Buku Pintar SOP Operasi PLTU STAR

BUKU PINTAR PENGOPERASIAN PLTU TARAHAN TIPE CFB (CIRCULATING FLUIDIZED BED)
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Oleh Bagian Operasi PLTU Tarahan
PT PLN Pembangkitan S mate!a Bagian Se"atan Sekt#! Pembangkitan Ta!a$an %&''

Buku Pintar Operasi PLTU Tarahan Jilid I Page 1
TIM PENYUSUN
Pengarah Penanggung Jawab !e"a#si :
: :
AB. JATMIKO BANITO A IA!TO
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All Opera$i%n S$a&&
KATA PEN'ANTA!
Un$u# (en)apai perusahaan pe(bang#i$ lis$ri# #elas "unia perlu a"an*a sua$u pe"%(an $a$a la#sana "ala( (en+alan#an se$iap #egia$an bai# #egia$an u$a(a (aupun #egia$an pen"u#ung. Sebuah perusahaan *ang bagus "i(ulai "engan sebuah sis$e( *ang #%(prehensi&, $erin$egrasi "an $er-ali"asi. Un$u# (enu+u #e perusahaan $ersebu$, #i$a (ulai "engan (en"%#u(en$asi#an se$iap #egia$an *ang $elah #i$a la#u#an sela(a ini. Se$iap lang#ah #egia$an *ang $elah "i+alan#an, "i(%ni$%r, "an "ie-aluasi (erupa#an sebuah penge$ahuan *ang $erben$u# se)ara (an"iri *ang perlu "i)a$a$ sebagai pegangan "ala( (en+alan#an se$iap a#$i-i$as ru$in #e "epann*a. A"an*a #einginan *ang )u#up besar un$u# (enu+u perusahaan #elas "unia "an a$as i.in Tuhan Yang Maha Esa, a#hirn*a $ersusunlah sebuah /Bu#u Pin$ar Operasi PLTU Tarahan Jili" I0. Bu#u ini "isusun sebagai wu+u" #einginan seluruh s$a& %perasi un$u# berbagi "an (ewaris#an penge$ahuan (eng%perasi#an uni$ pe(bang#i$ 12B *ang $elah a"a sela(a ini. engan $ersusunn*a bu#u ini, sa*a u)ap#an $eri(a #asih #epa"a seluruh pegawai PT. PLN 3Perser%4 Se#$%r Pe(bang#i$an Tarahan, #hususn*a #epa"a seluruh s$a& bagian %perasi *ang $elah bersa(a5sa(a berperan ser$a "ala( pen*usunan bu#u pin$ar ini. Se(%ga bu#u ini "apa$ (en+a"i pan"uan ring#as "ala( (eng%perasi#an pe(bang#i$ lis$ri# PLTU Tarahan 6 7 8 "an (en+a"i sebuah lang#ah awal *ang ber#elan+u$an un$u# (enghasil#an lis$ri# *ang ber#uali$as "e(i (en"u#ung #e(a+uan pere#%n%(ian (as*ara#a$ La(pung pa"a #hususn*a. Sela(a$ be#er+a un$u# Nusa, Bangsa, "an Negara.
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Bani$% A"iar$%
A2TA! ISI
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Bab I( PENDAHULUAN PLN S$ar sebagai pe(bang#i$ "engan b%iler $ipe 12B , "an (e(pun*ai perngaruh besar bagi s*s$e( in$er#%ne#si Su(a$ra "i$un$u$ un$u# selalu an"al "an
siap (ensuplai lis$ri# un$u# (e(enuhi #ebu$uhan (as*ara#a$ se#aligus (e(egang peran pen$ing sebagai 12B Lerning un$u# pe(bang#i$ 12B lainn*a. Salah sa$u bagian *ang sanga$ berperan pen$ing "ala( (en+aga #ean"alan uni$ a"alah %pera$%r. Opera$%r *ang )er"as "an )e#a$an sanga$ "ibu$uh#an "ala( (en+aga #ean"alan uni$. Un$u# (ewu+u"#an hal $ersebu$ (a#a perlu pe(ahan #husus (engenai #ara#$eris$i# "an )ara peng%perasian b%iler 12B *ang $en$u sa+a berbe"a "engan B%iler $ipe lainn*a. Beri#u$ a"alah "a$a $e#nis PLTU Tarahan leng#ap "engan )ara (en%perasi#ann*a "ari awal hingga uni$ berbeban. A. a$a Te#nis 9. ESI'N SPESI2I1ATION Ou$pu$ 1apa)i$* Main 2uel Ini$ial &iring Uni$ nu(ber SPESI2IKASI BATUBA!A T%$al (%is$ure Pr%Ai(a$e Anal*sis Inheren$ (%is$ure Ash )%n$en$ C%la$ile (a$$er 2iAe" )arb%n T%$al sul&ur 'r%ss )al%ri-i) -alue 'r%ss )al%ri-i) -alue Ul$i(a$e Anal*sis Inheren$ (%is$ure Ash T%$al sul&ur T%$al Ni$r%gen <*"r%gen 1arb%n OA*gen Ash Anal*sis SiO= Al=O 2e=O6 1aO MgO K= O Na=O MnO= TiO= P= OB
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:9:: M; : 1%al : <S : = 3$w%4 : =>,?9 @ 3A!4 : 9:,B6 @ 3A B4 : B,?8 @ 3A B4 : 89,6> @ 3A B4 : 8=,9B @ 3A B4 : :,88 @ 3A B4 : D9>8 #)alE#g 3A B4 : 8?98 #)alE#g 3A!4 : 9:,B6 @ 3A B4 : B,?8 @ 3A B4 : :,88 @ 3A B4 : :,F? @ 3A B4 : 8,9> @ 3A B4 : D8,>D @ 3A B4 : 96,=D @ 3A B4 : B=,69 @ : =F,?9 @ : 6,>B @ : =,:8 @ : 6,:> @ : :,6? @ : =,D8 @ : :,:B @ : 9,D? @ : :,88 @
SO8 : B,8: @ Un"e$er(ina$e" : :,=: @ SPESI2IKASI AI! BOILE! 1%n"ensa$e Pu(p E eaera$%r E E)%n%(i.er p< : ? 5 ?,D Spe). )%n"u)$i-i$* : 6599 GSE)( 1a$i%n )%n"u)$i-i$* : H :,B GSE)( T%$al ir%n : H :,:=: (gEl T%$al )%pper : H :,::6 (gEl Sili)a : H :,:=: (gEl iss%l-e" %A*gen : H:,:9(gEl !esi"ual h*"ra.ine : :,:9 (gEl B%iler ru( p< Spe). )%n"u)$i-i$* Sili)a S$ea( p< Spe). )%n"u)$i-i$* 1a$i%n )%n"u)$i-i$* T%$al ir%n T%$al )%pper Sili)a : ?,95 ?,> : H 8: GSE)( : H :,6:: (gEl : ?5?,D : 6599 GSE)( : H :,= GSE)( : H :,:=: (gEl : H :,::6 (gEl : H :,:=: (gEl
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Ma#e Up ;a$erE1l%se" )%%ling S*a$e( Spe). )%n"u)$i-i$* : H:,B GSE)( T%$al ir%n : H :,:=: (gEl T%$al )%pper : H :,::6 (gEl Sili)a : H :,:=: (gEl =. TU!BIN A!EA EIUIPMENT a( S$ea( Turbine Manu&a)$urer T*pe !a$e" spee" Main S$ea( Pressure Main s$ea( $e(p. In$a#e wa$er is)harge s*s$e( 'enera$%r S*s$e( Manu&a)$urer
: 2u+i Ele)$ri) S*s$e( : N%n rehea$ 1%n"ensing : 6.::: rp( : 9=> #gE)(=g : B6> 1 : eep sea in$a#e : Sur&a)e "is)h : 2u+i Ele)$ri) S*s$e(
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T*pe 1apa)i$* C%l$age 1urren$ P%wer &a)$%r EAi$a$i%n 1%%ler )(
: 'TL! I B88ED95= : 9=B5B:: #CA : 99 #C : DB>F A : :,> : 86B CE?>6 A : Air
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'enera$%r Trans&%r(er Manu&a)$urer : Pauwels T*pe : OL 9=B.BE6=B 1apa)i$* : FBE9::E9=B.B MCA C%l$age : 99 #CE9B: #C In$a#e $ra-eling s)reen Iuan$i$* : = A B: @ T*pe : Thr%ugh &l%w 7 $ra-eling $*pe 2l%w ra$e : ?.FB: (6Eh S%"iu( <*p%)l%ri$e "%sing "e-i)e Iuan$i$* : 6 A 9:: @ 3)%((%n4 T*pe : Ele)$r%li$i) $*pe Sea wa$er &l%w ra$e : = A 8> (6Eh 'enera$ing ra$e : 6 A 8: #gEh 1ir)ula$ung ;a$er Pu(p 31;P4 Iuan$i$* : = A B: @ T*pe : 2iAe" -ane, =n" &l%%r (%un$e", (iAe" &l%w pu(p 2l%w ra$e : ?.FB: (6Eh 3(aA. 2l%w ra$e: 99.F:: (6EhE9=: @ %& ra$e" &l%w ra$e4 !a$e" $%$al hea" : 9F,B ( M%$%r ra$e" %u$pu$ : DB: #; ebris 2il$er Iuan$i$* 1ir)ula$ing wa$er &l%w ra$e 3ra$e" &l%w ra$e4 3(aA.&l%w ra$e4 3(in &l%w ra$e4 esign pressure Mesh si.e %& &il$er 1%n"eser Iuan$i$* T*pe : = A B: @ : ?.D=: (6Eh : 9:.?=: (6Eh : 8.>9: (6Eh : 6,9 #gE)( : B (( "ia(e$er : 9 uni$ : Sur&a)e )%n"ensing "%uble &l%w pass wa$er
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b%A hal& "i-i"e" $*pe <ea$ $rans&er area : 8.>6: (= 2l%w ra$e : 9>.B:: (6Eh Sea wa$er inle$ $e(p. : 6: 1 Sea wa$er si"e "esign press. : 6,9 #gE)(= i( Ball 1leaning 2a)ili$* Iuan$i$* : = A B: @ 1ir)ula$ing wa$er &l%w ra$e 3ra$e" &l%w ra$e4 : ?.D=: (6Eh 3(aA. 2l%w ra$e4 : 9:.88: (6Eh 39:> @ %& ra$e" &l%w ra$e4 esign pressure : 6.9 #gE)(= Mesh si.e %& s)reen : F,B ((= Pri(ar* 1%%ling ;a$er B%%s$er Pu(p Iuan$i$* : = A 9:: @ T*pe : <%ri.%n$al sha&$ )en$ri&ugal $*pe !a$e" &l%w ra$e : F8: (6Eh 3(aA. 99: @ %& ra$e" &l%w ra$e"4 !a$e" $%$al hea" :>( M%$%r ra$e" %u$. : 6: #; B%iler 2ee" Pu(p 3B2P4 Iuan$i$* : 6 se$s ea)h uni$ 3B: @ ea)h se$ &%r T;O )%n"i$i%n4 T*pe : <%ri.%n$al, (ul$i s$age, )en$ri&ugal $*pe. 2l%w ra$e : =:= $Eh T%$al <ea" : 9BB #gE)(= Te(pera$ure : 9D?,6 1 ;eigh$ -%l. !a$i% : :,>?> #gEli$re Spee" %& r%$a$i%n : 6::: rp( 3s*n)hr%n%us4 E&&i)ien)* : F> @ a$ ab%-e %pera$ing )%n". M%$%r $*pe : T%$all* en)l%se" air $% air )%%le" $*pe Ou$pu$ (%$%r : 98B: #; C%l$age : A1 D::: C Nu(ber %& p%le :=P 1%n"ensa$e Pu(p 31P4 Iuan$i$* : = se$s &%r ea)h %$her 39:: @ ea)h se$ &%r TC;O )%n"i$i%n4 T*pe : Cer$i)al, (ul$i s$age, barrel $*pe 2l%w ra$e : 68: $Eh T%$al hea" : 9F #gE)(= Te(pera$ure : 8=,= %1 ;eigh$ -%l. !a$i% : :,??9 #gEli$re
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Spee" %& r%$a$i%n E&&i)ien)* M%$%r $*pe O$pu$ (%$%r C%l$age Nu(ber %& p%le m(
: 9B:: rp( 3s*n)hr%n%us4 : FD,B @ a$ ab%-e %pera$ing )%n"i$i%n : T%$all* en)l%se" air $% air )%%le" $*pe : =8: #; : A1 D::: C :8P
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1l%se" 1%%ling ;a$er Pu(p 311;P4 Iuan$i$* : = se$s ea)h uni$ 3= se$s A 9::@4 T*pe : <%ri.%n$al, )en$ri&ugal pu(p 2l%w ra$e : DB: (6Eh T%$al hea" : 8: ( Te(pera$ure : 8B O1 ;eigh$ -%l. !a$i% : :,??: #gEli$re Spee" %& r%$a$i%n : 9B:: rp( 3s*n)hr%n%us4 E&&i)ien)* : F8 @ M%$%r $*pe : T%$all* en)l%se" air $% air )%%le" $*pe Ou$pu$ (%$%r : 99: #; C%l$age : A1 8:: C Nu(ber %& p%le :8P #gE)(=a 3shell4 2l%w ra$e : =8.6B: #gEh 3shell4, 6B=.6=: #gEh 3)hannel4 Inle$ Te(p. : 68B,> %1 3shell4, =:9 %1 3)hannel4 Ou$le$ Te(p. : =:D,D %1 3shell4, =6B %1 3)hannel4 <P N%.8 2ee" ;a$er <ea$er 2lui" : S$ea( 3shell4, &ee" wa$er 3)hannel4 Opera$ing press : 9F,9D #gE)(=a 3shell4 2l%w ra$e : =:.B6: #gEh 3shell4, 6B=.6=: #gEh 3)hannel4 Inle$ Te(p. : =D?,B %1 3shell4, 9D?,9 %1 3)hannel4 Ou$le$ Te(p. : 9F8,F %1 3shell4, =:9 %1 3)hannel4 LP N%.= 2ee" ;a$er <ea$er 2lui" : S$ea( 3shell4, &ee" wa$er 3)hannel4 Opera$ing press : 6,98 #gE)(=a 3shell4 2l%w ra$e : =9.69: #gEh 3shell4, =>F.B8: #gEh 3)hannel4 Inle$ Te(p. : 968,B %1 3shell4, ?=,> %1 3)hannel4 Ou$le$ Te(p. : ?>,8 %1 3shell4, 969,F %1 3)hannel4
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LP N%.9 2ee" ;a$er <ea$er 2lui" : S$ea( 3shell4, &ee" wa$er 3)hannel4 Opera$ing press : :,>>9 #gE)(=a 3shell4 2l%w ra$e : =6.9B: #gEh 3shell4, =>F.B8: #gEh 3)hannel4 Inle$ Te(p. : ?B,D %1 3shell4, 8=,F %1 3)hannel4 Ou$le$ Te(p. : 8>,8 %1 3shell4, ?=,> %1 3)hannel4 eaera$%r esign press. esign $e(p. Opera$ing press. Opera$ing $e(p. Ou$le$ )apa)i$* S$%rage )apa)i$* OA*gen guaran$ee 1apa)i$* : >,D #gE)(=g : =D: J1 : F,8B $% F,>8 #gE)(= : 9DF $% 9D? J1 : 6>9.9=: #gEhr : BB )ubi) (e$ers &r%( N;L $% E(p$* : :,::B (lEl 3F ppb4 : BB (6
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6. BOILE! A!EA a( S$ea( genera$i%n Manu&a)$urer : Als$%( P%wer In). S$ea( genera$%r : 8:: $%nEh%ur 2ee" wa$er $e(p. : =6> :1 Ou$le$ pressure : 9=> #gE)(=g Superhea$er %u$le$ : B6> %1 Pre)ipi$a$%r : Bag &il$er 2iring s*s$e( : 12B b( In"u)e" ra&$ 2an 3I 24 Manu&a)$ure : ;ESTIN' <OUSE T*pe : 1en$ri&ugal "%uble inle$ Ke)epa$an : ??9 rp( a*a : 9DF? B 2re#uensi : B: <. Bera$ : 9,? T%n
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Se)%n"ar* Air 2an 3SA24 Manu&a)$ure : ;ESTIN' <OUSE T*pe : Sen$ri&ugal Ke)epa$an : 98D> rp( a*a : FB: <P Tegangan : D::: C%l$ 2re#uensi : B: <. Phase : 6 phasa Pri(er* Air 2an 3PA24 Manu&a)$ure T*pe Ke)epa$an a*a Tegangan 2re#uensi Phase Burner Manu&a)$ure 1apa)i$* Press. 2uel %il 2l%w &uel %il A$%(i.ing (e"ia Press. A$%(i.ing 2l%w a$%(i.ing 1%%lingEpurge air ;eigh$ : ;ESTIN' <OUSE : Sen$ri&ugal : 98>9 rp( : =F6B : Psig : =6,B 'PM : u"ara : B: Psig : B=: S12M : D: S12M L 9:0 ;.1. when eAhaus$e" $% :0 ;.1. : 6.B:: lbs
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8. ;ATE! T!EATMENT A!EA EIUIPMENT a( esalina$i%n Plan$ Manu&a)$urer T*pe 1apa)i$*
: Sasa#ura Engineering : 2lash e-ap%ra$%r : B:: $%nE"a*
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Bl%w"%wn (%$%r Manu&a)$ure P%wer T*pe 2reMuen)* Spee" P%le C%l$age 1urren$ Brine Bl%w"%wn Manu&a)$ure T*pe 1apa)i$* Spee" P%wer <ea" is$illa$e Pu(p M%$%r Manu&a)$ure P%wer T*pe Spee" C%l$age 1urren$ is$ila$e Pu(p Manu&a)$ure T*pe 1apa)i$* <ea" Spee" P%wer
: TOS<IBA : 99 #; : IKK : B: <. : 98B: rp( :8 : 8:: : 9=,8 A : <ON A : '2 : F: (6Eh : 98B: rp( : 99 #; : =: ( : TOS<IBA : F,B #; : IKK : 98B: rp( : 8:: : 98,6 A
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: <ON A : 'S : 6: (6Eh : 6D ( : 98B: rp( : F,B #;
e(ineralisa$i%n Plan$ Manu&a)$ure : %shi%n T*pe : !esin MiAe" Be" 1apa)i$* : 6F: $%nE"a* Ca)uu( pu(p (%$%r Manu&a)$ure P%wer Spee" C%l$age 1urren$ T*pe pu(p Spee" pu(p : Kirl%s#ar : =,=: #; : =>6: rp( : 8:: : 8,B A : ;CS 6: A : =>>: rp(
 #;
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;a$er Trea$(en$ suppl* pu(p Manu&a)$ure : Kirl%s#ar P%wer : B,B #; Spee" : =?:: rp( C%$age : 8:: 1urren$ : 9: A T*pe pu(p : 1P<M 8DE9D T%$al hea" : 6: ( is)harge : 6: (6Eh Pu(p inpu$ : 6,?= #; !egenera$i%n wa$er pu(p Manu&a)$ure : Kirl%s#ar P%wer : B,B #; Spee" : =?:: rp( C%$age : 8:: 1urren$ : 9: A T*pe pu(p : 1P<M 8:E9D T%$al hea" :6B ( is)harge : =B (6Eh Pu(p inpu$ : 6,? #; e(in wa$er suppl* Manu&a)$ure P%wer Spee" C%l$age 1urren$ Spee" pu(p T%$al hea" 1apa)i$* <P Ser-i)e wa$er suppl* Manu&a)$ure : TE1O : B,B #; : 988B rp( : 8:: : 99,8 A : 98B: rp( : =B ( : 8: (6Eh : FB : TE1O
P%wer Spee" C%l$age 1urren$ Spee" pu(p T%$al hea" 1apa)i$* <P n( MiAe" Be" Air Bl%wer Manu&a)$ure P%wer Spee" (%$%r C%l$age 1urren$ Spee" pu(p Air &l%w <P A)i" Trans&er Pu(p P%wer Spee" C%l$age 1urren$ Spee" pu(p T%$al hea" 1apa)i$* rp( : 988 (6Eh : F,B : 6,F #; : =>6: rp( : 8:: : F,9 A : =?:: rp( : =: ( : 9,B (6Eh :B
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1aus$i) Trans&er Pu(p P%wer : 6,F #; Spee" : =>6: rp( C%l$age : 8:: 1urren$ : F,9 A Spee" pu(p : =?:: rp( T%$al hea" : =: ( 1apa)i$* : 9,B (6Eh 6: rp( C%l$age : 8:: 1urren$ : F,9 A Spee" pu(p : =?:: rp( T%$al hea" : =: ( 1apa)i$* : 6: (6Eh 6: rp( : 8:: : F,9 A : =?:: rp( : =: ( : 6: (6Eh :B : =: ML1
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Bul# A)i" S$%rage Tan# esign pressure : A$(%spheri) esign $e(pera$ure : 8: :1 N%(inal "ia(e$er :9>:: (( N%(inal <eigh$ : 6::: (( N%(inal 1apa)i$* : > (6
e(in ;a$er S$%rage Tan# esign pressure : A$(%spheri) esign $e(pera$ure : 8: :1 N%(inal "ia(e$er :99:: (( N%(inal <eigh$ : ?9B: (( N%(inal 1apa)i$* : >D? (6 ( Mi)r%n 1ar$ri"ge 2il$er esign pressure : 8 #gE)(= g esign $e(pera$ure : B: :1 3(aA4 N%(inal "ia(e$er : =F6 (( N%(inal <eigh$ : ?:: (( N%(inal 1apa)i$* : ?,=6 (6 0( S%"iu( Sulphi$e S$%rage Tan# esign pressure : A$(%spheri) esign $e(pera$ure : A(bien$ N%(inal "ia(e$er : B:: (( N%(inal <eigh$ : F:: (( N%(inal 1apa)i$* : :,9 (6 1( 1aus$i) Measuring Tan# esign pressure : A$(%spheri) esign $e(pera$ure : A(bien$ N%(inal "ia(e$er : B:: (( N%(inal <eigh$ : F:: (( N%(inal 1apa)i$* : :,9 (6 A)i" Measuring Tan# esign pressure esign $e(pera$ure N%(inal "ia(e$er : A$(%spheri) : A(bien$ : B:: ((
N%(inal <eigh$ N%(inal 1apa)i$* 3( Air !e)ei-ing Tan# ;%r#ing pressure Tes$ing Pressure esign Te(pera$ure Air 1%(press%r Pressure (aA. 2l%w P%wer (%$%r Spee"
: F:: (( : :,9 (6 : 9: #gE)(= : 9B #gE)(= : 6F,F %1 : >,D #gE)(= : F6,? lEs : 6: #; : =?D: rp(
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B. 1OAL, AS< 7 LIMESTONE <AN LIN' A!EA EIUIPMENT a( Sil%Os )apa)i$* 1%al s$%rage sil% 1%al Bun#er isp%sal ash sil% Li(es$%ne sil% S95SD EMuip(en$ 1apa)i$* Bel$ wi"$h Bel$ spee" M%$%r p%wer A9 7 A6 EMuip(en$ 1apa)i$* Bel$ spee" M%$%r p%wer A= EMuip(en$ 1apa)i$* Bel$ spee" M%$%r p%wer 1!959E95=E=59E=5= EMuip(en$ 1apa)i$* Bel$ spee" ;heel spee"
: = A 9B.::: $%n : 6 A 8:: $%n : 9 A >FB (6 : 9 A =::: $%n : Pipe )%n-e*%r : 8:: $Eh : 96:: 3P6B:4 :9BB(E(in : 8B #; 3S95S84 : 99: #; 3SB4 : ?: #; 3SD4 : bel$ )%n-e*%r : 8:: $Eh : 9B:,? (E(in : 99 #; 3A94 : 9B #; 3A64 : S$eep sl%pe" )%n-. : 8:: $Eh : 9B: (E(in : 96= (E(in : !%$. pl%w re)lai(er : =:: $Eh : : :,65=,8 (E(in
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Tra-eling spee" : :,8B59,: (E(in M%$%r p%wer : 99 3wheel4 : 9,BA= 3$ra-eling4 +( B599E=9 B1 7 B59=E== B1 EMuip(en$ : Bel$ )%n-e*%r 1apa)i$* : =:: $Eh Bel$ spee" : >:,B M%$%r p%wer : 99 3B599E=94 : == 3B59=E==4 B596E=6 EMuip(en$ 1apa)i$* Bel$ spee" M%$%r p%wer B598E=8 EMuip(en$ 1apa)i$* Bel$ spee" M%$%r p%wer B598AE=8A EMuip(en$ 1apa)i$* Bel$ spee" M%$%r p%wer B59BE=B EMuip(en$ 1apa)i$* Bel$ spee" M%$%r p%wer : Bel$ )%n-e*%r : =:: $Eh : 8:,> (E(in : 6,F #; : Pipe )%n-e*%r : =:: $Eh : 9=B (E(in : 6F #; : Bel$ )%n-e*%r : =:: $Eh : >:,B (E(in : 9B #; : Bu)#e$ ele-a$%r : =:: $Eh : 6B (E(in : BB #;
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g( $( i( ,( k( "( m(
B59DE=D Q B59FE=F Q B59>E=> EMuip(en$ : 1ase )%n-e*%r 1apa)i$* : =:: $Eh Bel$ spee" : =: (E(in M%$%r p%wer : 6: #; 159E= EMuip(en$ 1apa)i$* Bel$ spee" M%$%r p%wer E59E= : Bel$ )%n-e*%r : =:: $Eh : 8:,> (E(in : 6,F #;
EMuip(en$ 1apa)i$* Bel$ spee" M%$%r p%wer n( B2599E=9 EMuip(en$ 1apa)i$* Bel$ spee" M%$%r p%wer 1S599E=9 EMuip(en$ 1apa)i$* Bel$ spee" M%$%r p%wer 1B599E=9 EMuip(en$ 1apa)i$* Bel$ spee" M%$%r p%wer
: 1ase )%n-e*%r : =:: $Eh : =: (E(in : 9B #; : Bel$ &ee"er : =:: $Eh : =?,F (E(in : F,B #; : S)rew )%n-e*%r : B: $Eh : D>,F rp( : B,B #; : Bu)#e$ ele-a$%r : B: $Eh : =6,B (E(in : 99 #; Bab II. SETTIN' CALUE PE!ALATAN
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#( -(
Se$iap perala$an *ang a"a (e(ili#i ba$asan5ba$asan nilai (a#si(u( *ang a(an un$u# ber%perasi, hal ini ber$u+uan un$u# (en+aga #%n"isi se$iap perala$an "an sis$e( "i(ana "ia bera"a. Pe(aha(an (engenai nilai se$ing ini (en+a"i pen$ing bagi %pera$%r agar "apa$ (eng%perasi#an uni$ pe(bang#i$ "engan a(an. Beri#u$ a"alah "a$a Nilai Se$ing se$iap para(e$er %perasi PLTU Tarahan. LIST O2 SETTIN' CALUE
I$e( P!ESSU!E 2urna)e pressure Se$$ing Calue <<< << < LL LLL SC SC < L < R6,F6 #Pa R=,8? #Pa R9,8? #Pa 59,F8 #Pa 5=,=8 #Pa 998 #gE)(=g :,9 #gE)(=g S:,:B #gE)(= T 8,D #gE)(= S:,B #gE)(=a Ke$erangan Trip 2A Bl%wer Trip PA2 7 SA2 M2T M2T M2T Turbin ini$ial li(. pres. 'lan" s$ea( )%n$r%l -al-e Alar( Alar( 3s$an"b* au$% s$ar$4 Alar( 1P
Main s$ea( press. 'lan" seal s$ea( hea"er 1%n"ensa$e pu(p su)$i%n s$rainer press. "i&&eren$ial 1%n"ensa$e pu(p "is)harge pressure B2P su)$i%n s$rainer
pressure "i&&eren$ial B2P "is)harge pressure 11; suppl* pressure MOP "is)harge press
L L L L < LL < < < < L
T98>,B#gE)(= T8,B #gE)(=g T8,D #gE)(=g T9,6 #gE)(=g S:,B #gE)(=g T=,: #gE)(=g S:,= #gE)(= SF #gE)(= S9,9= #gE)(= S:,= #gE)(= T9:B #gE)(= TF: #gE)(= 959,B #gE)(=g F?5>8 #gE)(=g :,= #gE)(= :,9 #gE)(= :,:6 #gE)(= :,:B #gE)(= :,B #gE)(=g
Lube %il pressure Lube %il &il$er pressure "i&&eren$ial LP $rip %il pressure 1OP su)$i%n &i$er pressure "i&&eren$ial 1OP line &i$er pressure "i&&eren$ial P%lishing &il$er pressure "i&&eren$ial Las$ )han)e &i$er pressure "i&&eren$ial 1%n$r%l %il pressure 1harging press %& a))u(ula$%r 3lube %il line4 1harging press %& a))u(ula$%r 3)%n$r%l %il line4 1%n"enser wa$er b%A pressure ebris &il$er pressure "i&&eren$ial Ball )leaning s$rainer pressure "i&&eren$ial Pri(ar* )%%ling wa$er "is)harge pressure TEMPE!ATU!E Main s$ea( $e(pera$ure
