Keterangan :

Prioritas 1 Jika tidak terpenuhi mesin tidak jalan

Prioritas 2 Jika tidak terpenuhi Kualitas dan kuantitas produksi tidak terpenuhi
Prioritas 3 Jika tidak terpenuhi Kualitas tidak terpenuhi
Prioritas 4 Jika tidak terpenuhi kuantitas tidak tercapai
Prioritas 5
Spare Part List
Motor List
Qty
No Area Equipment
Pcs
1 Pulper 1
2 Discharse Pump 1
3 Pump for hiqh consistencv cleaner 1
4 Pump for Double disc refiner 1
5 Pump for Double disc refiner 1
PULPER
6 Double disc refiner 2
7 Agitator for 30m3 chest 4
8 Pulp transfer pump 4
9 1
10 2
11
12 Screw conveyor 6
13 Slurry back water pump 4
14 Mixing tank agitator 2
15 Mixer aqitator for waste material tank 1
16 Pump for waste material tank 1
17 MIXING Agitator 2
18 Pulse single dust collector 2
19 Slurry pump 3
20 Slurry storage tank 2
21 Forward pump to pre-mixer 2
22 Pre-mixer 2
23
Motor for upper and bottom agitator for Cyinder 16
24 VATS
25 Roots vacuum pump 8
26 Forming Section main motor 2
27 Pressurization clean water pump 2
28 Pressurization clean water pump 2
29 Felt guider device 4
30 FORMING Felt tension stretcher 4
31 High pressure water cuttinq machine 2
 FORMING

32 3-staqe. 4-belt conveyor 6

33 Mixer for recvcled material 2
34 Transfer pump 2
Aqitator rnotor for storaqe tank for recycled
35 material 2
36 Transfer pump 2
37
Blower for four-position pneumatic stacking
38 machine(double-suction ) 2
Auxiliary blower for four-posit'ton pneumatic
39 STACKER stacking machine(double-suction) 2
Servo motor for four-position pneumatic stacking
40 machine{double-suction} 2
41 Stacker liftinq platform 4
42
43 Press machine 2
44 Press machine 2
45 Lifting platform 4
46 Roller convevor 40
PRESS MACHINE
47 Roller convevor 10
48 Transfer roller convevor 4
49 Lifting platform 2
50
51
Blower for four-position pneumatic De-stacker
52 machine{double-suction ) 2
Auxiliary blower for four-position pneumatic De-
53 stacker machine(double-suction ) 2
DE STACKER
Servo rnotor for four-position pneumatic De-
54 stacker machine{double-suction) 2
55 Lifting platform 4
56 Lifting platform 2
57
58 Motor driven trollev 12
59 Trollev tractor 18
60 3T Winch 4
AUTOCLAVE
61 Liftino olatform 4
62 Board feeding machine 4
63 Board feeding machine 4
64
65 Conveyor 2
66 Roller convevor 2
67 Feeding table 2
68 Turnover machine 2
69 DRYER Output table 2
 DRYER
70 Dryer input table 2
71 Dryer output table 2
72 Main drive for dryer 1
73 Blower for dryer 13
74
75 Feeding table for edging & chamfering 2
76 Transverse side edqins & chamferinq machine 2
77 Conveyor 2
78 Linear redirecting machine 2
79 Convevor 2
80 Longitudinal edging and chamfering machine 2
81 Roller convevor 2
82 CUTTING Classifier convevor 2
83 Classifier steerino machine 2
84 Conveyor for deficiency board 2
85 Convevor for empty wood rack 2
86 Hydraulic lifting platform with convevor 2
87 Load-bearing conveyor 2
88 Pulse-iet baq dust collector 2
89 ML75 double screw air cornpressor 2
Sensor List
Qty
No Area Equipment Pcs
1 Forming Metal sensor NPN PS 18 A/N 4
Metal sensor NPN PS 18 A/N 2
proximity TURCK 2
2 Stacking Metal sensor NPN PS 18 A/N 11
Photo electric sensor omron E3S-CL1 1
Photo electric sensor omron E3Z-D62 1
proximity sensor PS - DK 80 N 2
3 Roller Conveyor proximity sensor PS - DK 40 N 34
4 Press Machine Metal sensor PNP OMCH LS18A3-8-Z/BY 6
proximity sensor PS - DK 40 N 2
5 De - Stacking Metal sensor NPN PS 18 A/N 13
proximity sensor PS - DK 40 N 4
proximity sensor PS - DK 80 N 3
6 Transborder Metal sensor NPN PS 18 A/N 4
Panel List
No Area Equipment Qty
Panel motor 1,1 KW ( 2 buah )
- SCR tipe Schneider Altivar (ATV312HU11N4) 1
- PLC Siemens tipe ( S7-200CN ) 1
- Circuit Breaker 6A (2buah) 1
 - Kontaktor CHNT tipe 1
- Relay Honeywell tipe Gr-2c 24VDc 1
- Dc generator Mean well tipe DR-4524 1
- HMI Siemens tipe smart 700IE 1
- Lampu Alarm 1
- Tombol Emergency Stop 1
- Selektor tipe Np-2 1
- selektor 1

Panel control valve

- Circuit Breaker 40 A 1
- Relay omron tipe MY2N-J 6
- PLC Siemens tipe SZVE7NCO646774 1
- Chuan tipe CHS-100-24 1
- Selektor 4
- LED merah 5

Panel transfer pump 1

- Selektor 7
- LED hijau 7
- Volt meter analog (HMI) 1
- Ampere meter tipe GB-1208 7
- Ampere meter (HMI) 7
- ACB ABB 320A 1
- CB 100A 1
- CB 63A 1
- CB 25A 1
- CB 10A 1
- kontaktor tipe A75-30 3
- kontaktor tipe A50-30 1
- kontaktor tipe A26-30-10 3

Panel tansfer pump 2

- ACB ABB 320A 1
1 Pulper - CB 63A 7
- CB 10A (2buah) 1
- Ampere meter 7
- Volt meter analog (HMI) 1
- Ampere meter (HMI) 7
- LED 7
- Selektor 7
- kontaktor tipe A75-30 1
- kontaktor tipe A40-30-10 6

