMXEVR]E OEVIRE HEVM
QEW]EVEOEX WIOMXEV PIQFEKE TIRHMHMOER EOER QIQTIVSPIL inputWMW[E
4IVQEWEPELER LYFYRKER ERXEVE PIQFEKE TIRHMHMOER HIRKER QEW]EVEOEX HEPEQ
QERENIQIR TIVFEMOER FIVOIPERNYXER HETEX HMTIGELOER HIRKER GEVE QIPMFEXOER
QEW]EVEOEX WIOMXEV OI HEPEQ TVSWIW TIRHMHMOER WITIVXM HMPMFEXOER HEPEQ OSQMXI
WIOSPEL FEKM ERKKSXE QEW]EVEOEX ]ERK FIVOSQTIXIR HMPMFEXOER HEPEQ
OITIRKYVYWER&4HERHIRKERGEVEQIR]MROVSROERERXEVEOIFYXYLERQEW]EVEOEX
XIVLEHETTIQFYOEERTVSKVEQWXYHMNYVYWER
9. Sistem Informasi Manajemen Dan Kerja Sama
0IQFEKE TIRHMHMOER 71/  XMHEO QYRKOMR EOER FMWE FIVOIQFERK XERTE FIOIVNE
WEQE HIRKER TMLEO PEMR /IVNEWEQE LEVYW HMFERKYR YRXYO FMWE QIRMRKOEXOER
OMRIVNE4MLEOHMREWEOERWERKEXQIQFERXYHEPEQTIR]YWYREROYVMOYPYQ0IQFEKE
PEMR EOER QIQFERXY HEPEQ TIRKIQFERKER QIXSHI TIRKENEVER ]ERK HMKYREOER
3VERKXYE[EPMEOERQIQFERXYHEPEQTIR]IHMEERWEVEREHERTVEWEVERETIRHMHMOER
-RJSVQEWM ]ERK HMKYREOER LEVYW FIVWMJEX GITEX HER EOYVEX -RJSVQEWM ]ERK GITEX
EOER QIQTIVGITEX TIRERKKYPERKER XIVLEHET WYEXY QEWEPEL -RJSVQEWM ]ERK
EOYVEXEOERQIQTIVXIKEWOITYXYWER]ERKHMPEOYOER7MWXIQMRJSVQEWMNYKELEVYW
QIRKEPEQM TIVOIQFERKER WIWYEM HIRKER OIQENYER XIORSPSKM QIWOMTYR
QIQIVPYOERFME]E]ERKXMHEOWIHMOMX

4IRIVETER QERENIQIR TIVFEMOER FIVOIPERNYXER HEPEQ TIRHMHMOER HM -RHSRIWME
LEVYW HMNEPEROER EXEW HEWEV TIRKIVXMER WIVXE XERKKYRK NE[EF FIVWEQE YRXYO
QIRKYXEQEOER IJMWMIRWM TIRHMHMOER XMRKKM HER TIRMRKOEXER OYEPMXEW HEVM TVSWIW
TIRHMHMOER 1IPEPYM TIRIVETER QERENIQIR TIVFEMOER FIVOIPERNYXER HEPEQ WMWXIQ
TIRHMHMOER]ERKHMNEPEROERWIGEVEXIVYWQIRIVYWHEROSRWMWXIRQEOETIRHMHMOER
HM -RHSRIWME EOER HETEX QIRKLEWMPOER out put ]ERK FIVOYEPMXEW OEVIRE HIRKER
HMHYOYRK SPIL FMVSOVEWM ]ERK XMHEO XIVPEPY VYQMX TIREXEER XIQTEX ]ERK FEMO HER
OIFIVWMLERPMRKOYRKERFIPENEV]ERKXIVNEKEQEOETIWIVXEHMHMOEOERR]EQERYRXYO
QIPEOYOER TVSWIW FIPENEV QIRKENEV HER EOER FIVHEQTEO HIRKER VEMLER TVIWXEWM
]ERK FEKYW 9RXYO QIRHSVSRK TVSWIW XIVWIFYX TIVPY HMFYEXOER OIKMEXER PSQFE

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 15


OIFIVWMLER ERXEV WIOSPEL ]ERK NYEVE QIRHETEX TIRKLEVKEER ]ERK XIVFYVYO
QIRHETEX XIKYVER TIQFMREER NMOE TIVPY HMTYFPMOEWMOER XIVQEWYO ]ERK XIVFYVYO
YRXYOQIQFYEXIJIOWEROWMQSVEP

0IQFEKE TIRHMHMOER HETEX QIQMRMQEPMWEWM TIRKIPYEVER YERK YRXYO TVSWIW
TIQFIPENEVERWIFEKEMGSRXSLNMOETIWIVXEHMHMOWYHELQIQMPMOMOIQEQTYERHEPEQ
TVEOXMOQIRKIPEWQEOEKYVYHSWIRLEVYWQIRKLEVKEMOIQEQTYER]ERKHMQMPMOMHER
QIQFIVMOER OSQTIRWEWM YRXYO XMHEOQIRKMOYXM OIKMEXER TIQFIPENEVER QIRKIPEW
,EPXIVWIFYXHETEXQIRKYVERKMFME]E]ERKHMOIPYEVOERSPILPIQFEKEYRXYOTVSWIW
TIQFIPENEVER(YRMETIRHMHMOEREOERHMHETEXOERIJMWMIRWM]ERKWIQEOMRFIWEVNMOE
HMXIVETOER QERENIQIRTIVFEMOERFIVOIPERNYXER7IXMETNM[ETVMFEHMQERYWMETEWXM
QIQMPMOMNM[EQERENIQIRTIVFEMOERFIVOIPERNYXERNMOEOIQEQTYERMXYHMTYTYOHER
HMSVKERMWMVEOERQIRNEHMOIOYEXER]ERKWERKEXPYEVFMEWE4IRIVETER QERENIQIR
TIVFEMOERFIVOIPERNYXERHETEXQIRKLEWMPOERWIXMETOSQTSRIR]ERKFMWEQIRIVMQE
TIVYFELERWIGEVEXIVFYOE 1EEWEOM-QEM 

C. Pendekatan JIT (Just In Time)

/SRWITJust In Time (JIT)EHEPELWYEXYOSRWITHMQEREFELERFEOY]ERKHMKYREOER


YRXYO EOXMJMXEW TVSHYOWM HMHEXERKOER HEVM TIQEWSOEXEY supplier XITEX TEHE [EOXY
FELER MXY HMFYXYLOER SPIL TVSWIW TVSHYOWM WILMRKKE EOER WERKEX QIRKLIQEX
FELOER QIRMEHEOER FME]E TIVWIHMEER FEVERK TIR]MQTERER FEVERKstocking cost.
8ISVMOSRWITjust in timeHMXIQYOERSPILWISVERKFIVOIFERKWEER.ITERKFIVREQE
8EMMGLM 3LRS HEVM MRHYWXVM OIRHEVEER QSXSV 8S]SXE 4IVLMXYRKER WIVXE OIVNE WEQE
]ERK FEMO ERXEVE TIR]EPYV TIQEWSO HER FEKMER TVSHYOWM LEVYWPEL FEMO
/IXIVPEQFEXER EOMFEX WEPEL TIVLMXYRKER EXEY OINEHMER PEMRR]E HETEX QIRKLEQFEX
TVSWIWTVSHYOWMWILMRKKEHETEXQIRMQFYPOEROIVYKMERFEKMMRHYWXVM4IRHIOEXERMRM
QIQTYR]EM GMVMGMVM ERXEVE WIFEKEM FIVMOYX TIPE]ERER WIGITEX QYRKOMR EOYVEX
VIPIZER HER WIPEQEX TIPEOWEREER TVSHYOWM LEVYW WIRERXMEWE FIVSVMIRXEWM TEHE
OIFYXYLERTIPERKKERHEREHETIRKIRHEPMERHEPEQTVSWIWTVSHYOWM

7IQEOMR QIRKIGMPR]E FEXEW ERXEV RIKEVE TIVFIHEER OYEPMXEW TVSHYOWM ERXEVE
TVSHYWIRWEXYHIRKER]ERKPEMRR]EOMRMWIQEOMRQIRMTMW/SRHMWMWITIVXMMXYMRHYWXVM
]ERK TEPMRK IJMWMIR HER GITEX HEPEQ QIRdeliver TVSHYOR]EPEL ]ERK EOER QEQTY
QIQIRERKOERTIVWEMRKERHMHYRMEKPSFEPWEEXMRM7EPELWEXYLEP]ERKYVKIRYRXYO
HMIJMWMIRWMOER MEPEL VERXEM TIQEWSO &IVFMGEVE QIRKIREM VERXEM TIQEWSO MRM OMXE

16 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


HMLEHETOER TEHE HYE TMPMLER pull EXEY push system. Pull system QIRKERHEPOER
MRJSVQEWM TIVQMRXEER HEVM TIPERKKER WIQIRXEVE push system PIFML QIRKERHEPOER
TIVIRGEREER WIGEVE XIVTYWEX Pull system WIRHMVM WEEX MRM PIFML HMOIREP HIRKER
WIFYXERQIXSHIJust In Time (JIT)1IREVMOR]ETIRIVETERQIXSHIJITHIRKERXITEX
HER OVIEXMJ XIVFYOXM QEQTY QIQFE[E WIFYEL MRHYWXVM OI XMXMO XIVFEMOR]E &ER]EO
QERJEEX ]ERK HETEX HMTIVSPIL HIRKER EHER]E TIRIVETER JIT HMERXEVER]E EHEPEL
QIRKYVERKM TIR]MQTERKER QIRKYVERKM TIVWIHMEER FELER ]ERK FIPYQ HMTIVPYOER
QIQFIVHE]EOER TIQEWSO YRXYO QIRMRKOEXOER OYEPMXEW HER TIRKIRHEPMER EPMVER
FEVERK

0MQFEL TVSHYOWM TEHE WMWXIQ .-8 HMYWELEOER YRXYO HMLMPERKOER QMWEPR]E EHER]E
OIKMEXER TVSHYOWM FIVPIFML HER TVSHYO ]ERK GEGEX LEVYW HMXMEHEOER 7MWXIQ JIT
QIRKKYREOER Pull systemEVXMR]E QIRKERHEPOERMRJSVQEWMHEVMTIPERKKER&IVMOYX
MRM EOER HMYVEMOER FEKEMQERE GEVE QI[YNYHOER JIT ]EMXY WIXMET TVSWIW LEVYW
FIVSVMIRXEWM JIT TIRKIRHEPMER OYEPMXEW TVSHYO QIRITEXM NEH[EP HER NEH[EP
HMYWELEOER WXEFMP QIRKKYREOER Kanban Pull System, FIOIVNE HIRKER ZIRHSV
QIRKYVERKM TIVWIHMEER QIRMRKOEXOER TIVIRGEREER TVSHYO TIVWMETER JIT HEPEQ
TIOIVNEERNEH[EP]ERKXIXETHIWEMR]ERKXIXETOYEPMXEWTIR]EPYVERTIRKKYREEREXEY
TIRHMWXVMFYWMER ]ERK XIVWXERHEV OYEPMXEW TVSWIW TIQFIPENEVER TVSHYOWM ]ERK FEMO
HER EHER]E HEXE FEWI ]ERK PIRKOET /SRWIT TIRIVETER WMWXIQ JIT ERXEVE PEMR
HIRKER QIQTIVPYEW NEVMRKER QIRKKYREOER XIORSPSKM ICT FIVSVMIRXEWM TEHE
OYEPMXEWTIVIRGEREERFIFER]ERKWIVEKEQQIQTIVWMRKOEX[EOXYYRXYOTIVWMETER
4IRHIOEXER  JIT MRM HETEX HMXIVETOER HM 71/ QIRKMRKEX FEL[E XMHEO WIHMOMX
MRIJMWMIRWM XIVNEHM HM71/XIVQEWYO HEPEQ TIR]MQTERER FELER TVEOXMO ]ERKXIVPEPY
PEQEWILMRKKEHETEXQIRMQFYPOEROIVYKMER(MWMWMPEMREHENYKE71/]ERKXMHEOFMWE
QIR]IHMEOERFELERTEHEWEEXOIKMEXERTVEOXMOEOERHMPEOWEREOER

D. Total Productive Maintenance (TPM)
&MHERK TVSHYOWM WYHEL PEQE QIQMPMOM WMWXIQ QERENIQIR OIXMOE SVERK FIPYQ
QIQTIVLEXMOERFEKEMQEREGEVEQIRKEXYVFMHERKTIVE[EXEROEVIRELER]EHMERKKET
WIFEKEMTIRYRNERK]ERKXMHEOTIVPYHMEXYVPIFMLGIVQEX7IXIPELXIORSPSKMTIVQIWMRER
QIRNEHMPIFMLVYQMXHEROETEWMXEWTVSHYOWM]ERKHMQMPMOMTEFVMOWIQEOMRFIWEVQYPEM
XIVEWEOIXMHEOQEQTYERQIWMRYRXYOQIQIRYLMXEVKIXTVSHYOWM]ERKLEPMRMFIVEVXM
OIVYKMER FIWEV /IXMHEOQEQTYER XIVWIFYX HMEOMFEXOER SPIL KERKKYEROIVYWEOER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 17


]ERK XMHEO FMWE HMTIVOMVEOER WIFIPYQR]E HER LER]E HETEX HMEXEWM ETEFMPE WIOSPEL
QIQMPMOM QERENIQIR ]ERK FEMO HM FMHERK TIVE[EXER WILMRKKE HMQYPEMPEL QEWE
TIVOIQFERKERQERENIQIRTIVE[EXERHEVM]ERKTEPMRKWIHIVLERE]EMXY“Breakdown
Maintenance”LMRKKEWIOEVERK]EMXY“Total Productive Maintenance”.

TPM EXEYTotal Productive MaintenanceEHEPELWIFYELWMWXIQQERENIQIRTIVE[EXER


]ERKHEPEQTVSWIWR]EQIPMFEXOERSVERKQYPEMHEVMQERENIVLMRKKEOISTIVEXSVHER
XIORMWMHMPIZIPTEPMRKFE[EL7MWXIQMRMFIVWMJEXQIR]IPYVYL XSXEP HERXIVMRXIKVEWM
HIRKERFEMOQIPMTYXMTIVWSRMPTIVE[EXERTMVERXMHEREPEXYNMWYOYGEHERKJEWMPMXEW
OLYWYW HEXE HER TIVERKOEX PYREO &ME]E ]ERK XMHEO XITEX EOER FIVHEQTEO TEHE
OSRXVMFYWMFME]E]ERKXMRKKMTotal Productive MaintenanceQIVYTEOERWYEXYJMPSWSJM
]ERK FIVXYNYER QIQEOWMQEPOER IJIOXMZMXEW HEVM JEWMPMXEW ]ERK HMKYREOER HM HEPEQ
MRHYWXVM]ERKXMHEOLER]EHMEPEQEXOERTEHETIVE[EXERWENEXETMTEHEWIQYEEWTIO
HEVM STIVEWM HER MRWXEPEWM HEVM JEWMPMXEW TVSHYOWM XIVQEWYO NYKE HMHEPEQR]E
TIRMRKOEXER QSXMZEWM HEVM SVERKSVERK ]ERK FIPENEV HEPEQ WIOSPEL MXY /SQTSRIR
HEVMTPMWIGEVEYQYQXIVHMVMEXEWFEKMER]EMXYTotal approachWIQYESVERKMOYX
XIVPMFEX FIVXERKKYRK NE[EF HER QIRNEKE WIQYE JEWMPMXEW ]ERK EHE HEPEQ
TIPEOWEREERTPM.

Productive actionWMOETTVSEOXMJHEVMWIPYVYLWMW[EXIVLEHETOSRHMWMHERSTIVEWMHEVM
JEWMPMXEWWIOSPELMaintenanceTIPEOWEREERTIVE[EXERHERTIRMRKOEXERIJIOXMZMXEW
HEVM JEWMPMXEW HER OIWEXYER STIVEWM TVSHYOWM 4IR]IFEF OIVYKMER WILMRKKE LEVYW
HMOIPYEVOERR]EFME]ETIVE[EXEREHEPELOIVYWEOEREPEXTIRKSTIVEWMERQIWMR]ERK
XMHEOWXERHEVTIVWSRMPXMHEOQIQEHEMWYOYGEHERK]ERKXMHEOXIVWIHMEXMHEOEHEEPEX
YNMHERXMHEOEHER]EHEXEXIVGEXEXFEMOTIQFIPMERTIRKKYREERQEYTYRHEXEPEMRR]E
Total Productive Maintenance (TPM) QIVYTEOER NE[EFER ]ERK EOER QEQTY
QIRKEXEWM OIVYKMER HIRKER TVSKVEQTVSKVEQR]E ]ERK XIVHMVM HEVM /IKMEXER
OIPSQTSO OIGMP YRXYO QIRERKKYPERKM TIR]IFEF OIVYKMER TIVFEMOER QIWMR YRXYO
QIRGETEM OSRHMWM STIVEWM QEOWMQEP HER QIRKYVERKM PENY OIEYWER /IXIVPMFEXER
STIVEXSV TVSHYOWM YRXYO QIRNEKE OSRHMWM HEWEV EPEXQIWMR 1IRMRKOEXOER WMJEX
QEQTY TIPMLEVE maintainability  HER QEQTY XYRNERK sustainability  TIRMRKOEXER
IJIOXMZMXEWFME]EHERIJMWMIRWMTIOIVNEERTIVE[EXERWIPEMRMXYTPMQIQMPMOMTVSKVEQ
TIRGIKELER TIVE[EXER Maintenance Prevention  ]ERK QIVYTEOER MRXIKVEWM HEVM
TIVE[EXERengineeringHERHIWEMRIV

18 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


/ILERHEPER EPEX WMJEX QEQTY TIPMLEVE HER QEQTY XYRNERK HMTIVLMXYRKOER WIHMRM
QYRKOMR ]EMXY TEHE WEEX HIWEMR /IQYHMER EREPMWMW ]ERK GIVQEX HEVM engineer
HMTIVPYOER YRXYO QIRIRXYOER OIWIMQFERKER ERXEVE TIVE[EXER TIRGIKELER HER
TIVE[EXER OSVIOXMJTIVFEMOER /IPIQELER FMWE HMXIQYOER TEHE WEEX commisioning
HER HMYTE]EOER WIQYE EPEX WIQEOWMQEP QYRKOMR FMWE FIFEW TIVE[EXER
(maintenance free).&EXEWERTPMXIVHMVMHEVMYRWYV]EMXYQIQFERKYROIVNEWEQEHM
MRHYWXVM YRXYO QIQEOWMQEPOER IJIOXMZMXEW WMWXIQ TVSHYOWM TIRHIOEXER PETERKER
QIQFERKYR SVKERMWEWM ]ERK QIRERKOEP WIXMET OIVYKMER WITERNERK QEWE TEOEM
WMWXIQ TVSHYOWM MQTPIQIRXEWM TPM OI WIPYVYL HITEVXIQIR PMRXEW WIOXSVEP 
QIPMFEXOERWIXMETMRHMZMHYQYPEMHEVMTMQTMRERLMRKKETIOIVNEPETERKER PMRXEWPIZIP 
QIRKEHEOEROIKMEXER“zero-loss”QIPEPYMOIPSQTSOOIGMP QSXMZEWM 

/EXE XSXEP QIQMPMOM EVXM WIFEKEM FIVMOYX IJIOXMZMXEW XSXEP WMWXIQ TIVE[EXER XSXEP
TEVXMWMTEWM XSXEP YRXYO QIRGETEM IJIOXMZMXEW EPEX TPM FIVYTE]E QIRKLMPERKOER
“enam besar kerugian” yang terdiri dari: 
 Downtime]ERKQIPMTYXMOIEYWEREPEX7IXYTHERTIR]IXIPER
 /ILMPERKER OIGITEXER ]ERK QIPMTYXM idling HER FIVLIRXM WINIREO TIRKYVERKER
OIGITEXER
 'EGEX]ERKQIPMTYXMGEGEXTVSWIWHERTIRKYVERKERPYPYL

0ERKOELPERKOEL ]ERK HMXIQTYL YRXYO MQTPIQIRXEWM TPM EHEPEL WIFEKEM FIVMOYX


8ELET 4IVWMETER 8ELET -QTPIQIRXEWM %[EP 8ELET -QTPIQIRXEWM841 HER 8ELET
7XEFMPMWEWM 8ELET MRM QIVYTEOER XELET EOLMV HEPEQ MQTPIQIRXEWM 841 Total
productive maintenance,]ERKHMOIQFERKOERHERHMMRXIKVEWMOERHIRKERQERENIQIR
TIVFEMOERFIVOIPERNYXERFIWIVXE6EOERHETEXQIQIRYLMTVMRWMTjust in time HEPEQ
TIPE]ERER TIRHMHMOER ]ERK PIFML GITEX EOYVEX VIPIZER HER WIPEQEX /SQFMREWM
TIRHIOEXERQERENIQIRTIVE[EXERHERTIREXEERMRMPEL]ERKHETEXHMOIQEWHIRKER
PIFML WIHIVLERE HER QYHEL HMQIRKIVXM WIVXE VIEPMWXMO YRXYO HMXIVETOER HM 71/
/IFYXYLER TIVE[EXER HER TIREXEER HETEX HMHEXE HER HMOIQFERKOER WMWXIQ
QERENIQIRR]EHIRKERPIFMLWTIWMJMO

/IFIVLEWMPERR]EQYHELHMYOYVFIKMXYTYPEHIRKERoutput, outcomeWIVXEimpactR]E
XIVLEHET TIRMRKOEXER OYEPMXEW TIRHMHMOER HM 71/ 4IRHIOEXER WMWXIQQERENIQIR
TIVE[EXERHERTIREXEERXIVWIFYXHMEXEWNYKEHETEXHMTIVFEVYMHERHMOIQFERKOER
WIGEVE FIVOIPERNYXER HIRKER PIFML robust WIWYEM HIRKER FEXEWER [EOXY HER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 19


OIFIVPEOYERMTXIO]ERKXIVYWQENYFIVOIQFERK4IRMRKOEXEROIPERGEVERTIRIVETER
WMWXIQ QERENIQIR TIVE[EXER HER TIREXEER JEWMPMXEW HM 71/ EOER PIFML FEMO HER
EHETXMJ HIRKER QIPEPYM TIRKIQFERKER WMWXIQ MRJSVQEWM ]ERK VIPIZER HER
QIRHYOYRK7IVMRKXIVNEHMHEPEQQIQELEQM TPMTEHEQERENIVFIVTIRHETEXFEL[E
]ERKXIVPMFEXHEPEQOIKEMEXEREHEPELTEVESTIVEXSVHERXIORMWMHMXMRKOEXFE[ELWENE
4EHELEPWIFEKEMQERETEHEFEXEWERTPMQEOEWMWXIQQIQMPMOMOEVEOXIVMWXMOOLYWYW
]EMXYFIVWMJEXXSXEP QIR]IPYVYL 
Batasan TPM terdiri dari 5 unsur yaitu
 1IQFERKYR OIVNEWEQE HM MRHYWXVM YRXYO QIQEOWMQEPOER IJIOXMZMXEW WMWXIQ
TVSHYOWM
 4IRHIOEXER PETERKER QIQFERKYR SVKERMWEWM ]ERK QIRERKOEP WIXMET NIRMW
OIVYKMERWITERNERKQEWETEOEMWMWXIQTVSHYOWM
 -QTPIQIRXEWMTPMOIWIPYVYLHITEVXIQIR PMRXEWWIOXSVEP 
 1IPMFEXOERWIXMETMRHMZMHYHEVMTMQTMRERLMRKKETIOIVNEPETERKER PMRXEWPIZIP 
 1IRKEHEOEROIKEMXER“zero-loss”QIPEPYMOIPSQTSOOIGMP QSXMZEWM 

&IVHEWEVOER FEXEWER XIVWIFYX QEOE TPM FMWE HMEHETXEWMOER HIRKER QYHEL FEKM
MRHYWXVM ]ERK XIPEL QIPEOWEREOER Preventive Maintenance EXEYTYR Productive
Maintenance HIRKER OSRWIO[IR &EKM MRHYWXVM ]ERK QEWML TIQYPE HER FIPYQ
QIRIVETOERWEPELWEXYTIVE[EXERXIVWIFYXTIRIVETERTPMQIQIVPYOER[EOXY]ERK
PIFML TERNERK /IFYXYLER HER XYRXYRER OSRWYQIR WIRERXMEWE WIPEPY FIVOIQFERK
OIEVEL ]ERK PIFML OSQTPIO 1IVIOE QIQFYXYLOER WYEXY WMWXIQ ]ERK QEQTY
QIQIRYLMLEVETERLEVETERR]E1IVIOETIVPYWMWXIQTVSHYOWM]ERKMRXIKVEWMHIRKER
WMWXIQFME]E]ERKXIPELHMOIPYEVOERR]EFMWEIJIOXMJQIQIRYLMLEVETERR]E0MRKOYT
TIVLMXYRKERFME]E XSXEPTEHEMRHYWXVMWIVMRKOEPMOYVERKPIRKOET /MXEHETEXHIRKER
QYHELQIPEOYOERIWXMQEWMTEHEFME]EHIWEMRTIVOIQFERKERLMRKKEMRWXEPEWMWYEXY
EPEX TVSHYOWM 8ETM FME]E STIVEWM HER TIVE[EXER WIVMRKOEPM WYPMX HMIWXMQEWM OEVIRE
sifatnya yang “tersembunyi”. Tidak jarang industri baru menyadari betapa besar biaya
STIVEWMSRMPHERTIQILEVEERWIXIPELWIKEPEWIWYEXYR]EFIKMXYXIVPEQFEXWILMRKKE
OIPERKWYRKERLMHYTMRHYWXVMWYHELXIVERGEQ

4IR]IFEF WIQYE QEWEPEL MXY WIFEKEMER FIWEV XIVHETEX TEHE FEKEMQERE GEVE
QIRKEQFMP OITYXYWER XELET E[EP &EKEMQERE QIRKEQFMP OITYXYWER QIRKIREM
WMWXIQ TIRKSTIVEWMER TIVE[EXER TIQMPMLER TIVEPEXER XMRKOEX TIVFEMOER HER
WIFEKEMR]E 4EHE QEWE WIOEVERK MRM XERXERKER TIVWEMRKER MRXIVREWMSREP WIQEOMR

20 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


XENEQHEROVMXMWWILMRKKEHMTIVPYOERWYEXYW]WXIQ]ERKFIVWMJEXQIR]IPYVYL XSXEP 
HER XIVMRXIKVEWM HIRKER FEMO 7MWXIQ XIVWIFYX EOER QIPMTYXM TIVWSRMP TIVE[EXER
TMVERXM HER EPEX YNM WYOY GEHERK JEWMPMXEW OLYWYW HEXE HERTIVERKOEX PYREO &ME]E
]ERK HM OIPYEVOER YRXYO WMWXIQ ]ERK XMHEO XITEX EOER FIVHEQTEO TEHE OSRXVMFYWM
FME]E XMRKKM 4IRKKYREER FME]E TIVE[EXER EOER QIPMTYXM OIVYWEOER EPEX
TIRKSTIVEWMER QIWMR XMHEO WXERHEVH TIVWSRMP XMHEO QIQEHEM WYOY GEHERK XMHEO
XIVWIHMEXMHEOEHEEPEXYNMHERWIFEKEMR]E

Total Productive Maintenance (TPM) QIVYTEOER NE[EFER ]ERK EOER QEQTY


QIRKEXEWMOSRXVMFYWMFME]EXMRKKMXEHMHIRKERTVSKVEQTVSKVEQR]E]ERKXIVHMVMHEVM
 /IKMEXEROIPSQTSOOIGMPYRXYOQIRERKKYPERKMTIR]IFEFOIVYKMER
 4IVFEMOERQIWMRYRXYOQIRGETEMOSRHMWMSTIVEWMQEOWMQEPHERQIRKYVERKMPENY
OIEYWER
 /IXIVPMFEXERSTIVEXSVTVSHYOWMYRXYOQIRNEKEOSRHMWMHEWEVEPEXQIWMR
 1IRMRKOEXOERWMJEXQEQTYTIPMLEVE(maintainability).
 4IRMRKOEXERIJIOXMZMXEWFME]EHERIJMWMIRTIOIVNEERTIVE[EXER

4IVOIQFERKER TIVEPEXER TVSHYOWM TEHE WEEX MRM QIRKEVEL OI SXSQEWM ]ERK
QIPMFEXOER FER]EO XIORSPSKM GERKKML &IFIVETE SVERK FIVTIRHETEX FEL[E QYXY
WERKEX HMXIRXYOER SPIL TVSWIW REQYR HEPEQ TIVOIQFERKER WIPERNYXR]E HIRKER
HMXIQYOERR]E VSFSX QEOE QYXY XIVKERXYRK TEHE EPEX %PEX EOER QIRIRXYOER
FEKEMQERE TVSHYOXMZMXEW FME]E OIWIPEQEXER OIWILEXER HER OIPYEVER TVSHYOWM
1IQERK GYOYT OSQTPIO HER FIVWMJEX QIR]IPYVYL 1 6 ,SHOMI[MG^   7MJEX
OSQTPIOHERQIR]IPYVYLXMHEOGYOYTHMEXEWMHIRKEROIQEQTYERXIORMWMTIVE[EXER
WENE XIXETM NYKE QIR]IPYVYL WIFEKEM WIFYEL SVKERMWEWM TPM ]ERK  QIRKSVKERMWMV
WIPYVYL OEV]E[ER QYPEM HEVM XMRKOEX QERENIV LMRKKE XMRKOEX TIOIVNE 8YNYER TPM
EHEPELOIVYWEOERRMLMP(zero break down)HERGEGEXnihil (zero defect).3XSQEXMWEOER
QIRKYVERKM FME]E MRZIRXSVM HER QIRMRKOEXOER TIRKSTIVEWMER QIWMR FMPE
OIVYWEOERKERKKYER HER GEGEX HETEX HMLMPERKOER WILMRKKE QIREMOOER
TVSHYOXMZMXEW

TPM HM FMHERK TVSHYOXMZMXEW QIRMRKOEXOER IJIOXMZMXEW TEHE TVSHYOXMZMXEW TIOIVNE


RMPEM XEQFEL TIVWSRMP XMRKOEX TIRKSTIVEWMER TIRERKKYPERKER KERKKYER TEHE
FMHERKOYEPMXEWTPMQIQFIVMTIRKYVERKERTEHEGEGEXHEPERTVSWIWGEGEXTVSHYO
OIPYLERTIQEOEMTVSHYOTPMHMFMHERKTIQFME]EERQIQFIVMOERTIRKYVERKERTEHE

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 21


XIREKEOIVNEFME]ETIVE[EXEROSRZIVWMIRIVKM(MFMHERKTIR]IVELER(delivery), TPM
QIQFIVM TIRKYVERKER WXSO HER TIRMRKOEXER TIVTYXEVER MRZIRXSVM (MFMHERK
OIWIPEQEXER TPMQIQFIVMOIGIPEOEERRMLMPTSPYWMRMLMP(MFMHERKWIQERKEX TPM
QIQFIVMOERERHMPR]EFIVYTETIVXEQFELERMHI]ERKQEWYOTIREQFELERTIVXIQYER
OIPSQTSOOIGMP

/IKMEXERTEHEXELETE[EPQIPMTYXMTIQFIRELEROSRHMWMTIVEPEXERTVSHYOWMWIGEVE
FIVXELET WIOEPMKYW QIQELEQM WMJEX MRHMZMHYEP XMETXMET EPEX 4EHE E[EP TIRIVETER
TPM QIQERKHMTIVPYOERHER]ERKGYOYTFIWEVYRXYOVIWXSVEWMTIVEPEXEROIOSRHMWM
HEWEV WIVXE TIPEXMLER TIVWSRMP ]ERK EOER QIRERKERM 4IVE[EXER HMEVXMOER WIFEKEM
VERKOEMER OIKMEXER YRXYO QIREXE OIQFEPM HER QIQTIVFEMOM WINYQPEL EWIX HER
TIVEPEXER4IVE[EXERMRMFIVXYNYERYRXYOQIRMRKOEXOEROIQEQTYERTIVEPEXEREXEY
EWIX1IRYVYX8IVV];MVIQEROIKMEXERTIVE[EXERTEHEE[EPR]EQIVYTEOEREOXMZMXEW
]ERKQIQIVPYOERTIQFME]EERHMFER]EOMRHYWXVMREQYRQIRKYVERKMTIQFIPERNEER
WINYQPEL YERK TEHE TIVE[EXER EOER FIVOSRXVMFYWM WIGEVE QIR]IPYVYL TEHE
OIYRXYRKERMRHYWXVM9ERKXMHEO HMKYREOERYRXYOTIVE[EXEREXEYHIRKEROEXEPEMR
HMTMRHELTEHEKEVMWHEWEVMRHYWXVM%WYQWMXIVWIFYXWEQELEPR]EHIRKEROSRHMWMHM
71/

4MPEV HEVM TPM EHEPEL QIQEOWMQEPOER FME]EFME]E HER OIYRXYRKEROIYRXYRKER
-RHYWXVM XMHEO QIRKEGY TEHE TPM OEVIRE XMHEO QIQTYR]EM HEXE YRXYO QIQERHY
OIKMEXER TIVE[EXER HER EOXMZMXEW TIRGIKELER 'SRXSL HYE YOYVER ]ERK YQYQ
EHEPEL MTTR RMPEMXIRKEL [EOXY YRXYO QIQTIVFEMOM  HER  MTBF [EOXY VEXEVEXE
ERXEVEOIKEKEPER 8IVQMRSPSKMMRMHMLMXYRKFIVXYVYXXYVYXHIRKERTIQFEKMERVITEVEWM
]ERK XSXEP [EOXY YRXYO WITSXSRK TIVEPEXER HER [EOXY PEVMER ]ERK XSXEP YRXYO
WITSXSRK TIVEPEXER SPIL FER]EOR]E TIVMWXM[ETIVMWXM[E VITEVEWM -RHYWXVM HETEX
QIQTIVSPIL MRJSVQEWM XIVWIFYX HEVM GEXEXERGEXEXER FIVXELER WYEXY ]ERK
XIVOSQTYXIVMWEWM WMWXIQ QERENIQIR TIVE[EXER (CMMS) EXEY QERENIQIR EWWIX
MRHYWXVM (EAM) WMWXIQ /IFER]EOER MRHYWXVM XMHEO WIGEVE TIRYL QIRKKYREOER
OIQEQTYERHEVMCMMSQIVIOE(EAM WMWXIQ HEXEQIVIOEXMHEOGYOYTXIPMXMYRXYO
QIRKOEPOYPEWMMTTREXEYMTBF

TPMWERKEXWIWYEMHIRKEROSRHMWMXIQTEXOIVNETVEOXMOHM71/OEVIRENYQPELuser
HER TIVEPEXER ]ERK WERKEX FER]EO HER XIVFEXEWR]E NYQPEL XIORMWM HER [EOXY
3TIVEXSVXIORMWM WIXMET QIWMR LEVYW QIPEOYOER TIVE[EXER VYXMR FEMO LEVMER

22 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


QMRKKYER FYPERER WITIVXM TIQFIVWMLER TIRKIGIOER TIPYQEWER WEQTEM
TIQERXEYER OSRHMWM QIWMR HER NYKE TIRGEXEXERinput VM[E]EX QIWMR OI server
QIQERJEEXOER software ]ERK EHE &IVHEWEVOER TIRKEPEQER WXVEXIKM MRM FIVNEPER
HIRKER FEMO TIVEPEXER HER YXMPMXEW PEMRR]E FIVNEPER HIRKER LERHEP TPM MRM EOER
WERKEX HMHYOYRK SPIL software WILMRKKE HEXE HMKMXEP YRXYO VM[E]EX QIWMR EXEY
TIVEPEXER HETEX HMOIPSPE HIRKER FEMO HER NYKE WIQYE IPIQIR SVKERMWEWM ]ERK
QIQFYXYLOER HEXE TIVE[EXER HER TIVFEMOER HETEX QIRKEOWIW HIRKER GITEX HM
VYERKERR]E QEWMRKQEWMRK 1IRIVETOER Computerize Maintenance Management
System (CMMS) NYKEHMPEOYOER,]ERKQERE engineeringQIRNEHMcentralQERENIQIR
TIVE[EXERYRMXEXEYFEKMERQIRNEHMclientOSRWYQIR%HER]ECMMSFYOERFIVEVXM
OEVXYOEVXYQSRMXSVMRKHEROEVXYVM[E]EXQIWMRHETEXHMLMPERKOER
Kartu-Kartu Perawatan dan Perbaikan:
 /EVXYPETSVEROIVYWEOER
 /EVXYPETSVERLEWMPTIVFEMOER
 /EVXYMRZIRXEVMW
 /EVXYTIVWIHMEERWYOYGEHERK
 /EVXYTIQIVMOWEER
 /EVXYTIWERERTIVE[EXERHERTIVFEMOER
 /EVXYEREPMWEQEWEPELHERVIOSQIRHEWM
 /EVXYMRZIRXEVMWHERtool crib
 /EVXYQIWMR
 &SRTIVQMRXEER
 /EVXYTIPYQEWER
 /EVXYMRWTIOWM

4IVIRGEREERTIRNEH[EPERHMWYWYRHIRKERFIVXMXMOXSPEOHEVMTIVERGERKERSTIVEWM
WIOSPELWIGEVEOIWIPYVYLERWIFIPYQQIRIXETOERVIRGERELEVYWHMPEOYOEREREPMWE
XIVPIFMLHELYPYYRXYOQIRIXETOERWEQTEMWINEYLQERETSWMWMOMXEFIVEHEWIOEVERK
*EOXSVJEOXSV]ERKLEVYWHMTIVLEXMOERHEPEQQIQTIVXMQFERKOERYRXYOQIRIXETOER
NEH[EPTIQIPMLEVEEREHEPELWIFEKEMFIVMOYX
 8MRKOEXOIVYQMXERTIQIPMLEVEER
 .EH[EPTIVOMVEER[EOXYTIQEOEMER
 8MRKOEXTIQIPMLEVEER]ERKLEVYWHMPEOYOER
 /EVXYVM[E]EXTIVEPEXER LMWXSV]GEVH 
 /IQEQTYERTIVWSRMPTIPEOWERETIQIPMLEVEER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 23


1IWMRQIWMR ]ERK QIQTYR]EM XMRKOEX OIVYQMXER ]ERK WEQE LEVYW HMFEKM QIVEXE
WIPEQE WIXELYR YRXYO QIRKLMRHEVM FIFER OIVNE ]ERK XMHEO QIVEXE HEPEQ WEXY
XELYR.EH[EPTIQIPMLEVEERTIVEPEXERXIVFEKMQIRNEHMFIFIVETENIRMWERXEVEPEMR
 .EH[EP TIQIPMLEVEER NERKOE TIRHIO EHEPEL NEH[EP TIQIPMLEVEER TIVEPEXER
LEVMER]ERKFIVYTETIPYQEWERTEHE[EOXYTIVEPEXEREOERHMTEOEMEXEYWIXIPEL
HMKYREOER 4IQIPMLEVEER MRM HETEX HMPEOYOER SPIL WMW[E HIRKER QIFKIXELYM
TIXYRNYOTIXYRNYOTIQIPMLEVEERXIVPIFMLHELYPY
 .EH[EP TIQIPMLEVEER NERKOE WIHERK EHEPEL TIQIPMLEVEER TIVEPEXER FYPERER
]ERK HMWYWYR HEVM NEH[EP TIQIPMLEVEER XELYRER ]ERK HEPEQ TIR]YWYRERR]E
LEVYW HMWIWYEMOER HIRKER NEH[EP TIQEOEMER TEHE FYPER ]ERK FIVWERKOYXER
WILMRKKEXMHEOXIVNEHMFIRXVSOER
 .EH[EP TIQIPMLEVEER NERKOE TERNERK EHEPEL TIQIPMLEVEER ]ERK QIRGEOYT
TIQIPMLEVEERXSXEPEXEYWIVMRKHMOIREPHIRKER3ZIVLEYP
4IQIPMLEVEERNERKOERTERNERKMRMQIQIVPYOERTIVWMETER]ERKQEXERKHEPEQWEXY
XELYROIHITERHIRKERQIPMLEXVM[E]EXQIWMRTEHEXMETFYPERR]E,EP]ERKTIVPY
HMTIVLEXMOEREHEPEL[EOXYTIPEOWEREERSZIVLEYPXIVWIFYXOEVIREXIRXYR]ETIVEPEXER
XMHEO HETEX HMKYREOER WEQE WIOEPM TEHE WEEX MXY WILMRKKE HMTIVPYOER OIGITEXER
OIXITEXERHEPEQTIPEOWEREER3ZIVLEYP

7EPELWEXYYRWYVTIRXMRK]ERKWIVMRKOEPMHMEFEMOERSPILWYEXYPIQFEKETIRHMHMOER
EHEPEL XMHEO QIPEOYOER QERENIQIR TIQIPMLEVEER HIRKER FEMO HER FIREV
1ERENIQIR 4IQIPMLEVEER YQYQR]E HMTERHERK WIFEKEM JEOXSV TIQFSVSWER
WIWYEXY ]ERK WYPMX YRXYO HMWGLIHYPIOER HER HMOEPOYPEWMOER FME]ER]E /IKMEXER
4IQIPMLEVEERQIVYTEOERLEP]ERKTEPMRKWIVMRKHMTIVQEWEPELOEROEVIREHMTERHERK
WIFEKEM TMLEO TIQFSVSWER /EXE TIQIPMLEVEER MXY WIRHMVM XMHEO XIVFEXEW LER]E
TEHEXMRHEOERQIVE[EXQIWMREXEYTIVEPEXERTEFVMOHIRKERQIQTIVFELEVYMYQYV
QEWETEOEMHEROIKEKEPEROIVYWEOERQIWMRTEHETIVYWELEERQERYJEOXYVREQYR
juga “all activities involved in keeping a system’s equipment in working order”
WIKEPEEOXMZMXEW]ERKHMHEPEQR]EEHEPELQIRNEKEWIFYELWMWXIQTIVEPEXEREKEV
TIOIVNEER HETEX WIWYEM HIRKER TIWERER  -RXM HEVM OIKMEXER TIQIPMLEVEER EHEPEL
YRXYOQIVE[EXEXEYTYRQIQTIVFEMOMTIVEPEXEREKEVHETEXQIPEOWEREOEREOXMZMXEW
HIRKERIJIOXMJHERIJMWMIRWIWYEMHIRKER]ERKXIPELHMVIRGEREOEREXEY]ERKXIPEL
HMXIRXYOERSPILPIQFEKEHIRKERLEWMPFEVERKNEWE]ERKFIVOYEPMXEW

&IFIVETE *EOXSV ]ERK LEVYW HMTIVXMQFERKOER HEPEQ QIVIRGEREOER QERENIQIR
TIQIPMLEVEERERXEVEPEMR

24 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


 7MXYEWM+ISKVEJMW]ERKQIQMPMOMFIRKOIPWIRHMVM]ERKXIVWIRXVEPMWEWMEOERPIFML
QYHELHMTIPMLEVEREQYRFMPEQIQMPMOMFIFIVETEFERKYRER]ERKXIVTIRGEVQEOE
LEVYW QIQMPMOM OIPSQTSO QEMRXIRERGI ]ERK XIVHIWIRXVEPMWEWM HIRKER
QIQFIRXYOSVKERMWEWMTEVEVIP
 .IRMW4IVEPEXER )UYMTQIRX ETEFMPEXIVHETEXFER]EOQIWMR]ERKWINIRMWQEOE
QIPEOYOERQEMRXIRERGIWIGEVEWIRXVEPMWEWMHERWIFEPMOR]E
 /SRXMRYMXEW STIVEWM 3TIVEXMSREP 'SRXMRYMX]  WIWYEM HIRKER FER]EOR]E
TIRKKYREERTIVEPEXER
 9OYVER FERKYRER ]ERK FIWEV PIFML FER]EO QIQIVPYOER XIREKE QEMRXIRERGI
HEVMTEHE]ERKOIGMPWILMRKKELEPMRMQIRIRXYOERTIRKE[EWERHERTIVXERKKYRK
NE[EFER]ERKFIVFIHEFIHE
 8IREKE /IVNE JEWMPMXEW XVEMRMRK HER OILERHEPERR]E HMXIRXYOER PSOEWM EXEW
OIXIVWIHMEER XIREKE OIVNE ]ERK ERHEP FMPE WIQEOMR WYPMX QEOE TIRKE[EW HER
JEWMPMXEWXVEMRMRK]ERKFEMOLEVYWPIFMLQYHELHMHETEX
 6YERK0MRKOYTFEKM1EMRXIRERGIFMPEWYEXYFEKMERQEMRXIRERGI]ERKHMWIVELM
XERKKYRKNE[EFLER]EYRXYOQIQIPMLEVEQIWMRWENEQEOEFIFERSVKERMWEWMR]E
XMHEO WIFIVEX WYEXY FEKMER QEMRXIRERGI ]ERK XERKKYRK NE[EFR]E QIPMTYXM
FMHERKOIVNEPEMR
 .IRMW FIRKOIP QIQTYR]EM OITIRXMRKER ]ERK FIVFIHE EXEW TIPE]ERER
QEMRXIRERGI]ERKFEMO


Gambar 6. Sistematika Pemeliharaan

4IQIPMLEVEER (Maintenance  TEHE KEQFEV FEKER HMEXEW 4EYP  MEPEL WYEXY
OIKMEXER ]ERK HMPEOYOER WIGEVE WIRKENE WEHEV  XIVLEHET WYEXY JEWMPMXEW HIRKER
QIRKERYX WYEXY WMWXIQEXMOE XIVXIRXY HIRKER XYNYER EKEV JEWMPMXEW XIVWIFYX HETEX
FIVJYRKWM FIVSTIVEWM HIRKER PERGEV EQER IJIOXMJ HER IJMWMIR /IKMEXER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 25


TIQIPMLEVEERMXYFYOERPELTIOIVNEER]ERKEPEOEHEVR]EFYOERTIOIVNEER]ERKEWEP
EWEPER XIXETM TIOIVNEER ]ERK TIVPY TIVIRGEREER TIQFME]EER HER OIWYRKKYLER
4IQIPMLEVEER 4IRGIKELER (Preventive Maintenance) MEPEL TIQIPMLEVEER ]ERK
HMPEOYOER EKEV JEWMPMXEWQIWMRTIVEPEXER XIVLMRHEV HEVM PENY OIVYWEOER ]ERK GITEX
XMHEO[ENEV 4IVFEMOER (Corective Maintenance) MEPELTIQIPMLEVEER]ERKHMPEOYOER
ETEFMPE XIVNEHM OIVYWEOER YRXYO QIRKIQFEPMOER QIWMRTIVEPEXER TEHE OSRHMWM
WIQYPE

4IQIPMLEVEER(EVYVEX (Emergency Maintenance) MEPELTIQIPMLEVEER]ERKHMPEOYOER
HMPYEVTVSKVEQTIQIPMLEVEEROIVIREXIVNEHMWIWYEXY]ERKemergency OIGIPEOEER 
&MEWER]E TIQIPMLEVEER HEVYVEX MXY EHEPEL TIVFEMOERTIFEMOER OIVIRE OIGIPEOEER
]ERK EOER QIRKEOMFEXOER OIVYWEOEROIVYWEOER HER FMEWE HMWIFYX TIVFEMOER
HEVYVEX 4VE 4IQIPMLEVEER (Pre-maintenance) MEPEL TIVWMETER TIQIPMLEVEER EKEV
HEPEQ TIPEOWEREER TIQIPMLEVEER RERXMR]E PIFML PERGEV HER QIQIRYLM WEWEVER
/IKMEXER TVE TIQIPMLEVEER MRM ERXEVE PEMR WITIVXM TIR]YWYRER TVSKVEQ
TIQIPMLEVEER TIR]IHMEER TIVEPEXER HER FELER TIQIPMLEVEER WIWYEM HIRKER
JEWMPMXEWSF]IOTIQIPMLEVEERTIR]METERPSOEWMWITIVXMJSRHEWMPERXEMHERXEXEPIXEO
PE]SYX ]ERKQIQEHEMTIR]METERWEVERETIRYRNERKWITIVXMPMWXVMOEMVHERYHEVE
OIQTE TIVWMETER XIREKE TIPEOWERE TIQIPMLEVEER SVKERMWEWM  HER EHQMRMWXVEWM
TIQIPMLEVEER4IQIPMLEVEER,EVMER(Routine Maintenance) MEPELTIQIPMLEVEER]ERK
HMPEOYOERWIXMETLEVMEXEYWIXMETQIWMRTIVEPEXERJEWMPMXEWHMSTIVEWMOER
Kegiatan yang dilakukan seperti :
 4IRGIKELERFIFERPIFML
 4IRGIKELEROSVSWM
 4IPYQEWERFEKM]ERKQIQIVPYOER
 /IWIPEQEXERHEROIEQERERJEWMPMXEW
 /IFIVWMLERHEROIXIVXMFER

/IKMEXER TIQIPMLEVEER LEVMER MRM FMEWER]E HMPEOYOER SPIL WMW[E 4IQIPMLEVEER
&IVOEPE (Periodic Maintenance) MEPELTIQIPMLEVEER]ERKHMPEOYOERWIGEVEFIVOEPE
WIWYEMHIRKERNEH[EP]ERKXIPELHMTVSKVEQOER4IQFYEXERNEH[EPMXYFIVHEWEVOER
OITIRXMRKER TIVPEOYER XIVLEHET SF]IO TIQIPMLEVEER QMWEPR]E OITIVPYER
TIRKKERXMERSPMWILEVYWR]EFIVETENEQOIVNETIR]IXIPERYPERKFEKMERFEKMER]ERK
FIVKIVEOWIXMETFIVETEFYPERHERWIFEKEMR]E4IQIPMLEVEERFIVOEPEHMOIREPEHER]E
TIQIPMLEVEER weekly monthly HER yearly Weekly maintenance 4IQIPMLEVEER

26 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


QMRKKYER MEPELTIQIPMLEVEER]ERKHMPEOWEREOERWIQMRKKYWIOEPMEXEYHYEQMRKKY
WIOEPMEXEYXMKEQMRKKYWIOEPMMonthly maintenance 4IQIPMLEVEERFYPERER MEPEL
TIQIPMLEVEER]ERKHMPEOYOEWEXYFYPERWIOEPMEXEYXMKEFYPERWIOEPM XMKEFYPERER 
EXEY WIXMET IRIQ FYPER WIOEPM WIQIWXIVER  Yearly maintenance 4IQIPMLEVEER
XELYRER  MEPEL TIQIPMLEVEER ]ERK HMPEOYOER WIXMET XELYR WIOEPM EXEY HYE XELYR
WIOEPM


Gambar 7. Ilustrasi Perawatan Alat
4IQIPMLEVEER FIVOEPE MRM FMEWER]E HMPEOWEREOER SPIL XIORMWM TIQIPMLEVEER
4IVFEMOER VMRKER (Light repairing) MEPEL TIVFEMOERTIVFEMOER HEVM OIVYWEOER VMRKER
XIVQEWYO ]ERK HMXIQYOER TEHE [EOXY TIRKIGIOER TIQIPMLEVEER FIVOEPE  ]ERK
TIVFEMOERR]E GYOYT HIRKER TIRKKERXMER OSQTSRIR VITPEGIQIRX  HER XMHEO
QIQIVPYOER [EOXY HER FME]E XMRKKM 4IVFEMOER QIHMYQ (Medium repairing) MEPEL
TIVFEMOERTIVFEMOER HEVM OIVYWEOER EOMFEX EYW EXEY EOMFEX OIGIPEOEER ]ERK
TIVFEMOERR]E QIQIVPYOER TIQFIXYPER OSQTSRIR HIRKER FME]E ]ERK PIFML XMRKKM
HER[EOXYOIVNE]ERKPIFMLPEQEServis besar (Overhaul) MEPELTIVFEMOERXSXEPEOMFEX
OIEYWER PEQETIQEOEMER HIRKERTIQFIXYPERTIQFIXYPERQEYTYRTIRKKERXMER
OSQTSRIR4IVFEMOEREXEYSZIVLEYPMRMFMEWEHMPEOYOERSPILXIORMWMHEREXEYXIORMWM
ELPMWIHERKOERYRXYOQIRGETEMLEWMP]ERKSTXMQEPTIVPYOMVER]EQIRKERYXWYEXY
WMWXIQEXMOE TIVFEMOER ]ERK ]ERK XIPEL HMXIRXYOER 4IVFEMOER HEVYVEX (Emergency
repairing MEPEL TIVFEMOER HEVM OIVYWEOER EOMFEX OIGIPEOEER ]ERK TIVFEMOERR]E
FIVWMJEX WIQIRXEVE YRXYO QIRYRKKY TIVFEMOER ]ERK WIQTYVRE EXEY PERKWYRK
HMTIVFEMOMWIGEVEWIQTYVRE

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 27



7MWXIQTIQIPMLEVEERQIQMPMOMMWXMPELMWXMPEL]ERKWIVMRKHMKYREOERWITIVXMRunning
maintenance MEPEL TIQIPMLEVEER WYEXY QIWMRTIVEPEXERJEWMPMXEW HEPEQ OIEHEER
FIOIVNEEXEYHMSTIVEWMOERHMKYREOERShut down maintenance MEPELTIQIPMLEVEER
WYEXYQIWMRTIVEPEXERJEWMPMXEW]ERKQEREQIWMRTIVEPEXERJEWMPMXEWXIVWIFYXLEVYW
HMFIVLIRXMOERXMHEO HMTIVKYREOER OEVIRE XMHEO QYRKOMR HMPEOYOER TIQIPMLEVEER
FMPE QIWMRTIVEPEXERJEWMPMXEW HEPEQ OIEHEER FIOIVNEHMTIVKYREOER Lack of
maintenance MEPEL OIOYVERKER EXEY OIPIQELER HEPEQ TIQIPMLEVEER EXEY HMWIFYX
NYKE TIQIPMLEVEER ]ERK XMHEO FEMO Predictive maintenance EXEY TIQIPMLEVEER
TVEOMVEERMEPELOIKMEXERTIQIPMLEVEER]ERKQIQTIVOMVEOERYQYVEXEYQEWETEOEM
IJIOXMJ HER IJMWMIR WYEXY OSQTSRIR WILMRKKE SVERK HETEX QIQTIVOMVEOER OETER
OSQTSRIRXIVWIFYXLEVYWQIRHETEXTIVPEOYERTIQIPMLEVEER

%HE FIFIVETE NIRMW TIRKYNMER ]ERK LEVYW HMPEOYOER XIVLEHET LEWMP TIVFEMOER MRM
]EMXY
 Uji tampak QEOWYHR]E MEPEL QIWMRTIVEPEXERJEWMPMXEW ]ERK XIPEL WIPIWEM
HMTIVFEMOM TIVPY HMPMLEX WIGEVE ZMWYEP ETEOEL WYHEL XEQTEO VETM XIVXMF HER
WIQTYVREVEOMXERR]E
 Uji geometrikMEPELTIRKYNMEROSQTSRIRQIOERMOWITIVXMOIVEXEERTIVQYOEER
OIWIRXVMWERTYXEVEROIWMOYEROIHEXEVERHERWIFEKEMR]E9NMKISQIXVMOMRMTIVPY
HMPEOYOERYRXYOQI]EOMROEROIWIQTYVREERTIVEOMXEROEVIREETEFMPEOSQTSRIR
QIOERMO XMHEO HMTEWERK HIRKER WIQTYVRE QEOE NEPERR]E
QIWMRTIVEPEXERJEWMPMXEWEOERXMHEORSVQEP]ERKQIRKEOMFEXOERPENYOIVYWEOER
QIWMRWIQEOMRGITEX
 Uji fungsi MEPEL QIRKYNM WIQYE FEKMER ]ERK FIVKIVEO ETEOEL FEKMERFEKMER
XIVWIFYX XIPEL FIVJYRKWM WIFEKEMQERE QIWXMR]E 'EVER]E MEPEL WIQYE FEKMER
]ERKFIVKIVEOHMNEPEROERXERTEFIFERHERHMEQEXMWEXYTIVWEXY
 Uji jalan atau uji cobaMEPELTIRKYNMERXIVLEHETQIWMRTIVEPEXERJEWMPMXEWWIXIPEL
WIPIWEMHMTIVFEMOM]EMXYHIRKERGEVEQIRNEPEROERQIWMRLMRKKEFIFERTIRYL

E. Pengembangan Sistem Laboratorium dan Bengkel Berbasis Komputer
%HER]E MRJSVQEWM QIRKIREM EOXMZMXEW FIPENEV QIRKENEV ]ERK FIVPERKWYRK HEPEQ
WIOSPELEHEPELWYEXYOIFYXYLERHEPEQIVETIVWEMRKERKPSFEPTEHEWEEXMRM8ERTE
EHER]E MRJSVQEWM ]ERK EOYVEX QIRKIREM EOXMZMXEW FIPENEV 71/ EOER WYPMX
QIRKSTXMQEPOER TVSWIW TIQFIPENEVER HER QIPEOYOER TIRKEQFMPER OITYXYWER

28 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


WIGEVE GITEX 71/ TEHE YQYQR]E QIQMPMOM FER]EO TIVEPEXER HER JEWMPMXEW ]ERK
QIRKKIVEOOER EOXMZMXEWR]E 4IVEPEXER HER JEWMPMXEW XIVWIFYX QIVYTEOER JEWMPMXEW
TIRXMRK]ERKQIRHYOYRKOIKMEXERSTIVEWMSREP71/*EWMPMXEWXIVWIFYXQIQIVPYOER
TIVE[EXER WIGEVE JMWMO WILMRKKE HETEX FIVSTIVEWM WIGEVE STXMQEP WIWYEM HIRKER
JYRKWMR]EWIFEKEMEPEXTVSHYOWM]ERKQIRKLEWMPOEROIYRXYRKER

/YVERK STXMQEPR]E OIKMEXER TIVE[EXER JEWMPMXEW WIGEVE IJIOXMJ HETEX QIRMQFYPOER
OIKMEXERSTIVEWMSREP71/XIVLEQFEXHIRKERXIVNEHMR]Edown-time]ERKHMEOMFEXOER
SPIL JEWMPMXEW EXEYTYR JEWMPMXEW ]ERK QIRKEPEQM OIVYWEOER 9RXYO QIRKLMRHEVM
XIVNEHMR]E down-time/QEWEPEL HIRKER EPEX HER JEWMPMXEW ]ERK XMHEOXIVE[EX HIRKER
FEMOHMTIVPYOEREHER]ETVSWIHYVPERKOELTIVE[EXERJEWMPMXEW]ERKWMWXIQEXMW9RXYO
QIPEOYOER LEP XIVWIFYX HMTIVPYOER EHER]E WMWXIQ HER MRJSVQEWM QIRKIREM HIXEMP
JEWMPMXEWXIVWIFYXHERGEVETIVE[EXERR]E7EPELWEXYPERKOELHEVMTIVE[EXERJEWMPMXEW
HETEXHMPEOYOERHIRKERQIRKKYREOERTIVE[EXERTVIZIRXMJ9RXYOHETEXQIPEOYOER
TIVE[EXER WIGEVE TVIZIRXMJ HMTIVPYOER EHER]E MRJSVQEWM EOYVEX QIRKIREM JEWMPMXEW
XIVWIFYXHERTVSWIHYVTIVE[EXERR]E 1ERJVIH,MRYQ 

/ILEHMVER XIORSPSKM OSQTYXIV HIRKER OIOYEXER TVSWIWR]E XIPEL QIQYRKOMROER
TIRKIQFERKER WMWXIQ MRJSVQEWM QERENIQIR FIVFEWMW OSQTYXIV 4IRKKYREER
XIORSPSKM OSQTYXIV HMHETEX QERJEEX FIVYTE OIQYHELER QIR]MQTER
QIRKSVKERMWEWM HER QIPEOYOER TIRKEQFMPER (retrieval)XIVLEHET FIVFEKEM HEXE (M
MRHYWXVM HM HYOYRK HIRKER TIVERKOEX PYREO HER OSRJMKYVEWM TIVERKOEX OIVEW ]ERK
XITEXHETEXQIQFERKYRWMWXIQMRJSVQEWMQERENIQIR]ERKLERHEPHERFIVTIRKEVYL
WIGEVE WMKRMJMOER XIVLEHET OMRIVNE MRHYWXVM WIGEVE OIWIPYVYLER 4IVE[EXER JEWMPMXEW
WIGEVE TVIZIRXMJ HETEX HMPEOYOER HIRKER QIRKKYREOER WMWXIQ MRJSVQEWM FIVFEWMW
OSQTYXIV ]ERK QIRKSPEL HEXEHEXE JEWMPMXEW HER HEXE TIVE[EXERR]E HEPEQ WEXY
FEWMW HEXE ]ERK QIR]MQTER HEXE JEWMPMXEW XIVWIFYX %HER]E WMWXIQ FIVFEWMW
OSQTYXIV XIVWIFYX MRJSVQEWM JEWMPMXEW TIVE[EXER FME]E WIVXE HEXE HIXEMP JEWMPMXEW
XIVWIFYX HETEX XIVWMQTER HER TIVE[EXER JEWMPMXEW HMPEOYOER PIFML XIVNEH[EP WIWYEM
HIRKERHEXETIVE[EXER]ERKXIPELHMQEWYOOEROIHEPEQFEWMWHEXE

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 29



Gambar 8. Ilustrasi Sistem Informasi yang Tertata

1IXSHI]ERKHMKYREOERHEPEQTIVERGERKERWMWXIQMRMHMPEOYOERQIPEPYMTIRHIOEXER
WMWXIQ HIRKER XELETER TVEEREPMWMW EREPMWMW WMWXIQ TIVERGERKER WMWXIQ HIWEMR
WMWXIQ HER MQTPIQIRXEWM WMWXIQ (EXE HER MRJSVQEWM HMOYQTYPOER QIPEPYM
[E[ERGEVE HIRKER OYMWMSRIV XMHEO XIVWXVYOXYV HER SFWIVZEWM XIVLEHET OSQTSRIR
WMWXIQMRJSVQEWM]EMXYHSOYQIRXIREKETVSWIHYVTIVERKOEXOIVEWHERTIVERKOEX
PYREO,EWMPTVEEREPMWMWQIRYRNYOEREHER]EQEWEPELTEHEWIXMETOSQTSRIRWMWXIQ
MRJSVQEWM ]ERK PEQE ]EMXY input TVSWIW HER output HMQERE WIXMETXELETXIVWIFYX
TIRKIVNEER]EQEWMLHMPEOYOERWIGEVEQERYEP/IWEPELERMXYWIVMRKOEPMXIVNEHMHEPEQ
TIQEWYOER HER TIRKSPELER HEXE WILMRKKE SYXTYX ]ERK HMLEWMPOER QIRNEHM XMHEO
EOYVEX HER XITEX -RJSVQEWM PEMR ]ERK HMHETEX HEVM TVE EREPMWMW MRM EHEPEL WMWXIQ
TIR]MQTERER HEXE QEWML HMPEOYOER WIGEVE XIVTMWEL WILMRKKE HEXE WYWEL HMEOWIW
WIVXEOIGITEXERTIRKSPELERHEXEHERTIRGEVMERHEXEQIQIVPYOER[EOXY]ERKGYOYT
PEQE %REPMWMW OIFYXYLER HER OIPE]EOER TIVERGERKER WMWXIQ QIRYRNYOER EHER]E
OIFYXYLER TIQEOEM OIFYXYLER WMWXIQ MXY WIRHMVM OIPE]EOER XIORMO HER OIPE]EOER
STIVEWM

4IVERGERKER WMWXIQ QIRKKYREOER EPEX TIRKIQFERKER FIVYTE HEXE flow HMEKVEQ
FEKER EPMV WMWXIQ entity relationship HMEKVEQ OEQYW HEXE VERGERKER input HER
VERGERKER SYXTYX 7MWXIQ MRJSVQEWM HMLEVETOER QIQMPMOM FIFIVETE OIYRKKYPER
4IVXEQE HEPEQ LEP input TVSWIW QEYTYR output ]ERK HMLEWMPOER /IHYE WMWXIQ
MRJSVQEWM ]ERK HMVERGERK FIVXYNYER YRXYO QIRMRKOEXOER IJMWMIRWM HER IJIOXMJMXEW

30 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


OIVNEMRWXMXYWM/IXMKEWMWXIQMRJSVQEWM]ERKHMVERGERKMRMFIVFEWMWOSQTYXIVHIRKER
WMWXIQ]ERKSXSQEXMWEWMWILMRKKEHEXEHETEXXIVMRXIKVEWM/IIQTEXTVSXSXMTI]ERK
HMFYEX HETEX QIRKLEWMPOER MRJSVQEWM ]ERK PIFML GITEX XITEX EOYVEX HER QYHEL
4VSXSXMTIMRMEOERHMOIQFERKOERHM71/TMPMLER]ERKEOERHMXIRXYOEROIQYHMER

7MWXIQ]ERKHMFERKYRHMFIVMREQE7MWXIQ-RJSVQEWM1ERENIQIRHER1EMRXIRERGI
*EWMPMXEW ]ERK WIPERNYXR]E HMWIFYX 7-1%* %TPMOEWM MRM FIVXYNYER YRXYO QIPEOYOER
TIVE[EXER JEWMPMXEW ]ERK HMKYREOER YRXYO QIQFYEX NEH[EPschedule TIVE[EXER
QIRKEXYV EOXMZMXEW TIVE[EXER JEWMPMXEW QSRMXSVMRK HEXE HER QIRKSPEL MRJSVQEWM
JEWMPMXEWFIVHEWEVOERMRTYXHEXEWEQTEMQIRKLEWMPOERVITSVX]ERKHETEXHMKYREOER
WIFEKEM EREPMWE HEXE JEWMPMXEW 7-1%* HMLEVETOER HETEX QIQMPMOM OIQEQTYER
WIFEKEM FIVMOYX  HEXE HER HEXE HIXEMP JEWMPMXEW HETEX XIVWMQTER HIRKER FEMO
QIQTVSHYOWM NEH[EP TIOIVNEER TIVE[EXER FIVOEPE QIR]MQTER HER QIRIVFMXOER
VITSVXPETSVER FIVOEPE HER QIREQTMPOER HEXE KVEJMO YRXYO OIQYHELER EREPMWMW
TIRKKERXMER TIQMRHELER TIVFEMOER EPEX HETEX HMQSRMXSV WIGEVE NIPEW QIQSRMXSV
FME]ETIVE[EXERJEWMPMXEWHERTIVEPEXERQIRKEREPMWMWHEXEHERFME]EYRXYOOITIVPYER
TIVE[EXERHMQEWEHITERQIQSRMXSVOMRIVNEEPEXHERTIVEPEXER7-1%*XIVHMVMHEVM
QSHYPQSHYP]ERKWEPMRKFIVOEMXER1SHYPQSHYP7-1%*XIVHMVMHEVM
1. Modul Fasilitas Inventory/Equipment Register
1IVYTEOER QSHYP ETPMOEWM ]ERK FIVJYRKWM YRXYO QIR]MQTER record HEXE
JEWMPMXEWTIVEPEXER HER HEXE XIVWIFYX HETEX HMSPEL OIQYHMER YRXYO OIKMEXER
TIVE[EXERJEWMPMXEW7IXMETrecordHEXEXIVWIFYXHETEXFIVMWMOERHEXE]ERKTEPMRK
KPSFEP EXEYTYR HEXE HIXEMP HEVM WIXMET JEWMPMXEW ]ERK EOER HMWMQTER *EWMPMXEW
Inventory/Equipment Register XIVHMVM HEVM  7YF 1SHYP ]EMXY XVERWEOWM  QEWXIV
HEXEJEWMPMXEW]ERKFIVMWMOEXIKSVMJEWMPMXEWgroupingJEWMPMXEWQEWXIVHEXEPSOEWM
JEWMPMXEWTIPEFIPERHEXEJEWMPMXEWHERQEWXIVYRMXHMZMWMHEXEQEWXIVYRMXHMZMWM
XVERWJIV JEWMPMXEW FIVMWM XVERWJIV JEWMPMXEW VIPSOEWM JEWMPMXEW OI YRMXHMZMWM PEMR 
HMWTSWEP JEWMPMXEW FIVMWM TIRNYEPER *EWMPMXEW *EWMPMXEW ]ERK HMNYEPHM LETYWOER 
/SRXVEO FIVMWM HEXE QEWXIV OSRXVEO HEXE QEWXIV ZIRHSV HEXE OSRXVEO
QEMRXIRERGIreportQEWXIVOSRXVEOTIPETSVERHEXEmaintenanceOSRXVEO report
JEWMPMXEW TIPETSVER HEXE JEWMPMXEW FIVMWM report XVERWJIV JEWMPMXEW  TIPETSVER
XVERWJIV JEWMPMXEW  report HEXE HMWTSWEP TIPETSVER HEXE JEWMPMXEW ]ERK
HMLETYWOER 


MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 31


8VERWEOWMMRMQIVYTEOERWYFQSHYP]ERKFIVMWMOERXVERWEOWMHEXEJEWMPMXEWHER
TIRKSPELERHEXEJEWMPMXEW]ERKFIVIPEWMHIRKERHEXEHEXEPEMR]ERKHMFYXYLOER
WITIVXM HEXE OEXIKSVM JEWMPMXEW KVSYT JEWMPMXEW PSOEWM JEWMPMXEW PEFIP JEWMPMXEW
HMZMWMYRMX OIVNE 7IXMET HEXE JEWMPMXEW HMWMQTER HEPEQ QEWXIV JEWMPMXEW
TIREQFELER OEXIKSVM YRXYO HEXE JEWMPMXEW HMPEOYOER TEHE WYFQSHYP JEWMPMXEW
GEXIKSV](EXEgroupingJEWMPMXEWHMSPELTEHEWYFQIRYJEWMPMXEWgroup*EWMPMXEW
]ERKFIVYTEJEWMPMXEWMRJVEWXVYOXYVWITIVXMKYHERKKIHYRKHERPEMRPEMRQIQMPMOM
EXVMFYX HEXE PSOEWM HETEX HMWMQTER HER HMSPEL TEHE WYFQIRY PSOEWM *EWMPMXEW
HIRKER OEXIKSVM HEXE ]ERK HETEX HMFIVMOER TIRKOSHIER HER GIRHIVYRK HETEX
HMFIVMOER MHIRXMJMOEWM HMFIVMOER PEFIP WYF QIRY JEWMPMXEW PEFIPMRK  7YFQIRY
QEWXIV YRMXHMZMWM QIVYTEOER QEWXIV HEXE YRXYO HMZMWM EXEY HITEVXIQIR ]ERK
QIRKKYREOER JEWMPMXEW XIVWIFYX 8VERWJIV JEWMPMXEWQIVYTEOER WYFQSHYP ]ERK
FIVJYRKWM YRXYO QIPEOYOER TIVYFELER HEXE JEWMPMXEW HMQERE JEWMPMXEW XIVWIFYX
HMTMRHELOERHMVIPSOEWMOEROIPSOEWMHMZMWMYRMXPEMR 1ERJVIH,MRYQ 

(MWTSWEP JEWMPMXEW QIVYTEOER WYFQSHYP ]ERK FIVJYRKWM YRXYO QIPEOYOER
TIVYFELER HEXE JEWMPMXEW HMQERE JEWMPMXEW XIVWIFYX HMLETYWOER HEVM EOYRXEWM
OIYERKER MRHYWXVM HIRKER GEVE HMNYEP EXEY HMPIPERK /SRXVEO QIVYTEOER
WYFQSHYP]ERKFIVJYRKWMYRXYOQIRKSPELHEXEOSRXVEOFIWIVXEHEXEEXVMFYXR]E
WITIVXM HEXE ZIRHSV HEXE maintenance OSRXVEO Report QIVYTEOER WYFQSHYP
]ERKFIVJYRKWMYRXYOQIRKSPELHEXEHEXEoutputHEPEQFIRXYOTIPETSVER]ERK
QIPMFEXOER HEXEHEXE OSRXVEO TIVE[EXER OSRXVEO HER XVERWEOWM HEXE ERXEVE
OSRXVEOJEWMPMXEWHERZIRHSV]ERKQIPEOYOERTIVE[EXER
2. Modul Consumable Goods
Modul Consumable Goods QIVYTEOERQSHYPETPMOEWM]ERKQIRKSPELHEXEHEXE
stock, spare parts, FEVERKFEVERK LEFMW TEOEM HER HEXE TIVQMRXEER TIVFEMOER
]ERKHMPEOYOERSPILuser(EXEHEXEXIVWIFYXHMWMQTEROIHEPEQHEXEFEWIWIXMET
spare parts ]ERK HMFYXYLOER YRXYO TIVE[EXER EPEX EOER HMFEKM HEPEQ OEXIKSVM
]ERKWIWYEMHIRKERJYRKWMspare partsXIVWIFYX1SHYPConsumable GoodsXIVHMVM
HEVMWYFQSHYP]EMXYConsumable GoodQIPMTYXMMaster Stock HEXEmaster
stock  Spare parts FIVHEWEVOER OEXIKSVM
group JEWMPMXEW group HER OEXIKSVM
JEWMPMXEWWIWYEMHIRKERspareparts]ERKHMKYREOERQuotation by category]EMXY
TIVQMRXEERFEVERKLEFMWTEOEM XMRXEOIVXEWHWF HERTIPETSVERHEXEWXSO]EMXY
TIPETSVERTIVQMRXEERstock


32 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


0IFMLPERNYXconsumable goodHETEXHMFIVMOERTIRNIPEWERWIFEKEMFIVMOYX
E Sub Modul Stock TEHE QSHYP MRM XIVHETEX HEXE HIXEMP stock FIWIVXE
OIFYXYLERR]EYRXYOOITIVPYERTIVE[EXERJEWMPMXEWOEXIKSVMHERgroupHEVM
stock/ sparepartsHMWIWYEMOERHIRKERJEWMPMXEWR]E
F Sub Modul Quotation TEHE QSHYP MRM FIVMWMOER TIVQMRXEER OIFYXYLER
FEVERK ]ERK FIVYTE spareparts/stock ]ERK HMTIVPYOER YRXYO OIFYXYLER
TIVE[EXEREPEX
G Report, QIVYTEOER QSHYP TIPETSVER ]ERK QIREQTMPOER HEXEHEXE ]ERK
FIVOEMXER HIRKER TVSWIW QERENIQIR stock/spare parts FIWIVXE HEXE
TIQEOEMERFEVERKXIVWIFYX
3. Modul Fasilitas Maintenance
1SHYP*EWMPMXEW MaintenanceQSHYPOIXMKEQIVYTEOERQSHYP]ERKQIPEOYOER
TVSWIW TIRXMRK HEVM TIVE[EXERmaintenance JEWMPMXEW 4VSWIW TIVIRGEREER
TIVE[EXERJEWMPMXEWHMPEOYOER WIWYEMHIRKEROEXIKSVMHERTVSWIHYVTIVE[EXER
YRXYO QEWMRKQEWMRK JEWMPMXEW 4IVE[EXER JEWMPMXEW HETEX HMPEOYOER WIWYEM
HIRKER KEVERWM TIVE[EXER OSRXVEO TIVE[EXER EXEYTYR WIGEVE QERYEP 9RXYO
QIRNEKE EKEV TIVJSVQE JEWMPMXEW HETEX STXMQEP HMTIVPYOER TIVIRGEREER
TIVE[EXER ]ERK XITEX WILMRKKE JEWMPMXEW HETEX XIVE[EX HIRKER FEMO 1ERJVIH
,MRYQ 

(EXE TIVIRGEREER TIVE[EXER TEHE QSHYP MRM HETEX HMPEOYOER HIRKER
QIQEWYOOERHEXEHEXETIVE[EXERHMWIWYEMOERHIRKERHEXEJEWMPMXEW TIVEPEXER 
]ERK EOER HMVE[EX 7IXIPEL QIPEOYOER TIVIRGEREER TIVE[EXER HIRKER
QIQEWYOOER HEXEHEXE ]ERK HMTIVPYOER HETEX HMPEOYOER TIQFYEXER NEH[EP
TIVE[EXER JEWMPMXEW 1SHYP TIQFYEXER NEH[EP TIVIRGEREER HETEX HMFYEX TEHE
QSHYPSchedulling,HEXEHEXEJEWMPMXEWFIVOEMXERHIRKERTIVIRGEREERTIVE[EXER
HMVIEPMWEWMOERTEHETIVE[EXERVIEPWIWYEMHIRKERHEXEHEXENEH[EPTIVE[EXER
]ERKHMWMQTEROIHEPEQHEXEFEWI.EH[EPTIVE[EXERHMFYEXFIVHEWEVOERHEXE
OSRXVEO TIVE[EXEREXEYTYRHIRKERTIVE[EXER]ERKXIPELHMWIWYEMOERHIRKER
OEXIKSVMJEWMPMXEWXIVWIFYX

1SHYPQSHYP ]ERK XIVHETEX TEHE JEWMPMXEW maintenance QIPMTYXM preventive
maintenance ]ERK FIVMWM planning, scheduling, work order HER early warning;
monitoring maintenance]ERKFIVMWMQSRMXSVMRKJEWMPMXEWmaintenance, monitoring

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 33


cost QSRMXSVMRK jurnal maintenance. 1SHYPQSHYP HER WYFWYF QSHYP HM EXEW
HETEXHMNIPEWOERWIFEKEMFIVMOYX
E 7YF 1SHYP Planning, QIVYTEOER WYF QSHYP ]ERK FIVJYRKWM YRXYO
QIVIRGEREOERTIVE[EXERJEWMPMXEWHEXEJEWMPMXEWFIVEWEPHEVMQEWXIVHEXE
JEWMPMXEW 8IVHETEX HEXE QEWXIV TPERRMRK HEXEHEXE VIRGERE TIVE[EXER
HMWMQTEROIHEPEQHEXEQEWXIVplanning
F 7YF 1SHYP Scheduling, QIVYTEOER WYF QSHYP ]ERK FIVJYRKWM YRXYO
QIQTVSWIW NEH[EP TIVE[EXER JEWMPMXEWTIVEPEXER WIWYEM HIRKER OSRHMWM
TIVE[EXERQIPEPYMOSRXVEOTIVE[EXEREXEYKEVERWM8IVHETEXHEXEQEWXIV
7GLIHYPMRK YRXYO TIVE[EXER JEWMPMXEW XIVWIFYX (EXE XIVWIFYX HMWMQTER
HEPEQHEXEFEWIMaster Scheduling.
G 7YF QSHYP Work Order QIVYTEOER WYF QSHYP ]ERK FIVJYRKWM YRXYO
QIPEOYOERTVSWIWTIQFYEXERwork orderHEXEJEWMPMXEWTIVEPEXER]ERKEOER
HM VE[EX SPIL ZIRHSV ]ERK EOER QIVE[EXR]E WEPMRK FIVOEMXER 7IFIPYQ
QIPEOYOER TIVE[EXER HMFIVMOER TIVMRXEL OIVNE OITEHE ZIRHSV ]ERK EOER
QIPEOYOER TIVE[EXER JEWMPMXEWTIVEPEXER XIVWIFYX 8IVHETEX HEXE QEWXIV
Work OrderHERHEXEQEWXIVZIRHSV]ERKFIVEWEPHEVMHEXEQEWXIVOSRXVEO
H 7YF 1SHYP Early Warning, QIVYTEOER WYF QSHYP ]ERK FIVJYRKWM YRXYO
QIPEOYOER TVSWIW TIQFIVMXELYER E[EP [EOXY WILEVYWR]E QIPEOYOER
TIVE[EXER HEXE JEWMPMXEW HMFIVMOER WXEXYW TIVE[EXER FIVNERKOE [EOXY
4VSWIW TIRKIGIOER EOER HMPEOYOER WIGEVE SXSQEXMW YRXYO QIPEOYOER
TIQFIVMXELYERNEH[EPTIVE[EXER]ERKEOERNEXYLXIQTSOEVIRETIVE[EXER
FIPYQHMTVSWIWEXEYTYRFIPYQHMPEOYOER

1SHYPmonitoring maintenance]ERKQIVYTEOERQSHYP]ERKQIPEOYOERTVSWIW
QSRMXSVMRKTIVE[EXERXIVLEHETJEWMPMXEWTIVEPEXER4VSWIWQSRMXSVMRKHMPEOYOER
XIVLEHET HEXE JEWMPMXEW HER TIVE[EXERR]E(EXE QSRMXSVMRK FIVYTE HEXE FME]E
TIVE[EXER ]ERK HMOIPYEVOER OSRHMWM JEWMPMXEW WXEXYW JEWMPMXEW OIWMETER EPEX
NYVREP LMWXSVM TIVE[EXER JEWMPMXEWTIVEPEXER 8IVHETEX HEXE master monitoring
maintenance ]ERK XIVWMQTER HM HEPEQ HEXEFEWI 7YF QSHYP monitoring
maintenanceXIVHMVMHEVM
E Monitoring Cost:FIVJYRKWMYRXYOQIQSRMXSVFME]ETIVE[EXER]ERKXMQFYP
F Monitoring Maintenance: FIVJYRKWM YRXYO QIR]MQTER HER QIREQTMPOER
HEXE XVERWEOWM TIVE[EXER XIVLEHET JEWMPMXEW FEMO FIVYTE NYVREP XEFIP HER
NYQPELXVERWEOWMTIVE[EXER]ERKXIPELHMPEOYOER

34 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


G 1SRMXSVMRKfasilitas:&IVJYRKWMYRXYOQIPEOYOERTVSWIWQSRMXSVTIVE[EXER
XIVLEHET JEWMPMXEW FIVYTE WXEXYW HEXE JEWMPMXEW ]ERK WIHERK HEPEQ
TIVE[EXEROSRHMWMHEXEJEWMPMXEWHEROIWMETERJEWMPMXEWTIVEPEXER
H 1SHYPReport dan Statistik, QIVYTEOERQSHYP]ERKFIVJYRKWMQIREQTMPOER
MRJSVQEWM XIRXERK HEXE JEWMPMXEW FIWIVXE XVERWEOWM LMWXSVM TVSWIW ]ERK
FIVOEMXER HIRKER TIVE[EXER JEWMPMXEW XIVWIFYX 1SHYP MRM HETEX HMFIVMOER
MRJSVQEWM HIXEMP XIRXERK JEWMPMXEW FEMO FIVYTE XEFIP HMEKVEQ EXEYTYR
WXEXMWXMO HEPEQ FIRXYO TIPETSVER ]ERK QYHEL HMFEGE (EXEHEXE HIXEMP
JEWMPMXEWHETEXFIVYTEHEXEFME]E]ERKXMQFYPWIPEQETIVE[EXERHMPEOYOER
OSRHMWMJEWMPMXEWTIVEPEXERHEXEHEXEOIVYWEOER]ERKHMEPEQMJEWMPMXEWHEXE
WXEXMWXMOJEWMPMXEWHERMRJSVQEWMTIVE[EXERHERPEMRPEMRReportHERWXEXMWXMO
QIVYTEOERoutput]ERKHETEXHMFIVMOERHEVMETPMOEWMmaintenanceJEWMPMXEW
WIWYEMHIRKERHEXEHEXE]ERKXIPELHMMRTYXOERWIFIPYQR]EHERHMPEOYOER
TVSWIW WIWYEM HIRKER TVSWIHYV ]ERK FIVPEOY TEHE ETPMOEWM maintenance
JEWMPMXEW
I 1SHYP System & File–User Security, QIVYTEOER QSHYP QERENIQIR HEXE
QERENIQIR JMPI HER QERENIQIR user (MXIVETOER OIEQERER HEXE HIRKER
QIRKKYREOER user HER password 8VERWEOWM FIVYTE IOWIOYWM HEXE HETEX
HMWMQTER TEHE history user HER IOWIOYWM ]ERK XIPEL HMPEOYOER (MFIVMOER
NYKEJYRKWMYRXYOQIPEOYOERTVSXIOWMHEXEHIRKERQIPEOYOERback-upHEXE
1SHYPMRMPIFMLQIRKEVELTEHEuser securityHERTVSXIOWMHEXEYRXYOETPMOEWM
JEWMPMXEW maintenancesystem 1SHYP MRM HETEX HMWIWYEMOER HIRKER
OIFYXYLERETPMOEWMEKEVPIFMLIJMWMIRHERJPIOWMFIP
F. Pengembangan Model SIMAF

/ILEHMVERXIORSPSKMOSQTYXIVHIRKEROIOYEXERTVSWIWR]EXIPELQIQYRKOMROER
TIRKIQFERKERWMWXIQMRJSVQEWMQERENIQIR4IRKKYREERXIORSPSKMOSQTYXIV
HMHETEX QERJEEX FIVYTE OIQYHELER QIR]MQTER QIRKSVKERMWEWM QIRKSPEL
HER QIPEOYOER TIRKEQFMPER retrieval  WIVXE HMWXVMFYWM real time XIVLEHET
FIVFEKEM HEXE OEVIRE HMHYOYRK HIRKER TIVERKOEX PYREO HER OSRJMKYVEWM
TIVERKOEX OIVEW ]ERK XITEX MRWXERWM HETEX QIQFERKYR WMWXIQ MRJSVQEWM
QERENIQIR ]ERK LERHEP HER FIVTIRKEVYL WIGEVE WMKRMJMOER XIVLEHET OMRIVNE
MRWXERWMXIVWIFYXWIGEVEOIWIPYVYLER4IVE[EXERJEWMPMXEWWIGEVETVIZIRXMJHETEX
HMPEOYOER HIRKER QIRKKYREOER WMWXIQ MRJSVQEWM FIVFEWMW OSQTYXIV YRXYO
QIRKSPEL HEXEHEXE JEWMPMXEW HER  TIVE[EXERR]E %HER]E WMWXIQ QERENIQIR

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 35


FIVFEWMWOSQTYXIVXIVWIFYXQEOEMRJSVQEWMJEWMPMXEWTIVE[EXERFME]EHERHEXE
WTIWMJMOEWMR]EHETEXXIVWMQTERHERTIVE[EXERJEWMPMXEWHMPEOYOERPIFMLXIVNEH[EP
WIWYEM HIRKER HEXE TIVE[EXER ]ERK XIPEL HMQEWYOOER OIHEPEQ FEWMW HEXE
WIGEVEXIVTEHY
1. Metode perancangan
a. Sistem Development Life Cycle (SDLC)
4IRKIQFERKOER WYEXY 7MWXIQ -RJSVQEWM 1ERENIQIR EXEY 7-1 1GPISH
  HETEX HMTERHERK WIFEKEM WYEXY SVKERMWQI LMHYT ]ERK QIQMPMOM
WMOPYWPELMVXYQFYLQIRNEHMHI[EWEFIVJYRKWMHEREOLMVR]EQEXMWILMRKKE
HMFYEXPEL WYEXY TVSWIW TIRKIQFERKER 7-1 ]ERK HMWIFYX WIFEKEM WMOPYW
OILMHYTERWMWXIQ 70'EXEY7MWXIQ0MJI']GPI 
b. Definisi SLC
70'EHEPELWIFYELQIXSHI]ERKHMKYREOERYRXYOQIRKIQFERKOERWYEXY
WMWXIQ MRJSVQEWM FIVFEWMW OSQTYXIV 70' XIVHMVM HEVM WIVERKOEMER XYKEW
]ERKIVEXQIRKMOYXMWYEXYTSPE]ERKXIVEXYVHERHMPEOYOERWIGEVEtopdown
70'WIVMRKHMWIFYXWIFEKEMTIRHIOEXEREMVXIVNYR waterfall approach FEKM
TIRKIQFERKERHERTIRKKYREERWMWXIQ
c. Tahapan Siklus Hidup
8ELETERHEPEQ70'XIVHMVMHEVMTIVIRGEREERTIVERGERKERTIRIVETERHER
TIRKKYREERXELETE[EP]ERKHMKEFYRKOERWIGEVEFIVWEQEWEQEHMWIFYX
WIFEKEM 7(0' 7MOPYW OILMHYTER HEVM WYEXY WMWXIQ MRJSVQEWM FIVFEWMW
OSQTYXIVQYRKOMRLER]EEOERFIVPERKWYRKFIFIVETEFYPEREXEYQYRKOMR
FIFIVETEXELYR+EQFEVHMFE[ELMRMQIRYRNYOOERFEKEMQEREXELETXELET
WMOPYW OILMHYTER QIQFIRXYO WYEXY TSPE PMRKOEVER 7EEX WYEXY WMWXIQ
FIVEOLMV QEWE OIKYREERR]E LEVYW HMKERXM WYEXY WMOPYW OILMHYTER FEVY
HMQYPEMHME[EPMHIRKERXELETTIVIRGEREER8ELETTIVIRGEREERHMWIVELOER
TEHE TIVYWELEER EXEY  TIRKKYRE TVSKVEQ WIHERKOER XELET OENMER
HMOIVNEOERSPILKEFYRKERERXEVETIRKKYREHIRKEREREPMWWMWXIQMRJSVQEWM
8ELET TIVERGERKER EREPMW QIR]IVELOER LEWMPR]E OITEHE TVSKVEQQIV
OIQYHMERQIVERGERKTVSKVEQR]E8ELETMRMPELHMFYEX(*(HER)6(8ELET
TIRIVETER EHEPEL XELETER HMQERE TVSKVEQQIV QIRYERKOER LEWMP
VERGERKERR]E QIRNEHM OSHIOSHI TIQVSKVEQER FIWIVXE ZMWYEPMWEWMR]E
8ELET TIRKKYREER EHEPEL XELET HMQERE TVSKVEQ ]ERK XIPEL NEHM
HMKYREOER YRXYO HMYNMGSFE HER HMPEOYOER TIVYFELER ETEFMPE HMTIVPYOER
&IVMOYXQIVYTEOERKEQFEVXELETERWMOPYWLMHYT 1GPISH 

36 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S





5. Tahap
 Penggunaan Entitas
Eksternal



4. Tahap
 Penerapan 2. Tahap
Kajian


3. Tahap
Perancangan

Gambar 9. Tahapan Siklus Hidup

d. Data Flow Diagram (DFD)


1IRYVYX4VIWWQER  (*(EHEPELWIFYELXIORMOKVEJMW]ERKQIRKKEQFEVOER
EPMVERXVERWJSVQEWMHERMRJSVQEWM]ERKHMETPMOEWMOERTEHEWEEXHEXEFIVKIVEOHEVM
MRTYXR]E QIRNEHM SYXTYX +EQFEV FIVMOYX MRM QIVYTEOER FIRXYO HEWEV HEVM (*(
4VIWWQER   &IVMOYX EHEPEL KEQFEV FIRXYO YQYQ HMEKVEQ OSRXIOW
4VIWWQER 


Entitas Informasi Informasi Entitas

Eksternal Input Output Eksternal

Sistem

Informasi
 Berbasis
 Komputer
 Entitas
Entitas Informasi
 Informasi Eksternal
Eksternal Output
 Input

Gambar 10. Bentuk Umum Diagram Konteks

(*( QIQMPMOM XMRKOEXER HMEKVEQ ]ERK QIVITVIWIRXEWMOER EPMVER MRJSVQEWM ]ERK
FIVXEQFELHERJYRKWMMHIEP(*(QIQFIVMOERWYEXYQIOERMWQIFEKMTIQSHIPER
JYRKWMSREP HER TIQSHIPER EPMVER MRJSVQEWM (MEKVEQ XMRKOEX  HEVM (*( HMWIFYX

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 37


WIFEKEM (*( PIZIP  EXEY HMWIFYX WIFEKEM HMEKVEQ OSRXIOW (MEKVEQ MRM
QIVITVIWIRXEWMOER WIPYVYL IPIQIR WMWXIQ 4VSWIW HEPEQ HMEKVEQ OSRXIOW MRM
HETEXHMIOWXVEOPEKMQIRNEHM(*(PIZIPYRXYOQIQTIVPMLEXOERTVSWIWWIGEVEPIFML
HIXEMP 7IXMET TVSWIW ]ERK HMKEQFEVOER TEHE (*( PIZIP  QIVYTEOER WYFJYRKWM
HEVM WIPYVYL WMWXIQ ]ERK HMKEQFEVOER TEHE HMEKVEQ OSRXIOW 0IZIP WIPERNYXR]E
HEPEQ(*(EOERFIVLIRXMOIXMOEJYRKWMHEPEQWMWXIQXIPELQIRGETEMHEWEVEXEY
HMWIFYX JYRKWM QIRHEWEV EXEY OIXMOE TIRKKEQFEVER EPMVER XIPEL QIRGETEM
XELETER]ERKQIRGYOYTMFEKMXELETERTIRKIQFERKERTVSKVEQWIPERNYXR]E
Notasi dalam DFD yaitu :
 %OXSVHMRSXEWMOERHIRKERWYEXYTIVWIKMTERNERK
 4VSWIWHMRSXEWMOERHIRKERWYEXYPMRKOEVER
 %PMVER(EXEHMRSXEWMOERHIRKERXERHETEREL
 *MPIHMRSXEWMOERHIRKERWITEWERKKEVMWTEVEPPIPQIRHEXEV

&IVHEWEVOERVERGERKER(*(MRMPELOIQYHMERHMFYEXVERGERKERXEQTMPERTVSKVEQ
OSHITVSKVEQXEQTMPERTVSKVEQHERMRXIVEOWMEXEYLYFYRKERERXEVXEQTMPER
e. Skema dan Entity Relationship Diagram (ERD)
7OIQE EHEPEL KEQFEVER HEVM WYEXY VIPEWM ]ERK HMPERNYXOER HIRKER REQE
TEWERKERTEWERKER EXVMFYX HER HSQEMR )6( QIRYVYX &SSGL   EHEPEL
WIFYELHMEKVEQ]ERKQIRKKEQFEVOERQSHIPLYFYRKEREXEYVIPEWMERXEVHEXEHM
HYRME R]EXE QIRKKYREOER WINYQPEL TIVERKOEX OSRWITXYEP %HE HYE OSQTSRIR
)6( ]EMXY IRXMXEW HER VIPEWM /IHYE OSQTSRIR HMHIWOVMTWMOER HIRKER EXVMFYX
7IXMETEXVMFYXHEVMIRXMXEWTEWXMXIVHETEXWEXY]ERKQIRNEHMOEVEOXIVMWXMOHMWIFYX
HIRKERprimary key%HERSXEWMWMQFSPMO)6(]EMXYTIVWIKMTERNERKQIR]EXEOER
entitas, ellips QIR]EXEOER EXVMFYX FIPEL OIXYTEX QIR]EXEOER VIPEWM KEVMW
QIRKLYFYRKOERERXEVELMQTYRERVIPEWMHIRKERLMQTYRERIRXMXEWHEREXVMFYXR]E
HER OEVHMREPMXEW VIPEWM HMR]EXEOER HIRKER TIQEOEMER ERKOE EXEY LYVYJ  EXEY
HIRKERFER]EOR]EKEVMWGEFERK(MFE[ELMRMXELETERTIQFYEXER)6(
 1IRKMHIRXMJMOEWMHERQIR]EXEOERWIPYVYLLMQTYRERIRXMXEW]ERKEOERXIVPMFEX
 1IRIRXYOEREXVMFYXEXVMFYXOYRGMHEVMQEWMRKQEWMRKLMQTYRERIRXMXEW
 1IRKMHIRXMJMOEWMHERQIRIXETOERWIPYVYLLMQTYRERVIPEWMHMERXEVELMQTYRER
IRXMXEW]ERKEHEFIWIVXEOYRGMXEQY
 1IRIRXYOERHIVENEXEXEYOEVHMREPMXEWVIPEWMYRXYOWIXMETLMQTYRERVIPEWM
 1IPIRKOETM LMQTYRER IRXMXEW HER LMQTYRER VIPEWM HIRKER EXVMFYX HIWOVMTXMJ
EXEYRSROYRGMWIXMETIRXMXEWOIQYHMERHMPIRKOETMHIRKEREXVMFYXHIWOVMTXMJ
EXEYRSROYRGM