Alar( 3s$an"b* B2P au$% s$ar$4 Alar( 3s$an"b* 11;P au$% s$ar$4 Alar( 3s$an"b* MOP 7 EOP s$ar$ au$%(a$i)all*4 Alar( 3EOP s$ar$ au$%(a$i)all*4 Alar( Trip Alar( Alar( 3l%)al in"i)a$i%n4 Alar( Alar( Alar( 3l%)al &lag in"i)a$i%n4 Alar( 3s$an"b* 1OP s$ar$ u$%(a$i)all*4 Trip 3= %u$ %& 64 Alar( A$ =: %1 A$ =: %1 2%r pri(ing %& )%n"enser wa$er b%A Alar( Alar( Alar( Alar( 3s$an"b* 11;P s$ar$4 Alar( Alar( Trip Alar( 3LP )asing spra* au$% s$ar$4 Trip 3= %u$ %& 64 Alar( 3LP )asing
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&lag
LL range range < < < << L
< L LL
LP s$a$i%nar* bla"e $e(p. EAhaus$ $e(p.
< << <
SB8D %1 TB9B %1 3 9:: M;4 T8?B 39:: M;4 S9>: %1 S=6: 1 S?: %1
%
'lan" sealing s$ea( $e(p.
<< << N%$ <<
S99: %1 S6B: %1 T68: %1 S68: %1 T=B: %1 S=D: %1 T=8: %1 S=B: %1 S NB: %1 S N F: %1 S B: %1 S 9:: %1 S9=: %1 S 9:: %1 S9=: %1 S 9:: %1 S9=: %1 S 9:: %1 S9=: %1 S 9:: %1 S9=: %1 S 9:: %1 S9=: %1 SBB %1 T8> %1 SF: %1 T66 %1 S86 %1 SFF %1
< L N%$ L LL N%$ LL i&&eren$ial $e(p.be$ween $urbine upper )asing 7 l%wer )asing. Lube %il $e(pera$ureET1C %u$le$ ST n%.9 +%urnal bearing (e$al $e(p. Thrus$ bearing (e$al $e(p. 3&r%n$4 Thrus$ bearing (e$al $e(p. 3rear4 ST n%.= +%urnal bearing (e$al $e(p. 'EN n%.9 +%urnal bearing (e$al $e(p. 'EN n%.= +%urnal bearing (e$al $e(p. 1%n$r%l %il $e(p.in )%n$r%l %il $an# < << < < << < << < << < << < << < << < N%$ < << L N%$ L ST n%.9 +%urnal bearing "rain %il $e(p. <
spra* au$% s$ar$4 Trip 3= %u$ %& 64 Alar( 3glan" s$ea( s$%p -al-e 7 )%n$r%l -al-e )l%se4 glan" s$ea( s$%p -al-e 7 )%n$r%l -al-e %pen Alar( Alar( 3glan" s$ea( $rap b*pass -ale %pen4 glan" s$ea( $rap b*pass -ale )l%se 'lan" s$ea( s$%p -al-e 7 )%n$r%l a-e )l%se 'lan" s$ea( s$%p -al-e 7 )%n$r%l a-e %pen Alar( Trip 3b* (anual4 Alar( Alar( Trip 3b* (anual4 Alar( Trip 3b* (anual4 Alar( Trip 3b* (anual4 Alar( Trip 3b* (anual4 Alar( Trip 3b* (anual4 Alar( Trip 3b* (anual4 1%n$r%l %il ra"ia$%r &an ON 1%n$r%l %il ra"ia$%r &an O22 Alar( 1%n$r%l %il hea$er &an ON 1%n$r%l %il hea$er &an O22 Alar( 3)he)# lubri)a$ing %il )%%ler %u$le$ $e(p.4 $rip b* (anual
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ST n%.= +%urnal bearing "rain %il $e(p. 'EN n%.9 +%urnal bearing "rain %il $e(p.
<
SFF %1
<
SFF %1
'EN n%.= +%urnal bearing "rain %il $e(p. Thrus$ bearing "rain %il $e(p. 3&r%n$4 Thrus$ bearing "rain %il $e(p. 3rear4 S$a$%r win"ing $e(pera$ure 3U,C,;4 'enera$%r )%%ling air $e(p S$a$%r $ee$h 3 4 $e(pera$ure 3TU si"e4 S$a$%r $ee$h 3E4 $e(pera$ure 3SI si"e4 B2P n%.9 bearing (e$al $e(p. B2P n%.= bearing (e$al $e(p. B2P (%$%r n%.9 bearing (e$al $e(p. B2P (%$%r n%.= bearing (e$al $e(p. 1P (%$%r n%.9 bearing (e$al $e(p. 1P (%$%r n%.= bearing (e$al $e(p. B2P (%$%r phase 3U,C,;4 win"ing $e(p. 1P (%$%r phase 3U,C,;4 win"ing $e(p. 11;P (%$%r phase 3U,C,;4 win"ing $e(p. LECEL B%iler "ru( le-el
<
SFF %1
< < < < < < < < < < < < < < <
SFF %1 SFF %1 S 96: %1 S B= %1 S 96: %1 S 96: %1 S>B %1 S>B %1 S?B %1 S?B %1 S?B 1 S?B %1 S 96: %1 S 96: %1 S 96: %1
%
Alar( 3)he)# lubri)a$ing %il )%%ler %u$le$ $e(p.4 $rip b* (anual Alar( 3)he)# lubri)a$ing %il )%%ler %u$le$ $e(p.4 $rip b* (anual Alar( 3)he)# lubri)a$ing %il )%%ler %u$le$ $e(p.4 $rip b* (anual )he)# lubri)a$ing %il )%%ler %u$le$ $e(p. $rip b* (anual )he)# lubri)a$ing %il )%%ler %u$le$ $e(p. $rip b* (anual Alar( Alar( Alar( Alar( Alar( Alar( Alar( Alar( Alar( Alar( Alar( Alar( Alar(
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<< < L
R=B8 (( R9=F (( 59FF ((
M2T Alar( Alar(
1%n"enser le-el
LL SC < N%$ < L <<
5=B8 (( N;LU8:: N;LR9B: (( N;LR: N;L59B: (( N;LR=B: (( N;LU96= N;LRB: (( N;L5B: (( N;LR=9> ((
N%.9 LP <ea$er le-el
SC < L <<
N%.= LP <ea$er le-el
SC < L <<
N;LU96= N;LRB: (( N;L5B: (( N;LR=9> ((
eaera$%r $an# le-el
SC < L <<
N;LU=86> N;LR9B: (( N;L56:: (( N;LR=B: ((
LL N%.8 <P <ea$er le-el SC < L <<
N;L5?6: (( N;LU9BB N;LRB: (( N;L5B: (( N;LR=8B ((
N%.B <P <ea$er le-el
SC < L
N;LU9BB N;LRB: (( N;L5B: ((
Trip PA2EM2T 1%n"enser le-el )%n$r%l -al-e Alar( 3)%n"enser spil %-er -al-e %pen4 1%n"enser spill %-er )l%se Alar( Alar( 3urbin b*pass -al )l%se4 N%.9 LP< le-el )%n$r%l -al-e Alar( Alar( Alar( 3n%.9 LP< e(ergen)* "rain -al-e, n%.9 LP< inle$E%u$le$Eb*pass -al-e4 N%.= LP< le-el )%n$r%l -al-e Alar( Alar( Alar( 3n%.= LP< e(ergen)* "rain -al-e, n%.9 LP< inle$E%u$le$Eb*pass -al-e4 eaera$%r le-el )%n$r%l -al-e Alar( Alar( Alar( 3)%n$r%l "eaera$%r "rain -al-e, n%.6 eA$ra)$i%n )he)# -al-e4 Alar( B2P s$%p N%.8 <P< le-el )%n$r%l -al-e Alar( Alar( Alar( 3n%.= LP< e(ergen)* "rain -al-e, n%.= LP< inle$E%u$le$Eb*pass -al-e, n%.8 eA$ra)$i%n )he)# -al-e4 N%.B <P< le-el )%n$r%l -al-e Alar( Alar(
STAR STAR
<<
N;LR=8B ((
1%n"enser wa$er b%A le-el L < Lube %il $an# le-el 1%n$r%l %il $an# le-el 'enera$%r )%%ling wa$er lea#age 11; s$an" pipe le-el L L < < L LL Turbine r%%( an" )%n"ensa$e pi$ le-el < L Turbine %il su(p pi$ le-el < L LO; 1%n"ensa$e &l%wESJAE %u$le$
N;LU6?DB (( N;L5D: (( N;LR9:: (( NOL59:: (( NOL5F: (( =:: )) N;LR9::: (( N;L59::: (( N;L59=:: (( Pi$ b%$$%(RB8: (( Pi$ b%$$%(R9?: (( Pi$ b%$$%(RF:: (( Pi$ b%$$%(R9>: (( 99B $Eh 6F8 $Eh H=D8 $Eh ==: $Eh V9D: $Eh HF: $Eh 9=:56F=,? $Eh S9=B G( 3P5P4 S=B: G( 3P5P4 S9=B G( 3P5P4 S=B: G( 3P5P4 S9=B G( 3P5P4
Alar( 3n%.= LP< e(ergen)* "rain -al-e, n%.= LP< inle$E%u$le$Eb*pass -al-e, n%.8 eA$ra)$i%n )he)# -al-e4 2r%( $an# b%$$%( 1%n$rl &%r pri(ing %& )%n"enser wa$er b%A 1%n$. &%r pri(ing %& )%n"enser wa$er b%A Alar( Alar( 3)%n$r%l %l $an# hea$er %&&4 Alar( S$an" pipe )%n$r%l )l%se S$an" pipe )%n$r%l %pen Alar( Su(p pu(p %n Su(p pu(p %&& Su(p pu(p %n Su(p pu(p %&& le-el le-el
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SC SC 55
B2P "is)harge &l%w
SC < L range < << < << <
1%n$. )%n"ensa$e (ini(u( &l%w -al-e MaA.&l%w )%n$r%l %& 1P One %& 1P %&&, i& $w% are %pera$e" MaA.&l%w )%n$r%l %& B2P Mini( &l%w -al-e )l%se Mini( &l%w -al-e %pen
Main s$ea( &l%w CIB!ATION Turbine n%.9 bearing sha&$ -ibra$i%n 3A,*4 Turbine n%.= bearing sha&$ -ibra$i%n 3A,*4 'enera$%r n%.9
Alar( Alar( Alar( Alar( Alar(
bearing sha&$ -ibra$i%n 3A,*4 'enera$%r n%.= bearing sha&$ -ibra$i%n 3A,*4 1P bearing -ibra$i%n 3A,*,A4 1P (%$%r bearing -ibra$i%n 3A,*,4 B2P n%.9 bearing -ibra$i%n 3A,*,A4 B2P n%.= bearing -ibra$i%n 3A,*4 B2P (%$%r bearing -ibra$i%n 3A,*4 POSITION Sha&$ p%si$i%n E))en$ri)i$* EApan$i%n "i&&eren$ial
<< < << < < < < <
S=B: G( 3P5P4 S9=B G( 3P5P4 S=B: G( 3P5P4 S>: G( 3P5P4 S>: G( 3P5P4 S8: G( 3P5P4 S8: G( 3P5P4 S8: G( 3P5P4
Alar( Alar( Alar( Alar( Alar( Alar( Alar( Alar(
STAR STAR
<< < < < L << LL
N 9,: (( N :,B (( F: (i)r%n RD 3r%$%r l%ng4(( 56 3r%$%r sh%r$4(( RF 3r%$%r l%ng4(( 58 3r%$%r sh%r$4(( 66::N6: rp( 399:N9@4 66D: 399=@4rp( =>B:569B: 3?B@5 9:B@4rp( 8::59==: rp( 9=>:5=>B: rp(
Trip 3(e)hani)al $hrus$ &ailer pr%$e)$i%n4 Alar( Alar( Alar( Alar( Trip 3(anual4 Trip 3(anual4 Trip 3(e)hani)al e(ergen)* g%-ern%r4 Alar( Trip = %u$ %& 6 ba)# up ele)$ri)al %-er Opera$ing per(issible spee" % n%$ h%l" % n%$ h%l"
SPEE Turbine spee"
<< << 3sens%r4 range !ange !ange
Bab III. P!OSE U! PEN'OPE!ASIAN PLTU TA!A<AN Pa"a "asarn*a, sua$u uni$ pe(bang#i$ a"alah #u(pulan "ari beberapa s*s$e( perala$an *ang be#er+a se"e(i#ian rupa saling (en"u#ung sa$u "engan *ang lain sehingga (e(ben$u# si#lus uap *ang "i in$egrasi#an #e(u"ian (enghasil#an energ* lis$ri#. Sis$e( perala$an $a"i harus "i+alan#an sesuai "engan uru$an sebagai pr%se"urE$ahapan "ala( (eng%perasi#an PLTU Tarahan. Bei#u$ a"alah uru$5uru$an pr%se"ur peng%perasian PLTU Tarahan apabila "i#el%(p%#an ber"asar#an s*s$e( perala$an *ang a"a "i PLTU Tarahan P!OSE U! PEN'OPE!ASIAN PLTU TA!A<AN : 9. =. 6. 8. B. D. F. >. ?. Sis$e( Ala$ Ban$u Sis$e( Air Pen"ingin Sis$e( U"ara Ins$ru(en "an U"ara Ser-i)e Sis$e( Lube Oil an" Turning 'ear Sis$e( Air Pengisi "an Pena(bah Sis$e( U"ara Pe(ba#aran Sis$e( Burning B%iler Sis$e( Ca)u( Up Sis$e( ATS 9. SISTEM ALAT BANTU
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P!OSE U! OPE!ASI AUWILIA!Y BOILE! A. 1he)# Awal Sebelu( S$ar$ Up 9. 1he)# Le-el Tan# <S an ;a$er $an#. =. 1he)# Le-el Air B%iler ru( N;L 6. 1he)# #e$erse"iaan 'as 8. 1he)# Ser-i)e Air B. 1he)# Ins$ru(en$ Air D. 1he)# Se(ua Brea#er M11 ala( P%sisi 1l%se F. U"ara pen"ingin &la(e s)anner harus $erse"ia sela(a auAiliar* b%iler %perasi B. S$ar$ Up AuAiliar* s$ea( b%iler "i%perasi#an "ari panel "i l%)al. 9. P%sisi Cal-e Saa$ S$ar$ Up. =. ail* Oil Tan# is)harge Cal-e Open 6. ;a$er Tan# is)harge Cal-e Open 8. Oil Pu(p Su)$i%n Cal-e Open 3Pu(p 9 %r =4 B. Oil Pu(p is)harge Cal-e Open 3Pu(p 9 %r =4 D. Burner Oil Inle$ Cal-e 3O<J28:5AAB:64 Open
F. >. ?. 9:. 99. 9=. 96. 98. 9B. 9D. 9F. 9>. 9?. =:. =9. ==. =6. =8. =B. =D.
Pil%$ Burner Inle$ Cal-e 3O<J'9:5AA::F4 Open A$%(i.ing Air Inle$ Cal-e 3OIAEB:5AA::94 Open 2ee" ;a$er Pu(p Su)$i%n Cal-e Open 3b%$h pu(p4 2ee" ;a$er Pu(p is)harge Cal-e Open 3b%$h pu(p4 2ee" ;a$er 1%n$r%l Cal-e Ups$rea( Cal-e Open 2ee" ;a$er 1%n$r%l Cal-e %wns$rea( Cal-e Open 2ee" ;a$er 1%n$r%l Cal-e B*pass Cal-e 1l%se B%iler Ou$le$ S$%p Cal-e Open B%iler Ou$le$ N%n !e$urn Cal-e 1l%se B%iler Cen$ing E Silen)er Cal-e Open B%iler In$er(i$$en$ Bl%w"%wn Is%la$ing Cal-e Open B%iler 1%n$inu%us Bl%w"%wn Is%la$ing Cal-e Open Sele)$ %il pu(p pa"a l%)al panel "engan (e(ilih Pu(p 9 Or Pu(p =. Sele)$ Operasi M%"e Sele)$%r pa"a Au$% P%si$i%n In"i#asi pa"a l%)al panel $en$ang a$%(i.ing air pressure l%w, $r%uble &uel pressure, l%)#%u$ "an )%n$r%l ligh$ pa"a sele)$%r %il pu(p (en*ala. !ese$ se(ua alar( "engan (ene#an swi$)h pa"a pressure in"i)a$%r. Pilih 2an Burner pa"a p%sisi ON. Sele)$ Burner Swi$)h pa"a l%)al panel p%sisi !ESET #e(u"ian pilih #e(bali #e Burner On. Te#an $%(b%l Unl%)#ing +i#a a"a in"i#asi 2la(e 2ailure. La(pu pe(ba#aran 3burner4 $i"a# (en*ala.
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1. Operasi B%iler AuAiliar* Pa"a peng%perasian awal auAiliar* b%iler (engguna#an bahan ba#ar gas sela(a #urang lebih 9 (eni$ "an se)ara au$% a#an "ilan+u$#an "engan <S . an apabila auAiliar* su"ah ber%perasi penuh (engguna#an bahan ba#er <S (a#a -al-e $abung gas #i$a )l%se. Ki$a "apa$ (eng%perasi#an auAiliar* b%iler "engan au$%(a$i) "engan (e(ilh Operating Mode Selector pa"a l%)al panel p%sisi AUTO. an bila #i$a ingin (eng%perasi#an se)ara manual , #i$a "apa$ (e(ilih %pera$ing (%"e sele)$%r pa"a Full Load Atau Partial Load, *ang (ana b%iler a#an ber%perasi pa"a beban 8:@ a$au beban (aAi(u(. Ki$a "apa$ (ena(bah#an pe(a#aian bahan ba#ar un$u# (enai#an pe(ba#aran "engan (e(ilih 2ull L%a" #e(u"ian #e(bali#an pa"a p%sisi /STOP0 se$elah "irasa )u#up "an Par$ial L%a" un$u# (enurun#an. 1l%se -en$ing -al-e se$elah pressure b%iler = bar. AuAiliar* b%iler a#an (ela#u#an bl%wing "%wn se)ara au$% se$iap 9 +a(. . AuAiliar* B%iler Trip 9. L%w5L%w ;a$er Le-el 3Le-el Swi$)h4 =. <igh5<igh Pressure B%iler MaA >,> KgE1(= 3Pressure Swi$)h4 6. <igh B%iler Pressure (aA >,? #gE)(= 3Pressure Trans(i$$er E Pl) Se$$ing4 8. 1%(bus$i%n Air L%w Pressure 3Pressure Swi$)h4 B. A$%(i.ing Air L%w Pressure (in 8 #gE)(= 3Pressure Swi$)h4 D. Oil L%w Pressure Min 9,> KgE1(= 3Pressure Swi$)h4 F. Oil <igh Pressure > KgE1(= 3Pressure Swi$)h4 >. 2la(e 2ailure E 'agal Pe(ba#aran.
Pilih Burner Switch pa"a l%)al panel, pilih Reset #e(u"ian pilih #e(bali Burner On un$u# (ela#u#an start kembali. ecuali un$u# in"i#asi atomi!ing air l%w pressure, %il l%w pressure "an %il high pressure, tekan reset pada setiap pressure switch untuk mereset alarm" Te#an push bu$$%n unl%)#ing +i#a in"i#asi &la(e &ailure (en*ala. E. Shu$ %wn ala( (ela#u#an shu$"%wn #i$a harus (ela#u#an #%(uni#asi pa"a piha# $er#ai$ $eru$a(a piha# "esalina$i%n. Ke(u"ian #i$a "apa$ (e(ilih burner sele)$%r pa"a p%sisi %&& un$u# (ela#u#an shu$"%wn, #e(u"ian $u$up b%iler Ou$le$ N%n !e$urn Cal-e "ari 1S. SOP 1<LO!INATION PLANT A. S$ar$ 1l%rina$i%n Plan$ 9. Se(ua pr%ses ins$ru(en$ energi.es. =. Sea wa$er s$rainer (%$%r -al-e %perasi 3OPBA:95AA::D4 %r 3OPBA:95 AA::F4 p%sisi %pen 6. Cal-e "is)harge sea wa$er b%%s$er pu(p %perasi 3OPBA:=5AA:9:4, 3OPBA:=5AA:994 %r 3OPBA:=5AA:9=4 p%sisi %pen. 8. Cal-e (%$%r su)$i%n genera$%r uni$ %perasi 3OPBA:85AA::94, 3OPBA:B5 AA:94 %r 3OPBA:D5AA::94 p%sisi %pen. B. M%$%r -al-e "is)harge %perasi 3OPBA9D5AA::94 #e "esalina$i%n "an OPBA9B5AA::84 #e "i&&user in$a#e "ala( p%sisi %pen. D. Sea wa$er b%%s$er pu(p s$ar$ 3OPBA:=5AP::9, OPBA:=5AP::=, OPBA:=5 AP::64. F. Ti(er seawa$er s$rainer ba)#wash a#$i&. >. Ti(er sh%)# "%sing a#$i&. ?. Aliran sea wa$er a#an (elalui genera$%r $i(ing seMuen)e (engin"i#asi#an un$u# (engi.in#an ?: se)%n"s aliran seawa$er (elalui ele)$r%l*$i) )ell "ala( (enga#$i&#an shu$"%wn in$erl%)# "engan &l%w swi$)h OPBA:F512=:9, OPBA:>512=:9, OPBA:?512=:9, "an $e(pera$ure swi$)h OPBA:F51T=:9, OPBA:>51T=:9, OPBA:>51T=:9. 9:. Se$elah ?: se)%n"s $i(e "ela* un$u# &l%w swi$)h "an $e(pera$ure swi$)h a#an a#$i&. Trans&%r(er E re)$i&ier a#an a#$i&. 99. Se$elah beberapa wa#$u s%"iu( h*p%)hl%ri$e "engan en$raine" h*"r%gen gas *ang a#an (elalui h*"r%)*)l%ne separa$%r. 9=. <*"r%gen gas "i -en$ing #e a$as separa$%r (elalui sebuah re)%ri&i)e *ang (ana pipa saluran seal p%$ un$u# (elepas#an en$raine" )hl%rine -ap%rs. <*"r%gen gas "i -en$ing #e s$a)# pa"a l%#asi *ang a(an "ia$as perala$an penu$up. 96. S%"iu( h*p%)hl%ri$e (engalir "ari bawah separa$%r "an #e(u"ian "isalur#an #e "esalina$i%n plan$ &ee" pu(p "is)harge "an sea wa$er in$a#e $%wer "i&&user ring. 98. Un$u# = uni$ $%wer plan$ %perasi "i$en$u#an )%n$inue "%sing 8: (6Eh seawa$er 39,? (gEl4 perala$an %perasi a#an ber%perasi = uni$. Un$u# =: (6Eh (engguna#an 9 uni$ perala$an )hl%rina$i%n plan$.
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9B. Sh%)# "%sing a#an (eng%perasi#an sea wa$er b%%s$er pu(p "an genera$%r uni$ *ang "i s$an"b* sela(a =: (eni$ "engan peri%"e > +a( un$u# (enai##an "%sis hingga =,>B (gEl un$u# = uni$ %perasi"an 6,> (gEl un$u# 9 uni$ %perasi. 9D. 'enera$%r h*p%)hl%ri$e "apa$ "i se$$ing "ari =:@ sa(pai 9::@ "engan (enga$ur arus 1 %u$pu$ "ari $rans&%r(erEre)$i&ier se$.
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B. A. B.
Shu$ %wn 1l%rina$i%n Plan$ S*s$e( shu$"%wn n%r(al "apa$ "ila#u#an "ari 1S a$au l%)al. S*s$e( shu$"%wn "ari l%)al "apa$ "ila#u#an "engan (ene#an $%(b%l s$%p. Shu$"%wn seMuen)e : 9. Peng%perasian $rans&%r(erEre)$i&ier a#an shu$"%wn. =. Sea wa$er b%%s$er pi(p a#an )%n$inue run sela(a peri%"e = (eni$ un$u# (e(bilas se(ua h*"r%gen "ari genera$%r "ll. 6. Se$elah = (eni$ (e(bilas, sea wa$er b%%s$er pu(p a#an shu$"%wn. 8. M%$%r %pera$e" -al-e su)$i%n genera$%r uni$ 3:PBA:85AA::94E 3:PBA:B5 AA::94 E 3:PBA:D5AA::94 a#an )l%se. B. M%$%r %pera$e" -al-e 3:PBA:=5AA:9:4E 3:PBA:=5AA:994 E 3:PBA:=5AA:9=4 a#an )l%se. D. M%$%r %pera$e" -al-e 3:PBA:95AA::D4E 3:PBA:95AA::F4 a#an )l%se. F. Se(ua ins$ru(en$ "an $i(er $i"a# a#$i&. >. an $e#an e(ergen)* s$%p un$u# (elepas#an p%wer pa"a se(ua perala$an shu$ %&&. SOP STA!T STOP ESALINATION PLANT 1he)# awal sebelu( s$ar$ up : 9. 1he)# -al-e5-al-e "rain "ala( p%sisi )l%se =. 1he)# -en$ing bl%w"%wn "ala( p%sisi )l%se 6. Se$$ing PL1 un$u# (engguna#an su(ber s$ea( "ari (ain b%iler a$au auAiliar* b%iler. 8. 1he)# pressure s$ea(, apabila su"ah (en(enuhi s*ara$ *ai$u (ini(al D #gE)(. B. 1he)# le-el )he(i)al an$i s)ale 3l%w le-el 6:: ((4. S$ar$ Up : 9. esalina$i%n "apa$ "i S$ar$ "ari PL1 E 1S bai# se)ara Au$% E Manual. =. Ke(u"ian se$elah "i S$ar$, Sea ;a$er 2ee" Pu(p a#an running. 6. an Sea ;a$er 2ee" Pu(p Ou$le$ MOC 3OP 59:5AA5::64 a#an Open 8. Lalu Sea ;a$er Suppl* OnEO&& Cal-e 3:8' '59:5AA59:94 a#an Open B. Ke(u"ian bu#a -al-e5-al-e -en$ing un$u# (e(buang u"ara. D. Se$elah i$u E&&e)$ 2l%w 1%n$r%l Cal-e :8' '59:5AA59:6a#an Open un$u# (ela#u#an pengisian sea wa$er. F. Se$elah le-el seawa$er (en)apai =F: (( >. Ma#a Cen$ E+e)$%r OnEO&& Cal-e 3:8' '59:5AA59:>4 a#an Open un$u# (e(-a#u(#an "engan P%(pa Brine Bl%w"%wn 3:8' '59:5AP59:95M4 "an S)ale Inhibi$%r pu(p 3:8' '59:5AP59:6 E :8' '59:5AP59:85M4 a#an running.
?. Brine Le-el 1%n$r%l Cal-eESu(p Pi$ 3:8' '59:5AA59:84 Open 9:. Ke(u"ian a#an $er+a"i pr%ses pe(-a#u(an hingga (en)apai 3X :,?9 #gE)(4 99. Main E+e)$%r S$ea( Suppl* Pressure 1%n$r%l Cal-e 3:8' '59:5AA59:F4 a#an Open , +i#a su(ber s$ea( "ari (ain b%iler a#an Open sa(pai 9::@ , se"ang#an apabila su(ber s$ea( "ari auAiliar* b%iler a#an Open B: X D: @4. 9=. Se$elah i$u )he)# s$ea( *ang (asu# pa"a &l%w (e$er. 96. Ke(u"ian le-el air "es$ila$e a#an nai# hingga =DB (( 98. Se$elah &l%w (e$er (en)apai B,D (6 9B. Ma#a es$ila$e Pu(p a#an running 9D. Ke(u"ian es$ila$e ;a$er Le-el 1%n$r%l Cal-e 3:8' '59:5AA59:D4 a#an running un$u# (e(buang air *ang )%n"u)$i-i$* belu( (e(enuhi s*ara$. 9F. an apabila )%n"u)$i-i$* su"ah (e(enuhi s*ara$ se#i$ar =: ppb 9>. Ma#a es$ila$e ;a$er Le-el 1%n$r%l Cal-e 3:8' '59:5AA59:B4 a#an Open un$u# (engiri( air "es$ila$e #e !aw ;a$er Tan#. 9?. Ke(u"ian es$ila$e ;a$er Le-el 1%n$r%l Cal-e 3:8' '59:5AA59:D4 a#an 1l%se apabila )%n"u)$i-i$* su"ah (e(enuhi s*ara$. =:. an pr%ses $ersebu$ $er+a"i se)ara )%n$inue. Shu$ %wn 9. esalina$i%n "apa$ "i S$%p "ari PL1 E 1S. =. Se$elah "i S$%p "ari PL1 E 1S, (a#a Main E+e)$%r S$ea( Suppl* Pressure 1%n$r%l Cal-e 3:8' '59:5AA59:F4 a#an )l%se se)ara )%n$inue. 6. Lalu Cen$ E+e)$%r OnEO&& Cal-e 3:8' '59:5AA59:>4 a#an )l%se se)ara )%n$inue. 8. Ke(u"ian E&&e)$ 2l%w 1%n$r%l Cal-e :8' '59:5AA59:6 a#an )l%se. B. Sea ;a$er 2ee" Pu(p "an S)ale Inhibi$%r pu(p 3:8' '59:5AP59:6 E :8' '59:5AP59:85M4 a#an s$%p D. Brine Le-el 1%n$r%l Cal-eESu(p Pi$ 3:8' '59:5AA59:84 )l%se. F. es$ila$e ;a$er Le-el 1%n$r%l Cal-e 3:8' '59:5AA59:B4 "an es$ila$e ;a$er Le-el 1%n$r%l Cal-e 3:8' '59:5AA59:D4 a#an )l%se. >. P%(pa Brine Bl%w"%wn 3:8' '59:5AP59:95M4 "an Ma#a es$ila$e Pu(p a#an s$%p. ?. Sea ;a$er Suppl* OnEO&& Cal-e 3:8' '59:5AA59:94 "an Sea ;a$er 2ee" Pu(p Ou$le$ MOC 3OP 59:5AA5::64 a#an )l%se. 9:. Se$elah se(uan*a selesai, bu#a -al-e5-al-e "rain un$u# (e(buang s$ea( *ang (asih $ersisa pa"a line plan$. esalina$i%n Trip <igh pressure suppl* s$ea( V 99 #gE)( L%w pressure suppl* s$ea( H 8 #gE)( L%w le-el s)ale inhibi$%r 3)urri&l%$4 H 6:: ((.
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1. .
9. =. 6.
SOP STA!T UP AN S<UT O;N