Panel DD refiner 1
 - ACB 630A 1
- CB 10A 1
- UPS 1
- Soft starter ABB tipe PSTB470-600-70 1
- Volt meter (HMI) 1
- LED kuning (PST Fault) 1

Panel DD Refiner 2
- ACB 630A 2
- CB 10A 1
- LED merah 1
- LED hijau 2
- Ampere meter (HMI) 2
- Selektor 4
- kontaktor tipe CHT NC2-500 4

Panel Hydrapulper
- ACB 315 A 1
- CB 10A (2buah) 2
- Ampere meter 3
- ampere meter (HMI) 1
- volt meter 1
- LED merah 2
- LED hijau 1
- Push button merah 1
- Push button hijau 1
- Relay 24VDC 3
- Soft starter ABB tipe PST-210-600-70 1

panel mixed slurry

- Power Supply omron 24VDC 3
- PLC 10BASE-T 1
- CB BKN D2 6
- CB BKN D4 6
- CB BKN D4(2) 1
- trafo conya BK-1000VA 1
- inverter ABB PS S250 1

- MCCB 400A 1
- OCR GV3P-40 1
- TOR LADT2 1
- kontaktor LC1D18 1
- kontaktor LC1 D25 1
2 Mixer
- kontaktor GV2 ME 16C 3
- kontaktor GV2 ME 07C 4
2 Mixer

- kontaktor GV2 ME 20C 2

- kontaktor LC1 D09 4
- kontaktor LC1 D25 1
- relay ABB 3
- inveter A700 3

tabel dosing
- ES 1
- HMI mitsubishi GOT 2000 1
- weighing indicator GM 8802 1

flowmeter 1

Panel produksi
- Power Supply omron 24VDC 3
- PLC 10BASE - T 1
- CB BKN D2 5
CB BKN D3 1
CB BKN D4 7
CB BKN d4 (2buah) 1
- Relay ABB CR-MX 230 AC2L 16
- Relay omron GIF - G - OTE (LS) 4
- Relay omron GIF - G - 11 (RL) 4
- kontaktor GV2 - ME 14 C 1
- kontaktor GV2 - ME 08C 2
- kontaktor LC1 D09 5
- trafo conya BK-1000VA 1

- MCCB 800A 1
- CB BKN D2 (3fasa) 1
- kontaktor LC1 D12 1
- kontaktor LC1 D25 1
- kontaktor GV2 - ME 20C 1
- kontaktor GV2 - ME 14C 1
- OCR GV3ME80 1
- OCR GV3P50 1
- TOR LADT2 (1) 3
kontaktor LC1 D32 (1)
kontaktor LC1 D18 (1)
- Relay ABB CR-MX 230 AC2L 2
- inverter mitstubishi F700 1
3 Forming
- TOR LADT2 (1) 3
kontaktor LC1 D32 (1)
kontaktor LC1 D18 (1)
3 Forming

- Relay ABB CR-MX 230 AC2L 2

- TOR LC1D65 + LRD331 3
TOR LC1D65 3
TOR LC1D40 3
- OCR GV3P-50 3
- kontaktor GV2 Me22C 3
- kontaktor GV2 Me14C 3
- CB 125A 2
- inverter mitsubishi E700 2
- kontaktor LC1 D25 1
- kontaktor LC1 D12 1
- kontaktor LC1 D09 2
- kontaktor LC1 D09 + LADN11 + LRD10 8

- inverter A700 1
- CB 200A 1
- Relay ABB CR-MX 230 AC2L 2

Mix Adjustment Panel

- flowmeter 3
- kontaktor GV2 - ME16C 1
- kontaktor LC1 D09 3
- weigh indicator GM 8802 2

Panel Table Produksi

- HMI GOT GT2310VTBA 1

Control servo box

- CB 4A (2buah) 1
- PLC Mitshubishi tipe MR-J4-11KA4 1
- PLC Mitshubishi tipe FX3S-14M 1
- CB 4A (2buah) 1

WaterJet Control
- DC generator 1
- trafo tipe JBK3-250VA 1
- MCCB 100A tipe RDMI-100L 1
- CB 6A (2buah) 1
- CB 6A 5
- Relay honeywell GR-4c 3
- PLC siemens tipe DM824R 1
- kontaktor siemens tipe 3TF45 3
- timer tipe 3UA59 1
- kontaktor CJX20910 1
 - ES 1
- LED merah 1
- Alarm 1
- Push Button merah 2
4 Stacker - Push Button Hijau 2

Panel stacker
- ACB tipe ABB 400A 1
- CB (3buah) tipe BKN D2-LS 1
- Over Current Relay 1
kontaktor 3
- OCR 1
- Relay ABB tipe CR-MX2304C2C 26
- inverter mitshubishi tipe E-700 3
- trafo conya tipe BK-1000VA 1
- DC generator 3
- PLC Mitsubishi tipe 10BASE-T 1
- CB (2buah) tipe 1
- CB tipe 13
- PB Merah 16
- PB hijau 16
- selektor 16
- ES 1

Table panel stacker

- weighing indicator GM 8802 1
- HMI Mitsubishi GOT - GS2110WTBD 1

power section
- MCCB 160A 1
- MCCB 100A 1
- DC Generator 24V 10A 1
- kontaktor tipe GV2-ME32C 6
- kontaktor tipe E38 10 1
- kontaktor tipe E32 01 2
- kontaktor tipe E12 01 2
- kontaktor tipe E06 01 2
- kontaktor tipe LCIE50 2
- relay omron tipe MY2N-J 11
- OCR LRE3 1

Control section
- relay tipe 36
5 Press
- CB 6A 2
- CB 10A 2
5 Press

- PLC siemens tipe S7-200CN 1

- PLC siemens tipe EM 223 CN 1
- PLC siemens tipe EM 222 (relay) 1
- PLC siemens tipe EM 231 CN 3
- HMI weinview TK61001 V5WV 1
- PB arah kiri 4
- PB arah atas 2
- PB arah bawah 2
- PB hijau 1
- PB merah 1
- PB kuning 1
- ES 1
- selektor 1

Control servo box

- CB 4A (2buah) 1
- PLC Mitshubishi tipe MR-J4-11KA4 1
- PLC Mitshubishi tipe FX3S-14M 1