38 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


2. Rancang Bangun SIMAF
4IRKIQFERKOER7-1%*QIRKKYREOERFIFIVETEPERKOEL]ERKHMPEOYOERWIFEKEM
FIVMOYX
a. Perencanaan
8ELETMRMHMPEOYOEROENMERHEVMTIVQEWEPELER]ERKEHEHIRKERGEVEQIPEOYOER
WYVZIM HER [E[ERGEVE &IVHEWEVOER LEWMP WYVZIM HER [E[ERGEVE HMOIXELYM
FEL[E HEPEQ TVSWIW QERENIQIR TIVE[EXER JEWMPMXEW XIVHETEX HYE OIKMEXER
YXEQE ]EMXY TIVIRGEREER TIVE[EXER JEWMPMXEW HER TIPEOWEREER TIVE[EXER
JEWMPMXEW /IHYE OIKMEXER MRM LEVYW HMHSOYQIRXEWMOER HER HMPETSVOER OITEHE
TMQTMRER 8YNYER YXEQE HEVM TIQFYEXER 7-1%* EHEPEL YRXYO QIVIOEQ HEXE
JEWMPMXEWHERHEXETIRHYOYRKR]EHEXETIVIRGEREERHERTIPEOWEREERTIVE[EXER
(MLEVETOER HIRKER HMVIOEQR]E FIVFEKEM HEXE XIVWIFYX HETEX HMPEOYOER
FIVFEKEMOIKMEXERHEPEQQERENIQIRTIVE[EXERJEWMPMXEWWIGEVEWMWXIQEXMWHER
XIVTSPEFEOY7ILMRKKEJEWMPMXEW]ERKEHEFIREVFIREVQIRHETEXOERTIVE[EXER
]ERKFEMOHERXIVEXYV

&IVHEWEVOER TVSWIW TIRHSOYQIRXEWMER QERENIQIR TIVE[EXER JEWMPMXEW
HMTIVSPILOEQYWHEXEWIFEKEMFIVMOYX
 Data Fasilitas]EMXYHEXE]ERKQIVIOEQWTIWMJMOEWMHERHIXEMPHEVMJEWMPMXEW
 Data Kategori]EMXYHEXEQIRKIREMOPEWMJMOEWMJEWMPMXEW
 Data Pegawai ]EMXY HEXE QIRKIREM TIKE[EM ]ERK XIVOEMX HIRKER JEWMPMXEW
QMWEPR]E TIRERKKYRKNE[EF  EXEY  XIORMWM ]ERK FIVXYKEW QIRKSTIVEWMOER
EXEYQIVE[EXJEWMPMXEW
 Data Divisi EHEPEL TVSHMTVSHM HM 71/ XIVOEMX HIRKER JEWMPMXEW ]ERK
HMKYREOER
 Data GrupTIRKIPSQTSOOERJEWMPMXEWFIVHEWEVOEREXYVERXIVXIRXY
 Data KategoriTIRKIPSQTSOOERJEWMPMXEWFIVHEWEVOERNIRMWEXEYJYRKWMR]E
7) Data Perencanaan Perawatan.
 Data Pelaksanaan Perawatan
b. Perancangan Sistem
&IVHEWEVOER OEQYW HEXE HM EXEW HMPEOYOER TIVERGERKER WMWXIQ ]ERK HMQYPEM
HEVM TIR]YWYRER (*( HMPERNYXOER HIRKER TIR]YWYRER )6( &IVMOYX MRM EHEPEL
WIVERKOEMEREPMVERMRJSVQEWMHEPEQ(*(YRXYOQIVERGERK7-1%*

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 39


Laporan Pelaksanaan

Jadwal Perawatan
Pegawai

Perencanaan perawatan Sistem Manajemen


Perawatan Fasilitas

Pelaksanaan Perawatan

Gambar 11. Diagram Konteks atau DFD Level 0

+EQFEV HM EXEW QIRYRNYOOER FEL[E WMWXIQ FIVMRXIVEOWM HIRKER WIFYEL IRXMXEW
IOWXIVREP]EMXY4IKE[EM -QE-WQEVE 7MWXIQQIRIVMQEHEXEYXEQE]EMXY
HEXE VIRGERE TIVE[EXER /IQYHMER TIKE[EM QIRIVMQE HEXE QIRKIREM NEH[EP
TIVE[EXER 4IKE[EM ]ERK XIPEL QIPEOWEREOER TIVE[EXER HEXER]E HMFIVMOER
OITEHE WMWXIQ OIQYHMER WMWXIQ QIQFIVMOER PETSVER TIPEOWEREER TIVE[EXER
OITEHETIKE[EM

3
Laporan Pelaksanaan Perawatan

2
Input
Perencanaan
Pelaksanaan
Perawatan
Perawatan
Fasilitas
Fasilitas
Data Fasilitas

Data Pelaksanaan Perawatan

Jadwal Perawatan
Pegawai

1
Data Teknis Fasilitas dan Data Pendukung
Input Data
Fasilitas


Gambar 12. DFD Level 1

Setelah mendapatkan “Diagram Konteks”, langkah selanjutnya adalah membuat


(*(]ERKQIQTIVPMLEXOERTVSWIWHEVMWMWXIQYXEQE]ERKHMREQEOERHIRKER834
0):)0(*(+EQFEVHMEXEWQIRYRNYOOERFEL[EXIVHETEXEPMVERHEXEJEWMPMXEWHER
HEXE TIRHYOYRK HEVM 4IKE[EM QIRYNY 4VSWIW  -RTYX (EXE *EWMPMXEW  (EXE
TIRHYOYRK EHEPEL HEXE OEXIKSVM KVYT HMZMWM TIKE[EM HER HEXEHEXE PEMR ]ERK

40 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


QIPIRKOETMXIVNEHMR]ETVSWIWMRTYXHEXEJEWMPMXEW4VSWIWQIRKEPMVHEXEJEWMPMXEW
QIRYNY 4VSWIW  4IVIRGEREER 4IVE[EXER *EWMPMXEW  4VSWIW  QIRKEPMV HEXE
NEH[EPTIVE[EXEROI4IKE[EMOIQYHMERQIRKEPMVHEXETIPEOWEREERTIVE[EXEROI
4VSWIW  -RTYX 4IPEOWEREER 4IVE[EXER  WILMRKKE 4VSWIW  QIVIWTSR HIRKER
QIQFIVMOER PETSVER TIPEOWEREER TIVE[EXER OITEHE 4IKE[EM 4IVERGERKER
XEFIPXEFIPHEXEFEWIWIVXEVIPEWMERXEVXEFIPR]EHEPEQ)6(HMPEOYOERWIXIPELEPMVER
TVSWIWHERIRXMXEWIRXMXEWR]EWIPIWEMHMNEFEVOER
 8EFIPJEWMPMXEWXIVHMVMHEVMEXVMFYXEXVMFYXWIFEKEMFIVMOYX

 8EFIP/EXIKSVMXIVHMVMHEVMEXVMFYXEXVMFYXWIFEKEMFIVMOYX


 8EFIP+VYTXIVHMVMHEVMEXVMFYXEXVMFYXWIFEKEMFIVMOYX


 8EFIP(MZMWMXIVHMVMHEVMEXVMFYXEXVMFYXWIFEKEMFIVMOYX

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 41


 8EFIP4IKE[EMXIVHMVMHEVMEXVMFYXEXVMFYXWIFEKEMFIVMOYX


 8EFIP0SOEWMXIVHMVMHEVMEXVMFYXEXVMFYXWIFEKEMFIVMOYX


 8EFIP6IRGERE4IVE[EXERXIVHMVMHEVMEXVMFYXEXVMFYXWIFEKEMFIVMOYX


4EHE 8EFIP 6IRGERE 4IVE[EXER FMPE TVSWIW ]ERK HMPEOYOER EHEPEL TVSWIW
TIVIRGEREERTIVE[EXERQEOE WIQYE fielddataHMMWMOIGYEPMWXEXYWTIPEOWEREER
XKP VIEPMWEWM HER 4IPEOWERE /IXMKE HEXE XIVWIFYX HMMWM TEHE 4VSWIW -RTYX
4IPEOWEREER 4IVE[EXER OIQYHMER HMWYWYRPEL VIPEWM ERXEV XEFIPR]E HEPEQ )6(
FIVMOYX

42 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S



Gambar 13. ERD
+EQFEV)6(QIRYRNYOOERFEL[EXEFIPJEWMPMXEWFIVVIPEWMHIRKERXEFIPXEFIPPEMR
FIVHEWEVOEREXVMFYX]ERKHMLYFYRKOERSPILKEVMWVIPEWMR]E
c. Penerapan Aplikasi SIMAF
&IVHEWEVOER 8ELET 4IVIRGEREER HER 8ELET 4IVERGERKER XIPEL HMOIQFERKOER
7MWXIQ -RJSVQEWM 1ERENIQIR 4IVE[EXER 2EQE ]ERK HMFIVMOER YRXYO WMWXIQ MRM
HMREQEOER 7MWXIQ -RJSVQEWM 1ERENIQIR *EWMPMXEW 7-1%*  7-1%* EHEPEL WMWXIQ
MRJSVQEWM FIVFEWMW OSQTYXIV]ERK FIVXYNYER QIR EXEY WELEOER FEVERK MRZIRXEVMW
QMPMOEXEYOIOE]EERWYEXYPIQFEKE7MWXIQMRJSVQEWMMRMEOERQIQYHELOERTVSWIW
TIVE[EXERJEWMPMXEW4IQFYEXERWMWXIQMRJSVQEWMMRMFIVTIHSQERTEHEOENMER]ERK
XIPEL HMPEOYOER QIRKIREM 7MWXIQ 1ERENIQIR 4IREXEER HER 4IVE[EXER *EWMPMXEW
7-1%* QIR]IHMEOER JEWMPMXEW YRXYO TVSWIW TIR EXEY WELEER FEVERK QIPMTYXM
MRZIRXEVMWEWMFEVERKOEXIKSVMHMZMWMWEQTEMHIRKERTIXYKEW]ERKXIVOEMXPERKWYRK
HIRKER JEWMPMXEWJEWMPMXEW ]ERK EHE /IQYHMER QIR]YWYR NEH[EP TIVIRGEREER
TIVE[EXERJEWMPMXEWHERVIEPMWEWMR]E
d. Spesifikasi Program
7-1%*HMFERKYRHIRKERTIVERKOEXPYREOSTIRWSYVGI]ERKQIRKKYREOER&ELEWE
4IQVSKVEQER :MWYEP &EWMG HER 7MWXIQ 1ERENIQIR &EWMW (EXE HIRKER 1MGVSWSJX
%GGIWW WIVXE QIRKKYREOER OSQTYXIV FIVFEWMW ;MRHS[W %TPMOEWM ]ERK HMFERKYR
QEWML HEPEQ XELET prototype HMQERE JEWMPMXEW ]ERK EHE QEWML WERKEX XIVFEXEW
,EVETERR]EEHEOENMERPIFMLPERNYXYRXYOQIRKIQFERKOERTVSKVEQMRMEKEVHETEX
HMETPMOEWMOERWIGEVEPERKWYRKHM71/EXEYMRWXMXYWMPEMRR]E

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 43


e. Struktur Program SIMAF

SIMAF



Master Transaksi Laporan

Fasilitas Perawatan

Fasilitas


Grup Grup

Urutan Pengisian Data Master Fasilitas

 Laporan
 Fasilitas

Urutan Pengisian Data Transaksi


 Kategori
Perencanaan

Perawatan
 Laporan

Divisi Perencanaan

Perawatan

Data Lembaga
Realisasi
Perawatan Realisasi
Pegawai Perawatan

Fasilitas

Gambar 14. Struktur Program SIMAF

4VSKVEQ 7-1%* WIGEVE YQYQ HMFEKM HEPEQ  QSHYP ]EMXY 1EWXIV *EWMPMXEW
8VERWEOWM4IVE[EXER*EWMPMXEWHER4IPETSVER1EWXIVJEWMPMXEWXIVHMVMHEVMJSVQYPMV
JSVQYPMVYRXYOQIRKMRTYXHEXE*EWMPMXEW/EXIKSVM*EWMPMXEW(MZMWM(EXE0IQFEKE
4IKE[EM HER +VYT *EWMPMXEW 8VERWEOWM 4IVE[EXER *EWMPMXEW XIVHMVM HEVM *SVQYPMV
YRXYO QIRKMRTYX 4IVIRGEREER 4IVE[EXER HER 6IEPMWEWM HEVM 4IVIRGEREER ]ERK
WYHEL HMFYEX 4EHE FEKMER TIPETSVER TIRKKYRE HETEX QIPMLEX HER QIRGIXEO
0ETSVER *EWMPMXEW 0ETSVER 4IVIRGEREER 4IVE[EXER HER 0ETSVER 6IEPMWEWM
4IVE[EXER 7ITIVXM HMXYRNYOOER TEHE +EQFEV 7XVYOXYV 4VSKVEQ 7-1%* TVSWIW
TIRKMWMERHEXELEVYWYVYXQYPEMHEVM1EWXIV(EXE8VERWEOWMFEVYFMWEQIPMLEX

44 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


PETSVERPETSVER(EPEQQSHYP1EWXIV(EXETVSWIWTIRKMWMERLEVYWHMQYPEMHEVM
HEXEHEXETIRHYOYRKHYPY KVYTOEXIKSVMHMZMWMHEXEPIQFEKETIKE[EMHERPEMR
PEMR FEVYWIXIPELMXYQIRKMWMJEWMPMXEW7IXIPELWIQYEHEXE1EWXIV*EWMPMXEWXIVMWM
OMXEHETEXQYPEMQIRKKYREOER1SHYP8VERWEOWM8VERWEOWM]ERKXIPELHMPEOYOER
HETEXHMPMLEXPETSVERR]ETEHE1SHYP0ETSVER
f. Penggunaan Program
1) Spesifikasi Sistem
9RXYO HETEX  QIRKKYREOER TVSKVEQ FIFIVETE WTIWMJMOEWM LEVH[EVI
HER WSJX[EVI LEVYW HMTIRYLM 7TIWMJMOEWMWMWXIQ ]ERK LEVYW HMTIRYLM EHEPEL
QMRMQEP
E 7MWXIQ3TIVEWM1MGVSWSJX;MRHS[W
F 4VSWIWSV1,^
G 1IQSVM6%11&
H :+%'EVHOSQTEXMFIP HMWEVEROER]ERKQIQSVMR]EHMEXEW1& 
I 6IWSPYWM1SRMXSV\
J 4VSKVEQ1MGVSWSJX%GGIWW
2) Menu dan Panduan Program
7IFIPYQETPMOEWM7-1%*HETEXHMNEPEROERXIVPIFMLHELYPYOSTMOERTVSKVEQHER
JSPHIV KEQFEV OI HEPEQ OSQTYXIV ERHE 7IXIPEL MXY FYOEPEL JMPI ]ERK WYHEL
HMOSTMOER HIRKER OPMO KERHE JMPI 7-1%* HEPEQ [MRHS[W I\TPSVIV WITIVXM
HMXYRNYOOER+EQFEV

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 45



Gambar 15. Menjalankan Program SIMAF

7IXIPELTVSKVEQXIVFYOEEOERQYRGYPNIRHIPEsecurity [EVRMRKOIQYHMEROPMO
XSQFSPSTIRYRXYOQIQFYOETVSKVEQR]E


Gambar 16. Jendela Security Warning

7IPERNYXR]E EOER XIVFYOE HEXEFEWI 7-1%* .IRHIPE ]ERK XIVFYOE TEHE FEKMER
object TMPMLPEL JSVQ OIQYHMER HM WIFIPEL OERERR]E GEVMPEL switchboard QIRY
YRXYOQIQFYOEQIRYYXEQE

46 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S



Gambar 17. Jendela Database SIMAF

3) Menu Utama – Switchboard


1IRYYXEQEHEPEQTVSKVEQ7-1%*HMPIXEOOERHEPEQWIFYEL form]ERKHMWIFYX
SwitchboardSwitchboardXIVHETEXFIFIVETEQIRYYXEQE


Gambar 18. Switchboard

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 47


4) Form Fasilitas
*SVQJEWMPMXEWXIVHMVMHEVMXEF]EMXYHEXEYQYQHEXEWTIWMJMOHERHIXEMPJEWMPMXEW
-H JEWMPMXEW WIGEVE SXSQEXMW FIVXEQFEL 9RXYO QIREQFEL HEXE HETEX HIRKER
QIRIOERXSQFSPHEXEFEVY7IXIPELHEXEXIVMWMHETEXHMWMQTERHIRKERQIRIOER
XSQFSPWMQTERHEXE/EXIKSVMJEWMPMXEWPSOEWMHMZMWMHERKVYTLEVYWHMMWMXIVPIFML
HELYPYWIFIPYQTIRKMWMERHEXEJEWMPMXEWWILMRKKETEHE[EOXYTIRKMWMERJEWMPMXEW
HEXEHEXE XIVWIFYX XMRKKEP OMXE TMPML 9RXYO YQYV IOSRSQMW HER XIORMW FME]E
TIVE[EXER XERKKEP TIQFIPMER HER LEVKE TIQFIPMER HMMWM WIWYEM HEXE TEHE
HSOYQIREWPMR]E+EQFEVJEWMPMXEWHETEXHMEQFMPHEVMXEFHIXEMPJEWMPMXEW


Gambar 19. Form Fasilitas

5) Form Pegawai
*SVQ MRM HMKYREOER YRXYO QIR]MQTER HEXE TIKE[EM XIXETM OLYWYW YRXYO
TIKE[EM ]ERK XIVOEMX PERKWYRK HIRKER TIRERKERER JEWMPMXEW .EFEXER HMMWM
HIRKER GEVE QIQMPML TEHE TMPMLER ]ERK XIVWIHME WIXIPEL WIFIPYQR]E HEXE
NEFEXERHMMWM9RXYOQIREQFELHEXEHETEXHIRKERQIRIOERXSQFSPHEXEFEVY
7IXIPELHEXEXIVMWMHETEXHMWMQTERHIRKERQIRIOERXSQFSPWMQTERHEXE

48 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S



Gambar 20. Form Pegawai

6) Form Rencana Perawatan


Gambar 21. Form Perencanaan Perawatan

4EHEJSVQMRMHMPEOYOERTVSWIWMRTYXTIVIRGEREERTIVE[EXER6IRGERETIVE[EXER
HMMRTYX FIVHEWEVOER JEWMPMXEWJEWMPMXEW ]ERK HEXER]E WYHEL QEWYO OI HEXEFEWI

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 49


TVSKVEQ8ERKKEPVIRGEREHETEXHMMRTYXHIRKERGEVEQIQMPMLOEPIRHIV]ERKEHE
HM FEKMER OERER MRTYX EXEY  HETEX QIRKMWMOER PERKWYRK TEHE OSXEO MRTYXR]E
4IRERKKYRKNE[EF HMMWM HIRKER GEVE QIQMPML HEJXEV TIKE[EM ]ERK WYHEL XIVMWM
WIFIPYQR]E9RXYOQIPMLEXHIXEMPHEVMJEWMPMXEWHETEXQIQMPMLXEFHIXEMPJEWMPMXEW
(EJXEVOIWIPYVYLERVIRGERE]ERKXIPELHMMRTYXHETEXHMPMLEXHMXEFHEJXEVVIRGERE
7) Form Realisasi Perawatan
7IXIPEL QIPEOYOER TIVIRGEREER TIVE[EXER TIXYKEW EOER QIPEOYOER VIEPMWEWM
TIVE[EXER 4IVE[EXER ]ERK XIPEL HMPEOWEREOER HMWMQTER HEPEQ *SVQ 6IEPMWEWM
4IVE[EXER4IXYKEWXMRKKEPQIQFIVMXERHEGIRXERK Z TEHEWXEXYWTIPEOWEREER
HERXERKKEPVIEPMWEWMTIVE[EXER/IXIVERKERFIVEWEPHEVMJSVQTIVIRGEREERXIXETM
HETEXHMYFELQIR]IWYEMOERLEWMPHEVMVIEPMWEWMR]E


Gambar 22. Form Realisasi Perawatan

8) Laporan-laporan
4EHE FEKMER MRM XIVHETEX  PETSVER ]EMXY PETSVER JEWMPMXEW HEJXEV TIVIRGEREER
TIVE[EXERHERPETSVERVIEPMWEWMTIVE[EXER4EHEQSHYPMRMHETEXHMPEOYOERTVSWIW
TIRGIXEOER PETSVERPETSVER 'SRXSL preview PETSVERPETSVER HETEX HMPMLEX TEHE
+EQFEV&IVHEWEVOERLEWMPOENMERYNMOIPE]EOERTIREVETER7-1%*MRMWYHEL
PE]EO YRXYO HMXIVETOER WERKEX FIVQERJEEX HER HETEX HMEHETXEWM WIGEVE OVIEXMJ
WIWYEMOIFYXYLERQEWMRKQEWMRK71/

50 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S



Gambar 23. Laporan Fasilitas

F. Manajemen Perawatan Fasilitas


1ERENIQIR TIVE[EXER JEWMPMXEW HMPEOYOER EKEV IJMWMIRWM HER OIYRXYRKER WIVXE
TIRKLIQEXER ]ERK HMTIVSPIL HEVM TIVE[EXER JEWMPMXEW QIRNEHM PIFML FIWEV
1ERENIQIR TIVE[EXER JEWMPMXEW QIRNEHM OIFYXYLER ]ERK WERKEX PE]EO YRXYO
HMTIRYLM (YOYRKER QERENIQIR XIRXY WERKEX HMTIVPYOER HEPEQ QIRKIPSPE HIRKER
PIFMLGITEXEOYVEXHERVIPIZERXIVLEHETFIVFEKEMJEWMPMXEW]ERKWIQEOMRFIVXEQFEL

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 51


FER]EO 1ERENIQIR ]ERK HMQEOWYH EHEPEL QERENIQIR ]ERK QEQTY QIRHYOYRK
XYKEWXYKEW OIWILEVMER OIKMEXER TIVE[EXER FIVFEKEM JEWMPMXEW ]ERK QIRKKYREOER
XIORSPSKM MRJSVQEWM HER OSQTYXIV WIVXE HMOIQFERKOER FIVHEWEVOER QERENIQIR
FIVFEWMWWIOSPEL

71/ FER]EO ]ERK QIQMPMOM TIPE]ERER TIRHMHMOER XIVWXERHEV -73  ZIVWM 
REQYR HEPEQ XIVETERR]E QEWML FIPYQ HMXIQYOER HYOYRKER QERENIQIR ]ERK
QIQEHEMERXEVEPEMRQIR]ERKOYXERKKEVERTIVWSRIPPETSVEROIKMEXERHEROENMER
XMRHEOPERNYXR]EVIRGERETIRKIQFERKERHWF,EPXIVWIFYXFER]EOHMWIFEFOERSPIL
TIQELEQER  EXEY  TIVWITWM WXERHEV QERENIQIR TIVE[EXER ]ERK FIVFIHEFIHE
HEPEQ HEWEV XISVM HER EPEX FERXY TIRIVETERR]E 7IGEVE YQYQ  TVSJMP QERENIQIR
TIVE[EXER HER TIREXEER JEWMPMXEW HM FIRKOIP EXEY  PEFSVEXSVMYQ 71/ HETEX
HMKEQFEVOER HEPEQ FIFIVETE TVSKVEQ OIKMEXER (MXMRNEY HEVM OIXIVWIHMEER HER
HYOYRKER HSOYQIR XIVWIFYX HM EXEW XIVHETEX FIFIVETE EWTIO ]EMXY EWTIO
QERENIQIR EHQMRMWXVEWM SVKERMWEWM TIRHEREER WYQFIV HE]E QERYWME XIORMO
STIVEWMTIPEOWEREERHEREWTIOTIVFEMOERFIVOIPERNYXER

Tabel 3. Program dan Pelaksanaan Kegiatan Perawatan Dan Penataan Fasilitas

Dukungan
Tersedia
No Program kegiatan dokumen

F % f %
 4IVEXYVER 7/ )HEVER HWF  ]ERK QIRKEXYV TIREXEER HER
TIVE[EXERJEWMPMXEWFIRKOIPEXEYPEFSVEXSVMYQ    
 4IXYRNYO XIORMW 4VSWIHYV 3TIVEWM 7XERHEV  TIPEOWEREER
TIREXEERHERTIVE[EXERJEWMPMXEWFIRKOIPEXEYPEFSVEXSVMYQ
EXEYWXYHMS    
 .EH[EP TIPEOWEREER TIREXEER HER TIVE[EXER JEWMPMXEW
FIRKOIPEXEYPEFSVEXSVMYQEXEYWXYHMS    
 3VKERMWEWM TIVWSRIP TIPEOWEREER TIREXEER HER TIVE[EXER
JEWMPMXEWFIRKOIPEXEYPEFSVEXSVMYQ    
 /VMXIVME OSQTIXIRWM TIVWSRIP TIPEOWERE TIREXEER HER
TIVE[EXERJEWMPMXEWFIRKOIPEXEYPEFSVEXSVMYQ    
 %RKKEVER FME]E TIPEOWEREER TIREXEER HER TIVE[EXER
JEWMPMXEWFIRKOIPEXEYPEFSVEXSVMYQ    

52 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


 0ETSVER TIPEOWEREER TIREXEER HER TIVE[EXER  JEWMPMXEW
FIRKOIPEXEYPEFSVEXSVMYQ    
 /ENMER XIVLEHET PETSVER TIPEOWEREER TIREXEER HER
TIVE[EXERJEWMPMXEWFIRKOIPEXEYPEFSVEXSVMYQ    
 8MRHEOPERNYXXIVLEHETTIVQEWEPELERTIPEOWEREERTIREXEER
HER TIVE[EXER JEWMPMXEW FIRKOIP EXEY   PEFSVEXSVMYQ EXEY
WXYHMS    
 &ERXYER HER OIVNE WEQE HIRKER TMLEO PEMR HEPEQ
TIPEOWEREERTIREXEERHERTIVE[EXERJEWMPMXEWFIRKOIPEXEY
PEFSVEXSVMYQEXEYWXYHMS    
 4IRKIPSQTSOER NIRMW JYRKWM HER [EOXY TIPEOWEREER
TIREXEERHERTIVE[EXERJEWMPMXEWFIRKOIPEXEYPEFSVEXSVMYQ
EXEYWXYHMS    
 /IRHEPETIRKEHEEROSQTSRIRTEVXEPEXEXEYQIWMRYRXYO
TIPEOWEREERTIREXEERHERTIVE[EXERJEWMPMXEWFIRKOIPEXEY
PEFSVEXSVMYQEXEYWXYHMS    
 6IRGERE QSHIVRMWEWM QMWEPR]E 7-1 HER -'8  HEPEQ
TIPEOWEREERTIREXEERHERTIVE[EXERJEWMPMXEWFIRKOIPEXEY
PEFSVEXSVMYQEXEYWXYHMS    
 /IKEKEPER OIVYWEOER HER KERKKYER EOMFEX TIPEOWEREER
TIREXEER HER TIVE[EXER WEVERE JEWMPMXEW FIRKOIP EXEY
PEFSVEXSVMYQEXEYWXYHMS    
 /ENMERHEPEQQIRKEXEWMOIKEKEPEROIVYWEOERHERKERKKYER
EOMFEXTIPEOWEREERTIREXEERHERTIVE[EXERJEWMPMXEWFIRKOIP
EXEYPEFSVEXSVMYQ    
 6IVEXE    

Tabel 4. Ketersediaan Dalam Manajemen Perawatan Fasilitas

Aspek % % % % Rata-Rata
1ERENIQIR       
%HQMRMWXVEWM       
3VKERMWEWM       
4IRHEREER       
7YQFIV(E]E1ERYWME       

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 53


8IORMW 3TIVEWM 4IPEOWEREER       
 
4IVFEMOER &IVOIPERNYXER        
 

&IVHEWEVOER OIXIVWIHMEER QEWMRKQEWMRK EWTIOXIVR]EXEQIQMPMOM TIVWIRXEWI ]ERK


FIVFIHEFIHE %WTIO QERENIQIR XIVR]EXE VIVEXE TIRIVETERR]E EHEPEL  
%HQMRMWXVEWMQIRGETEM 3VKERMWEWMQIRGETEM 4IRHEREER 
7YQFIV HE]E QERYWME   8IORMW STIVEWM TIPEOWEREER   4IVFEMOER
FIVOIPERNYXER    (EXE XIVWIFYX QIRYRNYOOER FEL[E WIGEVE EHQMRMWXVEXMJ
FIVHEWEVOER TIRKMWMER MRWXVYQIR SPIL VIWTSRHIR HETEX HMOEXEKSVMOER GYOYT FEMO
OIGYEPM]ERKXIVOEMXHIRKERTIRHEREEROIXIVWIHMEERWYQFIVHE]EQERYWMHERXIORMW
STIVEWM TIPEOWEREER ]ERK HMOEXEKSVMOER OYVERK FEMO &IPYQ STXMQEPR]E HYOYRKER
QERENIQIR WIOSPEL HER TIRHEREER XIVLEHET TIVE[EXER WIVXE TIREXEER JEWMPMXEW
QIRKEOMFEXOERXIVNEHMR]ETIQFSVSWERHMFIVFEKEMFMHERKFEMO]ERKFIVWMJEX tangible
FIVYTE TVSHYOXMZMXEW OIR]EQERER OIWILEXER HER OIWIPEQEXER OIVNE QEYTYR
intangibleXIVOEMXHIRKEROYEPMXEWPYPYWER71/]ERKYRKKYPOSQTIXMXMJWIWYEMOIFYXYLER
MRHYWXVM
Tabel 5. Dukungan Dokumen

Aspek % % % % Rata-Rata
1ERENIQIR       
%HQMRMWXVEWM       
3VKERMWEWM       
4IRHEREER       
7YQFIV(E]E1ERYWME       
8IORMW 3TIVEWM 4IPEOWEREER     
 
4IVFEMOER&IVOIPERNYXER      
 

8IVR]EXE HYOYRKER HSOYQIR EWTIO QERENIQIR QIRGETEM   %HQMRMWXVEWM
  3VKERMWEWM   4IRHEREER   7YQFIV HE]E QERYWME  
8IORMWSTIVEWMTIPEOWEREER HEREWTIOTIVFEMOERFIVOIPERNYXERQIRGETEM
 (EXEMRMWERKEXQIREVMOOEVIREQIQFYOXMOERFEL[EYRKOETER]ERKHMXYPMW
QIPEPYM MRWXVYQIR FIPYQ XIRXY HMPIRKOETM HIRKER HSOYQIRXEWM TIRHYOYRK ]ERK
FIXYPFIXYPXIVWIHMEHERXIPELHMKYREOERSPIL71/

54 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


&IFIVETE VIWTSRHIR XIPEL QIQTIVPMLEXOER HER QIR]IVELOER HYOYRKER JSVQEX
EHQMRMWXVEXMJ QERENIQIR TIVE[EXER HER TIVFEMOER JEWMPMXEW HIRKER  NYQPEL
PIQFEVERNIRMWJSVQHERFMVSOVEWMIOWIOYWMTIPEOWEREERR]E]ERKWERKEXTERNERK

4IRHIOEXERQERENIQIROSRZIRWMSREPXIVWIFYXQIRMQFYPOERWMOETTIRSPEOERHEPEQ
TIRIVETERR]EHMPETERKER%OMFEXR]EEHEPELTIVEXYVEREXEYTVSWIHYVLER]EWIFEKEM
OIPIRKOETER WENE XERTE HETEX QIRGMTXEOER output, outcome, NYKE impact  FIVYTE
OSQTIXIRWMYRKKYPPYPYWERXIVOEMXHIRKERTVSHYOXMZMXEWOIVNE]ERKHMHYOYRKHIRKER
FYHE]ETIVE[EXERHERTIREXEERJEWMPMXEWOIVNE&IVHEWEVOERHEXEHEVMWIQYEWEQTIP
XIVR]EXE VIVEXE TIRIVETER QERENIQIR FEVY QIRGETEM   EVXMR]E HYOYRKER
QERENIQIR XIVLEHET OIKMEXER TIVE[EXER HER TIREXEER JEWMPMXEW FIRKOIP EXEY PEF
71/XIVKSPSRKWIHERKHERFIPYQQIQEHEM-HIEPR]EQERENIQIRTIVE[EXERLEVYW
QEQTYQIRHYOYRKWIFIWEVPIFMLHEVM 

4IRGIVQEXER PIFML HEPEQ XIRXERK EWTIO QIRENIQIR TIVE[EXER JEWMPMXEW FIRKOIP
71/ QIRYRNYOOER FEL[E XIVHETEX FIVFEKEM OIPIQELER FIVOEMXER HIRKER OENMER
PETSVER TIPEOWEREER TIVE[EXER ]ERK FEVY HMPEOYOER SPIL HEVM  WEQTIP EXEY
LER]EWIFIWEV ,EPPEMRHEVMEWTIO]ERKHYOYRKERR]EFIVEHEHMFE[EL 
EHEPELOIVNEWEQEHIRKERTMLEOPYEVFEVY TIRKEHEEROSQTSRIREXEYTEVX
WIFIWEV OIFIVLEWMPERQIRKEXEWMOIVYWEOERQIRGETEMWIFIWEV WIVXE
OENMERXIVLEHETOIKEKEPERTIVE[EXERLER]EHMPEOYOERSPIL71/EXEY 
(ETEX HMWMQTYPOER FEL[E QERENIQIR TIVE[EXER HM71/ FIPYQ QIQEHEM ETEPEKM
HIRKER XMRNEYER PIFML HEPEQ XIVOEMX EWTIOEWTIO FYHE]E MRHYWXVM  EXEY  FYHE]E
OIWIPEQEXERHEROIWILEXEROIVNE

(YOYRKER HSOYQIR YRXYO TIPEOWEREER QERENIQIR XIVWIFYX XIVR]EXE  VIVEXER]E
LER]EWIFIWEV MRMFIVEVXMQEWMLXIVHETEXOIWIRNERKER]ERKGYOYTFIWEVHM
QERE TIRIVETER QERENIQIR XERTE HYOYRKER HSOYQIR ]ERK QIQEHEM 1EWML
FER]EO 71/ ]ERK XMHEO QIQMPMOM HSOYQIR HEPEQ LEP OIKMEXER QIRKEXEWM OIRHEPE
TIRKEHEER OSQTSRIR OIFIVLEWMPER QIRKEXEWM OIKEKEPER TIVE[EXER WIVXE OENMER
OIKEKEPER TIVE[EXER JEWMPMXEW FIRKOIP EXEY  PEF (YOYRKER HSOYQIR ]ERK TEPMRK
XMHEO QIQEHEM XIVNEHM TEHE OENMER OIRHEPE TIRKEHEER OSQTSRIR JEWMPMXEW OENMER
OIKEKEPEROIVYWEOERWIVXEKERKKYEREOMFEXTIPEOWEREERTIREXEERHERTIVE[EXER
JEWMPMXEW


MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 55


/SRWIT QERENIQIR TIVE[EXER QIRYRNYOOER FEL[E OENMER OIFIVLEWMPER HER
OIKEKEPER QIQMPMOM TSWMWM TIRXMRK WIFEKEM YTE]E QIQERJEEXOER TSXIRWM HER
TIPYERK TIRKIQFERKER YWELE /ENMER OIRHEPE TIRKEHEER OSQTSRIR TIRKKERXM
HEPEQTIVE[EXEROENMEROIVYWEOERHERKERKKYEREOMFEXOIKEKEPERTIVE[EXERNYKE
LEVYW HMPEOYOER EKEV HETEX HMXMRKOEXOER IJMWMIRWMR]E ]ERK WIPERNYXR]E EOER
FIVHEQTEO XIVLEHET XMRKOEX TVSHYOXMZMXEW OIWILEXER HER OIWIPEQEXER OIVNE
1IRKIREM QERENIQIR ERKKEVER FIPYQ QIRNEHM TVMSVMXEW QERENIQIR WIOSPEL
XIVFYOXM HEVM TIVWIRXEWI RSQMREP ERKKEVER TIVE[EXER HMFERHMRK HIRKER ERKKEVER
WIOSPEL WIGEVE OIWIPYVYLER ]ERK QEWML OYVERK HEVM   WILMRKKE FER]EO XIQYER
QIRYRNYOOER FEL[E JEWMPMXEW ]ERK QIRYVYX NEH[EP WILEVYWR]E WYHEL HMPEOYOER
TIVFEMOER TIVE[EXER  EXEY  TIQIPMLEVEER QIRNEHM XIVXYRHE FELOER QIRNEHM
XIVFIRKOIPEM  EXEY  QERKOVEO XMHEO HETEX HMKYREOER WILMRKKE QIRKKERKKY
TIPEOWEREEROIKMEXERFIPENEVQIRKENEVOIVNETVEOXMO

71/FER]EO]ERKXIPELQIR]YWYRSVKERMWEWMTIVE[EXERHERTIREXEERJEWMPMXEWFEMO
]ERK QIPIOEX WIGEVE SVKERMO OITEHE WXVYOXYV SVKERMWEWM WIOSPEL  EXEY  HIRKER
WXVYOXYV XIVWIRHMVM 4IVXMQFERKER OSQTIXIRWM TIVWSRIP HEPEQ TIRIRXYER WXVYOXYV
]ERK FIPYQ STXMQEP QIRNEHM WIFEF XIVFEXEWR]E XIREKE XIORMWM EXEY  PEFSVER HM
WIOSPEL HER FER]EO XIREKE KYVY ]ERK HMXIQTEXOER HEPEQ WXVYOXYV SVKERMWEWM
TIVE[EXERQIRNEHMOYVERKJSOYWOEVIREXYKEWYXEQER]EQIRKENEV/SQTIXIRWMKYVY
WYHELWILEVYWR]ER]EHETEXHMTIVPYEWXIVQEWYOHEPEQLEPTIVE[EXERHERTIREXEER
JEWMPMXEWWILMRKKEOIFIVLEWMPEROIKMEXERFIPENEVWMW[EHIRKERHYOYRKERTIVE[EXER
JEWMPMXEW]ERKLERHEPXMHEOLER]EHMPEOYOERSPILXIORMWMEXEYPEFSVERXIXETMNYKESPIL
TEVEKYVYHIRKERQIPMFEXOERWMW[E

/SRHMWM QERENIQIR TIVE[EXER WIGEVE YQYQ HETEX HMKEQFEVOER WIFEKEM FIVMOYX
%WTIO TIVIRGEREER HIRKER MRHMOEXSV OIXIVWIHMEER OIFMNEOER TIVEXYVER TVSWIHYV
HER NEH[EP WIFEKMER FIWEV WIOSPEL VIWTSRHIR   XIPEL QIPEOWEREOER %WTIO
TIRKSVKERMWEWMER QIPMTYXM MRHMOEXSV WXVYOXYV SVKERMWEWM OSQTIXIRWM TIVWSRIP HER
TIRKERKKEVER TIPEOWEREERR]E QIRGETEM   HEVM WIPYVYL WIOSPEL VIWTSRHIR
%WTIO ]ERK PEMR HIRKER MRHMOEXSV TIPEOWEREER OIKMEXER TIVE[EXER FERXYER HER
OIVNEWEQE TIRKIPSQTSOER NIRMW HER JYRKWM WIVXE TIRKEHEER OSQTSRIR
HMPEOWEREOERSPILPIFMLHEVMWITEVS  WIOSPELVIWTSRHIR

%WTIO TIRKIRHEPMER QERENIQIR ]ERK QIPMTYXM OENMER OIKEKEPER XMRHEO PERNYX HER
VIRGERETIRKIQFERKERHMPEOWEREOERSPIL WIOSPELWILMRKKEVIVEXEOIWIPYVYLER

56 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


TIPEOWEREER QERENIQIR TIVE[EXER JEWMPMXEW WIOSPEL QIRGETEM PIFML HEVM  
HIRKER GEXEXER EHE FIFIVETE MRHMOEXSV ]ERK QIRSRNSP WIFEKEMQERE HMYVEMOER HM
EXEW1IRKOENMTETEVERHERYVEMERHMEXEWQEOETIRKIQFERKEROIHITERHMTIVPYOER
TIRIVETER QERENIQIR TIVE[EXER JEWMPMXEW 71/ ]ERK QEQTY QIRHYOYRK XYKEW
XYKEW TIQFIPENEVER XIXETM QIOERMWQI LEVYW XIXET WIHIVLERE OEVIRE XYKEW
QERENIQIR HM WIOSPEL QIVYTEOER XYKEW XEQFELER WILMRKKE XMHEO FSPIL QIR]MXE
WIFEKMERFIWEV[EOXYTIRKIPSPEWIOSPEL

1ERENIQIRTIVE[EXERHMNEPEROERHIRKERWMWXIQ]ERKQIRKEGYOITEHETIRGETEMER
XYNYER HIRKER XELETER OIQENYER ]ERK XIVYOYV WILMRKKE QERENIQIR WIOSPEL
WIFEKEM YTE]E HYOYRKER XIVLEHET OIKMEXER TIQFIPENEVER HETEX FIVNEPER WIGEVE
IJIOXMJHERIJMWMIRXITEX[EOXYXITEXWEWEVERQYHELHERQYVEL,EPMRMLER]EHETEX
HMPEOYOER HIRKER HYOYRKER XIORSPSKM MRJSVQEWM HER OSQTYXIV WITIRYLR]E YRXYO
QIRIVETOER TVMRWMT just in time HER TIRKEQFMPER OITYXYWER ]ERK real time HEPEQ
TIRIVETERQERENIQIRTIVE[EXERHMXIQTEXOIVNETVEOXMO

7MWXIQ MRJSVQEWM QERENIQIR TIVE[EXER JEWMPMXEW ]ERK HETEX QIRKEOSQSHEWM
FIVFEKEM XYRXYXER OIFYXYLER 71/ HM QEWE EOER HEXERK WYHEL WEEXR]E HMFERKYR
HIRKERQIRKEGYTEHETVMRWMTTVMRWMT
1. Mengedepankan mutu
&ER]EO WMW[E PYPYW HIRKER RMPEM XMRKKM HER FIVQSVEP OIVNE TIPE]ERER
QIQYEWOER HMHYOYRK JEWMPMXEW QIQEHEM EHEPEL LEP ]ERK FMWE QIRNEHM XSPSO
YOYVOYEPMXEWWIOSPEL
2. Keterlibatan stakeholder
7IOSPEL XMHEO HETEX WIRHMVMER HEPEQ FIOIVNE XIXETM LEVYW QIPMFEXOER FER]EO
TMLEO KYVY SVERKXYE WMW[E SVKERMWEWM TVSJIWM HYRME YWELE HER TIQIVMRXEL
WILMRKKEHETEXQIRGETEMWEWEVERQYXYWIFEKEMQEREHMYVEMOERHMEXEW
3. Proses selanjutnya
7IXMETTIXYKEWHEPEQTVSWIWTIRHMHMOERTVEOXMOLEVYWQIRKERKKETTMLEOPEMR
]ERK QIRKKYREOER LEWMP OIVNE  WIFEKEM stakeholder. 4EVE TIPERKKER MRM ]ERK
LEVYWHMTYEWOER7IQYEOEPERKEREOERFIVPSQFEPSQFEYRXYOQIPEOYOER]ERK
XIVFEMO
4. Data sebagai basis kegiatan
7IXMET TIPEOWERE TIRHMHMOER LEVYW QIPEOYOER XMRHEOER HER QIRKEQFMP
OITYXYWER TIVE[EXER EXEY TIREXEER FIVHEWEVOER EREPMWMW HEXE ]ERK XIPEL

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 57


HMTIVSPIL XIVPIFML HELYPY FYOER FIVHEWEVOER TIRKERHEMER EXEY VIOE]EWE
8MRHEOER]ERKHMEQFMPFIVHEWEVTIRKERHEMERFMWEQIR]IFEFOEROIVYKMER
5. Manajemen mutu
7IQYE TIRKEQFMPER OITYXYWER HM HEPEQ TVSWIW TIRHMHMOER HMPEOYOER WIGEVE
TEVXMWMTEXMJ FYOER SXSVMXEXMJ HM QERE  XIVHETEX XMXMOXMXMO OIRHEPM QYXY quality
check points  WIXMET SVERK TIPEOWERE TIRHMHMOER LEVYW QIRKEYHMX LEWMP
TIPEOWEREER XYKEWR]E HIRKER WXERHEVX QYXY ]ERK XIPEL HMXIXETOER 7IFEKEM
GSRXSL XMRHEOER JSVQEXMJ ]ERK HMPEOYOER TEHE EOLMV WIXMET XELETER MRWTIOWM
TIVE[EXERQIVYTEOERXMXMOOIRHEPMQYXYHEPEQTVSWIWTIQFIPENEVERTVEOXMOHM
FIRKOIP EXEY PEFSVEXSVMYQ 1IOERMWQI QERENIQIR TIVE[EXER JEWMPMXEW
FIVHEWEVOERLEWMPOENMERXIVLEHETHEXEOYEPMXEXMJHEROYERXMXEXMJXIVWIFYXHMEXEW
HMKEQFEVOER HEPEQ HMEKVEQ FIVMOYX /IFIVLEWMPER QIOERMWQI XIVWIFYX HETEX
STXMQEP NMOE TEHE XMET OSQTSRIR PERKOEL OIKMEXER TIVE[EXER TEHE HMEKVEQ
QEWMLLEVYWHMPIRKOETMHIRKER
E (SOYQIR TIR]IVXE TEHE WIXMET TVSWIWR]E QMWEPR]E YRXYO TIVE[EXER
TVIZIRXMJ HMTIVPYOER HSOYQIR 437 TVSWIHYV STIVEWM WXERHEV  XEFIP
TIVE[EXERQERYEPTIVE[EXERNEH[EPTIQFME]EERHPP
F 4IRERKKYRK  NE[EF OIKMEXER TEHE XMETXMET TVSWIW OIKMEXER QIPMTYXM
OSQTIXIRWMNYQPELHPP
G 7MWXIQ QERENIQIR FIVFEWMW XIORSPSKM MRJSVQEWM HER OSQTYXIV ]ERK
QEQTY HMVERGERK HMEOWIW HER HMXMRHEOPENYXM SPIL WIQYE TMLEO XIVOEMX
HEPEQLEPTIVE[EXERHERTIREXEERJEWMPMXEWFIRKOIPPEF71/




58 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


Gambar 24. Diagram Alir Tiap-Tiap Langkah Yang Lebih Komunikatif Dan Lengkap:


 Jasa Perawatan preventif Jasa & Laporan Hasil Perawatan
Unit Kerja

Sekolah

 Jasa & Laporan barang
 Hasil Perawatan


 Daftar

Order kebutuhan
Order

Info Stock
 Perawatan Perawatan Kendali Perawatan
 Preventif Tindakan Persediaan Umum
Permintaan
 Part Barang atau
(MEKVEQ4IVE[EXER Barang atau komponen

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


komponen

Daftar Daftar
Order kebutuhan kebutuhan

Kendali Kerja Gudang Pembelian


Mutu Sama

59
71/HETEXQIRKEOSQSHEWMOIKMEXERTIVE[EXERHERTIREXEERJEWMPMXEWFIRKOIP
EXEYPEFSVEXSVMYQWIGEVEWIHIVLEREXIXETMQEQTYQIRHYOYRKOIKMEXERTIQFIPENEVER
WIGEVETVSHYOXMJIJIOXMJHERIJMWMIR


DOKUMEN PENANGGUNG
 MULAI
JAWAB

 JADWAL Menyusun jadwal KEPALABENGK
 PERAWATAN perawatan EL/LAB


 KARTU Pelaksanaan TEKNISI

PERAWATAN perawatan

 tidak
membuat laporan Ada part
 yang ganti?

ya

 Log Book Permintaan TEKNISI
 Barang

Daftar Stock Gudang KEPALA

persediaan GUDANG

barang
 Penerimaan
 Barang

 tidak
 Penjadwalan Bisa langsung
 ulang diperbaiki?
 ya
 KARTU Melakukan
 PERAWATAN
TEKNISI
perbaikan

 LAPORAN Membuat
 PERAWATAN laporan TEKNISI

SELESAI

60 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


1E]SVMXEW 71/ VIWTSRHIR XIPEL QIRIVETOER WMWXIQ TIVE[EXER JEWMPMXEW HIRKER
TIRHIOEXER OSRZIRWMSREP WITIVXM LEWMP OENMER XIVWIFYX HM EXEW /IPIQELER
TIRKIPSPEERJEWMPMXEWHMEXEWERXEVEPEMRQEWMLFIVWMJEXVIWTSRWMJHERVIEOXMJEVXMR]E
NMOE XIVNEHM OIVYWEOER FEVY FIVXMRHEO YRXYO QIQTIVFEMOM EXEY QIQFIPM PEKM NEHM
FIPYQQIQMPMOMFYHE]ETIRGIKELEROIVYWEOERHIRKERTIVE[EXERHERTIREXEER

1ERENIQIR OSRZIRWMSREP WERKEX FER]EO QIQFYXYLOER WYQFIVHE]E TIRHMHMOER
XIVYXEQE[EOXYHEREHERXIREKEOEVIREEHQMRMWXVEWM]EKVYQMXMWMERJSVQEX]ERK
FER]EO HER TIRKEQFMPER OITYXYWER XMRHEOER WIGEVE FMVSOVEXMW PIFML TERNERK
EOMFEXR]E XMRKOEX JEOXSV TIRKKYREER QIRNEHM VIRHEL HER TIPE]ERER TVSWIW
TIQFIPENEVER OIVNE TVEXMO NYKE OYVERK FIVOYEPMXEW ,EP MRM FIVHEQTEO XIVLEHET
NEQMRER OITEWXMER OYEPMXEW 71/ WIGEVE QIR]IPYVYL HER PYPYWER QIRNEHM OYVERK
YRKKYP WIVXE OSQTIXMXMJ 4IRHIOEXER ]ERK TEPMRK FEMO HEPEQ LEP MRM EHEPEL HIRKER
TIRIVETER WMWXIQ MRJSVQEWM QERENIQIR TIVE[EXER HER TIREXEER JEWMPMXEW ]ERK
HMHYOYRKXIORSPSKMMRJSVQEWMHEROSQTYXIVHMFIVMREQE7-1%*7-1%*QIRIOEROER
TVMRWMT TIPE]ERER MRJSVQEWM HIRKER GITEX EOYVEX HER VIPIZER HEPEQ QIRHYOYRK
TIRKIPSPEER JEWMPMXEW /IYRXYRKERR]E ERXEVE PEMR LEQFEXER HER TIQFSVSWER ]ERK
HMWIFEFOERSPILTVSWIHYVEXEYFMVSOVEWMHETEXHMLMRHEVMHIRKERTIRIVETER7-1%*
MRMWIPEMRMXYEHEPEL
1. Berbasis Jaringan
%TPMOEWM7-1%*FIVFEWMWNEVMRKERHEXEFEWI7-1%*EOERXIVTYWEXETEFMPEWIXMET
OSQTYXIV XIVLYFYRK HIRKER OEFIP NEVMRKER OSQTYXIV ,EP MRM QIQYRKOMROER
FEKM/ITEPE7IOSPELEXEYWMETETYR]ERKFIV[IRERKYRXYOQIRKEOWIWTVSKVEQ
HEVMOERXSVR]EEXEYHEVMPEFEXEYFIRKOIPXIVXIRXYYRXYOQIPMLEXHEXETIVE[EXER
JEWMPMXEWHEVMPSOEWMPEMR
2. Less Paper
7IQYEHEXEFEMOHEXETIVE[EXERQEYTYRHEXEJEWMPMXEWHMQEWYOOEROIHEPEQ
TVSKVEQ WIFEKEM HEXE HMKMXEP WILMRKKE WIQYE TVSWIW HEXE FEMO QYPEM MRTYX
TIRKSPELERHEXEWEQTEMHIRKERTIPETSVERTIVE[EXERXMHEOQIQIVPYOEROIVXEW
QIWOMTYR HEXEHEXE XIVWIFYX HETEX HMGIXEO ETEFMPE HMTIVPYOER ,EP MRM EOER
QIREQFELOIFIVWMLEROIVETMLERHEROIMRHELERVYERKOIVNETVEOXMO

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 61



Gambar 25. Ilustrasi Pentingkan Kebersihan Tempat Kerja

3. Sistem Manajemen Database


4IRKKYREER WMWXIQ MRM HEPEQ 7-1%* QIQYRKOMROER TIQVSWIWER HEXE PIFML
GITEX EOYVEX HER VIPIZER HMFERHMRKOER WMWXIQ QERYEP %OMFEXR]E TVSWIW
TIVIOEQER TIVE[EXER EOER PIFML GITEX TYPE 4IRKKYRE NYKE HETEX QIPMLEX
WIPYVYLHEXEJEWMPMXEWXERTELEVYWFIVOIPMPMRKHEVMWEXYPEFEXEYFIRKOIPOIPSOEWM
PEMR

4. Laporan
7-1%* QIQMPMOM JEWMPMXEW PETSVER YRXYO QIRKEQFMP HER QIQMPML HEXE XIVXIRXY
(EXE XIVWIFYX HETEX HMXEQTMPOER FIVFIRXYO PETSVER &IVHEWEVOER PETSVER MRM
TMLEO QERENIQIR HETEX QIQYXYWOER QEWEPEL ]ERK XIVOEMX HIRKER JEWMPMXEW
WIGEVEGITEXEOYVEXHERVIPIZERWIGEVEonline
5. Early Warning
7EPELWEXYOIPIFMLER7-1%*EHEPELJMXYVEarly Warning.*MXYVMRMQIQYRKOMROER
FEKM OSQTYXIV YRXYO QIQTIVMRKEXOER TIRKKYRE XIRXERK NEH[EP TIVE[EXER
WYEXYJEWMPMXEW]ERKLEVYWWIKIVEHMPEOYOERTEHE[EOXYXIVXIRXY
6. Realtime
7MWXIQMRMFIVWMJEXrealtimeEVXMR]EWXEXYWEXEYOSRHMWMEXEYLEPPEMR]ERKXIVOEMX
HIRKERHEXEJEWMPMXEWEHEPELWIWYEMOIEHEERR]EXEHEVMJEWMPMXEWTEHEWEEXHEXE
HMEOWIW /IFIVLEWMPER realtime MRM LEVYW HMHYOYRK SPIL OIWMETER STIVEXSV
TVSKVEQ YRXYO WIKIVE QIRKYTHEXI HEXE WIKIVE WIXIPEL EOXMZMXEW TIVE[EXER
JEWMPMXEWHMPEOYOEREXEYWIXIPELXIVNEHMTIVYFELERHEXEHMPETERKER,EWMPOENMER

62 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


TIQFERHMRKER TIRKKYREER QERENIQIR TIVE[EXER WIGEVE OSRZIRWMSREP EXEY
QERYEP HIRKER TIRKKYREER 7-1%* ]ERK FIVFEWMW XIORSPSKM MRJSVQEWM HER
OSQTYXIVHETEXHMPMLEXWIFEKEMFIVMOYX

Input/Lihat/Cari
Data Fasilitas
Perencanaan Perawatan
Proses = komputerisasi
Fasilitas
T = 15 menit - 2 jam
Proses = Pelaksanaan Perawatan Fasilitas
per fasilitas
komputerisasi+manual Proses = manual Laporan Pelaksanaan Perawatan
T = 20 menit - 1 jam T = tergantung perawatan Proses = komputerisasi
per fasilitas T = 1 - 2 jam per fasilitas

Lihat Data Data Laporan

Kepala Sekolah

Pelaksanaan MICROSOFT CORPORATION

Persetujuan Anggaran Data Pelaksanaan

Perawatan Preventif

Rencana Perawatan Pelaksanaan MICROSOFT CORPORATION

Data Fasilitas
Penyusunan Data Pelaksanaan
Jadwal Perawatan Insidentil
Perawatan

Pelaporan Pelaksanaan

Pelaksanaan MICROSOFT CORPORATION

Data Pelaksanaan
Ambil Data

Perawatan Berkala
Manajer Perawatan


Gambar 26. Penerapan Manajemen Perawatan Secara Konvensional

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 63


Input/Lihat/Cari
Data Fasilitas
Perencanaan Perawatan
Proses = komputerisasi
Fasilitas
T = 1-10 menit per
Proses = Pelaksanaan Perawatan Fasilitas
fasilitas
komputerisasi+manual Proses = manual Laporan Pelaksanaan Perawatan
T = 5-20 menit per fasilitas T = tergantung perawatan Proses = komputerisasi
T = 1-5 menit per fasilitas

Lihat Data Data Laporan

Kepala Sekolah

Pelaksanaan MICROSOFT CORPORATION

Persetujuan Anggaran Data Pelaksanaan

Perawatan Preventif

Rencana Perawatan Pelaksanaan MICROSOFT CORPORATION

Data Fasilitas
Penyusunan Data Pelaksanaan
Jadwal Perawatan Insidentil
Perawatan

Input Data Fasilitas Pelaporan Pelaksanaan

Pelaksanaan MICROSOFT CORPORATION

Data Pelaksanaan
Ambil Data

Perawatan Berkala

Operator Manajer Perawatan


Gambar 27. Penerapan Manajemen Perawatan Berbasis ICT

G. Manajemen Penataan Fasilitas Laboratorium dan Bengkel


4VSHYOXMZMXEWOIVNETVEOXIOWERKEXHMXIRXYOERSPILOYEPMXEWHYOYRKERJEWMPMXEW]ERK
HEPEQ LEP MRM EHEPEL FELER FEOY QIWMR TIVEPEXER TIVOEOEW HER PMRKOYRKER OIVNE
TVEOXMO -WQEVE 4VSHYOXMZMXEWOIVNETVEOXMOERXEVEPEMREHEPELFIFEWHEVMreject,
defectHERhuman error]ERKQIRHYOYRKOYEPMXEWLEWMPOIVNER]E*EWMPMXEWXIVWIFYX
LEVYWHMOIPSPEHIRKERQIQERJEEXOERFIVFEKEMIPIQIRWYQFIVHE]EHIRKERTVMRWMT
OSSVHMREXMJ MRXIKVEXMJ WIHIVLERE WMROVSR HER WMRIVKMW EKEV HETEX QIQMPMOM
WYQFERKER]ERKWMKRMJMOERXIVLEHETTIRMRKOEXEROYEPMXEWLEWMPOIVNETVEOXMO
 )PIQIRTIRIRXYHEPEQQERENIQIRJEWMPMXEW

64 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


Gambar 28. Elemen Kualitas Kerja Praktik

)PIQIR WYQFIV HE]E TIRIRXY OIFIVLEWMPER OIVNE  TVEOXMO HM 71/ QMRMQEP EHEPEL
WITIVXM+EQFEV]EMXYXIVHMVMHEVMQERYWMEFELERFEOYQIWMRQIXSHIQIQSVM
EXEYMRJSVQEWM man, material, machine, method, & memory 7IGEVEPIRKOETIPIQIR
TIRHYOYRKTIRMRKOEXEROYEPMXEWOIVNETVEOXMOLEVYWHMPIRKOETMHIRKERQIHMEHERE
TEWEV [EOXY HER XIQTEX  EXEY  PMRKOYRKER OIVNE  TVEOXMO media, money, market,
minute & place or work environment  /IWIQYER]E LEVYW HMOSSVHMREWMOER HER
HMMRXIKVEWMOERWIGEVEWMROVSRWMRIVKMWIVXEWIHIVLEREEKEVHMHETEXOERWYEXYWMWXIQ
OIVNE  TVEOXMO ]ERK EQER R]EQER WIPEQEX MRSZEXMJ OVIEXMJ IJIOXMJ IJMWMIR HER
TVSHYOXMJ

1ERYWMEHEPEQLEPMRMWMW[EMRWXVYOXYVXIORMWMHERKYVYWERKEXFIVTIVERWIFEKEM
TIQSKVEQ TIRKSRXVSP HER TIPEOWERE YRXYO MXY HMFYXYLOER OSQTIXIRWM ]ERK
VIPIZER]ERKHMLEWMPOERSPILTIRHMHMOERTIPEXMLERHERTIRKEPEQERWIWYEMHIRKER
OSRHMWM R]EXE ]ERK HMFYXYLOER HM MRHYWXVM HI[EWE MRM 1EXIVMEP  EXEY  FELER FEOY
QIRNEHM FEKMER ]ERKQIRIRXYOER OYEPMXEW TVSHYO FELER FEOY NIPIO LEWMPR]E NYKE
EOER NIPIO8IVOEMX HIRKER QERENIQIR TIREXEER FELER FEOY TIVPY HMXEXE HIRKER
VETMHERNIPEWOIFIVEHEERR]EWIVXEQYHELHMEQFMPEXEYHMOIXELYMNYQPELR]EEKEV

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 65


XMHEOQIRNEHMTIRKLEQFEXTVSWIWTVSHYOWMHEPEQOIKMEXEROIVNETVEOXMO(EPEQLEP
MRM OIWEPELER  EXEY  PEQER]E [EOXY TIRKEQFMPER FELER FEOY ]ERK HMOEVIREOER
TIREXEER ]ERK OYVERK FEMO QIRNEHM JEOXSV TIR]IFEF VIRHELR]E OYEPMXEW OIVNE
TVEOXMOHERQIRMQFYPOERTIQFSVSWERHEVMWMWMTIRHEREERSTIVEWMSREP7MWEFELER
FEOY HER EPEX ]ERK FIVWIVEOER EXEY QIRKSXSVM XIQTEX OIVNE EOER QIRNEHM
TIRKKERKKYWIVXEFIVTSXIRWMWIFEKEMWYQFIVOIGIPEOEEROIVNE

1IWMREOERWERKEXQIRIRXYOERLEWMPOIVNETVEOXMOQIWMR]ERKOYVERKXIVE[EXEOER
QIRMQFYPOER OIVYWEOER ]ERK FIVOIPERNYXER QIRNEHM FIVTSXIRWM WIFEKEM WYQFIV
FELE]EOIGIPEOEEREXEYOIWILEXEROIVNEHERQIQFYEXLEWMPOIVNEQIRNEHMXMHEO
FIVOYEPMXEW1MWEPR]EFER]EOXIVNEHMLYQERIVVSVVINIGXEXEYHIJIGXHEPEQTVSWIW
TIQFYEXER TVSHYO &IKMXY TYPE TIREXEER TIRIQTEXER  EXEY  lay-out QIWMR EOER
QIRMQFYPOER TIQFSVSWER [EOXY STIVEWMSREP HER FIVTSXIRWM WIFEKEM TIR]IFEF
OIGIPEOEEROIVNE9RXYOMXYQIWMRTIVPYHMXEXEHIRKERVETMHERVMRKOEWWIVXEHMVE[EX
HIRKER VIWMO HER VENMR ,EP MRM XIVOEMX HIRKER OSRHMWM TIRIQTEXER SXSQEWM HER
MRWTIOWMHIRKERVENMRHEPEQLEPMRMTIVPYHMXIQTIPOERHEJXEVGLIGOPMWXHERWMETE]ERK
FIVXERKKYRKNE[EFHMQIWMRXIVWIFYX

1IXSHI OIVNE HER FEKEMQERE TVSWIHYV FEOY TIRKKYREER QIWMR  EXEY  TVSWIW
TVSHYOWMHIRKERWILEXEQERHERWIPEQEXWILEVYWR]EHMMRJSVQEWMOERHIRKERNIPEW
HMHIOEX QIWMR HM VYERK OIVNE TVEOXMO EKEV WIXMET WMW[E HETEX HIRKER WIKIVE
QIRKIVXM QIRKLE]EXM HER QIQMPMOM FYHE]E TIRKKYREER QIWMR HIRKER FEMO
WILMRKKEEOERQIRKYVERKMreject & defectHEPEQOIVNETVEOXMO-RJSVQEWMHEPEQLEP
MRM XIVQEWYO FEKEMQERE TIXYRNYO OIWIPEQEXER HER OIWILEXER OIVNE IZEOYEWM FMPE
XIVNEHMFIRGEREWMOETOIVNE]ERKTVSHYOXMJHERMRJSXIRXERKWTIWMJMOEWMFELERFEOY
QIWMR WIVXE WXERHEV OYEPMXEW LEWMP OIVNE  TVEOXMO 8IVQEWYO HEPEQ LEP MRM EHEPEL
TI[EVREER ]ERK QIRGSPSO HER XIVWXERHEV XIVLEHET TMRXY HEVYVEX PSVSRK YRXYO
XVERWTSVXEWMFELEREXEYQIWMREPEXTIQEHEQOIFEOEVERHERXIQTEXXIQTEX]ERK
HMRMPEMHETEXQIRNEHMERGEQEROIWILEXERHEROIWIPEQEXEROIVNE1IHME]ERKXITEX
HERFIREV]ERKHEPEQLEPMRMEHEPELNIPEWWIHIVLEREQYHELHMFEGEQYHELHMMRKEX
HIRKERGITEXHERVIPIZEREXEYFIREVFIREVHMTIVPYOERWMW[EHERKYVYWIPEQEOIVNE
TVEOXMO4EWEVOIVNEHEPEQLEPMRMXIVOEMXHIRKERmarket driven,EXEYWTIWMJMOEWMHER
WXERHEV OYEPMXEW LEWMP OIVNE TVEOXMO WIVXE OSQTIXIRWM ]ERKHMFYXYLOER SPIL TEWEV
WIFEKEMTIRKKYRESYXTYXHERSYXGSQI71/MinuteFYOERLER]EHMQEOREMWIFEKEM

66 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


OIXIVFEXEWER[EOXYWILEVYWR]EWIXMETOIVNETVEOXMOHMYOYVOIGITEXEROIEOYVEXER
HER OYEPMXEW TVSHYOR]E HER HMPIRKOETM PETSVER OVSRSPSKM WIGEVE HIXEMP XIVQEWYO
TIRKKYREEREPEXFELERFEOY]ERKHMWIFYXWIFEKEMminute



Gambar 29. Lingkungan Yang Nyaman

0MRKOYRKERXIQTEXOIVNEWIPEQEMRMFIPYQFIKMXYHMTIVLEXMOERXIVQEWYOHEPEQ
LEPMRMEHEPELWMWEFELERFEOYWEQTELXYQTELERSPMOIWIQVE[YXERVYERKOIVNE
TVEOXMO EWET HIFY PMQFEL ]ERK HMXMQFYPOER HER QIRMQFYPOER ERGEQER
OIWILEXEROIVNEZIRXMPEWMYHEVEXIQTIVEXYVYHEVETIRGELE]EERVYERKOIVNEFEY
]ERKQIR]IRKEXVEHMEWMWMREVEXEYTEREWEXEYPE]SYXMRKVYERKOIVNETVEOXMO
HERPEMRPEMR]ERKHETEXQIR]IFEFOERWYEWEREQIRNEHMOYVERKR]EQERXMHEO
WILEXQIRMQFYPOERERGEQEROIWIPEQEXEROIVNE/IWIQYER]ETEWXMHMXIRXYOER
NYKE SPIL OIXIVWIHMEER HERE TIRHYOYRK ]ERK LEVYW HMYTE]EOER HIRKER PIFML
OVIEXMJHERTVSHYOXMJQIPEPYMYRMXTVSHYOWM]ERKFIV[E[EWER[MVEYWELE71/
 4IREXEERJEWMPMXEW QIWMREPEXTIVOEOEWHERPMRKOYRKERXIQTEXOIVNETVEOXMO 
7XERHEV MRHYWXVM ]ERK HMKYREOER HEPEQ QERENIQIR TIREXEER WITIVXM OENMER
TYWXEOE WIFIPYQR]E EHEPEL HIRKER TIRHIOEXER QERENIQIR QERENIQIR
TIVFEMOERFIVOIPERNYXEROLYWYWR]E6]EMXYVMRKOEWVETMVIWMOVE[EXHERVENMR
6TEHEHEWEVR]EQIVYTEOERTVSWIWTIVYFELERWMOETXIVOEMXHIRKERTIREXEER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 67


perawatan dan kebersihan tempat kerja. Prinsip yang diterapkan adalah “A place
for everything, and everything in its place”QEOEWIXMETSVERKHMFMEWEOERFIOIVNE
HEPEQ PMRKOYRKER OIVNE HIRKER WXERHEV XIQTEX ]ERK NIPEW ]ERK EOER
QIRHYOYRK STIVEWM OIVNE QIRNEHM PIFML TVSHYOXMJ IJIOXMJ HER IJMWMIR HIRKER
FIOIVNEPIFMLGITEXEOYVEXHERVIPIZER,EWMPTIRKEQEXERQIPMTYXMLEWMPOENMER
XIVLEHETHEXEHSOYQIRXEWMJSXSKVEJMHERLEWMPMWMER field note HEVMTIRKEQEXER
HERLEWMP[E[ERGEVEWIGEVEQIRHEPEQHIRKERTIRKYVYW71/(EXEHEVMHEJXEV
MWMER checklist ]ERKHMKYREOERWIFEKEMTIHSQER[E[ERGEVEQIRHEPEQNYKE
XIPEL HMMWM WMPERK SPIL TIRKYVYW 71/ [EPEYTYR XIVNEHM WIHMOMX OIGIRHIVYRKER
YRXYOFMEW

&IVHEWEVOERTIRKEQEXERQIRHEPEQHMFIRKOIPHERPEFSVEXSVMYQ71/MRHYWXVM
]ERK HMKYREOER WIFEKEM WEQTIP XIVHETEX  XMXMO XERKOETER ]ERK WYHEL
QIQIRYLM W]EVEX WXERHEV HEWEV QERENIQIR TIREXEER  EXEY  WIOMXEV  
8IVHETEX  XMXMO XERKOETER ]ERK WERKEX XMHEO QIQIRYLM WXERHEV FELOER
HMOEXEKSVMOERHETEXQIRNEHMWYQFIVFELE]EHEVMXMXMOXERKOETHSOYQIRXEWM
JSXS]ERKXIPELHMVIHYOWMHEVMHEXEQIRXELWIFER]EOXMXMOXERKOETERHEVM
LEWMP TIRKEQEXER QIRHEPEQ 7MWER]E HEPEQ OEXEKSVM OYVERK HER GYOYT
QIQIRYLMWXERHEV WILMRKKEQEWMLHETEXHMOIQFERKOERPIFMLFEMOPEKM EXEY
QEWML HETEX HMTIVFEMOM ,EWMP MRM FIVFIHE HIRKER OENMER OYERXMXEXMJ ]ERK HMMWM
VIWTSRHIR TIRKIPSPE71/ HERMWMERLEWMPTIRKEQEXQIRHEPEQSPILTIXYKEW
TIRKEQFMPHEXE[EPEYTYRLEPMRMQEWMLHEPEQXSPIVERWMOI[ENEVERXIVLEHETFMEW
]ERKXIVNEHM
Tabel 6. Hasil Pengamatan 5R

7YQFIVHEXE *SVQEX 6MRKOEW 6ETM 6IWMO 6E[EX 6ENMR


6IWTSRHIR )          
4IRKEQEX )          
6IWSRHIR *          
4IRKEQEX *          

8EFIP HM EXEW QIRYRNYOOER FEL[E XIVHETEX FMEW HEVM LEWMP TIRKEQEXER
QIRHEPEQSPILTIXYKEWTIRKEQFMPHEXE HMVYERKOERXSV JSVQEXMWMER) ]ERK
XIVOEMX8IVR]EXE HEVM TIRHIOEXER VMRKOEW VETM VIWMOXIVQEWYO HEPEQ OEXEKSVM
WMET YRXYO HMFMRE EKEV PIFML QIRIVETOER 8ELET VE[EX HER VENMR XIVQEWYO

68 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


OEXEKSVM WYHEL HMXIVETOER HIRKER WERKEX XIVFEXEW HER HETEX HMOIQFERKOER
PIFML PERNYX 2MPEM TIRIVETER 6 HM FIRKOIP HER PEFSVEXSVMYQ HMRMPEM WIHERK
WIHERKWENEHEPEQTIRIVETERXIVR]EXEXIVQEWYOOIHEPEQOEXEKSVMWYHELWMET
HMFMRE YRXYO QIQYPEM QIRIVETOERR]E &IVHEWEVOER LEWMP OENMER OYERXMXEXMJ
QIRKKYREOER -RWXVYQIRX ) HER * HMHETEXOER FEL[E VIWTSRHIR ]ERK WYHEL
QYPEMQIRIVETOERFYHE]E6EHEPELVIWTSRHIR]ERKQIQMPMOMWOSVPIFMLHEVM
QEOEHMHETEXOERLEWMPWFF.YQPELVIWTSRHIR]ERKWYHELQIRIVETOERFYHE]E
6VIWTSRHIR.YQPELVIWTSRHIRWIPYVYLR]EVIWTSRHIRNEHMEHE
VIWTSRHIR]ERKWYHELQYPEMQIRIVETOERFYHE]E66IWTSRHIR]ERKXIPEL
HMERKKETWMETYRXYOHMOIQFERKOERYRXYOQIRIVETOERFYHE]E6]EMXY.YQPEL
VIWTSRHIRVIWTSRHIR.YQPELVIWTSRHIRWIPYVYLR]EVIWTSRHIRNEHMEHE
 VIWTSRHIR]ERKWYHELWMETYRXYOQIRIVETOERFYHE]E6HIRKERPIFML
FEMO

7OSVXIVXMRKKMTEHEVYERKOERXSVPEFSVEXSVMYQEXEYFIRKOIPEHEPELTIRIVETER
FYHE]EVE[EXHIRKERWOSVWIHERKOERWOSVXIVIRHELEHEPELFYHE]EVMRKOEW
VIWMO HER VETM ,EP MRM HMWIFEFOER QEWML FER]EO FEVERK ]ERK WYHEL XMHEO
HMTIVPYOERXIXETMQEWMLHMWMQTERHERFIVWIVEOERHMHEPEQOERXSVPEFSVEXSVMYQ
EXEY  FIRKOIP WILMRKKE VYERK XIVOIWER WERKEX OSXSV WIQTMX HER WIQVE[YX
OEVIREXIVPEPYFER]EOFEVERK]ERKXMHEOHMKYREOERFIVEHEHMHEPEQVYERKLEPMRM
HMFYOXMOER HIRKER HEXE HSOYQIRXEWM JSXS ,EWMP OENMER HEXE OYERXMXEXMJ
QIRKKYREOERMRWXVYQIRX*]EMXYHEVMTIRKEQEXERQIRHEPEQHMVYERKTVEOXMO
PEFSVEXSVMYQ HER FIRKOIP ]ERK HMMWM SPIL VIWTSRHIR HER TIXYKEW TIRKEQFMP
HEXE XIVR]EXE VIWTSRHIR ]ERK WYHEL QYPEM QIRIVETOER FYHE]E 6 EHEPEL
VIWTSRHIR ]ERK QIQMPMOM WOSV PIFML HEVM  QEOE HMHETEXOER LEWMP .YQPEL
VIWTSRHIR]ERKWYHELQIRIVETOERFYHE]E6VIWTSRHIR.YQPELVIWTSRHIR
WIPYVYLR]EVIWTSRHIREHE VIWTSRHIR]ERKWYHELQYPEMQIRIVETOER
FYHE]E 6 6IWTSRHIR ]ERK WYHEL WMET YRXYO HMFMRE EKEV HETEX QIRIVETOER
FYHE]E 6PIFMLFEMOEHEPELVIWTSRHIR]ERKQIQMPMOMWOSVPIFMLHEVMQEOE
HMHETEXOER LEWMP WFF .YQPEL VIWTSRHIR  VIWTSRHIR .YQPEL VIWTSRHIR
WIPYVYLR]EVIWTSRHIR.EHMEHE VIWTSRHIR]ERKWYHELWMETYRXYO
HMFMREEKEVHETEXQIRIVETOERFYHE]E6HIRKERPIFMLFEMO


MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 69


&IVHEWEVOER  LEWMP TIRKEQEXER QIRHEPEQ QIRYRNYOOER FEL[E TIREXEER
QIWMR EPEX TIVOEOEW HER PMRKOYRKER XIQTEX OIVNE  TVEOXMO QEWML TIVPY
HMXMRKOEXOERHIRKERQIQEWYOOEROVMXIVMEOIGITEXEROIXITEXERHERVIPIZERWM
EXEYOIQYHELERHEPEQQIRKEQFMPWIVXEQIRKKYREOERR]E7MWXIQTIRERHEER
EXEYTIRKOSHIERTI[EVREERHERGEVETIPIXEOER]ERKIVKSRSQMGFIVHEWEVOER
6EXEYQIRHYOYRKOIR]EQERERMRXIVEOWMQERYWMEEPEXHERQERYWMEQIWMR
TIVPYHMOIQFERKOER/VMXIVMEPEMR]ERKTIVPYHMKYREOERHEPEQTIREXEEREHEPEL
OIWILEXERHEROIWIPEQEXEROIVNEHEPEQTIRKKYREERQIWMREPEXHERTIVOEOEW
OEVIRE HMPIXEOOER HIRKER XITEX WILMRKKE XMHEO QIRMQFYPOER KERKKYER HER
QMWJYRKWM %WTIO PEMR ]ERK TIVPY HMOIQFERKOER HER HMXIVETOER ERXEVE PEMR
EHEPELXIVOEMXHIRKERPMRKOYRKEROIVNETVEOXMO8IVQEWYOHEPEQLEPMRMEHEPEL
TIRGELE]EER ZIRXMPEWM YRXYO QIRKEXYV YHEVE OSXSV HER FIVWML XIQTIVEXYV
VYERKEROIFMWMRKERVEHMEWMEWETEXEYYETFIVEGYRWIVXEHIFYEXEYPMQFEL
FIVFELE]E PEMRR]E %PEX TIPMRHYRK HMVM HMWIHMEOER YRXYO QIRGIKEL XIVNEHMR]E
OIGIPEOEEROIVNE%PEXHERFELER]ERKHMKYREOERYRXYOTIVXSPSRKERTIVXEQE
TEHE OIGIPEOEER PIFML FEMO NMOE HMPIRKOETM HIRKER YWELE OIWILEXER WIOSPEL
HMPIRKOETM HIRKER TIRKIRHEPMER TSXIRWM FELE]E OIFEOEVER WITIVXM EPEX
TIQEHEQOIFEOEVERHIXIOXSVOIFEOEVERTMRXYEXEYVYXIHEVYVEXHERTVSWIHYV
IZEOYEWM HEVYVEX NMOE XIVNEHM FIRGERE XIVQEWYO OIFEOEVER /IQYHMER WIPEPY
HMMRKEXOERHIRKERFIVFEKEMTSWXIVEXEYXERHEFELE]EHERTI[EVREERWXERHEV
XIVLEHETWYQFIVTSXIRWMFELE]E 

4EFVMOTEFVMO TEHE MRHYWXVM QENY WERKEXPEL QIQTIVLEXMOER QEWEPEL
TIRKIGEXERWIWYEMWXERHEVH[EVREMRXIVREWMSREPWITIVXM[EVREQIVELYRXYOLEP
LEP ]ERK XIVOEMX HIRKER HEVYVEX HER FELE]E 8YNYER [EVRE GEX WIPEMR YRXYO
QIQTIVMRHEL TEFVMO WIOEPMKYW QIQFIVMOER QERJEEXQERJEEX PEMR 1IPMTYXM
EWTIOTIQFIHEEREWTIOIVKSRSQMWEWTIOWMR]EPXERHEFELE]E1MWEPR]EYRXYO
QIQTIVMRHEL VYERKER QIQTIVQYHEL SVERK QIRGEVM QIQTIVQYHEL SVERK
QIQFIHEOER QIQFYEX SVERK QYHEL QIQELEQM WMXYEWM ]ERK EHE HM EVIE
XIVWIFYXWILMRKKEXITEXHEPEQQIRKEQFMPWMOETEXEYXMRHEOERHERQIQFYEX
SVERKPIFMLEQERWIVXER]EQERWEEXFIOIVNETVEOXMO

4I[EVREER PEQTY TEHE traffict light 1IVEL/YRMRK,MNEY HETEX QIQFIVMOER
HEQTEO FIWEV TEHE TIQFYHE]EER OIXIVEXYVER HER OIWIPEQEXER ]ERK WERKEX

70 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


PYEV FMEWE FEKM TEVE TIRKKYRE NEPER ;EVRE XIVWIFYX HETEX QIRKIRHEPMOER
JYRKWM OSRXVSP  EVYW PEPY PMRXEW XERTE QIRKKYREOER SVERK HIRKER WSWMEPMWEWM
]ERKWERKEXWIHIVLEREQIQFYEXWIQYESVERKQYHELQIQELEQMR]EFELOER
NMOE EHE SVERK ]ERK QIPERKKEV OSRXVSP WSWMEP EOER FIVPEOY SVERK PEMR EOER
QIRGMFMV FELOER QIRGEGM QEOMR]E 4IQFYHE]EER OIVNE TVSJIWWMSREP HER
TVSHYOXMJ HM TEFVMO WYHEL WIPE]EOR]E HMOSRHMWMOER HM 71/ EKEV PYPYWER HETEX
QIQMPMOMmind-WIXXMRK]ERKVIPIZER4IRKIGEXERHEPEQXIQTEXOIVNETVEOXMOHM
71/ WITIVXM LEPR]E FIRKOIP HER PEFSVEXSVMYQ HMLEVETOER HETEX QIRGEOYT
EWTIOOIMRHELERHEROIFIVWMLERIVKSRSQMWWMR]EPXERHEFELE]EOIWIPEQEXER
HEROIWILEXEROIVNEOSRXVSPXIVLEHETOIWEPELEROIXIVEXYVERHEROIWIVEKEQER
7IQYE EWTIO XIVWIFYX HMLEVETOER HETEX XIVEOSQSHMV HIRKER EHER]E WMWXIQ
TIRKIGEXEREXEYTI[EVREERPMRKOYRKEROIVNETVEOXMOHM71/WITIVXMLEPR]E
PEQTYPEPYPMRXEWXIVWIFYX
Obyek di lingkungan kerja praktik yang perlu dicat antara lain adalah:
E %XETFMEWER]EHMFIVM[EVRETYXMLNMOEQIQEOEMTPEJSROEVIREEVIER]E]ERK
GYOYTPYEWWILMRKKEFME]ER]EPIFMLVMRKER
F (MRHMRK  ]ERK YQYQ HMTEOEM EHEPEL [EVRE TYXML OEVIRE EOER WERKEX
QIPIOEXOIWERFIVWMLYRXYOWIQYEVYERKNMOE[EVREHMRHMRKR]EHMFYEXTYXML
FIVWML %RHEMOEXE XIVNEHM LEP XMHEO FEMO QIWMR QMVMRK VEO QMVMRK XERKKE
QMVMRKFEVERKOSXSVEOERWERKEXQYHELHMPMLEXHERWIKIVEHMEQFMPXMRHEOER
PIFMLPERNYX
F 0ERXEM FMEWER]E HMFIHEOER QIRNEHM XMKE QEGEQ ]EMXY PERXEM ]ERK HMTEOEM
NEPERYRXYOYQYQLMNEYPERXEMYRXYOTEVOMVEPEXXVERWTSVXEWMSVER]IPERXEM
YRXYOEVIEQIWMRHERSVERKFIOIVNEQIVELEXEYGSOPEXXYE4IQFIHEER
[EVREXIVWIFYXNMOEEHETIRKYRNYRKEXEYXEQYEOERHIRKERQYHELQIPMLEX
FEL[EHMELER]EFSPILHMMNMROERQIRKMRNEOPERXEMHIRKER[EVRELMNEYWENE
G 1IWMRFMEWER]EHMFIHEOERERXEVE[EVREEWPMR]EHEVMTEFVMO]ERKQIQFYEX
HER[EVRETYXMLNMOEQIWMRXIVWIFYXFYEXEREXEYLEWMPVIOE]EWEWIRHMVM
H 4MTEFMEWER]EHMHEPEQTEFVMOXIVHETEXFIVFEKEMQEGEQTMTE]ERKMWMR]E
PEMRPEMR EHER]E MWMR]E EMV &MVY PEYX  KEW (light pink) WSPEV (Vermillion),
FIRWMR(salem green)YHEVE(Suoer white);EVRETMTER]ELEVYWHMFIHEOER
EKEVWIQYESVERKHETEXQIQELEQMWILMRKKEHETEXQIRKEQFMPWMOET]ERK
FIREVXIVLEHETR]E4MTEXIVWIFYXNYKEHMPIRKOETMEVELEPMVERHIRKERXERHE
EREOTEREL

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 71



0MRKOYRKER OIVNE  TVEOXMO HM 71/ WIPEMR TIRKIGEXER LEPLEP XIVWIFYX TIVPY
HMPIRKOETMTYPEHIRKERFIVFEKEMTETERMRJSVQEWMWITIVXMLEPR]E4ETER2EQE
6YERK 4ETER 4IRYRNYO %VEL 4ETER 2EQE &PSO %VIE HER TETER MRJSVQEWM
XIVOEMXHIRKEROSRHMWMHEVYVEXHERFELE]EQMWEPR]ETMRXYHEVYVEX]ERKFIV[EVRE
QIVEL HER NEPYV IZEOYEWM NMOE XIVNEHM FIRGERE KIQTE  EXEY  OIFEOEVER ,EWMP
TIRKEQEXER QIRHEPEQ QIRYRNYOOER FEL[E EWTIO OIFIVWMLER QEWML HETEX
HMXMRKOEXOER EKEV HETEX QIQIRYLM  WXERHEV ]EMXY HIRKERQIPIRKOETM JEWMPMXEW
TIRIQTEXERTIRKERKOYXERHERTIRKSPELERPMQFELOIVNETVEOXMOHERWEQTEL
PEMRR]E4IRMRKOEXERTIRKE[EWERXIVLEHETXYQTELERHEROIFSGSVERTIPYQEW
EXEYSPMHERGEMVERPEMR]ERKHMKYREOERYRXYOTVEOXMOOIVNE8IVQEWYOHEPEQ
LEP MRM EHEPEL JEWMPMXEW OEQEV QERHM ]ERK FIPYQ QIQEHEM HER XIVNEKE
OIFIVWMLERR]E1E]SVMXEWXIQTEXOIVNETVEOXMOQEWMLQIRKMNMROERMRWXVYOXYVR]E
KYVYHERXIORMWMQIVSOSOHMXIQTEXTVEOXMOEHEPELTIQFYHE]EEROYVERKFIVWML
]ERKHETEXFIVHEQTEOPERKWYRKXIVLEHETTVSHYOXMZMXEWOIVNEHERQIRKYVERKM
OIYRKKYPEROSQTIXMXMJEREOHMHMO

,EWMP XIVWIFYX QIRYRNYOOER FEL[E QEWML TIVPY EHE TIRMRKOEXER TIQFIVMER
TIRKIXELYER XIRXERK WXERHEV TIREXEER WITIVXM ]ERK HMKYREOER SPIL MRHYWXVM
QENY 7IPERNYXR]E TIVPY TIQFIVMER OIXIVEQTMPER TIRIVETER WMWXIQ TIREXEER
]ERKXIVWXERHEVHERFEKEMQEREOMEXTIQFYHE]EERR]EXIVLEHETWIPYVYLWMW[E
KYVY HER XIORMWM HIRKER QIRKKYREOER WXERHEV 6 (MPIRKOETM HIRKER WMWXIQ
TIRKSRXVSPERFIVOEPEEXEYEYHMXHERGLIGOPMWXYRXYOTIREXEERFIVOIPERNYXER
8IVYXEQE HER XIVQEWYO HEPEQ LEP MRM EHEPEL QI]EOMROER XIRXERK TIRXMRKR]E
TIREXEER ]ERK XIVWXERHEV ]EMXY TIRKLIQEXER [EOXY STIVEWM TIRKLMPERKER
TIRKYPERKER XMRHEOER ]ERK XMHEO TIVPY OIXITEXER TIRKEQFMPER EPEX TIVOEOEW
WIWYEM HIRKER OIFYXYLER QIRMRKOEXOER YQYV TIQEOEMER EPEX TIVOEOEW
(EQTEOR]E EHEPEL TIRMRKOEXER RMPEM OIWILEXER HER OIWIPEQEXER OIVNE WIVXE
QIRMRKOEXOER TVSHYOXMZMXEW OIVNE WIGEVE QIR]IPYVYL FIVEVXM HETEX QIRIOER
OIVYKMER reject, defect EXEY human error  HER QIREMOOER OIYRXYRKER VIPEXMJ
8IVOEMXHEPEQHYRMETIRHMHMOEREOERFIVHEQTEOXIVLEHETTIQFIRXYOERWMOET
OIVNE ]ERK IJIOXMJ IJMWMIR HER TVSHYOXMJ WILMRKKE PYPYWERR]E EOER QIQMPMOM
OIYRKKYPEROSQTIXMXMJHMXIQTEXOIVNE


72 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


7IWYEM HIRKER OENMER HYOYRKER QERENIQIR TIVE[EXER HER TIREXEER QEOE
TIVPYHMFIRXYOXMQTIRKIPSPETIVE[EXERHERTIREXEERHIRKERLMVEVOM]ERKXIKEW
QYPEMHEVMWEXKEW]ERKXIVHMVMHEVMWMWM[EXIORMWMKYVYHERNENEVERTMQTMRER]ERK
FIVXYKEW YRXYO QIRKSRXVSP QIRKEYHMX QIVIRGEREOER HER QIPEOWEREOER
TVSWIWQERENIQIRTIVE[EXERHERTIREXEERNMOETIVPYHMOEMXOERHIRKERFMHERK
YWELETVSHYOWMWIOSPELYRXYOWYWXEMREFMPMXEWTIR]IHMEERHERE
 4IRKIQFERKERQSHIPTIREXEERPMRKOYRKEROIVNETVEOXMO
4IPYERK TIREXEER YPERK PMRKOYRKER OIVNE  TVEOXMO WIFEKEM GSRXSL  QIWMR
QIVYTEOER LEWMP OENMER HEXE XIVWIFYX YRXYO QIRGEVM OIQYRKOMRER HMPEOYOER
WYEXY TIVFEMOER 8ELET TIREXEER PMRKOYRKER OIVNE  TVEOXMO WIFEKEM GSRXSL
QIWMRMRHYWXVMTEHEXELETERMRMQIRYVYX-WQEVE  WIFEMOR]EQIRKKYREOER
TIRHIOEXER )''7 (Eliminate, Combine, Change, dan Simplify) 4IRNEFEVERR]E
WIGEVE XIVTIVMRGM WIFEKEM FIVMOYX )PMQMREWM YWELE IPMQMREWM XIVHMVM HEVM
TIRKIRGIVER (dilution), WMVOYPEWM YHEVE (ventilastion), TIR]IOEXER (isolation),
TIRKYVERKER(reduction). 1EWMRKQEWMRKQIXSHIHETEXHMPEOYOERHIRKERGEVE
QERHMVM XIVWIRHMVM EXEYHIRKERGEVEOSQFMREWM7EEXXIVNEHMTVSWIWTIRKIPEWER
FELE]E]ERKXMQFYPFIVQEGEQQEGEQVEHMEWMKEWHIFYOIFMWMRKERHERPEMR]E
/IWIQYER]EHETEXQIRYQFYPOERFELE]EFEKMWMW[ETVEOXMOERQEOEHIRKER
HEWEVMXYTIVPYHMPEOYOERXMRHEOERTIRGIKELERXIVLEHETFELE]E]ERKQYRKOMR
EOERXMQFYP


Gambar 30. Ilustrasi Bahaya Radiasi
4IVYFELER TIRKKERXMER HER TIR]IHIVLEREER 1IWMR QIWMR TEHE WEEX TVSWIW
TIRKIPEWER]ERKTSXIRWMEPXIVLEHETFELE]E HIFYKEWVEHMEWMHEROIFMWMRKER 

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 73


LIRHEOR]E WIKIVE HMEXEWM 7EPEL WEXY GEVER]E EHEPEL HIRKER QIVYFEL  EXEY
QIRKKERXM WMWXIQ QIWMR TIVPIRKOETER HIRKER LEWMP VIOE]EWE ]ERK QEQTY
QIRKIPMQMREWM WYQFIV FELE]E XIVWIFYX 4IVYFELER HIRKER TIR]IHIVLEREER
EXEY  TIRKKERXMER XIVWIFYX LEVYW XIXET FIVSVMIRXWM OITEHE TVSHYOXMZMXEW
OIR]EQERER OIWILEXER HER OIWIPEQEXER OIVNE  TVEOXMO 4VSXIOWM HER
TIVPMRHYRKER TVSXIOWM  EXEY  TIVPMRHYRKER HMWMRM HMSVMIRXEWMOER OITEHE WMW[E
TVEOXMOER  TVEOXMO HIRKER QIRKKYREOER EPEX TIPMRHYRK HMVM  EXEY  QIPMRHYRKM
QIWMR HEVM WIRXYLER QERYWME 1MWEPR]E EOMFEX FELE]E VEHMEWM WEEX TVSWIW
TIRKIPEWER QEOE HMWIOMXEV QIWMR XIVWIFYX HMFIVM TVSXIOWM HIRKER MWSPEWM
VYERKER

/SQFMREWM 4IRGIKELER TIR]EOMX EOMFEX OIVNE TVEOXMO HETEX HMPEOYOER HIRKER
OSQFMREWM FIVFEKEM QIXSHI TIRHIOEXER 1MWEPR]E TETEVER HIFY HETEX
HMKYREOERMWSPEWMZIRXMPEWMSXSQEWMEPEXTIPMRHYRKHMVMEXEYHIRKEROSQFMREWM
PEMR (MFE[EL MRM EOER HMTETEVOER GSRXSL KEQFEV PMRKOYRKER OIVNE ]ERK
WILEVYWR]EHMXIVETOERHMXIQTEXOIVNETVEOXIO71/


Gambar 31. Lantai Bengkel Yang Berserakan

4IR]MQTERER HER TIREXEER FEVERK ]ERK PIFML XIVSVKERMWMV HER VETM EOER
QIQYHELOER YRXYO HMGEVM HMEQFMP HER HMKYREOER HIRKER GITEX EOYVEX HER
VIPIZER 4IVWIHMEER FELER FEOY ]ERK FIVPIFMLER QIVYTEOER TIQFSVSWER
OEVIRE QIQIVPYOER XIQTEX VYERK TIR]MQTERER TIRGEXEXER TIRERKERER
QSHEP HER FELERFELER GIRHIVYRK FIVOEVEX VYWEO  EXEY  QIRNEHM EYW HER

74 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


OIXMRKKEPER^EQER1IPIXEOEREXEYQIRMRKKEPOERFELEROSQTSRIRHEREPEX
OIVNEHMVYERKEROIVNETVEOXMOEOERQIRKYVERKMXIQTEXYRXYOOIKMEXERTVSHYOWM
HER XIVPMLEX WIQVE[YX &IVHEWEVOER  LEWMP TIRKEQEXER QIRHEPEQ ]ERK
HMPIRKOETMHIRKERHEXEHSOYQIRXEWMJSXSXIVHETEXWIQFMPERFIPEWTIVWIR  
XIQTEXOIVNETVEOXMO]ERKQIQMPMOMWMXYEWMOSRHMWMXMHEOOSRHYWMJ8IVPMLEXFER]EO
FELER FEOY QIWMR TIVOEOEW TIVEPEXER ]ERK XMHEO XIVXEXE HIRKER VETM FELOER
WIFEKMER FIVWIVEOER HMPERXEM ]ERK OSXSV &ER]EO FEVERK FIVWIVEOER HM PERXEM
FIRKOIP EOER HETEX QIRMRKOEXOER OIQYRKOMRER EPEX HER FELER LMPERK 4EVE
WMW[ETVEOXMOERQIQIVPYOERQEOMRFER]EO[EOXY]ERKFIVLEVKEYRXYOQIRGEVM
FEVERK]ERKHMTIVPYOEREXEYXIVTEOWEQIRKKYREOEREPEXTIVOEOEWHERFELER
FEOY]ERKXMHEOWIWYEMJYRKWMEXEYTIVYRXYOERR]EWILMRKKEEOERQIRYVYROER
OYEPMXEW LEWMP OIVNE  TVEOXMO HER FELOER HETEX QIRMQFYPOER OIVYWEOER reject,
defect HERhuman error WIVXEOIGIPEOEEROIVNE7MWXIQTIREXEERQIWMRTIVOEOEW
EPEX HER JEWMPMXEW PEMR QIVYTEOER TIRHYOYRK TIRMRKOEXER OYEPMXEW LEWMP OIVNE
TVEOXMOHM71/EKEVlink HER matchHIRKERTEWEVOIVNEMRHYWXVM


Gambar 32. Lantai Bengkel Setelah Barang-Barang di5Rkan

4IVYWELEER MRHYWXVM ]ERK QSHIVR HER IJMWMIR HEPEQ QIQTVEOXMOOER QIXSHI


TIVWIHMEERXITEX[EOXYEXEY]ERKHMWIFYXjust in timeFIKMXYTYPEWMWXIQOIVNE
TVEOXMO HM 71/ XMHEO EHE FELER FEOY  EXEY  WMWE PMQFELR]E ]ERK FIVEHE HM
VYERKEROIVNETVEOXMOEXEYTVSHYOWMWEQTEMWEXYNEQWIFIPYQHMTIVPYOER71/
]ERKYRKKYPHEROSQTIXMXMJHEPEQFIVWEMRKHERlink &QEXGLHIRKERTEWEVOIVNE
HMMRHYWXV]WYHELWILEVYWR]EQIQMPMOMTSPETIQMOMVER]ERKWEQEJMPSWSJMjust in
time 6YERK OIVNE  TVEOXMO QIQMPMOM WYEWERE OIVNE ]ERK R]EQER FIVWML FELER
FEOY HER QIWMR XIVXEXE HIRKER VETM VIWMO HER XIVE[EX HIRKER VENMR WILMRKKE

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 75


QIRMRKOEXOEROYEPMXEWLEWMPTVSHYOWMOIVNETVEOXMOHIRKERPIFMLTVSHYOXMJIJIOXMJ
HERIJMWMIRHEREOERQIRNEQMROIWILEXERWIVXEOIWIPEQEXEROIVNE

71/TEHEYQYQR]EWIVMRKOYVERKHMTIVLEXMOERTIR]IHMEERPSVSRKNEPERYRXYO
PEPY PMRXEW FELER ]ERK IJMWMIR HER EQER 0SVSRK NEPER GIRHIVYRK HMTIRYLM
HIRKER FELERFELER HER WMWEWMWE LEWMP OIVNE TVEOXMO 0SVSRK NEPER LEVYW
HMXIRXYOERTIRKKYREERHEROIFIVWMLERR]EHIRKERNIPEW1ERENIQIRTIVE[EXER
HER TIREXEER JEWMPMXEW TIRHYOYRK  TVSHYOWM HM XIQTEX OIVNE  TVEOXMO TIVPY
HMTIVFEMOM TIQFEKMER VYERKER TIRKEXYVER TIRKERKOYXER HEPEQ TEFVMO VYXI
TVSHYOWMHERTVEWEVEREKIHYRKXIVQEWYOXIQTEXKERXMTEOEMEROEQEVQERHM
HER XIQTEX TIRERKERER OIWILEXER OIVNE NMOE XIVNEHM OIGIPEOEER YWELE
OIWILEXER WIOSPEL  4IREXEER XIQTEX OIVNE HMEXYV WIHIQMOMER VYTE EKEV XMHEO
XIVOIWERFIVHIWEOERHERXERTEEHEXIQTEXYRXYOXEQFELERWMW[E TVEOXMOER
EXEYTVSHYOWM]ERKEOERFIVOIQFERK&IVXYNYERYRXYOQIRKLMRHEVMXYQTYOER
FEVERK]ERKQIRKLEPERKMPSVSRKNEPERHERHMNEKEEKEVXIXETFIVWMLEXEYFIFEW
LEQFEXERYRXYOXVERWTSVXEWMFEVERKQIWMRHERSVERK

4EKEV TIPMRHYRK  EXEY  XERHE TIVMRKEXER XIVXIRXY HMTEWERK HM XIQTEXXIQTEX
FIVFELE]EWITIVXMTYXEVERVSHEKMKMQIWMRJEWMPMXEWPMWXVMOFIVXIKERKERXERKKE
XMOYRKER  EXEY  PSVSRK NEPER ]ERK FIVEHE HMWMWM WXEWMYR OIVNE &IVMOER XERHE
HIRKERXYPMWERHER[EVRE]ERKNIPEWEKEVQYHELHMPMLEXHMTELEQMHMLE]EXMHER
HMPEOWEREOERSPILWMW[EKYVYHERXIORMWMHM71/7IXMETSVERKLEVYWQIQEXYLM
TIRKKYREER PSVSRK NEPER HER XMHEO FSPIL EHE ]ERK QIREVYL WIWYEXY FEVERK
FELERFEOYTIVOEOEWTIVEPEXERQIWMROIVNEOSXSVERTYRXYRKEXEYEFYVSOSO
HMWIQFEVERKEROIGYEPMHMXIQTEX]ERKHMXIRXYOER

76 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S




Gambar 33. Penataan Tempat Kerja Praktik

+YREOERQIWMREPEXTVSHYOWMHERJEWMPMXEWTIR]MQTERER]ERKQYHELHMVEOMXHER
HMFSRKOEVWIVXEHMXEXEHIRKERVETM&IVMOERTVIJIVIRWMTEHETIVEPEXERQSHYPEV
HMQEREWXEWMYROIVNEHETEXHMTEWERKHMTMRHELEXEYHMKERXMHERKERGITEXXERTE
FER]EO QIRKKERKKY TVSHYOWM 1IXSHI XIVWIFYX OIQYHMER HETEX HMEQFMP
PERKOELWITIVXMWIFEKMFIVMOYX
E 4IREXEERTSXIRWMWYQFIVFELE]EHIFY
,EWMPOENMER]ERKHMHETEXTIRIPMXMFEL[EHIRKEREHER]ETSXIRWMEPFELE]EHIFY
]ERKHMHEPEQR]EQIR]ERKOYXTEVXMOIPEWETYETHERKEW8LYVQER.)  
QEOE TIVPY QIPEOYOER TIVFEMOER ZIRXMPEWM :IRXMPEWM MRM EOER QIQFIVMOER
EWYTERYHEVEWIKEVMHIEPR]E HERHETEXQIRKIRHEPMOERTETEVERHIFY
FEKMWMW[ETVEOXMOERTVEOXMO(MWMRMTIRIPMXMHEPEQQIVERGERKHIWEMRZIRXMPEWM
PMRKOYRKER ]ERK EHE QIQFIVMOER FIFIVETE EPXIVREXMZI VERGERKER %HETYR
VERGERKERXIVWIFYXEHEPELWIFEKMFIVMOYX
 1IRKKYREOER:IRXMPEWMHSVSRKHERXEVMOHIRKERQIQEWERKinhause fanEXEY
exhaust fan HIRKER FIREV OEVIRE OEPEY LER]E QIQERJEEXOER OMTEW
TIRKLMWET (exhaust fan) WENE  OIQEQTYER]E WERKEX XIVFEXEW 'EVE YRXYO
QIQTIVPERGEVWMVOYPEWMYHEVEOMTEWTIRHSVSRK(inhaust fan)HMPIXEOERHMEVEL
FIVWIFIVERKERHEVMQIWMRQIWMRHIRKERHE]E  PIFMLOIGMPHEVMHE]E
OMTEWTIREVMO(exhaust fan).