#AT$R TR$ATM$%T PLA%T A. Pr%se"ur S$ar$ Up K%n"isi *ang perlu "i perha$i#an sebelu( s$ar$ up ;TP. a. Sele)$ Plan$ 1%n$r%l (%"e pa"a p%sisi Au$% "ari PL1. b. Sele)$ -a)uu( "egasi&ier A le-el )%n$r%l -al-e p%si$i%n pa"a p%sisi Au$%. ). Sele)$ sis$e( (%"e sele)$i%n pa"a p%sisi PL1 ". Se$ para(e$er %perasi "ari perala$an : ;TP Pu(p Sele)$i%n 3A4 !egenera$i%n Pu(p Sele)$i%n 3A4 A)i" unl%a"ing Pu(p Sele)$i%n 3A4 1aus$i) unl%a"ing Pu(p Sele)$i%n 3A4 e(in wa$er $an# sele)$i%n 3A "an B4 S%"iu( sulphi$e Pu(p Sele)$i%n 3A4 MB air bl%wer A sele)$i%n 3Au$%4 MB air bl%wer B sele)$i%n 3Au$%4 A)i" $rans&er Pu(p Sele)$i%n 3A4 1aus$i) Trans&er Pu(p Sele)$i%n 3A4 e. Sele)$ Ser-i)e 1*)le S$rea( A 3Au$%4 "an S$rea( B 3Au$%4 &. Sele)$ 2irs$ S$ar$ In Ser-i)e S$rea( Sele)$i%n 3s$rea( A4 g. Ke"ua le-el M wa$er $an# $i"a# (engin"i#asi#an high le-el. h. Ke"ua le-el raw wa$er $an# $i"a# (engin"i#asi#an l%w le-el. i. Ca)uu( "egasi&ier $i"a# (engin"i#asi#an high le-el. Ji#a se(ua #%n"isi "i a$as n%r(al #e(u"ian in"i#asi !ea"* 2%r S$ar$ a#an ha"ir pa"a la*ar PL1 =. Ji#a in"i#asi Read& For Start $elah "a$ang (a#a %pera$%r "apa$ (e(beri#an perin$ah start a$au +i#a #e"ua le-el M water tank ren"ah (a#a ;TP "apa$ "i %perasi#an se)ara auto un$u# 9 stream sesuai "engan seMuen)e "i bawah ini : a. Per$a(a perin$ah un$u# (e(bu#a inlet 'al'e pa"a 'acuum degasi(ier "an inlet 'al'e pa"a M12 a#an "iberi#an %leh PL1 se)ara auto "i i#u$i "engan water treatment suppl& pump "an sodium sulphite dosing pump. Se$elah i$u 'acuum pump a#an start se)ara auto #e$i#a le-el (en)apai "i a$as B: @ "ari se$ 'alue "i i#u$i pengisiaan Mi)ed Bed "an pe(bilasanE rinse pa"a MB sebelu( ser'ice. Ji#a 1%n"u)$i-i$* V :.B (i)r%n sE )( (a#a rinse outlet 'al'e a#an $e$ap $erbu#a hingga *onducti'it& H :.B (i)r%n sE )( "an #e(u"ian MB ser'ice outlet 'al'e a#an (e(bu#a se)ara auto "an rinse outlet 'al'e a#an (enu$up un$u# (engiri( air (urni #e M water storage tank. 9. b. Se$elah ;TP ser'ice, PL1 a#an memonitoring parameter %perasi pa"a ;TP seper$i silica, conducti'it&, degasi(ier tank le'el, P+, Flow rate, "ll. Ji#a stream AE B su"ah ber%perasi sela(a =: +a( a$au #a"ar silica "an conducti'it& $inggi (a#a se)ara auto stream a#an (a$i "an a#an (enu#ar "engan stream *ang standb&. Stream *ang standb& ser'ice "an stream *ang lain*a "i regeneration. Tu+uan pr%ses regeneration a"alah un$u#
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(enge(bali#an #%n"isi resin anion "an kation pa"a #%n"isi se(ula, sehingga "apa$ (en+alan#an &ungsin*a (en*erap unsur peng%$%r agar hasil a#hir "ari ins$alasi ini "apa$ (en)apai #%n"isi *ang "i ingin#an. B. Pr%se"ur S$%p ;TP Un$u# (e(a$i#an plan$, %pera$%r "apa$ (ene#an $%(b%l Stop pa"a PL1. Ma#a plan$ a#an s$%p sesuai "engan Auto Stop Se,uence. 9. Se$elah mi)ed bed (en*elesai#an +a( #er+a "an $er"apa$ sesua$u *ang $i"a# n%r(al pa"a para(e$er pr%ses #er+a s$rea( "an s$rea( *ang lain*a $i"a# siap un$u# ser'ice 3regeneration $i"a# complet4 (a#a s$rea( harus "i s$%p "engan (ene#an $%(b%l s$%p pa"a la*ar PL1. =. Pa"a se,uence auto stop, per$a(a boster pump stop #e(u"ian 'acuum pump, raw water suppl& pump stop "an sodium sulphite pump stop.
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2.
SISTEM AI! PEN IN'IN
SOP STA!T STOP 1I!1ULATIN' ;ATE! PUMP 31;P4
1.
Persiapan S$ar$
a. b. c. d. e. f. g. h. 2. a. b.
Peri#sa "an pas$i#an suplai p%wer "ari )ir)ui$ brea#er su"ah $erse"iaEra)# in "engan in"i#asi "i la*ar 1S warna hi+au. Peri#sa #%n"isi "i se#i$ar p%(pa, pas$i#an "is)harge -al-e 3MOC4 pa"a p%sisi $er$u$up penuh. Pilih sele)$%r MOC se)ara 0Au$%0. Bu#a penuh inle$ -al-e )%n"ens%r A 7 B. Bu#a -al-e =: @ %u$le$ -al-e )%n"ens%r A 7 B Bu#a penuh Ba)#wash -al-e A 7 B. Bu#a -en$ing -al-e se)ara (aual 3%pera$%r l%#al4 Bu#a pri(ing -en$ing -al-e.
S$ar$ 1ir)ula$ing ;a$er Pu(p Pilih sele)$%r p%(pa #e p%(pa *ang a#an per$a(a #ali "is$ar$. Te#an $%(b%l S$ar$ "ari 1S sesuai pilihan per$a(an*a, in"i#asi p%(pa a#an berubah warna (en+a"i (erah. Se$elah 6: "e$i# "is)harge -al-e a#an $erbu#a N =: @, pas$i#an se$elah 9B (eni$ bu#aan "is)harge -al-e ber$a(bah (en+a"i N 8: @, pas$i#an se$elah D (eni$ #e(u"ian a#an $erbu#a 9:: @. Sesaa$ #e(u"ian a#an (un)ul in"i#asi 0press high0, 0le-el l%w0 berubah (en+a"i 0le-el high0. Pa"a saa$ "is)harge -al-e 1;P 3MOC4$erbu#a "ari :59:: @ %pera$%r "es# (eng%n$r%l $e#anan "is)harge pa"a #isaran 9,8 #gE)(= "engan )ara (e(bu#a "is)harge 1%n"ens%r -al-e 3un$u# p%la 9P=S bu#aan -al-e =: X 6: @Q un$u# p%la =P=S 8: X D: @4.
c.
d. e. 3.
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Se$elah selesai $ahapan "ia$as( $u$up Ba)#wash -al-e "ari 1S. Tu$up -en$ing -al-e "an pri(ing -en$ing -al-e se)ara (anual.
S$%p 1ir)ula$ing ;a$er Pu(p
a. b. c.
Te#an $%(b%l S$%p "ari 1S, sesaa$ #e(u"ian p%sisi "is)harge -al-e 1;P 3MOC4 se)ara ber$ahap a#an $er$u$up penuh, #e(u"ian "isusul "engan s$%p p%(pa 3in"i#asi warna hi+au4. Peri#sa #%n"isi "il%#al, p%(pa "an -al-e "ala( #ea"aan *ang a(an se$elah "i%perasi#an. Apabila uni$ shu$"%wn un$u# peri%"e *ang )u#up la(a, la#u#an pe(u$usan P%wer Suplai "ari 1ir)ui$ Brea#er 3!a)# Ou$4. SOP STA!T STOP P1BP
1.
Persiapan S$ar$
a. b. c. d. e. 2.
Peri#sa "an pas$i#an suplai p%wer "ari )ir)ui$ brea#er su"ah $erse"iaEra)# in. Peri#sa #%n"isi "i se#i$ar p%(pa, +angan a"a *ang (engganggu pu$aran p%(pa, Bu#a penuh inle$ -al-e )%n"ens%r P1BP A 7 B. Bu#a -al-e 9: @ %u$le$ -al-e P1BP. Bu#a -en$ing -al-e se)ara (aual 3%pera$%r l%#al4
S$ar$ P1BP a. T ngg k#n+i!ma/i *a!i #-e!at#! "#ka" a-abi"a *i/)$a!ge / *a$ #-en '&5 *an /ia- nt k *i/ta!t( b. Tekan t#mb#" Sta!t *a!i DCS /e/ ai aba6aba *a!i #-e!at#! "#ka"7 ). Pa*a /aat /e/ *a$ *i/ta!t7 #-e!at#! "#ka" b ka -e!"a$an # t"et 0a"0e /am-ai + "" '&&5( ". T t - 0enting 0a"0e /e)a!a man a" *i"#ka"7 e. Sete"a$ /e"e/ai ta$a-an *iata/7 a-abi"a in*ika/i -!e// L#1 $i"ang *i DCS -#/i/ikan PCBP /at n3a -a*a a t# m#*e(
6. St#- PCBP a. P%sisi#an P1BP *ang s$an"b* pa"a p%sisi Manual (%"e agar saa$ P1BP s$%p $i"a# au$% runing. b. Tu$up perlahan %u$le$ -al-e P1BP *ang a#an "is$%p #e p%sisi 9:@ "ari l%#al.
c. d.
Apabila su"ah a"a in&%r(asi "ari l%#al si$e p%sisi -al-e %u$le$ 9:@, $ ekan t#mb#" St#- *a!i DCS7 Peri#sa #%n"isi "il%#al, p%(pa "an -al-e "ala( #ea"aan *ang a(an se$elah "i%perasi#an.
e.
Apabila uni$ shu$"%wn un$u# peri%"e *ang )u#up la(a, la#u#an pe(u$usan P%wer Suplai "ari 1ir)ui$ Brea#er 3!a)# Ou$4 *an # t"et 0a"0e + "" )"#/e( SOP STA!T STOP 11;P
1.
Persiapan S$ar$
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a.
Peri#sa "an pas$i#an suplai p%wer "ari )ir)ui$ brea#er su"ah $erse"iaEra)# in. b. Pa/tikan /3/tem 8ake U- 9ate! P m- te"a$ be!#-e!a/i *engan baik( c. Peri#sa "an pas$i#an S$an" Pipe $erisi penuh.
d. e. f. g. 1. a. b. c. d. e.
Peri#sa #%n"isi "i se#i$ar p%(pa, +angan a"a *ang (engganggu pu$aran p%(pa, Bu#a penuh inle$ -al-e )%n"ens%r 11;P A 7 B. Bu#a -al-e %u$le$ 9: @. Bu#a -en$ing -al-e se)ara (aual 3%pera$%r l%#al4
S$ar$ 11;P Tunggu #%n&ir(asi "ari %pera$%r l%#al apabila "is)harge su"ah %pen 9:@ "an siap un$u# "is$ar$. Te#an $%(b%l S$ar$ "ari 1S sesuai aba5aba "ari %pera$%r l%#al, Pa"a saa$ sesu"ah "is$ar$, %pera$%r l%#al bu#a perlahan %u$le$ -al-e sa(pai &ull 9::@. Tu$up -en$ing -al-e se)ara (anual "il%#al, Se$elah selesai $ahapan "ia$as, apabila in"i#asi press L%w hilang "i p%sisi#an 11;P /at n3a -a*a a t# m#*e( 1S
=. St#- CC9P a. P%sisi#an 11;P *ang s$an"b* pa"a p%sisi Manual (%"e agar saa$ 11;P s$%p $i"a# au$% runing. b. Tu$up perlahan %u$le$ -al-e 11;P 3ang akan *i/t#- ke -#/i/i '&5 *a!i "#ka"( ). A-abi"a / *a$ a*a in+#!ma/i *a!i "#ka" /ite -#/i/i 0a"0e # t"et '&57 tekan t#mb#" St#- *a!i DCS7 ". Pe!ik/a k#n*i/i *i"#ka"7 -#m-a *an 0a"0e *a"am kea*aan 3ang aman /ete"a$ *i#-e!a/ikan( e. A-abi"a nit /$ t*#1n nt k -e!i#*e 3ang ) k - "ama7 "ak kan -em t /an P#1e! S -"ai *a!i Ci!) it B!eake! (Ra)k O t) *an # t"et 0a"0e + "" )"#/e(
3.
SISTEM KOMP!ESO! U A!A
SOP INST!UMENT AI! 1OMP!ESSO!
A. Persiapan S$ar$ a. Peri#sa "an pas$i#an suplai p%wer "ari )ir)ui$ brea#er su"ah $erse"iaEra)# in b. c.
"engan in"i#asi "i la*ar 1S warna hi+au. Pas$i#an s*s$e( )l%se )%%ling wa$er pu(p $elah ber%perasi "engan bai#. Pas$i#an E(ergen)* s$%p pa"a p%sisi n%r(al 3su"ah "irese$4 %leh %pera$%r l%#al.
STAR STAR
B. S$ar$ Ins$ru(en$ Air 1%(press%r a. Te#an $%(b%l s$ar$ "ari 1S, b. c. d.
in"i#asi #%(press%r a#an berubah (en+a"i (erah. Un$u# (en)apai $arge$ $e#anan >,9 #gE)(= perlu "i %perasi#an "ua buah )%(pres%r, apabila $e#anan $elah (en)u#upi (a#a sa$u buah #%press%r *ang ber%perasi "an sa$u s$an"b*. !ange pressure )%(press%r a"alah F,FB5>,=: #gE)(=. Apabila $e#anan "i bawah D,B #gE)(= (a#a suppl* "i Ba)# Up "ari SA1 3Ser-i)e Air 1%(press%r4. !en$ang wa#$u 1hange O-er 1%(press%r an$ara B5F hari. se$elah beberapa saa$ in"i#asi #%(pres%r berubah (en+a"i hi+au. Peri#sa #%n"isi "i l%#al, p%(pa "an -al-e "ala( #ea"aan *ang a(an se$elah "i%perasi#an. Me(a$i#an S*s$e( 1l%se 1%%ling ;a$er Pu(p. SE!CI1E AI! 1OMP!ESSO!
e. C. S$%p Ins$u(en$ Air 1%(press%r a. Te#an $%(b%l S$%p "ari 1S, b. c.
A. Persiapan S$ar$ a. Peri#sa "an pas$i#an suplai p%wer "ari )ir)ui$ brea#er su"ah $erse"iaEra)# in b. c.
"engan in"i#asi "i la*ar 1S warna hi+au. Pas$i#an s*s$e( )l%se )%%ling wa$er pu(p $elah ber%perasi "engan bai#. Pas$i#an E(ergen)* s$%p pa"a p%sisi n%r(al 3su"ah "irese$4 %leh %pera$%r l%#al.
B. S$ar$ Ser-i)e 1%(press%r a. Te#an $%(b%l s$ar$ "ari b.
1S, in"i#asi #%(press%r a#an berubah (en+a"i (erah. !ange Pressure 1%(press%r a"alah D,F5F,F #gE)(=.
C. S$%p Ser-i)e Air 1%(press%r a. Te#an $%(b%l S$%p "ari b.

