Control Valve Sizing

Sizing Control Valve

Control valve sizing merupakan prosedur yang digunakan untuk
menentukan ukuran dari control valve yang akan digunakan
pada aplikasi tertentu
Sizing control valve berbeda untuk setiap kasus fluida:
Liquid
Gas
Steam
Sizing dilakukan dengan manual atau dengan menggunakan
bantuan software (mis.Instrucalc)

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 Sizing Control Valve
Flow Coefficient (CV): Jumlah US gallon per minutes dari air
yang melewati valve yang akan menghasilkan pressure drop
sebesar 1 psi
Contoh:
Suatu control valve memiliki CV = 12, sehingga ketika bukaan penuh
akan melewatkan 12 US GPM air dan menghasilkan pressure drop
sebesar 1 psi.

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Sizing Control Valve

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 Sizing Control Valve
Kasus Liquid

Q L =C V
 P 1− P 2
GL
Dimana:
QL = Laju aliran liquid (gal/min)
P1 = tekanan inlet (psia)
P2 = tekanan outlet (psia)
GL = Specific gravity dari liquid

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 Sizing Control Valve
Kasus Gas

Q g =960×C V
  P 1 − P 2  P 1 P 2 
G g T 460
Dimana:
Qg = laju aliran gas [feet3/hr]
Gg = Specific gravity dari gas
T = Temperature gas [°F]

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 Sizing Control Valve
Kasus Steam

W =90×C V
 P 1− P 2
V 1V 2
Dimana:
W = Laju aliran steam [lb/hr]
V1=Specific volume dari steam di inlet [foot³/lb]
V2=Specific volume dari steam di outlet [foot³/lb]

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 Soal
Tentukan ukuran control valve yang diperlukan untuk
mengontrol aliran cairan yang mempunyai SG=0.92. Laju aliran
maksimum adalah 320 gal/min, dan menghasilkan pressure drop
60 psia. Gunakan safety factor 25 % ( QL=1.25Qmax)
Tentukan ukuran control valve yang diperlukan untuk
mengontrol aliran gas yang mempunyai SG=0.85. Laju aliran
maksimum adalah 20000 cubic feet per hour. Temperatur gas,
tekanan inlet, dan tekanan outlet adalah: 500°F,90 psia, dan 70
psia.Gunakan safety factor 25 %.

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 Soal
Tentukan ukuran control valve yang diperlukan untuk
mengontrol aliran steam dengan data-data sebagai berikut:
Aliran maksimum : 600 lb/hr
P1 = 40 psia & P2 = 30 psia
V1 = 10.5 ft³/lb
V2 = 14.0 ft³/lb
Safety factor 25%

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Sizing Control Valve (Water Case)
Sizing dengan menggunakan Instrucalc

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Sizing Control Valve (Water Case)
2 Data Proses
1
Data Valve
Data Hasil Perhitungan
Data Pipa

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 Sizing Control Valve (Water Case)
Case 1: Maximum Flow (100 % kapasitas)
Case 2: Average Flow (50% kapasitas)
Case 3: Minimum Flow (10% kapasitas)
→ Biasanya dalam perhitungan menggunakan maksimum
flow 85% - 90 %, sehingga ketika terjadi penambahan flow
yg tidak begitu besar, tidak perlu dilakukan penggantian
valve
Data Valve ( Body, Trim, Flow to, Port)

FL (Pressure recovery factor), Fd (Valve modifier),

Kc (Cavitation factor).
→ vendor specific, terdapat di catalog produk. Instrucalc
Data pipa (Nominal, memakai nilai generic (mis: ISA-S7501)
schedule, tebal pipa,
diameter dalam pipa)
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Sizing Control Valve (Water Case)

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Sizing Control Valve (Water Case)

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Sizing Control Valve (Water Case)
Contoh 1:
Diketahui: Liquid name: Rich TEG, Liquid Flow (USGPM) = 26.1568,
Percent of System Flow = 90, Flow Temperature (deg.F)=300, Inlet
Pressure (psig) = 85, valve pressure drop (psig) = 10, Valve FL @ %
Flow = 0.9, Specific Gravity @ FTP 0.995, Viscocity @FTP (cP) =
1.326, Liquid Vapour Pressure (psia) = 0.00001, Liquid Critical
Pressure (psia) = 375.65. Line size: 2”, Schedule: 40. Trim type: Equal
%, Valve type: Globe.

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Sizing Control Valve (Water Case)
Dengan menggunakan Instrucalc:

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Sizing Control Valve (Water Case)
Soal 1:
Liquid name: Condensate, Liquid flow (bpd) = 140.7, Percent of
system flow = 90, Flow temperature (deg.F) = 210, Inlet pressure
(psig) = 65, Valve pressure drop (psig) = 5, Valve FL @ % Flow = 0.9,
Specific gravity @ FTP = 0.789, Viscosity @ FTP = 0.81, Liquid
Vapour Pressure (psia) = 32.6, Liquid Critical pressure (psia) = 669.5.
Line size = 2”, shedule = 40. Trim type: Linear, Valve type: Globe

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Sizing Control Valve
(Gas/Steam/Vapour)

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 Sizing Control Valve
(Gas/Steam/Vapour)
Data proses

Data valve

Data pipa

Data hasil perhitungan

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 Sizing Control Valve
(Gas/Steam/Vapour)
Contoh 2:
Gas name: Acid Gas, Gas Flow(mmscfd) = 1.178, Percent of system
flow = 90, Flow Temperature (deg.F) = 167.9, Inlet pressure (psig) =
40, valve pressure drop (psig) = 25, Valve FL @ % Flow = 0.95,
Molecular Weight = 37.82, Density @ FTP (lb/ft3) = 0.3109, Specific
heat ratio = 1.289, Acoustic Efficiency = 1.0341 e-4. Line Size = 4”,
schedule = 40. Trim type: Linear Low dB, Valve type: Globe.

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Sizing Control Valve
(Gas/Steam/Vapour)

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 Sizing Control Valve
(Gas/Steam/Vapour)
Soal 2:
Gas name: Nitrogen, Gas Flow (scfm) = 1515.01, Percent of system
flow = 100, Flow Temperature (deg.F) = 80, Inlet pressure (psig) =
100, Valve pressure drop (psig) = 49, Valve FL @ % Flow = 0.95,
Molecular weight = 28, Density @ FTP (lb/ft3) = 0.57, Specific heat
ratio = 1.398, Acoustic efficiency = 8.7788e-5. Line size = 2”, Schedule
= 40. Trim type: Linear Low dB, Valve type: Globe.

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