Data Aktual Pengamatan yang dilakukan pada tanggal 28 Agustus 2018

Berdasarkan pada :
- Tekanan atmosfer : 760 mmHg
- Temperatur lingkungan : 34⁰C
- Kelembaban udara : 75 %

1. Kiln Feed : 260.000 kg/jam

String A = 48 % x 260.000 kg/jam = 124.800 kg/jam
String B = 52 % x 260.000 kg/jam = 135.200 kg/jam
2. Komposisi Clinker out diketahui pada data pengamatan.
3. Komposisi Bahan bakar diketahui pada data pengamatan.
4. Persen Ash Raw Coal diketahui pada lampiran.
5. Input bahan baku diketahui pada data pengamatan.
6. Cooler Fan (12 buah) diketahui pada lampiran.
7. Primary Air Fan (Desain)
Kapasitas = 9700 m3/jam
Tekanan = 0,6355 atm
Temperatur = 343 K
Bukaan = 94 %
8. Coal Conveying Air (Desain)
Volume = 3420 m3/jam
Tekanan = 0,6901 atm
Temperatur = 353 K
9. Stack Fan (Desain)
Volume = 135.040,000 m3
Tekanan = 1,004 atm
Temperatur = 423 K
10. O2 Excess
Kiln Line = 6.49 %
Kalsiner Line = 4.90 %

89
 90

LAMPIRAN B
PERHITUNGAN

1. Neraca Massa Input

Massa input alat Vertical Raw Mill terdiri dari raw mix, dust loss dan
hot gas dari kiln.
A. Menghitung Jumlah dan Komposisi Dust Loss
1). Clinker dari ash Batubara
Ash Fine Coal = % Ash x Total Fine Coal
= 18,24% x 30.070,5513 kg
= 5.484,8686 kg
Ash Raw Coal = % Ash x Raw Coal
= 7,60 % x 27.166 kg
= 2.064,6160 kg
(Sumber : Maniso Budiawan, 2017)

2). Clinker dari Kiln Feed

KF Klinker = Clinker Out - Ash Coal
= 150.289,0173 kg - 5.484,8686 kg
= 144.804,1488 kg

Tabel 1. Hasil perhitungan Berat Kiln Feed Clinker

Komposisi Berat KF
Komponen % Clinker Berat (kg) Ash FC Berat (kg) Klinker (kg)
A B C D E F
SiO2 21,22 31.891,3295 28,58 1.567,5754 30,323.7540
Al2O3 5,02 7.544,5087 12,81 702,6117 6,841.8970
Fe2O3 3,45 5.184,9711 4,58 251,2070 4,933.7641
CaO 65,97 99.145,6647 6,22 341,1588 98,804.5059
MgO 1,41 2.119,0751 0,59 32,3607 2,086.7144

C = B/100 x Clinker Out

E = D/100 x Ash Clinker
F=C-E
 91

3). Kiln Feed Tersaring

KF.Clinker
KF Tersaring =
1−%LOI
144.804,1488 kg
= 34,47
1−( 100 )

= 220.973,8269 kg
String A = 48 % x Kiln Feed Tersaring
= 0.48 x 220,973.8269 kg
= 106.067,4369 kg
String B = 52 % x Kiln Feed Tersaring
= 0,52 x 220.973,8269 kg
= 114.906,3900 kg
(Sumber : Prihadi Setyo, 201)

4). Total Dust

Total Dust = (Kiln Feed - Kiln Feed Tersaring) x (1-%H2O)
= (260.000 -220.973,8269) x (1- 0,0071)
= 38.749,0873 kg

5). Dust ke Coal Mill

Dust ke Coal Mill = Ash Fine Coal - Ash Raw Coal
= (%Ash x Fine Coal) - (%Ash x Raw Coal)
= (18,24 % x 30.070,55 kg ) - ( 7,60 % x 27.166)
= 3.701,5720 kg
(Sumber : Maniso Budiawan, 2017)
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Tabel 2. Komposisi Dust ke Coal Mill

