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DAILY CHECK

Assesment SHEET

COMPETENCY : PREVENTIVE MAINTENANCE


DAILY INSPECTION

SUBJECT

A.
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B.
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D DAILY CHECK
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E 9
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D.
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E.
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F.
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K 13
I 14
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L G.
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DAILY CHECK
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H.
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KOMENTAR

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DAILY CHECK

Assesment SHEET

ENTIVE MAINTENANCE

SUBJECT TINGKAT KOM

MAINTENANCE PROCCESS / S O P
Menjelaskan prosess dan pengertian / istilah item-item berikut :
Daily Check 0
Periodic Service 0
Program Analisa Pelumas 0
Program Pemeriksaan Under Cariage 0
Program Pemeriksaan Machine 0
Program Back-Log 0
Program Pemeriksaan Bucket 0
Penggunaan Part Book 0
Penggunaan Shop Manual 0
0
MACHINE COMPONENT
Menjelaskan Letak dan Fungsi Componen :
Fungsi Water Separator 0
Fungsi Dust Indicator 0
Fungsi Corrossion Resistor 0
Fungsi Evacuator Valve 0
Fungsi Ejector Pipe 0
Fungsi Turbo-Cleaner 0
Fungsi breathers 0
Engine 0
Damper 0
Hydraulic Pump dan Control Valve 0
Hydraulic Motor 0
Final drive 0

COOLANT AND LUBRICANT


Menjelaskan fungsi ,jenis dan penanganannya
Fungsi Grease secara umum 0
Standar kekentalan Grease 0
Aplikasi Grease 0
Penanganan Grease 0
Syarat penggunaan Air Radiator 0
Jenis Fuel yang digunakan pada Diesel Engine 0
Penanganan Fuel 0

Page 4
DAILY CHECK
Fungsi Filter 0
Model Filter 0
Penanganan Filter 0
Fungsi Oli secara umum 0
Jenis Oli 0
Standart kekentalan Hydraulic Oil 0
Standart kekentalan Engine Oil 0
Multi Grade Oil 0
Penyebab Kontaminasi pada oil 0
Penyebab Deteriorasi pada oil 0
Aplikasi Oli 0
Penanganan Oli (penyimpanan & pengisian) 0
INSTRUMENT & CONTROL
Menjelaskan arti simbol dan fungsi panel berikut :
Caution item 0
Emergency stop item 0
Meter display portion 0
Central warning lamp 0
TOOLS
Menjelaskan fungsi, aplikasi, cara penggunaannya dan satuan alat ukur :
Tools Box 0
Grease gun 0
Oil gun 0
Gauge gun 0
Thermometer / Thermister 0
Convex Scale 0
Multi Tester 0
Gauge Gun 0

GENERAL CHECK
Melakukan pemeriksaan item item berikut
Melakukan Greasing yang benar 0
Mengambil Oil Sample PAP 0
Memeriksa kondisi Oil Filter bekas 0
Mengukur pH Air 0
Membersihkan Cooling System (Flushing) 0
Memeriksa/Membersihkan Air Cleaner Element 0
Memeriksa & Menyetel Track Tension 0
Memeriksa electrical intake Air Heater 0
Mengganti Bucket Teeth (vertical Pin type) 0
Mengganti Bucket Teeth (horizontal Pin type) 0
Menyetel Bucket Clearance 0
Memeriksa Window Washer Fluid Level 0
Memeriksa & Menyetel Air Conditioner 0
Mengganti Additional Breaker Filter Element 0

PANEL INSTRUMENT & CONTROL


Melakukan pemeriksaan item item berikut
Memeriksa Caution item 0
Memeriksa Emergency stop item 0

Page 5
DAILY CHECK
Monitoring Coce 0
Service Code 0

REPORTING
Membuat laporan berikut ini
Form Daily Check 0
Technical Service Report (TSR) 0
Part Ordering (PO) 0