Panel Destacker
- MCCB 350 A 1
- CB LS tipe BKN - D2 (3fasa) 1
-CB tengen tipe DZ47L3 32A 2
- Over Current Relay tipe GV3P40 1
kontaktor GV2-ME32C 1
kontaktor GV2-ME22C 1
- TOR tipe LADT2 1
kontaktor LC1 D25 1
kontaktor LC1 D18 1
kontaktor LC1 D32 2
- kontaktor GV2 - ME14C 9
kontaktor GV2 - ME 08C 3
6 Destacker kontaktor GV2 - ME 22C 1
kontaktor GV2 - ME 16C 4
- kontaktor LC1 D25 1
kontaktor LC1 D12 3
kontaktor LC1 D09 12
- Power supply omron 24DC - 14,6A 3
- PLC L61p - cm 1
10 BASE-T 1
- CB BKN D2 (2buah) 1
CB BKN D2 6
CB BKN D4 9
- Relay ABB CR-MX230AC2L 24
- kontaktor GV2 - ME08C 1
 kontaktor GV2 - ME14C 7
- kontaktor LC1 D09 8
- trafo conya BK - 1000VA 1

Table panel de - stacker

- HMI Mitsubishi GOT - GS2110WTBD 1

After De-Stacker
- Over Current Relay GV2ME14C 1
- PLC Mitshubishi tipe FX3GA40MR 1
- Inverter Mitsubishi D700 1
- Kontaktor LC1D12 1
- kontaktor LC1D09 1
- Emergency Stop 1
- Push Button Hijau 3
- Push Button Merah 5
- Selektor 3
- Lampu indikator Merah 1

Before De-Stacker
- TOR GV2ME14C 1
7 Transboarder - kontaktor LC1D09 3
- kontaktor LC1D12 2
- PLC FX3GA 24MR 1
- selektor 4
- PB Merah 3

After Autoclave
- Over Current Relay GV2ME14C 1
- PLC Mitsubishi FX36A-@$MR 1
- Inverter Mitsubishi D700 1
- kontaktor LC1D12 3
- Power Supply MVV s-50-24 1
- Emergency Stop 1
- Lampu indikator merah 1
- HMI wein view TK6070ip Sn.140940574 1

MCB 1PHASA IC65N 8

power suplly 24 vdc 8
PLC FX 3U 32 M 8
FX 2N4D 16
8 Autoclave FX2N 2DA 8
Touchscreen TK 6100i 8
Push button merah 25
Push button hijau 25
8 Autoclave

Emergency 8

MCB 3 PHASA 25A 2

MCB 3 PHASA 40A 1
MCB 3 PHASA 6A 2
MCB 2 PHASA 6A 1
MCB 1PHASA 6A 3
Kontaktor LC1 E18 10 2
Kontaktor LC1 E25 10 1
9 Boiler Kontaktor LC1 E09 10 3
Timer 220 vac 1
Power Suply 24vdc 1
relay + soket jtx30 220vac 20
termal nr4-63 5
Push button merah 12
Push button hijau 12
Emergency 2

MCB 3 Phasa 250 A 1

MCB 2 Phasa 10 A 1
MCB 6 Phasa 6 A 1
PLC fx3u-64M 1
PLC fx2n-32ER 1
Power Supply 24vdc 1
Inverter E700 2
Relay + soket 24vdc 30
10 Turn Over
kontaktor LC1 E1210 14
Termis GV2-ME07C/1.6-2.5A 3
Termis GV2-ME10C/4-6.3A 1
Termis GV2-ME16C/9-14A 5
Termis GV2-ME14C/6-10A 3
Push button merah 10
Push button hijau 10
Emergency 2

MCB 250 A 3 Phasa 1

MCB 10 A 2 Phasa 1
MCB 16 A 1 Phasa 1
MCB 6A 1 Phasa 3
PLC FX3U-64M 1
Power Supply 24vdc 1
relay + soket 24vdc 21
kontaktor LCI E12 10
kontaktor LCI E50 6
Timer Digital 220 VAC 2
11 Dryer
 11 Dryer Tor GV3PSO 37-50A 2
Termis Gv2-me07c/ 1.6-2.5A 2
Termis Gv2-me14c/ 6-10A 4
Termis Gv2-me16c/ 9-14A 2
Termis Gv2-me10c/ 4-6,3A 2
Termis Gv2-me020c/ 13-18A 1
Inverter E700 1
termal indikator suhu 5
Push button merah 13
Push button hijau 13
Emergency 2

MCB 250A 3 Phasa 2

MCB 10A 2 Phasa 2
MCB 6A 1 Phasa 2
PLC FX3U-64M 1
PLC FX3U-48M 1
Power supply 24vdc 2
Relay + soket 24vdc 38
12 Cutting Kontaktor LCI E12 10 42
inverter E700 2
Termis Gv2-me07c/ 1.6-2.5A 14
Termis Gv2-me14c/ 6-10A 22
Termis Gv2-me16c/ 9-14A 7
Push button merah 12
Push button hijau 12
Emergency 3

Nb:
Untuk PLC yang perlu di spare hanya 1 unit untuk type yang sama, sedangkan yang lainnya hanya slot I/O saja yang
Part List