Komposisi
% Fine % Raw Dust Ke
Komponen Coal Berat (kg) Coal Berat (kg) CM
A B C D E F
SiO2 28.58 1,567.5754 55.44 1,144.6231 422.9523
Al2O3 12.81 702.6117 23.15 477.9586 224.6531
Fe2O3 4.58 251.2070 4.35 89.8108 161.3962
CaO 6.22 341.1588 5.25 108.3923 232.7665
MgO 0.59 32.3607 0.81 16.7234 15.6373

C = B/100 x Ash Fine Coal

E = D/100 x Ash Raw Coal
F=C-E

6). Komposisi Dust Total

Kiln Feed = 260.000 kg/h
KF Klinker = 144.804,1488 kg/h

Tabel 3. Komposisi Dust Total

Berat KF Komposisi Dust
Komponen %Kiln Feed Berat (kg) Klinker Total
A B C D F
SiO2 12,94 33.644 30.323,7540 3.320,2460
Al2O3 2,89 7.514 6.841,8970 672,1030
Fe2O3 2,36 6.136 4.933,7641 1.202,2359
CaO 43,20 112.320 98.804,5059 13.515,4941
MgO 0,98 2.548 2.086,7144 461,2856

C = B/100 x Kiln Feed

F=C-D
 93

7). Dust ke Raw Mill

Dust ke Raw Mill = Total Dust - Dust ke Coal Mill
= 38.749,0873 – 3.701,5720 kg
= 35.047,5152 kg
Tabel 4. Komposisi Dust ke Raw Mill

Komponen Dust Total Dust Coal Mill Dust Raw Mill

A B C D
SiO2 3.320,2460 422,9523 2.897,2936
Al2O3 672,1030 224,6531 447,4499
Fe2O3 1.202,2359 161,3962 1.040,8397
CaO 13.515,4941 232,7665 13282,7276
MgO 461,2856 15,6373 445,6482
Total 19.171,3645 1.057,4054 18.113,9591

D=B-C

B. Menghitung Jumlah dan Komposisi Hot Gas

1). Menghitung Gas Hasil Pembakaran Fine Coal
a. Kiln Line
Fine Coal = 30.070,5513 kg/jam
Kiln Line = 12.028,2205 kg/jam ( Desain 40% )

Tabel 5. Jumlah mol komposisi gas hasil pembakaran Fine Coal di Kiln Line
Komposisi Kiln Line Jumlah mol
Komponen BM
(%) (kg) (kmol)
A B C D E
C 50,14 6.030,9498 12,00 502,5791
H 6,72 808,2964 1,00 808,2964
O 13,38 1.609,3759 16,00 100,5860
N 1,80 216,5080 14,00 15,4649
S 0,72 86,6032 32,00 2,7063
H2O 9,00 1.082,5398 18,00 60,1411
Ash 18,24 2.193,9474
 94

C = B x Kiln Line
E = C/D

Reaksi Pembakaran
C(s) + O2(g) CO2(g) O2 dibutuhkan : 502,5791 kmol
CO2 dihasilkan : 502,5791 kmol
S(s) + O2(g) SO2(g) O2 dibutuhkan : 2,7063 kmol
SO2 dihasilkan : 2,7063 kmol
H2(s) + ½ O2(g) H2O O2 dibutuhkan : 202,0741 kmol
H2O dihasilkan : 404,1482 kmol