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 77




Sumber debu

Iinhaute fan
Exhaust fan

Gambar 34. Rancangan Sistem Ventilasi Dorong Dan Tarik

 1IQERJEEXOEREPMVERYHEVEEPEQM4IQERJEEXEREPMVERYHEVEEPEQMNYKEHETEX
HMNEHMOER EPXIVREXMJ WIFEKEM TIVFEMOER WMWXIQ ZIRXMPEWM YHEVE OEVIRE
XIQTIVEXYV YHEVE QIQTIRKEVYLM KIVEOER YHEVE &IFIVETE HIVENEH WENE
HETEX QIRKEOMFEXOER KIVEOER YHEVE GYOYT FIWEV 8LYVQER .)  
0MRKOYRKEROIVNETVEOXMOTVSWIWTIRKIPEWERWERKEXTSXIRWMEPWIOEPMXMQFYP
HIFY ]ERK FIVYTE EWET QEYTYR YET TEHE WEEX QIPIPILR]E elektroda HER
HIRKER HIQMOMER OSRHMWM WYLY XMRKKM WILMRKKE HEPEQ LEP MRM WERKEX NIPEW
WIOEPMFEL[EWYQFIVTSPYWMYHEVE]ERKFIVYNYHHIFYXIVWIFYXEOMFEXTEREW
HIFY EOER XIVERKOEX REMO OIEXEW 1IRKMRKEX FEL[E WYQFIV TSPYWM YHEVE
]ERK HMWIFEFOER TIRKIPEWER XIVQEWYO OEXIKSVM TSPYWM  FIVFELE]E QEOE
KIVEOER YHEVE EPEQM XIVWIFYX LEVYW TIVPY EHER]E TIRGIKELER /EWYW
XIVWIFYXHIWEMRPMRKOYRKEROIVNETVEOXMOHIRKERQIQERJEEXOEREPMVERYHEVE
EPEQMWITIVXMLIQFYWERERKMRQIPEPYMEXEWEXEYHMWIOMXEVFERKYRER NYKE
LEVYWHMQERJEEXOER






78 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S





Fan



Sumber
 Debu







 Ventilasi
Ventilasi
 alami alami


Gambar 35. Pemanfaatan Udara Alami Sebagai Ventilasi

 1IQFYEXPSOEPMWEWMZIRXMPEWMHIRKERGIVSFSRKEWET
&IFIVETEHIWEMR]ERKXIPELHMYXEVEOERHMEXEWQIVYTEOERPERKOELEPXIVREXMJYRXYO
TIQFYEXERHIWEMRPMRKOYRKEROIVNETVEOXMOTVSWIWTIRKIPEWERREQYRHEVMHIWEMR
]ERK EHE TSXIRWM XMQFYPR]E TSPYWM  QEWML EHE (IWEMR ]ERK TEPMRK XITEX YRXYO
PMRKOYRKEROIVNETVEOXMOWIFEKEMGSRXSLQIWMREHEPELHIRKERTIREXEERZIRXMPEWM
PSOEPWMWXIQGIVSFSRKEWET

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 79




Gambar 36. Penataan Ventilasi


(IWEMR ZIRXMPEWM PSOEP XIVWIFYX QEOE TETEVER HIFY HETEX WIKIVE XIVEXEWM
4IRKKYREER TVSXIOWM HMVM QIVYTEOER XMHEOER XIVEOLMV ]ERK FIVWMJEX TIPIRKOET
TIRGIKELER TIR]EOMX EOMFEX OIVNE  TVEOXMO -QE -WQEVE  4IVPMRHYRKER HMVM HEPEQ
PMRKOYRKERMRMEHEPELQIRKKYREOERQEWOIVTIVREJEWER]ERKQEQTYQIR]EVMRKWEQTEM
OYVERKHEVMQMOVSRTEVXMOIPHIFY]ERKHMPIRKOETMTEVXMOIPOLYWYW1EWOIV]ERKIJMWMIR
HER IJIOXMJ EHEPEL ]ERK HETEX QIPMRHYRKM QEXE HER TIVREJEWER HEVM FELE]E HIFY
WIOEPMKYW


80 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S




Gambar 37. Posisi Yang Tepat Ketika Sedang Melaksanakan Praktik


+YREOERZIRXMPEWMHSVSRKHERXEVMOYRXYOQIRKIPMQMREWMHERQIVIHYOWMEWETHIFYHER
FEY]ERKFIVFELE]EWIVXEFIVEGYR]ERKEOERQIRKERGEQOIWILEXERWIVXEOIWIPEQEXER
OIVNE  TVEOXMOER /IQEQTYER EPEXEPEX TIRKLMWET OMTEW ERKMR HER ZIRXMPEXSV YRXYO
QIRKLMPERKOER YHEVE ]ERK OSXSV WERKEX XIVFEXEW 7MWXIQ TIRKLMWET (exhaust) ]ERK
HMKYREOER HEPEQ OIKMEXER STIVEWM WITIVXM TIR]IQTVSXER GEX TIQFIVWML QMR]EO HER
TIRKIPEWERWIVMRKXMHEOQIRGYOYTM

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 81



Gambar 38. Sistem Ventilasi Gabungan Fan Penghisap Dan Atap Cahaya Jalusi

9QYQ]E XMHEO QYRKOMR QIQFYEX ZIRXMPEWM ]ERK GYOYT HMVYERKER TVEOXMO  ]ERK
PYEWHIRKERQIQFYOENIRHIPEEXEYQIRKKYREOEROMTEWERKMRHMRHMRK8MHEOFMWE
HMLMRHEVMHMXIRKELXIQTEXOIVNETVEOXIOEOEREHEVYERKERHIRKERXERTEKIVEOER
YHEVE WEQE WIOEPM 1EWEPEL MRM HETEX HMTIGELOER HIRKER QIRKKYREOER EPMVER
udara alami ke atas, dikenal dengan efek “cerobong”. Efek “cerobong” dilakukan
HIRKERQIQFIVMOERPSFERKPSFERKTEHEEXETQMWEPR]EHIRKERQIRKKERXMEXET
GELE]E OEGE HIRKER ]ERK FMWE HIRKER QYHEL HMEXYV &IRXYO EXET WERKEX
QIQTIRKEVYLM IJIOXMJMXEW HEVM ZIRXMPEWM EPEQM MRM /IGSRHSRKER PERKMXPERKMX OI
EVEL EXET QIQFERXY QIRKLMRHEVM OERXSRKOERXSRK YHEVE TEREW 'EVE HM EXEW
OEHERKOEHERK XMHEO GYOYT  EXEY  QIQTYR]EM EOMFEX WEQTMRK ]ERK QIQFE[E
HIFYQEWYOHEVMPYEV/MTEWTIRKLMWETPMWXVMOHEPEQLEPMRMTIVPYHMTEWERKYRXYO
QIRMRKOEXOEREPMVERYHEVE'EVEPEMREHEPELHIRKERQIRKEHEOEROMTEWTIRKLMWET
PMWXVMO QEOE HETEX HMGSFE HIJPIGXSV TIRKLMWET ]ERK XMHEO QIQFYXYLOER IRIVKM
&ELOER ERKMR WIHMOMX WENE HEVM EVEL QERE WENE EOER QIRMRKOEXOER EPMVER YHEVE
QIPEPYMTIRKLMWET
 4IREXEERYPERKTIRKIRHEPMEROIFMWMRKER
4IREXEER YPERK YRXYO TIRKIRHEPMER OIFMWMRKER MRM WIFIREVR]E WERKEX
FIVOEMXER HIRKER QSHIP TIREXEER HIWEMR ]ERK XIPEL HMTETEVOER HMFEKMER

82 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


HIWEMR ZIRXMPEWM HM PMRKOYRKER OIVNE QIWMR TSXIRWM FMWMRK WIFEKMER FIWEV
FIVWYQFIVTEHEWEEXQIPIPILR]Eelektroda]ERKXMQFYPWYEVEFIVMWMOWYEVE
PIHEOERFYWYVETMWYEVEQIWMREXEYQSXSVSTIVEXSV]ERKWIHERKQIPEOYOER
TIQMRHELERFEVERKHERPEMRR]EWILMRKKEHEPEQLEPMRMHETEXHMEXEWMHIRKER
TIREQFELER MWSPEWM QIWMR QIWMR HIRKER FELER fiberglass  EXEY  acrylic 
]ERKHMPIRKOETMHIRKERgasketWIFEKEMTIVPIRKOETERTIVIHEQERWYEVE]ERK
FIVWMJEX WIFEKEM TIQFEXEW EOYWXMO WILMRKKE WYEVE EOER HMWIVET HER
HMTERXYPOERPEKM


Gambar 39. Penataan Tempat Kerja Praktik
4VMRWMT VERGERKER TIVIHEQ FMWMRK EHEPEL QIRMEHEOER TERXYPER WYEVE ]ERK
QIRMQFYPOER KIXEVER FEPMO ,EP MRM FMWE HIRKER QIPETMWM EXET HER HMRHMRK
HIRKER FELER PYREO ]ERK HMFIVM PETMWER FELER TPEWXMO ]ERK XMHEO HETEX
QIRERKOETHIFY,EPMRMHETEXHMXIVETOERHMPMRKOYRKEROIVNETVEOXMOWIFEKEM
GSRXSLQIWMRETEFMPEVYERKERSTIVEXSVXIVTMWELHIKERQIWMR+EQFEVHMEXEW

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 83


QIRYRNYOOER FEL[E OIFMWMRKER HETEX IRMQFYPOER OIGIPEOEER OIVNE YRXYO MXY
TIVPYHMPIRKOETMNYKEHIRKERPEQTYOSRXVSPTIRHYOYRK
 4IREXEERYPERKTIRKIRHEPMERVEHMEWM
4IREXEERYPERKTIRKIRHEPMERFELE]EVEHMEWMMRMTEHETVMRWMTR]EWEQEHIRKER
HIWEMRHIWEMRWIFIPYQR]E ]EMXYHIRKERQIQMWELOERXIQTEXSTIVEXSVHIRKER
QIWMR QIRKKYREOER  HIWEMR ]ERK QIQFIVMOER MWSPEWM FELE]E VEHMEWM FELER
TIR]IOEXXIQFYWTERHERKHEPEQLEPMRMOEGEJMFIV]ERKQIQTYR]EMOIOYEXER
XMRKKM
 4IREXEERYPERKTIRGELE]EER
,EWMPTIRKEQEXERQIRHEPEQ]ERKHMXERKOETQIPEPYMHEXEHSOYQIRXEWMOEQIVE
FEL[EOYEXTIRIVERKER]ERKEHEQEWMLFIPYQQIQIRYLMWXERHEVEXYVER]ERK
XIPELHMXIXETOERWITIVXM]ERKXIPELHMYVEMOERHMEXEW(IWEMRTIVIRGEREERYPERK
TIRGELE]EER ]ERK QIQEHEM EOER QIQFYEX WMW[E  TVEOXMOER  WEEX
QIRKSTIVEWMOER QIWMR QIRNEHM QIVEWE R]EQER WILMRKKE HETEX QIPEOYOER
WMW[ETVEOXMOERTVEOXMOERHIRKERR]EQERWILEXHERWIPEQEX


Gambar 40. Pencahayaan Dan Tata Letak Mesin Bor
8IPEL HMOSRJMVQEWMOER QIPEYM FIFIVETE WXYHM FEL[E TIRIVERKER ]ERK FEMO
QIQFIVMOERLEWMPFIVYTEefisiensi ]ERKPIFMLXMRKKM4IVFEMOERTEHETIRIVERKER

84 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


]ERKHMPEOYOERHMFER]EOMRHYWXVMXIPELWIVMRKQIRKLEWMPOER TIVXYQFYLER
TVSHYOXMZMXEW HER TIRYVYRER OIWEPELER HIRKER   8LYVQER .)  
4IRIVERKER ]ERK PIFML FEMO XMHEO FIVEVXM PIFML FER]EO FSPE PEQTY ]ERK LEVYW
HMFIPM HER PIFML FER]EO PMWXVMO ]ERK HMKYREOER TIRIVERKER EPEQM PIFML FEMO
HEVMTEHE TIRIVERKER FYEXER (EVQEWIXME[ER   QIRKYRKOETOER FEL[E
EKEVTIREXEERYPERKTIRGELE]EERHETEXQIRMRKOEXOEROIR]EQEREROIWILEXER
HER OIWIPEQEXER OIVNE  TVEOXMO QEOE TIVPY OENMER PMRKOYRKER OIVNE 7IWYEM
HIRKER OIXIRXYER GELE]E ]ERK HMFYXYLOER HEPEQ TVSWIW TIRKIPEWER ]EMXY
HMVYERKTVEOXMO]EMXYERXEVE0Y\

-RXIRWMXEW TIRIVERKER ]ERK HMXIRXYOER EHEPEL  0Y\ HIRKER NIRMW PEQTY
XIVXIRXY ]ERK QIQEHEM VSWXIV WINENEV HEPEQ armature ]ERK XIVPETMW VIJPIOXSV
EXEY  GEX TYXML ]ERK HMXEREQ WINENEV EXET TPEJSR  EXEY  armarture KERXYRK
4IRKLIQEXER IRIVK] HMPEOYOER HIRKER QIRKKYREOER WYQFIV GELE]E EPEQM
KIHYRKHMHIWEMRWIHIQMOMERVYTEWILMRKKEFER]EOGELE]EQEXELEVMQIQEWYOM
VYERKERXIXETMXIXETWINYOOEVIREZIRXMPEWMQIRGYOYTM
 4IRKIQFERKERQSHIPTIREXEERJEWMPMXEW
7IXMETTVSWIWOIVNETVEOXMOWMW[EEOERQIRERKERMWYEXYFELERFEOYFEVERK
WIXIRKELNEHMEXEYLEWMPTVSHYOWMQEOE[EOXYHERIRIVKM]ERKEOERHMKYREOER
.YQPELOIKMEXERTIRERKERERFIVLYFYRKERIVEXHIRKERNYQPELFIVFEKEMXYKEW
HEPEQTVSWIWTVSHYOWMHEPEQOIVNETVEOXMOHERNYKEFIVLYFYRKERIVEXHIRKER
YVYXERTIRIQTEXERQIWMRQIWMRTIVEPEXERTIVOEOEWHERJEWMPMXEWOIVNETVEOXMO
PEMRR]E HM 71/ 1EWEPEL MRM QIVYTEOER FEKMER HEVM OIWIPYVYLER  SVKERMWEWM
TVSHYOWMHERXEXEPIXEOJEWMPMXEWXIQTEXOIVNETVEOXMOHM71/7SPYWM]ERKTEPMRK
QYVEL]EMXYTIREXEEROIQFEPMTIRIQTEXERFIVFEKEMTIVEPEXERTIVOEOEWFELER
FEOYHERQIWMROIVNEFIVHEWEVOERTIRHIOEXER6 VMRKOEWVETMVIWMOVE[EXHER
VENMR  HEPEQ QERENIQIR TIVFEMOER FIVOIPERNYXER ]ERK QIRKYXEQEOER
TIRHIOEXERjust in time.

4IRIQTEXER HER TIREXEER ]ERK FIREV EOER QIRKEOMFEXOER QIRMRKOEXR]E
IJMWMIRWM IJIOXMJMXEW HER TVSHYOXMZMXEW OIVNE  TVEOXMO 7IPEMR MXY NYKE EOER
QIRMRKOEXOERTIVJSVQERWMOIWILEXERWIVXEOIWIPEQEXEROIVNETVEOXMOHM71/
FIVEVXM EOER QIQFYEX WIQEOMR link-match HIRKER FYHE]E OIVNE HM MRHYWXVM
QSHIVR 1IWMR TIVOEOEW HER TIVEPEXER OIVNE EOER HETEX HMKYREOER HIRKER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 85


GITEXEOYVEXHERVIPIZERWIWYEMHIRKERJYRKWMHERTIVYRXYOERQEWMRKQEWMRK
4IRMPEMER OIFIVLEWMPER HEPEQ TIREXEER PEMRR]E HETEX HMOIXELYM HIRKER GITEX
EOYVEXHERVIPIZERFIVETE NYQPELWXSOFELERFEOY]ERKEHEXIPELHMKYREOER
HEREOERHMKYREOERFIKMXYTYPEHIRKEROIFIVEHEERTIVOEOEWTIVEPEXEREXEY
QIWMR]ERKWIHERKHMKYREOERVYWEOEXEYWIHERKQIRNEPERMTIVE[EXER


Gambar 41. Penempatan Perkakas Dan Peralatan Kerja

4VMRWMTHEWEVTIREXEERQIWMRTIVOEOEWHERTIVEPEXEREHEPELWIQEOMRFER]EO
HMKYREOER LEVYW QEOMR HIOEX QEOMR QYHEL GITEX EOYVEX HER VIPIZER YRXYO
HMKYREOER HIRKER R]EQER EQER WIVXE WIPEQEX %PEX HER FELER ]ERK WIVMRK
HMKYREOERLEVYWFIVEHEHEPEQNERKOEYER]ERKQYHELFEKMWMW[ETVEOXMOERHER
XMHEOQIRMQFYPOERVEWEGETEM'EVER]EHIRKERQIRKYVYXOERWIQYETIVOEOEW
EPEX WIVXE FELER FEOY QIRYVYX JVIOYIRWM TIRKKYREER HER QIRIQTEXOERR]E
WIWYEMTVSWIHYVSTIVEWMWXERHEVTVSWIWTVSHYOWMHMXIQTEXOIVNETVEOXMO&EVERK
]ERKHMKYREOERXIVYWQIRIVYWHMXIQTEXOERTEHEQINEOIVNEEXEYWIOIPMPMRKR]E
WILMRKKEXMHEOEHE[EOXYHERXIREKE]ERKXIVFYERKYRXYOQIRNERKOEYR]E%PEX

86 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


HER FELER ]ERK OYVERK WIVMRK HMKYREOER HMXIQTEXOER HM JEWMPMXEW TIRHYOYRK
FIVYTEVEOVEOHIOEXHIRKERWXEWMYROIVNE*EWMPMXEWOIVNETVEOXMOFIVYTEQIWMR
TIVOEOEWEXEYEPEX]ERKLER]EHMTIVPYOERWILEVMWIOEPMEXEYHYEOEPMWIQMRKKY
HMWMQTERHMTYWEXTIR]MQTERERXIVXIRXY]ERKNEVEOR]E WIHMOMXHETEXPIFMLNEYL
PEKM


Gambar 42. Penempatan Peralatan Dan Perkakas Kerja

7IHMakan “rumah khusus” untuk setiap barang, perkakas dan alat kerja. Tempat
TIR]MQTEREREPEX]ERKWIHIVLEREHERTEWHIRKERWTIWMJMOEWMR]EEOERQIQFIVM
OIQYHELER YRXYO QIRKE[EWM OIPIRKOETERR]E HER YRXYO QIRGEVM EPEX ]ERK
HMFYXYLOERHIRKERGITEXEOYVEXWIVXEVIPIZERWIWYEMJYRKWMHERTIVYRXYOERR]E
4VMRWMTTIREXEERHERTIR]MQTERERLEVYWQIQTIVLEXMOERTVSWIWTVEOXMOOIVNE
EXEY  TVSWIHYV TVSHYOWM &ER]EO OIQYRKOMRER FEL[E XIORMWM KYVY HER WMW[E
OIVNE  TVEOXMO WIVMRK QIRKLEFMWOER [EOXY HER QSRHEVQERHMV YRXYO QIRGEVM
FELERFEOYTIVOEOEWQIWMREPEXMRWXVYQIRXJEWMPMXEWTIRHYOYRKOIVNETVEOXMO
PEMRR]E]ERKXIVWIPMTOEVIREOYVERKXIVXEXEHIRKERVETMVIWMOHERVENMR7MW[E
KYVYEXEYXIORMWMHMTIVMRXELOEREXEYHMLEVYWOERYRXYOQIRIQTEXOERWIKEPE
WIWYEXYQIRNEHMXIVXEXEWIGEVEXIVEXYVHERVETMQEOEFIFIVETELEVMOIQYHMER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 87


QIRNEHM FIVWIVEOER HER QEWEPEL ]ERK WEQE EOER XMQFYP PEKM OIGYEPM NMOE
HMWIHMEOERXIQTEXEXEYVYQELOLYWYW]ERKXIXETHERWIWYEMHIRKERWTIWMJMOEWM
YRXYO WIXMET TIVOEOEW FELER FEOY FEVERK QIWMR HER EPEX OIVNE 4IQFYEXER
VYQEL OLYWYW XIVWIFYX HMWIWYEMOER HIRKER QIQTIVXMQFERKOER YVYXER
TIRKKYREER JYRKWM WTIWMJMOEWM XIVQEWYO YOYVER FIRXYO HER FIVEX WIXMET
FEVERK YRXYO QIQMPML GEVE HER XIQTEX ]ERK GSGSO YRXYO TIREXEER HEPEQ
TIR]MQTERER

88 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S



Gambar 43. Model Rak Penyimpanan Bahan Baku

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 89



Gambar 44. Nampan Tangan Untuk Penyimpanan Komponen-Komponen Kecil.

90 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S



Gambar 45. Penempatan Perlengkapan Pakaian Dan Peralatan Keselamatan Kerja

2EQTERHMKYREOERYRXYOTIR]MQTERERTIVEPEXERHERFELERFEOYEXEYOSQTSRIR
OSQTSRIR OIGMP 4MRXY HMHITER QIQFYEX MWMR]E QYHEL HMPMLEX HER QIQFIVM
OIQYHELER YRXYO  QIRKEQFMPR]E 2EQTER HETEX HMWYWYR TEHE QINE OIVNE  EXEY
HMXEVYL TEHE VEO OLYWYW  EXEY  TEHE VEO FIVTYXEV  EXEY  VEO FMEWE HIRKER
QIQTIVXMQFERKOER OIQYHELER OIGITEXER OIEOYVEXER HER VIPIZERWM HEPEQ
TIRKKYREERR]E 7IQYE TIVPIRKOETER TEOEMER OIVNE HER EPEX TIPMRHYRK HMVM
WILEVYWR]EQIQFYEXWMW[EEXEYKYVYXMHEOEOERIRKKERQIRKKYREOERR]E

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 91


 


Gambar 46.Peralatan Pembawa Bahan Baku 1
8VSPM TIVEPEXER VEO ]ERK HETEX HMWIWYEMOER LIQEX VYERKER XIXETM QIR]YQFERK
TIRMRKOEXER IJMWMIRWM HEPEQ OIVNE TVEOXMO HER WMW[E TVEOXMOER HEPEQ
QIRKSTIVEWMOERQIWMREXEYFIOIVNETVEOXMO1INEFIVMWMTIVEPEXERHERTIVOEOEWOIVNE
TVEOXMO]ERKQYHELHMFE[EOIVYERKOIVNEWIVXEQIR]IHMEOERWIQYETIVEPEXERHER
VITEVEWM]ERKHMFYXYLOERWMW[ETVEOXMOERHMWIXMETVYERKERHMPERXEMFIRKOIP

92 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


  
Gambar 47. Peralatan Pembawa Bahan Baku 2

&EVERKFEVERK]ERKXMHEOTIVPYXIPELHMFIVWMLOERHEVMPERXEMFIRKOIPXIXETMXIXETEHE
WINYQPELFEVERK]ERKTIVPYHMFE[EHMERXEVEWXEWMYROIVNEEXEYERXEVXIQTEXOIVNE
HER XIQTEX TIR]MQTERER ,EP MXY WIVMRK HMPEOYOER HIRKER GEVE EGEOEGEOER
WILMRKKE QIRKEOMFEXOER FER]EOR]E TIVNEPERERR WIVXE QIPIQELOER TIRKIRHEPMER
TIVWIHMEER4IQIGELERR]EEHEPELHIRKERQIRHIWEMRpalletEXEYGSRXEMRIV]ERK
HETEX QIQFE[E FIFIVETE FEVERK WIOEPMKYW Pallet, container HER VEO FMWE HMFIVM
VSHE WILMRKKE HETEX HMTMRHEL ERXEVE WXEWMYR OIVNE  EXEY  OI KYHERK 6EO TIVPY
HMWXERHEVOER HER LEVYW QYHEL HMXYQTYO YRXYO QIRKLIQEX VYERK TIR]MQTERER
(IWEMRVEOFIVNEPER]ERKOLYWYWHMTIVPYOERYRXYOFEVERK]ERKFIVFIHE,EPMRMHETEX
QIQERJEEXOER OETEWMXEW VEO PIFML TIRYL HER TIRERKERERR]E PIFML QYHEL
9WELEOER EKEV XIQTEX TIVEPEXER QYHEL HMTMRHELOER OI XIQTEX ]ERK HMTIVPYOER
WIWYEMOIFYXYLEROIVNETVEOXMO

7MW[E  TVEOXMOER WIVMRK XIVPMLEX FSPEOFEPMO HEVM XIQTEX OIVNER]E OI WXEWMYR OIVNE
WIQIRXEVEOEVIREQMWEPR]EQIWMRWIHERKQIRKEPEQMOIVYWEOERQIRHEHEOOEVIRE
OYVERKXIVE[EXEXEYTIRKEQFMPERFELERFEOYHERTIVEPEXERWIFIREVR]ETIRHYOYRK
]ERK OYVERK WIWYEM %PEWER PEMRR]E EHEPEL OIOYVERKER EPEX TIVPIRKOETER WIVXE
FELER HER QYRKOMR NYKE XMHEO EHE QINE OIVNE ]ERK GSGSO ,EP MRM QIRMQFYPOER
FER]EO TIQFSVSWER [EOXY HE]E HER XIREKE WIPEMR MXY HEPEQ TIRHMHMOER HETEX
QIRKEOMFEXOERXIVNEHMR]EFYHE]EOIVNE]ERKOYVERKTVSHYOXMJXMHEOIJIOXMJHERXMHEO
IJMWMIR WILMRKKE WIGEVE TVMFEHM WMW[E OIVNE  TVEOXMO EOER OILMPERKER RMPEM
OIYRKKYPERHMVMR]EHEPEQFIVOSQTIXMWMHMTEWEVOIVNEMRHYWXVM


MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 93


8ELETER  XIVEOLMV FIVYTE audit trail EXEY YNM GSFE OIPE]EOER OIQERJEEXER EXEY
OIFIVQEOREER LEWMP OENMER HER TIRKIQFERKER WIGEVE OIWIPYVYLER HMPEOYOER
XIVLEHET   VIWTSRHIR HEVM  TIV[EOMPER 71/ WIVXE XIREKE ELPM HEVM MRHYWXVM
QERYJEOXYV  HM (-= HER .EXIRK ,EWMP XELET XIVWIFYX EHEPEL  WIFEKEM FIVMOYX  
QIR]EXEOERFEL[ETIRIVETERWMWXIQQERENIQIRTIVE[EXERHERTIREXEERJEWMPMXEW
EOERHETEXQIQTIVGITEXHERQIQTIVQYHELHEPEQTIQMPMLEREPEXTIVOEOEWEXEY
FELER FEOY ]ERK XITEX WIWYEM OIFYXYLER WIVXE JYRKWMR]E   QIR]EXEOER EOER
HETEX QIRMRKOEXOER YQYV TIQEOEMER OIERHEPER HER OIFIVWMLER JEWMPMXEW OIVNE
TVEOXMO HM FIRKOIP EXEY  PEFSVEXSVMYQ 8IVHETEX    VIWTSRHIR ]ERK QIR]EXEOER
FEL[E WERKEX TIVPY WIKIVE HMXIVETOERR]E 7MWXIQ QERENIQIR TIVE[EXER HER
TIREXEERJEWMPMXEWWMWER]EQEWMLMRKMRQIPEOWEREOERXVEHMWMWITIVXMFMEWER]E QEWML
EHE VIWMWXIRWM  WILMRKKE TIVPY HMFIVM XELETER TIRIVETER QERENIQIR TIVYFELER
XIVYXEQE XELET mindsetting   QIR]EXEOER FEL[E WMWXIQ ]ERK XIPEL
HMOIQFERKOERQIPEPYMOENMERMRMPE]EOHERHETEXHMXIVETOERHIRKERQYHELWMWER]E
QIR]EXEOER QEWML TIVPY TIR]IWYEMER HER EHETXEWM   QIR]EXEOER EOER HETEX
QIRIVETOER WIGEVE QERHMVM WIHERK WMWER]E QIR]EXEOER FYXYL FERXYER HERE
TIRIVETER   XIPELQIQMRXE WIKIVE HMPEOYOERR]E TIRHEQTMRKER EXEY TIPEXMLER
XIRXERK TIRIVETER WMWXIQ QERENIQIR TIVE[EXER HER TIREXEER JEWMPMXEW HIRKER
EHETXMJ WMWER]E WMET QIPEOWEREOER WIWYEM OIQEQTYER WIRHMVM 4IRHETEX XIVEOLMV
]ERKHETEXHMNEVMRKEHEPEL QIR]EXEOERFEL[EHIRKERQIRIVETOERLEWMPOENMER
QEOEEOERHETEXQIQTIVOYEXFYHE]EOIVNE]ERKTVSHYOXMJEQERHERR]EQER

7MWER]EQEWMLQIRKMRKMROERYRXYOHMYNMGSFEPIFMLPERNYX]EMXYEOERQIRMRKOEXOER
RMPEM OIYRKKYPER OSQTIXMXMJ 71/ HER PYPYWERR]E HM TEWEV OIVE MRHYWXVM 4IRHETEX
XIVWIFYX HM EXEW HMERKKET GYOYT [ENEV OEVIRE TIVYFELER HER TIVFEMOER HIRKER
TIRIVETER WMWXIQ QERENIQIR TIVE[EXER HER TIREXEER JEWMPMXEW TEWXM EOER
QIQFYXYLOER FER]EO WYQFIV HE]E XIVQEWYO HERE TIRHYOYRK HER XIVYXEQE
TIPEXMLERWIVXETIRHEQTMRKEROEVIRETIQFYHE]EERPIFMLWYPMXHEVMTEHETIQFIPMER
EXEY TIRKEHEER JEWMPMXEW 8ELET YNM GSFE HIRKER TIRHIOEXER audit trail XIVLEHET
XIREKEELPMHEVMMRHYWXVMPIFMLFIVWMJEXOSRWYPXEXMJYRXYOQIR]IQTYVREOERLEWMPOENMER
EKEVHETEXlink-matchHIRKERWMXYEWMOSRHMWMWIFIREVR]E

94 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


BAB II
KESEHATAN DAN KESELAMATAN KERJA
LABOLATORIUM DAN BENGKEL

A. Kesehatan dan Keselamatan Kerja


7YEXY TIQMOMVER HER YTE]E YRXYO QIRNEQMR OIYXYLER HER OIWIQTYVREER NEWQERM
QEYTYRVSLERMXIREKEOIVNEOLYWYWR]EHERQERYWMETEHEYQYQR]EWIVXELEWMPOEV]E
HERFYHE]EYRXYOQIRYNYQEW]EVEOEXEHMPHERQEOQYVQIVYTEOERJMPSWSJMHEVM/
1ERKOYRIKEVE  WIHERKOER HEVM WIKM TERHERK OIMPQYER TIRKIVXMER / EHEPEL
7IQYEMPQYHERTIRIVETERR]EYRXYOQIRGIKELXIVNEHMR]EOIGIPEOEEROIVNETIR]EOMX
EOMFEXOIVNE 4%/ OIFEOEVERTIPIHEOERHERTIRGIQEVERPMRKOYRKER ,IFFMI-PQE
%H^MQ 

/IWILEXEROIVNE(Occupational health)QIVYTEOERFEKMERHEVMOIWILEXERQEW]EVEOEX
]ERK FIVOEMXER HIRKER WIQYE TIOIVNEER MRWXEPEWM HM VYERK FIRKOIP ]ERK
QIQTIRKEVYLM OIWILEXER TIOIVNE &ELE]E TIOIVNEER EOMFEX OIWEPELER TVEOXMO
WITIVXM LEPR]E QEWEPEL OIWILEXER PMRKOYRKER PEMR FIVWMJEX EOYX EXEY OLVSRMW HER
IJIOR]E QYRKOMR WIKIVE XIVNEHM EXEY TIVPY [EOXY PEQE )JIO XIVLEHET OIWILEXER
HETEXWIGEVEPERKWYRKQEYTYRXMHEOPERKWYRK/IWILEXEROIVNETIVPYHMTIVLEXMOER
WIPEMR HETEX QIRMRKOEXOER XMRKOEX TVSHYOXMJMXEW OIWILEXER OIVNE XIVWIFYX HETEX
QIQFIVMOEROIR]EQERERFEKMTVEOXMOER7EWEVEROIWILEXEROIVNEOLYWYWR]EEHEPEL
TEVETVEOXMOERHERTIVEPEXEROIVNEHMPMRKOYRKERFIRKOIP-RWXEPEWM0MWXVMO8YNYERHEVM
OIWILEXEROIVNEEHEPEL
 1IQIPMLEVE HER QIRMRKOEXOER HIVENEX OIWILEXER TIOIVNE HM
FIRKOIPPEFSVEXSVMYQ OIXMRKOEX ]ERK WIXMRKKMXMRKKMR]E FEMO JMWMO QIRXEP
QEYTYROIWILEXERWSWMEP
 1IRGIKEL XMQFYPR]E KERKKYER OIWILEXER TIOIVNE ]ERK HMEOMFEXOER SPIL
XMRHEOEROSRHMWMPMRKOYRKEROIVNER]E
 1IQFIVMOERTIVPMRHYRKERFEKMTVEOXMOERHEPEQTIOIVNEERR]EHEVMOIQYRKOMRER
FELE]E]ERKHMWIFEFOERSPILJEOXSVJEOXSV]ERKQIQFELE]EOEROIWILEXER
 1IRIQTEXOER HER QIQIPMLEVE TVEOXMOER HM FIRKOIP -RWXEPEWM 0MWXVMO WIWYEM
HIRKEROIQEQTYERJMWMOHERTWMOMWTVEOXMOER


MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 95


/SRWIT OIWILEXER OIVNE HI[EWE MRM WIQEOMR FER]EO FIVYFEL FYOER WIOIHEV
“kesehatan pada sektor industri” saja melainkan juga mengarah kepada upaya
OIWILEXERYRXYOWIQYESVERKHEPEQQIPEOYOERTIOIVNEERR]E XSXEPLIEPXLSJEPPEX
[SVO  1ERENIQIR /IWILEXER HER /IWIPEQEXER /IVNE  /IWIPEQEXER OIVNE EXEY
3GGYTEXMSREP 7EJIX] HEPEQ MWXMPEL WILEVM LEVM WIVMRK HMWIFYX HIRKER WEJIX] WENE
WIGEVE JMPSWSJM HMEVXMOER WIFEKEM WYEXY TIQMOMVER HER YTE]E YRXYO QIRNEQMR
OIYXYLER HER OIWIQTYVREER FEMO NEWQERMEL QEYTYR VSLERMEL XIREKE OIVNE TEHE
OLYWYWR]E HER QERYWME TEHE YQYQR]E WIVXE LEWMP FYHE]E HER OEV]ER]E 7IKM
OIMPQYER HMEVXMOER WIFEKEM WYEXY TIRKIXELYER HER TIRIVETERR]E HEPEQ YWELE
QIRGIKELOIQYRKOMRERXIVNEHMR]EOIGIPEOEERHERTIR]EOMXEOMFEXOIVNE

4IRKIVXMER /IGIPEOEER /IVNE EGGMHIRX  EHEPEL WYEXY OINEHMER EXEY TIVMWXM[E ]ERK
XMHEO HMMRKMROER ]ERK QIVYKMOER XIVLEHET QERYWME QIVYWEO LEVXE FIRHE EXEY
OIVYKMER XIVLEHET TVSWIW 4IRKIVXMER ,EQTMV 'IPEOE ]ERK HEPEQ MWXMPEL WEJIX]
HMWIFYXHIRKERMRWMHIR(incident), ada juga yang menyebutkan dengan istilah “near
miss” atau “nearaccident”, adalah suatu kejadian atau peristiwa yang tidak
HMMRKMROER HMQERE HIRKER OIEHEER ]ERK WIHMOMX FIVFIHE EOER QIRKEOMFEXOER
FELE]EXIVLEHETQERYWMEQIVYWEOLEVXEFIRHEEXEYOIVYKMERXIVLEHETTVSWIWOIVNE


Gambar 48. Logo K3

3,7%7  EHEPEL WYEXY WXERHEV MRXIVREWMSREP YRXYO WMWXIQ QERENIQIR /IWILEXER
HER /IWIPEQEXER /IVNE (MXIVFMXOER FIVXYNYER YRXYO QIRKIPSPE EWTIO OIWILEXER HER
OIWIPEQEXER OIVNE /  HEVMTEHE OIEQERER TVSHYO 3,7%7  QIR]IHMEOER
OIVERKOE FEKM IJIOXMJMXEW QERENIQIR / XIVQEWYO OIWIWYEMER HIRKER TIVEXYVER
TIVYRHERKYRHERKER]ERKHMXIVETOERTEHEEOXMJMXEWOIVNEHERQIRKIREPMEHER]EFELE]E
FELE]E]ERKHMXMQFYPOERHEVMOIVNEXIVWIFYX

96 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S



Gambar 49. Poster K3
0EFSVEXSVMYQQIVYTEOERWEVEREYRXYOQIRYRNERKHERQIRKIQFERKOEREXEWXISVM]ERK
HMOYEWEMR]EYRXYOQIQIRYLMTIVW]EVEXERWXERHEVMRXIVREWMSREPQEOEPEFSVEXSVMYQLEVYW
QIQIRYLM OIXIRXYER HEPEQ Workplace (Health, Safety and Welfare) 1992 HER Approved
Code of Practice no: L24. /IR]EQERERTVEOXMOHMHEPEQPEFSVEXSVMYQEOERQIQTIRKEVYLM
LEWMPTVEOXMOMXYWIRHMVMYRXYOMXYHMTIVPYOERTIVERGERKERPEFSVEXSVMYQ]ERKQIQIRYLM
WXERHEV&IFIVETETIVW]EVEXER]ERKLEVYWHMTIRYLMSPILPEFSVEXSVMYQQIPMTYXM
 8IQTEX OIVNE TIVEPEXER XIXET HER TIVEFSXERR]E QEYTYR TIVEPEXER HER WMWXIQR]E
]ERK XIVMRXIKVEWM EXEY XEQFELER LEVYW XIVE[EX HIRKER FEMO XIXET FIVWML HEPEQ
OIEHEER IJMWMIR HEPEQ YVYXER OIVNE ]ERK IJMWMIR HER HEPEQ OSRHMWM FEMO HER
WIFEMOR]EHMFIVMWMWXIQGEHERKERHIRKERTIQIPMLEVEERXIVIRGEREHERTIRGEXEXER
]ERK WIWYEM WIHERKOER YRXYO TIQIPMLEVEER QIPMTYXM MRWTIOWM TIR]IXIPER
TIPYQEWERTIQFIVWMLERWIPYVYLTIVEPEXERHERTIVPIRKOETERPEFSVEXSMYQ
 %XQSWJIV PEFSVEXSVMYQ QIPMTYXM FIFIVETE TIVW]EVEXER ]EMXY OSRHMWM WIOIPMPMRK
PEFSVEXSVMYQ LEVYW XIVTIPMLEVE HIRKER GEVE QIQFYOE NIRHIPE QIQEWERK OMTEW
ERKMRHMHMRHMRKEXEYPERKMXPERKMXHERQIQEWERK%'YRXYOQIQFIVMOIWINYOERYHEVE
HM PEFSVEXSVMYQ NMOE ZIRXMPEWM HMTIVPYOER YRXYO QIPMRHYRKM TEVE TIVWSRIP
PEFSVEXSVMYQ
 WMWXIQR]E LEVYW HMTEWERKM EPEVQ TIRHIXIOWM OIKEKEPER QEQTY QIQEWSO YHEVE
FIVWML  PMXIVHIXMOTIOIVNE HMVE[EX HMFIVWMLOER HER OMRIVNER]E HMTIVMOWE WIGEVE
VYXMR
 8IQTIVEXYV XIQTEX OIVNE WIPEQE NEQ OIVNE LEVYW QIQIRYLM TIVW]EVEXER WITIVXM
YRXYOTIOIVNEERRSVQEP' * YRXYOTIOIVNEERFIVEX' * ETEFMPE
HM HEPEQ PEFSVSXSVYQ XIVHETEX TIQEREW EXEY TIRHMRKMR QEOE XMHEO FSPIL

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 97


QIRKLIQFYWOER YET ]ERK FIVFELE]E WINYQPEL XIVQSQIXIV HMTEWERK HMHEPEQ
PEFSVEXSVMYQ
 4IRGELE]EER LEVYW QIQEHEM HER QIRGYOYTM NMOE QIQYRKOMROER QIQERJEEXOER
GELE]E EPEQM PEQTY HEVYVEXLEVYW HMTEWERK YRXYO FIVNEKENEKE WIERHEMR]E PEQTY
YXEQEQIRKEPEQMOIKEKEPERHERQIRMQFYPOERFELE]E
 4IVE[EXER (house keeping) XIQTEX OIVNE TIVEFSXER HER JMXXMRK LEVYW XIXET FIVWML
HMRHMRKPERXEMHERPERKMXPERKMXLEVYWXIXETFIVWMLQIQIVMOWETIRYQTYOERHIFYHM
EXEWTIVQYOEERHEXEVXIVYXEQETEHEWVYOXYVFERKYRERFEPSOKMVHIVTIRSTERKEXET
HERWIFEKEMR]EHMRHMRK]ERKHMGEXLEVYWHMFIVWMLOERHERHMGEXYPERKWIGEVEFIVOEPE
QMWEPR]E QEWMRKQEWMRK  FYPER HER  XELYR  PERXEM LEVYW HMFIVWMLOER HIRKER
GEVEQIR]ETYHERQIRKITIP QMRMQEPWIQMRKKYWIOEPM WEQTELNERKERQIRYQTYO
OEVIRE HETEX QIRMQFYPOER VIWMOS OIWILEXER HER OIFEOEVER WEQTEL LEVYW
HMPIXEOOER TEHE XIQTEXR]E XIQTEX WEQTEL LEVYW XELER XIVLEHET ETM XYQTELER
LEVYWHMFIVWMLOERQIRKKYREOERQEXIVMEP]ERKHETEXQIR]IVETHIRKERFEMO
 Workstation:LEVYWR]EQERYRXYOWIQYE]ERKFIOIVNEHMWEREQIQMPMOMTMRXYHEVYVEX
]ERK HMXERHEM HIRKER NIPEW PERXEM LEVYW XIXET FIVWML HER XMHEO PMGMR FELE]E
WERHYRKER HMWMRKOMVOER FIOIVNE TEHE TSWMWM OEOY HER NERKKEP WIFEMOR]E XMHEO
HMPEOYOERXIVPEPYPEQEFIRHEFIRHEOIVNEHERQEXIVMEPOIVNELEVYWQYHELHMVEMLHEVM
TSWMWMOIVNE
 8IQTEX HYHYO HM QERETYR TIOIVNEER HMPEOYOER XIQTEX HYHYO LEVYW XIVWIHME
XIQTEX HYHYO LEVYW WIWYEM HIRKER NIRMW TIOIVNEERR]E HER QIQMPMOM WERHEVER
TYRKKYRK HER TIRYQTY OEOM (foot rest) LEVYW TEHE OSRHMWM ]ERK FEMO NMOE XIVNEHM
OIVYWEOERLEVYWHMTIVFEMOMEXEYHMKERXM
 0ERXEM LEVYW XMHEO HMFIVM FIFER FIVPIFML VEXE HER QYPYW XMHEO FIVPYFERK
FIVKIPSQFERK EXEY VYWEO ]ERK QYRKOMR QIR]IFEFOER FELE]E WERHYRKER FIFEW
LEQFEXERHEVMFEVERKFEVERKHMPIXEOOERHMXIQTEX]ERKXIPELHMXIRXYOERXMHEOPMGMR
QIQMPMOMWEVEREdrainase]ERKQIQEHEMNMOEEHEOIQYRKOMRERXIVOIREEMVQIQMPMOM
TIQMWEL ERXEVE NEPYVNEPYV PEPYPMRXEW HER TINEPER OEOM FIVYTE hand rail TIRKLEPERK
EXEYQEVOEPERXEMQIQMPMOMTIRKLEPERKHMWIOMXEVPYFERKEXEYXIQTEX]ERKXIVWIHME
 4IQEWERKER OEGE LEVYW QEXIVMEP XVERWTEVER ]ERK HMKYREOER TEHE TMRXY NIRHIPE
HMRHMRK HER WIFEKEMR]E HIRKER PIFEV PIFML HEVM  QQ  GQ  LEVYW FIVYTE
TSPMOEVFSREX KPEW FPSO OEGE ]ERK NMOE TIGEL XMHEO FIVLEQFYVER PIQFEVER OEGE
FIWEVYRXYOTMRXYOIPYEVQEWYO(accessway)LEVYWHMFIVMXERHEEKEVOIPMLEXER
 .IRHIPEEXET(skylight)HERZIRXMPEXSVLEVYWHETEXHMFYOEHIRKERQYHELHEREQER
NMOE HMFYOE XMHEO QIR]IQFYPOER WILMRKKE QIQFELE]EOER SVERK ]ERK QIPMRXEWM

98 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


LEVYW HETEX HMFIVWMLOER HIRKER EQER OIQYRKOMRER QIRKKYREOER TIVEPEXER
OLYWYW 
 8SMPIXLEVYWQIQMPMOMMHIRXMJMOEWM]ERKNIPEWHERQYHELHMEOWIWHMTMWELOERERXEVE
TVMEHER[ERMXEQIRKYXEQEOERTVMZEWMHMEXYVWIHIQMOMERVYTEWILMRKKEYVMREPXSMPIX
TVMEXMHEOXIVPMLEXHEVMPYEVNMOETMRXYXSMPIXXIVFYOEHMTEWERKMOEGEFYVEQHMNIRHIPE
EXEYHMFIVMXMVEMHMNEKEOIFIVWMLERHEROIVETMERR]EFIVZIRXMPEWMHERFIVTIRIVERKER
GYOYT VYERK ERXEVE XSMPIX HER XIQTEX OIVNEXIQTEX YQYQ LEVYW HMFIVM VIRXMPEWM
HMPIRKOETMHIRKERJEWMPMXEWGYGMXERKERHERTIRKIVMRKR]EOYFMOIP;' LEVYWHETEX
HMOYRGM HEVM HEPEQ GYOYT PYEW YRXYO QIQFIVMOER TVMZEWM HMPIRKOETM HIRKER XMWY
NYQPELJEWMPMXEWXSMPIX]ERKLEVYWHMWIHMEOER HEPEQTVIQMWEOLMVXELYR FIVMOYX
QIVYTEOERXEFIPTIVFERHMRKERNYQPELTIOIVNEHIRKERNYQPEL;'
Tabel 7. Perbandingan Jumlah Pekerja dengan Jumlah WC
(Pria dan Wanita Menurut Premis Akhir Tahun 1992)

Jumlah Maksimum Pekerja Jumlah WC Jumlah Washbasin


  
  
  
  
  
WIXIPELMXYWEXY;'HERWEXY[EWLFEWMRTIVHYETYPYLPMQESVERK

Tabel 8. Perbandingan Jumlah Pekerja dengan Jumlah WC
(Pria dan Wanita Menurut Premis Awal Tahun 1993)

Jumlah Maksimum Pekerja Jumlah WC


 
 
 
 
 
 
WIXIPELMXYWEXY;'TIVHYETYPYLPMQESVERK NMOEYVMREPHMWIHMEOERYRXYOTVME
NYQPEL ;' FIVOYVERK WEXY &IVMOYX EHEPEL KEQFEV MPYWXVEWM OEQEV QERHM
7YQFIV%PJVIH*VIHH]1ERMO 

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 99



Gambar 50. Ilustrasi Kamar Mandi

 *EWMPMXEWTIRGYGMERHMXIQTEXOERHMHEPEQEXEYHIOEXXSMPIXHEREXEYOEQEVKERXM
HETEXHMGETEMHIRKERQYHELHMPIRKOETMHIRKEREMVTEREWHEREMVHMRKMRHMPIRKOETM
WEFYRHERLERHYOEXEYGEVETIRKIVMRKERPEMRHMPIRKOETMZIRXMPEWMHERTIRIVERKER
]ERKGYOYTWIPEPYFIVWMLHERVETMHMTMWELOERERXEVETVMEHER[ERMXEOIGYEPMYRXYO
QIRGYGMQYOEHERXERKERWIXMETWITYPYL;'WEXY[EWLFEWMR
 4EWSOER EMV QMRYQ QIRGYOYTM HETEX HMQMRYQ QYHEL XIVNERKOEY HER WIPEPY
XIVWIHMEHMFIVMXERHEHIRKERNIPEWHERTIRIQTEXERR]EXITEXHMXYPMWMEMVQMRYQEXEY
PEFIPHMOVERR]EHMPIRKOETMHIRKERKIPEWEXEY[EHELPEMRR]E
 /EQEVKERXMHMWMETOERERXEVETVMEHER[ERMXEHMPIRKOETMHIRKERFERKOYTERNERK
JEWMPMXEWEPQEVMTIR]MQTERHERJEWMPMXEWTIRGYGMERNMOEQIQYRKOMROERGYOYTPYEW
YRXYO QIRKEOSQSHEWM WINYQPEL TIOIVNE ]ERK EOER QIRKKERXM TEOEMER WIGEVE
FIVWEQEER .SLR6MHPI] 
B. Penyebab Kecelakaan Kerja
 4IR]IFEF(EWEVOIGIPEOEEROIVNE
E /YVERKR]E4VSWIHYV%XYVER
F /YVERKR]E7EVERE
G /YVERKR]E/IWEHEVER
H /YVERKR]E/ITEXYLER
 4IR]IFEF8MHEO0ERKWYRK
E *EOXSV4IOIVNEER
F *EOXSV4IVWSREP
 4IR]IFEF0ERKWYRK
E 8MRHEOER8MHEO%QER
F /SRHMWM8MHEO%QER
 /IGIPEOEER/IVNEXIVNEHM
E /SRXEO(IRKER7YQFIV&ELE]E
F /IKEKEPER*YRKWM

100 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
 /IVYKMER
E 1ERYWME 'IHIVE/IVEGYRER'EGEX/IQEXMER4%/ 
F 1IWMR%PEX /IVYWEOER1IWMR%PEX 
G 1EXIVMEP&ELER 8IVGIQEV6YWEO4VSHYO+EKEP 
H 0MRKOYRKER 8IVGIQEV6YWEO&IRGERE%PEQ 
C. Potensi Bahaya Laboratorium dan Bengkel
&IVOEMXER HIRKER JEOXSV ]ERK QIQTIRKEVYLM OSRHMWM OIWILEXER OIVNE WITIVXM
HMWIFYXOER HMEXEW HEPEQ QIPEOYOER TIOIVNEER TIVPY HMTIVXMQFERKOER FIVFEKEM
TSXIRWM FELE]E WIVXE VIWMOS ]ERK FMWE XIVNEHM EOMFEX WMWXIQ OIVNE EXEY GEVE OIVNE
TIRKKYREERQIWMREPEXHERFELERWIVXEPMRKOYRKERHMWEQTMRKJEOXSVQERYWMER]E
-WXMPELhazardEXEYTSXIRWMFELE]EQIRYRNYOEREHER]EWIWYEXY]ERKTSXIRWMEPYRXYO
QIRKEOMFEXOER GIHIVE EXEY TIR]EOMX OIVYWEOER EXEY OIVYKMER ]ERK HETEX HMEPEQM
SPIL XIREKE OIVNE EXEY MRWXERWM /IQYRKOMRER TSXIRWM FELE]E QIRNEHM QERMJIWX
sering disebut resiko. Baik “hazard” maupun “resiko” tidak selamanya menjadi
FELE]EEWEPOERYTE]ETIRKIRHEPMERR]EHMPEOWEREOERHIRKERFEMO


Gambar 51. Resiko di Tempat Kerja

&IRKOIPMRWXEPEWMPMWXVMOOIWILEXERHEROMRIVNEWIWISVERKTIOIVNEWERKEXHMTIRKEVYLMSPIL
 &IFER/IVNEFIVYTEFIFERJMWMOQIRXEPHERWSWMEPWILMRKKEYTE]ETIRIQTEXER
TIOIVNE]ERKWIWYEMHIRKEROIQEQTYERR]ETIVPYHMTIVLEXMOER
 /ETEWMXEW /IVNE ]ERK FER]EO XIVKERXYRK TEHE TIRHMHMOER OIXIVEQTMPER
OIWIKEVERNEWQERMYOYVERXYFYLOIEHEERKM^MHERWIFEKEMR]E
 0MRKOYRKER /IVNE WIFEKEM FIFER XEQFELER FEMO FIVYTE JEOXSV JMWMO OMQME
FMSPSKMOIVKSRSQMOQEYTYREWTIOTWMOSWSWMEP

/IXMKE OSQTSRIR XIVWIFYX WIVEWM QEOE EOER XIVGETEM WYEXY OIWILEXER HER
OIWIPEQEXER OIVNE ]ERK STXMQEP 7IFEPMOR]E FMPE XIVHETEX OIXMHEOWIVEWMER HETEX

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 101
QIRMQFYPOERQEWEPELOIWILEXEROIVNEFIVYTETIR]EOMXEXEYTYROIGIPEOEEREOMFEX
OIVNE]ERKTEHEEOLMVR]EEOERQIRYVYROERTVSHYOXMJMXEWOIVNE
D. Pengendalian Sumber Bahaya di Lingkungan Kerja
4VSWIWTIRKIRHEPMERWYQFIVFELE]EHMPMRKOYRKEROIVNEWERKEXHMYXEQEOER,EPMRM
HETEXQIRHYOYRKTVSHYOXMJMXEWOIVNEHEROIEQERERTIOIVNEMXYWIRHMVM4IVPYHMFYEX
WIQEGEQMHIRXMJMOEWMFELE]EOIVNE]ERKQIPMTYXMLEPLEPWIFEKEMFIVMOYX
1. Sumber bahaya (hazard)
7YQFIVFELE]E hazard EHEPEL WIWYEXY]ERKHETEXQIR]IFEFOERGMHIVEEXEY
OIVYWEOER FEMO XILEHET TEVE TIOIVNE QIWMR HER LEP PEMR ]ERK FIVWERKOYXER
HIRKERTVSWIWTVSHYOWM7IWYEXYEXEYLEP]ERKHETEXQIR]IFEFOERGMHIVEEXEY
OIVYWEOER FEMO XILEHET TEVE TIOIVNE QIWMR HER  LEP PEMR ]ERK FIVWERKOYXER
HIRKERTVSWIWTIOIVNEERTVSHYOWM,E^EVHHMHIJMRMWMOERWIFEKEMWYEXYTSXIRWM
FEL[E HEVM WYEXY YVYXER OINEHMER EOER XMQFYP WYEXY OIVYWEOER EXEY HEQTEO
]ERKQIVYKMOER






Gambar 52. Sumber Bahaya

Hazard WYQFIV FELE]E  EHEPEL WYQFIV WMXYEWM EXEY XMRHEOER ]ERK FIVTSXIRWM
QIRGMHIVEMQERYWMEEXEYOIPEMRERJMWMOEXEYQIRXEP]ERKXIVMHIRXMJMOEWMFIVEWEPHEVM
EXEY FIVXEQFEL FYVYO OEVIRE OIKMEXER OIVNE EXEY WMXYEWM ]ERK XIVOEMX HIRKER
TIOIVNEER &EL[E WYQFIV FELE]E HEPEQ X IVQMRSPSK] OIWIPEQXER HER OIWILEXER
OIVNEHETEXHMFEKMQIRNEHM HYE ]EMXYWIFEKEMFIMOYX






102 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S

a. Bahaya Keselamatan Kerja ( safety hazard)








Gambar 53. Bahaya Saat Kerja

&ELE]EOIWIPEQEXEROIVNE WEJIX]LE^EVH EHEPELNIRMWFELE]E]ERKFIVHEQTEO


TEHE XMQFYPR]E OIGIPEOEER ]ERK HETEX QIR]IFEFOER PYOE MRNYV]  LMRKKE
OIQEXMERWIVXEOIVYWEOERTVSTIVX].IRMWFELE]EOIWIPEQEXERERXEVEPEMR]EMXY

 &ELE]EQIOERMOHMWIFEFOEQSPILQIWMREXEYEPEXOIVNEQIOERMOWITIVXM
XIVNEXYLXIVXMRHMLHERXIVTIPIWIX
 &ELE]E)PIOXVMOHMWIFEFOERTIVPEXER]ERKQIRKERHYRKPMWXVMO
 &ELE]E /IFEOEVER HMWIFEFOER SPIL WYFWXERWM OMQME ]ERK FIVWMJEX QYHEL
XIVFEOEV
 &ELE]ETIPIHEOERHMWIFEFOERSPILWYFXERWMOMQME]ERKWMJEXR]EI\TPSWMZI
b. Bahaya Kesehatan Kerja ( health hazard)

 




Gambar 54. Bahaya Kesehatan


&ELE]E /IWILEXER /IVNE LIEPXL LE^EVH  EHEPEL NIRMW FELE]E ]ERK FIVHEQTEO
TEHE OIWILEXER ]ERK QIR]IFEFOER KERKKYER OIWILEXER HER TIR]EOMX EOMFEX
OIVNE.IRMWFELE]EOIWILEXERERXEVEPEMR]EMXY

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 103
 &ELE]EJMWMOERXEVEPEMROIFMWMRKERKIXEVERWYLYIOWXVMQHER
TIRGELE]EEER
 &ELE]EOMQMEERXEVEPEMR]ERKFIVOEMXERHIRKERQEXIVMEPWITIVXMEIVSWSP
HYWXHERJYQIW
 &ELE]EIVKSRSQMERXEVEPEMRKIVEOERFIVYPERKQERYEPLERHPMRK
 &ELE]E&MSPSKMERXEVEPEMRFIVOEMXERHIRKERQELPYOLMHYT]ERKFIVEWEP
HEVMPMRKOYRKEROIVNEWITIVXMFEOXIVMZMVYWHERNEQYV
 &ELE]E4WMOSPSKMERXEVEPEMR]ERKFIVOEMXERHIRKERFIFEROIVNE]ERK
FIKMXYFIVEXHERLYFYRKEROSRHMWMOIVNE]ERKXMHEOR]EQER
2. Resiko (risk)
/IWIQTEXER YRXYO XIVNEHMR]E OIVYKMER FELE]E HER TIVQEWEPELER HEPEQ TVSWIW
TVSHYOWM6IWMOSWERKEXQYRKOMRXIVNEHMHEPEQWIQYETVSWIWTVSHYOWMFEMOFIRKOIP
QEYTYRTEFVMO&IVFEKEMGSRXSLVIWMOSERXEVEPEMR
E :EVMEWMMRHMZMHY]ERKFIVLYFYRKERHIRKEROIVIRXERER
F .YQPELQERYWME]ERKXIVTENER
G *VIOYIRWMTIQENERER
H (IVENEXVMWMOSMRHMZMHY
I /IQYRKOMRERTIRKIRHEPMERFELE]E
J /IQYRKOMRERYRXYOQIRGETEMXMRKOEX]ERKEQER
K %WTIOJMRERWMEPMRHMZMHY
L 4IRHETEXQEW]EVEOEX
M 8ERKKYRKNE[EFWSWMEP

7IQYE TIVQEWEPELER HMEXEW LEVYW HETEX HMOIRHEPMOER WILMRKKE TVSWIW TVSHYOWM
HETEX FIVNEPER WIWYEM HIRKER TVSKVEQ ]ERK XIPEL HMVERGERK HER HETEX
QIQMRMQEPOEROIGIPEOEEROIVNE









104 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Gambar 55. Resiko Di Tempat Kerja

6IWMOS HMHIJMRMWMOER WIFEKEM OIGIRHIVYRKER EOER XIVNEHMR]E WYEXY OINEHMER ]ERK


FIVOEMXERIVEXHIRKERWYEXYEPXIVREXMJTIVWTIOXMJ]EMXYQIREVYLTIVLEXMERETE]ERK
EOERXIVNEHMTEHE[EOXYOIHITERHEROIQYRKOMRERETETIR]IFEFOINEHMERXIVWIFYX
4EHE WEEX WMW[E QIPEOYOER TVEOXMOYQ NYKE EOER QIRMQFYPOER VIWMOS HER
HMTIVXMQFERKOERFIVFEKEMTSXIRWMFELE]EWIVXEVIWMOS]ERKFMWEXIVNEHMEOMFEXWMWXIQ
OIVNEEXEYGEVEOIVNETIRKKYREERQIWMREPEXHERFELERWIVXEPMRKOYRKERHMWEQTMRK
JEOXSVQERYWMER]E
3. Pencahayaan di lingkungan kerja
4IRGELE]EER ]ERK WIWYEM HEPEQ WYEXY VYERK LEVYW HMHETEXOER QEOE HMTIVPYOER
WMWXIQTIRGELE]EER]ERKXITEXWIWYEMHIRKEROIFYXYLERR]E7MWXIQTIRGELE]EER
HMVYERKERXIVQEWYOHMXIQTEXOIVNEHETEXHMFIHEOERQIRNEHMQEGEQ]EMXY
a. Sistem Pencahayaan Langsung (direct lighting)
7MWXIQ MRM   GELE]E HMEVELOER WIGEVE PERKWYRK OI FIRHE ]ERK TIVPY
HMXIVERKM 7MWXIQ MRM HMRMPEM TEPMRK IJIOXMJ HEPEQ QIRKEXYV TIRGELE]EER XIXETM
EHE OIPIQELERR]E OEVIRE HETEX QIRMQFYPOER FELE]E WIVXE OIWMPEYER ]ERK
QIRKKERKKYFEMOOEVIRETIR]MREVERPERKWYRKQEYTYROEVIRETERXYPERGELE]E
+YRE QIRHETEXOER IJIO ]ERK STXMQEP HMWEVEROER PERKMPERKMX HMRHMRK WIVXE
FIRHE ]ERK EHE HMHEPEQ VYERKER TIVPY HMFIVM [EVRE GIVEL EKEV XEQTEO
QIR]IKEVOER






Gambar 56.Pencahayaan Langsung

b. Pencahayaan Semi Langsung (semi direct lighting)


7MWXIQMRM GELE]EHMEVELOERPERKWYRKTEHEFIRHE]ERKTIVPYHMXIVERKM
WMWER]EHMTERXYPOEROIPERKMXPERKMXHERHMRHMRK4IRGELE]EERHIRKERWMWXIQMRM
QIQFYEX OIPIQELER WMWXIQ TIRGELE]EER PERKWYRK HETEX HMOYVERKM 0ERKMX
PERKMX HER HMRHMRK ]ERK HMTPIWXIV TYXML QIQMPMOM IJMWMIR TIQERXYPER  
WIHERKOERETEFMPEHMGEXTYXMLIJMWMIRTIQERXYPERERXEVE 

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 105

Gambar 57. Pencahayaan Semi Langsung

c. Sistem Pencahayaan Difus (general diffus lighting)


7MWXIQ MRM WIXIRKEL GELE]E   HMEVELOER TEHE FIRHE ]ERK TIVPY HMWMREVM
WMWER]E HMTERXYPOER OI PERKMXPERKMX HER HMRHRK 4IRGELE]EER WMWXIQ MRM
XIVQEWYOWMWXIQdirect-indirect]EORMQIQERGEVOERWIXIRKELGELE]EOIFE[EL
HERWMWER]EOIEXEW7MWXIQMRMQIQMPMOMQEWEPELFE]ERKERHEROIWMPEYER
d. Sistem Pencahayaan Semi Tidak Langsung (semi indirect lighting)
7MWXIQ MRM   GELE]E HMEVELOER OI PERKMXPERKMX HER HMRHMRK FEKMER EXEW
WIHERKOERWMWER]EHMEVELOEROIFEKMERFE[EL+YREQIRHETEXOERLEWMP]ERK
STXMQEPHMWEVEROERPERKMXPERKMXTIVPYHMFIVMOERTIVLEXMERWIVXEHMVE[EXHIRKER
FEMO7MWXIQMRMQIQMPMOMQEWEPELFE]ERKERTVEOXMWWIVXEOIWMPEYERREQYRHETEX
HMOYVERKM





Gambar 58. Pencahayaan Semi Tidak Langsung

e. Sistem Pencahayaan Tidak Langsung (indirect lighting)


7MWXIQ MRM   GELE]E HMEVELOER OI PERKMXPERKMX HER HMRHMRK FEKMER EXEW
OIQYHMER HMTERXYPOER YRXYO QIRIVERKM WIPYVYL VYERKER 7IPYVYL PERKMXPERKMX
HETEX QIRNEHM WYQFIV GELE]E HIRKER HMFIVMOER TIVLEXMER HER TIQIPMLEVEER
]ERK FEMO /IYRXYRKER WMWXIQ MRM EHEPEL XMHEO QIRMQFYPOER FE]ERKER HER
OIWMPEYER WIHERKOER OIVYKMERR]E QIRKYVERKM IJMWMIR GELE]E XSXEP ]ERK NEXYL
TEHETIVQYOEEROIVNE

106 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S





Gambar 59. Pencahayaan Tidak Langsung

1IRYVYX &EQFERK 7YLEHVM   FEL[E HEPEQ WMWXIQ TIRGELE]EER HM


PMRKOYRKEROIVNENYKEHMFYXYLOERNIRMWNIRMWHEROSQTSRIRWMWXIQTIRGELE]EER
]EMXYWIFEKEMFIVMOYX
1) Lampu Pijar (GLS)
Lampu pijar bertindak sebagai ‘badan abuabu’ yang secara selektif memancarkan
VEHMEWMHERLEQTMVWIPYVYLR]EXIVNEHMTEHEHEIVELREQTEO&SPEPEQTYXIVHMVMHEVM
LEQTEYHEVEEXEYFIVMWMKEW]ERKHETEXQIRKLIRXMOERSOWMHEWMHEVMOE[EXTMNEV
XYRKWXIR REQYR XMHEO EOER QIRKLIRXMOER TIRKYETER ;EVRE KIPET FSPE PEQTY
HMOEVIREOERXYRKWXIR]ERKXIVYETOERQIRKIQFYRTEHETIVQYOEERPEQTY]ERK
VIPEXMJHMRKMR &EQFERK7YLEHVM 



Gambar 60. Instruktur Lampu Pijar

+EW inert QIRIOER XIVNEHMR]E TIRKYETER HER WIQEOMR FIWEV FIVEX QSPIOYPR]E
EOER QEOMR QYHEL QIRIOER XIVNEHMR]E TIRKYETER 9RXYO PEQTY FMEWE HIRKER
LEVKE]ERKQYVELHMKYREOERGEQTYVEREVKSRRMXVSKIRHIRKERTIVFERHMRKER
HIRKERGMVMGMVM'MVMGMVMEfficacy –PYQIRW;EXX-RHIOW4IVYFELER;EVRE–%
7YLY;EVRE ,ERKEX / –/  9QYV0EQTY –NEQ &EQFERK
7YLEHVM 
2) Lampu Tungsten – Halogen
0EQTYLEPSKIREHEPELWINIRMWPEQTYTMNEV0EQTYMRMQIQMPMOMOE[EXTMNEVXYRKWXIR
WITIVXM PEQTY TMNEV FMEWE ]ERK HMKYREOER HM VYQEL XIXETM FSPE PEQTYR]E HMMWM

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 107
HIRKERKEWLEPSKIR%XSQXYRKWXIRQIRKYETHEVMOE[EXTMNEVTEREWHERFIVKIVEO
REMO OI HMRHMRK TIRHMRKMR FSPE PEQTY %XSQ XYRKWXIR SOWMKIR HER LEPSKIR
FIVKEFYRK TEHE HMRHMRK FSPE PEQTY QIQFIRXYO QSPIOYP SOWMLEPMHE XYRKWXIR
&EQFERK7YLEHVM 





Gambar 61. Lampu Tungsten – Halogen

7YLY HMRHMRK FSPE PEQTY QIRNEKE QSPIOYP SOWMLEPMHE XYRKWXIR HEPEQ OIEHEER
YET1SPIOYPFIVKIVEOOIEVELOE[EXTMNEVTEREWHMQEREWYLYXMRKKMQIQIGELR]E
QIRNEHMXIVTMWELTMWEL%XSQXYRKWXIRHMWMQTEROIQFEPMTEHEHEIVELTIRHMRKMRER
HEVMOE[EXTMNEV–FYOERHMXIQTEX]ERKWEQEHMQEREEXSQHMYETOER4IQIGELER
FMEWER]E XIVNEHM HIOEX WEQFYRKER ERXEVE OE[EX TMNEV XYRKWXIR HER OE[EX XMQEL
QSPMFHIRYQ HMQERE WYLY XYVYR WIGEVE XENEQ HIRKER 'MVMGMVM Efficacy – 
PYQIRW;EXX -RHIOW 4IVYFELER ;EVRE – % 7YLY ;EVRE – ,ERKEX /
/ 9QYV0EQTY–NEQ &EQFERK7YLEHVM 
3) Lampu Neon
0EQTYRISRLMRKKEOEPMPIFMLIJMWMIRHEVMTEHEPEQTYTMNEVWXERHEVHERHETEX
FIVXELER  LMRKKE  OEPM PIFML E[IX 1IPI[EXOER PMWXVMO QIPEPYM YET KEW EXEY
PSKEQ EOER QIR]IFEFOER VEHMEWM IPIOXVSQEKRIXMO TEHE TERNERK KIPSQFERK
XIVXIRXY WIWYEM HIRKER OSQTSWMWM OMQME HER XIOERER KEWR]E 8EFYRK RISR
QIQMPMOMYETQIVOYVMFIVXIOERERVIRHELHEREOERQIQERGEVOERWINYQPELOIGMP
VEHMEWMFMVYLMNEYREQYROIFER]EOEREOERFIVYTE9:TEHERQHERRQ
&EQFERK7YLEHVM 





Gambar 62. Lampu Neon

Tabel 9. Karakteristik Kinerja Pencahayaan dari Luminer yang


Umum digunakan(Bambang Suhadri, 2008)

108 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S














MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 109


1IRYVYX &EQFERK7YLEHVM   QIRNIPEWOER FEL[E TEHE WMWXIQ TIRGELE]EER
HMPMRKOYRKER OIVNE MRMHIRKER TIRIVERKER ]ERK XMHEO HMHIWEMR HIRKER FEMO EOER
QIRMQFYPOER KERKKYER EXEY OIPIPELER TIRKPMLEXER WIPEQE OIVNE WILMRKKE EOER
QIQTYR]EM HEQTEO TIRIVERKER ]ERK XMHEO FEMO XIVLEHET TIRKEVYL HER
TIRIVERKER]ERKOYVERKQIQIRYLMW]EVEXEOERQIRKEOMFEXOER]EMXY
E /IPIPELER QEXE WILMRKKE FIVOYVERKR]E HE]E HER IJJMWMIRWM OIVNE TIRKEVYL
OIPIPELERTEHEQEXEXIVWIFYXEOERFIVQYEVEOITEHETIRYVYRERTIVJSVQERWM
OIVNEXIVQEWYO
 /ILMPERKERTVSHYOXMZMXEW
 /YEPMXEWOIVNEVIRHEL
 &ER]EOXIVNEHMOIWEPELER
 /IGIPEOEROIVNEQIRMRKOEX
F /IPIPELERQIRXEP
G /IPYLERTIKEPHMHEIVELQEXEHERWEOMXOITEPEHMWIOMXEVQEXE
H /IVYWEOERMRHVEQEXEHERPEMRPEMR

4IRHIOEXER %TPMOEWM 4IRIVERKER HMXIQTEX OIVNE 1IRYVYX&EQFERK 7YLEHVM
  QIRNIPEWOER %TPMOEWM TIRIVERKER HMXIQTEX OIVNE WIGEVE YQYQ
HETEXHMPEOYOERQIPEPYMIQTEXTIRHIOEXER]EMXY
 (IWEMRXIQTEXOIVNEYRXYOQIRKLMRHEVMQEWEPELTIRIVERKER/IFYXYLER
MRXIRWMXEW TIRIVERKER FEKM TIOIVNE LEVYW WIPEPY HMTIVXMQFERKOER TEHE
[EOXYQIRHIWEMRFERKYRERTIQEWERKERQIWMRQIWMREPEXHERWEVERE
OIVNE (IWEMR MRWXEPEWM TIRIVERKER LEVYW QEQTY QIRKSRXVSP GELE]E
OIWMPEYERTERXYPERHERFE]ERKFE]ERKWIVXEYRXYOXYNYEROIWILEXERHER
OIWIPEQEXEROIVNE
 -HIRXMJMOEWM HER TIRMPEMER TVSFPIQ HER OIWYPMXER TIRIVERKER %KEV
QEWEPEL TIRIVERKER ]ERK QYRGYP HETEX HMXERKERM HIRKER FEMO JEOXSV
JEOXSV ]ERK LEVYW HMTIVLMXYRKOER EHEPEL WYQFIV TIRIVERKER TIOIVNE
HEPEQ QIPEOYOER TIOIVNEERR]E NIRMW TIOIVNEER ]ERK HMPEOYOER HER
PMRKOYRKEROIVNEWIGEVEOIWIPYVYLER
 4IRKKYREER TIRGELE]EER EPEQM WMERK LEVM 1ERJEEX HEVM TIQEOEMER
GELE]E EPEQM TEHE WMERK LEVM WYHEL HMOIREP HEVM TEHE GELE]E PMWXVMO
REQYRGIRHIVYRKXIVNEHMTIRMRKOEXERTIRKEFEMERXIVYXEQETEHEVYERK

110 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
OERXSVQSHIVR]ERKFIVTIR]INYOHERTIVYWELEEROSQIVWMEPWITIVXMLSXIP
TPE^ETIVFIPERNEERHERPEMRPEMR

Tabel 10. Tingkat Pencahayaan

8MRKOEX 'SRXSLGSRXSL%VIE/IKMEXER

TIRIVERKER PY\  

4IRGELE]EER 0E]ERERTIRIVERKER]ERKQMRMQYQHEPEQEVIE
9QYQYRXYO  WMVOYPEWMPYEVVYERKERTIVXSOSERHMHEIVELXIVFYOE
VYERKERHER LEPEQERXIQTEXTIR]MQTERER
EVIE]ERKNEVERK  8IQTEXTINEPEROEOM
TERKKYRK
HMKYREOER  6YERKFSMPIV
HEREXEYXYKEW  ,EPEQER8VEJSVYERKXYRKOYHPP
XYKEWEXEYZMWYEP %VIEWMVOYPEWMHMMRHYWXVMTIVXSOSERHERVYERK

WIHIVLERE TIR]MQTER
 0E]ERERTIRIVERKER]ERKQMRMQYQHEPEQXYKEW
1INEHERQIWMROIVNEYOYVERWIHERKTVSWIWYQYQ
 HEPEQMRHYWXVMOMQMEHERQEOEREROIKMEXER
 QIQFEGEQIQFYEXEVWMT
4IRGELE]EER 4IQIVMOWEEROERXSVYRXYOQIRKKEQFEVTIVEOMXER
YQYQYRXYO  QIWMRHERFEKMER]ERKLEPYWTIOIVNEER[EVREXYKEW
MRXIVMSV QIRKKEQFEVOVMXMW
 4IOIVNEERQIWMRHERHMEXEWQINE]ERKWERKEXLEPYW
TIVEOMXERQIWMRTVIWMWMOIGMPHERMRWXVYQIR

OSQTSRIRIPIOXVSRMOTIRKYOYVERHERTIQIVMOWEER
FEKMEROIGMP]ERKVYQMX
4IRGELE]EER 4IOIVNEERFIVTVIWMWMHERVMRGMWIOEPMQMWEP
XEQFELERYRXYO  MRWXVYQIRX]ERKWERKEXOIGMPTIQFYEXERNEQXERKER
XYKEWZMWYEP TIRKYOMVER
7YQFIV(EVM&EQFERK7YLEHVM  
 Sistem Ventilasi di lingkungan kerja
:IRXMPEWMQIVYTEOERTVSWIWYRXYOQIRGEXYYHEVEWIKEVOIHEPEQFERKYRERFIRKOIP
HEPEQNYQPEL]ERKWIWYEMOIFYXYLER&IRKOIPFER]EO]ERKOYVERKQIQTIVLEXMOER
WMWXIQ ZIRXMPEWM HEPEQ QIRGMTXEOER OSRHMWM PMRKOYRKER OIVNE ]ERK WIWYEM HIRKER
OIFYXYLER TVSWIW TVSHYOWM QEYTYR OIR]EQERER TIOIVNE 4IQEWERKER WMWXIQ

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 111
ZIRXMPEWM XMHEO XITEX HETEX QIR]IFEFOER  OIXMHEOR]EQERER EXEY FELOER HETEX
QIRYVYROEROSRHMWMOIWILEXERTIOIVNE &EQFERK7YLEHVM 

4IVQEWEPELER ]ERK FIVOEMXER HIRKER WMWXIQ ZIRXMPEWM HM HEPEQ FIRKOIP HMQERE
OSRHMWM PMRKOYRKER OIVNE XMHEO WIWYEM HIRKER OIFYXYLER TVSWIW TVSHYOWM HER
OIR]EQERERTIOIVNEHMWIFEFOEROEVIREXMHEOEHER]ETIVPIRKOETERWMWXIQZIRXMPEWM
TEHE WYEXY TIVEPEXER [EOXY TVSWIW WIHERK FIVPERKWYRK 4IRKIRGIVER XIVLEHET
OSRXEQMRER EXEY TEREW ]ERK HMXMQFYPOER SPIL WYQFIV EOER FIVPERKWYRK WIGEVE
EPEQM 4IVXYOEVER YHEVE WIGEVE EPEQM HMWIFEFOER OIOYEXER ERKMR ]ERK QEWYO
QIPEPYMPYFERKNIRHIPETMRXYTIRKEVYLTIVXYOEVERYHEVEPI[EXZIRXMPEWMEXETEXEY
OEVIRE OIGITEXER HER EVEL ERKMR &EQFERK 7YLEHVM  1IRYVYX &EQFERK
7YLEHVM  QIRNIPEWOERTIVQEWEPELER]ERKFIVOEMXERHIRKERWMWXIQZIRXMPEWM
HMHEPEQ MRHYWXVM WILMRKKE EOER FIVHEQTEO TEHE XMHEO OIR]EQERER TIOIVNE EHE
FIFIVETEHEQTEO]ERKEOERHMXMQFYPOER]EMXYWIFEKEMFIVMOYX
a. Tidak ada perlengkapan sistem ventilasi
8MHEOEHER]ETIVPIRKOETERWMWXIQZIRXMPEWMTEHEWYEXYQIWMRTIVEPEXER[EOXY
TVSWIW WIHERK FIVPERKWYRK TIRKIRGIVER XIVLEHET OSRXEQMRER EXEY TEREW
]ERK HMXMQFYPOER SPIL WYQFIV EOER FIVPERKWYRK WIGEVE EPEQM 4IVXYOEVER
YHEVE WIGEVE EPEQM HMWIFEFOER OIOYEXER ERKMR ]ERK QEWYO QIPEPYM PYFERK
NIRHIPETMRXY TIRKEVYL TIVXYOEVER YHEVE PI[EX ZIRXMPEWM EXET EXEY OEVIRE
OIGITEXERHEREVELERKMR4ERGEVERHIFYYETPSKEQEXEYTYRKEWWYOEVYRXYO
HMOIRHEPMOER LER]E HIRKER TIVXYOEVER YHEVE WIGEVE EPEQM &EQFERK
7YLEHVM 
b. Sistem ventilasi yang ada kurang memadai
 4IQMPMLER XMTI ZIRXMPEWM XMHEO XITEX HER XMHEO WIWYEM HIRKER OIFYXYLER
'SRXSL TEHE WYEXY TVSWIW HMTEWERK canopyhood HIRKER XYNYER EKEV
OSRXEQMRER ]ERK HMTERGEVOER HEVM WYQFIV HETEX HMOIPYEVOER HER XMHEO
QIRGIQEVMXIREKEOIVNE &EQFERK7YLEHVM 

112 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S









Gambar 63. Pemasangan Canopyhood


 4IQEWERKER WMWXIQ ZIRXMPEWM ]ERK XMHEO XITEX 'SRXSL KEQFEV ]ERK
QIRYRNYOOER TIQEWERKER WMWXIQ ZIRXMPEWM XMTI WPSX ]ERK HMTEWERK HM FE[EL
XERKOM TVSWIW TIRGIPYTER ]ERK FIVMWM WSPZIR ]ERK QYHEL QIRKYET EQ]P
EGIXEXI OIVNE &EQFERK7YLEHVM 








Gambar 64. Ventilasi Sistem Slot


 4IQEWERKERWMWXIQZIRXMPEWMXMHEOWIQTYVREETEFMPEYHEVE]ERKHMOIPYEVOEROI
XIQTEXXIVFYOEHEVMWYEXYWMWXIQZIRXMPEWMQIRKERHYRKWINYQPELOSRXEQMRER
WIHERK WMWXIQ ZIRXMPEWM XERTE HMPIRKOETM HIRKER EPEX TIQFIVWML WITIVXM
scrubber, cyclone, bag house filter HER PEMRPEMR OIQYRKOMRER YHEVE XIVWIFYX
WIFEKMER EOER QEWYO OIQFEPM HER QIRGIQEVM PMRKOYRKER OIVNE &EQFERK
7YLEHVM 
c. Perencanaan Pipa-Pipa (ductwork) yang Tidak Baik




Gambar 65. Ductwork

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 113
 &IFIVETEMRHYWXVMXIPELQIQEWERKWMWXIQZIRXMPEWMTEHETVSWIWTVSWIWXIVXIRXY
]ERK HMTIVOMVEOER WIFEKEM WYQFIV HMTERGEVOERR]E OSRXEQMRER HIRKER TMTE
]ERKFIVFIRXYOWIKMIQTEXWITIVXMTEHEKEQFEV]ERKWIHERKFIRXYOTMTE]ERK
FEMOEHEPELTMTEFYPEX &EQFERK7YLEHVM 
 %HE TMTETMTE ]ERK LEVYW HMFYEX QIQFIPSO elbow  ]ERK FIPYQ FER]EO
HMTIVLEXMOER HEPEQ TIQEWERKERR]E WITIVXM XIVPMLEX TEHE KEQFEV ]ERK FIRXYO
elbow ]ERK FEMO FMPE NEVMNEVM elbow PIFML FIWEV HEVM HMEQIXIV duct &EQFERK
7YLEHVM 





Gambar 66. Pipa Membelok


 4EHE TIQFYEXER TMTETMTE GEFERK FER]EO ]ERK FIVFYEX OIOIPMVYER &IRXYO
TMTETMTE GEFERK ]ERK FEMO FMPE WYHYX ERXEVE TMTE MRHYO HIRKER TMTE GEFERK
WIFIWEVEXEYOYVERK &EQFERK7YLEHVM 





Gambar 67. Bentuk Pipa Cabang

d. Pemilihan Fan
&ER]EO TIVYWELEER QIQEWERK JER ]ERK XMHEO XITEX FEMO FIRXYO QEYTYR XIREKE
]ERKHMTIVPYOER%OMFEXR]EOIOYEXERLMWETHMHEPEQHYGXWERKEXOIGMPHIQMOMERTYPE
GETXYVI ZIPSGMX] WILMRKKE WMWXIQ ZIRXMPEWM MRM XMHEO HETEX QIRKLMWET WIPYVYL
OSRXEQMRER ]ERK HMTERGEVOER HEVM WYQFIV FELOER OSRXEQMRER ]ERK EHE
HMLEQFYVOER OI PYEV HER QIRGIQEVM YHEVE PMRKOYRKER OIVNE 1IRYVYX &EQFERK
7YLEHVM   QIRNIPEWOER TIQMPMLER WMWXIQ ZIRXMPEWM HMMRHYWXVM EHE FIFIVETE
GSRXSLXMTIWMWXIQZIRXMPEWM]ERKHETEXHMKYREOERYRXYOOITIVPYERSTIVEWMHMHEPEQ
WYEXYMRHYWXVM]EMXYWIFEKEMFIVMOYX
a) Comfort Ventilation
4IVXYOEVER YHEVE EHEPEL QIVYTEOER WYEXY GEVE HMQERE FEKMER HEPEQ WYEXY
VYERKERHMTEREWOEREXEYHMHMRKMROEREXEYQIRKYFELOIPIQFEFERYHEVEYRXYO

114 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
QIRKIRHEPMOER WYEXY TVSWIW EXEY QIQFYEX OIEHEER QIRNEHM R]EQER
4IVXYOEVER YHEVE YRXYO QIQFYEX OIEHEER QIRNEHM R]EQER HMOIREP WIFEKEM
comfort ventilation 'SRXSL TIRKKYREER EMV GSRHMXMSR YRXYO QIRMRKOEXOER
TIVEWEER R]EQER HER IREO WIPEQE FIOIVNE 6EWE R]EQER HEPEQ LEP MRM
HMTERHERK WYEXY OILEVYWER HEVM TEHE WYEXY OIFYXYLER &EQFERK 7YLEHVM
 
b) Dilution Ventilation
&IFERTEREW]ERKXMRKKMTERGEVERKEWEXEYYETEXEYOSRXEQMRERPEMRHMHEPEQ
WYEXY VYERKER HETEX HMOIRHEPMOER HIRKER GEVE QIQEWYOOER YHEVE WIKEV OI
HEPEQ VYERKER XIVWIFYX XIVNEHM TIRKIRGIVER  HER QIRKLMWET OI PYEV YHEVE
OSRXEQMRER HEVM PMRKOYRKER OIVNE 'EVE MRM HMWIFYX dilution ventilation 'EVE MRM
WERKEXFEMOYRXYOQIRKIRHEPMOERFIFERTEREWWIVMRKOEPMHETEXHMKYREOERHER
FIVLEWMP HIRKER FEMO YRXYO QIRKIRHEPMOER YET FELER OMQME SVKERMO HM YHEVE
XIQTEX OIVNE EXEY HEVM PEVYXERPEVYXER ]ERK QIRKYET TEHE WYLY OEQEV
&EQFERK7YLEHVM 
c) Local Exhaust Ventilation
Local Exhaust Ventilation FIVXYNYERYRXYOQIRKIPYEVOERYHEVEOSRXEQMRERHEVM
WYQFIV XERTE QIQFIVM OIWIQTEXER OITEHE OSRXEQMRER YRXYO QIRKEHEOER
HMJYWM HIRKER YHEVE HM HEPEQ PMRKOYRKER OIVNE 9QYQR]E local exhaust
ventilation HMXIQTEXOER WERKEX HIOEX HIRKER WYQFIV IQMWM 4IRKKYREERR]E
PIFML QIRKYRXYRKOER HMFERHMRKOER HIRKER HMPYXMSR ZIRXMPEXMSR HIRKER
QIRKLMWET OI PYEV OSRXEQMRER HEVM PMRKOYRKER OIVNE HER QIRKIRHETOER
OSRXEQMRER HEPEQ WYEXY OSPIOXSV FIVEVXM QIQFYEX local exhaust ventilation
HMXIQTEXOER WERKEX HIOEX HIRKER WYQFIV IQMWM 4IRKKYREERR]E PIFML
QIRKYRXYRKOER HMFERHMRKOER HIRKER dilution ventilation &EQFERK 7YLEHVM
 
d) Exhausted Enclosure
/IGITEXER ]ERK WERKEX XMRKKM HEVM OSRXEQMRER ]ERK HMTERGEVOER HEVM WYEXY
WYQFIVHERQIVYTEOERFELER]ERKWERKEXFIVEGYRLEVYWHMOIRHEPMOERHIRKER
TVSWIW MWSPEWM HER WIPERNYXR]E YRXYO ZIRXMPEWM TEHE VYERK XIVWIFYX HMPEOYOER
QIRKKYREOER TIRKIRHEPMER NEVEO NEYL 8IREKE OIVNE ]ERK WI[EOXY[EOXY
QEWYO OI VYERKER XIVWIFYX TIVPY QIRKKYREOER EPEX TIPMRHYRK HMVM HMPIRKOETM
breathing apparatus &EQFERK7YLEHVM 



MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 115
e) Clean Room Ventilation
&IFIVETE TVSWIW MRHYWXVM LEVYW QIRKYWELEOER EKEV HIFY HM HEPEQ VYERKER
OIVNE XIXET HEPEQ OIEHEER FMEWE WITIVXM OIEHEER HM PYEV VYERKER EHEPEL
QIVYTEOER WYEXY QEWEPEL 4EHE TIQFYEXER gyroscopes QMWEPR]E HER NYKE
TIRKKYREERMRWXVYQIRPEMR]ERKQIQIVPYOEREOYVEWMXMRKKMHMOIVNEOERHMHEPEQ
VYERKER ]ERK FIVWML &EQFERK 7YLEHVM   7MWXIQ TIVXYOEVER YHEVE HEVM
FIFIVETE OEQEV ]ERK WEPMRK FIVLYFYRKER HMTEWERK JMPXIV ]ERK QIQTYR]EM
IJMOWMIRWMXMRKKMYRXYOQIQFIVMYHEVEWIKEV]ERKHMXIQTEXOERWIHIOEXQYRKOMR
HIRKER XIQTEX OIVNE *MPXIV QYRKOMR EOER QIRYXYT WEPEL WEXY HMRHMRK WMWM
VYERKER EXEYEXETVYERKERHERHMFYEXPYFERKHMWEPELWEXYWMWMEXEYHMPERXEM
VYERKERYRXYOQIRKIPYEVOEROSRXEQMRER &EQFERK7YLEHVM 
 Sistem peringatan dini terhadap kebakaran
7MWXIQ TIVMRKEXER HMRM XIVLEHET FELE]E OIFEOEVER EHEPEL WMWXIQ TIVMRKEXER ]ERK
EOER QIQFIVMOER XERHE ETEFMPE XIVHETEX OIFEOEVER7YQFIV OIFEOEVER WERKEXPEL
FER]EOHERFIVEKEQSPILOEVIREMXYTIVPYHMFYEXTIVMRKEXERHMRMOIFEOEVER&IOIVNE
TEHEPMRKOYRKEROIPMWXVMOERWERKEXVE[ERXIVLEHETFELE]EOIFEOEVERFEMOOEVIRE
PMWXVMOWXEXMWQEYTYROEVIREPMWXVMOHMREQMW/IFEOEVERPMWXVMOWIFIREVR]EXMHEOTIVPY
XIVNEHM NMOE W]EVEXW]EVEX TIQEWERKER HER OIEQERERR]E XIVTIRYLM 4EHE WMWXIQ
NEVMRKER PEQE YRXYO WEQTEM TEHE TIQEOEM HMTIVKYREOER WMWXIQ TIRKEQER
FIVXMRKOEXWILMRKKEOIQYRKOMREROIFEOEVERWIFEKEMEOMFEXXMQFYPR]ETEREW]ERK
FIVPIFML WERKEX OIGMP /IFEOEVER XIVNEHM OEVIRE XMRHEOER HEVM TEVE TIQEOEM HE]E
PMWXVMOWIRHMVM]ERKXMHEOTELEQXIRXERKFELE]EPMWXVMO7MWXIQTIVMRKEXERHMRMMRMHETEX
FIVYTEEPEXEPEXTIRKEQERFELE]EOIFEOEVERHMERXEVER]E

a. Smoke detector
Smoke detector EXEY HIXIOXSV EWET EOER FIOIVNE ETEFMPE XIVHETEX EWET TEHE
VYERKER]ERKXIVTEWERKEPEXMRM. Smoke detectorEOERFIOIVNEWIGEVESXSQEXMW
OEVIREHMHEPEQWMWXIQEPEXMRMHMPIRKOETMWIRWSVEWET7IRWSVEWETEOERFIOIVNE
QIRKMVMQOERWMR]EPOITEHEWEPYVEREMV]ERKFMEWER]EXIVLYFYRKHIRKEREPEXMRM
7MR]EP ]ERK HMXIVMQE EOER HMYFEL QIRNEHM TIVMRXEL YRXYO QIR]IQTVSXOER EMV
TEHEWEEXMXYNYKE

