Manajemen Bengkel PDF
Manajemen Bengkel PDF
5S
MANAJEMEN BENGKEL DAN
LABORATORIUM SMK YANG
SEHAT DAN SELAMAT
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT
DAN SELAMAT BERBASIS 5S
Pengarah
Drs. H. Mustaghfirin Amin, M.BA
Direktur Pembinaan SMK
Penanggung Jawab
Arie Wibowo Khurniawan, S.Si. M.Ak
Kasubdit Program dan Evaluasi, Direktorat Pembinaan SMK
Editor
Chrismi Widjajanti, SE, MBA
Kasi Program, Subdit Program dan Evaluasi, Direktorat Pembinaan SMK
Penulis
Drs. Ketut Ima Ismara, M.Pd., M.Kes.
Arie Wibowo Khurniawan, S.Si. M.Ak
Prof. Dr. Suwarna Dwijonagoro, M.Pd.
Minta Harsana, A.Par., M.Sc.
Ir. Ambar Pertiwiningrum, M.Si, Ph.D
Pendukung
Toto Sukisno, M.Pd.
Muhammad Yafie Nuha
Gilang Tirta Ramadhan
ISBN
Penerbit:
Direktorat Pembinaan Sekolah Menengah Kejuruan
Komplek Kementerian Pendidikan dan Kebudayaan Gedung E, Lantai 13
Jalan Jenderal Sudirman, Senayan, Jakarta 10270
KATA PENGANTAR
DIREKTUR PSMK
Salam Sejahtera,
Melalui Instruksi Presiden (Inpres) Nomor 9 Tahun 2016 tentang Revitalisasi
Sekolah Menengah Kejuruan (SMK), dunia pendidikan khususnya SMK sangat terbantu
karena akan terciptanya sinergi antar instansi dan lembaga terkait sesuai dengan tugas
dan fungsi masing-masing dalam usaha mengangkat kualitas SMK. Kehadiran Buku
“Manajemen Bengkel dan Labolatorium yang Sehat dan Selamat Berbasis 5S” diharapkan
dapat memudahkan penyebaran informasi bagaimana tentang Revitalisasi SMK yang baik
dan benar kepada seluruh stakeholder sehingga bisa menghasilkan lulusan yang terampil,
kreatif, inovatif, tangguh, dan sigap menghadapi tuntutan dunia global yang semakin pesat.
Buku Revitalisasi SMK ini juga diharapkan dapat memberikan pelajaran yang
berharga bagi para penyelenggara pendidikan Kejuruan, khususnya di Sekolah Menengah
Kejuruan untuk mengembangkan pendidikan kejuruan yang semakin relevan dengan
kebutuhan masyarakat yang senantiasa berubah dan berkembang sesuai tuntuan dunia
usaha dan industri.
Tidak dapat dipungkuri bahwa pendidikan kejuruan memiliki peran strategis
dalam menghasilkan manusia Indonesia yang terampil dan berkeahlian dalam bidang-
bidang yang sesuai dengan kebutuhan.
Terima kasih dan penghargaan kami sampaikan kepada semua pihak yang terus
memberikan kontribusi dan dedikasinya untuk meningkatkan kualitas Sekolah Menengah
Kejuruan. Buku ini diharapkan dapat menjadi media informasi terkait upaya peningkatan
kualitas lulusan dan mutu Sumber Daya Manusia (SDM) di SMK yang harus dilakukan
secara sistematis dan terukur.
KATA PENGANTAR i
DAFTAR ISI ii
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S iii
BAB VI : APLIKASI K3 DAN 5R PADA LABORATORIUM KOMPUTER
A. Lab Komputer Dasar 267
B. Lab TV & Radio 279
C. Lab Elektronika Dasar 290
D. Tindakan Untuk Lab Elektronika 296
7IGEVEXIORMW71/XIORSPSKMHERMRHYWXVMWIFEKEMPIQFEKETIR]IPIRKKEVETIRHMHMOER
HETEX HMMHIRXMOOER WEQE HIRKER WIFYEL MRHYWXVM /IHYER]E QIRKLEWMPOER WYEXY
TVSHYOXIVXIRXY]ERKLEVYWFIVOYEPMXEW(M71/FELERFEOYR]EHMSPELQIPEPYMTVSWIW
FIPENEV QIRKENEV XIVOEMX HIRKER TIRKIQFERKOER OSQTIXIRWM XIORMO TVSHYOWM
-RHYWXVMQENYHI[EWEMRMXIPELQIRKKYREOERWXERHEVQERENIQIRTIVE[EXER/EM^IR
]ERK HMPIRKOETM HIRKER just in time, total preventive maintenance, .-8 841 HER 6
4IRKIQFERKER WMWXIQ QERENIQIR TIVE[EXER HER TIREXEER JEWMPMXEW MRM
QIRKKYREOER WXERHEV QERENIQIR ]ERK WEQE HIRKER HM MRHYWXVM OIPEW HYRME
3VKERMWEWM WYEXY MRHYWXVM ]ERK FIWEV HMTIVPYOER TIRKEXYVER YRXYO QIQTIVSPIL
IJMWMIRWM ]ERK XMRKKM 3VKERMWEWM HMOEXEOER FIVLEWMP NMOE QEQTY QIRKIPSPE
WYQFIVHE]EFIVYTEQERYWMEHERE[EOXYFELERFEOYMRJSVQEWMQIWMRTIVEPEXER
MRJSVQEWM HER XIQTEX HIRKER IJMWMIR WIVXE IJIOXMJ XERTE QIRKYVERKM OITYEWER
TIPERKKERWILMRKKEQEQTYFIVWEMRKHIRKERPIQFEKEPEMR]ERKWINIRMW71/MHIRXMO
HIRKERMRHYWXVMHEPEQTIQVSWIWERFELERFEOYQIRNEHMTVSHYO]ERKFIVQERJEEX
A. Manajemen Operasional
Gambar 1. Metodologi Penerapan PDCA Prinsip 5 R
%VXMR]E 8IQTEX OIVNE FIVEVXM WIFYEL XIQTEX ETEOEL MXY QIVYTEOER XIQTEX EXEY
LER]E FEKMER HEVM KIHYRK FERKYRER EXEY OIRHEVEER
HMQERE WIXMET SVERK EOER
FIOIVNEWIHERKFIOIVNEQIRKKYREOER[EOXYYRXYOFIOIVNEEXEYFMEWER]EFIOIVNE
YRXYO QIQTIVSPIL OIYRXYRKERYTEL HER HEPEQ LYFYRKERR]E HIRKER TIOIVNE
XIVQEWYO XIQTEX EXEY FEKMER HEVM WIFYEL XIQTEX HMFE[EL TIRKYEWEER TIQFIVM
OIVNEFYOERQIVYTEOERJEWMPMXEWOLYWYW]ERKHMWIHMEOERYRXYOTIOIVNE
Gambar 2. Pentingnya Manajemen Perbaikan
1ERENIQIR4YRGEO
1ERENIQIR1EH]E 4IVFEMOER
7YTIVZMWSV 4IVE[EXER
/EV]E[ER
4IVFEMOERHETEXHMFIHEOERWIFEKEMQERENIQIRTIVFEMOERFIVOIPERNYXERHER-RSZEWM
1ERENIQIRTIVFEMOERFIVOIPERNYXERFIVWMJEXTIVFEMOEROIGMP]ERKFIVPERKWYRKWIGEVE
XIVYW QIRIVYW WIHERK -RSZEWM QIVYTEOER TIVFEMOER HVEWXMW WIFEKEM LEWMP HEVM
MRZIWXEWMWYQFIVHE]E]ERKFIVNYQPELFIWEV
1ERENIQIR4YRGEO -RSZEWM
1ERENIQIR1EH]E 1ERENIQIR4IVFEMOER&IVOIPERNYXER
7YTIVZMWSV 4IVE[EXER
/EV]E[ER
Gambar 3. Ilustrasi Menjaga Komitmen
Pikiran kelompok, WIXIPEL FIFIVETE WEEX FIVWEQE TEVE ERKKSXE HI[ER WIOSPEL
OIQYRKOMRER FIWEV EOER WIQEOMR OSLIWMJ (M WEXY WMWM LEP MRM FIVHEQTEO TSWMXMJ
OEVIREQIVIOEEOERWEPMRKQIRHYOYRKWEXYWEQEPEMR(MWMWMPEMROSLIWMZMXEWMXY
QIR]IFEFOERERKKSXEXIVPEPYOSQTVSQMWLER]EOEVIREXMHEOQIVEWEIREOFIVPEMRER
TIRHETEXHIRKERERKKSXEPEMRR]E4EHEWEEXMRMPELHI[ERWIOSPELQYPEMXIVNERKOMX
TMOMVER OIPSQTSO -RM FIVFELE]E OEVIRE OITYXYWER ]ERK HMEQFMP OIQYRKOMRER
FIWEVXMHEO PEKMVIEPMWXMW Memerlukan pelatihan, TMLEOTMLEO]ERKFIVOITIRXMRKER
OIQYRKOMRER FIWEV WEQE WIOEPM XMHEO EXEY FIPYQ FIVTIRKEPEQER QIRIVETOER
QSHIP ]ERK VYQMX HER TEVXMWMTEXMJ MRM 1IVIOE OIQYRKOMRER FIWEV XMHEO QIQMPMOM
TIRKIXELYERHEROIXIVEQTMPERXIRXERKLEOMOEXQERENIQIRTIVFEMOERFIVOIPERNYXER
WIFIREVR]EHERFEKEMQEREGEVEOIVNER]ETIRKEQFMPEROITYXYWEROSQYRMOEWMHER
WIFEKEMR]E
Kebingungan atas peran dan tanggung jawab baru, TMLEOTMLEO ]ERK XIVPMFEX
OIQYRKOMRER FIWEV XIPEL WERKEX XIVOSRHMWM HIRKER MOPMQ OIVNE ]ERK WIPEQE MRM
Gambar 5. Sesudah Penerapan Manajemen Perbaikan Berkelanjutan
5. Publikasi
0IQFEKE TIRHMHMOER 71/
FMWE QIRSRNSP HEPEQ QEW]EVEOEX HMOEVIREOER
OIGIVHEWERR]E OIREOEPERR]E WMWXIQ TIRKENEVERR]E HER LEP PEMR ]ERK QIRSRNSP
7IOSPEL ]ERK FMEWEFMEWE WENE XMHEO XIVHIRKEV HM QEW]EVEOEX YQYQ 0IQFEKE
TIRHMHMOERWILEVYWR]EPIFMLHMOIREPOEVIREOIFEMOERR]EYRXYOPIFMLQIRKIREPOER
PIQFEKEWIOSPELFMWEHMKYREOERTYFPMOEWM4YFPMOEWM]ERKHMWIPIRKKEVEOERWIWYEM
HIRKER OIEHEER ]ERK WIFIREVR]E 8MHEO QIPIFMLPIFMLOER HER NYKE XMHEO
QIRKYVERKM7MJEXTYFPMOEWMLER]EQIQFIVMOERMRJSVQEWMWIHERKOERTIRMPEMERXIXET
FIVKERXYRK TEHE QEW]EVEOEX MXY WIRHMVM /IEHEER MRM EOER PIFML QIRKYRXYRKOER
Productive actionWMOETTVSEOXMJHEVMWIPYVYLWMW[EXIVLEHETOSRHMWMHERSTIVEWMHEVM
JEWMPMXEWWIOSPELMaintenanceTIPEOWEREERTIVE[EXERHERTIRMRKOEXERIJIOXMZMXEW
HEVM JEWMPMXEW HER OIWEXYER STIVEWM TVSHYOWM 4IR]IFEF OIVYKMER WILMRKKE LEVYW
HMOIPYEVOERR]EFME]ETIVE[EXEREHEPELOIVYWEOEREPEXTIRKSTIVEWMERQIWMR]ERK
XMHEOWXERHEVTIVWSRMPXMHEOQIQEHEMWYOYGEHERK]ERKXMHEOXIVWIHMEXMHEOEHEEPEX
YNMHERXMHEOEHER]EHEXEXIVGEXEXFEMOTIQFIPMERTIRKKYREERQEYTYRHEXEPEMRR]E
Total Productive Maintenance (TPM) QIVYTEOER NE[EFER ]ERK EOER QEQTY
QIRKEXEWM OIVYKMER HIRKER TVSKVEQTVSKVEQR]E ]ERK XIVHMVM HEVM /IKMEXER
OIPSQTSO OIGMP YRXYO QIRERKKYPERKM TIR]IFEF OIVYKMER TIVFEMOER QIWMR YRXYO
QIRGETEM OSRHMWM STIVEWM QEOWMQEP HER QIRKYVERKM PENY OIEYWER /IXIVPMFEXER
STIVEXSV TVSHYOWM YRXYO QIRNEKE OSRHMWM HEWEV EPEXQIWMR 1IRMRKOEXOER WMJEX
QEQTY TIPMLEVE maintainability
HER QEQTY XYRNERK sustainability
TIRMRKOEXER
IJIOXMZMXEWFME]EHERIJMWMIRWMTIOIVNEERTIVE[EXERWIPEMRMXYTPMQIQMPMOMTVSKVEQ
TIRGIKELER TIVE[EXER Maintenance Prevention
]ERK QIVYTEOER MRXIKVEWM HEVM
TIVE[EXERengineeringHERHIWEMRIV
TPMWERKEXWIWYEMHIRKEROSRHMWMXIQTEXOIVNETVEOXMOHM71/OEVIRENYQPELuser
HER TIVEPEXER ]ERK WERKEX FER]EO HER XIVFEXEWR]E NYQPEL XIORMWM HER [EOXY
3TIVEXSVXIORMWM WIXMET QIWMR LEVYW QIPEOYOER TIVE[EXER VYXMR FEMO LEVMER
Gambar 6. Sistematika Pemeliharaan
4IQIPMLEVEER (Maintenance
TEHE KEQFEV FEKER HMEXEW 4EYP
MEPEL WYEXY
OIKMEXER ]ERK HMPEOYOER WIGEVE WIRKENE WEHEV
XIVLEHET WYEXY JEWMPMXEW HIRKER
QIRKERYX WYEXY WMWXIQEXMOE XIVXIRXY HIRKER XYNYER EKEV JEWMPMXEW XIVWIFYX HETEX
FIVJYRKWM FIVSTIVEWM HIRKER PERGEV EQER IJIOXMJ HER IJMWMIR /IKMEXER
Gambar 7. Ilustrasi Perawatan Alat
4IQIPMLEVEER FIVOEPE MRM FMEWER]E HMPEOWEREOER SPIL XIORMWM TIQIPMLEVEER
4IVFEMOER VMRKER (Light repairing) MEPEL TIVFEMOERTIVFEMOER HEVM OIVYWEOER VMRKER
XIVQEWYO ]ERK HMXIQYOER TEHE [EOXY TIRKIGIOER TIQIPMLEVEER FIVOEPE
]ERK
TIVFEMOERR]E GYOYT HIRKER TIRKKERXMER OSQTSRIR VITPEGIQIRX
HER XMHEO
QIQIVPYOER [EOXY HER FME]E XMRKKM 4IVFEMOER QIHMYQ (Medium repairing) MEPEL
TIVFEMOERTIVFEMOER HEVM OIVYWEOER EOMFEX EYW EXEY EOMFEX OIGIPEOEER ]ERK
TIVFEMOERR]E QIQIVPYOER TIQFIXYPER OSQTSRIR HIRKER FME]E ]ERK PIFML XMRKKM
HER[EOXYOIVNE]ERKPIFMLPEQEServis besar (Overhaul) MEPELTIVFEMOERXSXEPEOMFEX
OIEYWERPEQETIQEOEMER
HIRKERTIQFIXYPERTIQFIXYPERQEYTYRTIRKKERXMER
OSQTSRIR4IVFEMOEREXEYSZIVLEYPMRMFMEWEHMPEOYOERSPILXIORMWMHEREXEYXIORMWM
ELPMWIHERKOERYRXYOQIRGETEMLEWMP]ERKSTXMQEPTIVPYOMVER]EQIRKERYXWYEXY
WMWXIQEXMOE TIVFEMOER ]ERK ]ERK XIPEL HMXIRXYOER 4IVFEMOER HEVYVEX (Emergency
repairing MEPEL TIVFEMOER HEVM OIVYWEOER EOMFEX OIGIPEOEER ]ERK TIVFEMOERR]E
FIVWMJEX WIQIRXEVE YRXYO QIRYRKKY TIVFEMOER ]ERK WIQTYVRE EXEY PERKWYRK
HMTIVFEMOMWIGEVEWIQTYVRE
1IXSHI]ERKHMKYREOERHEPEQTIVERGERKERWMWXIQMRMHMPEOYOERQIPEPYMTIRHIOEXER
WMWXIQ HIRKER XELETER TVEEREPMWMW EREPMWMW WMWXIQ TIVERGERKER WMWXIQ HIWEMR
WMWXIQ HER MQTPIQIRXEWM WMWXIQ (EXE HER MRJSVQEWM HMOYQTYPOER QIPEPYM
[E[ERGEVE HIRKER OYMWMSRIV XMHEO XIVWXVYOXYV HER SFWIVZEWM XIVLEHET OSQTSRIR
WMWXIQMRJSVQEWM]EMXYHSOYQIRXIREKETVSWIHYVTIVERKOEXOIVEWHERTIVERKOEX
PYREO,EWMPTVEEREPMWMWQIRYRNYOEREHER]EQEWEPELTEHEWIXMETOSQTSRIRWMWXIQ
MRJSVQEWM ]ERK PEQE ]EMXY input TVSWIW HER output HMQERE WIXMETXELETXIVWIFYX
TIRKIVNEER]EQEWMLHMPEOYOERWIGEVEQERYEP/IWEPELERMXYWIVMRKOEPMXIVNEHMHEPEQ
TIQEWYOER HER TIRKSPELER HEXE WILMRKKE SYXTYX ]ERK HMLEWMPOER QIRNEHM XMHEO
EOYVEX HER XITEX -RJSVQEWM PEMR ]ERK HMHETEX HEVM TVE EREPMWMW MRM EHEPEL WMWXIQ
TIR]MQTERER HEXE QEWML HMPEOYOER WIGEVE XIVTMWEL WILMRKKE HEXE WYWEL HMEOWIW
WIVXEOIGITEXERTIRKSPELERHEXEHERTIRGEVMERHEXEQIQIVPYOER[EOXY]ERKGYOYT
PEQE %REPMWMW OIFYXYLER HER OIPE]EOER TIVERGERKER WMWXIQ QIRYRNYOER EHER]E
OIFYXYLER TIQEOEM OIFYXYLER WMWXIQ MXY WIRHMVM OIPE]EOER XIORMO HER OIPE]EOER
STIVEWM
4IVERGERKER WMWXIQ QIRKKYREOER EPEX TIRKIQFERKER FIVYTE HEXE flow HMEKVEQ
FEKER EPMV WMWXIQ entity relationship HMEKVEQ OEQYW HEXE VERGERKER input HER
VERGERKER SYXTYX 7MWXIQ MRJSVQEWM HMLEVETOER QIQMPMOM FIFIVETE OIYRKKYPER
4IVXEQE HEPEQ LEP input TVSWIW QEYTYR output ]ERK HMLEWMPOER /IHYE WMWXIQ
MRJSVQEWM ]ERK HMVERGERK FIVXYNYER YRXYO QIRMRKOEXOER IJMWMIRWM HER IJIOXMJMXEW
/ILEHMVERXIORSPSKMOSQTYXIVHIRKEROIOYEXERTVSWIWR]EXIPELQIQYRKOMROER
TIRKIQFERKERWMWXIQMRJSVQEWMQERENIQIR4IRKKYREERXIORSPSKMOSQTYXIV
HMHETEX QERJEEX FIVYTE OIQYHELER QIR]MQTER QIRKSVKERMWEWM QIRKSPEL
HER QIPEOYOER TIRKEQFMPER retrieval
WIVXE HMWXVMFYWM real time XIVLEHET
FIVFEKEM HEXE OEVIRE HMHYOYRK HIRKER TIVERKOEX PYREO HER OSRJMKYVEWM
TIVERKOEX OIVEW ]ERK XITEX MRWXERWM HETEX QIQFERKYR WMWXIQ MRJSVQEWM
QERENIQIR ]ERK LERHEP HER FIVTIRKEVYL WIGEVE WMKRMJMOER XIVLEHET OMRIVNE
MRWXERWMXIVWIFYXWIGEVEOIWIPYVYLER4IVE[EXERJEWMPMXEWWIGEVETVIZIRXMJHETEX
HMPEOYOER HIRKER QIRKKYREOER WMWXIQ MRJSVQEWM FIVFEWMW OSQTYXIV YRXYO
QIRKSPEL HEXEHEXE JEWMPMXEW HER TIVE[EXERR]E %HER]E WMWXIQ QERENIQIR
3. Tahap
Perancangan
Jadwal Perawatan
Pegawai
Pelaksanaan Perawatan
Gambar 11. Diagram Konteks atau DFD Level 0
+EQFEV HM EXEW QIRYRNYOOER FEL[E WMWXIQ FIVMRXIVEOWM HIRKER WIFYEL IRXMXEW
IOWXIVREP]EMXY4IKE[EM-QE-WQEVE
7MWXIQQIRIVMQEHEXEYXEQE]EMXY
HEXE VIRGERE TIVE[EXER /IQYHMER TIKE[EM QIRIVMQE HEXE QIRKIREM NEH[EP
TIVE[EXER 4IKE[EM ]ERK XIPEL QIPEOWEREOER TIVE[EXER HEXER]E HMFIVMOER
OITEHE WMWXIQ OIQYHMER WMWXIQ QIQFIVMOER PETSVER TIPEOWEREER TIVE[EXER
OITEHETIKE[EM
3
Laporan Pelaksanaan Perawatan
2
Input
Perencanaan
Pelaksanaan
Perawatan
Perawatan
Fasilitas
Fasilitas
Data Fasilitas
Jadwal Perawatan
Pegawai
1
Data Teknis Fasilitas dan Data Pendukung
Input Data
Fasilitas
Gambar 12. DFD Level 1
8EFIP/EXIKSVMXIVHMVMHEVMEXVMFYXEXVMFYXWIFEKEMFIVMOYX
8EFIP+VYTXIVHMVMHEVMEXVMFYXEXVMFYXWIFEKEMFIVMOYX
8EFIP(MZMWMXIVHMVMHEVMEXVMFYXEXVMFYXWIFEKEMFIVMOYX
8EFIP0SOEWMXIVHMVMHEVMEXVMFYXEXVMFYXWIFEKEMFIVMOYX
8EFIP6IRGERE4IVE[EXERXIVHMVMHEVMEXVMFYXEXVMFYXWIFEKEMFIVMOYX
4EHE 8EFIP 6IRGERE 4IVE[EXER FMPE TVSWIW ]ERK HMPEOYOER EHEPEL TVSWIW
TIVIRGEREERTIVE[EXERQEOE WIQYE fielddataHMMWMOIGYEPMWXEXYWTIPEOWEREER
XKP VIEPMWEWM HER 4IPEOWERE /IXMKE HEXE XIVWIFYX HMMWM TEHE 4VSWIW -RTYX
4IPEOWEREER 4IVE[EXER OIQYHMER HMWYWYRPEL VIPEWM ERXEV XEFIPR]E HEPEQ )6(
FIVMOYX
Laporan
Fasilitas
Data Lembaga
Realisasi
Perawatan Realisasi
Pegawai Perawatan
Fasilitas
4VSKVEQ 7-1%* WIGEVE YQYQ HMFEKM HEPEQ QSHYP ]EMXY 1EWXIV *EWMPMXEW
8VERWEOWM4IVE[EXER*EWMPMXEWHER4IPETSVER1EWXIVJEWMPMXEWXIVHMVMHEVMJSVQYPMV
JSVQYPMVYRXYOQIRKMRTYXHEXE*EWMPMXEW/EXIKSVM*EWMPMXEW(MZMWM(EXE0IQFEKE
4IKE[EM HER +VYT *EWMPMXEW 8VERWEOWM 4IVE[EXER *EWMPMXEW XIVHMVM HEVM *SVQYPMV
YRXYO QIRKMRTYX 4IVIRGEREER 4IVE[EXER HER 6IEPMWEWM HEVM 4IVIRGEREER ]ERK
WYHEL HMFYEX 4EHE FEKMER TIPETSVER TIRKKYRE HETEX QIPMLEX HER QIRGIXEO
0ETSVER *EWMPMXEW 0ETSVER 4IVIRGEREER 4IVE[EXER HER 0ETSVER 6IEPMWEWM
4IVE[EXER 7ITIVXM HMXYRNYOOER TEHE +EQFEV 7XVYOXYV 4VSKVEQ 7-1%* TVSWIW
TIRKMWMERHEXELEVYWYVYXQYPEMHEVM1EWXIV(EXE8VERWEOWMFEVYFMWEQIPMLEX
7IXIPELTVSKVEQXIVFYOEEOERQYRGYPNIRHIPEsecurity [EVRMRKOIQYHMEROPMO
XSQFSPSTIRYRXYOQIQFYOETVSKVEQR]E
Gambar 16. Jendela Security Warning
7IPERNYXR]E EOER XIVFYOE HEXEFEWI 7-1%* .IRHIPE ]ERK XIVFYOE TEHE FEKMER
object TMPMLPEL JSVQ OIQYHMER HM WIFIPEL OERERR]E GEVMPEL switchboard QIRY
YRXYOQIQFYOEQIRYYXEQE
Gambar 18. Switchboard
Gambar 19. Form Fasilitas
5) Form Pegawai
*SVQ MRM HMKYREOER YRXYO QIR]MQTER HEXE TIKE[EM XIXETM OLYWYW YRXYO
TIKE[EM ]ERK XIVOEMX PERKWYRK HIRKER TIRERKERER JEWMPMXEW .EFEXER HMMWM
HIRKER GEVE QIQMPML TEHE TMPMLER ]ERK XIVWIHME WIXIPEL WIFIPYQR]E HEXE
NEFEXERHMMWM9RXYOQIREQFELHEXEHETEXHIRKERQIRIOERXSQFSPHEXEFEVY
7IXIPELHEXEXIVMWMHETEXHMWMQTERHIRKERQIRIOERXSQFSPWMQTERHEXE
Gambar 21. Form Perencanaan Perawatan
4EHEJSVQMRMHMPEOYOERTVSWIWMRTYXTIVIRGEREERTIVE[EXER6IRGERETIVE[EXER
HMMRTYX FIVHEWEVOER JEWMPMXEWJEWMPMXEW ]ERK HEXER]E WYHEL QEWYO OI HEXEFEWI
Gambar 22. Form Realisasi Perawatan
8) Laporan-laporan
4EHE FEKMER MRM XIVHETEX PETSVER ]EMXY PETSVER JEWMPMXEW HEJXEV TIVIRGEREER
TIVE[EXERHERPETSVERVIEPMWEWMTIVE[EXER4EHEQSHYPMRMHETEXHMPEOYOERTVSWIW
TIRGIXEOER PETSVERPETSVER 'SRXSL preview PETSVERPETSVER HETEX HMPMLEX TEHE
+EQFEV&IVHEWEVOERLEWMPOENMERYNMOIPE]EOERTIREVETER7-1%*MRMWYHEL
PE]EO YRXYO HMXIVETOER WERKEX FIVQERJEEX HER HETEX HMEHETXEWM WIGEVE OVIEXMJ
WIWYEMOIFYXYLERQEWMRKQEWMRK71/
Dukungan
Tersedia
No Program kegiatan dokumen
F % f %
4IVEXYVER 7/ )HEVER HWF
]ERK QIRKEXYV TIREXEER HER
TIVE[EXERJEWMPMXEWFIRKOIPEXEYPEFSVEXSVMYQ
4IXYRNYO XIORMW 4VSWIHYV 3TIVEWM 7XERHEV
TIPEOWEREER
TIREXEERHERTIVE[EXERJEWMPMXEWFIRKOIPEXEYPEFSVEXSVMYQ
EXEYWXYHMS
.EH[EP TIPEOWEREER TIREXEER HER TIVE[EXER JEWMPMXEW
FIRKOIPEXEYPEFSVEXSVMYQEXEYWXYHMS
3VKERMWEWM TIVWSRIP TIPEOWEREER TIREXEER HER TIVE[EXER
JEWMPMXEWFIRKOIPEXEYPEFSVEXSVMYQ
/VMXIVME OSQTIXIRWM TIVWSRIP TIPEOWERE TIREXEER HER
TIVE[EXERJEWMPMXEWFIRKOIPEXEYPEFSVEXSVMYQ
%RKKEVER FME]E TIPEOWEREER TIREXEER HER TIVE[EXER
JEWMPMXEWFIRKOIPEXEYPEFSVEXSVMYQ
Aspek % % % % Rata-Rata
1ERENIQIR
%HQMRMWXVEWM
3VKERMWEWM
4IRHEREER
7YQFIV(E]E1ERYWME
Aspek % % % % Rata-Rata
1ERENIQIR
%HQMRMWXVEWM
3VKERMWEWM
4IRHEREER
7YQFIV(E]E1ERYWME
8IORMW 3TIVEWM 4IPEOWEREER
4IVFEMOER&IVOIPERNYXER
8IVR]EXE HYOYRKER HSOYQIR EWTIO QERENIQIR QIRGETEM %HQMRMWXVEWM
3VKERMWEWM 4IRHEREER 7YQFIV HE]E QERYWME
8IORMWSTIVEWMTIPEOWEREER HEREWTIOTIVFEMOERFIVOIPERNYXERQIRGETEM
(EXEMRMWERKEXQIREVMOOEVIREQIQFYOXMOERFEL[EYRKOETER]ERKHMXYPMW
QIPEPYM MRWXVYQIR FIPYQ XIRXY HMPIRKOETM HIRKER HSOYQIRXEWM TIRHYOYRK ]ERK
FIXYPFIXYPXIVWIHMEHERXIPELHMKYREOERSPIL71/
Daftar Daftar
Order kebutuhan kebutuhan
59
71/HETEXQIRKEOSQSHEWMOIKMEXERTIVE[EXERHERTIREXEERJEWMPMXEWFIRKOIP
EXEYPEFSVEXSVMYQWIGEVEWIHIVLEREXIXETMQEQTYQIRHYOYRKOIKMEXERTIQFIPENEVER
WIGEVETVSHYOXMJIJIOXMJHERIJMWMIR
DOKUMEN PENANGGUNG
MULAI
JAWAB
JADWAL Menyusun jadwal KEPALABENGK
PERAWATAN perawatan EL/LAB
KARTU Pelaksanaan TEKNISI
PERAWATAN perawatan
tidak
membuat laporan Ada part
yang ganti?
ya
Log Book Permintaan TEKNISI
Barang
Daftar Stock Gudang KEPALA
persediaan GUDANG
barang
Penerimaan
Barang
tidak
Penjadwalan Bisa langsung
ulang diperbaiki?
ya
KARTU Melakukan
PERAWATAN
TEKNISI
perbaikan
LAPORAN Membuat
PERAWATAN laporan TEKNISI
SELESAI
Kepala Sekolah
Perawatan Preventif
Data Fasilitas
Penyusunan Data Pelaksanaan
Jadwal Perawatan Insidentil
Perawatan
Pelaporan Pelaksanaan
Data Pelaksanaan
Ambil Data
Perawatan Berkala
Manajer Perawatan
Gambar 26. Penerapan Manajemen Perawatan Secara Konvensional
Kepala Sekolah
Perawatan Preventif
Data Fasilitas
Penyusunan Data Pelaksanaan
Jadwal Perawatan Insidentil
Perawatan
Data Pelaksanaan
Ambil Data
Perawatan Berkala
Gambar 27. Penerapan Manajemen Perawatan Berbasis ICT
)PIQIR WYQFIV HE]E TIRIRXY OIFIVLEWMPER OIVNE TVEOXMO HM 71/ QMRMQEP EHEPEL
WITIVXM+EQFEV]EMXYXIVHMVMHEVMQERYWMEFELERFEOYQIWMRQIXSHIQIQSVM
EXEYMRJSVQEWMman, material, machine, method, & memory
7IGEVEPIRKOETIPIQIR
TIRHYOYRKTIRMRKOEXEROYEPMXEWOIVNETVEOXMOLEVYWHMPIRKOETMHIRKERQIHMEHERE
TEWEV [EOXY HER XIQTEX EXEY PMRKOYRKER OIVNE TVEOXMO media, money, market,
minute & place or work environment
/IWIQYER]E LEVYW HMOSSVHMREWMOER HER
HMMRXIKVEWMOERWIGEVEWMROVSRWMRIVKMWIVXEWIHIVLEREEKEVHMHETEXOERWYEXYWMWXIQ
OIVNE TVEOXMO ]ERK EQER R]EQER WIPEQEX MRSZEXMJ OVIEXMJ IJIOXMJ IJMWMIR HER
TVSHYOXMJ
1ERYWMEHEPEQLEPMRMWMW[EMRWXVYOXYVXIORMWMHERKYVYWERKEXFIVTIVERWIFEKEM
TIQSKVEQ TIRKSRXVSP HER TIPEOWERE YRXYO MXY HMFYXYLOER OSQTIXIRWM ]ERK
VIPIZER]ERKHMLEWMPOERSPILTIRHMHMOERTIPEXMLERHERTIRKEPEQERWIWYEMHIRKER
OSRHMWM R]EXE ]ERK HMFYXYLOER HM MRHYWXVM HI[EWE MRM 1EXIVMEP EXEY FELER FEOY
QIRNEHM FEKMER ]ERKQIRIRXYOER OYEPMXEW TVSHYO FELER FEOY NIPIO LEWMPR]E NYKE
EOER NIPIO8IVOEMX HIRKER QERENIQIR TIREXEER FELER FEOY TIVPY HMXEXE HIRKER
VETMHERNIPEWOIFIVEHEERR]EWIVXEQYHELHMEQFMPEXEYHMOIXELYMNYQPELR]EEKEV
Gambar 29. Lingkungan Yang Nyaman
0MRKOYRKERXIQTEXOIVNEWIPEQEMRMFIPYQFIKMXYHMTIVLEXMOERXIVQEWYOHEPEQ
LEPMRMEHEPELWMWEFELERFEOYWEQTELXYQTELERSPMOIWIQVE[YXERVYERKOIVNE
TVEOXMO EWET HIFY PMQFEL ]ERK HMXMQFYPOER HER QIRMQFYPOER ERGEQER
OIWILEXEROIVNEZIRXMPEWMYHEVEXIQTIVEXYVYHEVETIRGELE]EERVYERKOIVNEFEY
]ERKQIR]IRKEXVEHMEWMWMREVEXEYTEREWEXEYPE]SYXMRKVYERKOIVNETVEOXMO
HERPEMRPEMR]ERKHETEXQIR]IFEFOERWYEWEREQIRNEHMOYVERKR]EQERXMHEO
WILEXQIRMQFYPOERERGEQEROIWIPEQEXEROIVNE/IWIQYER]ETEWXMHMXIRXYOER
NYKE SPIL OIXIVWIHMEER HERE TIRHYOYRK ]ERK LEVYW HMYTE]EOER HIRKER PIFML
OVIEXMJHERTVSHYOXMJQIPEPYMYRMXTVSHYOWM]ERKFIV[E[EWER[MVEYWELE71/
4IREXEERJEWMPMXEWQIWMREPEXTIVOEOEWHERPMRKOYRKERXIQTEXOIVNETVEOXMO
7XERHEV MRHYWXVM ]ERK HMKYREOER HEPEQ QERENIQIR TIREXEER WITIVXM OENMER
TYWXEOE WIFIPYQR]E EHEPEL HIRKER TIRHIOEXER QERENIQIR QERENIQIR
TIVFEMOERFIVOIPERNYXEROLYWYWR]E6]EMXYVMRKOEWVETMVIWMOVE[EXHERVENMR
6TEHEHEWEVR]EQIVYTEOERTVSWIWTIVYFELERWMOETXIVOEMXHIRKERTIREXEER
Gambar 30. Ilustrasi Bahaya Radiasi
4IVYFELER TIRKKERXMER HER TIR]IHIVLEREER 1IWMR QIWMR TEHE WEEX TVSWIW
TIRKIPEWER]ERKTSXIRWMEPXIVLEHETFELE]EHIFYKEWVEHMEWMHEROIFMWMRKER
Gambar 31. Lantai Bengkel Yang Berserakan
4IR]MQTERER HER TIREXEER FEVERK ]ERK PIFML XIVSVKERMWMV HER VETM EOER
QIQYHELOER YRXYO HMGEVM HMEQFMP HER HMKYREOER HIRKER GITEX EOYVEX HER
VIPIZER 4IVWIHMEER FELER FEOY ]ERK FIVPIFMLER QIVYTEOER TIQFSVSWER
OEVIRE QIQIVPYOER XIQTEX VYERK TIR]MQTERER TIRGEXEXER TIRERKERER
QSHEP HER FELERFELER GIRHIVYRK FIVOEVEX VYWEO EXEY QIRNEHM EYW HER
Gambar 32. Lantai Bengkel Setelah Barang-Barang di5Rkan
+YREOERQIWMREPEXTVSHYOWMHERJEWMPMXEWTIR]MQTERER]ERKQYHELHMVEOMXHER
HMFSRKOEVWIVXEHMXEXEHIRKERVETM&IVMOERTVIJIVIRWMTEHETIVEPEXERQSHYPEV
HMQEREWXEWMYROIVNEHETEXHMTEWERKHMTMRHELEXEYHMKERXMHERKERGITEXXERTE
FER]EO QIRKKERKKY TVSHYOWM 1IXSHI XIVWIFYX OIQYHMER HETEX HMEQFMP
PERKOELWITIVXMWIFEKMFIVMOYX
E 4IREXEERTSXIRWMWYQFIVFELE]EHIFY
,EWMPOENMER]ERKHMHETEXTIRIPMXMFEL[EHIRKEREHER]ETSXIRWMEPFELE]EHIFY
]ERKHMHEPEQR]EQIR]ERKOYXTEVXMOIPEWETYETHERKEW8LYVQER.)
QEOE TIVPY QIPEOYOER TIVFEMOER ZIRXMPEWM :IRXMPEWM MRM EOER QIQFIVMOER
EWYTERYHEVEWIKEVMHIEPR]E HERHETEXQIRKIRHEPMOERTETEVERHIFY
FEKMWMW[ETVEOXMOERTVEOXMO(MWMRMTIRIPMXMHEPEQQIVERGERKHIWEMRZIRXMPEWM
PMRKOYRKER ]ERK EHE QIQFIVMOER FIFIVETE EPXIVREXMZI VERGERKER %HETYR
VERGERKERXIVWIFYXEHEPELWIFEKMFIVMOYX
1IRKKYREOER:IRXMPEWMHSVSRKHERXEVMOHIRKERQIQEWERKinhause fanEXEY
exhaust fan HIRKER FIREV OEVIRE OEPEY LER]E QIQERJEEXOER OMTEW
TIRKLMWET (exhaust fan) WENE OIQEQTYER]E WERKEX XIVFEXEW 'EVE YRXYO
QIQTIVPERGEVWMVOYPEWMYHEVEOMTEWTIRHSVSRK(inhaust fan)HMPIXEOERHMEVEL
FIVWIFIVERKERHEVMQIWMRQIWMRHIRKERHE]E PIFMLOIGMPHEVMHE]E
OMTEWTIREVMO(exhaust fan).
Sumber debu
Iinhaute fan
Exhaust fan
1IQERJEEXOEREPMVERYHEVEEPEQM4IQERJEEXEREPMVERYHEVEEPEQMNYKEHETEX
HMNEHMOER EPXIVREXMJ WIFEKEM TIVFEMOER WMWXIQ ZIRXMPEWM YHEVE OEVIRE
XIQTIVEXYV YHEVE QIQTIRKEVYLM KIVEOER YHEVE &IFIVETE HIVENEH WENE
HETEX QIRKEOMFEXOER KIVEOER YHEVE GYOYT FIWEV 8LYVQER .)
0MRKOYRKEROIVNETVEOXMOTVSWIWTIRKIPEWERWERKEXTSXIRWMEPWIOEPMXMQFYP
HIFY ]ERK FIVYTE EWET QEYTYR YET TEHE WEEX QIPIPILR]E elektroda HER
HIRKER HIQMOMER OSRHMWM WYLY XMRKKM WILMRKKE HEPEQ LEP MRM WERKEX NIPEW
WIOEPMFEL[EWYQFIVTSPYWMYHEVE]ERKFIVYNYHHIFYXIVWIFYXEOMFEXTEREW
HIFY EOER XIVERKOEX REMO OIEXEW 1IRKMRKEX FEL[E WYQFIV TSPYWM YHEVE
]ERK HMWIFEFOER TIRKIPEWER XIVQEWYO OEXIKSVM TSPYWM FIVFELE]E QEOE
KIVEOER YHEVE EPEQM XIVWIFYX LEVYW TIVPY EHER]E TIRGIKELER /EWYW
XIVWIFYXHIWEMRPMRKOYRKEROIVNETVEOXMOHIRKERQIQERJEEXOEREPMVERYHEVE
EPEQMWITIVXMLIQFYWERERKMRQIPEPYMEXEWEXEYHMWIOMXEVFERKYRER NYKE
LEVYWHMQERJEEXOER
Ventilasi
Ventilasi
alami alami
1IQFYEXPSOEPMWEWMZIRXMPEWMHIRKERGIVSFSRKEWET
&IFIVETEHIWEMR]ERKXIPELHMYXEVEOERHMEXEWQIVYTEOERPERKOELEPXIVREXMJYRXYO
TIQFYEXERHIWEMRPMRKOYRKEROIVNETVEOXMOTVSWIWTIRKIPEWERREQYRHEVMHIWEMR
]ERK EHE TSXIRWM XMQFYPR]E TSPYWM QEWML EHE (IWEMR ]ERK TEPMRK XITEX YRXYO
PMRKOYRKEROIVNETVEOXMOWIFEKEMGSRXSLQIWMREHEPELHIRKERTIREXEERZIRXMPEWM
PSOEPWMWXIQGIVSFSRKEWET
9QYQ]E XMHEO QYRKOMR QIQFYEX ZIRXMPEWM ]ERK GYOYT HMVYERKER TVEOXMO ]ERK
PYEWHIRKERQIQFYOENIRHIPEEXEYQIRKKYREOEROMTEWERKMRHMRHMRK8MHEOFMWE
HMLMRHEVMHMXIRKELXIQTEXOIVNETVEOXIOEOEREHEVYERKERHIRKERXERTEKIVEOER
YHEVE WEQE WIOEPM 1EWEPEL MRM HETEX HMTIGELOER HIRKER QIRKKYREOER EPMVER
udara alami ke atas, dikenal dengan efek “cerobong”. Efek “cerobong” dilakukan
HIRKERQIQFIVMOERPSFERKPSFERKTEHEEXETQMWEPR]EHIRKERQIRKKERXMEXET
GELE]E OEGE HIRKER ]ERK FMWE HIRKER QYHEL HMEXYV &IRXYO EXET WERKEX
QIQTIRKEVYLM IJIOXMJMXEW HEVM ZIRXMPEWM EPEQM MRM /IGSRHSRKER PERKMXPERKMX OI
EVEL EXET QIQFERXY QIRKLMRHEVM OERXSRKOERXSRK YHEVE TEREW 'EVE HM EXEW
OEHERKOEHERK XMHEO GYOYT EXEY QIQTYR]EM EOMFEX WEQTMRK ]ERK QIQFE[E
HIFYQEWYOHEVMPYEV/MTEWTIRKLMWETPMWXVMOHEPEQLEPMRMTIVPYHMTEWERKYRXYO
QIRMRKOEXOEREPMVERYHEVE'EVEPEMREHEPELHIRKERQIRKEHEOEROMTEWTIRKLMWET
PMWXVMO QEOE HETEX HMGSFE HIJPIGXSV TIRKLMWET ]ERK XMHEO QIQFYXYLOER IRIVKM
&ELOER ERKMR WIHMOMX WENE HEVM EVEL QERE WENE EOER QIRMRKOEXOER EPMVER YHEVE
QIPEPYMTIRKLMWET
4IREXEERYPERKTIRKIRHEPMEROIFMWMRKER
4IREXEER YPERK YRXYO TIRKIRHEPMER OIFMWMRKER MRM WIFIREVR]E WERKEX
FIVOEMXER HIRKER QSHIP TIREXEER HIWEMR ]ERK XIPEL HMTETEVOER HMFEKMER
Gambar 39. Penataan Tempat Kerja Praktik
4VMRWMT VERGERKER TIVIHEQ FMWMRK EHEPEL QIRMEHEOER TERXYPER WYEVE ]ERK
QIRMQFYPOER KIXEVER FEPMO ,EP MRM FMWE HIRKER QIPETMWM EXET HER HMRHMRK
HIRKER FELER PYREO ]ERK HMFIVM PETMWER FELER TPEWXMO ]ERK XMHEO HETEX
QIRERKOETHIFY,EPMRMHETEXHMXIVETOERHMPMRKOYRKEROIVNETVEOXMOWIFEKEM
GSRXSLQIWMRETEFMPEVYERKERSTIVEXSVXIVTMWELHIKERQIWMR+EQFEVHMEXEW
Gambar 40. Pencahayaan Dan Tata Letak Mesin Bor
8IPEL HMOSRJMVQEWMOER QIPEYM FIFIVETE WXYHM FEL[E TIRIVERKER ]ERK FEMO
QIQFIVMOERLEWMPFIVYTEefisiensi ]ERKPIFMLXMRKKM4IVFEMOERTEHETIRIVERKER
Gambar 41. Penempatan Perkakas Dan Peralatan Kerja
4VMRWMTHEWEVTIREXEERQIWMRTIVOEOEWHERTIVEPEXEREHEPELWIQEOMRFER]EO
HMKYREOER LEVYW QEOMR HIOEX QEOMR QYHEL GITEX EOYVEX HER VIPIZER YRXYO
HMKYREOER HIRKER R]EQER EQER WIVXE WIPEQEX %PEX HER FELER ]ERK WIVMRK
HMKYREOERLEVYWFIVEHEHEPEQNERKOEYER]ERKQYHELFEKMWMW[ETVEOXMOERHER
XMHEOQIRMQFYPOERVEWEGETEM'EVER]EHIRKERQIRKYVYXOERWIQYETIVOEOEW
EPEX WIVXE FELER FEOY QIRYVYX JVIOYIRWM TIRKKYREER HER QIRIQTEXOERR]E
WIWYEMTVSWIHYVSTIVEWMWXERHEVTVSWIWTVSHYOWMHMXIQTEXOIVNETVEOXMO&EVERK
]ERKHMKYREOERXIVYWQIRIVYWHMXIQTEXOERTEHEQINEOIVNEEXEYWIOIPMPMRKR]E
WILMRKKEXMHEOEHE[EOXYHERXIREKE]ERKXIVFYERKYRXYOQIRNERKOEYR]E%PEX
Gambar 42. Penempatan Peralatan Dan Perkakas Kerja
7IHMakan “rumah khusus” untuk setiap barang, perkakas dan alat kerja. Tempat
TIR]MQTEREREPEX]ERKWIHIVLEREHERTEWHIRKERWTIWMJMOEWMR]EEOERQIQFIVM
OIQYHELER YRXYO QIRKE[EWM OIPIRKOETERR]E HER YRXYO QIRGEVM EPEX ]ERK
HMFYXYLOERHIRKERGITEXEOYVEXWIVXEVIPIZERWIWYEMJYRKWMHERTIVYRXYOERR]E
4VMRWMTTIREXEERHERTIR]MQTERERLEVYWQIQTIVLEXMOERTVSWIWTVEOXMOOIVNE
EXEY TVSWIHYV TVSHYOWM &ER]EO OIQYRKOMRER FEL[E XIORMWM KYVY HER WMW[E
OIVNE TVEOXMO WIVMRK QIRKLEFMWOER [EOXY HER QSRHEVQERHMV YRXYO QIRGEVM
FELERFEOYTIVOEOEWQIWMREPEXMRWXVYQIRXJEWMPMXEWTIRHYOYRKOIVNETVEOXMO
PEMRR]E]ERKXIVWIPMTOEVIREOYVERKXIVXEXEHIRKERVETMVIWMOHERVENMR7MW[E
KYVYEXEYXIORMWMHMTIVMRXELOEREXEYHMLEVYWOERYRXYOQIRIQTEXOERWIKEPE
WIWYEXYQIRNEHMXIVXEXEWIGEVEXIVEXYVHERVETMQEOEFIFIVETELEVMOIQYHMER
2EQTERHMKYREOERYRXYOTIR]MQTERERTIVEPEXERHERFELERFEOYEXEYOSQTSRIR
OSQTSRIR OIGMP 4MRXY HMHITER QIQFYEX MWMR]E QYHEL HMPMLEX HER QIQFIVM
OIQYHELER YRXYO QIRKEQFMPR]E 2EQTER HETEX HMWYWYR TEHE QINE OIVNE EXEY
HMXEVYL TEHE VEO OLYWYW EXEY TEHE VEO FIVTYXEV EXEY VEO FMEWE HIRKER
QIQTIVXMQFERKOER OIQYHELER OIGITEXER OIEOYVEXER HER VIPIZERWM HEPEQ
TIRKKYREERR]E 7IQYE TIVPIRKOETER TEOEMER OIVNE HER EPEX TIPMRHYRK HMVM
WILEVYWR]EQIQFYEXWMW[EEXEYKYVYXMHEOEOERIRKKERQIRKKYREOERR]E
Gambar 46.Peralatan Pembawa Bahan Baku 1
8VSPM TIVEPEXER VEO ]ERK HETEX HMWIWYEMOER LIQEX VYERKER XIXETM QIR]YQFERK
TIRMRKOEXER IJMWMIRWM HEPEQ OIVNE TVEOXMO HER WMW[E TVEOXMOER HEPEQ
QIRKSTIVEWMOERQIWMREXEYFIOIVNETVEOXMO1INEFIVMWMTIVEPEXERHERTIVOEOEWOIVNE
TVEOXMO]ERKQYHELHMFE[EOIVYERKOIVNEWIVXEQIR]IHMEOERWIQYETIVEPEXERHER
VITEVEWM]ERKHMFYXYLOERWMW[ETVEOXMOERHMWIXMETVYERKERHMPERXEMFIRKOIP
&EVERKFEVERK]ERKXMHEOTIVPYXIPELHMFIVWMLOERHEVMPERXEMFIRKOIPXIXETMXIXETEHE
WINYQPELFEVERK]ERKTIVPYHMFE[EHMERXEVEWXEWMYROIVNEEXEYERXEVXIQTEXOIVNE
HER XIQTEX TIR]MQTERER ,EP MXY WIVMRK HMPEOYOER HIRKER GEVE EGEOEGEOER
WILMRKKE QIRKEOMFEXOER FER]EOR]E TIVNEPERERR WIVXE QIPIQELOER TIRKIRHEPMER
TIVWIHMEER4IQIGELERR]EEHEPELHIRKERQIRHIWEMRpalletEXEYGSRXEMRIV]ERK
HETEX QIQFE[E FIFIVETE FEVERK WIOEPMKYW Pallet, container HER VEO FMWE HMFIVM
VSHE WILMRKKE HETEX HMTMRHEL ERXEVE WXEWMYR OIVNE EXEY OI KYHERK 6EO TIVPY
HMWXERHEVOER HER LEVYW QYHEL HMXYQTYO YRXYO QIRKLIQEX VYERK TIR]MQTERER
(IWEMRVEOFIVNEPER]ERKOLYWYWHMTIVPYOERYRXYOFEVERK]ERKFIVFIHE,EPMRMHETEX
QIQERJEEXOER OETEWMXEW VEO PIFML TIRYL HER TIRERKERERR]E PIFML QYHEL
9WELEOER EKEV XIQTEX TIVEPEXER QYHEL HMTMRHELOER OI XIQTEX ]ERK HMTIVPYOER
WIWYEMOIFYXYLEROIVNETVEOXMO
7MW[E TVEOXMOER WIVMRK XIVPMLEX FSPEOFEPMO HEVM XIQTEX OIVNER]E OI WXEWMYR OIVNE
WIQIRXEVEOEVIREQMWEPR]EQIWMRWIHERKQIRKEPEQMOIVYWEOERQIRHEHEOOEVIRE
OYVERKXIVE[EXEXEYTIRKEQFMPERFELERFEOYHERTIVEPEXERWIFIREVR]ETIRHYOYRK
]ERK OYVERK WIWYEM %PEWER PEMRR]E EHEPEL OIOYVERKER EPEX TIVPIRKOETER WIVXE
FELER HER QYRKOMR NYKE XMHEO EHE QINE OIVNE ]ERK GSGSO ,EP MRM QIRMQFYPOER
FER]EO TIQFSVSWER [EOXY HE]E HER XIREKE WIPEMR MXY HEPEQ TIRHMHMOER HETEX
QIRKEOMFEXOERXIVNEHMR]EFYHE]EOIVNE]ERKOYVERKTVSHYOXMJXMHEOIJIOXMJHERXMHEO
IJMWMIR WILMRKKE WIGEVE TVMFEHM WMW[E OIVNE TVEOXMO EOER OILMPERKER RMPEM
OIYRKKYPERHMVMR]EHEPEQFIVOSQTIXMWMHMTEWEVOIVNEMRHYWXVM
Gambar 48. Logo K3
3,7%7 EHEPEL WYEXY WXERHEV MRXIVREWMSREP YRXYO WMWXIQ QERENIQIR /IWILEXER
HER /IWIPEQEXER /IVNE (MXIVFMXOER FIVXYNYER YRXYO QIRKIPSPE EWTIO OIWILEXER HER
OIWIPEQEXER OIVNE /
HEVMTEHE OIEQERER TVSHYO 3,7%7 QIR]IHMEOER
OIVERKOE FEKM IJIOXMJMXEW QERENIQIR / XIVQEWYO OIWIWYEMER HIRKER TIVEXYVER
TIVYRHERKYRHERKER]ERKHMXIVETOERTEHEEOXMJMXEWOIVNEHERQIRKIREPMEHER]EFELE]E
FELE]E]ERKHMXMQFYPOERHEVMOIVNEXIVWIFYX
*EWMPMXEWTIRGYGMERHMXIQTEXOERHMHEPEQEXEYHIOEXXSMPIXHEREXEYOEQEVKERXM
HETEXHMGETEMHIRKERQYHELHMPIRKOETMHIRKEREMVTEREWHEREMVHMRKMRHMPIRKOETM
WEFYRHERLERHYOEXEYGEVETIRKIVMRKERPEMRHMPIRKOETMZIRXMPEWMHERTIRIVERKER
]ERKGYOYTWIPEPYFIVWMLHERVETMHMTMWELOERERXEVETVMEHER[ERMXEOIGYEPMYRXYO
QIRGYGMQYOEHERXERKERWIXMETWITYPYL;'WEXY[EWLFEWMR
4EWSOER EMV QMRYQ QIRGYOYTM HETEX HMQMRYQ QYHEL XIVNERKOEY HER WIPEPY
XIVWIHMEHMFIVMXERHEHIRKERNIPEWHERTIRIQTEXERR]EXITEXHMXYPMWMEMVQMRYQEXEY
PEFIPHMOVERR]EHMPIRKOETMHIRKERKIPEWEXEY[EHELPEMRR]E
/EQEVKERXMHMWMETOERERXEVETVMEHER[ERMXEHMPIRKOETMHIRKERFERKOYTERNERK
JEWMPMXEWEPQEVMTIR]MQTERHERJEWMPMXEWTIRGYGMERNMOEQIQYRKOMROERGYOYTPYEW
YRXYO QIRKEOSQSHEWM WINYQPEL TIOIVNE ]ERK EOER QIRKKERXM TEOEMER WIGEVE
FIVWEQEER.SLR6MHPI]
B. Penyebab Kecelakaan Kerja
4IR]IFEF(EWEVOIGIPEOEEROIVNE
E /YVERKR]E4VSWIHYV%XYVER
F /YVERKR]E7EVERE
G /YVERKR]E/IWEHEVER
H /YVERKR]E/ITEXYLER
4IR]IFEF8MHEO0ERKWYRK
E *EOXSV4IOIVNEER
F *EOXSV4IVWSREP
4IR]IFEF0ERKWYRK
E 8MRHEOER8MHEO%QER
F /SRHMWM8MHEO%QER
/IGIPEOEER/IVNEXIVNEHM
E /SRXEO(IRKER7YQFIV&ELE]E
F /IKEKEPER*YRKWM
100 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
/IVYKMER
E 1ERYWME'IHIVE/IVEGYRER'EGEX/IQEXMER4%/
F 1IWMR%PEX/IVYWEOER1IWMR%PEX
G 1EXIVMEP&ELER8IVGIQEV6YWEO4VSHYO+EKEP
H 0MRKOYRKER8IVGIQEV6YWEO&IRGERE%PEQ
C. Potensi Bahaya Laboratorium dan Bengkel
&IVOEMXER HIRKER JEOXSV ]ERK QIQTIRKEVYLM OSRHMWM OIWILEXER OIVNE WITIVXM
HMWIFYXOER HMEXEW HEPEQ QIPEOYOER TIOIVNEER TIVPY HMTIVXMQFERKOER FIVFEKEM
TSXIRWM FELE]E WIVXE VIWMOS ]ERK FMWE XIVNEHM EOMFEX WMWXIQ OIVNE EXEY GEVE OIVNE
TIRKKYREERQIWMREPEXHERFELERWIVXEPMRKOYRKERHMWEQTMRKJEOXSVQERYWMER]E
-WXMPELhazardEXEYTSXIRWMFELE]EQIRYRNYOEREHER]EWIWYEXY]ERKTSXIRWMEPYRXYO
QIRKEOMFEXOER GIHIVE EXEY TIR]EOMX OIVYWEOER EXEY OIVYKMER ]ERK HETEX HMEPEQM
SPIL XIREKE OIVNE EXEY MRWXERWM /IQYRKOMRER TSXIRWM FELE]E QIRNEHM QERMJIWX
sering disebut resiko. Baik “hazard” maupun “resiko” tidak selamanya menjadi
FELE]EEWEPOERYTE]ETIRKIRHEPMERR]EHMPEOWEREOERHIRKERFEMO
Gambar 51. Resiko di Tempat Kerja
&IRKOIPMRWXEPEWMPMWXVMOOIWILEXERHEROMRIVNEWIWISVERKTIOIVNEWERKEXHMTIRKEVYLMSPIL
&IFER/IVNEFIVYTEFIFERJMWMOQIRXEPHERWSWMEPWILMRKKEYTE]ETIRIQTEXER
TIOIVNE]ERKWIWYEMHIRKEROIQEQTYERR]ETIVPYHMTIVLEXMOER
/ETEWMXEW /IVNE ]ERK FER]EO XIVKERXYRK TEHE TIRHMHMOER OIXIVEQTMPER
OIWIKEVERNEWQERMYOYVERXYFYLOIEHEERKM^MHERWIFEKEMR]E
0MRKOYRKER /IVNE WIFEKEM FIFER XEQFELER FEMO FIVYTE JEOXSV JMWMO OMQME
FMSPSKMOIVKSRSQMOQEYTYREWTIOTWMOSWSWMEP
/IXMKE OSQTSRIR XIVWIFYX WIVEWM QEOE EOER XIVGETEM WYEXY OIWILEXER HER
OIWIPEQEXER OIVNE ]ERK STXMQEP 7IFEPMOR]E FMPE XIVHETEX OIXMHEOWIVEWMER HETEX
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 101
QIRMQFYPOERQEWEPELOIWILEXEROIVNEFIVYTETIR]EOMXEXEYTYROIGIPEOEEREOMFEX
OIVNE]ERKTEHEEOLMVR]EEOERQIRYVYROERTVSHYOXMJMXEWOIVNE
D. Pengendalian Sumber Bahaya di Lingkungan Kerja
4VSWIWTIRKIRHEPMERWYQFIVFELE]EHMPMRKOYRKEROIVNEWERKEXHMYXEQEOER,EPMRM
HETEXQIRHYOYRKTVSHYOXMJMXEWOIVNEHEROIEQERERTIOIVNEMXYWIRHMVM4IVPYHMFYEX
WIQEGEQMHIRXMJMOEWMFELE]EOIVNE]ERKQIPMTYXMLEPLEPWIFEKEMFIVMOYX
1. Sumber bahaya (hazard)
7YQFIVFELE]Ehazard
EHEPEL WIWYEXY]ERKHETEXQIR]IFEFOERGMHIVEEXEY
OIVYWEOER FEMO XILEHET TEVE TIOIVNE QIWMR HER LEP PEMR ]ERK FIVWERKOYXER
HIRKERTVSWIWTVSHYOWM7IWYEXYEXEYLEP]ERKHETEXQIR]IFEFOERGMHIVEEXEY
OIVYWEOER FEMO XILEHET TEVE TIOIVNE QIWMR HER LEP PEMR ]ERK FIVWERKOYXER
HIRKERTVSWIWTIOIVNEERTVSHYOWM,E^EVHHMHIJMRMWMOERWIFEKEMWYEXYTSXIRWM
FEL[E HEVM WYEXY YVYXER OINEHMER EOER XMQFYP WYEXY OIVYWEOER EXEY HEQTEO
]ERKQIVYKMOER
Hazard WYQFIV FELE]E
EHEPEL WYQFIV WMXYEWM EXEY XMRHEOER ]ERK FIVTSXIRWM
QIRGMHIVEMQERYWMEEXEYOIPEMRERJMWMOEXEYQIRXEP]ERKXIVMHIRXMJMOEWMFIVEWEPHEVM
EXEY FIVXEQFEL FYVYO OEVIRE OIKMEXER OIVNE EXEY WMXYEWM ]ERK XIVOEMX HIRKER
TIOIVNEER &EL[E WYQFIV FELE]E HEPEQ X IVQMRSPSK] OIWIPEQXER HER OIWILEXER
OIVNEHETEXHMFEKMQIRNEHMHYE
]EMXYWIFEKEMFIMOYX
102 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
a. Bahaya Keselamatan Kerja ( safety hazard)
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 103
&ELE]EJMWMOERXEVEPEMROIFMWMRKERKIXEVERWYLYIOWXVMQHER
TIRGELE]EEER
&ELE]EOMQMEERXEVEPEMR]ERKFIVOEMXERHIRKERQEXIVMEPWITIVXMEIVSWSP
HYWXHERJYQIW
&ELE]EIVKSRSQMERXEVEPEMRKIVEOERFIVYPERKQERYEPLERHPMRK
&ELE]E&MSPSKMERXEVEPEMRFIVOEMXERHIRKERQELPYOLMHYT]ERKFIVEWEP
HEVMPMRKOYRKEROIVNEWITIVXMFEOXIVMZMVYWHERNEQYV
&ELE]E4WMOSPSKMERXEVEPEMR]ERKFIVOEMXERHIRKERFIFEROIVNE]ERK
FIKMXYFIVEXHERLYFYRKEROSRHMWMOIVNE]ERKXMHEOR]EQER
2. Resiko (risk)
/IWIQTEXER YRXYO XIVNEHMR]E OIVYKMER FELE]E HER TIVQEWEPELER HEPEQ TVSWIW
TVSHYOWM6IWMOSWERKEXQYRKOMRXIVNEHMHEPEQWIQYETVSWIWTVSHYOWMFEMOFIRKOIP
QEYTYRTEFVMO&IVFEKEMGSRXSLVIWMOSERXEVEPEMR
E
:EVMEWMMRHMZMHY]ERKFIVLYFYRKERHIRKEROIVIRXERER
F
.YQPELQERYWME]ERKXIVTENER
G
*VIOYIRWMTIQENERER
H
(IVENEXVMWMOSMRHMZMHY
I
/IQYRKOMRERTIRKIRHEPMERFELE]E
J
/IQYRKOMRERYRXYOQIRGETEMXMRKOEX]ERKEQER
K
%WTIOJMRERWMEPMRHMZMHY
L
4IRHETEXQEW]EVEOEX
M
8ERKKYRKNE[EFWSWMEP
7IQYE TIVQEWEPELER HMEXEW LEVYW HETEX HMOIRHEPMOER WILMRKKE TVSWIW TVSHYOWM
HETEX FIVNEPER WIWYEM HIRKER TVSKVEQ ]ERK XIPEL HMVERGERK HER HETEX
QIQMRMQEPOEROIGIPEOEEROIVNE
104 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Gambar 55. Resiko Di Tempat Kerja
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 105
Gambar 57. Pencahayaan Semi Langsung
106 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
+EW inert QIRIOER XIVNEHMR]E TIRKYETER HER WIQEOMR FIWEV FIVEX QSPIOYPR]E
EOER QEOMR QYHEL QIRIOER XIVNEHMR]E TIRKYETER 9RXYO PEQTY FMEWE HIRKER
LEVKE]ERKQYVELHMKYREOERGEQTYVEREVKSRRMXVSKIRHIRKERTIVFERHMRKER
HIRKERGMVMGMVM'MVMGMVMEfficacy –PYQIRW;EXX-RHIOW4IVYFELER;EVRE–%
7YLY;EVRE ,ERKEX/ –/
9QYV0EQTY –NEQ&EQFERK
7YLEHVM
2) Lampu Tungsten – Halogen
0EQTYLEPSKIREHEPELWINIRMWPEQTYTMNEV0EQTYMRMQIQMPMOMOE[EXTMNEVXYRKWXIR
WITIVXM PEQTY TMNEV FMEWE ]ERK HMKYREOER HM VYQEL XIXETM FSPE PEQTYR]E HMMWM
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 107
HIRKERKEWLEPSKIR%XSQXYRKWXIRQIRKYETHEVMOE[EXTMNEVTEREWHERFIVKIVEO
REMO OI HMRHMRK TIRHMRKMR FSPE PEQTY %XSQ XYRKWXIR SOWMKIR HER LEPSKIR
FIVKEFYRK TEHE HMRHMRK FSPE PEQTY QIQFIRXYO QSPIOYP SOWMLEPMHE XYRKWXIR
&EQFERK7YLEHVM
Gambar 61. Lampu Tungsten – Halogen
7YLY HMRHMRK FSPE PEQTY QIRNEKE QSPIOYP SOWMLEPMHE XYRKWXIR HEPEQ OIEHEER
YET1SPIOYPFIVKIVEOOIEVELOE[EXTMNEVTEREWHMQEREWYLYXMRKKMQIQIGELR]E
QIRNEHMXIVTMWELTMWEL%XSQXYRKWXIRHMWMQTEROIQFEPMTEHEHEIVELTIRHMRKMRER
HEVMOE[EXTMNEV–FYOERHMXIQTEX]ERKWEQEHMQEREEXSQHMYETOER4IQIGELER
FMEWER]E XIVNEHM HIOEX WEQFYRKER ERXEVE OE[EX TMNEV XYRKWXIR HER OE[EX XMQEL
QSPMFHIRYQ HMQERE WYLY XYVYR WIGEVE XENEQ HIRKER 'MVMGMVM Efficacy –
PYQIRW;EXX -RHIOW 4IVYFELER ;EVRE – % 7YLY ;EVRE – ,ERKEX /
/
9QYV0EQTY–NEQ&EQFERK7YLEHVM
3) Lampu Neon
0EQTYRISRLMRKKEOEPMPIFMLIJMWMIRHEVMTEHEPEQTYTMNEVWXERHEVHERHETEX
FIVXELER LMRKKE OEPM PIFML E[IX 1IPI[EXOER PMWXVMO QIPEPYM YET KEW EXEY
PSKEQ EOER QIR]IFEFOER VEHMEWM IPIOXVSQEKRIXMO TEHE TERNERK KIPSQFERK
XIVXIRXY WIWYEM HIRKER OSQTSWMWM OMQME HER XIOERER KEWR]E 8EFYRK RISR