STAR STAR
c.
1S, se$elah beberapa saa$ in"i#asi #%(pres%r berubah (en+a"i hi+au. Peri#sa #%n"isi "i l%#al, p%(pa "an -al-e "ala( #ea"aan *ang a(an se$elah "i%perasi#an. Me(a$i#an S*s$e( 1l%se 1%%ling ;a$er Pu(p.
4.
SOP LUBE OIL SYSTEM Oil Puri&ier
A.
Persiapan S$ar$ Oil Puri&ier
a. b. B. a. b. c. C. a. b.
Peri#sa "an pas$i#an suplai p%wer "ari )ir)ui$ brea#er su"ah $erse"iaEra)# in "engan in"i#asi "i la*ar 1S warna hi+au. Peri#sa #%n"isi "i se#i$ar Oil Puri&ier uni$, pas$i#an a(an. Te#an $%(b%l s$ar$ "ari 1S, in"i#asi "i la*ar a#an berubah warna (en+a"i warna (erah. Peri#ssa #%n"isi "i l%#al. Se$elah n%r(al p%sisi#an #e Au$% M%"e Te#an $%(b%l s$%p "ari warna hi+au Peri#sa #%n"isi "i l%#al. 1S, in"i#asi "i la*ar a#an berubah warna (n+a"%
S$ar$ Oil Puri&ier
S$%p Oil Puri&ier
Cap%r EA$ra)$i%n
A.
Persiapan s$ar$ Cap%r EA$ra)$i%n
a. b. c. B. a. b.
Peri#sa "an pas$i#an suplai p%wer "ari )ir)ui$ brea#er su"ah $erse"iaEra)# in "engan in"i#asi "i la*ar 1S warna hi+au. Pas$i#an Oil Puri&ier uni$ $elah ber%perasi, #%n"isi s$abil. Peri#sa #%n"isi "i se#i$ar Cap%r EA$ra)$i%n uni$,pas$i#an a(an.
S$ar$ Cap%r EA$ra)$i%n Te#an $%(b%l s$ar$ "ari (erah. Peri#asa #%n"isi l%#al. 1S, in"i#asi "i la*ar a#an berubah warna (en+a"i
c. C.
STAR STAR
Se$elah n%r(al p%sisi#an #e Au$% M%"e
S$%p Cap%r EA$ra)$i%n
a. b.
Te#an $%(b%l S$%p "ari hi+au. Peri#sa #%n"isi "i l%#al.
1S, in"i#asi la*ar a#an berubah warna (en+a"i
Main Oil Pu(p Persiapan S$ar$ Main Oil Pu(p
A.
a. b. c. d. B. a. b. c. C. a. b.
Peri#sa "an pas$i#an suplai p%wer "ari )ir)ui$ brea#er su"ah $erse"iaEra)# in "engan in"i#asi "i la*ar 1S warna hi+au. Pas$i#an Oil puri&ier "an -ap%r eA$ra)$i%n $elah ber%perasi "engan #%n"isi s$abil. Peri#sa #%n"isi "i se#i$ar Main Oil Pu(p, pas$i#an a(an. Pas$i#an $e(pera$ur Oil $elah (en)apai V9: #C
S$ar$ Main Oil Pu(p Te#an $%(b%l S$ar$ "ari 1S, in"i#asi "i la*ar a#an berubah warna (en+a"i (erah. Peri#sa #%n"isi "i l%#al. Pressure #urang lebih 8,D #gE)(=. Se$elah n%r(al p%sisi#an #e Au$% M%"e Te#an $%(b%l S$%p "ari 1S, in"i#asi "i la*ar a#an berubah warna (en+a"i hi+au. Peri#sa #%n"isi "i l%#al (egenai pressure "an #%n"isi uni$. Ja)#ing Oil Pu(p
S$%p Main Oil Pu(p
A.
Persiapan s$ar$ Ja)#ing Oil Pu(p
a. b. c. B. a.
Peri#sa "an pas$i#an suplai p%wer "ari )ir)ui$ brea#er su"ah $erse"iaEra)# in "engan in"i#asi "i la*ar 1S warna hi+au. Pas$i#an Oil puri&ier, Cap%r EA$ra)$i%n, "an Main Oil Pu(p $elah ber%perasi "engan n%r(al. Peri#sa #%n"isi "i s#i$ar Ja)#ing Oil Pu(p, pas$i#an a(an. Te#an $%(b%l S$ar$ "ari (erah. 1S, in"i#asi "i la*ar a#an berubah warna (en+a"i
S$ar$ Ja)#ing Oil Pu(p
b. c. C.
STAR STAR
Peri#sa #%n"isi "i l%#al 3pressure "an #ea"aan Uni$4. Se$elah n%r(al p%sisi#an #e Au$% M%"e
S$%p Ja)#ing Oil Pu(p
a. b.
Te#an $%(b%l s$%p "ari 1S, in"i#asi "i la*ar a#an berubah warna (en+a"i hi+au. Peri#sa #%n"isi "i l%#al, pas$i#an $i"a# a"a #elainan a$au gangguan. E(ergen)* Oil Pu(p
A.
Persiapan S$ar$ E(ergen)* Oil Pu(p
a. b. B. a.
Peri#sa "an pas$i#an suplai p%wer "ari )ir)ui$ brea#er su"ah $erse"iaEra)# in "engan in"i#asi "i la*ar 1S warna hi+au. Peri#sa #%n"isi "i se#i$ar E(ergen)* Oil Pu(p, pas$i#an a(an.
S$ar$ E(ergen)* Oil Pu(p
Te#an $%(b%l S$ar$ "ari 1S apabila (engguna#an (anual (%"e, in"i#asi "i la*ar a#an berubah warna (en+a"i (erah b. Pe!ik/a k#n*i/i *i "#ka" C( St#- Eme!gen)3 Oi" P ma. Tekan t#mb#" /t#- *a!i DCS7 in*ika/i *i "a3a! akan be! ba$ 1a!na men,a*i $i,a ( b. Pe!ik/a k#n*i/i *i "#ka"7 -a/tikan ti*ak a*a ke"ainan ata gangg an( c. Se$elah n%r(al p%sisi#an #e Au$% M%"e Turning 'ear
A.
Persiapan S$ar$ Turning 'ear
a. b. c. d. B. a. b. C. a. b. c.
Peri#sa "an pas$i#an suplai p%wer "ari )ir)ui$ brea#er su"ah $erse"iaEra)# in. Peri#sa suplai u"ara ins$ru(en$ $erse"ia "an sa(pai pa"a han"le pengun)i "i $urning gear "i l%#al. Pas$i#an hen"le "il%#al pa"a p%sisi $ega# lurus. Pas$i#an #%n"isi "i se#i$ar E(ergen)* Oil Pu(p, pas$i#an a(an. P%sisi#an sele)$%r #e p%sisi Au$% (%"e "ari 1S, in"i#asi "i la*ar a#an berubah warna (en+a"i (erah "an Turning 'ear a#an berpu$ar. Peri#sa #%n"isi "i l%#al P%sisi#an han"le "i l%#al pa"a p%sisi lurus. Peri#sa #%n"isi "i l%#al, pas$i#an a(an. P%sisi#an sele)$%r #e (anual (%"e "ari 1S.
S$ar$ Turning 'ear se)ara Au$%
S$ar$ Turning 'ear se)ara Manual M%"e
d. D. a. b.
STAR STAR
Te#an S$ar$ "ari gear runing. S$%p Turning 'ear
1S, (a#a in"i#asi warna a#an berubah (erah, "an $urning
P%sisi#an sele)$%r #e (anual (%"e. $e#an pilihan S$%p "ari 1S, warna a#an (en+a"i hi+au "an pu$aran $urbin perlahan5lahan a#an $urun #e : !p(.
5.
SISTEM AI! PEN'ISI AN PENAMBA< SOP MAKE UP ;ATE! PUMP 3MU;P4
A.
Persiapan S$ar$
a. b. c.
Peri#sa "an pas$i#an suplai p%wer "ari )ir)ui$ brea#er su"ah $erse"iaEra)# in "engan in"i#asi "i la*ar 1S warna hi+au. Pas$i#an s*s$e( le-el $ang#i Ma#e Up pa"a p%sisi n%r(al. Peri#sa #%n"isi l%#al "i se#i$ar MU;P, pas$i#an su)$i%n -al-e pa"a p%sisi $erbu#a penuh, MU;P !e)ir)ula$ing -al-e pa"a p%sisi Au$% (%"e %pen "il%#al.
B.
S$ar$ Ma#e Up ;a$er Pu(p
a. b. c. C.
Te#an $%(b%l S$ar$ "ari 1S, in"i#asi p%(pa a#an berubah warna (en+a"i (erah. Bu#a MU;P "is)harge -ale. Apabila in"i#asi Press L%w hilang p%sisi#an MU;P *ang s$an" b* pa"a p%sisi Au$% M%"e.
S$%p B%iler 2ee" Pu(p
a. b. c. d.
Pas$i#an p%(pa *ang s$an" b* p%sisi (anual (%"e. Te#an $%(b%l s$%p "ari 1S, se$elah beberapa saa$ in"i#asi p%(pa a#an berubah (en+a"i hi+au. Peri#sa #%n"isi "i l%#al, p%(pa "an -al-e "ala( #ea"aan *ang a(an se$elah "i%perasi#an. Apabila uni$ shu$"%wn un$u# peri%"e *ang )u#up la(a, la#u#an pe(u$usan p%wer suppl* "ari )ir)ui$ brea#er 3ra)# %u$4. SOP 1ON ENSAT PUMP
A.
Persiapan S$ar$
a. b. c. d. e. f. g. a. b. c. d. C.
STAR STAR
Peri#sa "an pas$i#an suplai p%wer "ari )ir)ui$ brea#er su"ah $erse"iaEra)# in "engan in"i#asi "i la*ar 1S warna hi+au. Pas$i#an s*s$e( Ma#e up ;a$er Pu(p "an Le-el 1%n"ens%r n%r(al. Peri#sa #%n"isi l%#al "i se#i$ar 1P, pas$i#an su)$i%n -al-e pa"a p%sisi $erbu#a penuh "il%#al, Pas$i#an isharge Cal-e 1P suplai p%wern*a su"ah (asu# "engan )ara penge$esan in"i-i"u. Pas$i#an (ini(un &l%w -al-e pa"a p%sisi Au$% (%"e. Pas$i#an se(ua -al-e -en$ing "i se#i$ar 1P pa"a #%n"isi %pen "il%#al. Pas$i#an eaera$%r 1C p%sisi (anual 1l%se.
B.
S$ar$ 1%n"ensa$ Pu(p Te#an $%(b%l S$ar$ "ari 1S, in"i#asi p%(pa a#an berubah warna (en+a"i (erah. Pas$i#an "is)harge -ale Au$% Open perlahan #e 9::@. Apabila in"i#asi is)harge Press L%w hilang, p%sisi#an 1P *ang s$an"b* pa"a p%sisi Au$% M%"e Apabila $elah runing n%r(a, eaera$%r 1C siap un$u# "ibu#a sesuai "engan #ebu$uhan.
a. b. c. d. e.
P%sisi#an is)harge 1P *ang a#an "is$%p p%sisi Au$% M%"e. Pas$i#an 1P *ang s$an"b* p%sisi (anual (%"e, Te#an $%(b%l s$%p "ari 1S, se$elah beberapa saa$ in"i#asi "is)harge -al-e a#an (enu+u )l%se, "an saa$ p%sisi N >@ p%(pa a#an %$%(a$is s$%p "an in"i#asi "i 1S berubah (en+a"i hi+au. Peri#sa #%n"isi "i l%#al, p%(pa "an -al-e "ala( #ea"aan *ang a(an se$elah "i%perasi#an. Apabila uni$ shu$"%wn un$u# peri%"e *ang )u#up la(a, la#u#an pe(u$usan p%wer suppl* "ari )ir)ui$ brea#er 3ra)# %u$4. SOP BOILE! 2EE PUMP
A.
Persiapan S$ar$
a. b.
Peri#sa "an pas$i#an suplai p%wer "ari )ir)ui$ brea#er su"ah $erse"iaEra)# in "engan in"i#asi "i la*ar 1S warna hi+au. Pas$i#an s*s$e( 1%n"ensa$ 2l%w "an eaera$%r le-el $elah ber%perasi "engan bai# "an pa"a N;Ln*a.
c. d. B.
Peri#sa #%n"isi l%#al "i se#i$ar B2P, pas$i#an su)$i%n -al-e pa"a p%sisi $erbu#a penuh, B2P (ini(un &l%w -al-e pa"a p%sisi Au$% (%"e. Pas$i#an se(ua -al-e -en$ing "an balan)e "i se#i$ar B2P pa"a #%n"isi sesuai *ang $er$era pa"a (ar#ing.
S$ar$ B%iler 2ee" Pu(p
STAR STAR
a. b. c.
Te#an $%(b%l S$ar$ "ari 1S, in"i#asi p%(pa a#an berubah warna (en+a"i (erah. Bu#a B2P "is)harge -ale sesuai #ebu$uhan B%iler si$e. Sa$u uni$ B2P han*a )u#up (en*pl* #ebi$uhan air un$u# beban 6: M; 3#ebu$uhan &l%w lebih "ari =:: $Eh4 (e(bu$uh#an = B2P.
C.
a.
b. c. d.
Tu$up penuh B2P "is)harge -al-e "ari 1S. Pas$i#an "i l%#al +uga $elah (enu$up penuh bila (engguna#an (anual (%"e, Apabila (engguna#an p%sisi Au$% M%"e is)harge Cal-e (a#a a#an (enu$up %$%(a$is saa$ B2P "is$%p. Te#an $%(b%l s$%p "ari 1S, se$elah beberapa saa$ in"i#asi p%(pa a#an berubah (en+a"i hi+au. Peri#sa #%n"isi "i l%#al, p%(pa "an -al-e "ala( #ea"aan *ang a(an se$elah "i%perasi#an. Apabila uni$ shu$"%wn un$u# peri%"e *ang )u#up la(a, la#u#an pe(u$usan p%wer suppl* "ari )ir)ui$ brea#er 3ra)# %u$4.
6. A. a. b. c. d. e. f. g. h. i. j.
SOP STA!T UP BOILE!
Persiapan awal sebelu( s$ar$ up "ingin B%iler: Pas$i#an se(ua ins$ru(en siap "an sesuai "engan $a(pilan "i 1S. Pas$i#an $egangan D KC, 6>: -%l$, 8> -%l$ s$an" b* %n. Pas$i#an 1ir)ula$ing ;a$er Pu(p 31;P4 "an Sl%se 1%ling s*s$e( su"ah ber%perasi. Pas$i#an 1%n"ensa$e Pu(p ber%perasi. Pas$i#an $ang#i "e(in, <S , 7 Ma#e up pa"a le-el n%r(al. Pas$i#an u"ara ser-i)e $erse"ia "engan $e#anan se#i$ar F #gE)(=3g4. Pas$i#an u"ara ins$ru(en$ $erse"ia "engan $e#anan se#i$ar F #gE)(=3g4. Pas$i#an bag h%use siap ber%perasi. 1e# perala$an l%#al: 1e# le-el %il bearing, (%$%r, "an &an "i I 2an, PA 2an, "an 2A Bl%wer.
k. 1e# aliran 1%%ling wa$er "i I 2, PA2 7 SA2 l. Pas$i#an %u$le$ "a(per I 2,PA2,7 SA2 $erbu#a m. Pas$i#an inle$ -ane I 2, PA2, "an SA2 $erbu#a. n. S%%$bl%wer "ala( #%n"isi re$ra)$. o. Se(ua "esuperhea$er spra* wa$er bl%)# "an )%n$r%l -al-e "ala( #%n"isi
STAR STAR
p.
$er$u$up. Pas$i#an se$iap -al-e "i bawah ini sesuai pa"a p%sisin*a:
Sisi B%iler wa$er ru( le-el -al-es a. <A 5=:5AA5B:D 7 B:F
: Open : Open : Open : Open : Open : Open : Open : O-en : C"#/e : 1l%se
b. c. d. e. f. g. h.
i.
<A 5=:5AA5B:> 7 B:? <A 5=:5AA5B9: 7 B99 <A 5=:5AA5B9= 7 B96 <A 5=:5AA5B98 7 B9B <A 5=:5AA5B9D 7 B9F <A 5=:5AA5B9> 7 B9? <A 5=:5AA5B=: 7 B=9 HAD6%&6AA6;&'7 ;&% < ;&= <A 5=:5AA5F:8, F:B 7 F:D
j. ii. iii. iv. a. a. b. a. b. c. d. v. vi. a.
1he(i)al 2ee" -al-e <A 5=:5AA5::8 : Open
1%n$inu%us Bl%w"%wnE;a$er sa(ple <A 5=:5AA5F:F <A 5=:5AA5::D <A 5=:5AA5>:9 <A 5=:5AA5>:= <A 5=:5AA5B:9 <A 5=:5AA5B:= : Open : Open : Open : Open : Open : Open
ru( -en$s
Ni$r%gen In+e)$i%n <A 5=:5AA5::> : 1l%se
E)%n%(i.er !e)ir)ula$ing Cal-e
a. vii.
STAR STAR
<A 5=:5AA5::9
: Open
2urna)e e-ap%ra$i-e Panel rains
a. b. c. viii. a. b. c. d. e. f. g. h. i. ix. a. b. c. d. e. f. g. h. i. j. k. x. a. b. c. d.
<A 5=:5AA5F:9 <A 5=:5AA5F:= <A 5=:5AA5F:6
: 1l%se : 1l%se : 1l%se
L%wer 2urna)e ;a$erwall 3Bl%w"%wn4 <A 5965AA5F:9 <A 5965AA5F:6 <A 5965AA5F:8 <A 5965AA5F:B <A 5965AA5F:D <A 5965AA5F:F <A 5=:5AA5F:> <A 5=:5AA5F:? <A 5=:5AA5F9: 3MOC4 : 1l%se : 1l%se : 1l%se : 1l%se : 1l%se : 1l%se : 1l%se : Open : 1l%se
E)%n%(i.er Cal-e Align(en$ <A 59:5AA5::= <A 5995AA5F:9, F:=, 7 F:6 : 1l%se <A 59=5AA5::9 7 ::= <A 59:5AA5B:9 <A 59:5AA5B:= <A 59:5AA5B:6 <A 59:5AA5B:8 <A 59:5AA5B:B <A 59:5AA5B:D <A 59:5AA5B:F <A 59:5AA5B:> : Open : Open : Open : Open : Open : Open : Open : Open : Open : 1l%se
;a$er Sa(pling Cal-e <A 59B5AA5::9 <A 59B5AA5::= <A 59B5AA5::6 <A 59B5AA5::8 : Open : Open : Open : Open
e. f. g.
h.
<A 59B5AA5::B <A 59B5AA5::D <A 59B5AA5::9 HAD6'>6AA6&&% Main S$ea(
: Open : Open : O-en : O-en
STAR STAR
xi.
L%wer Ba)#pass rains
a. b. c. d. e. xii. a. b. c. d. e. f. xiii. a. b. c. d. e. f. xiv. a. b. xv. a.
<A<5F95AA5F:9 <A<5F95AA5F:= <A<5BB5AA5F:9 <A<5BB5AA5F:= <A<5B85AA5F:9
: Y Open : Y Open : Y Open : Y Open : Y Open
Ba)#pass -en$s <A<5B95AA5>:9 <A<5B95AA5>:= <A<5B95AA5::= <A<5B95AA5>99 <A<5B95AA5>9= <A<5B95AA5:9= 3Ni$r%gen4 : 1l%se 3Ni$r%gen4 : 1l%se : 1l%se : 1l%se : 1l%se : 1l%se
Spra* ;a$er Cal-e Align(en$ <A<5B95AA5::9 <A<5B95AA5::= <A<5B95AA59:9 <A<5B95AA5::= <A<5B95AA59:9 : 1l%se : Open : 1l%se : Open : 1l%se
Spra*wa$er "rains LAE59:E=:5AA5F:9EF:= 7 >:9E>:= : 1l%se <A<5685AA5F:9 <A<5685AA5F:= : 1l%se : 1l%se
B%iler Superhea$er Cer$i)al Panels
S$ea( Piping $% s%%$bl%wers <A<5F85AA5::9 : 1l%se
xvi. xvii.
STAR STAR
S$ea( Piping $% AuA S$ea( <ea"er
a. a. b. c. d. e. f. g.
<A<5F85AA5::= <A<5=:5AA5>:8 <A<5=:5AA5>:6 <A<5FD5AA5>:9 <A<5FD5AA5>:= <A<5=:5AA5>:9 <A<5=:5AA5>:= <A<5=:5AA5>:= AuAiliar* S$ea(
: Open : B59: @ Open : Open : 1l%se : 1l%se : 1l%se : 1l%se : 1l%se
Main S$ea( Piping
a. b. c. d. e. f. g. h. i. j. k. l. m. n. o. p. . !.
s.
LB'5:B5AA5::9 LB'5:B5AA5=:9 7 =:= LB'5:B5AA59:9 LB'5:B5AA5F:9 7 F:= LA259:5AA59:= LB'59B5AA59:9 LA259:5AA5::6 LA259:5AA5::9 LB'5:B5AA5=:6 LB'59:5AA5B:9 7 B:= LB'59=5AA5B:9 7 B:= LB'59=5AA5::9 LB'5965AA5::9 LB'56:5AA5::= LB'59B5AA5F:9 7 F:= LB'59B5AA5=:6 LB'59B5AA5=:9 7 =:= LB'59D5AA5::= LBG6%&6AA6&&%7 &&=7 &&?
: Open : Open : Au$% : 1l%se : Au$% : Au$% : Open : Open : 1l%se : 1l%se : 1l%se : 1l%se : 1l%se : 1l%se : 1l%se : 1l%se : Open : O-en : C"#/e
1.
Pr%ses Pengisian B%iler ru(
a" S$ar$ Sis$e( Air Pengisi "an Pena(bah.