116 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S




Gambar 68. Smoke Detector

b. Fire alarm
Fire alarmEOERFIOIVNEETEFMPEWIRWSVHEVMEPEXMRMHMWIRXYL7IFEKMERFIWEVfire
alarm QIRKKYREOER GEVE WIRXYL HEPEQ TIRKKYREER]E Fire alarm ]ERK
XIVWIRXYL XERKER QERYWME HIRKER GEVE HMTIRGIX EOER QIRKMVMQOER WMR]EP
OITEHE FIP ]ERK OIQYHMER EOER QIRKIPYEVOER FYR]M WMVMRI OIFEOEVER 7LMKMX
4YVRSQS 







Gambar 69. Fire Alarm


c. APAR (Fire Extinguisher)
4IVEPEXERMRMQIVYTEOERTIVEPEXERVIEOWMGITEXQYPXMKYREOEVIREHETEXHMTEOEM
YRXYOOIFEOEVERNIRMWFELER]ERKQYHELXIVFEOEV^EXGEMVHEROIFEOEVERHEPEQ
TIVEPEXERPMWXVMO4IVEPEXERMRMQIQTYR]EMYOYVERFIVEXR]E]ERKWIWYEMHIRKER
FIWEVOIGMPR]EVIWMOSOIFEOEVER]ERKQYRKOMRXMQFYPHMHEIVELXIVWIFYX&ELER
]ERK EHE HEPEQ XEFYRK  TIQEHEQ ETM XIVWIFYX EHE ]ERK HEVM FELER OMQME
OIVMRK JVEQ FYWE HER '3 &ELER ,EPSR XMHEO QIRHETEX MNMR HMKYREOER HM
-RHSRIWME 7LMKMX4YVRSQS 

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 117

Gambar 70. Fire Extinguisher
&ELER]ERKEHEHEPEQXEFYRKTIQEHEQETMXIVWIFYXEHE]ERKHEVMFELEROMQME
OIVMRKJVEQFYWE'3EMVHER^EXOMQMEFEWEL&ELER,EPSRXMHEOQIRHETEXMNMR
HMKYREOERHM-RHSRIWME%PEXMRMHMXIQTEXOERTEHEXIQTEX]ERKTEPMRKQYRKOMR
XIVNEHM OIFEOEVER XIXETM XMHEO XIVPEPY HIOEX XIVLEHET OIQYRKOMRER XIVOIRE
OIFEOEVER WIRHMVM EXEY SVERKSVERK XIVLEHERK OIXMOE EOER QIRKKYREOERR]E
7LMKMX7YVRSQS 
E. Pencegahan Kecelakaan Kerja:
4IRGIKELERXIVNEHMR]EOIGIPEOEEROIVNEHMPEOYOERQIPEPYMFIVFEKEMLEP]EMXY
 4IRKIRHEPMER&ELE]E(M8IQTEX/IVNE
E 4IQERXEYER/SRHMWM8MHEO%QER
F 4IQERXEYER8MRHEOER8MHEO%QER
 4IQFMREERHER4IRKE[EWER
E 4IPEXMLERHER4IRHMHMOER
F /SRWIPMRK
/SRWYPXEWM
G 4IRKIQFERKER7YQFIV(E]E
 7MWXIQ1ERENIQIR
E 4VSWIHYVHER%XYVER
F 4IR]IHMEER7EVEREHER4VEWEVERE
c. 4IRKLEVKEERHER7EROWM
0EFSVEXSVMYQ QIRKERHYRK WINYQPEL FELE]E OLYWYW SPIL OEVIRER]E
QIQFYXYLOERXMRHEOERXMRHEOERTIRGIKELER&IVMOYXEHEPELXEFIPFIFIVETEFELE]E
]ERKHMNYQTEMHMPEFSVEXSVMYQHERXMRHEOERTIRGIKELER]ERKHETEXHMEQFMPQIRYVYX
Workplace (Health, Safety and Welfare) Regulation 1992 




118 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Tabel 11. Bahaya di Laboratorium dan Tindakan Pencegahannya

Lokasi Bahaya Peringatan dan Pencegahan


(MTIP HER 4EOEMPELWEFYRTIP]ERKXMHEOPMGMR
0ERXEM
PMGMR 8YXYTMPERXEMHIRKERQEXVEWERXMWIPMT
.MOEPEGMEXEWFIVEXOEFMRIXHETEXVYFYLWEEXPEGMHMFYOE
0EGM XIVPEPY 7MQTERQYEXER]ERKFIVPIFMLERTEHEPEGMTEPMRKFE[EL
TIRYL 7ERHEVOER OEFMRIX OI HMRHMRK EXEY WEPMRK QIQYRKKYRKM OEFMRIX
/EFMRIXEVWMT PEMRR]E
0EGM 1IQFELE]EOERHERQIRKLEPERKMNEPER
HMFMEVOER 4EWXMOERPEGMXIVXYXYTFMPEXMHEOHMKYREOER
XIVFYOE
/EFIP ]ERK 4MRHELOEREXEYQEWYOOEROIHEPEQVIPOEFIPOLYWYW]ERKVEXEHIRKER
QIPMRXEWM PERXEM
PERXEM
/SRHMWM 0EOYOER MRWTIOWM OSXEO OSRXEO WSOIX OEFIP HER TIVEPEXER PMWXVMO
4IVEPEXER OEFIP HER WIGEVE VYXMR SPIL XIORMWM ]ERK FIVOYEPMJMOEWM HER QIPEOYOER
PMWXVMO PEMRPEMR TIRKKERXMER]ERKVYWEO
4IVEPEXER 1IPEVERK TIRKKYREER TIVEPEXER ]ERK XMHEO FIVLYFYRKER HIRKER
TVMFEHM TIOIVNEER
4IVFEMOER ,ER]EHMPEOYOERSPILXIORMWMFIVOYEPMJMOEWM
TIVEPEXER 4IVEPEXEROIPMWXVMOERLEVYWHMMWSPEWMHIRKERFEMO
&YEXPELPEVERKERQIVSOSO
1IVSOSO 7IHMEOERVYERKOLYWYWQIVSOSOHIRKERJEWMPMXEWQIQEXMOERTYRXYRK
VSOSO
%PEX 4MPMLPELWIWYEMHIRKERNIRMWETM
TIQEHEQ (MMRWTIOWMHERHMTIPMLEVEWIGEVEVYXMR
8MRHEOER
ETM (MTEWERKQIXIVHEVMTIVQYOEERPERXEM
TIRGIKELER
(MXERHEMHIRKERNIPEW
OIFEOEVER 6YXI
8MHEOFSPILXIVLEPERKETETYR
IZEOYEWM
(MOIXELYMSPILWIPYVYLWXEJ
8MHEOFSPILXIVOYRGMHMWITERNERK[EOXY
4MRXY OIPYEV
.MOELEVYWHMOYRGMOEVIREEPEWEROIEQERERWIHMEOERFEPSO(panic bar)
HEVYVEX
EXEYOEGE]ERKQYHELHMTIGELOER
/IVERNERK ,ER]EOIVXEW
-WMR]E
WEQTELOIVXEW 6IWMOSOIFEOEVERHEVMTYRXYRKVSOSOFIVMXERHEHMPEVERKQIVSOSO

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 119
&IRHEFIRHEPEMRWIPEMROIVXEWLEVYWHMFYRKOYWXIVTMWELEKEVTIXYKEW
OIFIVWMLERQYHELQIRKEQFMP
/IVERNERKLEVYWXIVFYEXHEVMFELER]ERKWYPMXXIVFEOEV
;SVOWXEXMSR 8EXEPIXEOR]ELEVYWIVKSRSQMW
Display screen
)QMWM 0IZIPWERKEXVIRHELXMHEOFIVIWMOSXIVLEHETOIWILEXERHEROILEQMPER
equipment
VEHMEWM
:IRXMPEWM .IRHIPE]ERKHETEXHMFYOEHERHMXYXYT
EPEQM
:IRXMPEWM /MTEW ERKMR ]ERK QIRIQTIP TEHE NIRHIPE EXEY HMRHMRK LEVYW EHE
:IRXMPEWM
TIRKEQERFMPELOMTEW 
PMWXVMO
/MTEWERKMRFIVHMVM
7MWXIQTIRGELE]EERFYEXERLEVYWHMVERGERKHIRKERFEMO
0IZIP ]ERK 1IRKLMPERKOEROIWMPEYER
4IRGELE]EER
GYOYT 1IRKKYREOERGELE]EEPEQMNMOEQYRKOMR
.MOEWMREVQEXELEVMQIR]MPEYOERTEWERKPELXMVEM

4IRKKYREER TETER TIRERHE OIWIPEQEXER ]ERK FIREV HM XIQTEX OIVNE HETEX
QIRKKEPEOOER MRWXVYOWMMRWXVYOWM HER EXYVEREXYVER OIWIPEQEXER OIVNE QIQFIVM
MRJSVQEWM EXEW VIWMOS HERXMRHEOER TIRGIKELER ]ERK LEVYW HMEQFMP .IRMW FIRXYO HER
[EVRE YRXYO TETER TIRERHE OIWIPEQEXER OIVNE XIVGERXYQ HEPEQ Health dan Safety
Executive, 2009) Safety Sign an Signals Regulation 1996 &IVMOYX QIVYTEOER XEFIP [EVRE
HERQEOREHEVMQEWMRKQEWMRKTIRERHE
Tabel 12. Empat Warna Penanda dan Makna Penanda Keselamatan Kerja

Warna Makna Keterangan


8MRHEOER ]ERK HMTIVPMLEXOER 8-(%/ FSPIL
4IRERHEPEVERKER HMPEOYOER
1IVEL 4IRERHEFIVFELE]E 1IQEXMOER QIRKIZEOYEWM QIRKSTIVEWMOER
4IVEPEXERTIQEHEQETM EPEXEPEXHEVYVEXQIRKLIRXMOERXMRHEOER
-HIRXMJMOEWMTIVEPEXERHERPSOEWMR]E
&IVLEXMLEXM EQFMPPEL XMRHEOER TIRGIKELER
/YRMRK 4IRERHETIVMRKEXER
PEOYOERHIRKERLEXMLEXM
-RWXVYOWM,%697HMMOYXM
&MVY 4IRERHETIVMRXEL
4IVEPEXER]ERKHMXYRNYOOER,%697HMOIREOER
4IRERHE MRJSVQEWM
,MNEY 6YPIOIPYEVHEVYVEXPSOEWMTSW4/
OIWIPEQEXER

120 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


4IRERHETIRERHE]ERKHMR]EXEOERHIRKERHIRKER [EVRE[EVREXIVWIFYXHMEXEWXIVHMVM
HEVMHIWEMRHERFIRXYOXIVXIRXY
 4IRERHE PEVERKER FIRXYO PMRKOEVER TMOXSKVEQ LMXEQ HM EXEW HEWEV TYXML KEVMW
PMRKOEVER HER HMEKSREP [EVRE QIVEL &IVMOYX EHEPEL KEQFEV TIRERHE PEVERKER
,IEPXLERH7EJIX])\IGYXMZI 


Gambar 71. Penanda Larangan

 4IRERHETIQEHEQOIFEOEVERTIVWIKMTERNERKEXEYFYNYVWERKOEVTMOXSKVEQTYXML
HMEXEWHEWEVQIVEL 7YQFIV,IEPXLERH7EJIX])\IGYXMZI 


MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 121

Gambar 72. Penanda Pemandam Kebakaran

 4IRERHE TIVMRKEXER FIRXYO WIKMXMKE TMOXSKVEQ LMXEQ HM EXEW HEWEV OYRMRK
TMRKKMVERFIV[EVRELMXEQ 7YQFIV,IEPXLERH7EJIX])\IGYXMZI 


Gambar 73. Penanda Peringatan

122 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
 4IRERHETIVMRXELFIRXYOPMRKOEVERTMOXSKVEQHMEXEWHEWEVFMVY 7YQFIV,IEPXL
ERH7EJIX])\IGYXMZI 


Gambar 74. Penanda Perintah

 4IRERHE MRJSVQEWM OIWIPEQEXER OIVNE TIVWIKM TERNERK EXEY FYNYV WERKOEV


TMOXSKVEQTYXMLHMEXEWHEWEVLMNEYLEVYWOSRWMWXIRHMWIPYVYLXIQTEXOIVNE 7YQFIV
,IEPXLERH7EJIX])\IGYXMZI 


Gambar 75. Penanda Informasi Keselamatan Kerja
4IQEWERKER TETER TIRERHE TIVMRKEXER QEWML XIXET TIVPY HMPEOYOER YRXYO
QIRYRNYOOER WMJEX VIWMOS HER XMRHEOER TIRGIKELER ETEFMPE QEWML EHE VIWMOS VIWMHYEP

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 123
WIXIPELTIRMPEMERVIWMOS .SLR6MHPI] /SRHMWMEXEYQEXIVMEPXIVXIRXYHMPEFSVEXSVMYQ
HETEX QIRMQFYPOER TIRKEVYL XIVLEHET OIWILEXER TIVWSRIP 1IQELEQM OSRHMWM HER
QEXIVMEPXIVWIFYXFIWIVXEFIRXYOFIRXYOR]E]ERKQIQFELE]EOEREOERQIQFYOEYTE]E
QIRKLMPERKOEREXEYQIRKYVERKMVIWMOS&IFIVETEOEWYWFELE]ER]EHETEXHMOIXELYMHER
KINEPER]EHETEXHMOIREPM&IVMOYXHMFE[ELMRMQIVYTEOERGSRXSLQEXIVMEPHERTIRKEVYL
EXEYVIEOWMXIVLEHETXYFYL
Tabel 13. Pengaruh Kondisi atau Material Terhadap Tubuh

Kondisi/material Reaksi tubuh

.MOE XIVLMVYT HETEX QIR]IFEFOER pneumokoniosis VEHERK TEVY


TEVY  (IFYHIFY OLYWYW HETEX QIR]IFEFOER TIR]EOMX OLYWYW
(IFY
EWFIW (asbesiosis, mesotelioma) WMPMOE (silikosis) HIFY FEXYFEVE
(pneumokoniosis)
>EXMRMHETEXQEWYOOIXYFYLQIPEPYMEWYTERGEMVERLMVYTEREWET
TIR]IVETER QIPEPYM OYPMX >EX TIPEVYX HETEX QIRMQFYPOER IJIO
>EXTIPEVYX FMYWTEHEWMWXIQWEVEJIJIOVEGYRTEHESVKERXYFYL LEXMKMRNEP
HER WYQWYQ XYPERK  IJIO MVMXEWM QIPEPYM TIRKLERGYVER PIQEO
OYPMX
>EXFIVYTEEWEQHEREPOEPM(ETEXQIRKLERGYVOERNEVMRKERXYFYL
/SVSWMJ (ETEX HMIRGIVOER HIRKER QIQFIVM FER]EO EMV /EWYW OIHYER]E
QIQFYXYLOERTIVXSPSRKERQIHMW
(EPEQ FIRXYO HIFY EXEY GEMVER HETEX FIVIEOWM HIRKER OMPMX HER
-VMXER QIR]IFEFOERHIVQEXMXMW.MOEXIVLMVYTHETEXQIRMQFYPOERMVMXEWM
HERJMFVSWMWTEHETEVYTEVY
1IR]IFEFOER PYOEPYOE HM XERKER HER PIRKER 1IR]IFEFOER
%PEX OIVNE ]ERK
TIR]IQTMXER TIQFYPYL HEVEL HM XERKER HE[EPM HEVM NEVMNEVM
FIVKIXEV
QIQYGEXHERQEXMVEWE
/ILMPERKER TIRHIRKEVER EOMFEX MQFEW FMWMRK (ETEX
/IFMWMRKER
QIR]IFEFOEROITIREXER(fatigue)HERHMWSVMIRXEWM
6IEOWM TWMOSPSKMW XIVLEHET JEOXSVJEOXSV ]ERK FIVEHE HM PYEV
8IOERER OIRHEPM QERYWME WITIVXM XYRXYXER OIVNE FIVEHE HM EXEW EXEY HM
WXIVIWW FE[EL OIQEQTYER PMRKOYRKER OIVNE LYFYRKER TIOIVNE HIRKER
WIWEQETIOIVNEEXEYSVKERMWEWM


124 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S

Gambar 76. Ilustrasi Pentingnya Pengaruh Kondisi Lingkungan

8IQTEX OIVNE [EPEYTYR QIRKERHYRK WYQFIVWYQFIV FELE]E FEKM OIWILEXER REQYR


FELE]E XIVWIFYX HETEX HMGIKEL ]EMXY HIRKER FIFIVETE TIVPIRKOETER HER XIORMO ]ERK
HETEXHMTEOEMQIPMRHYRKMTIOIVNEHEVMFELE]EXIVWIFYX4IVW]EVEXERXIRXERKTIR]IHMEER
EPEX TIPMRHYRK HMVM (personal protective equipment-PPE) XIVGERXYQ HEPEQ Personal
Protective Equipment at WorkRegulations 1992%XEWERLEVYWQIR]IHMEOERTIVPMRHYRKER
XIVLEHETFELE]EOITEHEOIWIPYVYLERTIVWSRIPPEFSVEXSVMYQ4IRKKYREER44)HMKYREOER
NMOE QIXSHIQIXSHI TIVPMRHYRKER ]ERK PIFML PYEW XIVR]EXE XMHEO TVEOXMW HER XMHEO
XIVNERKOEY (M FE[EL MRM QIVYTEOER XEFIP GSRXSL TIVPMRHYRKER ]ERK HMWIHMEOER SPIL
FIFIVETENIRMW44)

Tabel 14. Perlindungan yang Disediakan Beberapa PPE

Bagian Tubuh Bahaya PPE


&IRHEFIRHENEXYL
,IPQOIVEW,IPQIQTYO
/ITEPE 6YERK]ERKWIQTMX
8STMLEVRIXEXEYTIQERKOEWERVEQFYX
6EQFYXXIVNIVEX

8IPMRKE 8YXYT XIPMRKE HIRKER (ear muff) EXEY


7YEVEFMWMRK
TIRHIRKEVER WYQFEXXIPMRKEHIRKER(ear plug)

(IFY OIVWMO TEVXMOIPTEVXMOIP /EGEQEXETIPMRHRYRK(goggles)TIPMRHYRK


1EXE FIXIVFERKER VEHMEWM PEWIV FYRKE [ENEL 9RXYO VEHMEWM HER PEWIV
ETMPEW QIRKKYREOERgogglesOLYWYW

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 125
(IFY 1EWOIV[ENELVIWTMVEXSV
%WET 6IWTMVEXSV HIRKER JMPXIV TIR]IVET
4EVY
+EW FIVEGYR HER EXQSWJIV WIHMOMX OIIJIOXMJERR]EXIVFEXEW 
SOWMKIR %PEXFERXYTIVREJEWER
8ITMXITMHERYNYRK]ERKXENEQ 7EVYRKXERKERTIPMRHYRK
8ERKER >EXOMQMEOSVSWMJ 7EVYRKXEKERXELERFELEROMQME
8IQTIVEXYVXMRKKMVIRHEL 7EVYRKXERKERMRWYPEWM
8IVTIPIWIX FIRHE XENEQ HM PERXEM
/EOM 7ITEXYTIRKEQERWIPYFYRKOEOM(gaiter)
FIRHENEXYLTIVGMOERPSKEQGEMV
/VMQTIPMRHYRK
/SXSVERHERFELEROSVSWMJVMRKER
/YPMX 4IPMRHYRK ]ERK OIHET WITIVXM WEVYRK
/SVSWMOYEXHER^EXTIPEVYX
XERKERHERGIPIQIO
8SVWSHERXYFYL >EXTIPEVYXOIPIQFEFERHWF 'IPIQIOSZIVEPP
%XQSWJIV ]ERK FIVFELE]E YET
4EOEMER FIVXIOERER YHEVE (pressurized
FIVEGYRHIFYVEHMSEOXMJ 
suits)
8IVNEXYL
8EPMXIQEPMTIPMRHYRK
/IRHEVEERFIVKIVEO
/IWIPYVYLERXYFYL &ENYEXEYVSQTM]ERKXIVPMLEXHMOIKIPETER

&ENYTIPMRHYRKOLYWYW
+IVKENMVERXEM
&ENYXELERTEREW
8IQTIVEXYVXMRKKM
&ENYYRXYOWIKEPEGYEGE
'YEGEIOWXVMQ

&IFIVETEXIORMOFEOY]ERKHETEXHMKYREOERHEPEQTIQIPMLEVEEROIWILEXERTIOIVNE]ERK
QIPMTYXM TIRKEQFMPER XMRHEOER TIRGIKELER TIR]EOMX ]ERK QIQFIVMOER WEVEREWEVERE
YRXYO QIRGIKEL TIOIVNE FIVOSRXEO HIRKER WYFWXERWMWYFWXERWM FIVFELE]E HER
QIQEWXMOERFEL[ENMOETEVETIOIVNEXIVFYOEGIHIVER]EHMVE[EXHIRKERFIREV'EOYTER
JEWMPMXEW OIWILEXERR]E XIVKERXYRK TEHE VIWMOS ]ERK HMLEHETM QMWEPR]E WIQEOMR XMRKKM
VIWMOSWIQEOMRPYEWPELGEOYTERJEWMPMXEWXIVWIFYX.YQPELTIXYKEW4/LEVYWQIRGYOYTM
WIWYEMTIVW]EVEXER]ERKXIVGERXYQHEPEQ Health and Safety (First Aid) Regulation 1981,
WIXMET PMQE TYPYL TIOIVNE WEXY TIXYKEW 4/ /SXEO 4/ QMRMQEP LEVYW QIQYEX OEVXY
TIXYRNYOFYRKOYWTIVFERFEPYXWXIVMPTIVIOEXFYRKOYWTIVFERWIKMXMKEFYELTIRMXM
FYRKOYWTIVFERFEPYXWXIVMPFIVYOYVERWIHERKXERTESFEXFYRKOYWTIVFERFEPYXWXIVMP
FIVYOYVERFIWEVXERTESFEXFYRKOYWTIVFERFEPYXWXIVMPFIVYOYVERIOWXVEXERTESFEX
TEWERKWEVYRKXERKERWIOEPMTEOEMHERXEQTEPQEXEWXIVMP*EWMPMXEW4/LEVYWQYHEL
HMNERKOEYSPILTEVEXEQYOSRXVEOXSVOIXMOEQIVIOEXIPELHMFIVMMNMRYRXYOFIVEHEHEPEQ
PMRKOYRKERPEFSVEXSVMYQ

126 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
F. Penerapan K
7]EVEXTIRIVETER/ /IWIPEQEXERHER/IWILEXER/IVNE HMXIQTEXOIVNEXIVHETEX
HEPEQ 9RHERK9RHERK 2S  8ELYR  XIRXERK /IWIPEQEXER /IVNE TEWEP 
8IVHETEXW]EVEXHEWEVOIWIPEQEXEROIVNEHMXIQTEXOIVNEWIFEKEMFIVMOYX
 1IRGIKEL
QIRKYVERKMOIGIPEOEEROIVNE
 1IRGIKELQIRKYVERKM
QIQEHEQOEROIFEOEVER
 1IRGIKEL
QIRKYVERKMFELE]ETIPIHEOER
 1IQFIVMNEPYVIZEOYEWMOIEHEERHEVYVEX
 1IQFIVM4//IGIPEOEER/IVNE
 1IQFIVM%4( %PEX4IPMRHYRK(MVM TEHEXIREKEOIVNE
 1IRGIKEL
 QIRKIRHEPMOER XMQFYPR]E TIR]IFEVER WYLY OIPIQFEFER HIFY
OSXSVEREWETYETKEWVEHMEWMOIFMWMRKER
KIXEVER
 1IRGIKELHERQIRKIRHEPMOER4IR]EOMX%OMFEX/IVNE 4%/ HEROIVEGYRER
 4IRIVERKER]ERKGYOYTHERWIWYEM
 7YLYHEROIPIQFEFERYHEVE]ERKFEMO
 1IR]IHMEOERZIRXMPEWM]ERKGYOYT
 1IQIPMLEVEOIFIVWMLEROIWILEXER
OIXIVXMFER
 /IWIVEWMERXIREKEOIVNETIVEPEXERPMRKOYRKERGEVE
TVSWIWOIVNE
 1IRKEQEROER
QIQTIVPERGEVTIRKERKOYXERQERYWMEFMREXERKXEREQER

FEVERK
 1IRKEQEROER
QIQIPMLEVEWIKEPENIRMWFERKYRER
 1IRKEQEROER
 QIQTIVPERGEV FSRKOEV QYEX TIVPEOYER
 TIR]MQTERER
FEVERK
 1IRGIKELXIOIREEPMVERPMWXVMOFIVFELE]E
 1IR]IWYEMOER
 QIR]IQTYVREOER OIWIPEQEXER TIOIVNEER ]ERK VIWMOSR]E
FIVXEQFELXMRKKM

0MRKOYRKERHMXIQTEXOIVNEXIVHETEXFER]EOTIVEPEXERTIVEPEXER]ERKQIRKKYREOER
WYQFIVPMWXVMOHIRKEROETEWMXEW]ERKFIWEVWILMRKKETIPEOWEREER/IWILEXERHER
/IWIPEQEXER /IVNE LEVYW FIREVFIREV HMTIVLEXMOER HER HMPEOWEREOER 4IRKEFEMER
TIPEOWEREER/IWILEXERHER/IWIPEQEXER/IVNEWERKEXFIVFELE]EFEKMTEVETIOIVNE
TIVYWELEER HER PMRKOYRKER HMWIOMXEV XIQTEX OIVNE 4IPEOWEREER /IWILEXER HER
/IWIPEQEXER/IVNE / EHEPELWEPELWEXYYTE]E YRXYOQIRGMTXEOERXIQTEXOIVNE
]ERKEQERWILEXFIFEWHEVMTIRGIQEVERPMRKOYRKERWILMRKKEHETEXQIRKYVERKM
FELOER FIFEW HEVM OIGIPEOEER OIVNE HER TIR]EOMX EOMFEX OIVNE ]ERK HETEX
QIRMRKOEXOERIJMWMIRWMHERTVSHYOXMZMXEWOIVNE

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 127

/IGIPEOEEROIVNEXMHEOWENEQIRMQFYPOEROSVFERNM[EQEYTYROIVYKMERQEXIVMFEKM
TIOIVNE HER TIRKYWELE XIXETM NYKE HETEX QIRKKERKKY TVSWIW TVSHYOWM WIGEVE
QIR]IPYVYL QIVYWEO PMRKOYRKER ]ERK EOER FIVHEQTEO TEHE QEW]EVEOEX PYEW
8IQTEX OIVNE LEVYW QIPEOWEREOER YTE]E OIWILEXER OIVNE EKEV XMHEO XIVNEHM
KERKKYER OIWILEXER TEHE TIOIVNE OIPYEVKE QEW]EVEOEX HER PMRKOYRKER
HMWIOMXEVR]E]EMXYWEPELWEXYR]EHIRKERQIQEWERKTVSXIOWMYRXYOOIWIPEQEXERHM
XIQTEXOIVNE4VSXIOWMYRXYOOIWIPEQEXERWERKEXQIRIRXYOERWIFEKEMTIVW]EVEXER
XIVTIRXMRKYRXYOQIPMRHYRKMQERYWMEHERTIVEPEXER]ERKEHEHMXIQTEXOIVNE

4VSXIOWMXIVWIFYX]EMXY4VSXIOWMHEVMOINYXPMWXVMO4VSXIOWMHEVMIJIOXIVQEPHEVMEVYW
PIFML HEVM XIKERKER PIFML OLYWYWR]E EOMFEX TIXMV HEVM XIKERKER OYVERK HER HEVM
4IQMWELERHERTIR]EOIPEVER8MRHEOERTVSXIOWMMRMHETEXHMXIVETOERTEHEWIPYVYL
MRWXEPEWM TEHE WIFEKMER MRWXEPEWM EXEY TEHE WYEXY TIVPIRKOETER OLYWYWR]E
XIVLEHET FELE]E OINYX PMWXVMO 8IQTEX OIVNE NYKE LEVYW HM FIVM JEWMPMXEW 4/ FMPE
WI[EOXY[EOXYXIVNEHMOIGIPEOEEROIVNEHETEXPERKWYRKHMSFEXM&IVMOYXMRMJEWMPMXEW
4/]ERKLEVYWXIVWIHMEHMXIQTEXOIVNE
 *EWMPMXEW4/HM8IQTEX/IVNEQIPMTYXM
E 6YERK4/
F /SXEO4/HERMWM
G %PEXIZEOYEWMHEREPEXXVERWTSVXEWM
H *EWMPMXEWXEQFELERFIVYTEEPEXTIPMRHYRKHMVMHEREXEYTIVEPEXEROLYWYWHM
XIQTEXOIVNE]ERKQIQMPMOMTSXIRWMFELE]E]ERKFIVWMJEXOLYWYW
 %PEXTIPMRHYRKHMVMOLYWYWTIVEPEXER]ERKHMWIWYEMOERHIRKERTSXIRWMFELE]E
]ERKEHEHMXIQTEXOIVNE]ERKHMKYREOERHEPEQOIEHEERHEVYVEX
 4IVEPEXEROLYWYWEPEXYRXYOTIQFEWELERXYFYLGITEX shower HERTIQFMPEWER
TIRGYGMERQEXE
G. Human Error
Human error QIVYTEOEROIKEKEPERHEVMQERYWMEYRXYOQIPEOYOERXYKEW]ERKXIPEL
HMHIWEMRHEPEQFEXEWOIXITEXERVERKOEMEREXEY[EOXYXIVXIRXYHuman error EHEPEL
WIFYEL LEWMP OIVNE QERYWME ]ERK HETEX QYRGYP WI[EOXY[EOXY HMQERE WENE HER
OETER WENE Human error HETEX XIVNEHM OEVIRE HMWIFEFOER SPIL JEOXSV OSRHMWM
PMRKOYRKER JMWMO OIVNE ]ERK IOWXVIQ Human error ]ERK XIVNEHM EOER HMMOYXM SPIL
QIRYVYRR]EIJIOXMZMXEWHERIJMWMIRWMWYEXYTIOIVNEER)JIOXMZMXEWHERIJMWMIRWM]ERK
QIRYVYR XIRXY WENE EOER FIVEOMFEX OITEHE XMRKOEX TVSHYOXMZMXEW ]ERK HMGETEM SPIL

128 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
QERYWME output ]ERK HMLEWMPOER EOER QIRYVYR HER EOXMZMXEWR]E EOER QIRNEHM
XIVLEQFEX .6IEWSR   0MRKOYRKER JMWMO OIVNE HEPEQ TIRHIOEXER HEVM human
factors )VKSRSQM  QIVYTEOER ETPMOEWM WMWXIQEXMW HEVM WINYQPEL MRJSVQEWM ]ERK
VIPIZER HEVM OIQEQTYER OIXIVFEXEWER OEVEOXIVMWXMO XMRKOEL PEOY HER QSXMZEWM
QERYWMEYRXYOQIVERGERKTIVEPEXERHERTVSWIHYV]ERKHMKYREOERWIVXEPMRKOYRKER
OIVNE]ERKHMTEOEM/SRHMWMPMRKOYRKERJMWMOOIVNE]ERKXMHEOR]EQEREOERQIQFYEX
WISVERK TIOIVNE QIRKIPYEVOER XIREKE PIFML YRXYO FIVEHETXEWM WILMRKKE
OSRWIRXVEWMR]E EOER XIVFIPEL ERXEVE TIOIVNEER HER FIVEHETXEWM HIRKER
PMRKOYRKERR]E

/SRHMWM PMRKOYRKER OIVNE ]ERK HETEX QIQTIRKEVYLM LEWMP OIVNE QERYWME QIPMTYXM
XMRKOEX OIFMWMRKER XMRKOEX WYLY HER XMRKOEX TIRGELE]EER VYERKER /SRHMWM
PMRKOYRKERJMWMO]ERKSTXMQYQHMQERELEWMPOIVNEQERYWMEQIQMPMOMXMRKOEXhuman
error ]ERK OIGMP EOER HMHETEXOER OIXMOE FIFIVETE TIVPEOYER XIPEL HMYNMOER OITEHE
SVERK XIVWIFYX 8MRKOEX human error ]ERK OIGMP QIRKMRHMOEWMOER FEL[E QERYWME
QIVEWER]EQERHIRKERPMRKOYRKEROIVNER]E/SRHMWMPMRKOYRKEROIVNE]ERKR]EQER
EOER QIQFYEX QERYWME QIVEWE XIRERK HER R]EQER OIXMOE FIOIVNE 1IPMLEX HEVM
JEOXSV TIR]IFEF XIVNEHMR]E human error FMWE HMFIHEOER QIRNEHM HYE JEOXSV ]EMXY
JEOXSVPYEV OSRHMWMPMRKOYRKEROIVNE HERJEOXSVHEPEQ IQSWMHEROSRHMWMTWMOSPSKMW
QERYWME 
Faktor luar terdiri dari beberapa aspek, antara lain adalah:
 /IFMWMRKER
 7YLYFIFIVETETIRIPMXMERQIRYRNYOOERFEL[EWIQEOMRXMRKKMWYLYQEOELEWMP
TIOIVNEER]ERKHMTIVSPILWIQEOMRQIRYVYR
 4IRIVERKER TIRIVERKER EHEPEL EWTIO TIRXMRK HEVM PMRKOYRKER OIVNE YRXYO
SVERK]ERKFIOIVNETEHEFIFIVETNIRMWTIOIVNEER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 129

Gambar 77. Contoh Human Error


Gambar 78. Contoh Bentuk Tindakan Pencegahan

H. Petunjuk Keselamatan jika terjadi kebakaran 7YQFIV,SXIP7ERXMOE7IQEVERK 


 1IPMLEXWMXYEWMHERQIQTIPENEVMPSOEWMQIRYNYTMRXYHEVYVEX


Gambar 79. Simbol Menuju Pintu Darurat
 1IRKIXELYMPIXEOFIPXERHEFELE]EOIFEOEVER

130 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S

Gambar 80. Simbol Bel Tanda Bahaya

 1IRKIXELYMPIXEOEPEXTIQEHEQOIFEOEVERHERWIPERKEMV


Gambar 81. Simbol Alat Pemadam Kebakaran

 4IGELOEROEGEFIPXERHEFELE]EOIFEOEVER]ERKTEPMRKHIOEXEXEYXIPITSRRSQSV
HEVYVEX


Gambar 82. Ilustrasi
 1IRKKYREOER EPEX TIQEHEQ OIFEOEVER EXEY WIPERK EMV ]ERK TEPMRK HIOEX NMOE ETM
QEWMLHETEXHMOSRXVSP2EQYRNERKERQIRKEFMPVIWMOSYRXYOOIWIPEQEXERHMVM

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 131

Gambar 83. Ilustrasi Penggunaan Selang Air
 .MOE ETM XMHEO HETEX HMTEHEQOER XYXYT WIQYE TMRXY HER WIKIVE XMRKKEPOER
FIRKOIPPEFQIPEPYMTMRXYHEVYVEX


Gambar 84. Ilustrasi Tutup Semua Pintu
 .MOEQIRHIRKEVWYEVEXERHEFELE]EWIKIVEQIRMRKKEPOERFIRKOIPPEF


Gambar 85. Ilustrasi Meninggalkan Lokasi Kebakaran

 .ERKERQIQFYERK[EOXYYRXYOQIRKIQEWFEVERKFEVERK7IPEQEXOERHMVMXIVPIFML
HELYPY


Gambar 86. Ilustrasi Larangan Berkemas Saat Terjadi Kebakaran

132 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
 0I[EXMPELXERKKEHEVYVEXNERKERQIPEPYMPMJX


Gambar 87. Ilustrasi Larangan Melalui Lift saat Terjadi Kebakaran
 &IVMXELYOER PSOEWM ERHE OITEHE STIVEXSV XIPITSR HEVYVEX NMOE XIVNIFEO HM HEPEQ
VYERKER


Gambar 88. Ilustrasi untuk Menunjukkan Lokasi Kebakaran

 &EWELMPELOEMRPETHERPIXEOOERHMFE[ELTMRXYEKEVXMHEOEWETXMHEOQEWYONMOEERHE
XIVNIFEOOIFEOEVERHMHEPEQVYERKER


Gambar 89. Ilustrasi Petunjuk Menggunakan Kain Lap

 .MOEXIVTIVERKOETHEPEQEWET]ERKXIFEPFIVNEPERPELHIRKERQIVERKOEO

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 133

Gambar 90. Ilustrasi saat Terperangkap Asap Tebal
 .ERKERQIPSRGEXOIPYEVKIHYRK


Gambar 91. Larangan Meloncat Keluar Gedung

I. Pembudayaan Perawatan dan Keselamatan Kerja


/IWIPEQEXEROIVNEQIVYTEOERLEPXIVTIRXMRKHEVMWYEXYTIOIVNEER/IWIPEQEXEROIVNE
adalah keadaan terhindar dari bahaya saat melakukan kerja. Menurut Suma’mur
  OIWIPEQEXER OIVNE EHEPEL OIWIPEQEXER ]ERK FIVXEPMER HIRKER QIWMR
TIWE[EX EPEX OIVNE FELER HER TVSWIW TIRKSPELERR]E XIQTEX OIVNE HER
PMRKOYRKERR]EWIVXEGEVEGEVEQIPEOYOERTIOIVNEER/IWIPEQEXEROIVNEQIR]ERKOYX
WIQYETVSWIWTVSHYOWMHERHMWXVMFYWMFEMOFEVERKQEYTYRNEWE/IWIPEQEXEROIVNE
EHEPELXYKEWWIQYESVERK]ERKFIOIVNE/IWIPEQEXEREHEPELHEVMSPILHERYRXYO
WIXMET XIREKE OIVNE QEYTYR QEW]EVEOEX TEHE YQYQR]E 8EWPMQER  
sependapat dengan Suma’mur bahwa keselamatan dan kesehatan kerja menyangkut
WIQYEYRWYV]ERKXIVOEMXHMHEPEQEOXMJMXEWOIVNE-EQIR]ERKOYXWYFNIOEXEYSVERK
]ERK QIPEOYOER TIOIVNEER SFNIO material  ]EMXY FIRHEFIRHE EXEY FEVERKFEVERK
]ERKHMOIVNEOEREPEXEPEXOIVNE]ERKHMTIVKYREOERHEPEQFIOIVNEFIVYTEQIWMRQIWMR
HER TIVEPEXER PEMRR]E WIVXE QIR]ERKOYX PMRKOYRKERR]E FEMO QERYWME QEYTYR
FIRHEFIRHEEXEYFEVERK


134 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
/IWIPEQEXEROIVNEEHEPELWEVEREYXEQEYRXYOTIRGIKELEROIGIPEOEERGEGEXHER
OIQEXMERWIFEKEMEOMFEXOIGIPEOEEROIVNE/IWIPEQEXEROIVNE]ERKFEMOEHEPELTMRXY
KIVFERKFEKMOIEQERERXIREKEOIVNE/IGIPEOEERQIRNEHMLEQFEXERPERKWYRKHER
QIVYKMOER WIGEVE XMHEO PERKWYRK ]EORM OIVYWEOER QIWMR HER TIVEPEXER OIVNE
XIVLIRXMR]ETVSWIWTVSHYOWMYRXYOFIFIVETEWEEXOIVYWEOERTEHEPMRKOYRKEROIVNE
HERPEMRPEMR(Suma’mur, 1985:2)
Tujuan keselamatan kerja (Suma’mur, 1985: 1) adalah sebagai berikut:
 1IPMRHYRKMXIREKEOIVNEEXEWLEOOIWIPEQEXERR]EHEPEQQIPEOYOERTIOIVNEER
YRXYO OIWINELXIVEER LMHYT HER QIRMRKOEXOER TVSHYOWM WIVXE TVSHYOXMZMXEW
QEW]EVEOEX
 1IRNEQMROIWIPEQEXERWIXMETSVERKPEMR]ERKFIVEHEHMXIQTEXOIVNE
 7YQFIVTVSHYOWMHMTIPMLEVEHERHMTIVKYREOERWIGEVEEQERHERIJMWMIR
Peraturan perundangan No. I tahun 1970 Pasal 3 tentang keselamatan kerja
ditetapkan syarat-syarat keselamatan kerja untuk
 1IRGIKELHERQIRKYVERKMOIGIPEOEER
 1IRGIKELQIRKYVERKMHERQIQEHEQOEROIFEOEVER
 1IRGIKELHERQIRKYVERKMFELE]ETIPIHEOER
 1IQFIVM OIWIQTEXER EXEY NEPER QIR]IPEQEXOER HMVM TEHE [EOXY OIFEOEVER
EXEYOINEHMEROINEHMERPEMR]ERKFIVFELE]E
 1IQFIVMTIVXSPSRKERTEHEOIGIPEOEER
 1IQFIVMEPEXEPEXTIPMRHYRKHMVMTEHETEVETIOIVNE
 1IRGIKELHERQIRKIRHEPMOERXMQFYPEXEYQIR]IFEVPYEWR]EWYLYOIPIQFEFER
HIFYOSXSVEREWETYETKEWLIQFYWERERKMRGYEGEWMREVVEHMEWMWYEVEHER
KIXEVER
 1IRGIKEL HER QIRKIRHEPMOER XMQFYPR]E TIR]EOMX EOMFEX OIVNE FEMO TL]WMO
QEYTYRTW]GLMWTIVEGYRERMRJIOWMHERTIRYPEVER
 1IQTIVSPILTIRIVERKER]ERKGYOYTHERWIWYEM
 1IR]IPIRKKEVEOERWYLYHERPIQFEFYHEVE]ERKFEMO
 1IR]IPIRKKEVEOERTIR]IKEVERYHEVE]ERKGYOYT
 1IQIPMLEVEOIFIVWMLEROIWILEXERHEROIXIVXMFER
 1IQTIVSPIL OIWIVEWMER ERXEVE XIREKE OIVNE EPEX OIVNE PMRKOYRKER GEVE HER
TVSWIWOIVNER]E
 1IRKEQEROERHERQIQTIVPERGEVTIRKERKOYXERSVERKFMREXERKXEREQEREXEY
FEVERK
 1IRKEQEROERHERQIQIPMLEVEWIKEPENIRMWFERKYRER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 135
 1IRKEQEROER HER QIQTIVPERGEV TIOIVNEER FSRKOEV QYEX TIVPEOYER HER
TIR]MQTERERFEVERK
 1IRGIKELXIVOIREEPMVERPMWXVMO]ERKFIVFELE]E
 1IR]IWYEMOERHERQIR]IQTYVREOERTIRKEQERERTEHETIOIVNEER]ERKFELE]E
OIGIPEOEERR]E QIRNEHM FIVXEQFEL XMRKKM  7IXME[ER8ME HER ,EVYR 
 

7EPELWEXYQEWEPEL]ERKLEQTMVWIXMETLEVMXIVNEHMHMXIQTEXOIVNEEHEPELOIGIPEOEER]ERK
QIRMQFYPOERLEPLEP]ERKXMHEOOMXEMRKMROERWITIVXMOIVYWEOERTIVEPEXERGIHIVEXYFYL
OIGEGEXER FELOER OIQEXMER (EPEQ FIFIVETE MRHYWXVM OIQYRKOMRER XIVNEHMR]E
OIGIPEOEEREOMFEXOYVERKXIVNEKER]EOIWIPEQEXEROIVNEPIFMLXMRKKMHEVMTEHE]ERKPEMRR]E
7IOMXEVHYEHEVMXMKEOIGIPEOEERXIVNEHMEOMFEXSVERKNEXYLXIVTIPIWIXXIVKIPMRGMVXIVXMQTE
balok, dan kejatuhan benda di tempat kerja. (Daryanto, 2001: 2). Suma’mur (1987:3)
QIRKEXEOERFEL[E HEVMWIFEFWIFEFOIGIPEOEEREHEPELJEOXSVQERYWME0IFMLPERNYX
Suma’mur mengatakan bahwa kecelakaan akibat kerja dapat menyebabkan 5 jenis
OIVYKMER / ]EORMOIVYWEOEROIOEGEYERSVKERMWEWMOIPYLERHEROIWIHMLEROIPEMRERHER
GEGEXHEROIQEXMER

&EKMERQIWMRTIWE[EXEPEXOIVNEFELERTVSWIWXIQTEXHERPMRKOYRKEROIVNEQYRKOMR
VYWEO SPIL OIGIPEOEER %OMFEX HEVM MXY XIVNEHMPEL OIOEGEYER SVKERMWEWM HEPEQ TVSWIW
TVSHYOWM3VERK]ERKHMXMQTEOIGIPEOEERQIRKIPYLHERQIRHIVMXEWIHERKOEROIPYEVKE
HER OE[EROE[ER WIOIVNE EOER FIVWIHML LEXM /IGIPEOEER XMHEO NEVERK QIRKEOMFEXOER
PYOEPYOEXIVNEHMR]EOIPEMRERXYFYLHERGEGEX&ELOERXMHEONEVERKOIGIPEOEERQIVIRKKYX
nyawa dan berakibat kematian (Suma’mur, 1985:6). Kecelakaan adalah kejadian yang
XMQFYPXMFEXMFEXMHEOHMHYKEHERXMHEOHMLEVETOER7IXMETOIGIPEOEERFEMOHMMRHYWXVMHM
FIRKOIPEXEYHMXIQTEXPEMR]ETEWXMEHEWIFEFR]E
Secara umum terdapat dua hal pokok yang menyebabkan kecelakaan kerja(Suma’mur,
1985:9) yaitu:
 8MRHEOTIVFYEXERQERYWME]ERKXMHEOQIQIRYLMOIWIPEQEXER unsafe human acts 
 /IEHEEROIEHEERPMRKOYRKER]ERKXMHEOEQER usafe conditions 

Tasliman (1993:19-27) juga sependapat dengan Suma’mur bahwa kecelakaan dapat


terjadi dengan sebab-sebab tertentu, yaitu:
 /IWEPELER QERYWME human erorr  QMWEPR]E OIFSHSLER EXEY OIXMHEOXELYER
OIQEQTYER OIXIVEQTMPER ]ERK XMHEO QIQEHEM XMHEO OSRWIRXVEWM TEHE [EOXY

136 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
FIOIVNE WEPEL TVSWIHYV EXEY WEPEL PERKOEL FIOIVNE WIQFVSRS XERTE QIRKMRKEX
VIWMOSFIOIVNEXERTEEPEXTIPMRHYRKQIRKEQFMPVIWMOSYRXYRKYRXYRKERHERFIOIVNE
HIRKERWIRHEKYVEY
 /SRHMWM ]ERK XMHEO EQER QMWEPR]E XIQTEX OIVNE ]ERK XMHEO QIQIRYLM W]EVEX
OIWIPEQEXEROIVNEOSRHMWMQIWMR]ERKFIVFELE]E machinery hazards OSRHMWMXMHEO
EQERTEHETIQMRHELERFEVERKFEVERKWIVXEEPEXEPEXXERKER]ERKOSRHMWMR]EXMHEO
EQER

7MPEPELM&IVRIX2&HER6YQSRHERK  WIGEVEWTIWMJMOQIRKEXEOERFEL[EXMKE
WIFEFQIRKETEWISVERKOEV]E[ERQIPEOYOEROIKMEXERXMHEOWIPEQEXEHEPEL
 =ERK FIVWERKOYXER XMHEO QIRKIXELYM XEXE GEVE ]ERK EQER EXEY TIVFYEXER
TIVFYEXER]ERKFIVFELE]E
 =ERKFIVWERKOYXERXMHEO QEQTYQIQIRYLMTIVW]EVEXEROIVNEWILMRKKEXIVNEHMPEL
XMRHEOERHMFE[ELWXERHEV
 =ERKFIVWERKOYXERQIRKIXELYMWIPYVYLTIVEXYVERHERTIVW]EVEXEROIVNEXIXETMHME
IRKKERQIQIRYLMR]E

4IVEXYVERQIRXIVMXIREKEOIVNE2S1IRQIR]EXEOERFEL[ETIVYWELEEROIGMP
EXEYTIVYWELEERHIRKERXMRKOEXVMWMOSVIRHELLEVYWQIRIVETOERWIFER]EOOVMXIVME(M
ERXEVER]E EWTIO OIEQERER OIVNE FIVHEWEVOER 7MWXIQ 1ERENIQIR /IWILEXER HER
/IWIPEQEXEROIVNE 7YEVHM6YHM ]EMXY
1. Sistem Kerja
E 4IXYKEW ]ERK FIVOSQTIXIR XIPEL QIRKMHIRXMJMOEWM FELE]E ]ERK TSXIRWMEP HER
XIPELQIRMPEMVMWMOSVMWMOS]ERKXMQFYPHEVMWYEXYTVSWIWOIVNE
F %TEFMPE YTE]E TIRKIRHEPMERVMWMOS HMTIVPYOERQEOEYTE]EXIVWIFYXHMXIXETOER
QIPEPYMXMRKOEXTIRKIRHEPMER
G 8IVHETEXTVSWIHYVOIVNE]ERKHMHSOYQIRXEWMOERHERNMOEHMTIVPYOERHMXIVETOER
suatu sistem “Ijin Kerja” untuk tugasXYKEW]ERKFIVMWMOSXMRKKM
H /ITEXYLERHIRKERTIVEXYVERWXERHEVHEROIXIRXYERTIPEOWEREERHMTIVLEXMOER
TEHEWEEXQIRKIQFERKOEREXEYQIPEOYOERQSHMJMOEWMTVSWIHYVEXEYTIXYRNYO
OIVNE
I %PEXTIPMRHYRKHMVMHMWIHMEOERFMPEHMTIVPYOERHERHMKYREORWIGEVEFIREVWIVXE
HMTIPMLEVEWIPEPYHEPEQOSRHMWMPE]EOTEOEM
J %PEX TIPMRHYRK HMVM ]ERK HMKYREOER HMTEWXMOER XIPEL HMR]EXEOER PE]EO TEOEM
WIWYEMWXERHEVHEREXEYTIVEXYVERTIVYRHERKER]ERKFIVPEOY

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 137
2. Pengawasan: (MPEOYOER TIRKE[EWER YRXYO QIRNEQMR FEL[E WIXMET TIOIVNEER
HMPEOWEREOERHIRKEREQERHERQIRKMOYXMWIXMETTVSWIHYVHERTIXYRNYOOIVNE]ERK
2. Pengawasan: (MPEOYOER TIRKE[EWER YRXYO QIRNEQMR FEL[E WIXMET TIOIVNEER
XIPELHMXIRXYOER
3. HMPEOWEREOERHIRKEREQERHERQIRKMOYXMWIXMETTVSWIHYVHERTIXYRNYOOIVNE]ERK
Seleksi dan Penempatan Personal: 4IRYKEWER TIOIVNEER LEVYW FIVHEWEVOER TEHE
XIPELHMXIRXYOER
OIQEQTYERHERXMRKOEXOIXVEQTMPER]ERKHMQMPMOMSPILQEWMRKQEWMRKXIREKEOIVNE
3. Seleksi dan Penempatan Personal: 4IRYKEWER TIOIVNEER LEVYW FIVHEWEVOER TEHE
OIQEQTYERHERXMRKOEXOIXVEQTMPER]ERKHMQMPMOMSPILQEWMRKQEWMRKXIREKEOIVNE

4. Lingkungan Kerja
E 4IVYWELEER QIPEOYOER TIRMPEMER PMRKOYRKER OIVNE YRXYO QIRKIXELYM HEIVEL
4. Lingkungan Kerja
HEIVEL]ERKQIQIVPYOERTIQFEXEWERMNMRQEWYO
E 4IVYWELEER
F QIPEOYOER TIRMPEMER PMRKOYRKER OIVNE YRXYO QIRKIXELYM HEIVEL
8IVHETEXTIRKIRHEPMEREXEWXIQTEXXIQTEXHIRKERTIQFEXEWERMNMRQEWYO
G HEIVEL]ERKQIQIVPYOERTIQFEXEWERMNMRQEWYO
*EWMPMXEWJEWMPMXEW HER PE]ERER ]ERK XIVWIHME HM XIQTEX OIVNE WIWYEM HIRKER
F 8IVHETEXTIRKIRHEPMEREXEWXIQTEXXIQTEXHIRKERTIQFEXEWERMNMRQEWYO
WXERHEVHERTIHSQERXIORMW
G
H *EWMPMXEWJEWMPMXEW HER PE]ERER ]ERK XIVWIHME HM XIQTEX OIVNE WIWYEM HIRKER
6EQFYVEQFYQIRKIREMOIWIPEQEXERHERXERHETMRXYHEVYVEXLEVYWHMTEWERK
WXERHEVHERTIHSQERXIORMW
WIWYEMHIRKERWXERHEVHERTIHSQERXIORMW
5. H 6EQFYVEQFYQIRKIREMOIWIPEQEXERHERXERHETMRXYHEVYVEXLEVYWHMTEWERK
Pemeliharaan, Perbaikan dan Perubahan Sarana Produksi
WIWYEMHIRKERWXERHEVHERTIHSQERXIORMW
E 7IQYEGEXEXER]ERKQIQYEXHEXEHEXEWIGEVEVMRGMHEVMOIKMEXERTIQIVMOWEER
5. Pemeliharaan, Perbaikan dan Perubahan Sarana Produksi
TIQIPMLEVEERTIVFEMOERHERTIVYFELERTIVYFELER]ERKHMPEOYOEREXEWWEVERE
E 7IQYEGEXEXER]ERKQIQYEXHEXEHEXEWIGEVEVMRGMHEVMOIKMEXERTIQIVMOWEER
TVSHYOWMLEVYWHMWMQTERHERHMTIPMLEVE
F TIQIPMLEVEERTIVFEMOERHERTIVYFELERTIVYFELER]ERKHMPEOYOEREXEWWEVERE
7EVERETVSHYOWM]ERKLEVYWXIVHEJXEVQIQMPMOMWIVXMJMOEX]ERKQEWMLFIVPEOY
G TVSHYOWMLEVYWHMWMQTERHERHMTIPMLEVE
4IVE[EXER TIVFEMOER HER WIXMET TIVYFELER LEVYW HMPEOYOER TIVWSRIP ]ERK
F 7EVERETVSHYOWM]ERKLEVYWXIVHEJXEVQIQMPMOMWIVXMJMOEX]ERKQEWMLFIVPEOY
FIVOSQTIXIR
G
H 4IVE[EXER TIVFEMOER HER WIXMET TIVYFELER LEVYW HMPEOYOER TIVWSRIP ]ERK
%TEFMPEQIQYRKOMROERWEVERETVSHYOWM]ERKEOERHMYFELLEVYWWIWYEMHIRKER
FIVOSQTIXIR
TIVW]EVEXERTIVEXYVERTIVYRHERKER]ERKFIVPEOY
H
I %TEFMPEQIQYRKOMROERWEVERETVSHYOWM]ERKEOERHMYFELLEVYWWIWYEMHIRKER
8IVHETEX TVSWIHYV TIVQMRXEER TIQIPMLEVEER ]ERK QIRGEOYT OIXIRXYER
TIVW]EVEXERTIVEXYVERTIVYRHERKER]ERKFIVPEOY
QIRKIREM TIVEPEXERTIVEPEXER HIRKER OSRHMWM OIWIPEQEXER ]ERK OYVERK FEMO
I 8IVHETEX TVSWIHYV TIVQMRXEER TIQIPMLEVEER ]ERK QIRGEOYT OIXIRXYER
HERTIVPYWIKIVEHMTIVFEMOM
J QIRKIREMWYEXY
8IVHETEX TIVEPEXERTIVEPEXER HIRKER
W]WXIQ TIRERHEER OSRHMWM
FEKM OIWIPEQEXER
EPEX ]ERK ]ERK
WYHEL XMHEO OYVERK
EQER PEKMFEMO
NMOE
HERTIVPYWIKIVEHMTIVFEMOM
HMKYREOER lock out system  YRXYO QIRGIKEL EKEV WEVERE TVSHYOWM XMHEO
J 8IVHETEX WYEXY W]WXIQ TIRERHEER FEKM EPEX ]ERK WYHEL XMHEO EQER PEKM NMOE
HMLMHYTOERWIFIPYQWEEXR]E
HMKYREOER lock out system  YRXYO QIRGIKEL EKEV WEVERE TVSHYOWM XMHEO
6. Kesiapan untuk Menangani Keadaan Darurat
HMLMHYTOERWIFIPYQWEEXR]E
E /IEHEER HEVYVEX ]ERK TSXIRWMEP HM HEPEQ EXEY HM PYEV XIQTEX OIVNE  XIPEL
6. Kesiapan untuk Menangani Keadaan Darurat
HMMHIRXMJMOEWMHERTVSWIHYVOIEHEERHEVYVEXXIVWIFYXXIPELHMHSOYQIRXEWMOER
E
F /IEHEER HEVYVEX
8IREKE OIVNE ]ERK TSXIRWMEP
QIRHETEX MRWXVYOWM HM
HERHEPEQ EXEYQIRKIREM
TIPEXMLER HM PYEV XIQTEX OIVNE 
TVSWIHYV XIPEL
OIEHEER
HMMHIRXMJMOEWMHERTVSWIHYVOIEHEERHEVYVEXXIVWIFYXXIPELHMHSOYQIRXEWMOER
HEVYVEX]ERKWIWYEMHIRKERXMRKOEXVMWMOS
F 8IREKE OIVNE QIRHETEX MRWXVYOWM HER TIPEXMLER QIRKIREM TVSWIHYV OIEHEER
HEVYVEX]ERKWIWYEMHIRKERXMRKOEXVMWMOS

138 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
G -RWXVYOWM OIEHEER HEVYVEX HER LYFYRKER OIEHEER HEVYVEX HMTIVLEXMOER WIGEVE
NIPEWQIR]SPSOHERHMOIXELYMSPILWIPYVYLXIREKEOIVNETIVYWELEER
7. Pertolongan Pertama pada Kecelakaan
E 4IVYWELEERXIPELQIRKIZEPYEWMEPEX444/HERQIRNEQMRFEL[EW]WXIQ444/
]ERKEHEQIQIRYLMWXERHEVHHERTIHSQERXIORMW]ERKFIVPEOY
F 4IXYKEW444/XIPELHMPEXMLHERHMXYRNYOWIWYEMHIRKERTIVEXYVERTIVYRHERKER
]ERKFIVPEOY
4IVEXYVER TIVYRHERKYRHERKER ]ERK FIVOEMXER HIRKER OIWIPEQEXER OIVNE
QIQFIVMOER OI[ENMFER OITEHE  TIRKYWELE SVERK EXEY FEHER LYOYQ  YRXYO
QIRYRNYOOERHERQIRNIPEWOEROITEHETEVETIOIVNE]EMXY
 /SRHMWMHERFELE]E]ERKHETEXXMQFYPHEPEQXIQTEXOIVNER]E
 7IQYETIKEQERERHEREPEXEPEXTIVPMRHYRKER]ERKHMLEVYWOERHEPEQXIQTEX
OIVNER]E
 %PEXEPEXTIPMRHYRKHMVMFEKMXIREKEOIVNE]ERKFIVWERKOYXER
 'EVEHERWMOET]ERKEQERQIPEOWEREOERTIOIVNEER
&MHERKTIOIVNEERETETYRFELE]E]ERKFIVTSXIRWMQIRMQFYPOEROIGIPEOEER
LEVYWHMLMRHEVOER8MHEOEHEWISVERKTYR]ERKFIVTMOMVERWILEXHMHYRMEMRM]ERKMRKMR
QIRKEPEQMOIGIPEOEER4IRKIXELYERXIRXERKOIWIPEQEXEROIVNELEVYWHMXEREQOER
WINEO E[EP EKEV QIRNEHM OIFMEWEER LMHYT ]ERK HMTVEOXMOOER WILEVMhari. Suma’mur
  QIRKEXEOER FEL[E YWELEYWELE OIWIPEQEXER WIPEMR HMXYNYOER OITEHE
XIORMO QIOERMO NYKE LEVYW QIQTIVLEXMOER EWTIO QERYWME[M (EPEQ LEP MRM
TIRHMHMOER HER TIRKKEMVELER OIWIPEQEXER OIVNE OITEHE XIREKE OIVNE QIVYTEOER
WEVERE TIRXMRK *EOXSV TIR]IFEF XIVNEHMR]E OIGIPEOEER OIVNE WIGEVE YQYQ EHEPEL
JEOXSVQERYWMEHERPMRKOYRKERYRXYOMXYFELE]E]ERKFIVLYFYRKERHIRKERJEOXSV
JEOXSV XIVWIFYX LEVYW HMOIXELYM HMMHIRXMJMOEWM HER HMIZEPYEWM WIGEVE QIRHEPEQ
WILMRKKE HETEX HMPEOYOER TIRGIKELER OIGIPEOEER ]ERK HMWIFEFOER SPIL OIKMEXER
TVEOXMOHMFIRKOIP
J. Perilaku terhadap Keselamatan Kerja
1IRYVYXOEQYW3\JSVHbehaviour is the ways behaves, esp towards other people; one’s
attitude and manner.;MREVHM .   QIR]EXEOER TIVMPEOY TEHE HEWEVR]E
FIVSVMIRXEWMTEHEXYNYER goal oriented 4IVMPEOYOMXETEHEYQYQR]EXIVQSXMZEWMSPIL
OIMRKMRERYRXYOQIRGETEMXYNYERXIVXIRXY8YNYERWTIWMJMOXMHEOWIRERXMEWEHMOIXELYM
WIGEVE WEHEV SPIL MRHMZMHY 9RMX HEWEV TIVMPEOY EHEPEL WIFYEL EOXMZMXEW 7IFEKEM
QERYWMEOMXEWIRERXMEWEQIPEOYOERWYEXYLEPFIVNEPERNEPERFIVGEOETGEOETQEOER
XMHYVFIOIVNEHERWIFEKEMR]E

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 139

,ERHSOS8,ERM  QIRKEXEOERTIVMPEOYXIVNEHMOEVIREEHER]E/IFYXYLER
OIFYXYLER QSXMJQSXMJ EXEY HSVSRKERHSVSRKER ]ERK QIRHSVSRK QIRIOER
QIQEGY HER QIRKYEXOER OEV]E[ER YRXYO QIPEOYOER OIKMEXER ,YFYRKER
LYFYRKER TEVE OEV]E[ER HIRKER JEOXSVJEOXSV IOWXIVREP MRWIRXMJ  ]ERK
QIR]EVEROER QIR]IFEFOER QIRHSVSRK HER QIQTIRKEVYLM QIVIOE YRXYO
QIPEOWEREOEROIKMEXER*EOXSVJEOXSVIOWXIVREPWITIVXMKENMOSRHMWMOIVNELYFYRKER
OIVNEHEROIFMNEOERTIVYWELEERXIRXERKOIREMOERTERKOEXHIPIKEWMHER[I[IRERK
HER WIFEKEMR]E QIQFIVMOER RMPEM EXEY OIKYREER YRXYO QIRHETEXOER TIVMPEOY
OEV]E[ER]ERKTSWMXMJHEPEQYWELETIRGETEMERXYNYERSVKERMWEWM&IKMXYNYKETEHE
WEEX TVEOXMO HM FIRKOIP WIWISVERK EOER FIVTIVMPEOY WIWYEM QSXMZEWM ]ERK XIVHETEX
HEPEQHMVMR]E

4IRKIXELYERTIVWITWMQSXMZEWMHERTIVMPEOYEHEPELLEP]ERKWEPMRKFIVLYFYRKER
4IRIPMXMER %FHYP /EHMV HMOEXEOER FEL[E XMRKOEX TIRKIXELYER OIWIPEQEXER OIVNE
WMW[E71/HMIREQTVSZMRWM]EMXY(/-.EOEVXE.E[E&EVEX.E[E8IRKEL.E[E8MQYV
7YQEXIVE9XEVEHER7YPE[IWM7IPEXERWIGEVEYQYQQEWMLOYVERK]EMXYWIFER]EO
 1IRYVYX/EQYW&IWEV&ELEWE-RHSRIWMETIRKIXELYERHMHIJMRMWMOERWIFEKEM
WIKEPE WIWYEXY ]ERK HMOIXELYM FIVOIREER HIRKER LEP XIVXIRXY  1IRYVYX /EQYW
3\JSVHHMWIFYXOERORS[PIHKIMWXLIJEGXWMRJSVQEXMSRYRHIVWXERHMRKERHWOMPPWXLEX
E TIVWSR LEW EGUYMVIH XLVSYKL I\TIVMIRGI SV IHYGEXMSR /EMXERR]E HIRKER /
TIRKIXELYER WIWISVERK EOER QIQTIRKEVYLM XIVLEHET TIVMPEOY EXEYTYR WMOETR]E
HEPEQFIOIVNE

8IPELHMOIQYOEOERHMEXEWFEL[ETIVMPEOYXIVNEHMOEVIREEHER]EQSXMJQSXMJXIVXIRXY
,ERHSOS8,ERM  QIRKEXEOERQSXMZEWMHMEVXMOERWIFEKEMOIEHEERHEPEQ
TVMFEHM WIWISVERK ]ERK QIRHSVSRK OIMRKMRER MRHMZMHY YRXYO QIPEOYOER OIKMEXER
OIKMEXER XIVXIRXY KYRE QIRGETEM XYNYER 1SXMZEWM ]ERK EHE TEHE WIWISVERK
QIVYTEOER OIOYEXER TIRHSVSRK ]ERK EOER QI[YNYHOER WYEXY TIVMPEOY KYRE
QIRGETEM XYNYER HMVMR]E &IVHEWEVOER TIRIPMXMER ,IV^FIK HOO EHE HYE OIPSQTSO
JEOXSVJEOXSV ]ERK QIQTIRKEVYLM OIVNE WIWISVERK HEPEQ SVKERMWEWM *EOXSVJEOXSV
TIR]IFEF OITYEWER OIVNE job satisfaction  QIQTYR]EM TIRKEVYL TIRHSVSRK FEKM
TVIWXEWM HER WIQERKEX OIVNE HER JEOXSVJEOXSV TIR]IFEF OIXMHEOTYEWER OIVNE job
dissatisfaction  QIQTYR]EM TIRKEVYL RIKEXMJ *EOXSVJEOXSV TIQYEW OIVNE HM
ERXEVER]EEHEPELTVIWXEWMTIRKLEVKEERTIOIVNEEROVIEXMJHERQIRERXERKXERKKYRK
NE[EFWIVXENEQMREROIQENYERHERTIRMRKOEXER ,ERHSOS8,ERM 

140 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
& * 7OMRRIV HEPEQ ,ERHSOS 8 ,ERM QIRKIQYOEOER XISVM TIQFIRXYOER TIVMPEOY
operant conditioning  HMHEWEVOER EXEW LYOYQ TIRKEVYL law effect  ]ERK
QIR]EXEOER FEL[E TIVMPEOY ]ERK HMMOYXM HIRKER OSRWIOYIRWMOSRWIOYIRWM
TIQYEWER GIRHIVYRK HMYPERK WIHERKOER TIVMPEOY ]ERK HMMOYXM SPIL OSRWIOYIRWM
OSRWIOYIRWM LYOYQER GIRHIVYRK XMHEO HMYPERK 4IVMPEOY MRHMZMHY HM [EOXY
QIRHEXERK HETEX HMTIVOMVEOER EXEY HMTIPENEVM HEVM TIRKEPEQER HM [EOXY ]ERK PEPY
4VSWIWTIQFIRXYOERTIVMPEOYWIGEVEWIHIVLEREHETEXHMKEQFEVOERWIFEKEMFIVMOYX

 Tanggapan
Rangsangan Tanggapan Konsekuensi-
 diwaktu yang
(stimulus) konsekuensi akan datang


,ERHSOS8,ERM 
;MREVHM .   QIRKYXMT TIRHETEX .SRIW ]ERK QIRKEXEOER FEL[E QSXMZEWM
FIVOEMXER HIRKER TIVWSEPER FEKEMQERE TIVMPEOY HME[EPM HM IRIVKM HMTIVXELEROER
HMEVELOER HMLIRXMOER HER NIRMW VIEOWM WYFNIOXMJ QEGEQ ETE XIVHETEX HM HEPEQ
SVKERMWQI]ERKFIVWERKOYXERWI[EOXYWIKEPELEP]ERKHMOIQYOEOERFIVPERKWYRK

+VE]HOOHEPEQ.;MREVHMQIRKEXEOERQSXMZEWMQIVYTEOERWINYQPELTVSWIW]ERK
FIVWMJEX MRXIVREP EXEY IOWXIVREP FEKM WISVERK MRHMZMHY ]ERK QIRMQFYPOER WMOET
IRXYWMEWQI HER TVIWMWXIRWM HEPEQ LEP QIPEOWEREOER OIKMEXEROIKMEXERXIVXIRXY
.SLR 6 7GLIVQIVLSVR .V QIRKEXEOER FEL[E QSXMZEWM YRXYO FIOIVNE QIVYTEOER
MWXMPEL ]ERK HMKYREOER HEPEQ FMHERK TIVMPEOY OISVKERMWEWMER KYRE QIRIVERKOER
OIOYEXEROIOYEXER]ERKXIVHETEXTEHEHMVMWISVERKMRHMZMHY]ERKQIRNEHMTIR]IFEF
XMQFYPR]E XMRKOEX EVEL HER TIVWMWXIRWM YTE]E ]ERK HMPEOWEREOER HEPEQ FIOIVNE
1SXMZEWMEHEPELWIFYELOSWIT]ERKHETEXOMXEKYREOERYRXYOQIQELEQMQIRKETE
WYEXY TIVMPEOY XIVNEHM -RHMZMHY FIVTIVMPEOY OEVIRE EHER]E WINYQPEL OIOYEXER ]ERK
QIRHSVSRK HEVM HEPEQ QEYTYR HEVM PYEV HMVMR]E KYRE QIRGETEM OIMRKMRER EXEY
OIFYXYLERXIVXIRXY

*EOXSV ]ERK QIQTIRKEVYLM TIVMPEOY WIWISVERK HM ERXEVER]E EHEPEL PMRKOYRKER
TIRKIXELYERTIVWITWM ETE]ERKHMERKKETEXEYHMVEWEOERWIFEKEMLEP]ERKFIREV 
RSVQERSVQE WSWMEP WMOETWMOET HER EHER]E QIOERMWQIQIOERMWQI TIVXELERER
;MREVHM. 7IWISVERK]ERKTIRKIXELYERHERTIVWITWMR]EVIRHELHERXMHEO
XIVQSXMZEWMLER]EEOERQIQFIVMOERYTE]EQMRMQYQHEPEQLEPFIOIVNEFIPENEVEXEY
QIPEOWEREOER OIKMEXER PEMR WILMRKKE HETEX HMOIQYOEOER FEL[E ERXEVE

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 141
TIRKIXELYER TIVWITWM WIVXE QSXMZEWM EOER QIQFIRXYO TIVMPEOY EXEY QIRKETE
WIWISVERKQIPEOYOERTIVFYEXERXIVXIRXY
K. Upaya-upaya yang Berkaitan dengan Keselamatan Kerja
1IRYVYX 7MPEPELM &IVRIXX 2& HER 6YQSRHERK   FEL[E TIRGIKELER
OIGIPEOEER OIVNE TEHE HEWEVR]E QIVYTEOER XERKKYRK NE[EF TEVE QEREKIV PMRM
TIR]IPMEQERHSVOITEPEHERNYKEOITEPEYVYWER(EPEQ9RHERK9RHERK/IWILEXER
XELYR  4EWEP  HMWIFYXOER FEL[E YTE]E OIWILEXER OIVNE EHEPEL YTE]E
TIR]IVEWMER ERXEVE OETEWMXEW OIVNE FIFER OIVNE HER PMRKOYRKER OIVNE EKEV WIXMET
TIOIVNE HETEX FIOIVNE WIGEVE WILEX XERTE QIQFELE]EOER HMVMR]E WIRHMVM QEYTYR
QEW]EVEOEXHMWIOIPMPMRKR]EEKEVHMTIVSPILTVSHYOXMZMXEWOIVNE]ERKSTXMQEP

9TE]E]ERKHMPEOYOERYRXYOQIRGIKELFELE]EHEPEQPMRKOYRKEROIVNEXIRXYFER]EO
QEGEQR]E/IWIPEQEXEROIVNEQIPMTYXMFIVFEKEMYTE]ETIR]IVEWMERERXEVETIOIVNE
HIRKER TIOIVNEER HER PMRKOYRKER OIVNER]E FEMO JMWMO QEYTYR TWMOMW HEPEQ LEP
GEVEQIXSHI OIVNE TVSWIW OIVNE HER OSRHMWM PMRKOYRKER 7MXYW (ITEVXIQIR
/IWILEXERQIR]IFYXOERFEL[EYRXYOQIRKERXMWMTEWMHERQIRKIXELYMOIQYRKOMRER
FELE]EHMPMRKOYRKEROIVNEHMXIQTYLXMKEPERKOELYXEQE]EORM
 4IRKIREPER PMRKOYRKER OIVNE 4IRKIREPER PMRKOYRKER OIVNE MRM FMEWER]E
HMPEOYOERHIRKERGEVEQIPMLEXHERQIRKIREP [EPOXLVSYKLMRWTIGXMSR HERMRM
QIVYTEOERPERKOELHEWEV]ERKTIVXEQEXEQEHMPEOYOERHEPEQYTE]EOIWILEXER
OIVNE
 )ZEPYEWM PMRKOYRKER OIVNE XELET TIRMPEMER OEVEOXIVMWXMO HER FIWEVR]E TSXIRWM
TSXIRWMFELE]E]ERKQYRKOMRXMQFYPWILMRKKEFMWEYRXYOQIRIRXYOERTVMSVMXEW
HEPEQQIRKEXEWMTIVQEWEPELER
 4IRKIRHEPMERPMRKOYRKEROIVNEQIRKYVERKMEXEYQIRKLMPERKOER^EXFELER]ERK
FIVFELE]EHMPMRKOYRKEROIVNE

/IHYEXELETERWIFIPYQR]ETIRKIREPERHERIZEPYEWMXMHEOHETEXQIRNEQMRWIFYEL
PMRKOYRKER OIVNE ]ERK WILEX .EHM LER]E HETEX HMGETEM HIRKER XIORSPSKM
TIRKIRHEPMER ]ERK EHIOYEX YRXYO QIRGIKEL IJIO OIWILEXER ]ERK QIVYKMOER HM
OEPERKERTEVETIOIVNE0IFMLPERNYXHMNIPEWOERFEL[ETIRKIRHEPMERPMRKOYRKEROIVNE
HETEXHMYTE]EOERQIPEPYM
 4IRKIRHEPMERPMRKOYRKER Environmental Control Measures 
 (MWEMRHERXEXEPIXEO]ERKEHIOYEX
 4IRKLMPERKEREXEYTIRKYVERKERFELERFIVFELE]ETEHEWYQFIVR]E
 4IRKIRHEPMERTIVSVERKER Personal Control Measures 

142 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
 4IRKKYREEREPEXTIPMRHYRKTIVSVERKERQIVYTEOEREPXIVREXMJPEMRYRXYO
 QIPMRHYRKMTIOIVNEHEVMFELE]EOIWILEXER2EQYREPEXTIPMRHYRKTIVSVERKER
LEVYWWIWYEMHEREHIOYEX
 4IQFEXEWER [EOXY WIPEQE TIOIVNE XIVTENERK XIVLEHET ^EX XIVXIRXY ]ERK
FIVFELE]EHETEXQIRYVYROERVMWMOSXIVOIRER]EFELE]EOIWILEXERHMPMRKOYRKER
OIVNE
 /IFIVWMLERTIVSVERKERHERTEOEMERR]EQIVYTEOERLEP]ERKTIRXMRKXIVYXEQE
YRXYOTEVETIOIVNE]ERKHEPEQTIOIVNEERR]EFIVLYFYRKERHIRKERFELEROMQME
WIVXETEVXMOIPPEMR LXXT[[[HITOIWKSMH 

7IXMETOIGIPEOEERLEVYWHMEREPMWMWYRXYOQIRKIXELYMTIR]IFEFOIGIPEOEERXIVWIFYX
EOMFEXR]E HER PERKOEL ETE ]ERK TIVPY HMEQFMP HEPEQ VERKOE TIRGIKELERR]E
Suma’mur (198  QIRKEXEOER FEL[E KERKKYERKERKKYER TEHE OIWILEXER
HERHE]EOIVNEEOMFEXFIVFEKEMJEOXSVHETEXHMLMRHEVOERYTE]EYTE]EXIVWIFYXERXEVE
PEMR
 Subtitusi, ]EMXY QIRKKERXM FELER ]ERK PIFML FIVFELE]E HIRKER FELER ]ERK
OYVERKFIVFELE]EEXEYXMHEOFIVFELE]EWEQEWIOEPM
 Ventilasi umum, ]EMXY QIRKEPMVOER YHEVE WIFER]EO QIRYVYX TIVLMXYRKER
OIEHEER VYERK OIVNE EKEV OEHEV HEVM FELERFELER ]ERK FIVFELE]E SPIL
TIQEWYOER YHEVE MRM PIFML VIRHEL HEVM TEHE OEHEV ]ERK QIQFELE]EOER ]EMXY
OEHEV2MPEM%QFERK&EXEW 2%& 2%&EHEPELOEHEV]ERKTEHER]EEXEYHMFE[EL
HEVMTEHER]EETEFMPETIOIVNETIOIVNEQIRKLMVYTR]EHIPETERNEQWILEVMPMQELEVM
WIQMRKKYXMHEOEOERQIRMQFYPOERTIR]EOMXEXEYOIPEMRER

Hal-hal yang perlu diperhatikan adalah :
 Ventilasi keluar setempat (local exhausters),MEPELEPEX]ERKFMEWER]EQIRKLMWET
YHEVEHMWYEXYXIQTEXOIVNEXIVXIRXYEKEVFELERFELERHEVMXIQTEXXIVXIRXY]ERK
QIQFELE]EOERHMLMWETHERHMEPMVOEROIPYEV
 Isolasi, ]EMXY QIRKMWSPEWM STIVEWM EXEY TVSWIW HEPEQ TIVYWELEER ]ERK
QIQFELE]EOERQMWEPR]EMWSPEWMQIWMR]ERKWERKEXLMVYOEKEVOIKEHYLER]ERK
HMWIFEFOERR]EXYVYRHERXMHEOQIRNEHMKERKKYERPEKM
 Pakaian pelindung, QMWEPR]E QEWOIV OEGE QEXE WEVYRK XERKER WITEXY XSTM
TEOEMERHERPEMRPEMR

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 143
 Pemeriksaan kesehatan sebelum bekerja ]EMXY TIQIVMOWEER OIWILEXER OITEHE
GEPSR TIOIVNE YRXYO QIRKIXELYM ETEOEL GEPSR XIVWIFYX WIVEWM HIRKER TIOIVNEER
]ERKEOERHMFIVMOEROITEHER]EFEMOJMWMOQEYTYRQIRXEPR]E
 Pemeriksaan kesehatan secara berkala/ulanganYRXYOIZEPYEWMETEOELJEOXSVJEOXSV
TIR]IFEF MXY XIPEL QIRMQFYPOER KERKKYERKERKKYEROIPEMREROIPEMRER OITEHE
XYFYLTIOIVNEEXEYXMHEO
 Penerangan sebelum bekerja EKEV TIOIVNE QIRKIXELYM HER QIRXEEXM TIVEXYVER
TIVEXYVERHEREKEVQIVIOEPIFMLFIVLEXMLEXM
 Pendidikan tentang kesehatan dan keselamatan kepada pekerja secara kontinu, EKEV
TEVETIOIVNEXIXET[EWTEHEHEPEQQIRNEPEROERTIOIVNEERR]E

&IVRIXX 7MPEPELM 2& HER 6YQSRHERK   QIRKEXEOER FEL[E TIRGIKELER
OIGIPEOEERHMTERHERKHEVMEWTIOQERYWMER]ELEVYWFIVQYPETEHELEVMTIVXEQEOIXMOE
WIQYE OEV]E[ER FIOIVNE 7IXMET OEV]E[ER LEVYW HMFIVMXELY WIGEVE XIVXYPMW YVEMER
QIRKIREM NEFEXERR]E ]ERK QIRGEOYT JYRKWM LYFYRKER OIVNE [I[IRERK XYKEW HER
XERKKYRK NE[EF WIVXE W]EVEXW]EVEX OIVNER]E (EVM EWTIO QERYWME KINEPE TIR]IFEF
OIGIPEOEER FIVQYPE TEHE OIKMEXER XMHEO WIPEQEX QERYWME MXY WIRHMVM &IFIVETE
TIVFYEXER]ERKQIRKYWELEOEROIWIPEQEXERERXEVEPEMR
 7IXMETOEV]E[ERFIVXYKEWWIWYEMHIRKERTIHSQERHERTIRYRXYR]ERKHMFIVMOER
 7IXMET OIGIPEOEER EXEY OINEHMER ]ERK QIVYKMOER LEVYW WIKIVE HMPETSVOER OITEHE
EXEWER
 7IXMET TIVEXYVER HER OIXIRXYER OIWIPEQEXER HER OIWILEXER OIVNE LEVYW HMTEXYLM
WIGIVQEXQYRKOMR
 7IQYEOEV]E[ERLEVYWFIVWIHMEWEPMRKQIRKMWMEXEYQIRKMRKEXOEREOERTIVFYEXER
]ERKHETEXQIRMQFYPOERFELE]E
 4IVEPEXER HER TIVPIRKOETER OIWIPEQEXER HER OIWILEXER OIVNE LEVYW HMTEOEM EXEY
HMTIVKYREOERFMPETIVPY

9TE]E ]ERK FIVOEMXER HIRKER OIWIPEQEXER OIVNE HM ERXEVER]E ]EMXY HEVM EWTIO
QERYWMER]E HIRKER QIRMRKOEXOER TIRKIXELYER HER OIWEHEVER TIRXMRKR]E
OIWIPEQEXEROIVNEWIVXEHEVMEWTIOPMRKOYRKER]EMXYEHER]ETIVEPEXER]ERKQIRHYOYRK
OIWIPEQEXEROIVNE
L. Media Promosi K3
4IRKIQFERKER FIOIVNE HIRKER FYHE]E WIPEQEX Behavior-based safety  XIPEL
QIQFIVMOER HEQTEO TSWMXMJ XIVOEMX HIRKER FEKEMQERE EWTIO OIWILEXER HER
OIWIPEQEXERHMLEVKEMWIVXETIRIVETERR]EHMPMRKOYRKEROIVNE]ERKFIVFIHE8YNYER

144 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
FIOIVNE HIRKER FYHE]E WILEX HER WIPEQEX EHEPEL YRXYO QIRKYVERKM GIHIVE HER
QIQFMEWEOER KE]E LMHYT WILEX HM XIQTEX FIOIVNE QIPEPYM TIRHIOEXER TIVMPEOY
TIVSVERKER HER  QIQFERXY HEPEQ QIRKKEPM RMPEMRMPEM HER  WMOET WIVXE QIRKYFEL
TIVMPEOY QIRNEHM PIFML TSWMXMJ HER YRXYO QIQTIVPERGEV TVSKVEQ XIVWIFYX TIVPY
HMPEOYOEROSQYRMOEWMFEMOWIGEVEPERKWYRKQEYTYRXMHEOPERKWYRK
1. Pengertian Komunikasi
“Komunikasi adalah suatu proses menyortir, memilih, dan mengirimkan simbol
WMQFSP WIHIQMOMER VYTE WILMRKKE QIQFERXY TIRHIRKEV QIQFERKOMXOER
makna atau respons dari pikirannya yang sama dengan komunikator. “Everett M.
6SKIVWQIR]EXEOEROSQYRMOEWMEHEPELTVSWIWHMQEREWYEXYMHIHMEPMLOERHEVM
WYQFIVOITEHEWEXYTIRIVMQEEXEYPIFMLQEOWYHR]EYRXYOQIRKYFELXMRKOEL
laku mereka.” 