RANGE HASIL AKHIR


START / FINISH
MEKANI

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DAILY CHECK

KOMATSU EXCAVATOR

MLK-DOC __/__/___/2021

TINGKAT KOMPETENSI NOTES

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DAILY CHECK
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DAILY CHECK
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MEKANIK PENERA

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PS

Assasement SHE
KOMATSU PC 400

PREVENTIVE MAINTENANCE
PERIODIC SERVICE
UNSUR UNSUR PENGETAHUAN TINGKAT KOMPETEN
DAN KETERAMPILAN
I.1 Periodic Service 100 S/D 4000 HM
IA. O I L
Menjelaskan fungsi, jenis dan penangannya :
1 Fungsi Oli secara umum 0
2 Jenis Oli 0
3 Klasifikasi Oli 0
4 Standard kekentalan Hydraulic Oil 0
5 Standard kekentalan Engine Oil 0
6 Multi Grade Oil 0
7 Pengertian Kontaminasi 0
8 Pengertian Deteriorasi 0
9 Penyebab Kontaminasi pada oil 0
10 Penyebab Deteriorasi pada oil 0
11 Aplikasi Oli 0
12 Pengertian Oksidasi 0
13 Pengertian Demulsibility 0
P 14
15
Arti Viscosity Index (VI)
Mengapa Oli harus diganti
0
0
16 Penanganan Oli (penyimpanan & pengisian) 0
17 Pengertian dan Fungsi Additive 0
E 18 Arti dan tujuan Total Base Number (TBN) 0
19 Pengertian Synthetic Oil 0

N IB. GREASE
Menjelaskan fungsi, jenis dan penangannya :
1 Fungsi Grease secara umum 0
G 2 Standard kekentalan Grease 0
3 Klasifikasi Grease 0
4 Aplikasi Grease 0
E 5 Penanganan Grease 0

II. WATER
T Menjelaskan secara umum jenis dan syarat air radiator :
1 Syarat penggunaan Air Radiator 0
2 Alat untuk mengukur tingkat keasaman Air 0
A 3 Fungsi Anti Freeze 0
4 Pengertian Radiator Penetran. 0

H
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U

A
T

A
PS
H III. F U E L
Menjelaskan fungsi, jenis dan penangannya :
1 Jenis Fuel yang digunakan pada diesel Engine 0
U 2 Pengaruh sulfur pada Fuel thd. jadwal pergantian oli 0
3 Akibat Fuel campur kerosine 0
4 Penanganan Fuel 0
A
IV. FILTER
Menjelaskan fungsi, jenis dan penangannya :
N 1 Fungsi dan klasifikasi Filter 0
2 Pengertian Filtering Area 0
3 Arti Mesh dan Micron 0
4 Model Filter 0
5 Jenis-jenis Filter 0
6 Penanganan Filter 0

V. OTHERS
Menjelaskan jenis dan fungsi komponen berikut :
1 Fungsi Water Separator 0
2 Fungsi Dust Indicator 0
3 Fungsi Corrossion Resistor 0
4 Fungsi Evacuator Valve 0
6 Fungsi Pre-Cleaner 0
7 Jenis Pre-Cleaner 0

I.2. Basic Machine Inspection


VI. TOOLS
Menjelaskan fungsi, aplikasi, cara penggunaannya dan satuan alat ukur :
1 Pm - Tune Up Tools 0
2 Compression Tester Kit 0
3 BLow By Checker 0
4 Temperature Tester Kit 0
5 Handy Smoke Checker 0
6 Five In One Gauge 0
7 Differential Pressure Gauge 0
8 Radiator Cap Tester 0
9 Anemometer 0
10 Dial Gauge 0
11 Air Leak Tester 0
12 Hydro Tester 0
P 13 Multi Tester / avo meter 0
14 Wear Gauge Kit 0
15 Hardness Checker / system checker 0
E 16 PAP Pump 0
17 PH tester / kertas LAKMUS 0
VII. TECHNICAL TERM
N Menjelaskan pengertian / istilah item-item berikut :
1 Engine Low Iddle 0
2 Engine High Iddle 0
G 3 Hydraulic Stall 0
4 Compression Pressure 0