QIQMPMOMYETQIVOYVMFIVXIOERERVIRHELHEREOERQIQERGEVOERWINYQPELOIGMP
VEHMEWMFMVYLMNEYREQYROIFER]EOEREOERFIVYTE9:TEHERQHERRQ
&EQFERK7YLEHVM
Gambar 62. Lampu Neon
108 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 109
1IRYVYX &EQFERK7YLEHVM
QIRNIPEWOER FEL[E TEHE WMWXIQ TIRGELE]EER
HMPMRKOYRKER OIVNE MRMHIRKER TIRIVERKER ]ERK XMHEO HMHIWEMR HIRKER FEMO EOER
QIRMQFYPOER KERKKYER EXEY OIPIPELER TIRKPMLEXER WIPEQE OIVNE WILMRKKE EOER
QIQTYR]EM HEQTEO TIRIVERKER ]ERK XMHEO FEMO XIVLEHET TIRKEVYL HER
TIRIVERKER]ERKOYVERKQIQIRYLMW]EVEXEOERQIRKEOMFEXOER]EMXY
E /IPIPELER QEXE WILMRKKE FIVOYVERKR]E HE]E HER IJJMWMIRWM OIVNE TIRKEVYL
OIPIPELERTEHEQEXEXIVWIFYXEOERFIVQYEVEOITEHETIRYVYRERTIVJSVQERWM
OIVNEXIVQEWYO
/ILMPERKERTVSHYOXMZMXEW
/YEPMXEWOIVNEVIRHEL
&ER]EOXIVNEHMOIWEPELER
/IGIPEOEROIVNEQIRMRKOEX
F /IPIPELERQIRXEP
G /IPYLERTIKEPHMHEIVELQEXEHERWEOMXOITEPEHMWIOMXEVQEXE
H /IVYWEOERMRHVEQEXEHERPEMRPEMR
4IRHIOEXER %TPMOEWM 4IRIVERKER HMXIQTEX OIVNE 1IRYVYX&EQFERK 7YLEHVM
QIRNIPEWOER %TPMOEWM TIRIVERKER HMXIQTEX OIVNE WIGEVE YQYQ
HETEXHMPEOYOERQIPEPYMIQTEXTIRHIOEXER]EMXY
(IWEMRXIQTEXOIVNEYRXYOQIRKLMRHEVMQEWEPELTIRIVERKER/IFYXYLER
MRXIRWMXEW TIRIVERKER FEKM TIOIVNE LEVYW WIPEPY HMTIVXMQFERKOER TEHE
[EOXYQIRHIWEMRFERKYRERTIQEWERKERQIWMRQIWMREPEXHERWEVERE
OIVNE (IWEMR MRWXEPEWM TIRIVERKER LEVYW QEQTY QIRKSRXVSP GELE]E
OIWMPEYERTERXYPERHERFE]ERKFE]ERKWIVXEYRXYOXYNYEROIWILEXERHER
OIWIPEQEXEROIVNE
-HIRXMJMOEWM HER TIRMPEMER TVSFPIQ HER OIWYPMXER TIRIVERKER %KEV
QEWEPEL TIRIVERKER ]ERK QYRGYP HETEX HMXERKERM HIRKER FEMO JEOXSV
JEOXSV ]ERK LEVYW HMTIVLMXYRKOER EHEPEL WYQFIV TIRIVERKER TIOIVNE
HEPEQ QIPEOYOER TIOIVNEERR]E NIRMW TIOIVNEER ]ERK HMPEOYOER HER
PMRKOYRKEROIVNEWIGEVEOIWIPYVYLER
4IRKKYREER TIRGELE]EER EPEQM WMERK LEVM 1ERJEEX HEVM TIQEOEMER
GELE]E EPEQM TEHE WMERK LEVM WYHEL HMOIREP HEVM TEHE GELE]E PMWXVMO
REQYRGIRHIVYRKXIVNEHMTIRMRKOEXERTIRKEFEMERXIVYXEQETEHEVYERK
110 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
OERXSVQSHIVR]ERKFIVTIR]INYOHERTIVYWELEEROSQIVWMEPWITIVXMLSXIP
TPE^ETIVFIPERNEERHERPEMRPEMR
8MRKOEX 'SRXSLGSRXSL%VIE/IKMEXER
TIRIVERKERPY\
4IRGELE]EER 0E]ERERTIRIVERKER]ERKQMRMQYQHEPEQEVIE
9QYQYRXYO WMVOYPEWMPYEVVYERKERTIVXSOSERHMHEIVELXIVFYOE
VYERKERHER LEPEQERXIQTEXTIR]MQTERER
EVIE]ERKNEVERK 8IQTEXTINEPEROEOM
TERKKYRK
HMKYREOER 6YERKFSMPIV
HEREXEYXYKEW ,EPEQER8VEJSVYERKXYRKOYHPP
XYKEWEXEYZMWYEP %VIEWMVOYPEWMHMMRHYWXVMTIVXSOSERHERVYERK
WIHIVLERE TIR]MQTER
0E]ERERTIRIVERKER]ERKQMRMQYQHEPEQXYKEW
1INEHERQIWMROIVNEYOYVERWIHERKTVSWIWYQYQ
HEPEQMRHYWXVMOMQMEHERQEOEREROIKMEXER
QIQFEGEQIQFYEXEVWMT
4IRGELE]EER 4IQIVMOWEEROERXSVYRXYOQIRKKEQFEVTIVEOMXER
YQYQYRXYO QIWMRHERFEKMER]ERKLEPYWTIOIVNEER[EVREXYKEW
MRXIVMSV QIRKKEQFEVOVMXMW
4IOIVNEERQIWMRHERHMEXEWQINE]ERKWERKEXLEPYW
TIVEOMXERQIWMRTVIWMWMOIGMPHERMRWXVYQIR
OSQTSRIRIPIOXVSRMOTIRKYOYVERHERTIQIVMOWEER
FEKMEROIGMP]ERKVYQMX
4IRGELE]EER 4IOIVNEERFIVTVIWMWMHERVMRGMWIOEPMQMWEP
XEQFELERYRXYO MRWXVYQIRX]ERKWERKEXOIGMPTIQFYEXERNEQXERKER
XYKEWZMWYEP TIRKYOMVER
7YQFIV(EVM&EQFERK7YLEHVM
Sistem Ventilasi di lingkungan kerja
:IRXMPEWMQIVYTEOERTVSWIWYRXYOQIRGEXYYHEVEWIKEVOIHEPEQFERKYRERFIRKOIP
HEPEQNYQPEL]ERKWIWYEMOIFYXYLER&IRKOIPFER]EO]ERKOYVERKQIQTIVLEXMOER
WMWXIQ ZIRXMPEWM HEPEQ QIRGMTXEOER OSRHMWM PMRKOYRKER OIVNE ]ERK WIWYEM HIRKER
OIFYXYLER TVSWIW TVSHYOWM QEYTYR OIR]EQERER TIOIVNE 4IQEWERKER WMWXIQ
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 111
ZIRXMPEWM XMHEO XITEX HETEX QIR]IFEFOER OIXMHEOR]EQERER EXEY FELOER HETEX
QIRYVYROEROSRHMWMOIWILEXERTIOIVNE&EQFERK7YLEHVM
4IVQEWEPELER ]ERK FIVOEMXER HIRKER WMWXIQ ZIRXMPEWM HM HEPEQ FIRKOIP HMQERE
OSRHMWM PMRKOYRKER OIVNE XMHEO WIWYEM HIRKER OIFYXYLER TVSWIW TVSHYOWM HER
OIR]EQERERTIOIVNEHMWIFEFOEROEVIREXMHEOEHER]ETIVPIRKOETERWMWXIQZIRXMPEWM
TEHE WYEXY TIVEPEXER [EOXY TVSWIW WIHERK FIVPERKWYRK 4IRKIRGIVER XIVLEHET
OSRXEQMRER EXEY TEREW ]ERK HMXMQFYPOER SPIL WYQFIV EOER FIVPERKWYRK WIGEVE
EPEQM 4IVXYOEVER YHEVE WIGEVE EPEQM HMWIFEFOER OIOYEXER ERKMR ]ERK QEWYO
QIPEPYMPYFERKNIRHIPETMRXYTIRKEVYLTIVXYOEVERYHEVEPI[EXZIRXMPEWMEXETEXEY
OEVIRE OIGITEXER HER EVEL ERKMR&EQFERK 7YLEHVM
1IRYVYX &EQFERK
7YLEHVM
QIRNIPEWOERTIVQEWEPELER]ERKFIVOEMXERHIRKERWMWXIQZIRXMPEWM
HMHEPEQ MRHYWXVM WILMRKKE EOER FIVHEQTEO TEHE XMHEO OIR]EQERER TIOIVNE EHE
FIFIVETEHEQTEO]ERKEOERHMXMQFYPOER]EMXYWIFEKEMFIVMOYX
a. Tidak ada perlengkapan sistem ventilasi
8MHEOEHER]ETIVPIRKOETERWMWXIQZIRXMPEWMTEHEWYEXYQIWMRTIVEPEXER[EOXY
TVSWIW WIHERK FIVPERKWYRK TIRKIRGIVER XIVLEHET OSRXEQMRER EXEY TEREW
]ERK HMXMQFYPOER SPIL WYQFIV EOER FIVPERKWYRK WIGEVE EPEQM 4IVXYOEVER
YHEVE WIGEVE EPEQM HMWIFEFOER OIOYEXER ERKMR ]ERK QEWYO QIPEPYM PYFERK
NIRHIPETMRXY TIRKEVYL TIVXYOEVER YHEVE PI[EX ZIRXMPEWM EXET EXEY OEVIRE
OIGITEXERHEREVELERKMR4ERGEVERHIFYYETPSKEQEXEYTYRKEWWYOEVYRXYO
HMOIRHEPMOER LER]E HIRKER TIVXYOEVER YHEVE WIGEVE EPEQM &EQFERK
7YLEHVM
b. Sistem ventilasi yang ada kurang memadai
4IQMPMLER XMTI ZIRXMPEWM XMHEO XITEX HER XMHEO WIWYEM HIRKER OIFYXYLER
'SRXSL TEHE WYEXY TVSWIW HMTEWERK canopyhood HIRKER XYNYER EKEV
OSRXEQMRER ]ERK HMTERGEVOER HEVM WYQFIV HETEX HMOIPYEVOER HER XMHEO
QIRGIQEVMXIREKEOIVNE&EQFERK7YLEHVM
112 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 113
&IFIVETEMRHYWXVMXIPELQIQEWERKWMWXIQZIRXMPEWMTEHETVSWIWTVSWIWXIVXIRXY
]ERK HMTIVOMVEOER WIFEKEM WYQFIV HMTERGEVOERR]E OSRXEQMRER HIRKER TMTE
]ERKFIVFIRXYOWIKMIQTEXWITIVXMTEHEKEQFEV]ERKWIHERKFIRXYOTMTE]ERK
FEMOEHEPELTMTEFYPEX&EQFERK7YLEHVM
%HE TMTETMTE ]ERK LEVYW HMFYEX QIQFIPSO elbow
]ERK FIPYQ FER]EO
HMTIVLEXMOER HEPEQ TIQEWERKERR]E WITIVXM XIVPMLEX TEHE KEQFEV ]ERK FIRXYO
elbow ]ERK FEMO FMPE NEVMNEVM elbow PIFML FIWEV HEVM HMEQIXIV duct &EQFERK
7YLEHVM
d. Pemilihan Fan
&ER]EO TIVYWELEER QIQEWERK JER ]ERK XMHEO XITEX FEMO FIRXYO QEYTYR XIREKE
]ERKHMTIVPYOER%OMFEXR]EOIOYEXERLMWETHMHEPEQHYGXWERKEXOIGMPHIQMOMERTYPE
GETXYVI ZIPSGMX] WILMRKKE WMWXIQ ZIRXMPEWM MRM XMHEO HETEX QIRKLMWET WIPYVYL
OSRXEQMRER ]ERK HMTERGEVOER HEVM WYQFIV FELOER OSRXEQMRER ]ERK EHE
HMLEQFYVOER OI PYEV HER QIRGIQEVM YHEVE PMRKOYRKER OIVNE 1IRYVYX &EQFERK
7YLEHVM
QIRNIPEWOER TIQMPMLER WMWXIQ ZIRXMPEWM HMMRHYWXVM EHE FIFIVETE
GSRXSLXMTIWMWXIQZIRXMPEWM]ERKHETEXHMKYREOERYRXYOOITIVPYERSTIVEWMHMHEPEQ
WYEXYMRHYWXVM]EMXYWIFEKEMFIVMOYX
a) Comfort Ventilation
4IVXYOEVER YHEVE EHEPEL QIVYTEOER WYEXY GEVE HMQERE FEKMER HEPEQ WYEXY
VYERKERHMTEREWOEREXEYHMHMRKMROEREXEYQIRKYFELOIPIQFEFERYHEVEYRXYO
114 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
QIRKIRHEPMOER WYEXY TVSWIW EXEY QIQFYEX OIEHEER QIRNEHM R]EQER
4IVXYOEVER YHEVE YRXYO QIQFYEX OIEHEER QIRNEHM R]EQER HMOIREP WIFEKEM
comfort ventilation 'SRXSL TIRKKYREER EMV GSRHMXMSR YRXYO QIRMRKOEXOER
TIVEWEER R]EQER HER IREO WIPEQE FIOIVNE 6EWE R]EQER HEPEQ LEP MRM
HMTERHERK WYEXY OILEVYWER HEVM TEHE WYEXY OIFYXYLER &EQFERK 7YLEHVM
b) Dilution Ventilation
&IFERTEREW]ERKXMRKKMTERGEVERKEWEXEYYETEXEYOSRXEQMRERPEMRHMHEPEQ
WYEXY VYERKER HETEX HMOIRHEPMOER HIRKER GEVE QIQEWYOOER YHEVE WIKEV OI
HEPEQ VYERKER XIVWIFYX XIVNEHM TIRKIRGIVER
HER QIRKLMWET OI PYEV YHEVE
OSRXEQMRER HEVM PMRKOYRKER OIVNE 'EVE MRM HMWIFYX dilution ventilation 'EVE MRM
WERKEXFEMOYRXYOQIRKIRHEPMOERFIFERTEREWWIVMRKOEPMHETEXHMKYREOERHER
FIVLEWMP HIRKER FEMO YRXYO QIRKIRHEPMOER YET FELER OMQME SVKERMO HM YHEVE
XIQTEX OIVNE EXEY HEVM PEVYXERPEVYXER ]ERK QIRKYET TEHE WYLY OEQEV
&EQFERK7YLEHVM
c) Local Exhaust Ventilation
Local Exhaust Ventilation FIVXYNYERYRXYOQIRKIPYEVOERYHEVEOSRXEQMRERHEVM
WYQFIV XERTE QIQFIVM OIWIQTEXER OITEHE OSRXEQMRER YRXYO QIRKEHEOER
HMJYWM HIRKER YHEVE HM HEPEQ PMRKOYRKER OIVNE 9QYQR]E local exhaust
ventilation HMXIQTEXOER WERKEX HIOEX HIRKER WYQFIV IQMWM 4IRKKYREERR]E
PIFML QIRKYRXYRKOER HMFERHMRKOER HIRKER HMPYXMSR ZIRXMPEXMSR HIRKER
QIRKLMWET OI PYEV OSRXEQMRER HEVM PMRKOYRKER OIVNE HER QIRKIRHETOER
OSRXEQMRER HEPEQ WYEXY OSPIOXSV FIVEVXM QIQFYEX local exhaust ventilation
HMXIQTEXOER WERKEX HIOEX HIRKER WYQFIV IQMWM 4IRKKYREERR]E PIFML
QIRKYRXYRKOER HMFERHMRKOER HIRKER dilution ventilation &EQFERK 7YLEHVM
d) Exhausted Enclosure
/IGITEXER ]ERK WERKEX XMRKKM HEVM OSRXEQMRER ]ERK HMTERGEVOER HEVM WYEXY
WYQFIVHERQIVYTEOERFELER]ERKWERKEXFIVEGYRLEVYWHMOIRHEPMOERHIRKER
TVSWIW MWSPEWM HER WIPERNYXR]E YRXYO ZIRXMPEWM TEHE VYERK XIVWIFYX HMPEOYOER
QIRKKYREOER TIRKIRHEPMER NEVEO NEYL 8IREKE OIVNE ]ERK WI[EOXY[EOXY
QEWYO OI VYERKER XIVWIFYX TIVPY QIRKKYREOER EPEX TIPMRHYRK HMVM HMPIRKOETM
breathing apparatus&EQFERK7YLEHVM
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 115
e) Clean Room Ventilation
&IFIVETE TVSWIW MRHYWXVM LEVYW QIRKYWELEOER EKEV HIFY HM HEPEQ VYERKER
OIVNE XIXET HEPEQ OIEHEER FMEWE WITIVXM OIEHEER HM PYEV VYERKER EHEPEL
QIVYTEOER WYEXY QEWEPEL 4EHE TIQFYEXER gyroscopes QMWEPR]E HER NYKE
TIRKKYREERMRWXVYQIRPEMR]ERKQIQIVPYOEREOYVEWMXMRKKMHMOIVNEOERHMHEPEQ
VYERKER ]ERK FIVWML &EQFERK 7YLEHVM
7MWXIQ TIVXYOEVER YHEVE HEVM
FIFIVETE OEQEV ]ERK WEPMRK FIVLYFYRKER HMTEWERK JMPXIV ]ERK QIQTYR]EM
IJMOWMIRWMXMRKKMYRXYOQIQFIVMYHEVEWIKEV]ERKHMXIQTEXOERWIHIOEXQYRKOMR
HIRKER XIQTEX OIVNE *MPXIV QYRKOMR EOER QIRYXYT WEPEL WEXY HMRHMRK WMWM
VYERKER
EXEYEXETVYERKERHERHMFYEXPYFERKHMWEPELWEXYWMWMEXEYHMPERXEM
VYERKERYRXYOQIRKIPYEVOEROSRXEQMRER&EQFERK7YLEHVM
Sistem peringatan dini terhadap kebakaran
7MWXIQ TIVMRKEXER HMRM XIVLEHET FELE]E OIFEOEVER EHEPEL WMWXIQ TIVMRKEXER ]ERK
EOER QIQFIVMOER XERHE ETEFMPE XIVHETEX OIFEOEVER7YQFIV OIFEOEVER WERKEXPEL
FER]EOHERFIVEKEQSPILOEVIREMXYTIVPYHMFYEXTIVMRKEXERHMRMOIFEOEVER&IOIVNE
TEHEPMRKOYRKEROIPMWXVMOERWERKEXVE[ERXIVLEHETFELE]EOIFEOEVERFEMOOEVIRE
PMWXVMOWXEXMWQEYTYROEVIREPMWXVMOHMREQMW/IFEOEVERPMWXVMOWIFIREVR]EXMHEOTIVPY
XIVNEHM NMOE W]EVEXW]EVEX TIQEWERKER HER OIEQERERR]E XIVTIRYLM 4EHE WMWXIQ
NEVMRKER PEQE YRXYO WEQTEM TEHE TIQEOEM HMTIVKYREOER WMWXIQ TIRKEQER
FIVXMRKOEXWILMRKKEOIQYRKOMREROIFEOEVERWIFEKEMEOMFEXXMQFYPR]ETEREW]ERK
FIVPIFML WERKEX OIGMP /IFEOEVER XIVNEHM OEVIRE XMRHEOER HEVM TEVE TIQEOEM HE]E
PMWXVMOWIRHMVM]ERKXMHEOTELEQXIRXERKFELE]EPMWXVMO7MWXIQTIVMRKEXERHMRMMRMHETEX
FIVYTEEPEXEPEXTIRKEQERFELE]EOIFEOEVERHMERXEVER]E
a. Smoke detector
Smoke detector EXEY HIXIOXSV EWET EOER FIOIVNE ETEFMPE XIVHETEX EWET TEHE
VYERKER]ERKXIVTEWERKEPEXMRM. Smoke detectorEOERFIOIVNEWIGEVESXSQEXMW
OEVIREHMHEPEQWMWXIQEPEXMRMHMPIRKOETMWIRWSVEWET7IRWSVEWETEOERFIOIVNE
QIRKMVMQOERWMR]EPOITEHEWEPYVEREMV]ERKFMEWER]EXIVLYFYRKHIRKEREPEXMRM
7MR]EP ]ERK HMXIVMQE EOER HMYFEL QIRNEHM TIVMRXEL YRXYO QIR]IQTVSXOER EMV
TEHEWEEXMXYNYKE
116 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
b. Fire alarm
Fire alarmEOERFIOIVNEETEFMPEWIRWSVHEVMEPEXMRMHMWIRXYL7IFEKMERFIWEVfire
alarm QIRKKYREOER GEVE WIRXYL HEPEQ TIRKKYREER]E Fire alarm ]ERK
XIVWIRXYL XERKER QERYWME HIRKER GEVE HMTIRGIX EOER QIRKMVMQOER WMR]EP
OITEHE FIP ]ERK OIQYHMER EOER QIRKIPYEVOER FYR]M WMVMRI OIFEOEVER 7LMKMX
4YVRSQS
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 117
Gambar 70. Fire Extinguisher
&ELER]ERKEHEHEPEQXEFYRKTIQEHEQETMXIVWIFYXEHE]ERKHEVMFELEROMQME
OIVMRKJVEQFYWE'3EMVHER^EXOMQMEFEWEL&ELER,EPSRXMHEOQIRHETEXMNMR
HMKYREOERHM-RHSRIWME%PEXMRMHMXIQTEXOERTEHEXIQTEX]ERKTEPMRKQYRKOMR
XIVNEHM OIFEOEVER XIXETM XMHEO XIVPEPY HIOEX XIVLEHET OIQYRKOMRER XIVOIRE
OIFEOEVER WIRHMVM EXEY SVERKSVERK XIVLEHERK OIXMOE EOER QIRKKYREOERR]E
7LMKMX7YVRSQS
E. Pencegahan Kecelakaan Kerja:
4IRGIKELERXIVNEHMR]EOIGIPEOEEROIVNEHMPEOYOERQIPEPYMFIVFEKEMLEP]EMXY
4IRKIRHEPMER&ELE]E(M8IQTEX/IVNE
E 4IQERXEYER/SRHMWM8MHEO%QER
F 4IQERXEYER8MRHEOER8MHEO%QER
4IQFMREERHER4IRKE[EWER
E 4IPEXMLERHER4IRHMHMOER
F /SRWIPMRK
/SRWYPXEWM
G 4IRKIQFERKER7YQFIV(E]E
7MWXIQ1ERENIQIR
E 4VSWIHYVHER%XYVER
F 4IR]IHMEER7EVEREHER4VEWEVERE
c. 4IRKLEVKEERHER7EROWM
0EFSVEXSVMYQ QIRKERHYRK WINYQPEL FELE]E OLYWYW SPIL OEVIRER]E
QIQFYXYLOERXMRHEOERXMRHEOERTIRGIKELER&IVMOYXEHEPELXEFIPFIFIVETEFELE]E
]ERKHMNYQTEMHMPEFSVEXSVMYQHERXMRHEOERTIRGIKELER]ERKHETEXHMEQFMPQIRYVYX
Workplace (Health, Safety and Welfare) Regulation 1992
118 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Tabel 11. Bahaya di Laboratorium dan Tindakan Pencegahannya
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 119
&IRHEFIRHEPEMRWIPEMROIVXEWLEVYWHMFYRKOYWXIVTMWELEKEVTIXYKEW
OIFIVWMLERQYHELQIRKEQFMP
/IVERNERKLEVYWXIVFYEXHEVMFELER]ERKWYPMXXIVFEOEV
;SVOWXEXMSR 8EXEPIXEOR]ELEVYWIVKSRSQMW
Display screen
)QMWM 0IZIPWERKEXVIRHELXMHEOFIVIWMOSXIVLEHETOIWILEXERHEROILEQMPER
equipment
VEHMEWM
:IRXMPEWM .IRHIPE]ERKHETEXHMFYOEHERHMXYXYT
EPEQM
:IRXMPEWM /MTEW ERKMR ]ERK QIRIQTIP TEHE NIRHIPE EXEY HMRHMRK LEVYW EHE
:IRXMPEWM
TIRKEQERFMPELOMTEW
PMWXVMO
/MTEWERKMRFIVHMVM
7MWXIQTIRGELE]EERFYEXERLEVYWHMVERGERKHIRKERFEMO
0IZIP ]ERK 1IRKLMPERKOEROIWMPEYER
4IRGELE]EER
GYOYT 1IRKKYREOERGELE]EEPEQMNMOEQYRKOMR
.MOEWMREVQEXELEVMQIR]MPEYOERTEWERKPELXMVEM
4IRKKYREER TETER TIRERHE OIWIPEQEXER ]ERK FIREV HM XIQTEX OIVNE HETEX
QIRKKEPEOOER MRWXVYOWMMRWXVYOWM HER EXYVEREXYVER OIWIPEQEXER OIVNE QIQFIVM
MRJSVQEWM EXEW VIWMOS HERXMRHEOER TIRGIKELER ]ERK LEVYW HMEQFMP .IRMW FIRXYO HER
[EVRE YRXYO TETER TIRERHE OIWIPEQEXER OIVNE XIVGERXYQ HEPEQ Health dan Safety
Executive, 2009) Safety Sign an Signals Regulation 1996 &IVMOYX QIVYTEOER XEFIP [EVRE
HERQEOREHEVMQEWMRKQEWMRKTIRERHE
Tabel 12. Empat Warna Penanda dan Makna Penanda Keselamatan Kerja
120 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
4IRERHETIRERHE]ERKHMR]EXEOERHIRKERHIRKER [EVRE[EVREXIVWIFYXHMEXEWXIVHMVM
HEVMHIWEMRHERFIRXYOXIVXIRXY
4IRERHE PEVERKER FIRXYO PMRKOEVER TMOXSKVEQ LMXEQ HM EXEW HEWEV TYXML KEVMW
PMRKOEVER HER HMEKSREP [EVRE QIVEL &IVMOYX EHEPEL KEQFEV TIRERHE PEVERKER
,IEPXLERH7EJIX])\IGYXMZI
Gambar 71. Penanda Larangan
4IRERHETIQEHEQOIFEOEVERTIVWIKMTERNERKEXEYFYNYVWERKOEVTMOXSKVEQTYXML
HMEXEWHEWEVQIVEL7YQFIV,IEPXLERH7EJIX])\IGYXMZI
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 121
Gambar 72. Penanda Pemandam Kebakaran
4IRERHE TIVMRKEXER FIRXYO WIKMXMKE TMOXSKVEQ LMXEQ HM EXEW HEWEV OYRMRK
TMRKKMVERFIV[EVRELMXEQ7YQFIV,IEPXLERH7EJIX])\IGYXMZI
Gambar 73. Penanda Peringatan
122 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
4IRERHETIVMRXELFIRXYOPMRKOEVERTMOXSKVEQHMEXEWHEWEVFMVY 7YQFIV,IEPXL
ERH7EJIX])\IGYXMZI
Gambar 74. Penanda Perintah
Gambar 75. Penanda Informasi Keselamatan Kerja
4IQEWERKER TETER TIRERHE TIVMRKEXER QEWML XIXET TIVPY HMPEOYOER YRXYO
QIRYRNYOOER WMJEX VIWMOS HER XMRHEOER TIRGIKELER ETEFMPE QEWML EHE VIWMOS VIWMHYEP
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 123
WIXIPELTIRMPEMERVIWMOS.SLR6MHPI]
/SRHMWMEXEYQEXIVMEPXIVXIRXYHMPEFSVEXSVMYQ
HETEX QIRMQFYPOER TIRKEVYL XIVLEHET OIWILEXER TIVWSRIP 1IQELEQM OSRHMWM HER
QEXIVMEPXIVWIFYXFIWIVXEFIRXYOFIRXYOR]E]ERKQIQFELE]EOEREOERQIQFYOEYTE]E
QIRKLMPERKOEREXEYQIRKYVERKMVIWMOS&IFIVETEOEWYWFELE]ER]EHETEXHMOIXELYMHER
KINEPER]EHETEXHMOIREPM&IVMOYXHMFE[ELMRMQIVYTEOERGSRXSLQEXIVMEPHERTIRKEVYL
EXEYVIEOWMXIVLEHETXYFYL
Tabel 13. Pengaruh Kondisi atau Material Terhadap Tubuh
124 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Gambar 76. Ilustrasi Pentingnya Pengaruh Kondisi Lingkungan
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 125
(IFY 1EWOIV[ENELVIWTMVEXSV
%WET 6IWTMVEXSV HIRKER JMPXIV TIR]IVET
4EVY
+EW FIVEGYR HER EXQSWJIV WIHMOMX OIIJIOXMJERR]EXIVFEXEW
SOWMKIR %PEXFERXYTIVREJEWER
8ITMXITMHERYNYRK]ERKXENEQ 7EVYRKXERKERTIPMRHYRK
8ERKER >EXOMQMEOSVSWMJ 7EVYRKXEKERXELERFELEROMQME
8IQTIVEXYVXMRKKMVIRHEL 7EVYRKXERKERMRWYPEWM
8IVTIPIWIX FIRHE XENEQ HM PERXEM
/EOM 7ITEXYTIRKEQERWIPYFYRKOEOM(gaiter)
FIRHENEXYLTIVGMOERPSKEQGEMV
/VMQTIPMRHYRK
/SXSVERHERFELEROSVSWMJVMRKER
/YPMX 4IPMRHYRK ]ERK OIHET WITIVXM WEVYRK
/SVSWMOYEXHER^EXTIPEVYX
XERKERHERGIPIQIO
8SVWSHERXYFYL >EXTIPEVYXOIPIQFEFERHWF 'IPIQIOSZIVEPP
%XQSWJIV ]ERK FIVFELE]E YET
4EOEMER FIVXIOERER YHEVE (pressurized
FIVEGYRHIFYVEHMSEOXMJ
suits)
8IVNEXYL
8EPMXIQEPMTIPMRHYRK
/IRHEVEERFIVKIVEO
/IWIPYVYLERXYFYL &ENYEXEYVSQTM]ERKXIVPMLEXHMOIKIPETER
&ENYTIPMRHYRKOLYWYW
+IVKENMVERXEM
&ENYXELERTEREW
8IQTIVEXYVXMRKKM
&ENYYRXYOWIKEPEGYEGE
'YEGEIOWXVMQ
&IFIVETEXIORMOFEOY]ERKHETEXHMKYREOERHEPEQTIQIPMLEVEEROIWILEXERTIOIVNE]ERK
QIPMTYXM TIRKEQFMPER XMRHEOER TIRGIKELER TIR]EOMX ]ERK QIQFIVMOER WEVEREWEVERE
YRXYO QIRGIKEL TIOIVNE FIVOSRXEO HIRKER WYFWXERWMWYFWXERWM FIVFELE]E HER
QIQEWXMOERFEL[ENMOETEVETIOIVNEXIVFYOEGIHIVER]EHMVE[EXHIRKERFIREV'EOYTER
JEWMPMXEW OIWILEXERR]E XIVKERXYRK TEHE VIWMOS ]ERK HMLEHETM QMWEPR]E WIQEOMR XMRKKM
VIWMOSWIQEOMRPYEWPELGEOYTERJEWMPMXEWXIVWIFYX.YQPELTIXYKEW4/LEVYWQIRGYOYTM
WIWYEMTIVW]EVEXER]ERKXIVGERXYQHEPEQ Health and Safety (First Aid) Regulation 1981,
WIXMET PMQE TYPYL TIOIVNE WEXY TIXYKEW 4/ /SXEO 4/ QMRMQEP LEVYW QIQYEX OEVXY
TIXYRNYOFYRKOYWTIVFERFEPYXWXIVMPTIVIOEXFYRKOYWTIVFERWIKMXMKEFYELTIRMXM
FYRKOYWTIVFERFEPYXWXIVMPFIVYOYVERWIHERKXERTESFEXFYRKOYWTIVFERFEPYXWXIVMP
FIVYOYVERFIWEVXERTESFEXFYRKOYWTIVFERFEPYXWXIVMPFIVYOYVERIOWXVEXERTESFEX
TEWERKWEVYRKXERKERWIOEPMTEOEMHERXEQTEPQEXEWXIVMP*EWMPMXEW4/LEVYWQYHEL
HMNERKOEYSPILTEVEXEQYOSRXVEOXSVOIXMOEQIVIOEXIPELHMFIVMMNMRYRXYOFIVEHEHEPEQ
PMRKOYRKERPEFSVEXSVMYQ
126 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
F. Penerapan K
7]EVEXTIRIVETER//IWIPEQEXERHER/IWILEXER/IVNE
HMXIQTEXOIVNEXIVHETEX
HEPEQ 9RHERK9RHERK 2S 8ELYR XIRXERK /IWIPEQEXER /IVNE TEWEP
8IVHETEXW]EVEXHEWEVOIWIPEQEXEROIVNEHMXIQTEXOIVNEWIFEKEMFIVMOYX
1IRGIKEL
QIRKYVERKMOIGIPEOEEROIVNE
1IRGIKELQIRKYVERKM
QIQEHEQOEROIFEOEVER
1IRGIKEL
QIRKYVERKMFELE]ETIPIHEOER
1IQFIVMNEPYVIZEOYEWMOIEHEERHEVYVEX
1IQFIVM4//IGIPEOEER/IVNE
1IQFIVM%4(%PEX4IPMRHYRK(MVM
TEHEXIREKEOIVNE
1IRGIKEL
QIRKIRHEPMOER XMQFYPR]E TIR]IFEVER WYLY OIPIQFEFER HIFY
OSXSVEREWETYETKEWVEHMEWMOIFMWMRKER
KIXEVER
1IRGIKELHERQIRKIRHEPMOER4IR]EOMX%OMFEX/IVNE4%/
HEROIVEGYRER
4IRIVERKER]ERKGYOYTHERWIWYEM
7YLYHEROIPIQFEFERYHEVE]ERKFEMO
1IR]IHMEOERZIRXMPEWM]ERKGYOYT
1IQIPMLEVEOIFIVWMLEROIWILEXER
OIXIVXMFER
/IWIVEWMERXIREKEOIVNETIVEPEXERPMRKOYRKERGEVE
TVSWIWOIVNE
1IRKEQEROER
QIQTIVPERGEVTIRKERKOYXERQERYWMEFMREXERKXEREQER
FEVERK
1IRKEQEROER
QIQIPMLEVEWIKEPENIRMWFERKYRER
1IRKEQEROER
QIQTIVPERGEV FSRKOEV QYEX TIVPEOYER
TIR]MQTERER
FEVERK
1IRGIKELXIOIREEPMVERPMWXVMOFIVFELE]E
1IR]IWYEMOER
QIR]IQTYVREOER OIWIPEQEXER TIOIVNEER ]ERK VIWMOSR]E
FIVXEQFELXMRKKM
0MRKOYRKERHMXIQTEXOIVNEXIVHETEXFER]EOTIVEPEXERTIVEPEXER]ERKQIRKKYREOER
WYQFIVPMWXVMOHIRKEROETEWMXEW]ERKFIWEVWILMRKKETIPEOWEREER/IWILEXERHER
/IWIPEQEXER /IVNE LEVYW FIREVFIREV HMTIVLEXMOER HER HMPEOWEREOER 4IRKEFEMER
TIPEOWEREER/IWILEXERHER/IWIPEQEXER/IVNEWERKEXFIVFELE]EFEKMTEVETIOIVNE
TIVYWELEER HER PMRKOYRKER HMWIOMXEV XIQTEX OIVNE 4IPEOWEREER /IWILEXER HER
/IWIPEQEXER/IVNE/
EHEPELWEPELWEXYYTE]E YRXYOQIRGMTXEOERXIQTEXOIVNE
]ERKEQERWILEXFIFEWHEVMTIRGIQEVERPMRKOYRKERWILMRKKEHETEXQIRKYVERKM
FELOER FIFEW HEVM OIGIPEOEER OIVNE HER TIR]EOMX EOMFEX OIVNE ]ERK HETEX
QIRMRKOEXOERIJMWMIRWMHERTVSHYOXMZMXEWOIVNE
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 127
/IGIPEOEEROIVNEXMHEOWENEQIRMQFYPOEROSVFERNM[EQEYTYROIVYKMERQEXIVMFEKM
TIOIVNE HER TIRKYWELE XIXETM NYKE HETEX QIRKKERKKY TVSWIW TVSHYOWM WIGEVE
QIR]IPYVYL QIVYWEO PMRKOYRKER ]ERK EOER FIVHEQTEO TEHE QEW]EVEOEX PYEW
8IQTEX OIVNE LEVYW QIPEOWEREOER YTE]E OIWILEXER OIVNE EKEV XMHEO XIVNEHM
KERKKYER OIWILEXER TEHE TIOIVNE OIPYEVKE QEW]EVEOEX HER PMRKOYRKER
HMWIOMXEVR]E]EMXYWEPELWEXYR]EHIRKERQIQEWERKTVSXIOWMYRXYOOIWIPEQEXERHM
XIQTEXOIVNE4VSXIOWMYRXYOOIWIPEQEXERWERKEXQIRIRXYOERWIFEKEMTIVW]EVEXER
XIVTIRXMRKYRXYOQIPMRHYRKMQERYWMEHERTIVEPEXER]ERKEHEHMXIQTEXOIVNE
4VSXIOWMXIVWIFYX]EMXY4VSXIOWMHEVMOINYXPMWXVMO4VSXIOWMHEVMIJIOXIVQEPHEVMEVYW
PIFML HEVM XIKERKER PIFML OLYWYWR]E EOMFEX TIXMV HEVM XIKERKER OYVERK HER HEVM
4IQMWELERHERTIR]EOIPEVER8MRHEOERTVSXIOWMMRMHETEXHMXIVETOERTEHEWIPYVYL
MRWXEPEWM TEHE WIFEKMER MRWXEPEWM EXEY TEHE WYEXY TIVPIRKOETER OLYWYWR]E
XIVLEHET FELE]E OINYX PMWXVMO 8IQTEX OIVNE NYKE LEVYW HM FIVM JEWMPMXEW 4/ FMPE
WI[EOXY[EOXYXIVNEHMOIGIPEOEEROIVNEHETEXPERKWYRKHMSFEXM&IVMOYXMRMJEWMPMXEW
4/]ERKLEVYWXIVWIHMEHMXIQTEXOIVNE
*EWMPMXEW4/HM8IQTEX/IVNEQIPMTYXM
E 6YERK4/
F /SXEO4/HERMWM
G %PEXIZEOYEWMHEREPEXXVERWTSVXEWM
H *EWMPMXEWXEQFELERFIVYTEEPEXTIPMRHYRKHMVMHEREXEYTIVEPEXEROLYWYWHM
XIQTEXOIVNE]ERKQIQMPMOMTSXIRWMFELE]E]ERKFIVWMJEXOLYWYW
%PEXTIPMRHYRKHMVMOLYWYWTIVEPEXER]ERKHMWIWYEMOERHIRKERTSXIRWMFELE]E
]ERKEHEHMXIQTEXOIVNE]ERKHMKYREOERHEPEQOIEHEERHEVYVEX
4IVEPEXEROLYWYWEPEXYRXYOTIQFEWELERXYFYLGITEXshower
HERTIQFMPEWER
TIRGYGMERQEXE
G. Human Error
Human error QIVYTEOEROIKEKEPERHEVMQERYWMEYRXYOQIPEOYOERXYKEW]ERKXIPEL
HMHIWEMRHEPEQFEXEWOIXITEXERVERKOEMEREXEY[EOXYXIVXIRXYHuman error EHEPEL
WIFYEL LEWMP OIVNE QERYWME ]ERK HETEX QYRGYP WI[EOXY[EOXY HMQERE WENE HER
OETER WENE Human error HETEX XIVNEHM OEVIRE HMWIFEFOER SPIL JEOXSV OSRHMWM
PMRKOYRKER JMWMO OIVNE ]ERK IOWXVIQ Human error ]ERK XIVNEHM EOER HMMOYXM SPIL
QIRYVYRR]EIJIOXMZMXEWHERIJMWMIRWMWYEXYTIOIVNEER)JIOXMZMXEWHERIJMWMIRWM]ERK
QIRYVYR XIRXY WENE EOER FIVEOMFEX OITEHE XMRKOEX TVSHYOXMZMXEW ]ERK HMGETEM SPIL
128 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
QERYWME output ]ERK HMLEWMPOER EOER QIRYVYR HER EOXMZMXEWR]E EOER QIRNEHM
XIVLEQFEX .6IEWSR
0MRKOYRKER JMWMO OIVNE HEPEQ TIRHIOEXER HEVM human
factors )VKSRSQM
QIVYTEOER ETPMOEWM WMWXIQEXMW HEVM WINYQPEL MRJSVQEWM ]ERK
VIPIZER HEVM OIQEQTYER OIXIVFEXEWER OEVEOXIVMWXMO XMRKOEL PEOY HER QSXMZEWM
QERYWMEYRXYOQIVERGERKTIVEPEXERHERTVSWIHYV]ERKHMKYREOERWIVXEPMRKOYRKER
OIVNE]ERKHMTEOEM/SRHMWMPMRKOYRKERJMWMOOIVNE]ERKXMHEOR]EQEREOERQIQFYEX
WISVERK TIOIVNE QIRKIPYEVOER XIREKE PIFML YRXYO FIVEHETXEWM WILMRKKE
OSRWIRXVEWMR]E EOER XIVFIPEL ERXEVE TIOIVNEER HER FIVEHETXEWM HIRKER
PMRKOYRKERR]E
/SRHMWM PMRKOYRKER OIVNE ]ERK HETEX QIQTIRKEVYLM LEWMP OIVNE QERYWME QIPMTYXM
XMRKOEX OIFMWMRKER XMRKOEX WYLY HER XMRKOEX TIRGELE]EER VYERKER /SRHMWM
PMRKOYRKERJMWMO]ERKSTXMQYQHMQERELEWMPOIVNEQERYWMEQIQMPMOMXMRKOEXhuman
error ]ERK OIGMP EOER HMHETEXOER OIXMOE FIFIVETE TIVPEOYER XIPEL HMYNMOER OITEHE
SVERK XIVWIFYX 8MRKOEX human error ]ERK OIGMP QIRKMRHMOEWMOER FEL[E QERYWME
QIVEWER]EQERHIRKERPMRKOYRKEROIVNER]E/SRHMWMPMRKOYRKEROIVNE]ERKR]EQER
EOER QIQFYEX QERYWME QIVEWE XIRERK HER R]EQER OIXMOE FIOIVNE 1IPMLEX HEVM
JEOXSV TIR]IFEF XIVNEHMR]E human error FMWE HMFIHEOER QIRNEHM HYE JEOXSV ]EMXY
JEOXSVPYEVOSRHMWMPMRKOYRKEROIVNE
HERJEOXSVHEPEQIQSWMHEROSRHMWMTWMOSPSKMW
QERYWME
Faktor luar terdiri dari beberapa aspek, antara lain adalah:
/IFMWMRKER
7YLYFIFIVETETIRIPMXMERQIRYRNYOOERFEL[EWIQEOMRXMRKKMWYLYQEOELEWMP
TIOIVNEER]ERKHMTIVSPILWIQEOMRQIRYVYR
4IRIVERKER TIRIVERKER EHEPEL EWTIO TIRXMRK HEVM PMRKOYRKER OIVNE YRXYO
SVERK]ERKFIOIVNETEHEFIFIVETNIRMWTIOIVNEER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 129
Gambar 77. Contoh Human Error
Gambar 78. Contoh Bentuk Tindakan Pencegahan
Gambar 79. Simbol Menuju Pintu Darurat
1IRKIXELYMPIXEOFIPXERHEFELE]EOIFEOEVER
130 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Gambar 80. Simbol Bel Tanda Bahaya
1IRKIXELYMPIXEOEPEXTIQEHEQOIFEOEVERHERWIPERKEMV
Gambar 81. Simbol Alat Pemadam Kebakaran
4IGELOEROEGEFIPXERHEFELE]EOIFEOEVER]ERKTEPMRKHIOEXEXEYXIPITSRRSQSV
HEVYVEX
Gambar 82. Ilustrasi
1IRKKYREOER EPEX TIQEHEQ OIFEOEVER EXEY WIPERK EMV ]ERK TEPMRK HIOEX NMOE ETM
QEWMLHETEXHMOSRXVSP2EQYRNERKERQIRKEFMPVIWMOSYRXYOOIWIPEQEXERHMVM
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 131
Gambar 83. Ilustrasi Penggunaan Selang Air
.MOE ETM XMHEO HETEX HMTEHEQOER XYXYT WIQYE TMRXY HER WIKIVE XMRKKEPOER
FIRKOIPPEFQIPEPYMTMRXYHEVYVEX
Gambar 84. Ilustrasi Tutup Semua Pintu
.MOEQIRHIRKEVWYEVEXERHEFELE]EWIKIVEQIRMRKKEPOERFIRKOIPPEF
Gambar 85. Ilustrasi Meninggalkan Lokasi Kebakaran
.ERKERQIQFYERK[EOXYYRXYOQIRKIQEWFEVERKFEVERK7IPEQEXOERHMVMXIVPIFML
HELYPY
Gambar 86. Ilustrasi Larangan Berkemas Saat Terjadi Kebakaran
132 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
0I[EXMPELXERKKEHEVYVEXNERKERQIPEPYMPMJX
Gambar 87. Ilustrasi Larangan Melalui Lift saat Terjadi Kebakaran
&IVMXELYOER PSOEWM ERHE OITEHE STIVEXSV XIPITSR HEVYVEX NMOE XIVNIFEO HM HEPEQ
VYERKER
Gambar 88. Ilustrasi untuk Menunjukkan Lokasi Kebakaran
&EWELMPELOEMRPETHERPIXEOOERHMFE[ELTMRXYEKEVXMHEOEWETXMHEOQEWYONMOEERHE
XIVNIFEOOIFEOEVERHMHEPEQVYERKER
Gambar 89. Ilustrasi Petunjuk Menggunakan Kain Lap
.MOEXIVTIVERKOETHEPEQEWET]ERKXIFEPFIVNEPERPELHIRKERQIVERKOEO
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 133
Gambar 90. Ilustrasi saat Terperangkap Asap Tebal
.ERKERQIPSRGEXOIPYEVKIHYRK
Gambar 91. Larangan Meloncat Keluar Gedung
134 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
/IWIPEQEXEROIVNEEHEPELWEVEREYXEQEYRXYOTIRGIKELEROIGIPEOEERGEGEXHER
OIQEXMERWIFEKEMEOMFEXOIGIPEOEEROIVNE/IWIPEQEXEROIVNE]ERKFEMOEHEPELTMRXY
KIVFERKFEKMOIEQERERXIREKEOIVNE/IGIPEOEERQIRNEHMLEQFEXERPERKWYRKHER
QIVYKMOER WIGEVE XMHEO PERKWYRK ]EORM OIVYWEOER QIWMR HER TIVEPEXER OIVNE
XIVLIRXMR]ETVSWIWTVSHYOWMYRXYOFIFIVETEWEEXOIVYWEOERTEHEPMRKOYRKEROIVNE
HERPEMRPEMR(Suma’mur, 1985:2)
Tujuan keselamatan kerja (Suma’mur, 1985: 1) adalah sebagai berikut:
1IPMRHYRKMXIREKEOIVNEEXEWLEOOIWIPEQEXERR]EHEPEQQIPEOYOERTIOIVNEER
YRXYO OIWINELXIVEER LMHYT HER QIRMRKOEXOER TVSHYOWM WIVXE TVSHYOXMZMXEW
QEW]EVEOEX
1IRNEQMROIWIPEQEXERWIXMETSVERKPEMR]ERKFIVEHEHMXIQTEXOIVNE
7YQFIVTVSHYOWMHMTIPMLEVEHERHMTIVKYREOERWIGEVEEQERHERIJMWMIR
Peraturan perundangan No. I tahun 1970 Pasal 3 tentang keselamatan kerja
ditetapkan syarat-syarat keselamatan kerja untuk
1IRGIKELHERQIRKYVERKMOIGIPEOEER
1IRGIKELQIRKYVERKMHERQIQEHEQOEROIFEOEVER
1IRGIKELHERQIRKYVERKMFELE]ETIPIHEOER
1IQFIVM OIWIQTEXER EXEY NEPER QIR]IPEQEXOER HMVM TEHE [EOXY OIFEOEVER
EXEYOINEHMEROINEHMERPEMR]ERKFIVFELE]E
1IQFIVMTIVXSPSRKERTEHEOIGIPEOEER
1IQFIVMEPEXEPEXTIPMRHYRKHMVMTEHETEVETIOIVNE
1IRGIKELHERQIRKIRHEPMOERXMQFYPEXEYQIR]IFEVPYEWR]EWYLYOIPIQFEFER
HIFYOSXSVEREWETYETKEWLIQFYWERERKMRGYEGEWMREVVEHMEWMWYEVEHER
KIXEVER
1IRGIKEL HER QIRKIRHEPMOER XMQFYPR]E TIR]EOMX EOMFEX OIVNE FEMO TL]WMO
QEYTYRTW]GLMWTIVEGYRERMRJIOWMHERTIRYPEVER
1IQTIVSPILTIRIVERKER]ERKGYOYTHERWIWYEM
1IR]IPIRKKEVEOERWYLYHERPIQFEFYHEVE]ERKFEMO
1IR]IPIRKKEVEOERTIR]IKEVERYHEVE]ERKGYOYT
1IQIPMLEVEOIFIVWMLEROIWILEXERHEROIXIVXMFER
1IQTIVSPIL OIWIVEWMER ERXEVE XIREKE OIVNE EPEX OIVNE PMRKOYRKER GEVE HER
TVSWIWOIVNER]E
1IRKEQEROERHERQIQTIVPERGEVTIRKERKOYXERSVERKFMREXERKXEREQEREXEY
FEVERK
1IRKEQEROERHERQIQIPMLEVEWIKEPENIRMWFERKYRER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 135
1IRKEQEROER HER QIQTIVPERGEV TIOIVNEER FSRKOEV QYEX TIVPEOYER HER
TIR]MQTERERFEVERK
1IRGIKELXIVOIREEPMVERPMWXVMO]ERKFIVFELE]E
1IR]IWYEMOERHERQIR]IQTYVREOERTIRKEQERERTEHETIOIVNEER]ERKFELE]E
OIGIPEOEERR]E QIRNEHM FIVXEQFEL XMRKKM 7IXME[ER8ME HER ,EVYR
7EPELWEXYQEWEPEL]ERKLEQTMVWIXMETLEVMXIVNEHMHMXIQTEXOIVNEEHEPELOIGIPEOEER]ERK
QIRMQFYPOERLEPLEP]ERKXMHEOOMXEMRKMROERWITIVXMOIVYWEOERTIVEPEXERGIHIVEXYFYL
OIGEGEXER FELOER OIQEXMER (EPEQ FIFIVETE MRHYWXVM OIQYRKOMRER XIVNEHMR]E
OIGIPEOEEREOMFEXOYVERKXIVNEKER]EOIWIPEQEXEROIVNEPIFMLXMRKKMHEVMTEHE]ERKPEMRR]E
7IOMXEVHYEHEVMXMKEOIGIPEOEERXIVNEHMEOMFEXSVERKNEXYLXIVTIPIWIXXIVKIPMRGMVXIVXMQTE
balok, dan kejatuhan benda di tempat kerja. (Daryanto, 2001: 2). Suma’mur (1987:3)
QIRKEXEOERFEL[E HEVMWIFEFWIFEFOIGIPEOEEREHEPELJEOXSVQERYWME0IFMLPERNYX
Suma’mur mengatakan bahwa kecelakaan akibat kerja dapat menyebabkan 5 jenis
OIVYKMER/
]EORMOIVYWEOEROIOEGEYERSVKERMWEWMOIPYLERHEROIWIHMLEROIPEMRERHER
GEGEXHEROIQEXMER
&EKMERQIWMRTIWE[EXEPEXOIVNEFELERTVSWIWXIQTEXHERPMRKOYRKEROIVNEQYRKOMR
VYWEO SPIL OIGIPEOEER %OMFEX HEVM MXY XIVNEHMPEL OIOEGEYER SVKERMWEWM HEPEQ TVSWIW
TVSHYOWM3VERK]ERKHMXMQTEOIGIPEOEERQIRKIPYLHERQIRHIVMXEWIHERKOEROIPYEVKE
HER OE[EROE[ER WIOIVNE EOER FIVWIHML LEXM /IGIPEOEER XMHEO NEVERK QIRKEOMFEXOER
PYOEPYOEXIVNEHMR]EOIPEMRERXYFYLHERGEGEX&ELOERXMHEONEVERKOIGIPEOEERQIVIRKKYX
nyawa dan berakibat kematian (Suma’mur, 1985:6). Kecelakaan adalah kejadian yang
XMQFYPXMFEXMFEXMHEOHMHYKEHERXMHEOHMLEVETOER7IXMETOIGIPEOEERFEMOHMMRHYWXVMHM
FIRKOIPEXEYHMXIQTEXPEMR]ETEWXMEHEWIFEFR]E
Secara umum terdapat dua hal pokok yang menyebabkan kecelakaan kerja(Suma’mur,
1985:9) yaitu:
8MRHEOTIVFYEXERQERYWME]ERKXMHEOQIQIRYLMOIWIPEQEXERunsafe human acts
/IEHEEROIEHEERPMRKOYRKER]ERKXMHEOEQERusafe conditions
136 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
FIOIVNE WEPEL TVSWIHYV EXEY WEPEL PERKOEL FIOIVNE WIQFVSRS XERTE QIRKMRKEX
VIWMOSFIOIVNEXERTEEPEXTIPMRHYRKQIRKEQFMPVIWMOSYRXYRKYRXYRKERHERFIOIVNE
HIRKERWIRHEKYVEY
/SRHMWM ]ERK XMHEO EQER QMWEPR]E XIQTEX OIVNE ]ERK XMHEO QIQIRYLM W]EVEX
OIWIPEQEXEROIVNEOSRHMWMQIWMR]ERKFIVFELE]Emachinery hazards
OSRHMWMXMHEO
EQERTEHETIQMRHELERFEVERKFEVERKWIVXEEPEXEPEXXERKER]ERKOSRHMWMR]EXMHEO
EQER
7MPEPELM&IVRIX2&HER6YQSRHERK
WIGEVEWTIWMJMOQIRKEXEOERFEL[EXMKE
WIFEFQIRKETEWISVERKOEV]E[ERQIPEOYOEROIKMEXERXMHEOWIPEQEXEHEPEL
=ERK FIVWERKOYXER XMHEO QIRKIXELYM XEXE GEVE ]ERK EQER EXEY TIVFYEXER
TIVFYEXER]ERKFIVFELE]E
=ERKFIVWERKOYXERXMHEO QEQTYQIQIRYLMTIVW]EVEXEROIVNEWILMRKKEXIVNEHMPEL
XMRHEOERHMFE[ELWXERHEV
=ERKFIVWERKOYXERQIRKIXELYMWIPYVYLTIVEXYVERHERTIVW]EVEXEROIVNEXIXETMHME
IRKKERQIQIRYLMR]E
4IVEXYVERQIRXIVMXIREKEOIVNE2S1IRQIR]EXEOERFEL[ETIVYWELEEROIGMP
EXEYTIVYWELEERHIRKERXMRKOEXVMWMOSVIRHELLEVYWQIRIVETOERWIFER]EOOVMXIVME(M
ERXEVER]E EWTIO OIEQERER OIVNE FIVHEWEVOER 7MWXIQ 1ERENIQIR /IWILEXER HER
/IWIPEQEXEROIVNE7YEVHM6YHM
]EMXY
1. Sistem Kerja
E 4IXYKEW ]ERK FIVOSQTIXIR XIPEL QIRKMHIRXMJMOEWM FELE]E ]ERK TSXIRWMEP HER
XIPELQIRMPEMVMWMOSVMWMOS]ERKXMQFYPHEVMWYEXYTVSWIWOIVNE
F %TEFMPE YTE]E TIRKIRHEPMERVMWMOS HMTIVPYOERQEOEYTE]EXIVWIFYXHMXIXETOER
QIPEPYMXMRKOEXTIRKIRHEPMER
G 8IVHETEXTVSWIHYVOIVNE]ERKHMHSOYQIRXEWMOERHERNMOEHMTIVPYOERHMXIVETOER
suatu sistem “Ijin Kerja” untuk tugasXYKEW]ERKFIVMWMOSXMRKKM
H /ITEXYLERHIRKERTIVEXYVERWXERHEVHEROIXIRXYERTIPEOWEREERHMTIVLEXMOER
TEHEWEEXQIRKIQFERKOEREXEYQIPEOYOERQSHMJMOEWMTVSWIHYVEXEYTIXYRNYO
OIVNE
I %PEXTIPMRHYRKHMVMHMWIHMEOERFMPEHMTIVPYOERHERHMKYREORWIGEVEFIREVWIVXE
HMTIPMLEVEWIPEPYHEPEQOSRHMWMPE]EOTEOEM
J %PEX TIPMRHYRK HMVM ]ERK HMKYREOER HMTEWXMOER XIPEL HMR]EXEOER PE]EO TEOEM
WIWYEMWXERHEVHEREXEYTIVEXYVERTIVYRHERKER]ERKFIVPEOY
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 137
2. Pengawasan: (MPEOYOER TIRKE[EWER YRXYO QIRNEQMR FEL[E WIXMET TIOIVNEER
HMPEOWEREOERHIRKEREQERHERQIRKMOYXMWIXMETTVSWIHYVHERTIXYRNYOOIVNE]ERK
2. Pengawasan: (MPEOYOER TIRKE[EWER YRXYO QIRNEQMR FEL[E WIXMET TIOIVNEER
XIPELHMXIRXYOER
3. HMPEOWEREOERHIRKEREQERHERQIRKMOYXMWIXMETTVSWIHYVHERTIXYRNYOOIVNE]ERK
Seleksi dan Penempatan Personal: 4IRYKEWER TIOIVNEER LEVYW FIVHEWEVOER TEHE
XIPELHMXIRXYOER
OIQEQTYERHERXMRKOEXOIXVEQTMPER]ERKHMQMPMOMSPILQEWMRKQEWMRKXIREKEOIVNE
3. Seleksi dan Penempatan Personal: 4IRYKEWER TIOIVNEER LEVYW FIVHEWEVOER TEHE
OIQEQTYERHERXMRKOEXOIXVEQTMPER]ERKHMQMPMOMSPILQEWMRKQEWMRKXIREKEOIVNE
4. Lingkungan Kerja
E 4IVYWELEER QIPEOYOER TIRMPEMER PMRKOYRKER OIVNE YRXYO QIRKIXELYM HEIVEL
4. Lingkungan Kerja
HEIVEL]ERKQIQIVPYOERTIQFEXEWERMNMRQEWYO
E 4IVYWELEER
F QIPEOYOER TIRMPEMER PMRKOYRKER OIVNE YRXYO QIRKIXELYM HEIVEL
8IVHETEXTIRKIRHEPMEREXEWXIQTEXXIQTEXHIRKERTIQFEXEWERMNMRQEWYO
G HEIVEL]ERKQIQIVPYOERTIQFEXEWERMNMRQEWYO
*EWMPMXEWJEWMPMXEW HER PE]ERER ]ERK XIVWIHME HM XIQTEX OIVNE WIWYEM HIRKER
F 8IVHETEXTIRKIRHEPMEREXEWXIQTEXXIQTEXHIRKERTIQFEXEWERMNMRQEWYO
WXERHEVHERTIHSQERXIORMW
G
H *EWMPMXEWJEWMPMXEW HER PE]ERER ]ERK XIVWIHME HM XIQTEX OIVNE WIWYEM HIRKER
6EQFYVEQFYQIRKIREMOIWIPEQEXERHERXERHETMRXYHEVYVEXLEVYWHMTEWERK
WXERHEVHERTIHSQERXIORMW
WIWYEMHIRKERWXERHEVHERTIHSQERXIORMW
5. H 6EQFYVEQFYQIRKIREMOIWIPEQEXERHERXERHETMRXYHEVYVEXLEVYWHMTEWERK
Pemeliharaan, Perbaikan dan Perubahan Sarana Produksi
WIWYEMHIRKERWXERHEVHERTIHSQERXIORMW
E 7IQYEGEXEXER]ERKQIQYEXHEXEHEXEWIGEVEVMRGMHEVMOIKMEXERTIQIVMOWEER
5. Pemeliharaan, Perbaikan dan Perubahan Sarana Produksi
TIQIPMLEVEERTIVFEMOERHERTIVYFELERTIVYFELER]ERKHMPEOYOEREXEWWEVERE
E 7IQYEGEXEXER]ERKQIQYEXHEXEHEXEWIGEVEVMRGMHEVMOIKMEXERTIQIVMOWEER
TVSHYOWMLEVYWHMWMQTERHERHMTIPMLEVE
F TIQIPMLEVEERTIVFEMOERHERTIVYFELERTIVYFELER]ERKHMPEOYOEREXEWWEVERE
7EVERETVSHYOWM]ERKLEVYWXIVHEJXEVQIQMPMOMWIVXMJMOEX]ERKQEWMLFIVPEOY
G TVSHYOWMLEVYWHMWMQTERHERHMTIPMLEVE
4IVE[EXER TIVFEMOER HER WIXMET TIVYFELER LEVYW HMPEOYOER TIVWSRIP ]ERK
F 7EVERETVSHYOWM]ERKLEVYWXIVHEJXEVQIQMPMOMWIVXMJMOEX]ERKQEWMLFIVPEOY
FIVOSQTIXIR
G
H 4IVE[EXER TIVFEMOER HER WIXMET TIVYFELER LEVYW HMPEOYOER TIVWSRIP ]ERK
%TEFMPEQIQYRKOMROERWEVERETVSHYOWM]ERKEOERHMYFELLEVYWWIWYEMHIRKER
FIVOSQTIXIR
TIVW]EVEXERTIVEXYVERTIVYRHERKER]ERKFIVPEOY
H
I %TEFMPEQIQYRKOMROERWEVERETVSHYOWM]ERKEOERHMYFELLEVYWWIWYEMHIRKER
8IVHETEX TVSWIHYV TIVQMRXEER TIQIPMLEVEER ]ERK QIRGEOYT OIXIRXYER
TIVW]EVEXERTIVEXYVERTIVYRHERKER]ERKFIVPEOY
QIRKIREM TIVEPEXERTIVEPEXER HIRKER OSRHMWM OIWIPEQEXER ]ERK OYVERK FEMO
I 8IVHETEX TVSWIHYV TIVQMRXEER TIQIPMLEVEER ]ERK QIRGEOYT OIXIRXYER
HERTIVPYWIKIVEHMTIVFEMOM
J QIRKIREMWYEXY
8IVHETEX TIVEPEXERTIVEPEXER HIRKER
W]WXIQ TIRERHEER OSRHMWM
FEKM OIWIPEQEXER
EPEX ]ERK ]ERK
WYHEL XMHEO OYVERK
EQER PEKMFEMO
NMOE
HERTIVPYWIKIVEHMTIVFEMOM
HMKYREOER lock out system
YRXYO QIRGIKEL EKEV WEVERE TVSHYOWM XMHEO
J 8IVHETEX WYEXY W]WXIQ TIRERHEER FEKM EPEX ]ERK WYHEL XMHEO EQER PEKM NMOE
HMLMHYTOERWIFIPYQWEEXR]E
HMKYREOER lock out system
YRXYO QIRGIKEL EKEV WEVERE TVSHYOWM XMHEO
6. Kesiapan untuk Menangani Keadaan Darurat
HMLMHYTOERWIFIPYQWEEXR]E
E /IEHEER HEVYVEX ]ERK TSXIRWMEP HM HEPEQ EXEY HM PYEV XIQTEX OIVNE
XIPEL
6. Kesiapan untuk Menangani Keadaan Darurat
HMMHIRXMJMOEWMHERTVSWIHYVOIEHEERHEVYVEXXIVWIFYXXIPELHMHSOYQIRXEWMOER
E
F /IEHEER HEVYVEX
8IREKE OIVNE ]ERK TSXIRWMEP
QIRHETEX MRWXVYOWM HM
HERHEPEQ EXEYQIRKIREM
TIPEXMLER HM PYEV XIQTEX OIVNE
TVSWIHYV XIPEL
OIEHEER
HMMHIRXMJMOEWMHERTVSWIHYVOIEHEERHEVYVEXXIVWIFYXXIPELHMHSOYQIRXEWMOER
HEVYVEX]ERKWIWYEMHIRKERXMRKOEXVMWMOS
F 8IREKE OIVNE QIRHETEX MRWXVYOWM HER TIPEXMLER QIRKIREM TVSWIHYV OIEHEER
HEVYVEX]ERKWIWYEMHIRKERXMRKOEXVMWMOS
138 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
G -RWXVYOWM OIEHEER HEVYVEX HER LYFYRKER OIEHEER HEVYVEX HMTIVLEXMOER WIGEVE
NIPEWQIR]SPSOHERHMOIXELYMSPILWIPYVYLXIREKEOIVNETIVYWELEER
7. Pertolongan Pertama pada Kecelakaan
E 4IVYWELEERXIPELQIRKIZEPYEWMEPEX444/HERQIRNEQMRFEL[EW]WXIQ444/
]ERKEHEQIQIRYLMWXERHEVHHERTIHSQERXIORMW]ERKFIVPEOY
F 4IXYKEW444/XIPELHMPEXMLHERHMXYRNYOWIWYEMHIRKERTIVEXYVERTIVYRHERKER
]ERKFIVPEOY
4IVEXYVER TIVYRHERKYRHERKER ]ERK FIVOEMXER HIRKER OIWIPEQEXER OIVNE
QIQFIVMOER OI[ENMFER OITEHE TIRKYWELE SVERK EXEY FEHER LYOYQ
YRXYO
QIRYRNYOOERHERQIRNIPEWOEROITEHETEVETIOIVNE]EMXY
/SRHMWMHERFELE]E]ERKHETEXXMQFYPHEPEQXIQTEXOIVNER]E
7IQYETIKEQERERHEREPEXEPEXTIVPMRHYRKER]ERKHMLEVYWOERHEPEQXIQTEX
OIVNER]E
%PEXEPEXTIPMRHYRKHMVMFEKMXIREKEOIVNE]ERKFIVWERKOYXER
'EVEHERWMOET]ERKEQERQIPEOWEREOERTIOIVNEER
&MHERKTIOIVNEERETETYRFELE]E]ERKFIVTSXIRWMQIRMQFYPOEROIGIPEOEER
LEVYWHMLMRHEVOER8MHEOEHEWISVERKTYR]ERKFIVTMOMVERWILEXHMHYRMEMRM]ERKMRKMR
QIRKEPEQMOIGIPEOEER4IRKIXELYERXIRXERKOIWIPEQEXEROIVNELEVYWHMXEREQOER
WINEO E[EP EKEV QIRNEHM OIFMEWEER LMHYT ]ERK HMTVEOXMOOER WILEVMhari. Suma’mur
QIRKEXEOER FEL[E YWELEYWELE OIWIPEQEXER WIPEMR HMXYNYOER OITEHE
XIORMO QIOERMO NYKE LEVYW QIQTIVLEXMOER EWTIO QERYWME[M (EPEQ LEP MRM
TIRHMHMOER HER TIRKKEMVELER OIWIPEQEXER OIVNE OITEHE XIREKE OIVNE QIVYTEOER
WEVERE TIRXMRK *EOXSV TIR]IFEF XIVNEHMR]E OIGIPEOEER OIVNE WIGEVE YQYQ EHEPEL
JEOXSVQERYWMEHERPMRKOYRKERYRXYOMXYFELE]E]ERKFIVLYFYRKERHIRKERJEOXSV
JEOXSV XIVWIFYX LEVYW HMOIXELYM HMMHIRXMJMOEWM HER HMIZEPYEWM WIGEVE QIRHEPEQ
WILMRKKE HETEX HMPEOYOER TIRGIKELER OIGIPEOEER ]ERK HMWIFEFOER SPIL OIKMEXER
TVEOXMOHMFIRKOIP
J. Perilaku terhadap Keselamatan Kerja
1IRYVYXOEQYW3\JSVHbehaviour is the ways behaves, esp towards other people; one’s
attitude and manner.;MREVHM .