I/i B#i"e! *! m
Isilah b%iler "ru( "engan (engguna#an &ee"er &illing -al-e ingga : ((, pa"a saa$ a#an s$ar$ burner pin"ah#an +alur pengisian (engguna#an &ee"wa$er b*pass -al-e, a$au "engan (eliha$ #%n"isi graphi) $ren" le-el b%iler "ru(. Ji#a pe(bu#aan &ee"wa$er b*pass -al-e "ipas$i#an lebih "ari BB @ a$au &l%w &ee"wa$er $i"a# a#an #urang "ari 9:: $Eh 3in"i#asi 6 ele(en$ )%n$r%l (un)ul4, (a#a &ee"wa$er (ain )%n$r%l "apa$ "ip%sisi#an au$%. e(i#ian +uga Mas$er )%n$r%ln*a +uga "i au$%. P%sisi#an SP Mas$er pa"a se$ingan : 3n%l4. Fee*1ate! main )#nt!#" ini akan menggantikan ke!,a +ee*1ate! b3-a// /e)a!a #t#mati/( b4 Setting a"a!m "e0e" B#i"e! D! m: Hi Hi t!i: @%>? mm 8FT Hi A"a!m : @'%; mm L#1 a"a!m : 6';; mm L#1 L#1 t!i- : 6%>? mm t!i- PA FanA8FT =. Ini/i/a/i U*a!a -!e// !e B#i"e! Ba"ankan +an -e! /etia- /i/i7 -i"i$ /i/i A ata /i/i B 3ang akan *i,a"ankan te!"ebi$ *a$ " ( a4 B ka in"et 0ane SA Fan *an PA Fan '&& 5 b4 B ka /em a SA *am-e! -a*a bagian ata/ )4 B ka /ta!t - b !ne! *am-e! '&& 5 "4 B ka in"et 0ane FA B"#1e! *an *i/)$a!ge *am-e! e4 B ka FA B"#1e! 0ent *am-e! &4 T t - in"et 0ane ID Fan g4 Sta!t ID Fan h4 Sete"a$ a! / m#t#! ID Fan / *a$ /tabi" ata t ngg /ekita! '6% menit7 -#/i/ikan )#nt!#" in"et 0ane ID Fan -a*a -#/i/i a t#( i4 P#/i/ikan + !na)e ma/te! P!e// !e -a*a -#/i/i a t# *an be!ikan /et -#int /ekita! 6&7'%; kgA)m%(g) +4 Pe!$atikan + !na)e -!e// !e( Bika / *a$ /tabi"7 /ta!t FA B"#1e! (FA B"#1e! ini $an3a ' /a,a 3ang be!#-e!a/i7 -a*a "angka$ /e"an, tn3a FA B"#1e! /i/i "ainn3a ti*ak *i#-e!a/ikan) #4 T t - in"et 0ane SA Fan /e)a!a -e!"a$an $ingga & 5 ('&&56;>56>&56 %>56&5) l4 Sta!t SA Fan (4 Sete"a$ a! / m#t#! SA Fan /tabi" ata t ngg $ingga /ekita! '6% menit7 b ka in"et 0ane SA Fan /ekita! C6'& 5 /e)a!a -e!"a$an( n4 T t - in"et 0ane PA Fan /e)a!a -e!"a$an(('&&56;>56>&56%>56&5)( %4 Sta!t PA Fan( p4 Sete"a$ a! / m#t#! PA Fan /tabi" ata t ngg /ekita! '6% menit7 b ka in"et 0ane SA Fan /ekita! 'D6%&5 /e)a!a -e!"a$an( M4 Pa/tikan t#ta" ai! +"#1 / *a$ "ebi$ *a!i =& 5 *an t#ta" PA ai! +"#1 "ebi$ *a!i '&&(&&& kgA$ aga! bi/a ma/ k ke "angka$ /e"an, tn3a 3ait - !ging( Naikkan -emb kaan in"et 0ane PA Fan *an in"et 0ane SA Fan7 ,ika bata/an te!/eb t be" m te!-en $i( r4 P#/i/ikan a t# -a*a in"et 0ane PA Fan *an Sa Fan ketika beban / *a$ men)a-ai =& 89( Se$$ing Alar( 2urna)e pressure $rip: <i <i <i : R6,F6 Kpa Trip 2A Bl%wer
STAR STAR
<i <i <i L%w L%w L%w L%w L%w
: R=,8? Kpa Trip PA2 7 SA2 : R9,8? Kpa M2T 3Main 2uel Trip4 : 59,F8 Kpa M2T 3Main 2uel Trip4 : 5=,=8 Kpa M2T 3Main 2uel Trip4
6. P !ging a4 Pa!amete! 3ang $a! / te!-en $i nt k men,a"ankan - !ging a*a"a$: i. B8S -#1e! te!/e*ia ii. Sem a /ta!t - b !ne! ti*ak a*a n3a"a a-i iii. Sem a 0a"0e #i" HSD te!t t i-. Sem a )#a" +ee*e! mati -. Sem a )#a" +ee*e! t!i- 0a"0e te!t t -i. Sem a "ime/t#ne !#ta!3 0a"0e te!t t -ii. Ti*ak a*a -e!inta$ b#i"e! t!i-iii. Sem a /#!bent i/#"ati#n 0a"0e te!t t iA. Ai! +"#1 E =& 5 *engan /em a /ta!t - b !ne! ai! *am-e! te!b ka A. Le0e" *! m te!-en $i 6';; mm /A* @'%; mm Ai. P!ima!3 ai! +"#1 ti*ak !en*a$ (E'&& tA$)
STAR STAR
b" Pas$i#an 4.
M2T $elah "irese$ "an la#u#an purging. Purging a#an ber+alan sela(a B (eni$.
Pr%ses s$ar$ up burner
a" S$ar$ p%(pa <S "ari 1%n$r%l !%%( "engan K%(pu$er L%gin BOP b" Pas$i#an $e#anan <S %il se#i$ar 9D,B #gE)(=3g4, "an #%n"isi "i l%#al a(an.
)4 Sta!t - b !ne! *i"ak kan *engan menge)i"kan b kaan /ta!t - *am-e! ke -#/i/i '& 5( "4 P#/i/ikan at#mi4ing 0a"0e *an /ta!t - b !ne! *am-e! -a*a -#/i/i a t#( e4 B ka /a"a$ /at b !ne! #i" )#nt!#" 0a"0e anta!a F7D6'% 57 kem *ian /ta!t b !ne!( &4 Pe!$atikan + !na)e -!e// !e7 ,ika / *a$ /tabi" "ak kan /ta!t( g4 Naikkan +"#1 HSD b !ne! t k menaikkan tem-e!at ! /team( h4 Sete"a$ '6'7> ,am ata /ete"a$ tem-e!at ! + !na)e /tabi"7 #-e!a/ikan /tat - b !ne! ke* a *engan "angka$ /ama /e-e!ti /ebe" mn3a( Sebe" mn3a -a/tikan tekanan HSD #i" ti*ak t ! n7 $i* -kan -#m-a HSD #i" ke* a ,ika tekanan men ! n( i4 Naikkan -emb kaan #i" HSD )#nt!#" 0a"0e -a*a ma/ing6ma/ing b !ne! /e)a!a /im "tan me"a" i Oi" B !ne! 8a/te! P#int Set7 *engan te!"ebi$ *a$ " meng6a t# ke* a b !ne! #i" +"#1 )#nt!#" 0a"0e(
Perha$ian Z
1. 2.
Perbe"aan $e(pera$ur e#%n%(i.er wa$er %ule$ "an $e(pera$ur s$ea( sa$urasi pa"a b%iler "ru( $i"a# b%leh lebih "ari ?B @. Perbe"aan $e(pera$ur (e$al b%iler "ru( an$ara <A =:1T::9 "an <A =:1T::D $i"a# b%leh lebih "ari B: %1.
3. 4. 5. 5.
STAR STAR
La+u #enai#an $e(pera$ur s$ea( sa$urasi b%iler "ru( $i"a# b%leh (elebihi ?: %1 per +a(.
Te(pera$ur %u$le$ )*)l%ne $i"a# b%leh (elebihi B6> %1 sa(pai -a)u( up berhasil "an s$ea( (elalui $urbin b*pass -al-e. La+u #enai#an $e(pera$ur &urna)e $i"a# b%leh (elebihi 96B %1 per +a(.
Bagh%use
a" Sela(a b"
s$ar$ up burner, u"ara buang harus "iarah#an (elalui +alur b*pass un$u# (enghin"ari +elaga %il <S (ene(pel pa"a bagh%use. Apabila burner $elah s$%p, "an (urni (engguna#an ba$ubara, (a#a +alur b*pass "apa$ "i$u$up, "an siling &an "apa$ "iruning "ari )%n$r%l r%%(. rain
6.
Cen$s "an
a" Sela(a b"
s$ar$ up, superhea$er %u$le$ -en$ -al-e "apa$ "iguna#an un$u# (eng%n$r%l $e(pera$ur "an pressure s$ea( agar (e(enuhi pers*ara$an s$ea( *ang "iingin#an un$u# (asu# #e $urbin. Ke$i#a $e#anan b%iler "ru( 9,FB #gE)(=3g4 a$au $e(p. Me$al "ru( N ?B %1 :
i. E)%n%(i.er Cen$ &ull )l%se ii. B%iler "ru( -en$ &ull )l%se c" Ke$i#a (ain s$ea( $e(pera$ur (en)apai 98: %C
iii. Ba)k-a// 1a"" $ea*e! *!ain + "" )"#/e "4 Se"ama -emana/an7 "e0e" b#i"e! *! m akan be!ge,#"ak( Bika "e0e" b#i"e! *! m te!"a" tinggi *a-at *ib ang me"a" i b"#1*#1n 0a"0e( e4 T t - /e)a!a -e!"a$an main /team *!ain 0ent *an main /team 0ent ketka 0a) m )#n*en/e! / *a$ be!#-e!a/i aga! /em a /team me"e1ati t !bin b3-a// 0a"0e( F. A 2i"ia!3 Steam a4 B ka /$ t #++ 0a"0e HP A 2i"ia!3 /team -a*a tekanan /ekita! ?7;> kgA)m%(g) tem-e!at ! /ekita! '>C #C( b4 P!#/e/ 0a) m - *a-at *i"ak kan /aat HP A 2i"ia!3 be!tekanan min( '> kgA)m% *an tem-( =&& #C( )4 Stan*a! #-e!a/i HP A 2i"ia!3 -a*a tekanan '; kgA)m%(g) *an tem-e!at ! /ekita! =%& #C7 *engan ni"ai /etting "#1 a"a!m %C& #C *an $ig$ a"a!m =?&#C "4 Ketika 0a) m - be!$a/i" *engan tekanan &7&F kgA)m%(g)7 t t - /ta!t - 0ent *an b#i"e! /team *!ain7 aga! /em a /team menga"i! me"a" i t !bin b3-a//( e4 Pa/tikan /-!a3 1ate! nt k t !bin b3-a// beke!,a *engan baik(
8.
S$ar$ 1%al 2ee"er
a" Ke$i#a
upper &urna)e $e(pera$ur (en)apai B6: %1, (a#a in"i#a$%r 02U!N 1OAL PE!M ;IT< SU BN!0 a#an a#$i& "an )%al &ee"er siap "i+alan#an.
b" S$ar$ )%al &ee"er B $erlebih "ahulu hingga &l%w se#i$ar D,> $Eh. c" Perha$i#an &urna)e pressure +i#a su"ah s$abil s$ar$ )%al &ee"er d" 9.
STAR STAR
sa$u persa$u. Jaga $e(pera$ur &urna)e +angan sa(pai $erlalu $inggi.
*ang lainn*a
Shu$ %wn S$ar$ Up Burner
a" Ke$i#a $e(pera$ur upper &urna)e se#i$ar DB:%1, (a#a in"i#a$%r 0SU BU!NE!
1AN BE TU!NE
b" Turun#an &l%w <S

