TRAINING FOR BEGINNERS FITTER

HULL CONSTRUCTION
A. Informasi dasar mengenai ukuran utama kapal

B. Assembly Drawing Hull Construction

Assembly Drawing adalah gambar yang digunakan untuk proses perakitan/pemasangan disertai dengan
simbol-simbol pelengkapnya. Sebagai pembacaan secara umum maka didapat beberapa informasi awal
diantaranya:
i. Perlakuan end cut pada profile, seperti simbol huruf:
- s = Snip
- B = Bracket
- c = Clip End
untuk informasi lebih detail dapat dilihat pada lampiran.

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 ii. Terdapat Collar pada slot weld dengan ditunjukkan simbol huruf CP.
iii. Slant berarti ada perbedaan kemiringan.
iv. KL berarti ada perlakuan bending pada part tersebut.
v. Garis hidden line pada garis stiffener menunjukkan posisi berada dibaliknya.
dan seterusnya sesuai dari pengetahuan yang bersangkutan, dari dasar-dasar tersebut maka jika ingin
dimengerti ada pada materi-materi selanjutnya.

C. Line (Garis)
1. Continous Line (Garis Tegas)

Garis ini untuk menunjukkan bagian profile yang berada di depan sudut pandang proyeksi.

2. Hidden Line (Garis Putus)

Garis ini untuk menunjukkan bagian profile yang berada di belakang sudut pandang proyeksi.

3. Center Line (Garis Center)

Garis ini untuk menunjukkan garis pusat, dalam standart tertentu garis hidden merupakan garis profile di
depan sudut pandang proyeksi.
4. Long and Two Short Dash Line (Garis Center 2 Titik)

Garis referensi dan hanya untuk sementara.

5. Thick Line (Garis Tebal)

Garis ini untuk menunjukkan arah ketebalan pelat atau profile.

D. Standart penamaan part

NOMER - BLOCK - POSISI - URUTAN - TEBAL

PROJECT FITTING PART PELAT
Contoh
Melintang
S126 - DB5 - F51 - BT2P - 8PL
Memanjang
S126 - DB5 - SG4750 - 1P - 10PL

a. Nomer project = Project kapal yang dikerjakan

b. Block = Nama block, untuk mengetahui posisi block kapal dilihat pada Block Division.
c. Posisi Fitting = Letak fitting pada proses assembly.
d. Urutan Part = Dimulai dari angka 1,2,dst. dan disertakan juga huruf P(Kiri)-C(Tengah)-S(Kanan) untuk
Memperjelas peletakannya.
e. Tebal Pelat = Menunjukkan ukuran dalam mm + imbuhan PL untuk informasi bahwa material pelat.

2
E. Istilah nama singkat part yang sering muncul untuk proses fitting sbb:

Melintang Deck Long.

 F = Frame
 BT = Bottom Transverse
 FT = Floor Transverse
 ST = Side Tranverse Face Plate
 DT = Deck Transverse Inner Bottom
 BHD = Bulkhead Long.
 TRSM = Transom
 CP = Collar Plate
Side Long.
 PIL = Pillar
 STY = Bulwark Stay
 CRL = Carling (penguat)
Air Hole Bottom Long.
Memanjang
 SG = Side Girder
Face Plate
 CG = Center Girder
 DCG = Deck Center Girder
 DSG = Deck Side Girder Scalop
 LBHD = Long Bulkhead
 SS = Side Shell
 BGKL = Bilge Keel Drain Hole

Plan
 BS = Bottom Shell
 TTOP = Tank Top
 STG = Stringer Slot Weld Collar Plate
 MNDK = Main Deck
 PPDK = Poop Deck
 BRDK = Bridge Deck
 TOPD = Top Deck
 FCD = Forecastle Deck
 BH = Breast Hook
 EGD = Engine Girder
 DBLR/PAD = Doubler/Sepatu
 INST = Insert

3
F. Nesting Plan Plate

Kaidah-kaidah umum dalam pembacaan nesting plate, diantaranya sbb:

a. Arah pandangan dan proyeksi
PORT SIDE

AFT FORE

STARBOARD SIDE
Indikasi untuk proses fitting:
i. AFT - MA
Digunakan untuk gambar potongan melintang kapal, contoh marking sbb:

UP UP

P S

ii. IN / OUT - MA
Digunakan untuk gambar potongan memanjang-vertikal kapal, contoh marking sbb:
UP UP

AFT F

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 iii. UP / LOW – MA
Digunakan untuk gambar potongan memanjang-horizontal kapal, contoh marking sbb:

P S

AFT F

b. Properti pendukung pada nesting plate

- S1; S2; S3; dst = Menunjukkan ada profile yang terpasang pada panel dan profil tersebut
tidak sama, baik dimensi, bahan material, maupun type profile dan lain-lain.
Urutan stiffener dimulai dari “S1” kembali jika berbeda part.
- WL = Menunjukkan ketinggian dari Baseline untuk memudahkan proses fitting.
Mis; WL1 berarti garis tersebut memiliki posisi 1000mm dari Baseline
- BL = Untuk BL fungsinya sama dengan garis WL namun garis BL memiliki referensi
dari Center line. Mis; BL 2.5 berarti memiliki posisi 2500mm dari Center Line
- FORE-MA = Posisi Stiffener berada di Fore kapal.