QIR]EXEOER TIVMPEOY TEHE HEWEVR]E
FIVSVMIRXEWMTEHEXYNYERgoal oriented
4IVMPEOYOMXETEHEYQYQR]EXIVQSXMZEWMSPIL
OIMRKMRERYRXYOQIRGETEMXYNYERXIVXIRXY8YNYERWTIWMJMOXMHEOWIRERXMEWEHMOIXELYM
WIGEVE WEHEV SPIL MRHMZMHY 9RMX HEWEV TIVMPEOY EHEPEL WIFYEL EOXMZMXEW 7IFEKEM
QERYWMEOMXEWIRERXMEWEQIPEOYOERWYEXYLEPFIVNEPERNEPERFIVGEOETGEOETQEOER
XMHYVFIOIVNEHERWIFEKEMR]E
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 139
,ERHSOS8,ERM
QIRKEXEOERTIVMPEOYXIVNEHMOEVIREEHER]E/IFYXYLER
OIFYXYLER QSXMJQSXMJ EXEY HSVSRKERHSVSRKER ]ERK QIRHSVSRK QIRIOER
QIQEGY HER QIRKYEXOER OEV]E[ER YRXYO QIPEOYOER OIKMEXER ,YFYRKER
LYFYRKER TEVE OEV]E[ER HIRKER JEOXSVJEOXSV IOWXIVREP MRWIRXMJ
]ERK
QIR]EVEROER QIR]IFEFOER QIRHSVSRK HER QIQTIRKEVYLM QIVIOE YRXYO
QIPEOWEREOEROIKMEXER*EOXSVJEOXSVIOWXIVREPWITIVXMKENMOSRHMWMOIVNELYFYRKER
OIVNEHEROIFMNEOERTIVYWELEERXIRXERKOIREMOERTERKOEXHIPIKEWMHER[I[IRERK
HER WIFEKEMR]E QIQFIVMOER RMPEM EXEY OIKYREER YRXYO QIRHETEXOER TIVMPEOY
OEV]E[ER]ERKTSWMXMJHEPEQYWELETIRGETEMERXYNYERSVKERMWEWM&IKMXYNYKETEHE
WEEX TVEOXMO HM FIRKOIP WIWISVERK EOER FIVTIVMPEOY WIWYEM QSXMZEWM ]ERK XIVHETEX
HEPEQHMVMR]E
4IRKIXELYERTIVWITWMQSXMZEWMHERTIVMPEOYEHEPELLEP]ERKWEPMRKFIVLYFYRKER
4IRIPMXMER %FHYP /EHMV HMOEXEOER FEL[E XMRKOEX TIRKIXELYER OIWIPEQEXER OIVNE
WMW[E71/HMIREQTVSZMRWM]EMXY(/-.EOEVXE.E[E&EVEX.E[E8IRKEL.E[E8MQYV
7YQEXIVE9XEVEHER7YPE[IWM7IPEXERWIGEVEYQYQQEWMLOYVERK]EMXYWIFER]EO
1IRYVYX/EQYW&IWEV&ELEWE-RHSRIWMETIRKIXELYERHMHIJMRMWMOERWIFEKEM
WIKEPE WIWYEXY ]ERK HMOIXELYM FIVOIREER HIRKER LEP XIVXIRXY
1IRYVYX /EQYW
3\JSVHHMWIFYXOERORS[PIHKIMWXLIJEGXWMRJSVQEXMSRYRHIVWXERHMRKERHWOMPPWXLEX
E TIVWSR LEW EGUYMVIH XLVSYKL I\TIVMIRGI SV IHYGEXMSR /EMXERR]E HIRKER /
TIRKIXELYER WIWISVERK EOER QIQTIRKEVYLM XIVLEHET TIVMPEOY EXEYTYR WMOETR]E
HEPEQFIOIVNE
8IPELHMOIQYOEOERHMEXEWFEL[ETIVMPEOYXIVNEHMOEVIREEHER]EQSXMJQSXMJXIVXIRXY
,ERHSOS8,ERM
QIRKEXEOERQSXMZEWMHMEVXMOERWIFEKEMOIEHEERHEPEQ
TVMFEHM WIWISVERK ]ERK QIRHSVSRK OIMRKMRER MRHMZMHY YRXYO QIPEOYOER OIKMEXER
OIKMEXER XIVXIRXY KYRE QIRGETEM XYNYER 1SXMZEWM ]ERK EHE TEHE WIWISVERK
QIVYTEOER OIOYEXER TIRHSVSRK ]ERK EOER QI[YNYHOER WYEXY TIVMPEOY KYRE
QIRGETEM XYNYER HMVMR]E &IVHEWEVOER TIRIPMXMER ,IV^FIK HOO EHE HYE OIPSQTSO
JEOXSVJEOXSV ]ERK QIQTIRKEVYLM OIVNE WIWISVERK HEPEQ SVKERMWEWM *EOXSVJEOXSV
TIR]IFEF OITYEWER OIVNE job satisfaction
QIQTYR]EM TIRKEVYL TIRHSVSRK FEKM
TVIWXEWM HER WIQERKEX OIVNE HER JEOXSVJEOXSV TIR]IFEF OIXMHEOTYEWER OIVNE job
dissatisfaction
QIQTYR]EM TIRKEVYL RIKEXMJ *EOXSVJEOXSV TIQYEW OIVNE HM
ERXEVER]EEHEPELTVIWXEWMTIRKLEVKEERTIOIVNEEROVIEXMJHERQIRERXERKXERKKYRK
NE[EFWIVXENEQMREROIQENYERHERTIRMRKOEXER,ERHSOS8,ERM
140 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
& * 7OMRRIV HEPEQ ,ERHSOS 8 ,ERM QIRKIQYOEOER XISVM TIQFIRXYOER TIVMPEOY
operant conditioning
HMHEWEVOER EXEW LYOYQ TIRKEVYL law effect
]ERK
QIR]EXEOER FEL[E TIVMPEOY ]ERK HMMOYXM HIRKER OSRWIOYIRWMOSRWIOYIRWM
TIQYEWER GIRHIVYRK HMYPERK WIHERKOER TIVMPEOY ]ERK HMMOYXM SPIL OSRWIOYIRWM
OSRWIOYIRWM LYOYQER GIRHIVYRK XMHEO HMYPERK 4IVMPEOY MRHMZMHY HM [EOXY
QIRHEXERK HETEX HMTIVOMVEOER EXEY HMTIPENEVM HEVM TIRKEPEQER HM [EOXY ]ERK PEPY
4VSWIWTIQFIRXYOERTIVMPEOYWIGEVEWIHIVLEREHETEXHMKEQFEVOERWIFEKEMFIVMOYX
Tanggapan
Rangsangan Tanggapan Konsekuensi-
diwaktu yang
(stimulus) konsekuensi akan datang
,ERHSOS8,ERM
;MREVHM .
QIRKYXMT TIRHETEX .SRIW ]ERK QIRKEXEOER FEL[E QSXMZEWM
FIVOEMXER HIRKER TIVWSEPER FEKEMQERE TIVMPEOY HME[EPM HM IRIVKM HMTIVXELEROER
HMEVELOER HMLIRXMOER HER NIRMW VIEOWM WYFNIOXMJ QEGEQ ETE XIVHETEX HM HEPEQ
SVKERMWQI]ERKFIVWERKOYXERWI[EOXYWIKEPELEP]ERKHMOIQYOEOERFIVPERKWYRK
+VE]HOOHEPEQ.;MREVHMQIRKEXEOERQSXMZEWMQIVYTEOERWINYQPELTVSWIW]ERK
FIVWMJEX MRXIVREP EXEY IOWXIVREP FEKM WISVERK MRHMZMHY ]ERK QIRMQFYPOER WMOET
IRXYWMEWQI HER TVIWMWXIRWM HEPEQ LEP QIPEOWEREOER OIKMEXEROIKMEXERXIVXIRXY
.SLR 6 7GLIVQIVLSVR .V QIRKEXEOER FEL[E QSXMZEWM YRXYO FIOIVNE QIVYTEOER
MWXMPEL ]ERK HMKYREOER HEPEQ FMHERK TIVMPEOY OISVKERMWEWMER KYRE QIRIVERKOER
OIOYEXEROIOYEXER]ERKXIVHETEXTEHEHMVMWISVERKMRHMZMHY]ERKQIRNEHMTIR]IFEF
XMQFYPR]E XMRKOEX EVEL HER TIVWMWXIRWM YTE]E ]ERK HMPEOWEREOER HEPEQ FIOIVNE
1SXMZEWMEHEPELWIFYELOSWIT]ERKHETEXOMXEKYREOERYRXYOQIQELEQMQIRKETE
WYEXY TIVMPEOY XIVNEHM -RHMZMHY FIVTIVMPEOY OEVIRE EHER]E WINYQPEL OIOYEXER ]ERK
QIRHSVSRK HEVM HEPEQ QEYTYR HEVM PYEV HMVMR]E KYRE QIRGETEM OIMRKMRER EXEY
OIFYXYLERXIVXIRXY
*EOXSV ]ERK QIQTIRKEVYLM TIVMPEOY WIWISVERK HM ERXEVER]E EHEPEL PMRKOYRKER
TIRKIXELYERTIVWITWMETE]ERKHMERKKETEXEYHMVEWEOERWIFEKEMLEP]ERKFIREV
RSVQERSVQE WSWMEP WMOETWMOET HER EHER]E QIOERMWQIQIOERMWQI TIVXELERER
;MREVHM.
7IWISVERK]ERKTIRKIXELYERHERTIVWITWMR]EVIRHELHERXMHEO
XIVQSXMZEWMLER]EEOERQIQFIVMOERYTE]EQMRMQYQHEPEQLEPFIOIVNEFIPENEVEXEY
QIPEOWEREOER OIKMEXER PEMR WILMRKKE HETEX HMOIQYOEOER FEL[E ERXEVE
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 141
TIRKIXELYER TIVWITWM WIVXE QSXMZEWM EOER QIQFIRXYO TIVMPEOY EXEY QIRKETE
WIWISVERKQIPEOYOERTIVFYEXERXIVXIRXY
K. Upaya-upaya yang Berkaitan dengan Keselamatan Kerja
1IRYVYX 7MPEPELM &IVRIXX 2& HER 6YQSRHERK
FEL[E TIRGIKELER
OIGIPEOEER OIVNE TEHE HEWEVR]E QIVYTEOER XERKKYRK NE[EF TEVE QEREKIV PMRM
TIR]IPMEQERHSVOITEPEHERNYKEOITEPEYVYWER(EPEQ9RHERK9RHERK/IWILEXER
XELYR 4EWEP HMWIFYXOER FEL[E YTE]E OIWILEXER OIVNE EHEPEL YTE]E
TIR]IVEWMER ERXEVE OETEWMXEW OIVNE FIFER OIVNE HER PMRKOYRKER OIVNE EKEV WIXMET
TIOIVNE HETEX FIOIVNE WIGEVE WILEX XERTE QIQFELE]EOER HMVMR]E WIRHMVM QEYTYR
QEW]EVEOEXHMWIOIPMPMRKR]EEKEVHMTIVSPILTVSHYOXMZMXEWOIVNE]ERKSTXMQEP
9TE]E]ERKHMPEOYOERYRXYOQIRGIKELFELE]EHEPEQPMRKOYRKEROIVNEXIRXYFER]EO
QEGEQR]E/IWIPEQEXEROIVNEQIPMTYXMFIVFEKEMYTE]ETIR]IVEWMERERXEVETIOIVNE
HIRKER TIOIVNEER HER PMRKOYRKER OIVNER]E FEMO JMWMO QEYTYR TWMOMW HEPEQ LEP
GEVEQIXSHI OIVNE TVSWIW OIVNE HER OSRHMWM PMRKOYRKER 7MXYW (ITEVXIQIR
/IWILEXERQIR]IFYXOERFEL[EYRXYOQIRKERXMWMTEWMHERQIRKIXELYMOIQYRKOMRER
FELE]EHMPMRKOYRKEROIVNEHMXIQTYLXMKEPERKOELYXEQE]EORM
4IRKIREPER PMRKOYRKER OIVNE 4IRKIREPER PMRKOYRKER OIVNE MRM FMEWER]E
HMPEOYOERHIRKERGEVEQIPMLEXHERQIRKIREP[EPOXLVSYKLMRWTIGXMSR
HERMRM
QIVYTEOERPERKOELHEWEV]ERKTIVXEQEXEQEHMPEOYOERHEPEQYTE]EOIWILEXER
OIVNE
)ZEPYEWM PMRKOYRKER OIVNE XELET TIRMPEMER OEVEOXIVMWXMO HER FIWEVR]E TSXIRWM
TSXIRWMFELE]E]ERKQYRKOMRXMQFYPWILMRKKEFMWEYRXYOQIRIRXYOERTVMSVMXEW
HEPEQQIRKEXEWMTIVQEWEPELER
4IRKIRHEPMERPMRKOYRKEROIVNEQIRKYVERKMEXEYQIRKLMPERKOER^EXFELER]ERK
FIVFELE]EHMPMRKOYRKEROIVNE
/IHYEXELETERWIFIPYQR]ETIRKIREPERHERIZEPYEWMXMHEOHETEXQIRNEQMRWIFYEL
PMRKOYRKER OIVNE ]ERK WILEX .EHM LER]E HETEX HMGETEM HIRKER XIORSPSKM
TIRKIRHEPMER ]ERK EHIOYEX YRXYO QIRGIKEL IJIO OIWILEXER ]ERK QIVYKMOER HM
OEPERKERTEVETIOIVNE0IFMLPERNYXHMNIPEWOERFEL[ETIRKIRHEPMERPMRKOYRKEROIVNE
HETEXHMYTE]EOERQIPEPYM
4IRKIRHEPMERPMRKOYRKEREnvironmental Control Measures
(MWEMRHERXEXEPIXEO]ERKEHIOYEX
4IRKLMPERKEREXEYTIRKYVERKERFELERFIVFELE]ETEHEWYQFIVR]E
4IRKIRHEPMERTIVSVERKERPersonal Control Measures
142 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
4IRKKYREEREPEXTIPMRHYRKTIVSVERKERQIVYTEOEREPXIVREXMJPEMRYRXYO
QIPMRHYRKMTIOIVNEHEVMFELE]EOIWILEXER2EQYREPEXTIPMRHYRKTIVSVERKER
LEVYWWIWYEMHEREHIOYEX
4IQFEXEWER [EOXY WIPEQE TIOIVNE XIVTENERK XIVLEHET ^EX XIVXIRXY ]ERK
FIVFELE]EHETEXQIRYVYROERVMWMOSXIVOIRER]EFELE]EOIWILEXERHMPMRKOYRKER
OIVNE
/IFIVWMLERTIVSVERKERHERTEOEMERR]EQIVYTEOERLEP]ERKTIRXMRKXIVYXEQE
YRXYOTEVETIOIVNE]ERKHEPEQTIOIVNEERR]EFIVLYFYRKERHIRKERFELEROMQME
WIVXETEVXMOIPPEMRLXXT[[[HITOIWKSMH
7IXMETOIGIPEOEERLEVYWHMEREPMWMWYRXYOQIRKIXELYMTIR]IFEFOIGIPEOEERXIVWIFYX
EOMFEXR]E HER PERKOEL ETE ]ERK TIVPY HMEQFMP HEPEQ VERKOE TIRGIKELERR]E
Suma’mur (198
QIRKEXEOER FEL[E KERKKYERKERKKYER TEHE OIWILEXER
HERHE]EOIVNEEOMFEXFIVFEKEMJEOXSVHETEXHMLMRHEVOERYTE]EYTE]EXIVWIFYXERXEVE
PEMR
Subtitusi, ]EMXY QIRKKERXM FELER ]ERK PIFML FIVFELE]E HIRKER FELER ]ERK
OYVERKFIVFELE]EEXEYXMHEOFIVFELE]EWEQEWIOEPM
Ventilasi umum, ]EMXY QIRKEPMVOER YHEVE WIFER]EO QIRYVYX TIVLMXYRKER
OIEHEER VYERK OIVNE EKEV OEHEV HEVM FELERFELER ]ERK FIVFELE]E SPIL
TIQEWYOER YHEVE MRM PIFML VIRHEL HEVM TEHE OEHEV ]ERK QIQFELE]EOER ]EMXY
OEHEV2MPEM%QFERK&EXEW2%&
2%&EHEPELOEHEV]ERKTEHER]EEXEYHMFE[EL
HEVMTEHER]EETEFMPETIOIVNETIOIVNEQIRKLMVYTR]EHIPETERNEQWILEVMPMQELEVM
WIQMRKKYXMHEOEOERQIRMQFYPOERTIR]EOMXEXEYOIPEMRER
Hal-hal yang perlu diperhatikan adalah :
Ventilasi keluar setempat (local exhausters),MEPELEPEX]ERKFMEWER]EQIRKLMWET
YHEVEHMWYEXYXIQTEXOIVNEXIVXIRXYEKEVFELERFELERHEVMXIQTEXXIVXIRXY]ERK
QIQFELE]EOERHMLMWETHERHMEPMVOEROIPYEV
Isolasi, ]EMXY QIRKMWSPEWM STIVEWM EXEY TVSWIW HEPEQ TIVYWELEER ]ERK
QIQFELE]EOERQMWEPR]EMWSPEWMQIWMR]ERKWERKEXLMVYOEKEVOIKEHYLER]ERK
HMWIFEFOERR]EXYVYRHERXMHEOQIRNEHMKERKKYERPEKM
Pakaian pelindung, QMWEPR]E QEWOIV OEGE QEXE WEVYRK XERKER WITEXY XSTM
TEOEMERHERPEMRPEMR
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 143
Pemeriksaan kesehatan sebelum bekerja ]EMXY TIQIVMOWEER OIWILEXER OITEHE
GEPSR TIOIVNE YRXYO QIRKIXELYM ETEOEL GEPSR XIVWIFYX WIVEWM HIRKER TIOIVNEER
]ERKEOERHMFIVMOEROITEHER]EFEMOJMWMOQEYTYRQIRXEPR]E
Pemeriksaan kesehatan secara berkala/ulanganYRXYOIZEPYEWMETEOELJEOXSVJEOXSV
TIR]IFEF MXY XIPEL QIRMQFYPOER KERKKYERKERKKYEROIPEMREROIPEMRER OITEHE
XYFYLTIOIVNEEXEYXMHEO
Penerangan sebelum bekerja EKEV TIOIVNE QIRKIXELYM HER QIRXEEXM TIVEXYVER
TIVEXYVERHEREKEVQIVIOEPIFMLFIVLEXMLEXM
Pendidikan tentang kesehatan dan keselamatan kepada pekerja secara kontinu, EKEV
TEVETIOIVNEXIXET[EWTEHEHEPEQQIRNEPEROERTIOIVNEERR]E
&IVRIXX 7MPEPELM 2& HER 6YQSRHERK
QIRKEXEOER FEL[E TIRGIKELER
OIGIPEOEERHMTERHERKHEVMEWTIOQERYWMER]ELEVYWFIVQYPETEHELEVMTIVXEQEOIXMOE
WIQYE OEV]E[ER FIOIVNE 7IXMET OEV]E[ER LEVYW HMFIVMXELY WIGEVE XIVXYPMW YVEMER
QIRKIREM NEFEXERR]E ]ERK QIRGEOYT JYRKWM LYFYRKER OIVNE [I[IRERK XYKEW HER
XERKKYRK NE[EF WIVXE W]EVEXW]EVEX OIVNER]E (EVM EWTIO QERYWME KINEPE TIR]IFEF
OIGIPEOEER FIVQYPE TEHE OIKMEXER XMHEO WIPEQEX QERYWME MXY WIRHMVM &IFIVETE
TIVFYEXER]ERKQIRKYWELEOEROIWIPEQEXERERXEVEPEMR
7IXMETOEV]E[ERFIVXYKEWWIWYEMHIRKERTIHSQERHERTIRYRXYR]ERKHMFIVMOER
7IXMET OIGIPEOEER EXEY OINEHMER ]ERK QIVYKMOER LEVYW WIKIVE HMPETSVOER OITEHE
EXEWER
7IXMET TIVEXYVER HER OIXIRXYER OIWIPEQEXER HER OIWILEXER OIVNE LEVYW HMTEXYLM
WIGIVQEXQYRKOMR
7IQYEOEV]E[ERLEVYWFIVWIHMEWEPMRKQIRKMWMEXEYQIRKMRKEXOEREOERTIVFYEXER
]ERKHETEXQIRMQFYPOERFELE]E
4IVEPEXER HER TIVPIRKOETER OIWIPEQEXER HER OIWILEXER OIVNE LEVYW HMTEOEM EXEY
HMTIVKYREOERFMPETIVPY
9TE]E ]ERK FIVOEMXER HIRKER OIWIPEQEXER OIVNE HM ERXEVER]E ]EMXY HEVM EWTIO
QERYWMER]E HIRKER QIRMRKOEXOER TIRKIXELYER HER OIWEHEVER TIRXMRKR]E
OIWIPEQEXEROIVNEWIVXEHEVMEWTIOPMRKOYRKER]EMXYEHER]ETIVEPEXER]ERKQIRHYOYRK
OIWIPEQEXEROIVNE
L. Media Promosi K3
4IRKIQFERKER FIOIVNE HIRKER FYHE]E WIPEQEX Behavior-based safety
XIPEL
QIQFIVMOER HEQTEO TSWMXMJ XIVOEMX HIRKER FEKEMQERE EWTIO OIWILEXER HER
OIWIPEQEXERHMLEVKEMWIVXETIRIVETERR]EHMPMRKOYRKEROIVNE]ERKFIVFIHE8YNYER
144 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
FIOIVNE HIRKER FYHE]E WILEX HER WIPEQEX EHEPEL YRXYO QIRKYVERKM GIHIVE HER
QIQFMEWEOER KE]E LMHYT WILEX HM XIQTEX FIOIVNE QIPEPYM TIRHIOEXER TIVMPEOY
TIVSVERKER HER QIQFERXY HEPEQ QIRKKEPM RMPEMRMPEM HER WMOET WIVXE QIRKYFEL
TIVMPEOY QIRNEHM PIFML TSWMXMJ HER YRXYO QIQTIVPERGEV TVSKVEQ XIVWIFYX TIVPY
HMPEOYOEROSQYRMOEWMFEMOWIGEVEPERKWYRKQEYTYRXMHEOPERKWYRK
1. Pengertian Komunikasi
“Komunikasi adalah suatu proses menyortir, memilih, dan mengirimkan simbol
WMQFSP WIHIQMOMER VYTE WILMRKKE QIQFERXY TIRHIRKEV QIQFERKOMXOER
makna atau respons dari pikirannya yang sama dengan komunikator. “Everett M.
6SKIVWQIR]EXEOEROSQYRMOEWMEHEPELTVSWIWHMQEREWYEXYMHIHMEPMLOERHEVM
WYQFIVOITEHEWEXYTIRIVMQEEXEYPIFMLQEOWYHR]EYRXYOQIRKYFELXMRKOEL
laku mereka.”
/SQYRMOEWM HMFYXYLOER YRXYO QIQFIVMXELYOER EXEYQIRIVERKOER to inform
4IQFMGEVE WIFEKEM OSQYRMOEXSV QIRKMRKMROER TIRHIRKEVR]E QIQTIVGE]EM
FEL[E JEOXE EXEY MRJSVQEWM ]ERK HMWEQTEMOERR]E EOYVEX HER PE]EO YRXYO
HMOIXELui” Komunikasi dilakukan melalui saluran, yaitu jalan yang dilalu pesan
OSQYRMOEXSV YRXYO WEQTEM OI OSQYRMOERR]E 8IVHETEX HYE NEPER EKEV TIWER
OSQYRMOEXSV FMWE WEQTEM TEHE OSQYRMOER ]EMXY OSQYRMOEWM XMHEO FIVQIHME
(nonmediated communication) ]ERK FIVPERKWYRK XEXET QYOE (face-to-face) HER
OSQYRMOEWMFIVQIHME(mediated communication) :EVHMERW]EL
-WXMPELPEMR
HMKYREOER YRXYO QIQFIHEOER NIRMW OSQYRMOEWM XIVWIFYX]EMXY OSQYRMOEWM
PERKWYRK (direct communication) HER OSQYRMOEWM XEO PERKWRK indirect
communication).
2. Komunikasi dengan media (mediated communication)
/SQYRMOEWM FIVQIHME EHEPEL OSQYRMOEWM ]ERK QIRKKYREOER WEPYVER EXEY
WEVEREYRXYOQIRIVYWOERWYEXYTIWEROITEHEOSQYRMOER]ERKNEYLXIQTEXR]E
dan/banyak jumlahnya” Pada komunikasi ini arus baliO XMHEO HETEX PERKWYRK
HMVEWEOER /SQYRMOEXSV XMHEO HETEX QIRKIXELYM XERKKETER OSQYRMOER TEHE
WEEXME FIVOSQYRMOEWM4IPEOWEREEROSQYRMOEWM HIRKERQIRKKYREOERQIHME
OSQYRMOEXSVLEVYWPIFMLQEXERKHEPEQTIVIRGEREERHERTIVWMETERR]EWILMRKKE
OSQYRMOEWMR]EHETEXFIVLEWMP
1IHMEOSQYRMOEWMHMPMLEXHEVMNYQPELXEVKIXOSQYRMOERR]EHETEXHMFIHEOEREXEW
media massa dan nonmedia massa. “Menurut Bitter definisi sederhana
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 145
OSQYRMOEWM QEWWE EHEPEL TIWER ]ERK HMOSQYRMOEWMOER QIPEPYM QIHME QEWWE
pada sejumlah orang”. “/SQYRMOEWM QEWWE EHEPEL TIR]IFEVER TIWER HIRKER
menggunakan media yang ditujukan kepada “massa yang abstrak”, yakni
sejumlah orang yang tidak tampak oleh si penyampai pesan” Begitu pesan
HMWEQTEMOER SPIL OSQYRMOEXSV XMHEO HMOIXELYMR]E ETEOEL TIWER MXY HMXIVMQE
HMQIRKIVXMEXEYHMPEOYOERSPILOSQYRMOER
“Komunikasi massa adalah proses komunikasi yang berlangsung di mana
TIWERR]EHMOMVMQHEVMWYQFIV]ERKQIPIQFEKEOITEHEOLEPE]EO]ERKWMJEXR]E
QEWWEP QIPEPYM EPEXEPEX ]ERK FIVWMJEX QIOERMW WITIVXM VEHMS XIPIZMWM WYVEX
kabar, dan film” Komunikasi massa mempunyai kelebihan dalam hal banyaknya
OSQYRMOER]ERKHETEXHMGETEM/IPIQELERR]EEHEPELXMHEOXIVPMLEXR]EQIVIOE
WILMRKKE XMHEO HETEX HMOSRXVSP ETEOEL TIWER ]ERK HMPERGEVOER HMXIVMQE SPIL
QIVIOE EXEY XMHEO HMQIRKIVXM EXEY XMHEO =ERK NIPEW QIHME QEWWE QIQMPMOM
OIEQTYLER YRXYO QIR]IFEVOER MRJSVQEWM OEVIRE HETEX HMXIVMQE SPIL
OSQYRMOERWIGEVEWIVIQTEOHEPEQNYQPEL]ERKVIPEXMJWERKEXFER]EO
%HEFIFIVETENIRMWQIHMEQEWWEMedia massa periodik1IHMEQEWWETIVMSHMO
EVXMR]EXIVFMXXIVEXYVTEHE[EOXY[EOXY]ERKXIPELHMXIRXYOERWIFIPYQR]E1IHME
QEWWE TIVMSHMOHETEXHMFIHEOEREXEW]ERKIPIOXVSRMOVEHMSXIPIZMWM
HERRSR
IPIOXVSRMO EXEY GIXEO WYVEX OEFEV
Media massa nonperiodik 1IHME QEWWE
RSRTIVMSHMOHMQEOWYHOERTEHEQIHMEQEWWE]ERKFIVWMJEXIZIRXYEPXIVKERXYRK
TEHE IZIRX XIVXIRXY 7IXIPEL IZIRX YWEM WIPIWEM TYPEPEL TIRKKYREER]E EVXMR]E
XMHEO FIVOEPE 1IHME QEWWE RSRTIVMSHMO HETEX HMFIHEOER EXEW QERYWME HER
FIRHE 1IWOMTYR MRXIRWMXEW QIHME QEWWE RSRTIVMSHMO OYVERK HMFERHMRKOER
HIRKERQIHMEQEWWETIVMSHMOREQYRYRXYOOITIRXMRKERXIVXIRXY1IHMEQEWWE
RSRTIVMSHMOXIXETIJIOXMJOEVIREQIQMPMOMOIEQTYLERQEWMRKQEWMRKYRXYOLEP
LEP XIVXIRXY HER OIPSQTSOOIPSQTSO XIVXIRXY ]ERK XIVKSPSRK WIFEKEM QIHME
GIXEOQIPMTYXMWTERHYOTSWXIVHERFVSWYV
3. Komunikasi dan promosi melalui Poster
4SWXIVQIVYTEOERQIHMEMRJSVQEWMWMRKOEXPIRKOETHERTIRXMRK]ERKHMPIXEOOERHM
XIQTEX YQYQ 4SWXIV QIVYTEOER WEPEL WEXY EPEX TVSQSWM HIRKER XYNYER YRXYO
QIQTIRKEVYLM WIWISVERK EKEV XIVXEVMO TEHE WIWYEXY EXEY QIQTIRKEVYLM
WIWISVERK EKEV FIVXMRHEO 8YNYER TSWXIV YRXYO QIRKMRKEX OIQFEPM HER
QIRKEVELOERTIQFEGEOIEVELXMRHEOERXIVXIRXYWIWYEMHIRKERETE]ERKHMMRKMROER
OSQYRMOEXSV4IRIQTEXERTSWXIV]ERKFIREVEOERPIFMLFER]EOSVERK]ERKQIPMLEX
146 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
QIRMOQEXM HER QIQFEGE TIWERTIWER ]ERK XIVGERXYQ HM TSWXIV 4SWXIV EHEPEL
KEQFEV]ERKFIWEV]ERKQIQFIVMXIOERERTEHEWEXYEXEYHYEMHITSOSOWILMRKKE
HETEXHMQIRKIVXMHIRKERQIPMLEXR]EWITMRXEWPEPY(ITEVXIQIR/IWILEXER6-
7IHERKOER QIRYVYX TIRKIVXMER TVSQSWM kesehatan “4SWXIV EHEPEL FIRXYO QIHME
GIXEOFIVMWMTIWERTIWERMRJSVQEWMOIWILEXER]ERKFMEWER]EHMXIQTIPHMXIQFSO
XIQFSO HM XIQTEXtempat umum, seperti di kendaraan umum”. Berikut adalah
OIPIFMLERHEROIOYVERKERTSWXIVWIFEKEMQIHMEOSQYRMOEWM
Kelebihannya :
E /LEPE]EO HETEX QIRKEXYV XIQTS HEPEQ QIQFEGE -E HETEX QIRKYPERK
FEGEERR]E OIQFEPMHERQIRKEXYVGEVEQIQFEGEQIHME]ERKHETEXHMXMRNEY
YPERKTIQFEGEHETEXHIRKERXIRERKQIQFEGEHIRKERXIPMXMWYVEXOEFEVHER
HETEXQIQFEGEOIQFEPMFEKMERFEKMERQIRYVYXOILIRHEOR]E
F /EVIRE WMJEXR]E ]ERK XIVGIXEO TIWERTIWERR]E FIVWMJEX TIVQERIR HER
OIOYEXERYXEQER]EEHEPELHETEXHMNEHMOERFYOXM
G 1IQYEXMRJSVQEWM]ERKGYOYTPIRKOET
H 7EEX TIQFEGE XMHEO TELEQ TEHE WEXY FEKMER HEVM MWMR]E TIQFEGE HETEX
QIRER]EOERR]ETEHESVERKPEMR
I (ETEX QIRMRKOEXOER OIWEHEVER XIVLEHET OIWILEXER HER OIWIPEQEXER OIVNE
WIVXEQIVERKWERKOITIVGE]EERWMOETHERTIVMPEOY
J (ETEX QIR]EQTEMOER MQJSVQEWM QIRKEVELOER SVERK QIPMLEX WYQFIV PEMR
EPEQEXRSXIPTLSRIHPP
K (ETEXHMFYEXWIRHMVMHMVYQELHERLEVKER]EVIPEXMJQYVEL
Kelemahannya
E 9RXYO QIRMOQEXMR]E HMTIVPYOER OIQEQTYER QIQFEGE HER EXIRWM EXEY
TIVLEXMER
F /EVIRE XMHEO FIVWMJEX EYHMXMJ HER ZMWYEP ME QIQMRXEOER TYPE OIQEQTYER
MQENMREWMTIQFEGEYRXYOQIRMOQEXMHERQIQELEQMR]E
G 1IQFYXYLOER TVSWIW TIR]YWYRER HER TIR]IFEVER ]ERK OSQTPIOW HER
QIQFYXYLOER[EOXY]ERKVIPEXMJPEQE
H .IRMW FELER ]ERK HMKYREOER FMEWER]E QYHEL WSFIO EVXMR]E OIQYRKOMRER
KERKKYERQIOERMWXMRKKMWILMRKKEMRJSVQEWM]ERKHMXIVMQEXMHEOPIRKOET
I (MXYNYOERTEHEEYHMIRXIVFEXEWOIGYEPMTSWXIVOSQIVWMIP
J 1EXIVM ]ERK OSQTPIO EXEY FIVOYEPMXEW XMRKKM QIQIVPYOER ELPM KVEJMW HER
TIVEPEXERGIXEO]ERKGERKKML
K &ME]ER]E VIPEXMJ QELEP OEVIRE TIVERGERKER HER XIORMO TIRGIXEOERR]E FEMO
HERTVSJIWMSREP
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 147
4. Promosi kesehatan dan keselamatan kerja
4VSQSWM OIWILEXER HER OIWIPEQEXER OIVNE QIVYTEOER OSQTSRIR ]ERK HMTEOEM
YRXYO QIQFIVMXELY HER QIQTIRKEVYLM TEWEV (M FMHERK TIQEWEVER TVSQSWM
QIRKERHYRK QEORE QIRKERNYVOER WIWYEXY WIVXE QIQFIVMOER WEVER ]ERK
QIQFYNYO HER QI]EOMROER TEHE OSRWYQIR EKEV XIVXEVMO TEHE FEVERK ]ERK
HMXE[EVOER HER TEHE EOLMVR]E XIVIEPMWEWM WYEXY TIRNYEPER 1IRYVYX
Swastha”Promosi adalah arus informasi atau persuasi satu arah yang dibuat untuk
QIRKEVELOER WIWISVERK EXEY SVKERMWEWM OITEHE XMRHEOER ]ERK
menciptakanpertukaran dalam pemasaran”. Besarnya manfaat suatu produk, tetapi
OEPEY XMHEO HMOIREP SPIL QEW]EVEOEX QEOE TVSHYO XIVWIFYX XMHEO EOER HMOIXELYM
QERJEEXR]EHERXMHEOFIVLEWMPHMTEWEV
/IKMEXERTVSQSWM]ERKWINEPERHIRKERFEMOVIRGERETIQEWEVERWIGEVEOIWIPYVYLER
WIVXEHMVIRGEREOERHMEVELOERHERHMOIRHEPMOERHIRKERFEMOHETEXFIVTIVERWIGEVE
EOXMJ HER FIVEVXM HM HEPEQ QIRMRKOEXOER TIRNYEPER TVSHYO XIVWIFYX /IKMEXER
TVSQSWM XMHEO LER]E HM FMHERK TIQEWEVER TVSHYO XIXETM NYKE HMKYREOER HEPEQ
FMHERKOIWILEXER(IXIVQMRERTSOSOOIWILEXEREHEPELEWTIOEWIOWSWMEPIOSRSQM
HER PMRKOYRKER ]ERK WIVMRK FIVEHE HM PYEV OSRXVSP TIVSVERKER EXEY QEW]EVEOEX
%WTIO TVSQSWM OIWILEXER ]ERK QIRHEWEV EHEPEL QIPEOYOER TIQFIVHE]EER
WILMRKESVERKQIQMPMOMOSRXVSP]ERKPIFMLFIWEVXIVLEHETEWTIOEWTIOOILMHYTER
]ERKQIRMRKOEXOERQIQTIRKEVYLMOIWILEXER
;,3QIRHIJMRMWMOERTVSQSWMOIWILEXERWIGEVEVMRKOEW]EORM4VSQSWMOIWILEXER
HER OIWIPEQEXER OIVNE EHEPEL TVSWIW QIQFYEX SVERK QEQTY QIRMRKOEXOER
OSRXVSP XIVLEHET OIWILEXER HER QIQTIVFEMOM OIWILEXER WIVXE OIWIPEQEXER
OIVNER]E%HEXMKEYRWYVLEP]ERKWERKEXQIRHEWEVYRXYOXYNYERTVSQSWMOIWILEXER
HER OIWIPEQEXER OIVNE ]EMXY QIQTIVFEMOM OIWILEXER HER QIQMPMOM OSRXVSP ]ERK
PIFML FIWEV XIVLEHET OIWILEXER WIVXE OIWIPEQEXER OIVNE QIVYTEOER PMRHE )[PIW
HER -RE 7MQRIXX
HEVM EWTIO JMPSWSJMW OIKMEXER TVSQSWM OIWILEXER NMOE
FIVLEWMP EOER QIQTIRKEVYLM OILMHYTER WIWISVERK XIVYXEQE ]ERK FIVLYFYRKER
HIRKER OIWILEXERR]E 7IQYE ]ERK XIVPMFEX HEPEQ TVSQSWM OIWILEXER LEVYW
QIQELEQMXYNYERTVSQSWMOIWILEXER
8YNYEROYRGMHEVMTVSQSWMOIILEXEREHEPELQIQFIVMXELYSVERKXIRXERKGEVEGEVE
TVMPEOYHERKE]ELMHYT]ERKHETEXQIQTIRKEVYLMOIWILEXERR]EQIQFIVMXELYHER
QIR]EHEVOER FEL[E MRJSVQEWM MXY TIVPY HMQIRKIVXM KYRE QIQFERXY HEPEQ
148 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
QIRKKEPMRMPEMRMPEMHERWMOETWIVXEQIRKYFELTIVMPEOYQIRNEHMPIFMLTSWMXMTPMRHE
)[PIWHER-RE7MQRIXX
5. Pendidikan dan bidang promosi kesehatan dan keselamatan kerja
7SIOMHNS 2SXSEXQSHNS
QIRKIQYOEOER FEL[E 6YERK PMRKOYT TIRHMHMOER
OIWILEXERHEROIWIPEQEXEROIVNEHETEXHMPMLEXHEVMFIFIVETEHMQIRWMERXEVEPEMR
HMQIRWMWEWEVERTIRHMHMOERHMQIRWMXIQTEXTIPEOWEREERETPMOEWMR]EHERHMQIRWM
XMRKOEX TIPE]ERERR]E 4IRHMHMOER OIWILEXER HEVM dimensi sasarannya HETEX
HMOIPSQTSOOERQIRNEHMXMKE]EMXY
E 4IRHMHMOEROIWILEXERMRHMZMHYHIRKERWEWEVERMRHMZMHY
F 4IRHMHMOEROIWILEXEROIPSQTSOHIRKERWEWEVEROIPSQTSO
G 4IRHMHMOEROIWILEXERQEW]EVEOEXHIRKERWEWEVERQEW]EVEOEX
4IRHMHMOEROIWILEXERHEVMdimensi tempat pelaksanaannyaHETEXFIVPERKWYRKHM
FIVFEKEMXIQTEXWITIVXM
E 4IRHMHMOEROIWILEXERHM7IOSPELHIRKERWEWEVERWMW[EQYVMH
F 4IRHMHMOER OIWILEXER HM VYQEL WEOMX HIRKER WEWEVER TEWMIR HER OIPYEVKE
TEWMIR
G 4IRHMHMOEROIWILEXERHMXIQTEXOIVNEHIRKERWEWEVERTIOIVNEEXEYOEV]E[ER
]ERKFIVWERKOYXER
4IRHMHMOER/IWILEXERHEVMdimensi tingkat pelayananHETEXHMPEOYOERFIVHEWEVOER
PMQEXMRKOEXTIRGIKELERfive levels of prootion
]EORM
a. Promosi Kesehatan (health promotion)
%HEXYNYLFMHERKOIKMEXERTVSQSWMOIWILEXERHERWIGEVEKEVMWFIWEVHETEX
HMPMLEXTEHEHMEKVEQFIVMOYXMRM0MRHE)[PIWHER-RE7MQRIXX
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 149
Pelayanan Kebijakan publik yang
Program Pendidikan Kesehatan Kesehatan Preventif
Primer,sconder,dan tersier sehat
Gambar 92. Tujuh Bidang Kegiatan Promosi Kesehatan Dan Keselamatan Kerja
150 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
1IHMEQIQFYEXSVERKPIFMLQIRKIVXMJEOXEOIWILEXERHEROIWIPEQEXEROIVNE]ERK
HMERKKET VYQMX WILMRKKE HETEX QIRKLEVKEM FIXETE FIVRMPEMR]E OIWILEXER HER
OIWIPEQEXEROIVNEFEKMWYEXYOILMHYTER1IHMEEHEPELTEHELEOMOEXR]EEHEPELEPEX
FERXYTIRHMHMOER%:%
OEVIREEPEXEPEXXIVWIFYXQIVYTEOERWEPYVERchannel
YRXYO
QIR]EQTEMOERMRJSVQEWMOIWILEXERHEROEVIREEPEXEPEXXIVWIFYXHMKYREOERYRXYO
QIQTIVQYHELTIRIVMQEERTIWEROIWILEXERFEKMQEW]EVEOEX
1ERJEEX QIHME TVSQSWM / 1IRMQFYPOER QMREX WEWEVER TIRHMHMOER 1IRGETEM
WEWEVER ]ERK PIFML FER]EO 1IQFERXYHEPEQ QIRKEXEWM FER]EO LEQFEXER HEPEQ
TIQELEQER1IVERKWERKWEWEVERTIRHMHMOERYRXYOQIRIVYWOERTIWERTIWER]ERK
HMXIVMQE OITEHE SVERK PEMR 1IQTIVQYHEL TIR]EQTEMER FELER
TIRHMHMOERMRJSVQEWM SPIL TEVE TIRHMHMOTIPEOY TIRHMHMOER 1IRHSVSRK OIMRKMRER
YRXYOQIRKIXELYMOIQYHMERPIFMLQIRHEPEQMHEREOLMVR]EQIRHETEXOERTIRKIVXMER
]ERK PIFML FEMO 1IQFERXY QIRIKEOOER TIRKIVXMER ]ERK HMTIVSPIL 'MVM QIHME
4VSQSWM]ERKFEMO1YHELHMFYEX&ELERFELERR]EHETEXHMTIVSPILHMFELERFELER
PSGEP(MXYPMWHMKEQFEVHIRKERWIHIVLERE1IQEOEMFELEWEWIXIQTEXHERQYHEL
HMQIRKIVXM SPIL QEW]EVEOEX 1IQIRYLM OIFYXYLEROIFYXYLER TIXYKEW OIWILEXER
HER QEW]EVEOEX OSQYRMOEXMJ HER QIREVMO (EPEQ TIQFYEXER QIHME ]ERK LEVYW
HMTIVLEXMOERXIRXERKWEWEVERERXEVEPEMR-RHMZMHYEXEYOIPSQTSO/EXIKSVMOEXIKSVM
WEWEVER WITIVXM OIPSQTSO YQYVHER TIRHMHMOER &ELEWE ]ERK HM KYREOER %HEX
MWXMEHEXWIVXEOIFMEWEER1MREXHERTIVLEXMER4IRKIXELYERHERTIRKEPEQERWEWEVER
XIRXERKTIWER]ERKEOERHMXIVMQE
8IQTEX QIQEWERK QIRKKYREOER
QIHME TVSQSWM / (M HEPEQ OIPYEVKE
OYRNYRKERVYQEL[EOXYQIRSPSRKTIVWEPMRERQIVE[EXFE]MHERPEMRWIFEKEMR]E
(MQEW]EVEOEXTIVE]EERLEVMLEVMFIWEVEVMWEREVMWERTIRKENMERHERWIXIVYWR]E(M
MRWXERWMMRWXERWMTYWOIWQEW67/ERXSVOERXSVWIOSPELHERWIXIVYWR]E
%PEX%PEX
&ERXYTIVEKEQIHME FIPENEV XIVWIFYX HETEX HMTIVKYREOER SPIL 4IXYKEWTIXYKEW
TYWOIWQEWOIWILEXER /EHIV OIWILEXER +YVYKYVY WIOSPEL HER XSOSLXSOSL
QEW]EVEOEX 8YNYER TVSQSWM HER XYNYER TIRKKYREER QIHME 4VSQSWM ERXEVE PEMR
1IREREQOER TIRKIXELYERTIRKIVXMER TIRHETEX HER OSRWITOSRWIT 1IRKYFEL
TIVWITWMWMOETHERTIVMPEOY]ERKPIFMLTSWMXMJ1IREREQOERXMRKOELPEOYOIFMEWEER
]ERK FEVY 8YNYER TIRKKYREER QIHME TVSQSWM WIFEKEM EPEX FERXY HEPEQ
PEXMLERTIREXEVERTIRHMHMOER HER TIR]YPYLER YRXYO QIRMQFYPOER TIVLEXMER
XIVLEHET WYEXY QEWEPEL YRXYO QIRKMRKEXOER WYEXY TIWERMRJSVQEWM YRXYO
QIRNIPEWOER JEOXEJEOXE TVSWIHYV HER XMRHEOER QIQTIVQYHEL TIR]EQTEMER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 151
MRJSVQEWMQIHME HETEX QIRKLMRHEVM OIWIPELER TIVWITWM HETEX QIQTIVNIPEW
MRJSVQEWM QIHME HETEX QIQTIVQYHEL TIRKIVXMER QIRKYVERKM OSQMRMOEWM ]ERK
ZIVFEPMWXMO QIREQTMPOER SF]IO ]ERK XMHEO FMWE HMXERKOET QEXE QIHME HETEX
QIQTIVPERGEVOSQYRMOEWM
1EGEQQEGEQ%PEX&ERXYTIVEKEQIHME4VSQSWM/TEHEHEWEVR]EEHEXMKENIRMW
QIHMETVSQSWMEXEYTIQFIPENEVER/]EORM%PEXFERXYTIVEKEQIHMEFIPENEVPMLEX
ZMWYEPEMHW
]ERKFIVKYREHEPEQQIRWXMQYPEWMMRHVEQEXETIRKPMLEXER
TEHE[EOXY
XIVNEHMR]E TIRHMHMOER HEPEQ FIRXYO EPEX ]ERK HMTVS]IOWMOER WPMHI JMPQ JMPQ WXVMT
HWF
HER EPEXEPEX ]ERK XMHEO HMTVS]IOWMOER HYE HMQIRWM KEQFEV TIXE TSWXIV
FEKER
XMKE HMQIRWM FSPE HYRME FSRIOE HWF
%PEX FERXY HIRKER EYHMS EMHW
TMVMRKERLMXEQTMXEWYEVE%PEXFERXYPMLEXHIRKEVWITIVXMXIPIZMWMHERvideo casset
152 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Kelemahan: FME]EPIFMLXMRKKMWIHMOMXVYQMXEHE]ERKQIQIVPYOERPMWXVMOHEREXEY
EPEX GERKKML TIVPY OIWMETER ]ERK QEXERK TIVEPEXER ]ERK WIPEPY FIVOIQFERK HER
FIVYFELTIVPYOIXVEQTMPERTIR]MQTERER
c. Media Cetak
=EMXYWYEXYQIHMEWXEXMWHERQIRKYXEQEOERTIWER–TIWERZMWYEP4EHEYQYQR]E
XIVHMVM HEVM KEQFEVER WINYQPEL OEXE KEQFEV EXEY JSXS HEPEQXEXE [EVRE 'SRXSL
4SWXIV PIEJPIX FVSWYV QENEPEL WYVEX OEFEV PIQFEV FEPMO *YRKWM 9XEQE 1IQFIVM
MRJSVQEWMHERQIRKLMFYV
Kelebihan: XELERPEQEQIRGEOYTFER]EOSVERKFME]EXMHEOXIVPEPYXMRKKMXMHEOTIVPY
IRIVKM PMWXVMO HETEX HMFE[E QIQTIVQYHEL TIQELEQER QIRMRKOEXOER KEMVEL
FIPENEV
Kelemahan : 8MHEOHETEXQIRWMQYPEWMIJIOWYEVEHERIJIO1YHELXIVPMTEX
1IHME GIXEO WIFEKEM EPEX FERXY QIR]EQTEMOER TIWERTIWER OIWILEXER WERKEX
FIVZEVMEWMERXEVEPEMRWIFEKEMFIVMOYX
BookletMEPELWYEXYQIHMEYRXYOQIR]EQTEMOERTIWERTIWEROIWILEXERHEPEQ
FIRXYOFYOYFEMOFIVYTEXYPMWERQEYTYRKEQFEVKEQFEV
Leafleat MEPEL FIRXYO TIR]EQTEMER MRJSVQEWM EXEY TIWERTIWER OIWILEXER
QIPEPYMPIQFEV]ERKHMPMTEX
Flyer WIPIFEVER
MEPELFIRXYOWITIVXMPIEJPIEXXIXETMXMHEOFIVPMTEX
Flip chatPIQFEVFEPMO
QIHMETIR]EQTEMERTIWEREXEYMRJSVQEWMOIWILEXER
HEPEQFIRXYOPIQFEVFEPMOHERFIVMWMKEQFEVTIVEKEER
Rubrik atau tulisan8YPMWERTEHEWYVEXOEFEVEXEYQENEPEL]ERKQIQFELEW
WYEXYQEWEPELOIWILEXEREXEYLEPLEPPEMR]ERKFIVOEMXERHIRKEROIWILEXER
PosterMEPELFIRXYOQIHMEGIXEO]ERKFIVMWMTIWEREXEYMRJSVQEWMOIWILEXER
]ERK FMEWER]E HMXIQTIP HM XIQFSOXIQFSO HMXIQTEXXIQTEX YQYQ EXEY HM
OIRHEVEERYQYQ
4SWXIVQIVYTEOERQIHMEMRJSVQEWMWMRKOEXPIRKOETHERTIRXMRK]ERKHMPIXEOOERHM
XIQTEXYQYQ4SWXIVQIVYTEOEREPEXTVSQSWMHIRKERXYNYERYRXYOQIQTIRKEVYLM
WIWISVERK EKEV XIVXEVMO TEHE WIWYEXY EXEY QIQTIRKEVYLM WIWISVERK EKEV
FIVXMRHEONEHMTSWXIVEHEPELYRXYOQIRKMRKEXOIQFEPMHERQIRKEVELOERTIQFEGE
OI EVEL XMRHEOER XIVXIRXY WIWYEM ]ERK HMMRKMROER OSQYRMOEXSV FIREV EOER SVERK
PIFMLFER]EO]ERKQIPMLEXQIRMOQEXMHERQIQFEGETIWERTIWER]ERKXIVGERXYQ
FMPE TIRIQTEXERR]E HMPEOYOER HIRKER FEMO 1IRYVYX (ITEVXIQIR /IWILEXER 6-
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 153
TSWXIVEHEPELKEQFEV]ERKFIWEV]ERKQIQFIVMXIOERERTEHEWEXYEXEY
HYEMHITSOSOWILMRKKEHETEXHMQIRKIVXMQIPMLEXR]EWITMRXEWPEPY
4IVFIHEERQIRHEWEVTSWXIVHIRKERQIHMETVSQSWMPEMRR]EEHEPELTSWXIVHMFEGE
SVERK]ERKWIHERKFIVKIVEOQYRKOMRWIHERKFIVOIRHEVEEXEYFIVNEPEROEOM&VSWYV
FSSOPIX JP]IV HMVERGERK YRXYO HMFEGE WIGEVE OLYWYW QYRKOMR HYHYO EXEY WIWEEX
WEQFMP FIVHMVM 4SWXIV LEVYW HETEX QIREVMO TIVLEXMER TIQFEGER]E WIOIXMOE HER
HEPEQLMXYRKERHIXMOTIWERR]ELEVYWHMQIRKIVXM4SWXIVHMKYREOERYRXYOFIVFEKEM
QEGEQ OITIVPYER WITIVXM FIVMOYX MRM QIRKYQYQOERQIQTIVOIREPOER WYEXY
EGEVEQIQTVSQSWMOERPE]ERERNEWEQIRNYEPWYEXYTVSHYOQIQFIRXYOWMOETEXEY
TERHERKER
1) Tipikal poster yang baik
1IRYVYX0MRHEI[PIWHER-REWMQRIXX
XMTITSWXIV]ERKFEMOERXEVE
PEMRFIVLEWMPQIR]EQTEMOERMRJSVQEWMWIGEVEGITEXMHIHERMWM]ERKQIREVMO
TIVLEXMER QIQTIRKEVYLM QIQFIRXYO STMRMTERHERKER QIRKKYREOER
[EVRE[EVRE ]ERK QIR]SPSO HER QIREVMO QIRIVETOER TVMRWMT
’simplicity’WIHIVLERE HER PYKEW XIOEROER LEPLEP ]ERK TIRXMRK HIRKER
QIRKYFELLYVYJWX]PIEXEY[EVREKYREOERFELEWE]ERKHMQIRKIVXMWEWEVER