Total O2 pembakaran = 707,3596 kmol

O dari coal = 100,5860 kmol

O2 dari coal = 50,2930 kmol

O2 teoritis = O2 pembakaran – O2 dari coal

= 707,3596 kmol – 50,2930 kmol
= 657,0666 kmol

Udara teoritis = O2 teoritis/ 0.21

= 657,0666 kmol / 0,21
= 3.128,8886 kmol

N2 supply = Udara teoritis - O2 teoritis

= 3.128,8886 kmol – 657,0666 kmol
= 2.471,8220 kmol
= 59.323,7278 kg

O2 excess String A = 6,49 %

Udara suplay−Udara teoritis
% udara excess =
Udara teoritis
6,49 Udara suplay−3,128.8886 kmol
=
100 3,128.8886 kmol

Udara suplay = 3.331,9535

 95

Udara Excess = Udara suplay - Udara teoritis

= 3.331,9535 - 3.128,8886 kmol
= 203,06 kmol
Dimana : O2 = 0,21 x udara excess
= 0,21 x 203.06 kmol
= 42,6436 kmol
N2 = 0,79 x udara excess
= 0,79 x 371,6128118 kmol
= 160,4212 kmol

Gas Hasil Pembakaran Coal

CO2 = CO2 yang dihasilkan
= 502,5791 kmol = 22.113,4825 kg
SO2 = SO2 yang dihasilkan
= 2,7063 kmol = 173,2064 kg
H2 O = H2 O Coal + H2 O yang dihasilkan
= 60,1411 kmol + 404,1482 kmol
= 464,2893 kmol
= 8.357,2076 kg
O2 = O2 Excess
= 42,64 kmol
=1.364,5959 kg

N Coal = 216,5080 kg
= 9,0212 kmol

N2 Coal = 4,5106 kmol

= 108,2540 kg

N2 = N2 Coal + N2 Udara supplay

= 108,2540 kg + 59.323,7278 kg
= 59.431,9818 kg
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b. Calsiner Line = 18.042,3308 kg

Fine Coal = 30.070,5513 kg/jam
Kalsiner Line = 18.042,3308 kg/jam (Desain 60%)

Tabel 6. Jumlah mol komposisi gas hasil pembakaran Fine Coal di Calsiner
Line
Kiln Line Jumlah mol
Komponen Komposisi(%) (kg) BM (kmol)
A B C D E
C 50,14 9.046,4247 12,00 753,8687
H 6,72 1.212,4446 1,00 1.212,4446
O 13,38 2.414,0639 16,00 150,8790
N 1,80 324,7620 14,00 23,1973
S 0,72 129,9048 32,00 4,0595
H2O 9,00 1.623,8098 18,00 90,2117
Ash 18,24 3.290,9211

C = B x Kalsiner Line
E = C/D

Reaksi Pembakaran
C(s) + O2(g) CO2(g) O2 dibutuhkan : 753,8687 kmol
CO2 dihasilkan : 753,8687 kmol
S(s) + O2(g) SO2(g) O2 dibutuhkan : 4,0595 kmol
SO2 dihasilkan : 4,0595 kmol
H2(s) + ½ O2(g) H2O O2 dibutuhkan : 303,1112 kmol
H2O dihasilkan : 606,2223 kmol

Total O2 pembakaran = 1.061,0394 kmol

O dari coal = 150,8790 kmol
O2 dari coal = 75,4395 kmol

O2 teoritis = O2 pembakaran – O2 dari coal

= 1.061,0394 kmol – 75,4395 kmol
= 4.693,3329 kmol
= 136.106,6539 kg
 97

N2 suplay = 3.707,7330 kmol

= 88.985,5917 kg

Udara excess string B = 4,90 %

Udara suplay−Udara teoritis
% udara excess =
Udara teoritis
4,90 Udara suplay− 4,693.3329 kmol
=
100 4.693,3329 kmol

Udara suplay = 4.923,3062 kmol

Udara Excess = Udara suplay - Udara teoritis

= 4.923,3062 – 4.693,3329 kmol
= 229,9733 kmol

Dimana : O2 = 0,21 x udara excess

= 0,21 x 229,9733kmol
= 48,2944
N2 = 0,79 x udara excess
= 0,79 x 229,9733kmol
= 181,6789 kmol