E Page 11

T
N

G PS
5 Blow By Pressure 0
E 6 Engine Hunting 0
7 Turbocharger Play 0
8 Boost Pressure 0
T 9 LS - Differential Pressure 0
10 Total Hydraulic Drift 0
11 Travel Deviation 0
A 12 Internal Leakage 0
13 Relief Pressure 0
14 Safety Pressure 0
H 15
16
Travel speed
Swing drift
0
0
17 Permisible water deepth 0
U 18 Work equipment speed
VIII. TROUBLE ANALYSIS
0

Menjelaskan analisa trouble secara singkat item berikut :


A 1
2
BLow By Pressure terlalu tinggi
Exhaust Temperature terlalu tinggi
0
0
3 Boost Pressure terlalu rendah 0
N 4
5
Engine Hunting
Engine Overheat akibat Cooling System
0
0
6 Work Equipment Speed lambat 0
7 Starting Motor tidak bisa berputar walaupun 0
Starting Switch posisi "Start ON" 0
8 Engine Oil Pressure Monitor tidak mau menyala 0
ketika Engine posisi "Idle" 0
9 Suara yang tidak normal dari Hydraulic Pump 0
10 Hydraulic Oil Over Heating 0
11 Breaker Speed terlalu lambat 0
12 Memeriksa Trouble berdasarkan Service Code 0
13 Memeriksa Trouble berdasarkan Monitoring Code 0

I.1 Periodic Service 100 S/D 4000 HM


I. GENERAL
Mengerjakan seperti tertera dibawah ini :
1 Melakukan Greasing yang benar 0
2 Mengambil Oil Sample PAP 0
3 Memeriksa kondisi Oil Filter bekas 0
4 Mengukur pH Air 0
5 Membersihkan Cooling System (Flushing) 0
6 Memeriksa/Membersihkan Air Cleaner Element 0
7 Memeriksa & Menyetel Track Tension 0
8 Memeriksa electrical intake Air Heater 0
9 Mengganti Bucket Teeth (vertical Pin type) 0
10 Mengganti Bucket Teeth (horizontal Pin type) 0

Page 12
K

E
PS
11 Menyetel Bucket Clearance 0
12 Memeriksa Window Washer Fluid Level 0
K 13 Memeriksa & Menyetel Air Conditioner 0
14 Mengganti Additional Breaker Filter Element 0
II. INSTRUMENT & CONTROL
E Menjelaskan simbol dan fungsi
# monitor Panel 0
# seven segment monitor Panel 0
T
III. CHECK BEFORE STARTING
Melakukan pemeriksaan sebelum start :
E 1 Melakukan Walk Around Inspection 0
2 Memeriksa Air Radiator 0
3 Memeriksa Engine Oil Pan 0
R 4 Memeriksa Fuel Level 0
5 Memeriksa Oil Level pada Hydraulic Tank 0
6 Memeriksa Dust Indicator 0
A 7 Buang Air & Sedimen pada Fuel Tank 0
8 Memeriksa Electrical Wiring 0
9 Memeriksa Water Separator 0
M 10 Melumasi (Greasing) Bucket 0
11 Memeriksa Swing Machinery 0
12 Memeriksa Swing Circle 0
P IV. PERIODIC SERVICE
PERIODIC SERVICE 100 HM
Melaksanakan item-item berikut :
I 1 Melumasi (Greasing) Boom Cylinder Foot Pin 0
2 Melumasi (Greasing) Boom Foot Pin 0
3 Melumasi (Greasing) Boom Cylinder Rod End 0
L 4 Melumasi (Greasing) Boom - Arm Coupling Pin 0
5 Melumasi (Greasing) Bucket Cylinder Rod End 0
6 Melumasi (Greasing) Bucket Cylinder Foot Pin 0
A 7
8
Melumasi (Greasing) Bucket - Link Coupling Pin
Melumasi (Greasing) Arm Cylinder Rod End
0
0
9 Melumasi (Greasing) Arm Cylinder Foot Pin 0
N 10
11
Melumasi (Greasing) Arm - Link Coupling Pin
Melumasi (Greasing) Arm - Bucket Coupling Pin
0
0
12 Link Coupling Pin 0
13 Memeriksa Oil Level pada Swing Machinery Case 0
14 Membuang Air & Sedimen dari Fuel Tank 0
PERIODIC SERVICE 250 HM
Melaksanakan item-item berikut :
1 Memeriksa Oil Level pada Final Drive Case 0
2 Mengganti Element Hydraulic Filter 0
3 Mengganti Engine Oil Pan and Filter 0
4 Memeriksa ketegangan Fan Belt 0
5 Memeriksa Battery Electrolyte 0
6 Melumasi Swing Circle 0
7 Memeriksa Compressor AC Tension Belt 0