/SQYRMOEWM HMFYXYLOER YRXYO QIQFIVMXELYOER EXEYQIRIVERKOER to inform 
4IQFMGEVE WIFEKEM OSQYRMOEXSV QIRKMRKMROER TIRHIRKEVR]E QIQTIVGE]EM
FEL[E JEOXE EXEY MRJSVQEWM ]ERK HMWEQTEMOERR]E EOYVEX HER PE]EO YRXYO
HMOIXELui” Komunikasi dilakukan melalui saluran, yaitu jalan yang dilalu pesan
OSQYRMOEXSV YRXYO WEQTEM OI OSQYRMOERR]E 8IVHETEX HYE NEPER EKEV TIWER
OSQYRMOEXSV FMWE WEQTEM TEHE OSQYRMOER ]EMXY OSQYRMOEWM XMHEO FIVQIHME
(nonmediated communication) ]ERK FIVPERKWYRK XEXET QYOE (face-to-face) HER
OSQYRMOEWMFIVQIHME(mediated communication) :EVHMERW]EL -WXMPELPEMR
HMKYREOER YRXYO QIQFIHEOER NIRMW OSQYRMOEWM XIVWIFYX]EMXY OSQYRMOEWM
PERKWYRK (direct communication) HER OSQYRMOEWM XEO PERKWRK indirect
communication).
2. Komunikasi dengan media (mediated communication)
/SQYRMOEWM FIVQIHME EHEPEL OSQYRMOEWM ]ERK QIRKKYREOER WEPYVER EXEY
WEVEREYRXYOQIRIVYWOERWYEXYTIWEROITEHEOSQYRMOER]ERKNEYLXIQTEXR]E
dan/banyak jumlahnya” Pada komunikasi ini arus baliO XMHEO HETEX PERKWYRK
HMVEWEOER /SQYRMOEXSV XMHEO HETEX QIRKIXELYM XERKKETER OSQYRMOER TEHE
WEEXME FIVOSQYRMOEWM4IPEOWEREEROSQYRMOEWM HIRKERQIRKKYREOERQIHME
OSQYRMOEXSVLEVYWPIFMLQEXERKHEPEQTIVIRGEREERHERTIVWMETERR]EWILMRKKE
OSQYRMOEWMR]EHETEXFIVLEWMP

1IHMEOSQYRMOEWMHMPMLEXHEVMNYQPELXEVKIXOSQYRMOERR]EHETEXHMFIHEOEREXEW
media massa dan nonmedia massa. “Menurut Bitter definisi sederhana

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 145
OSQYRMOEWM QEWWE EHEPEL TIWER ]ERK HMOSQYRMOEWMOER QIPEPYM QIHME QEWWE
pada sejumlah orang”. “/SQYRMOEWM QEWWE EHEPEL TIR]IFEVER TIWER HIRKER
menggunakan media yang ditujukan kepada “massa yang abstrak”, yakni
sejumlah orang yang tidak tampak oleh si penyampai pesan” Begitu pesan
HMWEQTEMOER SPIL OSQYRMOEXSV XMHEO HMOIXELYMR]E ETEOEL TIWER MXY HMXIVMQE
HMQIRKIVXMEXEYHMPEOYOERSPILOSQYRMOER

“Komunikasi massa adalah proses komunikasi yang berlangsung di mana
TIWERR]EHMOMVMQHEVMWYQFIV]ERKQIPIQFEKEOITEHEOLEPE]EO]ERKWMJEXR]E
QEWWEP QIPEPYM EPEXEPEX ]ERK FIVWMJEX QIOERMW WITIVXM  VEHMS XIPIZMWM WYVEX
kabar, dan film” Komunikasi massa mempunyai kelebihan dalam hal banyaknya
OSQYRMOER]ERKHETEXHMGETEM/IPIQELERR]EEHEPELXMHEOXIVPMLEXR]EQIVIOE
WILMRKKE XMHEO HETEX HMOSRXVSP ETEOEL TIWER ]ERK HMPERGEVOER HMXIVMQE SPIL
QIVIOE EXEY XMHEO HMQIRKIVXM EXEY XMHEO =ERK NIPEW QIHME QEWWE QIQMPMOM
OIEQTYLER YRXYO QIR]IFEVOER MRJSVQEWM OEVIRE HETEX HMXIVMQE SPIL
OSQYRMOERWIGEVEWIVIQTEOHEPEQNYQPEL]ERKVIPEXMJWERKEXFER]EO

%HEFIFIVETENIRMWQIHMEQEWWEMedia massa periodik1IHMEQEWWETIVMSHMO
EVXMR]EXIVFMXXIVEXYVTEHE[EOXY[EOXY]ERKXIPELHMXIRXYOERWIFIPYQR]E1IHME
QEWWE TIVMSHMOHETEXHMFIHEOEREXEW]ERKIPIOXVSRMO VEHMSXIPIZMWM HERRSR
IPIOXVSRMO EXEY GIXEO WYVEX OEFEV  Media massa nonperiodik 1IHME QEWWE
RSRTIVMSHMOHMQEOWYHOERTEHEQIHMEQEWWE]ERKFIVWMJEXIZIRXYEPXIVKERXYRK
TEHE IZIRX XIVXIRXY 7IXIPEL IZIRX YWEM WIPIWEM TYPEPEL TIRKKYREER]E EVXMR]E
XMHEO FIVOEPE 1IHME QEWWE RSRTIVMSHMO HETEX HMFIHEOER EXEW QERYWME HER
FIRHE 1IWOMTYR MRXIRWMXEW QIHME QEWWE RSRTIVMSHMO OYVERK HMFERHMRKOER
HIRKERQIHMEQEWWETIVMSHMOREQYRYRXYOOITIRXMRKERXIVXIRXY1IHMEQEWWE
RSRTIVMSHMOXIXETIJIOXMJOEVIREQIQMPMOMOIEQTYLERQEWMRKQEWMRKYRXYOLEP
LEP XIVXIRXY HER OIPSQTSOOIPSQTSO XIVXIRXY ]ERK XIVKSPSRK WIFEKEM QIHME
GIXEOQIPMTYXMWTERHYOTSWXIVHERFVSWYV
3. Komunikasi dan promosi melalui Poster
4SWXIVQIVYTEOERQIHMEMRJSVQEWMWMRKOEXPIRKOETHERTIRXMRK]ERKHMPIXEOOERHM
XIQTEX YQYQ 4SWXIV QIVYTEOER WEPEL WEXY EPEX TVSQSWM HIRKER XYNYER YRXYO
QIQTIRKEVYLM WIWISVERK EKEV XIVXEVMO TEHE WIWYEXY EXEY QIQTIRKEVYLM
WIWISVERK EKEV FIVXMRHEO 8YNYER TSWXIV YRXYO QIRKMRKEX OIQFEPM HER
QIRKEVELOERTIQFEGEOIEVELXMRHEOERXIVXIRXYWIWYEMHIRKERETE]ERKHMMRKMROER
OSQYRMOEXSV4IRIQTEXERTSWXIV]ERKFIREVEOERPIFMLFER]EOSVERK]ERKQIPMLEX

146 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
QIRMOQEXM HER QIQFEGE TIWERTIWER ]ERK XIVGERXYQ HM TSWXIV 4SWXIV EHEPEL
KEQFEV]ERKFIWEV]ERKQIQFIVMXIOERERTEHEWEXYEXEYHYEMHITSOSOWILMRKKE
HETEXHMQIRKIVXMHIRKERQIPMLEXR]EWITMRXEWPEPY (ITEVXIQIR/IWILEXER6- 
7IHERKOER QIRYVYX TIRKIVXMER TVSQSWM kesehatan “4SWXIV EHEPEL FIRXYO QIHME
GIXEOFIVMWMTIWERTIWERMRJSVQEWMOIWILEXER]ERKFMEWER]EHMXIQTIPHMXIQFSO
XIQFSO HM XIQTEXtempat umum, seperti di kendaraan umum”. Berikut adalah
OIPIFMLERHEROIOYVERKERTSWXIVWIFEKEMQIHMEOSQYRMOEWM
Kelebihannya :
E /LEPE]EO HETEX QIRKEXYV XIQTS HEPEQ QIQFEGE -E HETEX QIRKYPERK
FEGEERR]E OIQFEPMHERQIRKEXYVGEVEQIQFEGEQIHME]ERKHETEXHMXMRNEY
YPERKTIQFEGEHETEXHIRKERXIRERKQIQFEGEHIRKERXIPMXMWYVEXOEFEVHER
HETEXQIQFEGEOIQFEPMFEKMERFEKMERQIRYVYXOILIRHEOR]E
F /EVIRE WMJEXR]E ]ERK XIVGIXEO TIWERTIWERR]E FIVWMJEX TIVQERIR HER
OIOYEXERYXEQER]EEHEPELHETEXHMNEHMOERFYOXM
G 1IQYEXMRJSVQEWM]ERKGYOYTPIRKOET
H 7EEX TIQFEGE XMHEO TELEQ TEHE WEXY FEKMER HEVM MWMR]E TIQFEGE HETEX
QIRER]EOERR]ETEHESVERKPEMR
I (ETEX QIRMRKOEXOER OIWEHEVER XIVLEHET OIWILEXER HER OIWIPEQEXER OIVNE
WIVXEQIVERKWERKOITIVGE]EERWMOETHERTIVMPEOY
J (ETEX QIR]EQTEMOER MQJSVQEWM QIRKEVELOER SVERK QIPMLEX WYQFIV PEMR
EPEQEXRSXIPTLSRIHPP 
K (ETEXHMFYEXWIRHMVMHMVYQELHERLEVKER]EVIPEXMJQYVEL
Kelemahannya
E 9RXYO QIRMOQEXMR]E HMTIVPYOER OIQEQTYER QIQFEGE HER EXIRWM EXEY
TIVLEXMER
F /EVIRE XMHEO FIVWMJEX EYHMXMJ HER ZMWYEP ME QIQMRXEOER TYPE OIQEQTYER
MQENMREWMTIQFEGEYRXYOQIRMOQEXMHERQIQELEQMR]E
G 1IQFYXYLOER TVSWIW TIR]YWYRER HER TIR]IFEVER ]ERK OSQTPIOW HER
QIQFYXYLOER[EOXY]ERKVIPEXMJPEQE
H .IRMW FELER ]ERK HMKYREOER FMEWER]E QYHEL WSFIO EVXMR]E OIQYRKOMRER
KERKKYERQIOERMWXMRKKMWILMRKKEMRJSVQEWM]ERKHMXIVMQEXMHEOPIRKOET
I (MXYNYOERTEHEEYHMIRXIVFEXEWOIGYEPMTSWXIVOSQIVWMIP
J 1EXIVM ]ERK OSQTPIO EXEY FIVOYEPMXEW XMRKKM QIQIVPYOER ELPM KVEJMW HER
TIVEPEXERGIXEO]ERKGERKKML
K &ME]ER]E VIPEXMJ QELEP OEVIRE TIVERGERKER HER  XIORMO TIRGIXEOERR]E FEMO
HERTVSJIWMSREP

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 147
4. Promosi kesehatan dan keselamatan kerja
4VSQSWM OIWILEXER HER OIWIPEQEXER OIVNE QIVYTEOER OSQTSRIR ]ERK HMTEOEM
YRXYO QIQFIVMXELY HER QIQTIRKEVYLM TEWEV (M FMHERK TIQEWEVER TVSQSWM
QIRKERHYRK QEORE QIRKERNYVOER WIWYEXY WIVXE QIQFIVMOER WEVER ]ERK
QIQFYNYO HER QI]EOMROER TEHE OSRWYQIR EKEV XIVXEVMO TEHE FEVERK ]ERK
HMXE[EVOER HER TEHE EOLMVR]E XIVIEPMWEWM WYEXY TIRNYEPER 1IRYVYX
Swastha”Promosi adalah arus informasi atau persuasi satu arah yang dibuat untuk
QIRKEVELOER WIWISVERK EXEY SVKERMWEWM OITEHE XMRHEOER ]ERK
menciptakanpertukaran dalam pemasaran”. Besarnya manfaat suatu produk, tetapi
OEPEY XMHEO HMOIREP SPIL QEW]EVEOEX QEOE TVSHYO XIVWIFYX XMHEO EOER HMOIXELYM
QERJEEXR]EHERXMHEOFIVLEWMPHMTEWEV

/IKMEXERTVSQSWM]ERKWINEPERHIRKERFEMOVIRGERETIQEWEVERWIGEVEOIWIPYVYLER
WIVXEHMVIRGEREOERHMEVELOERHERHMOIRHEPMOERHIRKERFEMOHETEXFIVTIVERWIGEVE
EOXMJ HER FIVEVXM HM HEPEQ QIRMRKOEXOER TIRNYEPER TVSHYO XIVWIFYX /IKMEXER
TVSQSWM XMHEO LER]E HM FMHERK TIQEWEVER TVSHYO  XIXETM NYKE HMKYREOER HEPEQ
FMHERKOIWILEXER(IXIVQMRERTSOSOOIWILEXEREHEPELEWTIOEWIOWSWMEPIOSRSQM
HER PMRKOYRKER ]ERK WIVMRK FIVEHE HM PYEV OSRXVSP TIVSVERKER EXEY QEW]EVEOEX
%WTIO TVSQSWM OIWILEXER ]ERK QIRHEWEV EHEPEL QIPEOYOER TIQFIVHE]EER
WILMRKESVERKQIQMPMOMOSRXVSP]ERKPIFMLFIWEVXIVLEHETEWTIOEWTIOOILMHYTER
]ERKQIRMRKOEXOERQIQTIRKEVYLMOIWILEXER

;,3QIRHIJMRMWMOERTVSQSWMOIWILEXERWIGEVEVMRKOEW]EORM4VSQSWMOIWILEXER
HER OIWIPEQEXER OIVNE EHEPEL TVSWIW QIQFYEX SVERK QEQTY QIRMRKOEXOER
OSRXVSP XIVLEHET OIWILEXER HER QIQTIVFEMOM OIWILEXER WIVXE OIWIPEQEXER
OIVNER]E%HEXMKEYRWYVLEP]ERKWERKEXQIRHEWEVYRXYOXYNYERTVSQSWMOIWILEXER
HER OIWIPEQEXER OIVNE ]EMXY QIQTIVFEMOM OIWILEXER HER QIQMPMOM OSRXVSP ]ERK
PIFML FIWEV XIVLEHET OIWILEXER WIVXE OIWIPEQEXER OIVNE QIVYTEOER PMRHE )[PIW
HER -RE 7MQRIXX    HEVM EWTIO JMPSWSJMW OIKMEXER TVSQSWM OIWILEXER  NMOE
FIVLEWMP EOER QIQTIRKEVYLM OILMHYTER WIWISVERK XIVYXEQE ]ERK FIVLYFYRKER
HIRKER OIWILEXERR]E 7IQYE ]ERK XIVPMFEX HEPEQ TVSQSWM OIWILEXER LEVYW
QIQELEQMXYNYERTVSQSWMOIWILEXER

8YNYEROYRGMHEVMTVSQSWMOIILEXEREHEPELQIQFIVMXELYSVERKXIRXERKGEVEGEVE
TVMPEOYHERKE]ELMHYT]ERKHETEXQIQTIRKEVYLMOIWILEXERR]EQIQFIVMXELYHER
QIR]EHEVOER FEL[E MRJSVQEWM MXY TIVPY HMQIRKIVXM KYRE QIQFERXY HEPEQ

148 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
QIRKKEPMRMPEMRMPEMHERWMOETWIVXEQIRKYFELTIVMPEOYQIRNEHMPIFMLTSWMXMT PMRHE
)[PIWHER-RE7MQRIXX 
5. Pendidikan dan bidang promosi kesehatan dan keselamatan kerja
7SIOMHNS 2SXSEXQSHNS   QIRKIQYOEOER FEL[E 6YERK PMRKOYT TIRHMHMOER
OIWILEXERHEROIWIPEQEXEROIVNEHETEXHMPMLEXHEVMFIFIVETEHMQIRWMERXEVEPEMR
HMQIRWMWEWEVERTIRHMHMOERHMQIRWMXIQTEXTIPEOWEREERETPMOEWMR]EHERHMQIRWM
XMRKOEX TIPE]ERERR]E 4IRHMHMOER OIWILEXER HEVM dimensi sasarannya HETEX
HMOIPSQTSOOERQIRNEHMXMKE]EMXY
E 4IRHMHMOEROIWILEXERMRHMZMHYHIRKERWEWEVERMRHMZMHY
F 4IRHMHMOEROIWILEXEROIPSQTSOHIRKERWEWEVEROIPSQTSO
G 4IRHMHMOEROIWILEXERQEW]EVEOEXHIRKERWEWEVERQEW]EVEOEX

4IRHMHMOEROIWILEXERHEVMdimensi tempat pelaksanaannyaHETEXFIVPERKWYRKHM
FIVFEKEMXIQTEXWITIVXM
E 4IRHMHMOEROIWILEXERHM7IOSPELHIRKERWEWEVERWMW[EQYVMH
F 4IRHMHMOER OIWILEXER HM VYQEL WEOMX  HIRKER WEWEVER TEWMIR HER OIPYEVKE
TEWMIR
G 4IRHMHMOEROIWILEXERHMXIQTEXOIVNEHIRKERWEWEVERTIOIVNEEXEYOEV]E[ER
]ERKFIVWERKOYXER

4IRHMHMOER/IWILEXERHEVMdimensi tingkat pelayananHETEXHMPEOYOERFIVHEWEVOER
PMQEXMRKOEXTIRGIKELER five levels of prootion ]EORM
a. Promosi Kesehatan (health promotion)
%HEXYNYLFMHERKOIKMEXERTVSQSWMOIWILEXERHERWIGEVEKEVMWFIWEVHETEX
HMPMLEXTEHEHMEKVEQFIVMOYXMRM 0MRHE)[PIWHER-RE7MQRIXX 











MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 149

Pelayanan Kebijakan publik yang
Program Pendidikan Kesehatan Kesehatan Preventif
Primer,sconder,dan tersier sehat

Bidang Kegiatan Pengembangan


Kegiatan ekonomi dan
Promosi organisasi
peraturan
Kesehatan

Tindakan Kesehatan Kegiatan berbasis


Enviromenntal pada masyarakat

Gambar 92. Tujuh Bidang Kegiatan Promosi Kesehatan Dan Keselamatan Kerja

b. Perlindungan khusus (Specifik Protection)


c. Diagnosa Dini (Early diagnosis)
d. Pengobatan segera (Prompt trethment)
e. Pembatasan Cacat (Disability limitation) dan Pemulihan (Rehabilitation)
6. Media Promosi kesehatan dan keselamatan kerja (K3)
1IHME PEXMR  EHEPEL FIRXYO NEQEO HEVM QIHMYQ %WWSGMEXMSR JSV )HYGEXMSR ERH
'SQQYRMGEXMSR 8IGLRSPSK] %)'8  QIRHIJMRMWMOER QIHME WIFEKEM WIKEPE FIRXYO
]ERK HMQERJEEXOER HEPEQ TVSWIW TIR]EPYVER MRJSVQEWM 2EXMSREP )HYGEXMSR
%WWSGMEXMSR 2)%  QIRHIJMRMWMOER QIHME WIFEKEM WIKEPE FIRHE ]ERK HETEX
HMQERMTYPEWM HMPMLEX HMHIRKEV HMFEGE EXEY HMFMRGERKOER FIWIVXE MRWXVYQIR YRXYO
WYEXY  OIKMEXER 1IHME TVSQSWM OIWILEXER HER OIWIPEQEXER OIVNE EHEPEL WIQYE
WEVEREEXEYYTE]EYRXYOQIREQTMPOERTIWEREXEYMRJSVQEWM]ERKMRKMRHMWEQTEMOER
SPIL OSQYRMOEXSV FEMO MXY QIPEPYM QIHME GIXEO IPIOXVSRMOE HER QIHME PYEV VYERK
WILMRKKE WEWEVER HETEX QIRMRKOEXOER TIRKIXELYERR]E ]ERK EOLMVR]E HETEX
FIVYFEL TIVMPEOY OI EVEL ]ERK PIFML TSWMXMJ XIVLEHET OIWILEXER HER OIWIPEQEXER
OIVNE 1IHME MRM HMWYWYR FIVHEWEVOER TVMRWMT FEL[E TIRKIXELYER ]ERK EHE TEHE
WIXMETQERYWMEHMXERKOETHERHMXIVMQEQIPEPYMTERGE MRHIVE1IHME TIRHMHMOERMRM
HMQEOWYHOER YRXYO QIRKEVELOER MRHIVE OITEHE WYEXY SF]IO WILMRKKE
QIQTIVQYHEL TIVWITWM WIWISVERK 1IHME EOER WERKEX QIQFERXY HM HEPEQ
QIPEOYOER TIR]YPYLER EKEV TIWERTIWER OIWILEXER HER OIWIPEQEXER OIVNE HETEX
HMWEQTEMOERPIFMLNIPEWHERWEWEVERHETEXQIRIVMQETIWERXIVWIFYXHIRKERNIPEW
TYPE


150 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
1IHMEQIQFYEXSVERKPIFMLQIRKIVXMJEOXEOIWILEXERHEROIWIPEQEXEROIVNE]ERK
HMERKKET VYQMX WILMRKKE HETEX QIRKLEVKEM FIXETE FIVRMPEMR]E OIWILEXER HER
OIWIPEQEXEROIVNEFEKMWYEXYOILMHYTER1IHMEEHEPELTEHELEOMOEXR]EEHEPELEPEX
FERXYTIRHMHMOER %:% OEVIREEPEXEPEXXIVWIFYXQIVYTEOERWEPYVER channel YRXYO
QIR]EQTEMOERMRJSVQEWMOIWILEXERHEROEVIREEPEXEPEXXIVWIFYXHMKYREOERYRXYO
QIQTIVQYHELTIRIVMQEERTIWEROIWILEXERFEKMQEW]EVEOEX

1ERJEEX QIHME TVSQSWM / 1IRMQFYPOER QMREX WEWEVER TIRHMHMOER 1IRGETEM
WEWEVER ]ERK PIFML FER]EO 1IQFERXYHEPEQ QIRKEXEWM FER]EO LEQFEXER HEPEQ
TIQELEQER1IVERKWERKWEWEVERTIRHMHMOERYRXYOQIRIVYWOERTIWERTIWER]ERK
HMXIVMQE OITEHE SVERK PEMR 1IQTIVQYHEL TIR]EQTEMER FELER
TIRHMHMOERMRJSVQEWM SPIL TEVE TIRHMHMOTIPEOY TIRHMHMOER 1IRHSVSRK OIMRKMRER
YRXYOQIRKIXELYMOIQYHMERPIFMLQIRHEPEQMHEREOLMVR]EQIRHETEXOERTIRKIVXMER
]ERK PIFML FEMO 1IQFERXY QIRIKEOOER TIRKIVXMER ]ERK HMTIVSPIL 'MVM  QIHME
4VSQSWM]ERKFEMO1YHELHMFYEX&ELERFELERR]EHETEXHMTIVSPILHMFELERFELER
PSGEP(MXYPMWHMKEQFEVHIRKERWIHIVLERE1IQEOEMFELEWEWIXIQTEXHERQYHEL
HMQIRKIVXM SPIL QEW]EVEOEX 1IQIRYLM OIFYXYLEROIFYXYLER TIXYKEW OIWILEXER
HER QEW]EVEOEX OSQYRMOEXMJ HER QIREVMO (EPEQ TIQFYEXER QIHME ]ERK LEVYW
HMTIVLEXMOERXIRXERKWEWEVERERXEVEPEMR-RHMZMHYEXEYOIPSQTSO/EXIKSVMOEXIKSVM
WEWEVER WITIVXM OIPSQTSO YQYVHER TIRHMHMOER &ELEWE ]ERK  HM KYREOER  %HEX
MWXMEHEXWIVXEOIFMEWEER1MREXHERTIVLEXMER4IRKIXELYERHERTIRKEPEQERWEWEVER
XIRXERKTIWER]ERKEOERHMXIVMQE

8IQTEX QIQEWERK QIRKKYREOER   QIHME TVSQSWM / (M HEPEQ OIPYEVKE
OYRNYRKERVYQEL[EOXYQIRSPSRKTIVWEPMRERQIVE[EXFE]MHERPEMRWIFEKEMR]E
(MQEW]EVEOEX TIVE]EERLEVMLEVMFIWEVEVMWEREVMWERTIRKENMERHERWIXIVYWR]E(M
MRWXERWMMRWXERWM TYWOIWQEW67/ERXSVOERXSVWIOSPELHERWIXIVYWR]E %PEX%PEX
&ERXYTIVEKEQIHME  FIPENEV  XIVWIFYX HETEX HMTIVKYREOER SPIL 4IXYKEWTIXYKEW
TYWOIWQEWOIWILEXER /EHIV OIWILEXER +YVYKYVY WIOSPEL HER XSOSLXSOSL
QEW]EVEOEX 8YNYER TVSQSWM HER XYNYER TIRKKYREER QIHME 4VSQSWM ERXEVE PEMR
1IREREQOER TIRKIXELYERTIRKIVXMER TIRHETEX HER OSRWITOSRWIT 1IRKYFEL
TIVWITWMWMOETHERTIVMPEOY]ERKPIFMLTSWMXMJ1IREREQOERXMRKOELPEOYOIFMEWEER
]ERK FEVY  8YNYER TIRKKYREER QIHME TVSQSWM WIFEKEM EPEX FERXY HEPEQ
PEXMLERTIREXEVERTIRHMHMOER HER TIR]YPYLER YRXYO QIRMQFYPOER TIVLEXMER
XIVLEHET WYEXY QEWEPEL YRXYO QIRKMRKEXOER WYEXY TIWERMRJSVQEWM YRXYO
QIRNIPEWOER JEOXEJEOXE TVSWIHYV HER XMRHEOER QIQTIVQYHEL TIR]EQTEMER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 151
MRJSVQEWMQIHME HETEX QIRKLMRHEVM OIWIPELER TIVWITWM HETEX QIQTIVNIPEW
MRJSVQEWM QIHME HETEX QIQTIVQYHEL TIRKIVXMER QIRKYVERKM OSQMRMOEWM ]ERK
ZIVFEPMWXMO QIREQTMPOER SF]IO ]ERK XMHEO FMWE HMXERKOET QEXE QIHME HETEX
QIQTIVPERGEVOSQYRMOEWM

1EGEQQEGEQ%PEX&ERXYTIVEKEQIHME4VSQSWM/TEHEHEWEVR]EEHEXMKENIRMW
QIHMETVSQSWMEXEYTIQFIPENEVER/]EORM%PEXFERXYTIVEKEQIHMEFIPENEVPMLEX
ZMWYEPEMHW ]ERKFIVKYREHEPEQQIRWXMQYPEWMMRHVEQEXE TIRKPMLEXER TEHE[EOXY
XIVNEHMR]E TIRHMHMOER HEPEQ FIRXYO EPEX ]ERK HMTVS]IOWMOER WPMHI JMPQ JMPQ WXVMT
HWF  HER EPEXEPEX ]ERK XMHEO HMTVS]IOWMOER  HYE HMQIRWM KEQFEV TIXE TSWXIV
FEKER  XMKE HMQIRWM FSPE HYRME FSRIOE HWF  %PEX FERXY HIRKER EYHMS EMHW 
TMVMRKERLMXEQTMXEWYEVE%PEXFERXYPMLEXHIRKEVWITIVXMXIPIZMWMHERvideo casset

Media Promosi K3 juga dapat digolongkan menjadi tiga macam, yaitu:


a. Media elektronik
=EMXY WYEXY QIHME FIVKIVEO HER HMREQMW HETEX HMPMLEX HER HMHIRKEV HEPEQ
QIR]EQTEMOERTIWERR]EQIPEPYMEPEXFERXYIPIOXVSRMOE'SRXSL8IPIZMWM6EHMS
*MPQ/EWIX'(:'((:(Slide Show
Kelebihan: WYHEL HMOIREP QEW]EVEOEX QIPMFEXOER WIQYE TERGE MRHVE PIFML
QYHEL HMTELEQM PIFML QIREVMO OEVIRE EHE WYEVE HER KEQFEV FIVXEXET QYOE
TIR]ENMER HETEX HMOIRHEPMOER NERKOEYER VIPEXMJ PIFML FIWEVPYEW WIFEKEM EPEX
HMWOYWMHETEXHMYPERK–YPERK
Kelemahan: FME]EPIFMLXMRKKMWIHMOMXVYQMXQIQIVPYOERIRIVKMPMWXVMOHMTIVPYOER
EPEX GERKKML HEPEQ TVSWIW TVSHYOWM TIVPY TIVWMETER ]ERK QEXERK TIVEPEXER
]ERK WIPEPY FIVOIQFERK HER FIVYFEL TIVPY OIXIVEQTMPER TIR]MQTERER TIVPY
OIXIVEQTMPERHEPEQTIRKSTIVEWMER
b. Media luar ruang
=EMXY WYEXY QIHME ]ERK QIR]EQTEMOER TIWERR]E HM PYEV VYERK WIGEVE YQYQ
QIPEPYM QIHME GIXEO HER IPIOXVSRMO WIGEVE WXEXMW 'SRXSL TETER VIOPEQI
WTERHYOTEQIVERFERRIV8:PE]EVPIFEV
Kelebihan: WIFEKEMMRJSVQEWMYQYQHERLMFYVERQIPMFEXOERWIQYETERGEMRHVE
PIFMLQIREVMOOEVIREEHEWYEVEHERKEQFEVEHER]EXEXETQYOETIR]ENMERHETEX
HMOIRHEPMOERNERKOEYERVIPEXMJPIFMLPYEW

152 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Kelemahan: FME]EPIFMLXMRKKMWIHMOMXVYQMXEHE]ERKQIQIVPYOERPMWXVMOHEREXEY
EPEX GERKKML TIVPY OIWMETER ]ERK QEXERK TIVEPEXER ]ERK WIPEPY FIVOIQFERK HER
FIVYFELTIVPYOIXVEQTMPERTIR]MQTERER
c. Media Cetak
=EMXYWYEXYQIHMEWXEXMWHERQIRKYXEQEOERTIWER–TIWERZMWYEP4EHEYQYQR]E
XIVHMVM HEVM KEQFEVER WINYQPEL OEXE KEQFEV EXEY JSXS HEPEQXEXE [EVRE 'SRXSL
4SWXIV PIEJPIX FVSWYV QENEPEL WYVEX OEFEV PIQFEV FEPMO *YRKWM 9XEQE 1IQFIVM
MRJSVQEWMHERQIRKLMFYV
Kelebihan: XELERPEQEQIRGEOYTFER]EOSVERKFME]EXMHEOXIVPEPYXMRKKMXMHEOTIVPY
IRIVKM PMWXVMO HETEX HMFE[E QIQTIVQYHEL TIQELEQER QIRMRKOEXOER KEMVEL
FIPENEV
Kelemahan : 8MHEOHETEXQIRWMQYPEWMIJIOWYEVEHERIJIO1YHELXIVPMTEX

1IHME GIXEO WIFEKEM EPEX FERXY QIR]EQTEMOER  TIWERTIWER OIWILEXER WERKEX
FIVZEVMEWMERXEVEPEMRWIFEKEMFIVMOYX
 BookletMEPELWYEXYQIHMEYRXYOQIR]EQTEMOERTIWERTIWEROIWILEXERHEPEQ
FIRXYOFYOYFEMOFIVYTEXYPMWERQEYTYRKEQFEVKEQFEV
 Leafleat MEPEL FIRXYO TIR]EQTEMER MRJSVQEWM EXEY TIWERTIWER OIWILEXER
QIPEPYMPIQFEV]ERKHMPMTEX
 Flyer WIPIFEVER MEPELFIRXYOWITIVXMPIEJPIEXXIXETMXMHEOFIVPMTEX
 Flip chat PIQFEVFEPMO QIHMETIR]EQTEMERTIWEREXEYMRJSVQEWMOIWILEXER
HEPEQFIRXYOPIQFEVFEPMOHERFIVMWMKEQFEVTIVEKEER
 Rubrik atau tulisan8YPMWERTEHEWYVEXOEFEVEXEYQENEPEL]ERKQIQFELEW
WYEXYQEWEPELOIWILEXEREXEYLEPLEPPEMR]ERKFIVOEMXERHIRKEROIWILEXER
 PosterMEPELFIRXYOQIHMEGIXEO]ERKFIVMWMTIWEREXEYMRJSVQEWMOIWILEXER
]ERK FMEWER]E HMXIQTIP HM XIQFSOXIQFSO HMXIQTEXXIQTEX YQYQ EXEY HM
OIRHEVEERYQYQ

4SWXIVQIVYTEOERQIHMEMRJSVQEWMWMRKOEXPIRKOETHERTIRXMRK]ERKHMPIXEOOERHM
XIQTEXYQYQ4SWXIVQIVYTEOEREPEXTVSQSWMHIRKERXYNYERYRXYOQIQTIRKEVYLM
WIWISVERK EKEV XIVXEVMO TEHE WIWYEXY EXEY QIQTIRKEVYLM WIWISVERK EKEV
FIVXMRHEONEHMTSWXIVEHEPELYRXYOQIRKMRKEXOIQFEPMHERQIRKEVELOERTIQFEGE
OI EVEL XMRHEOER XIVXIRXY WIWYEM ]ERK HMMRKMROER OSQYRMOEXSV FIREV EOER SVERK
PIFMLFER]EO]ERKQIPMLEXQIRMOQEXMHERQIQFEGETIWERTIWER]ERKXIVGERXYQ
FMPE TIRIQTEXERR]E HMPEOYOER HIRKER FEMO 1IRYVYX (ITEVXIQIR /IWILEXER 6-

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 153
 TSWXIVEHEPELKEQFEV]ERKFIWEV]ERKQIQFIVMXIOERERTEHEWEXYEXEY
HYEMHITSOSOWILMRKKEHETEXHMQIRKIVXMQIPMLEXR]EWITMRXEWPEPY

4IVFIHEERQIRHEWEVTSWXIVHIRKERQIHMETVSQSWMPEMRR]EEHEPELTSWXIVHMFEGE
SVERK]ERKWIHERKFIVKIVEOQYRKOMRWIHERKFIVOIRHEVEEXEYFIVNEPEROEOM&VSWYV
FSSOPIX JP]IV HMVERGERK YRXYO HMFEGE WIGEVE OLYWYW QYRKOMR HYHYO EXEY WIWEEX
WEQFMP FIVHMVM 4SWXIV LEVYW HETEX QIREVMO TIVLEXMER TIQFEGER]E WIOIXMOE HER
HEPEQLMXYRKERHIXMOTIWERR]ELEVYWHMQIRKIVXM4SWXIVHMKYREOERYRXYOFIVFEKEM
QEGEQ OITIVPYER WITIVXM  FIVMOYX MRM QIRKYQYQOERQIQTIVOIREPOER WYEXY
EGEVEQIQTVSQSWMOERPE]ERERNEWEQIRNYEPWYEXYTVSHYOQIQFIRXYOWMOETEXEY
TERHERKER
1) Tipikal poster yang baik
1IRYVYX0MRHEI[PIWHER-REWMQRIXX  XMTITSWXIV]ERKFEMOERXEVE
PEMRFIVLEWMPQIR]EQTEMOERMRJSVQEWMWIGEVEGITEXMHIHERMWM]ERKQIREVMO
TIVLEXMER QIQTIRKEVYLM QIQFIRXYO STMRMTERHERKER QIRKKYREOER
[EVRE[EVRE ]ERK QIR]SPSO HER QIREVMO QIRIVETOER TVMRWMT
’simplicity’WIHIVLERE HER PYKEW XIOEROER LEPLEP ]ERK TIRXMRK HIRKER
QIRKYFELLYVYJWX]PIEXEY[EVREKYREOERFELEWE]ERKHMQIRKIVXMWEWEVER
FIWEVLYVYJLEVYWQEWYOHEPEQNERKOEYERQEXEKYREOERPIXEOHMWTPE]HIRKER
STXMQEPHERKYREOER[EVRE

1IQFYEX TSWXIV  TIVPY  QIQTIVLEXMOER  TW]GSPSKM [EVRE  EXEY TIQEOREER
[EVREEKEVTIWERHERKEQFEV]ERKHMFYEXPIFMLETVIWMEXMJHEPEQQIVERGERK
TIQFYEXER TSWXIV HIWEMRIV KVEJMWR]E TIVPY QIQTIVLEXMOER TW]GSPSKM [EVRE
HEPEQ XEXE TIR]ENMER TIWERR]E EKEV PIFML QIR]IRXYL VEWE HER PIFML
OSQYRMOEXMJWIVXEQIQFIVMOERHE]EXEVMO]ERKXMRKKM(EPEQTWMOSPSKM[EVRE
HETEX QIQMPMOM QEORE HER OIWER QEWMRKQEWMRK WITIVXM FIVYOYX MRM ;EVRE
QIVELQIQMPMOMFIVFEKEMEVXM1IVELHETEXFIVEVXMFIVLIRXM[EVREQIVELNYKE
WIVMRK HMKYREOER YRXYO QIPEQFERKOER OIQEVELER VEWE QEPY HEVEL
OIOIVEWERTIVERKREJWYETMHERFMWENYKEHMKYREOERWIFEKEMXERHEFELE]E
FIWEV HEPEQ FIRHIVE OIFERKWEER -RHSRIWME [EVRE QIVEL HEPEQ FIRHIVE
-RHSRIWMEQIPEQFERKOEROIFIVERMER(M'MRE[EVREQIVELFIVEVXMTIVE]EER
OIFIVYRXYRKER HER OIQEOQYVER HEPEQ HIWEMR VEKEQ LMEW [EVRE QIVEL
FIVEVXMEHETIRIOEREREXEYEHE]ERKLEVYWHMTIVLEXMOER


154 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
;EVRE FMVY WIVMRK HMEWSWMEWMOER WIFEKEM [EVRE PERKMX EXEY[EVRE PEYXER &MVY FMWE
QIPEQFERKOER TIVWEXYER OIXIRERKER TIVGE]E HMVM OIFMNEOWEREEER MHIEPMWQI
PS]EPMXEW GELE]E TPERIX &YQM YHEVE XIORSPSKM OSRWIVZEXMWQI OIHEQEMER
OIFIREVER HER OIVEQELXEQELER &ER]EO ]ERK FIVTIRHETEX FMVY EHEPEL [EVRE
XIVFEMOHIRKERFIVFEKEMWMJEXTSWMXMJ/YRMRKEHEPEL[EVRE]ERKQIPEQFERKOERWMREV
QEXELEVMOIGIVMEEROIKIQFMVEERSTXMQMWQIOIOE]EER IQEW LEVETERPMFIVEPMWQI
OIXMHEONYNYVERVEQELOIWIVEOELEROIPIQELERGIQFYVYFIVKEMVELHERPEMRPEMR(M
1IWMVOYRMRKFIVEVXMFIVOEFYRKHM.ITERKFIVEVXMOIFIVERMER;EVREOYRMRKWIVMRK
NYKEHMEVXMOERWIFEKEMPEQFERKOIEKYRKER[EVREOYRMRKQIQMPMOMOIWERWIQERKEX
HERTEREW

;EVRETMROWIVMRKWIVMRKWIOEPMHMLYFYRKOERHIRKERGMRXEVSQERXMWQIOIOEKYRKER
YRKOETER XIVMQE OEWML HER WMQTEXM ;EVRE TMRO NYKE HETEX QIR]MQFSPOER
OI[ERMXEER OIWILEXER HER TIVRMOELER 7IKMXMKE FIV[EVRE TMRO QIR]MQFSPOER
LSQSWIOWYEPMXEW HER FMWIOWYEPMXEW 4MXE FIV[EVRE TMRO FMEWE HMKYREOER YRXYO
QIR]IQERKEXMTIRHIVMXEOEROIVTE]YHEVE4EPIVQSWEPELWEXYXMQOYHELMXEQ7IVMI
% QIRKKYREOER OSWXYQ [EVRE TMRO ;EVRE LMNEY EHEPEL [EVRE HEYR HER VYQTYX
PETERKERWITEOFSPE;EVREMRMWIVMRKHMEWSWMEWMOERHIRKERTIVXYQFYLEROIPELMVER
LEPLEPEPEQMELOIWILEXEROIWIMQFERKERHERWXEFMPMXEW1EWMLLMNEYFIVEVXMFIPYQ
FIVTIRKEPEQER(M%QIVMOELMNEYFIVEVXMYERKHM'MREFIVEVXMEMFEXEYQEPYHM%JVMOE
9XEVE QIR]MQFSPOER OSVYTWM 4EHE ^EQER TIVXIRKELER (M -RKKVMW -VPERHME HER
%QIVMOE [EVRE MRM HMERKKET WIFEKEM [EVRE TIQFE[E WMEP ;EVRE LMNEY QIQMPMOM
OIWERQIR]INYOOER

'SOPEX QIPEQFERKOER OIXIRERKER OIHEPEQER OIOE]EER WXEFMPMXEW XVEHMWM
OIQMWOMREROIOEWEVER&MWENYKEYRXYOQIPEQFERKOERSVKERMWQIREXYVEPEXEYLEP
LEP EPEQMEL ;EVRE GSOPEX HETEX QIRHSVSRK SVERK YRXYO QIQMPMOM OIMRKMRER
OIWILEXEROIWIXMEEROIWIHIVLEREEROIVEQELXEQELERHERWMJEXFIVXERKKYRKNE[EF
4YXMLQIPEQFERKOERWEPNYTIVHEQEMEROIFIVWMLEROIWYGMERXEOFIVWEPELWXIVMPHER
OIWIHIVLEREER&IRHIVETYXMLHMKYREOERWIFEKEMXERHEQIR]IVEL(M-RHMEHER'MRE
TYXML FIVEVXM FIVOEFYRK %FYEFY FMWE FIVEVXM OIQI[ELER OIVIRHELER LEXM
TIRKLSVQEXER OIWIMQFERKER OIFMNEOWEREER RIXVEPMXEW JSVQEPMXEW OILEPYWER
OIVYWEOERHERIQSWM]ERKOYEXWIVMRKHMEWSWMEOERHIRKERHIFYEWETHERTSPYWM
;EVREMRMNYKEFMWEFIVEVXMFIVOEFYRK


MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 155
;EVRE NMRKKE SVER]I  QIPEQFERKOER ,MRHYMWQI &YHHLMWQI IRIVKM OIIPSOER
EVSKER OIWIMQFERKER IQSWM XMRKKM WYOE FIVQEMR HER ERXYWMEWQI 7ITIVM [EVRE
OYRMRK [EVRE NMRKKE NYKE QIQMPMOM OIWER TEREW ;EVRE LMXEQ WIVMRK HMLYFYRK
LYFYRKOER HIRKER QMWXIVM WIXER OIXEOYXER HER OIQEXMER ;EVRE ]ERK FMEWE
HMKYREOERWIFEKEM[EVREXMRXEMRMNYKEHETEXFIVEVXMQSHIVRMXEWOIOYEXERHYRME[M
OIWIHMLERJSVQEPMXEWHYOEGMXEHEROIQI[ELER[EVRELMXEQFIVOIWERWIVEQEXEY
KSXMG[EVRELMXEQFIVOIWERQIRKIGMPOER

9RXYOQIRKLEWMPOERTSWXIV]ERKFEMOTIVPYQIRIVETOERTVMRWMTTVMRWMTHIWEMRHEPEQ
TIQFYEXERTSWXIVXIVWIFYXERXEVEPEMR
a) Balance (keseimbangan)
%HENIRMWOIWIMQFERKER]ERKFMWEHMXIVETOEROIWIMQFERKERFMWEHMGETEMWIGEVE
WMQIXVMW KEVMWKEVMW MQENMRIV FEMO ZIVXMOEP EXEY LSVMWSRXEP HETEX HMKYREOER YRXYO
QIRGETEMOIWIMQFERKER[EPEYTYRXMHEOWMQIXVMW
b) Movement, (alur baca).%PYVFEGE]ERKHMEXYVWIGEVEWMWXIQEXMWSPILHIWEMRIVYRXYO
mengarahkan ‘mata pembaca’ dalam menelusuri informasi, satu bagian ke bagian
PEMRTEHETSWXIV
c) Emphasis, (penekanan). 4VMRWMT MRM ]ERK XIVTIRXMRK HEPEQ QIRHIWEMR TSWXIV
4IRIOERERFMWEHMGETEMHIRKERQIQFYEXWPSKERNYHYPEXEYMPYWXVEWMJSXSNEYLPIFML
QIRSRNSPHEVMIPIQIRHIWEMRPEMRFIVHEWEVOERYVYXERTVMSVMXEW
Penekanan bisa dicapai dengan:

 4IVFERHMRKERYOYVER
 0EXEVFIPEOERK]ERKOSRXVEWHIRKERXYPMWEREXEYKEQFEV
 4IVFIHEER[EVRE]ERKQIRGSPSO
 Memanfaatkan ‘white space’ atau bidang kosonK
 4IVFIHEERNIRMWYOYVERHER[EVRELYVYJ
d) Unity, (kesatuan). &IFIVETE FEKMER HEPEQ TSWXIV LEVYW HMKEFYRK EXEY HMTMWEL
WIHIQMOMER VYTE QIRNEHM OIPSQTSOOIPSQTSO MRJSVQEWM 1MWEPR]E REQE KIHYRK
LEVYW HIOEX HIRKER XIOW EPEQEX7TPEWL HMWOSR NERKER FIVNEYLER HIRKER TVSHYO
]ERK HMQEOWYH Kesatuan dapat dicapai dengan: 1IRHIOEXOER FIFIVETE IPIQIR
desain, dibuat ‘overlapping’, Menggunakan bidang kotak/lingkaran, Memanfaatkan
KEVMWYRXYOTIQMWELERMRJSVQEWM4IVFIHEER[EVREFEGOKVSYRH
e) Specific appeal, (penampilan/kesan). 4SWXIV HMVERGERK YRXYO OITIVPYER OLYWYW
berdasarkan suatu tema. Hal ini untuk memberikan ‘kesan’ suatu sentuhan yang

156 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
WIWYEMHIRKERTVSHYOEGEVEEXEYPE]ERER4SWXIVYRXYOTEVJYQ[ERMXEWIFEMOR]E
XIVOIWER JIQMRMR PIQFYX EXEY HIOSVEXMJ 4SWXIV YRXYO QIRNYEP XVYO WIFEMOR]E
QIRKKYREOER [EVRE[EVRE ]ERK FIVEX LYVYJLYVYJ ]ERK XIFEP HER QEWMJ 4SWXIV
YRXYOTVSQSWM/WIFEMOR]EQIQMPMOMOIWER]ERQI]EOMROERHERHETEXQIQSXMZEWM
SVERK YRXYO QIVYFEL TIVMPEOY WIWISVERKOIPSQTSO QIRNEHM PIFML TSWMXMT HER
QIR]EHEVOER YRXYO PIFML QIRKYXEQEOER OIWILEXER HER OIEQERER OIVNE safety
first 

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 157
158 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
BAB III
TEORI 5R (RINGKAS, RAPI, RESIK, RAWAT DAN RAJIN)

A. 5R
8YNYER 6 EHEPEL YRXYO QIRMRKOEXOER IJMWMIRWM HER OYEPMXEW XIQTEX OIVNE
7IHERKOERQERJEEXR]EERXEVEPEMR
1IRMRKOEXOERTVSHYOXMZMXEWOEVIRETIRKEXYVERXIQTEXOIVNE]ERKPIFMLIJMWMIR
1IRMRKOEXOEROIR]EQEREROEVIREXIQTEXOIVNEWIPEPYFIVWMLHERPYEW
1IRKYVERKMFELE]EHMXIQTEXOIVNEOEVIREOYEPMXEWXIQTEXOIVNE]ERKFEKYWFEMO
 1IREQFEL TIRKLIQEXER OEVIRE QIRKLMPERKOER TIQFSVSWERTIQFSVSWER HM
XIQTEXOIVNE

8ISVM 7 QIVYTEOER WYEXY QIXSHI TIREXEER HER TIQFIVHE]EER EVIE OIVNE
TIQVEOEVWE QIXSHI MRM EHEPEL .ITERK 7 WIRHMVM QIVYTEOER WMRKOEXER HEVM Seiri
TIQMPELER  7IMXSR TIREXEER  Seiso 4IQFIVWMLER  Seiketsu TIQERXETER  HER
Shitsuke TIQFMEWEER  -RHSRIWME QIRGSFE QIRXVERWJSVQEWM QIXSHI 7 HIRKER
WIFYXER6 6MRKOEW6ETM6IWMO6E[EX6ENMR 7QEYTYR6OIHYER]EFIVXYNYER
YRXYO QIQFYEX EVIE OIVNE QIRNEHM XIVXEXE FIVWML QIVRKYVERKM TIQFSVSWER
WIOEPMKYWQIRKYFELWMOETTEVETIPEOYQIXSHIXIVWIFYX1ERJEEX]ERKEOERHMHETEX
HIRKERQIRIVETOER7WIGEVEKEVMWFIWEVEHEPEL
1. /IQYHELERQIRKMHIRXMJMOEWMFEVERK
2. 4IRKKYREEREPEXOIVNEWIGEVEFIREV
3. 1IQTIVPERGEV[EOXYTVSWIW
4. 1IRKLMPERKOEROIVERGYERHEROIXMHEOTEWXMER
5. /IQEQTYEROSRWIRXVEWMOIVNEPIFMLFEMO
6. %PMVERXVERWTSVXEWMMRXIVREP]ERKPIFMLFEMO
7. 1IQTIVWMRKOEX[EOXYTIRGEVMERFEVERK
8. 8IQTEX]ERKEQERHEREQERYRXYOFIVOIVNE

/IFIVLEWMPER OMRIVNE WYEXY FIRKOIPPEFSVEXSVMYQ HMRMPEM HEVM OSRHMWM PMRKOYRKER HM
XIQTEXOIVNE&IRKOIP]ERKQIQTYR]EMOMRIVNE]ERKFYVYOHETEXHMPMLEXHEVMWMXYEWM
OIVNE ]ERK XMHEOXIVEXYV FER]EOR]E FEVERK reject EXEY rework RMPEM EFWIRWM TIOIVNE

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 159
]ERKFYVYOHERWIFEKEMR]E7QIVYTEOERMRHMOEXSVTIVXEQEYRXYOQIRMPEMOMRIVNE
FIRKOIP XIVWIFYX 7-)2 Consultant   7 EHEPEL WYEXY QIXSHI TIREXEER HER
TIQIPMLEVEER [MPE]EL OIVNE WIGEVE MRXIRWMJ ]ERK FIVEWEP HEVM .ITERK -WM HEVM 7
EHEPEL Seiri TIQMPELER  Seiton TIREXEER  Seiso TIQFIVWMLER  Seiketsu
TIQERXETER  HER Shitsuke TIQFMEWEER  4IRIVETER 7 FIVXYNYER YRXYO
QIQIPMLEVEOIXIVXMFERIJMWMIRWMHERHMWMTPMRHMPSOEWMOIVNEWIOEPMKYWQIRMRKOEXER
OMRIVNETIVYWELEERWIGEVEQIR]IPYVYL


Gambar 93. Penerapan 5S

7XMHEOWYPMXYRXYOHMTELEQMXETM7WERKEXWYPMXYRXYOHMPEOWEREOERHIRKERFIREV
7 QIQIVPYOER OIKMKMLER OIFYPEXER XIOEH HER QIQIVPYOER YWELE ]ERK XIVYW
QIRIVYW 7 QYRKOMR XMHEO EOER QIQFIVMOER LEWMP ]ERK HVEQEXMW 2EQYR 7
QIQFYEXTIOIVNEERPIFMLQYHEL7EOERQIRKYVERKMTIQFSVSWER[EOXYOIVNEOMXE
7 EOER QIQFYEX OMXE FERKKE EXEW TIOIVNEER OMXE 7 EOER QIRMRKOEXOER
TVSHYOXMJMXEW OIVNE HER QYXY ]ERK PIFML FEMO WIHMOMX HIQM WIHMOMX REQYR XIVYW
QIRIVYW
1. Seiri = Pemilahan
Seiri FIVEVXM QIRKEXYV WIKEPE WIWYEXY QIQMPEL WIWYEM HIRKER EXYVER EXEY
TVMRWMT XIVXIRXY 7IMVM QIQFIHEOER ERXEVE ]ERK HMTIVPYOER HIRKER ]ERK XMHEO
HMTIVPYOER %QFMP OITYXYWER XIKEW YRXYO QIRIVETOER QERENIQIR WXVEXMJMOEWM
YRXYOQIQFYERK]ERKXMHEOHMTIVPYOERMXY 7-)2Consultant &ER]EOXISVM
]ERK QIQFELEW XIRXERK GEVE QIQMPEL TIOIVNEER -RXMR]E EHEPEL QIQFEKM

160 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
WIKEPE WIWYEXY WIWYEM YVYXER OITIRXMRKERR]E OIQYHMER WMETOER QERENIQIR
FIVHEWEVOEROIPSQTSOTVMSVMXEW&YERKFEVERK]ERKOYVERKHMTIVPYOERWILMRKKE
OMXE HETEX FIVOSRWIRXVEWM XIVLEHET FEVERK ]ERK FIREVFIREV TIRXMRK HER
QIQIVPYOER TIVLEXMER OMXE 8IQTEX OIVNE OMXE QIQMPMOM WIXYQTYO OIVXEW OMXE
WIVMRKOEPMFIVHEPMLFEL[EWYEXYLEVMOIPEOOMXEEOERQIQFYXYLOEROIVXEWOIVXEW
MXY /MXE QIR]MQTER FEVERK HIRKER ERKKETER EOER FIVKYRE WIERHEMR]E
HMTIVPYOER7IFIREVR]EETE]ERKLEVYWOMXEPEOYOEREHEPELQIQYXYWOERHIRKER
XIKEWFEL[EOMXELEVYWQIQFIHEOERERXEVE]ERKHMTIVPYOERHIRKER]ERKXMHEO
/MXE LEVYW QIRIVETOER QERENIQIR WXVEXMJMOEWM /YRGM YRXYO QIPEOYOER Seiri
EHEPEL
E 'IOFEVERK]ERKEHEHMEVIEQEWMRKQEWMRK
F 8IXETOEROEXIKSVMFEVERKFEVERK]ERKHMKYREOEREXEYXMHEO
G &IVMPEFIPQMWEPR]E[EVREQIVELYRXYOFEVERK]ERKXMHEOHMKYREOER
H 7METOERXIQTEXYRXYOQIR]MQTERQIQFYERKQIQYWRELOERFEVERK]ERK
XMHEOHMKYREOER
I 4MRHELOER FEVERK ]ERK XIPEL HMFIVM [EVRE PEFIP OI XIQTEX ]ERK XIPEL
HMXIRXYOER



Gambar 94. Penerapan Seiri

2. Seiton = Penataan
Seiton FIVEVXM QIR]MQTER FEVERK HM XIQTEX ]ERK XITEX EXEY HEPEQ XEXE PIXEO ]ERK
FIREV WILMRKKE HETEX HMTIVKYREOER HEPEQ OIEHEER QIRHEHEO 4IREXEER
QIVYTEOERGEVEYRXYOQIQTIVWMRKOEXEXEYQIRKLMPERKOER[EOXYYRXYOQIPEOYOER
TVSWIW TIRGEVMER 4IVQEWEPELER ]ERK HMYXEQEOER HMWMRM EHEPEL QERENIQIR
JYRKWMSREP HER TIRKLETYWER TVSWIW TIRGEVMER 7IKEPE WIWYEXY HMWMQTER HM

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 161
XIQTEXR]E HIQM QYXY HER OIEQERER FIVEVXM OMXE QIQMPMOMXIQTEX OIVNE ]ERK VETM
4IVXEQE&EVERK]ERKXMHEOOMXETIVKYREOER!FYERK/IHYE&EVERK]ERKXMHEOOMXE
KYREOER XETM MRKMR HMWMQTER WIERHEMR]E HMTIVPYOER /IXMKE  &EVERK ]ERK OMXE
KYREOER LER]E WI[EOXY[EOXY WENE /IIQTEX &EVERK ]ERK OEHERKOEHERK
HMKYREOER/IPMQE&EVERK]ERKWIVMRKOMXEKYREOER 7-)2Consultant, 

4IR]MQTERER LEVYW HMHEWEVOER TEHE WIFIVETE FER]EO ]ERK OMXE XERKERM HER
WIFIVETEGITEXOMXEQIRIQYOERR]EWEEXHMTIVPYOER/MXEFYOERWENELEVYWFIVTMOMV
XIRXERKIJMWMIRWMXETMNYKELEVYWFMGEVEXIRXERKQYXYNERKERWEQTEMFIVOEVEXVYWEO
TIR]SOFIVYFELFIRXYOHERWIFEKEMR]E*EOXSVOIEQERERNYKELEVYWHMTIVLEXMOER
7EWEVEREOLMVTVSWIWTIQFIRELEREHEPELYRXYOQIQTIVSPILWIFER]EOQYRKOMRETE
]ERKERHEHMRKMROERHMQEREHEROETERERHEQIRKMRKMROERR]E
Kata kunci untuk pelaksanaan Seiton adalah :
E 6ERGERK QIXSHI TIRIQTEXER FEVERK ]ERK HMTIVPYOER WILMRKKE QYHEL
HMHETEXOERWEEXHMFYXYLOER
F 8IQTEXOERFEVERKFEVERK]ERKHMTIVPYOEROIXIQTEX]ERKXIPELHMWIHMEOER
G &IVM PEFIPMHIRXMJMOEWM YRXYO QIQYHELOER TIRKKYREER QEYTYR
TIRKIQFEPMERR]E


Gambar 95. Penerapan Seiton

3. Seiso = Pembersihan
%VXM HEVM QIQFIVWMLOER PIFML HEVM WIOIHEV QIQFYEX FEVERK FIVWML MRM QIVYTEOER
JEPWEJELHEROSQMXQIRYRXYOFIVXERKKYRKNE[EFEXEWWIKEPEEWTIOFEVERK]ERKOMXE
TIVKYREOER HER YRXYO QIQEWXMOER WIQYE FEVERK WIPEPY FIVEHE HEPEQ OSRHMWM

162 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
TVMQE.ERKERFIVTMOMVFEL[ETIQFIVWMLERTIOIVNEER]ERKQIPIPELOER7IFEPMOR]E
OMXE LEVYW QIQERHERKR]E WIFEKEM WYEXY FIRXYO TIQIVMOWEER HER TIRGIKELER
1IRMRKOEXR]E OIGERKKMLER TVSHYO MRHYWXVM QSHIVR HIFY OSXSVER FELER EWMRK
FYR]M WYEVE QIWMR ]ERK OIVEW HER QEWEPEL PEMR OIQYRKOMRER FIWEV HETEX
QIRKEOMFEXOERFEVERKGEGEXQEGIXFELOEROIGIPEOEEROIVNE4IQFIVWMLEREHEPEL
NE[EFERR]E 4IQFIVWMLER LEVYW HMTERHERK WIFEKEM GEVE YRXYO QIRKLMPERKOER
TIR]IFEFQEWEPELWEXYHIQMWEXY7IGEVEYQYQEHEXMKEPERKOELTIQFIVWMLER]ERK
LEVYWHMPEOYOERHIRKERFIREVERXEVEPEMR
a. Tingkat Makro: 1IQFIVWMLOER WIKEPE WIWYEXY HER QIRGEVM GEVE YRXYO
QIRERKERM TIR]IFEF OIWIPYVYLER ]ERK FIVOEMXER HIRKER KEQFEVER KPSFEP
TIOIVNEER
b. Tingkat Individual: 1IRERKERM WEXY XIQTEX OIVNE XIVXIRXY EXEY WEXY QIWMR
XIVXIRXY
c. Tingkat Mikro: 1IQFIVWMLOERWYOYGEHERKEPEXFERXYOIVNEXIVXIRXYTIR]IFEF
OSXSVERHMGEVMHERHMTIVFEMOM


Gambar 96. Penerapan Seiso

4. Seiketsu = Pemantapan
4IQERXETER FMWE FIVEVXM QIQIPMLEVE OIEHEER FIVWML ]ERK HEPEQ OSRXIOW 7
QIRGEOYT TIVXMQFERKER WITIVXM [EVRE FIRXYO TEOEMER HER WIFEKEMR]E ]ERK
QIQFIVMOER WYEWERE FIVWML 0IFML NEYL PEKM 7IMOIXWY LEVYW HMERKKET WIFEKEM
TIRKYPERKERTVSWIWTIQMPELER Seiri  TIREXEER Seiton HERTIQFIVWMLER Seiso 
WIVXE WIFEKEM OIWEHEVER HER EOXMZMXEW XIXET YRXYO QIQEWXMOER FEL[E WMOPYW 7

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 163
HMTIPMLEVE4IQERXETERFIVEVXMQIPEOWEREOEREOXMZMXEW7HIRKERXIVEXYVWILMRKKE
OIEHEER]ERKXMHEORSVQEPXEQTEO4IQFIVMEROSHI[EVREHMXIVETOERHMPMRKOYRKER
OIVNE XIVYXEQE TEHE PERXEM HER HMRHMRK ]ERK HM GEX HIRKER [EVRE ]ERK XIVERK
4IQFIVMER [EVRE HMPEOYOER HIQM XIVGMTXER]E OIR]EQERER OIWIPEQEXER HER
OIWIPEVEWER4I[EVREERPERXEMEHEQEGEQ]EMXY[EVREQIVELOYRMRKHERLMNEY
Penjelasan tentang arti dari warna-warna tersebut adalah sebagai berikut :
E ;EVRE1IVELWIFEKEM&EXEW%VIE&IVFELE]E
F ;EVRE/YRMRKWIFEKEM&EXEW%VIE/IVNE
G ;EVRE,MNEYWIFEKEM%VIE/IVNE

/MXE HETEXQIQEWXMOEROIXMHEORSVQEPERFMWEXIVPMLEXHIRKERQIPEXMLOIXIVEQTMPER
YRXYOQIRGMTXEOERHERQIQIPMLEVEOSRXVSPZMWYEPHEPEQTIOIVNEEROMXEWILEVMLEVM
/MXEQIQTIVKYREOERTMOMVERYRXYOQIRKMRKEXWIWYEXYHEROIPMQETERGEMRHIVEYRXYO
QIPEOWEREOER TIOIVNEER XIVFEMO OMXE ,EP ]ERK TIRXMRK HMWMRM EHEPEL QIRKYFEL
MRHIVE]ERKWXEXMWMRMQIRNEHMOIWEHEVER]ERKHMREQMWHERQIQFYEXR]ELMHYTYRXYO
OMXE,EP]ERKHMKYREOERYRXYOQIQYHELOERTIOIVNEERWILEVMLEVMOMXEQIQIVPYOER
EPEX FERXY ZMWYEP HEPEQ OSRXVSP ZMWYEP 7IFIREVR]E OMXE WYHEL QIPEOYOERR]E
QMWEPR]EWMWXIQTIREQEERfolder/binderYRXYOJMPIHEXETIR]YWYRERFYOYHMVEOHER
WIFEKEMR]E
Prinsip-prinsip alat bantu visual adalah:
E 1YHELHMPMLEXHEVMNEVEONEYL
F 4EWERKTIVEKEERTEHEFEVERK]ERKFIVWERKOYXER
G 9WELEOERWYTE]EWIXMETSVERKHETEXQIRKEXEOERETE]ERKFIREVHERETE]ERK
WEPEL
H 9WELEOER WYTE]E WIXMET SVERK HETEX QIRKKYREOERR]E HIRKER QYHEL OETER
WENE
I 9WELEOER WYTE]E WIXMET SVERK HETEX QIPEOYOERR]E HER QYHEL QIQFYEX
OSVIOWM]ERKHMTIVPYOER
J 9WELEOERWYTE]EHIRKERQIPEOWEREOERR]EQIQFYEXXIQTEXOIVNEPIFMLXIVERK
HERPIFMLXIVEXYV

7EEX OMXE QIPEOYOER LEP HMEXEW OMXE EOER QIRIQYOER FEL[E TIOIVNEER EOER
NEYLPIFMLPERGEVHERLEWMPR]EPIFMLFEMO

164 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S

Gambar 97. Penerapan Seiketsu

5. Shitsuke = Pembiasaan
Shitsuke TIQFMEWEER  EHEPEL OSQMXQIR QEWMRKQEWMRK MRHMZMHY YRXYO QIQEXYLM
TIVEXYVER8MQ]ERKFEMOFIVQEMRHIRKERQIREEXMTIVEXYVER7EEXHMXIQTEXOIVNE
OIXIRXEVEER QEYTYR HM PETERKER SPELVEKE EOXMZMXEW XMQ QIVYTEOER EOXMZMXEW
OSSTIVEXMJ 7IXMET SVERK LEVYW FIOIVNE WEQE FIVTMOMV FIVWEQE HER FIVXMRHEO
FIVWEQEYRXYOQIQFIRXYOXMQ]ERKOYEX1EOMRFER]EOTIOIVNEERWIQEOMRTIRXMRK
OIVNEWEQEHMTIVPYOER,EPMRMHMWIFEFOEROEVIREOIWEPELERXIVOIGMPWIOEPMTYRHETEX
FIVEOMFEXJEXEP7MWXIQ4VSWIHYVHER4IVEXYVERLEVYWOIXEXHERHMTEXYLMSPILWIPYVYL
ERKKSXE XMQ 7IXMET SVERK LEVYW FIVLEXMLEXM YRXYO QIPEOYOER TIOIVNEER QEWMRK
QEWMRK HIRKER FIREV 1IQERK XMHEO XIVPEPY WYPMX YRXYO QIQMPMOM OIFMEWEER YRXYO
QIPEOWEREOERETE]ERKHMLEVETOER,EWMPEOLMVR]EEHEPELWIXMETSVERKFIOIVNEWEQE
QIQTIVOYEXXMQHERQIQTIVOYEXTIVYWELEER'EVER]EEHEPELHIRKERQIRGMTXEOER
XIQTEXOIVNE]ERKHMWMTPMRQIPEPYM
E &MEWEOER WMWXIQEXMWEWM TIVMPEOYNMOEMRKMRQIRHETEXOERLEWMP]ERKXIVFEMO
F 4IVFEMOMOSQYRMOEWMHERTIPEXMLERYRXYOQIQTIVSPILQYXY]ERKXIVNEQMR
G %XYV WYTE]E SVERK QIRKEQFMP FEKMER WIXMET SVERK QIPEOYOER WIWYEXY
OIQYHMERQIRKMTPIQIRXEWMOERR]E
H %XYVWIKEPEWIWYEXYWILMRKKEWIXMETSVERKQIVEWEFIVXERKKYRKNE[EFEXEWETE
]ERKQIVIOEOIVNEOER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 165

Gambar 98. Penerapan Shitsuke

4IRIVETER7LEVYWHMPEOWEREOERWIGEVEFIVXELETWIWYEMYVYXERR]E7EEXXELETTIVXEQE
seiri XMHEOHMPEOYOERHIRKERFEMOQEOEXELETFIVMOYXR]ETYRXMHEOEOERHETEXHMNEPEROER
WIGEVEQEOWMQEPHERWIXIVYWR]E4IRIVETER7FIVXYNYERYRXYOQIQIPMLEVEOIXIVXMFER
IJMWMIRWM HER HMWMTPMR HM PSOEWM OIVNE WIOEPMKYW QIRMRKOEXER OMRIVNE TIVYWELEER WIGEVE
QIR]IPYVYL 8ISVM 7 TEHE HEWEVR]E QIVYTEOER TVSWIW TIVYFELER WMOET HIRKER
QIRIVETOERTIRIVETOERTIREXEERHEROIFIVWMLERXIQTEXOIVNE ,MVS]YOM,MVERS 
4VMRWMT 7 XMHEO WYPMX YRXYO HMTELEQM XETM 7 WERKEX WYPMX YRXYO HMPEOWEREOER HIRKER
FIREV 7 QIQIVPYOER OIKMKMLER OIFYPEXER XIOEH HER QIQIVPYOER YWELE ]ERK XIVYW
QIRIVYW7QYRKOMRXMHEOEOERQIQFIVMOERLEWMP]ERKHVEQEXMW7QIQFYEXTIOIVNEER
PIFMLQYHEL7EOERQIRKYVERKMTIQFSVSWER[EOXYOIVNEOMXE7EOERQIQFYEXOMXE
FERKKEEXEWTIOIVNEEROMXE7EOERQIRMRKOEXOERTVSHYOXMJMXEWOIVNEHERQYXY]ERKPIFML
FEMO ,MVS]YOM,MVERS 

(I[EWE MRM FER]EO MRHYWXVM HM -RHSRIWME ]ERK QYPEM QIRIVETOER OSRWIT QERENIQIR
HIRKER TIRHIOEXER FEVY WITIVXM JIT, TQM, TPM, QCC, ISO 9000 HER WIFEKEMR]E
4IRHIOEXER XIVWIFYX WIQYE FIVXYNYER FEMO REQYR WIFIPYQ QIRIVETOER TIRHIOEXER
TIRHIOEXERXIVWIFYXWIFEMOR]EHMXEREQOERHYPYFYHE]EMRHYWXVMQIPEPYM6&YHE]E6
QIVYTEOEROYRGMWYOWIWYRXYOQIRXVERWJSVQEWMMRHYWXVMR]EQIRNEHMMRHYWXVMOIPEWHYRME
4VMRWMT 6 QIVYTEOER WIFYEL TVSWIW TIVYFELER XMRKOEL PEOY HIRKER QIRIVETOER
TIREXEER HER OIFIVWMLER XIQTEX OIVNE 1IQFYHE]EOER 6 QIVYTEOER WYEXY PERKOEL
]ERKHETEXHMOEXEOERFEL[EWIWISVERKXIPELQIQFMEWEOERHMVMFIOIVNEHIRKERWXERHEV

166 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Banyak keuntungan yang diperoleh dengan penerapan 5R di antaranya adalah sebagai
berikut:
E 1IQMRMQEPOER XIVNEHMR]E Accident OIGIPEOEER OIVNE  Breakdown KERKKYER
OIVYWEOER Crisis OVMWMW Defect GEGEXEXEYWEPELOIVNE 
F 1ERYWMEQIRNEHMWIQERKEXHEPEQFIOIVNE
G 3VKERMWEWMWMETQIRKMOYXMTIVYFELERWIWYEMEVELERWXVEXIKMTMQTMRER
Adapun sasaran dangan adanya penerapan 5R ini adalah utuk:
E 1I[YNYHOERXIQTEXOIVNE]ERKR]EQERHERTIOIVNEER]ERKQIR]IRERKOER
F 1IPEXMLQERYWMETIOIVNE]ERKQEQTYQERHMVMQIRKIPSPETIOIVNEERR]E
G 1I[YNYHOER MRHYWXVM FIVGMXVE TSWMXMJ HM QEXE TIPERKKER XIVGIVQMR HEVM OSRHMWM
XIQTEXOIVNE

/SRWIT 6 MRM WIHIVLERE REQYR QIQFYXYLOER OIWEHEVER HER OSQMXQIR YRXYO
QIPEOWEREOERR]E 6 QIVYTEOER LYVYJ E[EP HEVM PMQE OEXE ]EMXY 6MRKOEW 6ETM 6IWMO
6E[EX HER 6ENMR /EXEOEXE XIVWIFYX QIRGIVQMROER YVYXER TIRIVETER HEVM TVSWIW
XVERWJSVQEWM61IQYPEMTIRIVETER6TIVPYHMPEOYOERTIR]EQEERTSPETMOMVEOEREVXM
TIQFSVSWER HM XIQTEX OIVNE 4IRIVETER TVSKVEQ 6 HM XIQTEX OIVNE HETEX HMTIVGITEX
QIPEPYM TSPE TMOMV ]ERK WEQE 'EVE IJIOXMJ ]ERK FMEWE HMPEOYOER EHEPEL FIVWEQEWEQE
OIPMPMRKEVIEOIVNEYRXYOQIPMLEXQIRGEXEXHERQIQFIVMOERWEVEREHER]ETIQFSVSWER
4IQFSVSWEREHEPELWIWYEXY]ERKXMHEOQIQFIVMRMPEMXEQFELFIVPIFMLERHEVMOIFYXYLER
QMRMQYQXMHEOQIQFERXYTVSWIWWIVXEXMHEOQIRKYRXYRKOERWIGEVEQEXIVM

7IXIPEL EHE OIWEQEER TSPE TMOMV HMPEOYOER TIVWMETER EKEV HEPEQ TIRIVETERR]E XMHEO
QIRIQYMOIRHEPE/IKMEXER6HMQYPEMHIRKERQIVIOEQOIEHEERWIOEVERKLEPMRMHETEX
HMPEOYOERHIRKERQIRKEQFMPJSXSHMWIOIPMPMRKXIQTEXOIVNE/IKMEXERMRMHETEXHMPEOYOER
HIRKER  QIRKKYREOER HEJXEV TIVMOWE ]ERK HMFYEX WIFIPYQR]E HETEX QIQERHY WIXMET
PERKOEL ]ERK EOER HMPEOYOER 4IQFYHE]EER 6 HMPERNYXOER WIXIPEL WIQYE TIVWMETER
YRXYO QIPEOYOER 6 HMPEOWEREOER /IKMEXER MRM HME[EPM HIRKER TIRKEQFMPER KEQFEV
YRXYO QIPMLEX TIREQTMPER FEVY HM XIQTEX OIVNE 4IVFIHEERR]E XIVPMLEX NIPEW FMPE
TIRKEQFMPERKEQFEVHMPEOYOERHEVMXIQTEX]ERKWEQE71/WIFEKEMMRWXMXYWMTIRHMHMOER
]ERKQIRGIXEOWMW[ER]EQIRNEHMXIREKEOIVNE]ERKWMETTEOEMEXEYWMETOIVNEWIFEMOR]E
QYPEM QIRIVETOER FYHE]E 6 WILMRKKE OSRHMWM ]ERK EHE HM 71/ QIRHIOEXM HIRKER
OSRHMWMHMMRHYWXVM%HER]EFYHE]E6QEOETVSWIWFIPENEV]ERKEHEHM71/EOERFIVNEPER
PIFMLIJIOXMJFEMOHMXMRNEYHEVMWMWM[EOXYQEYTYRFME]E ,MVS]YOM,MVERS 
B. Label

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 167
1IRYVYX ,IFFMI -PQE %H^MQ FIRXYO TIRIVETER 6 ]EMXY 4IRKIRHEPMER
:MWYEP 4IRKIRHEPMER :MWYEP HMPEOYOER HIRKER GEVE QIREXEQIRKYVYXOER
TIVEPEXERFEVERK FIVHEWEVOER EPYV TVSWIW OIVNE HER NYKE QIREXE QIRKYVYXOER
TIVEPEXERFEVERK FIVHEWEVOER OIWIVMRKER TIRKKYREER WIVXE
TIRKEXYVERTIRKIRHEPMER QERENIQIR  WIGEVE ZMWYEP TIVEPEXERFEVERK HM XIQTEX
OIVNE HIRKER PEFIPXERHE HIRKER QEOWYHXYNYER FEVERKTIVEPEXER PIFML
GITEXQYHEL HMXIQYOER WILMRKKE XIVHETEX OIXIVEXYVER HM XIQTEX OIVNE
1ERJEEX HEVM TIRKEXYVER TIRKIRHEPMER  ZMWYEP MEPEL WYTE]E SVERK EXEYTYR SVERK
PEMR XEQYTIRKYRNYRK  HM XIQTEX OIVNE HETEX HIRKER QYHEL QIRKIXELYM
QIQELEQM  WMXYEWM XIQTEXEVIE OIVNE WIGEVE PERKWYRK FELOER XERTE LEVYW
QIRER]EOEROITEHETIXYKEW]ERKFIOIVNEHMXIQTEXOIVNE

4IRKIRHEPMERZMWYEPHETEXHMPEOYOERHIRKERQIQFIVMXERHEREQEPEFIPTEHEPERXEM
OIVNETEHETIVEPEXERTEHEPEGMVEOOSXEOTIR]MQTERERHWF4IRIVETERR]EHIRKER
QIREQFELOERWMWXIQOSHI[EVREHEPEQQIRKSVKERMWMVXERHEREQEPEFIPXIQTEX
OIVNE'SRXSLPEFIPHEROSHI[EVREWIFEKEMTIRKEXYVER TIRKIRHEPMER ZMWYEPHEPEQ
QIRKSVKERMWMVXIQTEXOIVNEQIRYVYX,IFFMI-PQE%H^MQ  
1. Label Di Tempat Kerja
Tabel 15. Label Di Tempat Kerja

LABEL KETERANGAN

&EXEW%VIE/IVNE
&EXEW6YERKER/IVNE
&EXEW.EPYV0EPY0MRXEW


4VSHYO.EHM


7EVERE9QYQ

&EVERK&ELER&EOY
7EVERE4/
7EVERE/IWIPEQEXER
7EVERE(EVYVEX
)ZEOYEWM


.EPYV4INEPER/EOM

&EVERK&ELER]ERKEOERHMTVSWIW


&EVERK&ELER-RWTIOWM5'


168 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
4VSHYO&ELER(MXSPEO Reject 
7MWE4IOIVNEER]ERKXMHEOXIVTEOEM
8ERHE&IVLIRXM


6EO0IQEVM
1INE
4IVPIRKOETER4IVEPEXER1IWMR


%VIEXIVFEXEWYRXYOXYNYERSTIVEWMSREP


1IWMR%PEX&IVFELE]E
%VIEXIVFEXEWYRXYOOIWIPEQEXER
7EVERE(EVYVEX/IFEOEVER


>SRE1IRKERHYRK&ELE]E


2. Label (Tanda) Kode Warna Perpipaan


0EFIP XERHE HER/SHI;EVRE4IVTMTEERWIGEVEYQYQQIVYNYOTEHEWXERHEV
%27- % American National Standards Institute  HMQERE XIVHETEX 
IREQ OSHI[EVREHERPEFIP XERHE TIVTMTEER]ERKHMEXYVWIFEKEMQEREXEFIP
HMFE[ELFIVMOYX
Tabel 16. Label (Tanda) Kode Warna Perpipaan

LABEL KETERANGAN

%MV]ERKHETEXHMQMRYQ
%MV&SMPIV
%MV4IRHMRKMR


%MV0EMRR]E

+EW&IVXIOERER

4MTE4IQEHEQ/IFEOEVER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 169
&ELER1YHEL8IVFEOEV

&ELER1YHEL1IR]EPE &ELER
&EOEV 

&ELER&IVEGYR
&ELER/SVSWMJ

Gambar 99. Pemasangan Label dan Kode Warna Pada Sambungan Pipa
0EFIP XERHE LEVYWQYHELHMPMLEXXIVHETEXHMWIXMETFIPSOERTMTEWEQFYRKERTMTE
NYKE TMTE ]ERK QIPI[EXM HMRHMRK WIVXE TIRIQTEXER PEFIP XERHE  HMTEWERK WIXMET
MRXIVZEPQIXIVQIXIV
3. Label Kemasan Bahan (Material) Berbahaya
0EFIP 7MQFSP  /IQEWER &ELER 1EXIVMEP  &IVFELE]E& &ELER &IVEGYR HER
&IVFELE]E WIGEVEYQYQQIVYNYOTEHEGlobally Harmonized System - United Nations
+,7 ]ERKHMXIVFMXOERSPIL4&& 4IVWIVMOEXER&ERKWE&ERKWE 0EFIPHMTEWERKTIV
WEXYER OIQEWER FELER FIVFELE]E EXEYTYR TEOIX OIQEWER FELER

170 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
QEXIVMEP   FIVFELE]E 8IVHETEX  WIQFMPER  /PEWMJMOEWM &ELER 1EXIVMEP 
&IVFELE]E& &IVEGYRHER&IVFELE]E ERXEVEPEMR


Gambar 100. Simbol Kemasan Bahan Berbahaya Bagi Lingkungan

Gambar 101. Simbol Kemasan Bahan Beracun

Gambar 102. Simbol Kemasan Bahan Mudah Meledak

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 171
Gambar 103. Simbol Kemasan bahan Mudah Menyala (Terbakar)

Gambar 104. Simbol Kemasan Bahan Oksidator

Gambar 105. Simbol Kemasan Bahan Berbahaya Bagi Pernafasan

Gambar 106. Simbol Kemasan Bahan Penyebab Iritasi (Irritant)

172 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Gambar 107. Simbol Kemasan Tabung Gas Bertekanan

Gambar 108. Simbol Kemasan Bahan Korosif

Gambar 109. Contoh Pemasangan Label Pada Kemasan

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 173
4. Label Transportasi Bahan (Material) Berbahaya/B3
0EFIP 8VERWTSVXEWM &ELER1EXIVMEP &IVFELE]E WIGEVE YQYQ QIVYNYO TEHE U.S
Department of Transportation EXEY(ITEVXIQIRX8VERWTSVXEWM%QIVMOE 7IVMOEX0EFIP
TPEOEX  WIGEVE YQYQ HMTEWERK TEHE OIRHEVEER TIRKERKOYX NYKE TEHE OIQEWER
TEOIXFEMOMXYXVERWTSVXEWMHEVEXYHEVEHERPEYXEXEYTYRXVERWTSVXEWMOLYWYWPEMRR]E
7IGEVEYQYQXIVHETEX/PEWMJMOEWM&ELER 1EXIVMEP &IVFELE]E& &ELER&IVEGYR
HER&IVFELE]E ERXEVEPEMR

Tabel 17. Klasifikasi Plakat Bahan (Material) Berbahaya/B3

Plakat /IPEW

/IPEW–1YHEL1IPIHEO
–&ELE]E4IPIHEOER&IWEV 7IPYVYL1YEXER 
–&ELE]E7IVTMLER0IHEOER
&ELE]E%TM0IHEOER
&ELE]E0IHEOER6MRKER
7IRWMXMZMXEW0IHEOER/IGMP
7IRWMXMZMXEW0IHEOER7ERKEX/IGMP

174 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
/IPEW–+EW
–+EW1YHEL8IVFEOEV
–+EW&IVXIOERER 8MHEO1YHEL8IVFEOEV 
–+EW&IVEGYR
–+EW/SVSWMJ ,ER]EHM/EREHE 

/IPEW–'EMVER9ET1YHEL8IVFEOEV

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 175
/IPEW–4EHEXER1YHEL8IVFEOEV
–4EHEXER1YHEL8IVFEOEV
–7TSRXER1YHEL8IVFEOEV
–&IVFELE]E.MOE8IVOIRE%MV

/IPEW–3OWMHEXSV
–3OWMHEXSV
–3OWMHEXSV3VKERMO

176 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
/IPEW–&IVEGYR
–&ELER&IVEGYR
–1IR]IFEFOER-RJIOWM

/IPEW–6EHMSEOXMJ

/IPEW–/SVSWMJ

/IPEW–&ELE]E0EMR
&ELERFIVFELE]E]ERKXMHEOXIVQEWYOOEXIKSVMHMEXEW

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 177
8VERWTSVXEWMHIRKERQYEXERPIFMLHEVMHYEOEVEOXIV
FELE]ETEHEWEXYQYEXERXVERWTSVXEWMHIRKERFIWEVER
QYEXER]ERKLEQTMVWEQEFIWEV

5. Rambu Bahaya K3 (Safety Sign)

178 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 179


180 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
C. Pentingnya 5R Dalam Suatu Lembaga

7EWEVER HEVM TIRIVETER 6 MXY WIRHMVM EHEPEL QI[YNYHOER XIQTEX OIVNE ]ERK
R]EQERHERTIOIVNEER]ERK QIR]IRERKOERQIPEXMLQERYWMETIOIVNE]ERK QEQTY
QERHMVM QIRKIPSPE TIOIVNEERR]E QI[YNYHOER PIQFEKE FIVGMXVE TSWMXMJ HM QEXE
QEW]EVEOEX XIVGIVQMR HEVM OSRHMWM XIQTEX OIVNE 7IPEMR MXY LEP YXEQE ]ERK EOER
HMGETEM EHEPEL XMQFYPR]E TVSHYOXMZMXEW FEKM MRWXERWM MXY WIRHMVM 4IRIVETER 6 HETEX
QIRKIPMQMREWMWIKEPEQEGEQFIRXYOTIQFSVSWERTIQFSVSWERMXYEHEPELWIKEPE
WIWYEXY ]ERK XMHEO QIQFIVMOER RMPEM XEQFEL FIVPIFMLER HEVM OIFYXYLER QMRMQYQ
XMHEO QIQFERXY WYEXY TVSWIW XMHEO QIRKYRXYRKOER WIGEVE QEXIVM 6 EOER
QIQFIVMOERHEQTEOFIWEVTEHEMRWXMXYWMWITIVXM
 1IRGMTXEOERXIQTEXOIVNEXIVFEMOHIRKERTVMRWMTTIVFEMOERFIVOIWMREQFYRKER
 4IRMRKOEXERMQEKIMRWXERWM
3. 4IRMRKOEXERsense of belonging
 )JMWMIRWMHERQIRKYVERKMwaste
 1IRKKYKELXERKKYRKNE[EFWIXMETSVERKHMXIQTEXOIVNE

4IRIVETER6LEVYWHMPEOYOERWIGEVEWMWXIQEXMWOEVIRETEHEMRXMR]E6FYOERPEL
WYEXYWXERHEVXIXETMPIFMLOIEVELTIQFIRXYOERFYHE]EWIPYVYLTIKE[EMHMOERXSV
4IPEOWEREER6HMOERXSVHERPETERKERQIRKKYREOERXELETERWMOETOIVNE
 (-4%/7% 1ERYWMETEHEHEWEVR]EQEPEW 
 8)64%/7% /IRHEPMHIRKERWMWXIQ 
 &-7% 4VSWIWTIQFIPENEVERWEQTEM8ELY 
 &-%7% 7MOET]ERKXIVQSXMZEWM 
 &9(%=% 4IVMPEOY]ERKQIRKEVELTEHEFIPMIJ 

D. Metode 5R (Seiri, Seiton, Seiso, Seiketsu dan Shitsuke)

0MRKOYRKER EXEY XIQTEX OIVNE ]ERK FIVQYXY HETEX QIRKYVERKM TSXIRWM XIVNEHMR]E
FIRGEREWITIVXMOIWYPMXER QIRGEVMHSOYQIRTIRXMRK GIHIVEOEVIREXIVWERHYRK
HER WIFEKEMR]E &IRGERE XIVWIFYX FMWE HMEOMFEXOER SPIL OIXMHEOVETMER HER
OIXMHEOXIVSVKERMWMVER FEVERKFEVERK HM XIQTEX OIVNE 7EPEL WEXY QIXSHI YRXYO
QIRGIKEL LEPLEP XIVWIFYX EHEPEL QIXSHI 6 6 OITERNERKER HEVM VMRKOEW VETM
VIWMOVE[EXHERVENMR]ERKQIVYTEOERXIVNIQELERFELEWE.ITERK]EMXYWIMVMWIMXSR
WIMWS WIMOIXWY HER WLMXWYOI 7  76 ]EMXY KIVEOER ]ERK HMFYHE]EOER HEPEQ

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 181
WYEXY TIVYWELEER MRHYWXVM EXEY TEHE FMHERK PEMR WITIVXM OERXSVWIOSPEL FIRKOIP
HER XIQTEXXIQTEX PEMR 4IVYWELEER WIFIPYQ QIRIVETOER OSRWITOSRWIT
QERENIQIR WIFEMOR]E TIVPY  HMXEREQOER HELYPY FYHE]E 6 TEHE TIVYWELEER
XIVWIFYX -QEM   QIRYXYVOER FEL[E OIPMQE FYXMV 6 QIVYTEOER OIKMEXER
E[EPHEVMTIVYWELEERWYTE]EHETEXHMOIREPSPILOSRWYQIRHERHMTERHERKQIRNEHM
TIVYWELEER ]ERK FIVTSXIRWM 1IRYVYX /YWQEV]ERM   PIQFEKE TIRHMHMOER
QIQIVPYOER 7 YRXYO QIRMEHEOER EXEY QIRKYVERKM TIQFSVSWER QIRKYVERKM
OIWEPELERHERQIQFYEXTVSWIWFIVNEPERHIRKERPERGEV

+IVEOER5S6FIVXYNYERYRXYOTIREXEERTIQIPMLEVEERFIRXYOYTE]ETIRKIREPER
TIRKSVKERMWEWMER PMRKOYRKER XIQTEX OIVNE HER OIVYQELXERKKEER FEMO HEPEQ
PMRKOYT TEFVMO EXEY OERXSV 8EVKIX YXEQE OIKMEXER MRM QIRMXMOFIVEXOER TEHE
TIQFIRXYOERWMOETOIVNE]ERKFEMO%PLEWMPTVSHYOXMZMXEWOIVNEQIRMRKOEXHMWIVXEM
TIVYFELERQYXYYRXYONERKOETERNERK6QIVYTEOERFYHE]EXIRXERKFEKEMQERE
WIWISVERKQIQTIVPEOYOERXIQTEXOIVNER]EWIGEVEFIREV8IQTEXOIVNE]ERKXIVXEXE
VETMFIVWMLXIVXMFQIQYHELOERSVERKHEPEQFIOIVNE/IQYHELERFIOIVNEMRMIQTEX
FMHERK WEWEVER TSOSO MRHYWXVM FIVYTE IJMWMIRWM OIVNE TVSHYOXMZMXEW OIVNE OYEPMXEW
OIVNE HER OIWIPEQEXER OINE ]ERK HETEX PIFML QYHEL HMTIRYLM 4IQIRYLER IQTEX
FMHERKWEWEVERTSOSOMRMQIVYTEOERW]EVEXFEKMTIVOIQFERKERMRHYWXVM
Manfaat 5S/5R, antara lain:
1. 1IQMRMQEPMWMV XIVNEHMR]E OIGIPEOEER OIVNE accident) KERKKYER OIVYWEOER
(breakdown OVMWMW crisis HERWEPELOIVNE defect).
2. 7YEWEREVETMQIRMQFYPOERVEWEWIQERKEXHEPEQFIOIVNE
3. 3VKERMWEWMEOERWMETQIRKMOYXMTIVYFELERWIWYEMEVELERWXVEXIKMTMQTMRER

Sasaran dari penerapan 5S/5R adalah untuk:
1. 1I[YNYHOEROSRHMWMVYERKOIVNE]ERKR]EQER
2. 1IPEXMLOIQERHMVMERTIOIVNE
3. 1IRGMTXEOERGMXVETSWMXMJTIVYWELEEREXEYMRHYWXVMHMQEXEOSRWYQIR

)JMWMIRWM OIVNE HEPEQ QIRKLEWMPOER FEVERK HER NEWE XMHEO LER]E HMYOYV TEHE
TIRKLIQEXERFIRHEJMWMOWENEXIXETM]ERKPIFMLTIRXMRKEHEPELWYQFIVHE]E[EOXY
7YQFIVHE]E [EOXY XMHEOHETEXHMWMQTEREXEYHMTMRHELOERNEHM[EOXYOIVNELEVYW
HMQERJEEXOER WIFEMO QYRKOMR HER TIQFSVSWERR]E HMLETYWOER -RHYWXVM XEO EOER

182 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
FIVLEWMP XERTE TIRKIPSPEER [EOXY 4IRKIVXMER TIRKIPSPEER WYQFIV HE]E [EOXY
FYOER LER]E HMEVXMOER WIGEVE WIQTMX WITIVXM NEQ LEHMV ]ERK XITEX EXEY QIPEVERK
TIRKKYREER [EOXY OIVNE YRXYO OITIRXMRKER TVMFEHM 6IRHELR]E IJMWMIRWM HER
TIQFSVSWERXIVNEHMOEVIRE [EOXYOIVNE ]ERK HMKYREOERLER]E YRXYOQIQTIVFEMOM
OIWEPELEREXEYQIRGEVMEPEXOIVNEEXEYHSOYQIR]ERKLMPERKXIVWIPMTHERXIVGEQTYV

4IRIVETER 6 HME[EPM HIRKER QIRNEKE FEVERK ]ERK HMTIVPYOER HER QIQMWELOER
FEVERK ]ERK XMHEO HMTIVPYOER 7IPERNYXR]E QIPEOWEREOER TVSWIW VETM ]EMXY
QIRKIREM WIFIVETE GITEX OMXE QIPIXEOOER FEVERK HER QIRHETEXOERR]E OIQFEPM
TEHE WEEX HMTIVPYOER HIRKER QYHEL 4VSWIW FIVMOYXR]E WIXMET SVERK LEVYW
QIQFMEWEOER QIPEOWEREOER OIFIVWMLER /IKMEXER WILEVMLEVM ]ERK FIVOEMXER
HIRKER VMRKOEW VETM HER VIWMO LEVYW HMWXERHEVMWEWM 1IRIVETOER OIQEQTYER
QIPEOYOERWIWYEXYWIWYEMHIRKERGEVE]ERKWILEVYWR]E]EMXYHMWMTPMR4IR]EQEER
TSPE TMOMV EHEPEL WIWYEXY ]ERK urgent HEPEQ TIRIVETER 6 EKEV XMHEO QIRIQYM
OIRHEPE&IVMOYXMRMKEQFEVFEKEROIVERKOETIQMOMVERHERPERKOELTIRIVETER6


 Instansi - Peningkatan Mutu
- Efektivitas

-

Operasional

Institusi

 - Pengurangan
Manajemen

Resiko Bencana
Mutu


Pengendalian

Mutu


5R


Ringka Rapi Resik Rawat Rajin


s
Gambar 110. Bagan Kerangka Pemikiran

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 183
6 EHEPEL XIORMO YRXYO QIRNEKE QYXY PMRKOYRKER HEPEQ WIFYEL MRWXMXYWM
HIRKER GEVE QIRKIQFERKOER OIXIVSVKERMWMVERR]E ]EMXY PERKOEL ]ERK HMOIVNEOER
WIGEVEFIVYVYXERHERHETEXHMPEOYOERHMQERETYR

1IQYPEM8MRHEOER

4IRIQYERHEROIXEONYFERQIRKYFELTIVWITWM

1IRKYFELPMRKOYRKERXIQTEXOIVNEHERJEWMPMXEWR]E

1IRKYFEL1ERYWMER]E


Gambar 111. Langkah Penerapan 5R

E. Prinsip-prinsip Ringkas, Rapi, Resik, Rawat dan Rajin (5R)

1. Ringkas
6MRKOEWQIVYTEOERTVMRWMTHEWEV6]ERKTIVXEQE4VMRWMTOIVNEMRMQIVYTEOER
TVMRWMTOIVNETIQMPELERFEVERK7IVMRKOEPMOMXENYQTEMWYEXYPMRKOYRKEROIVNE
HIRKER OSRHMWM FEVERK ]ERK XMHEO XIVXEXE VETM HER XIVOIWER WIQVE[YX *EWI
TIVXEQEMRMOMXELEVYWQIQMPELERXEVEFEVERK]ERKQEWMLHMKYREOERHER]ERK
XMHEO ]EMXY ERXEVE FEVERK ]ERK XMHEO PE]EO TEOEMreject HER ]ERK WMET TEOEM
&EVERKFEVERK XIVWIFYX LEVYW HMTMPEL WIWYEM HIRKER XIQTEXR]E QEWMRK
QEWMRKEKEVWYEWEREOIVNEQIRNEHMPIFMLVMRKOEW
Beberapa hal yang menjadi pertimbangan dalam meringkas:
E *VIOYIRWMTIRKKYREERFEVERK NEVERKWIVMRKWIPEPY 
F *YRKWMOIVNEFEVERK VYWEOTIVPYTIVFEMOERFEKYW 
Keuntungan dari fase yang pertama:
E %VIEOIVNEQIRNEHMPIFMLPYEWHERFER]EOspace]ERKFMWEHMQERJEEXOER
F 1IRGIKELHMWJYRKWMSREPHEVMFEVERK]ERKEHE
G 1IRKYVERKMNYQPELTIRKKYREERQIHMETIR]MQTERERHERQEXIVMEPhandling
tools 1MWEPR]E FEVERK ]ERK XEHMR]E PIXEOR]E FIVNEYLER OEVIRE WYHEL
HMVMRKOEWQIRNEHMPIFMLHIOEXHERQIRKYVERKMNEVEOXIQTYL


184 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
6MRKOEW ]ERK HEPEQ FELEWE NITERK HMWIFYX HIRKER Seiri EXEY QIQFIVIWOER
EXEY QIRKEXYV HIRKER QIQMWELOER FEVERK ]ERK TIVPY HER XMHEO TIVPY HER
QIR]MRKOMVOER ]ERK XMHEO HMTIVPYOER PEKM 1IRYVYX 1EWEEOM -QEM  
PERKOELseiri]EMXY
E /IVNEHEPEQTVSWIW
F %PEX]ERKXMHEOHMTIVPYOER
G 1IWMR]ERKXMHEOHMTEOEM
H 4VSHYOGEGEX
I 7YVEXHERHSOYQIR
Menurut Hiroyuki Hirano (1995:13-23) proses dalam ringkas yaitu:
E 1IRIQYOERFEVERK]ERKXMHEOHMTIVPYOER
F 7XVEXIKM PEFIP QIVEL YRXYO FEVERK ]ERK XMHEO HMKYREOER 7XVEXIKM PEFIP
QIVELTIVPYHMPEOYOERFIFIVETETVSWIHYV]EMXY
 8ELETTIVQYPEERHIRKERQIQMWELOERFEVERK]ERKXMHEOHMKYREOER
 1IQFIHEOERFEVERKHIRKERPEFIPQIVEL
 1IRIRXYOERWXERHEVPEFIPQIVEL
 4IQFYEXERPEFIPQIVELWYTE]EXIVPMLEXNIPEWHIRKEROIVXEWFIV[EVRE
QIVELTIVIOEXFIV[EVREQIVELPEFIPHMXYXYTHIRKERTPEWXMOFIRMRK
HERWIOIPMPMRKR]EHMXYXYTHIRKERWIKIPFIV[EVREQIVEL
 1IRIQTIPOERPEFIPQIVELHIRKERXIKEWNYQPELPEFIPQIRYRNYOOER
NYQPELIJMWMIRWMTIQIVMOWEERFYOEROIKEKEPERTIQIVMOWEER
 1IRERKERM FEVERK HIRKER PEFIP QIVEL HER IZEPYEWM HIRKER
QIQMRHELOER FEVERK EXEY QIRKIPYEVOER FEVERK ]ERK HETEX
QIRKLEPERKMTVSWIW6


2. Rapi
6ETMQIVYTEOERJEWIOIHYEHEPEQTVMRWMT6*EWIMRMOIPERNYXERHEVMJEWI]ERK
TIVXEQE &EVERKFEVERK ]ERK HMVMRKOEW HMVETMOER WIWYEM HIRKER XIQTEX
TIR]MQTERER HER NYKE WXERHEV TIR]MQTERERR]E 4VSWIW QIVETMOER MRM HETEX
HMOIVNEOERWIWYEMHIRKERWXERHEVHERQIXSHITIR]MQTERERR]E1MWEPOERFEVERK
HMWMQTER FIVHEWEVOER QEXIVMEPR]E QEOE FEVERKFEVERK XIVWIFYX NYKE LEVYW
HMVETMOERWIWYEMHIRKERNIRMWQEXIVMEPR]E
Manfaat yang diperoleh dari prinsip yang kedua ini adalah:

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 185
E 1IQTIVQYHEL TIRGEVMER FEVERK OEVIRE FEVERKFEVERK WYHEL XIVPIXEO TEHE
XIQTEXR]E
F 1IQTIVQYHEL stock counting OEVIRE FEVERKFEVERK WYHEL HMVETMOER WIWYEM
HIRKERWXERHEVTIR]MQTERER
G /SRHMWMOIVNEEOERXIVPMLEXPIFMLVETMHERWIHETHMTERHERKQEXE

1IRYVYX 1EWEEOM -QEM   &EVERK LEVYW HMWMQTER HIRKER XIVEXYV
WILMRKKEWMETTEOEMFMPEHMTIVPYOERSeitonHEPEQ&ELEWE-RHSRIWMEFIVEVXMVETM
NEHM HETEX HMWMQTYPOER ]EMXY QIR]MQTER FEVERK HIRKER XIVEXYV HER TEHE
XIQTEXR]E YRXYO QIQTIVQYHEL HEPEQ QIRGEVM FEVERK  EOER HMKYREOER
1IRYVYX ,MVS]YOM ,MVERS    VETM QIPMTYXM TVSWIW QIQFIVWMLOER
WIFIPYQVETMQIQFYEXHIRELTIR]MQTERERWXVEXIKMTIRKIGEXERQIRKEQFEV
KEVMW PERXEM KEVMW TIQMWEL TETER TIXYRNYO EXEY WXVEXIKM TIPEFIPER XMKE OEXE
OYRGM YRXYO QIVETMOER QIVYFEL XIQTEX TIR]MQTERER HEVM XIVXYXYT QIRNEHM
XIVFYOEHERTIRKEXYVERFIVHEWEVOERJYRKWM
3. Resik
Seiso ]ERK HEPEQ &ELEWE -RHSRIWME FIVEVXM FIVWML EXEY QIQFIVWMLOER -QEM
1EWEEOM  QIRNIPEWOERFEL[EseisoEHEPELTIQIPMLEVEERXIQTEXOIVNE
WYTE]EXIXETFIVWML/IWMQTYPERR]EWIMWSQIVYTEOERKIVEOERQIRNEKEHIRKER
GEVE QIQFIVWMLOER XIQTEX OIVNE WYTE]E XIXET HEPEQ OIEHEER FIVWML Resik
EHEPEL 6 ]ERK OIXMKE ]ERK NYKE OIPERNYXER HEVM 6 WIFIPYQR]E 7IWYEM HIRKER
REQER]E VIWMO FIVEVXM QIQFIVWMLOER &EMO FEVERK QEYTYR PMRKOYRKER 'SRXSL
OIEHEER]ERKHMWIFYXWIFEKEMVIWMOERXEVEPEMR
E 8MHEOEHENEVMRKPEFEPEFEHMVYERKEROIVNE
F 8MHEOEHEGSVIXER]ERKXMHEOTIVPYHMTMRXYLERHTEPPIXEXEYVEO
G 4IVEPEXERHMOERXSVXMHEOFIVEHEHEPEQOSRHMWMOSXSVXIVYXEQEEOMFEXSPMQIWMR
EXEYHIFY
Keuntungan yang diperoleh melalui R yang ketiga ini adalah:
E 0MRKOYRKEROIVNEQIRNEHMPIFMLFIVWML
F 1IRMRKOEXOERmoodYRXYOFIOIVNEOEVIREPMRKOYRKERPIFMLFIVWML
G /YEPMXEWFEVERKEOERPIFMLFEKYWOEVIREXMHEOOSXSV
H 1IRMRKOEXOERMQEKIMRWXERWMHMQEXESVERKPEMR



186 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
4. Rawat
RawatEHEPELQIXSHI]ERKOIIQTEXHEPEQ66E[EXHMQEOWYHOEREKEVQEWMRK
QEWMRK MRHMZMHY HETEX QIRIVETOER WIGEVE OSRXMR]Y OIXMKE TVMRWMT WIFIPYQR]E
4IPEOWEREERJEWIVE[EXMRMEOERQIQFYEXPMRKOYRKERWIPEPYXIVNEKEHEPEQOSRHMWM
6WIGEVEXIVYWQIRIVYWSeiketsuHEPEQFELEWEMRHSRIWMEFIVEVXMVE[EXQIRYVYX
-QEM1EWEEOM  WIMOIXWYFIVEVXMOIFIVWMLERTVMFEHM]ERKHETEXHMEVXMOER
PEMR ]EMXY QIQFYEX EXEY QIRNEHMOER OIFMEWEER ]ERK FIVWML HER VETM HIRKER
QIQYPEMR]EHEVMHMVMWIRHMVM6E[EXQIVYTEOERXMRHEOERYRXYOQIQTIVXELEROER
WIWYEXY ]ERK WYHEL FEMO OEVIRE MXY HMTIVPYOER TIQIPMLEVEER WIGEVE XIVYW
QIRIVYW
5. Rajin
Shitsuke &ELEWE -RHSRIWME FIVEVXM VENMR 1IRYVYX -QEM 1EWEEOM  
Shitsuke]EMXYHMWMTPMRHIRKERQIREEXMTVSWIHYVHMXIQTEXOIVNE(MWMTPMR]ERKPIFML
QIRIOEROEROIFMEWEERYRXYOFIVTIVMPEOYFEMOHERWIWYEMEXYVER]ERKEHE*EWI
MRMPIFMLQIRKEVELOITEHEQIQFERKYROIWEHEVERQEWMRKQEWMRKMRHMZMHYYRXYO
WIGEV OSRWMWXIR QIRNEPROER 6 WIFIPYQR]E (MLEVETOER WIGEV HMWMTPMR QEWMRK
QEWMRK MRHMZMHY HETEX QIRNEPEROER TVMRWMT XIVWIFYX QIWOMTYR XMHEO HME[EWM
&IFIVETELEP]ERKQIRYRNYOOERFELE[EWIWISVERKWYHELFIVEHEHMPIZIPXIVEXEW
HEPEQ6MRMEHEPEL
E 1IQFYERKWEQTELTEHEXIQTEXR]E
F 8MHEOQIPYHELHMWIQFEVERKXIQTEX
G 1IQYRKYXWEQTEL]ERKFIVGIGIVER
H 1IPEOWEREOERTMOIXOIFIVWMLERXERTEHMOSQERHS
I 1IVETMOERFEVERKXERTELEVYWEHETIVMRXEL

4IQIPMLEVEERXIQTEXOIVNEWIPEMRHMOIREPHIRKERMWXMPEL&ELEWE.ITERK7NYKE
HMOIREP SPIL HYRME luar dengan Bahasa Inggris. Istilah “Kampanye 5C” sering
HMKYREOERSPILTIVYWELEERFEVEX%VXMHERQEORE]ERKXIVOERHYRKHEPEQ7WEQE
'WITIVXM]ERKXIPELHMNIPEWOERSPIL-QEM 61) mengenai “Kampanye 5S”
]ERKWIVMRKHMKYREOERHM%QIVMOE]EMXY
a. Sort (memilah)
 1IQMPEL EXEY QIQMWELOER FEVERK ]ERK WYHEL XMHEO HMTIVPYOER ]ERK
OIQYHMERWIKIVEHMWMRKOMVOER
b. Straighten (meluruskan)

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 187
 1IPIXEOERFEVERKHIRKERXIVEXYVYRXYOQIQTIVQYHELTIRKEQFMPER
c. Scrub (gosok)
 1IQFIVWMLOERWIGEVEOIWIPYVYLER]ERKQIPMTYXMWIQYETIVEPEXER]ERKEHE
QIWMRHERXIQTEXOIVNE1IQFYERKWEQTELHERPMQFELQIRKYREOERGEVE
]ERKXITEX
d. Systematize (sistematisasi)
 1IQFYEXVYXMROIKMEXERQIQFIVWMLOERHERQIQIVMOWETIVEPEXERQIWMRHER
XIQTEXOIVNE
e. Standardize (standarisasi)
 1IQFEOYOERIQTEXTVSWIWWIFIPYQR]EHERQIRNEHMOERTVSWIWWIFIPYQR]E
QIRNEHMOIKMEXER]ERKFIVOIWMREQFYRKER
-QEM NYKa menjabarkan mengenai “Kampanye 5C” yang sering dipakai di negara
RIKEVE)VSTE]EMXY
a. Clear out (singkirkan)
 1IRIRXYOERETE]ERKTIVPYHMWMRKOMVOERHERHMFYERKHERWIKIVEWMRKOMVOER
]ERKXMHEOHMTIVPYOER
b. Configure (susun)
 1IR]IHMEOERXIQTEX]ERKWIWYEMYRXYOWIQYEFEVERKEKEVQYHELHMEXYV
c. Clean and Check (Bersihkan dan periksa)
 1IQIVMOWEHERQIQTIVFEMOMXIQTEXOIVNEOIQYHMERQIQFIVWMLOERR]E
d. Conform (pastikan)
 1IRIXETOERWXERHEVHERQIQEXYLMWXERHEV]ERKEHE
e. Costum and practice (kebiasaan dan praktek)
1IPEOYOERTIQIPMLEVEERVYXMRHERQIPEOYOERTIVFEMOERPIFMLPERNYX
F. Langkah-langkah Penerapan Ringkas, Rapi, Resik, Rawat dan Rajin (5R)