'PM.
O;N0. #e"ua burner hingga (en)apai &l%w (ini(u( se#i$ar 8,>
c" Ma$i#an
#e"ua burner sa$u per sa$u "engan selalu (e(perha$i#an &urna)e pressure.
10. S$ea( A"(issi%n a" Pa"a saa$ s$ea( a#an
(asu# $urbin perha$i#an $e#anan "an $e(pera$ur s$ea( sesuai "engan gra&i# "i bawa b4 Pa*a /ta!t *ingin /team 3ang akan ma/ k ke t !bin be!tekanan D& kgA)m%(g) *an tem-e!at ! ?'= #C( Ash S)rew Ash s)rew "i%perasi#an un$u# (eng%n$r%l $e#anan %-erall "ari &urna)e. Operasi#an ash s)rew +i#a D- + !na)e "ebi$ *a!i '& kgA)m%(g)(
11.
12. Peng%perasian SA a(per a" SA a(per "ibu#a +i#a $e(pera$ur (en)apai lebih "ari >B: %1. b" Ji#a #an"ungan O= eAhaus$ berlebih, SA a(per "apa$
"i$u$up un$u# (engurangi #an"ungan O=. S$an"ar #an"ungan O= /ekita! =7' 5(
96. S#!bent a4 Keb t $an /#!bent a*a"a$ ' : >& te!$a*a- +"#1 bat ba!a( b4 Pa*a #-ening /#!bent %& 57 +"#1 /#!bent '7=6'7; tA$( )4 Pa*a beban '&& 897 +"#1 bat ba!a /kita! >& TA$7 /e$ingga /#!bent *a-at *i#-e!a/ikan *engan -#"a = ,am ! nning7 ' ,am /t#-( 98. S##t B"#1e! a4 S##t B"#1e! *i,aankan = $a!i /eka"i7 nt k menaikkan tem-e!at ! # t"et H#t PAF *an H#t SAF( Tem-e!at ! H#t PAF n#!ma" G %'; #C /e*angkan H#t SAF n#!ma" G '%C #C( b4 Ca!a -eng#-e!a/ian: i. K"ik H8an a"H -a*a 0a"0e IHCB'&AA&&' ii. B ka 0a0e IHCB'& AA &&'(
iii. i-. -. -i. -ii. -iii. iA. A. Ai. Aii.
K"ik man a" -a*a -!e// !e )#nt!#" 0a"0e (PCJ) 3ang a*a *i /ebe"a$ kanan 0a"0e IHCB'&AA&&' B ka PCJ /ebe/a! '& 5 *an naikkan -emb kaan /ebe/a! '> 5 -a*a /aat tekanan men)a-ai '>& P/i( Sege!a t t - -emb kaan PCJ ke & 5 ketika tekananmen)a-ai %C& P/i( K"ik Ha t#H -a*a IHCB'&AA&&' T ngg '> menit aga! -!#/e/ -emana/an /e"e/ai( P#/i/ikan HA t#H -a*a *am-e! 1e/t /i*e *an ea/t /i*e( 8a/ k ke $a"aman /e. ene /e"e)t *an -i"i$ /e. en)e n#m#! ?( Bika Ha t# /ta!t -e!mit !ea*3H aki+7 k"ik m#*e Ha t#H( K"ik Ha t#H -a*a $a"aman /e. en)e /e"e)t( K"i" H/e.( Sta!tH
STAR STAR
9B. De/ -e!$eate! a4 De/ -e!$eate! *ig nakan nt k mem-e!ta$ankan tem-e!at ! /team /e/ ai tem-e!at ! -a*a t!en* /ta!t - ata -a*a -em-e!at ! >=C #C ,ika -!e// !e /team / *a$ '%; kgA)m%( b4 De/ -e!$eate! *a-at *i#-e!a/ikan /e)a!a a t# *engan te!"ebi$ *a$ " mema/ kkan ni"ai /et -#int(
16. Super-is%r* Panel Opera$i%n a" M%"e $urbin &%ll%w "apa$ "ia#$i&#an +i#a beban su"ah lebih "ari D M;. Pa"a
saa$ (%"e BT' (anual, (%"e $urbin &%ll%w "ia#$i&#an "engan (enghi"up#an (ain s$ea( Inle$ Pressure 1%n$r%l 3MSIP14, se"ang#an un$u# penai#an a$au penurunan beban "ia$ur %leh b%iler (as$er, "ala( hal ini %pera$%r (e(asu##an niai b%iler (as$er sesuai beban *ang "iingin#an. B%iler Mas$er 3@4 U Beban M; *ang "iingin#an A &7C; b4 8#*e b#i"e! +#""#1 *a-at *iakti+kan ,ika beban / *a$ "ebi$ *a!i =? 89( Pa*a /aat m#*e BTG man a"7 m#*e b#i"e! +#""#1 *iakti+kan *engan meng6a t#6kan B#i"e! 8a/te!7 /e*angkan nt k -enaikan *an -en ! nan beban *iat ! #"e$ #-e!at#! t !bin7 me"a" i D>P /ette!( )4 8#*e )##!*inate* C#nt!#" *a-at *iakti+kan *engan meng6a t#6kan D>P /ette! -a*a /aat -#/i/i m#*e b#i"e! +#""#1 ata *engan meng6a t#6kan b#i"e! ma/te! -a*a /aat -#/i/i t !bin +#""#17 /e*angkan nt k -enikan *an -en ! nan beban *iat ! me"a" i ALR b"#)k *i / -e!0i/#!3 -ane"(
7. A.
S*ara$5S*ara$ Ca)uu( Up
SOP CA1UUM UP
a"
1;P !unning.
b" c" a" b" c" d" a" b" c" d" e" f" g"
h4 i4 +4 #4 l4
1%n"ensa$ Pu(p !unning. 1%n"enser Le-el N;L 39B: (4. Te(pera$ur <P AuA. S$ea( (ini(al =D: %1. Pressure <P AuA. S$ea( N 9F #gE)(=3g4. 'lan" Seal $e(p. =B: %1. Sele)$ Au$%.
STAR STAR
B.
Lang#ah Peng%perasian Ta(pil#an "ispla* -a)uu( up. Te#an $%(b%l S$ar$. Opera$%r l%#al (e(as$i#an se(ua perala$an be#er+a "engan bai# sesuai "engan seMuen)e -a)uu( up 3-al-e5-al-e "an para(e$er4. Ca)uu( up On. Turbinr rai Cal-e On. ri-e S$ea( Cal-e Open. S$ar$ E+e)$%r
S$ar$ E+e)$%r Air Ca)uu( Cal-e Open E2$a /t P!e// !e K 7&F; kgA)m%( E,e)t#! D!i0e Steam St#- Ja"0e O-en( G"an* Sea" Steam St#- Ja"0e O-en E2$a /t P!e// !e K &7D& kgA)m%g( Sta!t e,e)t#! Ai! D!i0e Steam Ja"0e C"#/e E2$a /t -!e// !e K &7'& kgA)m%g( Tekan t#mb#" St#- (*itekan /ete"a$ /in3a" 0a) m en* men3a"a)( SOP AUTOMATI1 TU!BINE STA!T 3ATS4
A.
S*ara$5S*ara$ ATS 31%l" S$ar$4
a"
b4 )4 "4 e4 &4 g4 h4
i" j" k" l" m"
ila#u#an se$elah ba$asan $e(p "an press s$ea( (e(enuhi s*ara$ ( In"et 8ST( : ?&& G '> #C( In"et 8SP( : D& kgA)m%a U---e! Ca/ing Tem-( G '?&#C 8#*e /e"e)t (COLD 8ODE)( C#nt!#" Oi" P!e//( E '&> kgA)m%g L be Oi" P!e//( E '7= kgA)m%g TGR N#t in $ea03 +a "t an* A t#( EAhaus$ Press. T :,9 #gE)(=g 'lan" Seal Press. V :,:= #gE)(=g Turning M%$%r running. ST' Ou$pu$ T D @. Turbin !ese$ 3"ila#u#an "i l%#al "engan (enari# E(ergen)* Trip Turbin LP Oil $rip.
B.
Lang#ah Peng%perasian
a" b" c" d" e" f" g" h" i"
Ta(pil#an "ispla* ATS Te#an $%(%l S$ar$ ATS ON, MainS$ea( 1%n$r%l Cal-e 1l%se. Spee" se$$er : @, P%wer Se$$er : @,Cal-e p%s. Li(i$er : @. S$ea( "rain -al-e gr%up 9,=,6,8,B, Open. Turbine !ese$, 1%n$r%l Oil Press. S 9:B #gE)(=g Turning (%$%r running. Main s$ea( Te(p. N%r(al. EAhaus$ press. T :,9 #gE)(=g. E))en$ri)i$* H F: (i)r%n. MSC Open. Main S$ea( Te(p. N%r(al. S$ea( rain Cal-e 'r%up 9,=,6,8,B, Open. M%"e sele)$e". MSC Open. ;ar(ing Ti(e. 3Opera$%r l%#al (e(as$i#an Turning 'ear lepas #%pel se)ara au$%(a$i), pas$i#an MSC &ull Open4. Spee" raise
STAR STAR
i. ii. iii. i#. #.
Te#an $%(b%l SPEE !AISE pa"a "ispla* ATS AN OPE!ATION. : sE" 9=B: rp( U =:: rp(E(in Pas$i#an $urbin bera#selerasi. Pas$i#an JOP S$%p V 6:: rp(.
ATS
Pas$i#an pu$aran $rbin $i"a# $er$ahana #e)uali pa"a sa$ <ea$ S%a#.
j" k" l"
Opera$%r l%#al (enge)e# #eb%)%ran, -ibrasi "an #elainan suara. Ji#a $er+a"i sua$u #elainan segera segera in&%r(asi#an #e %pra$%%r Turbin es#. 1e# e#spansi )asing $urbin "an e#spansi r%$%r. K%n"isi ini "i )e# sa(pai pu$aran $urbin 6::: rp(. Spee" se$$er S 9=8: rp(, $urbine spee" S 9==: rp(. <ea$ S%a# 3pu$aran "i$ahan N =B (eni$4. Spee" se$$er S =??: rp(, $urbine spee" S=>B: rp(
Pas$i#an $urbin bera#selerasi, pa"a pu$aran 6::: rp( "i$ahan sela(a =: (eni$. iii. Pas$i#an pu$aran $urbin $i"a# $er$ahan sa(pai pa"a pu$aran 6::: r-m( (4 E2)itati#n On i. Tekan t#mb#" EICITATION -a*a *i/-"a3 ATS AND ATSD OPERATION( n" S*n)r%ni.ing
i. ii.
9=B: sE" 6:: rp( U B:: rp(E(in.
i. ii. iii.
P%sisi#an #un)i 1B sele)$%r S; #e p%sisi B=L' 3<;P4. P%sisi#an sele)$%r S*n)r%ni.ing #e p%sisi ATS 3<;P4. 'en 1ir)ui$ Brea#er 1l%se.
i#. #. #i. #ii. #iii. i$. $. $i. $ii.