Safety Stock Specification

Pcs Kw
1 110
1 22
1 11
1 18.5
1 18.5
1 250
1 30
18.5
1 7.5
1 1.1

1 5.5
1 55
110
1 11
1 7.5
1 7.5
1 7.5
18.5
11
7.5
1 4

2.2
2
1 22
7.5
22
1 15
1 1.5
1 0.75
22
1 4
11
11

1 4
7.5

18.5

7.5

1 20
15

22
4
11
4 5.5 / 3.7
1 2.2
4
11

18.5

7.5

1 20
15
1 5.5

4
7.5
11
5.5
5.5
1 0.75

1 0.75
1 0.75
0.75
1.1
0.75
 0.75
0.75
7.5
2 2.2 / 3

0.75
1 29
0.75
1.5
0.75
1 31
0.75
0.75
1.5
0.75
0.75
5.5
1.1
1 37
1 75

Safety Stock
Pcs
Keterangan
2 Detektor Metal encoder mould
1 Detektor metal for swing adjustment VAT
1 Detektor for Left and Right limit VAT
5 Detektor Metal
1 Starting Waterjet to cutting
1 Starting Waterjet to cutting
1 Lifting up limit Sensor
14 Limit sensor for roller conveyor
3 Detektor Metal
1 Limit sensor for position sheet
6 Detektor Metal
2 Limit sensor for up roller and brushing
2 Lifting up limit Sensor
2 Detektor Metal

safety stock Keterangan

1
1
1
1
1
1
1
1
1
1
1

1
2
1
1
1
1

2
2
1
2
2
1
1
1
1
1
1
1
1

1
2
1
2
1
2
2
2
1
2
1
1
1
1
1
1

1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1
1

1
1
2
2
1
1
1

1
1
1
1
1
1
1
1
1
1
1
1

1
1
1

1
1
1
1
2
1
4
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1

1
1

1
1
1
1
1
1
1
1
1
1
1
1
1
2

1
1
1

1
1
1
1

1
1
1
1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
6
1
1
1
1
1
3
4
4
4
1

1
1

1
1
1
2
1
1
1
1
1
3
1

8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1

1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
3
1
1
1
1
2
2
5
1
2
2
1

1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1
1
1
1

2 Schneider
2
2 Mitsubhisi
4 Mitsubhisi
2 Mitsubhisi
2 wieniew
5
5
2

1 CHNT
1 CHNT
1 CHNT
1 CHNT
1 CHNT
1 Schneider
1 Schneider
1 Schneider
1 Delixi
1
4 tenggen
1 Schneider
3
3
1

1 Schneider
1 Schneider
1 Schneider
1 Mitsbuhisi
1 Mitsbuhisi
1
1 Mitsbuhisi
6 Mitsbuhisi
3 Mitsbuhisi
1 Schneider
1 Schneider
1 Schneider
1 Schneider
2
2
1

1 Schneider
1 Schneider
1 Schneider
1 Schneider
1 Mitshubisi
1
5 Schneider
2 Schneider
2 Schneider
1 Cikaci
 1 Schneider
1 Schneider
1 Schneider
1 Schneider
1 Schneider
1 Schneider
1 Mitshubisi
1 yoto
3
3
1

1 Schneider
1 Schneider
1 Schneider
1 Mitsubhisi
1 Mitsubhisi
1 Schneider
8 Schneider
9 Mitsubhisi
1 Schneider
3 Schneider
5 Schneider
2 Schneider
3
3
1

ainnya hanya slot I/O saja yang perlu di spare

 Spare Part Motor for two
No Area Specfication
Kw
1 110
2 22
3 11
4 18.5
5 18.5
PULPER
6 250
7 30
8 18.5
9 7.5
10 1.1
11
12 5.5
13 55
14 110
15 11
16 7.5
17 MIXING 7.5
18 7.5
19 18.5
20 11
21 7.5
22 4
23
2.2
24
25 22
26 7.5
27 22
28 15
29 1.5
30 FORMING 0.75
31 22
32 4
33 11
34 11

35 4
36 7.5
37
38 18.5

39 STACKER 7.5

40 20
41 15
42
43 22
44 4
45 11
46 5.5 / 3.7
PRESS MACHINE
47 2.2
48 4
49 11
50
51

52 18.5

53 7.5
DE STACKER

54 20
55 15
56 5.5
57
58 4
59 7.5
60 11
AUTOCLAVE
61 5.5
62 5.5
63 0.75
64
65 0.75
66 0.75
67 0.75
68 1.1
69 DRYER 0.75
70 0.75
71 0.75
72 7.5
73 2.2 / 3
74
75 0.75
76 29
77 0.75
78 1.5
79 0.75
80 31
81 0.75
82 CUTTING 0.75
83 1.5
84 0.75
85 0.75
86 5.5
87 1.1
88 37
89 75

MOTOR
0.75
1.1
1.5
2.2
4
5.5
7.5
11
15
18.5
20
22
29
30
31
37
55
75
110
250
2.2/3
5.5/3.7
art Motor for two Line
Qty Safety Stock
Pcs Pcs
Keterangan
1 Pulper
1 Discharse Pump
1 Pump for hiqh consistencv cleaner
1 Pump for Double disc refiner
1 Pump for Double disc refiner
2 Double disc refiner
4 Agitator for 30m3 chest
4 Pulp transfer pump
1
2

6 Screw conveyor
4 Slurry back water pump
2 Mixing tank agitator
1 Mixer aqitator for waste material tank
1 Pump for waste material tank
2 Agitator
2 Pulse single dust collector
3 Slurry pump
2 Slurry storage tank
2 Forward pump to pre-mixer
2 Pre-mixer

16 Motor for upper and bottom agitator for Cyinder

VATS
8 Roots vacuum pump
2 Forming Section main motor
2
Pressurization clean water pump
2
4 Felt guider device
4 Felt tension stretcher
2 High pressure water cuttinq machine
6 3-staqe. 4-belt conveyor
2 Mixer for recvcled material
2 Transfer pump
Aqitator rnotor for storaqe tank for recycled
2 material
2 Transfer pump
 Blower for four-position pneumatic stacking
2 machine(double-suction )
Auxiliary blower for four-posit'ton pneumatic
2 stacking machine(double-suction)
Servo motor for four-position pneumatic stacking
2 machine{double-suction}
4 Stacker liftinq platform

2 Press machine
2 Press machine
4 Lifting platform
40 Roller convevor
10 Roller convevor
4 Transfer roller convevor
2 Lifting platform

Blower for four-position pneumatic De-stacker

2 machine{double-suction )
Auxiliary blower for four-position pneumatic De-
2 stacker machine(double-suction )
Servo rnotor for four-position pneumatic De-
2 stacker machine{double-suction)
4 Lifting platform
2 Lifting platform

12 Motor driven trollev

18 Trollev tractor
4 3T Winch
4 Liftino olatform
4
Board feeding machine
4

2 Conveyor
2 Roller convevor
2 Feeding table
2 Turnover machine
2 Output table
2 Dryer input table
2 Dryer output table
1 Main drive for dryer
13 Blower for dryer