FIWEVLYVYJLEVYWQEWYOHEPEQNERKOEYERQEXEKYREOERPIXEOHMWTPE]HIRKER
STXMQEPHERKYREOER[EVRE
1IQFYEX TSWXIV TIVPY QIQTIVLEXMOER TW]GSPSKM [EVRE EXEY TIQEOREER
[EVREEKEVTIWERHERKEQFEV]ERKHMFYEXPIFMLETVIWMEXMJHEPEQQIVERGERK
TIQFYEXER TSWXIV HIWEMRIV KVEJMWR]E TIVPY QIQTIVLEXMOER TW]GSPSKM [EVRE
HEPEQ XEXE TIR]ENMER TIWERR]E EKEV PIFML QIR]IRXYL VEWE HER PIFML
OSQYRMOEXMJWIVXEQIQFIVMOERHE]EXEVMO]ERKXMRKKM(EPEQTWMOSPSKM[EVRE
HETEX QIQMPMOM QEORE HER OIWER QEWMRKQEWMRK WITIVXM FIVYOYX MRM ;EVRE
QIVELQIQMPMOMFIVFEKEMEVXM1IVELHETEXFIVEVXMFIVLIRXM[EVREQIVELNYKE
WIVMRK HMKYREOER YRXYO QIPEQFERKOER OIQEVELER VEWE QEPY HEVEL
OIOIVEWERTIVERKREJWYETMHERFMWENYKEHMKYREOERWIFEKEMXERHEFELE]E
FIWEV HEPEQ FIRHIVE OIFERKWEER -RHSRIWME [EVRE QIVEL HEPEQ FIRHIVE
-RHSRIWMEQIPEQFERKOEROIFIVERMER(M'MRE[EVREQIVELFIVEVXMTIVE]EER
OIFIVYRXYRKER HER OIQEOQYVER HEPEQ HIWEMR VEKEQ LMEW [EVRE QIVEL
FIVEVXMEHETIRIOEREREXEYEHE]ERKLEVYWHMTIVLEXMOER
154 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
;EVRE FMVY WIVMRK HMEWSWMEWMOER WIFEKEM [EVRE PERKMX EXEY[EVRE PEYXER &MVY FMWE
QIPEQFERKOER TIVWEXYER OIXIRERKER TIVGE]E HMVM OIFMNEOWEREEER MHIEPMWQI
PS]EPMXEW GELE]E TPERIX &YQM YHEVE XIORSPSKM OSRWIVZEXMWQI OIHEQEMER
OIFIREVER HER OIVEQELXEQELER &ER]EO ]ERK FIVTIRHETEX FMVY EHEPEL [EVRE
XIVFEMOHIRKERFIVFEKEMWMJEXTSWMXMJ/YRMRKEHEPEL[EVRE]ERKQIPEQFERKOERWMREV
QEXELEVMOIGIVMEEROIKIQFMVEERSTXMQMWQIOIOE]EERIQEW
LEVETERPMFIVEPMWQI
OIXMHEONYNYVERVEQELOIWIVEOELEROIPIQELERGIQFYVYFIVKEMVELHERPEMRPEMR(M
1IWMVOYRMRKFIVEVXMFIVOEFYRKHM.ITERKFIVEVXMOIFIVERMER;EVREOYRMRKWIVMRK
NYKEHMEVXMOERWIFEKEMPEQFERKOIEKYRKER[EVREOYRMRKQIQMPMOMOIWERWIQERKEX
HERTEREW
;EVRETMROWIVMRKWIVMRKWIOEPMHMLYFYRKOERHIRKERGMRXEVSQERXMWQIOIOEKYRKER
YRKOETER XIVMQE OEWML HER WMQTEXM ;EVRE TMRO NYKE HETEX QIR]MQFSPOER
OI[ERMXEER OIWILEXER HER TIVRMOELER 7IKMXMKE FIV[EVRE TMRO QIR]MQFSPOER
LSQSWIOWYEPMXEW HER FMWIOWYEPMXEW 4MXE FIV[EVRE TMRO FMEWE HMKYREOER YRXYO
QIR]IQERKEXMTIRHIVMXEOEROIVTE]YHEVE4EPIVQSWEPELWEXYXMQOYHELMXEQ7IVMI
% QIRKKYREOER OSWXYQ [EVRE TMRO ;EVRE LMNEY EHEPEL [EVRE HEYR HER VYQTYX
PETERKERWITEOFSPE;EVREMRMWIVMRKHMEWSWMEWMOERHIRKERTIVXYQFYLEROIPELMVER
LEPLEPEPEQMELOIWILEXEROIWIMQFERKERHERWXEFMPMXEW1EWMLLMNEYFIVEVXMFIPYQ
FIVTIRKEPEQER(M%QIVMOELMNEYFIVEVXMYERKHM'MREFIVEVXMEMFEXEYQEPYHM%JVMOE
9XEVE QIR]MQFSPOER OSVYTWM 4EHE ^EQER TIVXIRKELER (M -RKKVMW -VPERHME HER
%QIVMOE [EVRE MRM HMERKKET WIFEKEM [EVRE TIQFE[E WMEP ;EVRE LMNEY QIQMPMOM
OIWERQIR]INYOOER
'SOPEX QIPEQFERKOER OIXIRERKER OIHEPEQER OIOE]EER WXEFMPMXEW XVEHMWM
OIQMWOMREROIOEWEVER&MWENYKEYRXYOQIPEQFERKOERSVKERMWQIREXYVEPEXEYLEP
LEP EPEQMEL ;EVRE GSOPEX HETEX QIRHSVSRK SVERK YRXYO QIQMPMOM OIMRKMRER
OIWILEXEROIWIXMEEROIWIHIVLEREEROIVEQELXEQELERHERWMJEXFIVXERKKYRKNE[EF
4YXMLQIPEQFERKOERWEPNYTIVHEQEMEROIFIVWMLEROIWYGMERXEOFIVWEPELWXIVMPHER
OIWIHIVLEREER&IRHIVETYXMLHMKYREOERWIFEKEMXERHEQIR]IVEL(M-RHMEHER'MRE
TYXML FIVEVXM FIVOEFYRK %FYEFY FMWE FIVEVXM OIQI[ELER OIVIRHELER LEXM
TIRKLSVQEXER OIWIMQFERKER OIFMNEOWEREER RIXVEPMXEW JSVQEPMXEW OILEPYWER
OIVYWEOERHERIQSWM]ERKOYEXWIVMRKHMEWSWMEOERHIRKERHIFYEWETHERTSPYWM
;EVREMRMNYKEFMWEFIVEVXMFIVOEFYRK
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 155
;EVRE NMRKKE SVER]I
QIPEQFERKOER ,MRHYMWQI &YHHLMWQI IRIVKM OIIPSOER
EVSKER OIWIMQFERKER IQSWM XMRKKM WYOE FIVQEMR HER ERXYWMEWQI 7ITIVM [EVRE
OYRMRK [EVRE NMRKKE NYKE QIQMPMOM OIWER TEREW ;EVRE LMXEQ WIVMRK HMLYFYRK
LYFYRKOER HIRKER QMWXIVM WIXER OIXEOYXER HER OIQEXMER ;EVRE ]ERK FMEWE
HMKYREOERWIFEKEM[EVREXMRXEMRMNYKEHETEXFIVEVXMQSHIVRMXEWOIOYEXERHYRME[M
OIWIHMLERJSVQEPMXEWHYOEGMXEHEROIQI[ELER[EVRELMXEQFIVOIWERWIVEQEXEY
KSXMG[EVRELMXEQFIVOIWERQIRKIGMPOER
9RXYOQIRKLEWMPOERTSWXIV]ERKFEMOTIVPYQIRIVETOERTVMRWMTTVMRWMTHIWEMRHEPEQ
TIQFYEXERTSWXIVXIVWIFYXERXEVEPEMR
a) Balance (keseimbangan)
%HENIRMWOIWIMQFERKER]ERKFMWEHMXIVETOEROIWIMQFERKERFMWEHMGETEMWIGEVE
WMQIXVMW KEVMWKEVMW MQENMRIV FEMO ZIVXMOEP EXEY LSVMWSRXEP HETEX HMKYREOER YRXYO
QIRGETEMOIWIMQFERKER[EPEYTYRXMHEOWMQIXVMW
b) Movement, (alur baca).%PYVFEGE]ERKHMEXYVWIGEVEWMWXIQEXMWSPILHIWEMRIVYRXYO
mengarahkan ‘mata pembaca’ dalam menelusuri informasi, satu bagian ke bagian
PEMRTEHETSWXIV
c) Emphasis, (penekanan). 4VMRWMT MRM ]ERK XIVTIRXMRK HEPEQ QIRHIWEMR TSWXIV
4IRIOERERFMWEHMGETEMHIRKERQIQFYEXWPSKERNYHYPEXEYMPYWXVEWMJSXSNEYLPIFML
QIRSRNSPHEVMIPIQIRHIWEMRPEMRFIVHEWEVOERYVYXERTVMSVMXEW
Penekanan bisa dicapai dengan:
4IVFERHMRKERYOYVER
0EXEVFIPEOERK]ERKOSRXVEWHIRKERXYPMWEREXEYKEQFEV
4IVFIHEER[EVRE]ERKQIRGSPSO
Memanfaatkan ‘white space’ atau bidang kosonK
4IVFIHEERNIRMWYOYVERHER[EVRELYVYJ
d) Unity, (kesatuan). &IFIVETE FEKMER HEPEQ TSWXIV LEVYW HMKEFYRK EXEY HMTMWEL
WIHIQMOMER VYTE QIRNEHM OIPSQTSOOIPSQTSO MRJSVQEWM 1MWEPR]E REQE KIHYRK
LEVYW HIOEX HIRKER XIOW EPEQEX7TPEWL HMWOSR NERKER FIVNEYLER HIRKER TVSHYO
]ERK HMQEOWYH Kesatuan dapat dicapai dengan: 1IRHIOEXOER FIFIVETE IPIQIR
desain, dibuat ‘overlapping’, Menggunakan bidang kotak/lingkaran, Memanfaatkan
KEVMWYRXYOTIQMWELERMRJSVQEWM4IVFIHEER[EVREFEGOKVSYRH
e) Specific appeal, (penampilan/kesan). 4SWXIV HMVERGERK YRXYO OITIVPYER OLYWYW
berdasarkan suatu tema. Hal ini untuk memberikan ‘kesan’ suatu sentuhan yang
156 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
WIWYEMHIRKERTVSHYOEGEVEEXEYPE]ERER4SWXIVYRXYOTEVJYQ[ERMXEWIFEMOR]E
XIVOIWER JIQMRMR PIQFYX EXEY HIOSVEXMJ 4SWXIV YRXYO QIRNYEP XVYO WIFEMOR]E
QIRKKYREOER [EVRE[EVRE ]ERK FIVEX LYVYJLYVYJ ]ERK XIFEP HER QEWMJ 4SWXIV
YRXYOTVSQSWM/WIFEMOR]EQIQMPMOMOIWER]ERQI]EOMROERHERHETEXQIQSXMZEWM
SVERK YRXYO QIVYFEL TIVMPEOY WIWISVERKOIPSQTSO QIRNEHM PIFML TSWMXMT HER
QIR]EHEVOER YRXYO PIFML QIRKYXEQEOER OIWILEXER HER OIEQERER OIVNE safety
first
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 157
158 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
BAB III
TEORI 5R (RINGKAS, RAPI, RESIK, RAWAT DAN RAJIN)
A. 5R
8YNYER 6 EHEPEL YRXYO QIRMRKOEXOER IJMWMIRWM HER OYEPMXEW XIQTEX OIVNE
7IHERKOERQERJEEXR]EERXEVEPEMR
1IRMRKOEXOERTVSHYOXMZMXEWOEVIRETIRKEXYVERXIQTEXOIVNE]ERKPIFMLIJMWMIR
1IRMRKOEXOEROIR]EQEREROEVIREXIQTEXOIVNEWIPEPYFIVWMLHERPYEW
1IRKYVERKMFELE]EHMXIQTEXOIVNEOEVIREOYEPMXEWXIQTEXOIVNE]ERKFEKYWFEMO
1IREQFEL TIRKLIQEXER OEVIRE QIRKLMPERKOER TIQFSVSWERTIQFSVSWER HM
XIQTEXOIVNE
8ISVM 7 QIVYTEOER WYEXY QIXSHI TIREXEER HER TIQFIVHE]EER EVIE OIVNE
TIQVEOEVWE QIXSHI MRM EHEPEL .ITERK 7 WIRHMVM QIVYTEOER WMRKOEXER HEVM Seiri
TIQMPELER
7IMXSR TIREXEER
Seiso 4IQFIVWMLER
Seiketsu TIQERXETER
HER
Shitsuke TIQFMEWEER
-RHSRIWME QIRGSFE QIRXVERWJSVQEWM QIXSHI 7 HIRKER
WIFYXER66MRKOEW6ETM6IWMO6E[EX6ENMR
7QEYTYR6OIHYER]EFIVXYNYER
YRXYO QIQFYEX EVIE OIVNE QIRNEHM XIVXEXE FIVWML QIVRKYVERKM TIQFSVSWER
WIOEPMKYWQIRKYFELWMOETTEVETIPEOYQIXSHIXIVWIFYX1ERJEEX]ERKEOERHMHETEX
HIRKERQIRIVETOER7WIGEVEKEVMWFIWEVEHEPEL
1. /IQYHELERQIRKMHIRXMJMOEWMFEVERK
2. 4IRKKYREEREPEXOIVNEWIGEVEFIREV
3. 1IQTIVPERGEV[EOXYTVSWIW
4. 1IRKLMPERKOEROIVERGYERHEROIXMHEOTEWXMER
5. /IQEQTYEROSRWIRXVEWMOIVNEPIFMLFEMO
6. %PMVERXVERWTSVXEWMMRXIVREP]ERKPIFMLFEMO
7. 1IQTIVWMRKOEX[EOXYTIRGEVMERFEVERK
8. 8IQTEX]ERKEQERHEREQERYRXYOFIVOIVNE
/IFIVLEWMPER OMRIVNE WYEXY FIRKOIPPEFSVEXSVMYQ HMRMPEM HEVM OSRHMWM PMRKOYRKER HM
XIQTEXOIVNE&IRKOIP]ERKQIQTYR]EMOMRIVNE]ERKFYVYOHETEXHMPMLEXHEVMWMXYEWM
OIVNE ]ERK XMHEOXIVEXYV FER]EOR]E FEVERK reject EXEY rework RMPEM EFWIRWM TIOIVNE
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 159
]ERKFYVYOHERWIFEKEMR]E7QIVYTEOERMRHMOEXSVTIVXEQEYRXYOQIRMPEMOMRIVNE
FIRKOIP XIVWIFYX 7-)2 Consultant
7 EHEPEL WYEXY QIXSHI TIREXEER HER
TIQIPMLEVEER [MPE]EL OIVNE WIGEVE MRXIRWMJ ]ERK FIVEWEP HEVM .ITERK -WM HEVM 7
EHEPEL Seiri TIQMPELER
Seiton TIREXEER
Seiso TIQFIVWMLER
Seiketsu
TIQERXETER
HER Shitsuke TIQFMEWEER
4IRIVETER 7 FIVXYNYER YRXYO
QIQIPMLEVEOIXIVXMFERIJMWMIRWMHERHMWMTPMRHMPSOEWMOIVNEWIOEPMKYWQIRMRKOEXER
OMRIVNETIVYWELEERWIGEVEQIR]IPYVYL
Gambar 93. Penerapan 5S
7XMHEOWYPMXYRXYOHMTELEQMXETM7WERKEXWYPMXYRXYOHMPEOWEREOERHIRKERFIREV
7 QIQIVPYOER OIKMKMLER OIFYPEXER XIOEH HER QIQIVPYOER YWELE ]ERK XIVYW
QIRIVYW 7 QYRKOMR XMHEO EOER QIQFIVMOER LEWMP ]ERK HVEQEXMW 2EQYR 7
QIQFYEXTIOIVNEERPIFMLQYHEL7EOERQIRKYVERKMTIQFSVSWER[EOXYOIVNEOMXE
7 EOER QIQFYEX OMXE FERKKE EXEW TIOIVNEER OMXE 7 EOER QIRMRKOEXOER
TVSHYOXMJMXEW OIVNE HER QYXY ]ERK PIFML FEMO WIHMOMX HIQM WIHMOMX REQYR XIVYW
QIRIVYW
1. Seiri = Pemilahan
Seiri FIVEVXM QIRKEXYV WIKEPE WIWYEXY QIQMPEL WIWYEM HIRKER EXYVER EXEY
TVMRWMT XIVXIRXY 7IMVM QIQFIHEOER ERXEVE ]ERK HMTIVPYOER HIRKER ]ERK XMHEO
HMTIVPYOER %QFMP OITYXYWER XIKEW YRXYO QIRIVETOER QERENIQIR WXVEXMJMOEWM
YRXYOQIQFYERK]ERKXMHEOHMTIVPYOERMXY7-)2Consultant
&ER]EOXISVM
]ERK QIQFELEW XIRXERK GEVE QIQMPEL TIOIVNEER -RXMR]E EHEPEL QIQFEKM
160 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
WIKEPE WIWYEXY WIWYEM YVYXER OITIRXMRKERR]E OIQYHMER WMETOER QERENIQIR
FIVHEWEVOEROIPSQTSOTVMSVMXEW&YERKFEVERK]ERKOYVERKHMTIVPYOERWILMRKKE
OMXE HETEX FIVOSRWIRXVEWM XIVLEHET FEVERK ]ERK FIREVFIREV TIRXMRK HER
QIQIVPYOER TIVLEXMER OMXE 8IQTEX OIVNE OMXE QIQMPMOM WIXYQTYO OIVXEW OMXE
WIVMRKOEPMFIVHEPMLFEL[EWYEXYLEVMOIPEOOMXEEOERQIQFYXYLOEROIVXEWOIVXEW
MXY /MXE QIR]MQTER FEVERK HIRKER ERKKETER EOER FIVKYRE WIERHEMR]E
HMTIVPYOER7IFIREVR]EETE]ERKLEVYWOMXEPEOYOEREHEPELQIQYXYWOERHIRKER
XIKEWFEL[EOMXELEVYWQIQFIHEOERERXEVE]ERKHMTIVPYOERHIRKER]ERKXMHEO
/MXE LEVYW QIRIVETOER QERENIQIR WXVEXMJMOEWM /YRGM YRXYO QIPEOYOER Seiri
EHEPEL
E 'IOFEVERK]ERKEHEHMEVIEQEWMRKQEWMRK
F 8IXETOEROEXIKSVMFEVERKFEVERK]ERKHMKYREOEREXEYXMHEO
G &IVMPEFIPQMWEPR]E[EVREQIVELYRXYOFEVERK]ERKXMHEOHMKYREOER
H 7METOERXIQTEXYRXYOQIR]MQTERQIQFYERKQIQYWRELOERFEVERK]ERK
XMHEOHMKYREOER
I 4MRHELOER FEVERK ]ERK XIPEL HMFIVM [EVRE PEFIP OI XIQTEX ]ERK XIPEL
HMXIRXYOER
Gambar 94. Penerapan Seiri
2. Seiton = Penataan
Seiton FIVEVXM QIR]MQTER FEVERK HM XIQTEX ]ERK XITEX EXEY HEPEQ XEXE PIXEO ]ERK
FIREV WILMRKKE HETEX HMTIVKYREOER HEPEQ OIEHEER QIRHEHEO 4IREXEER
QIVYTEOERGEVEYRXYOQIQTIVWMRKOEXEXEYQIRKLMPERKOER[EOXYYRXYOQIPEOYOER
TVSWIW TIRGEVMER 4IVQEWEPELER ]ERK HMYXEQEOER HMWMRM EHEPEL QERENIQIR
JYRKWMSREP HER TIRKLETYWER TVSWIW TIRGEVMER 7IKEPE WIWYEXY HMWMQTER HM
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 161
XIQTEXR]E HIQM QYXY HER OIEQERER FIVEVXM OMXE QIQMPMOMXIQTEX OIVNE ]ERK VETM
4IVXEQE&EVERK]ERKXMHEOOMXETIVKYREOER!FYERK/IHYE&EVERK]ERKXMHEOOMXE
KYREOER XETM MRKMR HMWMQTER WIERHEMR]E HMTIVPYOER /IXMKE &EVERK ]ERK OMXE
KYREOER LER]E WI[EOXY[EOXY WENE /IIQTEX &EVERK ]ERK OEHERKOEHERK
HMKYREOER/IPMQE&EVERK]ERKWIVMRKOMXEKYREOER7-)2Consultant,
4IR]MQTERER LEVYW HMHEWEVOER TEHE WIFIVETE FER]EO ]ERK OMXE XERKERM HER
WIFIVETEGITEXOMXEQIRIQYOERR]EWEEXHMTIVPYOER/MXEFYOERWENELEVYWFIVTMOMV
XIRXERKIJMWMIRWMXETMNYKELEVYWFMGEVEXIRXERKQYXYNERKERWEQTEMFIVOEVEXVYWEO
TIR]SOFIVYFELFIRXYOHERWIFEKEMR]E*EOXSVOIEQERERNYKELEVYWHMTIVLEXMOER
7EWEVEREOLMVTVSWIWTIQFIRELEREHEPELYRXYOQIQTIVSPILWIFER]EOQYRKOMRETE
]ERKERHEHMRKMROERHMQEREHEROETERERHEQIRKMRKMROERR]E
Kata kunci untuk pelaksanaan Seiton adalah :
E 6ERGERK QIXSHI TIRIQTEXER FEVERK ]ERK HMTIVPYOER WILMRKKE QYHEL
HMHETEXOERWEEXHMFYXYLOER
F 8IQTEXOERFEVERKFEVERK]ERKHMTIVPYOEROIXIQTEX]ERKXIPELHMWIHMEOER
G &IVM PEFIPMHIRXMJMOEWM YRXYO QIQYHELOER TIRKKYREER QEYTYR
TIRKIQFEPMERR]E
Gambar 95. Penerapan Seiton
3. Seiso = Pembersihan
%VXM HEVM QIQFIVWMLOER PIFML HEVM WIOIHEV QIQFYEX FEVERK FIVWML MRM QIVYTEOER
JEPWEJELHEROSQMXQIRYRXYOFIVXERKKYRKNE[EFEXEWWIKEPEEWTIOFEVERK]ERKOMXE
TIVKYREOER HER YRXYO QIQEWXMOER WIQYE FEVERK WIPEPY FIVEHE HEPEQ OSRHMWM
162 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
TVMQE.ERKERFIVTMOMVFEL[ETIQFIVWMLERTIOIVNEER]ERKQIPIPELOER7IFEPMOR]E
OMXE LEVYW QIQERHERKR]E WIFEKEM WYEXY FIRXYO TIQIVMOWEER HER TIRGIKELER
1IRMRKOEXR]E OIGERKKMLER TVSHYO MRHYWXVM QSHIVR HIFY OSXSVER FELER EWMRK
FYR]M WYEVE QIWMR ]ERK OIVEW HER QEWEPEL PEMR OIQYRKOMRER FIWEV HETEX
QIRKEOMFEXOERFEVERKGEGEXQEGIXFELOEROIGIPEOEEROIVNE4IQFIVWMLEREHEPEL
NE[EFERR]E 4IQFIVWMLER LEVYW HMTERHERK WIFEKEM GEVE YRXYO QIRKLMPERKOER
TIR]IFEFQEWEPELWEXYHIQMWEXY7IGEVEYQYQEHEXMKEPERKOELTIQFIVWMLER]ERK
LEVYWHMPEOYOERHIRKERFIREVERXEVEPEMR
a. Tingkat Makro: 1IQFIVWMLOER WIKEPE WIWYEXY HER QIRGEVM GEVE YRXYO
QIRERKERM TIR]IFEF OIWIPYVYLER ]ERK FIVOEMXER HIRKER KEQFEVER KPSFEP
TIOIVNEER
b. Tingkat Individual: 1IRERKERM WEXY XIQTEX OIVNE XIVXIRXY EXEY WEXY QIWMR
XIVXIRXY
c. Tingkat Mikro: 1IQFIVWMLOERWYOYGEHERKEPEXFERXYOIVNEXIVXIRXYTIR]IFEF
OSXSVERHMGEVMHERHMTIVFEMOM
Gambar 96. Penerapan Seiso
4. Seiketsu = Pemantapan
4IQERXETER FMWE FIVEVXM QIQIPMLEVE OIEHEER FIVWML ]ERK HEPEQ OSRXIOW 7
QIRGEOYT TIVXMQFERKER WITIVXM [EVRE FIRXYO TEOEMER HER WIFEKEMR]E ]ERK
QIQFIVMOER WYEWERE FIVWML 0IFML NEYL PEKM 7IMOIXWY LEVYW HMERKKET WIFEKEM
TIRKYPERKERTVSWIWTIQMPELERSeiri
TIREXEERSeiton
HERTIQFIVWMLERSeiso
WIVXE WIFEKEM OIWEHEVER HER EOXMZMXEW XIXET YRXYO QIQEWXMOER FEL[E WMOPYW 7
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 163
HMTIPMLEVE4IQERXETERFIVEVXMQIPEOWEREOEREOXMZMXEW7HIRKERXIVEXYVWILMRKKE
OIEHEER]ERKXMHEORSVQEPXEQTEO4IQFIVMEROSHI[EVREHMXIVETOERHMPMRKOYRKER
OIVNE XIVYXEQE TEHE PERXEM HER HMRHMRK ]ERK HM GEX HIRKER [EVRE ]ERK XIVERK
4IQFIVMER [EVRE HMPEOYOER HIQM XIVGMTXER]E OIR]EQERER OIWIPEQEXER HER
OIWIPEVEWER4I[EVREERPERXEMEHEQEGEQ]EMXY[EVREQIVELOYRMRKHERLMNEY
Penjelasan tentang arti dari warna-warna tersebut adalah sebagai berikut :
E ;EVRE1IVELWIFEKEM&EXEW%VIE&IVFELE]E
F ;EVRE/YRMRKWIFEKEM&EXEW%VIE/IVNE
G ;EVRE,MNEYWIFEKEM%VIE/IVNE
/MXE HETEXQIQEWXMOEROIXMHEORSVQEPERFMWEXIVPMLEXHIRKERQIPEXMLOIXIVEQTMPER
YRXYOQIRGMTXEOERHERQIQIPMLEVEOSRXVSPZMWYEPHEPEQTIOIVNEEROMXEWILEVMLEVM
/MXEQIQTIVKYREOERTMOMVERYRXYOQIRKMRKEXWIWYEXYHEROIPMQETERGEMRHIVEYRXYO
QIPEOWEREOER TIOIVNEER XIVFEMO OMXE ,EP ]ERK TIRXMRK HMWMRM EHEPEL QIRKYFEL
MRHIVE]ERKWXEXMWMRMQIRNEHMOIWEHEVER]ERKHMREQMWHERQIQFYEXR]ELMHYTYRXYO
OMXE,EP]ERKHMKYREOERYRXYOQIQYHELOERTIOIVNEERWILEVMLEVMOMXEQIQIVPYOER
EPEX FERXY ZMWYEP HEPEQ OSRXVSP ZMWYEP 7IFIREVR]E OMXE WYHEL QIPEOYOERR]E
QMWEPR]EWMWXIQTIREQEERfolder/binderYRXYOJMPIHEXETIR]YWYRERFYOYHMVEOHER
WIFEKEMR]E
Prinsip-prinsip alat bantu visual adalah:
E 1YHELHMPMLEXHEVMNEVEONEYL
F 4EWERKTIVEKEERTEHEFEVERK]ERKFIVWERKOYXER
G 9WELEOERWYTE]EWIXMETSVERKHETEXQIRKEXEOERETE]ERKFIREVHERETE]ERK
WEPEL
H 9WELEOER WYTE]E WIXMET SVERK HETEX QIRKKYREOERR]E HIRKER QYHEL OETER
WENE
I 9WELEOER WYTE]E WIXMET SVERK HETEX QIPEOYOERR]E HER QYHEL QIQFYEX
OSVIOWM]ERKHMTIVPYOER
J 9WELEOERWYTE]EHIRKERQIPEOWEREOERR]EQIQFYEXXIQTEXOIVNEPIFMLXIVERK
HERPIFMLXIVEXYV
7EEX OMXE QIPEOYOER LEP HMEXEW OMXE EOER QIRIQYOER FEL[E TIOIVNEER EOER
NEYLPIFMLPERGEVHERLEWMPR]EPIFMLFEMO
164 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Gambar 97. Penerapan Seiketsu
5. Shitsuke = Pembiasaan
Shitsuke TIQFMEWEER
EHEPEL OSQMXQIR QEWMRKQEWMRK MRHMZMHY YRXYO QIQEXYLM
TIVEXYVER8MQ]ERKFEMOFIVQEMRHIRKERQIREEXMTIVEXYVER7EEXHMXIQTEXOIVNE
OIXIRXEVEER QEYTYR HM PETERKER SPELVEKE EOXMZMXEW XMQ QIVYTEOER EOXMZMXEW
OSSTIVEXMJ 7IXMET SVERK LEVYW FIOIVNE WEQE FIVTMOMV FIVWEQE HER FIVXMRHEO
FIVWEQEYRXYOQIQFIRXYOXMQ]ERKOYEX1EOMRFER]EOTIOIVNEERWIQEOMRTIRXMRK
OIVNEWEQEHMTIVPYOER,EPMRMHMWIFEFOEROEVIREOIWEPELERXIVOIGMPWIOEPMTYRHETEX
FIVEOMFEXJEXEP7MWXIQ4VSWIHYVHER4IVEXYVERLEVYWOIXEXHERHMTEXYLMSPILWIPYVYL
ERKKSXE XMQ 7IXMET SVERK LEVYW FIVLEXMLEXM YRXYO QIPEOYOER TIOIVNEER QEWMRK
QEWMRK HIRKER FIREV 1IQERK XMHEO XIVPEPY WYPMX YRXYO QIQMPMOM OIFMEWEER YRXYO
QIPEOWEREOERETE]ERKHMLEVETOER,EWMPEOLMVR]EEHEPELWIXMETSVERKFIOIVNEWEQE
QIQTIVOYEXXMQHERQIQTIVOYEXTIVYWELEER'EVER]EEHEPELHIRKERQIRGMTXEOER
XIQTEXOIVNE]ERKHMWMTPMRQIPEPYM
E &MEWEOERWMWXIQEXMWEWM
TIVMPEOYNMOEMRKMRQIRHETEXOERLEWMP]ERKXIVFEMO
F 4IVFEMOMOSQYRMOEWMHERTIPEXMLERYRXYOQIQTIVSPILQYXY]ERKXIVNEQMR
G %XYV WYTE]E SVERK QIRKEQFMP FEKMER WIXMET SVERK QIPEOYOER WIWYEXY
OIQYHMERQIRKMTPIQIRXEWMOERR]E
H %XYVWIKEPEWIWYEXYWILMRKKEWIXMETSVERKQIVEWEFIVXERKKYRKNE[EFEXEWETE
]ERKQIVIOEOIVNEOER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 165
Gambar 98. Penerapan Shitsuke
4IRIVETER7LEVYWHMPEOWEREOERWIGEVEFIVXELETWIWYEMYVYXERR]E7EEXXELETTIVXEQE
seiri
XMHEOHMPEOYOERHIRKERFEMOQEOEXELETFIVMOYXR]ETYRXMHEOEOERHETEXHMNEPEROER
WIGEVEQEOWMQEPHERWIXIVYWR]E4IRIVETER7FIVXYNYERYRXYOQIQIPMLEVEOIXIVXMFER
IJMWMIRWM HER HMWMTPMR HM PSOEWM OIVNE WIOEPMKYW QIRMRKOEXER OMRIVNE TIVYWELEER WIGEVE
QIR]IPYVYL 8ISVM 7 TEHE HEWEVR]E QIVYTEOER TVSWIW TIVYFELER WMOET HIRKER
QIRIVETOERTIRIVETOERTIREXEERHEROIFIVWMLERXIQTEXOIVNE,MVS]YOM,MVERS
4VMRWMT 7 XMHEO WYPMX YRXYO HMTELEQM XETM 7 WERKEX WYPMX YRXYO HMPEOWEREOER HIRKER
FIREV 7 QIQIVPYOER OIKMKMLER OIFYPEXER XIOEH HER QIQIVPYOER YWELE ]ERK XIVYW
QIRIVYW7QYRKOMRXMHEOEOERQIQFIVMOERLEWMP]ERKHVEQEXMW7QIQFYEXTIOIVNEER
PIFMLQYHEL7EOERQIRKYVERKMTIQFSVSWER[EOXYOIVNEOMXE7EOERQIQFYEXOMXE
FERKKEEXEWTIOIVNEEROMXE7EOERQIRMRKOEXOERTVSHYOXMJMXEWOIVNEHERQYXY]ERKPIFML
FEMO,MVS]YOM,MVERS
(I[EWE MRM FER]EO MRHYWXVM HM -RHSRIWME ]ERK QYPEM QIRIVETOER OSRWIT QERENIQIR
HIRKER TIRHIOEXER FEVY WITIVXM JIT, TQM, TPM, QCC, ISO 9000 HER WIFEKEMR]E
4IRHIOEXER XIVWIFYX WIQYE FIVXYNYER FEMO REQYR WIFIPYQ QIRIVETOER TIRHIOEXER
TIRHIOEXERXIVWIFYXWIFEMOR]EHMXEREQOERHYPYFYHE]EMRHYWXVMQIPEPYM6&YHE]E6
QIVYTEOEROYRGMWYOWIWYRXYOQIRXVERWJSVQEWMMRHYWXVMR]EQIRNEHMMRHYWXVMOIPEWHYRME
4VMRWMT 6 QIVYTEOER WIFYEL TVSWIW TIVYFELER XMRKOEL PEOY HIRKER QIRIVETOER
TIREXEER HER OIFIVWMLER XIQTEX OIVNE 1IQFYHE]EOER 6 QIVYTEOER WYEXY PERKOEL
]ERKHETEXHMOEXEOERFEL[EWIWISVERKXIPELQIQFMEWEOERHMVMFIOIVNEHIRKERWXERHEV
166 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Banyak keuntungan yang diperoleh dengan penerapan 5R di antaranya adalah sebagai
berikut:
E 1IQMRMQEPOER XIVNEHMR]E Accident OIGIPEOEER OIVNE
Breakdown KERKKYER
OIVYWEOER
CrisisOVMWMW
DefectGEGEXEXEYWEPELOIVNE
F 1ERYWMEQIRNEHMWIQERKEXHEPEQFIOIVNE
G 3VKERMWEWMWMETQIRKMOYXMTIVYFELERWIWYEMEVELERWXVEXIKMTMQTMRER
Adapun sasaran dangan adanya penerapan 5R ini adalah utuk:
E 1I[YNYHOERXIQTEXOIVNE]ERKR]EQERHERTIOIVNEER]ERKQIR]IRERKOER
F 1IPEXMLQERYWMETIOIVNE]ERKQEQTYQERHMVMQIRKIPSPETIOIVNEERR]E
G 1I[YNYHOER MRHYWXVM FIVGMXVE TSWMXMJ HM QEXE TIPERKKER XIVGIVQMR HEVM OSRHMWM
XIQTEXOIVNE
/SRWIT 6 MRM WIHIVLERE REQYR QIQFYXYLOER OIWEHEVER HER OSQMXQIR YRXYO
QIPEOWEREOERR]E 6 QIVYTEOER LYVYJ E[EP HEVM PMQE OEXE ]EMXY 6MRKOEW 6ETM 6IWMO
6E[EX HER 6ENMR /EXEOEXE XIVWIFYX QIRGIVQMROER YVYXER TIRIVETER HEVM TVSWIW
XVERWJSVQEWM61IQYPEMTIRIVETER6TIVPYHMPEOYOERTIR]EQEERTSPETMOMVEOEREVXM
TIQFSVSWER HM XIQTEX OIVNE 4IRIVETER TVSKVEQ 6 HM XIQTEX OIVNE HETEX HMTIVGITEX
QIPEPYM TSPE TMOMV ]ERK WEQE 'EVE IJIOXMJ ]ERK FMEWE HMPEOYOER EHEPEL FIVWEQEWEQE
OIPMPMRKEVIEOIVNEYRXYOQIPMLEXQIRGEXEXHERQIQFIVMOERWEVEREHER]ETIQFSVSWER
4IQFSVSWEREHEPELWIWYEXY]ERKXMHEOQIQFIVMRMPEMXEQFELFIVPIFMLERHEVMOIFYXYLER
QMRMQYQXMHEOQIQFERXYTVSWIWWIVXEXMHEOQIRKYRXYRKOERWIGEVEQEXIVM
7IXIPEL EHE OIWEQEER TSPE TMOMV HMPEOYOER TIVWMETER EKEV HEPEQ TIRIVETERR]E XMHEO
QIRIQYMOIRHEPE/IKMEXER6HMQYPEMHIRKERQIVIOEQOIEHEERWIOEVERKLEPMRMHETEX
HMPEOYOERHIRKERQIRKEQFMPJSXSHMWIOIPMPMRKXIQTEXOIVNE/IKMEXERMRMHETEXHMPEOYOER
HIRKER QIRKKYREOER HEJXEV TIVMOWE ]ERK HMFYEX WIFIPYQR]E HETEX QIQERHY WIXMET
PERKOEL ]ERK EOER HMPEOYOER 4IQFYHE]EER 6 HMPERNYXOER WIXIPEL WIQYE TIVWMETER
YRXYO QIPEOYOER 6 HMPEOWEREOER /IKMEXER MRM HME[EPM HIRKER TIRKEQFMPER KEQFEV
YRXYO QIPMLEX TIREQTMPER FEVY HM XIQTEX OIVNE 4IVFIHEERR]E XIVPMLEX NIPEW FMPE
TIRKEQFMPERKEQFEVHMPEOYOERHEVMXIQTEX]ERKWEQE71/WIFEKEMMRWXMXYWMTIRHMHMOER
]ERKQIRGIXEOWMW[ER]EQIRNEHMXIREKEOIVNE]ERKWMETTEOEMEXEYWMETOIVNEWIFEMOR]E
QYPEM QIRIVETOER FYHE]E 6 WILMRKKE OSRHMWM ]ERK EHE HM 71/ QIRHIOEXM HIRKER
OSRHMWMHMMRHYWXVM%HER]EFYHE]E6QEOETVSWIWFIPENEV]ERKEHEHM71/EOERFIVNEPER
PIFMLIJIOXMJFEMOHMXMRNEYHEVMWMWM[EOXYQEYTYRFME]E,MVS]YOM,MVERS
B. Label
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 167
1IRYVYX ,IFFMI -PQE %H^MQ FIRXYO TIRIVETER 6 ]EMXY 4IRKIRHEPMER
:MWYEP 4IRKIRHEPMER :MWYEP HMPEOYOER HIRKER GEVE QIREXEQIRKYVYXOER
TIVEPEXERFEVERK FIVHEWEVOER EPYV TVSWIW OIVNE HER NYKE QIREXE QIRKYVYXOER
TIVEPEXERFEVERK FIVHEWEVOER OIWIVMRKER TIRKKYREER WIVXE
TIRKEXYVERTIRKIRHEPMER QERENIQIR
WIGEVE ZMWYEP TIVEPEXERFEVERK HM XIQTEX
OIVNE HIRKER PEFIPXERHE HIRKER QEOWYHXYNYER FEVERKTIVEPEXER PIFML
GITEXQYHEL HMXIQYOER WILMRKKE XIVHETEX OIXIVEXYVER HM XIQTEX OIVNE
1ERJEEX HEVM TIRKEXYVER TIRKIRHEPMER
ZMWYEP MEPEL WYTE]E SVERK EXEYTYR SVERK
PEMR XEQYTIRKYRNYRK
HM XIQTEX OIVNE HETEX HIRKER QYHEL QIRKIXELYM
QIQELEQM
WMXYEWM XIQTEXEVIE OIVNE WIGEVE PERKWYRK FELOER XERTE LEVYW
QIRER]EOEROITEHETIXYKEW]ERKFIOIVNEHMXIQTEXOIVNE
4IRKIRHEPMERZMWYEPHETEXHMPEOYOERHIRKERQIQFIVMXERHEREQEPEFIPTEHEPERXEM
OIVNETEHETIVEPEXERTEHEPEGMVEOOSXEOTIR]MQTERERHWF4IRIVETERR]EHIRKER
QIREQFELOERWMWXIQOSHI[EVREHEPEQQIRKSVKERMWMVXERHEREQEPEFIPXIQTEX
OIVNE'SRXSLPEFIPHEROSHI[EVREWIFEKEMTIRKEXYVERTIRKIRHEPMER
ZMWYEPHEPEQ
QIRKSVKERMWMVXIQTEXOIVNEQIRYVYX,IFFMI-PQE%H^MQ
1. Label Di Tempat Kerja
Tabel 15. Label Di Tempat Kerja
LABEL KETERANGAN
&EXEW%VIE/IVNE
&EXEW6YERKER/IVNE
&EXEW.EPYV0EPY0MRXEW
4VSHYO.EHM
7EVERE9QYQ
&EVERK&ELER&EOY
7EVERE4/
7EVERE/IWIPEQEXER
7EVERE(EVYVEX
)ZEOYEWM
.EPYV4INEPER/EOM
&EVERK&ELER]ERKEOERHMTVSWIW
&EVERK&ELER-RWTIOWM5'
168 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
4VSHYO&ELER(MXSPEOReject
7MWE4IOIVNEER]ERKXMHEOXIVTEOEM
8ERHE&IVLIRXM
6EO0IQEVM
1INE
4IVPIRKOETER4IVEPEXER1IWMR
%VIEXIVFEXEWYRXYOXYNYERSTIVEWMSREP
1IWMR%PEX&IVFELE]E
%VIEXIVFEXEWYRXYOOIWIPEQEXER
7EVERE(EVYVEX/IFEOEVER
>SRE1IRKERHYRK&ELE]E
LABEL KETERANGAN
%MV]ERKHETEXHMQMRYQ
%MV&SMPIV
%MV4IRHMRKMR
%MV0EMRR]E
+EW&IVXIOERER
4MTE4IQEHEQ/IFEOEVER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 169
&ELER1YHEL8IVFEOEV
&ELER1YHEL1IR]EPE&ELER
&EOEV
&ELER&IVEGYR
&ELER/SVSWMJ
Gambar 99. Pemasangan Label dan Kode Warna Pada Sambungan Pipa
0EFIPXERHE
LEVYWQYHELHMPMLEXXIVHETEXHMWIXMETFIPSOERTMTEWEQFYRKERTMTE
NYKE TMTE ]ERK QIPI[EXM HMRHMRK WIVXE TIRIQTEXER PEFIP XERHE
HMTEWERK WIXMET
MRXIVZEPQIXIVQIXIV
3. Label Kemasan Bahan (Material) Berbahaya
0EFIP 7MQFSP
/IQEWER &ELER 1EXIVMEP
&IVFELE]E& &ELER &IVEGYR HER
&IVFELE]E
WIGEVEYQYQQIVYNYOTEHEGlobally Harmonized System - United Nations
+,7
]ERKHMXIVFMXOERSPIL4&&4IVWIVMOEXER&ERKWE&ERKWE
0EFIPHMTEWERKTIV
WEXYER OIQEWER FELER FIVFELE]E EXEYTYR TEOIX OIQEWER FELER
170 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
QEXIVMEP
FIVFELE]E 8IVHETEX WIQFMPER
/PEWMJMOEWM &ELER 1EXIVMEP
&IVFELE]E&&IVEGYRHER&IVFELE]E
ERXEVEPEMR
Gambar 100. Simbol Kemasan Bahan Berbahaya Bagi Lingkungan
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 171
Gambar 103. Simbol Kemasan bahan Mudah Menyala (Terbakar)
172 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Gambar 107. Simbol Kemasan Tabung Gas Bertekanan
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 173
4. Label Transportasi Bahan (Material) Berbahaya/B3
0EFIP 8VERWTSVXEWM &ELER1EXIVMEP &IVFELE]E WIGEVE YQYQ QIVYNYO TEHE U.S
Department of Transportation EXEY(ITEVXIQIRX8VERWTSVXEWM%QIVMOE 7IVMOEX0EFIP
TPEOEX
WIGEVE YQYQ HMTEWERK TEHE OIRHEVEER TIRKERKOYX NYKE TEHE OIQEWER
TEOIXFEMOMXYXVERWTSVXEWMHEVEXYHEVEHERPEYXEXEYTYRXVERWTSVXEWMOLYWYWPEMRR]E
7IGEVEYQYQXIVHETEX/PEWMJMOEWM&ELER1EXIVMEP
&IVFELE]E&&ELER&IVEGYR
HER&IVFELE]E
ERXEVEPEMR
Tabel 17. Klasifikasi Plakat Bahan (Material) Berbahaya/B3
Plakat /IPEW
/IPEW–1YHEL1IPIHEO
–&ELE]E4IPIHEOER&IWEV7IPYVYL1YEXER
–&ELE]E7IVTMLER0IHEOER
&ELE]E%TM0IHEOER
&ELE]E0IHEOER6MRKER
7IRWMXMZMXEW0IHEOER/IGMP
7IRWMXMZMXEW0IHEOER7ERKEX/IGMP
174 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
/IPEW–+EW
–+EW1YHEL8IVFEOEV
–+EW&IVXIOERER8MHEO1YHEL8IVFEOEV
–+EW&IVEGYR
–+EW/SVSWMJ,ER]EHM/EREHE
/IPEW–'EMVER9ET1YHEL8IVFEOEV
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 175
/IPEW–4EHEXER1YHEL8IVFEOEV
–4EHEXER1YHEL8IVFEOEV
–7TSRXER1YHEL8IVFEOEV
–&IVFELE]E.MOE8IVOIRE%MV
/IPEW–3OWMHEXSV
–3OWMHEXSV
–3OWMHEXSV3VKERMO
176 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
/IPEW–&IVEGYR
–&ELER&IVEGYR
–1IR]IFEFOER-RJIOWM
/IPEW–6EHMSEOXMJ
/IPEW–/SVSWMJ
/IPEW–&ELE]E0EMR
&ELERFIVFELE]E]ERKXMHEOXIVQEWYOOEXIKSVMHMEXEW
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 177
8VERWTSVXEWMHIRKERQYEXERPIFMLHEVMHYEOEVEOXIV
FELE]ETEHEWEXYQYEXERXVERWTSVXEWMHIRKERFIWEVER
QYEXER]ERKLEQTMVWEQEFIWEV
178 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 179
180 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
C. Pentingnya 5R Dalam Suatu Lembaga
7EWEVER HEVM TIRIVETER 6 MXY WIRHMVM EHEPEL QI[YNYHOER XIQTEX OIVNE ]ERK
R]EQERHERTIOIVNEER]ERK QIR]IRERKOERQIPEXMLQERYWMETIOIVNE]ERK QEQTY
QERHMVM QIRKIPSPE TIOIVNEERR]E QI[YNYHOER PIQFEKE FIVGMXVE TSWMXMJ HM QEXE
QEW]EVEOEX XIVGIVQMR HEVM OSRHMWM XIQTEX OIVNE 7IPEMR MXY LEP YXEQE ]ERK EOER
HMGETEM EHEPEL XMQFYPR]E TVSHYOXMZMXEW FEKM MRWXERWM MXY WIRHMVM 4IRIVETER 6 HETEX
QIRKIPMQMREWMWIKEPEQEGEQFIRXYOTIQFSVSWERTIQFSVSWERMXYEHEPELWIKEPE
WIWYEXY ]ERK XMHEO QIQFIVMOER RMPEM XEQFEL FIVPIFMLER HEVM OIFYXYLER QMRMQYQ
XMHEO QIQFERXY WYEXY TVSWIW XMHEO QIRKYRXYRKOER WIGEVE QEXIVM 6 EOER
QIQFIVMOERHEQTEOFIWEVTEHEMRWXMXYWMWITIVXM
1IRGMTXEOERXIQTEXOIVNEXIVFEMOHIRKERTVMRWMTTIVFEMOERFIVOIWMREQFYRKER
4IRMRKOEXERMQEKIMRWXERWM
3. 4IRMRKOEXERsense of belonging
)JMWMIRWMHERQIRKYVERKMwaste
1IRKKYKELXERKKYRKNE[EFWIXMETSVERKHMXIQTEXOIVNE
4IRIVETER6LEVYWHMPEOYOERWIGEVEWMWXIQEXMWOEVIRETEHEMRXMR]E6FYOERPEL
WYEXYWXERHEVXIXETMPIFMLOIEVELTIQFIRXYOERFYHE]EWIPYVYLTIKE[EMHMOERXSV
4IPEOWEREER6HMOERXSVHERPETERKERQIRKKYREOERXELETERWMOETOIVNE
(-4%/7%1ERYWMETEHEHEWEVR]EQEPEW
8)64%/7%/IRHEPMHIRKERWMWXIQ
&-7%4VSWIWTIQFIPENEVERWEQTEM8ELY
&-%7%7MOET]ERKXIVQSXMZEWM
&9(%=%4IVMPEOY]ERKQIRKEVELTEHEFIPMIJ
D. Metode 5R (Seiri, Seiton, Seiso, Seiketsu dan Shitsuke)
0MRKOYRKER EXEY XIQTEX OIVNE ]ERK FIVQYXY HETEX QIRKYVERKM TSXIRWM XIVNEHMR]E
FIRGEREWITIVXMOIWYPMXER QIRGEVMHSOYQIRTIRXMRK GIHIVEOEVIREXIVWERHYRK
HER WIFEKEMR]E &IRGERE XIVWIFYX FMWE HMEOMFEXOER SPIL OIXMHEOVETMER HER
OIXMHEOXIVSVKERMWMVER FEVERKFEVERK HM XIQTEX OIVNE 7EPEL WEXY QIXSHI YRXYO
QIRGIKEL LEPLEP XIVWIFYX EHEPEL QIXSHI 6 6 OITERNERKER HEVM VMRKOEW VETM
VIWMOVE[EXHERVENMR]ERKQIVYTEOERXIVNIQELERFELEWE.ITERK]EMXYWIMVMWIMXSR
WIMWS WIMOIXWY HER WLMXWYOI 7
76 ]EMXY KIVEOER ]ERK HMFYHE]EOER HEPEQ
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 181
WYEXY TIVYWELEER MRHYWXVM EXEY TEHE FMHERK PEMR WITIVXM OERXSVWIOSPEL FIRKOIP
HER XIQTEXXIQTEX PEMR 4IVYWELEER WIFIPYQ QIRIVETOER OSRWITOSRWIT
QERENIQIR WIFEMOR]E TIVPY HMXEREQOER HELYPY FYHE]E 6 TEHE TIVYWELEER
XIVWIFYX -QEM
QIRYXYVOER FEL[E OIPMQE FYXMV 6 QIVYTEOER OIKMEXER
E[EPHEVMTIVYWELEERWYTE]EHETEXHMOIREPSPILOSRWYQIRHERHMTERHERKQIRNEHM
TIVYWELEER ]ERK FIVTSXIRWM 1IRYVYX /YWQEV]ERM
PIQFEKE TIRHMHMOER
QIQIVPYOER 7 YRXYO QIRMEHEOER EXEY QIRKYVERKM TIQFSVSWER QIRKYVERKM
OIWEPELERHERQIQFYEXTVSWIWFIVNEPERHIRKERPERGEV
+IVEOER5S6FIVXYNYERYRXYOTIREXEERTIQIPMLEVEERFIRXYOYTE]ETIRKIREPER
TIRKSVKERMWEWMER PMRKOYRKER XIQTEX OIVNE HER OIVYQELXERKKEER FEMO HEPEQ
PMRKOYT TEFVMO EXEY OERXSV 8EVKIX YXEQE OIKMEXER MRM QIRMXMOFIVEXOER TEHE
TIQFIRXYOERWMOETOIVNE]ERKFEMO%PLEWMPTVSHYOXMZMXEWOIVNEQIRMRKOEXHMWIVXEM
TIVYFELERQYXYYRXYONERKOETERNERK6QIVYTEOERFYHE]EXIRXERKFEKEMQERE
WIWISVERKQIQTIVPEOYOERXIQTEXOIVNER]EWIGEVEFIREV8IQTEXOIVNE]ERKXIVXEXE
VETMFIVWMLXIVXMFQIQYHELOERSVERKHEPEQFIOIVNE/IQYHELERFIOIVNEMRMIQTEX
FMHERK WEWEVER TSOSO MRHYWXVM FIVYTE IJMWMIRWM OIVNE TVSHYOXMZMXEW OIVNE OYEPMXEW
OIVNE HER OIWIPEQEXER OINE ]ERK HETEX PIFML QYHEL HMTIRYLM 4IQIRYLER IQTEX
FMHERKWEWEVERTSOSOMRMQIVYTEOERW]EVEXFEKMTIVOIQFERKERMRHYWXVM
Manfaat 5S/5R, antara lain:
1. 1IQMRMQEPMWMV XIVNEHMR]E OIGIPEOEER OIVNE accident) KERKKYER OIVYWEOER
(breakdown
OVMWMWcrisis
HERWEPELOIVNEdefect).