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 STANDART
(A) MOULD LOFT MARK
 MOULD LOFT DS
SYMBOL MARK FOR
A.101.001
ALL SHIP PROGRAM
Page : 1 of 8

Symb.Mark Calling Name D e t a i l

CR
Center Line

WL
X Water Line WL

BL
Buttock Line
x
BL BL

x x
Frame Line F F
F 12 12 x x

Straight Line

KL 90°
Knuckle Line Bend
KL

Radius Line

Marging Plate
20

Lines Cutting

Fitting Angle 50°

Joint Line

x x
STIFF.
Dimension of
x x Stiffener End
 MOULD LOFT DS
SYMBOL MARK FOR
A.101.001
ALL SHIP PROGRAM
Page : 2 of 8

Symb.Mark Calling Name D e t a i l

x 10
x Thicknes Line
6

MARKING
30°
Bevel to Marking

30°
10

30° MARKING
Back Bevel Marking

30°
10

30°BACK
FLG C
30° B a c k
ANGLE WEB 30°BACK

ANGLE
FLG C
30° Stomach
30°ST WEB 30°ST

MARKING
30°
Bevel Double 1/2 5
10

30°
Position 30°
30° 1/2 5

A t

Slot Welding 40-50

25°
5-20

t
A 1/2 1/2

Slot Welding 40-50

25° 25°
Water Seal 5-20 a

t BHD

A
25°
Water Seal 40-50

5-20

PLATE
FLOUR
Double Position

One Position FLOUR X

BKT
FLOUR

S
Stiffener End
END
35

MARKING
Op'posite
35
 MOULD LOFT DS
SYMBOL MARK FOR
A.101.001
ALL SHIP PROGRAM
Page : 3 of 8

10 PROFILE

3 UP

5
AFTER 2 1 8 9 FORE
4

LOW

10 PLAN

OUT

IN
1 CENTER LINE
5 3

4
X
2 8 9
"S"SIDE

1 HOLD
14 SECTION
2 ENGINE ROOM
3 ACCOMODATION
4 FORE PEAK TANK UP
"P"SIDE "S"SIDE
5 AFTER PEAK TANK 6
6 UP VIEW UPPER DK

7 LOW VIEW
S.SHELL

7
8 AFT VIEW
11 10
9 FORE VIEW
BHD

13 12
10 IN VIEW
11 10
11 OUT VIEW 6

12 "S" VIEW
13 "P" VIEW BTM.SHELL
7
14 SECTION
LOW
15 PLAN
16 PROFILE
 MOULD LOFT DS
SYMBOL MARK FOR
A.101.001
ALL SHIP PROGRAM
Page : 4 of 8

PROFILE

"S"SIDE UP "P"SIDE

7 4 3 8

1
3 4

5 6 BTM SHELL
LOW
MA .... (MARKING)

1 UP - MA . UP - MARKING
2 LOW - MA . LOW - MARKING
3 IN - MA . IN - MARKING
4 OUT - MA . OUT - MARKING
OUT
5 IN - SIDE
6 OUT - SIDE
7 LOW - SIDE
8 UP - SIDE 9 5 10
9 FORE - SIDE IN FORE
10 AFT - SIDE X
11 AFT - MA . AFT - MARKING
12 FORE - MA . FORE - MARKING
 MOULD LOFT DS
SYMBOL MARK FOR
A.101.001
ALL SHIP PROGRAM
Page : 5 of 8

(4) STANDARD OF MSALL SLOT.

Small slots are cutt where slot of standard size is not
applicable because of following reason.
a) Distance of slots are very close.
b) High stress zone.
c) Necessary to keep water/oil tightness.
Small slot may be applicated at other arca if drainage or
air hole is not necessary (They are necessary in tank).

1. MARKS OF SMALL SLOT.

Following marks are used as a symbol of small slot.

size 10R
40 x 5 60 x 5
t (AT CORNER)

t<20
S S S
(one side beveled)

t<20
(Both sides beveled) S S S

Note ; Lower edge of "LONGL BHD" shall be beveled

both sides where CO2 welding is applied.
2. SMALL SLOT AT WELDING JOINT OF FACE PLATE.
S

3.SMALL SLOT ON OIL-TIGHT & WATER-TIGHT BULKHEAD.