2 Feeding table for edging & chamfering

2 Transverse side edqins & chamferinq machine
 2 Conveyor
2 Linear redirecting machine
2 Convevor
2 Longitudinal edging and chamfering machine
2 Roller convevor
2 Classifier convevor
2 Classifier steerino machine
2 Conveyor for deficiency board
2 Convevor for empty wood rack
2 Hydraulic lifting platform with convevor
2 Load-bearing conveyor
2 Pulse-iet baq dust collector
2 ML75 double screw air cornpressor

QTY QTY SL AMPERE

34 4 1.4260724064
6 1 2.0915728628
8 1 2.8521448129
26 3 4.1831457256
28 3 7.6057195011
18 2 10.457864314
35 4 14.2607240645
18 2 20.9157286279
10 1 28.521448129
13 2 35.1764526924
4 1 38.0285975053
15 2 41.8314572559
2 1 55.1414663827
4 1 57.042896258
2 1 58.9443261333
2 1 70.3529053848
4 1 104.5786431396
2 1 142.607240645
3 1 209.1572862793
2 1 475.3574688166
13 2 #VALUE!
40 4 #VALUE!

289 40
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
657.4 525.92
 Spare Part Sensor for One Line
Qty Safety Stock
No Area Equipment Specfication Keterangan
Pcs Pcs
1 Forming Metal sensor NPN PS 18 A/N 4 2 Detektor Metal encoder mould
Metal sensor NPN PS 18 A/N 2 1 Detektor metal for swing adjustment VAT
proximity TURCK S18SN6D 2 1 Detektor for Left and Right limit VAT
thickness sensor regulator NPGL cut 111 D 2 1 detektor ketebalan sheet

2 Stacking Metal sensor NPN PS 18 A/N 11 5 Detektor Metal

Photo electric sensor omron E3S-CL1 1 1 Starting Waterjet to cutting
Photo electric sensor omron E3Z-D62 1 1 Starting Waterjet to cutting cross
photo sensor PS - DK 80 N 2 1 Lifting up limit Sensor
Waterjet Airtac CS1-F 2 1 detektor magnit

3 Roller photo sensor PS - DK 40 N 34 14 Limit sensor for roller conveyor

4 Press Metal sensor PNP OMCH LS18A3-8-Z/BY 6 3 Detektor Metal

photo sensor PS - DK 40 N 2 1 Limit sensor for position sheet

5 De - Stacking Metal sensor NPN PS 18 A/N 13 6 Detektor Metal

photo sensor PS - DK 40 N 4 2 Limit sensor for up roller and brushing
photo sensor PS - DK 80 N 3 2 Lifting up limit Sensor

6 Transborder Metal sensor NPN PS 18 A/N 4 2 Detektor Metal

7 Autoclave Thermocouple PT 100 (3 cable) 16 7 indikator suhu

limitswtich tipe tekan 8 4 pintu autoclave

8 Boiler Thermocouple PT 100 (3 cable) 6 3 indikator suhu

9 turn over Metal sensor NPN PS 18 A/N 13 6 Detektor Metal indryer

photo sensor PS - DK 40 N 4 2 Limit sensor for up feeding machine
10 Dryer Thermocouple PT 100 (3 cable) 6 3 indikator suhu

11 Cutting photo sensor PS - DK 40 N 4 2 sensor for cutting machine

Dibuat oleh
User

Bryan Hidayat S
Jarak deteksi
Pers Keterangan
Sensor
2 mm Autonics PR18 - 8 DN
2 mm Autonics PR18 - 8 DN
max 1m omron E3FA - DN 11 brown, pink to 24VDC, blue to 0V; black to data
menempel

2 mm Autonics PR18 - 8 DN
max 1m - -
max 1m - -
80 cm
2 mm

40 cm

2 mm Autonics PRL18 - 8DP

40 cm

2mm Autonics PR18 - 8 DN

40 cm
80 cm

2 mm Autonics PR18 - 8 DN

2 mm Autonics PR18 - 8 DN
40 cm
 40 cm

Mojokerto, 23 Mei 2016

Mengetahui
Kepala Maintenance

Arief R. Hakim
 SPARE PART ELEKTRIKAL
PANEL LIST

No Area Equipment Qty safety stock Keterangan

Panel motor 1,1 KW ( 2 buah )
- SCR tipe Schneider Altivar (ATV312HU11N4) 1 1
- PLC Siemens tipe ( S7-200CN ) 1 1
- Circuit Breaker 6A (2buah) 1 1
- Kontaktor CHNT tipe 1 1
- Relay Honeywell tipe Gr-2c 24VDc 1 1
- Dc generator Mean well tipe DR-4524 1 1
- HMI Siemens tipe smart 700IE 1 1
- Lampu Alarm 1 1
- Tombol Emergency Stop 1 1
- Selektor tipe Np-2 1 1
- selektor 1 1

Panel control valve

- Circuit Breaker 40 A 1 1
- Relay omron tipe MY2N-J 220V 6 2
- PLC Siemens tipe SZVE7NCO646774 1 1
- Chuan tipe CHS-100-24 1 1
- Selektor 4 1
- LED merah 5 1

Panel transfer pump 1

- Selektor NO 2 arah 7 2
- LED hijau 7 2
- Volt meter analog (HMI) 1 1
- Ampere meter tipe GB-1208 7 2
- Ampere meter (HMI) 7 2
- ACB ABB 320A 1 1
- CB 100A 1 1
- CB 63A 1 1
- CB 25A 1 1
- CB 10A 1 1
- kontaktor tipe A75-30 3 1
- kontaktor tipe A50-30 1 1
- kontaktor tipe A26-30-10 3 1

Panel tansfer pump 2

- ACB ABB 320A 1 1
1 Pulper - CB 63A 7 2
1 Pulper
- CB 10A (2buah) 1 1
- Ampere meter 7 2
- Volt meter analog (HMI) 1 1
- Ampere meter (HMI) 7 2
- LED 7 2
- Selektor 7 2
- kontaktor tipe A75-30 1 1
- kontaktor tipe A40-30-10 6 2