Aiii.
Au$% S*n)r%ni.er On 3$e#an $%(b%l SYN1!ONI[IN' pa"a "ispla* ATS AN ATS OPE!ATION4. Gen Ci!) it B!eake! C"#/e( P%wer Se$$er S > @, ST' Ou$ S D @ 3Beban > M; "i$ahan sela(a N 96 (eni$ un$u# war(ing up 3#husus (%"e 1%l" S$ar$4. ;ar(ing 1%(ple$e". S$ea( rain Cal-e 'r%up 6, 8, B 1l%se. L%a" Up 'enera$%r Ou$pu$ S 6: M; se)ara %$%(a$is se$elah s$ep $ selesai. Kenai#an beban 9,96 M;E(in. <ea$er ser-i)e P%wer, All EA$ra)$i%n S$%p Cal-e Open, S$ea( rain 'r%up 9, = 1l%se. Pas$i#an se(ua -al-e be#er+a sesuai "engan #%n"isin*a. 3Te#an SKIP un$u# langsung (enu+u s$ep Ai4. L%a" Up $% Targe$. 'en %u$pu$ S B: @. B2P se)%n" Pu(p S ta!t( (Pa/tikan BFP 3ang ke* a Sta!t *an 0a"0e60a"0e /e/ ai -a*a k#n*i/in3a)( Gen Ta!get "#a*( SOP STA!T MANUAL TU!BIN
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A.
S*ara$5s*ara$ S$ar$ Turbin:
1. 2. 3. 4. 5. 8. 9. B. 1.
Main s$ea( $e(pera$ur 8:: N 9B %1 Main s$ea( pressure D: #gE)(= Turbine !ese$ 3l%)al si$e4 M%"e sele)$ 31%l", ;ar(, <%$, Cer* h%$4
1%n$r%l %il pressure V 9:B #gE)(= D. L be #i" -!e// !e E'7= kgA)m% 7. EAhaus$ pressure T :,9 #gE)(= 'lan" s$ea( pressure V :,:= #gE)(= Turning M%$%r !unning
Lang#ah5Lang#ah Peng%perasian : Pa"a "ispla* ST' 1ONT!OL, #li# Main S$%p Cal-e 3un$u# (ena(pil#an "ial%g b%A OpenE1l%se4. Te#an $%(b%l Open pa"a "ial%g b%A. Se$elah MSC O-en -a/tikan T !ning gea! St#-7 *an -a*a - ta!an =&& !-m BOP /t#-( =. Pa*a *i/-"a3 STG CONTROL7 k"ik t#mb#" -a*a ATS SPEED RAISE ON ( nt k menam-i"kan *ia"#g b#2 OnAO++)( Tekan t#mb#" On -a*a *ia"#g b#2( 6. P ta!an akan naik /am-ai '%>& !-m( 8. Pa*a - ta!an ini akan be!"ang/ ng Heat S#ak (Pemana/an) 3ang 1akt n3a te!gant ng *a!i m#*e /e"e)t 3ang kita tent kan *i a1a" /ta!t(
B. Sete"a$ Heat S#ak /e"e/ai7 -a*a *i/-"a3 STG CONTROL7 k"ik t#mb#" -a*a ATS SPEED RAISE ON ( nt k menam-i"kan *ia"#g b#2 ONAOFF)( Tekan t#mb#" ON -a*a *ia"#g b#2( D. P ta!an t !bin akan naik /am-ai - ta!an =&&& !-m /e/ ai *engan m#*e /e"e)t 3ang te"a$ *itent ka *i a1a" /ta!t( F. Unt k -ema/ kan e2)itati#n7 -a*a *i/-"a3 STG CONTROL7 k"ik t#mb#" -a*a ?'E FIELD CB nt k menam-i"an b#2 OPEN *an CLOSE( Tekan t#mb#" CLOSE( E2)ita/i akan ma/ k( >. Pa*a H9P CB SELECTION S97 - ta! k n)i ke a!a$ >%LG6=( ?. Pa*a H9P CB SELECTOR S97 -#/i/ikan /e"e)t#! -a*a a t#( 9:. Unit akan /3nk!#n *engan /3/tem /e)a!a #t#mati/ *an beban akan naik /am-ai C 89( 99. Pa*a *i/-"a3 STG CONTROL7 k"ik t#mb#" -a*a D>P SETTER ( nt k menam-i"kan *ia"#g b#2 RAISEALO9ER)( Pa*a -#/i/i man a"7 naikkan beban ' 89Amenit *engan menekan t#mb#" RAISE /e"ama ' *etik kem *ian /ege!a tekan t#mb#" *i ba1a$ t#mb#" RAISE( Lak kan $a" '' /etia- ' menit /eka"i /am-ai ta!get "#a* 3ang *ike$en*aki( 9=. Pa*a beban E =& 89 $eate!6$eate! akan be!#-e!a/i /e)a!a #t#mati/( 96. Sete"a$ /am-ai -a*a ta!get "#a* 3ang *ike$en*aki7 -#/i/ikan 8SPIC -a*a -#/i/i ON (t !bin +#""#1) -a*a *i/-"a3 STG CONTROL7 8SPIC TRANSFER(
1a$a$an: Sebelu( (ela#sana#an s$ar$ $urbin se)ara (anual "an sebelu( (elang#ah pa"a lang#ah peng%perasian beri#u$n*a hen"a#n*a selalu (e(perha$i#an #%n"isi Main S$ea( $e$ap s$abil bai# $e#anan (aupun $e(pera$urn*a.
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SOP AUTOMATI1 TU!BINE S<UT O;N 3ATS 4
A. Persiapan ATS a. Pas$i#an se(ua "rain -al-e "ala( #%n"isi Au$% b. Pas$i#an MOP, EOP, JOP, 1OP "ala( s$a$us Au$%. c. Pas$i#an se(ua -al-e sis$i( hea$er "ala( #ea"aan s$a$us Au$%. B. Penge)e#an sela(a penurunan Beban a. Pas$i#an penurunan beban genera$%r 6,:F M;E (in a$au #urang. b. Pas$i#an sa$u B2P S$%p pa"a beban 86 M;. c. Pas$i#an hea$er5hea$er ser-i)e s$%p pa"a beban =B M;. d. Pas$i#an se(ua -al-e eA$ra)$i%n, "rain -al-e eA$ra)$i%n, $urbine )asing "rain
-a-le, sesuai "engan s$ea( "rain -al-e %penE)l%se $i(ing )har$.
C. Lang#ah peng%perasian. a. Ta(pil#an "ispla* ATS . b. Te#an $%(b%l S$ar$. c. ATS On. d. MSIP1 O22, MSLP1 O22, AL! MO E O22. e. 'en Ou$pu$ T D @. f. Turbin $rip, MSC 1l%se 3Opera$%r l%#al (e(as$i#an g. h.
i.
MSC 2ull 1l%se "an Turbine B*pass Be#er+a. 'en 1ir)ui$ Brea#er Open, S$ea( rain Cal-e gr%up 9,=,6,8, Open, Se(ua EA$ra)$i%n S$%p Cal-e 1l%se. 3pa"a pu$aran N =:: rp( JOP running. Turning 8#t#! ! nning (#-e!at#! "#ka" mema/tikan t !ning gea! ! nning -a*a 4e!# /-ee*)( Tekan t#mb#" St#-(
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SOP CA1UUM B!EAK
A. S*ara$5s*ara$ Ca)uu( Brea# a. Turbine spee" T 9B:: rp(. b. MSC 2ull 1l%se c. B%iler M2T. d. Au$% Sele)$e". B. Lang#ah Peng%perasian. a. Ta(pil#an "is-"a3 Ja)
b. ). ". e. &. g. h.
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m B!eak( Teka t#mb#" START Ja) m B!eak On E,e)t#! D!i0e Steam St#- Ja"0e C"#/e( E2$a /t -!e// !e L &7C& kgA)m%g G"an* Sea" Steam St#- Ja"0e C"#/e( Tekan t#mb#" STOP (*i"ak kan /ete"a$ /in3a" 0a) m en* men3a"a)( O-e!at#! "#ka" mema/tikan -e!a"atan beke!,a *engan baik /e/ ai *engan /e. en)e 0a) m b!eak (0a"0e60a"0e -a!amete!)( SOP S<UT O;N BOILE!
1. 2. 3. 4.
Turun#an beban hingga 6: M; P%sisi#an inle$ -ane PA 2an "an inle$ SA 2an pa"a (%"e (anual. Turun#an beban hingga > M; Te#an #e"ua $%(b%l M2T se)ara bersa(aan
i. ii. 5. 6. 7. 8.
Pas$i#an se(ua &ee"er *ang a"a "i lapangan "ala( #%n"isi s$%p. Pas$i#an se(ua shu$ %&& -al-e un$u# bahan ba#ar "ala( #%n"isi $er$u$up.
Perha$i#an Z Sela(a +alur superhea$er (asih (e(ili#i $e#anan "ia$as 8= #gE)( %(g)7 -a/tikan /team ma/i$ te! / menga"i! me"a" i 8ain Steam Jent ata 8ain Steam D!ain(
Turun#an beban hingga 6: M; P%sisi#an inle$ -ane PA 2an "an inle$ SA 2an pa"a (%"e (anual. Turun#an beban hingga > M; Te#an #e"ua $%(b%l M2T se)ara bersa(aan
i. ii.
Pas$i#an se(ua &ee"er *ang a"a "i lapangan "ala( #%n"isi s$%p. Pas$i#an se(ua shu$ %&& -al-e un$u# bahan ba#ar "ala( #%n"isi $er$u$up.
9. Ke$i#a $e#anan b%iler "ru( (en)apai 9,FB #gE)(=3g4, bu#a b%iler -en$ -al-e. 10. Bu#a Main s$ea( "rain -al-e "an (ain s$ea( -en$ -al-e.
11.
La#u#an pr%ses pen"inginan "engan (engisi b%iler "ru( hingga le-el 8:: ((. Jangan lupa perha$i#an ba$as $e(pera$ur (e$al b%iler "ru( a$as "an bawah ser$a la+u perubahan $e(pera$ur wa$er. 12. <i"up#an #e(bali I 2an, SA 2an, "an PA 2an +i#a (a$i pa"a saa$ M2T, sebagai sir#ulasi u"ara un$u# (e(ban$u pr%ses pen"inginan. 13. Ji#a pr%ses pen"inginan selesai (a$i#an sir#ulasi u"ara.
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14. 16. 17. 19. 20. 21. 22. 23.
Tu$up inle$ -ane PA 2an se)ara perlahan "engan (e(perha$i#an &urna)e pressure. 15. S$%p PA 2an. Bu#a #e(bali inle$ -ane PA 2an #e 9:: @ se)ara perlahan. Tu$up inle$ -ane SA 2an se)ara perlahan "engan (e(perha$i#an &urna)e pressure. 18. S$%p SA 2an. Bu#a #e(bali inle$ SA 2an #e 9:: @ se)ara perlahan. S$%p 2A Bl%wer. P%sisi#an (anual inle$ -ane I 2an, "an $u$up perlahan hingga : @ S$%p I 2an S$%p 1;P "an 1l%se" 1%%ling S*s$e( +i#a su"ah $i"a# "iguna#an lagi. SOP 1ON ENSO! BA1K;AS<IN' S*ara$5s*ara$ un$u# (ela#u#an Ba)#washing: 1. Beban B: M; a$au #urang "ari B: M;.
2. 3. A.
1;P ber%perasi 9 uni$ A "an B Ball 1leaning s*s$e( $i"a# ber%perasi. A5UPPE!, B5BOTTOM Ba)#washing. K%n"isi -al-e5-al-e sebelu( "i%perasi#an: a. A5)%n"ens%r inle$ -al-e 3PABB:AA::94 &ull Open
b. c. d. e. f. g. h. i. j.
A5)%n"ens%r %u$le$ -al-e 3PABB9AA::94 BB @ Open A5)%n"ens%r ba)#washing 3PABB8AA::94 &ull 1l%se 1%n"en)%r Ba)#washing b*pass -al-e 3PABBBAA::94 &ull 1l%se B5)%n"ens%r inle$ -al-e 3PABDB:AA::94 &ull Open B5)%n"ens%r inle$ -al-e 3PABD9AA::94 BB @ Open. B5)%n"ens%r Ba)#washing -al-e 3PABD8AA::94 &ull 1l%se. Cal-e inle$ P1BP "ari A 1l%se, "ari B Open 3"ila#u#an "i l%#al4. Cal-e %ule$ P1BP #e A Open, #e B 1l%se 3"ila#u#an "i l%#al4. 1%n"ens%r eA$ra)$i%n -al-e = 1l%se 3"ila#u#an "i l%a#al4.
S$eps A5Upper, B5B%$$%( Ba)#washing 3"i%perasi#an "ari 1. 1%n"ens%r Ba)#washing b*pass -al-e %pen 2. B5)%n"ens%r %u$le$ -al-e 1l%se, A51%n"ens%r 3. 4. 5. 6.
Open B51%n"ens%r Ba)#washing Cal-e Open A51%n"ens%r inle$ Cal-e 1l%se A51%n"ens%r Ba)#washing Cal-e Open
1S4 Ou$le$ Cal-e DB @
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1%n"ens%r Ba)#washing 3$i(er #ira5#ira 6: (eni$4
!e$urn S$eps 1. A51%n"ens%r ba)#washing Cal-e Open 2. A51%n"ens%r inle$ Cal-e Open 3. A51%n"ens%r Ou$le$ Ca-e BB @ Open, 4. 5. B.
Cal-e Open B51%n"ens%r Ou$le$ Cal-e Open
B51%"ens%r Ba)#washing
1%n"ens%r Ba)#washing B*pass Cal-e 1l%se
A5 BOTTOM, B5UPPE! Ba)#washing K%n"isi Cale5-al-e: a. B5 1%n"ens%r Inle$ Cal-e 3PABB:AA::94 2ull Open
b. c. d. e. f. g. h. i. j.
B51%n"ens%r O$le$ Cal-e 3PABB9AA::94 BB @ Open B51%n"ens%r Ba)#washing Cal-e 3PABB8AA::94 2ull 1l%se 1%n"ens%r Ba)#washing b*pass Cal-e 3PABBBAA::94 2ull 1l%se. A51%n"ens%r Inle$ Cal-e 3PABD:AA::94 2ul Open A51%n"ens%r Ou$le$ Cal-e 3PABD9AA::94 Y @ Open A51%n"ens%r Ba)#washing Cal-e 3PABD8AA::94 2ull 1l%se. Cal-e inle$ P1BP "ari B Open, "ari A 1l%se 3"ila#u#an "i l%#al4 Cal-e Ou$le$ #e B 1l%se, #e A Open 3"ila#u#an "i l%#al4. 1%n"ens%r EA$ra)$i%n Cal-e 9 1l%se 3"ila#u#an "i %#al4. 1S4
S$eps A5B%$$%(, B5Upper Ba)#washing 3"i%perasi#an "ari 1. 1%n"ens%r Ba)#washing b*pass -ale %pen 2. A5)%n"ens%r %u$le$-al-e 1l%se 3. B51%n"ens%r Ou$le$ Cal-e DB @ Open 4. A51%n"ens%r Ba)#washing Cal-e Open
!e$urn 8. A51%n"ens%r ba)#washing Cal-e Open 9. A51%n"ens%r inle$ Cal-e Open 10. A51%n"ens%r Ou$le$ Ca-e BB @ Open 11. B51%"ens%r Ba)#washing Cal-e Open 12. B51%n"ens%r Ou$le$ Cal-e Open 13. 1%n"ens%r Ba)#washing B*pass Cal-e 1l%se. 14. 2inishing Ba)#washing.
SOP STA!T UP AN S<UT O;N #AST$ #AT$R TR$ATM$%T PLA%T
5. 6. 7.
B51%n"ens%r inle$ Cal-e 1l%se B51%n"ens%r Ba)#washing Cal-e Open 1%n"ens%r Ba)#washing 3$i(er #ira5#ira 6: (eni$4
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A. B.
K%n"isi *ang perlu "i perha$i#an sebelu( s$ar$ up ;;TP 9. Pas$i#an se(ua perala$an electric "an mechanic $elah siap un$u# "i %perasi#an. =. Pas$i#an $erse"ian*a air li(bah pa"a uni$ neu$rali.a$i%n pi$ "an was$e wa$er s$%rage p%n"s. 6. Pas$i#an $erse"ian*a ser-i)e wa$er, u"ara in$s$ru(en$ "an "a*a lis$ri# *ang (e(a"ai un$u# %perasi *ang )%n$inu. 8. Pas$i#an se(ua perala$an in$ru(en$ seper$i P< (e$er "an $urbi"i$* (e$er $elah ber%perasi "engan $epa$. B. Pas$i#an se(ua le-el "%sing $an# high. Pr%"e"ur s$ar up ;;TP 9. Sele)$ sis$e( (%"e sele)$i%n pa"a p%sisi PL1 =. Sele)$ Plan$ )%n$r%l (%"e pa"a la*ar PL1 pa"a p%sisi au$%. 6. Sett parameter %perasi pa"a perala$an : i. Unit neutrali!ation pit pump 3A4 ii" *oagulant aid tank dosing pump -A. iii" #aste water storage pond / pump -A. i'" #aste water storage pond 0 pump -A. '" *lear water pit pump selection -A. 'i" #aste water pond / dan 0 blower selection -A. 'ii" Sludge enrichment tank pump -A. 'iii" 1iluted +*L dosing pump selection -A. i)" 1iluted %aO+ dosing pump selection -A. )" *oagulant tank dosing pump -A. 0" 2ika semua kondisi di atas terpenuhi maka perintah Read& For Start akan muncul pada la&ar PL*"
B.
Tekan r%(b%l start pa"a la*ar PL1 (a#a ;;TP a#an ber%perasi se)ara auto sesuai "engan se,uence "i bawah ini : i. Operasi pa"a Storage Unit Per$a(a p%(pa check pit *ang "i select auto a#an start "an (engiri( air li(bah pa"a Uni$ %eutrali!ation Pit. Uni$ %eutrali!ation Pit blower a#an start "an a#an (enga"u# air *ang a"a "i Unit %eutrali!ation Pit. Suction 'al'e pa"a ;;S Pond *ang $elah "i pilih a#an $erbu#a se$elah UNP blower "i start "an +uga UNP pump *ang "i select auto a#an start. Sela(a ;;S P%n" 6 "an 8 ber%perasi "an le'eln&a $i"a# ren"ah (a#a blower *ang $elah "i select auto a#an start un$u# mensuppla& u"ara #e ;;S P%n" 6 "an 8, se$elah i$u ;;S pond pump a#an start se)ara auto un$u# (engiri( air #e P+ control "an O)idation pit. Ke$i#a le'el "i pond 6 $inggi (a#a suction 'al'e pa"a pond 8 a#an (e(bu#a "an suction 'al'e pa"a p%n" 6 a#an (enu$up. Ji#a a"a sua$u #epen$ingan p%(pa tras(er ;;S P%n" 6 "an 8 "apa$ "i %perasi#an se)ara (anual. Ji#a le'el pa"a P+ *ontrol "an O)idation Pit )u#up (a#a p%(pa dosing coagulant "an coagulant aid *ang $elah "i select a#an "i start se)ara auto bersa(aan "engan agitator un$u# (enga"u# )airan #i(ia. Ji#a nilai P+ pa"a P+ *ontrol "an O)idation pit "i a$as >.B (a#a suction 'al'e pa"a saluran in3eksi diluted acid a#an $erbu#a "an p%(pa dosing aid a#an "i start se)ara auto un$u# mengin3eksi acid. Ji#a nilai P+ "i bawah D.B #e(u"ian suction 'al'e pa"a saluran in3eksi diluted caustic a#an $erbu#a "an p%(pa dosing caustic a#an "i start se)ara au$% un$u# mengin3eksi caustic sehingga nilai P+ bera"a pa"a !ange D.B 5 >.B. ii. Operasi pa"a Filter Uni$ Per$a(a p%(pa trans(er clear water pit a#an start #e(u"ian (engiri( air #e dual media (ilter *ang $elah "i select, suction 'al'e "an discharge 'al'e pa"a M2 a#an $erbu#a. Selan+u$n*a air a#an (asu# #e neu$rali.a$i%n pi$, +i#a le-el air pa"a neutrali!ation pit $elah )u#up agitator "i start se)ara auto "an nilai P+ "i pan$au %leh P+ anal&!er. Ji#a nilai P< "i bawah D.B auto 'al'e diluted NaO< pa"a saluran dosing a#an (e(bu#a hingga P+ (en)apai F.B, "an +#a P+ nai# "i a$as >.B (a#a auto 'al'e diluted acid pa"a saluran dosing a#an $erbu#a hingga nilai P+ (en)apai F.B. Ke#eruhan air "i pan$au %leh turbidit& anal&!er pa"a saluran #eluar %eutrali!ation pit "an +i#a nilai #e#eruhan $inggi (a#a air a#an "i #iri( #e(bali #e ;;S pond "engan (enu$up inlet 'al'e se)ara auto pa"a puri(ied waste water pit "an +i#a nilai #e#eruhan "i bawah range *ang "i i.in#an (a#a inlet 'al'e pa"a
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puri(ied waste water $erbu#a "an air "i si(pan "i sana un$u# #eperluan lebih lan+u$ Ji#a M2 uni$ AE B $elah ber%perasi sela(a =6 +a( a$au 1i((erensial nai# "ia a$as :.> #gE )(= sebelu( %perasi complet (a#a uni$ se)ara auto a#an regeneration c&cle. Sludge slurr& pump *ang "i select a#an start "an (engiri( en"apan 3sludge4 "ari coagulant "an sedimentation tank #e sludge enrichment tank Sludge trans(er pump start "an (engiri( en"apan 3sludge4 "ari sludge enrichment tank #e (ilter press. SOP STA!T SE!CI1E PUMP
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A. B. 9. =. 6. 8.
Persiapan sebelu( %perasi p%(pa 9. Pas$i#an se(ua perala$an electric "an mechanic $elah siap un$u# "i %perasi#an. =. Pas$i#an bahwa le-el air pa"a raw wa$er (e(enuhi s$an"ar %perasi. 6. Se(ua perala$an ins$ru(en &l%w (e$er "an press gauge $elah siap. 8. Pas$i#an (anual -al-e pa"a su)$i%n line $erbu#a. S$ar$ up ser-i)e wa$er pu(p Ser-i)e pu(p "apa$ "i s$ar$ "ari 1S "an PL1, +i#a ingin "i s$ar$ "ari 1S (a#a pin"ah#an sele)$%r swi$)h pa"a p%sisi re(%$e 1S "an +i#a ingin "i s$ar$ "ari PL1 pin"ah#an sele)$%r swi$)h pa"a PL1. Pilih p%(pa *ang a#an "i %perasi#an "engan (e(u#ar sele)$%r swi$)h pa"a p%(pa AE B. Se)ara au$% p%(pa *ang "ipilih a#an %persi "an *ang lainn*a a#an s$an"b*. Un$u# (enu#ar %perasi p%(pa, pu$ar sele)$ swi$)h pa"a l%)al #%n$r%l panel pa"a p%sisi p%(pa *ang "i ingin#an.
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STAR STAR
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STAR STAR
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STAR STAR