2. 7YEWEREVETMQIRMQFYPOERVEWEWIQERKEXHEPEQFIOIVNE
3. 3VKERMWEWMEOERWMETQIRKMOYXMTIVYFELERWIWYEMEVELERWXVEXIKMTMQTMRER
Sasaran dari penerapan 5S/5R adalah untuk:
1. 1I[YNYHOEROSRHMWMVYERKOIVNE]ERKR]EQER
2. 1IPEXMLOIQERHMVMERTIOIVNE
3. 1IRGMTXEOERGMXVETSWMXMJTIVYWELEEREXEYMRHYWXVMHMQEXEOSRWYQIR
)JMWMIRWM OIVNE HEPEQ QIRKLEWMPOER FEVERK HER NEWE XMHEO LER]E HMYOYV TEHE
TIRKLIQEXERFIRHEJMWMOWENEXIXETM]ERKPIFMLTIRXMRKEHEPELWYQFIVHE]E[EOXY
7YQFIVHE]E [EOXY XMHEOHETEXHMWMQTEREXEYHMTMRHELOERNEHM[EOXYOIVNELEVYW
HMQERJEEXOER WIFEMO QYRKOMR HER TIQFSVSWERR]E HMLETYWOER -RHYWXVM XEO EOER
182 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
FIVLEWMP XERTE TIRKIPSPEER [EOXY 4IRKIVXMER TIRKIPSPEER WYQFIV HE]E [EOXY
FYOER LER]E HMEVXMOER WIGEVE WIQTMX WITIVXM NEQ LEHMV ]ERK XITEX EXEY QIPEVERK
TIRKKYREER [EOXY OIVNE YRXYO OITIRXMRKER TVMFEHM 6IRHELR]E IJMWMIRWM HER
TIQFSVSWERXIVNEHMOEVIRE [EOXYOIVNE ]ERK HMKYREOERLER]E YRXYOQIQTIVFEMOM
OIWEPELEREXEYQIRGEVMEPEXOIVNEEXEYHSOYQIR]ERKLMPERKXIVWIPMTHERXIVGEQTYV
4IRIVETER 6 HME[EPM HIRKER QIRNEKE FEVERK ]ERK HMTIVPYOER HER QIQMWELOER
FEVERK ]ERK XMHEO HMTIVPYOER 7IPERNYXR]E QIPEOWEREOER TVSWIW VETM ]EMXY
QIRKIREM WIFIVETE GITEX OMXE QIPIXEOOER FEVERK HER QIRHETEXOERR]E OIQFEPM
TEHE WEEX HMTIVPYOER HIRKER QYHEL 4VSWIW FIVMOYXR]E WIXMET SVERK LEVYW
QIQFMEWEOER QIPEOWEREOER OIFIVWMLER /IKMEXER WILEVMLEVM ]ERK FIVOEMXER
HIRKER VMRKOEW VETM HER VIWMO LEVYW HMWXERHEVMWEWM 1IRIVETOER OIQEQTYER
QIPEOYOERWIWYEXYWIWYEMHIRKERGEVE]ERKWILEVYWR]E]EMXYHMWMTPMR4IR]EQEER
TSPE TMOMV EHEPEL WIWYEXY ]ERK urgent HEPEQ TIRIVETER 6 EKEV XMHEO QIRIQYM
OIRHEPE&IVMOYXMRMKEQFEVFEKEROIVERKOETIQMOMVERHERPERKOELTIRIVETER6
Instansi - Peningkatan Mutu
- Efektivitas
-
Operasional
Institusi
- Pengurangan
Manajemen
Resiko Bencana
Mutu
Pengendalian
Mutu
5R
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 183
6 EHEPEL XIORMO YRXYO QIRNEKE QYXY PMRKOYRKER HEPEQ WIFYEL MRWXMXYWM
HIRKER GEVE QIRKIQFERKOER OIXIVSVKERMWMVERR]E ]EMXY PERKOEL ]ERK HMOIVNEOER
WIGEVEFIVYVYXERHERHETEXHMPEOYOERHMQERETYR
1IQYPEM8MRHEOER
4IRIQYERHEROIXEONYFERQIRKYFELTIVWITWM
1IRKYFELPMRKOYRKERXIQTEXOIVNEHERJEWMPMXEWR]E
1IRKYFEL1ERYWMER]E
1. Ringkas
6MRKOEWQIVYTEOERTVMRWMTHEWEV6]ERKTIVXEQE4VMRWMTOIVNEMRMQIVYTEOER
TVMRWMTOIVNETIQMPELERFEVERK7IVMRKOEPMOMXENYQTEMWYEXYPMRKOYRKEROIVNE
HIRKER OSRHMWM FEVERK ]ERK XMHEO XIVXEXE VETM HER XIVOIWER WIQVE[YX *EWI
TIVXEQEMRMOMXELEVYWQIQMPELERXEVEFEVERK]ERKQEWMLHMKYREOERHER]ERK
XMHEO ]EMXY ERXEVE FEVERK ]ERK XMHEO PE]EO TEOEMreject HER ]ERK WMET TEOEM
&EVERKFEVERK XIVWIFYX LEVYW HMTMPEL WIWYEM HIRKER XIQTEXR]E QEWMRK
QEWMRKEKEVWYEWEREOIVNEQIRNEHMPIFMLVMRKOEW
Beberapa hal yang menjadi pertimbangan dalam meringkas:
E *VIOYIRWMTIRKKYREERFEVERKNEVERKWIVMRKWIPEPY
F *YRKWMOIVNEFEVERKVYWEOTIVPYTIVFEMOERFEKYW
Keuntungan dari fase yang pertama:
E %VIEOIVNEQIRNEHMPIFMLPYEWHERFER]EOspace]ERKFMWEHMQERJEEXOER
F 1IRGIKELHMWJYRKWMSREPHEVMFEVERK]ERKEHE
G 1IRKYVERKMNYQPELTIRKKYREERQIHMETIR]MQTERERHERQEXIVMEPhandling
tools 1MWEPR]E FEVERK ]ERK XEHMR]E PIXEOR]E FIVNEYLER OEVIRE WYHEL
HMVMRKOEWQIRNEHMPIFMLHIOEXHERQIRKYVERKMNEVEOXIQTYL
184 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
6MRKOEW ]ERK HEPEQ FELEWE NITERK HMWIFYX HIRKER Seiri EXEY QIQFIVIWOER
EXEY QIRKEXYV HIRKER QIQMWELOER FEVERK ]ERK TIVPY HER XMHEO TIVPY HER
QIR]MRKOMVOER ]ERK XMHEO HMTIVPYOER PEKM 1IRYVYX 1EWEEOM -QEM
PERKOELseiri]EMXY
E /IVNEHEPEQTVSWIW
F %PEX]ERKXMHEOHMTIVPYOER
G 1IWMR]ERKXMHEOHMTEOEM
H 4VSHYOGEGEX
I 7YVEXHERHSOYQIR
Menurut Hiroyuki Hirano (1995:13-23) proses dalam ringkas yaitu:
E 1IRIQYOERFEVERK]ERKXMHEOHMTIVPYOER
F 7XVEXIKM PEFIP QIVEL YRXYO FEVERK ]ERK XMHEO HMKYREOER 7XVEXIKM PEFIP
QIVELTIVPYHMPEOYOERFIFIVETETVSWIHYV]EMXY
8ELETTIVQYPEERHIRKERQIQMWELOERFEVERK]ERKXMHEOHMKYREOER
1IQFIHEOERFEVERKHIRKERPEFIPQIVEL
1IRIRXYOERWXERHEVPEFIPQIVEL
4IQFYEXERPEFIPQIVELWYTE]EXIVPMLEXNIPEWHIRKEROIVXEWFIV[EVRE
QIVELTIVIOEXFIV[EVREQIVELPEFIPHMXYXYTHIRKERTPEWXMOFIRMRK
HERWIOIPMPMRKR]EHMXYXYTHIRKERWIKIPFIV[EVREQIVEL
1IRIQTIPOERPEFIPQIVELHIRKERXIKEWNYQPELPEFIPQIRYRNYOOER
NYQPELIJMWMIRWMTIQIVMOWEERFYOEROIKEKEPERTIQIVMOWEER
1IRERKERM FEVERK HIRKER PEFIP QIVEL HER IZEPYEWM HIRKER
QIQMRHELOER FEVERK EXEY QIRKIPYEVOER FEVERK ]ERK HETEX
QIRKLEPERKMTVSWIW6
2. Rapi
6ETMQIVYTEOERJEWIOIHYEHEPEQTVMRWMT6*EWIMRMOIPERNYXERHEVMJEWI]ERK
TIVXEQE &EVERKFEVERK ]ERK HMVMRKOEW HMVETMOER WIWYEM HIRKER XIQTEX
TIR]MQTERER HER NYKE WXERHEV TIR]MQTERERR]E 4VSWIW QIVETMOER MRM HETEX
HMOIVNEOERWIWYEMHIRKERWXERHEVHERQIXSHITIR]MQTERERR]E1MWEPOERFEVERK
HMWMQTER FIVHEWEVOER QEXIVMEPR]E QEOE FEVERKFEVERK XIVWIFYX NYKE LEVYW
HMVETMOERWIWYEMHIRKERNIRMWQEXIVMEPR]E
Manfaat yang diperoleh dari prinsip yang kedua ini adalah:
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 185
E 1IQTIVQYHEL TIRGEVMER FEVERK OEVIRE FEVERKFEVERK WYHEL XIVPIXEO TEHE
XIQTEXR]E
F 1IQTIVQYHEL stock counting OEVIRE FEVERKFEVERK WYHEL HMVETMOER WIWYEM
HIRKERWXERHEVTIR]MQTERER
G /SRHMWMOIVNEEOERXIVPMLEXPIFMLVETMHERWIHETHMTERHERKQEXE
1IRYVYX 1EWEEOM -QEM
&EVERK LEVYW HMWMQTER HIRKER XIVEXYV
WILMRKKEWMETTEOEMFMPEHMTIVPYOERSeitonHEPEQ&ELEWE-RHSRIWMEFIVEVXMVETM
NEHM HETEX HMWMQTYPOER ]EMXY QIR]MQTER FEVERK HIRKER XIVEXYV HER TEHE
XIQTEXR]E YRXYO QIQTIVQYHEL HEPEQ QIRGEVM FEVERK EOER HMKYREOER
1IRYVYX ,MVS]YOM ,MVERS
VETM QIPMTYXM TVSWIW QIQFIVWMLOER
WIFIPYQVETMQIQFYEXHIRELTIR]MQTERERWXVEXIKMTIRKIGEXERQIRKEQFEV
KEVMW PERXEM KEVMW TIQMWEL TETER TIXYRNYO EXEY WXVEXIKM TIPEFIPER XMKE OEXE
OYRGM YRXYO QIVETMOER QIVYFEL XIQTEX TIR]MQTERER HEVM XIVXYXYT QIRNEHM
XIVFYOEHERTIRKEXYVERFIVHEWEVOERJYRKWM
3. Resik
Seiso ]ERK HEPEQ &ELEWE -RHSRIWME FIVEVXM FIVWML EXEY QIQFIVWMLOER -QEM
1EWEEOM
QIRNIPEWOERFEL[EseisoEHEPELTIQIPMLEVEERXIQTEXOIVNE
WYTE]EXIXETFIVWML/IWMQTYPERR]EWIMWSQIVYTEOERKIVEOERQIRNEKEHIRKER
GEVE QIQFIVWMLOER XIQTEX OIVNE WYTE]E XIXET HEPEQ OIEHEER FIVWML Resik
EHEPEL 6 ]ERK OIXMKE ]ERK NYKE OIPERNYXER HEVM 6 WIFIPYQR]E 7IWYEM HIRKER
REQER]E VIWMO FIVEVXM QIQFIVWMLOER &EMO FEVERK QEYTYR PMRKOYRKER 'SRXSL
OIEHEER]ERKHMWIFYXWIFEKEMVIWMOERXEVEPEMR
E 8MHEOEHENEVMRKPEFEPEFEHMVYERKEROIVNE
F 8MHEOEHEGSVIXER]ERKXMHEOTIVPYHMTMRXYLERHTEPPIXEXEYVEO
G 4IVEPEXERHMOERXSVXMHEOFIVEHEHEPEQOSRHMWMOSXSVXIVYXEQEEOMFEXSPMQIWMR
EXEYHIFY
Keuntungan yang diperoleh melalui R yang ketiga ini adalah:
E 0MRKOYRKEROIVNEQIRNEHMPIFMLFIVWML
F 1IRMRKOEXOERmoodYRXYOFIOIVNEOEVIREPMRKOYRKERPIFMLFIVWML
G /YEPMXEWFEVERKEOERPIFMLFEKYWOEVIREXMHEOOSXSV
H 1IRMRKOEXOERMQEKIMRWXERWMHMQEXESVERKPEMR
186 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
4. Rawat
RawatEHEPELQIXSHI]ERKOIIQTEXHEPEQ66E[EXHMQEOWYHOEREKEVQEWMRK
QEWMRK MRHMZMHY HETEX QIRIVETOER WIGEVE OSRXMR]Y OIXMKE TVMRWMT WIFIPYQR]E
4IPEOWEREERJEWIVE[EXMRMEOERQIQFYEXPMRKOYRKERWIPEPYXIVNEKEHEPEQOSRHMWM
6WIGEVEXIVYWQIRIVYWSeiketsuHEPEQFELEWEMRHSRIWMEFIVEVXMVE[EXQIRYVYX
-QEM1EWEEOM
WIMOIXWYFIVEVXMOIFIVWMLERTVMFEHM]ERKHETEXHMEVXMOER
PEMR ]EMXY QIQFYEX EXEY QIRNEHMOER OIFMEWEER ]ERK FIVWML HER VETM HIRKER
QIQYPEMR]EHEVMHMVMWIRHMVM6E[EXQIVYTEOERXMRHEOERYRXYOQIQTIVXELEROER
WIWYEXY ]ERK WYHEL FEMO OEVIRE MXY HMTIVPYOER TIQIPMLEVEER WIGEVE XIVYW
QIRIVYW
5. Rajin
Shitsuke &ELEWE -RHSRIWME FIVEVXM VENMR 1IRYVYX -QEM 1EWEEOM
Shitsuke]EMXYHMWMTPMRHIRKERQIREEXMTVSWIHYVHMXIQTEXOIVNE(MWMTPMR]ERKPIFML
QIRIOEROEROIFMEWEERYRXYOFIVTIVMPEOYFEMOHERWIWYEMEXYVER]ERKEHE*EWI
MRMPIFMLQIRKEVELOITEHEQIQFERKYROIWEHEVERQEWMRKQEWMRKMRHMZMHYYRXYO
WIGEV OSRWMWXIR QIRNEPROER 6 WIFIPYQR]E (MLEVETOER WIGEV HMWMTPMR QEWMRK
QEWMRK MRHMZMHY HETEX QIRNEPEROER TVMRWMT XIVWIFYX QIWOMTYR XMHEO HME[EWM
&IFIVETELEP]ERKQIRYRNYOOERFELE[EWIWISVERKWYHELFIVEHEHMPIZIPXIVEXEW
HEPEQ6MRMEHEPEL
E 1IQFYERKWEQTELTEHEXIQTEXR]E
F 8MHEOQIPYHELHMWIQFEVERKXIQTEX
G 1IQYRKYXWEQTEL]ERKFIVGIGIVER
H 1IPEOWEREOERTMOIXOIFIVWMLERXERTEHMOSQERHS
I 1IVETMOERFEVERKXERTELEVYWEHETIVMRXEL
4IQIPMLEVEERXIQTEXOIVNEWIPEMRHMOIREPHIRKERMWXMPEL&ELEWE.ITERK7NYKE
HMOIREP SPIL HYRME luar dengan Bahasa Inggris. Istilah “Kampanye 5C” sering
HMKYREOERSPILTIVYWELEERFEVEX%VXMHERQEORE]ERKXIVOERHYRKHEPEQ7WEQE
'WITIVXM]ERKXIPELHMNIPEWOERSPIL-QEM61) mengenai “Kampanye 5S”
]ERKWIVMRKHMKYREOERHM%QIVMOE]EMXY
a. Sort (memilah)
1IQMPEL EXEY QIQMWELOER FEVERK ]ERK WYHEL XMHEO HMTIVPYOER ]ERK
OIQYHMERWIKIVEHMWMRKOMVOER
b. Straighten (meluruskan)
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 187
1IPIXEOERFEVERKHIRKERXIVEXYVYRXYOQIQTIVQYHELTIRKEQFMPER
c. Scrub (gosok)
1IQFIVWMLOERWIGEVEOIWIPYVYLER]ERKQIPMTYXMWIQYETIVEPEXER]ERKEHE
QIWMRHERXIQTEXOIVNE1IQFYERKWEQTELHERPMQFELQIRKYREOERGEVE
]ERKXITEX
d. Systematize (sistematisasi)
1IQFYEXVYXMROIKMEXERQIQFIVWMLOERHERQIQIVMOWETIVEPEXERQIWMRHER
XIQTEXOIVNE
e. Standardize (standarisasi)
1IQFEOYOERIQTEXTVSWIWWIFIPYQR]EHERQIRNEHMOERTVSWIWWIFIPYQR]E
QIRNEHMOIKMEXER]ERKFIVOIWMREQFYRKER
-QEM NYKa menjabarkan mengenai “Kampanye 5C” yang sering dipakai di negara
RIKEVE)VSTE]EMXY
a. Clear out (singkirkan)
1IRIRXYOERETE]ERKTIVPYHMWMRKOMVOERHERHMFYERKHERWIKIVEWMRKOMVOER
]ERKXMHEOHMTIVPYOER
b. Configure (susun)
1IR]IHMEOERXIQTEX]ERKWIWYEMYRXYOWIQYEFEVERKEKEVQYHELHMEXYV
c. Clean and Check (Bersihkan dan periksa)
1IQIVMOWEHERQIQTIVFEMOMXIQTEXOIVNEOIQYHMERQIQFIVWMLOERR]E
d. Conform (pastikan)
1IRIXETOERWXERHEVHERQIQEXYLMWXERHEV]ERKEHE
e. Costum and practice (kebiasaan dan praktek)
1IPEOYOERTIQIPMLEVEERVYXMRHERQIPEOYOERTIVFEMOERPIFMLPERNYX
F. Langkah-langkah Penerapan Ringkas, Rapi, Resik, Rawat dan Rajin (5R)
188 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
4VSWIW MRM HMPEOYOER HIRKER QIQFYERK FEVERK ]ERK XMHEO HM HMTIVPYOER
EVXMR]EFEVERKXIVWIFYXXMHEOHMFYXYLOERYRXYOWEEXMRM
b. Persiapan Proses Rapi
4VSWIWMRMHMPEOYOERHIRKERQIQFIRELMXIQTEXTIR]MQTERERLEPTIVXEQE
]ERKHMFYXYLOEREHEPELFIFIVETETIOIVNEERHIRKERQIQEOEMWETYHERPET
YRXYOQIRKLMPERKOEROSXSVER
c. Persiapan Proses Resik
4VSWIWMRMHMPEOYOERHIRKERQIRKEXYVTVSWIHYVOIFIVWMLERLEVMER8YNYER
HEVM VIWMO EHEPEL YRXYO QIRKLMPERKOER WIQYE HIFY HER OSXSVER HER
QIRNEKEXIQTEXOIVNEWIPEPYFIVWML
d. Persiapan Proses Rawat
4VSWIWMRMHMPEOWEREOERHIRKERQIQTIVXELEROERXIQTEXOIVNE]ERKVIWMO
8IQTEXOIVNEHETEXWIPEPYHMNEKE6IWMOHER6ETMFMPEWIXMETSVERKQIQMPMOM
OIQEYER YRXYO FIVTEVXMWMTEWM /YRGM HEPEQ TVSWIW MRM EHEPEL HIRKER
QIRKMRKEXTVMRWMT]EMXY
8MHEOEHEFEVERK]ERKXMHEOHMTIVPYOER
8MHEOFIVWIVEOER
8MHEOOSXSV
e. Persiapan Proses Rajin
4VSWIWMRMHMPEOYEOERHIRKERTIRKIRHEPEMERZMWYEPHMXIQTEXOIVNE8IQTEX
OIVNE ]ERK WILEX QIVYTEOER XIQTEX ]ERK WIPEPY XIVFYOE FEKM OVMXMO ]ERK
QIQFERKYR1IQFIVMHERQIRIVMQEOVMXMO]ERKQIQFERKYREHEPELWYEXY
HEWEVHEVMPERKOEL6ENMR-HIEPR]EEHEPELQIRGMTXEOERXIQTEXOIVNEHMQERE
QEWEPEL HETEX PERKWYRK HMOIREPM WILMRKKE XMRHEOER TIVFEMOER HETEX
HMEQFMP
2. Pembudayaan
0ERKOELOIHYEHEPEQQIRIVETOERQIXSHI6MRKOEW6ETM6IWMO6E[EXHER
6ENMR6
EHEPELHIRKERQIPEOYOERTIQFYHE]EER6
a. Pembudayaan Ringkas
4VSWIWMRMHMPEOYOERHIRKERQIRKIRHEPMOERXMRKOEXTIVWIHMEERFEVERK%TEFMPE
XMRKOEX TIVWIHMEER FEVERK QEOWMQYQ HER QMRMQYQ XIPEL HMXIXETOER QEOE
TIVWIHMEERFEVERKHETEXHMOIRHEPMOERHIRKERPIFMLXITEX
b. Pembudayaan Rapi
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 189
4VSWIWMRMFIVXYNYERYRXYOQIQYHELOERTIRKKYREERHERTIRKIQFEPMERFEVERK
WILMRKKEHETEXPERKWYRKQIRKIXELYMFMPEEHEEVWMT]ERKXMHEOTEHEXIQTEXR]E
c. Pembudayaan Resik
4VSWIWMRMHMPEOYOERHIRKERQIQFYHE]EOEROIFIVWMLERHERTIQIVMOWEER4EHE
YQYQR]E XMHEO EHE[EOXYYRXYOQIPEOYOERTIQIVMOWEERWIGEVEXIVTMWELHEVM
6IWMO WILEVMLEVM WILMRKKE OYRGMR]E EHEPEL QIRNEHMOER TIQIVMOWEER WIFEKEM
FEKMERHEVM6IWMOWILEVMLEVM
d. Pembudayaan Rawat
4VSWIWMRMQIVYTEOEROIKMEXERYRXYOQIQTIVXELEROERXIQTEXOIVNE]ERK6IWMO
&IVFEKEM FEVERK HM XIQTEX OIVNE FYOERPEL WYEXY FIFER REQYR WIFEPMOR]E
HIRKER FIVFEKEM FEVERK XIVWIFYX HETEX HMXIRXYOER WXERHEV YRXYO QIQFYERK
FEVERK]ERKXMHEOHMTIVPYOER
e. Pembudayaan Rajin
4VSWIW MRM FIVXYNYER YRXYO QIQTIVXELEROER 6E[EX HM XIQTEX OIVNE 4EHE
YQYQR]EHMERXEVETYGYOTMQTMRERHMWIXMETPIQFEKEXIVHETEXWIWISVERK]ERK
OIXEXHERFEMOHEPEQQIQTIVXELEROER6ENMR
3. Pencegahan
0ERKOELOIXMKEHEPEQQIRIVETOERQIXSHI6MRKOEW6ETM6IWMO6E[EXHER6ENMR
6
EHEPELHIRKERQIRIVETOER6XMRKOEXPERNYX64IRGIKELER
a. Tingkat Lanjut Proses Ringkas
4VSWIW MRM FIVXYNYER YRXYO QIRGIKEL EHER]E FEVERK ]ERK XMHEO HMTIVPYOER
1IPEOYOER6MRKOEWWIXIPELFEVERK]ERKXMHEOHMTIVPYOERQYRGYPEHEPELTIRXMRK
XIXETMPIFMLFEMOYRXYOQIQEWXMOERFEL[EFEVERKXIVWIFYXXMHEOQYRGYPWEQE
WIOEPM
b. Tingkat Lanjut Proses Rapi
4VSWIW MRM FIVXYNYER YRXYO QIRGIKEL OIXMHEOVETMER WILMRKKE ETEFMPE FEVERK
EXEYTIVEPEXERXIPELHMKYREOERQEOEHETEXHMOIQFEPMOEROIXIQTEXWIQYPEHER
QIRGSFE QIVETMOERR]E HIRKER FEMO 6ETM XIVHMVM HEVM LEP ]EMXY QIRIQYOER
FEVERKQIRKEQFMPHERQIRKIQFEPMOER
c. Tingkat Lanjut Proses Resik
4VSWIW MRM QIVYTEOER OIKMEXER QIQFIVWMLOER XERTE QIRKSXSVM PEKM
1IQFIVWMLOERFMPEWIWYEXYQIRNEHMOSXSVEHEPELLEP]ERKTIRXMRKXEXETMQIXSHI
MRMQIRKENEVOERYRXYOQIRGIKELQYRGYPR]EOIQFEPMOSXSVER
190 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
d. Tingkat Lanjut Proses Rawat
4VSWIWMRMFIVXYNYERYRXYOQIRGIKELTIRYVYREROSRHMWMPMRKOYRKER/IFIVWMLER
QIRGIVQMROER IJMWMIRWM WILMRKKE XIVOIWER WIFEKEM PMRKOYRKER ]ERK
QIR]IRERKOERXIVEXYVYRXYOXIQTEXXMRKKEPEXEYOIVNE
e. Tingkat Lanjut Proses Rajin
4VSWIW MRM FIVXYNYER YRXYO QIRWMWXIQEXMWEWMOER TIPEXMLER(MWMTPMRQEOWYHR]E
EHEPEL QIRIVETOER OIQEQTYER QIPEOYOER WIWYEXY WIWYEM HIRKER GEVE ]ERK
WILEVYWR]E /IFMEWEER ]ERK FYVYO HETEX HMLMPERKOER HIRKER GEVE FIPENEV
QIRKIREM LEP ]ERK LEVYW HMPEOYOER HER QIQFMEWEOER QIVIOE FIVPEXML
OIFMEWEER]ERKFEMO
G. Pedoman Pembudayaan Penataan Fasilitas Laboratorium Dan Bengkel Dengan
Pendekatan 5R
&IVHEWEVOER LEWMP OENMER E[EP XIVLEHET VIWTSRHIR WIFEKEM WEQTIP 71/ WI
-RHSRIWME HETEX HMWYWYR FEKEMQERE QYHELR]E TIRIVETER WXERHEV 6 HEPEQ
TIREXEER JEWMPMXEW QIWMR EPEX HER TIVOEOEW HM FIRKOIP HER PEFSVEXSVMYQ
4IQFYHE]EER 6 TEHE HEWEVR]E QIVYTEOER TVSWIW TIVYFELER WMOET HIRKER
QIRIVETOERTIREXEERTIVE[EXERHEROIFIVWMLERXIQTEXOIVNETVEOXMO4IRIVETER
prinsip “A place for everything, and everything in its place”HMPEOYOERWIXMETERKKSXE
SVKERMWEWMYRXYOQIQFMEWEOERHMVMFIOIVNETVEOXMOHEPEQPMRKOYRKEROIVNETVEOXMO
HIRKERWXERHEVXIQTEX]ERKNIPEW&IVMOYXMRMXELETERXELETERHEPEQTIRIVETER6
HMXIQTEX OIVNE TVEOXMO 8ELET TIVWMETER E[EP EHEPEL HIRKER QIVIOEQ OIEHEER
WIOEVERKQIRKKYREOERHEXEHSOYQIRXEWMQIPEPYMTIRKEQEXERQIRHEPEQHEPEQ
XMXMOXERKOETERHMXIQTEXXIVXIRXY
1. Melakukan proses 1: Ringkas
a. Membuang barang yang tidak diperlukan
4IVLEXMOERHIRKERFEMOWIOIPMPMRKXIQTEXOIVNETVEOXMOERHEWIWYRKKYLR]E
XIVHETEXFER]EOFEVERK]ERKXMHEOHMTIVPYOERHMHEPEQWIXMETXIQTEXOIVNE
TVEOXMO &EVERK ]ERK XMHEO HMTIVPYOER EVXMR]E FEVERK XIVWIFYX XMHEO
HMFYXYLOERYRXYOTVSHYOWMWEEXMRM
b. Strategi Label Merah : Ringkas Visual
7XVEXIKM PEFIP QIVEL EHEPEL XIORMO VMRKOEW ]ERK WERKEX TIRXMRK 7IKIVE
WIXIPELFEVERK]ERKXMHEOHMFYXYLOERHMXIQYOERFEVERKMRMHMXERHEMHIRKER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 191
PEFIPQIVELWILMRKKEWIXMETSVERKHETEXWIGEVENIPEWQIPMLEXETE]ERKTIVPY
HMFYERKEXEYHMTMRHELOER1MWEPTEHEFEKMERTVSHYOWMMRMFIVEVXMQIQIVMOWE
TIVWIHMEERQIWMRTIVEPEXERPSOEWMPSOEWMXIVXIRXYWITIVXMVEOVEOHERTEHE
FEKMEREHQMRMWXVEWMMRMXIVQEWYOHSOYQIREPEXXYPMWHERQIWMR
c. Menentukan standar untuk label merah
7ERKEX TIRXMng untuk menentukan standar yang jelas tentang “apa yang
diperlukan” dan “apa yang tidak diperlukan” untuk mengatasi pemberian label
QIVEL
d. Membuat label merah
0EFIP FIV[EVRE QIVEL WIGEVE PERKWYRK EOER XIVPMLEX HER QIREVMO TIVLEXMER FMPE
ada “kotoran” di XIQTEXOIVNETVEOXMO0EFIPQIVELMRMNYKEYRXYOQIQTIVMRKOEXOER
SVERK EKEV QIQTIVLEXMOER OIWIPEQXER OIVNE TVEOXMO FELER ETETYR HETEX
HMKYREOEREWEPOERQIR]SPSO
e. Menempel label merah
1IRIQTIPOER PEFIPPEFIP QIQIVPYOER TERHERKER HEVM SVERK OIHYE MXY EVXMR]E
FEL[ESVERKPEMREXEYXMQOLYWYWWIPEMRSTIVEXSVLEVYWQIRIQTIPOERPEFIPPEFIP
XIVWIFYX8IQTIPOERPEFIPQIVELTEHEWIXMETFEVERK]ERKQIVEKYOER
f. Tindak lanjut dan evaluasi
0ERKOELMRMHMTIVPYOERYRXYOQIQTIVNIPEWQIRKETEPEFIPQIVELHMXIQTIPOERHER
QIRIRXYOERXMRHEOERETE]ERKTEPMRKXITEXYRXYOHMEQFMP
2. Melakukan proses ke 2 Rapi
Gambar 112. Ilustrasi Pentingnya Merapikan Alat
192 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
a. Membenahi tempat penyimpanan
1IQFIVWMLOERWIFIPYQVETM
,EP TIVXEQE ]ERK HMFYXYLOER EHEPEL FIFIVETE WMW[E TVEOXMOER TVEOXMOER
HIRKER WETY HER PET YRXYO QIRKLMPERKOER OSXSVER 6ETM FIVEVXM
QIRWXERHEVOER XIQTEX TIR]MQTERER XIXETM XMHEO HETEX HMQYPEM WEQTEM
WIQYER]EXIPELQIRNEHMFIVWMLXIVPIFMLHELYPY
1IQFYEXHIRELXIQTEXTIR]MQTERER
1IWMR HER WIXMET XIQTEX TIR]MQTERER QIQIVPYOER XIQTEXR]E WIRHMVM
WILMRKKE YRXYO QIQTIVQYHEL QIRGEVMR]E HMTIVPYOER HIREL XIQTEX
TIR]MQTERER
b. Menambahkan Warna Pada Tempat Kerja praktik : Strategi Pengecatan
1) Lantai
0MRKOYRKEROIVNETVEOXMOHMGEXHIRKER[EVRE]ERKXMHEOQIRMQFYPOERWXVIWW
8IQTEXMWXMVELEXLEVYWQIQEOEM[EVRE]ERKFIVOIWERWERKEXVIPEOW0ERXEM
HETEX HMGEX WIXIPEL layout XIPEL FIREV HMXIRXYOER HER WIQYE FEVERK
QIQTYR]EMXIQTEX]ERKTEWXM
2) Menggambar Garis dilantai
7IOEPM[EVREPERXEMXIPELHMXIRXYOERQEOEPERXEMHETEXHMFEKMQIRNEHMFEKMER
FEKMERHIRKERQIRKKYREOERKEVMW
c. Membuat Garis Pemisah
1) Garis Pemisah
+EVMW TIQMWEL EHEPEL KEVMW ]ERK QIQFIHEOER PSVSRK HER XIQTEX OIVNE
TVEOXMO 1IWOMTYR FMEWER]E KEVMWKEVMW XIVWIFYX FIV[EVRE OYRMRK XIXETM
HETEXNYKEHMKYREOER[ERETYXML
2) Garis Jalan Keluar atau Masuk
+EVMWMRMFIVYTEKEVMWKEVMWOYRMRKERHENERKERFIVNEPERTEHEKEVMWOYRMRK
EXEYQIPERKOELHMEXEWR]E.EPEROIPYEVEXEYQEWYOLEVYWHMFYEXHERHMFIVM
XERHEHIRKERNIPEW
3) Garis Pintu Masuk
/IFER]EOEROMXEXIPELQIRKEPEQMFEL[ETMRXYXMFEXMFEXIVFYOEPERKWYRKHM
HITER4IRXMRKQIRKIXELYMHEVMEVELQERETMRXYXIVFYOEHERQIQFIVMOER
XERHEXIVXIRXY
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 193
4) Garis Arus Lintas
/ERER EXEY /MVM# ,EP ]ERK TIRXMRK QIRIXETOER OIFMNEOER EVYW PEPY PMRXEW
YRXYOXIQTEXFIVNEPERHERFIVOIRHEVEERHMHEPEQXIQTEXOIVNETVEOXMO-RM
EHEPELGEVEYRXYOQIRKLMRHEVMXEFVEOEREXEYOIGIPEOER
d. Pola Selang-seling
4SPE WIPERKWIPMRK XIVHMVM EXEW KEVMW QMVMRK OYRMRK HER LMXEQ ]ERK FIVJYRKWM
WIFEKEMXERHEFELE]E
e. Garis Ruang Penyimpanan
6YERKERYRXYOTIR]MQTERERLEVYWWIGEVENIPEWHMTMWELOERHIRKERKEVMW'SRXSL
YXEQEEHEPELQINE HERXIQTEXOIVNETVEOXMO]ERKHMKYREOERYRXYOQIR]MQTER
WMW[ETVEOXMOERTVEOXMOERWIHERKFIVPERKWYRK
3. Menerapkan Papan Petunjuk dan Strategi Pelabelan : Rapi Visual
1) Strategi Papan Petunjuk di Tempat Kerja praktik
%HEFIVFEKEMNIRMWXERHEETETRTIXYRNYOHERPEFIP]ERKHMKYREOERHMXIQTEXOIVNE
TVEOXMO/MXELEVYWQIRKEXYVR]EHIRKERYVYXERFIVMOYXMRM
Tempat bahan baku atau produk jadi → Tempat Kerja praktik → Jalur Produksi
→ Proses
2) Strategi Tanda Secara Rinci
7XVEXIKMMRMQIPMTYXMTIVMRGMERWITIVXMXERHETVSWIWXERHEQIWMRHERFELOERXERHE
TIRKIREPTEOEMERWIVEKEQTEVEWMW[ETVEOXMOERTVEOXMO
4. Tiga Kunci dalam Merapikan
1) Tiga kunci bentuk dari standarisasi
&YEXPELOEXEOYRGM]ERKQIQYEXLEPLEPTIRXMRK]ERKHMNEFEVOERHIRKERXMKEOEXE
OYRGM
2) Tiga kunci adalah peraturan dasar untuk tempat penyimpanan
8MKELEPHEWEV]ERKTIVPYHMMRKEXQIRKIREMXIQTEXTIR]MQTERERHMQEREETE
HER FIVETE FER]EO 4IPEFIPER LEVYW HMPEOYOER HIRKER GEVE WIHIQMOMER VYTE
WILMRKKEWIXMETSVERKHETEXQIRKIVXMNE[EFERTIVXER]EERMRM
5. Menempatkan posisi
=EMXYFEKEMQEREOMXELEVYWQIRIXETOERTSWMWMYRXYOWIQYEFEVERKTIVWIHMEER
6. Barang-barang tetap
=EMXYETEOELQYHELHMQIRKIVXMFEVERKETE]ERKHMWMQTERHMXIQTEXTIR]MQTERER
7. Penentuan jumlah
194 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
=EMXY ETEOEL QYRKOMR YRXYO QIRKEXEOER WIGEVE XITEX FIVETE FER]EO FEVERK
TIVWIHMEER]ERKXIVWMWEWIGEVEWIOMPEW
8. Tanda untuk penyimpanan siswa praktikan yang sedang berlangsung
&MPE XERHE ]ERK HMXIQTIPOER TEHE XIQTEX TIR]MQTERER YRXYO FEVERK ]ERK WIHERK
HMOIVNEOERTVEOXMOERHERFEVERK]ERKFIVEWEPHEVMPYEVOMXEHETEXWIKIVEQIRKIREPM
FEVERK ETE FIVETE HER HMQERE 9RXYO WMW[E TVEOXMOER ]ERK WIHERK FIVPERKWYRK
TVSWIWWIOEVERKHERTVSWIWFIVMOYXR]ELEVYWWIGEVENIPEWHMXYRNYOOER
Perkakas dan alatQIVYFELWMWXIQTIR]MQTERERHEVMXIVXYXYTQIRNEHMXIVFYOE
/MXE HETEX QIPMLEX TIVOEOEW HER EPEX TEHE [EOXY FEVERK XIVWIFYX HMXIQTEX
TIR]MQTERERR]EXEYXMHEOQEOEOIQYRKOMRERXIQTEXTIR]MQTEREREOERGITEX
FIVERXEOER
Perkakas dan alat4IRKEXYVERFIVHEWEVOERJYRKWM
4IVOEOEW HER EPEX HETEX QYHEL FIVWIVEOER HM PERXEM EXEY HM EXEW QIWMR FMPE
XIQTEXTIR]MQTERERR]EXMHEOHMXIRXYOERWIGEVEVMRGM
9. Melakukan proses ke 3 Resik
Gambar 113. Ilustrasi Membersihkan Alat
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 195
2) Sasaran Resik: 8IVHETEX OEXIKSVM YRXYO QIRXEVKIXOER VIWMO EVIE
TIR]MQTERERTIVEPEXERPMRKOYRKER.
E
%VIETIR]MQTERER/EXIKSVMMRMXIVQEWYOFIVQEGEQQEGEQFEVERKHER
XIQTEX
F
4IVEPEXER%RHELEVYWWIPEPYQIVE[EXQIWMRERHEWIRHMVMHERQIRNEKE
OIFIVWMLER EPEXEPEX WIVXE OIVETMERR]E -RM EHEPEL TERHERKER HEVM
TVSJIWWMSREP
G
0MRKOYRKER&MPEXIQTEXHMQEREERHEFIOIVNETVEOXMOWIXMETLEVMXIVXYXYT
HIRKERHIFY]ERKQIPIOEXQEOEERHEEOERHIRKERQYHELQIRKEPEQM
HITVIWM&YEXPELVIWMOHERR]EQERWIVXETIVXELEROERWIPEPY
3) Tanggung jawab Resik
E
4IXE XERKKYRK NE[EF VIWMO 8ERKKYRK NE[EF VIWMO EXEW XIQTEX OIVNE
TVEOXMO WIFEMOR]E HMFEKM OIHEPEQ [MPE]EL[MPE]EL ]ERK OIGMP 7IXMET
SVERKLEVYWQIQFIVWMLOERXIQTEXOIVNETVEOXMOR]EWIGEVEFIVWEQE
F
.EH[EP VIWMO 7IFIPYQ QIQFYEX NEH[EP VIWMO FYEXPEL HEJXEV WIQYE
OIKMEXERVIWMO0IFMLFEMOEHEWMWXIQWLMJXXIVYXEQEYRXYOQIQFIVWMLOER
EVIE]ERKHMTEOEMFIVWEQE
4) Menentukan metode Resik
E
0MQE QIRMX VIWMO /IHIRKEVERR]E QIRMX XMHEO QIVYTEOER [EOXY ]ERK
GYOYT YRXYO QIRKIVNEOER WIWYEXY ]ERK WERKEX FIVEVXM 6IWMO ]ERK
HMPEOWEREOER WIGEVE IJMWMIR QEOE QIQFYEX ERHE EOER WERKEX XIVOINYX
FIVETEFER]EO]ERKHMLEWMPOERHEVMQIRMXMXY
F
9VYXER VIWMO &YEXPEL YVYXER ]ERK NIPEW XIVLEHET WMW[E TVEOXMOER KYVY
XIORMWM EXEY TIXYKEW PEMRR]E XIRXERK OIKMEXER VIWMO WILMRKKE XIVPEOWERER
HIRKERFEMO
G
8YKEW HER EPEX OIFIVWMLER 7IXIPEL ERHE QIRIXETOER XYKEW VIWMO HIRKER
QIQEWXMOER FEVERK ETE ]ERK TIVPY HMFIVWMLOER WIPERNYXR]E EHEPEL
QIQFYEXHEJXEVHEVMWIQYEEPEXYRXYOWMW[ETVEOXMOERXIVWIFYX
5) Persiapan untuk membersihkan alat
%PEX OIFIVWMLER LEVYW WIPEPY HMWMQTER HM XIQTEX ]ERK QYHEL HMNERKOEY
4IRIVETER 6IWMO 7IOEVERK EHEPEL WEEXR]E YRXYO QYPEM VIWMO 0MLEXPEL FIXETE
FIVWMLR]ELEWMP]ERKHMHETEXOERHEPEQ[EOXYLER]EQIRMX
196 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
10. Melakukan proses ke 4: Rawat
10. Melakukan proses ke 4: Rawat
Gambar 114. Ilustrasi Merawat Alat
E Gambar Kerja
Mempertahankan Tempat 114. Ilustrasi
praktikMerawat Alat
Yang Resik
E Mempertahankan
Tempat Kerja praktik Yang Resik
8IQTEX/IVNETVEOXMO]ERKWIPEPY6ETM8IQTEXOIVNETVEOXMOHETEXWIPEPY
8IQTEX/IVNETVEOXMO]ERKWIPEPY6ETM8IQTEXOIVNETVEOXMOHETEXWIPEPY
HMNEKE VIWMO HER VETM FMPE WIXMET SVERK QEY FIVTEVXMWMTEWM WIGEVE EOXMJ
HMNEKE VIWMO HER VETM FMPE WIXMET SVERK QEY FIVTEVXMWMTEWM WIGEVE EOXMJ
6ELEWMER]EEHEPELHIRKERQIRKMRKEXOERTVMRWMTXMHEOXMHEOEHEFEVERK
6ELEWMER]EEHEPELHIRKERQIRKMRKEXOERTVMRWMTXMHEOXMHEOEHEFEVERK
]ERKXMHEOHMTIVPYOERXMHEOFIVWIVEOERHERXMHEOOSXSV
]ERKXMHEOHMTIVPYOERXMHEOFIVWIVEOERHERXMHEOOSXSV
4IVMOWE(YPYFEVERK]ERKXMHEO(MTIVPYOER
F
4IVMOWE(YPYFEVERK]ERKXMHEO(MTIVPYOER
Daftar periksa untuk barang yang tidak diperlukan
F Daftar periksa
4IQMOMVER untuk
HMWMRM barang
EHEPEL yangQIQIVMOWE
YRXYO tidak diperlukan
FMPE XIVHETEX FEVERK ]ERK XMHEO
4IQMOMVER HMWMRM EHEPEL YRXYO QIQIVMOWE FMPE XIVHETEX FEVERK ]ERK XMHEO
HMTIVPYOER]ERKQEWMLXIVXMRKKEPWIXIPELTIPEOWEREERWXVEXIKMPEFIPQIVEL
G HMTIVPYOER]ERKQEWMLXIVXMRKKEPWIXIPELTIPEOWEREERWXVEXIKMPEFIPQIVEL
Daftar barang-barang sisa
G Daftar barang-barang
1IPEPYM sisa PEFIP QIVEL WIHMOMXR]E XIQTEX OIVNE TVEOXMO
TIRIVETER WXVEXIKM
1IPEPYM TIRIVETER WXVEXIKM PEFIP QIVEL WIHMOMXR]E XIQTEX OIVNE TVEOXMO
QIRKLEWMPOERFMEWQIRGETEMXVYOFIVMWMWMWEWMWEFEVERK
QIRKLEWMPOERFMEWQIRGETEMXVYOFIVMWMWMWEWMWEFEVERK
H Memeriksa Tempat Penyimpanan
H Memeriksa Tempat Penyimpanan
(EJXEVTIVMOWEXIQTEXTIR]MQTERER
(EJXEVTIVMOWEXIQTEXTIR]MQTERER
%TEOEL WIQYE QIWMR TIVWIHMEER FELER FEOY FEVERK TIVOEOEW HER EPEX
%TEOEL WIQYE QIWMR TIVWIHMEER FELER FEOY FEVERK TIVOEOEW HER EPEX
XIVWYWYRWIGEVEVETM#YRXYOQIQTIVQYHELFYEXPELHEJXEVTIVMOWEXIQTEX
XIVWYWYRWIGEVEVETM#YRXYOQIQTIVQYHELFYEXPELHEJXEVTIVMOWEXIQTEX
TIR]MQTERER
TIR]MQTERER
(EJXEVTIRMPEMER
(EJXEVTIRMPEMER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 197
(EVM WIQYE PERKOEL 6 6ETM EHEPEL ]ERK TEPMRK PYEW NERKOEYERR]E
4IQIVMOWEEROIQFEPMEHEPELTIRXMRKHERHEJXEVTIRMPEMERWERKEXFIVKYRE
I Memeriksa debu dan kotoran
1IQFYEXHEJXEVVIWMOHIRKERTIVFEMOERTIVFEMOERTIPEOWEREERVIWMO
11. Melakukan proses ke 5 Rajin
4IRKIRHEPMER:MWYEP(M8IQTEX/IVNETVEOXMO
a. Pengendalian Visual : Langkah Pertama Dalam Rajin
8IQTEX OIVNE TVEOXMO ]ERK WILEX QIVYTEOER XIQTEX ]ERKWIPEPY XIVFYOE FEKM
OVMXMO]ERKQIQFERKYR1IQFIVMHERQIRIVMQEOVMXMO]ERKQIQFERKYREHEPEL
WYEXYHEWEVHEVMPERKOEL6-HIEPR]EEHEPELQIRGMTXEOERXIQTEXOIVNETVEOXMO
HMQERE QEWEPEL HETEX PERKWYRK HMOIREPM WILMRKKE XMRHEOER TIVFEMOER HETEX
WIKIVEHMEQFMP
b. Pameran Foto 5R
8IQTEXOIVNETVEOXMOLEVYWWYHELFER]EOFIVYFELWINEOTIRKEQFMPERJSXSTEHE
TIVQYPEER [EOXYR]E YRXYO QIRKEHEOER TEQIVER WIFIPYQ HER WIWYHEL
TIRKEQFMPERJSXS6
c. Slogan 5R
7IPYVYLNENEVERTIVYWELEERLEVYWXIVPMFEXHEPEQ6'EVEYRXYOQIQFYEXWIXMET
SVERKXIVXEVMOEHEPELHIRKERQIQMRXEWIHMOMXR]EWEXYKEKEWERYRXYOWPSKER6
HEVMWIXMETERKKSXETIVYWELEER
d. Langkah audit atau evaluasi berkelanjutan
1IPEOYOER EYHMX EXEY IZEPYEWM WIGEVE FIVOEPE WIGEVE QIR]IPYVYL QIRKIREM
IJIOXMJMXEW TIQIVMOWEER 6 QIRYVYX NIRMW XIQTEX OIVNE TVEOXMO ,EWMP LEVYW
HMYQYQOER HER LEHMEL HETEX HMFIVMOER WIFEKEM MRWIRXMJ YRXYO TIVFEMOER
WIPERNYXR]E
198 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Tabel 18. Gambaran Umum Tentang 5-R
TAHAP ARTI SASARAN AKTIVITAS PRINSIP
4IQMPELER
1IQFIHEOER 8IRXYOEROVMXIVMEHERXEEXMLEPMXY 1IRKLMPERKOER 1ERENIQIR
ERXEVE]ERK HEPEQQIQFYERK]ERKXMHEO ]ERKXMHEOTIVPY WXVEXMJMOEWMHER
HMTIVPYOERHER HMTIVPYOER8IVETOER 1IRERKERM]ERK QIRERKERM
]ERKXMHEO QERENIQIRWXEXMJMOEWMYRXYO TIR]IFEFOSXSVER TIR]IFEF
QIRIRXYOERTVMSVMXEW9WELEYRXYO QERENIQIR
HETEXQIQTIRKEVYLMTIR]IFEF TIVFEMOER
OSXSVER FIVOIPERNYXERHER
TIQMPELER
199
200
%RHEWIPEPY 8EXEPIXEOHERTIRIQTEXER]ERK FIVHEWEVOER; [EOXYYRXYO
HETEX IJMWMIRXIVQEWYOQYXYHER HER, QIRGEVMFEVERK
QIRIQYOER OIEQERER
4VEOXMOHER
FEVERK]ERK 1IRMRKOEXOERTVSHYOXMJMXEWHIRKER OSQTIXMWMHEPEQ
HMTIVPYOER QIRKLMPERKOERTIQFSVSWER[EOXY QIR]MQTERHER
YRXYOQIRGEVMFEVERK QIRKEQFMP
FEVERK
1IREXEVETMOER
XIQTEXOIVNEHER
TIVEPEXER
1IRKLMPERKOER
TIQFSVSWER
[EOXYYRXYO
QIRGEVMFEVERK
201
202
OEMXERR]E QIQIPMLEVE
HIRKERTSPYWM TIQERXETER
(MWMTPMR1IPEOYOER 4EVXMWMTEWMTIRYLHEPEQ 4IQFIVMEROSHI 4IQFIRXYOER
WIWYEXY]ERK QIRKIQFERKOEROIFMEWEERFEMO [EVRE OIFMEWEERHER
FIREVWIFEKEM HERFIRKOIP]ERKQIRXEEXM 6WEXYQIRMX XIQTEXOIVNE
OIFMEWEER TIVEXYVER /SQYRMOEWMHER ]ERKQERXET
/SQYRMOEWMHERYQTERFEPMO YQTERFEPMO
WIFEKEMVYXMRMXEWWILEVMLEVM 8ERKKYRKNE[EF
MRHMZMHYEP
1IQTVEOXMOER
OIFMEWEERFEMO
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 203
4IQFIVWMLER 1IQFYEXTIQFIVWMLERHERTIQIVMOWEER 6TVMSVMXEW
WIFEKEM PIFMLQYHEL 0EOYOERTIQIVMOWEEROIFIVWMLER
TIQIVMOWEERHER /EQTER]IFIVWMLFIVOMPEYER HEROSVIOWMQEWEPELOIGMP
XMRKOEXOIFIVWMLER &IVWMLOERNYKEXIQTEX]ERKXMHEO
HMTIVLEXMOERSVERK
204 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
FIVHMWMTPMR 1ERENIQIRVYERKERYQYQ FIVOSQYRMOEWM
1ERYEP6
7IXIPELQIPMLEXFEVY
TIVGE]E
4IRKKYREERTIVEPEXERYRXYOTVEOXMO
7XERHEV YRXYO XIQTEX TIQFYERKER FEVERK ]ERK XMHEO
HMTIVPYOER
4IRERKERERTIVEPEXER]ERKGEGEXEXEYVYWEO
6EOHMFIVMPEFIPWIGEVENIPEW
8IVHETEXTIRYRNYOER]ERKNIPEWEXEWNYQPELTIVWIHMEERSF]IO
EXEER
YRXYOTVEOXMO
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 205
&EVERK]ERKHMTIVKYREOERWIXMETNEQ 7MQTERHIOEXSVERK]ERK
QIRKKYREOERR]EEXEYWMQTER
HMOERXSRKFENYGIPERESVERK
MXY
.ERNM6
7E]EXMHEOEOERQIQFYEXFEVERKQIRNEHMOSXSV
7E]EXMHEOEOERQIRYQTELOERWIWYEXY
7E]EXMHEOEOERQIQFMEVOERFEVERKFIVWIVEOER
7E]EEOERWIKIVEQIQFIVWMLOERFEVERK]ERKOSXSV
7E]EEOERQIRYPMWOIQFEPMXYPMWER]ERKXIPELXIVLETYW
7E]EEOERQIRIQTIPOEROIQFEPMTIRKYQYQER]ERKXIVPITEW
H. Contoh Instrumen Aktifitas 5R
&EKEMQEREOSRHMWMEXEYEOXMZMXEWHM6YERK&IRKOIP4VEOXMO]ERK7EYHEVEVEWEOER#
5R No Pertanyaan SK K S B SB
/IXIVWIHMEERQIWMRSF]IOYRXYOTVEOXMO
/IXIVWIHMEER OSQTSRIR EXEY FELER ]ERK EOER HMKYREOER
YRXYOTVEOXMO
4IRKKYREERQIWMRSF]IOYRXYOTVEOXMO
4IQMPELER
6MRKOEW
4IRKKYREERTIVEPEXERYRXYOTVEOXMO
7XERHEV YRXYO XIQTEX TIQFYERKER FEVERK ]ERK XMHEO
HMTIVPYOER
4IRERKERERTIVEPEXER]ERKGEGEXEXEYVYWEO
6EOHMFIVMPEFIPWIGEVENIPEW
8IVHETEXTIRYRNYOER]ERKNIPEWEXEWNYQPELTIVWIHMEERSF]IO
6ETM4IREXEER
YRXYOTVEOXMO
0EFIPXERHEYRXYOQIRYRNYOOERTIVFIHEER[MPE]EL
4IQFEKM[MPE]ELNIPEW
HMGEXHIRKER[EVRE]ERKNIPEW
8IQTEX TIR]MQTERER TIVEPEXER HMEXYV HIRKER FEMO YRXYO
QIQYHELOERTIRKEQFMPER
TIRKIQFEPMER
206 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
4ETERTIRKYQYQER]ERKVETM
/IFIVWMLERPERXEM
6IWMO4IQFIVWMLER
/IFIVWMLERQIWMRSF]IOTVEOXMO
/IFIVWMLER
TIQIVMOWEERHMERKKETWEQE
6SXEWMNEH[EP
YRXYOOIFIVWMLER
6YXMRMXEWQIR]ETYHERQIRKIPET
4IQFIVWMLERXIQTEX]ERKXMHEOHMTIVLEXMOERSVERK
9HEVEFIVWMLXMHEOFIVFEY
7YHYXMRXIRWMXEWTIRGELE]EER]ERKXITEX
6E[EX4IQERXETER
OSXSVER
8IVHETEXWMWXIQYRXYOQIQTIVXELEROERTIQMPELERTIREXEER
HERTIQFIVWMLER
0EFIPXERKKYRKNE[EFSF]IOTVEOXMO
,MQFEYERYRXYOXMHEOQIVSOSO
/IWIHMEERYRXYOXMHEOQIVSOSO
6ENMR4IQFMEWEER
8IVHETEXWYEWERE]ERKR]EQERHEPEQFIVOSQYRMOEWM
9WELEYRXYOXITEX[EOXY
4IVEXYVER
TVSWIHYVTVEOXMOHMQIRKIVXM
4IVEXYVER
TVSWIHYVTVEOXMOHMXEEXM
Keterangan :
7/
7ERKEX/YVERK
/
/YVERK
7
7IHERK
&
&EMO
7&
7ERKEX&EMO
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 207
208 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
BAB IV
STANDAR LABOLATORIUM DAN BENGKEL
A. Laboratorium
/&&- QIR]EXEOER FEL[E PEFSVEXSVMYQ QIVYTEOER WYEXY XIQTEX XIVXIRXY ]ERK
HMPIRKOETMYRXYOQIRKEHEOERTIVGSFEEREXEYTIR]IPMHMOER;MOMTIHMEQIRNIPEWOER
PEFSVEXSVMYQ EHEPEL XIQTEX VMWIX MPQMEL IOWTIVMQIR TIRKYOYVER EXEY TIPEXMLER
MPQMELHMPEOYOER0EFSVEXSVMYQFMEWER]EHMFYEXYRXYOQIQYRKOMROERHMPEOYOERR]E
OIKMEXER]ERKXIVOIRHEPM0EFSVEXSVMYQEXEY[SVOWLSTWIGEVEKEVMWFIWEVQIQMPMOM
JYRKWM WIFEKEM XIQTEX YRXYO QIQFIVMOER OIPIRKOETER FEKM TIPENEVER XISVM ]ERK
XIPEL HMXIVMQE WILMRKKE ERXEVE XISVM HER TVEOXMO FYOER QIVYTEOER HYE LEP ]ERK
XIVTMWEL QIPEMROER HYE LEP ]ERK QIVYTEOER WEXY OIWEXYER 0EFSVEXSVMYQ NYKE
QIQMPMOM TIVERER YRXYO QIQFIVMOER OIXIVEQTMPER OIVNE MPQMEL FEKM WMW[E WIVXE
YRXYO QIQYTYO HER QIQFMRE VEWE TIVGE]E HMVM WIFEKEM OIXIVEQTMPER ]ERK
HMTIVSPILHMPEFSVEXSVMYQ%PMQ7YQEVRS
1IRYVYX(EV]ERM
WIFEKEMFMHERKOIELPMERXIORMOIPIOXVSXIRXYPEFSVEXSVMYQ
QYXPEOLEVYWHMQMPMOMOEVIRE PEFSVEXSVMYQ MRM]ERKRERXMR]EEOERQIRHYOYRKHER
QIRKIQFERKOER OIXIVEQTMPER WMW[E HEPEQ QIQERJEEXOER QIQTVEOXMOOER XISVM
]ERK XIPEL HMHETEXOER HM HEPEQ OIPEW 0EFSVEXSVMYQ HEPEQ TVSWIW TIQFIPENEVER
QIQTYR]EMTIVERER]EMXY
7MW[E HER KYVY XIVPMFEX HEPEQ QIR]EQTEMOER OSRWIT FIVFEWMW TEHE
TIR]IPMHMOERTIRIQYERHERTIVGSFEER
7MW[E HER KYVY XIVPMFEX HEPEQ QIRKEMXOER OSRWIT ]ERK HMFELEW HIRKER
OILMHYTERWILEVMLEVM
7MW[E HER KYVY XIVPMFEX HER HETEX QIQFIVM XYKEW ]ERK FIVSVMIRXEWM TEHE
TIRKIPSQTSOERWMW[E
7MW[E HER KYVY XIVPMFEX WIVXE HETEX QIRGMTXEOER QSHIPQSHIP TIQFIPENEVER
YRXYOQIQTIVOYEXTIQELEQEROSRWIT
8ELYR International Laboratory Accreditation Cooperation -0%'
HMHMVMOER
WIFEKEM SVKERMWEWM OIVNEWEQE MRXIVREWMSREP HMERXEVE FIVFEKEM FEHER EOVIHMXEWM
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 209
PEFSVEXSVMYQHMWIPYVYLHYRME-0%'TEHEXELYRQIPELMVOER-73Guide
REQYR OEVIRE TIRIVETERR]E OYVERK WIQTYVRE OIQYHMER HMTIVFEMOM QIRNEHM -73
Guide 7INEO HMXIVETOER]E -73 Guide HMXIVETOER TIRKKYREER WMWXIQ
QYXYPEFSVEXSVMYQFIVOIQFERKTIWEX&IVHEWEVOERTIRKEPEQER]ERKWERKEXPYEW
HEPEQ QIRIVETOER -73-)' HER )2 OIHYE WXERHEV XIVWIFYX
HMWIQTYVEREOERQIRNEHM-73-)'%R[EV,EHM
-73-)'
QIVYTEOER IHMWM TIVXEQE ]ERK FIVMWM WIQYE TIVW]EVEXER PEFSVEXSVMYQ
TIRKYNMERHEROEPMFVEWM)HMWMTIVXEQEQIRKEGYTEHE-73HER-73
7XERHEV -73 HER -73 OEVIRE QIRKEPEQM TIVYFELER
QIRNEHM -73 QEOE -73-)' TIVPY QIR]IPEVEWOER QEOE
TEHEXERKKEPQIM-73-)'VIWQMHMXIVFMXOER%R[EV,EHM
-73 QIQMPMOM TIVW]EVEXER ]EMXY TIVW]EVEXER QERENIQIR HER
TIVW]EVEXERXIORMW
210 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Persyaratan manajemen dibagi menjadi 15 syarat
(Anwar Hadi, 2007), yaitu:
4IVW]EVEXERSVKERMWEWM
4IVW]EVEXERQERENIQIR
4IRKIRHEPMERHSOYQIR
/ENMYPERKTIVQMRXEERXIRHIV
7YFOSRXVEOTIRKYNMERHEROEPMFVEWM
4IQFIPMERNEWEHERTIVFIOEPER
4IPE]ERERcustomer
4IRKEHYER
4IRKIRHEPMERTIOIVNEERTIRKYNMERHEREXEY
OEPMFVEWM]ERKXMHEOWIWYEM
4IRMRKOEXER
8MRHEOERTIVFEMOER
8MRHEOERTIRGIKELER
4IRKIRHEPMERVIOEQER
%YHMXMRXIVREPHER
/ENMYPERKQERENIQIR
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 211
Persyaratan teknis terdiri dari 10 syarat, yaitu:
9QYQ
4IVWSRIP
/SRHMWMEOSQSHEWMHERPMRKOYRKER
1IXSHITIRKYNMERQIXSHIOEPMFVEWMHERZEPMHEWMQIXSHI
4IVEPEXER
/IXIVXIPYVYWERTIRKYOYVER
4IRKEQFMPERWEQTIP
4IRERKERERFEVERK]ERKHMYNMHERHMOEPMFVEWM
.EQMRERQYXYHEROEPMFVEWMHER
0ETSVERLEWMP%R[EV,EHM
4IVW]EVEXER QIRHEWEV HEVM QERENIQIR PEFSVEXSVMYQ LEVYW QIRIXETOER WXVYOXYV
SVKERMWEWMHIRKERYVEMER]ERKNIPEWQIRKIREMWYWYRERJYRKWMXYKEWHERXERKKYRKNE[EF
WIVXE [I[IRERK FEKM TIPEOWERER]E %R[EV ,EHM
0EFSVEXSVMYQ LEVYW
HMSVKERMWEWMOER WILMRKKE OIKMEXER ]ERK FIVOEMXER HIRKER PEFSVEXSVMYQ HETEX
HMPEOWEREOER HIRKER FEMO HER FIREV 0EFSVEXSVMYQ EXEY SVKERMWEWM LEVYW QEQTY
HMTIVXERKKYRK NE[EFOER WIGEVE LYOYQ 3VKERMWEWM HMFIRXYO QIPEPYM OITYXYWER HEVM
TINEFEX FIV[IRERK ETEFMPE PEFSVEXSVMYQ QMPMO TIQIVMRXEL WIHERKOER PEFSVEXSVMYQ
W[EWXEHMFIRXYOQIPEPYMEOXIRSXEVMWHERXIPELFIVFEHERLYOYQ
1. Struktur Organisasi
7XVYOXYVSVKERMWEWM]ERKQIRKEGYTEHE-73-)'QEOEWIXMETERKKSXE
LEVYWQIR]EHEVMVIPIZERWMHERTIRXMRKR]EOIKMEXERQIVIOEYRXYOQIRGETEMXYNYER
HEVMWMWXIQQERENIQIR,YFYRKERXMQFEPFEPMOERXEVETIVWSRIPHIRKERQERENIQIR
QYXY QEYTYR OIKMEXER XIORMW LEVYW EHE &IVMOYX EHEPEL KEQFEV FEKER +EQFEV
7XVYOXYV3VKERMWEWM1ERENIQIR1YXY0EFSVEXSVMYQ7YQFIV-73-)'
MANAJER PUNCAK
Penyelia Laboratorium
Penyelia Pengambil Sampel
212 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
7XVYOXYV SVKERMWEWM LEVYW HMXIXETOER SPIL TINEFEX ]ERK FIV[IRERK ETEFPME
SVKERMWEWM PEFSVEXSVMYQ QIVYTEOER FEKMER HEVM SVKERMWEWM ]ERK PIFML XMRKKM
4INEFEX]ERKFIV[IRERKWIPEMRQIRKIWELOERWXVYOXYVSVKERMWEWMPEFSVEXSVMYQ
NYKE LEVYW QEQTY QIRIQTEXOER TIVWSRIP WIWYEM HIRKER OIELPMER ]ERK
HMQMPMOMR]E 4IPEXMLER FEKM TIVWSRIP ]ERK FIPYQ QIQIRYLM TIVW]EVEXER LEVYW
HMPEOYOER WILMRKKE WIXIPEL TIPEXMLER TIVWSRIP QEQTY QIRYRNYOOER OIELPMER
]ERKHMQMPMOM
2. Personel Inti Laboratorium
0EFSVEXSVMYQ LEVYW QIQMPMOM TIVWSRIP QERENIVMEP HER XIORMW TIVWSRIP WIPEMR
QIQTYR]EMXERKKYRKNE[EFPEMRQIQMPMOMOI[IRERKERHERWYQFIVHE]E]ERK
GYOYTYRXYOYRXYOQIPEOYOERXYKEW]ERKFIVOEMXERHIRKEROIKMEXERTIRKYNMER
HEREXEY OEPMFVEWM XIVQEWYO MQTPIQIRXEWM TIQIPMLEVEER HER TIRMRKOEXER
WMWXIQ QERENIQIR QYXY PEFSVEXSVMYQ 4IVWSRIP PEFSVEXSVMYQ LEVYW QEQTY
QIRKMHIRXMJMOEWM OINEHMER TIR]MQTERKER HEVM WMWXIQ QERENIQIR EXEY HEVM
TVSWIHYV YRXYO QIPEOWEREOER TIRKYNMER HEREXEY OEPMFVEWM WIVXE QIQYPEM
XMRHEOERYRXYOTIRGIKELEREXEYQIQMRMQEPOERTIR]MQTERKERXIVWIFYX%R[EV
,EHM
7MWXIQQERENIQIRQYXYQIRYRXYXPEFSVEXSVMYQYRXYOQIRYRNYO
WISVERK WXEJ ]ERK FIVXERKKYRK NE[EF WIFEKEM QERENIV QYXY (ITYXM QERENIV
NYKE HMFIRXYO YRXYO QIRKERXMWMTEWM TIVWSRIP ]ERK FIVLEPERKER 0EFSVEXSVMYQ
LEVYW QIRYRNYO WISVERK TIR]IPME ]ERK QEQTY YRXYO QIPEOYOER FMQFMRKER
XIVLEHET OMRIVNE OIKMEXER PEFSVEXSVMYQ 4IR]IPME ]ERK QIQEHEM YQYQR]E
QIQMPMOM VEWMS EVXMR]E WISVERK TIR]IPME QIPEOYOER FMQFMRKER XIVLEHET
SVERK]ERKQIRNEHMXERKKYRKNE[EFR]E
3. Independensi Laboratorium
0EFSVEXSVMYQLEVYWQIQMPMOMMRHITIRHIRWMEVXMR]EPEFSVEXSVMYQLEVYWQIQMPMOM
TIRKEXYVER YRXYO QIQEWXMOER QERENIQIR HER TIVWSRIPR]E FIFEW HEVM
TIRKEVYLXIOEREROSQIVWMEPOIYERKERXIOERERMRXIVREPHERXIOERERIOWXIVREP
]ERK HETEX QIQTIRKEVYLM XIVLEHET QYXY OIVNE QIVIOE 1IRNE[EF XYRXYXER
tersebut maka laboratorium harus membuat ”Pernyataan Kesepakatan Bersama
Independensi Personel Laboratorium” yang merupakan bagian dari dokumentasi
WMWXIQQERENIQIRQYXYPEFSVEXSVMYQ
B. Manajemen Laboratorium