Small slot are cutt at block join of shell plate or
deck plate.

BHD
OR S
WALL

4. SLOT AT INTERSECTION OF FILLET WELDING.

S or S

See MES 5104T

about small slot
for collar plate.
 MOULD LOFT DS
SYMBOL MARK FOR
A.101.001
ALL SHIP PROGRAM
Page : 6 of 8

(5) DETAIL OF SLOT

MARK DETAIL

20

5
5R

S or S S or S 40

"a" t "a"

20 60
5R
5

S or S S or S

"a" t "a"

10
10

S or S
t
"a"

SEC "a" t > 20

T<20
(BEVEL OF PLATE)
S S S S S S
5

5
25°
25°

25°

1/2 1/2
 MOULD LOFT DS
SYMBOL MARK FOR
A.101.001
ALL SHIP PROGRAM
Page : 7 of 8

CLIP
CH C FLG

WEB
10 CUTT 10 CUTT
R

OR
CH C
10 CUTT

SNIP
OR
S
FB ANGLE

15
15

WEB
30
FLG

30°

30°
30°

S.FLG
OR
S

F FH CH
WEB

10 CUTT
WEB

WEB
R

S.FLG
S.FLG S.FLG
WEB
30

OR OR
FLG

FH CH
30°

B l 0.3B
l
l 75 100 25
90 110 30
B
30°

15
a

100 130 30
125 175 30
0.3B
°

150 195 45
15

No a l MAX : 50 mm 200 280 50

+ OR
1. 65 85 0.3B 280 430 50
C
-
2. 75 100
15° 300 465 50
3. 90 130 l
0.3B

4. 100 145
B

5. 125 200
6. 150 230 30°
X

OR
7. 200 320 + 15+SIZE X
C
- MAX 50 mm
 MOULD LOFT DS
SYMBOL MARK FOR
A.101.001
ALL SHIP PROGRAM
Page : 8 of 8

SNIP & CLIP

I. MATERIAL : 100 x 75 x 6 t
Sect. marking

C +- FLG C +- FLG
C FLG 75

WEB WEB
100
30°BACK

EXPANSION
WEB AND FLANGE ( SYMBOL)
+ - + -
FLG

30°BACK
75

FLG FLG
WEB
100

30°BACK

30
30°BACK OR EXCEPT SPECIFED
C

BEVEL VARIATION
I. MATERIAL : 100 x 75 x 6 t

C FLG 75

30°BACK X
OR
30° 30° 30°
30°BACK WEB ONLY
Stop Bevel BEVEL CHANGE

EXPANSION
WEB ONLY ( SYMBOL)
FLG
75

WEB
100

30°BACK

15° 10°
20°

30°BACK
BEVEL VARIATION
OR
C FLG 75.30°BACK ONLY
100

EXPANSION
FLANGE ONLY(SYMBOL)
FLG

30°BACK
75

WEB
100
 STANDART
(B) WELDING
 WELDING DETAIL DS
&
PROCEDURE A.303.101
Page : 1 of 2

WELDING DETAIL AND PROCEDURE

1. GENERAL NOTES

(1) All welding to be carried out in accordance with the classification sociaty's requirement

(2) Welding to be carried out in flat position as far as practicable.

(3) Closiing bead to be laid on only after sufficient back chipping or arc - air gouging except
where it is approved to omit this operation.
Chipiing depth sufficient for complete welding, getting to good sound metal.

(4) Electrodes to be of the listed types satisfying the requirement of the classification
sociaty's rules and all welding to be done by the welding oprates specifically qualified by
classification sociaty.

(5) Welding symbol's to be given as below

( i ) Joint Notation

SYMBOLS

H ...........manual butt welding

A ...........automatic butt welding

...........single continuous fillet welding

L

L ...........double continouos fillet or lap welding

L I-P
...........stagered intermittent manual fillet
welding

P
(to be doubled at ends)

L l-P
...........scalloped intermittent manual fillet
welding
(s-d)

P
25R

(welding to be carried round the ends of all lugs)

d

l s
 WELDING DETAIL DS
&
PROCEDURE A.303.101
Page : 2 of 2

Notes :
* Denotes fillet welds are max. permissable
Min. filled weld to have leg length not less than 5.0 mm

Refference line with arrow means

other side
arrow side

"L" means "leg length"

L

"S" means "Scalloped"

SLOT WELD . . . . . . . . slot weld (oval hole type)
lxbxp l
b

ii) Supplementary notation

SYMBOL SIGNIFICANCE EXAMPLE

6.5
Weld all around
8
Ship weld
7.5
Ship weld allaround

( L1 )
Corner joint without "heel"
(single "L" connection)
5
( L1 )

