vi

DAFTAR ISI

Halaman
HALAMAN JUDUL .......................................................................................... i
LEMBAR PENGESAHAN ................................................................................ iii
KATA PENGANTAR ........................................................................................ iv
DAFTAR ISI ...................................................................................................... vi
DAFTAR GAMBAR ......................................................................................... viii
DAFTAR TABEL .............................................................................................. ix
BAB I PENDAHULUAN ............................................................................... 1
A. Latar Belakang ............................................................................... 1
1. Alasan Pemilihan Tempat Praktik Industri ............................... 1
2. Alasan Pemilihan Bidang yang Dipelajari ................................. 2
B. Tujuan Praktik Industri .................................................................. 3
C. Manfaat Praktik Industri ................................................................ 3
BAB II PROFIL INDUSTRI ............................................................................ 5
A. Sejarah Singkat PT. MaduBaru ...................................................... 5
B. Struktur Organisasi Perusahaan ..................................................... 7
C. Tenaga Kerja dan Kesejahteraan Karyawan .................................. 12
D. Peralatan Penunjang Proses Produksi ............................................ 14
1. Ketel Uap .................................................................................... 14
2. Turbin Uap ................................................................................. 21
E. Distribusi Aliran Listrik ................................................................. 26
F. Limbah Industri .............................................................................. 27
BAB III KEGIATAN KEAHLIAN ................................................................... 30
A. Kegiatan Proses Produksi ............................................................... 30
B. Proses Pembuatan Gula di PT. MaduBaru ..................................... 32
1. Pemanenan Tebu ........................................................................ 34
2. Penimbangan Tebu .................................................................... 34
3. Pemerahan Nira.......................................................................... 34
4. Pemurnian Nira........................................................................... 35
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5. Penguapan Nira (Stasiun Penguapan) ........................................ 36

6. Kristalisasi (Stasiun Pemasakan) .............................................. 37
7. Sentrifugal (Stasiun Putaran) ..................................................... 38
8. Finishing (Stasiun Akhir) .......................................................... 38
C. Kegiatan Praktik Industri………………………………………… 39
D. Pembahasan Mesin Pengepakan Gula 1 Kg ................................... 41
1. Spesifikasi Mesin ....................................................................... 41
2. Bagian-bagian Mesin ................................................................. 43
3. Control Panel Filvo Type F-1000 DWF .................................... 46
4. Touch Screen ............................................................................. 47
5. Setting Eye Mark Sensor ............................................................ 49
6. Komponen Kendali Filvo F-1000 DWF .................................... 49
7. Sistem Kerja Mesin Pengepak Gula 1 Kg ................................. 58
8. Perawatan Mesin ........................................................................ 60
9. Troubeshooting .......................................................................... 62
BAB IV PENUTUP ............................................................................................ 64
A. Kesimpulan .................................................................................... 64
B. Saran ............................................................................................... 65
DAFTAR PUSTAKA ........................................................................................ 67
LAMPIRAN
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DAFTAR GAMBAR

Halaman
Gambar 1. Struktur Organisasi Perusahaan .........................................................8
Gambar 2. Konstruksi Ketel Uap Merk “Kesselbau Neu Mark” Tipe Winnad ... 15
Gambar 3. Konstruksi Ketel Uap Tipe Cheng chen ............................................ 17
Gambar 4. Aliran Proses Pembuatan Gula .......................................................... 23
Gambar 5. Bagian Mesin Pengepakan Gula 1 Kg (tampak depan) ..................... 33
Gambar 6. Bagian Mesin Pengepakan Gula 1 Kg (tampak belakang) ................ 44
Gambar 7. Eye Mark Sensor ............................................................................... 49
Gambar 8. CPU PLC ........................................................................................... 51
Gambar 9. Inverter .............................................................................................. 51
Gambar 10. Wiring Relay dan SSR ..................................................................... 52
Gambar 11. Omron Sysmac CPM2A .................................................................. 55
Gambar 12. Relay sebagai Keluaran pada PLC Omron ...................................... 56
Gambar 13. Keluaran Relay PLC dan Peta Memori ........................................... 56
Gambar 14. Hubungan Saklar dengan Masukan PLC ......................................... 56
Gambar 15. Aliran Proses Pengepakan Gula ...................................................... 59
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DAFTAR TABEL

Halaman
Tabel 1. Arti Masing-masing Lampu Indikator Omron CPM2A ........................ 53
Tabel 2. Spesifikasi PLC Omron CPM2A .......................................................... 54