1. Sistem Manajemen
3VKERMWEWMPEFSVEXSVMYQTIVPYHMEVELOERHERHMOIRHEPMOERWIGEVEWMWXIQEXMWHER
XVERWTEVER EKEV FMWE FIVLEWMP /IFIVLEWMPER HETEX HMGETEM QIPEPYM
TIRKMQTPIQIRXEWMERHERTIQIPMLEVEERWMWXIQQERENIQIRQYXY]ERKHMHIWEMR
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 213
YRXYO WIPEPY QIQTIVFEMOM IJIOXMJMXEW HER IJMWMIRWM OIRIVNER]E WEQFMP
QIQTIVXMQFERKOEROIFYXYLERWIQYETMLEO]ERKFIVOITIRXMRKER%R[EV,EHM
&IVHEWEVOER72-XIVHETEXHIPETERHEWEVQERENIQIRQYXY
]ERKHETEXHMTEOEMSPILQERENIQIRTYRGEOYRXYOQIQMQTMRSVKERMWEWMOIEVEL
TIVFEMOER OMRIVNE EHEPEL JSOYW TEHE TIPERKKER OITIQMQTMRER TIPMFEXER
TIVWSRIP TIRHIOEXER TVSWIW TIRHIOEXER WMWXIQ TEHE QERENIQIR TIVFEMOER
FIVOIWMREQFYRKER TIRHIOEXER JEOXE TEHE TIRKEQFMPER OITYXYWER HER
LYFYRKER]ERKWEPMRKQIRKYRXYRKOERHIRKERTIQEWSO
Kebijakan Mutu
Sasaran Mutu
Gambar 116. Hubungan Sistem Manajemen Mutu, Sasaran Mutu dan Kebijakan Mutu
1IRYVYXKEQFEVHMEXEW7YQFIV-73-)'
7MWXIQQERENIQIRQYXY
HMKYREOER YRXYO QIRKEVELEOER HER QIRKIRHEPMOER SVKERMWEWM HEPEQ LEP QYXY
7EWEVER QYXY FIVMWM XIRXERK WIWYEXY ]ERK HMGEVM FIVOEMXER HIRKER QYXY
PEFSVEXSVMYQ /IFMNEOER QYXY QIVYTEOER QEOWYH HER EVELER WIGEVE QIR]IPYVYL
WIFYEL SVKERMWEWM ]ERK XIVOEMX HIRKER QYXY /IFMNEOER QYXY HER WEWEVER QYXY
PEFSVEXSVMYQ LEVYW HMOSQYRMOEWMOER HIRKER NIPEW WILMRKKE WIQYE TIVWSRIP TEHE
WIXMETXMRKOEXERHETEXQIQFIVMOERWYQFERKERYRXYOQIRGETEMXYNYERSVKERMWEWM
/IFMNEOER QYXY HER WEWEVER QYXY LEVYW HMXIXETOER SPIL QERENIV TYRGEO HER
HMHSOYQIRXEWMOER
2. Pengendalian Dokumen
0EFSVEXSVMYQ LEVYW QIRIXETOER HER QIQIPMLEVE TVSWIHYV YRXYO QIRKIRHEPMOER
WIQYE HSOYQIR ]ERK QIVYTEOER FEKMER HEVM WMWXIQ QERENIQIR HMFYEX WIGEVE
MRXIVREP EXEY HEVM WYQFIV IOWXIVREP
WITIVXM TIVEXYVER WXERHEV EXEY HSOYQIR
RSVQEXMJPEMRQIXSHITIRKYNMERHEREXEYOEPMFVEWMHIQMOMERNYKEKEQFEVTIVERKOEX
PYREO WTIWMJMOEWM MRWXVYOWM HER TERHYER (SOYQIR HETEX FIVYTE TIVR]EXEER
OIFMNEOER TVSWIHYV WTIWMJMOEWM XEFIPOEPMFVEWM KVEJMO FYOY XIOW TSWXIV GEXEXER
214 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
QIQS TIVERKOEX PYREO KEQFEV VIRGERE HPP (SOYQIR XIVWIFYX HETEX HEPEQ
FIVFEKEM QIHME FEMO FIVYTE GIXEOER EXEY IPIOXVSRMO HER QYRKOMR HEPEQ FIRXYO
HMKMXEP EREPSK JSXSKVEJMO EXEY XIVXYPMW /SQMXI %OVIHMXEWM 2EWMSREP
&IVMOYX
EHEPEL KEQFEV +EQFEV ,MIVEVOM (SOYQIRXEWM 7MWXIQ 1ERENIQIR 1YXY 7YQFIV
-73-)'
Kebijakan Mutu
Pembuktian bahwa
kegiatan operasional Rekaman Formulir dan dokumen
laboratorium telah (Tingkat 4) pendukung
dilaksanakan
Gambar 117. Hierarki Dokumentasi Sistem Manajemen Mutu
0ERKOELE[EPHEVMTIQFYEXERTERHYERQYXYEHEPELQERENIQIRPEFSVEXSVMYQEXEY
QERENIVTYRGEOQIRIXETOERXMQTIR]YWYRTERHYERQYXY]ERKQI[EOMPMWIXMETYRMX
EXEYFEKMERHEPEQPEFSVEXSVMYQWIVXENEH[EPTIR]IPIWEMERR]E8MQTIR]YWYRLEVYW
QIRKYQTYPOERHEXE HERHSOYQIR]ERKFIVLYFYRKERHIRKERYRWYVYRWYVWMWXIQ
QERENIQIRQYXY4IPEOWEREOERTIQFYEXERTERHYERQYXYFIVMOYXMRMQIVYTEOER
WIOYVERKOYVERKR]E YRWYVYRWYV TVSWIHYV TIPEOWEREER XYNYER VYERK PMRKOYT
EGYER HIJMRMWM XERKYRKK NE[EF XELETER VIOEQER HER PEQTMVER 7IQYE
HSOYQIRXEWMWMWXIQQERENIQIRQYXY]ERKFIVPEOYHMPEFSVEXSVMYQHMTIPMLEVESPIL
TIRKIRHEPM HSOYQIR HEPEQ WYEXY HEJXEV MRHYO HSOYQIRXEWM WMWXIQ QYXY (EJXEV
XIVWIFYX FIVMWM WIRYE HSOYQIRXEWM WMWXIQ QYXY ]ERK QIPMTYXM TERHYER QYXY
TVSWIHYVTIPEOWEREERMRWXVYOWMOIVNEJSVQYPMVHERHSOYQIRTIRHYOYRKHMXIVETOER
HM PEFSVEXSVMYQ 2SQSV HSOYQIR WIVXE REQE TIVWSRIP ]ERK QIRIVMQE HER
QIRIVETOERFEKMERHEVMHSOYQIRXEWMWMWXIQQYXYLEVYWHMGERXYQOERHEPEQHEJXEV
XIVWIFYX%R[EV,EHM
3. Kaji Ulang Permintaan Tender dan Kontrak
1IRYVYX %R[EV ,EHM
OENM YPERK TIVQMRXEER XIRHIV HER OSRXVEO LEVYW
HMPEOYOERSPILPEFSVEXSVMYQYRXYOQIQEWXMOERFEL[EOIKMEXERPEFSVEXSVMYQWIWYEM
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 215
HIRKER OIFYXYLER TIPERKKER EXEY TMLEO PEMR ]ERK FIVOITIRXMRKER /ENM YPERK
TIVQMRXEER XIRHIV HER OSRXVEO HEPEQ TIPEOWEREERR]E HMPEOYOER FEMO WIGEVE
EHQMRMWXVEWM QEYTYR WIGEVE XIORMW 4IVW]EVEXER XIORMW XIVHETEX FIFIVETE EWTIO
]ERK HMOENM YPERK HMERXEVER]E OENM YPERK TIVWSRIP OENM YPERK QIXSHI TIRKYNMER
HEREXEY OEPMFVEWM OENM YPERK OSRHMWM EOSQSHEWM HER PMRKOYRKER OENM YPERK
TIVEPEXER OENM YPERK TIRKIRHEPMER QYXY HER TIRNEQMRER QYXY OENM YPERK FELER
OMQMEHEROENMYPERKXYKEWVYXMR
4. Subkontrak Pengujian dan/atau Kalibrasi
,EWMPHEVMOENMYPERKFEMOWIGEVEEHQMRMWXVEWMQEYTYRXIORMWQIRYRNYOOERFEL[E
PEFSVEXSVMYQ XMHEO HETEX QIQIRYLM TIVW]EVEXER XIORMW QIRYRNYOOER FEL[E
PEFSVEXSVMYQXMHEO HETEXQIQIRYLMTIVQMRXEERXIRHIVEXEYOSRXVEOPEFSVEXSVMYQ
MXY LEVYW QIPEOYOER WYFOSRXVEO TIOIVNEER OITEHE WYFOSRXVEOXSV ]ERK WYHEL
QIQIRYLM WXERHEV -73-)' LEP MRM HMQEOWYHOER EKEV LEWMP YNM
PEFSVEXSVMYQ HETEX ZEPMH 7YFOSRXVEOXSV HETEX HMTMPML HIRKER QIRKKYREOER HYE
QIXSHITIVXEQEHIRKERHMFYOXMOERSPILEHER]EWIVXMJMOEX-73-)']ERK
HMQMPMOM WYFOSRXVEOXSV XIVTMPML OIHYE NMOE WYFOSRXVEOXSV FIPYQ XIVEOVIHMXEWM QEOE
HMPEOYOER EYHMX XIVLEHET WMWXIQ QERENIQIR ]ERK HMXIVETOER HEPEQ QIPEOYOER
OIKMEXERTIRKYNMEREXEYOEPMFVEWM,EP]ERKLEVYWHMTIVLEXMOERWIFIPYQQIPEOYOER
TIVWIXYNYERHIRKERWYFOSRXVEOXSVEHEPELPEFSVEXSVMYQLEVYWQIQFYEXTIVNERNMER
WIGEVE XIVXYPMW HIRKER WYFOSRXVEOXSV NMOE TIVNERNMER HMPEOYOER WIGEVE PMWER QEOE
PEFSVEXSVMYQLEVYWQIVIOEQTIVWIXYNYERHIRKERWYFOSRXVEOXSVXIVWIFYX
5. Pembelian Jasa dan Perbekalan
4VSWIHYV]ERKHMKYREOERHEPEQQERENIQIRTIQFIPMERNEWEHERTIVFIOEPERERXEVE
PEMRTVSWIHYVTIQFIPMERTVSWIHYVTIRIVMQEERHERTVSWIHYVTIR]MQTERERFELER
]ERK HMKYREOER HEPEQ TIRKYNMER HM HEPEQ PEFSVEXSVMYQ 0EFSVEXSVMYQ WIFIPYQ
QIPEOYOERTIQIWERERFELERHEREPEXPEFSVEXSVMYQLEVYWQIPEOYOERIZEPYEWMHER
QIQMPMLTIQEWSOLEPMRMFIVXYNYEREKEVFELERHEREPEXHEVMTIQEWSOFIREVFIREV
QIQMPMOM OYEPMXEW ]ERK HM WXERHEVOER SPIL PEFSVEXSVMYQ &ELER HER EPEX ]ERK
FIVOYPMXEWXIRXYR]EEOERQIQTIRKEVYLMLEWMPHEVMTIRKYNMERPEFSVEXSVMYQHMERXEVE
OIKMEXERIZEPYEWMHERTIQMPMLERTIQEWSOEHEPEL
QIQMPMLTIQEWSOFELERHER
EPEX]ERKWYHELQIRIVETOERWMWXIQQERENIQIRQYXYWIWYEMHIRKERK72-
EXEY-73
ETEFMPETIQEWSOFIPYQQIQMPMOMWIVXMJMOEX-73QEOE
PEFSVEXSVMYQ LEVYW QIPEOYOER MRWTIOWM XIVLEHET TIQEWSO YRXYO QIRKIXELYM
XIRXERK JEWMPMXEW WMWXIQ TIPE]ERER TIRIVETER WMWXIQ QERENIQIR QYXY ]ERK
HMXIVETOERSPILTIQEWSO1IRYVYX%R[EV,EHM
EHEFIFITEVELEP]ERKLEVYW
HMTIVXMQFERKOER HEPEQ QIPEOYOER IZEPYEWM XIVLEHET TIQEWSO HMERXEVRE]E
216 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
NEQMRER QYXY TVSHYO OIXITEXER TIRKMVMQER TVSHYO OSQYRMOEWM ERXEVE
PEFSVEXSVMYQHIRKERTIQEWSOTIPE]ERERTYVRENYEPTIRERKERERTIRKEHYERHER
LEVKETVSHYO
a. Pelayanan Kepada Pelanggan
&IVHEWEVOER -73 TIVW]EVEXER TIPERKKER EHEPEL OIFYXYLER EXEY
LEVETER ]ERK HMR]EXEOER SPIL TIPERKKER FMEWER]E XIVWMVEX EXEY [ENMF
;EPEYTYR TIVW]EVEXER TIPERKKER XIPEL XIVTIRYLM LEP MRM XMHEO WIPEPY
QIQEWXMOERXMRKKMR]EOITYEWERTIPERKKER4IPERKKEREOERHMEQHERQIQMPML
XMHEO OIQFEPM PEKM OI PEFSVEXSVMYQETEFMPE TIPERKKER OYVERK TYEW XIVLEHET
TIPE]ERER PEFSVEXSVMYQ YQYQR]E /IEHEER MRM NMOE XIVNEHM QEOE WERKEX
QYRKOMRTIPERKKEREOERTMRHELOIPEFSVEXSVMYQPEMRHEREOERQIRGIVMXEOER
OIXMHEOTYEWER MXY OITEHE TIPERKKER PEMR 7YVZIM OITYEWER TIPERKKER
HMERNYVOER YRXYO HMPEOWEREOER YRXYO QIQFIVMOER TIPE]ERER ]ERK STXMQEP
OITEHE TIPERKKER 4IRKYOYVER OITYEWER TIPERKKER EOER PIFML IJIOXMJ NMOE
HMPEOYOER HIRKER [E[ERGEVE PERKWYRK QIPEPYM XIPITSR EXEY IQEMP EXEY FMWE
NYKEHIRKERQIQFEKMOERERKOIX
b. Pengaduan
4IRKEHYER EHEPEL WYEXY TIVR]EXEER FEMO WIGEVE PMWER QEYTYR XYPMWER EXEW
OIXMHEOWIWYEMER ERXEVE LEVETER TIPERKKER HIRKER TIPE]ERER ]ERK HMFIVMOER
SPILPEFSVEXSVMYQ/ITIVGE]EERTIPERKKERXIVLEHETPEFSVEXSVMYQHETEXEKEV
XIVNEKEQEOELEVYWHMPEOYOERTIRERKERERTIRKEHYERHIRKERWIKIVE&IVMOYX
PERKOELPERKOEL ]ERK LEVYW HMPEOYOER SPIL PEFSVEXSVMYQ QIRYVYX -73-)'
QIR]MQTERVIOEQER]ERKFIVLYFYRKERHIRKERTIRKEHYER
QIPEOYOERMRZIWXMKEWMYRXYOQIQYXYWOERETEOELTIRKEHYERXIVWIFYXZEPMH
NMOE XIVFYOXM XIRXYOER EOEV TIR]IFEF TIVQEWEPELER MXY WILMRKKE XMRHEOER
TIVFEMOERHETEXHMPEOYOER
QIR]MQTERHERQIQIPMLEVEVIOEQERXMRHEOER
TIVFEMOER XIVWIFYX HER
NMOE TIRKEHYER XMHEO ZEPMH XMRHEOER TIRGIKELER
HMTIVPYOER YRXYO ERXMWMTEWM TIRKEHYER 4IRIRXYER EOEV TIR]IFEF QEWEPEL
EOERPIFMLQYHELNOEQIRKKYREOERcause and effectEXEYfish bone diagram
6. Pengendalian Pekerjaan Laboratorium Yang Tidak Sesuai
1ERENIVXIORMWFIVWEQEWEQETIVWSRIPXIVOEMXLEVYWQIPEOYOERMHIRXMJMOEWMYRXYO
QIRGEVM EOEV TIVQEWEPELER WIOEPMKYW QIRGEVM WSPYWMR]E ETEFMPE XIVHETEX
OIXMHEOWIWYEMER LEWMP TIRKYNMER HIRKER TVSWIHYV ]ERK XIPEL HMXIXETOER
PEFSVEXSVMYQ 1ERENIV XIORMW HETEX QIRKKLIRXMOER TIOIVNEER TIRKYNMER YRXYO
WIQIRXEVE[EOXYETEFMPETIOIVNEERTIRKYNMERHMPEFSVEXSVMYQHETEXQIQTIRKEVYLM
QYXYHEXELEWMPTIRKYNMER&IVWEQEERHIRKERLEPXIVWIFYXQERENIVXIORMWFIVWEQE
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 217
TIVWSRIPXIVOEMXTIXYKEWOEPMFVEWMHITYXMQERENIVXIORMWNMOEQIQYRKOMROERWIVXE
QERENIV QYXY FMPE HMTIVPYOER QIPEOYOER IZEPYEWM XIVLEHET WMKRMJMOERWM
OIXMHEOWIWYEMERTIOIVNEERTIRKYNMERHMPEFSVEXSVMYQ
1IRYVYX%R[EV,EHM
IZEPYEWMHMPEOYOERHIRKERGEVEWIFEKEMFIVMOYX
1IRGSGSOOER TIVW]EVEXER FEXEW OIFIVXIVMQEER ]ERK XIPEL HMXIXETOER SPIL
PEFSVEXSVMYQHEREXEYTIPERKKERWIVXETMLEXPEMR]ERKFIVOITIRXMRKERHIRKER
TIOIVNEERTIRKYNMERHEREXEYOEPMFVEWM]ERKQIRKEPEQMOIXMHEOWIWYEMER
1IPEOYOER TIQIVMOWEER XIVLEHET OIFMNEOER TVSWIHYV HSOYQIR HIRKER
TIRKYNMERHEREXEYOEPMFVEWM]ERKXMHEOWIWYEM
1IPEOWEREOERTIVFERHMRKERHIRKERHEXE]ERKIOYMZEPIR
,EWMPIZEPYEWMNMOEQIRYRNYOOERFEL[ETIOIVNEERTIRKYNMERHEROEPMFVEWM]ERKXMHEO
WIWYEM FIREVFIREV XIVNEHM QEOE QERENIV XIORMW LEVYW QIRKERXMWMTEWM
OIXIVPEQFEXER PETSVER TIRKYNMER EXEY WIVXMJMOEX OEPMFVEWM /IXMOE XIVNEHM
OIXIVPEQFEXERTIRIVFMXERPETSVEREXEYWIVXMJMOEXOEPMFVEWMQEOEPEFSVEXSVMYQLEVYW
QIQFIVMXELY OITEHE TIPERKKER 4IOIVNEER TIRKYNMER ]ERK XMHEO WIWYEM ETEFMPE
HMXIQYOER WIXIPEL TIR]IVELER PETSVER EXEY WIVXMJMOEX QEOE QERENIV XIORMW LEVYW
QIPEOYOER XMRHEOER ]ERK WIWYEM HIRKER IJIO TSXIRWMEP EOMFEX OIXMHEOWIWYEMER
XIVWIFYX %R[EV ,EHM
4VSWIHYV XMRHEOER TIVFEMOER LEVYW HMMOYXM ETEFMPE
OIXMHEOWIWYEMER XIXET XIVNEHM OIQFEPM EXEY EHER]E OIVEKYER XIVLEHET LEWMP HEVM
TIOIVNEERPEFSVEXSVMYQ/SQMXI%OVIHMXEWM2EWMSREP
7. Peningkatan Berkelanjutan
0EFSVEXSVMYQ LEVYW QIRMRKOEXOER IJIOXMZMXEW WMWXIQ QERENIQIR WIGEVE
FIVOIPERNYXER QIPEPYM TIRKKYREER OIFMNEOER QYXY WEWEVER QYXY LEWMP EYHMX
EREPMWMW HEXE XMRHEOER TIVFEMOER HER TIRGIKELER WIVXE OENM YPERK QERENIQIR
/SQMXI %OVIHMXEWM 2EWMSREP
7MOPYW TIRMRKOEXER FIVOIPERNYXER QIPMTYXM
IQTEX XELETER ]EMXY QIVIRGEREOER QIRKIVNEOER QIQIVMOWE HER QIPEOYOER
XMRHEOER (plan, do, check, act) 7MOPYW TIRMRKOEXER FIVOIPERNYXER WIGEVE HMEKVEQ
HETEXHMKEQFEVOERWITIVXMHMFE[ELMRM7YQFIV/SQMXI%OVIHMXEWM2EWMSREP
218 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
LAKUKAN
RENCANAKAN
TINDAKAN
Lakukan tindakan
Tentukan tujuian
perbaikan yang
dan sasaran
tepat
Gambar 118. Diagram Siklus Peningkatan Berkelajutan
4IVERER QERENIV PEFSVEXSVMYQ HEPEQ QIRNEPER TIRMRKOEXER FIVOIPERNYXER WERKEX
ZMXEP LEP MRM HMOEVIREOER HEPEQ WMWXIQ TIRMRKOEXER FIVOIPERNYXER HMFYXYLOER
OSSVHMREXSV]ERKFIVXYKEWQIRKSRXVSPWIKEPEEWTIOYRXYOQIRGETEMOIFIVLEWMPER
WMWXIQQERENIQIRQYXY1ERENIVTYRGEOSPILOEVIREMXYLEVYWQEQTYQIRNEQMR
OSQYRMOEWMIJIOXMJHIRKERWIQYETIVWSRIPPEFSVEXSVMYQ
8. Tindakan Perbaikan
7MWXIQQERENIQIRQYXYPEFSVEXSVMYQ-73-)'QIRIVERKOERXMRHEOER
TIVFEMOER HMPEOYOER OEVIRE EHER]E OIXMHEOWIWYEMER ]ERK XIVHETEX HEPEQ
PEFSVEXSVMYQ /IXMHEOWIWYEMER MRM HMWIFEFOER SPIL WEPEL WEXY EXEY KEFYERKER
ERXEVE EWTIO OIXMHEOQIRKIVXMER WIPYVYL TIVWSRIP PEFSVEXSVMYQ EWTIO HSOYQIR
QYXY EWTIO WYQFIVHE]E PEFSVEXSVMYQ HER EWTIO WMOET HER TIVMPEOY TIVWSRIP
PEFSVEXSVMYQ 7IWYEM HIRKER TIVW]EVEXER ]ERKXIVXYERK HM HEPEQ -73-)'
XIVHETEXIQTEXXELETERXMRHEOERTIVFEMOER]EMXYEREPMWMWTIR]IFEFTIQMPMLER
HER TIPEOWEREER XMRHEOER TIVFEMOER TIQERXEYER XMRHEOER TIVFEMOER HER EYHMX
XEQFELER /IXMHEOWIWYEMER WEEX XIVNEHM HEPEQ PEFSVEXSVMYQ FEMO HEPEQ WMWXIQ
QERENIQIR QEYTYR XIORMW PEFSVEXSVMYQ QEOE XMRHEOER TIVFEMOER LEVYW WIKIVE
HMPEOYOER &IVMOYX HMFE[EL MRM QIVYTEOER XEFIP OIXMHEOWIWYEMER HER XMRHEOER
TIVFEMOER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 219
Tabel 21. Ketidaksesuaian dan Tindakan Perbaikan
220 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
TIRKYNMER
0EOYOERTIQERXEYERTIRKIRHEPMERHER
TIVIOEQEROSRHMWMEOSQSHEWMHER
PMRKOYRKER
4EWXMOEROIVYQELXERKKEER]ERKFEMOHEPEQ
1IRYVYX%R[EV,EHM
XMRHEOERTIRGIKELERQIVYTEOERWYEXYTVSWIWTVSEOXMJ
PEFSVEXSVMYQ
YRXYOQIRKMHIRXMJMOEWMOIWIQTEXERQIPEOYOERTIRMRKOEXERHEVMTEHEWYEXYVIEOWM
9. Tindakan Pencegahan
YRXYOQIRKMHIRXMJMOEWMQEWEPELEXEYTIRKEHYER
1IRYVYX%R[EV,EHM
XMRHEOERTIRGIKELERQIVYTEOERWYEXYTVSWIWTVSEOXMJ
YRXYOQIRKMHIRXMJMOEWMOIWIQTEXERQIPEOYOERTIRMRKOEXERHEVMTEHEWYEXYVIEOWM
8MRHEOER TIRGIKELER QIPMTYXM FIFIVETE XELET ]EMXY OENM YPERK TVSWIHYV
YRXYOQIRKMHIRXMJMOEWMQEWEPELEXEYTIRKEHYER
STIVEWMSREPEREPMWMWHEXEEREPMWMWOIGIRHIVYRKERHEREREPMWMWVIWMOSWIVXELEWMPYNM
FERHMRKTVSJIWMIRWM
/SQMXI%OVIHMXEWM2EWMSREP
8MRHEOER TIRGIKELER QIPMTYXM FIFIVETE XELET ]EMXY OENM YPERK TVSWIHYV
a. Pengendalian Rekaman
STIVEWMSREPEREPMWMWHEXEEREPMWMWOIGIRHIVYRKERHEREREPMWMWVIWMOSWIVXELEWMPYNM
4IRKIRHEPMER VIOEQER TEHE PEFSVEXSVMYQ WERKEX TIRXMRK OEVIRE HIRKER
FERHMRKTVSJIWMIRWM
/SQMXI%OVIHMXEWM2EWMSREP
EHER]EXELETWMWXIQMRMRERXMEOERFIVKYRENMOEWYEXYWEEXXIVNEHMWYEXYQEWEPEL
a. Pengendalian Rekaman
HIRKER LEWMP YNM PEFSVEXSVMYQ 6IOEQER NYKE QIVYTEOER FYOXM FEL[E
4IRKIRHEPMER VIOEQER TEHE PEFSVEXSVMYQ WERKEX TIRXMRK OEVIRE HIRKER
PEFSVEXSVMYQXIPELQIPEOYOEROIKMXERTIRKYNMER
EHER]EXELETWMWXIQMRMRERXMEOERFIVKYRENMOEWYEXYWEEXXIVNEHMWYEXYQEWEPEL
HIRKER LEWMP YNM PEFSVEXSVMYQ 6IOEQER NYKE QIVYTEOER FYOXM FEL[E
PEFSVEXSVMYQXIPELQIPEOYOEROIKMXERTIRKYNMER
Tabel 22. Rekam Data Peralatan Bengkel
No. Nama Peralatan Spesifikasi Jumlah Kondisi Alat
1. 1INE/SQTYXIV Baik/Kurang Baik
Tabel 22. Rekam Data Peralatan Bengkel
2. /YVWM Baik/Kurang Baik
No. Nama Peralatan Spesifikasi Jumlah Kondisi Alat
2. 4VMRXIV Baik/Kurang Baik
1. 1INE/SQTYXIV Baik/Kurang Baik
3. 0'(4VSNIOXSV Baik/Kurang Baik
2. /YVWM Baik/Kurang Baik
4. ,YF7[MXGL Baik/Kurang Baik
2. 4VMRXIV Baik/Kurang Baik
5. /EFIP Baik/Kurang Baik
3. 0'(4VSNIOXSV Baik/Kurang Baik
6. /SRIOXSV6. Baik/Kurang Baik
4. ,YF7[MXGL Baik/Kurang Baik
7. 7XST/SRXEO Baik/Kurang Baik
5. /EFIP Baik/Kurang Baik
6. /SRIOXSV6. Baik/Kurang Baik
&IVHEWEVOER -73 VIOEQER HMHIJMRMWMOER WIFEKEM HSOYQIR ]ERK
7. 7XST/SRXEO Baik/Kurang Baik
QIR]EXEOER LEWMP ]ERK HMGETEM EXEY QIQFIVM FYOXM TIPEOWEREER OIKMEXER
6IOEQER HETEX FIVYTE hard copy EXEY QIHME IPIOXVSRMO 6IOEQER HETEX
&IVHEWEVOER -73 VIOEQER HMHIJMRMWMOER WIFEKEM HSOYQIR ]ERK
HMFIHEOERQIRNEHMHYE]EMXYVIOEQERXIORMWHERVIOEQERQYXY6IOEQERXIOWMW
QIR]EXEOER LEWMP ]ERK HMGETEM EXEY QIQFIVM FYOXM TIPEOWEREER OIKMEXER
QIVYTEOERHEXEHERMRJSVQEWM]ERKHMLEWMPOERHEVMOIKMEXERTIRKYNMERHMHEPEQ
6IOEQER HETEX FIVYTE hard copy EXEY QIHME IPIOXVSRMO 6IOEQER HETEX
PEFSVEXVSVMYQWIHERKOERPIFMLQIVYTEOERLEWMPPETSVERHEVMEYHMXMRXIVREPHER
HMFIHEOERQIRNEHMHYE]EMXYVIOEQERXIORMWHERVIOEQERQYXY6IOEQERXIOWMW
OENM YPERK QERENIQIR 4IVW]EVEXER YQYQ -73-)' TVSWIHYV
QIVYTEOERHEXEHERMRJSVQEWM]ERKHMLEWMPOERHEVMOIKMEXERTIRKYNMERHMHEPEQ
TIRKIRHEPMER VIOEQER HMFEKM QIRNEHM XYNYL XELET ]EMXY
TIRKYQTYPER
PEFSVEXVSVMYQWIHERKOERPIFMLQIVYTEOERLEWMPPETSVERHEVMEYHMXMRXIVREPHER
MHIRXMJMOEWM HER TIQFIVMER MRHIOW
TIRKEVWMTER HER TIR]MQTERER
OENM YPERK QERENIQIR 4IVW]EVEXER YQYQ -73-)' TVSWIHYV
TIRKIRHEPMER VIOEQER HMFEKM QIRNEHM XYNYL XELET ]EMXY
TIRKYQTYPER
MHIRXMJMOEWM
MANAJEMEN BENGKEL HER YANG
DAN LABORATORIUM TIQFIVMER
SEHAT DAN MRHIOW
TIRKEVWMTER
SELAMAT BERBASIS 5S HER TIR]MQTERER
221
TIQFYEXER GEHERKER HER TIRKEOWIWER
OSVIOWM
TIVPMRHYRKER HER
TIQIPMLEVEER HER
TIQYWRELER /IWEHEVER TIVWSRIP TIRERKKYRK NE[EF
TILMXYRKER OIQFEPM ZIVMJMOEWM HEXE TIVPY HMXMRKOEXOER YRXYO QIQMRMQEPMWEWM
OIWEPELERTEHETIRKIRHEPMERVIOEQER
b. Audit Internal
&IVHEWEVOER -73 EYHMX EHEPEL WYEXY TVSWIW WMXIQEXMW QERHMVM HER
XIVHSOYQIRXEWMYRXYOQIQTIVSPILFYOXMEYHMXHERQIRKIZEPYWMWIGEVESFNIOXMJ
YRXYO QIRIRXYOER WINEYL QERE OVMXIVME EYHMX XIPEL HMTIRYLM %YHMX MRXIVREP
PEFSVEXSVMYQ HETEX HMEVXMOER WIFEKEM WYEXY TVSWIW ]ERK HMQMPMOM PEFSVEXSVMYQ
YRXYO QIQERXEY TIRIVETER WMWXIQ QERENIQIR QYXYR]E HIRKER TIRMPEMER
WMWXIQEXMWHERQERHMVMYRXYOQIRIXETOERETEOELOIKMEXERQYXYHERLEWMP]ERK
FIVOEMXER WIWYEM HIRKER TIRKEXYVER ]ERK HMVIRGEREOER WIVXE ETEOEL
TIRKEXYVERTIRKEXYVER XIVWIFYX WIGEVE IJIOXMJ HER WIWYEM YRXYO QIRGETEM
XYNYER%YHMXMRXIVREPHMQEOWYHOERYRXYOQIRKERXMWMTEWMOIWXMHEOWIWYEMER]ERK
XIVNEHM HEPEQ TIRIVETER WMWXIQ QERENIQIR QYXY 1ERJEEX ]ERK HMTIVSPIL
HIRKEREHER]EEYHMXMRXIVREPHMERXEVER]EWIFEKEMTIQIVMOWEETEOELTIRIVETER
WMWXIQ QERENIQIR QYXY HM PEFSVEXSVMYQ XIPEL QIQIRYLM WXERHEV -73-)'
]ERKHMKYREOERWIFEKEMEGYEREOVIHMXEWMPEFSVEXSVMYQHERYRXYO
QIRMPEMOIWMETERQIRKLEHETMEYHMXIOWXIVREPHEVMFEHEREOVIHMXEWM
4IPEOWEREER EYHMX MRXIVREP XIVHMVM HEVM XMKE TVSWIW ]EMXY pertama perencanaan
audit internal TEHE TVSWIW MRM QERENIV QYXY LEVYW QIRIXETOER PMRKOYT EYHMX
QIRIXETOER XERKKEP [EOXY HER PEQER]E EYHMX MRXIVREP QIR]METOER HSOYQIR
OIVNE]ERKFIVOEMXERHIRKEREYHMXMRXIVREPOIQYHMER]ERKXIVEOLMVQERENIVQYXY
LEVYW QIQEWXMOER TIQELEQER OITEHE XMQ EYHMX Proses kedua setelah
perencanaan audit adalah persiapan audit HEPEQ TVSWIW MRM EYHMXSV LEVYW
QIRKLYFYRKM EYHMXM QIQTIPENEVM HSOYQIR XIVOEMX QIQTIVWMETOER HEJXEV
TIVMOWE EYHMX MRXIVREP HER QIRKLYFYRKM OIQFEPM EYHMXM YRXYO QIQEWXMOER
OIQFEPM QIRKIREM XERKKEP [EOXY HER PEQE TIPEOWEREER EYHMX Proses ketiga
adalah pelaksanaan audit internalMXYWIRHMVMEHETYRTIPEOWEREEREYHMXMRXIVREP
QIPMTYXMTIVXIQYERTIQFYOEERTIQIVMOWEERHSOYQIRXEWMWMWXIQQERENIQIR
QYXY HER TIRIVETER OIKMEXERR]E TIVXIQYER XMQ EYHMXSV HER TIVXIQYER
TIRYXYTER
222 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
4IVW]EVEXER YQYQ -73-)' :IVWM &ELEWE -RHSRIWME QIR]EXEOER
FEL[E WIXIPEL TIPEOWEREER EYHMX MRXIVREP FMPE XIQYER EYHMX QIRMQFYPOER
OIVEKYERTEHEIJIOXMZMXEWOIKMEXEREXEYTEHEOIFIREVEREXEYOIEFWELERLEWMP
TIRKYNMEREXEYOEPMFVEWMPEFSVEXSVMYQLEVYWQIPEOYOERXMRHEOERTIVFEMOERTEHE
[EOXYR]E HER LEVYW QIQFIVMXELY GYWXSQIV WIGEVE XIVXYPMW FMPE TIR]IPMHMOER
QIQTIVPMLEXOERLEWMPPEFSVEXSVMYQQYRKOMRXIPELXIVTIRKEVYL
1. Kaji Ulang Manajemen
/ENMYPERKQERENIQIRQIVYTEOEROIKMEXERXIVOSSVHMREWMYRXYOQIRKEVELOERHER
QIRKIRHEPMOER SVKERMWEWM WILMRKKE TIQIRYLER OIWIWYEMER WIGEVE IJIOXMJ HER
IJMWMIR HETEX XIVGETEM HMHEWEVOER WYQFIV HE]E ]ERK EHE YRXYO QIQIRYLM
TIVW]EVEXER WMWXIQ QERENIQIR QYXY TIPERKKER QEYTYR QIXSHI HER TIVEXYVER
]ERK FIVPEOY %R[EV ,EHM
-73-)' QIQMPMOM HYE TIVW]EVEXER
]EMXY TIVW]EVEXER QERENIQIR HER TIVW]EVEXER XIORMW 1EWMRKQEWMRK HEVM
TIVW]EVEXERXIVWIFYXXIVFEKMQIRNEHMFIFIVETEEWTIO]ERKLEVYWHMXIVETOERTEHE
PEFSVEXSVMYQ&IVMOYXEOEROEQMNIPEWOERFIFIVETEEWTIOTIVW]EVEXERXIORMW-73-)'
a. Persyaratan Umum
&IVFEKEM JEOXSV QIRIRXYOER OIFIREVER HER OILERHEPER TIRKYNMER HEREXEY
OEPMFVEWM]ERKHMPEOYOERSPILPEFSVEXSVMYQ*EOXSVJEOXSVXIVWIFYXQIPMTYXMJEOXSV
QERYWME OSRHMWM EOSQSHEWM HER PMRKOYRKER QIXSHI TIRKYNMER HER QIXSHI
OEPMFVEWM HER ZEPMHEWM QIXSHI TIVEPEXER OIXIVXIPYWYVER TIRKYOYVER
TIRKEQFMPERWEQTIPTIRERKERERFEVERK]ERKHMYNMHERHMOEPMFVEWM/SRXVMFYWM
QEWMRKQEWMRKJEOXSVXIVLEHETOIXMHEOTEWXMERTIRKYOYVERXSXEPFIVFIHETEHE
NIRMWHEVM
TIRKYNMER]ERKWEXYHER]ERKPEMRR]EHERTEHENIRMWHEVM
OEPMFVEWM
]ERKWEXYHER]ERKPEMRR]E0EFSVEXSVMYQLEVYWQIQTIVLMXYRKOERJEOXSVJEOXSV
XIVWIFYXHEPEQQIRKIQFERKOERQIXSHIHERTVSWIHYVTIRKYNMERWIVXETVSWIHYV
OEPMFVEWM HEPEQ TIPEXMLER HER OYEPMJMOEWM TIVWSRIP HER HEPEQ TIQMPMLER HER
OEPMFVEWMTIVEPEXER]ERKHMKYREOER/SQMXI%OVIHMXEWM2EWMSREP
b. Personel
1ERENIQIRPEFSVEXSVMYQLEVYWQIQEWXMOEROSQTIXIRWMWIQYETIVWSRIP]ERK
QIRKSTIVEWMOER TIVEPEXER XIVXIRXY QIPEOYOER TIRKYNMER HEREXEY OEPMFVEWM
QIRKIZEPYEWM LEWMP HER QIRERHEXERKERM PETSVER TIRKYNMER HER WIVXMJMOEX
OEPMFVEWM4IR]IPMEER]ERKWIWYEMLEVYWHMFIVMOERETEFMPEQIQTIVOIVNEOERWXEJ
]ERKWIHERKQIRNEPERMTIPEXMLER4IVWSRIP]ERKQIPEOYOERXYKEWXIVXIRXYLEVYW
QIQTYR]EM OYEPMJMOEWM FIVHEWEVOER TIRHMHMOER TIPEXMLER TIRKEPEQER ]ERK
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 223
WIWYEM HEREXEY OIXVEQTMPER ]ERK HMXYRNYOOER /SQMXI %OVIHMXEWM 2EWMSREP
-73-)' QIRYRXYX WIXMET TIVWSRIP PEFSVEXSVMYQ QIQMPMOM
TVSJIWMSREPMXEW XIVLEHET FMHERKR]E QEWMRKQEWMRK 4IRMRKOEXER OSQTIXIRWM
NYKE HMXYRXYX YRXYO QIREQFEL TIRKIXELYER HER OIQEQTYER TIVWSRIP QEOE
QERENIQIR LEVYW QIQFIVMOER TIVER WIVXE TIVWSRIP HEPEQ TIVXIQYER XIORMW
PSOEOEV]E WIQMREV FIVTEVXMWMTEWM HEPEQ OIKMEXER WXERHEVMWEWM WIVXE OIKMEXER
PEMR ]ERK FIVXYNYER YRXYO QIRMRKOEXOER OSQTIXIRWM TIVWSRIP 1ERENIQIR
PEFSVEXSVMYQ LEVYW QIVYQYWOER WEWEVER TIRHMHMOER TIPEXMLER HER
OIXIVEQTMPER HEVM TIVWSRIP PEFSVEXSVMYQ 0EFSVEXSVMYQ LEVYW QIQTYR]EM
OIFMNEOER HER TVSWIHYV YRXYO QIRKMHIRXMJMOEWM TIPEXMLER ]ERK HMFYXYLOER HER
QIR]IPIRKKEVEOERTIPEXMLERTIVWSRIP4VSKVEQTIPEXMLERLEVYWVIPIZERHIRKER
XYKEW PEFSVEXSVMYQ WIOEVERK HER XYKEW ]ERK HMERXMWMTEWM )JIOXMZMXEW OIKMEXER
TIPEXMLER]ERKHMPEOYOERLEVYWHMIZEPYEWM/SQMXI%OVIHMXEWM2EWMSREP
4IRHMHMOERTIPEXMLERHERTIRKIXELYER]ERKHMFIVMOERQERENIQIRPEFSVEXSVMYQ
OITEHE WIXMET TIVWSRIP QIRNEQMR OSQTIXIRWM TIVWSRIP HEPEQ LEP
QIRKSTIVEWMOER TIVEPEXER QIPEOWEREOER TIRKYNMER QIRKIZEPYEWM LEWMP
TIRKYNMER TIRERHEXERKERER PETSVER TIRKYNMER EXEY WIVXMJMOEX OEPMFVEWM
8YQTERKXMRHMLXERKKYRKNE[EFHER[I[IRERKEKEVXMHEOXIVNEHMPEFSVEXSVMYQ
LEVYW QIRIRXYOER YVEMER XYKEW ]ERK FIVPEOY YRXYO TIVWSRIP QERENIVMEP
TIVWSRIP XIORMW HER TIVWSRIP TIRHYOYRK MRXM ]ERK XIVPMFEX HEPEQ TIRKYNMER HM
PEFSVEXSVMYQ 9VEMER XYKEW WIOYVERKOYVERKR]E EHEPEL XERKKYRK NE[EF TEHE
TIPEOWEREER TIRKYNMER HEREXEY OEPMFVEWM XERKKYRK NE[EF TEHE TIVIRGEREER
TIRKYNMERHEREXEYOEPMFVEWMHERLEWMPIZEPYEWMXERKKYRKNE[EFYRXYOTIPETSVER
TIRHETEX HER MRXIVTVIXEWM XERKKYRK NE[EF TEHE QSHMJMOEWM QIXSHI HER
TIRKIQFERKERHERZEPMHEWMWIVXEQIXSHIFEVYOIELPMERHERTIRKEPEQER]ERK
HMTIVPYOER OYEPMJMOEWM HER TVSKVEQ TIPEXMLER XYKEW QERENIVMEP %R[EV ,EHM
c. Kondisi Akomodasi dan Lingkungan
/SRHMWMHERXEXEPIXEO]ERKOYVERKXITEXWIVXEJEWMPMXEWPEFSVEXSVMYQ]ERKOYVERK
HMTIPMLEVE HETEX QIRKYVERKM QYXY HER LEWMP TIRKYNMER HEREXEY OEPMFVEWM
OIKMEXER STIVWMSREP OIWIPEQEXER HER OIWILEXER TIVWSRIP WIVXE QIRYVYROER
QSVEPMXEW TIVWSRIP PEFSVEXSVMYQ 4IQIPMLEVEER OSRHMWM EOSQSHEWM HER
PMRKOYRKER ]ERK FEMO WIPEMR YRXYO QIRGETEM OIEFWELER QYXY HEXE LEWMP
224 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
TIRKYNMERHEREXEYOEPMFVEWMNYKEHETEXQIPMRHYRKMTIVWSRIPPEFSVEXSVMYQHEVM
FELE]EOINYXPMWXVMOOIFEOEVERWIVXEFELE]EPEMR]ERKXMQFYP%R[EV,EHM
4IVW]EVEXERXIORMWYRXYOEOSQSHEWMPMRKOYRKER]ERKHETEXQIQTIRKEVYLMLEWMP
TIRKYNMER HEREXEY OEPMFVEWM LEVYW HMHSOYQIRXEWMOER -73-)'
QIQTIVW]EVEXOER FIFIVETE JEWMPMXEW ]ERK TIVPY HMTIVLEXMOER ERXEVE PEMR
TIRGELE]EERZIRXMPEWMXIQTIVEXYVHEROIPIQFEFERWYQFIVIRIVKMTIVWIHMEER
EMV QINE OIVNE HER EVIE OIVNE TIVWSRIP PEFSVEXSVMYQ 7MWXIQ TIRGELE]EER
PEFSVEXSVMYQHETEXQIRKKYREOERTIRGELE]EEREPEQMHIRKERWMREVQEXELEVM
HER TIRGELE]EER FYEXER HIRKER PEQTY PMWXVMO
0EFSVEXSVMYQ LEVYW
QIQTIVLEXMOER FIFIVETE LEP ETEFMPE WMREV QEXELEVM HMKYREOER WIFEKEM
TIRGELE]EER]EMXYNERKOEYERGELE]EQEXELEVMHEVMVYERKXITMFIVOMWEVERXEVE
QIXIV4IRKKYREERNIRHIPE OEGE]ERKHMWEVEROEREHEPELWITIVXMKE
HEVM PYEW PERXEM VYERKER +IHYRK PEFSVEXSVMYQ LEVYW HMHIWEMR EKEV GELE]E
XIQFYW WMREV QEXELEVM OYVERK HEVM MRXIRWMXEW ;Q 4IRGELE]EER HEPEQ
PEFSVEXSVMYQ ]ERK HMTIVPYOER FIVOMWEV ERXEVE (lux)EXEY lumens TIV
QIXIVTIVWIKMTEHEEVIEOIVNE
7MVOYPEWM YHEVE ]ERK FEMO HEPEQ PEFSVEXSVMYQ WERKEX HMFYXYLOER YRXYO MXY
WMWXIQ ZIRXMPEWM PEFSVEXSVMYQ LEVYW HMVERGERK HIRKER FEMO :IRXMPEWM
PEFSVEXSVMYQHETEXFIVYTEHMPEOYOERHIRKERQIRKKYREOERZIRXMPEWMEPEQMEXEY
QIRKKYREOER %' (air conditioner). /IFYXYLER %' TEHE VYERKER ]ERK
HMTIVW]EVEXOER SPIL -73-)' WIFIWEV 4/ YRXYO Q 7IPYVYL
WMWXIQZIRXMPEWMPEFSVEXSVMYQLEVYWHMTERXEYWIOYVERKOYVERKR]EFYPERWIOEPM
8IQTIVEXYVHEROIPIQFEFERTEHEEVIEOLYWYWHMPEFSVEXSVMYQLEVYWHMOSRXVSP
YRXYOQIRNEKEOYEPMXEWLEWMPTIRKYNMERHEREXEYOEPMFVEWM
1ERENIQIRPEFSVEXSVMYQLEVYWQIQEWXMOERFEL[EWYQFIVIRIVKMGYOYTYRXYO
OIKMEXERSTIVEWMSREPR]E0EFSVEXSVMYQLEVYWQIQMPMOMKIRWIXYRXYOGEHERKER
IRIVKM ETEFMPE WI[EOXY[EOXY XIVNEHM TIQEHEQER PMWXVMO /IWXEFMPER XIKERKER
HER EVYW LEVYW HMOSRXVSP ETEFMPE PEFSVEXSVMYQ QIRKKYREOER TIVEPEXER
IPIOXVSRMO /IR]EQERER TIVWSRIP PEFSVEXSVMYQ HEPEQ QIPEOYOER OIKMEXER
STIVEWMSREPHMHEPEQPEFSVEXSVMYQEOERQIQTIRKEVYLMLEWMPTIRKYNMERHEREXEY
OEPMFVEWM 1ERENIQIR PEFSVEXSVMYQ LEVYW QIRKEXYV XEXE PIXEO QINE HER EVIE
OIVNE&IVHEWEVOER-73-)'XMRKKMQINEOIVNEEHEPELGQPIFEV
GQ HER TERNERK QIR]IWYEMOER HIRKER VYERKER ]ERK EHE 1INE PEFSVEXSVMYQ
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 225
LEVYW QIQIRYLM OVMXIVME ]EMXY XIVFYEX HEVM FELER ]ERK OYEX LEPYW HER VEXE
OIHETEMVXELERXIVLEHETFELEROMQME]ERKHMKYREOERHMPEFSVEXSVMYQQYHEL
HMFIVWMLOER
1IRYVYX %R[EV ,EHM
NEVEO ERXEVQINE EHE FIFIVETE OVMXIVME &IVMOYX
EHEPEL FIFIVETE OVMXIVME FIVWIVXE KEQFEV MPYWXVEWM NEVEO QMRMQYQ ERXEV QINE
OIVNE
4IOIVNE FIVEHE HM WEXY WMWMQINE HER XMHEO EHE TIOIVNE PEMR ]ERK PI[EX HM
FIPEOERKR]EQEOENEVEOQMRMQYQQQ
4IOIVNE FIVEHE HM WEXY WMWM QINE REQYR EHE TIOIVNE PEMR ]ERK PI[EX HM
FIPEOERKR]EQEOENEVEOQMRMQYQQQ
4IOIVNEFIVEHEHMWEXYWMWMQINETEHEHYEQINE]ERKWINENEVHERXMHEOEHE
TIOIVONEPEMR]ERKPI[EXHMFIPEOERKR]EQEOENEVEOQMRMQYQQQ
4IOIVNE FIVEHE HM WEXY WMWM QINE TEHE HYE QINE ]ERK WINENEV REQYR EHE
TIOIVNE PEMR ]ERK PI[EX HMFIPEOERKR]E QEOE NEVEO QMRMQYQ QQ
7YQFIV%R[EV,EHM
Gambar 119. Ilustrasi Jarak Minimum Antar Meja Kerja
7IXMETTIVWSRIPPEFSVEXSVMYQHMWEVEROERQIQTYR]EMQIXIVQINEOIVNEHER
QIXIV TIVWIKM EVIE OIVNE TIV TIVWSRIP -73-)'
QIQTIVW]EVEXOEROSRHMWMEOSQSHEWMHERPMRKOYRKERPEFSVEXSVMYQLEVYWEHE
TIQMWEL]ERKIJIOXMJERXEVVYERKER]ERKFIVHEQTMRKERFMPEEHEOIKMEXERPEMR
]ERKXMHEOWIWYEM
d. Metode Pengujian, Metode Kalibrasi, dan Validasi Metode
0EFSVEXSVMYQ LEVYW QIQMPMOM MRWXVYOWM TIRKKYREER HER TIRKSTIVEWMER WIQYE
TIVEPEXER]ERKVIPIZERHERTIRERKERERWIVXETIR]METERFEVERK]ERKHMYNMHEREXEY
HMOEPMFVEWM EXEY OIHYEHYER]E FMPE OIXMEHEER MRWXVYOWM ]ERK HMQEOWYH HETEX
QIVYWEOLEWMPTIRKYNMERHEREXEYOEPMFVEWM7IQYEMRWXVYOWMWXERHEVTERHYERHER
226 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
HEXEEGYER]ERKVIPIZERHIRKERTIOIVNEERPEFSVEXSVMYQLEVYWHMNEKEXIXETQYXEOLMV
HERLEVYWWIPEPYXIVWIHMEFEKMTIVWSRIP4IR]MQTERKERHEVMQIXSHITIRKYNMERHER
OEPMFVEWMFSPILXIVNEHMLER]ENMOETIR]MQTERKERXIVWIFYXHMFYOXMOERWIGEVEXIORMW
XIPELHMFIREVOERHMWELOERHERHMXIVMQESPILcustomer/SQMXI%OVIHMXEWM2EWMSREP
1IXSHI TIRKYNMER ]ERK HMKYREOER PEFSVEXSVMYQ LEVYW XIPEL HMTYFPMOEWMOER FEMO
WIGEVEMRXIVREWMSREPVIKMSREPQEYTYRREWMSREP0EFSVEXSVMYQNYKELEVYWQIRNEQMR
FEL[E WXERHEV ]ERK HMKYREOER QIVYTEOER WXERHEV TEPMRK QYXEOMV ]ERK FIVPEOY
'SRXSL QIXSHI WXERHEV MRXIVREWMSREP EXEY REWMSREP WITIVXM 7XERHEV 2EWMSREP
-RHSRIWME 72-
-RXIVREXMSREP 3VKERM^EXMSR JSV 7XERHEHM^EXMSR -73
%QIVMGER
7XERHEVHJSV8IWXMRKERH1EXIVMEP%781
3GGYTEXMSREP,IEPXLERH7EJIX]7]WXIQ
3,7%7
7IPYVYL HEXE ]ERK FIVOEMXER HIRKER TIRKYNMER EXEY OEPMFVEWM ]ERK
HMPEOYOERLEVYWHMWMQTERHERHMTIPMLEVEWIHIQMOMERVYTEWILMRKKEQYHELHMHETEX
FMPE HMTIVPYOER OIQFEPM -RJSVQEWM ]ERK FIVOEMXER HIRKER HEXE TIRKYNMER EXEY
OEPMFVEWM]ERKHMTIVSPILQIPEPYMTIRKEQEXERTIRKYOYVERHERTIVLMXYRKERHMVIOEQ
TEHEWEEXTIOIVNEERHMPEOWEREOERHERHMTIPMLEVESPILTIVWSRIP]ERKFIV[IRERK
e. Peralatan
0EFSVEXSVMYQLEVYWHMPIRKOETMHIRKERTIVEPEXER]ERKWXERHEVYRXYOQIRKLEWMPOER
TIRKYOYVER HER TIRKYNMER ]ERK EOYVEX 8IVHETEX XMKE EWTIO ]ERK LEVYW HMTIRYLM
YRXYO QIRGETEM OIWIWYEMER HIRKER WXERHEV -73-)' ]EMXY EWTIO
TIRKIPSPEER TIVEPEXER TIQIPMLEVEER TIVEPEXER HER VIOEQER TIVEPEXER 4IVEPEXER
WIFIPYQHMKYREOERQEOETIVEPEXERLEVYWHMOEPMFVEWMEXEYHMGIOYRXYOQIRIXETOER
TIVEPEXER XIVWIFYX QIQIRYLM TIVW]EVEXER WTIWMJMOEWM PEFSVEXSVMYQ 0EFSVEXSVMYQ
LEVYW QIQTYR]EM TVSWIHYV TIRKIPSPEER TIVEPEXER YRXYO QIQEWXMOER OIPE]EOER
JYRKWM HER YRXYO QIRGIKEL OSRXEQMREWM EXEY HIXIVMSVEWM 4IRKIPSPEER TIVEPEXER
QIPMTYXM TIRERKERER TIVEPEXER TIR]MQTERER TIVEPEXER TIRKKYREER HER
TIVE[EXERTIVEPEXERHERXVERWTSVXEWMTIVEPEXER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 227
Gambar 120. Pengecekan Peralatan
7IQYE TIVEPEXERLEVYWHMTIPMLEVEHIRKERFEMOHERFIREVYRXYOQIQTIVXELEROER
OIPERGEVER OIKMEXER HM HEPEQ PEFSVEXSVMYQ LEP MRM FIVXYNYER EKEV XMRKOEX EOYVEWM
HER TVIWMWM ]ERK HMFIVMOER SPIL TIVEPEXER XIXET XIVNEKE 4IQIPMLEVEER TIVEPEXER
LEVYW XIVTVSKVEQ YRXYO QIRGIKEL OIKEKEPER TIVEPEXER HER QIRNEQMR OMRIVNE
TIVEPEXER WIWYEM HIRKER OIFYXYLER PEFSVEXSVMYQ *VIOYIRWM TIQIPMLEVEER
TIVEPEXER FMEWER]E HMHEWEVOER TEHE VIOSQIRHEWM HEVM TEFVMO TIQFYEX TIVEPEXER
NYQPEL HER [EOXY TIRKKYREER TIVEPEXER HER OIXMOE QIRKLEWMPOER HEXE ]ERK
QIRGYVMKEOER 4IQIPMLEVEER TIVEPEXER HETEX HMKSPSRKOER QIRNEHM HYE ]EMXY
TIRGIKELERHERTIVFEMOER7YQFIV%PJVIH*VIHH]1ERMO
Gambar 121. Ilustrasi Tata Letak Penempatan Peralatan
7IXMET TIVEPEXER HER TIVERKOEX PYREO ]ERK HMKYREOER HEPEQ PEFSVEXSVMYQ LEVYW
HMMHIRXMJMOEWM4IVEPEXERPEFSVEXSVMYQ]ERKQIQIVPYOEROEPMFVEWMLEVYWHMFIVMPEFIP
OSHIXIVQEWYOXERKKEPXIVEOLMVOEPMFVEWM7IOYVERKOYVERKR]EQIRYVYXTIVW]EVEXER
-73-)' VIOEQER LEVYW QIRPMTYXM
MHIRXMXEW TIVEPEXER
REQE
QERYJEOXYVMHIRXMJMOEWMXMTIHERRSQSVWIVM
GIOOIWIWYEMERTIVEPEXERHIRKER
WTIWMJMOEWM
PSOEWMXIVOMRMFMPEWIWYEM
MRWXVYOWMQERYJEOXYVNMOEEHE
XERKKEP
228 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
LEWMP HER WEPMRER PETSVER HER WIVXMJMOEX HEVM WIQYE OEPMFVEWM TIR]IXIPER
TIVW]EVEXER TIRIVMQEER HER XERKKEP OEPMFVEWM FIVMOYXR]E LEVYW HMPEOYOER
VIRGERETIVE[EXERFMPEWIWYEMHERTIVE[EXER]ERKXIPELHMPEOYOER
OIVYWEOER
OIKEKEPER TIQEOEMER QSHMJMOEWM EXEY TIVFEMEOER TEHE TIVEPEXER &IRXYO
MRZIRXEVMWEWMTIVEPEXERPEFSVEXSVMYQHETEXFIVYTEOEVXYHEJXEVTIVEPEXERHEXEFEWI
HEPEQOSQTYXIVHERGEXEXERWIRHMVMYRXYOWIXMETTIVEPEXER
f. Ketertelusuran Pengukuran
/IXIVXIPYWYVER TIRKYOYVER QIVYTEOER OIQEQTYER HEVM WYEXY LEWMP YOYV WIGEVE
MRHMZMHYEPYRXYOHMLYFYRKOEROIWXERHEVREWMSREPEXEYWXERHEVMRXIVREWMSREPYRXYO
WEXYERYOYVERHEREXEYWMWXIQTIRKYOYVER]ERKHMWELOERWIGEVEREWMSREPQEYTYR
MRXIVREWMSREP QIPEPYM WYEXY TIVFERHMRKER XEO XIVTYXYW /SRWMWXIRWM LEWMP TIKYNMER
PEFSVEXSVMYQ HIRKER EOYVEWM HER TVIWMWM XMRKKM WIVXE ZEPMHMXEW TIRKYOYVER HETEX
HMGETEM HER HMNEQMR HIRKER OEPMFVEWM 4VSKVEQ OEPMFVEWM TIVEPEXER PEFSVEXSVMYQ
LEVYWHMVERGERKHERHMSTIVEWMOERYRXYOQIQEWXMOEROEPMFVEWMHERTIRKYOYVER]ERK
HMPEOYOER PEFSVEXSVMYQ FMWE HMXIPYWYV OI WMWXIQ 7EXYER -RXIVREWMSREP 7-
EXEY
International System of Unit/EPMFVEWMXIVWIFYXLEVYWQIQFIVMOEROITIVGE]EERTEHE
TIRKYOYVER HIRKER QIRIXETOER OIXIVXIPYWYVER OI WXERHEV LEVYW QIQMPMOM
TVSKVEQHERTVSWIHYVYRXYOQIRKOEPMFVEWMWXERHEVWXERHEVEGYER]ERKHMQMPMOMR]E
7XERHEV ]ERK HMQMPMOM SPIL PEFSVEXSVMYQ LEVYW HMOEPMFVEWM SPIL FEHER ]ERK HETEX
QIQFIVM OIXIVXIPYWYVER 4IPEOWEREER OEPMFVEWM WIXMET WIFIPYQ HER WIWYHEL
TIR]IXIPER
g. Pengambilan Sampel
4IRKEQFMPERWEQTIPEHEPELWYEXYTVSWIHYVXIVXIRXY]ERKHMMOYXMFMPEWYEXYWYFXERWM
FELEREXEYTVSHYOHMEQFMPYRXYOOITIVPYERTIRKYNMEREXEYOEPMFVEWMWEQTIP]ERK
VITVIWIRXEXMJ HER OIWIPYVYLERR]E (EXE LEWMP TIRKEQFMPER WEQTIP LEVYW SFNIOXMJ
VITVIWIRXEXMJXIPMXMHERXITEXXITEX[EOXYHERVIPIZER/SQMXI%OVIHMXEWM2EWMSREP
0EFSVEXSVMYQLEVYWQIQTYR]EMTVSWIHYVYRXYOQIVIOEQHEXEHEROIKMEXER
]ERK VIPIZERHER FIVLYFYRKER HIRKER TIRKEQFMPER WEQTIP WIFEKEM FEKMER HEVM
TIRKYNMER EXEY OEPMFVEWM ]ERKHMPEOYOER 6IOEQER XIVWIFYX LEVYW QIRGEOYT
TVSWIHYV TIRKEQFMPER WEQTIP ]ERK HMKYREOERMHIRXMJMOEWM TIRKEQFMP WEQTIP
OSRHMWMPMRKOYRKERNMOEVIPIZER
HERHMEKVEQEXEYFIRXYOPEMR]ERKIOMZEPIR]ERK
HMTIVPYOER YRXYO QIRKMHIRXMJMOEWM PSOEWM TIRKEQFMPER WEQTIP HER NMOE
WIWYEMWXEXMWXMO ]ERK QIRNEHM HEWEV HEVM TVSWIHYV TIRKEQFMPER WEQTIP /SQMXI
%OVIHMXEWM2EWMSREP
h. Penanganan Barang Yang Diuji dan Dikalibrasi
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 229
HMTIVPYOER YRXYO QIRKMHIRXMJMOEWM PSOEWM TIRKEQFMPER WEQTIP HER NMOE
WIWYEMWXEXMWXMO ]ERK QIRNEHM HEWEV HEVM TVSWIHYV TIRKEQFMPER WEQTIP /SQMXI
%OVIHMXEWM2EWMSREP
h. Penanganan Barang Yang Diuji dan Dikalibrasi
0EFSVEXSVMYQFIVXERKKYRKNE[EFTIRYLEXEWFEVERK]ERKEOERHMYNMHERHMOEPMFVEWM
YRXYO MXY PEFSVEXSVMYQ LEVYW QIQTYR]EM TVSWIHYV TIRKIPSPEER FEVERK WILMRKKE
HETEX QIPMRHYRKM OIYXYLER FEVERK ]ERK EOER HMYNM HER HMOEPMFVEWM 4VSWIHYV
TIRKIPSPEERFEVERK]ERKHMYNMEXEYHMOEPMFVEWMLEVYWQIQTIVXMQFERKOERFIFIVETE
LEP QIPMTYXM XVERWTSVXEWM TIRIVMQEER FEVERK MHIRXMJMOEWM TIRERKERER
TIVPMRHYRKERTIR]MQTERER[EOXYTIR]MQTERERVIXIRWM
HERTIQYWRELER
i. Jaminan Mutu Hasil Pengujian dan Kalibrasi
0EFSVEXSVMYQ LEVYW QIQTYR]EM TVSWIHYV TIRKIRHEPMER QYXY YRXYO QIQERXEY
OIEFWELER TIRKYNMER HER OEPMFVEWM ]ERK HMPEOYOER (EXE ]ERK HMLEWMPOER LEVYW
HMVIOEQWIHIQMOMERVYTEWILMRKKEWIQYEOIGIRHIVYRKERHETEXHMHIXIOWMHERFMPE
QIQYRKOMROER XIORMO WXEXMWXMO LEVYW HMXIVETOER TEHE TIRKOENMER LEWMP
4IQERXEYER XIVWIFYX LEVYW HMVIRGEREOER HER HMOENM WIVXE QIRGEOYT XETM XMHEO
XIVFEXEW TEHE LEPLEP FIVMOYX OIXIVEXYVER TIRKKYREER FELER EGYER FIVWIVXMJMOEX
HEREXEY TIRKIRHEPMER QYXY MRXIVREPQIRKKYREOER FELER EGYER WIOYRHIV
TEVXMWMTEWMHEPEQYNMFERHMRKERXEVPEFSVEXSVMYQEXEYTVSKVEQYNMTVSJMWMIRWMVITPMOE
TIRKYNMEREXEYOEPMFVEWMQIRKKYREOERQIXSHI]ERKWEQEEXEYFIVFIHETIRKYNMER
YPERK EXEY OEPMFVEWM YPERK EXEW FEVERK ]ERK QEWML EHE OSVIPEWM LEWMP YRXYO
OEVEOXIVMWXMO]ERKFIVFIHEHEVMWYEXYFEVERK/SQMXI%OVIHMXEWM2EWMSREP
j. Pelaporan Hasil
8ELET EOLMV HEVM TIVW]EVEXERXIORMW -73-)' EHEPEL XELET TIPETSVER
LEWMP YRXYO MXY TIPETSVER LEWMP LEVYW EOYVEX NIPEW XMHEO QIQFMRKYRKOER HER
SFNIOXMJ ,EWMP TIPETSVER LEVYW QIRGEOYT WIQYE MRJSVQEWM ]ERK HMFYXYLOER
TIPERKKER PETSVER HETEX FIVYTE hardcopy EXEY HEXE IPIOXVSRMO EWEPOER WIQYE
TIVW]EVEXER -73-)' XIPEL HMTIRYLM 7IXMET PETSVER TIRKYNMER EXEY
WIVXMJMOEX OEPMFVEWM LEVYW QIRGEOYT WIOYVERKOYVERKR]E MRJSVQEWM FIVMOYX MRM
OIGYEPM FMPE PEFSVEXSVMYQ QIQTYR]EM EPEWER ]ERK WEL YRXYO XMHEO QIPEOYOER
]ERKHIQMOMER
.YHYPWITIVXM0ETSVERTIRKYNMEREXEY7IVXMJMOEXOEPMFVEWM
2EQE HEREPEQEXPEFSVEXSVMYQHERPSOEWMHMPEOYOERR]ETIRKYNMERHEREXEY
OEPMFVEWMNMOEFIVFIHEHEVMEPEQEXPEFSVEXSVMYQ
-HIRXMJMOEWMYRMOHEVMPETSVERTIRKYNMEREXEYWIVXMJMOEXOEPMFVEWMWITIVXMRSQSV
WIVM
HERMHIRXMJMOEWM TEHE WIXMET LEPEQERR]E YRXYO QIQEWXMOER LEPEQER
XIVWIFYXHMEOYMWIFEKEMFEKMERHEVMPETSVERTIRKYNMEREXEYWIVXMJMOEXOEPMFVEWM
HERMHIRXMJMOEWM]ERKNIPEWQIR]EXEOEREOLMVPETSVERTIRKYNMEREXEYWIVXMJMOEX
OEPMFVEWM
2EQEHEREPEQEXcustomer
230 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
-HIRXMJMOEWMHEVMQIXSHI]ERKHMKYREOER
9VEMER HEVM OSRHMWM HEVM HER MHIRXMJMOEWM ]ERK XMHEO QIVEKYOER HEVM FEVERK
]ERKHMYNMEXEYHMOEPMFVEWM
8ERKKEPTIRIVMQEERFEVERK]ERKHMYNMEXEYHMOEPMFVEWMFMPELEPMRMFIVWMJEXOVMXMW
TEHE OIEFWELER HER TIRIVETER LEWMP HER XERKKEP TIRKYNMER HER OEPMFVEWM
HMPEOYOER
%GYER VIRGERE HER TVSWIHYV TIRKEQFMPER WEQTIP ]ERK HMKYREOER
PEFSVEXSVMYQEXEYFEHERFEHERPEMRR]E]ERKVIPIZERHIRKEROIEFWELEREXEY
TIRIVETERLEWMP
,EWMPTIRKYNMEREXEYOEPMFVEWMFIVMOYXFMPEWIWYEMWEXYERTIRKYOYVER
2EQEJYRKWMHERXERHEXERKEREXEYMHIRXMJMOEWM]ERKIOMZEPIRHEVMSVERK]ERK
QIRKIWELOERPETSVERTIRKYNMEREXEYWIVXMJMOEXOEPMFVEWM
&MPE VIPIZER WYEXY TIVR]EXEER FEL[E LEWMP ]ERK HMXEQTMPOER LER]E
FIVLYFYRKER HIRKER FEVERK]ERK HMYNM EXEY HMOEPMFVEWM /SQMXI %OVIHMXEWM
2EWMSREP
4IRKMVMQERLEWMPTIRKYNMEREXEYOEPMFVEWMETEFMPEQIPEPYMXIPITSRXIPIOWJEOWMQMPM
EXEYTIVERKOEXIPIOXVSRMOPEMRQEOETIXYKEWTIRKMVMQLEWMPTIRKYNMEREXEYOEPMFVEWM
LEVYWQIRKMOYXMTVSWIHYV-73-)'HERLEVYWQIRNEQMROIVELEWMEERR]E
%R[EV,EHM
C. Bengkel
&IRKOIP EHEPEL WEVERE HER XIQTEX QIRHYOYRK OIKMEXER TIPEXMLER HER XIQTEX
TIRMRKOEXER OIXVEQTMPER HEPEQ VERKOE TIRKIQFERKER TIQELEQER HER
OIXVEQTMPER WIWYEM HIRKER FMHERK OIELPMER 4IVEXYVER 4IQIQIVMRXEL 6ITYFPMO
-RHSRIWME 2SQSV 8ELYR 8IRXERK 4SOSO4SOSO 3VKERMWEWM
9RMZIVWMXEW-RWXMXYX2IKIVMTIRKIVXMERFIRKOIPHMNIPEWOERTEHETEWEPHER4EWEP
4EWEP QIRNIPEWOER XIRXERK TIRKIVXMER FIRKOIP WIHERKOER 4EWEP
QIRNIPEWOER XIRXERK TIVWSREP ]ERK FIVLEO QIRKIPSPE FIRKOIP /IHYE TEWEP
tersebut berbunyi antara lain, Pasal 27 menyebutkan bahwa, ”laboratorium/studio
EHEPELWEVERETIRYRNERKNYVYWERHEPEQWEXYEXEYWIFEKMERMPQYXIORSPSKMEXEYWIRM
XIVXIRXYWIWYEMHIRKEROITIVPYERbidang studi yang bersangkutan.”