Panel DD refiner 1
- ACB 630A 1 1
- CB 10A 1 1
- UPS 1 1
- Soft starter ABB tipe PSTB470-600-70 1 1
- Volt meter (HMI) 1 1
- LED kuning (PST Fault) 1 1

Panel DD Refiner 2
- ACB 630A 2 1
- CB 10A 1 1
- LED merah 1 1
- LED hijau 2 1
- Ampere meter (HMI) 2 1
- Selektor 4 1
- kontaktor tipe CHT NC2-500 4 1

Panel Hydrapulper
- ACB 315 A 1 1
- CB 10A (2buah) 2 1
- Ampere meter 3 1
- ampere meter (HMI) 1 1
- volt meter 1 1
- LED merah 2 1
- LED hijau 1 1
- Push button merah 1 1
- Push button hijau 1 1
- Relay 24VDC 3 1
- Soft starter ABB tipe PST-210-600-70 1 1

panel mixed slurry

- Power Supply omron 24VDC 3 1
- PLC 10BASE-T 1 1
- CB BKN D2 6 2
- CB BKN D4 6 2
- CB BKN D4(2) 1 1
 - trafo conya BK-1000VA 1 1
- inverter ABB PS S250 1 1

- MCCB 400A 1 1
- OCR GV3P-40 1 1
- TOR LADT2 - 32 1 1
- kontaktor LC1D18 1 1
2 Mixer - kontaktor LC1 D25 2 1
- breaker GV2 ME 16C 3 1
- breaker GV2 ME 07C 4 1
- Breaker GV2 ME 20C 2 1
- kontaktor LC1 D09 7 2
- kontaktor LC1 D25 1 1
- relay ABB 220 VAC 3 1
- inveter A700 3 1

table dosing
- ES 1 1
- HMI mitsubishi GOT 2000 1 1
- weighing indicator GM 8802 1 1
flowmeter 1 1

Panel produksi
- Power Supply omron 24VDC 3 1
- PLC 10BASE - T 1 1
- CB BKN D2 5 1
CB BKN D3 1 1
CB BKN D4 7 2
CB BKN d4 (2buah) 1 1
- Relay ABB CR-MX 230 AC2L 16 4
- Relay omron GIF - G - OTE (LS) 4 1
- Relay omron GIF - G - 11 (RL) 4 1
- breaker GV2 - ME 14 C 1 1
- breakerGV2 - ME 08C 2 1
- kontaktor LC1 D09 5 1
- trafo conya BK-1000VA 1 1

- MCCB 800A 1 1
- CB BKN D2 (3fasa) 1 1
- kontaktor LC1 D12 1 1
- kontaktor LC1 D25 1 1
- breaker GV2 - ME 20C 1 1
- breaker GV2 - ME 14C 1 1
- OCR GV3ME80 1 1
- OCR GV3P50 1 1
 - TOR LADT2 (1) 3 1
kontaktor LC1 D32 (1)
kontaktor LC1 D18 (1)
- Relay ABB CR-MX 230 AC2L 2 1
- inverter mitstubishi F700 1 1
3 Forming
- TOR LADT2 (1) 3 1
kontaktor LC1 D32 (1)
kontaktor LC1 D18 (1)
- Relay ABB CR-MX 230 AC2L 2 1
- TOR LC1D65 + LRD331 3 1
TOR LC1D65 3 1
TOR LC1D40 3 1
- OCR GV3P-50 3 1
- breaker GV2 Me22C 3 1
- breaker GV2 Me14C 3 1
- CB 125A 2 1
- inverter mitsubishi E700 2 1
- kontaktor LC1 D25 1 1
- kontaktor LC1 D12 1 1
- kontaktor LC1 D09 / siemens 3RT1025-1A 2 1
- kontaktor LC1 D09 + LADN11 + LRD10 8 2

- inverter A700 1 1
- CB 200A 1 1
- Relay ABB CR-MX 230 AC2L 2 1

Mix Adjustment Panel

- flowmeter 3 1
- breaker GV2 - ME16C 1 1
- kontaktor LC1 D09 3 1
- weigh indicator GM 8802 2 1

Panel Table Produksi

- HMI GOT GT2310VTBA 1 1

Control servo box

- CB 4A (2buah) 1 1
- PLC Mitshubishi tipe MR-J4-11KA4 1 1
- PLC Mitshubishi tipe FX3S-14M 1 1
- CB 4A (2buah) 1 1

WaterJet Control
- DC generator 1 1
 - trafo tipe JBK3-250VA 1 1
- MCCB 100A tipe RDMI-100L 1 1
- CB 6A (2buah) 1 1
- CB 6A 5 1
- Relay honeywell GR-4c 24VDC 3 1
- PLC siemens tipe DM824R 1 1
- kontaktor siemens tipe 3TF45 3 1
- timer tipe 3UA59 1 1
- kontaktor CJX20910 1 1
- ES 1 1
- LED merah 1 1
- Alarm 1 1
- Push Button merah 2 1
- Push Button Hijau 2 1

Panel stacker
- ACB tipe ABB 400A 1 1
4 - CB (3buah) tipe BKN D2-LS 1 1
Stacker - Breaker GV3P-40 1 1
kontaktor LC1D25 3 1
- OCR LRD 22 1 1
- Relay ABB tipe CR-MX2304C2C 26 6
- inverter mitshubishi tipe E-700 3 1
- trafo conya tipe BK-1000VA 1 1
- DC generator 3 1
- PLC Mitsubishi tipe 10BASE-T 1 1
- CB (2buah) tipe 1 1
- CB tipe BKN D2 13 3
- PB Merah 16 4
- PB hijau 16 4
- selektor 16 4
- ES 1 1
- breaker GV2 ME 14 C 9 2
- breaker GV2 ME 16 C 2 1
- breaker GV2 ME 22 C 4 1
- breaker GV2 ME 32 C 1 1
- kontaktor LC1 D09 5 1
- kontaktor LC1 D12 2 1
- kontaktor LC1 D32 3 1
- kontaktor LC1 D25 1 1