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PS
I.1 Periodic Service 100 S/D 4000 HM
PERIODIC SERVICE 500 HM
Melaksanakan item-item berikut :
1 Mengganti Fuel Filter Cartridge 0
2 Membersihkan Radiator Fin dan Oil Cooler Fin 0
3 Memeriksa Swing Pinion Grease Level 0
4 Mengganti Oil Engine pada Engine Oil Pan 0
5 Mengganti Engine Oil Filter Cartridge 0
6 Mengganti By Pass Filter Cartridge 0
7 Membersihkan bagian dalam/luar Air Filter AC 0
8 Mengganti Hydraulic Tank Breather Element 0
0
PERIODIC SERVICE 1000 HM
K Melaksanakan item-item berikut :
1 Mengganti oli Swing Machinery Case 0
2 Mengganti Corossion Resistor Cartridge 0
E 3 Mengencangkan All Part of Turbocharger 0
4 Memeriksa Oil Level pada Damper Case 0
5 Memeriksa Play of Turbocharger Rotor 0
T
PERIODIC SERVICE 2000 HM
Melaksanakan item-item berikut :
E 1 Mengganti Hydraulic Tank Oil 0
2 Membersihkan Engine Breather 0
3 Memeriksa Turbocharger Rotor 0
R 4 Memeriksa/Membersihkan Turbocharger 0
5 Memeriksa Alternator dan Starting Motor 0
6 Memeriksa & Menyetel Engine valve Clearance 0
A 7 Membersihkan Strainer pada Hydraulic Tank 0
8 Memeriksa Vibration Damper 0
9 Mengganti Final Drive Case Oil 0
M
PERIODIC SERVICE 4000 HM
Melaksanakan item-item berikut :
P 1 Memeriksa fungsi Water Pump 0

Page 14
N

PS

I.2. BASIC MACHINE INSPECTION


V. MEASURING
Melakukan pemeriksaan item-item berikut :
Engine
1 Engine Low Idle 0
2 Engine High Idle 0
3 Compression Pressure 0
4 Blow By Pressure 0
5 Boost Pressure 0
6 Adjustment Valve 0
7 Exhaust Temperature 0
8 Exhaust Gas Colour 0
K 9 Engine Oil Pressure 0
10 Radiator Pressure 0
11 Play of Turbocharger 0
E 12 Timing Injection 0

Hydraulic system
T 1 Control Pump Pressure 0
2 Un-load Pressure 0
3 LS - Differential Pressure 0
E 4
5
Work Equipment Relief Pressure
Travel Relief Pressure
0
0
6 Swing Safety Pressure 0
R 7
8
Work Equipment Speed
Swing Speed
0
0
9 Travel Speed 0
10 Internal Leakage (Travel & Swing Motor) 0
A 11 Travel Deviation 0
12 Total Hydraulic Drift 0
13 OLSS pressure (CO,NC,TVC) - PC200-5 0
M 14 Self reducing pressure 0

Electrical System
P 1 Battery Specific Gravity 0
2 Resistant & Voltage 0
3 Sensor-sensor (Resistant) 0
I 4 Solenoid (Resistant)