4IRHIOEXER 6 HMFEKM QIRNEHM  PERKOEL ]EMXY TIVWMETER TIQFYHE]EER HER


TIRGIKELER
1. Persiapan
0ERKOELTIVXEQEHEPEQQIRIVETOERQIXSHI6MRKOEW6ETM6IWMO6E[EXHER
6ENMR 6  EHEPEL TIVWMETER HIRKER QIVIOEQ OIEHEER WIOEVERK 4SWMWM
TIRKEQFMPERJSXS]ERKWYHELHMXIRXYOERHIRKERNIPEWEOERQIQFIVMOERLEWMP
]ERKFEMOHEPEQQIRHETEXOERJSXSWIFIPYQHERWIWYHELHMPEOWEREOER6
a. Persiapan Proses Ringkas

188 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
4VSWIW MRM HMPEOYOER HIRKER QIQFYERK FEVERK ]ERK XMHEO HM HMTIVPYOER
EVXMR]EFEVERKXIVWIFYXXMHEOHMFYXYLOERYRXYOWEEXMRM
b. Persiapan Proses Rapi
4VSWIWMRMHMPEOYOERHIRKERQIQFIRELMXIQTEXTIR]MQTERERLEPTIVXEQE
]ERKHMFYXYLOEREHEPELFIFIVETETIOIVNEERHIRKERQIQEOEMWETYHERPET
YRXYOQIRKLMPERKOEROSXSVER
c. Persiapan Proses Resik
4VSWIWMRMHMPEOYOERHIRKERQIRKEXYVTVSWIHYVOIFIVWMLERLEVMER8YNYER
HEVM VIWMO EHEPEL YRXYO QIRKLMPERKOER WIQYE HIFY HER OSXSVER HER
QIRNEKEXIQTEXOIVNEWIPEPYFIVWML
d. Persiapan Proses Rawat
4VSWIWMRMHMPEOWEREOERHIRKERQIQTIVXELEROERXIQTEXOIVNE]ERKVIWMO
8IQTEXOIVNEHETEXWIPEPYHMNEKE6IWMOHER6ETMFMPEWIXMETSVERKQIQMPMOM
OIQEYER YRXYO FIVTEVXMWMTEWM /YRGM HEPEQ TVSWIW MRM EHEPEL HIRKER
QIRKMRKEXTVMRWMT]EMXY
 8MHEOEHEFEVERK]ERKXMHEOHMTIVPYOER
 8MHEOFIVWIVEOER
 8MHEOOSXSV
e. Persiapan Proses Rajin
4VSWIWMRMHMPEOYEOERHIRKERTIRKIRHEPEMERZMWYEPHMXIQTEXOIVNE8IQTEX
OIVNE ]ERK WILEX QIVYTEOER XIQTEX ]ERK WIPEPY XIVFYOE FEKM OVMXMO ]ERK
QIQFERKYR1IQFIVMHERQIRIVMQEOVMXMO]ERKQIQFERKYREHEPELWYEXY
HEWEVHEVMPERKOEL6ENMR-HIEPR]EEHEPELQIRGMTXEOERXIQTEXOIVNEHMQERE
QEWEPEL HETEX PERKWYRK HMOIREPM WILMRKKE XMRHEOER TIVFEMOER HETEX
HMEQFMP
2. Pembudayaan
0ERKOELOIHYEHEPEQQIRIVETOERQIXSHI6MRKOEW6ETM6IWMO6E[EXHER
6ENMR 6 EHEPELHIRKERQIPEOYOERTIQFYHE]EER6
a. Pembudayaan Ringkas
4VSWIWMRMHMPEOYOERHIRKERQIRKIRHEPMOERXMRKOEXTIVWIHMEERFEVERK%TEFMPE
XMRKOEX TIVWIHMEER FEVERK QEOWMQYQ HER QMRMQYQ XIPEL HMXIXETOER QEOE
TIVWIHMEERFEVERKHETEXHMOIRHEPMOERHIRKERPIFMLXITEX
b. Pembudayaan Rapi

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 189
4VSWIWMRMFIVXYNYERYRXYOQIQYHELOERTIRKKYREERHERTIRKIQFEPMERFEVERK
WILMRKKEHETEXPERKWYRKQIRKIXELYMFMPEEHEEVWMT]ERKXMHEOTEHEXIQTEXR]E
c. Pembudayaan Resik
4VSWIWMRMHMPEOYOERHIRKERQIQFYHE]EOEROIFIVWMLERHERTIQIVMOWEER4EHE
YQYQR]E XMHEO EHE[EOXYYRXYOQIPEOYOERTIQIVMOWEERWIGEVEXIVTMWELHEVM
6IWMO WILEVMLEVM WILMRKKE OYRGMR]E EHEPEL QIRNEHMOER TIQIVMOWEER WIFEKEM
FEKMERHEVM6IWMOWILEVMLEVM
d. Pembudayaan Rawat
4VSWIWMRMQIVYTEOEROIKMEXERYRXYOQIQTIVXELEROERXIQTEXOIVNE]ERK6IWMO
&IVFEKEM FEVERK HM XIQTEX OIVNE FYOERPEL WYEXY FIFER REQYR WIFEPMOR]E
HIRKER FIVFEKEM FEVERK XIVWIFYX HETEX HMXIRXYOER WXERHEV YRXYO QIQFYERK
FEVERK]ERKXMHEOHMTIVPYOER
e. Pembudayaan Rajin
4VSWIW MRM FIVXYNYER YRXYO QIQTIVXELEROER 6E[EX HM XIQTEX OIVNE 4EHE
YQYQR]EHMERXEVETYGYOTMQTMRERHMWIXMETPIQFEKEXIVHETEXWIWISVERK]ERK
OIXEXHERFEMOHEPEQQIQTIVXELEROER6ENMR
3. Pencegahan
0ERKOELOIXMKEHEPEQQIRIVETOERQIXSHI6MRKOEW6ETM6IWMO6E[EXHER6ENMR
6 EHEPELHIRKERQIRIVETOER6XMRKOEXPERNYX 64IRGIKELER 
a. Tingkat Lanjut Proses Ringkas
4VSWIW MRM FIVXYNYER YRXYO QIRGIKEL EHER]E FEVERK ]ERK XMHEO HMTIVPYOER
1IPEOYOER6MRKOEWWIXIPELFEVERK]ERKXMHEOHMTIVPYOERQYRGYPEHEPELTIRXMRK
XIXETMPIFMLFEMOYRXYOQIQEWXMOERFEL[EFEVERKXIVWIFYXXMHEOQYRGYPWEQE
WIOEPM
b. Tingkat Lanjut Proses Rapi
4VSWIW MRM FIVXYNYER YRXYO QIRGIKEL OIXMHEOVETMER WILMRKKE ETEFMPE FEVERK
EXEYTIVEPEXERXIPELHMKYREOERQEOEHETEXHMOIQFEPMOEROIXIQTEXWIQYPEHER
QIRGSFE QIVETMOERR]E HIRKER FEMO 6ETM XIVHMVM HEVM  LEP ]EMXY QIRIQYOER
FEVERKQIRKEQFMPHERQIRKIQFEPMOER
c. Tingkat Lanjut Proses Resik
4VSWIW MRM QIVYTEOER OIKMEXER QIQFIVWMLOER XERTE QIRKSXSVM PEKM
1IQFIVWMLOERFMPEWIWYEXYQIRNEHMOSXSVEHEPELLEP]ERKTIRXMRKXEXETMQIXSHI
MRMQIRKENEVOERYRXYOQIRGIKELQYRGYPR]EOIQFEPMOSXSVER


190 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
d. Tingkat Lanjut Proses Rawat
4VSWIWMRMFIVXYNYERYRXYOQIRGIKELTIRYVYREROSRHMWMPMRKOYRKER/IFIVWMLER
QIRGIVQMROER IJMWMIRWM WILMRKKE XIVOIWER WIFEKEM PMRKOYRKER ]ERK
QIR]IRERKOERXIVEXYVYRXYOXIQTEXXMRKKEPEXEYOIVNE
e. Tingkat Lanjut Proses Rajin
4VSWIW MRM FIVXYNYER YRXYO QIRWMWXIQEXMWEWMOER TIPEXMLER(MWMTPMRQEOWYHR]E
EHEPEL QIRIVETOER OIQEQTYER QIPEOYOER WIWYEXY WIWYEM HIRKER GEVE ]ERK
WILEVYWR]E /IFMEWEER ]ERK FYVYO HETEX HMLMPERKOER HIRKER GEVE FIPENEV
QIRKIREM LEP ]ERK LEVYW HMPEOYOER HER QIQFMEWEOER QIVIOE FIVPEXML
OIFMEWEER]ERKFEMO


G. Pedoman Pembudayaan Penataan Fasilitas Laboratorium Dan Bengkel Dengan
Pendekatan 5R
&IVHEWEVOER LEWMP OENMER E[EP XIVLEHET VIWTSRHIR WIFEKEM WEQTIP 71/ WI
-RHSRIWME HETEX HMWYWYR FEKEMQERE QYHELR]E TIRIVETER WXERHEV 6 HEPEQ
TIREXEER JEWMPMXEW QIWMR EPEX HER TIVOEOEW HM FIRKOIP HER PEFSVEXSVMYQ
4IQFYHE]EER 6 TEHE HEWEVR]E QIVYTEOER TVSWIW TIVYFELER WMOET HIRKER
QIRIVETOERTIREXEERTIVE[EXERHEROIFIVWMLERXIQTEXOIVNETVEOXMO4IRIVETER
prinsip “A place for everything, and everything in its place”HMPEOYOERWIXMETERKKSXE
SVKERMWEWMYRXYOQIQFMEWEOERHMVMFIOIVNETVEOXMOHEPEQPMRKOYRKEROIVNETVEOXMO
HIRKERWXERHEVXIQTEX]ERKNIPEW&IVMOYXMRMXELETERXELETERHEPEQTIRIVETER6
HMXIQTEX OIVNE  TVEOXMO  8ELET TIVWMETER E[EP EHEPEL HIRKER QIVIOEQ OIEHEER
WIOEVERKQIRKKYREOERHEXEHSOYQIRXEWMQIPEPYMTIRKEQEXERQIRHEPEQHEPEQ
XMXMOXERKOETERHMXIQTEXXIVXIRXY
1. Melakukan proses 1: Ringkas
a. Membuang barang yang tidak diperlukan
4IVLEXMOERHIRKERFEMOWIOIPMPMRKXIQTEXOIVNETVEOXMOERHEWIWYRKKYLR]E
XIVHETEXFER]EOFEVERK]ERKXMHEOHMTIVPYOERHMHEPEQWIXMETXIQTEXOIVNE
TVEOXMO &EVERK ]ERK XMHEO HMTIVPYOER EVXMR]E FEVERK XIVWIFYX XMHEO
HMFYXYLOERYRXYOTVSHYOWMWEEXMRM
b. Strategi Label Merah : Ringkas Visual
7XVEXIKM PEFIP QIVEL EHEPEL XIORMO VMRKOEW ]ERK WERKEX TIRXMRK 7IKIVE
WIXIPELFEVERK]ERKXMHEOHMFYXYLOERHMXIQYOERFEVERKMRMHMXERHEMHIRKER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 191
PEFIPQIVELWILMRKKEWIXMETSVERKHETEXWIGEVENIPEWQIPMLEXETE]ERKTIVPY
HMFYERKEXEYHMTMRHELOER1MWEPTEHEFEKMERTVSHYOWMMRMFIVEVXMQIQIVMOWE
TIVWIHMEERQIWMRTIVEPEXERPSOEWMPSOEWMXIVXIRXYWITIVXMVEOVEOHERTEHE
FEKMEREHQMRMWXVEWMMRMXIVQEWYOHSOYQIREPEXXYPMWHERQIWMR
c. Menentukan standar untuk label merah
7ERKEX TIRXMng untuk menentukan standar yang jelas tentang “apa yang
diperlukan” dan “apa yang tidak diperlukan” untuk mengatasi pemberian label
QIVEL
d. Membuat label merah
0EFIP FIV[EVRE QIVEL WIGEVE PERKWYRK EOER XIVPMLEX HER QIREVMO TIVLEXMER FMPE
ada “kotoran” di XIQTEXOIVNETVEOXMO0EFIPQIVELMRMNYKEYRXYOQIQTIVMRKOEXOER
SVERK EKEV QIQTIVLEXMOER OIWIPEQXER OIVNE  TVEOXMO FELER ETETYR HETEX
HMKYREOEREWEPOERQIR]SPSO
e. Menempel label merah
1IRIQTIPOER PEFIPPEFIP QIQIVPYOER TERHERKER HEVM SVERK OIHYE MXY EVXMR]E
FEL[ESVERKPEMREXEYXMQOLYWYWWIPEMRSTIVEXSVLEVYWQIRIQTIPOERPEFIPPEFIP
XIVWIFYX8IQTIPOERPEFIPQIVELTEHEWIXMETFEVERK]ERKQIVEKYOER
f. Tindak lanjut dan evaluasi
0ERKOELMRMHMTIVPYOERYRXYOQIQTIVNIPEWQIRKETEPEFIPQIVELHMXIQTIPOERHER
QIRIRXYOERXMRHEOERETE]ERKTEPMRKXITEXYRXYOHMEQFMP

2. Melakukan proses ke 2 Rapi


Gambar 112. Ilustrasi Pentingnya Merapikan Alat

192 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
a. Membenahi tempat penyimpanan
 1IQFIVWMLOERWIFIPYQVETM
,EP TIVXEQE ]ERK HMFYXYLOER EHEPEL FIFIVETE WMW[E  TVEOXMOER  TVEOXMOER
HIRKER WETY HER PET YRXYO QIRKLMPERKOER OSXSVER 6ETM FIVEVXM
QIRWXERHEVOER XIQTEX TIR]MQTERER XIXETM XMHEO HETEX HMQYPEM WEQTEM
WIQYER]EXIPELQIRNEHMFIVWMLXIVPIFMLHELYPY
 1IQFYEXHIRELXIQTEXTIR]MQTERER
1IWMR HER WIXMET XIQTEX TIR]MQTERER QIQIVPYOER XIQTEXR]E WIRHMVM
WILMRKKE YRXYO QIQTIVQYHEL QIRGEVMR]E HMTIVPYOER HIREL XIQTEX
TIR]MQTERER
b. Menambahkan Warna Pada Tempat Kerja praktik : Strategi Pengecatan
1) Lantai
0MRKOYRKEROIVNETVEOXMOHMGEXHIRKER[EVRE]ERKXMHEOQIRMQFYPOERWXVIWW
8IQTEXMWXMVELEXLEVYWQIQEOEM[EVRE]ERKFIVOIWERWERKEXVIPEOW0ERXEM
HETEX HMGEX WIXIPEL layout XIPEL FIREV HMXIRXYOER HER WIQYE FEVERK
QIQTYR]EMXIQTEX]ERKTEWXM
2) Menggambar Garis dilantai
7IOEPM[EVREPERXEMXIPELHMXIRXYOERQEOEPERXEMHETEXHMFEKMQIRNEHMFEKMER
FEKMERHIRKERQIRKKYREOERKEVMW
c. Membuat Garis Pemisah
1) Garis Pemisah
+EVMW TIQMWEL EHEPEL KEVMW ]ERK QIQFIHEOER PSVSRK HER XIQTEX OIVNE
TVEOXMO 1IWOMTYR FMEWER]E KEVMWKEVMW XIVWIFYX FIV[EVRE OYRMRK XIXETM
HETEXNYKEHMKYREOER[ERETYXML
2) Garis Jalan Keluar atau Masuk
+EVMWMRMFIVYTEKEVMWKEVMWOYRMRKERHENERKERFIVNEPERTEHEKEVMWOYRMRK
EXEYQIPERKOELHMEXEWR]E.EPEROIPYEVEXEYQEWYOLEVYWHMFYEXHERHMFIVM
XERHEHIRKERNIPEW

3) Garis Pintu Masuk
/IFER]EOEROMXEXIPELQIRKEPEQMFEL[ETMRXYXMFEXMFEXIVFYOEPERKWYRKHM
HITER4IRXMRKQIRKIXELYMHEVMEVELQERETMRXYXIVFYOEHERQIQFIVMOER
XERHEXIVXIRXY

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 193
4) Garis Arus Lintas
/ERER  EXEY  /MVM# ,EP ]ERK TIRXMRK QIRIXETOER OIFMNEOER EVYW PEPY PMRXEW
YRXYOXIQTEXFIVNEPERHERFIVOIRHEVEERHMHEPEQXIQTEXOIVNETVEOXMO-RM
EHEPELGEVEYRXYOQIRKLMRHEVMXEFVEOEREXEYOIGIPEOER
d. Pola Selang-seling
4SPE WIPERKWIPMRK XIVHMVM EXEW KEVMW QMVMRK OYRMRK HER LMXEQ ]ERK FIVJYRKWM
WIFEKEMXERHEFELE]E
e. Garis Ruang Penyimpanan
6YERKERYRXYOTIR]MQTERERLEVYWWIGEVENIPEWHMTMWELOERHIRKERKEVMW'SRXSL
YXEQEEHEPELQINE HERXIQTEXOIVNETVEOXMO]ERKHMKYREOERYRXYOQIR]MQTER
WMW[ETVEOXMOERTVEOXMOERWIHERKFIVPERKWYRK
3. Menerapkan Papan Petunjuk dan Strategi Pelabelan : Rapi Visual
1) Strategi Papan Petunjuk di Tempat Kerja praktik
%HEFIVFEKEMNIRMWXERHEETETRTIXYRNYOHERPEFIP]ERKHMKYREOERHMXIQTEXOIVNE
TVEOXMO/MXELEVYWQIRKEXYVR]EHIRKERYVYXERFIVMOYXMRM
Tempat bahan baku atau produk jadi → Tempat Kerja praktik → Jalur Produksi
→ Proses
2) Strategi Tanda Secara Rinci
7XVEXIKMMRMQIPMTYXMTIVMRGMERWITIVXMXERHETVSWIWXERHEQIWMRHERFELOERXERHE
TIRKIREPTEOEMERWIVEKEQTEVEWMW[ETVEOXMOERTVEOXMO
4. Tiga Kunci dalam Merapikan
1) Tiga kunci bentuk dari standarisasi
&YEXPELOEXEOYRGM]ERKQIQYEXLEPLEPTIRXMRK]ERKHMNEFEVOERHIRKERXMKEOEXE
OYRGM
2) Tiga kunci adalah peraturan dasar untuk tempat penyimpanan
8MKELEPHEWEV]ERKTIVPYHMMRKEXQIRKIREMXIQTEXTIR]MQTERERHMQEREETE
HER FIVETE FER]EO 4IPEFIPER LEVYW HMPEOYOER HIRKER GEVE WIHIQMOMER VYTE
WILMRKKEWIXMETSVERKHETEXQIRKIVXMNE[EFERTIVXER]EERMRM
5. Menempatkan posisi
=EMXYFEKEMQEREOMXELEVYWQIRIXETOERTSWMWMYRXYOWIQYEFEVERKTIVWIHMEER
6. Barang-barang tetap
=EMXYETEOELQYHELHMQIRKIVXMFEVERKETE]ERKHMWMQTERHMXIQTEXTIR]MQTERER
7. Penentuan jumlah

194 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
=EMXY ETEOEL QYRKOMR YRXYO QIRKEXEOER WIGEVE XITEX FIVETE FER]EO FEVERK
TIVWIHMEER]ERKXIVWMWEWIGEVEWIOMPEW
8. Tanda untuk penyimpanan siswa praktikan yang sedang berlangsung
&MPE XERHE ]ERK HMXIQTIPOER TEHE XIQTEX TIR]MQTERER YRXYO FEVERK ]ERK WIHERK
HMOIVNEOERTVEOXMOERHERFEVERK]ERKFIVEWEPHEVMPYEVOMXEHETEXWIKIVEQIRKIREPM
FEVERK ETE FIVETE HER HMQERE 9RXYO WMW[E  TVEOXMOER ]ERK WIHERK FIVPERKWYRK
TVSWIWWIOEVERKHERTVSWIWFIVMOYXR]ELEVYWWIGEVENIPEWHMXYRNYOOER
 Perkakas dan alatQIVYFELWMWXIQTIR]MQTERERHEVMXIVXYXYTQIRNEHMXIVFYOE
/MXE HETEX QIPMLEX TIVOEOEW HER EPEX TEHE [EOXY FEVERK XIVWIFYX HMXIQTEX
TIR]MQTERERR]EXEYXMHEOQEOEOIQYRKOMRERXIQTEXTIR]MQTEREREOERGITEX
FIVERXEOER
 Perkakas dan alat4IRKEXYVERFIVHEWEVOERJYRKWM
4IVOEOEW HER EPEX HETEX QYHEL FIVWIVEOER HM PERXEM  EXEY  HM EXEW QIWMR FMPE
XIQTEXTIR]MQTERERR]EXMHEOHMXIRXYOERWIGEVEVMRGM
9. Melakukan proses ke 3 Resik


Gambar 113. Ilustrasi Membersihkan Alat

a. Mengatur Prosedur Kebersihan Harian


1) Urutan dalam Resik: 8YNYERHEVMVIWMOEHEPELYRXYOQIRKLMPERKOERWIQYE
HIFYHEROSXSVERHERQIRNEKEXIQTEXOIVNETVEOXMOWIPEPYFIVWML

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 195
2) Sasaran Resik: 8IVHETEX  OEXIKSVM YRXYO QIRXEVKIXOER VIWMO EVIE
TIR]MQTERERTIVEPEXERPMRKOYRKER.
E %VIETIR]MQTERER/EXIKSVMMRMXIVQEWYOFIVQEGEQQEGEQFEVERKHER
XIQTEX
F 4IVEPEXER%RHELEVYWWIPEPYQIVE[EXQIWMRERHEWIRHMVMHERQIRNEKE
OIFIVWMLER EPEXEPEX WIVXE OIVETMERR]E -RM EHEPEL TERHERKER HEVM
TVSJIWWMSREP
G 0MRKOYRKER&MPEXIQTEXHMQEREERHEFIOIVNETVEOXMOWIXMETLEVMXIVXYXYT
HIRKERHIFY]ERKQIPIOEXQEOEERHEEOERHIRKERQYHELQIRKEPEQM
HITVIWM&YEXPELVIWMOHERR]EQERWIVXETIVXELEROERWIPEPY
3) Tanggung jawab Resik
E 4IXE XERKKYRK NE[EF VIWMO 8ERKKYRK NE[EF VIWMO EXEW XIQTEX OIVNE
TVEOXMO WIFEMOR]E HMFEKM OIHEPEQ [MPE]EL[MPE]EL ]ERK OIGMP 7IXMET
SVERKLEVYWQIQFIVWMLOERXIQTEXOIVNETVEOXMOR]EWIGEVEFIVWEQE
F .EH[EP VIWMO 7IFIPYQ QIQFYEX NEH[EP VIWMO FYEXPEL HEJXEV WIQYE
OIKMEXERVIWMO0IFMLFEMOEHEWMWXIQWLMJXXIVYXEQEYRXYOQIQFIVWMLOER
EVIE]ERKHMTEOEMFIVWEQE
4) Menentukan metode Resik
E 0MQE QIRMX VIWMO /IHIRKEVERR]E  QIRMX XMHEO QIVYTEOER [EOXY ]ERK
GYOYT YRXYO QIRKIVNEOER WIWYEXY  ]ERK WERKEX FIVEVXM 6IWMO ]ERK
HMPEOWEREOER WIGEVE IJMWMIR QEOE QIQFYEX ERHE EOER WERKEX XIVOINYX
FIVETEFER]EO]ERKHMLEWMPOERHEVMQIRMXMXY
F 9VYXER VIWMO &YEXPEL YVYXER ]ERK NIPEW XIVLEHET WMW[E  TVEOXMOER KYVY
XIORMWM EXEY TIXYKEW PEMRR]E XIRXERK OIKMEXER VIWMO WILMRKKE XIVPEOWERER
HIRKERFEMO
G 8YKEW HER EPEX OIFIVWMLER 7IXIPEL ERHE QIRIXETOER XYKEW VIWMO HIRKER
QIQEWXMOER FEVERK ETE ]ERK TIVPY HMFIVWMLOER WIPERNYXR]E EHEPEL
QIQFYEXHEJXEVHEVMWIQYEEPEXYRXYOWMW[ETVEOXMOERXIVWIFYX
5) Persiapan untuk membersihkan alat
%PEX OIFIVWMLER LEVYW WIPEPY HMWMQTER HM XIQTEX ]ERK QYHEL HMNERKOEY
4IRIVETER 6IWMO 7IOEVERK EHEPEL WEEXR]E YRXYO QYPEM VIWMO 0MLEXPEL FIXETE
FIVWMLR]ELEWMP]ERKHMHETEXOERHEPEQ[EOXYLER]EQIRMX



196 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
10. Melakukan proses ke 4: Rawat
10. Melakukan proses ke 4: Rawat


Gambar 114. Ilustrasi Merawat Alat 
E Gambar Kerja
Mempertahankan Tempat 114. Ilustrasi
praktikMerawat Alat
Yang Resik
E Mempertahankan
 Tempat Kerja praktik Yang Resik
8IQTEX/IVNETVEOXMO]ERKWIPEPY6ETM8IQTEXOIVNETVEOXMOHETEXWIPEPY
 8IQTEX/IVNETVEOXMO]ERKWIPEPY6ETM8IQTEXOIVNETVEOXMOHETEXWIPEPY
HMNEKE VIWMO HER VETM FMPE WIXMET SVERK QEY FIVTEVXMWMTEWM WIGEVE EOXMJ
HMNEKE VIWMO HER VETM FMPE WIXMET SVERK QEY FIVTEVXMWMTEWM WIGEVE EOXMJ
6ELEWMER]EEHEPELHIRKERQIRKMRKEXOERTVMRWMTXMHEOXMHEOEHEFEVERK
6ELEWMER]EEHEPELHIRKERQIRKMRKEXOERTVMRWMTXMHEOXMHEOEHEFEVERK
]ERKXMHEOHMTIVPYOERXMHEOFIVWIVEOERHERXMHEOOSXSV
 ]ERKXMHEOHMTIVPYOERXMHEOFIVWIVEOERHERXMHEOOSXSV
4IVMOWE(YPYFEVERK]ERKXMHEO(MTIVPYOER
F  4IVMOWE(YPYFEVERK]ERKXMHEO(MTIVPYOER
Daftar periksa untuk barang yang tidak diperlukan
F Daftar periksa
4IQMOMVER untuk
HMWMRM barang
EHEPEL yangQIQIVMOWE
YRXYO tidak diperlukan
FMPE XIVHETEX FEVERK ]ERK XMHEO
4IQMOMVER HMWMRM EHEPEL YRXYO QIQIVMOWE FMPE XIVHETEX FEVERK ]ERK XMHEO
HMTIVPYOER]ERKQEWMLXIVXMRKKEPWIXIPELTIPEOWEREERWXVEXIKMPEFIPQIVEL
G HMTIVPYOER]ERKQEWMLXIVXMRKKEPWIXIPELTIPEOWEREERWXVEXIKMPEFIPQIVEL
Daftar barang-barang sisa
G Daftar barang-barang
1IPEPYM sisa PEFIP QIVEL WIHMOMXR]E XIQTEX OIVNE  TVEOXMO
TIRIVETER WXVEXIKM
1IPEPYM TIRIVETER WXVEXIKM PEFIP QIVEL WIHMOMXR]E XIQTEX OIVNE  TVEOXMO
QIRKLEWMPOERFMEWQIRGETEMXVYOFIVMWMWMWEWMWEFEVERK
QIRKLEWMPOERFMEWQIRGETEMXVYOFIVMWMWMWEWMWEFEVERK

H Memeriksa Tempat Penyimpanan 
H Memeriksa Tempat Penyimpanan 
 (EJXEVTIVMOWEXIQTEXTIR]MQTERER
 (EJXEVTIVMOWEXIQTEXTIR]MQTERER
%TEOEL WIQYE QIWMR TIVWIHMEER FELER FEOY FEVERK TIVOEOEW HER EPEX
%TEOEL WIQYE QIWMR TIVWIHMEER FELER FEOY FEVERK TIVOEOEW HER EPEX
XIVWYWYRWIGEVEVETM#YRXYOQIQTIVQYHELFYEXPELHEJXEVTIVMOWEXIQTEX
XIVWYWYRWIGEVEVETM#YRXYOQIQTIVQYHELFYEXPELHEJXEVTIVMOWEXIQTEX
TIR]MQTERER
 TIR]MQTERER
(EJXEVTIRMPEMER
 (EJXEVTIRMPEMER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 197
(EVM WIQYE PERKOEL 6 6ETM EHEPEL ]ERK TEPMRK PYEW NERKOEYERR]E
4IQIVMOWEEROIQFEPMEHEPELTIRXMRKHERHEJXEVTIRMPEMERWERKEXFIVKYRE
I Memeriksa debu dan kotoran
1IQFYEXHEJXEVVIWMOHIRKERTIVFEMOERTIVFEMOERTIPEOWEREERVIWMO
11. Melakukan proses ke 5 Rajin
4IRKIRHEPMER:MWYEP(M8IQTEX/IVNETVEOXMO
a. Pengendalian Visual : Langkah Pertama Dalam Rajin
8IQTEX OIVNE  TVEOXMO ]ERK WILEX QIVYTEOER XIQTEX ]ERKWIPEPY XIVFYOE FEKM
OVMXMO]ERKQIQFERKYR1IQFIVMHERQIRIVMQEOVMXMO]ERKQIQFERKYREHEPEL
WYEXYHEWEVHEVMPERKOEL6-HIEPR]EEHEPELQIRGMTXEOERXIQTEXOIVNETVEOXMO
HMQERE QEWEPEL HETEX PERKWYRK HMOIREPM WILMRKKE XMRHEOER TIVFEMOER HETEX
WIKIVEHMEQFMP
b. Pameran Foto 5R
8IQTEXOIVNETVEOXMOLEVYWWYHELFER]EOFIVYFELWINEOTIRKEQFMPERJSXSTEHE
TIVQYPEER [EOXYR]E YRXYO QIRKEHEOER TEQIVER WIFIPYQ HER WIWYHEL
TIRKEQFMPERJSXS6
c. Slogan 5R
7IPYVYLNENEVERTIVYWELEERLEVYWXIVPMFEXHEPEQ6'EVEYRXYOQIQFYEXWIXMET
SVERKXIVXEVMOEHEPELHIRKERQIQMRXEWIHMOMXR]EWEXYKEKEWERYRXYOWPSKER6
HEVMWIXMETERKKSXETIVYWELEER
d. Langkah audit atau evaluasi berkelanjutan
1IPEOYOER EYHMX  EXEY  IZEPYEWM WIGEVE FIVOEPE WIGEVE QIR]IPYVYL QIRKIREM
IJIOXMJMXEW TIQIVMOWEER 6 QIRYVYX NIRMW XIQTEX OIVNE  TVEOXMO ,EWMP LEVYW
HMYQYQOER HER LEHMEL HETEX HMFIVMOER WIFEKEM MRWIRXMJ YRXYO TIVFEMOER
WIPERNYXR]E

198 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Tabel 18. Gambaran Umum Tentang 5-R


TAHAP ARTI SASARAN AKTIVITAS PRINSIP
4IQMPELER
1IQFIHEOER  8IRXYOEROVMXIVMEHERXEEXMLEPMXY  1IRKLMPERKOER 1ERENIQIR
ERXEVE]ERK HEPEQQIQFYERK]ERKXMHEO ]ERKXMHEOTIVPY WXVEXMJMOEWMHER
HMTIVPYOERHER HMTIVPYOER8IVETOER  1IRERKERM]ERK QIRERKERM
]ERKXMHEO QERENIQIRWXEXMJMOEWMYRXYO TIR]IFEFOSXSVER TIR]IFEF
QIRIRXYOERTVMSVMXEW9WELEYRXYO  QERENIQIR
HETEXQIQTIRKEVYLMTIR]IFEF TIVFEMOER
OSXSVER FIVOIPERNYXERHER
TIQMPELER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


FIVHEWEVOER
E^EWR]E
4IREXEER
1IRIRXYOERXEXE  8IQTEXOIVNE]ERKXIVXEXEVETM  4IR]MQTERER 4IR]MQTERER
PIXEO]ERKXIVXEXE JYRKWMSREP JYRKWMSREPHER
VETMWILMRKKE QIRKLMPERKOER

199
200
%RHEWIPEPY  8EXEPIXEOHERTIRIQTEXER]ERK FIVHEWEVOER; [EOXYYRXYO
HETEX IJMWMIR XIVQEWYOQYXYHER HER, QIRGEVMFEVERK
QIRIQYOER OIEQERER   4VEOXMOHER
FEVERK]ERK  1IRMRKOEXOERTVSHYOXMJMXEWHIRKER OSQTIXMWMHEPEQ
HMTIVPYOER QIRKLMPERKOERTIQFSVSWER[EOXY QIR]MQTERHER
YRXYOQIRGEVMFEVERK QIRKEQFMP
FEVERK
 1IREXEVETMOER
XIQTEXOIVNEHER
TIVEPEXER
 1IRKLMPERKOER
TIQFSVSWER
[EOXYYRXYO
QIRGEVMFEVERK

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


4IQFIVWM 1IRKLMPERKOER  8MRKOEXOIFIVWMLER]ERKWIWYEM  /IEHEERHMQERE 4IQFIVWMLER
LER WEQTELOSXSVER HIRKEROIFYXYLER%RHE1IRGETEM 6FIVKYRE WIFEKEM
HERFEVERKEWMRK OSXSVERRSPHERHIFYRMLMP  4IQFIVWMLER]ERK TIQIVMOWEERHER
YRXYO  1IRIQYOERQEWEPELOIGMPQIPEPYM PIFMLIJMWMIR XMRKOEX
QIQTIVSPIL TIRKE[EWEROIFIVWMLER  1IQFIVWMLOER OIFIVWMLER
XIQTEXOIVNE  1IQELEQMFEL[EQIQFIVWMLOER HERQIQIVMOWE
]ERKPIFMLFIVWML EHEPELQIQIVMOWE TIVEPEXERHER
4IQFIVWMLER TIVOEOEW
WIFEKEMGEVE
MRWTIOWM
4IQERXET 1IQIPMLEVE  4IQERXETERQERENIQIRYRXYO  1ERENIQIRZMWYEP 1ERENIQIR

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


ER FEVERKHIRKER QIQIPMLEVE6 MRSZEXMJ ZMWYEPHER
XIVEXYVVETMHER  1ERENIQIRZMWYEPMRSZEXMJWYTE]E  (IXIOWMHER TIQERXETER6
FIVWMLNYKE OIXMHEORSVQEPERXEQTEO XMRHEOERHMRM
HEPEQEWTIO  %PEX QMWEPR]E
TIVWSREPHER QERYEP YRXYO

201
202
OEMXERR]E QIQIPMLEVE
HIRKERTSPYWM TIQERXETER
(MWMTPMR1IPEOYOER  4EVXMWMTEWMTIRYLHEPEQ  4IQFIVMEROSHI 4IQFIRXYOER
WIWYEXY]ERK QIRKIQFERKOEROIFMEWEERFEMO [EVRE OIFMEWEERHER
FIREVWIFEKEM HERFIRKOIP]ERKQIRXEEXM  6WEXYQIRMX XIQTEXOIVNE
OIFMEWEER TIVEXYVER  /SQYRMOEWMHER ]ERKQERXET
 /SQYRMOEWMHERYQTERFEPMO YQTERFEPMO
WIFEKEMVYXMRMXEWWILEVMLEVM  8ERKKYRKNE[EF
MRHMZMHYEP
 1IQTVEOXMOER
OIFMEWEERFEMO

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


6FIVEVXMQIQFIHEOERERXEVE]ERKHMTIVPYOERHIRKER]ERKXMHEOHMTIVPYOERQIRKEQFMP
OITYXYWER ]ERK XIKEW HER QIRIVETOER QERENIQIR WXVEXMJMOEWM YRXYO QIQFYERK ]ERK
XMHEO HMTIVPYOER MXY 1ERENIQIR WXVEXMJMOEWM HER QIRGEVM TIR]IFEFTIR]IFEFR]E YRXYO
QIRKLMPERKOER ]ERK XMHEO HMTIVPYOER WIVXE QIRKLMPERKOER TIR]IFEF MXY WIFIPYQ
QIRMQFYPOERQEWEPELQIVYTEOERWIWYEXY]ERKHMYXEQEOER
Tabel 19. Aktivitas 5-R

TEMA CIRI KHAS AKTIVITASNYA


 &YERKFEVERK]ERKXMHEOHMTIVPYOER  &IVWMLOERHEIVELHMWIOMXEVTEFVMO
4IQMPELER  8ERKERMTIR]IFEFOSXSVERHEROIFSGSVER  %XYVKYHERK
1ERENIQIR  4IQFIVWMLERVYERKER  &YERKOSXSVERHERFYR]MQIWMR]ERK
WXVEXMJMOEWMHER  8ERKERMFEVERK]ERKGEGEXHERVYWEO OIVEW
QIRERKERM  4IVMOWEXYXYTHERHEIVELFIVXIOERER  &YERK[EHELQMR]EO
TIR]IFEF VIRHELYRXYOQIRGIKELOIFSGSVERHER
TIVGMOER
 7IQYEFEVERKQIQMPMOMXIQTEXOLYWYW  4ETERTIRKYQYQER]ERKVETM
4IREXEER:
 1IR]MQTERHERQIRKEQFMPFEVERK  4IRKYQYQER]ERKQYHELHMFEGE
4IR]MQTERER
HIXMO  +EVMWPYVYWHERKEVMWXIKEOPYVYW
JYRKWMSREPHER
 7XERHEVTIRKEVWMTER  4IRIQTEXERJYRKWMSREPYRXYO
QIQFYERK[EOXY
 4IQFEKMERHEIVELHERXERHETIRIQTEXER QEXIVMEPWYOYGEHERKOEVXYVEO
YRXYOQIRGEVM
 1IRKIPMQMREWMXYXYTHEROYRGM TIVOEOEWTIVEPEXERHERPEMRPEMR
FEVERK
 4IVXEQEQEWYOTIVXEQEOIPYEV
 0EXMLERKIVEOGITEXOIXVEQTMPER6  7IXMETSVERKEHEPELTIRNEKEHER
4IQFIVWMLER:  8ERKKYRKFNE[EFMRHMZMHYEP TIQFIVWMLKIHYRK
4IQFIVWMLER  1IQFYEXTIQFIVWMLERHERTIQIVMOWEER  6TVMSVMXEW 
WIFEKEM PIFMLQYHEL  0EOYOERTIQIVMOWEEROIFIVWMLER
TIQIVMOWEERHER  /EQTER]IFIVWMLFIVOMPEYER HEROSVIOWMQEWEPELOIGMP
XMRKOEXOIFIVWMLER   &IVWMLOERNYKEXIQTEX]ERKXMHEO
HMTIVLEXMOERSVERK

TEMA CIRI KHAS AKTIVITASNYA


4IQERXETER  8ERHEFIREV  0EFIPQMR]EO  0EFIPPMQMX
1ERENIQIR  (EIVELFIVFELE]EHMFIVMXERHE  ;EVRETIVMRKEXER  4IQFIVMEROSHI[EVRE
ZMWYEPHER TEHEQIXIVER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 203
4IQFIVWMLER  1IQFYEXTIQFIVWMLERHERTIQIVMOWEER  6TVMSVMXEW 
WIFEKEM PIFMLQYHEL  0EOYOERTIQIVMOWEEROIFIVWMLER
TIQIVMOWEERHER  /EQTER]IFIVWMLFIVOMPEYER HEROSVIOWMQEWEPELOIGMP
XMRKOEXOIFIVWMLER   &IVWMLOERNYKEXIQTEX]ERKXMHEO
HMTIVLEXMOERSVERK

TEMA CIRI KHAS AKTIVITASNYA


4IQERXETER  8ERHEFIREV  0EFIPQMR]EO  0EFIPPMQMX
1ERENIQIR  (EIVELFIVFELE]EHMFIVMXERHE  ;EVRETIVMRKEXER  4IQFIVMEROSHI[EVRE
ZMWYEPHER TEHEQIXIVER
TIQERXETER  0EFIPWYLY  4ETERTIXYRNYO  /IEHEERXIQFYW
6  4IQFIVMERTIXYRNYOEVEL TIQEHEQOIFEOEVER TERHERK
 0EFIPYRXYOYOYVERFER  4IRKEQERER  1IRGIKELOIFIVMWMOER
FIVNEPER  0EFIPXERKKYRKNE[EF HERKIXEVER
 0EFIPEVELQIQFYOEHER  4IRKEXYVEROEFIP  4IRIQTEXERXERHE
QIRYXYT  8ERHETIQIVMOWEER “Saya dapat
 0EFIPZSPXEWI  0EFIPTIQIPMLEVEER QIRIQYOERR]EHIRKER
 4MTE]ERKHMFIVMOSHI[EVRE TVIWMWM mata tertutup”
 .EHYEP6
 4IRIQTEXERXEREQER
WILMRKKEQIR]IVYTEM
XEQER
4IQFMEWEER  4IQFIVWMLERFIVWEQE   4VEOXMOERTIRERKERER
4IQFIRXYOER  ;EOXYPEXMLER OIEHEERKE[EXHEVYVEX
OIFMEWEERHER  4VEOXMOQIQYRKYXFEVERK  8ERKKYRKNE[EF
XIQTEXOIVNE  /IREOERWITEXYTIRKEQER MRHMZMHYEP
]ERK %RHE  1IRIPTSRHER
FIVHMWMTPMR  1ERENIQIRVYERKERYQYQ FIVOSQYRMOEWM
 1ERYEP6
 7IXIPELQIPMLEXFEVY
TIVGE]E

Tabel 20. Tingkatan, Derajat Kebutuhan dan Metode Penyimpanan

Tingkatan Derajat kebutuhan (Frekuensi Pemakaian) Metode Penyimpanan


(Stratifikasi)
6)2(%,  &EVERK]ERKXMHEOHMTIVKYREOERXELYRPEPY  &YERK
  &EVERK]ERKLER]EHMTIVKYREOERWIOEPMHEPEQ[EOXY 
 FYPERXIVEOLMV  7MQTERNEYLNEYL
  &EVERK]ERKLER]EHMTIVKYREOERHEPEQ[EOXY 
 FYPERXIVEOLMV 
6%8%6%8%  &EVERK]ERKHMTIVKYREOERPIFMLHEVMWIOEPMHEPEQ  7MQTERHMFEKMERXIRKELXIQTEX
 WIFYPER OIVNE
  &EVERK]ERKWMTIVKYREOERWIOEPMHEPEQWIQMRKKY 

204 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
FIVHMWMTPMR  1ERENIQIRVYERKERYQYQ FIVOSQYRMOEWM
 1ERYEP6
 7IXIPELQIPMLEXFEVY
TIVGE]E

Tabel 20. Tingkatan, Derajat Kebutuhan dan Metode Penyimpanan

Tingkatan Derajat kebutuhan (Frekuensi Pemakaian) Metode Penyimpanan


(Stratifikasi)
6)2(%,  &EVERK]ERKXMHEOHMTIVKYREOERXELYRPEPY  &YERK
  &EVERK]ERKLER]EHMTIVKYREOERWIOEPMHEPEQ[EOXY 
 FYPERXIVEOLMV  7MQTERNEYLNEYL
  &EVERK]ERKLER]EHMTIVKYREOERHEPEQ[EOXY 
 FYPERXIVEOLMV 
6%8%6%8%  &EVERK]ERKHMTIVKYREOERPIFMLHEVMWIOEPMHEPEQ  7MQTERHMFEKMERXIRKELXIQTEX
 WIFYPER OIVNE
  &EVERK]ERKWMTIVKYREOERWIOEPMHEPEQWIQMRKKY 
8-2++-  &EVERK]ERKHMTIVKYREOERWIXMETLEVM 
 &EVERK]ERKHMTIVKYREOERWIXMETNEQ  7MQTERHIOEXSVERK]ERK
QIRKKYREOERR]EEXEYWMQTER
HMOERXSRKFENYGIPERESVERK
MXY

.ERNM6
 7E]EXMHEOEOERQIQFYEXFEVERKQIRNEHMOSXSV
 7E]EXMHEOEOERQIRYQTELOERWIWYEXY
 7E]EXMHEOEOERQIQFMEVOERFEVERKFIVWIVEOER
 7E]EEOERWIKIVEQIQFIVWMLOERFEVERK]ERKOSXSV
 7E]EEOERQIRYPMWOIQFEPMXYPMWER]ERKXIPELXIVLETYW
 7E]EEOERQIRIQTIPOEROIQFEPMTIRKYQYQER]ERKXIVPITEW

H. Contoh Instrumen Aktifitas 5R
&EKEMQEREOSRHMWMEXEYEOXMZMXEWHM6YERK&IRKOIP4VEOXMO]ERK7EYHEVEVEWEOER#
5R No Pertanyaan SK K S B SB
  /IXIVWIHMEERQIWMRSF]IOYRXYOTVEOXMO     
  /IXIVWIHMEER OSQTSRIR EXEY FELER ]ERK EOER HMKYREOER     
YRXYOTVEOXMO
  4IRKKYREERQIWMRSF]IOYRXYOTVEOXMO     
 4IQMPELER 

6MRKOEW

  4IRKKYREERTIVEPEXERYRXYOTVEOXMO     
  7XERHEV YRXYO XIQTEX TIQFYERKER FEVERK ]ERK XMHEO     
HMTIVPYOER
  4IRERKERERTIVEPEXER]ERKGEGEXEXEYVYWEO     

  6EOHMFIVMPEFIPWIGEVENIPEW     
  8IVHETEXTIRYRNYOER]ERKNIPEWEXEWNYQPELTIVWIHMEERSF]IO     
EXEER 

YRXYOTVEOXMO
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 205
 &EVERK]ERKHMTIVKYREOERWIXMETNEQ  7MQTERHIOEXSVERK]ERK
QIRKKYREOERR]EEXEYWMQTER
HMOERXSRKFENYGIPERESVERK
MXY

.ERNM6
 7E]EXMHEOEOERQIQFYEXFEVERKQIRNEHMOSXSV
 7E]EXMHEOEOERQIRYQTELOERWIWYEXY
 7E]EXMHEOEOERQIQFMEVOERFEVERKFIVWIVEOER
 7E]EEOERWIKIVEQIQFIVWMLOERFEVERK]ERKOSXSV
 7E]EEOERQIRYPMWOIQFEPMXYPMWER]ERKXIPELXIVLETYW
 7E]EEOERQIRIQTIPOEROIQFEPMTIRKYQYQER]ERKXIVPITEW

H. Contoh Instrumen Aktifitas 5R
&EKEMQEREOSRHMWMEXEYEOXMZMXEWHM6YERK&IRKOIP4VEOXMO]ERK7EYHEVEVEWEOER#
5R No Pertanyaan SK K S B SB
  /IXIVWIHMEERQIWMRSF]IOYRXYOTVEOXMO     
  /IXIVWIHMEER OSQTSRIR EXEY FELER ]ERK EOER HMKYREOER     
YRXYOTVEOXMO
  4IRKKYREERQIWMRSF]IOYRXYOTVEOXMO     
 4IQMPELER 

6MRKOEW

  4IRKKYREERTIVEPEXERYRXYOTVEOXMO     
  7XERHEV YRXYO XIQTEX TIQFYERKER FEVERK ]ERK XMHEO     
HMTIVPYOER
  4IRERKERERTIVEPEXER]ERKGEGEXEXEYVYWEO     

  6EOHMFIVMPEFIPWIGEVENIPEW     
  8IVHETEXTIRYRNYOER]ERKNIPEWEXEWNYQPELTIVWIHMEERSF]IO     
6ETM 4IREXEER 

YRXYOTVEOXMO
  0EFIPXERHEYRXYOQIRYRNYOOERTIVFIHEER[MPE]EL     


  4IQFEKM[MPE]ELNIPEW
HMGEXHIRKER[EVRE]ERKNIPEW     
  8IQTEX TIR]MQTERER TIVEPEXER HMEXYV HIRKER FEMO YRXYO     
QIQYHELOERTIRKEQFMPER
TIRKIQFEPMER

206 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
  4ETERTIRKYQYQER]ERKVETM     
  /IFIVWMLERPERXEM     
6IWMO 4IQFIVWMLER 

  /IFIVWMLERQIWMRSF]IOTVEOXMO     

  /IFIVWMLER
TIQIVMOWEERHMERKKETWEQE     
  6SXEWM NEH[EP YRXYOOIFIVWMLER     

  6YXMRMXEWQIR]ETYHERQIRKIPET     

  4IQFIVWMLERXIQTEX]ERKXMHEOHMTIVLEXMOERSVERK     

  9HEVEFIVWMLXMHEOFIVFEY     

  7YHYXMRXIRWMXEWTIRGELE]EER]ERKXITEX     
6E[EX 4IQERXETER 

  4IRKKYREER TEOEMER TVEOXMO ]ERK FIVWML EXEY XMHEO XIVOIRE     


FIVGEOQMR]EO
  %HE TIVLEXMER OLYWYW YRXYO QIRKLMRHEVM XIVOYQTYPR]E     


OSXSVER
  8IVHETEXWMWXIQYRXYOQIQTIVXELEROERTIQMPELERTIREXEER     
HERTIQFIVWMLER
  0EFIPXERKKYRKNE[EFSF]IOTVEOXMO     
  ,MQFEYERYRXYOXMHEOQIVSOSO     
  /IWIHMEERYRXYOXMHEOQIVSOSO     
6ENMR 4IQFMEWEER 

  8IVHETEXWYEWERE]ERKR]EQERHEPEQFIVOSQYRMOEWM     


  9WELEYRXYOXITEX[EOXY     
  4IVEXYVER
TVSWIHYVTVEOXMOHMQIRKIVXM     
  4IVEXYVER
TVSWIHYVTVEOXMOHMXEEXM     

Keterangan :
7/ 7ERKEX/YVERK
/   /YVERK
7   7IHERK
&   &EMO
7& 7ERKEX&EMO

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 207
208 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
BAB IV
STANDAR LABOLATORIUM DAN BENGKEL

A. Laboratorium
/&&- QIR]EXEOER FEL[E PEFSVEXSVMYQ QIVYTEOER WYEXY XIQTEX  XIVXIRXY ]ERK
HMPIRKOETMYRXYOQIRKEHEOERTIVGSFEEREXEYTIR]IPMHMOER;MOMTIHMEQIRNIPEWOER
PEFSVEXSVMYQ EHEPEL XIQTEX VMWIX MPQMEL IOWTIVMQIR TIRKYOYVER EXEY TIPEXMLER
MPQMELHMPEOYOER0EFSVEXSVMYQFMEWER]EHMFYEXYRXYOQIQYRKOMROERHMPEOYOERR]E
OIKMEXER]ERKXIVOIRHEPM0EFSVEXSVMYQEXEY[SVOWLSTWIGEVEKEVMWFIWEVQIQMPMOM
JYRKWM WIFEKEM XIQTEX YRXYO QIQFIVMOER OIPIRKOETER FEKM TIPENEVER XISVM ]ERK
XIPEL HMXIVMQE WILMRKKE ERXEVE XISVM HER TVEOXMO FYOER QIVYTEOER HYE LEP ]ERK
XIVTMWEL QIPEMROER HYE LEP ]ERK QIVYTEOER WEXY OIWEXYER 0EFSVEXSVMYQ NYKE
QIQMPMOM TIVERER YRXYO QIQFIVMOER OIXIVEQTMPER OIVNE MPQMEL FEKM WMW[E WIVXE
YRXYO QIQYTYO HER QIQFMRE VEWE TIVGE]E HMVM WIFEKEM OIXIVEQTMPER ]ERK
HMTIVSPILHMPEFSVEXSVMYQ %PMQ7YQEVRS 

1IRYVYX(EV]ERM  WIFEKEMFMHERKOIELPMERXIORMOIPIOXVSXIRXYPEFSVEXSVMYQ
QYXPEOLEVYWHMQMPMOMOEVIRE PEFSVEXSVMYQ MRM]ERKRERXMR]EEOERQIRHYOYRKHER
QIRKIQFERKOER OIXIVEQTMPER WMW[E HEPEQ QIQERJEEXOER QIQTVEOXMOOER XISVM
]ERK XIPEL HMHETEXOER HM HEPEQ OIPEW 0EFSVEXSVMYQ HEPEQ TVSWIW TIQFIPENEVER
QIQTYR]EMTIVERER]EMXY
 7MW[E HER KYVY XIVPMFEX HEPEQ QIR]EQTEMOER OSRWIT FIVFEWMW TEHE
TIR]IPMHMOERTIRIQYERHERTIVGSFEER
 7MW[E HER KYVY XIVPMFEX HEPEQ QIRKEMXOER OSRWIT ]ERK HMFELEW HIRKER
OILMHYTERWILEVMLEVM
 7MW[E HER KYVY XIVPMFEX HER HETEX QIQFIVM XYKEW ]ERK FIVSVMIRXEWM TEHE
TIRKIPSQTSOERWMW[E
 7MW[E HER KYVY XIVPMFEX WIVXE HETEX QIRGMTXEOER QSHIPQSHIP TIQFIPENEVER
YRXYOQIQTIVOYEXTIQELEQEROSRWIT
8ELYR  International Laboratory Accreditation Cooperation -0%'  HMHMVMOER
WIFEKEM SVKERMWEWM OIVNEWEQE MRXIVREWMSREP HMERXEVE FIVFEKEM FEHER EOVIHMXEWM

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 209
PEFSVEXSVMYQHMWIPYVYLHYRME-0%'TEHEXELYRQIPELMVOER-73Guide
REQYR OEVIRE TIRIVETERR]E OYVERK WIQTYVRE OIQYHMER HMTIVFEMOM QIRNEHM -73
Guide  7INEO HMXIVETOER]E -73 Guide  HMXIVETOER TIRKKYREER WMWXIQ
QYXYPEFSVEXSVMYQFIVOIQFERKTIWEX&IVHEWEVOERTIRKEPEQER]ERKWERKEXPYEW
HEPEQ QIRIVETOER -73-)'  HER )2   OIHYE WXERHEV XIVWIFYX
HMWIQTYVEREOERQIRNEHM-73-)' %R[EV,EHM -73-)'
 QIVYTEOER IHMWM TIVXEQE ]ERK FIVMWM WIQYE TIVW]EVEXER PEFSVEXSVMYQ
TIRKYNMERHEROEPMFVEWM)HMWMTIVXEQEQIRKEGYTEHE-73HER-73
 7XERHEV -73   HER -73   OEVIRE QIRKEPEQM TIVYFELER
QIRNEHM -73   QEOE -73-)'   TIVPY QIR]IPEVEWOER QEOE
TEHEXERKKEPQIM-73-)'VIWQMHMXIVFMXOER %R[EV,EHM 
-73  QIQMPMOM TIVW]EVEXER ]EMXY TIVW]EVEXER QERENIQIR HER
TIVW]EVEXERXIORMW

210 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Persyaratan manajemen dibagi menjadi 15 syarat
(Anwar Hadi, 2007), yaitu:
 4IVW]EVEXERSVKERMWEWM
 4IVW]EVEXERQERENIQIR
 4IRKIRHEPMERHSOYQIR
 /ENMYPERKTIVQMRXEERXIRHIV
 7YFOSRXVEOTIRKYNMERHEROEPMFVEWM
 4IQFIPMERNEWEHERTIVFIOEPER
 4IPE]ERERcustomer
 4IRKEHYER
 4IRKIRHEPMERTIOIVNEERTIRKYNMERHEREXEY
OEPMFVEWM]ERKXMHEOWIWYEM
 4IRMRKOEXER
 8MRHEOERTIVFEMOER
 8MRHEOERTIRGIKELER
 4IRKIRHEPMERVIOEQER
 %YHMXMRXIVREPHER
 /ENMYPERKQERENIQIR

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 211
Persyaratan teknis terdiri dari 10 syarat, yaitu:
 9QYQ
 4IVWSRIP
 /SRHMWMEOSQSHEWMHERPMRKOYRKER
 1IXSHITIRKYNMERQIXSHIOEPMFVEWMHERZEPMHEWMQIXSHI
 4IVEPEXER
 /IXIVXIPYVYWERTIRKYOYVER
 4IRKEQFMPERWEQTIP
 4IRERKERERFEVERK]ERKHMYNMHERHMOEPMFVEWM
 .EQMRERQYXYHEROEPMFVEWMHER
 0ETSVERLEWMP %R[EV,EHM 
4IVW]EVEXER QIRHEWEV HEVM QERENIQIR PEFSVEXSVMYQ LEVYW QIRIXETOER WXVYOXYV
SVKERMWEWMHIRKERYVEMER]ERKNIPEWQIRKIREMWYWYRERJYRKWMXYKEWHERXERKKYRKNE[EF
WIVXE [I[IRERK FEKM TIPEOWERER]E %R[EV ,EHM   0EFSVEXSVMYQ LEVYW
HMSVKERMWEWMOER WILMRKKE OIKMEXER ]ERK FIVOEMXER HIRKER PEFSVEXSVMYQ HETEX
HMPEOWEREOER HIRKER FEMO HER FIREV 0EFSVEXSVMYQ EXEY SVKERMWEWM LEVYW QEQTY
HMTIVXERKKYRK NE[EFOER WIGEVE LYOYQ 3VKERMWEWM HMFIRXYO QIPEPYM OITYXYWER HEVM
TINEFEX FIV[IRERK ETEFMPE PEFSVEXSVMYQ QMPMO TIQIVMRXEL WIHERKOER PEFSVEXSVMYQ
W[EWXEHMFIRXYOQIPEPYMEOXIRSXEVMWHERXIPELFIVFEHERLYOYQ
1. Struktur Organisasi
7XVYOXYVSVKERMWEWM]ERKQIRKEGYTEHE-73-)'QEOEWIXMETERKKSXE
LEVYWQIR]EHEVMVIPIZERWMHERTIRXMRKR]EOIKMEXERQIVIOEYRXYOQIRGETEMXYNYER
HEVMWMWXIQQERENIQIR,YFYRKERXMQFEPFEPMOERXEVETIVWSRIPHIRKERQERENIQIR
QYXY QEYTYR OIKMEXER XIORMW LEVYW EHE &IVMOYX EHEPEL KEQFEV FEKER +EQFEV
7XVYOXYV3VKERMWEWM1ERENIQIR1YXY0EFSVEXSVMYQ 7YQFIV-73-)' 


MANAJER PUNCAK

MANAJER MUTU MANAJER TEKNIS MANAJER ADMINISTRASI

Penyelia Laboratorium
Penyelia Pengambil Sampel

Analis/Operator Petugas Pengambil Sampel



Gambar 115. Struktur Organisasi Manajemen Mutu Laboratorium

212 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
7XVYOXYV SVKERMWEWM LEVYW HMXIXETOER SPIL TINEFEX ]ERK FIV[IRERK ETEFPME
SVKERMWEWM PEFSVEXSVMYQ QIVYTEOER FEKMER HEVM SVKERMWEWM ]ERK PIFML XMRKKM
4INEFEX]ERKFIV[IRERKWIPEMRQIRKIWELOERWXVYOXYVSVKERMWEWMPEFSVEXSVMYQ
NYKE LEVYW QEQTY QIRIQTEXOER TIVWSRIP WIWYEM HIRKER OIELPMER ]ERK
HMQMPMOMR]E 4IPEXMLER FEKM TIVWSRIP ]ERK FIPYQ QIQIRYLM TIVW]EVEXER LEVYW
HMPEOYOER WILMRKKE WIXIPEL TIPEXMLER TIVWSRIP QEQTY QIRYRNYOOER OIELPMER
]ERKHMQMPMOM
2. Personel Inti Laboratorium
0EFSVEXSVMYQ LEVYW QIQMPMOM TIVWSRIP QERENIVMEP HER XIORMW TIVWSRIP WIPEMR
QIQTYR]EMXERKKYRKNE[EFPEMRQIQMPMOMOI[IRERKERHERWYQFIVHE]E]ERK
GYOYTYRXYOYRXYOQIPEOYOERXYKEW]ERKFIVOEMXERHIRKEROIKMEXERTIRKYNMER
HEREXEY OEPMFVEWM XIVQEWYO MQTPIQIRXEWM TIQIPMLEVEER HER TIRMRKOEXER
WMWXIQ QERENIQIR QYXY PEFSVEXSVMYQ 4IVWSRIP PEFSVEXSVMYQ LEVYW QEQTY
QIRKMHIRXMJMOEWM OINEHMER TIR]MQTERKER HEVM WMWXIQ QERENIQIR EXEY HEVM
TVSWIHYV YRXYO QIPEOWEREOER TIRKYNMER HEREXEY OEPMFVEWM WIVXE QIQYPEM
XMRHEOERYRXYOTIRGIKELEREXEYQIQMRMQEPOERTIR]MQTERKERXIVWIFYX %R[EV
,EHM 7MWXIQQERENIQIRQYXYQIRYRXYXPEFSVEXSVMYQYRXYOQIRYRNYO
WISVERK WXEJ ]ERK FIVXERKKYRK NE[EF WIFEKEM QERENIV QYXY (ITYXM QERENIV
NYKE HMFIRXYO YRXYO QIRKERXMWMTEWM TIVWSRIP ]ERK FIVLEPERKER 0EFSVEXSVMYQ
LEVYW QIRYRNYO WISVERK TIR]IPME ]ERK QEQTY YRXYO QIPEOYOER FMQFMRKER
XIVLEHET OMRIVNE OIKMEXER PEFSVEXSVMYQ 4IR]IPME ]ERK QIQEHEM YQYQR]E
QIQMPMOM VEWMS  EVXMR]E WISVERK TIR]IPME QIPEOYOER FMQFMRKER XIVLEHET 
SVERK]ERKQIRNEHMXERKKYRKNE[EFR]E
3. Independensi Laboratorium
0EFSVEXSVMYQLEVYWQIQMPMOMMRHITIRHIRWMEVXMR]EPEFSVEXSVMYQLEVYWQIQMPMOM
TIRKEXYVER YRXYO QIQEWXMOER QERENIQIR HER TIVWSRIPR]E FIFEW HEVM
TIRKEVYLXIOEREROSQIVWMEPOIYERKERXIOERERMRXIVREPHERXIOERERIOWXIVREP
]ERK HETEX QIQTIRKEVYLM XIVLEHET QYXY OIVNE QIVIOE 1IRNE[EF XYRXYXER
tersebut maka laboratorium harus membuat ”Pernyataan Kesepakatan Bersama
Independensi Personel Laboratorium” yang merupakan bagian dari dokumentasi
WMWXIQQERENIQIRQYXYPEFSVEXSVMYQ
B. Manajemen Laboratorium
1. Sistem Manajemen
3VKERMWEWMPEFSVEXSVMYQTIVPYHMEVELOERHERHMOIRHEPMOERWIGEVEWMWXIQEXMWHER
XVERWTEVER EKEV FMWE FIVLEWMP /IFIVLEWMPER HETEX HMGETEM QIPEPYM
TIRKMQTPIQIRXEWMERHERTIQIPMLEVEERWMWXIQQERENIQIRQYXY]ERKHMHIWEMR

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 213
YRXYO WIPEPY QIQTIVFEMOM IJIOXMJMXEW HER IJMWMIRWM OIRIVNER]E WEQFMP
QIQTIVXMQFERKOEROIFYXYLERWIQYETMLEO]ERKFIVOITIRXMRKER %R[EV,EHM
 &IVHEWEVOER72-XIVHETEXHIPETERHEWEVQERENIQIRQYXY
]ERKHETEXHMTEOEMSPILQERENIQIRTYRGEOYRXYOQIQMQTMRSVKERMWEWMOIEVEL
TIVFEMOER OMRIVNE EHEPEL JSOYW TEHE TIPERKKER OITIQMQTMRER TIPMFEXER
TIVWSRIP TIRHIOEXER TVSWIW TIRHIOEXER WMWXIQ TEHE QERENIQIR TIVFEMOER
FIVOIWMREQFYRKER TIRHIOEXER JEOXE TEHE TIRKEQFMPER OITYXYWER HER
LYFYRKER]ERKWEPMRKQIRKYRXYRKOERHIRKERTIQEWSO

Kebijakan Mutu

Sasaran Mutu

Sistem Manajemen Mutu


Gambar 116. Hubungan Sistem Manajemen Mutu, Sasaran Mutu dan Kebijakan Mutu

1IRYVYXKEQFEVHMEXEW 7YQFIV-73-)' 7MWXIQQERENIQIRQYXY
HMKYREOER YRXYO QIRKEVELEOER HER QIRKIRHEPMOER SVKERMWEWM HEPEQ LEP QYXY
7EWEVER QYXY FIVMWM XIRXERK WIWYEXY ]ERK HMGEVM FIVOEMXER HIRKER QYXY
PEFSVEXSVMYQ /IFMNEOER QYXY QIVYTEOER QEOWYH HER EVELER WIGEVE QIR]IPYVYL
WIFYEL SVKERMWEWM ]ERK XIVOEMX HIRKER QYXY /IFMNEOER QYXY HER WEWEVER QYXY
PEFSVEXSVMYQ LEVYW HMOSQYRMOEWMOER HIRKER NIPEW WILMRKKE WIQYE TIVWSRIP TEHE
WIXMETXMRKOEXERHETEXQIQFIVMOERWYQFERKERYRXYOQIRGETEMXYNYERSVKERMWEWM
/IFMNEOER QYXY HER WEWEVER QYXY LEVYW HMXIXETOER SPIL QERENIV TYRGEO HER
HMHSOYQIRXEWMOER
2. Pengendalian Dokumen
0EFSVEXSVMYQ LEVYW QIRIXETOER HER QIQIPMLEVE TVSWIHYV YRXYO QIRKIRHEPMOER
WIQYE HSOYQIR ]ERK QIVYTEOER FEKMER HEVM WMWXIQ QERENIQIR HMFYEX WIGEVE
MRXIVREP EXEY HEVM WYQFIV IOWXIVREP  WITIVXM TIVEXYVER WXERHEV EXEY HSOYQIR
RSVQEXMJPEMRQIXSHITIRKYNMERHEREXEYOEPMFVEWMHIQMOMERNYKEKEQFEVTIVERKOEX
PYREO WTIWMJMOEWM MRWXVYOWM HER TERHYER (SOYQIR HETEX FIVYTE TIVR]EXEER
OIFMNEOER TVSWIHYV WTIWMJMOEWM XEFIPOEPMFVEWM KVEJMO FYOY XIOW TSWXIV GEXEXER

214 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
QIQS TIVERKOEX PYREO KEQFEV VIRGERE HPP (SOYQIR XIVWIFYX HETEX HEPEQ
FIVFEKEM QIHME FEMO FIVYTE GIXEOER EXEY IPIOXVSRMO HER QYRKOMR HEPEQ FIRXYO
HMKMXEP EREPSK JSXSKVEJMO EXEY XIVXYPMW /SQMXI %OVIHMXEWM 2EWMSREP   &IVMOYX
EHEPEL KEQFEV +EQFEV ,MIVEVOM (SOYQIRXEWM 7MWXIQ 1ERENIQIR 1YXY 7YQFIV
-73-)' 

Kebijakan Mutu

Berisi kebijakan, tujuan,


dan sistem manajemen
mutu Panduan mutu
Mengapa
(Tingkat 1)
Berisi pelaksanaan Siapa,
rangkaian kegiatan apa,kapan,
operasional laboratorium Prosedur pelaksanaan
dimana
(Tingkat 2)

Berisi tahapan kegiatan Baiagmana Instruksi kerja


operasional laboratorium (Tingkat 3)

Pembuktian bahwa
kegiatan operasional Rekaman Formulir dan dokumen
laboratorium telah (Tingkat 4) pendukung
dilaksanakan

Gambar 117. Hierarki Dokumentasi Sistem Manajemen Mutu
0ERKOELE[EPHEVMTIQFYEXERTERHYERQYXYEHEPELQERENIQIRPEFSVEXSVMYQEXEY
QERENIVTYRGEOQIRIXETOERXMQTIR]YWYRTERHYERQYXY]ERKQI[EOMPMWIXMETYRMX
EXEYFEKMERHEPEQPEFSVEXSVMYQWIVXENEH[EPTIR]IPIWEMERR]E8MQTIR]YWYRLEVYW
QIRKYQTYPOERHEXE HERHSOYQIR]ERKFIVLYFYRKERHIRKERYRWYVYRWYVWMWXIQ
QERENIQIRQYXY4IPEOWEREOERTIQFYEXERTERHYERQYXYFIVMOYXMRMQIVYTEOER
WIOYVERKOYVERKR]E YRWYVYRWYV TVSWIHYV TIPEOWEREER XYNYER VYERK PMRKOYT
EGYER HIJMRMWM XERKYRKK NE[EF XELETER VIOEQER HER PEQTMVER 7IQYE
HSOYQIRXEWMWMWXIQQERENIQIRQYXY]ERKFIVPEOYHMPEFSVEXSVMYQHMTIPMLEVESPIL
TIRKIRHEPM HSOYQIR HEPEQ WYEXY HEJXEV MRHYO HSOYQIRXEWM WMWXIQ QYXY (EJXEV
XIVWIFYX FIVMWM WIRYE HSOYQIRXEWM WMWXIQ QYXY ]ERK QIPMTYXM TERHYER QYXY
TVSWIHYVTIPEOWEREERMRWXVYOWMOIVNEJSVQYPMVHERHSOYQIRTIRHYOYRKHMXIVETOER
HM PEFSVEXSVMYQ 2SQSV HSOYQIR WIVXE REQE TIVWSRIP ]ERK QIRIVMQE HER
QIRIVETOERFEKMERHEVMHSOYQIRXEWMWMWXIQQYXYLEVYWHMGERXYQOERHEPEQHEJXEV
XIVWIFYX %R[EV,EHM 
3. Kaji Ulang Permintaan Tender dan Kontrak
1IRYVYX %R[EV ,EHM   OENM YPERK TIVQMRXEER XIRHIV HER OSRXVEO LEVYW
HMPEOYOERSPILPEFSVEXSVMYQYRXYOQIQEWXMOERFEL[EOIKMEXERPEFSVEXSVMYQWIWYEM

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 215
HIRKER OIFYXYLER TIPERKKER EXEY TMLEO PEMR ]ERK FIVOITIRXMRKER /ENM YPERK
TIVQMRXEER XIRHIV HER OSRXVEO HEPEQ TIPEOWEREERR]E HMPEOYOER FEMO WIGEVE
EHQMRMWXVEWM QEYTYR WIGEVE XIORMW 4IVW]EVEXER XIORMW XIVHETEX FIFIVETE EWTIO
]ERK HMOENM YPERK HMERXEVER]E OENM YPERK TIVWSRIP OENM YPERK QIXSHI TIRKYNMER
HEREXEY OEPMFVEWM OENM YPERK OSRHMWM EOSQSHEWM HER PMRKOYRKER OENM YPERK
TIVEPEXER OENM YPERK TIRKIRHEPMER QYXY HER TIRNEQMRER QYXY OENM YPERK FELER
OMQMEHEROENMYPERKXYKEWVYXMR
4. Subkontrak Pengujian dan/atau Kalibrasi
,EWMPHEVMOENMYPERKFEMOWIGEVEEHQMRMWXVEWMQEYTYRXIORMWQIRYRNYOOERFEL[E
PEFSVEXSVMYQ XMHEO HETEX QIQIRYLM TIVW]EVEXER XIORMW QIRYRNYOOER FEL[E
PEFSVEXSVMYQXMHEO HETEXQIQIRYLMTIVQMRXEERXIRHIVEXEYOSRXVEOPEFSVEXSVMYQ
MXY LEVYW QIPEOYOER WYFOSRXVEO TIOIVNEER OITEHE WYFOSRXVEOXSV ]ERK WYHEL
QIQIRYLM WXERHEV -73-)'  LEP MRM HMQEOWYHOER EKEV LEWMP YNM
PEFSVEXSVMYQ HETEX ZEPMH 7YFOSRXVEOXSV HETEX HMTMPML HIRKER QIRKKYREOER HYE
QIXSHITIVXEQEHIRKERHMFYOXMOERSPILEHER]EWIVXMJMOEX-73-)']ERK
HMQMPMOM WYFOSRXVEOXSV XIVTMPML OIHYE NMOE WYFOSRXVEOXSV FIPYQ XIVEOVIHMXEWM QEOE
HMPEOYOER EYHMX XIVLEHET WMWXIQ QERENIQIR ]ERK HMXIVETOER HEPEQ QIPEOYOER
OIKMEXERTIRKYNMEREXEYOEPMFVEWM,EP]ERKLEVYWHMTIVLEXMOERWIFIPYQQIPEOYOER
TIVWIXYNYERHIRKERWYFOSRXVEOXSVEHEPELPEFSVEXSVMYQLEVYWQIQFYEXTIVNERNMER
WIGEVE XIVXYPMW HIRKER WYFOSRXVEOXSV NMOE TIVNERNMER HMPEOYOER WIGEVE PMWER QEOE
PEFSVEXSVMYQLEVYWQIVIOEQTIVWIXYNYERHIRKERWYFOSRXVEOXSVXIVWIFYX
5. Pembelian Jasa dan Perbekalan
4VSWIHYV]ERKHMKYREOERHEPEQQERENIQIRTIQFIPMERNEWEHERTIVFIOEPERERXEVE
PEMRTVSWIHYVTIQFIPMERTVSWIHYVTIRIVMQEERHERTVSWIHYVTIR]MQTERERFELER
]ERK HMKYREOER HEPEQ TIRKYNMER HM HEPEQ PEFSVEXSVMYQ 0EFSVEXSVMYQ WIFIPYQ
QIPEOYOERTIQIWERERFELERHEREPEXPEFSVEXSVMYQLEVYWQIPEOYOERIZEPYEWMHER
QIQMPMLTIQEWSOLEPMRMFIVXYNYEREKEVFELERHEREPEXHEVMTIQEWSOFIREVFIREV
QIQMPMOM OYEPMXEW ]ERK HM WXERHEVOER SPIL PEFSVEXSVMYQ &ELER HER EPEX ]ERK
FIVOYPMXEWXIRXYR]EEOERQIQTIRKEVYLMLEWMPHEVMTIRKYNMERPEFSVEXSVMYQHMERXEVE
OIKMEXERIZEPYEWMHERTIQMPMLERTIQEWSOEHEPEL QIQMPMLTIQEWSOFELERHER
EPEX]ERKWYHELQIRIVETOERWMWXIQQERENIQIRQYXYWIWYEMHIRKERK72-
EXEY-73 ETEFMPETIQEWSOFIPYQQIQMPMOMWIVXMJMOEX-73QEOE
PEFSVEXSVMYQ LEVYW QIPEOYOER MRWTIOWM XIVLEHET TIQEWSO YRXYO QIRKIXELYM
XIRXERK JEWMPMXEW WMWXIQ TIPE]ERER TIRIVETER WMWXIQ QERENIQIR QYXY ]ERK
HMXIVETOERSPILTIQEWSO1IRYVYX%R[EV,EHM  EHEFIFITEVELEP]ERKLEVYW
HMTIVXMQFERKOER HEPEQ QIPEOYOER IZEPYEWM XIVLEHET TIQEWSO HMERXEVRE]E

216 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
NEQMRER QYXY TVSHYO OIXITEXER TIRKMVMQER TVSHYO OSQYRMOEWM ERXEVE
PEFSVEXSVMYQHIRKERTIQEWSOTIPE]ERERTYVRENYEPTIRERKERERTIRKEHYERHER
LEVKETVSHYO
a. Pelayanan Kepada Pelanggan
&IVHEWEVOER -73   TIVW]EVEXER TIPERKKER EHEPEL OIFYXYLER EXEY
LEVETER ]ERK HMR]EXEOER SPIL TIPERKKER FMEWER]E XIVWMVEX EXEY [ENMF
;EPEYTYR TIVW]EVEXER TIPERKKER XIPEL XIVTIRYLM LEP MRM XMHEO WIPEPY
QIQEWXMOERXMRKKMR]EOITYEWERTIPERKKER4IPERKKEREOERHMEQHERQIQMPML
XMHEO OIQFEPM PEKM OI PEFSVEXSVMYQETEFMPE TIPERKKER OYVERK TYEW XIVLEHET
TIPE]ERER PEFSVEXSVMYQ YQYQR]E /IEHEER MRM NMOE XIVNEHM QEOE WERKEX
QYRKOMRTIPERKKEREOERTMRHELOIPEFSVEXSVMYQPEMRHEREOERQIRGIVMXEOER
OIXMHEOTYEWER MXY OITEHE TIPERKKER PEMR 7YVZIM OITYEWER TIPERKKER
HMERNYVOER YRXYO HMPEOWEREOER YRXYO QIQFIVMOER TIPE]ERER ]ERK STXMQEP
OITEHE TIPERKKER 4IRKYOYVER OITYEWER TIPERKKER EOER PIFML IJIOXMJ NMOE
HMPEOYOER HIRKER [E[ERGEVE PERKWYRK QIPEPYM XIPITSR EXEY IQEMP EXEY FMWE
NYKEHIRKERQIQFEKMOERERKOIX
b. Pengaduan
4IRKEHYER EHEPEL WYEXY TIVR]EXEER FEMO WIGEVE PMWER QEYTYR XYPMWER EXEW
OIXMHEOWIWYEMER ERXEVE LEVETER TIPERKKER HIRKER TIPE]ERER ]ERK HMFIVMOER
SPILPEFSVEXSVMYQ/ITIVGE]EERTIPERKKERXIVLEHETPEFSVEXSVMYQHETEXEKEV
XIVNEKEQEOELEVYWHMPEOYOERTIRERKERERTIRKEHYERHIRKERWIKIVE&IVMOYX
PERKOELPERKOEL ]ERK LEVYW HMPEOYOER SPIL PEFSVEXSVMYQ QIRYVYX -73-)'
 QIR]MQTERVIOEQER]ERKFIVLYFYRKERHIRKERTIRKEHYER 
QIPEOYOERMRZIWXMKEWMYRXYOQIQYXYWOERETEOELTIRKEHYERXIVWIFYXZEPMH 
NMOE XIVFYOXM XIRXYOER EOEV TIR]IFEF TIVQEWEPELER MXY WILMRKKE XMRHEOER
TIVFEMOERHETEXHMPEOYOER  QIR]MQTERHERQIQIPMLEVEVIOEQERXMRHEOER
TIVFEMOER XIVWIFYX HER   NMOE TIRKEHYER XMHEO ZEPMH XMRHEOER TIRGIKELER
HMTIVPYOER YRXYO ERXMWMTEWM TIRKEHYER 4IRIRXYER EOEV TIR]IFEF QEWEPEL
EOERPIFMLQYHELNOEQIRKKYREOERcause and effectEXEYfish bone diagram
6. Pengendalian Pekerjaan Laboratorium Yang Tidak Sesuai
1ERENIVXIORMWFIVWEQEWEQETIVWSRIPXIVOEMXLEVYWQIPEOYOERMHIRXMJMOEWMYRXYO
QIRGEVM EOEV TIVQEWEPELER WIOEPMKYW QIRGEVM WSPYWMR]E ETEFMPE XIVHETEX
OIXMHEOWIWYEMER LEWMP TIRKYNMER HIRKER TVSWIHYV ]ERK XIPEL HMXIXETOER
PEFSVEXSVMYQ 1ERENIV XIORMW HETEX QIRKKLIRXMOER TIOIVNEER TIRKYNMER YRXYO
WIQIRXEVE[EOXYETEFMPETIOIVNEERTIRKYNMERHMPEFSVEXSVMYQHETEXQIQTIRKEVYLM
QYXYHEXELEWMPTIRKYNMER&IVWEQEERHIRKERLEPXIVWIFYXQERENIVXIORMWFIVWEQE

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 217
TIVWSRIPXIVOEMXTIXYKEWOEPMFVEWMHITYXMQERENIVXIORMWNMOEQIQYRKOMROERWIVXE
QERENIV QYXY FMPE HMTIVPYOER QIPEOYOER IZEPYEWM XIVLEHET WMKRMJMOERWM
OIXMHEOWIWYEMERTIOIVNEERTIRKYNMERHMPEFSVEXSVMYQ
1IRYVYX%R[EV,EHM  IZEPYEWMHMPEOYOERHIRKERGEVEWIFEKEMFIVMOYX
 1IRGSGSOOER TIVW]EVEXER FEXEW OIFIVXIVMQEER ]ERK XIPEL HMXIXETOER SPIL
PEFSVEXSVMYQHEREXEYTIPERKKERWIVXETMLEXPEMR]ERKFIVOITIRXMRKERHIRKER
TIOIVNEERTIRKYNMERHEREXEYOEPMFVEWM]ERKQIRKEPEQMOIXMHEOWIWYEMER
 1IPEOYOER TIQIVMOWEER XIVLEHET OIFMNEOER TVSWIHYV HSOYQIR HIRKER
TIRKYNMERHEREXEYOEPMFVEWM]ERKXMHEOWIWYEM
 1IPEOWEREOERTIVFERHMRKERHIRKERHEXE]ERKIOYMZEPIR
,EWMPIZEPYEWMNMOEQIRYRNYOOERFEL[ETIOIVNEERTIRKYNMERHEROEPMFVEWM]ERKXMHEO
WIWYEM FIREVFIREV XIVNEHM QEOE QERENIV XIORMW LEVYW QIRKERXMWMTEWM
OIXIVPEQFEXER PETSVER TIRKYNMER EXEY WIVXMJMOEX OEPMFVEWM /IXMOE XIVNEHM
OIXIVPEQFEXERTIRIVFMXERPETSVEREXEYWIVXMJMOEXOEPMFVEWMQEOEPEFSVEXSVMYQLEVYW
QIQFIVMXELY OITEHE TIPERKKER 4IOIVNEER TIRKYNMER ]ERK XMHEO WIWYEM ETEFMPE
HMXIQYOER WIXIPEL TIR]IVELER PETSVER EXEY WIVXMJMOEX QEOE QERENIV XIORMW LEVYW
QIPEOYOER XMRHEOER ]ERK WIWYEM HIRKER IJIO TSXIRWMEP EOMFEX OIXMHEOWIWYEMER
XIVWIFYX %R[EV ,EHM   4VSWIHYV XMRHEOER TIVFEMOER LEVYW HMMOYXM ETEFMPE
OIXMHEOWIWYEMER XIXET XIVNEHM OIQFEPM EXEY EHER]E OIVEKYER XIVLEHET LEWMP HEVM
TIOIVNEERPEFSVEXSVMYQ /SQMXI%OVIHMXEWM2EWMSREP 
7. Peningkatan Berkelanjutan
0EFSVEXSVMYQ LEVYW QIRMRKOEXOER IJIOXMZMXEW WMWXIQ QERENIQIR WIGEVE
FIVOIPERNYXER QIPEPYM TIRKKYREER OIFMNEOER QYXY WEWEVER QYXY LEWMP EYHMX
EREPMWMW HEXE XMRHEOER TIVFEMOER HER TIRGIKELER WIVXE OENM YPERK QERENIQIR
/SQMXI %OVIHMXEWM 2EWMSREP   7MOPYW TIRMRKOEXER FIVOIPERNYXER QIPMTYXM
IQTEX XELETER ]EMXY QIVIRGEREOER QIRKIVNEOER QIQIVMOWE HER QIPEOYOER
XMRHEOER (plan, do, check, act) 7MOPYW TIRMRKOEXER FIVOIPERNYXER WIGEVE HMEKVEQ
HETEXHMKEQFEVOERWITIVXMHMFE[ELMRM 7YQFIV/SQMXI%OVIHMXEWM2EWMSREP 

218 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
LAKUKAN
RENCANAKAN
TINDAKAN

Lakukan tindakan
Tentukan tujuian
perbaikan yang
dan sasaran
tepat

Lakukan tindakan Tentukan metode


pencegahan yang untuk mencapai
tepat tujan dan sasaran
Program
Peningkatan
Periksa Berkelanjutan
Selengarakan
pengaruh
pendidikan dan
penerapannya
pelatihan
secara tertulis
Periksa
pengaruh Terapkan
penerapannya rencana yang
secara telah ditetapkan
manajemen
PERIKSA KERJAKAN


Gambar 118. Diagram Siklus Peningkatan Berkelajutan
4IVERER QERENIV PEFSVEXSVMYQ HEPEQ QIRNEPER TIRMRKOEXER FIVOIPERNYXER WERKEX
ZMXEP LEP MRM HMOEVIREOER HEPEQ WMWXIQ TIRMRKOEXER FIVOIPERNYXER HMFYXYLOER
OSSVHMREXSV]ERKFIVXYKEWQIRKSRXVSPWIKEPEEWTIOYRXYOQIRGETEMOIFIVLEWMPER
WMWXIQQERENIQIRQYXY1ERENIVTYRGEOSPILOEVIREMXYLEVYWQEQTYQIRNEQMR
OSQYRMOEWMIJIOXMJHIRKERWIQYETIVWSRIPPEFSVEXSVMYQ
8. Tindakan Perbaikan
7MWXIQQERENIQIRQYXYPEFSVEXSVMYQ-73-)'QIRIVERKOERXMRHEOER
TIVFEMOER HMPEOYOER OEVIRE EHER]E OIXMHEOWIWYEMER ]ERK XIVHETEX HEPEQ
PEFSVEXSVMYQ /IXMHEOWIWYEMER MRM HMWIFEFOER SPIL WEPEL WEXY EXEY KEFYERKER
ERXEVE EWTIO OIXMHEOQIRKIVXMER WIPYVYL TIVWSRIP PEFSVEXSVMYQ EWTIO HSOYQIR
QYXY EWTIO WYQFIVHE]E PEFSVEXSVMYQ HER EWTIO WMOET HER TIVMPEOY TIVWSRIP
PEFSVEXSVMYQ  7IWYEM HIRKER TIVW]EVEXER ]ERKXIVXYERK HM HEPEQ -73-)' 
XIVHETEXIQTEXXELETERXMRHEOERTIVFEMOER]EMXYEREPMWMWTIR]IFEFTIQMPMLER
HER TIPEOWEREER XMRHEOER TIVFEMOER TIQERXEYER XMRHEOER TIVFEMOER HER EYHMX
XEQFELER /IXMHEOWIWYEMER WEEX XIVNEHM HEPEQ PEFSVEXSVMYQ FEMO HEPEQ WMWXIQ
QERENIQIR QEYTYR XIORMW PEFSVEXSVMYQ QEOE XMRHEOER TIVFEMOER LEVYW WIKIVE
HMPEOYOER &IVMOYX HMFE[EL MRM QIVYTEOER XEFIP OIXMHEOWIWYEMER HER XMRHEOER
TIVFEMOER





MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 219

Tabel 21. Ketidaksesuaian dan Tindakan Perbaikan

Ketidaksesuaian Tindakan Perbaikan


6IOEQERXIORMWHEREXEY  /ENMYPERKHEREXEYEQERHIQIRJSVQEX
QYXYXMHEOPIRKOET JSVQYPMVEXEYHSOYQIRTIRHYOYRKXIVOEMX
HIRKERVIOEQERXIORMWEXEYVIOEQERQYXY
 4IVMRKEXEROITEHETIVWSRIP]ERK
FIVWERKOYXER
 7SWMEPMWEWMXIRXERKTIQELEQERTIRXMRKR]E
QEPEOYOERVIOEQEROITEHETIVWSRIPXIVOEMX
(SOYQIRWMWXIQQYXY  %QERHIQIRHSOYQIRXIVOEMX
OEHEPYEVWE  8EVMOHERQYWRELOERHSOYQIROEHEPYEVWE
 7SWMEPMWEWMHSOYQIRQYXEOMVOITEHEWIPYVYL
TIVWSRIPXIVOEMX
4IVEPEXERQIQFIVMOERLEWMP  -WSPEWMHERFIVMPEFIP]ERKQIR]EXEOEREPEX
]ERKQIRGYVMKEOER XMHEOFSPILHMKYREOER
 4IVFEMOMHEROEPMFVEMWMLMRKKEQIRYRNYOOER
OIFIREVERYRNYOOIVNER]E
4IVWSRIPXMHEOOSQTIXIR  0EOYOERTIPEXMLEROITEHETIVWSRIP
HEPEQQIPEOYOERTIRKYNMER FIVWERKOYXER
HMPEFSVEXSVMYQ  )ZEPYEWMIJIOXMZMXEWHERIJMWMIRWMTIPEXMLERHER
PEOYOERTIQERXEYERXIVLEHETTIVWSRIP
XIVWIFYX
 0EOYOERTIR]IPMEERXIVLEHETTIVWSRIP
XIVWIFYX
/SRHMWMEOSQSHEWMHER  (SOYQIRXEWMOERTIVW]EVEXERXIORMWYRXYO
PMRKOYRKERXMHEOQIQEHELM QIQTIRKEVYLMLEWMPTIRKYNMER
WIGEVEXIORMW  4EWXMOEROSRHMWMPMRKOYRKERXMHEO
QIQTIRKEVYLMOIXMHEOEFWELERLEWMP
TIRKYNMER
 0EOYOERTIQERXEYERTIRKIRHEPMERHER
TIVIOEQEROSRHMWMEOSQSHEWMHER
PMRKOYRKER
 4EWXMOEROIVYQELXERKKEER]ERKFEMOHEPEQ
PEFSVEXSVMYQ
9. Tindakan Pencegahan

220 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
TIRKYNMER
 0EOYOERTIQERXEYERTIRKIRHEPMERHER
TIVIOEQEROSRHMWMEOSQSHEWMHER
PMRKOYRKER
 4EWXMOEROIVYQELXERKKEER]ERKFEMOHEPEQ
1IRYVYX%R[EV,EHM  XMRHEOERTIRGIKELERQIVYTEOERWYEXYTVSWIWTVSEOXMJ
PEFSVEXSVMYQ
YRXYOQIRKMHIRXMJMOEWMOIWIQTEXERQIPEOYOERTIRMRKOEXERHEVMTEHEWYEXYVIEOWM
9. Tindakan Pencegahan
YRXYOQIRKMHIRXMJMOEWMQEWEPELEXEYTIRKEHYER
1IRYVYX%R[EV,EHM  XMRHEOERTIRGIKELERQIVYTEOERWYEXYTVSWIWTVSEOXMJ

YRXYOQIRKMHIRXMJMOEWMOIWIQTEXERQIPEOYOERTIRMRKOEXERHEVMTEHEWYEXYVIEOWM
8MRHEOER TIRGIKELER QIPMTYXM FIFIVETE XELET ]EMXY OENM YPERK TVSWIHYV
YRXYOQIRKMHIRXMJMOEWMQEWEPELEXEYTIRKEHYER
STIVEWMSREPEREPMWMWHEXEEREPMWMWOIGIRHIVYRKERHEREREPMWMWVIWMOSWIVXELEWMPYNM

FERHMRK TVSJIWMIRWM  /SQMXI%OVIHMXEWM2EWMSREP 
8MRHEOER TIRGIKELER QIPMTYXM FIFIVETE XELET ]EMXY OENM YPERK TVSWIHYV
a. Pengendalian Rekaman
STIVEWMSREPEREPMWMWHEXEEREPMWMWOIGIRHIVYRKERHEREREPMWMWVIWMOSWIVXELEWMPYNM
4IRKIRHEPMER VIOEQER TEHE PEFSVEXSVMYQ WERKEX TIRXMRK OEVIRE HIRKER
FERHMRK TVSJIWMIRWM  /SQMXI%OVIHMXEWM2EWMSREP 
EHER]EXELETWMWXIQMRMRERXMEOERFIVKYRENMOEWYEXYWEEXXIVNEHMWYEXYQEWEPEL
a. Pengendalian Rekaman
HIRKER LEWMP YNM PEFSVEXSVMYQ 6IOEQER NYKE QIVYTEOER FYOXM FEL[E
4IRKIRHEPMER VIOEQER TEHE PEFSVEXSVMYQ WERKEX TIRXMRK OEVIRE HIRKER
PEFSVEXSVMYQXIPELQIPEOYOEROIKMXERTIRKYNMER
EHER]EXELETWMWXIQMRMRERXMEOERFIVKYRENMOEWYEXYWEEXXIVNEHMWYEXYQEWEPEL

HIRKER LEWMP YNM PEFSVEXSVMYQ 6IOEQER NYKE QIVYTEOER FYOXM FEL[E

PEFSVEXSVMYQXIPELQIPEOYOEROIKMXERTIRKYNMER


Tabel 22. Rekam Data Peralatan Bengkel

No. Nama Peralatan Spesifikasi Jumlah Kondisi Alat

1. 1INE/SQTYXIV Baik/Kurang Baik
Tabel 22. Rekam Data Peralatan Bengkel
2. /YVWM Baik/Kurang Baik
No. Nama Peralatan Spesifikasi Jumlah Kondisi Alat
2. 4VMRXIV Baik/Kurang Baik
1. 1INE/SQTYXIV Baik/Kurang Baik
3. 0'(4VSNIOXSV Baik/Kurang Baik
2. /YVWM Baik/Kurang Baik
4. ,YF7[MXGL Baik/Kurang Baik
2. 4VMRXIV Baik/Kurang Baik
5. /EFIP Baik/Kurang Baik
3. 0'(4VSNIOXSV Baik/Kurang Baik
6. /SRIOXSV6. Baik/Kurang Baik
4. ,YF7[MXGL Baik/Kurang Baik
7. 7XST/SRXEO Baik/Kurang Baik
5. /EFIP Baik/Kurang Baik

6. /SRIOXSV6. Baik/Kurang Baik
&IVHEWEVOER -73   VIOEQER HMHIJMRMWMOER WIFEKEM HSOYQIR ]ERK
7. 7XST/SRXEO Baik/Kurang Baik
QIR]EXEOER LEWMP ]ERK HMGETEM EXEY QIQFIVM FYOXM TIPEOWEREER OIKMEXER

6IOEQER HETEX FIVYTE hard copy EXEY QIHME IPIOXVSRMO 6IOEQER HETEX
&IVHEWEVOER -73   VIOEQER HMHIJMRMWMOER WIFEKEM HSOYQIR ]ERK
HMFIHEOERQIRNEHMHYE]EMXYVIOEQERXIORMWHERVIOEQERQYXY6IOEQERXIOWMW
QIR]EXEOER LEWMP ]ERK HMGETEM EXEY QIQFIVM FYOXM TIPEOWEREER OIKMEXER
QIVYTEOERHEXEHERMRJSVQEWM]ERKHMLEWMPOERHEVMOIKMEXERTIRKYNMERHMHEPEQ
6IOEQER HETEX FIVYTE hard copy EXEY QIHME IPIOXVSRMO 6IOEQER HETEX
PEFSVEXVSVMYQWIHERKOERPIFMLQIVYTEOERLEWMPPETSVERHEVMEYHMXMRXIVREPHER
HMFIHEOERQIRNEHMHYE]EMXYVIOEQERXIORMWHERVIOEQERQYXY6IOEQERXIOWMW
OENM YPERK QERENIQIR 4IVW]EVEXER YQYQ -73-)'   TVSWIHYV
QIVYTEOERHEXEHERMRJSVQEWM]ERKHMLEWMPOERHEVMOIKMEXERTIRKYNMERHMHEPEQ
TIRKIRHEPMER VIOEQER HMFEKM QIRNEHM XYNYL XELET ]EMXY   TIRKYQTYPER  
PEFSVEXVSVMYQWIHERKOERPIFMLQIVYTEOERLEWMPPETSVERHEVMEYHMXMRXIVREPHER
MHIRXMJMOEWM HER TIQFIVMER MRHIOW   TIRKEVWMTER HER TIR]MQTERER  
OENM YPERK QERENIQIR 4IVW]EVEXER YQYQ -73-)'   TVSWIHYV
TIRKIRHEPMER VIOEQER HMFEKM QIRNEHM XYNYL XELET ]EMXY   TIRKYQTYPER  
MHIRXMJMOEWM
MANAJEMEN BENGKEL HER YANG
DAN LABORATORIUM TIQFIVMER
SEHAT DAN MRHIOW   TIRKEVWMTER
SELAMAT BERBASIS 5S HER TIR]MQTERER   221
TIQFYEXER GEHERKER HER TIRKEOWIWER   OSVIOWM   TIVPMRHYRKER HER
TIQIPMLEVEER HER   TIQYWRELER /IWEHEVER TIVWSRIP TIRERKKYRK NE[EF
TILMXYRKER OIQFEPM ZIVMJMOEWM HEXE TIVPY HMXMRKOEXOER YRXYO QIQMRMQEPMWEWM
OIWEPELERTEHETIRKIRHEPMERVIOEQER
b. Audit Internal
&IVHEWEVOER -73  EYHMX EHEPEL WYEXY TVSWIW WMXIQEXMW QERHMVM HER
XIVHSOYQIRXEWMYRXYOQIQTIVSPILFYOXMEYHMXHERQIRKIZEPYWMWIGEVESFNIOXMJ
YRXYO QIRIRXYOER WINEYL QERE OVMXIVME EYHMX XIPEL HMTIRYLM %YHMX MRXIVREP
PEFSVEXSVMYQ HETEX HMEVXMOER WIFEKEM WYEXY TVSWIW ]ERK HMQMPMOM PEFSVEXSVMYQ
YRXYO QIQERXEY TIRIVETER WMWXIQ QERENIQIR QYXYR]E HIRKER TIRMPEMER
WMWXIQEXMWHERQERHMVMYRXYOQIRIXETOERETEOELOIKMEXERQYXYHERLEWMP]ERK
FIVOEMXER WIWYEM HIRKER TIRKEXYVER ]ERK HMVIRGEREOER WIVXE ETEOEL
TIRKEXYVERTIRKEXYVER XIVWIFYX WIGEVE IJIOXMJ HER WIWYEM YRXYO QIRGETEM
XYNYER%YHMXMRXIVREPHMQEOWYHOERYRXYOQIRKERXMWMTEWMOIWXMHEOWIWYEMER]ERK
XIVNEHM HEPEQ TIRIVETER WMWXIQ QERENIQIR QYXY 1ERJEEX ]ERK HMTIVSPIL
HIRKEREHER]EEYHMXMRXIVREPHMERXEVER]EWIFEKEMTIQIVMOWEETEOELTIRIVETER
WMWXIQ QERENIQIR QYXY HM PEFSVEXSVMYQ XIPEL QIQIRYLM WXERHEV -73-)'
]ERKHMKYREOERWIFEKEMEGYEREOVIHMXEWMPEFSVEXSVMYQHERYRXYO
QIRMPEMOIWMETERQIRKLEHETMEYHMXIOWXIVREPHEVMFEHEREOVIHMXEWM