Table panel stacker

- weighing indicator GM 8802 1 1
- HMI Mitsubishi GOT - GS2110WTBD 1 1
- selektor 3way jog 7 2
 - selektor 3way lock 2 1
power section
- MCCB 160A 1 1
- MCCB 100A 1 1
- DC Generator 24V 10A 1 1
- breaker tipe GV2-ME32C 6 2
- kontaktor tipe E38 10 1 1
- kontaktor tipe E32 01 2 1
- kontaktor tipe E12 01 2 1
- kontaktor tipe E06 01 2 1
- kontaktor tipe LCIE50 2 1
- relay omron tipe MY2N-J 11 3
- OCR LRE3 1 1

Control section
- relay tipe 24VDC 36 8
5 Press
- CB 6A 2 1
- CB 10A 2 1
- PLC siemens tipe S7-200CN 1 1
- PLC siemens tipe EM 223 CN 1 1
- PLC siemens tipe EM 222 (relay) 1 1
- PLC siemens tipe EM 231 CN 3 1
- HMI weinview TK61001 V5WV 1 1
- PB arah kiri 4 1
- PB arah atas 2 1
- PB arah bawah 2 1
- PB hijau 1 1
- PB merah 1 1
- PB kuning 1 1
- ES 1 1
- selektor 1 1

Control servo box

- CB 4A (2buah) 1 1
- PLC Mitshubishi tipe MR-J4-11KA4 1 1
- PLC Mitshubishi tipe FX3S-14M 1 1
0
Panel Destacker 0
- MCCB 350 A 1 1
- CB LS tipe BKN - D2 (3fasa) 1 1
-CB tengen tipe DZ47L3 32A 2 1
- Over Current Relay tipe GV3P40 1 1
breaker GV2-ME32C 1 1
breaker GV2-ME22C 1 1
- TOR tipe LADT2 1 1
 kontaktor LC1 D25 1 1
kontaktor LC1 D18 1 1
kontaktor LC1 D32 2 1
- breakerGV2 - ME14C 9 2
breaker GV2 - ME 08C 3 1
6 Destacker breaker GV2 - ME 22C 1 1
breaker GV2 - ME 16C 4 1
- kontaktor LC1 D25 1 1
kontaktor LC1 D12 3 1
kontaktor LC1 D09 12 3
- Power supply omron 24DC - 14,6A 3 1
- PLC L61p - cm 1 1
10 BASE-T 1 1
- CB BKN D2 (2buah) 1 1
CB BKN D2 6 2
CB BKN D4 9 2
- Relay ABB CR-MX230AC2L 24 5
- breaker GV2 - ME08C 1 1
brekaer GV2 - ME14C 7 2
- kontaktor LC1 D09 8 2
- trafo conya BK - 1000VA 1 1

Table panel de - stacker

- HMI Mitsubishi GOT - GS2110WTBD 1 1

After De-Stacker
- breaker GV2ME14C 1 1
- PLC Mitshubishi tipe FX3GA40MR 1 1
- Inverter Mitsubishi D700 1 1
- Kontaktor LC1D12 1 1
- kontaktor LC1D09 1 1
- Emergency Stop 1 1
- Push Button Hijau 3 1
- Push Button Merah 5 1
- Selektor 3 1
- Lampu indikator Merah 1 1

Before De-Stacker
- breaker GV2ME14C 1 1
7 Transboarder - kontaktor LC1D09 3 1
- kontaktor LC1D12 2 1
- PLC FX3GA 24MR 1 1
- selektor 4 1
- PB Merah 3 1
 After Autoclave
- breaker GV2ME14C 1 1
- PLC Mitsubishi FX36A-@$MR 1 1
- Inverter Mitsubishi D700 1 1
- kontaktor LC1D12 3 1
- Power Supply MVV s-50-24 1 1
- Emergency Stop 1 1
- Lampu indikator merah 1 1
- HMI wein view TK6070ip Sn.140940574 1 1

MCB 1PHASA IC65N 8 2 Schneider

power suplly 24 vdc 8 2
PLC FX 3U 32 M 8 2 Mitsubhisi
FX 2N4D 16 4 Mitsubhisi
8 Autoclave FX2N 2DA 8 2 Mitsubhisi
Touchscreen TK 6100i 8 2 wieniew
Push button merah 25 5
Push button hijau 25 5
Emergency 8 2

MCB 3 PHASA 25A 2 1 CHNT

MCB 3 PHASA 40A 1 1 CHNT
MCB 3 PHASA 6A 2 1 CHNT
MCB 2 PHASA 6A 1 1 CHNT
MCB 1PHASA 6A 3 1 CHNT
Kontaktor LC1 E18 10 2 1 Schneider
Kontaktor LC1 E25 10 1 1 Schneider
9 Boiler Kontaktor LC1 E09 10 3 1 Schneider
Timer 220 vac 1 1 Delixi
Power Suply 24vdc 1 1
relay + soket jtx30 220vac 20 4 tenggen
termal nr4-63 5 1 Schneider
Push button merah 12 3
Push button hijau 12 3
Emergency 2 1

MCB 3 Phasa 250 A 1 1 Schneider

MCB 2 Phasa 10 A 1 1 Schneider
MCB 6 Phasa 6 A 1 1 Schneider
PLC fx3u-64M 1 1 Mitsbuhisi
PLC fx2n-32ER 1 1 Mitsbuhisi
Power Supply 24vdc 1 1
Inverter E700 2 1 Mitsbuhisi
Relay + soket 24vdc 30 6 Mitsbuhisi
10 Turn Over
kontaktor LC1 E1210 14 3 Mitsbuhisi
10 Turn Over

Termis GV2-ME07C/1.6-2.5A 3 1 Schneider

Termis GV2-ME10C/4-6.3A 1 1 Schneider
Termis GV2-ME16C/9-14A 5 1 Schneider
Termis GV2-ME14C/6-10A 3 1 Schneider
Push button merah 10 2
Push button hijau 10 2
Emergency 2 1