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BUKU PINTAR PENGOPERASIAN PLTU TARAHAN TIPE CFB (CIRCULATING FLUIDIZED BED)

Oleh Bagian Operasi PLTU Tarahan

PT PLN Pembangkitan S mate!a Bagian Se"atan Sekt#! Pembangkitan Ta!a$an %&''

Pengarah Penanggung Jawab !e"a#si :

AB. JATMIKO BANITO A IA!TO

All Opera$i%n S$a&&

Buku Pintar Operasi PLTU Tarahan Jilid I Page 3

Buku Pintar Operasi PLTU Tarahan Jilid I Page 5

Buku Pintar Operasi PLTU Tarahan Jilid I Page 6

T*pe 1apa)i$* C%l$age 1urren$ P%wer &a)$%r EAi$a$i%n 1%%ler )(

: 'TL! I B88ED95= : 9=B5B:: #CA : 99 #C : DB>F A : :,> : 86B CE?>6 A : Air

Buku Pintar Operasi PLTU Tarahan Jilid I Page 7

Buku Pintar Operasi PLTU Tarahan Jilid I Page 8

Buku Pintar Operasi PLTU Tarahan Jilid I Page 9

Buku Pintar Operasi PLTU Tarahan Jilid I Page 10

8. ;ATE! T!EATMENT A!EA EIUIPMENT a( esalina$i%n Plan$ Manu&a)$urer T*pe 1apa)i$*

: Sasa#ura Engineering : 2lash e-ap%ra$%r : B:: $%nE"a*

Buku Pintar Operasi PLTU Tarahan Jilid I Page 11

: <ON A : 'S : 6: (6Eh : 6D ( : 98B: rp( : F,B #;

Buku Pintar Operasi PLTU Tarahan Jilid I Page 12

Buku Pintar Operasi PLTU Tarahan Jilid I Page 13

: 6,F #; : =>6: rp( : 8:: : F,9 A : =?:: rp( : =: ( : 6: (6Eh :B : =: ML1

Buku Pintar Operasi PLTU Tarahan Jilid I Page 15

Buku Pintar Operasi PLTU Tarahan Jilid I Page 16

Buku Pintar Operasi PLTU Tarahan Jilid I Page 17

Buku Pintar Operasi PLTU Tarahan Jilid I Page 18

L L L L < LL < < < < L

LL range range < < < << L

LP s$a$i%nar* bla"e $e(p. EAhaus$ $e(p.

< << <

Buku Pintar Operasi PLTU Tarahan Jilid I Page 19

'lan" sealing s$ea( $e(p.

<< << N%$ <<

Buku Pintar Operasi PLTU Tarahan Jilid I Page 20

R=B8 (( R9=F (( 59FF ((

M2T Alar( Alar(

Buku Pintar Operasi PLTU Tarahan Jilid I Page 21

LL SC < N%$ < L <<

N%.9 LP <ea$er le-el

N%.= LP <ea$er le-el

N;LU96= N;LRB: (( N;L5B: (( N;LR=9> ((

eaera$%r $an# le-el

N;LU=86> N;LR9B: (( N;L56:: (( N;LR=B: ((

LL N%.8 <P <ea$er le-el SC < L <<

N;L5?6: (( N;LU9BB N;LRB: (( N;L5B: (( N;LR=8B ((

N%.B <P <ea$er le-el

N;LU9BB N;LRB: (( N;L5B: ((

Buku Pintar Operasi PLTU Tarahan Jilid I Page 22

B2P "is)harge &l%w

SC < L range < << < << <

Alar( Alar( Alar( Alar( Alar(

Buku Pintar Operasi PLTU Tarahan Jilid I Page 23

<< < << < < < < <

Alar( Alar( Alar( Alar( Alar( Alar( Alar( Alar(

<< < < < L << LL

SPEE Turbine spee"

<< << 3sens%r4 range !ange !ange

Buku Pintar Operasi PLTU Tarahan Jilid I Page 24

Buku Pintar Operasi PLTU Tarahan Jilid I Page 27

Buku Pintar Operasi PLTU Tarahan Jilid I Page 28

SOP STA!T UP AN S<UT O;N

SISTEM AI! PEN IN'IN

SOP STA!T STOP 1I!1ULATIN' ;ATE! PUMP 31;P4

Tpe 1apa)i$ C%l$age 1urren$ P%wer &a)$%r EAi$a$i%n 1%%ler )(

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