4EHE4EWEPQIRNIPEWOERPEFSVEXSVMYQWXYHMSHMTMQTMRSPILWISVERKKYVYEXEY
WISVERK XIREKE TIRKENEV ]ERK OIELPMERR]E XIPEL QIQIRYLM TIVW]EVEXER WIWYEM
HIRKERGEFERKMPQYXIORSPSKMHERWIRMXIVXIRXYHERFIVXERKKYRKNE[EFPERKWYRK
OITEHEOIXYENYVYWER&IRKOIPHERPEFSVEXSVMYQQIVYTEOERWEPELWEXYOSQTSRIR
TVEWEVERE HEPEQ QIPEOWEREOER TVSWIW FIPENEV QIRKENEV ]ERK IJIOXMJ ]ERK
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 231
YVKIRWMR]E WERKEX HSQMRER HEPEQ YTE]E QIRMRKOEXOER QYXY TIQFIPENEVER HER
QYXYTIRHMHMOERTEHE YQYQR]E ]ERKTEHEEOLMVR]EFIVQYEVE TEHETIRMRKOEXER
QYXYPYPYWER]ERKSTXMQEP7YQFIV%PJVIH*VIHH]1ERMO
Gambar 122. Ilustrasi Tata Letak Bengkel
&IRKOIP EXEY [SVOWLST WIGEVE KEVMW FIWEV QIQMPMOM JYRKWM WIFEKEM XIQTEX YRXYO
QIQFIVMOEROIPIRKOETERFEKMTIPENEVERXISVM]ERKXIPELHMXIVMQEWILMRKKEERXEVE
XISVMHERTVEOXMOFYOERQIVYTEOERHYELEP]ERKXIVTMWELQIPEMROERHYELEP]ERK
QIVYTEOER WEXY OIWEXYER &IRKOIP NYKE QIQMPMOM TIVERER YRXYO QIQFIVMOER
OIXIVEQTMPER OIVNE MPQMEL FEKM WMW[E WIVXE YRXYO QIQYTYO HER QIQFMRE VEWE
TIVGE]EHMVMWIFEKEMOIXIVEQTMPER]ERKHMTIVSPILHMFIRKOIP%PMQ7YQEVRS
&IVHEWEVOER4IVEXYVER1IRXIVM4IRHMHMOER2EWMSREP6ITYFPMO-RHSRIWME2SQSV
XELYR 8IRXERK 7XERHEV WEVERE HER TVEWEVERE YRXYO WIOSPEL QIRIRKEL
OINYVYER1EHVEWEL%PM]EL/INYVYER71/1%/
WIFYELWIOSPELERXIVYXEQE71/
LEVYWQIQTYR]EMFIRKOIPEXEYXIQTEXTVEOXMO]ERKQIQEHEM,EPXIVWIFYXWYTE]E
WMW[EHETEXQIQTVEOXMOOERPERKWYRKQEXIVM]ERKHMHETEX
&IRKOIP]ERKPE]EOEXEYQIQEHEMYRXYOTVEOXMOTEPMRKXMHEOQIQIRYLMFIFIVETELEP
WIFEKEMFIVMOYXEXQSWJIVFIRKOIPOSRHMWMFIRKOIP
]ERKFEMO TIVE[EXERFIRKOIP
]ERK XIVNEKE TIVEPEXER TVEOXMO ]ERK QIQEHEM TIVPIRKOETER FELER TVEOXMO ]ERK
QIQEHEMTIRIVETEROIWIPEQEXERHEROIWILEXEROIVNE/
FEKMTIVWSRIPFIRKOIP
HERWMW[ETIRIVETER7WIMVMWIMXSRWIMWSWIMOIXWYWLMXWYOI
HMFIRKOIP&IRKOIP
QIVYTEOER WEVERE YRXYO QIRYRNERK HER QIRKIQFERKOER EXEW XISVM ]ERK
HMOYEWEMR]E. /IR]EQERER TVEOXMO HM HEPEQ FIRKOIP EOER QIQTIRKEVYLM LEWMP
TVEOXMO MXY WIRHMVM YRXYO MXY HMTIVPYOER TIVERGERKER FIRKOIP ]ERK QIQIRYLM
WXERHEV
232 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Beberapa persyaratan yang harus dipenuhi oleh bengkel sebagai berikut:
8IQTEX OIVNE TIVEPEXER XIXET HER TIVEFSXERR]E QEYTYR TIVEPEXER HER
WMWXIQR]E]ERKXIVMRXIKVEWMEXEYXEQFELERXIVE[EXHIRKERFEMOXIXET FIVWML
HEPEQOIEHEERIJMWMIRHEPEQYVYXEROIVNE]ERKIJMWMIRHERHEPEQOSRHMWMFEMO
HER WIFEMOR]E HMFIVM WMWXIQ GEHERKER HIRKER TIQIPMLEVEER XIVIRGERE HER
TIRGEXEXER ]ERK WIWYEM WIHERKOER YRXYO TIQIPMLEVEER QIPMTYXM MRWTIOWM
TIR]IXIPER TIPYQEWER TIQFIVWMLER WIPYVYL TIVEPEXER HER TIVPIRKOETER
FIRKOIP
%XQSWJIV FIRKOIP QIPMTYXM FIFIVETE TIVW]EVEXER ]EMXY OSRHMWM WIOIPMPMRK
FIRKOIPLEVYWXIVTIPMLEVEHIRKERGEVEQIQFYOENIRHIPEQIQEWERKOMTEWERKMR
HM HMRHMRK EXEY PERKMXPERKMX YRXYO QIQFIVM OIWINYOER YHEVE HM FIRKOIP NMOE
ZIRXMPEWM HMTIVPYOER YRXYO QIPMRHYRKM TEVE TIVWSRIP FIRKOIP WMWXIQR]E LEVYW
HMTEWERKM EPEVQ TIRHIXIOWM OIKEKEPER QEQTY QIQEWSO YHEVE FIVWML
PMXIVHIXMOTIOIVNEHMVE[EXHMFIVWMLOERHEROMRIVNER]EHMTIVMOWEWIGEVEVYXMR
8IQTIVEXYV XIQTEX OIVNE WIPEQE NEQ OIVNE LEVYW QIQIRYLM TIVW]EVEXER
WITIVXM YRXYO TIOIVNEER RSVQEP ' *
YRXYO TIOIVNEER FIVEX '
*
ETEFMPEHMHEPEQFIRKOIPXIVHETEXTIQEREWEXEYTIRHMRKMRQEOEXMHEO
FSPILQIRKLIQFYWOERYET]ERKFIVFELE]EWINYQPELXIVQSQIXIVHMTEWERKHM
HEPEQFIRKOIP
4IRGELE]EER LEVYW QIQEHEM HER QIRGYOYTM NMOE QIQYRKOMROER
QIQERJEEXOERGELE]EEPEQMPEQTYHEVYVEXLEVYWHMTEWERKYRXYOFIVNEKENEKE
WIERHEMR]E PEQTY YXEQE QIRKEPEQM OIKEKEPER HER QIRMQFYPOER FELE]E
7YQFIV%PJVIH*VIHH]1ERMO
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 233
4IVE[EXER (house keeping) XIQTEX OIVNE TIVEFSXER HER JMXXMRK LEVYW XIXET
FIVWML HMRHMRK PERXEM HER PERKMXPERKMX LEVYW XIXET FIVWML QIQIVMOWE
TIRYQTYOERHIFYHMEXEWTIVQYOEERHEXEVXIVYXEQETEHEWXVYOXYVFERKYRER
FEPSO KMVHIV TIRSTERK EXET HER WIFEKEMR]E HMRHMRK ]ERK HMGEX LEVYW
HMFIVWMLOERHERHMGEXYPERKWIGEVEFIVOEPEQMWEPR]EQEWMRKQEWMRKFYPER
HER XELYR
PERXEM LEVYW HMFIVWMLOER HIRKER GEVE QIR]ETY HER QIRKITIP
QMRMQEP WIQMRKKY WIOEPM
WEQTEL NERKER QIRYQTYO OEVIRE HETEX
QIRMQFYPOERVIWMOS OIWILEXERHEROIFEOEVERWEQTELLEVYWHMPIXEOOERTEHE
XIQTEXR]E XIQTEX WEQTEL LEVYW XELER XIVLEHET ETM XYQTELER LEVYW
HMFIVWMLOERQIRKKYREOERQEXIVMEP]ERKHETEXQIR]IVETHIRKERFEMO
;SVOWXEXMSRLEVYWR]EQERYRXYOWIQYE]ERKFIOIVNEHMWEREQIQMPMOMTMRXY
HEVYVEX ]ERK HMXERHEM HIRKER NIPEW PERXEM LEVYW XIXET FIVWML HER XMHEO PMGMR
FELE]EWERHYRKERHMWMRKOMVOERFIOIVNETEHETSWMWMOEOYHERNERKKEPWIFEMOR]E
XMHEOHMPEOYOERXIVPEPYPEQEFIRHEFIRHEOIVNEHERQEXIVMEPOIVNELEVYWQYHEL
HMVEMLHEVMTSWMWMOIVNE
8IQTEXHYHYOHMQERETYRTIOIVNEERHMPEOYOERXIQTEXHYHYOLEVYWXIVWIHME
XIQTEX HYHYO LEVYW WIWYEM HIRKER NIRMW TIOIVNEERR]E HER QIQMPMOM WERHEVER
234 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
TYRKKYRKHERTIRYQTYOEOMJSSXVIWX
LEVYWTEHEOSRHMWM]ERKFEMONMOEXIVNEHM
OIVYWEOERLEVYWHMTIVFEMOMEXEYHMKERXM
0ERXEM XMHEO HMFIVM FIFER FIVPIFML VEXE HER QYPYW XMHEO FIVPYFERK
FIVKIPSQFERK EXEY VYWEO ]ERK QYRKOMR QIR]IFEFOER FELE]E WERHYRKER
FIFEWLEQFEXERHEVMFEVERKFEVERKHMPIXEOOERHMXIQTEX]ERKXIPELHMXIRXYOER
XMHEOPMGMRQIQMPMOMWEVEREdrainase ]ERKQIQEHEMNMOEEHEOIQYRKOMRERXIVOIRE
EMVQIQMPMOMTIQMWELERXEVENEPYVNEPYVPEPYPMRXEWHERTINEPEROEOMFIVYTEhand rail
TIRKLEPERKEXEYQEVOEPERXEMQIQMPMOMTIRKLEPERKHMWIOMXEVPYFERKEXEYXIQTEX
]ERKXIVWIHME
4IRIRXYER WXERHEV WEVERE HER TVEWEVERE QIVYTEOER EGYER QYXPEO FEKM WIXMET
WIOSPELQIRIRKELOINYVYER/IWIWYEMEREXEYOIXIVGETEMERWEVEREHERTVEWEVERE
WIXMETWIOSPELEOERQIQTIRKEVYLMOIPERGEVERTVSWIWFIPENEVQIRKENEV
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 235
236 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
BAB V
APLIKASI K3 DAN 5R PADA BENGKEL MESIN DAN
INSTANSI LISTRIK
A. Penempatan Barang Yang Tidak Tertata Dengan Baik Dan Tidak Sesuai Tempatnya
+IPEWOEGE]ERKHMPIXEOOERHMWEQTMRKXVEMRIV
/EVHYW]ERKHMPIXEOOERHMWEQTMRKXVEMRIV
%PEX TIQEHEQ OIFEOEVER OEVHYW OSWSRK HER XYXYT XIQTEX WEQTEL ]ERK
HMPIXEOOERHMEXEWQINE
8IQTEXWEQTEL]ERKHMPIXEOOERHMPSVSRKFIRKOIPMRWXEPEWM
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 237
8IQTEXWEQTELHEREPEXOIFIVWMLER]ERKXIVKIPIXEOHMTSNSOVYERKERHERHIOEX
HIRKERTMRXYWILMRKKEQIRKKERKKYEOWIWPEPYPMRXEWTVEOXMOER
4ETERXYPMW]ERKFIVEHEHMPSVSRKFIRKOIPQIRKKERKKYPEPYPMRXEWTVEOXMOE
1. Permasalahan (Sumber Bahaya)
a. Aspek K3
+IPEW ]ERK FIVEHE HM WEQTMRK XVEMRIV HETEX XIVWIRKKSP SPIL TVEOXMOER HER
XIVNEXYLWIVXETIGELKF
.MOE FEVERKFEVERK XIVWIFYX XIVYXEQE KIPEW
QIRKIREM XERKER TVEOXMOER
WILMRKKENEXYLHERTIGELWIVTMLEROEGER]EHETEXQIPYOEMTVEOXMOERKF
/EVHYW ]ERK FIVEHE HM WEQTMRK XVEMRIV HETEX XIVNEXYL WI[EOXY[EOXY HER
QIRMQTEOEOMTVEOXMOERKF
4IRIQTEXEREPEXTIQEHEQOIFEOEVER]ERKWIQFVSRSHETEXQIR]IFEFOER
EPEXXIWIFYXNEXYLHERQIRMQTETVEOXMOERKF
238 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
%PEXTIQEHEQOIFEOEVER]ERKHMPIXEOOERHMXIQTEX]ERKWYPMXXIVPMLEXHETEX
QIR]IFEFOEROITERMOERHERWYPMXHMEOWIWWILMRKKEOIXMOEXIVNEHMOIFEOEVER
EPEXTIQEHEQXIVWIFYXXMHEOFIVJYRKWMWIFEKEMQEREQIWXMR]EKF
8IQTEL WEQTEL ]ERK HMPIXEOOER HM PERXEM HIRKER TSWMWM VIRHEL HETEX
QIR]IFEFOERTVEOXMOERXIVWERHYRKOEVIREXMHEOQIPMLEXR]EKF
4IRIQTEXER EPEX OIFIVWMLER ]ERK XMHEO HMKERXYRK HETEX WI[EOXY[EOXY
XIVNEXYL FIVWIVEOER HER QIQFYEX TVEOXMOER ]ERK PI[EX XIVWERHYRK WIVXE
NEXYLKF
4ETERXYPMW]ERKXIVWIRKKSPHETEXQIRMQTETVEOXMOERKF
/SRWIRXVEWM TVEOXMOER EOER XIVKERKKY OEVIRE QIPMLEX FEVERKFEVERK ]ERK
XMHEO XIVEXYV ]ERK XMHEO WILEVYWR]E FIVEHE HM HEPEQ FIRKOIP MRWXEPEWM HER
QIWMRPMWXVMOTWMOSPSKMW
b. Aspek 5S/5R
(MTERHERK QIRNEHM XMHEO VMRKOEW OEVIRE XIVHETEXR]E FEVERKFEVERK ]ERK
XMHEOHMTIVPYOERHMHEPEQFIRKOIPXIVWIFYX
KF
(MTERHERK XMHEO VETM OEVIRE XIVHETEX FEVERKFEVERK ]ERK XMHEO HMWMQTER
EXEYHMXIQTEXOERWIFEKEMQEREQIWXMR]EKF
7IVTMLEROEGEHEVMKIPEW]ERKXIVNEXYLQIQFYEXPMRKOYRKERXIQTEXTVEOXIO
QIRNEHMOSXSVKF
2. Potensi Bahaya (Resiko/Penyakit)
E 0YOE VMRKERPIGIXXIVKSVIW LMRKKE PYOE HEPEQMRJIOWM FIVEX EOMFEX XIVOIRE
TIGELERKIPEW]ERKNEXYLKF
F 1IQEV]ERKHMWIFEFOERXIVXMQTEOEVHYW]ERKNEXYLKF
G 1IQEV]ERKHMWIFEFOERXIVXMQTEEPEXTIQEHEQEROIFEOEVER]ERKNEXYLEXEY
XIVWERHYRKXYXYTXIQTEXWEQTEL]ERKNEXYLKF
H /IQYRKOMRER XIVNEHM OIFEOEVER ]ERK XMHEO HETEX XIVXERKKYPERKM EOMFEX
TIRIQTEXEREPEXTIQEHEQOIFEOEVER]ERKXMHEOXITEXKF
I 1IQEVLMRKKEPIGIXEOMFEXXIVWERHYRKXIQTEXWEQTEL]ERKHMPIXEOOERHMPSVSRK
KF
J 1IQEV LMRKKEPIGIX EOMFEX XIVWERHYRK EPEX OIFIVWMLER ]ERK NEXYL FIVWIVEOER
OEVIREXIVPIXEOHMTMRXYNEPYVOIPYEVQEWYOKF
K 1IQEVEOMFEXXIVXMQTETETERXYPMW]ERKVSFSLKF
L /SRHMWM TWMOSPSKMW ]ERK XIVXIOEROYVERK R]EQER HEVM TVEOXMOER EOMFEX XIQTEX
TVEOXMO]ERKOYVERKVETM
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 239
M ;EOXY]ERKHMKYREOERYRXYO TVEOXMOOYVERKIJIOXMJOEVIRELEVYWQIQFIVIOER
FEVERKFEVERK ]ERK XMHEO HMKYREOER XIVWIFYX WILMRKKE EOER QIRKKERKKY
OSRWIRXVEWMTVEOXMOEROIXMOEQIPEOWEREOERTVEOXMOYQ
3. Saran (Solusi)
E 1IR]MRKOMVOERFEVERKFEVERK]ERKXMHEOHMKYREOERHEVMVYERKERFIRKOIP
F 1IQMRHELOERFEVERKFEVERK]ERKWYHELXMHEOHMKYREOEROIVYERKEROLYWYW
G 1IRIQTEXOERFEVERKFEVERK]ERKHMTIVPYOERHMVYERKERFIRKOIPWIGEVEVETM
H 4VEOXMOER QIPIRKOETM HMVM HIRKER QIRKKYREOER EPEX TIPMRHYRK HMVM XIVYXEQE
safety shoes EKEV XMHEO QYHEL XIVOIRE TIGELER FIRHE XENEQ WITIVXM TIGELER
OEGE
I 1IR]IHMEOEROSXEO4/HMHEPEQVYERKERWIFEKEMTIVXSPSRKERTIVXEQEOIXMOE
XIVNEHMQIQEVEXEYPYOEXIVKSVIWHERLEPPEMRR]E
J 1IRIQTEXOERXEFYRKTIQEHEQOIFEOEVERHMXIQTEX]ERKWILEVYWR]EFYOER
HM TSNSO VYERKER ]ERK WYPMX XIVPMLEX
HER HMWIVXEOER HIRKER TIXYRNYO
TIRKKYREERR]E
K 1IR]IHMEOERXIQTEXOLYWYWYRXYOQIRIQTEXOEREPEXEPEXOIFIVWMLER
L 1IPEOYOERTIVE[EXERHERTIREXEEREPEXEPEXHERFELERFELERTVEOXMOYQWIGEVE
FIVOEPE HIRKER QIQFYEX NEH[EP TMOIX WIGEVE VYXMR XIVYXEQE FEKM QELEWMW[E
]ERK QIRKKYREOER FIRKOIP XIVWIFYX WILMRKKE FIRKOIP WIPEPY XIVXEXE HIRKER
VETM
4. Gambar Solusi
E 4IREXEERFIRKOIP]ERKVETMFIFEWHEVMFIRHEFIRHE]ERKXMHEOHMKYREOER
F %PEXTIQEHEQOIFEOEVERFIWIVXETIXYRNYOTIRKKYREERR]E
240 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
G 4IREXEERQIWMR]ERKXIVXEXEVETM
H 4IRIQTEXEREPEXOIFIVWMLER]ERKXIVXEXEVETM
I /SXEOTOFIWIVXEMWMR]E
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 241
B. Alat Pelindung Diri, Posisi Kerja, dan Penempatan Alat Kerja
1. Permasalahan (Sumber Bahaya)
a. Aspek K3
4VEOXMOERXMHEOQIQEOEMLIPQTIPMRHYRK
4VEOXMOERQIQEOEMWERHEPXMHEOQIRKKYREOERWITEXY
1
1
8MHEOQIRKIREOERTEOEMEROIVNEFIRKOIP
2
4VEOXMOERXMHEOQIQEOEMVIWTMVEXSVQEWOIV
8MHEOQIQEOEMWEVYRKXERKER
8MHEOQIRKKYREOEROEGEQEXETIPMRHYRK
b. Aspek 5S/5R
4IVEPEXERTEHEOSXEOEPEXtools box
XMHEOXIVXEXEVETM
&MPMOTVEOXMOOSXSVFIVHIFY
2. Potensi Bahaya (Resiko/Penyakit)
E 1IQEVHMOITEPELMRKKEQIR]IFEFOERTIQFIRKOEOEROEVIREXIVFIRXYVEOMFEX
XMHEOQIQEOEMLIPQTIPMRHYRK
F 8IVOIRETIGELERFIRHEXENEQEOMFEXQIQEOEMWERHEP
G 6IWMOSXIVOIREOINYXPMWXVMOWIQEOMRXMRKKMOEVIREQIQEOEMWERHEP
H 1IQEVHMOEOMOEVIREXIVXMQTEEPEXOIVNEEOMFEXLER]EQIQEOEMWERHEP
I 1IQEV EOMFEXXIVNEXYLXIVWERHYRK EOMFEX TEOEMER ]ERK HMTEOEMXIVPEPY TERNERK
WILMRKKEHETEXXIVOEMXXIVWERKOYX
242 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
J &EXYOLMRKKEMRJIOWMTIVRETEWEROEVIREXIVOIREHIFYTEVXMOIPLEPYWEOMFEXXMHEO
QIQEOEMQEWOIV
K 8IVKSVIWPIGIX OEVIRE XIVOIRE WIVTMLER FELER OIVNE ]ERK XENEQ EOMFEX XMHEO
QIRKIREOERWEVYRKXERKER
L -VMXEWMLMRKKEMRJIOWMTEHEQEXEOEVIREXIVOIREWIVTMLERTEVXMOIPLEPYWHEVMWMWE
FELERTVEOXMOEOMFEXXMHEOQIQEOEMOEGEQEXETIPMRHYRK
M /IWYPMXERQIRGEVMQIRKEQFMPTIVEPEXERHMWIFEFOERTIRIQTEXEREPEX]ERKXMHEO
VETMHERNEYLHEVMNERKOEYER
N /IWEPELERHEPEQTIRKEQFMPEREPEXHMWIFEFOERTIRIQTEXER]ERKNEYL
O 0IPEL ]ERK HMWIFEFOER TIRKEQFMPER EPEX TVEOXM ]ERK HMPIXEOOER NEYL HEVM
NERKOEYER
P 4IKEP]ERKHMWIFEFOERHIWEMROYVWM]ERKOYVERKR]EQER
Q /IPIPELERTEHEQEXEHERTYRHEOHMWIFEFOERTSWMWMXVEMRIVMRWXEPEWM]ERKXIVPEPY
XMRKKMNMOETVEOXMOHMPEOYOERHEPEQTSWMWMHYHYO
R 7EOMX TEHE XYPERK FIPEOERK LMRKKE QIR]IFEFOER GIHIVEOIPEMRER XYPERK
FIPEOERKHMWIFEFOERSPILHIWEMROYVWM]ERKXMHEOQIQMPMOMWERHEVER
3. Saran (Solusi)
E 4VEOXMOERQIPIRKOETMHMVMHIRKEREPEXTIPMRHYRKHMVM]ERKPIRKOETWIWYEMHIRKER
OIFYXYLER
F 1IRKKYREOER safety shoes ]ERK R]EQER HER XIVLMRHEV HEVM XIVXERGET FIRHE
XENEQ
G 1IQEOEMTEOEMEROIVNEFIRKOIPwearpack
H 1IVETMOERtools box HERQIRIQTEXOERR]EHMXIQTEX]ERKQYHELHMNERKOEY
I 1IRKKERXMHIWEMRQINEWILMRKKEPIFMLIJMWMIRHERQYPXMJYRKWM
J 1IRKKERXMHIWEROYVWMWILMRKKER]EQERYRXYOHMKYREOER
K 1IRKEXYVQIXSHIOIVNE]ERKHMKYREOERETEOELHYHYOEXEYFIVHMVM
L .MOEQIXSHIOIVNEXIPELHMXIXETOERQEOEEXYVPELXMRKKMVIRHELTSWMWMTVEOXMOER
XIVLEHETXVEMRIVMRWXEPEWMFEMOHEPEQTSWMWMHYHYOQEYTYRFIVHMVM
M 1IQFIVWMLOER FIRKOIP VYERKER HER XVEMRIV ]ERK HMKYREOER HEVM HIFY HIRKER
QIRKKYREOERvacuum cleaner
N 4VEOXMOER LIRHEOR]E QIPEOYOER rotation movement QIRKKIVEOOER FEHER
WIGEVEFIVOEPEYRXYOQRIKLMRHEVMOIPIPELEREOMFEXTVEOXMO]ERKXIVPEPYPEQE
4. Gambar Solusi
E Safety shoes
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 243
F +EQFEVTVEOXMOER]ERKQIRKIREOEREPEXTIPMRHYRKHMVM
G Tools box ]ERKXIVXEXEVETM
H (IWEMRQINEHIRKERPEGMYRXYOTIRIQTEXEREPEXHERQIQMPMOMVEO]ERK
QYPXMJYRKWMHERHIWEMR]ERKIVKSRSQMW
I (IWEMROYVWM]ERKJPIOWMFIPOEVIREFMWEHMREMOXYVYROERHERQIQMPMOMWERHEVER
]ERKR]EQER
244 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
J Vacuum cleaner YRXYOQIQFIVWMLOER HIFYHERTEVXMOIPLEPYW
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 245
(IWEMR PIQEVM ]ERK XIVXYXYT QIR]IFEFOER WYPMX QIPMLEX MWM HM HEPEQR]E
ETEOELVETMEXEYXMHEOXERTELEVYWQIQFYOER]E
2. Potensi Bahaya (Resiko/Penyakit)
E 7EPELTIRKEQFMPEREPEXFELERTVEOXMOYQHETEXQIR]IFEFOEROIWEPELERHEPEQ
TVEOXMOYQFEMOOIWEPELERVMRKEREXEYJEXEP
F 1IQEVEOMFEXXIVXMQTEFELEREPEX]ERKLIRHEOHMEQFMP
G 8IVKIWEKIWE HEPEQ QIRKEQFMP FEVERK HM HEPEQ PIQEVM OEVIRE XIVPEPY PEQE
QIRGEVMXIQTEXTIR]MQTERER]ERKXITEXHEVMFELERXIVWIFYX
H /YVERKWIQERKEXOEVIREOSRHMWMVEO]ERKWYHELYWMRKHEROSXSV
I 4IQFIVWMLEROEGENIRHIPE]ERKOYVERKIJIOXMJEOMFEXXIVLEPERKPIQEVM
J 4IKEP OIXMOE LEVYW FSPEOFEPMO QIRKEQFMP FELEREPEX TVEOXMO HEVM PIQEVM ]ERK
XIVPEPYVIRHELTSWMWMR]E
3. Saran (Solusi)
E 0IQEVMHMFIVMOERPEFIP]ERKWIWYEMHIRKERFEVERK]ERKHMWMQTERHMHEPEQR]E
F 0IQEVM WIFEMOR]E QIQMPMOM VSHE ]ERK JPIOWMFIP EKEV QYHEL HMTMRHELOER XERTE
QIRMQFYPOERFIOEWKSVIWERTEHEOIVEQMOYFMR
G 4IRIQTEXERPIQEVMWIFEMOR]EHMTMRHELOEREKEVXMHEOQIRKELEPERKMNIRHIPE
H .MOE QIQYRKOMROER HETEX HMKERXM HIRKER PIQEVM ]ERK XVERWTEVER WILMRKKE
HETEXHIRKERHMPMLEXMWMHEROIVETMERR]EREQYRFMPEXMHEOQIQYRKOMROERGYOYT
HIRKERQIQFIVWMLOEREXEYQIRKIGEXPIQEVMXIVWIFYXEKEVXIVPMLEXPIFMLVIWMO
I 1IR]YWYR FELEREPEX ]ERK HMWMQTER HIRKER VETM HER WIWYEM HIRKER
WTIWMJMOEWMR]EYRXYOQIQTIVQYHELHEPEQQIRKEQFMPHERQIRKIQFEPMOERR]E
EKEVXIXETVETM
J (IWEMR PIQEVM HMFYEX FIVZEVMEWM HMQERE XMRKKM VIRHELR]E QIR]IWYEMOER FIVEX
EPEXFELER]ERKHMWMQTERWILMRKKEQYHELOIXMOEQIQMRHELOERR]E
K (MFIVMOERPEFIPOLYWYWTEHEVEOTIR]MQTERER]ERKQIRKERHYRKFELERFELER
FIVFELE]EFIVEGYRWILMRKKEXMHEOHMSXEOEXMOSPILWIQFEVERKSVERK
L 1IPEOYOER TIQFIVWMLER WIGEVE FIVOEPE XIVLEHET PIQEVM TIR]MQTERER YRXYO
QIRKLMRHEVMXIVXMQFYRR]EHIFYHIFYHMHEPEQPIQEVMTIR]MQTERER
M 1IPEOYOERTIREXEERHERTIVE[EXERFELEREPEX]ERKHMWMQTERWIGEVEFIVOEPE
4. Gambar Solusi
E 0IQEVM]ERKHMFIVMPEFIPOIXIVERKERFELEREPEX]ERKHMWMQTERTEHEQEWMRK
QEWMRKVEOR]E
246 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
F 0IQEVMHIRKERVSHE]ERKQYHELHMTMRHELOER
G 0IQEVMHIRKEROEGE]ERKQIQYHELOERHEPEQTIRKIGIOERMWMR]E
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 247
2. Potensi Bahaya (Resiko/Penyakit)
a. -VMXEWMQEXE]ERKHMWIFEFOEROSXSVER]ERKNEXYLQIRKIREMQEXETVEOXMOER
b. %TEFMPE QEXE TVEOXMOER XIVOIRE HIFY HEVM PERKMXPERKMX FIRKOIP TERHERKER
QEXEQIRNEHMOEFYVWILMRKKEHMQYRKOMROERXERKERWEPELQIQIKERKFEKMER
]ERK FIVEVYW HER QIQFYEX TVEOXMOER XIVWIRKEX PMWXVMO ETEFMPE FEKMER ]ERK
XIVWIRXYLXIVEPMVMEVYWPMWXVMO
c. +ERKKYER TIVREJEWER WITIVXM FEXYO LMRKKE WIWEO RETEW EOMFEX HIFY ]ERK
XIVLMVYT
d. /YVERKFIVWIQERKEXOEVIREPMRKOYRKEROSXSV
e. 7IGEVEIWXIXMOEXMHEOFEMOOEVIREXMHEOQEWYOHEPEQOVMXIVME6IWMO
3. Saran (Solusi)
1IQFIVWMLOER PERKMXPERKMX FIRKOIP WIGEVE XIVEXYV HIRKER
QIRKKYREOERvacuum cleaner EKEVHIFYR]EXMHEOQIR]IFEVOIWIPYVYLVYERKER
4. Gambar Solusi
E +EQFEVPERKMXPERKMX]ERKFIVWML
E. Box Panel yang Tidak Ada Penutupnya
248 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
b. Aspek 5S/5R
4IRKE[EXEROEFIPHMHEPEQTERIPOYVERKVETMWILMRKKEQIQYRKOMROER
XIVNEHMLYFYRKWMRKOEX
4ERIPXMHEO HMPIRKOETMHIRKERREQITPEXHEROIXIVERKERXIRXERKNIRMW
TERIPHERVYERKER]ERKHMOIRHEPMOERSPILTERIPXIVWIFYX
8MHEOXIVHETEXXERHEFELE]ETEHEFEHERTERIP
2. Potensi Bahaya (Resiko/Penyakit)
E .MOE XERKERTVEOXMOERQIR]IRXYLFEKMER]ERKHMEPMVMPMWXVMOTVEOXMOERHETEX
XIVOIREOINYXPMWXVMO
F NMOEXIVNEHMOIFSGSVERWEEXLYNERQEOEEMVHETEXQEWYOOIHEPEQTERIPHER
QIQYRKOMROERXIVNEHMR]ELYFYRKWMRKOEX
G 4ERIP ]ERK XMHEO QIQMPMOM OIXIVERKER REQI TPEX
EOER QIR]YPMXOER OIXMOE
QIPEOYOER maintenance TIVFEMOER
HER QIQYRKOMROER XIVNEHMR]E
OIWEPELER OIXMOE TIVFEMOER EXEY TIRKSTIVEWMER TERIP HER HETEX
QIRKEOMFEXOER LYFYRK WMRKOEX EXEY OIVYWEOER EPEXFELER WIVXE HETEX
QIQMGY XIVNEHMR]E OIFEOEVER OIXMOE XIVNEHM PIHEOER EXEY LYFYRK WMRKOEX
]ERKXMHEOQEQTYHMXERKERMSPILEPEXTIRKEQER]ERKXIPELXIVTEWERK
3. Saran (Solusi)
E 4ERIPHMXYXYTHERHMFIVMOEROYRGMEKEVXMHEOHETEXHMFYOEHERHMSXEOEXMOSPIL
TMLEO]ERKXMHEOFIVXERKKYRKNE[EF
F (MFIVMOERname platHEROIXIVERKER]ERKNIPEWWITIVXMTIRKKYREERXSQFSP
NIRMWTERIPVYERKER]ERKHMOIRHEPMOERWIVXEXERHEFELE]ETEHEFEHERTERIP
XIVWIFYX
4. Gambar Solusi
4ERIP]ERKHMPIRKOETMOYRGMHERREQITPEXIWIVXEOIXIVERKER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 249
F. Penempatan dan Kondisi Alat Pemadam Kebakaran
250 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
F /IXMOE XIVNEHM OIFEOEVER SVERK ]ERK XMHEO QIRKIXELYM FEKEMQERE GEVE
TIRKKYREERR]E EOER OIFMRKYRKER HER QIQFYEX OIFEOEVER WIQEOMR
FIWEV
G %4%6QIRNEHMGITEXVYWEOOEVIREXMHEOHMVE[EXHIRKERFEMO
H 8IVPMLEXYWMRKHEROSXSVOEVIREXMHEOHMFIVWMLOER
I 1IR]YPMXOEROIXMOEEOERQIRKEQFMP%4%6WEEXXIVNEHMOIFEOEVERWILMRKKE
OIFEOEVER XMHEO HETEX HMXERKERM WIFEKEMQERE QIWXMR]E HER EOLMVR]E
QRIKEOMFEXOEROIVYKMERFEMONM[EQEYTYRQEXIVMMP
3. Saran (Solusi)
E 1IQFIVM XERHE FEL[E HM XIQTEX XIVWIFYX XIVHETEX EPEX TIQEHEQ
OIFEOEVER
F 1IQMRHELOEREPEXTIQEHEQOIFEOEVERHMXIQTEX]ERKPIFMLWXVEXIKMWHER
QYHELHMNERKOEY
G 1IQFIVM TSWXIV XIRXERK XEXEGEVE TIRKKYREER EPEX TIQEHEQ OIFEOEVER
%TEV
XIVWIFYX
H 1IQTIVFER]EONIRMWEPEXTIQEHEQOIFEOEVERHERHMXIQTEXOERHMPSOEWM
]ERKWXVEXIKMWQYHELHMPMLEXWIVXEQYHELHMEOWIW
4. Gambar Solusi
E %PEX4IQEHEQ/IFEOEVERHMWIVXEMTIXYRNYOTIRKKYREERR]E
F 4IXYRNYOOIFIVEHEEREPEXTIQEHEQOIFEOEVER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 251
G. Lorong
252 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
H. Almari Penyimpanan Helm Pelindung
1. Permasalahan (Sumber Bahaya)
a. Aspek K3
4IRIQTEXERLIPQ]ERKXMHEOXIVXEXEHETEXQIRMQTETVEOXMOER
b. Aspek 5S/5R
,IPQTIPMRHYRKXMHEOXIVXEXEHIRKERVETM
7YPMXHEPEQQIRKEQFMPHERQIRKIQFEPMOERHERXMHEOIREOHMTERHERK
4IREXEERLIPQ]ERKFIVXYQTYOXYQTYOXIVOIWERXMHEOVMRKOEW
2. Potensi Bahaya (Resiko/penyakit)
a. Aspek K3
1IQEVEOMFEXXIVXMQTELIPQ]ERKPIXEOR]EPIFMLXMRKKMHEVMOITEPE
b. Aspek 5S/5R
4IQERHERKER]ERKOYVERKVETMEOMFEXTIREXEER]ERKOYVERKFEMO
/YVERKVMRKOEWOEVIREXMHEOXIVHETEXFIVETENYQPELLIPQ]ERKEHEHER
QEWMLHEPEQOSRHMWMFEMO
4IRIQTEXER LIPQ ]ERK FIVXYQTYOXYQTYO HETEX QIR]IFEFOER LIPQ
QIRNEHMGITEXVYWEO
3. Saran (Solusi)
E QIVETMOERLIPQ]ERKFIVEHEHMPIQEVMTIR]MQTERER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 253
F QIR]IHMEOER PIQEVM TIR]MQTERER ]ERK XMHEO XIVPEPY XMRKKM WILMRKKE
QIQYHELOEROIXMOEQIRKEQFMP
G QIQFIVMOER TMRXY OEGE TEHE PIQEVM EKEV LIPQ XMHEO NEXYL HER QIRMQTE
TVEOXMOER
4. Gambar Solusi
0IQEVMHIRKERHEJXEVOIXIVERKERcheck PMWX
EPEXFELER]ERKHMWMQTER
254 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
4VMRWMT VETM OYVERK OEVIRE TIREXEER FIVXYQTYOXYQTYO HER
FIVERXEOER
3. Saran (Solusi)
E 1IVETMOEREPEXFELER]ERKFIVEHEHMPIQEVMTIR]MQTERER
F 1IR]IHMEOER PIQEVM TIR]MQTERER ]ERK XMHEO XIVPEPY VIRHEL WILMRKKE
QIQYHELOEROIXMOEQIRKEQFMP
G 1IQFIVMOERPEFIPOIXIVERKEREPEXFELER]ERKHMWMQTERHMQEWMRKQEWMRK
VEOPIQEVM
H (MFIVWMLOER WIGEVE FIVOEPE EKEV XMHEO WEQTEM XIVHETEX HIFYHIFY LEPYW
QEYTYRTEVXMOIPTEVXMOIPLEPYWHMHEPEQPIQEVM
I 1IPEOYOER TIRKIGIOER OSRHMWM HER NYQPEL EPEXFELER ]ERK HMWMQTER
WIGEVEFIVOEPE
J 1IRKKERXM PIQEVM OE]Y HIRKER PIQEVM PSKEQ VMRKER ]ERK PIFML OYEX HER
VMRKER
4. Gambar Solusi
0IQEVMPSKEQVMRKERHIRKEROEGE]ERKOSOSLHERVMRKER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 255
J. Lantai yang Retak
256 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
4. Gambar Solusi
K. Papan Pengumuman
1. Permasalahan (Sumber Bahaya)
a. Aspek K3
/YVERKR]EMRJSVQEWM]ERKHMXIQTIPOERHMTETERTIRKYQYQER
b. Aspek 5S/5R
/YVERK QIRIVETOER TVMRWMT VE[EX OEVIRE TIRKYQYQER ]ERK HMXIQTIP
XMHEOHMKERXMWIGEVEFIVOEPEXIVupdate
2. Potensi Bahaya (Resiko/penyakit)
E /IFMRKYRKER HER OIXMHEOTELEQER EOMFEX OYVERKR]E MRJSVQEWM ]ERK
HMFIVMOER HEPEQ TETER TIRKYQYQER WIVXE TIRKYQYQER ]ERK XMHEO XIV
update
F (MRHMRK ]ERK HMXIQTIPM TETER TIRKYQYQER QIRNEHM XMHEO VETM HER WYPMX
YRXYOHMGEXYPERK
3. Saran (Solusi)
E 1IPEOYOERTIVE[EXERTETERTIRKYQYQER
F 1IRKMWM TETER TIRKYQYQER XIRXERK NEH[EPNEH[EP HER MRJSVQEWM
MRJSVQEWMTIRXMRK]ERKHMTIVPYOERSPILTVEOXMOER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 257
G 1IRKKERXMTIRKYQYQER]ERKWYHELXMHEOFIVPEOY
H 1IRKupdate MRJSVQEWM ]ERK HMXIQTIPOER WILMRKKE XMHEO QIR]IFEFOER
OIWEPELTELEQER
I 1IRKKERXMTETERTIRKYQYQERHIRKEROEGEHERVSHEEKEVXMHEOFIVHIFY
HERQYHELYRXYOHMTMRHELOER
4. Gambar Solusi
4ETERTIRKYQYQERHIRKEROEGE]ERKNIVRMLHERVSHEEKEVQYHEL
HMTMRHELOER
L. Penamaan Ruang
1. Permasalahan (Sumber Bahaya)
a. Aspek K3
1IQYRKOMROER TVEOXMOER WEPEL QEWYO VYERKER OEVIRE PEFIP REQE
XIQTEXXIVOIPYTEWLMPERK
8MHEO QIRKIXELYM ETEOEL VYERKER XIVWIFYX FSPIL HMEOWIW SPIL WIQYE
SVERK EXEY LER]E FSPIL HMEOWIW SPIL OEPERKER XIVXIRXY HIRKER
TIVPIRKOETEROLYWYW
8MHEO XIVHETEX XERHE FELE]E EXEY OIXIVERKER WMETE WENE ]ERK FSPIL
QIQEWYOMVYERKERXIVWIFYX
b. Aspek 5S/5R
8MHEOQIQIRYLMTVMRWMTVMRKOEWOEVIREXIVHETEXVYERKER]ERKXMHEOFIVPEFIP
2. Potensi Bahaya (Resiko/penyakit)
&MWEFIVIWMOSNMOEHMXIQTEXXIVWIFYXXIVHETEXFELERFIVFELE]EFIVEGYR
258 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
3. Saran (Solusi)
E 1IQEWERKTETERREQEVYERKERHMWIXMETVYERKER]ERKEHEHMFIRKOIP
F 1IQFIVMOIXIVERKERWMETEWENE]ERKFSPILQIQEWYOMVYERKERXIVWIFYX
4. Gambar Solusi
4ETERREQETMRXYHIRKEROIXIVERKER 4ETERREQEVYERK
M. Tempat Sampah
1. Permasalahan (Sumber Bahaya)
a. Aspek K3
8IVHETEXWEQTEL]ERKXMHEOWIWYEMHIRKERXIQTEXR]EXEFYRKPEQTY
]ERKHMFYERKFIVWEQEWEQTELSVKERMOHERRSRSVKERMO
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 259
8MHEO XIVHETEX PEFIP NIRMW WEQTEL ]ERK LEVYW HMFYERK OI QEWMRK
QEWMRKXIQTEXWEQTEL
8MHEO QIQMPMOM TIRYXYT WILMRKKE OIXMOE LYNER HETEX QIRNEHM WEVERK
XIPYVR]EQYO
b. Aspek 5S/5R
a. 8MHEO QIQIRYLM TVMRWMT VIWMO OEVIRE WEQTEL QEWML FIVWIVEOER
HMWIOMXEVXIQTEXWEQTEL
b. 8MHEOQIQIRYLMTVMRWMT VMRKOEWHERVETMOEVIREQEWMLFIVGIGIV
c. 8MHEO XIVE[EX OEVIRE OSRHMWM XIQTEX WEQTEL ]ERK WYHEL VYWEO
XIVYXEWEXMERKTIR]ERKKER]E
2. Potensi Bahaya (Resiko/penyakit)
E &EY HM WIOMXEV XIQTEX WEQTEL ]ERK HETEX QIR]IFEFOER QYEPQYEP HER
QIR]IFEVR]EOYQERTIR]EOMX
F 4IQERHERKER]ERKOYVERKXIVE[EX
G 4IR]EOMXHIQEQFIVHEVELHERQEPEVMEEOMFEXEMV]ERKXIVXEQTYRKHMHEPEQ
XIQTEXWEQTELQINEHMWEVERKXIPYVR]EQYOTIQFE[ETIR]EOMX
H /SRHMWM TWMOSPSKMW ]ERK OYVERK FEMO QIR]IFEFOER OYVERK WIQERKEX
WILMRKKE TVSHYOXMZMXEW OIVNE FIVOYVERK EOMFEX PMRKOYRKER ]ERK OSXSV HER
FEY
I 1IRMQFYPOERIJIOHSQMRSHEVMXIQTEXWEQTEL
3. Saran (Solusi)
E 1IQTIVFEMOMXIQTEXWEQTEL]ERKXIVGIGIVEKEVHMTEWERKOIQFEPMOIXMERK
TIR]ERKKER]E
F 1IQMPMLHIWEMRXIQTEXWEQTEL]ERKWIWYEMHIRKERWEQTEL]ERKHMFYERK
QMWEPOER HMFIHEOER QIRNEHM ]EMXY SVKERMO RSR SVKERMO HER WEQTEL
OEPIRKFSXSPWILMRKKEQIQYHELOERHEPEQTIRKSPELERR]E
G 1IQFYEX WMWXIQ TIRKSPELER PMQFEL ]ERK FEMO HM PMRKOYRKER FIRKOIP
WILMRKKEWEQTELXMHEOLER]EHMFYERKYRXYOHMFEOEVHMXMQFYR
H 8IQTEXWEQTELXIVXYXYTWILMRKKEXMHEOEHEEMVLYNER]ERKQIRKKIRERKHM
HEPEQR]E
4. Gambar Solusi
(IWEMR XIQTEX WEQTEL outdoor ]ERK QIQMPMOM OIXIVERKER NIPEW XIRXERK NIRMW
WEQTEL]ERKHMTMWELOERWIVXEFIRXYO]ERKYRMO
260 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
(IWEMR XIQTEX WEQTEL indoor ]ERK QIQMPMOM OIXIVERKER NIPEW XIRXERK NIRMW
WEQTEL ]ERK HMTMWELOER WIVXE FIRXYO ]ERK YRMO YRXYO TIRKKYREER HM HEPEQ
VYERKER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 261
N. Pemasangan AC (Air Conditioner)
1. Permasalahan (Sumber Bahaya)
a. Aspek K3
0ERXEMVIXEOWILMRKKEFEKMERFEKMERR]EQIRNEHMXENEQ
b. Aspek 5S/5R
/MTEW %' XMHEO HMVE[EX WILMRKKE QIRKEPEQM OIVYWEOER TVMRWMT VE[EX
OYVERK
&ER]EOHIFY]ERKQIRIQTIPTEHE%'WILMRKKEXMHEOVIWMO
4IREXEER%'XMHEOVETMHMPIXEOOERHMEXEWTMRXY
WILMRKKEOYVERKIJIOXMJ
2. Potensi Bahaya (Resiko/penyakit)
(IFY ]ERK XIVFE[E OMTEW %' HETEX QIR]IFEFOER MVMXEWM QEXE HER KERKKYER
TIVRETEWER
3. Saran (Solusi)
1IQMRHELOER TIRIQTEXER %' TEHE HMRHMRK WIXIPEL TMRXY QEWYO WILMRKKE
TVEOXMOER]ERKQIQEWYOMVYERKERPERKWYRKQIVEWEOEROIWINYOERHEVM%'
4. Gambar Solusi
4SWMWMTIQEWERKEROMTEW%G]ERKFEMO4IQEWERKER%']ERKFEMO
O. Poster K3
262 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
1. Permasalahan (Sumber Bahaya)
a. Aspek K3
8IQETSWXIVOYVERKWIWYEMHEROYVERKOSQYRMOEXMJOEVIREXYPMWERR]E
]ERKWYHELYWERKWILMRKKEGIRHIVYRKOYVERKHMTIVLEXMOER
4SWXIV ]ERK HMTEWERK WYHEL XIVXMRKKEP NEQER WILMRKKE XMHEO VIPIZER
PEKM
b. Aspek 5S/5R
4SWXIVWYHELXMHEOXIVPEPYNIPEWHEROYVERKQIREVMO
4SWXIVWYHELYWERKWILMRKKEXIVOIWEROSXSV
+EQFEVHERXYPMWERR]EXIVOIWEROYVERKXIVE[EX
2. Potensi Bahaya (Resiko/Penyakit)
a. Aspek K3
/IPEPEMER HEPEQ TVEOXMO EOMFEX OYVERKR]E MRJSVQEWM XIRXERK
OIWIPEQEXER OIVNE WILMRKKE HETEX QIRMQFYPOER FER]EO
OIXMHEOTELEQERXIRXERKOIWIPEQEXERHMHEPEQTVEOXMO
/IXMHEOTELEQER TVEOXMOER EXEW FELE]E HM HEPEQ FIRKOIP EOMFEX
OYVERKR]E MRJSVQEWM HEPEQ FIRXYO TSWXIVTSWXIV ]ERK OSQYRMOEXMJ
MRSZEXMJHERQYHELHMTELEQM
b. Aspek 5S/5R
6YERKER]ERKXMHEO VIWMOHERXIVPMLEXOSXSVOEVIRETSWXIV]ERKXIVTEWERK
WYHELYWERK
3. Saran (Solusi)
E 1IRKKERXM TSWXIV HIRKER ]ERK PIFML QIREVMO WILMRKKE TIWER HETEX
XIVWEQTEMOERHIRKERFEMOHERPIFMLFIVZEVMEWMQYPEMHEVMLMQFEYERXIRXERK
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 263
OIWIPEQEXER OIVNE WIPEPY QIRKKYREOER EPEX TIPMRHYRK HMVM XEXE GEVE
TIRKKYREEREPEXHWF
F 1IRKKERXMTSWXIVHIRKER[EVRE[EVRE]ERKQIRGSPSOEKEVQYHELXIVPMLEX
HER QIRKKYREOER FELEWE ]ERK WIHIVLERE OSQYRMOEXMJ WIVXE QYHEL
HMTELEQM
G 4SWXIV]ERKHMTEWERKWIFEMOR]EHEPEQFELEWE-RHSRIWMEEXEYNMOEHEPEQ
FELEWE MRKKVMW LIRHEOR]E QIRKKYREOER OSWEOEXE ]ERK WIHIVLERE HER
QYHELHMTELEQM
H (IWEMRTSWXIVHMFYEXWIMRSZEXMJQYRKOMRWILMRKKEQIREVMOYRXYOHMFEGEHER
PEQEOIPEQEEREOERHMTVEOXMOERSPILTIQFEGER]E
4. Gambar Solusi
E 4SWXIVLMQFEYERYRXYOQIRKIREOEREPEXTIPMRHYRKHMVM
F 4SWXIVLMQFEYERQIR]IHMEOEROSXEO4/
G 4SWXIV,MQFEYERYRXYOFIPENEVOWIFIPYQGIPEOE
H 4SWXIVLMQFEYERXIVLEHETOINYXPMWXVMO
I 4SWXIVERNYVERTOTEHEWEEXOIVEGYRER
J 4SWXIVLMQFEYERQIQFYERKWEQTELTEHEXIQTEXR]E
K 4SWXIVLMQFEYERQIQEOEMWEJIX]WLSIW
264 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
P. Emergency Button (Tombol Emergency)
8MHEO XIVHETEXR]E IQIVKIRG] FYXXSR ]ERK WILEVYWR]E HETEX HMKYREOER YRXYO
QIR]EPEOERWMVMRIXERHEFELE]E
7SPYWM TIQEWERKER WMVMRI HER XSQFSP HEVYVEX TEHE FIRKOIP WILMRKKE OIXMOE
XIVNEHMOIGIPEOEERXIVYXEQEOIFEOEVEREOERHIRKERGITEXHTEXHMXERKERM
Q. Emergency Exit
8MHEOXIVHETEXR]EXERHEIQIVKIRG]I\MX]ERKNIPEW
(MTEWERKTSWXIVIQIVKIRH]I\MXOIEVELTMRXYOIPYEVHEVYVEX
E 8ERHEFELE]EHERTSWXIVPIXEOIQIVKIRG]I\MX
F 8ERHEIQIVKIRG]I\MX
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 265
R. Instalasi Pemadam Api Otomatis
8MHEOXIVWIHMER]EMRWXEPEWMTIQEHEQETMSXSQEXMW]ERKFIOIVNEOIXMOEXIVHETEX
EWETHEVMLEWMPOIFEOEVER]ERKXIVNEHM]ERKEOERWIKIVEQIRKEOXMJOERTMTEEMV
HERWLS[IV]ERKEOERWIKIVEQIQEHEQOERETMWILMRKKEXMHEOXIVNEHMOIVYKMER
R]E[EHERQEXIVMMP
7SPYWMTIQEWERKERMRWXEPEWMTIQEHEQETMSXSQEXMW
4IQEHEQ%TM3XSQEXMW]ERKHMTEWERKTEHEPERKMXPERKMXHER7MWXIQQERYEP
266 A. Lab Komputer Dasar MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
BAB VI
APLIKASI
K3 DAN 5R PADA LABOLATORIUM KOMPUTER
Analisa
5S OEGEFIVHIFYXMHEOVIWMO
K3 FIVXEFVEOERWEPMRKHSVSRKXIVNEXYL
PAK MVMXEWMQEXEWIWEOREJEWQIQEVTEHEOYPMX
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 267
7SPYWM 4MRXY 0IFEV QYHEL YRXYO EOWIW OIPYEV QEWYO VYERKER HER
QIQYHELOERHEPEQTVSWIWIZEOYEWM
7IFEMOR]E TMRXY HMTIVPIFEV HER HMFIVM TMRXY HEVYVEX EKEV ERXEVE TIRKKYRE WEXY
HIRKER]ERKPEMRR]EXMHEOWEPMRKFIVWIRKKSPERHERYRXYOQIQMRMQEPMWMVXIVNEHMR]E
OIGIPEOEER WITIVXM XIVNEXYL FIRXYVER OITEPE PIGIX HWF 4MRXY YXEQE HER TMRXY
HEVYVEXLEVYWWIPEPYHMFIVWMLOERHEVMFIRHEFIRHE]ERKQIRKLEPERKMWYTE]EXMHEO
QIRKLEQFEX HEPEQ TVSWIW IZEOYEWM 3PIL OEVIRE MXY TIOIVNE XMHEO TIVPY GIQEW
EXEYOIXEOYXEROIXMOEXIVNEHMKIQTEEXEYOIFEOEVER
2. Penataan Barang Yang Tidak Digunakan
Analisa
5S : FIVWIVEOER seiton
WYPMX QIQFIHEOER FEVERK ]ERK FEMO
shitsuke
FIVHIFYseiketsu
XIVHETEXFEVERKXMHEOHMTIVPYOERWIMVM
K3 : OINEXYLERQSRMXSVERGEQERWIVERKKEXIVWERHYRK
PAK : MVMXEWMQEXEKERKKYERTIVREJEWERQIRMRKKEP
Solusi : 4IREXEER FEVERK ]ERK VETM EOER QIQMRMQEPMWMV WEPEL EQFMP
FEVERKVYERKKIVEOPIFMLPYEWXMHEOQIRKKERKKYTVSWIWIZEOYEWMHERVEWE
R]EQERHEPEQFIOIVNEEOERXIVGMTXE
268 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Solusi:
&EVERK ]ERK FIPYQ EOER HMKYREOER WIFEMOR]E HMWMRKOMVOER HEVM EVIE OIVNE HER
HMNEHMOERWEXYWIWYEMNIRMWR]E,EPMRMFIVXYNYERYRXYOQIRNEKEEVIETVSHYOWMXIXET
FIVWMLR]EQERHEROIWILEXEREOERPIFMLXIVNEKE7IPEMRMXYOSRHMWM]ERKWITIVXMMRM
EOER QIQTIVQYHEL HEPEQ TVSWIW IZEOYEWM ETEFMPE XIVNEHM FIRGERE OEVIRE XMHEO
EHEFEVERK]ERKQIRKLEPERKMNEPYVEOWIWIZEOYEWM8MHEOEHER]E]ERKQIRKLEQFEX
WEEXTVSWIWIZEOYEWMXIRXYEOERQIQFYEXTIOIVNEPIFMLR]EQERHEPEQFIOIVNE
3. Koridor Laboratorium
Analisa:
5S : KERK OYVERK PIFEV TIVPY EHER]E TIR]IKEVER PERXEM OEVIRE WYHEL
FER]EO]ERKVYWEO
K3 : FIVXEFVEOERFIRXYVERXIVWERHYRK
PAK : WEOMXTMRKKERKWXVIWW
Solusi : KERK]ERKPIFEVQIQYHELOERHEPEQQIQMRHELOERFEVERKFIOIVNE
PIFML IJMWMIRXMHEOFER]EOQIQFYERKXIREKEHERR]EEQERHEPEQ
FIOIVNE4IRERHEERVYXIXVERWTSVXEWMQIRNEKEOIR]EQERERHEPEQ
FIOIVNEQIQYHELOERTVSWIWIZEOYEWM
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 269
Solusi
E+ERKYRXYOEVYWHYEEVEL F6YXIXVERWTSVXEW
/SVMHSV PEFSVEXSVMYQ NYKE QIQIVPYOER WIFYEL TIVE[EXER ]ERK GYOYT WYPMX7EPEL
WEXYTIVE[EXER]ERKTIVPYHMPEOYOEREHEPELQIRNEKEOSVMHSVXIXETFIVWMLHEVMFIRHE
ETETYR,EPMRMFIVXYNYERWYTE]EOSVMHSVXIXETFMWEHMKYREOEREVYWEVELHERXIRXY
NYKE EOER QIQHYELOER HEPEQ TVSWIW IZEOYEWM ETEFMPE XIVNEHM FIRGERE EPEQ
QEYTYROIFEOEVER7IPEMRMXYPERXEMOSVMHSVNYKETIVPYHMVE[EXEKEVXMHEOPMGMRYRXYO
QIRKLMRHEVMOIGIPEOEEROIVNEXIVTIPIWIXXYQTELERQMR]EOEMVHPP
4. Kursi Laboratorium
Analisa:
5S : OYVWM XIVWIFYX VYWEO WILMRKKE OIWERR]E PEF OYVERK HMVE[EX OEVIRE
FER]EOFEVERK]ERKVYWEO
K3 : OYVWM]ERKWITIVXMMXYHETEXQIR]IFEFOERSVERK]ERKHYHYOHMOYVWM
XIVWIFYX QIRKEPEQM KERKKYER TEHE XYPERK ]EMXY
PSHSVWMWSWXISTSVSWMW
PA :WOPIVISWMWOMVHSWMWHERPSHSVWMW
Solusi : OYVWM]ERKJPIOWMFIPHIRKERWERHEVERTYRKKYRK
HETEXHMEXYVWIWYEM
OIMRKMREREOERQIQFERXYHEPEQQIRGMTXEOEROIR]EQERERHEPEQ
FIOIVNE
270 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
/YVWM ]ERK XMHEO WXERHEV EOER QIQFYEX TIRKKYRER]E QIPEOYOER OIFMEWEER ]ERK
FYVYOQMWEPR]EGEVEHYHYO]ERKWEPELWITIVXMTYRKKYRKXIVPEPYQIVYRHYOOIHITER
XIVPEPYQIVYRHYOOIFIPEOERKHERXIVPEPYQIQFIRKOSOOIWEQTMRK,EPMRMXIRXYEOER
QIR]IFEFOERTVSWIWOIVNEXMHEOIJIOXMJHERXMHEOIJMWMIROEVIRETIOIVNEEOERGITEX
QIVEWEPIPEL
5. Pemasangan Stop Kontak & Saklar
Analisa:
5S TIQEWERKEROSXEOOSRXEOXIVPMLEXXMHEOVETM
K3 TIQEWERKERWXSTOSRXEOHERWEOPEV]ERKXMHEOTEHEXIQTEXR]EHETEX
QIR]IFEFOERTIRKKYRE]ERKQIRKSTIVEWMOERWXSTOSRXEOHERWEOPEV
XIVWIFYX XIVWIXVYQ OEVIRE XMHEO XEY ETEOEL WXST OSRXEO HER WEOPEV
XIVWIFYXQEWMLFIVSTIVEWMHIRKERFEMOEXEYXMHEO
Solusi : 4IRERHEEROIVNEWEOPEVEOERQIQFERXYHEPEQTIRKSTIVEWMEREKEV
XMHEO WEPEL XIOER 4IQEWERKER OSXEO OSRXEO VETM QYHEL XIVNERKOEY
HEREQER
:4IQEWERKERWEOPEVHER4IQEWERKEROSXEOOSRXEO
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 271
4IRERHEER WEOPEV QIQERK WERKEX HMTIVPYOER YRXYO QIRKLMRHEVM XIVNEHMR]E
OIWEPELERQIRIOERWEOPEV7EOPEVNYKELEVYWHMPMRHYRKMWYTE]EWEOPEVXMHEOFIVYFEL
TSWMWMWIGEVEXMHEOHMWIRKENE/SXEOOSRXEOLEVYWFIVTIRKEQERYRXYOQIRKLMRHEVM
FELE]E WIRXYL4IRKEQER MRM HETEX FIVYTE TIRYXYT OSRXEO OSXEO OSRXEO TYXEV
KVSYRHQEYTYRTIRKEQERHIRKERWEOPEV
6. Instalasi Listrik-Kotak Kontak Solusi
E/SXEOOSRXEOHMFE[ELQINE F/SXEOOSRXEO]ERKFEMO
Analisa
5S : XMHEOVETMOEVIREVYERKOSXEOOSRXEO]ERKXIVPEPYWIQTMXHERHETEX
QIRMQFYPOERFELE]E
K3 : WXSTOSRXEO]ERKXMHEOTEHEXIQTEXR]EHETEXQIR]IFEFOERSVERK
OIWIXVYQOEVIREXMHEOXEYOEPEYHMFE[ELQINEXIVWIFYXEHEWXST
OSRXEOR]E
Solusi : /SXEO OSRXEO ]ERK XIVTEWERK VETM QYHEL XIVNERKOEY HER
FIVTIRKEQERHETEXQIRGMTXEOEROIR]EQERERHEPEQFIOIVNE
272 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
7. PenempatanKotak Sampah
Analisa:
5S : FEVERK]ERKVYWEOMXYXMHEOVETMOEVIRELER]EHMWYWYRWIQFEVERKER
WILEVYWR]E FEVERK VYWEO WITIVXM MXY HMXIQTEXOER HMVYERKER OLYWYW
EKEVXMHEOQIRKKERKKYIWXIXMOEPEFXIVWIFYX
8IQTEXWEQETELNYKELEVYWR]EHMXIQTEXOERHMXIQTEX]ERKQYHEL
XIVPMLEXEKEVQELEWMW[EXMHEOQIQFYERKWEQTELWIQFEVERKER
K3 FEYHEVMWEQTEL]ERKHMPIXEOERHMHEPEQVYERKERXIQTEXOIVNEHETEX
QIR]IFEFOER WIWISVERK XIVKERKKY TIVREJEWERR]E HER FELER
WEQTEL]ERKQIRKERHYRKFELEROMQMEHETEXQIQFELE]EOERXYFYL
QERYWME
Solusi : 8IQTEXWEQTEL]ERKQIQEHEMWERKEXHMTIVPYOERTIVPYTIQMWELER
NIRMWWEQTELTIVPYTIQIPMLEVEERXIQTEXWEQTELWIGEVEVYXMR
E8IQTEXWEQTEL F8IQTEXWEQTELWMWETVSHYOWM
8IQTEX WEQTEL QIQIVPYOER TIVLEXMER OLYWYW YRXYO QIRNEKE XIQTEX OIVNE
PMRKOYRKEROIVNEHEREVIEOIVNEXIXETFIVWMLWILMRKKETIOIVNEQIVEWER]EQERHEPEQ
FIOIVNE=ERKTIVPYHMPEOYOEREHEPELHIRKERGEVEQIQMWELOERNIRMWWEQTELWYTE]E
XMHEO QIRNEHMOER XMQFYPR]E ^EX FIVFELE]E 7IPEMR MXY ]ERK TEPMRK TIRXMRK EHEPEL
QIRKSWSRKOERXIQTEXWEQTELWIGEVEVYXMRWYTE]EXMHEOFER]EOQIRYQTYO
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 273
4IVPY HMWIHMEOER XIQTEX WEQTEL OLYWYW WMWE LEWMP TVSHYOWM ]ERK QEWML FMWE
HMQERJEEXOER7IPEMR HMKYREOER YRXYO HMQERJEEXOER YPERK HIRKER QIQMWELOER
WEQTELWMWETVSHYOWMNYKEHETEXQIRNEKEEVIEOIVNEXIXETFIVWMLHERR]EQER3PIL
OEVIREMXYOIWEPELERTIRKEQFMPERFELERXMHEOEOERXIVNEHM
8. Layout Tempat Kerja
Analisa:
5S : OYVWM–OYVWMXIVWIFYXOYVERKHMWYWYRHIRKERVETM
K3 : OYVWM]ERKGEVEQIPIXEOERR]EXIVPEPYWIQTMXHETEXQIR]IFEFOER
TIRKKYREXIVKSVIWOYPMXR]EHIRKERQINE
Solusi : %VIEOIVNE]ERKVETMFIVWMLPIFEVHERR]EQERQIRNEHMOERPIFML
OSRWIRXVEWM HEPEQ FIOIVNE 6YERK KIVEO ]ERK PYEW HETEX
QIQMRMQEPMWMV XIVNEHMR]E OINEHMER WITIVXM XIVNITMX XIVMRNEO QEYTYR
ERGEQER
9. Poster K3
274 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Analisa:
5S : WILEVYWR]EPEFXIVWIFYXQIQTYR]EMQENEPELHMRHMRKYRXYOTSWXIV–
TSWXIVWITIVXMMRMEKEVXMHEOQIVYWEOOIMRHELERPEF
K3 : TSWXIV XIRXERK O OYVERK NYQPELR]EFER]EO TSWXIV XIRXERK O ]ERK
VYWEO HERTIVPYHMTIVFEMOM
Solusi : 4SWXIV/]ERKPIRKOETHERQYHELHMTELEQMEOERQIQFERXYYRXYO
QIRKYVERKMFIVFEKEMNIRMWOIGIPEOEEROIVNE1MWEPR]EOIFEOEVER
XIKERKERXMRKKMKEWFIVFELE]ENEPYVIZEOYEWMHPP
4SWXIV QIRKIREM WEJIX] WERKEX HMTIVPYOER TEHE WIFYEL PEF WIFEKEM YTE]E
QIRMRKOEXOER OIWEHEVER QIRKIREM / HER WIFEKEM YTE]E TIRGIKELERXIVNEHMR]E
OIGIEOEER OIVNE FIVYTE OIFEOEVER PIHEOER FELE]E WIRXYL HWF4SWXIV ]ERK
HMTEWERK WILEVYWR]E FIVFIRXYO KEQFEV HIRKER WIHMOMX XYPMWER HER QYHEL
HMTELEQM7IFEMOR]EKEQFEVHIRKERWXERHEVHMRXIVREWMSREPWYTE]EHETEXHMTELEQM
FER]EOSVERK
8IQTEXTIQEWERKERTSWXIVPIFMLFEMOHMXIQTEXOERHMXIQTEX]ERKQYHELHMPMLEX
FER]EO SVERK,MRHEVM QIQEWERK TSWXIV HM HEYR TMRXY OEVIRE EOER QIRKYVERKM
IWXIXMOEOIMRHELERHEROIVETMERWIFYELPEF
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 275
10. Penerangan Laboratorium
Analisa:
5S : TIRGELE]EERHMPEFXIVWIFYXOYVERKQIR]IFEFOERTEOIVNEPEFOYVERK
R]EQERHEPEQFIOIVNEOEVIREOSRHMWMVYERKER]ERKOYVERKEHER]E
GELE]E
K3 : TIRGELE]EER ]ERK OYVERK QIQEHEM HETEX QIR]IFEFOER SVERK
XIVOIREVEFYRNEYLHERHIOEX
Solusi 4IRIVERKER]ERKFEMOWERKEXHMTIVPYOERYRXYONIRMWTIOIVNEERPIQFYX
HMPEFIPIOXVSRMOE
;EVRE PERKMXPERKMX GYOYT QIQFERXY TIR]IFEVER GELE]E PEQTY
4IRGELE]EER]ERKOYVERKEOERQIQFYEXQEXEHEVMTIOIVNEGITEXPIPELHERWEOMX
4IRGELE]EER ]ERK OYVERK QIQEHEM NYKEEOER FIVEOMFEX XIVKERKKYR]E
TIRKPMLEXERTIRKKYRE PEF HER ETEFMPE XIVYW QIRIVYW WITIVXM MXY QEOE TIRKKYRE
EOER QIRKEPEQM TIR]EOMX QEXE HER OIQYRKOMRER XIVFYVYO QIRNEHM
FYXE4IRIVERKERR]ELEVYWHMXEQFELWYTE]EQEXETIOIVNEXMHEOQYHELPIPELETEPEKM
HMFIRKOIPIPIOXVSRMOENIRMWTIOIVNEERR]EEHEPELTIOIVNEER]ERKPIQFYX=ERKTEPMRK
TIRXMRK PEQTY NYKE LEVYW HMVE[EX HER HMFIWMLOER HEVM HIFY WYTE]E TIRGELE]EER
XMHEOFIVOYVERK
276 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
11. Instalasi Listrik
/EFIPHMEXEWPERXEM 8IQTEXOEFIPHMHEPEQPERXEM
Analisa:
5S : OEFIP ]ERK HMEXEW PERXEM XIVWIFYX OYVERK MRHEL HER OYVERK FEKYW
OEVIREHETEXQIR]IFEFOERTIOIVNEPEFXIVWERHYRKOEVIREOEFIP]ERK
HMTEWERKWIEHER]EHMEXEWPERXEM
K3 : OEFIP]ERKGEVETIQEWERKERRYEHMPIXOERHMEXEWNEPYVEOWIWHETEX
QIR]IFEOERSVERKXIVWERHYRKHEREOLMVR]ENEXYLWILMRKKESVERK
XIVWIFYXXIVPYOE
-RWXEPEWMPMWXVMO]ERKEHEHMPEFIPIOXVSRMOELEVYWHMTIVFEMOMOLYWYWR]E]ERKFIVEHEHM
EXEW PERXEM,MRHEVM QIQEWERK OEFIP HM EXEW PERXEM XERTE TIVPMRHYRKER HER LMRHEVM
NYKE TIQEWERKER HIRKER QIPMRXEWM NEPYV XVERWTSVXEWM%OER PIFML FEMO ETEFMPE
TIQEWERKEROEFIPHMHEPEQPERXEMWILMRKKEVYERKERPEFXIVPMLEXPIFMLVETMFIVWMLHER
EQER
12. Emergency stop
8SQFSPHEVYVEXHMPEF
Analisa:
5S : XMHEOVETMWYWELHMXIQYOER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 277
K3 : EPEVQ ]ERK VYWEO HETEX QIR]IFEFOER SVERK ]ERK WIHERK FIOIVNE
HMHEPEQ VYERKERXIVWIFYXNMOEXIVNEHMOIFEOEVERHETEXQIRMRKKEPOEVIRE
XMHEOXIVXSPSRK
Solusi4IVPYEHER]ETIVFEMOERXSQFSPIQIVKIRG]WXSTHMPEFIPIOXVSRMOE
13. APAR
Analisa:
5S : %4%6XIVWIFYXWILEVYWR]EHMXIQTEXOERHMXIQTEX]ERKQYHELXIVPMLEX
NERKERHMFIPEOERKTMRXYQIR]IFEFOEROYVERKMRHELR]ETIRIQTEXER
%4%6XIVWIFYX