5
( L1)

( L2 )
Corner joint without "heel"
(double "L" connection)
4.5
( L2 )

4.5
( L3)
Latihan Soal

6

MARITIME ASSOCIATES, INC.
Pipe Identification Tape to ISO 14726
50mm 50mm 50mm 50mm
Recommended Sizes
Regulations
ISO 14726-1 (1999) details basic marking of piping systems in
accordance with the content and/or function on board ships and
marine structures.
ISO 14726-2 (2002) details specific additional colours to be used in
conjunction with the main colours given in ISO 14726-1
The chart below shows all the current permutations of identification
colours from both the above standards. This system is not intended to
identify medical or industrial gases and cargos.
WASTE MEDIA CODE
Black water PT050; BK/BLU/BK
Waste oil/Used oil PT050; BK/BR/BK
Bilge water PT050; BK/GRN/BK
Exhaust gas PT050; BK/GR/BK
Grey water PT050; BK/WH/BK
Sewage - Contaminated PT050; BK/YO/BK
FRESH WATER CODE
Fresh water, sanitary PT050; BLU/BR/BLU
Potable water PT050; BLU/GRN/BLU
Distillate PT050; BLU/GR/BLU
Gas turbine wash water PT050; BLU/OR/BLU
Feed water PT050; BLU/S/BLU
Cooling fresh water PT050; BLU/V/BLU
Chilled water PT050; BLU/WH/BLU
Condensate PT050; BLU/YO/BLU
SEA WATER CODE
Decontamination water PT050; GRN/BLU/GRN
Sea water, sanitary PT050; GRN/BR/GRN
Ballast water PT050; GRN/V/GRN
Cooling sea water PT050; GRN/YO/GRN
FUEL CODE
HFO (heavy fuel oil) PT050; BR/BK/BR
Aviation fuel PT050; BR/BLU/BR
Biological fuel PT050; BR/V/BR
Gas turbine fuel PT050; BR/WH/BR
MDO (Marine diesel fuel) PT050; BR/YO/BR
NON-FLAMMABLE GASES CODE
Oxygen PT050; GR/BLU/GR
Inert gas PT050; GR/BR/GR
Nitrogen PT050; GR/GRN/GR
Refrigerant PT050; GR/M/GR
Compressed air - low pressure PT050; GR/OR/GR
Compressed air - high pressure PT050; GR/R/GR
Control air/Regulating air PT050; GR/V/GR
Breathing air PT050; GR/WH/GR
Breathing gas PT050; GR/YO/GR
The fastest way to find ship supplies and services
MA12-0947
50mm (2") Reference Color and Code
Black PT050 BK Orange PT050 OR
Blue PT050 BLU Silver PT050 S
Brown PT050 BR Red PT050 R
Green PT050 GRN Violet PT050 V
Grey PT050 GR White PT050 WH
Maroon PT050 M Yellow PT050 YO
Flow Arrow PT050 ARW
Also available in 100mm (4") and 150mm (6")
OIL OTHER THAN FUEL CODE
Thermal fluid PT050; OR/BLU/OR
Lubrication oil for gas turbines PT050; OR/GRN/OR
Hydraulic fluid PT050; OR/GR/OR
Lubrication oil for steam turbines PT050; OR/S/OR
Lubrication oil for gears PT050; OR/V/OR
Lub. oil for int. combustion engines PT050; OR/YO/OR
STEAM CODE
Steam for heating PT050; S/BK/S
Exhaust steam PT050; S/WH/S
Supply steam PT050; S/YO/S
AIR IN VENTILATION SYSTEMS CODE
Discharge air PT050; WH/BK/WH
Mechanical supply air - cold PT050; WH/BLU/WH
Natural exhaust air PT050; WH/BR/WH
Atmospheric air PT050; WH/GRN/WH
Mechanical exhaust air PT050; WH/GR/WH
Decontaminated supply air PT050; WH/M/WH
Mechanical recirculated air PT050; WH/OR/WH
Mechanical supply air - warm PT050; WH/S/WH
Smoke clearance PT050; WH/R/WH
Conditioned supply air PT050; WH/V/WH
Natural supply air PT050; WH/YO/WH
FIRE FIGHTING/FIRE PROTECTION CODE
Fire fighting water PT050; R/GRN/R
Fire fighting gas PT050; R/GR/R
Sprinkler water PT050; R/OR/R
Spray water PT050; R/V/R
Fire fighting powder PT050; R/WH/R
Fire fighting foam PT050; R/YO/R
FLAMMABLE GASES CODE
Hydrogen PT050; YO/BLU/YO
Acetylene PT050; YO/GR/YO
Liquid gas PT050; YO/V/YO
FLOW ARROWS CODE
Flow arrows PT050; ARW
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