4IPEOWEREER EYHMX MRXIVREP XIVHMVM HEVM XMKE TVSWIW ]EMXY pertama perencanaan
audit internal TEHE TVSWIW MRM QERENIV QYXY LEVYW QIRIXETOER PMRKOYT EYHMX
QIRIXETOER XERKKEP [EOXY HER PEQER]E EYHMX MRXIVREP QIR]METOER HSOYQIR
OIVNE]ERKFIVOEMXERHIRKEREYHMXMRXIVREPOIQYHMER]ERKXIVEOLMVQERENIVQYXY
LEVYW QIQEWXMOER TIQELEQER OITEHE XMQ EYHMX Proses kedua setelah
perencanaan audit adalah persiapan audit HEPEQ TVSWIW MRM EYHMXSV LEVYW
QIRKLYFYRKM EYHMXM QIQTIPENEVM HSOYQIR XIVOEMX QIQTIVWMETOER HEJXEV
TIVMOWE EYHMX MRXIVREP HER QIRKLYFYRKM OIQFEPM EYHMXM YRXYO QIQEWXMOER
OIQFEPM QIRKIREM XERKKEP [EOXY HER PEQE TIPEOWEREER EYHMX Proses ketiga
adalah pelaksanaan audit internalMXYWIRHMVMEHETYRTIPEOWEREEREYHMXMRXIVREP
QIPMTYXMTIVXIQYERTIQFYOEERTIQIVMOWEERHSOYQIRXEWMWMWXIQQERENIQIR
QYXY HER TIRIVETER OIKMEXERR]E TIVXIQYER XMQ EYHMXSV HER TIVXIQYER
TIRYXYTER


222 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
4IVW]EVEXER YQYQ -73-)'   :IVWM &ELEWE -RHSRIWME QIR]EXEOER
FEL[E WIXIPEL TIPEOWEREER EYHMX MRXIVREP FMPE XIQYER EYHMX QIRMQFYPOER
OIVEKYERTEHEIJIOXMZMXEWOIKMEXEREXEYTEHEOIFIREVEREXEYOIEFWELERLEWMP
TIRKYNMEREXEYOEPMFVEWMPEFSVEXSVMYQLEVYWQIPEOYOERXMRHEOERTIVFEMOERTEHE
[EOXYR]E HER LEVYW QIQFIVMXELY GYWXSQIV WIGEVE XIVXYPMW FMPE TIR]IPMHMOER
QIQTIVPMLEXOERLEWMPPEFSVEXSVMYQQYRKOMRXIPELXIVTIRKEVYL
1. Kaji Ulang Manajemen
/ENMYPERKQERENIQIRQIVYTEOEROIKMEXERXIVOSSVHMREWMYRXYOQIRKEVELOERHER
QIRKIRHEPMOER SVKERMWEWM WILMRKKE TIQIRYLER OIWIWYEMER WIGEVE IJIOXMJ HER
IJMWMIR HETEX XIVGETEM HMHEWEVOER WYQFIV HE]E ]ERK EHE YRXYO QIQIRYLM
TIVW]EVEXER WMWXIQ QERENIQIR QYXY TIPERKKER QEYTYR QIXSHI HER TIVEXYVER
]ERK FIVPEOY %R[EV ,EHM   -73-)'   QIQMPMOM HYE TIVW]EVEXER
]EMXY TIVW]EVEXER QERENIQIR HER TIVW]EVEXER XIORMW 1EWMRKQEWMRK HEVM
TIVW]EVEXERXIVWIFYXXIVFEKMQIRNEHMFIFIVETEEWTIO]ERKLEVYWHMXIVETOERTEHE
PEFSVEXSVMYQ&IVMOYXEOEROEQMNIPEWOERFIFIVETEEWTIOTIVW]EVEXERXIORMW-73-)'

a. Persyaratan Umum
&IVFEKEM JEOXSV QIRIRXYOER OIFIREVER HER OILERHEPER TIRKYNMER HEREXEY
OEPMFVEWM]ERKHMPEOYOERSPILPEFSVEXSVMYQ*EOXSVJEOXSVXIVWIFYXQIPMTYXMJEOXSV
QERYWME OSRHMWM EOSQSHEWM HER PMRKOYRKER QIXSHI TIRKYNMER HER QIXSHI
OEPMFVEWM HER ZEPMHEWM QIXSHI TIVEPEXER OIXIVXIPYWYVER TIRKYOYVER
TIRKEQFMPERWEQTIPTIRERKERERFEVERK]ERKHMYNMHERHMOEPMFVEWM/SRXVMFYWM
QEWMRKQEWMRKJEOXSVXIVLEHETOIXMHEOTEWXMERTIRKYOYVERXSXEPFIVFIHETEHE
NIRMWHEVM TIRKYNMER]ERKWEXYHER]ERKPEMRR]EHERTEHE NIRMWHEVM OEPMFVEWM
]ERKWEXYHER]ERKPEMRR]E0EFSVEXSVMYQLEVYWQIQTIVLMXYRKOERJEOXSVJEOXSV
XIVWIFYXHEPEQQIRKIQFERKOERQIXSHIHERTVSWIHYVTIRKYNMERWIVXETVSWIHYV
OEPMFVEWM HEPEQ TIPEXMLER HER OYEPMJMOEWM TIVWSRIP HER HEPEQ TIQMPMLER HER
OEPMFVEWMTIVEPEXER]ERKHMKYREOER /SQMXI%OVIHMXEWM2EWMSREP 
b. Personel
1ERENIQIRPEFSVEXSVMYQLEVYWQIQEWXMOEROSQTIXIRWMWIQYETIVWSRIP]ERK
QIRKSTIVEWMOER TIVEPEXER XIVXIRXY QIPEOYOER TIRKYNMER HEREXEY OEPMFVEWM
QIRKIZEPYEWM LEWMP HER QIRERHEXERKERM PETSVER TIRKYNMER HER WIVXMJMOEX
OEPMFVEWM4IR]IPMEER]ERKWIWYEMLEVYWHMFIVMOERETEFMPEQIQTIVOIVNEOERWXEJ
]ERKWIHERKQIRNEPERMTIPEXMLER4IVWSRIP]ERKQIPEOYOERXYKEWXIVXIRXYLEVYW
QIQTYR]EM OYEPMJMOEWM FIVHEWEVOER TIRHMHMOER TIPEXMLER TIRKEPEQER ]ERK

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 223
WIWYEM HEREXEY OIXVEQTMPER ]ERK HMXYRNYOOER /SQMXI %OVIHMXEWM 2EWMSREP
 

-73-)'   QIRYRXYX WIXMET TIVWSRIP PEFSVEXSVMYQ QIQMPMOM
TVSJIWMSREPMXEW XIVLEHET FMHERKR]E QEWMRKQEWMRK 4IRMRKOEXER OSQTIXIRWM
NYKE HMXYRXYX YRXYO QIREQFEL TIRKIXELYER HER OIQEQTYER TIVWSRIP QEOE
QERENIQIR LEVYW QIQFIVMOER TIVER WIVXE TIVWSRIP HEPEQ TIVXIQYER XIORMW
PSOEOEV]E WIQMREV FIVTEVXMWMTEWM HEPEQ OIKMEXER WXERHEVMWEWM WIVXE OIKMEXER
PEMR ]ERK FIVXYNYER YRXYO QIRMRKOEXOER OSQTIXIRWM TIVWSRIP 1ERENIQIR
PEFSVEXSVMYQ LEVYW QIVYQYWOER WEWEVER TIRHMHMOER TIPEXMLER HER
OIXIVEQTMPER HEVM TIVWSRIP PEFSVEXSVMYQ 0EFSVEXSVMYQ LEVYW QIQTYR]EM
OIFMNEOER HER TVSWIHYV YRXYO QIRKMHIRXMJMOEWM TIPEXMLER ]ERK HMFYXYLOER HER
QIR]IPIRKKEVEOERTIPEXMLERTIVWSRIP4VSKVEQTIPEXMLERLEVYWVIPIZERHIRKER
XYKEW PEFSVEXSVMYQ WIOEVERK HER XYKEW ]ERK HMERXMWMTEWM )JIOXMZMXEW OIKMEXER
TIPEXMLER]ERKHMPEOYOERLEVYWHMIZEPYEWM /SQMXI%OVIHMXEWM2EWMSREP 

4IRHMHMOERTIPEXMLERHERTIRKIXELYER]ERKHMFIVMOERQERENIQIRPEFSVEXSVMYQ
OITEHE WIXMET TIVWSRIP QIRNEQMR OSQTIXIRWM TIVWSRIP HEPEQ LEP
QIRKSTIVEWMOER TIVEPEXER QIPEOWEREOER TIRKYNMER QIRKIZEPYEWM LEWMP
TIRKYNMER TIRERHEXERKERER PETSVER TIRKYNMER EXEY WIVXMJMOEX OEPMFVEWM
8YQTERKXMRHMLXERKKYRKNE[EFHER[I[IRERKEKEVXMHEOXIVNEHMPEFSVEXSVMYQ
LEVYW QIRIRXYOER YVEMER XYKEW ]ERK FIVPEOY YRXYO TIVWSRIP QERENIVMEP
TIVWSRIP XIORMW HER TIVWSRIP TIRHYOYRK MRXM ]ERK XIVPMFEX HEPEQ TIRKYNMER HM
PEFSVEXSVMYQ 9VEMER XYKEW WIOYVERKOYVERKR]E EHEPEL XERKKYRK NE[EF TEHE
TIPEOWEREER TIRKYNMER HEREXEY OEPMFVEWM XERKKYRK NE[EF TEHE TIVIRGEREER
TIRKYNMERHEREXEYOEPMFVEWMHERLEWMPIZEPYEWMXERKKYRKNE[EFYRXYOTIPETSVER
TIRHETEX HER MRXIVTVIXEWM XERKKYRK NE[EF TEHE QSHMJMOEWM QIXSHI HER
TIRKIQFERKERHERZEPMHEWMWIVXEQIXSHIFEVYOIELPMERHERTIRKEPEQER]ERK
HMTIVPYOER OYEPMJMOEWM HER TVSKVEQ TIPEXMLER XYKEW QERENIVMEP %R[EV ,EHM
 
c. Kondisi Akomodasi dan Lingkungan
/SRHMWMHERXEXEPIXEO]ERKOYVERKXITEXWIVXEJEWMPMXEWPEFSVEXSVMYQ]ERKOYVERK
HMTIPMLEVE HETEX QIRKYVERKM QYXY HER LEWMP TIRKYNMER HEREXEY OEPMFVEWM
OIKMEXER STIVWMSREP OIWIPEQEXER HER OIWILEXER TIVWSRIP WIVXE QIRYVYROER
QSVEPMXEW TIVWSRIP PEFSVEXSVMYQ 4IQIPMLEVEER OSRHMWM EOSQSHEWM HER
PMRKOYRKER ]ERK FEMO WIPEMR YRXYO QIRGETEM OIEFWELER QYXY HEXE LEWMP

224 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
TIRKYNMERHEREXEYOEPMFVEWMNYKEHETEXQIPMRHYRKMTIVWSRIPPEFSVEXSVMYQHEVM
FELE]EOINYXPMWXVMOOIFEOEVERWIVXEFELE]EPEMR]ERKXMQFYP %R[EV,EHM 

4IVW]EVEXERXIORMWYRXYOEOSQSHEWMPMRKOYRKER]ERKHETEXQIQTIRKEVYLMLEWMP
TIRKYNMER HEREXEY OEPMFVEWM LEVYW HMHSOYQIRXEWMOER -73-)'  
QIQTIVW]EVEXOER FIFIVETE JEWMPMXEW ]ERK TIVPY HMTIVLEXMOER ERXEVE PEMR
TIRGELE]EERZIRXMPEWMXIQTIVEXYVHEROIPIQFEFERWYQFIVIRIVKMTIVWIHMEER
EMV QINE OIVNE HER EVIE OIVNE TIVWSRIP PEFSVEXSVMYQ 7MWXIQ TIRGELE]EER
PEFSVEXSVMYQHETEXQIRKKYREOERTIRGELE]EEREPEQM HIRKERWMREVQEXELEVM 
HER TIRGELE]EER FYEXER HIRKER PEQTY PMWXVMO  0EFSVEXSVMYQ LEVYW
QIQTIVLEXMOER FIFIVETE LEP ETEFMPE WMREV QEXELEVM HMKYREOER WIFEKEM
TIRGELE]EER]EMXYNERKOEYERGELE]EQEXELEVMHEVMVYERKXITMFIVOMWEVERXEVE
QIXIV4IRKKYREERNIRHIPE OEGE]ERKHMWEVEROEREHEPEL WITIVXMKE 
HEVM PYEW PERXEM VYERKER +IHYRK PEFSVEXSVMYQ LEVYW HMHIWEMR EKEV GELE]E
XIQFYW WMREV QEXELEVM OYVERK HEVM MRXIRWMXEW ;Q  4IRGELE]EER HEPEQ
PEFSVEXSVMYQ ]ERK HMTIVPYOER FIVOMWEV ERXEVE  (lux)EXEY lumens TIV
QIXIVTIVWIKMTEHEEVIEOIVNE

7MVOYPEWM YHEVE ]ERK FEMO HEPEQ PEFSVEXSVMYQ WERKEX HMFYXYLOER YRXYO MXY
WMWXIQ ZIRXMPEWM PEFSVEXSVMYQ LEVYW HMVERGERK HIRKER FEMO :IRXMPEWM
PEFSVEXSVMYQHETEXFIVYTEHMPEOYOERHIRKERQIRKKYREOERZIRXMPEWMEPEQMEXEY
QIRKKYREOER %' (air conditioner). /IFYXYLER %' TEHE VYERKER ]ERK
HMTIVW]EVEXOER SPIL -73-)'   WIFIWEV  4/ YRXYO  Q  7IPYVYL
WMWXIQZIRXMPEWMPEFSVEXSVMYQLEVYWHMTERXEYWIOYVERKOYVERKR]EFYPERWIOEPM
8IQTIVEXYVHEROIPIQFEFERTEHEEVIEOLYWYWHMPEFSVEXSVMYQLEVYWHMOSRXVSP
YRXYOQIRNEKEOYEPMXEWLEWMPTIRKYNMERHEREXEYOEPMFVEWM

1ERENIQIRPEFSVEXSVMYQLEVYWQIQEWXMOERFEL[EWYQFIVIRIVKMGYOYTYRXYO
OIKMEXERSTIVEWMSREPR]E0EFSVEXSVMYQLEVYWQIQMPMOMKIRWIXYRXYOGEHERKER
IRIVKM ETEFMPE WI[EOXY[EOXY XIVNEHM TIQEHEQER PMWXVMO /IWXEFMPER XIKERKER
HER EVYW LEVYW HMOSRXVSP ETEFMPE PEFSVEXSVMYQ QIRKKYREOER TIVEPEXER
IPIOXVSRMO /IR]EQERER TIVWSRIP PEFSVEXSVMYQ HEPEQ QIPEOYOER OIKMEXER
STIVEWMSREPHMHEPEQPEFSVEXSVMYQEOERQIQTIRKEVYLMLEWMPTIRKYNMERHEREXEY
OEPMFVEWM 1ERENIQIR PEFSVEXSVMYQ LEVYW QIRKEXYV XEXE PIXEO QINE HER EVIE
OIVNE&IVHEWEVOER-73-)'XMRKKMQINEOIVNEEHEPELGQPIFEV
GQ HER TERNERK QIR]IWYEMOER HIRKER VYERKER ]ERK EHE 1INE PEFSVEXSVMYQ

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 225
LEVYW QIQIRYLM OVMXIVME ]EMXY XIVFYEX HEVM FELER ]ERK OYEX LEPYW HER VEXE
OIHETEMVXELERXIVLEHETFELEROMQME]ERKHMKYREOERHMPEFSVEXSVMYQQYHEL
HMFIVWMLOER

1IRYVYX %R[EV ,EHM   NEVEO ERXEVQINE EHE FIFIVETE OVMXIVME &IVMOYX
EHEPEL FIFIVETE OVMXIVME FIVWIVXE KEQFEV MPYWXVEWM NEVEO QMRMQYQ ERXEV QINE
OIVNE
 4IOIVNE FIVEHE HM WEXY WMWMQINE HER XMHEO EHE TIOIVNE PEMR ]ERK PI[EX HM
FIPEOERKR]EQEOENEVEOQMRMQYQQQ
 4IOIVNE FIVEHE HM WEXY WMWM QINE REQYR EHE TIOIVNE PEMR ]ERK PI[EX HM
FIPEOERKR]EQEOENEVEOQMRMQYQQQ
 4IOIVNEFIVEHEHMWEXYWMWMQINETEHEHYEQINE]ERKWINENEVHERXMHEOEHE
TIOIVONEPEMR]ERKPI[EXHMFIPEOERKR]EQEOENEVEOQMRMQYQQQ
 4IOIVNE FIVEHE HM WEXY WMWM QINE TEHE HYE QINE ]ERK WINENEV REQYR EHE
TIOIVNE PEMR ]ERK PI[EX HMFIPEOERKR]E QEOE NEVEO QMRMQYQ  QQ
7YQFIV%R[EV,EHM 


Gambar 119. Ilustrasi Jarak Minimum Antar Meja Kerja

7IXMETTIVWSRIPPEFSVEXSVMYQHMWEVEROERQIQTYR]EMQIXIVQINEOIVNEHER
 QIXIV TIVWIKM EVIE OIVNE TIV TIVWSRIP -73-)'  
QIQTIVW]EVEXOEROSRHMWMEOSQSHEWMHERPMRKOYRKERPEFSVEXSVMYQLEVYWEHE
TIQMWEL]ERKIJIOXMJERXEVVYERKER]ERKFIVHEQTMRKERFMPEEHEOIKMEXERPEMR
]ERKXMHEOWIWYEM
d. Metode Pengujian, Metode Kalibrasi, dan Validasi Metode
0EFSVEXSVMYQ LEVYW QIQMPMOM MRWXVYOWM TIRKKYREER HER TIRKSTIVEWMER WIQYE
TIVEPEXER]ERKVIPIZERHERTIRERKERERWIVXETIR]METERFEVERK]ERKHMYNMHEREXEY
HMOEPMFVEWM EXEY OIHYEHYER]E FMPE OIXMEHEER MRWXVYOWM ]ERK HMQEOWYH HETEX
QIVYWEOLEWMPTIRKYNMERHEREXEYOEPMFVEWM7IQYEMRWXVYOWMWXERHEVTERHYERHER

226 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
HEXEEGYER]ERKVIPIZERHIRKERTIOIVNEERPEFSVEXSVMYQLEVYWHMNEKEXIXETQYXEOLMV
HERLEVYWWIPEPYXIVWIHMEFEKMTIVWSRIP4IR]MQTERKERHEVMQIXSHITIRKYNMERHER
OEPMFVEWMFSPILXIVNEHMLER]ENMOETIR]MQTERKERXIVWIFYXHMFYOXMOERWIGEVEXIORMW
XIPELHMFIREVOERHMWELOERHERHMXIVMQESPILcustomer /SQMXI%OVIHMXEWM2EWMSREP
 
1IXSHI TIRKYNMER ]ERK HMKYREOER PEFSVEXSVMYQ LEVYW XIPEL HMTYFPMOEWMOER FEMO
WIGEVEMRXIVREWMSREPVIKMSREPQEYTYRREWMSREP0EFSVEXSVMYQNYKELEVYWQIRNEQMR
FEL[E WXERHEV ]ERK HMKYREOER QIVYTEOER WXERHEV TEPMRK QYXEOMV ]ERK FIVPEOY
'SRXSL QIXSHI WXERHEV MRXIVREWMSREP EXEY REWMSREP WITIVXM 7XERHEV 2EWMSREP
-RHSRIWME 72-  -RXIVREXMSREP 3VKERM^EXMSR JSV 7XERHEHM^EXMSR -73  %QIVMGER
7XERHEVHJSV8IWXMRKERH1EXIVMEP %781 3GGYTEXMSREP,IEPXLERH7EJIX]7]WXIQ
3,7%7  7IPYVYL HEXE ]ERK FIVOEMXER HIRKER TIRKYNMER EXEY OEPMFVEWM ]ERK
HMPEOYOERLEVYWHMWMQTERHERHMTIPMLEVEWIHIQMOMERVYTEWILMRKKEQYHELHMHETEX
FMPE HMTIVPYOER OIQFEPM -RJSVQEWM ]ERK FIVOEMXER HIRKER HEXE TIRKYNMER EXEY
OEPMFVEWM]ERKHMTIVSPILQIPEPYMTIRKEQEXERTIRKYOYVERHERTIVLMXYRKERHMVIOEQ
TEHEWEEXTIOIVNEERHMPEOWEREOERHERHMTIPMLEVESPILTIVWSRIP]ERKFIV[IRERK
e. Peralatan
0EFSVEXSVMYQLEVYWHMPIRKOETMHIRKERTIVEPEXER]ERKWXERHEVYRXYOQIRKLEWMPOER
TIRKYOYVER HER TIRKYNMER ]ERK EOYVEX 8IVHETEX XMKE EWTIO ]ERK LEVYW HMTIRYLM
YRXYO QIRGETEM OIWIWYEMER HIRKER WXERHEV -73-)'   ]EMXY EWTIO
TIRKIPSPEER TIVEPEXER TIQIPMLEVEER TIVEPEXER HER VIOEQER TIVEPEXER 4IVEPEXER
WIFIPYQHMKYREOERQEOETIVEPEXERLEVYWHMOEPMFVEWMEXEYHMGIOYRXYOQIRIXETOER
TIVEPEXER XIVWIFYX QIQIRYLM TIVW]EVEXER WTIWMJMOEWM PEFSVEXSVMYQ 0EFSVEXSVMYQ
LEVYW QIQTYR]EM TVSWIHYV TIRKIPSPEER TIVEPEXER YRXYO QIQEWXMOER OIPE]EOER
JYRKWM HER YRXYO QIRGIKEL OSRXEQMREWM EXEY HIXIVMSVEWM 4IRKIPSPEER TIVEPEXER
QIPMTYXM TIRERKERER TIVEPEXER TIR]MQTERER TIVEPEXER TIRKKYREER HER
TIVE[EXERTIVEPEXERHERXVERWTSVXEWMTIVEPEXER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 227

Gambar 120. Pengecekan Peralatan

7IQYE TIVEPEXERLEVYWHMTIPMLEVEHIRKERFEMOHERFIREVYRXYOQIQTIVXELEROER
OIPERGEVER OIKMEXER HM HEPEQ PEFSVEXSVMYQ LEP MRM FIVXYNYER EKEV XMRKOEX EOYVEWM
HER TVIWMWM ]ERK HMFIVMOER SPIL TIVEPEXER XIXET XIVNEKE 4IQIPMLEVEER TIVEPEXER
LEVYW XIVTVSKVEQ YRXYO QIRGIKEL OIKEKEPER TIVEPEXER HER QIRNEQMR OMRIVNE
TIVEPEXER WIWYEM HIRKER OIFYXYLER PEFSVEXSVMYQ *VIOYIRWM TIQIPMLEVEER
TIVEPEXER FMEWER]E HMHEWEVOER TEHE VIOSQIRHEWM HEVM TEFVMO TIQFYEX TIVEPEXER
NYQPEL HER [EOXY TIRKKYREER TIVEPEXER HER OIXMOE QIRKLEWMPOER HEXE ]ERK
QIRGYVMKEOER 4IQIPMLEVEER TIVEPEXER HETEX HMKSPSRKOER QIRNEHM HYE ]EMXY
TIRGIKELERHERTIVFEMOER 7YQFIV%PJVIH*VIHH]1ERMO 


Gambar 121. Ilustrasi Tata Letak Penempatan Peralatan
7IXMET TIVEPEXER HER TIVERKOEX PYREO ]ERK HMKYREOER HEPEQ PEFSVEXSVMYQ LEVYW
HMMHIRXMJMOEWM4IVEPEXERPEFSVEXSVMYQ]ERKQIQIVPYOEROEPMFVEWMLEVYWHMFIVMPEFIP
OSHIXIVQEWYOXERKKEPXIVEOLMVOEPMFVEWM7IOYVERKOYVERKR]EQIRYVYXTIVW]EVEXER
-73-)'  VIOEQER LEVYW QIRPMTYXM    MHIRXMXEW TIVEPEXER   REQE
QERYJEOXYVMHIRXMJMOEWMXMTIHERRSQSVWIVM GIOOIWIWYEMERTIVEPEXERHIRKER
WTIWMJMOEWM PSOEWMXIVOMRMFMPEWIWYEM MRWXVYOWMQERYJEOXYVNMOEEHE XERKKEP

228 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
LEWMP HER WEPMRER PETSVER HER WIVXMJMOEX HEVM WIQYE OEPMFVEWM TIR]IXIPER
TIVW]EVEXER TIRIVMQEER HER XERKKEP OEPMFVEWM FIVMOYXR]E LEVYW HMPEOYOER  
VIRGERETIVE[EXERFMPEWIWYEMHERTIVE[EXER]ERKXIPELHMPEOYOER OIVYWEOER
OIKEKEPER TIQEOEMER QSHMJMOEWM EXEY TIVFEMEOER TEHE TIVEPEXER &IRXYO
MRZIRXEVMWEWMTIVEPEXERPEFSVEXSVMYQHETEXFIVYTEOEVXYHEJXEVTIVEPEXERHEXEFEWI
HEPEQOSQTYXIVHERGEXEXERWIRHMVMYRXYOWIXMETTIVEPEXER
f. Ketertelusuran Pengukuran
/IXIVXIPYWYVER TIRKYOYVER QIVYTEOER OIQEQTYER HEVM WYEXY LEWMP YOYV WIGEVE
MRHMZMHYEPYRXYOHMLYFYRKOEROIWXERHEVREWMSREPEXEYWXERHEVMRXIVREWMSREPYRXYO
WEXYERYOYVERHEREXEYWMWXIQTIRKYOYVER]ERKHMWELOERWIGEVEREWMSREPQEYTYR
MRXIVREWMSREP QIPEPYM WYEXY TIVFERHMRKER XEO XIVTYXYW /SRWMWXIRWM LEWMP TIKYNMER
PEFSVEXSVMYQ HIRKER EOYVEWM HER TVIWMWM XMRKKM WIVXE ZEPMHMXEW TIRKYOYVER HETEX
HMGETEM HER HMNEQMR HIRKER OEPMFVEWM 4VSKVEQ OEPMFVEWM TIVEPEXER PEFSVEXSVMYQ
LEVYWHMVERGERKHERHMSTIVEWMOERYRXYOQIQEWXMOEROEPMFVEWMHERTIRKYOYVER]ERK
HMPEOYOER PEFSVEXSVMYQ FMWE HMXIPYWYV OI WMWXIQ 7EXYER -RXIVREWMSREP 7-  EXEY
International System of Unit/EPMFVEWMXIVWIFYXLEVYWQIQFIVMOEROITIVGE]EERTEHE
TIRKYOYVER HIRKER QIRIXETOER OIXIVXIPYWYVER OI WXERHEV  LEVYW QIQMPMOM
TVSKVEQHERTVSWIHYVYRXYOQIRKOEPMFVEWMWXERHEVWXERHEVEGYER]ERKHMQMPMOMR]E
7XERHEV ]ERK HMQMPMOM SPIL PEFSVEXSVMYQ LEVYW HMOEPMFVEWM SPIL FEHER ]ERK HETEX
QIQFIVM OIXIVXIPYWYVER 4IPEOWEREER OEPMFVEWM WIXMET WIFIPYQ HER WIWYHEL
TIR]IXIPER
g. Pengambilan Sampel
4IRKEQFMPERWEQTIPEHEPELWYEXYTVSWIHYVXIVXIRXY]ERKHMMOYXMFMPEWYEXYWYFXERWM
FELEREXEYTVSHYOHMEQFMPYRXYOOITIVPYERTIRKYNMEREXEYOEPMFVEWMWEQTIP]ERK
VITVIWIRXEXMJ HER OIWIPYVYLERR]E (EXE LEWMP TIRKEQFMPER WEQTIP LEVYW SFNIOXMJ
VITVIWIRXEXMJXIPMXMHERXITEXXITEX[EOXYHERVIPIZER /SQMXI%OVIHMXEWM2EWMSREP
 0EFSVEXSVMYQLEVYWQIQTYR]EMTVSWIHYVYRXYOQIVIOEQHEXEHEROIKMEXER
]ERK VIPIZERHER FIVLYFYRKER HIRKER TIRKEQFMPER WEQTIP WIFEKEM FEKMER HEVM
TIRKYNMER EXEY OEPMFVEWM ]ERKHMPEOYOER 6IOEQER XIVWIFYX LEVYW QIRGEOYT
TVSWIHYV TIRKEQFMPER WEQTIP ]ERK HMKYREOERMHIRXMJMOEWM TIRKEQFMP WEQTIP
OSRHMWMPMRKOYRKER NMOEVIPIZER HERHMEKVEQEXEYFIRXYOPEMR]ERKIOMZEPIR]ERK
HMTIVPYOER YRXYO QIRKMHIRXMJMOEWM PSOEWM TIRKEQFMPER WEQTIP HER NMOE
WIWYEMWXEXMWXMO ]ERK QIRNEHM HEWEV HEVM TVSWIHYV TIRKEQFMPER WEQTIP /SQMXI
%OVIHMXEWM2EWMSREP 

h. Penanganan Barang Yang Diuji dan Dikalibrasi

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 229
HMTIVPYOER YRXYO QIRKMHIRXMJMOEWM PSOEWM TIRKEQFMPER WEQTIP HER NMOE
WIWYEMWXEXMWXMO ]ERK QIRNEHM HEWEV HEVM TVSWIHYV TIRKEQFMPER WEQTIP /SQMXI
%OVIHMXEWM2EWMSREP 

h. Penanganan Barang Yang Diuji dan Dikalibrasi
0EFSVEXSVMYQFIVXERKKYRKNE[EFTIRYLEXEWFEVERK]ERKEOERHMYNMHERHMOEPMFVEWM
YRXYO MXY PEFSVEXSVMYQ LEVYW QIQTYR]EM TVSWIHYV TIRKIPSPEER FEVERK WILMRKKE
HETEX QIPMRHYRKM OIYXYLER FEVERK ]ERK EOER HMYNM HER HMOEPMFVEWM 4VSWIHYV
TIRKIPSPEERFEVERK]ERKHMYNMEXEYHMOEPMFVEWMLEVYWQIQTIVXMQFERKOERFIFIVETE
LEP QIPMTYXM XVERWTSVXEWM TIRIVMQEER FEVERK MHIRXMJMOEWM TIRERKERER
TIVPMRHYRKERTIR]MQTERER[EOXYTIR]MQTERER VIXIRWM HERTIQYWRELER
i. Jaminan Mutu Hasil Pengujian dan Kalibrasi
0EFSVEXSVMYQ LEVYW QIQTYR]EM TVSWIHYV TIRKIRHEPMER QYXY YRXYO QIQERXEY
OIEFWELER TIRKYNMER HER OEPMFVEWM ]ERK HMPEOYOER (EXE ]ERK HMLEWMPOER LEVYW
HMVIOEQWIHIQMOMERVYTEWILMRKKEWIQYEOIGIRHIVYRKERHETEXHMHIXIOWMHERFMPE
QIQYRKOMROER XIORMO WXEXMWXMO LEVYW HMXIVETOER TEHE TIRKOENMER LEWMP
4IQERXEYER XIVWIFYX LEVYW HMVIRGEREOER HER HMOENM WIVXE QIRGEOYT XETM XMHEO
XIVFEXEW TEHE LEPLEP FIVMOYX OIXIVEXYVER TIRKKYREER FELER EGYER FIVWIVXMJMOEX
HEREXEY TIRKIRHEPMER QYXY MRXIVREPQIRKKYREOER FELER EGYER WIOYRHIV
TEVXMWMTEWMHEPEQYNMFERHMRKERXEVPEFSVEXSVMYQEXEYTVSKVEQYNMTVSJMWMIRWMVITPMOE
TIRKYNMEREXEYOEPMFVEWMQIRKKYREOERQIXSHI]ERKWEQEEXEYFIVFIHETIRKYNMER
YPERK EXEY OEPMFVEWM YPERK EXEW FEVERK ]ERK QEWML EHE OSVIPEWM LEWMP YRXYO
OEVEOXIVMWXMO]ERKFIVFIHEHEVMWYEXYFEVERK /SQMXI%OVIHMXEWM2EWMSREP 
j. Pelaporan Hasil
8ELET EOLMV HEVM TIVW]EVEXERXIORMW -73-)'   EHEPEL XELET TIPETSVER
LEWMP YRXYO MXY TIPETSVER LEWMP LEVYW EOYVEX NIPEW XMHEO QIQFMRKYRKOER HER
SFNIOXMJ ,EWMP TIPETSVER LEVYW QIRGEOYT WIQYE MRJSVQEWM ]ERK HMFYXYLOER
TIPERKKER PETSVER HETEX FIVYTE hardcopy EXEY HEXE IPIOXVSRMO EWEPOER WIQYE
TIVW]EVEXER -73-)'   XIPEL HMTIRYLM 7IXMET PETSVER TIRKYNMER EXEY
WIVXMJMOEX OEPMFVEWM LEVYW QIRGEOYT WIOYVERKOYVERKR]E MRJSVQEWM FIVMOYX MRM
OIGYEPM FMPE PEFSVEXSVMYQ QIQTYR]EM EPEWER ]ERK WEL YRXYO XMHEO QIPEOYOER
]ERKHIQMOMER
 .YHYP WITIVXM0ETSVERTIRKYNMEREXEY7IVXMJMOEXOEPMFVEWM 
 2EQE HEREPEQEXPEFSVEXSVMYQHERPSOEWMHMPEOYOERR]ETIRKYNMERHEREXEY
OEPMFVEWMNMOEFIVFIHEHEVMEPEQEXPEFSVEXSVMYQ
 -HIRXMJMOEWMYRMOHEVMPETSVERTIRKYNMEREXEYWIVXMJMOEXOEPMFVEWM WITIVXMRSQSV
WIVM  HERMHIRXMJMOEWM TEHE WIXMET LEPEQERR]E YRXYO QIQEWXMOER LEPEQER
XIVWIFYXHMEOYMWIFEKEMFEKMERHEVMPETSVERTIRKYNMEREXEYWIVXMJMOEXOEPMFVEWM
HERMHIRXMJMOEWM]ERKNIPEWQIR]EXEOEREOLMVPETSVERTIRKYNMEREXEYWIVXMJMOEX
OEPMFVEWM
 2EQEHEREPEQEXcustomer

230 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
 -HIRXMJMOEWMHEVMQIXSHI]ERKHMKYREOER
 9VEMER HEVM OSRHMWM HEVM HER MHIRXMJMOEWM ]ERK XMHEO QIVEKYOER HEVM FEVERK
]ERKHMYNMEXEYHMOEPMFVEWM
 8ERKKEPTIRIVMQEERFEVERK]ERKHMYNMEXEYHMOEPMFVEWMFMPELEPMRMFIVWMJEXOVMXMW
TEHE OIEFWELER HER TIRIVETER LEWMP HER XERKKEP TIRKYNMER HER OEPMFVEWM
HMPEOYOER
 %GYER VIRGERE HER TVSWIHYV TIRKEQFMPER WEQTIP ]ERK HMKYREOER
PEFSVEXSVMYQEXEYFEHERFEHERPEMRR]E]ERKVIPIZERHIRKEROIEFWELEREXEY
TIRIVETERLEWMP
 ,EWMPTIRKYNMEREXEYOEPMFVEWMFIVMOYXFMPEWIWYEMWEXYERTIRKYOYVER
 2EQEJYRKWMHERXERHEXERKEREXEYMHIRXMJMOEWM]ERKIOMZEPIRHEVMSVERK]ERK
QIRKIWELOERPETSVERTIRKYNMEREXEYWIVXMJMOEXOEPMFVEWM
 &MPE VIPIZER WYEXY TIVR]EXEER FEL[E LEWMP ]ERK HMXEQTMPOER LER]E
FIVLYFYRKER HIRKER FEVERK]ERK HMYNM EXEY HMOEPMFVEWM /SQMXI %OVIHMXEWM
2EWMSREP 
4IRKMVMQERLEWMPTIRKYNMEREXEYOEPMFVEWMETEFMPEQIPEPYMXIPITSRXIPIOWJEOWMQMPM
EXEYTIVERKOEXIPIOXVSRMOPEMRQEOETIXYKEWTIRKMVMQLEWMPTIRKYNMEREXEYOEPMFVEWM
LEVYWQIRKMOYXMTVSWIHYV-73-)'HERLEVYWQIRNEQMROIVELEWMEERR]E
%R[EV,EHM 
C. Bengkel
&IRKOIP EHEPEL WEVERE HER XIQTEX QIRHYOYRK OIKMEXER TIPEXMLER HER XIQTEX
TIRMRKOEXER OIXVEQTMPER HEPEQ VERKOE TIRKIQFERKER TIQELEQER HER
OIXVEQTMPER WIWYEM HIRKER FMHERK OIELPMER 4IVEXYVER 4IQIQIVMRXEL 6ITYFPMO
-RHSRIWME 2SQSV  8ELYR  8IRXERK 4SOSO4SOSO 3VKERMWEWM
9RMZIVWMXEW-RWXMXYX2IKIVMTIRKIVXMERFIRKOIPHMNIPEWOERTEHETEWEPHER4EWEP
 4EWEP  QIRNIPEWOER XIRXERK TIRKIVXMER FIRKOIP WIHERKOER 4EWEP 
QIRNIPEWOER XIRXERK TIVWSREP ]ERK FIVLEO QIRKIPSPE FIRKOIP /IHYE TEWEP
tersebut berbunyi antara lain, Pasal 27 menyebutkan bahwa, ”laboratorium/studio
EHEPELWEVERETIRYRNERKNYVYWERHEPEQWEXYEXEYWIFEKMERMPQYXIORSPSKMEXEYWIRM
XIVXIRXYWIWYEMHIRKEROITIVPYERbidang studi yang bersangkutan.”

4EHE4EWEPQIRNIPEWOERPEFSVEXSVMYQWXYHMSHMTMQTMRSPILWISVERKKYVYEXEY
WISVERK XIREKE TIRKENEV ]ERK OIELPMERR]E XIPEL QIQIRYLM TIVW]EVEXER WIWYEM
HIRKERGEFERKMPQYXIORSPSKMHERWIRMXIVXIRXYHERFIVXERKKYRKNE[EFPERKWYRK
OITEHEOIXYENYVYWER&IRKOIPHERPEFSVEXSVMYQQIVYTEOERWEPELWEXYOSQTSRIR
TVEWEVERE HEPEQ QIPEOWEREOER TVSWIW FIPENEV QIRKENEV ]ERK IJIOXMJ ]ERK

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 231
YVKIRWMR]E WERKEX HSQMRER HEPEQ YTE]E QIRMRKOEXOER QYXY TIQFIPENEVER HER
QYXYTIRHMHMOERTEHE YQYQR]E ]ERKTEHEEOLMVR]EFIVQYEVE TEHETIRMRKOEXER
QYXYPYPYWER]ERKSTXMQEP 7YQFIV%PJVIH*VIHH]1ERMO 

 
Gambar 122. Ilustrasi Tata Letak Bengkel
&IRKOIP EXEY [SVOWLST WIGEVE KEVMW FIWEV QIQMPMOM JYRKWM WIFEKEM XIQTEX YRXYO
QIQFIVMOEROIPIRKOETERFEKMTIPENEVERXISVM]ERKXIPELHMXIVMQEWILMRKKEERXEVE
XISVMHERTVEOXMOFYOERQIVYTEOERHYELEP]ERKXIVTMWELQIPEMROERHYELEP]ERK
QIVYTEOER WEXY OIWEXYER &IRKOIP NYKE QIQMPMOM TIVERER YRXYO QIQFIVMOER
OIXIVEQTMPER OIVNE MPQMEL FEKM WMW[E WIVXE YRXYO QIQYTYO HER QIQFMRE VEWE
TIVGE]EHMVMWIFEKEMOIXIVEQTMPER]ERKHMTIVSPILHMFIRKOIP %PMQ7YQEVRS 
&IVHEWEVOER4IVEXYVER1IRXIVM4IRHMHMOER2EWMSREP6ITYFPMO-RHSRIWME2SQSV
XELYR  8IRXERK 7XERHEV WEVERE HER TVEWEVERE YRXYO WIOSPEL QIRIRKEL
OINYVYER1EHVEWEL%PM]EL/INYVYER 71/1%/ WIFYELWIOSPELERXIVYXEQE71/
LEVYWQIQTYR]EMFIRKOIPEXEYXIQTEXTVEOXMO]ERKQIQEHEM,EPXIVWIFYXWYTE]E
WMW[EHETEXQIQTVEOXMOOERPERKWYRKQEXIVM]ERKHMHETEX

&IRKOIP]ERKPE]EOEXEYQIQEHEMYRXYOTVEOXMOTEPMRKXMHEOQIQIRYLMFIFIVETELEP
WIFEKEMFIVMOYXEXQSWJIVFIRKOIP OSRHMWMFIRKOIP ]ERKFEMO TIVE[EXERFIRKOIP
]ERK XIVNEKE TIVEPEXER TVEOXMO ]ERK QIQEHEM TIVPIRKOETER FELER TVEOXMO ]ERK
QIQEHEMTIRIVETEROIWIPEQEXERHEROIWILEXEROIVNE / FEKMTIVWSRIPFIRKOIP
HERWMW[ETIRIVETER7 WIMVMWIMXSRWIMWSWIMOIXWYWLMXWYOI HMFIRKOIP&IRKOIP
QIVYTEOER WEVERE YRXYO QIRYRNERK HER QIRKIQFERKOER EXEW XISVM ]ERK
HMOYEWEMR]E. /IR]EQERER TVEOXMO HM HEPEQ FIRKOIP EOER QIQTIRKEVYLM LEWMP
TVEOXMO MXY WIRHMVM YRXYO MXY HMTIVPYOER TIVERGERKER FIRKOIP ]ERK QIQIRYLM
WXERHEV



232 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Beberapa persyaratan yang harus dipenuhi oleh bengkel sebagai berikut:
 8IQTEX OIVNE TIVEPEXER XIXET HER TIVEFSXERR]E QEYTYR TIVEPEXER HER
WMWXIQR]E]ERKXIVMRXIKVEWMEXEYXEQFELERXIVE[EXHIRKERFEMOXIXET FIVWML
HEPEQOIEHEERIJMWMIRHEPEQYVYXEROIVNE]ERKIJMWMIRHERHEPEQOSRHMWMFEMO
HER WIFEMOR]E HMFIVM WMWXIQ GEHERKER HIRKER TIQIPMLEVEER XIVIRGERE HER
TIRGEXEXER ]ERK WIWYEM WIHERKOER YRXYO TIQIPMLEVEER QIPMTYXM MRWTIOWM
TIR]IXIPER TIPYQEWER TIQFIVWMLER WIPYVYL TIVEPEXER HER TIVPIRKOETER
FIRKOIP
 %XQSWJIV FIRKOIP QIPMTYXM FIFIVETE TIVW]EVEXER ]EMXY OSRHMWM WIOIPMPMRK
FIRKOIPLEVYWXIVTIPMLEVEHIRKERGEVEQIQFYOENIRHIPEQIQEWERKOMTEWERKMR
HM HMRHMRK EXEY PERKMXPERKMX YRXYO QIQFIVM OIWINYOER YHEVE HM FIRKOIP NMOE
ZIRXMPEWM HMTIVPYOER YRXYO QIPMRHYRKM TEVE TIVWSRIP FIRKOIP WMWXIQR]E LEVYW
HMTEWERKM EPEVQ TIRHIXIOWM OIKEKEPER QEQTY QIQEWSO YHEVE FIVWML 
PMXIVHIXMOTIOIVNEHMVE[EXHMFIVWMLOERHEROMRIVNER]EHMTIVMOWEWIGEVEVYXMR
 8IQTIVEXYV XIQTEX OIVNE WIPEQE NEQ OIVNE LEVYW QIQIRYLM TIVW]EVEXER
WITIVXM YRXYO TIOIVNEER RSVQEP  '  *  YRXYO TIOIVNEER FIVEX '
* ETEFMPEHMHEPEQFIRKOIPXIVHETEXTIQEREWEXEYTIRHMRKMRQEOEXMHEO
FSPILQIRKLIQFYWOERYET]ERKFIVFELE]EWINYQPELXIVQSQIXIVHMTEWERKHM
HEPEQFIRKOIP
 4IRGELE]EER LEVYW QIQEHEM HER QIRGYOYTM NMOE QIQYRKOMROER
QIQERJEEXOERGELE]EEPEQMPEQTYHEVYVEXLEVYWHMTEWERKYRXYOFIVNEKENEKE
WIERHEMR]E PEQTY YXEQE QIRKEPEQM OIKEKEPER HER QIRMQFYPOER FELE]E
7YQFIV%PJVIH*VIHH]1ERMO 








MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 233
 



Gambar 123. Ilustrasi Pencahayaan

 4IVE[EXER (house keeping) XIQTEX OIVNE TIVEFSXER HER JMXXMRK LEVYW XIXET
FIVWML HMRHMRK PERXEM HER PERKMXPERKMX LEVYW XIXET FIVWML QIQIVMOWE
TIRYQTYOERHIFYHMEXEWTIVQYOEERHEXEVXIVYXEQETEHEWXVYOXYVFERKYRER
FEPSO KMVHIV TIRSTERK EXET HER WIFEKEMR]E HMRHMRK ]ERK HMGEX LEVYW
HMFIVWMLOERHERHMGEXYPERKWIGEVEFIVOEPE QMWEPR]EQEWMRKQEWMRKFYPER
HER  XELYR  PERXEM LEVYW HMFIVWMLOER HIRKER GEVE QIR]ETY HER QIRKITIP
QMRMQEP WIQMRKKY WIOEPM  WEQTEL NERKER QIRYQTYO OEVIRE HETEX
QIRMQFYPOERVIWMOS OIWILEXERHEROIFEOEVERWEQTELLEVYWHMPIXEOOERTEHE
XIQTEXR]E XIQTEX WEQTEL LEVYW XELER XIVLEHET ETM XYQTELER LEVYW
HMFIVWMLOERQIRKKYREOERQEXIVMEP]ERKHETEXQIR]IVETHIRKERFEMO
 ;SVOWXEXMSRLEVYWR]EQERYRXYOWIQYE]ERKFIOIVNEHMWEREQIQMPMOMTMRXY
HEVYVEX ]ERK HMXERHEM HIRKER NIPEW PERXEM LEVYW XIXET FIVWML HER XMHEO PMGMR
FELE]EWERHYRKERHMWMRKOMVOERFIOIVNETEHETSWMWMOEOYHERNERKKEPWIFEMOR]E
XMHEOHMPEOYOERXIVPEPYPEQEFIRHEFIRHEOIVNEHERQEXIVMEPOIVNELEVYWQYHEL
HMVEMLHEVMTSWMWMOIVNE
 8IQTEXHYHYOHMQERETYRTIOIVNEERHMPEOYOERXIQTEXHYHYOLEVYWXIVWIHME
XIQTEX HYHYO LEVYW WIWYEM HIRKER NIRMW TIOIVNEERR]E HER QIQMPMOM WERHEVER

234 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
TYRKKYRKHERTIRYQTYOEOM JSSXVIWX LEVYWTEHEOSRHMWM]ERKFEMONMOEXIVNEHM
OIVYWEOERLEVYWHMTIVFEMOMEXEYHMKERXM
 0ERXEM XMHEO HMFIVM FIFER FIVPIFML VEXE HER QYPYW XMHEO FIVPYFERK
FIVKIPSQFERK EXEY VYWEO ]ERK QYRKOMR QIR]IFEFOER FELE]E WERHYRKER
FIFEWLEQFEXERHEVMFEVERKFEVERKHMPIXEOOERHMXIQTEX]ERKXIPELHMXIRXYOER
XMHEOPMGMRQIQMPMOMWEVEREdrainase ]ERKQIQEHEMNMOEEHEOIQYRKOMRERXIVOIRE
EMVQIQMPMOMTIQMWELERXEVENEPYVNEPYVPEPYPMRXEWHERTINEPEROEOMFIVYTEhand rail
TIRKLEPERKEXEYQEVOEPERXEMQIQMPMOMTIRKLEPERKHMWIOMXEVPYFERKEXEYXIQTEX
]ERKXIVWIHME

4IRIRXYER WXERHEV WEVERE HER TVEWEVERE QIVYTEOER EGYER QYXPEO FEKM WIXMET
WIOSPELQIRIRKELOINYVYER/IWIWYEMEREXEYOIXIVGETEMERWEVEREHERTVEWEVERE
WIXMETWIOSPELEOERQIQTIRKEVYLMOIPERGEVERTVSWIWFIPENEVQIRKENEV


MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 235
236 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
BAB V 

APLIKASI K3 DAN 5R PADA BENGKEL MESIN DAN

INSTANSI LISTRIK



A. Penempatan Barang Yang Tidak Tertata Dengan Baik Dan Tidak Sesuai Tempatnya
 +IPEWOEGE]ERKHMPIXEOOERHMWEQTMRKXVEMRIV


 /EVHYW]ERKHMPIXEOOERHMWEQTMRKXVEMRIV


 %PEX TIQEHEQ OIFEOEVER OEVHYW OSWSRK HER XYXYT XIQTEX WEQTEL ]ERK
HMPIXEOOERHMEXEWQINE


 8IQTEXWEQTEL]ERKHMPIXEOOERHMPSVSRKFIRKOIPMRWXEPEWM

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 237

 8IQTEXWEQTELHEREPEXOIFIVWMLER]ERKXIVKIPIXEOHMTSNSOVYERKERHERHIOEX
HIRKERTMRXYWILMRKKEQIRKKERKKYEOWIWPEPYPMRXEWTVEOXMOER


 4ETERXYPMW]ERKFIVEHEHMPSVSRKFIRKOIPQIRKKERKKYPEPYPMRXEWTVEOXMOE



1. Permasalahan (Sumber Bahaya)
a. Aspek K3
 +IPEW ]ERK FIVEHE HM WEQTMRK XVEMRIV HETEX XIVWIRKKSP SPIL TVEOXMOER HER
XIVNEXYLWIVXETIGEL KF 
 .MOE FEVERKFEVERK XIVWIFYX XIVYXEQE KIPEW  QIRKIREM XERKER TVEOXMOER
WILMRKKENEXYLHERTIGELWIVTMLEROEGER]EHETEXQIPYOEMTVEOXMOER KF 
 /EVHYW ]ERK FIVEHE HM WEQTMRK XVEMRIV HETEX XIVNEXYL WI[EOXY[EOXY HER
QIRMQTEOEOMTVEOXMOER KF 
 4IRIQTEXEREPEXTIQEHEQOIFEOEVER]ERKWIQFVSRSHETEXQIR]IFEFOER
EPEXXIWIFYXNEXYLHERQIRMQTETVEOXMOER KF 

238 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
 %PEXTIQEHEQOIFEOEVER]ERKHMPIXEOOERHMXIQTEX]ERKWYPMXXIVPMLEXHETEX
QIR]IFEFOEROITERMOERHERWYPMXHMEOWIWWILMRKKEOIXMOEXIVNEHMOIFEOEVER
EPEXTIQEHEQXIVWIFYXXMHEOFIVJYRKWMWIFEKEMQEREQIWXMR]E KF 
 8IQTEL WEQTEL ]ERK HMPIXEOOER HM PERXEM HIRKER TSWMWM VIRHEL HETEX
QIR]IFEFOERTVEOXMOERXIVWERHYRKOEVIREXMHEOQIPMLEXR]E KF 
 4IRIQTEXER EPEX OIFIVWMLER ]ERK XMHEO HMKERXYRK HETEX WI[EOXY[EOXY
XIVNEXYL FIVWIVEOER HER QIQFYEX TVEOXMOER ]ERK PI[EX XIVWERHYRK WIVXE
NEXYL KF 
 4ETERXYPMW]ERKXIVWIRKKSPHETEXQIRMQTETVEOXMOER KF 
 /SRWIRXVEWM TVEOXMOER EOER XIVKERKKY OEVIRE QIPMLEX FEVERKFEVERK ]ERK
XMHEO XIVEXYV ]ERK XMHEO WILEVYWR]E FIVEHE HM HEPEQ FIRKOIP MRWXEPEWM HER
QIWMRPMWXVMO TWMOSPSKMW 
b. Aspek 5S/5R
 (MTERHERK QIRNEHM XMHEO VMRKOEW OEVIRE XIVHETEXR]E FEVERKFEVERK ]ERK
XMHEOHMTIVPYOERHMHEPEQFIRKOIPXIVWIFYX  KF 
 (MTERHERK XMHEO VETM OEVIRE XIVHETEX FEVERKFEVERK ]ERK XMHEO HMWMQTER
EXEYHMXIQTEXOERWIFEKEMQEREQIWXMR]E KF 
 7IVTMLEROEGEHEVMKIPEW]ERKXIVNEXYLQIQFYEXPMRKOYRKERXIQTEXTVEOXIO
QIRNEHMOSXSV KF 

2. Potensi Bahaya (Resiko/Penyakit)
E 0YOE VMRKERPIGIXXIVKSVIW LMRKKE PYOE HEPEQMRJIOWM FIVEX EOMFEX XIVOIRE
TIGELERKIPEW]ERKNEXYL KF
F 1IQEV]ERKHMWIFEFOERXIVXMQTEOEVHYW]ERKNEXYL KF
G 1IQEV]ERKHMWIFEFOERXIVXMQTEEPEXTIQEHEQEROIFEOEVER]ERKNEXYLEXEY
XIVWERHYRKXYXYTXIQTEXWEQTEL]ERKNEXYL KF
H /IQYRKOMRER XIVNEHM OIFEOEVER ]ERK XMHEO HETEX XIVXERKKYPERKM EOMFEX
TIRIQTEXEREPEXTIQEHEQOIFEOEVER]ERKXMHEOXITEX KF
I 1IQEVLMRKKEPIGIXEOMFEXXIVWERHYRKXIQTEXWEQTEL]ERKHMPIXEOOERHMPSVSRK
KF
J 1IQEV LMRKKEPIGIX EOMFEX XIVWERHYRK EPEX OIFIVWMLER ]ERK NEXYL FIVWIVEOER
OEVIREXIVPIXEOHMTMRXYNEPYVOIPYEVQEWYO KF
K 1IQEVEOMFEXXIVXMQTETETERXYPMW]ERKVSFSL KF
L /SRHMWM TWMOSPSKMW ]ERK XIVXIOEROYVERK R]EQER HEVM TVEOXMOER EOMFEX XIQTEX
TVEOXMO]ERKOYVERKVETM

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 239
M ;EOXY]ERKHMKYREOERYRXYO TVEOXMOOYVERKIJIOXMJOEVIRELEVYWQIQFIVIOER
FEVERKFEVERK ]ERK XMHEO HMKYREOER XIVWIFYX WILMRKKE EOER QIRKKERKKY
OSRWIRXVEWMTVEOXMOEROIXMOEQIPEOWEREOERTVEOXMOYQ
3. Saran (Solusi)
E 1IR]MRKOMVOERFEVERKFEVERK]ERKXMHEOHMKYREOERHEVMVYERKERFIRKOIP
F 1IQMRHELOERFEVERKFEVERK]ERKWYHELXMHEOHMKYREOEROIVYERKEROLYWYW
G 1IRIQTEXOERFEVERKFEVERK]ERKHMTIVPYOERHMVYERKERFIRKOIPWIGEVEVETM
H 4VEOXMOER QIPIRKOETM HMVM HIRKER QIRKKYREOER EPEX TIPMRHYRK HMVM XIVYXEQE
safety shoes EKEV XMHEO QYHEL XIVOIRE TIGELER FIRHE XENEQ WITIVXM TIGELER
OEGE
I 1IR]IHMEOEROSXEO4/HMHEPEQVYERKERWIFEKEMTIVXSPSRKERTIVXEQEOIXMOE
XIVNEHMQIQEVEXEYPYOEXIVKSVIWHERLEPPEMRR]E
J 1IRIQTEXOERXEFYRKTIQEHEQOIFEOEVERHMXIQTEX]ERKWILEVYWR]E FYOER
HM TSNSO VYERKER ]ERK WYPMX XIVPMLEX  HER HMWIVXEOER HIRKER TIXYRNYO
TIRKKYREERR]E
K 1IR]IHMEOERXIQTEXOLYWYWYRXYOQIRIQTEXOEREPEXEPEXOIFIVWMLER
L 1IPEOYOERTIVE[EXERHERTIREXEEREPEXEPEXHERFELERFELERTVEOXMOYQWIGEVE
FIVOEPE HIRKER QIQFYEX NEH[EP TMOIX WIGEVE VYXMR XIVYXEQE FEKM QELEWMW[E
]ERK QIRKKYREOER FIRKOIP XIVWIFYX WILMRKKE FIRKOIP WIPEPY XIVXEXE HIRKER
VETM
4. Gambar Solusi
E 4IREXEERFIRKOIP]ERKVETMFIFEWHEVMFIRHEFIRHE]ERKXMHEOHMKYREOER

F %PEXTIQEHEQOIFEOEVERFIWIVXETIXYRNYOTIRKKYREERR]E

240 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S

G 4IREXEERQIWMR]ERKXIVXEXEVETM


H 4IRIQTEXEREPEXOIFIVWMLER]ERKXIVXEXEVETM

 
I /SXEOTOFIWIVXEMWMR]E

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 241
B. Alat Pelindung Diri, Posisi Kerja, dan Penempatan Alat Kerja


1. Permasalahan (Sumber Bahaya)
a. Aspek K3
 4VEOXMOERXMHEOQIQEOEMLIPQTIPMRHYRK
 4VEOXMOERQIQEOEMWERHEPXMHEOQIRKKYREOERWITEXY
1
1
 8MHEOQIRKIREOERTEOEMEROIVNEFIRKOIP

2
 4VEOXMOERXMHEOQIQEOEMVIWTMVEXSV QEWOIV 
 8MHEOQIQEOEMWEVYRKXERKER
 8MHEOQIRKKYREOEROEGEQEXETIPMRHYRK
b. Aspek 5S/5R
 4IVEPEXERTEHEOSXEOEPEX tools box XMHEOXIVXEXEVETM
 &MPMOTVEOXMOOSXSVFIVHIFY
2. Potensi Bahaya (Resiko/Penyakit)
E 1IQEVHMOITEPELMRKKEQIR]IFEFOERTIQFIRKOEOEROEVIREXIVFIRXYVEOMFEX
XMHEOQIQEOEMLIPQTIPMRHYRK
F 8IVOIRETIGELERFIRHEXENEQEOMFEXQIQEOEMWERHEP
G 6IWMOSXIVOIREOINYXPMWXVMOWIQEOMRXMRKKMOEVIREQIQEOEMWERHEP
H 1IQEVHMOEOMOEVIREXIVXMQTEEPEXOIVNEEOMFEXLER]EQIQEOEMWERHEP
I 1IQEV EOMFEXXIVNEXYLXIVWERHYRK EOMFEX TEOEMER ]ERK HMTEOEMXIVPEPY TERNERK
WILMRKKEHETEXXIVOEMXXIVWERKOYX

242 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
J &EXYOLMRKKEMRJIOWMTIVRETEWEROEVIREXIVOIREHIFYTEVXMOIPLEPYWEOMFEXXMHEO
QIQEOEMQEWOIV
K 8IVKSVIWPIGIX OEVIRE XIVOIRE WIVTMLER FELER OIVNE ]ERK XENEQ EOMFEX XMHEO
QIRKIREOERWEVYRKXERKER
L -VMXEWMLMRKKEMRJIOWMTEHEQEXEOEVIREXIVOIREWIVTMLERTEVXMOIPLEPYWHEVMWMWE
FELERTVEOXMOEOMFEXXMHEOQIQEOEMOEGEQEXETIPMRHYRK
M /IWYPMXERQIRGEVMQIRKEQFMPTIVEPEXERHMWIFEFOERTIRIQTEXEREPEX]ERKXMHEO
VETMHERNEYLHEVMNERKOEYER
N /IWEPELERHEPEQTIRKEQFMPEREPEXHMWIFEFOERTIRIQTEXER]ERKNEYL
O 0IPEL ]ERK HMWIFEFOER TIRKEQFMPER EPEX TVEOXM ]ERK HMPIXEOOER NEYL HEVM
NERKOEYER
P 4IKEP]ERKHMWIFEFOERHIWEMROYVWM]ERKOYVERKR]EQER
Q /IPIPELERTEHEQEXEHERTYRHEOHMWIFEFOERTSWMWMXVEMRIVMRWXEPEWM]ERKXIVPEPY
XMRKKMNMOETVEOXMOHMPEOYOERHEPEQTSWMWMHYHYO
R 7EOMX TEHE XYPERK FIPEOERK LMRKKE QIR]IFEFOER GIHIVEOIPEMRER XYPERK
FIPEOERKHMWIFEFOERSPILHIWEMROYVWM]ERKXMHEOQIQMPMOMWERHEVER
3. Saran (Solusi)
E 4VEOXMOERQIPIRKOETMHMVMHIRKEREPEXTIPMRHYRKHMVM]ERKPIRKOETWIWYEMHIRKER
OIFYXYLER
F 1IRKKYREOER safety shoes ]ERK R]EQER HER XIVLMRHEV HEVM XIVXERGET FIRHE
XENEQ
G 1IQEOEMTEOEMEROIVNEFIRKOIP wearpack
H 1IVETMOERtools box HERQIRIQTEXOERR]EHMXIQTEX]ERKQYHELHMNERKOEY
I 1IRKKERXMHIWEMRQINEWILMRKKEPIFMLIJMWMIRHERQYPXMJYRKWM
J 1IRKKERXMHIWEROYVWMWILMRKKER]EQERYRXYOHMKYREOER
K 1IRKEXYVQIXSHIOIVNE]ERKHMKYREOERETEOELHYHYOEXEYFIVHMVM
L .MOEQIXSHIOIVNEXIPELHMXIXETOERQEOEEXYVPELXMRKKMVIRHELTSWMWMTVEOXMOER
XIVLEHETXVEMRIVMRWXEPEWMFEMOHEPEQTSWMWMHYHYOQEYTYRFIVHMVM
M 1IQFIVWMLOER FIRKOIP VYERKER HER XVEMRIV ]ERK HMKYREOER HEVM HIFY HIRKER
QIRKKYREOERvacuum cleaner
N 4VEOXMOER LIRHEOR]E QIPEOYOER rotation movement QIRKKIVEOOER FEHER 
WIGEVEFIVOEPEYRXYOQRIKLMRHEVMOIPIPELEREOMFEXTVEOXMO]ERKXIVPEPYPEQE
4. Gambar Solusi
E Safety shoes

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 243

F +EQFEVTVEOXMOER]ERKQIRKIREOEREPEXTIPMRHYRKHMVM


G Tools box ]ERKXIVXEXEVETM



H (IWEMRQINEHIRKERPEGMYRXYOTIRIQTEXEREPEXHERQIQMPMOMVEO]ERK
QYPXMJYRKWMHERHIWEMR]ERKIVKSRSQMW

I (IWEMROYVWM]ERKJPIOWMFIPOEVIREFMWEHMREMOXYVYROERHERQIQMPMOMWERHEVER
]ERKR]EQER

244 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
J Vacuum cleaner YRXYOQIQFIVWMLOER HIFYHERTEVXMOIPLEPYW

C. Almari Penyimpanan Tertutup yang Tidak Diberi Label

1. Permasalahan (Sumber Bahaya)


a. Aspek K3
0IQEVM ]ERK XMHEO HMFIVM PEFIP OIXIVERKER EPEXFELER ]ERK HMWMQTER
QIQYRKOMROER TVEOXMOER QIRKEQFMP EPEXFELER ]ERK WEPEL WILMRKKE
QIR]IFEFOEROIWEPELERHEPEQTVEOXMOYQ
b. Aspek 5S/5R
 /YVERK VMRKOEW OEVIRE XMHEO NIPEW TIPIXEOOER FELERFELER HM HEPEQ
PIQEVMHMWIFEFOERXMHEOXIVHETEXR]EPEFIP
 TIRIQTEXERPIQEVMOYVERKXITEXOEVIREHMFIPEOERKR]EXIVHETEXNIRHIPE
WILEVYWR]E HMPIXEOOER HM HMRHMRK  WILMRKKE XMHEO QIRKLEPERKM OIXMOE
EOERQIQFIVWMLOEROEGENIRHIPEXIVWIFYX
 8EQTMPERPIQEVMWYHELOYWEQWILMRKKEXIVOIWEROSXSV

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 245
 (IWEMR PIQEVM ]ERK XIVXYXYT QIR]IFEFOER WYPMX QIPMLEX MWM HM HEPEQR]E
ETEOELVETMEXEYXMHEOXERTELEVYWQIQFYOER]E
2. Potensi Bahaya (Resiko/Penyakit)
E 7EPELTIRKEQFMPEREPEXFELERTVEOXMOYQHETEXQIR]IFEFOEROIWEPELERHEPEQ
TVEOXMOYQFEMOOIWEPELERVMRKEREXEYJEXEP
F 1IQEVEOMFEXXIVXMQTEFELEREPEX]ERKLIRHEOHMEQFMP
G 8IVKIWEKIWE HEPEQ QIRKEQFMP FEVERK HM HEPEQ PIQEVM OEVIRE XIVPEPY PEQE
QIRGEVMXIQTEXTIR]MQTERER]ERKXITEXHEVMFELERXIVWIFYX
H /YVERKWIQERKEXOEVIREOSRHMWMVEO]ERKWYHELYWMRKHEROSXSV
I 4IQFIVWMLEROEGENIRHIPE]ERKOYVERKIJIOXMJEOMFEXXIVLEPERKPIQEVM
J 4IKEP OIXMOE LEVYW FSPEOFEPMO QIRKEQFMP FELEREPEX TVEOXMO HEVM PIQEVM ]ERK
XIVPEPYVIRHELTSWMWMR]E
3. Saran (Solusi)
E 0IQEVMHMFIVMOERPEFIP]ERKWIWYEMHIRKERFEVERK]ERKHMWMQTERHMHEPEQR]E
F 0IQEVM WIFEMOR]E QIQMPMOM VSHE ]ERK JPIOWMFIP EKEV QYHEL HMTMRHELOER XERTE
QIRMQFYPOERFIOEWKSVIWERTEHEOIVEQMOYFMR
G 4IRIQTEXERPIQEVMWIFEMOR]EHMTMRHELOEREKEVXMHEOQIRKELEPERKMNIRHIPE
H .MOE QIQYRKOMROER HETEX HMKERXM HIRKER  PIQEVM ]ERK XVERWTEVER WILMRKKE
HETEXHIRKERHMPMLEXMWMHEROIVETMERR]EREQYRFMPEXMHEOQIQYRKOMROERGYOYT
HIRKERQIQFIVWMLOEREXEYQIRKIGEXPIQEVMXIVWIFYXEKEVXIVPMLEXPIFMLVIWMO
I 1IR]YWYR FELEREPEX ]ERK HMWMQTER HIRKER VETM HER WIWYEM HIRKER
WTIWMJMOEWMR]EYRXYOQIQTIVQYHELHEPEQQIRKEQFMPHERQIRKIQFEPMOERR]E
EKEVXIXETVETM
J (IWEMR PIQEVM HMFYEX FIVZEVMEWM HMQERE XMRKKM VIRHELR]E QIR]IWYEMOER FIVEX
EPEXFELER]ERKHMWMQTERWILMRKKEQYHELOIXMOEQIQMRHELOERR]E
K (MFIVMOERPEFIPOLYWYWTEHEVEOTIR]MQTERER]ERKQIRKERHYRKFELERFELER
FIVFELE]EFIVEGYRWILMRKKEXMHEOHMSXEOEXMOSPILWIQFEVERKSVERK
L 1IPEOYOER TIQFIVWMLER WIGEVE FIVOEPE XIVLEHET PIQEVM TIR]MQTERER YRXYO
QIRKLMRHEVMXIVXMQFYRR]EHIFYHIFYHMHEPEQPIQEVMTIR]MQTERER
M 1IPEOYOERTIREXEERHERTIVE[EXERFELEREPEX]ERKHMWMQTERWIGEVEFIVOEPE
4. Gambar Solusi
E 0IQEVM]ERKHMFIVMPEFIPOIXIVERKERFELEREPEX]ERKHMWMQTERTEHEQEWMRK
QEWMRKVEOR]E

246 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S

F 0IQEVMHIRKERVSHE]ERKQYHELHMTMRHELOER

G 0IQEVMHIRKEROEGE]ERKQIQYHELOERHEPEQTIRKIGIOERMWMR]E

D. Sarang Laba-Laba di Pojok Langit-Langit

1. Permasalahan (Sumber Bahaya)


a. Aspek K3
7EVERK PEFEPEFE XIVWIFYX OIXMOE XIVOIRE ERKMR QEOE EOER QIRIVFERKOER
HIFYHIFYLEPYWOIWIPYVYLVYERKER
b. Aspek 5S/5R
8MHEOVIWMOWILMRKKEXIVPMLEXOSXSVHERXMHEOVETM

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 247
2. Potensi Bahaya (Resiko/Penyakit)
a. -VMXEWMQEXE]ERKHMWIFEFOEROSXSVER]ERKNEXYLQIRKIREMQEXETVEOXMOER
b. %TEFMPE QEXE TVEOXMOER XIVOIRE HIFY HEVM PERKMXPERKMX FIRKOIP TERHERKER
QEXEQIRNEHMOEFYVWILMRKKEHMQYRKOMROERXERKERWEPELQIQIKERKFEKMER
]ERK FIVEVYW HER QIQFYEX TVEOXMOER XIVWIRKEX PMWXVMO ETEFMPE FEKMER ]ERK
XIVWIRXYLXIVEPMVMEVYWPMWXVMO
c. +ERKKYER TIVREJEWER WITIVXM FEXYO LMRKKE WIWEO RETEW EOMFEX HIFY ]ERK
XIVLMVYT
d. /YVERKFIVWIQERKEXOEVIREPMRKOYRKEROSXSV
e. 7IGEVEIWXIXMOEXMHEOFEMOOEVIREXMHEOQEWYOHEPEQOVMXIVME6IWMO
3. Saran (Solusi)
1IQFIVWMLOER PERKMXPERKMX FIRKOIP WIGEVE XIVEXYV HIRKER
QIRKKYREOERvacuum cleaner EKEVHIFYR]EXMHEOQIR]IFEVOIWIPYVYLVYERKER
4. Gambar Solusi
E +EQFEVPERKMXPERKMX]ERKFIVWML


E. Box Panel yang Tidak Ada Penutupnya

1. Permasalahan (Sumber Bahaya)


a. Aspek K3
8MHEO EHETIRKEQERERTEHEFELERTVEOXMOER FS\TERIPXMHEOHMXYXYTHER
HMOYRGM

248 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
b. Aspek 5S/5R
 4IRKE[EXEROEFIPHMHEPEQTERIPOYVERKVETMWILMRKKEQIQYRKOMROER
XIVNEHMLYFYRKWMRKOEX
 4ERIPXMHEO HMPIRKOETMHIRKERREQITPEXHEROIXIVERKERXIRXERKNIRMW
TERIPHERVYERKER]ERKHMOIRHEPMOERSPILTERIPXIVWIFYX
 8MHEOXIVHETEXXERHEFELE]ETEHEFEHERTERIP
2. Potensi Bahaya (Resiko/Penyakit)
E .MOE XERKERTVEOXMOERQIR]IRXYLFEKMER]ERKHMEPMVMPMWXVMOTVEOXMOERHETEX
XIVOIREOINYXPMWXVMO
F NMOEXIVNEHMOIFSGSVERWEEXLYNERQEOEEMVHETEXQEWYOOIHEPEQTERIPHER
QIQYRKOMROERXIVNEHMR]ELYFYRKWMRKOEX
G 4ERIP ]ERK XMHEO QIQMPMOM OIXIVERKER REQI TPEX EOER QIR]YPMXOER OIXMOE
QIPEOYOER maintenance TIVFEMOER  HER QIQYRKOMROER XIVNEHMR]E
OIWEPELER OIXMOE TIVFEMOER EXEY TIRKSTIVEWMER TERIP HER HETEX
QIRKEOMFEXOER LYFYRK WMRKOEX EXEY OIVYWEOER EPEXFELER WIVXE HETEX
QIQMGY XIVNEHMR]E OIFEOEVER OIXMOE XIVNEHM PIHEOER EXEY LYFYRK WMRKOEX
]ERKXMHEOQEQTYHMXERKERMSPILEPEXTIRKEQER]ERKXIPELXIVTEWERK
3. Saran (Solusi)
E 4ERIPHMXYXYTHERHMFIVMOEROYRGMEKEVXMHEOHETEXHMFYOEHERHMSXEOEXMOSPIL
TMLEO]ERKXMHEOFIVXERKKYRKNE[EF
F (MFIVMOERname platHEROIXIVERKER]ERKNIPEWWITIVXMTIRKKYREERXSQFSP
NIRMWTERIPVYERKER]ERKHMOIRHEPMOERWIVXEXERHEFELE]ETEHEFEHERTERIP
XIVWIFYX
4. Gambar Solusi
4ERIP]ERKHMPIRKOETMOYRGMHERREQITPEXIWIVXEOIXIVERKER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 249
F. Penempatan dan Kondisi Alat Pemadam Kebakaran

1. Permasalahan (Sumber Bahaya)


a. Aspek K3
 8MHEO EHE TSWXIV TIXYRNYO TIRKKYREER EPEX TIQEHEQ OIFEOEVER
XIVWIFYX
 8MHEO EHE OIXIVERKER XIRXERK OSRHMWM %4%6 ETEOEL QEWML FMWE
HMKYREOEREXEYXMHEO
b. Aspek 5S/5R
 %4%6OYVERKXIVE[EXWILMRKKEXMHEOVIWMO
 4IRIQTEXER%4%6OYVERKVETM
2. Potensi Bahaya (Resiko/Penyakit)
E %TEFMPE XIVNEHM OIFEOEVER WYPMX QIRIQYOER EPEX TIQEHEQ OIFEOEVER
XIVWIFYX

250 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
F /IXMOE XIVNEHM OIFEOEVER SVERK ]ERK XMHEO QIRKIXELYM FEKEMQERE GEVE
TIRKKYREERR]E EOER OIFMRKYRKER HER QIQFYEX OIFEOEVER WIQEOMR
FIWEV
G %4%6QIRNEHMGITEXVYWEOOEVIREXMHEOHMVE[EXHIRKERFEMO
H 8IVPMLEXYWMRKHEROSXSVOEVIREXMHEOHMFIVWMLOER
I 1IR]YPMXOEROIXMOEEOERQIRKEQFMP%4%6WEEXXIVNEHMOIFEOEVERWILMRKKE
OIFEOEVER XMHEO HETEX HMXERKERM WIFEKEMQERE QIWXMR]E HER EOLMVR]E
QRIKEOMFEXOEROIVYKMERFEMONM[EQEYTYRQEXIVMMP
3. Saran (Solusi)
E 1IQFIVM XERHE FEL[E HM XIQTEX XIVWIFYX XIVHETEX EPEX TIQEHEQ
OIFEOEVER
F 1IQMRHELOEREPEXTIQEHEQOIFEOEVERHMXIQTEX]ERKPIFMLWXVEXIKMWHER
QYHELHMNERKOEY
G 1IQFIVM TSWXIV XIRXERK XEXEGEVE TIRKKYREER EPEX TIQEHEQ OIFEOEVER
%TEV XIVWIFYX
H 1IQTIVFER]EONIRMWEPEXTIQEHEQOIFEOEVERHERHMXIQTEXOERHMPSOEWM
]ERKWXVEXIKMWQYHELHMPMLEXWIVXEQYHELHMEOWIW
4. Gambar Solusi
E %PEX4IQEHEQ/IFEOEVERHMWIVXEMTIXYRNYOTIRKKYREERR]E


F 4IXYRNYOOIFIVEHEEREPEXTIQEHEQOIFEOEVER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 251

G. Lorong

1. Permasalahan (Sumber Bahaya)


a. Aspek K3
PERXEMXMHEOVEXEWILMRKKEQIQYRKOMROERXIVTIPIWIX
b. Aspek 5S/5R
0ERXEM XIVPMLEX XMHEO XIVE[EX OEVIRE XIVHETEX FER]EO XEQFEPER TEHE
PERXEMWILMRKKEQIQFYEXR]EFIVKIPSQFERK
2. Potensi Bahaya (Resiko/Penyakit)
E 1IQEVEOMFEXXIVNEXYLOEVIREPERXEM]ERKXMHEOVEXE
F 8MHEOFMWEHMKYREOERYRXYOEVEL WILMRKKEVE[ERXYFVYOER
3. Saran (Solusi)
E 1IQFIVMEVELNEPEROIPYEVHERQEWYOPSVSRKHMFYEXWEXYNEPYVWENEOEVIRE
PSVSRKXIVPEPYWIQTMX
F 1IQFIVM TIRIVERKER ]ERK GYOYT OEVIRE XMHEO EHE NIRHIPE ]ERK HETEX
QIQFIVMOERTIRGELE]EEREPEQM









252 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
H. Almari Penyimpanan Helm Pelindung

 


1. Permasalahan (Sumber Bahaya)
a. Aspek K3
4IRIQTEXERLIPQ]ERKXMHEOXIVXEXEHETEXQIRMQTETVEOXMOER
b. Aspek 5S/5R
 ,IPQTIPMRHYRKXMHEOXIVXEXEHIRKERVETM
 7YPMXHEPEQQIRKEQFMPHERQIRKIQFEPMOERHERXMHEOIREOHMTERHERK
 4IREXEERLIPQ]ERKFIVXYQTYOXYQTYOXIVOIWERXMHEOVMRKOEW
2. Potensi Bahaya (Resiko/penyakit)
a. Aspek K3
1IQEVEOMFEXXIVXMQTELIPQ]ERKPIXEOR]EPIFMLXMRKKMHEVMOITEPE
b. Aspek 5S/5R
 4IQERHERKER]ERKOYVERKVETMEOMFEXTIREXEER]ERKOYVERKFEMO
 /YVERKVMRKOEWOEVIREXMHEOXIVHETEXFIVETENYQPELLIPQ]ERKEHEHER
QEWMLHEPEQOSRHMWMFEMO
 4IRIQTEXER LIPQ ]ERK FIVXYQTYOXYQTYO HETEX QIR]IFEFOER LIPQ
QIRNEHMGITEXVYWEO
3. Saran (Solusi)
E QIVETMOERLIPQ]ERKFIVEHEHMPIQEVMTIR]MQTERER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 253
F QIR]IHMEOER PIQEVM TIR]MQTERER ]ERK XMHEO XIVPEPY XMRKKM WILMRKKE
QIQYHELOEROIXMOEQIRKEQFMP
G QIQFIVMOER TMRXY OEGE TEHE PIQEVM EKEV LIPQ XMHEO NEXYL HER QIRMQTE
TVEOXMOER
4. Gambar Solusi
0IQEVMHIRKERHEJXEVOIXIVERKER check PMWX EPEXFELER]ERKHMWMQTER

I. Almari Penyimpanan Berkaca

1. Permasalahan (Sumber Bahaya)


a. Aspek K3
 4IRIQTEXER FEVERK FIVXYQTYOXYQTYO WILMRKKE HMOLE[EXMVOER FMWE
NEXYLQIRMQTETVEOXMOERWI[EOXYEOERHMEQFMP
 (IFY EOMFEX PIQEVM ]ERK OSXSV HETEX QIRKKERKKY PMRKOYRKER
WIOMXEVR]EXIVYXEQEOIXMOEPIQEVMHMFYOE
b. Aspek 5S/5R
 8MHEO EHE PEFIP OIXIVERKER EPEXFELER ]ERK HMWMQTER WILMRKKE XMHEO
VMRKOEW
 /EGENEVERKHMFIVWMLOERWILMRKKEXIVPMLEXOSXSV
 4VMRWMTVE[EXOYVERKFEMOOEVIRETIREXEERXMHEOXIVEXYV

254 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
 4VMRWMT VETM OYVERK OEVIRE TIREXEER FIVXYQTYOXYQTYO HER
FIVERXEOER

2. Potensi Bahaya (Resiko/penyakit)


a. Aspek K3
 1IQEVEOMFEXXIVXMQTEEPEXFELER]ERKNEXYLOIXMOEPIQEVMHMFYOE
 -VMXEWMTEHEQEXEHERKERKKYERTIVRETEWEREOMFEXHIFY]ERKFER]EO
QIRIQTIPHMHEPEQPIQEVM
b. Aspek 5S/5R
 4IQERHERKER]ERKOYVERKVETMEOMFEXTIREXEER]ERKOYVERKFEMO
 /YVERKVMRKOEWOEVIREXMHEOXIVHETEXTIPEFIPER
 4IRIQTEXER FEVERK ]ERK FIVXYQTYOXYQTYO HETEX QIR]IFEFOER
FEVERKQIRNEHMGITEXVYWEO

3. Saran (Solusi)
E 1IVETMOEREPEXFELER]ERKFIVEHEHMPIQEVMTIR]MQTERER
F 1IR]IHMEOER PIQEVM TIR]MQTERER ]ERK XMHEO XIVPEPY VIRHEL WILMRKKE
QIQYHELOEROIXMOEQIRKEQFMP
G 1IQFIVMOERPEFIPOIXIVERKEREPEXFELER]ERKHMWMQTERHMQEWMRKQEWMRK
VEOPIQEVM
H (MFIVWMLOER WIGEVE FIVOEPE EKEV XMHEO WEQTEM XIVHETEX HIFYHIFY LEPYW
QEYTYRTEVXMOIPTEVXMOIPLEPYWHMHEPEQPIQEVM
I 1IPEOYOER TIRKIGIOER OSRHMWM HER NYQPEL EPEXFELER ]ERK HMWMQTER
WIGEVEFIVOEPE
J 1IRKKERXM PIQEVM OE]Y HIRKER PIQEVM PSKEQ VMRKER ]ERK PIFML OYEX HER
VMRKER

4. Gambar Solusi
0IQEVMPSKEQVMRKERHIRKEROEGE]ERKOSOSLHERVMRKER


MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 255
J. Lantai yang Retak

1. Permasalahan (Sumber Bahaya)


a. Aspek K3
0ERXEMVIXEOWILMRKKEFEKMERFEKMERR]EQIRNEHMXENEQ
b. Aspek 5S/5R
 0ERXEM XMHEO HMVE[EX WILMRKKE QIRKEPEQM OIVYWEOER TVMRWMT VE[EX
OYVERK
 0ERXEM]ERKFIVPYFERKQIQYRKOMROERHIFYEXEYWEQTELOIGMPXIVWIPMT
HMHEPEQR]EWILMRKKEXIVPMLEXOSXSV
2. Potensi Bahaya (Resiko/penyakit)
 1IQEVXIVKSVIWLMRKKEPYOEFIVHEVELEOMFEXXIVWERHYRKOIVEQMO]ERKVIXEO
 -VMXEWM TEHE QEXE HER KERKKYER TIVRETEWER EOMFEX HIFY ]ERK FER]EO
QIRIQTIPHMPERXEM]ERKVYWEO
 4IQERHERKER]ERKOYVERKXIVE[EX
3. Saran (Solusi)
1IRKKERXMOIVEQMO]ERKVYWEOHIRKER]ERKFEVY



256 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
4. Gambar Solusi

Lantai yang rapi dan resik

K. Papan Pengumuman

 
1. Permasalahan (Sumber Bahaya)
a. Aspek K3
/YVERKR]EMRJSVQEWM]ERKHMXIQTIPOERHMTETERTIRKYQYQER
b. Aspek 5S/5R
/YVERK QIRIVETOER TVMRWMT VE[EX OEVIRE TIRKYQYQER ]ERK HMXIQTIP
XMHEOHMKERXMWIGEVEFIVOEPE XIVupdate
2. Potensi Bahaya (Resiko/penyakit)
E /IFMRKYRKER HER OIXMHEOTELEQER EOMFEX OYVERKR]E MRJSVQEWM ]ERK
HMFIVMOER HEPEQ TETER TIRKYQYQER WIVXE TIRKYQYQER ]ERK XMHEO XIV
update
F (MRHMRK ]ERK HMXIQTIPM TETER TIRKYQYQER QIRNEHM XMHEO VETM HER WYPMX
YRXYOHMGEXYPERK
3. Saran (Solusi)
E 1IPEOYOERTIVE[EXERTETERTIRKYQYQER
F 1IRKMWM TETER TIRKYQYQER XIRXERK NEH[EPNEH[EP HER MRJSVQEWM
MRJSVQEWMTIRXMRK]ERKHMTIVPYOERSPILTVEOXMOER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 257
G 1IRKKERXMTIRKYQYQER]ERKWYHELXMHEOFIVPEOY
H 1IRKupdate MRJSVQEWM ]ERK HMXIQTIPOER WILMRKKE XMHEO QIR]IFEFOER
OIWEPELTELEQER
I 1IRKKERXMTETERTIRKYQYQERHIRKEROEGEHERVSHEEKEVXMHEOFIVHIFY
HERQYHELYRXYOHMTMRHELOER
4. Gambar Solusi
4ETERTIRKYQYQERHIRKEROEGE]ERKNIVRMLHERVSHEEKEVQYHEL
HMTMRHELOER


L. Penamaan Ruang


1. Permasalahan (Sumber Bahaya)
a. Aspek K3
 1IQYRKOMROER TVEOXMOER WEPEL QEWYO VYERKER OEVIRE PEFIP REQE
XIQTEXXIVOIPYTEWLMPERK
 8MHEO QIRKIXELYM ETEOEL VYERKER XIVWIFYX FSPIL HMEOWIW SPIL WIQYE
SVERK EXEY LER]E FSPIL HMEOWIW SPIL OEPERKER XIVXIRXY HIRKER
TIVPIRKOETEROLYWYW
 8MHEO XIVHETEX XERHE FELE]E EXEY OIXIVERKER WMETE WENE ]ERK FSPIL
QIQEWYOMVYERKERXIVWIFYX
b. Aspek 5S/5R
8MHEOQIQIRYLMTVMRWMTVMRKOEWOEVIREXIVHETEXVYERKER]ERKXMHEOFIVPEFIP
2. Potensi Bahaya (Resiko/penyakit)
&MWEFIVIWMOSNMOEHMXIQTEXXIVWIFYXXIVHETEXFELERFIVFELE]EFIVEGYR

258 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
3. Saran (Solusi)
E 1IQEWERKTETERREQEVYERKERHMWIXMETVYERKER]ERKEHEHMFIRKOIP
F 1IQFIVMOIXIVERKERWMETEWENE]ERKFSPILQIQEWYOMVYERKERXIVWIFYX
4. Gambar Solusi
4ETERREQETMRXYHIRKEROIXIVERKER 4ETERREQEVYERK

  

M. Tempat Sampah

 


1. Permasalahan (Sumber Bahaya)
a. Aspek K3
 8IVHETEXWEQTEL]ERKXMHEOWIWYEMHIRKERXIQTEXR]E XEFYRKPEQTY
]ERKHMFYERKFIVWEQEWEQTELSVKERMOHERRSRSVKERMO

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 259
 8MHEO XIVHETEX PEFIP NIRMW WEQTEL ]ERK LEVYW HMFYERK OI QEWMRK
QEWMRKXIQTEXWEQTEL
 8MHEO QIQMPMOM TIRYXYT WILMRKKE OIXMOE LYNER HETEX QIRNEHM WEVERK
XIPYVR]EQYO
b. Aspek 5S/5R
a. 8MHEO QIQIRYLM TVMRWMT VIWMO OEVIRE WEQTEL QEWML FIVWIVEOER
HMWIOMXEVXIQTEXWEQTEL
b. 8MHEOQIQIRYLMTVMRWMT VMRKOEWHERVETMOEVIREQEWMLFIVGIGIV
c. 8MHEO XIVE[EX OEVIRE OSRHMWM XIQTEX WEQTEL ]ERK WYHEL VYWEO
XIVYXEWEXMERKTIR]ERKKER]E
2. Potensi Bahaya (Resiko/penyakit)
E &EY HM WIOMXEV XIQTEX WEQTEL ]ERK HETEX QIR]IFEFOER QYEPQYEP HER
QIR]IFEVR]EOYQERTIR]EOMX
F 4IQERHERKER]ERKOYVERKXIVE[EX
G 4IR]EOMXHIQEQFIVHEVELHERQEPEVMEEOMFEXEMV]ERKXIVXEQTYRKHMHEPEQ
XIQTEXWEQTELQINEHMWEVERKXIPYVR]EQYOTIQFE[ETIR]EOMX
H /SRHMWM TWMOSPSKMW ]ERK OYVERK FEMO QIR]IFEFOER OYVERK WIQERKEX
WILMRKKE TVSHYOXMZMXEW OIVNE FIVOYVERK EOMFEX PMRKOYRKER ]ERK OSXSV HER
FEY
I 1IRMQFYPOERIJIOHSQMRSHEVMXIQTEXWEQTEL
3. Saran (Solusi)
E 1IQTIVFEMOMXIQTEXWEQTEL]ERKXIVGIGIVEKEVHMTEWERKOIQFEPMOIXMERK
TIR]ERKKER]E
F 1IQMPMLHIWEMRXIQTEXWEQTEL]ERKWIWYEMHIRKERWEQTEL]ERKHMFYERK
QMWEPOER HMFIHEOER QIRNEHM  ]EMXY SVKERMO RSR SVKERMO HER WEQTEL
OEPIRKFSXSPWILMRKKEQIQYHELOERHEPEQTIRKSPELERR]E
G 1IQFYEX WMWXIQ TIRKSPELER PMQFEL ]ERK FEMO HM PMRKOYRKER FIRKOIP
WILMRKKEWEQTELXMHEOLER]EHMFYERKYRXYOHMFEOEVHMXMQFYR
H 8IQTEXWEQTELXIVXYXYTWILMRKKEXMHEOEHEEMVLYNER]ERKQIRKKIRERKHM
HEPEQR]E
4. Gambar Solusi
(IWEMR XIQTEX WEQTEL outdoor ]ERK QIQMPMOM OIXIVERKER NIPEW XIRXERK NIRMW
WEQTEL]ERKHMTMWELOERWIVXEFIRXYO]ERKYRMO

260 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
  




  



(IWEMR XIQTEX WEQTEL indoor ]ERK QIQMPMOM OIXIVERKER NIPEW XIRXERK NIRMW
WEQTEL ]ERK HMTMWELOER WIVXE FIRXYO ]ERK YRMO YRXYO TIRKKYREER HM HEPEQ
VYERKER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 261
N. Pemasangan AC (Air Conditioner)


1. Permasalahan (Sumber Bahaya)
a. Aspek K3
0ERXEMVIXEOWILMRKKEFEKMERFEKMERR]EQIRNEHMXENEQ
b. Aspek 5S/5R
 /MTEW %' XMHEO HMVE[EX WILMRKKE QIRKEPEQM OIVYWEOER TVMRWMT VE[EX
OYVERK
 &ER]EOHIFY]ERKQIRIQTIPTEHE%'WILMRKKEXMHEOVIWMO
 4IREXEER%'XMHEOVETM HMPIXEOOERHMEXEWTMRXY WILMRKKEOYVERKIJIOXMJ
2. Potensi Bahaya (Resiko/penyakit)
(IFY ]ERK XIVFE[E OMTEW %' HETEX QIR]IFEFOER MVMXEWM QEXE HER KERKKYER
TIVRETEWER
3. Saran (Solusi)
1IQMRHELOER TIRIQTEXER %' TEHE HMRHMRK WIXIPEL TMRXY QEWYO WILMRKKE
TVEOXMOER]ERKQIQEWYOMVYERKERPERKWYRKQIVEWEOEROIWINYOERHEVM%'
4. Gambar Solusi
4SWMWMTIQEWERKEROMTEW%G]ERKFEMO4IQEWERKER%']ERKFEMO

O. Poster K3

262 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
1. Permasalahan (Sumber Bahaya)
a. Aspek K3
 8IQETSWXIVOYVERKWIWYEMHEROYVERKOSQYRMOEXMJOEVIREXYPMWERR]E
]ERKWYHELYWERKWILMRKKEGIRHIVYRKOYVERKHMTIVLEXMOER
 4SWXIV ]ERK HMTEWERK WYHEL XIVXMRKKEP NEQER WILMRKKE XMHEO VIPIZER
PEKM
b. Aspek 5S/5R
 4SWXIVWYHELXMHEOXIVPEPYNIPEWHEROYVERKQIREVMO
 4SWXIVWYHELYWERKWILMRKKEXIVOIWEROSXSV
 +EQFEVHERXYPMWERR]EXIVOIWEROYVERKXIVE[EX
2. Potensi Bahaya (Resiko/Penyakit)
a. Aspek K3
 /IPEPEMER HEPEQ TVEOXMO EOMFEX OYVERKR]E MRJSVQEWM XIRXERK
OIWIPEQEXER OIVNE WILMRKKE HETEX QIRMQFYPOER FER]EO
OIXMHEOTELEQERXIRXERKOIWIPEQEXERHMHEPEQTVEOXMO
 /IXMHEOTELEQER TVEOXMOER EXEW FELE]E HM HEPEQ FIRKOIP EOMFEX
OYVERKR]E MRJSVQEWM HEPEQ FIRXYO TSWXIVTSWXIV ]ERK OSQYRMOEXMJ
MRSZEXMJHERQYHELHMTELEQM
b. Aspek 5S/5R
6YERKER]ERKXMHEO VIWMOHERXIVPMLEXOSXSVOEVIRETSWXIV]ERKXIVTEWERK
WYHELYWERK

3. Saran (Solusi)
E 1IRKKERXM TSWXIV HIRKER ]ERK PIFML QIREVMO WILMRKKE TIWER HETEX
XIVWEQTEMOERHIRKERFEMOHERPIFMLFIVZEVMEWMQYPEMHEVMLMQFEYERXIRXERK

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 263
OIWIPEQEXER OIVNE WIPEPY QIRKKYREOER EPEX TIPMRHYRK HMVM XEXE GEVE
TIRKKYREEREPEXHWF
F 1IRKKERXMTSWXIVHIRKER[EVRE[EVRE]ERKQIRGSPSOEKEVQYHELXIVPMLEX
HER QIRKKYREOER FELEWE ]ERK WIHIVLERE OSQYRMOEXMJ WIVXE QYHEL
HMTELEQM
G 4SWXIV]ERKHMTEWERKWIFEMOR]EHEPEQFELEWE-RHSRIWMEEXEYNMOEHEPEQ
FELEWE MRKKVMW LIRHEOR]E QIRKKYREOER OSWEOEXE ]ERK WIHIVLERE HER
QYHELHMTELEQM
H (IWEMRTSWXIVHMFYEXWIMRSZEXMJQYRKOMRWILMRKKEQIREVMOYRXYOHMFEGEHER
PEQEOIPEQEEREOERHMTVEOXMOERSPILTIQFEGER]E
4. Gambar Solusi
E 4SWXIVLMQFEYERYRXYOQIRKIREOEREPEXTIPMRHYRKHMVM
F 4SWXIVLMQFEYERQIR]IHMEOEROSXEO4/
G 4SWXIV,MQFEYERYRXYOFIPENEVOWIFIPYQGIPEOE
H 4SWXIVLMQFEYERXIVLEHETOINYXPMWXVMO
I 4SWXIVERNYVERTOTEHEWEEXOIVEGYRER
J 4SWXIVLMQFEYERQIQFYERKWEQTELTEHEXIQTEXR]E
K 4SWXIVLMQFEYERQIQEOEMWEJIX]WLSIW