L Page 15

A
P

I PS
Final Drive
L 1 Leaking Test of Final drive 0

Under Carriage
A 1 Track Tension 0
2 Keausan komponen Under Carriage (P2U) 0

N REPORTING
1 Komatsu Service Report 0
2 PM - Tune Up Service 0
H
A 3 Technical Service Report (TSR) 0
S 4 P 2 U Report 0
I 5 Part Ordering 0
L 6 Program Analisa Pelumas Report 0

K
O
M
E
N START DATE :
T
A MEKANIK
R

:
A
K
H Nama :
I
R

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PS

Assasement SHEET
KOMATSU PC 400

TINGKAT KOMPETENSI KETERANGAN

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PS

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TERM

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PS
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ALYSIS

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PS
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CONTROL

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TARTING

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RVICE
E 100 HM

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E 250 HM

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PS

E 500 HM

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1000 HM

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2000 HM

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4000 HM

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PS

NG

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em
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PS

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ge
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G
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END DATE :
MEKANIK PENERA

Nama :

Page 23
QUICK PM

Assesment SHEET

PREVENTIVE MAINTENANCE
QUICK PM

SUBJECT TINGKAT KOMPETENSI

Menjelaskan Maksud dan Tujuan dari :


1 Quick PM 0 1
2 Program Backlog 0 1

STRUCTURE & FUNCTION


Menjelaskan fungsi dan Cara kerjanya
1 Engine speed 0 1
2 Engine Oil Pressure 0 1
3 Engine Coolant Temperature 0 1
4 Boost Pressure 0 1
5 Blow by pressure 0 1
6 Exhaust gas temperature 0 1
7 Front Pump Pressure 0 1
8 Rear Pump Pressure 0 1
K 9 Work Equipment Speed 0 1
N 10
11
Hydraulic Drift of Work Equipment
Hydraulic Oil Temperature
0
0
1
1
O
W TOOLS
L Menjelaskan fungsi, aplikasi, cara penggunaan dan satuan alat ukur :
1 Monitor Panel 0 1
E 2 Pressure Gauge 0 1
D 3 Thermis Kit 0 1
4 Multi tester 0 1
G 5 Stop Watch 0 1
E
TECHNICAL TERM
Menjelaskan pengertian / istilah berikut :
1 Working mode selector switch 0 1
2 Buzzer Cancel Switch 0 1
3 Control switch 0 1
4 Code Monitor Panel 0 1
5 Information Switch 0 1
6 Maintenance switch 0 1
7 Auto-deceleration switch 0 1

Page 24
QUICK PM
8 Torque Ratio 0 1
9 Service Meter 0 1
10 Symbol 0 1

QUICK PM
Melaksanakan pekerjaan berikut :
1 Engine speed 0 1
2 Engine Oil Pressure 0 1
3 Engine Coolant Temperature 0 1
S 4 Boost Pressure 0 1
K 5
6
Blow by pressure
Exhaust gas temperature
0
0
1
1
I 7 Front Pump Pressure 0 1
8 Rear Pump Pressure 0 1
L 9 Work Equipment Speed 0 1
L 10 Hydraulic Drift of Work Equipment 0 1
11 Hydraulic Oil Temperature 0 1

H REPORTING
R
A Menjelaskan dokumen dan melakukan reporting :
E
S 1 Receiving Inspection Report (RIR) 0 1
P
I 2 Form Backlog 0 1
O
L 3 Form Quick PM 0 1
R
T 4 Lampran Work Order 0 1
I 5 PSN 0 1
K
N 6 Penggunaan & Cara Baca Part Book 0 1
O
G 7 Penggunaan & Cara Baca Shop Manual 0 1
M
E
N START DATE :
T
A MEKANIK
R

:
A
K
H Nama :
I
R

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QUICK PM

TINGKAT KOMPETENSI NOTES

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QUICK PM
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END DATE :
MEKANIK PENERA

Nama :

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