K3 : ETEV]ERKXMHEOEHEGEVETIQEOEMERR]EHETEXQIR]IFEFOERTIVMWXM[E
OIFEOEVERXIVWIFYXXMHEOWIKIVEHMTEHEQOERHEREOMFEXR]EOSVFER
XIVFEOEVHER]ERKTEPMRKTEVELSVERKXIVWIFYXHETEXQIRMRKKEP
Solusi : %4%6XIVPMRHYRKMXIVHETEXGEVETIRKSTIVEWMERQYHELHMNERKOEYHER
HMXIQYOERWIVXEXIVE[EX
(EPEQ WYEXY PEF WYHEL WILEVYWR]E XIVWIHME %4%6 %PEX 4IQEHEQ %TM 6MRKER
QMRMQEP FYEL %4%6 FMEWER]E HMPIXEOOER HMHIOEX TMRXY OIPYEV XIVPMRHYRKM HER
QYHEL HMNERKOEY=ERK XMHEO OEPEL TIRXMRKR]E ]EMXY %4%6 LEVYW WMET HMSTIVWEMOER
HER XIVHETEX TIXYRNYO TIRKKYREER%4%6 WIFEMOR]E WIPEPY XIVE[EXX HER HMKERXM
WIGEVEFIVOEPEYRXYOQIRNEKEOSRHMWM%4%6XIXETWMETHMSTIVEWMOER
278 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
B. Lab TV & Radio
0EF8:
6EHMSNYKEQIVYTEOERWEPELWEXYPEF]ERKEHEHMNYVYWERTIRHMHMOERXIORMO
IPIOXVSRMOE0EFMRMXIVFEKMQIRNEHMVYERKER]EMXYPEFOSQTYXIVNEVMRKERHERPEFXZ
VEHMS0EFMRMHEPEQOIEHEEROYVERKFEMOOEVIREVYERKERWERKEXWIQTMXTIRIQTEXER
FELER ]ERK XMHEO XIVXEXE JEWMPMXEW ]ERK OYVERK QIQEHEM HER HIWEMR XEXE VYERK
OYVERKFEMO3PILOEVIREMXYFIFIVETEEREPMWEWIOEPMKYWWSPYWMOEQMFIVMOERYRXYO
TIVFEMOEROSRHMWMPEFXZ
VEHMSHMNYVYWERTIRHMHMOERXIORMOIPIOXVSRMOE
1. Penataan Bahan
Analisa:
5S : WILEVYWR]EFEVERKFIOEWWIITIVXMMXYHMXIQTEXOERHMVYERKEROLYWYWEKEV
XIVPMLEXPIFMLVETM
K3 : FEVERK ]ERK HMXEVYL HMEXEW PIQEVM HETEX QIR]IFEOER SVERK OINEXYLER
FIRHE
Solusi : 1IR]IHMEOERXIQTEXOLYWYWFEVERK]ERKFIPYQHMKYREOERXMHEOQIREVYL
FEVERK WIQFEVERK XIQTEX. 4IREXEER FEVERK ]ERK VETM EOER QIQMRMQEPMWMV WEPEL
EQFMPFEVERKVYERKKIVEOPIFMLPYEW
6EOFELER
&EVERK ]ERK FIPYQ EOER HMKYREOER WIFEMOR]E HMWMRKOMVOER HEVM EVIE OIVNE HER
HMNEHMOERWEXYWIWYEMNIRMWR]E,EPMRMFIVXYNYERYRXYOQIRNEKEEVIETVSHYOWMXIXET
FIVWML
R]EQER 7IPEMR MXY OSRHMWM ]ERK WITIVXM MRM EOER QIQTIVQYHEL HEPEQ
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 279
TVSWIWIZEOYEWMETEFMPEXIVNEHMFIRGEREOEVIREXMHEOEHEFEVERK]ERKQIRKLEPERKM
NEPYV EOWIW IZEOYEWM 8IQTEX TIR]MQTERER HETEX HMFYEX HM VYERKER PEMR QEYTYR
HMWIOMXEVEVIEOIVNEHIRKERQIQERJEEXOERVEOHMWITERNERKHMRHMRK3PILOEVIREMXY
PYEWPERXEMHETEXHMQEOWMQEPOERYRXYOEVIEOIVNEHERTVSHYOWM
2. Penempatan Barang Tidak Digunakan/Kardus
Analisa:
5S : QEWMLFER]EOFEVERKFIOEW]ERKFIPYQHMXEXEVETMWILMRKKE
QIR]IFEFOERPEFQIRNEHMWIQTMXHERFER]EOHIFY
K3 : XIVXMQTEXIVNEXYLXIVNITMXXIVKERKKYTIVREJEWER
Solusi : 4IVPYHMWIHMEOERVYERKEROLYWYWYRXYOFELER]ERKFIPYQEOER
HMKYREOER/EVHYWOEVHYWFIOEWWILEVYWR]EWIKIVEHMTMRHELOERHEVM
EVIEOIVNEOEVIRELER]EEOERQIRKLEQFEX,MRHEVMQIPIXEOOERFEVERK
WIQFEVERKER
280 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
3. Penempatan Alat Ukur
Analisa:
5S : WILEVYWR]EFYOERLER]EXIQTEXEPEXOIVNER]EWENE]ERKHMFIVMXERHE
EPEX OIVNER]E TYR LEVYW HMFEKM XERHEPEFIP QIVEL EKEV OMXE HETEX
QIRKIXELYMQEREEPEX]ERKVYWEOHERXMHEOVYWEO
K3 : OINEXYLERFIRHEXIVKERKKYR]ETIOIVNEERXIVNITMX
Solusi : 0EFIPTIREQEEREPEXYOYVHERNYKEHEJXEVREQEFELERTEHEVEO
TIR]MQTERER TIVPY HMTIVFELEVYM HEJXEV REQE OSQTSRIR NYKE TIVPY
HMFYEX WYTE]E XEQTEO VETM FIVWML HER QIQYHELOER TIRKEQFMPER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 281
2EQEEPEXYOYV]ERKNIPEW
4IVEPEXER LEVYW HMWMQTER WIGEVE VETM YRXYO QIQYHELOER TIRKEQFMPER EPEX
YOYV4IVPY NYKE TIREQEER WIXMET TIVEPEXER YRXYO QIRKLMRHEVM OIWEPELER
TIRKEQFMPER TIVEPEXER7IPEMR MXY TIVPY NYKE TIVE[EXER WIGEVE XIVEXYV YRXYO
QIRKLMRHEVMOIGIPEOEEREOMFEXEPEXYOYVWITIVXMXIVFEOEVPIHEOERQEYTYRXVEYQE
4. Penyimpanan Bahan Praktik
Analisa:
5S : FER]EOR]EFEVERK]ERKXMHEOXIVXEXEVETMWILMRKKEFEVERKXIVWIFYX
QIRNEHMFIVHIFY
K3 :TIVREJEWERXIVKERKKYOINEXYLERFIRHEQIQEV
Solusi :6EOFELERWITIVXMHMFE[ELMRM
282 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
&ELER ]ERK FIPYQ EOER HMKYREOER WIFEMOR]E HMWMRKOMVOER HEVM EVIE OIVNE HER
HMNEHMOERWEXYWIWYEMNIRMWR]E,EPMRMFIVXYNYERYRXYOQIRNEKEEVIETVSHYOWM XIXET
FIVWML
R]EQER 7IPEMR MXY OSRHMWM ]ERK WITIVXM MRM EOER QIQTIVQYHEL HEPEQ
TVSWIWIZEOYEWMETEFMPEXIVNEHMFIRGEREOEVIREXMHEOEHEFEVERK]ERKQIRKLEPERKM
NEPYVEOWIWIZEOYEWM &ELERLEVYWWIPEPYHMGIOOSRHMWMR]E ETEOELQEWMLFEMOEXEY
WYHELFYVYO3PILOEVIREMXYETEFMPEWI[EOXY[EOXYFELEREOERHMKYREOEROMXEXMHEO
LEVYWQIPEOYOERTIRKIGIOOERYPERKHERFELERWYHELWMETHMKYREOER
5. Bahan Praktik
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 283
Analisa:
5S PEF XIVWIFYX OYVERK VIWMO OEVIRE QEWML FER]EO FEVERK ]ERK
FIVWIVEOER WILMRKKE QIR]IFEFOER PEF QIRNEHM OSXSV HER FER]EO
WEQTEL
K3 XIVKERKKYR]ETIOIVNEERXIVKERKKYTIVREJEWER
6. Layout Ruang Praktik
284 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Analisa:
5S : WILEVYWR]E OYVWM XIVWIFYX LEVYW HMWEQEOER EKEV XIVPMLEX VETM HER
FEKYW
K3 : XIVKERKKYR]ETIOIVNEERXIVNITMXXIVKERKKYTIVREJEWER
Solusi : %VIEOIVNE]ERKVETMFIVWMLPIFEVHERR]EQERQIRNEHMOERPIFML
OSRWIRXVEWM HEPEQ FIOIVNE 6YERK KIVEO ]ERK PYEW HETEX
QIQMRMQEPMWMV XIVNEHMR]E OINEHMER WITIVXM XIVNITMX XIVMRNEO QEYTYR
ERGEQER
7. Pemasngan Kotak Kontak & Sakla
Analisa:
5S : FIVHIFY QIRKYVERKM IWXIXMOE PEF OEVIRE XIVHETEX EPEX OIVNE ]ERK
VYWEO
K3 : WXSTOSXEOWYHEL]ERKWYHELVYWEOHETEXQIR]IFEOERSVERK]ERK
QIRKSTIVEWMOERR]EHETEXXIVWIXVYQ
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 285
Solusi : 4IRERHEEROIVNEWEOPEVEOERQIQFERXYHEPEQTIRKSTIVEWMEREKEV
XMHEO WEPEL XIOER 4IQEWERKER OSXEO OSRXEO VETM QYHEL XIVNERKOEY
HEREQER
4IRERHEER WEOPEV QIQERK WERKEX HMTIVPYOER YRXYO QIRKLMRHEVM XIVNEHMR]E
OIWEPELERQIRIOERWEOPEV7EOPEVNYKELEVYWHMPMRHYRKMWYTE]EWEOPEVXMHEOFIVYFEL
TSWMWMWIGEVEXMHEOHMWIRKENE/SXEOOSRXEOLEVYWFIVTIRKEQERYRXYOQIRKLMRHEVM
FELE]E WIRXYL4IRKEQER MRM HETEX FIVYTE TIRYXYT OSRXEO OSXEO OSRXEO TYXEV
KVSYRHQEYTYRTIRKEQERHIRKERWEOPEV
8. Kotak P3K Solusi
Analisa:
5S FIVHIFYXMHEOXIVE[EXHIRKERFEMO
286 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
K3 OSXEOOXMHEOXIVE[EXWILMRKKENMOEEHESVERK]KWEOMX]ERKWEOMXR]E
WYHEL TEVEL WITIVXM WIWEO REJEW XMHEO WIKIVE HMXSPSRK HETEX
QIRMRKKEP
Solusi : 4IVPYHMWIHMEOEROSXEO4/HMWIXMETPEFKYREQIRERKERMOINEHMER
/IGIPEOEER/SXEO4/LEVYWHMVE[EXHERHMGIOOSRHMWMR]EWYTE]E
HETEXHMKYREOERWI[EOXY[EOXY4IQEWERKERLEVYWXIVPMLEXHER
QYHELHMNERKOEY
9. Peralatan Tangan
Analisa:
5S FER]EOR]EFEVERK]ERKFIVWIVEOERQIQFYEXPEFQIRNEHMOSXSVHER
FIVHIFY
K3 XIVKERKKYR]ETIOIVNEERXIVKERKKYTIVREJEWER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 287
Solusi:
Analisa:
5S : PEFWYHELFEKYWOEVIREFEVERK–FEVERKHMPEFXIVWIFYXWYHELHMWYWYR
VETMVETMFEVERKXIVWIFYXOYVERKXIVE[EXOEVIREFEVERKXIVWIFYXQEWML
OSXSVHEREHER]EHIFY]ERKQIRIQTIP
K3 : OINEXYLERFIRHEXIVWERHYRKTIVREJEWERXIVKERKKY
Solusi : %VIEOIVNE]ERKVETMFIVWMLPIFEVHERR]EQERQIRNEHMOERPIFML
OSRWIRXVEWMHEPEQFIOIVNE.6YERKKIVEO]ERKPYEWHETEXQIQMRMQEPMWMV
XIVNEHMR]EOINEHMERWITIVXMXIVNITMXXIVMRNEOQEYTYRERGEQER
288 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
11. Lantai Rusak
Analisa:
5S : PEF XIVWIFYX FYXYL TIR]IKEVER OIQFEPM OEVIRE PERXEM PEF XIVWIFYX
WYHELVYWEOOYVWMR]ETYRLEVYWR]EHMWEQEOEREKEVPIFMLXIVPMLEXVETM
HERWIVEWM
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 289
K3 : TIVREJEWER XIVKERKKY XIVWERHYRK XIVTIPMRGMV XIVKSVIW NEXYL
XIVFIRXYV
Solusi : 4IVPYTIVFEMOERPERXEMWYTE]EEXMHEOXIVNEHMOIGIPEOEERFIVYTE
XIVWERHYRK QEYTYR FIRXYVER 7IFEMOR]E PERXEM NYKE WIPEPY HMVE[EX
WYTE]EXMHEOFIVKIPSQFERKPIFEV
+EQFEVTIRIQTEXERFELER]ERKVETM
Analisa:
5S : FELER–FELER]ERKOYVERKHMWYWYRVETMQIR]IFEFOERTIOIVNE
PEF QIRNEHMOIWYPMXERHEPEQQIRGEVMFELEROEVIRETIRIQTEXER
FELER]ERKOYVERKXIVE[EX
K3 TIVEPEXER YRXYO FIOIVNE ]ERK FIVERXEOER HETEX QIR]IFEFOER
SVERK XIVWIFYX OINEXYLER TIVEPEXER XIVWIFYX HER XIVKERKKY
FIOIVNER]E
Solusi : &MEWEOER QIRIQTEXOER FELER HER TIVEPEXER TVEOXMO
HMXIQTEXR]E 7IPEPY GIO OIEHEER TIVEPEXER TVEOXMO YRXYO
QIRKLMRHEVM OIGIPEOEER FIVYTE OINYX PMWXVMO OIFEOEVER HER
OIWEPELERTIVEOMXER
4IVPY HMXEREQOER OIFMEWEER ]ERK FEMO TEHE TIOIVNE EXEY QELEWMW[E FIVYTE
QIQFMEWEOER QIRKIQFEPMOER TIVEPEXER WIXIPEL FIOIVNE WIPEPY QIVETMOER
EVIE OIVNE WIXIPEL WIPIWEM HER QIQFIVWMLOER FELER WMWE TVSHYOWM4IVEPEXER
]ERKWIKIVEHMOIQFEPMOERWIXIPELHMKYREOEREOERQIQTIVPYEWEVIEOIVNEHER
QIQFYEXTIOIVNEXIXETJSOYWWIVXEOSRWIRXVEWMTEHETIOIVNEER
290 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
2. Almari Peralatan Solusi
Analisa
5S : PEF XIVWIFYX VMRKOEW OEVIRE EPEX OIVNE QEYTYR XIQTEX
QIR]MQTEXEPEXOIVNEFIPYQHMFIVMPEFIPQIVEL
K3 :XMHEOR]EQERXIVKERKKYTIVREJEWER
Solusi : 4IVPYHMFIVMTIRERHEERREQEREQEEPEXYOYVHERNYKEHEJXEV
REQEFELERTEHEVEOTIR]MQTERER (EJXEVREQEOSQTSRIR
NYKE TIVPY HMFYEX WYTE]E XEQTEO VETM FIVWML HER
QIQYHELOERTIRKEQFMPER
4IVEPEXER LEVYW HMWMQTER WIGEVE VETM YRXYO QIQYHELOER TIRKEQFMPER EPEX
YOYV4IVPY NYKE TIREQEER WIXMET TIVEPEXER YRXYO QIRKLMRHEVM OIWEPELER
TIRKEQFMPER TIVEPEXER7IPEMR MXY TIVPY NYKE TIVE[EXER WIGEVE XIVEXYV YRXYO
QIRKLMRHEVMOIGIPEOEEREOMFEXEPEXYOYVWITIVXMXIVFEOEVPIHEOERQEYTYRXVEYQE
3. Penempatan Bahan
Analisa:
5S : QIR]MQTER FEVERK FIOEW FIOEW WIQFEVERKER QIR]IFEFOER PEF
XIVWIFYXQIRNEHMXMHEOVETMHEROSXSV
K3 :TIVREJEWERXIVKERKKYOINEXYLERFIRHEQIQEV
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 291
Solusi
Penempatan bahan yang rapi
&ELER ]ERK FIPYQ EOER HMKYREOER WIFEMOR]E HMWMRKOMVOER HEVM EVIE OIVNE HER
HMNEHMOERWEXYWIWYEMNIRMWR]E,EPMRMFIVXYNYERYRXYOQIRNEKEEVIETVSHYOWMXIXET
FIVWML
R]EQER 7IPEMR MXY OSRHMWM ]ERK WITIVXM MRM EOER QIQTIVQYHEL HEPEQ
TVSWIWIZEOYEWMETEFMPEXIVNEHMFIRGEREOEVIREXMHEOEHEFEVERK]ERKQIRKLEPERKM
NEPYVEOWIWIZEOYEWM &ELERLEVYWWIPEPYHMGIOOSRHMWMR]E ETEOELQEWMLFEMOEXEY
WYHELFYVYO3PILOEVIREMXYETEFMPEWI[EOXY[EOXYFELEREOERHMKYREOEROMXEXMHEO
LEVYWQIPEOYOERTIRKIGIOOERYPERKHERFELERWYHELWMETHMKYREOER
4. Penempatan Hasil Produksi
Analisa:
5S :FEVERK–FEVERKXIVWIFYXWYHELHMWYWYRVETMXIXETMEOERPIFMLFEMONMOE
FEVERK–FEVERKFIOEWXIVWIFYXQIQMPMOMVYERKEROLYWYWEKEVXMHEO
QIQTIVWIQTMXPEF
K3 :OINEXYLERFIRHEXIVXMQTEFIRHEQIQEVTEXELXYPERK
Solusi : 4IVPYEHER]EVYERKEROLYWYWYRXYOQIRIQTEXOERLEWMP
TVSHYOWM 4IREXEER FEVERK HER TIQMWELER FEVERK YRXYO
QIQYHELOERTIRKEQFMPERTIQMRHELERHERTIVE[EXERFEVERK
292 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
4IRIQTEXERFEVERKTVSHYOWM
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 293
Analisa:
5S : FER]EOR]EFEVERKFIOEW]ERKQIRYQTYOQIR]IFEFOERPEFQIRNEHM
WIQTMXHERFIVHIFY
K3 :XIVXMQTEQIQEVXIVKSVIWTIVREJEWERXIVKERKKY
Solusi : 4IVPYHMWIHMEOERVYERKEROLYWYWYRXYOFELER]ERKFIPYQEOER
(MKYREOER./EVHYWOEVHYWFIOEWWILEVYWR]EWIKIVEHMTMRHELOERHEVM
EVIE OIVNE OEVIRE LER]E EOER QIRKLEQFEX ,MRHEVM QIPIXEOOER
FEVERKWIQFEVERKER
6. Instalasi Listrik Solusi
Analisa:
5S : QINEEXEYEPEXOIVNEPEMRR]E]ERKVYWEOWILEVYWR]ELEVYWHMKERXM
EXEY FYXYL TIR]IKEVER EKEV TEHE WEEX FIOIVNE QIRNEHM R]EQER
HEREQER
K3 :WEPMRKFIVXEFVEOERXIVWIXVYQXIVNEXYLQIRMRKKEPXIVWERHYRK
Solusi : -RWXEPEWMPMWXVMOTIVPYHMTIVFEMOMOLYWYWR]E]ERKHMEXEWPERXEMHER
294 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
QIPI[EXM NEPYV XVERWTSVXEWM4IQEWERKER OEFIP TIVPY HMVETMOER WYTE]E VYERKER
XIVPMLEXPIFMLVETMHERPIFMLEQER-RWXEPEWMPMWXVMO]ERKEHEHMPEFIPIOXVSRMOELEVYW
HMTIVFEMOMOLYWYWR]E]ERKFIVEHEHMEXEWPERXEM,MRHEVMQIQEWERKOEFIPHMEXEW
PERXEM XERTE TIVPMRHYRKER HER LMRHEVM NYKE TIQEWERKER HIRKER QIPMRXEWM NEPYV
XVERWTSVXEWM%OERPIFMLFEMOETEFMPETIQEWERKEROEFIPHMHEPEQPERXEMWILMRKKE
VYERKERPEFXIVPMLEXPIFMLVETMFIVWMLHEREQER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 295
D. Tindakan Untuk Lab Elektronika
296 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
BAB VII
APLIKASI K3 DAN 5R PADA BENGKEL KAYU, BENGKEL
PLUMBING DAN SANITASI
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 297
B. Mesin Bor 1
KESALAHAN
K3:
&IPYQHMFIVMTIPMRHYRK
5S:
4IXYRNYO TIRKKYREER HM XIQTIP HM
FIPEOERKQIWMR
RESIKO:
4VEOXMOERXMHEOQIPMLEXTIXYRNYOGEVE
TIRKSTIVEWMER EPEX WILMRKKE XMHEO
QIRKIXELYMGEVETIQEOEMERR]E
&IVTSXIRWM QIRKEPEQM PYOE WE]EX
PYOE FEOEV PYOE KSVIW OEVIRE WEPEL
QIRKSTIVEWMOEREPEX
Solusi:
7ILEVYWR]E HMFIVM TIPMRHYRK EKEV
PIFMLEQER
4IXYRNYO GEVE TIRKSTIVEWMER EPEX
HMXIQTIP HM FEKMER EXEWWINENEV
HIRKER QEXE EKEV XIVPMLEX SPIL
TVEOXMOER WILMRKKE TVEOXMOER EOER
QIRKIXELYMGEVETIQEOEMERR]EHER
QIQMRMQEPOER TSXIRWM XIVNEHMR]E
OIGIPEOEEROIVNE
%KEV XMHEO TIKEP PEOYOER
TIVIRKERKER
7I[EOXY–[EOXY
298 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
C. Mesin Bor 2
KESALAHAN
K3:
&IPYQEHETIXYRNYOTIRKKYREEREPEX]ERK
QIRIQTIPTEHEQIWMR
5S:
4IRIQTEXER QIWMR ]ERK OYVERK PIPYEWE XIVPEPY
WIQTMX
RESIKO:
&IVTSXIRWMWEPELHEPEQQIRKKYREOERQIWMRHER
EPLEWMP FMWE XIVNEHM OIGIPEOEER EXEY OIVYWEOER
TEHEQIWMR
Solusi:
1IWMR WIFEMOR]E HMFIVM
TIRYXYT WIFEKEM TIRKEQER
WEEX QIPEOYOER TVEOXIO HER
YRXYO QIRYVERKM TSXIRWM
OIGIPEOEER OIVNE HER HMFIVM
TIXYRNYOTIRKKYREER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 299
D. Helm Tidak Pada Tempatnya
KESALAHAN:
K3:
,IPQ]ERKXIVWIHMENYQPELR]E
OYVERKQIRGYOYTM
5S:
,IPQ XMHEO HMXIQTEXOER HM
HEPEQPIQEVM
RESIKO:
4IOIVNEER QIRNEHM
XIVLEQFEX OEVIRE LEVYW
FIVKERXMER
,IPQ QIRNEHM FIVHIFY
OEVIREXMHEOHWMQTER
&IVIWMOS QIRKEPEQM PYOE
FIRXYVER HM OITEPE EOLMFEX
OINEXYLERWYEXYFIRHE
Solusi:
300 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
E. Serbuk Kayu
KESALAHAN:
7IVFYO OE]Y FIVWIVEOER QIRKSXSVM
QINEOIVNE
RESIKO:
/SRHMWMQINEOIVNE]ERKOSXSV
EOER QIQFYEX TIOIVNE QIRKEPEQM
HITVIWM WILMRKKE HETEX QIQFYEX
OSRWIRXVEWM OIVNE QIRYVYR
%OLMFEXR]E OIGIPEOEER OIVNE ]ERK
PIFML FIWEV EOER QIRKERGEQ HER
TVSHYOXMZMXEWOIVNEQIRNEHMQIRYVYR
1IR]IFEFOER KERKKYER
TIVREJEWER WITIVXM FEXYO EWQE HER
FMWENYKEQEWYOOIQEXE
Solusi:
(MFIVMOER GSVSRK TIRKLMWET
HIFYWITIVXMHMKEQFEV
(MWEVEROER YRXYO TEVE
QELEWMW[E WEEX OIVNE QIRKKYREOER
QEWOIV
(MPEOYOEOER TVSKVEQ VIWMO
WIWYEM TIXYRNYO TEHE FYOY 76
]EMXY HIRKER QIRNEH[EPOER TVSKVEQ
VIWMO &IFIVETE HMERXEVER]E EHEPEL
HIRKERGEVE–GEVEFIVMOYX1IQFYEX
JSVQYPMV XERKKYRK NE[EF VIWMOSF]IO
]ERK HMFIVWMLOER ;EOXY VIWMO
4IRERKKYRKNE[EF
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 301
F. Kayu
F. Berantakan
Kayu Berantakan
F. Kayu Berantakan
KESALAHAN
KESALAHAN
KESALAHAN
K3: %PEXEPEX
K3: %PEXEPEX
TVEOXIO TVEOXIO
WILEVYWR]E
WILEVYWR]E
K3: %PEXEPEX TVEOXIO WILEVYWR]E
MWMQTERMWMQTER
HMHEPEQ HMHEPEQ
PIQEVMPIQEVM
EXEY VEO
EXEY VEO
MWMQTER HMHEPEQ PIQEVM EXEY VEO
LYWYWLYWYW
EKEV XMHEO
EKEVQIPYOEM
XMHEO QIPYOEM
WIWSVERK
WIWSVERK
LYWYW EKEV XMHEO QIPYOEM WIWSVERK
%TEFMPEXIVNEXYL
%TEFMPEXIVNEXYL
%TEFMPEXIVNEXYL
5S:/E]Y–OE]YXMHEOXIVXEXEWIGEVE
5S:/E]Y–OE]YXMHEOXIVXEXEWIGEVE
5S:/E]Y–OE]YXMHEOXIVXEXEWIGEVE
XIVEXYVXIVEXYV
XIVEXYV
RESIKO RESIKO
RESIKO
%PEXTVEOXIO]ERKXIVNEXYLXERTE
%PEXTVEOXIO]ERKXIVNEXYLXERTE
%PEXTVEOXIO]ERKXIVNEXYLXERTE
WIRKENE WIRKENE EOER EOER QIPYOEM
QIPYOEM
WIRKENE EOER QIPYOEM
QIR]IFEFOERQIQEVPYOE
QIR]IFEFOERQIQEVPYOE
QIR]IFEFOERQIQEVPYOE
/E]Y /E]Y ]ERK ]ERK XMHEO XMHEO
TEHE TEHE
/E]Y ]ERK XMHEO TEHE
XIQTEXR]EXIQTEXR]E
FMEW WI[EOXY[EOXY
FMEW WI[EOXY[EOXY
XIQTEXR]E
FMEW WI[EOXY[EOXY
XIVFIRXYVXIVFIRXYV
TIOIVNE TIOIVNE
]ERK WIHERK
]ERK WIHERK
XIVFIRXYV TIOIVNE ]ERK WIHERK
PI[EX PI[EX
PI[EX
Solusi:Solusi:
Solusi:
%OER %OER
PIFML XIVEXYV
PIFML XIVEXYV
NMOE TIRIQTEXER
NMOE TIRIQTEXER
%OER PIFML XIVEXYV NMOE TIRIQTEXER
OE]Y OE]Y
MOIPSQTSOOER
MOIPSQTSOOER FIVHEWEVOER
FIVHEWEVOER
OE]Y MOIPSQTSOOER FIVHEWEVOER
YOYVERR]E
YOYVERR]E
WILMRKKE
WILMRKKE
XIVEXYVXIVEXYV
YOYVERR]E WILMRKKE XIVEXYV
TIRIQTEXERR]E
TIRIQTEXERR]E HER EHE
HER XMHEO XMHEOOE]Y
EHE OE]Y
TIRIQTEXERR]E HER XMHEO EHE OE]Y
]ERKNYRKOMVFEPMO
]ERKNYRKOMVFEPMO
]ERKNYRKOMVFEPMO
1IPIXEOOER
1IPIXEOOER EPEX –EPEX
EPEX– TVEOXIO
EPEX TVEOXIO
OI OI
1IPIXEOOER EPEX – EPEX TVEOXIO OI
XIQTEXXIQTEX QIR]MQTERER
QIR]MQTERER EPEX –EPEX
EPEX– EPEX
XIQTEX QIR]MQTERER EPEX – EPEX
TVEOXIO
TVEOXIO WITIVXMWITIVXM
XEQTEOXEQTEO TEHE KEQFEV
TEHE KEQFEV
TVEOXIO WITIVXM XEQTEO TEHE KEQFEV
HMEXEWHMEXEW
HMEXEW
302 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
G. Alat
G.Mengelas
Alat Mengelas
G. Alat Mengelas
KESALAHAN
KESALAHAN
KESALAHAN
K3: K3:
K3:
/EFIP /EFIP
]ERK XIVYRXEM
]ERK XIVYRXEM
HER HER
/EFIP ]ERK XIVYRXEM HER
FIVWIVEOERHMPERXEM
FIVWIVEOERHMPERXEM
FIVWIVEOERHMPERXEM
5S: 5S:
5S:
4IRIQTEXER
4IRIQTEXER
EPEX ]ERK
EPEX ]ERK
4IRIQTEXER EPEX ]ERK
OYVERKXIVXEXEVETM
OYVERKXIVXEXEVETM
OYVERKXIVXEXEVETM
RESIKO: RESIKO:
RESIKO:
'EVE QIRKEQFMP
'EVE QIRKEQFMP
EPEX EPEX
'EVE QIRKEQFMP EPEX
]ERK ]ERK
WYWEL WYWEL
HETEX HETEX
]ERK WYWEL HETEX
QIQFYEX QIQFYEXTIOIVNETIOIVNE
QIQFYEX TIOIVNE
XIVPYOEXIVPYOE
EOMFEX EOMFEX
XIVKSVIW
XIVKSVIW
XIVPYOE EOMFEX XIVKSVIW
FIWM FIWM
FIWM
(ETEXQIQFYEXTIOIVNE
(ETEXQIQFYEXTIOIVNE
(ETEXQIQFYEXTIOIVNE
XIVNIVEXXIVNIVEX
OEFIP OEFIP
HER HER
XIVNIVEX OEFIP HER
OIQYHMERXIVNEXYL
OIQYHMERXIVNEXYL
OIQYHMERXIVNEXYL
Solusi: Solusi:
Solusi:
%PEX]ERKHMKYREOERHMXEXEVETMHERHMXIQTEXOER
%PEX]ERKHMKYREOERHMXEXEVETMHERHMXIQTEXOER
%PEX]ERKHMKYREOERHMXEXEVETMHERHMXIQTEXOER
HMXIQTEX]ERKQYHELHMNERKOEY
HMXIQTEX]ERKQYHELHMNERKOEY
HMXIQTEX]ERKQYHELHMNERKOEY
0IFMLFEMOOEFIP]ERKXIVFIRKOEPEMHMPERXEMHMMOEX
0IFMLFEMOOEFIP]ERKXIVFIRKOEPEMHMPERXEMHMMOEX
0IFMLFEMOOEFIP]ERKXIVFIRKOEPEMHMPERXEMHMMOEX
EKEVXMHEOFIVWIVEOERHERXMHEOQIQFELE]EOER
EKEVXMHEOFIVWIVEOERHERXMHEOQIQFELE]EOER
EKEVXMHEOFIVWIVEOERHERXMHEOQIQFELE]EOER
&IVMPEL
&IVMPEL
TSWXIV TSWXIV
TIVMRKEXER
TIVMRKEXER
XIRXERKXIRXERK
FELE]EFELE]E
&IVMPEL TSWXIV TIVMRKEXER XIRXERK FELE]E
XIVNIVEXOEVIREOEFIP]ERKFIVWIVEOER
XIVNIVEXOEVIREOEFIP]ERKFIVWIVEOER
XIVNIVEXOEVIREOEFIP]ERKFIVWIVEOER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 303
H. Penempatan Alat Yang Kurang Rapi
KESALAHAN
K3:
4IREXEEREPEXHMXIQTEXXIVFYOEHERQYHEL
XIVWIRKKSPSPILTIOIVNE
5S:
2EQTEO EPEX ]ERK XIVWMQTER XMHEO XIVXEXE
HIRKERVETMHERNYQPELR]ELER]EFIFIVETE
HERXMHEOWIWYEMHIRKERNYQPELTIOIVNE
RESIKO
%PEX ]ERK XMHEO XIVXEXE VETM EOER
QIR]YPMXOER TIOIVNE WEEX LIRHEO
QIRKEQFMPR]E
1YHEL XIVNEXYL HER HETEX QIPYOEM OEOM
OEOMQIRNEHMQIQEVHERXIVKSVIW
Solusi:
%PEX HMWYWYR VETM HM XIQTEX
TIR]MQTERER]E EKEV TIOIVNE
XMHEO OIWYPMXER WEEX LIRHEO
QIRKEQFMPR]E
%TEFMPE EPEX ]ERK QIQTYR]EM
YOYVER FIVFIHE WIFEMOR]E
HMYVYXOER HEVM ]ERK TEPMRK
FIWEVYOYVERR]E
7IKIVE HMXEQFEL NYQPEL EPEX
HER HMWIWYEMOER HIRKER
NYQPELTIOIVNE
304 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
I. Pekerja Sedang Praktik
KESALAHAN
K3: 4IOIVNE XMHEO QIRKKYREOER
TIVPIRKOETEROIWIPEQEXERPIRKOET
5S: 8IVHETEXWEQTELTPEWXMOHMXIRKELFMHERK
OIVNEEXEYPERXEM]ERKWIHERKHMKYREOER
RESIKO:
(ETEX XIVOIRE KSVIWER FIWM OEVIRE XMHEO
QIRKKYREOER OESW XERKER WILMRKKE
XERKER QIRNEHM PYOE HER WEQTEL TPEWXMO
HETEXQIR]IFEFOERTIOIVNEXIVTIPIWIX
&MHERK OIVNE ]ERK XIVPEPY VIRHEL HER
QIQFYRKOYO WEEX FIOIVNE HETEX
QIR]IFEFOERWEOMXTYRKKYRK
Solusi:
7IPEPY QIRKKYREOER
TIVPIRKOETER OIWIPEQEXER
WEEXFIOIVNE
%TEFMPEXIVHETEXWIKIVEFYERK
WEQTELTEHEXIQTEXR]E
7IWYEMOERFMHERKOIVNEHIRKER
XMRKKM4IOIVNE
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 305
J. Jalur transportasi
KESALAHAN
K3: 8IVHETEXOEFIPHMPERXEM
5S: &IFIVETEEPEXXMHEOHMOIQFEPMOERHER
HMFMEVOERFIVWIVEOERWILMRKKEXMHEOVETM
RESIKO: /EFIP]ERKHMFMEVOEREOERQIQFYEX
TIOIVNE XIVWERHYRK OIQYHMER QIPYOEM OEOM
%PEX ]ERK FIVWIVEOER HETEX QIR]IFEFOER
OIXMHEOWIRKENEER WEEX FIOIVNE HER NEXYL
WILMRKKEHETEXQIPYOEMXERKERHEROEOM%OER
XIVNEHMXEFVEOERERXEVTIOIVNEETEFMPEXMHEOEHE
NEPYV XVERWTSVXEWM WEEX FIVTETEWER 4IVEPEXER
]ERK XMHEO HM OIQFEPMOER OI XIQTEX WIQYPE
HETEXFIVTSXIRWMLMPERK
Solusi:
7IFEMOR]E OEFIP XIVWIFYX
HMKYPYRK HER HMXIQTEXOER
TEHEXIQTEXR]E
7IXIPEL WIPIWEM QIPEOYOER
TVEOXIO TIOIVNE
QIRKIQFEPMOER EPEX – EPEX
OI XIQTEXR]E QEWMRK –
QEWMRK WILMRKKE EPEX EOER
XIVNEKE HER XMHEO QYHEL
LMPERKEXEYTYRVYWEO
7IFEMOR]E HMFIVM NEPYV
XVERWTSVXEWMYRXYO
OIEQERER EPEX HER TIOIVNE
EKEVXMHEOWEPMRKFIVXEFVEOER
306 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
BAB VIII
APLIKASI K3 DAN 5R LABOLATORIUM BOGA DAN KIMIA
1. Analisis :
a. K3: &IFER OIVNEXIVPEPY FIVEXHER TIRKEXYVER FIFER ]ERK WIQFEVERK EOER
QIR]IFEFOERFIRHEQYHELNEXYL
b. 5S: 4IREXEERFEVERKXMHEOVETMEXEYXMHEOVMRKOEW OEVIREWEPMRKFIVXYQTYOER
2. Akibat: Ergonomic Hazard ]ERKHMXMQFYPOER]EMXYNEVMQIRELERFIFERPIFMLEOMFEX
QMRMQR]ETIKERKERXERKER/IGIPEOEEREOMFEXOIVNE]EMXYNEVMGMHIVEEXEYFELOER
FIVHEVELOEOMOINEXYLERFIRHEWILMRKKEFIVHEVELEXEYQIQEV4IR]EOMXEOMFEX
OIVNE ]ERK HMXMQFYPOER EOMFEX NEVM QIRELER FIFER XIVPEPY PEQE ]EMXY XYPERK NEVM
EOER QIQFIRKOEOEXEYFELOERGEGEX
3. Solusi :
E K3: &EVERKFEVERK FIVEX HMPIXEOOER TEHE VEO FIVTIQFEXEW WILMRKKE
QIQMRMQEPMWMVFIRHENEXYL
b. 5S: 4IRIQTEXER EPEX HER FELER WIWYEM HIRKER NIRMWR]E WILMRKKE PIFML
STXMQEPQIQFE[EFEVERK
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 307
B. Lemari Penyimpanan Alat
1. Analisis :
a. K3: 4IPIXEOER FIRHE HER TIVE[EXER FIRHE WIQYE WEQE TEHELEP XMET EPEX
QIQMPMOMTIVE[EXERHERTIR]MQTERERFIVFIHE
b. 5S: 4IREXEER FEVERK tidak rapi tidak resiktidak ringkas WILMRKKE
QIR]YPMXOERTIRGEVMERHERQYHEL OSXSV
2. Akibat : Chemical Hazard EXEY 7YQFIV FELE]E OMQME ]ERK HMXMQFYPOER ]EMXY
HIFYOYQERHEROEVEXTEHEEPEXEOMFEXJIRXMPEWMYHEVE]ERKFIPYQSTXMQEPHER
TIRERKERER TIVE[EXER Kecelakaan akibat kerja ]EMXY FIVWMR EOMFEX HIFY HER
GMHIVE EXEY FIVHEVEL EOMFEX EPEX ]ERK FIVOEVEX Penyakit akibat kerja ]EMXY flu
OEVIREHIFYEPIVKMtetanus EOMFEXPYOEOEVIREFEVERK]ERKFIVOEVEX
3. Solusi :
a. K3: &EVERKFEVERK HMPIXEOOER HM HEPEQ EPQEVM WILMRKKE QIQMRMQEPMWMV
TIOIVNE]ERKOINEXYLERFIRHE
F 5S: 4IRIQTEXER EPEX HER FELER WIWYEM HIRKER NIRMWR]E QIPMRHYRKM EPEX
FELERHEVMHIFY
C. Kebersihan dan Kenyamanan Dalam Bekerja
308 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
1. Analisis :
E K3: 8MHEO QIQEOEM EPEX TIPMRHYRK HMVM FIVYTE WEVYRK XERKER HER QEWOIV
WILMRKKEOYQER]ERKEHEFMWENEXYLOIQEOERER
F 5S: 4VSWIWtidak resik EXEYFIVWMLHERtidak rajin EXEYTIQFMEWEERXIRXERK
TIRKKYREEREPEXTIPMRHYRKHMVM
2. Solusi :
E K3: 1IQEOEM EPEX TIPMRHYRK HMVM FIVYTE WEVYRK XERKER HER QEWOIV WIVXE
GIPIQIO
F 5S: 4EOEMER HER EPEX TIPMRHYRK FIV[EVRE TYXML WILMRKKE QIRGIVQMROER
OIFIVWMLERTIOIVNE
D. Kebersihan Alat Setelah Digunakan Dan Tempat Penyucian
1. Analisis :
E K3: %PEX ]ERK WYHEL HMKYREOER HMFMEVOER HER XIVKIRERK EMV ]ERK FMWE
QIRMQFYPOERFEOXIVM
F 5S: Tidak resik OEVIREXMHEOWIKIVEHMFIVWMLOERTidak rawat OEVIREOSXSVER
]ERKQIRIQTIPFMEWQIRNEHMOIVEOWILMRKKEWYPMXHMFIVWMLOER
2. Solusi :
a. K3: /YOYTERNERKLEVYWHMTSXSRK YRXYOQIRGYGMEKEVOSXSVERXMHEO QEWYO
OIWIPEWIPEOYOY
b. 5S: %PEXLEVYWWIKIVEHMGYGMWIXIPEL HMTEOEMWILMRKKEXIVFIFEWHEVM FEOXIVM
TIR]IFEFTIR]EOMX
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 309
E. Pencahayaan Ruangan Alami Dan Buatan
1. Analisis :
E K3: 4IRGELE]EERXMHEOWIWYEMHIRKERWXERHEVXMRKOEXTIRIVERKERVYERKER
b. 5S: Tidak rawat dan tidak resik OEVIRE TIRGELE]EER PEQTY 80 OYVERK
STXMQEP
2. Solusi :
E K3: 0EQTY HMKERXM HIRKER ]ERK PIFML XIVERK WIVXE HMWIWYEMOER HIRKER
WXERHEVXMRKOEXTIRIVERKERVYERK
F 5S: 0EQTY HMFIVWMLOER WIGEVE FIVOEPE XIVQEWYO TEHE WEEX PEQE XMHEO
HMKYREOEREKEVXIVGETEMTIRGELE]EERSTXMQEP
F. Perlindungan Pekerja Dari Panas Alat
1. Analisis :
E K3: 8MHEO EHE TIQFEXEW ERXEVE OSQTSV WEXY HIRKER ]ERK PEMR FEMO
QIRKKYREOERKEVMWHMPERXEMEXEYTETER
F 5S: Tidak ringkas OEVIRE NEVEO ERXEV OSQTSV NEYL WILMRKKE XIVNEHM
TIQFSVSWERVYERK
310 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
2. Akibat : Physical Hazard ]ERKHMXMQFYPOERXIVWIRKEXTEREWOSQTSVHERXIVXYWYO
XITM QINE ]ERK VYRGMRK HER Psychological Hazard ]EMXY TIOIVNE QIVEWE XMHEO
EQER OEVIRE XEOYXXIVWIRKEXTEREW Kecelakaan akibat kerja ERKKKSXE FEHER
FIVHEVELEXEYQIPITYLEOMFEXWIRKEXERTEREWQEYTYRYNYRKQINEHEROSQTSV
]ERK PERGMT Penyakit akibat kerja ]EMXY GEGEX XYFYL EXEY XIXERYW OEVIRE PYOE
EOMFEXXITMQINEHEROSQTSV]ERKPERGMT
3. Solusi :
E K3: 1IRKKYREOERMWSPEXSVPEMRYRXYOQIQFEXEWMOSQTSVHIRKERTIOIVNE
b. 5S: 4IRIQTEXEROSQTSVHMFYEXWEPMRK QIQFIPEOERKMWILMRKKEPIFML IJMWMIR
G. Penempatan instalasi listrik
1. Analisis :
E K3: .MOEXIVNEHMOIFEOEVERQEYTYRKERKKYERPMWXVMOTERIPWYPMXXIVNERKOEY
F 5S: 4IREXEER OEFIP tidak rapi HER XIVPMLEX XMQFYP HER OSXSV WILMRKKE tidak
rawat
Akibat : Physical Hazard ]ERKHMXMQFYPOERXIVWIXVYQEOMFEXOIWEPELERKVSYRHMRK
HER Psychological Hazard ]EMXY TIOIVNE QIVEWE XMHEO EQER OEVIRE XEOYX
XIVWIXVYQ Kecelakaan akibat kerja ERKKKSXE FEHER XMHEO WIRKENE QIR]IRXYL
XSQFSPTEHETERIPHERXIVNEHMKERKKYERPMWXVMOPenyakit akibat kerja ]EMXYGEGEX
XYFYLEOMFEXXIVWIRKEXPMWXVMOHERKERKKYERSVKERXYFYLWITIVXMPYQTYL
3. Solusi :
E K3: 1IQMRHELOER FEVERKFEVERK HMWIOMXEV TERIP WILMRKKE XIVHETEX GYOYT
VYERKOSWSRK
F 5S: 1IQFIVMOERTIRYXYTEXEYQIREREQOEFIPTEHEXIQFSO1IVE[EXHER
QIRKIGIOOSRHMWMTERIPQMRMQEPXELYRWIOEPM
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 311
H. Penempatan Alat Dan Bahan Ketika Bekerja
1. Analisis :
E K3: 4IRIQTEXER EPEXEPEX HM XITM QINE QIQFYEXR]E QYHEL NEXYLEXEY
XIVWIRKKSPSPILTIOIVNE]ERKFIVPEPYPEPERK
F 5S: 4IREXEER EPEX HER FELER tidak rapi dan tidak ringkas OEVIRE WEPMRK
FIVGEQTYVERHERXMHEOXIVXEXEXIVPMLEXHEVMQEWMLEHER]EVYERKWMWE
Akibat : Ergonomic Hazard ]ERK HMXMQFYPOER TIOIVNE LEVYW FSPEOFEPMO
QIRKEQFMP EPEX HER FELER ]ERK HMTIVPYOER Kecelakaan akibat kerja ]EMXY
XIVWERHYRKFIRHE]ERKNEXYLHERFEHERTIKEPTIKEPEOMFEXFSPEOFEPMOPenyakit
akibat kerja ]EMXYZEVMWIWHMQERETIQFYPYLHEVELQIPIFEVEOMFEXXIOERERXIVPEPY
PEQEFIVHMVM
3. Solusi :
E K3: 4EHEXITMERQINEHMFIVMOERTIPMRHYRKEXEYPETMWEREKEVEPEXHERFELER
XMHEOQYHELNEXYL
F 5S: %PEXHERFELERHMTMWELOERWILMRKKEQIQYHELOERHEPEQTIRKEQFMPER
4IRIQTEXERNYKEHMWIWYEMOERHIRKERFIRXYOEPEXEKEVXMHEOEHEVYERK]ERK
WMWE
I. Bentuk dan kondisi Penyedot Asap
312 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
1. Analisis :
E K3: 'IVSFSRK XMHEO FMWE QIRKLMWET EWET WIGEVE STXMQEP WILMRKKE EWET
QEWMLEHE
F 5S: Tidak resik dan tidak rawat OEVIRE GIVSFSRK ]ERK HMTEWERK WYPMX
HMPITEWOERYRXYOHMFIVWMLOER
Akibat: Physical Hazard ]ERKHMXMQFYPOERTIOIVNEQIRKLMVYTEWETHEVMQEWEOER
GIVSFSRK]ERKNEVERKHMFIVWMLOERFIVOEVEXKecelakaan akibat kerja ]EMXYQEXE
QIQIVEL EOMFEX XIVOIRE EWET HER LMHYRK QIRKLMVYT FER]EO EWET Penyakit
akibat kerja ]EMXY -74% -VMXEWM 7EPYVER 4IVRETEWER %OYX
EOMFEX FER]EO
QIRKLMVYTEWETHERQEXEQIRKEPEQMMVMXEWM
3. Solusi :
E K3: &ER]EOGIVSFSRKWEQEHIRKERFER]EOR]EOSQTSVWILMRKKEEWETXMHEO
XIVLMVYT
F 5S: 1IPEOYOERTIVE[EXERHERTIQFIVWMLERGIVSFSRKTEPMRKXMHEOWIXELYR
WIOEPM
J. Penggunaan Alat Pemanas
1. Analisis :
E K3: 8MHEOQIRKKYREOERTIPMRHYRKXERKEROIXMOEQIKKYREOERSZIREXEYEPEX
TIQEREWPEMRR]E
F 5S: Tidak rajin OEVIRE XMHEO EHE TIQFMEWEER HEPEQ QIRKKYREOER EPEX
TIPMRHYRKXERKER
2. Solusi :
E K3: 1IRKKYREOER TIPMRHYRK XERKER ]ERK XIFEP WILMRKKE XERKER XMHEO
XIVWIRKEXTEREW
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 313
F 5S: %HEWIQEGEQ[EPPGLEVXYRXYOQIRKMRKEXOERTIRXMRKR]EQIRKKYREOEQ
EPEXTIRKEQER
K. Penyimpanan Dan Penempatan Tabung Gas
1. Analisis :
E K3: 4IRIQTEXER XEFYRK ]ERK EOER EXEY WYHEL HMKYREOER HIOEX HIRKER
WYQFIVETMWILMRKKEHETEXQIRMQFYPOEROIGIPEOEEROIVNE
F 5S: Tidak rapi dan tidak terawat XIVPMLEXHEVMTIRIQTEXERXEFYRK]ERKWYHEL
EXEYEOERHMKYREOER
2. Solusi:
E K3: 1IQFYEX TIRIQTEXER XEFYRK KEW ]ERK EOER EXEY WYHEL HMKYREOER
WILMRKKEXIVTMWELHEVMVYERKOIVNE
F 5S: 8EFYRK KEW ]ERK EOER HMKYREOER HMXEXE HIRKER VETM HER ]ERK WYHEL
XIVTEOEMWIKIVEHMOIQFEPMOEROITIRNYEPKEW
L. Kesalahan Penempatan Alat
1. Analisis :
a. K3: (EVM WIKM OIWILEXER HETEX QIRKEOMFEXOER FER]EO OYQEROYQER ]ERK
XYQFYLHMEPEXTIRKEHYOHERXMHEOHMXYXYT
314 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
F 5S: Tidak bersih dan tidak rapi XIVPMLEX HEVM TIRIQTEXER EPEX ]ERK
FIVWIFIPELERHIRKERXIQTEXWETYHERTIP
Akibat : Ergonomic Hazard ]ERKHMXMQFYPOERTIOIVNEXMHEOR]EQERHEPEQFIOIVNE
OEVIRE FER]EOR]E SVERK FIVPEPY PEPERK HER Biological Hazard ]EMXY FEOXIVM HER
OYQER HEVM WETY HER TIP FMEW QIR]IFEV OI EPEX TIRKEHYO Kecelakaan akibat
kerja ]EMXY TIOIVNE HETEX NEXYL EXEY FIVXEFVEOER OEVIRE HIOEX TMRXY OIPYEV
Penyakit akibat kerja ]EMXY HMEVI EOMFEX EPEX TIRKEHYO ]ERK OSXSV EXEY GMHIVE
OEVIRENEXYL
3. Solusi :
E K3: 1IQFIVMOERTIRYXYTTEHEEPEXWILMRKKEXIVFIFEWHEVMOYQERHERFEOXIVM
F 5S: 1IQMWELOEREPEXTIRKEHYOHIRKERWETYHERTIPWILMRKKEXIVPMLEXVETMHER
FIVWML
M. Keseragaman dan Kenyamanan Tempat Duduk Laboratorium Kimia
1. Analisis :
E K3: 0YEW TIREQTERK OEOM OYVWM OYVERK PYEW WILMRKKE QYHEL NEXYL HER
QIRKEOMFEXOEROIGIPEOEER
F 5S: 4IPIXEOOER OYVWM XMHEO VETM HER XMHEO VMRKOEW XIVPMLEX HEVM TIR]YWYWRER
OYVWM]ERKFIVEKEQ
2. Akibat : )VKSRSQMG,E^EVHFIVYTEOYVWM]ERKXIVPEPYTIRHIOXMHEOWIWYEMHIRKER
QINE OIVNE WIVXE OYVWM OE]Y XMHEO QIQMPMOM FERXEPER HYHYO /IGIPEOEER EOMFEX
OIVNE]EMXYXIVWERHYRKXIVXEFVEOEOMFEXFIRHE]ERKHMPIXEOOERWIQFEVERKERHER
NEXYL EOMFEX TIREQTERK OEOM OYVWM ]ERK OIGMP 4IR]EOMX EOMFEX OIVNE FIVYTE
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 315
QIQEV OEVIRE XIVWERHYRK OYVWM HER NMOE NEXYL TEHE TSWMWM HYHYO EOER
QIRKEOMFEXOEROIFYXEER
3. Solusi :
a. K3: 0YEW TIREQTERK OEOM OYVWM HMTIVPIFEV EKEV PIFML OSOSL WILMRKKE XMHEO
QYHELNEXYL
F 5S: 4IPIXEOER LEVYW XIVXEXE HER QIQTIVLEXMOER JEOXSV OIVETMER HER WIKM
OIMRHELER
N. Penerangan buatan
1. Analisa:
E K3: 4IRGELE]EER ]ERK XMHEO WIWYEM HIRKER WXERHEV XMRKOEX TIRIVERKER
VYERKERPEFSVEXSVMYQOMQME
b. 5S: Tidak rapi dan tidak rawat OEVIRE PEQTY ]ERK OYVERK FIVWML WIVXE
TIREXEER]ERKOYVERKVETM
2. Solusi :
E K3: 0EQTY HMKERXM WIVXE HMWIWYEMOER HIRKER OIFYXYLER WXERHEV XMRKOEX
TIRIVERKERVYERKERPEFSVEXSVMYQOMQME
316 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
F 5S: 0EQTYHMFIVWMLOERWIGEVEFIVOEPEWIVXEHMEXYVTIREXEERXMXMOPEQTYEKEV
VETMHERXIVGETEMTIRIVERKERWIGEVESTXMQEP
O. Almari Penyimpanan Alat dan Bahan
1. Analisis :
E K3: 'EVETIR]MQTEREREPEXHMWEQEOERTEHELEPXIVHETEXFELEROMQME]ERK
HMWMQTERHERTIVPYTIRERKEREROLYWYW
F 5S: Tidak rapi tidak bersih WIVXE tidak ringkas OEVIRE TIREXEER ]ERK
WIQFEVERKERHERHMXIQTEXOERTEHEVYERKXIVFYOE
2. Solusi :
E K3: &EVERKHMPIXEOOERHMHEPEQEPQEVMEWEQWILMRKKEQIQMRMQEPMWMVTIOIVNE
]ERKOINEXYLERFIRHEHEROIFSGSVERFELEROMQME
F 5S: 4IRIQTEXER EPEX HER FELER WIWYEM HIRKER NIRMWR]E QIPMRHYRKM EPEX
FELERHEVMWIVXEHMXEXEFIVHEWEVOERFIRXYOR]E
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 317
P. Kondisi kotak P3K
1. Analisis :
a. K3: 4IRIQTEXERSFEXXIVGEQTYVGEQTYVHERWIVXEXMHEOQIQTIVLEXMOERIJIO
HEVMWIKMOIWILEXER
F 5S: Tidak ringkas dan tidak rapi OEVIRETIREXEERFEVERK]ERKQMVMRKWIVXE
TIRYLWIWEO
2. Solusi :
E K3: 4IRIQTEXERSFEXHMFYEXXIVTMWELHERHMPIXEOERHIRKERTSWMWMXIKEOHER
IQTIVLEXMOERHEVMWIKMOIWILEXER
F 5S: 3FEX HMEXYV HER HMXEXE HIRKER VETM WIVXE HMXIQTEXOER HIRKER
QIQTIVLEXMOERJVIOYIRWMQIRKKYREERSFEX
318 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
Q. Peletakan Dan Penyimpanan Bahan Kimia
1. Analisis :
E K3: &ELERFELER OMQME HMPIXEOOER WIQFEVERKER WILMRKKE ETEFMPE XIVNEHM
OIFSGSVEREOERQIRKEOMFEXOERXIVTIPIWIX
F 5S: Tidak rapi dan tidak rawat OEVIRE FELER OMQME HMPIXEOOER HM VYERK
XIVFYOEHERXMHEOXIVXEXE
Akibat : Ergonomic Hazard FIVYTE OIWEPELER TSWMWM TIRKEQFMPER EPEX EOMFEX
TIPIXEOOERHMFE[ELQINEChemical Hazard ]EMXYFELEROMQME]ERKQIRKEPEQM
OIFSGSVER EOER FIVFEY QIR]IRKEX FELER OMQME ]ERK QIRKIREM OYPMX EOER
QIR]IFEFOER OYPMX QIPITYL Kecelakaan akibat kerja GMHIVE HER OINERK SXSX
OIFEOEVER Penyakit akibat kerja ]ERK HMXMQFYPOER EHEPEL OIPEMRER XYPERK
FIPEOERK GEGEX OYPMX EWQE TIR]EOMXTIR]EOMX EOMFEX MRJIOWM TEHE WEPYVER
TIVRETEWER
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 319
3. Solusi :
E K3: &ELERFELEROMQMEHMPIXEOOERTEHEXIQTEXTIR]MQTERER]ERKXIVXYXYT
WILMRKKEHETEXQIQMRMQEPMWMVOIGIPEOEEROIVNE
F 5S: &ELER OMQME HMXEXE HIRKER VETM HER HMOIPSQTSOOER QIRYVYX NIRMWR]E
WIVXEHMFIVMPEFIPEKEVXMHEOXIVGEQTYVWEXYWEQEPEMR
R. Perangkap tikus
1. Analisis :
E K3: 4IVERKOETXMOYWQIRKLEPERKMNEPYVEOWIWTVEOXMOERHETEXQIQMGY
OIGIPEOEEROIVNEXIVWERHYRK
F 5S: Tidak resik dan tidak rapi OEVIREEHER]ETIVERKOETXMOYW
QIRKMRHMOEWMOERVYERKERXIVWIFYXOYVERKXIVNEKEOIFIVWMLERR]E
320 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
2. Solusi :
E K3: 4VEOXMOERQIQEOEMEPEXTIPMRHYRKHMVMFIVYTEWEVYRKXERKERHER
QEWOIVWIVXEHMFMEWEOERQIRNEKEOIFIVWMLER
F 5S: 6YERKERHMFIVWMLOERWIGEVEFIVOEPEEKEVXMHEOQIRKYRHERK
OIFIVEHEERXMOYW
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 321
322 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
DAFTAR
PUSTAKA
,EVKM]EVXS(VW4YXYX/IWIPEQEXER(ER/IWILEXER/IVNE=SK]EOEVXE92=
,IFFMI-PQE%H^MQ1EXIVM(EWEVHEWEV/7IRMR(IWIQFIV
LXXTWMWXIQQERENIQIROIWIPEQEXEROIVNEFPSKWTSXGSQPERKOEL
PERKOELTIRIVETERFYHE]EVLXQP
CCCCCCLXXTWMWXIQQERENIQIROIWIPEQEXEROIVNEFPSKWTSXGSQTIRKIVXMER
XYNYERHERQERJEEXTIRIVETERLXQP
CCCCCCLXXTWMWXIQQERENIQIROIWIPEQEXEROIVNEFPSKWTSXGSQPEFIPXERHE
HEROSHI[EVRETIVTMTEERLXQP
CCCCCCLXXTWMWXIQQERENIQIROIWIPEQEXEROIVNEFPSKWTSXGSQPEFIP
OIQEWERFELERQEXIVMEPFIVFELE]ELXQP
CCCCCCLXXTWMWXIQQERENIQIROIWIPEQEXEROIVNEFPSKWTSXGSQVEQFYFELE]E
LP
CCCCCCLXXTWMWXIQQERENIQIROIWIPEQEXEROIVNEFPSKWTSXGSQW]EVEXW]EVEX
OOIWIPEQEXERHERLXQP
,MVS]YOM,MVERE'LEMVQER7.ETER.-81EREKIQIRX0EFSVEXSV]'S
.IRRMJIV +YRRMRK HOO )VKSRSQMG ,ERHFSSO JSV XLI 'PSXLMRK -RHYWXV]
'EREHE9RMXI
1ERKMRM 0IS 8LI /MXGLIR 'LIGOPMWX 8LI 9PXMQEXI KYMHI XS TPERRMRK E JYRGXMSREP
OMXGLIR
4MRREKSHE'LERHVE)VKSRSQMG'LIGOTSMRXW4VEGXMGEPERHIEW]XSMQTPIQIRX
6YHM7YEVHM7MWXIQ1ERENIQIR/IWIPEQEXERHER/IWILEXER/IVNE.EOEVXE441
7SPYXMSRWJSVMQTVSZMRKWEJIX]LIEPXLERH[SVOMRKGSRHMXMSRW+IRIZE-03
%R)VKSRSQMG+YMHIJSVOMXGLIRMR,IEPXLGEVI'EREHE3,7%,
LXXT[[[PSKMWXMGSPSK]GSQMRHI\TLTORS[PIHKIVFYHE]EOIVNENITERKLXQP
LXXT[[[[MOMTIHMESVK
LXXT[[[FPSKWTSXGSQMQEKIW7IMVM74SWXIVNTK
LXXTFPSKWTSXGSQ8,/QK&0*Z-WIMXSRNTK
LXXT[[[FTFPSKWTSXGSQMQEKIWWIMWSXTQSJJMGINTK
LXXTFTFPSKWTSXGSQCH-17W^S7M<4-WIMOIXWYNTK
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 323
LXXTFTFPSKWTSXGSQCIVH-1ZJH7W^S7MK<4-WLMXWYOINTK
LXXT[[[FTFPSKWTSXGSQFVMQEKIRWMQEKIRWXEOINTK
LXXTKOYRHMTJMPIW[SVHTVIWWGSQPSKSONTK#[!
L!
LXXTQERENIQIRTIRIPMXMERFPSKWTSXGSQQERENIQIRVIWMOSLXQPP
LXXT[[[PMFVEV]YTRZNEGMHTHJWOIWQEW&%& --THJF
LXXT[SVPHIRZMVSRQIRXMWWYIWFPSKWTSXGSQHEWEVHEWEVOIWILEXERHER
OIWIPEQEXERLXQP
LXXT[[[XMVEEYWXIRMXIGSQZQIHMEQERENIQIRONYP]THJ
LXXTVERHMXLSYXFPSKWTSXGSQHELW]EXR]EIJIOOIWIXVYQPMWXVMOLXQP
LXXTEFIFIFPSKWTSXGSQHEQTEOGELE]EXIVLEHETIJIOXMJMXEWLXQP
LXXTMGXWPIQERRIXTYWXEOEFWIC71/1%/OIPEWCWQOCTIVERGERKERWMWXIQ
OIVNEHERIVKSRSQMMRHYWXVMCFEQFERKTHJ
LXXT[[[PMWXERHEPYGMEGSQ[TGSRXIRXYTPSEHWWQSOIHIXIGXSVNTK
LXXTFTFPSKWTSXGSQ802VX%4WSY*-*MVI%PEVQNTK
LXXTWEJIX][SVHTVIWWGSQI\XMRKYMWLIV!NTK
LXXT[[[JYXYVIXMQIRS[GSQJYXYVIXMQIRS[,YQER)VVSVNTK
LXXT[[[HITHMOREWKSMH
LXXTGMOEVERKSRPMRIGSQEPEXTIQEHEQETMVMRKERETEVLXQP
LXXTHEREQYQERMEJMPIW[SVHTVIWWGSQGERXSPERNTK
LXXTFTFPSKWTSXGSQ]G-V)M:-3<[91RO*&C-%%%%%%%%%&RJ&;RE%O)W
OSXEOTOHYXEWEJIX]
LXXT[[[HMVIGXMRHYWXV]GSQTVSHWY^LSYMFIWXWLSIWGSPXHLSXJPSSVWEJIX]WLSI
LXQP
LXXTVJGSQ[QPMWEJ\PMWEJ\PMWEJ\GSRWXVYGXMSR
[SVOIVKMZMRKXLYQFWYTWMKR[MXLLMWXSSPWERHWEJIX]IUYMTQIRXMRGPYHMRK
LEVHLEXTVSXINTK
LXXTLSFF]HETNGSQVWGSQTSRIRXWIUYMTQIRXXSSPWTEVXWLXQP
LXXTWOEQMRHSRIX[SVOGSMH
LXXTWXEXMGWIXSRGSYOQIHMEGEXEPSKTVSHYGXGEGLIMQEKI\IIHE
JIEGH;36NTK
LXXTFEVKEMRI^GSQHIEPWTLSXSWFPEGOHIGOIVGSVHPIWWZSPXQMRMGERMWXIV
GYYQGPIERIVJLZ[
LXXTHMERRKKVEIRMJMPIW[SVHTVIWWGSQJGEFNTK
LXXTTVSTIVXMOSQTEWGSQVIEH*YVRMXYV&IVSHEHM6YQEL1Y
RKMP'SGSO0LS
324 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
LXXT[[[WIRXVESJJMGIGSQPIQEVMEVWMTEPFEPIQEVMEVWMTPIQEVMEVWMTTMRXYWPMHMRK
OEGEX]TIWHKLXQP
LXXT[[[MRHMEQEVXGSQLEWWEREQFETS[IVW]WXIQWHMWXVMFYXMSRTERIPLXQP
LXXTJEQMP]JMQIPEGSQWMXIWHIJEYPXJMPIWYCNTK
LXXT[MHMXETYXVE[SVHTVIWWGSQ
LXXT[[[MRJSEPEXOERXSVGSQEPFEQLXQP#EPTLECJMPXIVCMH!
JMPXIVCMH!
WSVX!E
LXXT[[[JQJMVIWYTTVIWWMSRW]WXIQGSQ
LXXTTVSXIOMRHSQMXVEEFEHMGSQOEXIKSVMMRHI\
LXXTFEPMXFERKOIQLERKSMH#U!GSRXIRXWIOMPEWXIRXERKEPEXTIQEHEQOIFEOEVER
SXSQEXMW
LXXT[[[EFWSPYXIWEJIX]WIVZMGIWGSQJMVIWMKRWLXQP
LXXT[[[HITSWMXTLSXSWGSQWXSGOMPPYWXVEXMSR)QIVKIRG]JMVII\MXHSSV
ERHI\MXHSSVWMKR[MXLLYQERJMKYVILXQP
LXXT[[[W]RIVK]WSPYWMGSQTSWXIVWMKR
LXXTFYPIXMRGEOVEFPSKWTSXGSQGSRXSLTSWXIVOLXQP
LXXTPEYKLMRKWUYMHGSQIQIVKIRG]]SHIPFYXXSRF]EVGLMIQGTLII
LXXTPSVGSGSMHWEJIX]TSWXIVLXQP
LXXT[[[VEQFYQYVELGSQTSWXIV
LXXTKSVIWERTIRKLE]EPFPSKWTSXGSQGSRXSLTSWXIVLXQP
LXXTEOEQMKEWFEPSRKERJMVIWEJIX]FPSKWTSXGSQTSWXIVTSWXIVOLXQP
LXXTPSVGSGSMHTSWXIVLXQP
LXXTKSWMTKEQFEVFPSKWTSXGSQXIQTEXWEQTELYRMOLXQP
LXXT[[[OEWOYWGSMHXLVIEHWIVZMGIFSRKOEV
TEWERKEGWTPMXWIKEPEQIVONEOEVXEHWO
LXXTXIORMWMIPIOXVSFPSKWTSXGSQGEVEQIQEWERKEGHER
TIVE[EXERR]ELXQP
LXXTTIPERKMVMVMIOLE]ERGSQCCCEVGLMZILXQP
LXXT[[[TETERHEXEGSQTVSHYOWSJXFSEVHTETERQEHMRKLXQP
LXXTWIVFEPIRGERETMRGSQREQEVYERKERHMXIQTIPHMTMRXYQEWYO
LXXTWIVFEPIRGERETMRGSQTVSHYOHSSVWMKRHIWOREQIEGV]PMGHIWOREQIHSSVWMKR
LXXT[[[LSXJVSKGSMH
LXXTI\TVIZIVFPSKWTSXGSQTIRKIRHEPMERFELE]ETIRGIQEVERLXQP
LXXTHGWLEVIHGSQHSGG5WWURTVIZMI[LXQP
LXXTTIRKIPEWERFPSKWTSXGSQ
LXXTIRKMRIIVMRKHMWTPE]FPSKWTSXGSQFELE]ETIRKIPEWERWIGEVEYQYQ
HERLXQP
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 325
LXXT]SWIJ[[SVHTVIWWGSQ[EWTEHEPELXIVLEHETMRLEPERWME
LXXTFMSMRHYWXVMIWGSMHIJIOOIWILEXERNERKOETERNERKHEVMTETEVERXSPYIREHEPEQ
LXXT]SWIJ[[SVHTVIWWGSQ[EWTEHEPELXIVLEHETMRLEPERWME
XLMRRIV
LXXTFMSMRHYWXVMIWGSMHIJIOOIWILEXERNERKOETERNERKHEVMTETEVERXSPYIREHEPEQ
LXXTEHZIRXYVIMRHITIRHIRXFPSKWTSXGSQHEJXEVWXERHEVMWMOSXEOTOLXQP
XLMRRIV
LXXTH[ERXSFPSKWTSXGSQTIRXMRKR]EWMVOYPEWMYHEVELXQP
LXXTEHZIRXYVIMRHITIRHIRXFPSKWTSXGSQHEJXEVWXERHEVMWMOSXEOTOLXQP
LXXTFIPENEVO[SVHTVIWWGSQETEMXYLE^EVH
LXXTH[ERXSFPSKWTSXGSQTIRXMRKR]EWMVOYPEWMYHEVELXQP
LXXTVMGO]ERHLMOE[SVHTVIWWGSQGEXIKSV]OIWILEXERHEROIWIPEQEXER
LXXTFIPENEVO[SVHTVIWWGSQETEMXYLE^EVH
LXXTVENETVIWIRXEWMGSQETEMXYWVGEVEQIRIVETOERWMWXIQW
LXXTVMGO]ERHLMOE[SVHTVIWWGSQGEXIKSV]OIWILEXERHEROIWIPEQEXER
LXXTKSSKPIWOIXGL
LXXTVENETVIWIRXEWMGSQETEMXYWVGEVEQIRIVETOERWMWXIQW
http://Saturnus-software.blogspot.com
LXXTKSSKPIWOIXGL
http://Saturnus-software.blogspot.com
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326 MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S
MANAJEMEN BENGKEL DAN LABORATORIUM YANG SEHAT DAN SELAMAT BERBASIS 5S 327