264 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
   

P. Emergency Button (Tombol Emergency)
 8MHEO XIVHETEXR]E IQIVKIRG] FYXXSR ]ERK WILEVYWR]E HETEX HMKYREOER YRXYO
QIR]EPEOERWMVMRIXERHEFELE]E
 7SPYWM TIQEWERKER WMVMRI HER XSQFSP HEVYVEX TEHE FIRKOIP WILMRKKE OIXMOE
XIVNEHMOIGIPEOEERXIVYXEQEOIFEOEVEREOERHIRKERGITEXHTEXHMXERKERM


Q. Emergency Exit
 8MHEOXIVHETEXR]EXERHEIQIVKIRG]I\MX]ERKNIPEW
 (MTEWERKTSWXIVIQIVKIRH]I\MXOIEVELTMRXYOIPYEVHEVYVEX
E 8ERHEFELE]EHERTSWXIVPIXEOIQIVKIRG]I\MX
F 8ERHEIQIVKIRG]I\MX

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 265
 


R. Instalasi Pemadam Api Otomatis
 8MHEOXIVWIHMER]EMRWXEPEWMTIQEHEQETMSXSQEXMW]ERKFIOIVNEOIXMOEXIVHETEX
EWETHEVMLEWMPOIFEOEVER]ERKXIVNEHM]ERKEOERWIKIVEQIRKEOXMJOERTMTEEMV
HERWLS[IV]ERKEOERWIKIVEQIQEHEQOERETMWILMRKKEXMHEOXIVNEHMOIVYKMER
R]E[EHERQEXIVMMP
 7SPYWMTIQEWERKERMRWXEPEWMTIQEHEQETMSXSQEXMW
4IQEHEQ%TM3XSQEXMW]ERKHMTEWERKTEHEPERKMXPERKMXHER7MWXIQQERYEP




266 A. Lab Komputer Dasar MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
BAB VI
APLIKASI
 K3 DAN 5R PADA LABOLATORIUM KOMPUTER

A. Lab Komputer Dasar


0EFOSQTYXIVHEWEVQIVYTEOERWEPELWEXYPEF]ERKEHEHMNYVYWERTIRHMHMOERXIORMO
IPIOXVSRMOE/SRHMWMPEFMRMQEWMLHEPEQOIEHEEROYVERKFEMOOEVIREVYERKERWERKEX
WIQTMXTIRIQTEXERFELER]ERKXMHEOXIVXEXEJEWMPMXEW]ERKOYVERKQIQEHEMHER
HIWEMR XEXE VYERK OYVERK FEMO 3PIL OEVIRE MXY FIFIVETE EREPMWE WIOEPMKYW WSPYWM
WERKEXHMTIVPYOERYRXYOTIVFEMOEROSRHMWMPEFOSQTYXIVHEWEVHMNYVYWERTIRHMHMOER
XIORMOIPIOXVSRMOE
1. Jalur akses laboratorium   Solusi










E4MRXYQEWYOPEFOSQTYXIVHEWEV F4MRXYQEWYO]ERKPIFEV

Analisa
5S OEGEFIVHIFY XMHEOVIWMO 
K3 FIVXEFVEOERWEPMRKHSVSRKXIVNEXYL
PAK MVMXEWMQEXEWIWEOREJEWQIQEVTEHEOYPMX

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 267
7SPYWM  4MRXY 0IFEV QYHEL YRXYO EOWIW OIPYEV QEWYO VYERKER HER
QIQYHELOERHEPEQTVSWIWIZEOYEWM
7IFEMOR]E TMRXY HMTIVPIFEV HER HMFIVM TMRXY HEVYVEX EKEV ERXEVE TIRKKYRE WEXY
HIRKER]ERKPEMRR]EXMHEOWEPMRKFIVWIRKKSPERHERYRXYOQIQMRMQEPMWMVXIVNEHMR]E
OIGIPEOEER WITIVXM XIVNEXYL FIRXYVER OITEPE PIGIX HWF 4MRXY YXEQE HER TMRXY
HEVYVEXLEVYWWIPEPYHMFIVWMLOERHEVMFIRHEFIRHE]ERKQIRKLEPERKMWYTE]EXMHEO
QIRKLEQFEX HEPEQ TVSWIW IZEOYEWM 3PIL OEVIRE MXY TIOIVNE XMHEO TIVPY GIQEW
EXEYOIXEOYXEROIXMOEXIVNEHMKIQTEEXEYOIFEOEVER

2. Penataan Barang Yang Tidak Digunakan



Analisa
5S : FIVWIVEOER seiton  WYPMX QIQFIHEOER FEVERK ]ERK FEMO
shitsuke  FIVHIFY seiketsu XIVHETEXFEVERKXMHEOHMTIVPYOER WIMVM 
K3 : OINEXYLERQSRMXSVERGEQERWIVERKKEXIVWERHYRK
PAK : MVMXEWMQEXEKERKKYERTIVREJEWERQIRMRKKEP
Solusi : 4IREXEER FEVERK ]ERK VETM EOER QIQMRMQEPMWMV WEPEL EQFMP
FEVERKVYERKKIVEOPIFMLPYEWXMHEOQIRKKERKKYTVSWIWIZEOYEWMHERVEWE
R]EQERHEPEQFIOIVNEEOERXIVGMTXE









268 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Solusi:



 
&EVERK ]ERK FIPYQ EOER HMKYREOER WIFEMOR]E HMWMRKOMVOER HEVM EVIE OIVNE HER
HMNEHMOERWEXYWIWYEMNIRMWR]E,EPMRMFIVXYNYERYRXYOQIRNEKEEVIETVSHYOWMXIXET
FIVWMLR]EQERHEROIWILEXEREOERPIFMLXIVNEKE7IPEMRMXYOSRHMWM]ERKWITIVXMMRM
EOER QIQTIVQYHEL HEPEQ TVSWIW IZEOYEWM ETEFMPE XIVNEHM FIRGERE OEVIRE XMHEO
EHEFEVERK]ERKQIRKLEPERKMNEPYVEOWIWIZEOYEWM8MHEOEHER]E]ERKQIRKLEQFEX
WEEXTVSWIWIZEOYEWMXIRXYEOERQIQFYEXTIOIVNEPIFMLR]EQERHEPEQFIOIVNE
3. Koridor Laboratorium

 
Analisa:
5S : KERK OYVERK PIFEV TIVPY EHER]E TIR]IKEVER PERXEM OEVIRE WYHEL
FER]EO]ERKVYWEO
K3 : FIVXEFVEOERFIRXYVERXIVWERHYRK
PAK : WEOMXTMRKKERKWXVIWW
Solusi : KERK]ERKPIFEVQIQYHELOERHEPEQQIQMRHELOERFEVERKFIOIVNE
PIFML IJMWMIRXMHEOFER]EOQIQFYERKXIREKEHERR]EEQERHEPEQ
FIOIVNE4IRERHEERVYXIXVERWTSVXEWMQIRNEKEOIR]EQERERHEPEQ
FIOIVNEQIQYHELOERTVSWIWIZEOYEWM


MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 269
Solusi

E+ERKYRXYOEVYWHYEEVEL  F6YXIXVERWTSVXEW

/SVMHSV PEFSVEXSVMYQ NYKE QIQIVPYOER WIFYEL TIVE[EXER ]ERK GYOYT WYPMX7EPEL
WEXYTIVE[EXER]ERKTIVPYHMPEOYOEREHEPELQIRNEKEOSVMHSVXIXETFIVWMLHEVMFIRHE
ETETYR,EPMRMFIVXYNYERWYTE]EOSVMHSVXIXETFMWEHMKYREOEREVYWEVELHERXIRXY
NYKE EOER QIQHYELOER HEPEQ TVSWIW IZEOYEWM ETEFMPE XIVNEHM FIRGERE EPEQ
QEYTYROIFEOEVER7IPEMRMXYPERXEMOSVMHSVNYKETIVPYHMVE[EXEKEVXMHEOPMGMRYRXYO
QIRKLMRHEVMOIGIPEOEEROIVNE XIVTIPIWIXXYQTELERQMR]EOEMVHPP 
4. Kursi Laboratorium

  
Analisa:
5S : OYVWM XIVWIFYX VYWEO WILMRKKE OIWERR]E PEF OYVERK HMVE[EX OEVIRE
FER]EOFEVERK]ERKVYWEO
K3 : OYVWM]ERKWITIVXMMXYHETEXQIR]IFEFOERSVERK]ERKHYHYOHMOYVWM
XIVWIFYX QIRKEPEQM KERKKYER TEHE XYPERK ]EMXY
PSHSVWMWSWXISTSVSWMW
PA :WOPIVISWMWOMVHSWMWHERPSHSVWMW
Solusi : OYVWM]ERKJPIOWMFIPHIRKERWERHEVERTYRKKYRK
HETEXHMEXYVWIWYEM
OIMRKMREREOERQIQFERXYHEPEQQIRGMTXEOEROIR]EQERERHEPEQ
FIOIVNE

270 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
 
/YVWM ]ERK XMHEO WXERHEV EOER QIQFYEX TIRKKYRER]E QIPEOYOER OIFMEWEER ]ERK
FYVYOQMWEPR]EGEVEHYHYO]ERKWEPELWITIVXMTYRKKYRKXIVPEPYQIVYRHYOOIHITER
XIVPEPYQIVYRHYOOIFIPEOERKHERXIVPEPYQIQFIRKOSOOIWEQTMRK,EPMRMXIRXYEOER
QIR]IFEFOERTVSWIWOIVNEXMHEOIJIOXMJHERXMHEOIJMWMIROEVIRETIOIVNEEOERGITEX
QIVEWEPIPEL

5. Pemasangan Stop Kontak & Saklar


Analisa:
5S TIQEWERKEROSXEOOSRXEOXIVPMLEXXMHEOVETM
K3 TIQEWERKERWXSTOSRXEOHERWEOPEV]ERKXMHEOTEHEXIQTEXR]EHETEX
QIR]IFEFOERTIRKKYRE]ERKQIRKSTIVEWMOERWXSTOSRXEOHERWEOPEV
XIVWIFYX XIVWIXVYQ OEVIRE XMHEO XEY ETEOEL WXST OSRXEO HER WEOPEV
XIVWIFYXQEWMLFIVSTIVEWMHIRKERFEMOEXEYXMHEO
Solusi : 4IRERHEEROIVNEWEOPEVEOERQIQFERXYHEPEQTIRKSTIVEWMEREKEV
XMHEO WEPEL XIOER 4IQEWERKER OSXEO OSRXEO VETM QYHEL XIVNERKOEY
HEREQER
:4IQEWERKERWEOPEVHER4IQEWERKEROSXEOOSRXEO

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 271
 
 
4IRERHEER WEOPEV QIQERK WERKEX HMTIVPYOER YRXYO QIRKLMRHEVM XIVNEHMR]E
OIWEPELERQIRIOERWEOPEV7EOPEVNYKELEVYWHMPMRHYRKMWYTE]EWEOPEVXMHEOFIVYFEL
TSWMWMWIGEVEXMHEOHMWIRKENE/SXEOOSRXEOLEVYWFIVTIRKEQERYRXYOQIRKLMRHEVM
FELE]E WIRXYL4IRKEQER MRM HETEX FIVYTE TIRYXYT OSRXEO OSXEO OSRXEO TYXEV
KVSYRHQEYTYRTIRKEQERHIRKERWEOPEV

6. Instalasi Listrik-Kotak Kontak Solusi

 
E/SXEOOSRXEOHMFE[ELQINE  F/SXEOOSRXEO]ERKFEMO

Analisa
5S : XMHEOVETMOEVIREVYERKOSXEOOSRXEO]ERKXIVPEPYWIQTMXHERHETEX
QIRMQFYPOERFELE]E
K3 : WXSTOSRXEO]ERKXMHEOTEHEXIQTEXR]EHETEXQIR]IFEFOERSVERK
  OIWIXVYQOEVIREXMHEOXEYOEPEYHMFE[ELQINEXIVWIFYXEHEWXST
  OSRXEOR]E
Solusi : /SXEO OSRXEO ]ERK XIVTEWERK VETM QYHEL XIVNERKOEY HER
FIVTIRKEQERHETEXQIRGMTXEOEROIR]EQERERHEPEQFIOIVNE





272 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
7. PenempatanKotak Sampah


Analisa:
5S : FEVERK]ERKVYWEOMXYXMHEOVETMOEVIRELER]EHMWYWYRWIQFEVERKER
WILEVYWR]E FEVERK VYWEO WITIVXM MXY HMXIQTEXOER HMVYERKER OLYWYW
EKEVXMHEOQIRKKERKKYIWXIXMOEPEFXIVWIFYX
8IQTEXWEQETELNYKELEVYWR]EHMXIQTEXOERHMXIQTEX]ERKQYHEL
XIVPMLEXEKEVQELEWMW[EXMHEOQIQFYERKWEQTELWIQFEVERKER
K3 FEYHEVMWEQTEL]ERKHMPIXEOERHMHEPEQVYERKERXIQTEXOIVNEHETEX
QIR]IFEFOER WIWISVERK XIVKERKKY TIVREJEWERR]E HER FELER
WEQTEL]ERKQIRKERHYRKFELEROMQMEHETEXQIQFELE]EOERXYFYL
QERYWME
Solusi : 8IQTEXWEQTEL]ERKQIQEHEMWERKEXHMTIVPYOERTIVPYTIQMWELER
NIRMWWEQTELTIVPYTIQIPMLEVEERXIQTEXWEQTELWIGEVEVYXMR

E8IQTEXWEQTEL  F8IQTEXWEQTELWMWETVSHYOWM
8IQTEX WEQTEL QIQIVPYOER TIVLEXMER OLYWYW YRXYO QIRNEKE XIQTEX OIVNE
PMRKOYRKEROIVNEHEREVIEOIVNEXIXETFIVWMLWILMRKKETIOIVNEQIVEWER]EQERHEPEQ
FIOIVNE=ERKTIVPYHMPEOYOEREHEPELHIRKERGEVEQIQMWELOERNIRMWWEQTELWYTE]E
XMHEO QIRNEHMOER XMQFYPR]E ^EX FIVFELE]E 7IPEMR MXY ]ERK TEPMRK TIRXMRK EHEPEL
QIRKSWSRKOERXIQTEXWEQTELWIGEVEVYXMRWYTE]EXMHEOFER]EOQIRYQTYO

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 273

4IVPY HMWIHMEOER XIQTEX WEQTEL OLYWYW WMWE LEWMP TVSHYOWM ]ERK QEWML FMWE
HMQERJEEXOER7IPEMR HMKYREOER YRXYO HMQERJEEXOER YPERK HIRKER QIQMWELOER
WEQTELWMWETVSHYOWMNYKEHETEXQIRNEKEEVIEOIVNEXIXETFIVWMLHERR]EQER3PIL
OEVIREMXYOIWEPELERTIRKEQFMPERFELERXMHEOEOERXIVNEHM

8. Layout Tempat Kerja

  
Analisa:
5S : OYVWM–OYVWMXIVWIFYXOYVERKHMWYWYRHIRKERVETM
K3 : OYVWM]ERKGEVEQIPIXEOERR]EXIVPEPYWIQTMXHETEXQIR]IFEFOER
TIRKKYREXIVKSVIWOYPMXR]EHIRKERQINE
Solusi : %VIEOIVNE]ERKVETMFIVWMLPIFEVHERR]EQERQIRNEHMOERPIFML
OSRWIRXVEWM HEPEQ FIOIVNE 6YERK KIVEO ]ERK PYEW HETEX
QIQMRMQEPMWMV XIVNEHMR]E OINEHMER WITIVXM XIVNITMX XIVMRNEO QEYTYR
ERGEQER

9. Poster K3



274 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Analisa:
5S : WILEVYWR]EPEFXIVWIFYXQIQTYR]EMQENEPELHMRHMRKYRXYOTSWXIV–
TSWXIVWITIVXMMRMEKEVXMHEOQIVYWEOOIMRHELERPEF
K3 : TSWXIV XIRXERK O OYVERK NYQPELR]EFER]EO TSWXIV XIRXERK O ]ERK
VYWEO HERTIVPYHMTIVFEMOM
Solusi : 4SWXIV/]ERKPIRKOETHERQYHELHMTELEQMEOERQIQFERXYYRXYO
QIRKYVERKMFIVFEKEMNIRMWOIGIPEOEEROIVNE1MWEPR]EOIFEOEVER
 XIKERKERXMRKKMKEWFIVFELE]ENEPYVIZEOYEWMHPP 

4SWXIV QIRKIREM WEJIX] WERKEX HMTIVPYOER TEHE WIFYEL PEF WIFEKEM YTE]E
QIRMRKOEXOER OIWEHEVER QIRKIREM / HER WIFEKEM YTE]E TIRGIKELERXIVNEHMR]E
OIGIEOEER OIVNE FIVYTE OIFEOEVER PIHEOER FELE]E WIRXYL HWF4SWXIV ]ERK
HMTEWERK WILEVYWR]E FIVFIRXYO KEQFEV HIRKER WIHMOMX XYPMWER HER QYHEL
HMTELEQM7IFEMOR]EKEQFEVHIRKERWXERHEVHMRXIVREWMSREPWYTE]EHETEXHMTELEQM
FER]EOSVERK

8IQTEXTIQEWERKERTSWXIVPIFMLFEMOHMXIQTEXOERHMXIQTEX]ERKQYHELHMPMLEX
FER]EO SVERK,MRHEVM  QIQEWERK TSWXIV HM HEYR TMRXY OEVIRE EOER QIRKYVERKM
IWXIXMOEOIMRHELERHEROIVETMERWIFYELPEF




MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 275
10. Penerangan Laboratorium



Analisa:
5S : TIRGELE]EERHMPEFXIVWIFYXOYVERKQIR]IFEFOERTEOIVNEPEFOYVERK
R]EQERHEPEQFIOIVNEOEVIREOSRHMWMVYERKER]ERKOYVERKEHER]E
GELE]E
K3 : TIRGELE]EER ]ERK OYVERK QIQEHEM HETEX QIR]IFEFOER SVERK
XIVOIREVEFYRNEYLHERHIOEX
Solusi 4IRIVERKER]ERKFEMOWERKEXHMTIVPYOERYRXYONIRMWTIOIVNEERPIQFYX
HMPEFIPIOXVSRMOE
 ;EVRE PERKMXPERKMX GYOYT QIQFERXY TIR]IFEVER GELE]E PEQTY
 
4IRGELE]EER]ERKOYVERKEOERQIQFYEXQEXEHEVMTIOIVNEGITEXPIPELHERWEOMX
4IRGELE]EER ]ERK OYVERK QIQEHEM NYKEEOER FIVEOMFEX XIVKERKKYR]E
TIRKPMLEXERTIRKKYRE PEF HER ETEFMPE XIVYW QIRIVYW WITIVXM MXY QEOE TIRKKYRE
EOER QIRKEPEQM TIR]EOMX QEXE HER OIQYRKOMRER XIVFYVYO QIRNEHM
FYXE4IRIVERKERR]ELEVYWHMXEQFELWYTE]EQEXETIOIVNEXMHEOQYHELPIPELETEPEKM
HMFIRKOIPIPIOXVSRMOENIRMWTIOIVNEERR]EEHEPELTIOIVNEER]ERKPIQFYX=ERKTEPMRK
TIRXMRK PEQTY NYKE LEVYW HMVE[EX HER HMFIWMLOER HEVM HIFY WYTE]E TIRGELE]EER
XMHEOFIVOYVERK









276 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
11. Instalasi Listrik   

 
/EFIPHMEXEWPERXEM   8IQTEXOEFIPHMHEPEQPERXEM
Analisa:
5S : OEFIP ]ERK HMEXEW PERXEM XIVWIFYX OYVERK MRHEL HER OYVERK FEKYW
OEVIREHETEXQIR]IFEFOERTIOIVNEPEFXIVWERHYRKOEVIREOEFIP]ERK
HMTEWERKWIEHER]EHMEXEWPERXEM
K3 : OEFIP]ERKGEVETIQEWERKERRYEHMPIXOERHMEXEWNEPYVEOWIWHETEX
QIR]IFEOERSVERKXIVWERHYRKHEREOLMVR]ENEXYLWILMRKKESVERK
XIVWIFYXXIVPYOE
-RWXEPEWMPMWXVMO]ERKEHEHMPEFIPIOXVSRMOELEVYWHMTIVFEMOMOLYWYWR]E]ERKFIVEHEHM
EXEW PERXEM,MRHEVM QIQEWERK OEFIP HM EXEW PERXEM XERTE TIVPMRHYRKER HER LMRHEVM
NYKE TIQEWERKER HIRKER QIPMRXEWM NEPYV XVERWTSVXEWM%OER PIFML FEMO ETEFMPE
TIQEWERKEROEFIPHMHEPEQPERXEMWILMRKKEVYERKERPEFXIVPMLEXPIFMLVETMFIVWMLHER
EQER

12. Emergency stop

 
8SQFSPHEVYVEXHMPEF
Analisa:
5S : XMHEOVETMWYWELHMXIQYOER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 277
K3 : EPEVQ ]ERK VYWEO HETEX QIR]IFEFOER SVERK ]ERK WIHERK FIOIVNE
HMHEPEQ VYERKERXIVWIFYXNMOEXIVNEHMOIFEOEVERHETEXQIRMRKKEPOEVIRE
XMHEOXIVXSPSRK
Solusi4IVPYEHER]ETIVFEMOERXSQFSPIQIVKIRG]WXSTHMPEFIPIOXVSRMOE

13. APAR




Analisa:
5S : %4%6XIVWIFYXWILEVYWR]EHMXIQTEXOERHMXIQTEX]ERKQYHELXIVPMLEX
NERKERHMFIPEOERKTMRXYQIR]IFEFOEROYVERKMRHELR]ETIRIQTEXER
%4%6XIVWIFYX
K3 : ETEV]ERKXMHEOEHEGEVETIQEOEMERR]EHETEXQIR]IFEFOERTIVMWXM[E
OIFEOEVERXIVWIFYXXMHEOWIKIVEHMTEHEQOERHEREOMFEXR]EOSVFER
XIVFEOEVHER]ERKTEPMRKTEVELSVERKXIVWIFYXHETEXQIRMRKKEP
Solusi : %4%6XIVPMRHYRKMXIVHETEXGEVETIRKSTIVEWMERQYHELHMNERKOEYHER
HMXIQYOERWIVXEXIVE[EX 
(EPEQ WYEXY PEF WYHEL WILEVYWR]E XIVWIHME %4%6 %PEX 4IQEHEQ %TM 6MRKER 
QMRMQEP  FYEL %4%6 FMEWER]E HMPIXEOOER HMHIOEX TMRXY OIPYEV XIVPMRHYRKM HER
QYHEL HMNERKOEY=ERK XMHEO OEPEL TIRXMRKR]E ]EMXY %4%6 LEVYW WMET HMSTIVWEMOER
HER XIVHETEX TIXYRNYO TIRKKYREER%4%6 WIFEMOR]E WIPEPY XIVE[EXX HER HMKERXM
WIGEVEFIVOEPEYRXYOQIRNEKEOSRHMWM%4%6XIXETWMETHMSTIVEWMOER

278 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S

B. Lab TV & Radio
0EF8:
6EHMSNYKEQIVYTEOERWEPELWEXYPEF]ERKEHEHMNYVYWERTIRHMHMOERXIORMO
IPIOXVSRMOE0EFMRMXIVFEKMQIRNEHMVYERKER]EMXYPEFOSQTYXIVNEVMRKERHERPEFXZ

VEHMS0EFMRMHEPEQOIEHEEROYVERKFEMOOEVIREVYERKERWERKEXWIQTMXTIRIQTEXER
FELER ]ERK XMHEO XIVXEXE JEWMPMXEW ]ERK OYVERK QIQEHEM HER HIWEMR XEXE VYERK
OYVERKFEMO3PILOEVIREMXYFIFIVETEEREPMWEWIOEPMKYWWSPYWMOEQMFIVMOERYRXYO
TIVFEMOEROSRHMWMPEFXZ
VEHMSHMNYVYWERTIRHMHMOERXIORMOIPIOXVSRMOE
1. Penataan Bahan

  
Analisa:
5S : WILEVYWR]EFEVERKFIOEWWIITIVXMMXYHMXIQTEXOERHMVYERKEROLYWYWEKEV
XIVPMLEXPIFMLVETM
K3 : FEVERK ]ERK HMXEVYL HMEXEW PIQEVM HETEX QIR]IFEOER SVERK OINEXYLER
FIRHE
Solusi : 1IR]IHMEOERXIQTEXOLYWYWFEVERK]ERKFIPYQHMKYREOERXMHEOQIREVYL
FEVERK WIQFEVERK XIQTEX. 4IREXEER FEVERK ]ERK VETM EOER QIQMRMQEPMWMV WEPEL
EQFMPFEVERKVYERKKIVEOPIFMLPYEW


6EOFELER
&EVERK ]ERK FIPYQ EOER HMKYREOER WIFEMOR]E HMWMRKOMVOER HEVM EVIE OIVNE HER
HMNEHMOERWEXYWIWYEMNIRMWR]E,EPMRMFIVXYNYERYRXYOQIRNEKEEVIETVSHYOWMXIXET
FIVWML
 R]EQER 7IPEMR MXY OSRHMWM ]ERK WITIVXM MRM EOER QIQTIVQYHEL HEPEQ

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 279
TVSWIWIZEOYEWMETEFMPEXIVNEHMFIRGEREOEVIREXMHEOEHEFEVERK]ERKQIRKLEPERKM
NEPYV EOWIW IZEOYEWM 8IQTEX TIR]MQTERER HETEX HMFYEX HM VYERKER PEMR QEYTYR
HMWIOMXEVEVIEOIVNEHIRKERQIQERJEEXOERVEOHMWITERNERKHMRHMRK3PILOEVIREMXY
PYEWPERXEMHETEXHMQEOWMQEPOERYRXYOEVIEOIVNEHERTVSHYOWM
2. Penempatan Barang Tidak Digunakan/Kardus

  

Analisa:
5S : QEWMLFER]EOFEVERKFIOEW]ERKFIPYQHMXEXEVETMWILMRKKE
QIR]IFEFOERPEFQIRNEHMWIQTMXHERFER]EOHIFY
K3 : XIVXMQTEXIVNEXYLXIVNITMXXIVKERKKYTIVREJEWER
Solusi : 4IVPYHMWIHMEOERVYERKEROLYWYWYRXYOFELER]ERKFIPYQEOER
  HMKYREOER/EVHYWOEVHYWFIOEWWILEVYWR]EWIKIVEHMTMRHELOERHEVM
EVIEOIVNEOEVIRELER]EEOERQIRKLEQFEX,MRHEVMQIPIXEOOERFEVERK
WIQFEVERKER 

  







280 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
3. Penempatan Alat Ukur


Analisa:
5S : WILEVYWR]EFYOERLER]EXIQTEXEPEXOIVNER]EWENE]ERKHMFIVMXERHE
EPEX OIVNER]E TYR LEVYW HMFEKM XERHEPEFIP QIVEL EKEV OMXE HETEX
QIRKIXELYMQEREEPEX]ERKVYWEOHERXMHEOVYWEO
K3 : OINEXYLERFIRHEXIVKERKKYR]ETIOIVNEERXIVNITMX
Solusi : 0EFIPTIREQEEREPEXYOYVHERNYKEHEJXEVREQEFELERTEHEVEO
TIR]MQTERER TIVPY HMTIVFELEVYM HEJXEV REQE OSQTSRIR NYKE TIVPY
HMFYEX WYTE]E XEQTEO VETM FIVWML HER QIQYHELOER TIRKEQFMPER


MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 281
 
2EQEEPEXYOYV]ERKNIPEW
4IVEPEXER LEVYW HMWMQTER WIGEVE VETM YRXYO QIQYHELOER TIRKEQFMPER EPEX
YOYV4IVPY NYKE TIREQEER WIXMET TIVEPEXER YRXYO QIRKLMRHEVM OIWEPELER
TIRKEQFMPER TIVEPEXER7IPEMR MXY TIVPY NYKE TIVE[EXER WIGEVE XIVEXYV YRXYO
QIRKLMRHEVMOIGIPEOEEREOMFEXEPEXYOYVWITIVXMXIVFEOEVPIHEOERQEYTYRXVEYQE
4. Penyimpanan Bahan Praktik

 
Analisa:
5S : FER]EOR]EFEVERK]ERKXMHEOXIVXEXEVETMWILMRKKEFEVERKXIVWIFYX
QIRNEHMFIVHIFY
K3 :TIVREJEWERXIVKERKKYOINEXYLERFIRHEQIQEV
Solusi :6EOFELERWITIVXMHMFE[ELMRM

282 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S

&ELER ]ERK FIPYQ EOER HMKYREOER WIFEMOR]E HMWMRKOMVOER HEVM EVIE OIVNE HER
HMNEHMOERWEXYWIWYEMNIRMWR]E,EPMRMFIVXYNYERYRXYOQIRNEKEEVIETVSHYOWM XIXET
FIVWML
 R]EQER 7IPEMR MXY OSRHMWM ]ERK WITIVXM MRM EOER QIQTIVQYHEL HEPEQ
TVSWIWIZEOYEWMETEFMPEXIVNEHMFIRGEREOEVIREXMHEOEHEFEVERK]ERKQIRKLEPERKM
NEPYVEOWIWIZEOYEWM &ELERLEVYWWIPEPYHMGIOOSRHMWMR]E ETEOELQEWMLFEMOEXEY
WYHELFYVYO3PILOEVIREMXYETEFMPEWI[EOXY[EOXYFELEREOERHMKYREOEROMXEXMHEO
LEVYWQIPEOYOERTIRKIGIOOERYPERKHERFELERWYHELWMETHMKYREOER 
5. Bahan Praktik



MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 283
Analisa:
5S  PEF XIVWIFYX OYVERK VIWMO OEVIRE QEWML FER]EO FEVERK ]ERK
FIVWIVEOER WILMRKKE QIR]IFEFOER PEF QIRNEHM OSXSV HER FER]EO
WEQTEL
K3 XIVKERKKYR]ETIOIVNEERXIVKERKKYTIVREJEWER


 
6. Layout Ruang Praktik

 

284 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Analisa:
5S : WILEVYWR]E OYVWM XIVWIFYX LEVYW HMWEQEOER EKEV XIVPMLEX VETM HER
FEKYW
K3 : XIVKERKKYR]ETIOIVNEERXIVNITMXXIVKERKKYTIVREJEWER
Solusi : %VIEOIVNE]ERKVETMFIVWMLPIFEVHERR]EQERQIRNEHMOERPIFML
OSRWIRXVEWM HEPEQ FIOIVNE 6YERK KIVEO ]ERK PYEW HETEX
QIQMRMQEPMWMV XIVNEHMR]E OINEHMER WITIVXM XIVNITMX XIVMRNEO QEYTYR
ERGEQER

 


7. Pemasngan Kotak Kontak & Sakla

 
Analisa:
5S : FIVHIFY QIRKYVERKM IWXIXMOE PEF OEVIRE XIVHETEX EPEX OIVNE ]ERK
VYWEO
K3 : WXSTOSXEOWYHEL]ERKWYHELVYWEOHETEXQIR]IFEOERSVERK]ERK
QIRKSTIVEWMOERR]EHETEXXIVWIXVYQ

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 285
Solusi : 4IRERHEEROIVNEWEOPEVEOERQIQFERXYHEPEQTIRKSTIVEWMEREKEV
XMHEO WEPEL XIOER 4IQEWERKER OSXEO OSRXEO VETM QYHEL XIVNERKOEY
HEREQER

  


4IRERHEER WEOPEV QIQERK WERKEX HMTIVPYOER YRXYO QIRKLMRHEVM XIVNEHMR]E
OIWEPELERQIRIOERWEOPEV7EOPEVNYKELEVYWHMPMRHYRKMWYTE]EWEOPEVXMHEOFIVYFEL
TSWMWMWIGEVEXMHEOHMWIRKENE/SXEOOSRXEOLEVYWFIVTIRKEQERYRXYOQIRKLMRHEVM
FELE]E WIRXYL4IRKEQER MRM HETEX FIVYTE TIRYXYT OSRXEO OSXEO OSRXEO TYXEV
KVSYRHQEYTYRTIRKEQERHIRKERWEOPEV

8. Kotak P3K Solusi

 
Analisa:
5S FIVHIFYXMHEOXIVE[EXHIRKERFEMO

286 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
K3 OSXEOOXMHEOXIVE[EXWILMRKKENMOEEHESVERK]KWEOMX]ERKWEOMXR]E
WYHEL TEVEL WITIVXM WIWEO REJEW  XMHEO WIKIVE HMXSPSRK HETEX
QIRMRKKEP
Solusi : 4IVPYHMWIHMEOEROSXEO4/HMWIXMETPEFKYREQIRERKERMOINEHMER
/IGIPEOEER/SXEO4/LEVYWHMVE[EXHERHMGIOOSRHMWMR]EWYTE]E
 HETEXHMKYREOERWI[EOXY[EOXY4IQEWERKERLEVYWXIVPMLEXHER
 QYHELHMNERKOEY
9. Peralatan Tangan

 


Analisa:
5S FER]EOR]EFEVERK]ERKFIVWIVEOERQIQFYEXPEFQIRNEHMOSXSVHER
FIVHIFY
K3  XIVKERKKYR]ETIOIVNEERXIVKERKKYTIVREJEWER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 287
Solusi:

  

10. Layout Tempat Kerja

 
Analisa:
5S : PEFWYHELFEKYWOEVIREFEVERK–FEVERKHMPEFXIVWIFYXWYHELHMWYWYR
VETMVETMFEVERKXIVWIFYXOYVERKXIVE[EXOEVIREFEVERKXIVWIFYXQEWML
OSXSVHEREHER]EHIFY]ERKQIRIQTIP
K3 : OINEXYLERFIRHEXIVWERHYRKTIVREJEWERXIVKERKKY
Solusi : %VIEOIVNE]ERKVETMFIVWMLPIFEVHERR]EQERQIRNEHMOERPIFML
OSRWIRXVEWMHEPEQFIOIVNE.6YERKKIVEO]ERKPYEWHETEXQIQMRMQEPMWMV
XIVNEHMR]EOINEHMERWITIVXMXIVNITMXXIVMRNEOQEYTYRERGEQER

288 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
 



11. Lantai Rusak


Analisa:
5S : PEF XIVWIFYX FYXYL TIR]IKEVER OIQFEPM OEVIRE PERXEM PEF XIVWIFYX
WYHELVYWEOOYVWMR]ETYRLEVYWR]EHMWEQEOEREKEVPIFMLXIVPMLEXVETM
HERWIVEWM

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 289
K3 : TIVREJEWER XIVKERKKY XIVWERHYRK XIVTIPMRGMV XIVKSVIW NEXYL
XIVFIRXYV
Solusi : 4IVPYTIVFEMOERPERXEMWYTE]EEXMHEOXIVNEHMOIGIPEOEERFIVYTE
XIVWERHYRK QEYTYR FIRXYVER 7IFEMOR]E PERXEM NYKE WIPEPY HMVE[EX
WYTE]EXMHEOFIVKIPSQFERKPIFEV

C. Lab Elektronika Dasar


1. Penataan Bahan

 
+EQFEVTIRIQTEXERFELER]ERKVETM
Analisa:
5S : FELER–FELER]ERKOYVERKHMWYWYRVETMQIR]IFEFOERTIOIVNE
PEF QIRNEHMOIWYPMXERHEPEQQIRGEVMFELEROEVIRETIRIQTEXER
FELER]ERKOYVERKXIVE[EX
K3  TIVEPEXER YRXYO FIOIVNE ]ERK FIVERXEOER HETEX QIR]IFEFOER
SVERK XIVWIFYX OINEXYLER TIVEPEXER XIVWIFYX HER XIVKERKKY
FIOIVNER]E
Solusi : &MEWEOER QIRIQTEXOER FELER HER TIVEPEXER TVEOXMO
HMXIQTEXR]E 7IPEPY GIO OIEHEER TIVEPEXER TVEOXMO YRXYO
QIRKLMRHEVM OIGIPEOEER FIVYTE OINYX PMWXVMO OIFEOEVER HER
OIWEPELERTIVEOMXER
4IVPY HMXEREQOER OIFMEWEER ]ERK FEMO TEHE TIOIVNE EXEY QELEWMW[E FIVYTE
QIQFMEWEOER QIRKIQFEPMOER TIVEPEXER WIXIPEL FIOIVNE WIPEPY QIVETMOER
EVIE OIVNE WIXIPEL WIPIWEM HER QIQFIVWMLOER FELER WMWE TVSHYOWM4IVEPEXER
]ERKWIKIVEHMOIQFEPMOERWIXIPELHMKYREOEREOERQIQTIVPYEWEVIEOIVNEHER
QIQFYEXTIOIVNEXIXETJSOYWWIVXEOSRWIRXVEWMTEHETIOIVNEER



290 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S

2. Almari Peralatan Solusi

  
 Analisa
5S : PEF XIVWIFYX VMRKOEW OEVIRE EPEX OIVNE QEYTYR XIQTEX
QIR]MQTEXEPEXOIVNEFIPYQHMFIVMPEFIPQIVEL
K3 :XMHEOR]EQERXIVKERKKYTIVREJEWER
Solusi : 4IVPYHMFIVMTIRERHEERREQEREQEEPEXYOYVHERNYKEHEJXEV
REQEFELERTEHEVEOTIR]MQTERER (EJXEVREQEOSQTSRIR
NYKE TIVPY HMFYEX WYTE]E XEQTEO VETM FIVWML HER
QIQYHELOERTIRKEQFMPER
4IVEPEXER LEVYW HMWMQTER WIGEVE VETM YRXYO QIQYHELOER TIRKEQFMPER EPEX
YOYV4IVPY NYKE TIREQEER WIXMET TIVEPEXER YRXYO QIRKLMRHEVM OIWEPELER
TIRKEQFMPER TIVEPEXER7IPEMR MXY TIVPY NYKE TIVE[EXER WIGEVE XIVEXYV YRXYO
QIRKLMRHEVMOIGIPEOEEREOMFEXEPEXYOYVWITIVXMXIVFEOEVPIHEOERQEYTYRXVEYQE
3. Penempatan Bahan

 
Analisa:
5S : QIR]MQTER FEVERK FIOEW FIOEW WIQFEVERKER QIR]IFEFOER PEF
XIVWIFYXQIRNEHMXMHEOVETMHEROSXSV
K3 :TIVREJEWERXIVKERKKYOINEXYLERFIRHEQIQEV



MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 291
Solusi

 
Penempatan bahan yang rapi
&ELER ]ERK FIPYQ EOER HMKYREOER WIFEMOR]E HMWMRKOMVOER HEVM EVIE OIVNE HER
HMNEHMOERWEXYWIWYEMNIRMWR]E,EPMRMFIVXYNYERYRXYOQIRNEKEEVIETVSHYOWMXIXET
FIVWML
 R]EQER 7IPEMR MXY OSRHMWM ]ERK WITIVXM MRM EOER QIQTIVQYHEL HEPEQ
TVSWIWIZEOYEWMETEFMPEXIVNEHMFIRGEREOEVIREXMHEOEHEFEVERK]ERKQIRKLEPERKM
NEPYVEOWIWIZEOYEWM &ELERLEVYWWIPEPYHMGIOOSRHMWMR]E ETEOELQEWMLFEMOEXEY
WYHELFYVYO3PILOEVIREMXYETEFMPEWI[EOXY[EOXYFELEREOERHMKYREOEROMXEXMHEO
LEVYWQIPEOYOERTIRKIGIOOERYPERKHERFELERWYHELWMETHMKYREOER

4. Penempatan Hasil Produksi

 
Analisa:
5S :FEVERK–FEVERKXIVWIFYXWYHELHMWYWYRVETMXIXETMEOERPIFMLFEMONMOE
FEVERK–FEVERKFIOEWXIVWIFYXQIQMPMOMVYERKEROLYWYWEKEVXMHEO
QIQTIVWIQTMXPEF
K3 :OINEXYLERFIRHEXIVXMQTEFIRHEQIQEVTEXELXYPERK
Solusi : 4IVPYEHER]EVYERKEROLYWYWYRXYOQIRIQTEXOERLEWMP
TVSHYOWM 4IREXEER FEVERK HER TIQMWELER FEVERK YRXYO
QIQYHELOERTIRKEQFMPERTIQMRHELERHERTIVE[EXERFEVERK

292 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S

4IRIQTEXERFEVERKTVSHYOWM

5. Barang Tidak/ Belum Digunakan

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 293
Analisa:
5S : FER]EOR]EFEVERKFIOEW]ERKQIRYQTYOQIR]IFEFOERPEFQIRNEHM
WIQTMXHERFIVHIFY
K3 :XIVXMQTEQIQEVXIVKSVIWTIVREJEWERXIVKERKKY
Solusi : 4IVPYHMWIHMEOERVYERKEROLYWYWYRXYOFELER]ERKFIPYQEOER
(MKYREOER./EVHYWOEVHYWFIOEWWILEVYWR]EWIKIVEHMTMRHELOERHEVM
EVIE OIVNE OEVIRE LER]E EOER QIRKLEQFEX ,MRHEVM QIPIXEOOER
FEVERKWIQFEVERKER 



6. Instalasi Listrik Solusi

 
Analisa:
5S : QINEEXEYEPEXOIVNEPEMRR]E]ERKVYWEOWILEVYWR]ELEVYWHMKERXM
EXEY FYXYL TIR]IKEVER EKEV TEHE WEEX FIOIVNE QIRNEHM R]EQER
HEREQER
K3 :WEPMRKFIVXEFVEOERXIVWIXVYQXIVNEXYLQIRMRKKEPXIVWERHYRK
Solusi : -RWXEPEWMPMWXVMOTIVPYHMTIVFEMOMOLYWYWR]E]ERKHMEXEWPERXEMHER

294 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
QIPI[EXM NEPYV XVERWTSVXEWM4IQEWERKER OEFIP TIVPY HMVETMOER WYTE]E  VYERKER
XIVPMLEXPIFMLVETMHERPIFMLEQER-RWXEPEWMPMWXVMO]ERKEHEHMPEFIPIOXVSRMOELEVYW
HMTIVFEMOMOLYWYWR]E]ERKFIVEHEHMEXEWPERXEM,MRHEVMQIQEWERKOEFIPHMEXEW
PERXEM XERTE TIVPMRHYRKER HER LMRHEVM NYKE TIQEWERKER HIRKER QIPMRXEWM NEPYV
XVERWTSVXEWM%OERPIFMLFEMOETEFMPETIQEWERKEROEFIPHMHEPEQPERXEMWILMRKKE
VYERKERPEFXIVPMLEXPIFMLVETMFIVWMLHEREQER

 

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 295
D. Tindakan Untuk Lab Elektronika

No Tindakan yang diperlukan


 4IVEPEXERTVEOXMOTIVPYHMTIVFEMOM
 7IHMEOEROSXEO4/HMWIQYEVYERKER
 7IHMEOER%4%6HMWIQYEVYERKERQMRMQEPFYELTIVVYERK
 7IHMEOERXIQTEXTIRGYGMXERKERHERQYOEPMRKOYRKERPEF
 7IHMEOERVEOVEO OLYWYWYRXYOFELER]ERKEOERHMKYREOERLEWMPTVSHYOWMHER
YRXYOFELER]ERKFIPYQHMKYREOER
 4IRGELE]EERTIVPYHMTIVFEMOM
 0E]SYXXIQTEXOIVNETIVPYHMFIRELM
 7IQYEOYVWMTIVPYHMKERXXM]ERKJPIOWMFIP
 0ERXEM4IVPYHMTIVFEMOM
 8IQTEXWEQTELLEVYWXIVWIHMEHMHEPEQQEYTYRHMPYEVPEF
 4IVPYEHER]ETIREQFELERTMRXYYXEQEQEYTYRTMRXYIQIVKIRG]
 4IVPYEHER]ETIVE[EXERTIVEPEXERWIGEVEXIVEXYV
 4SWXIVQIRKIREM/TIVPYHMXEQFEL
 4IPEFIPERTEHEVEOTIR]MQTEREREPEXYOYV
 6YERKERTIVPYHMXEQFELWYTE]EXMHEOXIVEWEWIQTMX
 1INEOIVNEHMFYEXWIVFEKYRE
 'EXTEHEHMRHMRKTIVPYHMTIVFEVYM
 %VIEHMWOYWMTIVPYHMTMRHELOER
 4EWERKTIRKLMWETYHEVEPSGEP
 4IVFER]EOZIRXMPEWMEPEQMELHERVE[EXWIGEVEFIVOEPE
 -RWXEPEMPMWXVMOTIVPYHMTIVFEMOMEXEYQMRMQEPHMGIOYPERK
 &IVMOER1'/]ERKQIQEHEM
 7IHMEOERJEWMPMXEWOERXMR]ERKWILEX
 &IVWMLOERWIGEVEXIVEXYVXIQTEXMFEHEL
 7IHMEOEREPEXTIPMRHYRKHMVM

296 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
BAB VII
APLIKASI K3 DAN 5R PADA BENGKEL KAYU, BENGKEL
PLUMBING DAN SANITASI

A. Mesin Gergaji Bentuk


KESALAHAN:
K3:
8MHEOEHETIPMRHYRKHMWIOMXEVQIWMR
5S:
1IWMRFIVHIFYHEROSXSV
RESIKO:
 .MOE XMHEO FIVLEXMLEXM XERKER FMWE
XIVOIREQEXETMWEYQIWMRKIVKENM
 7IVTMLER OE]Y WMWE KIVKENM HETEX
WI[EOXY [EOXY XIVLMVYT HER
 QIR]IFEFOER WIWEO REJEW WIVXE
OIPMPMTER
Solusi:
 9RXYO QIRKYVERKM VIWMOS XIVOIRE
WIVTMLER WMWE OE]Y IRXEL XIVLMVYT
EXEYTYR QEWYO OI QEXE WIVXE
QIRKLMRHEVM EKEV TMWEY KIVKENM XMHEO
XIVOIREXERKERQEOEWIFEMOR]EHMFIVM
TIPMRHYRK
 %KEV OIE[IXER QIWMR XIVNEKE
OIFIVWMLERR]E TIVPY HMNEKE QEOE
WIXIPEL QIRKKYREOER QIWMR
HMLEVETOER YRXYO QIR]ETY WMWEWMWE
KIVKENMEKEVXIXETFIVWML




MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 297

B. Mesin Bor 1
 KESALAHAN
K3:
&IPYQHMFIVMTIPMRHYRK
5S:
4IXYRNYO TIRKKYREER HM XIQTIP HM
FIPEOERKQIWMR
RESIKO:
 4VEOXMOERXMHEOQIPMLEXTIXYRNYOGEVE
TIRKSTIVEWMER EPEX WILMRKKE XMHEO
QIRKIXELYMGEVETIQEOEMERR]E
 &IVTSXIRWM QIRKEPEQM PYOE WE]EX
PYOE FEOEV PYOE KSVIW OEVIRE WEPEL
QIRKSTIVEWMOEREPEX


Solusi:
 7ILEVYWR]E HMFIVM TIPMRHYRK EKEV
PIFMLEQER
 4IXYRNYO GEVE TIRKSTIVEWMER EPEX
HMXIQTIP HM FEKMER EXEWWINENEV
HIRKER QEXE EKEV XIVPMLEX SPIL
TVEOXMOER WILMRKKE TVEOXMOER EOER
QIRKIXELYMGEVETIQEOEMERR]EHER
QIQMRMQEPOER TSXIRWM XIVNEHMR]E
OIGIPEOEEROIVNE
 %KEV XMHEO TIKEP PEOYOER
TIVIRKERKER
 7I[EOXY–[EOXY 


298 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
C. Mesin Bor 2
KESALAHAN
K3:
&IPYQEHETIXYRNYOTIRKKYREEREPEX]ERK
QIRIQTIPTEHEQIWMR
5S:
4IRIQTEXER QIWMR ]ERK OYVERK PIPYEWE XIVPEPY
WIQTMX
RESIKO:
&IVTSXIRWMWEPELHEPEQQIRKKYREOERQIWMRHER

EPLEWMP FMWE XIVNEHM OIGIPEOEER EXEY OIVYWEOER

TEHEQIWMR


Solusi:
1IWMR WIFEMOR]E HMFIVM
TIRYXYT WIFEKEM TIRKEQER
WEEX QIPEOYOER TVEOXIO HER
YRXYO QIRYVERKM TSXIRWM
OIGIPEOEER OIVNE HER HMFIVM
TIXYRNYOTIRKKYREER


MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 299
D. Helm Tidak Pada Tempatnya
 KESALAHAN:
K3:
,IPQ]ERKXIVWIHMENYQPELR]E
OYVERKQIRGYOYTM
5S:
,IPQ XMHEO HMXIQTEXOER HM
HEPEQPIQEVM
RESIKO:
 4IOIVNEER QIRNEHM
XIVLEQFEX OEVIRE LEVYW
FIVKERXMER
 ,IPQ QIRNEHM FIVHIFY
 OEVIREXMHEOHWMQTER
 &IVIWMOS QIRKEPEQM PYOE
FIRXYVER HM OITEPE EOLMFEX
OINEXYLERWYEXYFIRHE

Solusi: 

 1IRHEXE NYQPEL LIPQ HIRKER NYQPEL


QELEWMW[E WILMRKKE LIPQ ]ERK XIVWIHME
WIWYEMHIRKER]ERKHMFYXYLOER
 1IRIQTEXOER LIPQ HM PIQEVM EKEV XIVNEKE
OIFIVWMLERR]E












300 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S

E. Serbuk Kayu
KESALAHAN:
7IVFYO OE]Y FIVWIVEOER QIRKSXSVM
QINEOIVNE
RESIKO:
 /SRHMWMQINEOIVNE]ERKOSXSV
EOER QIQFYEX TIOIVNE QIRKEPEQM
HITVIWM WILMRKKE HETEX QIQFYEX
OSRWIRXVEWM OIVNE QIRYVYR
%OLMFEXR]E OIGIPEOEER OIVNE ]ERK
PIFML FIWEV EOER QIRKERGEQ HER
TVSHYOXMZMXEWOIVNEQIRNEHMQIRYVYR
 1IR]IFEFOER KERKKYER
 TIVREJEWER WITIVXM FEXYO EWQE HER
 FMWENYKEQEWYOOIQEXE
 Solusi:
 (MFIVMOER GSVSRK TIRKLMWET
HIFYWITIVXMHMKEQFEV
 (MWEVEROER YRXYO TEVE
QELEWMW[E WEEX OIVNE QIRKKYREOER
QEWOIV
 (MPEOYOEOER TVSKVEQ VIWMO
WIWYEM TIXYRNYO TEHE FYOY 76
]EMXY HIRKER QIRNEH[EPOER TVSKVEQ
VIWMO &IFIVETE HMERXEVER]E EHEPEL
HIRKERGEVE–GEVEFIVMOYX1IQFYEX
JSVQYPMV XERKKYRK NE[EF VIWMOSF]IO
]ERK HMFIVWMLOER ;EOXY VIWMO
4IRERKKYRKNE[EF






MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 301
 

 

 

 

 

F. Kayu
F. Berantakan
Kayu Berantakan
F. Kayu Berantakan
  KESALAHAN
KESALAHAN
 KESALAHAN
K3: %PEXEPEX
K3: %PEXEPEX
TVEOXIO TVEOXIO
WILEVYWR]E
WILEVYWR]E
K3: %PEXEPEX TVEOXIO WILEVYWR]E
MWMQTERMWMQTER
HMHEPEQ HMHEPEQ
PIQEVMPIQEVM
EXEY VEO
EXEY VEO
MWMQTER HMHEPEQ PIQEVM EXEY VEO
LYWYWLYWYW
EKEV XMHEO
EKEVQIPYOEM
XMHEO QIPYOEM
WIWSVERK
WIWSVERK
LYWYW EKEV XMHEO QIPYOEM WIWSVERK
%TEFMPEXIVNEXYL
%TEFMPEXIVNEXYL
%TEFMPEXIVNEXYL
5S:/E]Y–OE]YXMHEOXIVXEXEWIGEVE
5S:/E]Y–OE]YXMHEOXIVXEXEWIGEVE
5S:/E]Y–OE]YXMHEOXIVXEXEWIGEVE
XIVEXYVXIVEXYV
XIVEXYV
RESIKO RESIKO
RESIKO
 %PEXTVEOXIO]ERKXIVNEXYLXERTE
 %PEXTVEOXIO]ERKXIVNEXYLXERTE
 %PEXTVEOXIO]ERKXIVNEXYLXERTE
WIRKENE WIRKENE EOER EOER QIPYOEM
QIPYOEM
WIRKENE EOER QIPYOEM
QIR]IFEFOERQIQEVPYOE
QIR]IFEFOERQIQEVPYOE
QIR]IFEFOERQIQEVPYOE
 /E]Y  /E]Y ]ERK ]ERK XMHEO XMHEO
TEHE TEHE
 /E]Y ]ERK XMHEO TEHE
XIQTEXR]EXIQTEXR]E
FMEW WI[EOXY[EOXY
FMEW WI[EOXY[EOXY
XIQTEXR]E
 FMEW WI[EOXY[EOXY

XIVFIRXYVXIVFIRXYV
TIOIVNE TIOIVNE
]ERK WIHERK
]ERK WIHERK
XIVFIRXYV TIOIVNE ]ERK WIHERK
PI[EX PI[EX
PI[EX
 

Solusi:Solusi:
Solusi:
 %OER %OER
PIFML XIVEXYV
PIFML XIVEXYV
NMOE TIRIQTEXER
NMOE TIRIQTEXER
 %OER PIFML XIVEXYV NMOE TIRIQTEXER
OE]Y OE]Y
MOIPSQTSOOER
MOIPSQTSOOER FIVHEWEVOER
FIVHEWEVOER
OE]Y MOIPSQTSOOER FIVHEWEVOER
YOYVERR]E
YOYVERR]E
 WILMRKKE
 WILMRKKE
XIVEXYVXIVEXYV
YOYVERR]E  WILMRKKE XIVEXYV
TIRIQTEXERR]E
TIRIQTEXERR]E HER EHE
HER XMHEO XMHEOOE]Y
EHE OE]Y
TIRIQTEXERR]E HER XMHEO EHE OE]Y
]ERKNYRKOMVFEPMO
]ERKNYRKOMVFEPMO
]ERKNYRKOMVFEPMO
 1IPIXEOOER
 1IPIXEOOER EPEX –EPEX
EPEX– TVEOXIO
EPEX TVEOXIO
OI OI
 1IPIXEOOER EPEX – EPEX TVEOXIO OI
XIQTEXXIQTEX  QIR]MQTERER
 QIR]MQTERER EPEX –EPEX
EPEX– EPEX
XIQTEX  QIR]MQTERER EPEX – EPEX
TVEOXIO
TVEOXIO WITIVXMWITIVXM
XEQTEOXEQTEO TEHE KEQFEV
TEHE KEQFEV
TVEOXIO WITIVXM XEQTEO TEHE KEQFEV
HMEXEWHMEXEW
HMEXEW
 


 


302 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
G. Alat
G.Mengelas
Alat Mengelas
G. Alat Mengelas
KESALAHAN
KESALAHAN
KESALAHAN
K3: K3:
K3:
/EFIP /EFIP
]ERK XIVYRXEM
]ERK XIVYRXEM
HER HER
/EFIP ]ERK XIVYRXEM HER
FIVWIVEOERHMPERXEM
FIVWIVEOERHMPERXEM
FIVWIVEOERHMPERXEM
5S: 5S:
5S:
4IRIQTEXER
4IRIQTEXER
EPEX ]ERK
EPEX ]ERK
4IRIQTEXER EPEX ]ERK
OYVERKXIVXEXEVETM
OYVERKXIVXEXEVETM
OYVERKXIVXEXEVETM
RESIKO: RESIKO:
RESIKO:
 'EVE  QIRKEQFMP
'EVE QIRKEQFMP
EPEX EPEX
 'EVE QIRKEQFMP EPEX
]ERK ]ERK
WYWEL WYWEL
HETEX HETEX
]ERK WYWEL HETEX
QIQFYEX QIQFYEXTIOIVNETIOIVNE
QIQFYEX TIOIVNE
XIVPYOEXIVPYOE
EOMFEX EOMFEX
XIVKSVIW
XIVKSVIW
XIVPYOE EOMFEX XIVKSVIW
FIWM FIWM
FIWM
 (ETEXQIQFYEXTIOIVNE
 (ETEXQIQFYEXTIOIVNE
 (ETEXQIQFYEXTIOIVNE
XIVNIVEXXIVNIVEX
OEFIP OEFIP
HER HER
XIVNIVEX OEFIP HER
OIQYHMERXIVNEXYL
OIQYHMERXIVNEXYL
OIQYHMERXIVNEXYL

Solusi: Solusi:
Solusi:
 %PEX]ERKHMKYREOERHMXEXEVETMHERHMXIQTEXOER
 %PEX]ERKHMKYREOERHMXEXEVETMHERHMXIQTEXOER
 %PEX]ERKHMKYREOERHMXEXEVETMHERHMXIQTEXOER
HMXIQTEX]ERKQYHELHMNERKOEY
HMXIQTEX]ERKQYHELHMNERKOEY
HMXIQTEX]ERKQYHELHMNERKOEY
 0IFMLFEMOOEFIP]ERKXIVFIRKOEPEMHMPERXEMHMMOEX
 0IFMLFEMOOEFIP]ERKXIVFIRKOEPEMHMPERXEMHMMOEX
 0IFMLFEMOOEFIP]ERKXIVFIRKOEPEMHMPERXEMHMMOEX
EKEVXMHEOFIVWIVEOERHERXMHEOQIQFELE]EOER
EKEVXMHEOFIVWIVEOERHERXMHEOQIQFELE]EOER
EKEVXMHEOFIVWIVEOERHERXMHEOQIQFELE]EOER
 &IVMPEL
 &IVMPEL
TSWXIV TSWXIV
TIVMRKEXER
TIVMRKEXER
XIRXERKXIRXERK
FELE]EFELE]E
 &IVMPEL TSWXIV TIVMRKEXER XIRXERK FELE]E
XIVNIVEXOEVIREOEFIP]ERKFIVWIVEOER
XIVNIVEXOEVIREOEFIP]ERKFIVWIVEOER
XIVNIVEXOEVIREOEFIP]ERKFIVWIVEOER

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 303
H. Penempatan Alat Yang Kurang Rapi
KESALAHAN
K3:
4IREXEEREPEXHMXIQTEXXIVFYOEHERQYHEL
XIVWIRKKSPSPILTIOIVNE
5S:
2EQTEO EPEX ]ERK XIVWMQTER XMHEO XIVXEXE
HIRKERVETMHERNYQPELR]ELER]EFIFIVETE
HERXMHEOWIWYEMHIRKERNYQPELTIOIVNE
RESIKO
 %PEX ]ERK XMHEO XIVXEXE VETM EOER
QIR]YPMXOER TIOIVNE WEEX LIRHEO
QIRKEQFMPR]E
 1YHEL XIVNEXYL HER HETEX QIPYOEM OEOM
OEOMQIRNEHMQIQEVHERXIVKSVIW

Solusi:
 %PEX HMWYWYR VETM HM XIQTEX
TIR]MQTERER]E  EKEV TIOIVNE
XMHEO OIWYPMXER WEEX LIRHEO
QIRKEQFMPR]E
 %TEFMPE EPEX ]ERK QIQTYR]EM
YOYVER FIVFIHE WIFEMOR]E
HMYVYXOER HEVM ]ERK TEPMRK
FIWEVYOYVERR]E
 7IKIVE HMXEQFEL NYQPEL EPEX
HER HMWIWYEMOER HIRKER
NYQPELTIOIVNE

304 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
I. Pekerja Sedang Praktik
 KESALAHAN
K3: 4IOIVNE XMHEO QIRKKYREOER
TIVPIRKOETEROIWIPEQEXERPIRKOET
5S: 8IVHETEXWEQTELTPEWXMOHMXIRKELFMHERK
OIVNEEXEYPERXEM]ERKWIHERKHMKYREOER
RESIKO:
 (ETEX XIVOIRE KSVIWER FIWM OEVIRE XMHEO
QIRKKYREOER OESW XERKER WILMRKKE

XERKER QIRNEHM PYOE HER WEQTEL TPEWXMO
HETEXQIR]IFEFOERTIOIVNEXIVTIPIWIX
 &MHERK OIVNE ]ERK XIVPEPY VIRHEL HER
QIQFYRKOYO WEEX FIOIVNE HETEX
QIR]IFEFOERWEOMXTYRKKYRK


Solusi:
 7IPEPY QIRKKYREOER
TIVPIRKOETER OIWIPEQEXER
WEEXFIOIVNE
 %TEFMPEXIVHETEXWIKIVEFYERK
WEQTELTEHEXIQTEXR]E
 7IWYEMOERFMHERKOIVNEHIRKER
XMRKKM4IOIVNE



 







MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 305
J. Jalur transportasi

 KESALAHAN
K3: 8IVHETEXOEFIPHMPERXEM
5S: &IFIVETEEPEXXMHEOHMOIQFEPMOERHER
HMFMEVOERFIVWIVEOERWILMRKKEXMHEOVETM
RESIKO: /EFIP]ERKHMFMEVOEREOERQIQFYEX
TIOIVNE XIVWERHYRK OIQYHMER QIPYOEM OEOM
%PEX ]ERK FIVWIVEOER HETEX QIR]IFEFOER
OIXMHEOWIRKENEER WEEX FIOIVNE HER NEXYL

WILMRKKEHETEXQIPYOEMXERKERHEROEOM%OER
XIVNEHMXEFVEOERERXEVTIOIVNEETEFMPEXMHEOEHE
NEPYV XVERWTSVXEWM WEEX FIVTETEWER 4IVEPEXER
]ERK XMHEO HM OIQFEPMOER OI XIQTEX WIQYPE
HETEXFIVTSXIRWMLMPERK


Solusi:
 7IFEMOR]E OEFIP XIVWIFYX
HMKYPYRK HER HMXIQTEXOER
TEHEXIQTEXR]E
 7IXIPEL WIPIWEM QIPEOYOER
TVEOXIO TIOIVNE
QIRKIQFEPMOER EPEX – EPEX
OI XIQTEXR]E QEWMRK –
QEWMRK WILMRKKE EPEX EOER
XIVNEKE HER XMHEO QYHEL
LMPERKEXEYTYRVYWEO
 7IFEMOR]E HMFIVM NEPYV

XVERWTSVXEWMYRXYO
 OIEQERER EPEX HER TIOIVNE
EKEVXMHEOWEPMRKFIVXEFVEOER



306 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
BAB VIII
APLIKASI K3 DAN 5R LABOLATORIUM BOGA DAN KIMIA

A. Penggunaan Alat Angkut Pindah Barang Pada Laboratorium Boga


1. Analisis :
a. K3: &IFER OIVNEXIVPEPY FIVEXHER TIRKEXYVER FIFER ]ERK WIQFEVERK EOER
QIR]IFEFOERFIRHEQYHELNEXYL
b. 5S: 4IREXEERFEVERKXMHEOVETMEXEYXMHEOVMRKOEW OEVIREWEPMRKFIVXYQTYOER
2. Akibat: Ergonomic Hazard ]ERKHMXMQFYPOER]EMXYNEVMQIRELERFIFERPIFMLEOMFEX
QMRMQR]ETIKERKERXERKER/IGIPEOEEREOMFEXOIVNE]EMXYNEVMGMHIVEEXEYFELOER
FIVHEVELOEOMOINEXYLERFIRHEWILMRKKEFIVHEVELEXEYQIQEV4IR]EOMXEOMFEX
OIVNE ]ERK HMXMQFYPOER EOMFEX NEVM QIRELER FIFER XIVPEPY PEQE ]EMXY XYPERK NEVM
EOER QIQFIRKOEOEXEYFELOERGEGEX
3. Solusi :
E K3: &EVERKFEVERK FIVEX HMPIXEOOER TEHE VEO FIVTIQFEXEW WILMRKKE
QIQMRMQEPMWMVFIRHENEXYL
b. 5S: 4IRIQTEXER EPEX HER FELER WIWYEM HIRKER NIRMWR]E WILMRKKE PIFML
STXMQEPQIQFE[EFEVERK

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 307
B. Lemari Penyimpanan Alat


1. Analisis :
a. K3: 4IPIXEOER FIRHE HER TIVE[EXER FIRHE WIQYE WEQE TEHELEP XMET EPEX
QIQMPMOMTIVE[EXERHERTIR]MQTERERFIVFIHE
b. 5S: 4IREXEER FEVERK tidak rapi tidak resiktidak ringkas WILMRKKE
QIR]YPMXOERTIRGEVMERHERQYHEL OSXSV
2. Akibat : Chemical Hazard EXEY 7YQFIV FELE]E OMQME ]ERK HMXMQFYPOER ]EMXY
HIFYOYQERHEROEVEXTEHEEPEXEOMFEXJIRXMPEWMYHEVE]ERKFIPYQSTXMQEPHER
TIRERKERER TIVE[EXER Kecelakaan akibat kerja ]EMXY FIVWMR EOMFEX HIFY HER
GMHIVE EXEY FIVHEVEL EOMFEX EPEX ]ERK FIVOEVEX Penyakit akibat kerja ]EMXY flu
OEVIREHIFYEPIVKMtetanus EOMFEXPYOEOEVIREFEVERK]ERKFIVOEVEX
3. Solusi :
a. K3: &EVERKFEVERK HMPIXEOOER HM HEPEQ EPQEVM WILMRKKE QIQMRMQEPMWMV
TIOIVNE]ERKOINEXYLERFIRHE
F 5S: 4IRIQTEXER EPEX HER FELER WIWYEM HIRKER NIRMWR]E QIPMRHYRKM EPEX
FELERHEVMHIFY
C. Kebersihan dan Kenyamanan Dalam Bekerja

308 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
1. Analisis :
E K3: 8MHEO QIQEOEM EPEX TIPMRHYRK HMVM FIVYTE WEVYRK XERKER HER QEWOIV
WILMRKKEOYQER]ERKEHEFMWENEXYLOIQEOERER
F 5S: 4VSWIWtidak resik EXEYFIVWMLHERtidak rajin EXEYTIQFMEWEERXIRXERK
TIRKKYREEREPEXTIPMRHYRKHMVM
2. Solusi :
E K3: 1IQEOEM EPEX TIPMRHYRK HMVM FIVYTE WEVYRK XERKER HER QEWOIV WIVXE
GIPIQIO
F 5S: 4EOEMER HER EPEX TIPMRHYRK FIV[EVRE TYXML WILMRKKE QIRGIVQMROER
OIFIVWMLERTIOIVNE
D. Kebersihan Alat Setelah Digunakan Dan Tempat Penyucian

1. Analisis :
E K3: %PEX ]ERK WYHEL HMKYREOER HMFMEVOER HER XIVKIRERK EMV ]ERK FMWE
QIRMQFYPOERFEOXIVM
F 5S: Tidak resik OEVIREXMHEOWIKIVEHMFIVWMLOERTidak rawat OEVIREOSXSVER
]ERKQIRIQTIPFMEWQIRNEHMOIVEOWILMRKKEWYPMXHMFIVWMLOER
2. Solusi :
a. K3: /YOYTERNERKLEVYWHMTSXSRK YRXYOQIRGYGMEKEVOSXSVERXMHEO QEWYO
OIWIPEWIPEOYOY
b. 5S: %PEXLEVYWWIKIVEHMGYGMWIXIPEL HMTEOEMWILMRKKEXIVFIFEWHEVM FEOXIVM
TIR]IFEFTIR]EOMX

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 309
E. Pencahayaan Ruangan Alami Dan Buatan

1. Analisis :
E K3: 4IRGELE]EERXMHEOWIWYEMHIRKERWXERHEVXMRKOEXTIRIVERKERVYERKER
b. 5S: Tidak rawat dan tidak resik OEVIRE TIRGELE]EER PEQTY 80 OYVERK
STXMQEP
2. Solusi :
E K3: 0EQTY HMKERXM HIRKER ]ERK PIFML XIVERK WIVXE HMWIWYEMOER HIRKER
WXERHEVXMRKOEXTIRIVERKERVYERK
F 5S: 0EQTY HMFIVWMLOER WIGEVE FIVOEPE XIVQEWYO TEHE WEEX PEQE XMHEO
HMKYREOEREKEVXIVGETEMTIRGELE]EERSTXMQEP
F. Perlindungan Pekerja Dari Panas Alat

1. Analisis :
E K3: 8MHEO EHE TIQFEXEW ERXEVE OSQTSV WEXY HIRKER ]ERK PEMR FEMO
QIRKKYREOERKEVMWHMPERXEMEXEYTETER
F 5S: Tidak ringkas OEVIRE NEVEO ERXEV OSQTSV NEYL WILMRKKE XIVNEHM
TIQFSVSWERVYERK

310 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
2. Akibat : Physical Hazard ]ERKHMXMQFYPOERXIVWIRKEXTEREWOSQTSVHERXIVXYWYO
XITM QINE ]ERK VYRGMRK HER Psychological Hazard ]EMXY TIOIVNE QIVEWE XMHEO
EQER OEVIRE XEOYXXIVWIRKEXTEREW Kecelakaan akibat kerja ERKKKSXE FEHER
FIVHEVELEXEYQIPITYLEOMFEXWIRKEXERTEREWQEYTYRYNYRKQINEHEROSQTSV
]ERK PERGMT Penyakit akibat kerja ]EMXY GEGEX XYFYL EXEY XIXERYW OEVIRE PYOE
EOMFEXXITMQINEHEROSQTSV]ERKPERGMT
3. Solusi :
E K3: 1IRKKYREOERMWSPEXSVPEMRYRXYOQIQFEXEWMOSQTSVHIRKERTIOIVNE
b. 5S: 4IRIQTEXEROSQTSVHMFYEXWEPMRK QIQFIPEOERKMWILMRKKEPIFML IJMWMIR
G. Penempatan instalasi listrik

1. Analisis :
E K3: .MOEXIVNEHMOIFEOEVERQEYTYRKERKKYERPMWXVMOTERIPWYPMXXIVNERKOEY
F 5S: 4IREXEER OEFIP tidak rapi HER XIVPMLEX XMQFYP HER OSXSV WILMRKKE tidak
rawat
 Akibat : Physical Hazard ]ERKHMXMQFYPOERXIVWIXVYQEOMFEXOIWEPELERKVSYRHMRK
HER Psychological Hazard ]EMXY TIOIVNE QIVEWE XMHEO EQER OEVIRE XEOYX
XIVWIXVYQ Kecelakaan akibat kerja ERKKKSXE FEHER XMHEO WIRKENE QIR]IRXYL
XSQFSPTEHETERIPHERXIVNEHMKERKKYERPMWXVMOPenyakit akibat kerja ]EMXYGEGEX
XYFYLEOMFEXXIVWIRKEXPMWXVMOHERKERKKYERSVKERXYFYLWITIVXMPYQTYL
3. Solusi :
E K3: 1IQMRHELOER FEVERKFEVERK HMWIOMXEV TERIP WILMRKKE XIVHETEX GYOYT
VYERKOSWSRK
F 5S: 1IQFIVMOERTIRYXYTEXEYQIREREQOEFIPTEHEXIQFSO1IVE[EXHER
QIRKIGIOOSRHMWMTERIPQMRMQEPXELYRWIOEPM

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 311
H. Penempatan Alat Dan Bahan Ketika Bekerja

1. Analisis :
E K3: 4IRIQTEXER EPEXEPEX HM XITM QINE QIQFYEXR]E QYHEL NEXYLEXEY
XIVWIRKKSPSPILTIOIVNE]ERKFIVPEPYPEPERK
F 5S: 4IREXEER EPEX HER FELER tidak rapi dan tidak ringkas OEVIRE WEPMRK
FIVGEQTYVERHERXMHEOXIVXEXEXIVPMLEXHEVMQEWMLEHER]EVYERKWMWE
 Akibat : Ergonomic Hazard ]ERK HMXMQFYPOER TIOIVNE LEVYW FSPEOFEPMO
QIRKEQFMP EPEX HER FELER ]ERK HMTIVPYOER Kecelakaan akibat kerja ]EMXY
XIVWERHYRKFIRHE]ERKNEXYLHERFEHERTIKEPTIKEPEOMFEXFSPEOFEPMOPenyakit
akibat kerja ]EMXYZEVMWIWHMQERETIQFYPYLHEVELQIPIFEVEOMFEXXIOERERXIVPEPY
PEQEFIVHMVM
3. Solusi :
E K3: 4EHEXITMERQINEHMFIVMOERTIPMRHYRKEXEYPETMWEREKEVEPEXHERFELER
XMHEOQYHELNEXYL
F 5S: %PEXHERFELERHMTMWELOERWILMRKKEQIQYHELOERHEPEQTIRKEQFMPER
4IRIQTEXERNYKEHMWIWYEMOERHIRKERFIRXYOEPEXEKEVXMHEOEHEVYERK]ERK
WMWE
I. Bentuk dan kondisi Penyedot Asap

312 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
1. Analisis :
E K3: 'IVSFSRK XMHEO FMWE QIRKLMWET EWET WIGEVE STXMQEP WILMRKKE EWET
QEWMLEHE
F 5S: Tidak resik dan tidak rawat OEVIRE GIVSFSRK ]ERK HMTEWERK WYPMX
HMPITEWOERYRXYOHMFIVWMLOER
 Akibat: Physical Hazard ]ERKHMXMQFYPOERTIOIVNEQIRKLMVYTEWETHEVMQEWEOER
GIVSFSRK]ERKNEVERKHMFIVWMLOERFIVOEVEXKecelakaan akibat kerja ]EMXYQEXE
QIQIVEL EOMFEX XIVOIRE EWET HER LMHYRK QIRKLMVYT FER]EO EWET Penyakit
akibat kerja ]EMXY -74% -VMXEWM 7EPYVER 4IVRETEWER %OYX  EOMFEX FER]EO
QIRKLMVYTEWETHERQEXEQIRKEPEQMMVMXEWM
3. Solusi :
E K3: &ER]EOGIVSFSRKWEQEHIRKERFER]EOR]EOSQTSVWILMRKKEEWETXMHEO
XIVLMVYT
F 5S: 1IPEOYOERTIVE[EXERHERTIQFIVWMLERGIVSFSRKTEPMRKXMHEOWIXELYR
WIOEPM

J. Penggunaan Alat Pemanas

1. Analisis :
E K3: 8MHEOQIRKKYREOERTIPMRHYRKXERKEROIXMOEQIKKYREOERSZIREXEYEPEX
TIQEREWPEMRR]E
F 5S: Tidak rajin OEVIRE XMHEO EHE TIQFMEWEER HEPEQ QIRKKYREOER EPEX
TIPMRHYRKXERKER
2. Solusi :
E K3: 1IRKKYREOER TIPMRHYRK XERKER ]ERK XIFEP WILMRKKE XERKER XMHEO
XIVWIRKEXTEREW

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 313
F 5S: %HEWIQEGEQ[EPPGLEVXYRXYOQIRKMRKEXOERTIRXMRKR]EQIRKKYREOEQ
EPEXTIRKEQER
K. Penyimpanan Dan Penempatan Tabung Gas

1. Analisis :
E K3: 4IRIQTEXER XEFYRK ]ERK EOER EXEY WYHEL HMKYREOER HIOEX HIRKER
WYQFIVETMWILMRKKEHETEXQIRMQFYPOEROIGIPEOEEROIVNE
F 5S: Tidak rapi dan tidak terawat XIVPMLEXHEVMTIRIQTEXERXEFYRK]ERKWYHEL
EXEYEOERHMKYREOER
2. Solusi:
E K3: 1IQFYEX TIRIQTEXER XEFYRK KEW ]ERK EOER EXEY WYHEL HMKYREOER
WILMRKKEXIVTMWELHEVMVYERKOIVNE
F 5S: 8EFYRK KEW ]ERK EOER HMKYREOER HMXEXE HIRKER VETM HER ]ERK WYHEL
XIVTEOEMWIKIVEHMOIQFEPMOEROITIRNYEPKEW
L. Kesalahan Penempatan Alat

1. Analisis :
a. K3: (EVM WIKM OIWILEXER HETEX QIRKEOMFEXOER FER]EO OYQEROYQER ]ERK
XYQFYLHMEPEXTIRKEHYOHERXMHEOHMXYXYT

314 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
F 5S: Tidak bersih dan tidak rapi XIVPMLEX HEVM TIRIQTEXER EPEX ]ERK
FIVWIFIPELERHIRKERXIQTEXWETYHERTIP
 Akibat : Ergonomic Hazard ]ERKHMXMQFYPOERTIOIVNEXMHEOR]EQERHEPEQFIOIVNE
OEVIRE FER]EOR]E SVERK FIVPEPY PEPERK HER Biological Hazard ]EMXY FEOXIVM HER
OYQER HEVM WETY HER TIP FMEW QIR]IFEV OI EPEX TIRKEHYO Kecelakaan akibat
kerja ]EMXY TIOIVNE HETEX NEXYL EXEY FIVXEFVEOER OEVIRE HIOEX TMRXY OIPYEV
Penyakit akibat kerja ]EMXY HMEVI EOMFEX EPEX TIRKEHYO ]ERK OSXSV EXEY GMHIVE
OEVIRENEXYL
3. Solusi :
E K3: 1IQFIVMOERTIRYXYTTEHEEPEXWILMRKKEXIVFIFEWHEVMOYQERHERFEOXIVM
F 5S: 1IQMWELOEREPEXTIRKEHYOHIRKERWETYHERTIPWILMRKKEXIVPMLEXVETMHER
FIVWML
M. Keseragaman dan Kenyamanan Tempat Duduk Laboratorium Kimia












1. Analisis :
E K3: 0YEW TIREQTERK OEOM OYVWM OYVERK PYEW WILMRKKE QYHEL NEXYL HER
QIRKEOMFEXOEROIGIPEOEER
F 5S: 4IPIXEOOER OYVWM XMHEO VETM HER XMHEO VMRKOEW XIVPMLEX HEVM TIR]YWYWRER
OYVWM]ERKFIVEKEQ
2. Akibat : )VKSRSQMG,E^EVHFIVYTEOYVWM]ERKXIVPEPYTIRHIOXMHEOWIWYEMHIRKER
QINE OIVNE WIVXE OYVWM OE]Y XMHEO QIQMPMOM FERXEPER HYHYO /IGIPEOEER EOMFEX
OIVNE]EMXYXIVWERHYRKXIVXEFVEOEOMFEXFIRHE]ERKHMPIXEOOERWIQFEVERKERHER
NEXYL EOMFEX TIREQTERK OEOM OYVWM ]ERK OIGMP 4IR]EOMX EOMFEX OIVNE FIVYTE

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 315
QIQEV OEVIRE XIVWERHYRK OYVWM HER NMOE NEXYL TEHE TSWMWM HYHYO EOER
QIRKEOMFEXOEROIFYXEER
3. Solusi :
a. K3: 0YEW TIREQTERK OEOM OYVWM HMTIVPIFEV EKEV PIFML OSOSL WILMRKKE XMHEO
QYHELNEXYL
F 5S: 4IPIXEOER LEVYW XIVXEXE HER QIQTIVLEXMOER JEOXSV OIVETMER HER WIKM
OIMRHELER

N. Penerangan buatan

1. Analisa:
E K3: 4IRGELE]EER ]ERK XMHEO WIWYEM HIRKER WXERHEV XMRKOEX TIRIVERKER
VYERKERPEFSVEXSVMYQOMQME
b. 5S: Tidak rapi dan tidak rawat OEVIRE PEQTY ]ERK OYVERK FIVWML WIVXE
TIREXEER]ERKOYVERKVETM
2. Solusi :
E K3: 0EQTY HMKERXM WIVXE HMWIWYEMOER HIRKER OIFYXYLER WXERHEV XMRKOEX
TIRIVERKERVYERKERPEFSVEXSVMYQOMQME

316 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
F 5S: 0EQTYHMFIVWMLOERWIGEVEFIVOEPEWIVXEHMEXYVTIREXEERXMXMOPEQTYEKEV
VETMHERXIVGETEMTIRIVERKERWIGEVESTXMQEP

O. Almari Penyimpanan Alat dan Bahan











1. Analisis :
E K3: 'EVETIR]MQTEREREPEXHMWEQEOERTEHELEPXIVHETEXFELEROMQME]ERK
HMWMQTERHERTIVPYTIRERKEREROLYWYW
F 5S: Tidak rapi tidak bersih WIVXE tidak ringkas OEVIRE TIREXEER ]ERK
WIQFEVERKERHERHMXIQTEXOERTEHEVYERKXIVFYOE
2. Solusi :
E K3: &EVERKHMPIXEOOERHMHEPEQEPQEVMEWEQWILMRKKEQIQMRMQEPMWMVTIOIVNE
]ERKOINEXYLERFIRHEHEROIFSGSVERFELEROMQME
F 5S: 4IRIQTEXER EPEX HER FELER WIWYEM HIRKER NIRMWR]E QIPMRHYRKM EPEX
FELERHEVMWIVXEHMXEXEFIVHEWEVOERFIRXYOR]E

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 317
P. Kondisi kotak P3K

1. Analisis :
a. K3: 4IRIQTEXERSFEXXIVGEQTYVGEQTYVHERWIVXEXMHEOQIQTIVLEXMOERIJIO
HEVMWIKMOIWILEXER
F 5S: Tidak ringkas dan tidak rapi OEVIRETIREXEERFEVERK]ERKQMVMRKWIVXE
TIRYLWIWEO
2. Solusi :
E K3: 4IRIQTEXERSFEXHMFYEXXIVTMWELHERHMPIXEOERHIRKERTSWMWMXIKEOHER
IQTIVLEXMOERHEVMWIKMOIWILEXER
F 5S: 3FEX HMEXYV HER HMXEXE HIRKER VETM WIVXE HMXIQTEXOER HIRKER
QIQTIVLEXMOERJVIOYIRWMQIRKKYREERSFEX




318 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S

Q. Peletakan Dan Penyimpanan Bahan Kimia

1. Analisis :
E K3: &ELERFELER OMQME HMPIXEOOER WIQFEVERKER WILMRKKE ETEFMPE XIVNEHM
OIFSGSVEREOERQIRKEOMFEXOERXIVTIPIWIX
F 5S: Tidak rapi dan tidak rawat OEVIRE FELER OMQME HMPIXEOOER HM VYERK
XIVFYOEHERXMHEOXIVXEXE
 Akibat : Ergonomic Hazard FIVYTE OIWEPELER TSWMWM TIRKEQFMPER EPEX EOMFEX
TIPIXEOOERHMFE[ELQINEChemical Hazard ]EMXYFELEROMQME]ERKQIRKEPEQM
OIFSGSVER EOER FIVFEY QIR]IRKEX FELER OMQME ]ERK QIRKIREM OYPMX EOER
QIR]IFEFOER OYPMX QIPITYL Kecelakaan akibat kerja GMHIVE HER OINERK SXSX
OIFEOEVER Penyakit akibat kerja ]ERK HMXMQFYPOER EHEPEL OIPEMRER XYPERK
FIPEOERK GEGEX OYPMX EWQE TIR]EOMXTIR]EOMX EOMFEX MRJIOWM TEHE WEPYVER
TIVRETEWER


MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 319
3. Solusi :
E K3: &ELERFELEROMQMEHMPIXEOOERTEHEXIQTEXTIR]MQTERER]ERKXIVXYXYT
WILMRKKEHETEXQIQMRMQEPMWMVOIGIPEOEEROIVNE
F 5S: &ELER OMQME HMXEXE HIRKER VETM HER HMOIPSQTSOOER QIRYVYX NIRMWR]E
WIVXEHMFIVMPEFIPEKEVXMHEOXIVGEQTYVWEXYWEQEPEMR

R. Perangkap tikus

1. Analisis :
E K3: 4IVERKOETXMOYWQIRKLEPERKMNEPYVEOWIWTVEOXMOERHETEXQIQMGY
OIGIPEOEEROIVNE XIVWERHYRK 
F 5S: Tidak resik dan tidak rapi OEVIREEHER]ETIVERKOETXMOYW
QIRKMRHMOEWMOERVYERKERXIVWIFYXOYVERKXIVNEKEOIFIVWMLERR]E



320 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
2. Solusi :
E K3: 4VEOXMOERQIQEOEMEPEXTIPMRHYRKHMVMFIVYTEWEVYRKXERKERHER
QEWOIVWIVXEHMFMEWEOERQIRNEKEOIFIVWMLER
F 5S: 6YERKERHMFIVWMLOERWIGEVEFIVOEPEEKEVXMHEOQIRKYRHERK
OIFIVEHEERXMOYW



MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 321
322 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S


DAFTAR


PUSTAKA




,EVKM]EVXS(VW4YXYX/IWIPEQEXER(ER/IWILEXER/IVNE=SK]EOEVXE92=
,IFFMI-PQE%H^MQ1EXIVM(EWEVHEWEV/7IRMR(IWIQFIV

LXXTWMWXIQQERENIQIROIWIPEQEXEROIVNEFPSKWTSXGSQPERKOEL
PERKOELTIRIVETERFYHE]EVLXQP
CCCCCCLXXTWMWXIQQERENIQIROIWIPEQEXEROIVNEFPSKWTSXGSQTIRKIVXMER
XYNYERHERQERJEEXTIRIVETERLXQP
CCCCCCLXXTWMWXIQQERENIQIROIWIPEQEXEROIVNEFPSKWTSXGSQPEFIPXERHE
HEROSHI[EVRETIVTMTEERLXQP
CCCCCCLXXTWMWXIQQERENIQIROIWIPEQEXEROIVNEFPSKWTSXGSQPEFIP
OIQEWERFELERQEXIVMEPFIVFELE]ELXQP
CCCCCCLXXTWMWXIQQERENIQIROIWIPEQEXEROIVNEFPSKWTSXGSQVEQFYFELE]E
LP
CCCCCCLXXTWMWXIQQERENIQIROIWIPEQEXEROIVNEFPSKWTSXGSQW]EVEXW]EVEX
OOIWIPEQEXERHERLXQP
,MVS]YOM,MVERE'LEMVQER7.ETER.-81EREKIQIRX0EFSVEXSV]'S
.IRRMJIV +YRRMRK HOO  )VKSRSQMG ,ERHFSSO JSV XLI 'PSXLMRK -RHYWXV]
'EREHE9RMXI
1ERKMRM 0IS 8LI /MXGLIR 'LIGOPMWX 8LI 9PXMQEXI KYMHI XS TPERRMRK E JYRGXMSREP
OMXGLIR
4MRREKSHE'LERHVE)VKSRSQMG'LIGOTSMRXW4VEGXMGEPERHIEW]XSMQTPIQIRX
6YHM7YEVHM7MWXIQ1ERENIQIR/IWIPEQEXERHER/IWILEXER/IVNE.EOEVXE441
7SPYXMSRWJSVMQTVSZMRKWEJIX]LIEPXLERH[SVOMRKGSRHMXMSRW+IRIZE-03
%R)VKSRSQMG+YMHIJSVOMXGLIRMR,IEPXLGEVI'EREHE3,7%,
LXXT[[[PSKMWXMGSPSK]GSQMRHI\TLTORS[PIHKIVFYHE]EOIVNENITERKLXQP
LXXT[[[[MOMTIHMESVK
LXXT[[[FPSKWTSXGSQMQEKIW7IMVM74SWXIVNTK
LXXTFPSKWTSXGSQ8,/QK&0*Z-WIMXSRNTK
LXXT[[[FTFPSKWTSXGSQMQEKIWWIMWSXTQSJJMGINTK
LXXTFTFPSKWTSXGSQCH-17W^S7M<4-WIMOIXWYNTK

MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 323
LXXTFTFPSKWTSXGSQCIVH-1ZJH7W^S7MK<4-WLMXWYOINTK
LXXT[[[FTFPSKWTSXGSQFVMQEKIRWMQEKIRWXEOINTK
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LXXTQERENIQIRTIRIPMXMERFPSKWTSXGSQQERENIQIRVIWMOSLXQPP
LXXT[[[PMFVEV]YTRZNEGMHTHJWOIWQEW&%& --THJF
LXXT[SVPHIRZMVSRQIRXMWWYIWFPSKWTSXGSQHEWEVHEWEVOIWILEXERHER
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LXXT[[[XMVEEYWXIRMXIGSQZQIHMEQERENIQIRONYP]THJ
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LXXTEFIFIFPSKWTSXGSQHEQTEOGELE]EXIVLEHETIJIOXMJMXEWLXQP
LXXTMGXWPIQERRIXTYWXEOEFWIC71/1%/OIPEWCWQOCTIVERGERKERWMWXIQ
OIVNEHERIVKSRSQMMRHYWXVMCFEQFERKTHJ
LXXT[[[PMWXERHEPYGMEGSQ[TGSRXIRXYTPSEHWWQSOIHIXIGXSVNTK
LXXTFTFPSKWTSXGSQ802VX%4WSY*-*MVI%PEVQNTK
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LXXT[[[JYXYVIXMQIRS[GSQJYXYVIXMQIRS[,YQER)VVSVNTK
LXXT[[[HITHMOREWKSMH
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LXXT[[[HMVIGXMRHYWXV]GSQTVSHWY^LSYMFIWXWLSIWGSPXHLSXJPSSVWEJIX]WLSI
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LXXTVJGSQ[QPMWEJ\PMWEJ\PMWEJ\GSRWXVYGXMSR
[SVOIVKMZMRKXLYQFWYTWMKR[MXLLMWXSSPWERHWEJIX]IUYMTQIRXMRGPYHMRK
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LXXTLSFF]HETNGSQVWGSQTSRIRXWIUYMTQIRXXSSPWTEVXWLXQP
LXXTWOEQMRHSRIX[SVOGSMH
LXXTWXEXMGWIXSRGSYOQIHMEGEXEPSKTVSHYGXGEGLIMQEKI\IIHE
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LXXTFEVKEMRI^GSQHIEPWTLSXSWFPEGOHIGOIVGSVHPIWWZSPXQMRMGERMWXIV
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324 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
LXXT[[[WIRXVESJJMGIGSQPIQEVMEVWMTEPFEPIQEVMEVWMTPIQEVMEVWMTTMRXYWPMHMRK
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LXXT[[[MRHMEQEVXGSQLEWWEREQFETS[IVW]WXIQWHMWXVMFYXMSRTERIPLXQP
LXXTJEQMP]JMQIPEGSQWMXIWHIJEYPXJMPIWYCNTK
LXXT[MHMXETYXVE[SVHTVIWWGSQ
LXXT[[[MRJSEPEXOERXSVGSQEPFEQLXQP#EPTLECJMPXIVCMH!
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LXXT[[[JQJMVIWYTTVIWWMSRW]WXIQGSQ
LXXTTVSXIOMRHSQMXVEEFEHMGSQOEXIKSVMMRHI\
LXXTFEPMXFERKOIQLERKSMH#U!GSRXIRXWIOMPEWXIRXERKEPEXTIQEHEQOIFEOEVER
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LXXT[[[EFWSPYXIWEJIX]WIVZMGIWGSQJMVIWMKRWLXQP
LXXT[[[HITSWMXTLSXSWGSQWXSGOMPPYWXVEXMSR)QIVKIRG]JMVII\MXHSSV
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LXXT[[[W]RIVK]WSPYWMGSQTSWXIVWMKR
LXXTFYPIXMRGEOVEFPSKWTSXGSQGSRXSLTSWXIVOLXQP
LXXTPEYKLMRKWUYMHGSQIQIVKIRG]]SHIPFYXXSRF]EVGLMIQGTLII
LXXTPSVGSGSMHWEJIX]TSWXIVLXQP
LXXT[[[VEQFYQYVELGSQTSWXIV
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LXXTEOEQMKEWFEPSRKERJMVIWEJIX]FPSKWTSXGSQTSWXIVTSWXIVOLXQP
LXXTPSVGSGSMHTSWXIVLXQP
LXXTKSWMTKEQFEVFPSKWTSXGSQXIQTEXWEQTELYRMOLXQP
LXXT[[[OEWOYWGSMHXLVIEHWIVZMGIFSRKOEV
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LXXTXIORMWMIPIOXVSFPSKWTSXGSQGEVEQIQEWERKEGHER
TIVE[EXERR]ELXQP
LXXTTIPERKMVMVMIOLE]ERGSQCCCEVGLMZILXQP
LXXT[[[TETERHEXEGSQTVSHYOWSJXFSEVHTETERQEHMRKLXQP
LXXTWIVFEPIRGERETMRGSQREQEVYERKERHMXIQTIPHMTMRXYQEWYO
LXXTWIVFEPIRGERETMRGSQTVSHYOHSSVWMKRHIWOREQIEGV]PMGHIWOREQIHSSVWMKR
LXXT[[[LSXJVSKGSMH
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LXXTHGWLEVIHGSQHSGG5WWURTVIZMI[LXQP
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LXXTIRKMRIIVMRKHMWTPE]FPSKWTSXGSQFELE]ETIRKIPEWERWIGEVEYQYQ
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MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 325
LXXT]SWIJ[[SVHTVIWWGSQ[EWTEHEPELXIVLEHETMRLEPERWME
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LXXTFMSMRHYWXVMIWGSMHIJIOOIWILEXERNERKOETERNERKHEVMTETEVERXSPYIREHEPEQ
LXXTEHZIRXYVIMRHITIRHIRXFPSKWTSXGSQHEJXEVWXERHEVMWMOSXEOTOLXQP
XLMRRIV
LXXTH[ERXSFPSKWTSXGSQTIRXMRKR]EWMVOYPEWMYHEVELXQP
LXXTEHZIRXYVIMRHITIRHIRXFPSKWTSXGSQHEJXEVWXERHEVMWMOSXEOTOLXQP
LXXTFIPENEVO[SVHTVIWWGSQETEMXYLE^EVH
LXXTH[ERXSFPSKWTSXGSQTIRXMRKR]EWMVOYPEWMYHEVELXQP
LXXTVMGO]ERHLMOE[SVHTVIWWGSQGEXIKSV]OIWILEXERHEROIWIPEQEXER
LXXTFIPENEVO[SVHTVIWWGSQETEMXYLE^EVH
LXXTVENETVIWIRXEWMGSQETEMXYWVGEVEQIRIVETOERWMWXIQW
LXXTVMGO]ERHLMOE[SVHTVIWWGSQGEXIKSV]OIWILEXERHEROIWIPEQEXER
LXXTKSSKPIWOIXGL
LXXTVENETVIWIRXEWMGSQETEMXYWVGEVEQIRIVETOERWMWXIQW
http://Saturnus-software.blogspot.com
LXXTKSSKPIWOIXGL
http://Saturnus-software.blogspot.com
http://www.officeline.se
http://www.officeline.se
http://kerockan.blogspot.com
http://kerockan.blogspot.com
http://blog.stocksigns.co.uk
http://blog.stocksigns.co.uk
http://blog.stocksigns.co.uk
http://blog.stocksigns.co.uk
http://ce-mag.com
http://ce-mag.com
http://archive.kaskus.co.id
http://archive.kaskus.co.id
http://www.deviantart.com2
http://www.deviantart.com2
http://wwwpabrikkartonbox.wordpress.com
http://wwwpabrikkartonbox.wordpress.com
http://www.pcsclock.co.id
http://www.pcsclock.co.id 
http://www.qbonk.org   
http://www.qbonk.org
http://www.hotfrog.co.id    
http://www.hotfrog.co.id
http://www.bhineka.com
http://www.bhineka.com
http://www.bhineka.com
http://www.tiensrumahterapi.blogspot.com
http://www.tiensrumahterapi.blogspot.com
http://www.depot-safety.com 
http://www.depot-safety.com
http://www.hotfrog.co.id 
http://www.hotfrog.co.id
http://www.bekasi.olx.co.id
http://www.bekasi.olx.co.id
http://www.pabrikkartonbox.wordpress.com    
http://www.pabrikkartonbox.wordpress.com
    
http://www.pcsclock.co.id
 
http://www.pcsclock.co.id
http://www.pabrikkartonbox.wordpress.com 
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http://www.pabrikkartonbox.wordpress.com 
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LXXT[[[GMSXGSQ
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LXXTGPSYHJVSRXRIX

326 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 327

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