MCB 250 A 3 Phasa 1 1 Schneider

MCB 10 A 2 Phasa 1 1 Schneider
MCB 16 A 1 Phasa 1 1 Schneider
MCB 6A 1 Phasa 3 1 Schneider
PLC FX3U-64M 1 1 Mitshubisi
Power Supply 24vdc 1 1
relay + soket 24vdc 21 5 Schneider
kontaktor LCI E12 10 2 Schneider
kontaktor LCI E50 6 2 Schneider
Timer Digital 220 VAC 2 1 Cikaci
11 Dryer Tor GV3PSO 37-50A 2 1 Schneider
Termis Gv2-me07c/ 1.6-2.5A 2 1 Schneider
Termis Gv2-me14c/ 6-10A 4 1 Schneider
Termis Gv2-me16c/ 9-14A 2 1 Schneider
Termis Gv2-me10c/ 4-6,3A 2 1 Schneider
Termis Gv2-me020c/ 13-18A 1 1 Schneider
Inverter E700 1 1 Mitshubisi
termal indikator suhu 5 1 yoto
Push button merah 13 3
Push button hijau 13 3
Emergency 2 1

MCB 250A 3 Phasa 2 1 Schneider

MCB 10A 2 Phasa 2 1 Schneider
MCB 6A 1 Phasa 2 1 Schneider
PLC FX3U-64M 1 1 Mitsubhisi
PLC FX3U-48M 1 1 Mitsubhisi
Power supply 24vdc 2 1 Schneider
Relay + soket 24vdc 38 8 Schneider
12 Cutting Kontaktor LCI E12 10 42 9 Mitsubhisi
inverter E700 2 1 Schneider
Termis Gv2-me07c/ 1.6-2.5A 14 3 Schneider
Termis Gv2-me14c/ 6-10A 22 5 Schneider
Termis Gv2-me16c/ 9-14A 7 2 Schneider
Push button merah 12 3
Push button hijau 12 3
Emergency 3 1
 Mojokerto, 23 Mei 2016

Dibuat oleh Mengetahui

User Kepala Maintenance

Bryan Hidayat S Arief R. Hakim

 Daftar Part Elektrik equipment

No Area Nama Barang Merk Spesifikasi Qty SL Keterangan

1 mixing Selenoid xuri 4V310 - 10 2 1 dosing sleeding
xiaxing 2W - 160 - 15 4 1 dosing
airtac 4V - 210 -08 1 1 pulp tank
push button - NO dan NC 15 3
selektor - 3 way lock 15 3
2 Forming selenoid xuri 4V310 - 10 4 1 premixer
xuri 4V410 - 15 1 1 flooculant
xuri 3V310 - 10 4 1 sprayer
push button - NO dan NC 26 6
selektor - 3 way lock 15 3
3 stacking selenoid xuri 4V410 - 15 4 1 transfer base plate
giqi k25hd-20 3 1 suction box
xuri 4V310 - 10 2 1 servo
xuri 4V310 - 10 2 1 recycle
yuken SBSG 03 2B3B D24 N1 51 1 1 waterjet
yuken SDSHG 04 2N2 T D24 N1 50SD 1 1 waterjet
CJF 8101D20 1 1
4 PRESS Selenoid cino 4we6d61b 15 3 oil valve
cino dbw10b-1-50b 3 1 oil valve
sensor cino DBS - 316 (12-36VDC; 0-40mpa) 6 2 pressure sensor
0
5 De - Stacking Selenoid giqi k35hd2-20 2 1 suction box
xuri 4V310 - 10 2 1 servo
xuri 4V310 - 10 2 1 brushing
xuri 4V410 - 15 4 1 transfer base plate
- MFZ 12 90 YC (30 WATT) 4 1 COIL
- 34EM - F 1- B 2 1 slenoid
6 autoclave sinyal kontrol wideplus K1 A1 S1 G1 FE A5 G 4 1 pressure indicator
lock pintu cino MQ1 - 5101 8 2
sensor cino 8141071409 1 1
7 Boiler kontrol siemens LFL1 .322 1 1
honeywell DC1020 1 1 pressure
cino XTA - 7000 1 1 suhu
cino URY -15 -1 1 1 level air
cino URY -2 1 1 kontrol air
8 DM & stacking kabel encoder mitsubishi
Mojokerto, 23 Mei 2016
Dibuat oleh Mengetahui
User Kepala Maintenance

Bryan Hidayat S Arief R. Hakim

 PARTS ELECTRICAL KOMPONEN PANEL ALL AREA

No Nama Barang merk spesifikasi koneksi Qty in area Qty Safety notes
1 proximity sensor autonics pr 18-8DN NPN 30 10 jarak 2mm
2 photo sensor ?? psdk-40N NPN 40 5 jarak 40 cm
3 photo sensor ?? psdk-80N NPN 8 4 jarak 80 cm
4 proximity sensor autonics pr 18-8DP PNP 12 4 jarak 2mm
5 photo sensor omron E3FA - DN 11 NPN 4 2 jarak 1m
6 sensor waterjet Airtac CS1-F - 4 2 detektor magnit
7 photo sensor omron E3S-CL1 - 4 2 start waterjet long
8 photo sensor omron E3Z-D62 - 4 2 start waterjet cross

9 breaker schneider GV2ME16 24 5

10 schneider GV2ME07 23 5
11 schneider GV2ME20 4 2
12 schneider GV2ME14 62 10
13 schneider GV2ME08 6 3
14 schneider GV2ME22 9 4
15 schneider GV2ME10 3 2
16 schneider GV2ME32 8 3
17 schneider GV3ME50P 9 4
18 schneider GV3ME40P 4 2
19 schneider GV3ME80 1 1

20 KONTAKTOR schneider LC1D25 11 8

21 schneider LC1D18 8 5
22 schneider LC1D09 46 8
23 schneider LC1D12 10 3
24 schneider LC1D32 11 3
25 schneider LC1D65 3 1
26 schneider LC1D40 3 1
27 schneider LRD32 3 1
28 schneider LADN11 2 1
29 schneider LRD22 4 2
30 schneider E3810 1 1
31 schneider E3201 2 1
32 schneider E1201 2 1
33 schneider E0601 2 1
34 schneider LC1E50 2 1
35 schneider LRE3 1 1
36 schneider E1810 2 1
37 schneider E2510 1 1
38 schneider E0910 3 1
39 schneider LC1E1210 52 8
40 schneider LC1E50 6 2
41 SIEMENS 7,5 kw 4 2
42 SIEMENS 15 kw 4 2
 sensor

tambahan
auxilarry NO
NC