Gas Hasil Pembakaran Coal

CO2 = CO2 yang dihasilkan
= 753,8687 kmol = 33.170,2237 kg
SO2 = SO2 yang dihasilkan
= 4,0595 kmol = 259,8096 kg
H2O = H2O Coal + H2O yang dihasilkan
= 4,0595 kmol + 606,2223 kmol
= 610,2818 kmol
= 10.985,0731 kg
O2 = O2 Excess
= 48.2944 kmol = 1.545,4207 kg
 98

N Coal = 324,7620 kg
= 13,5317 kmol
N2 Coal = 6,7659 kmol
= 162,38 kg

N2 = N2 Coal + N2 Udara supplay

= 89.147,9726 kg

Tabel 7. Total Gas Hasil Pembakaran Fine Coal

Kiln Line Kalsiner Line

Komponen Jumlah Jumlah Mol
Mol (kmol) Berat (kg) (kmol) Berat (kg)
CO2 502,5791 22.113,4825 753,8687 33.170,2237
SO2 2,7063 173,2064 4,0595 259,8096
H2O 464,2893 8.357,2076 610,2818 10.985,0731
O2 42,6436 1.364,5959 48,2944 1.545,4207
N2 2.122,5708 59.431,9818 3.183,8562 89.147,9726

2). Reaksi Kalsinasi (Kiln Feed Clinker)

Clinker Out = 150.289,0173 kg/h
Kiln Line = 60.115,6069 kg/h
Kalsiner Line = 90.173,4104 kg/h

Tabel 8. Komposisi Clinker Out

Calciner
Massa Massa Kiln Line Line BM Kiln Calciner
Komponen (%) (kg/jam) (kg) (kg) Line Line

A B C D E F G H

CaO 65,97 99.145,6647 39.658,2659 59.487,3988 56 708,1833 1.062,2750

MgO 1,41 2.119,0751 847,6301 1.271,4451 40 21,1908 31,7861

 99

C = B/100 x Clinker out

D = 0,4 x C
E = 0,6 x C
G=DxF
H=ExF

Reaksi Kalsinasi
CaCO3(s) CaO(s) + CO2 (g)
MgCO3(s) MgO(s) + CO2 (s)

CaO = 99.145,6647
String A = 39.658,2659 kg
= 708,1833 kmol
String B = 59.487,3988 kg
= 1.062,2750 kmol

MgO = 2.119,0751
String A = 847,6301 kg
= 21,1908 kmol
String B = 1.271,4451 kg
= 31,7861 kmol

a). Kiln Line (String A)

- CaO = 708,1833kmol,
CO2 yang dihasilkan = 708,1833 kmol
- MgO = 31,7861 kmol
CO2 yang dihasilkan = 31,7861 kmol

Total CO2 yang dihasilkan = 739,9694 kmol

- 25% Calsinasi terjadi di siklon 1 sampai 3
CO2 yang dihasilkan = 184,9924 kmol
- 60% Calsinasi terjadi di kalsiner
CO2 yang dihasilkan = 443,9817 kmol
- 15% Calsinasi terjadi di Kiln
CO2 yang dihasilkan = 110,9954 kmol
 100

- CO2 yang ke luar dari string A = 295,9878 kmol

- CO2 yang ke luar dari string B = 443,9817 kmol

b). Calsiner Line (String B)

- CaO = 1.062,2750 kmol
CO2 yang dihasilkan = 1.062,2750 kmol
- MgO = 31,7861 kmol
CO2 yang dihasilkan = 31,7861 kmol

Total CO2 yang dihasilkan = 1.094,0611 kmol

- 85% Calsinasi terjadi di siklon 1 sampai 3
CO2 yang dihasilkan = 929,9519 kmol
- 15% Calsinasi terjadi di Kiln
CO2 yang dihasilkan = 164,1092 kmol
- CO2 yang ke luar dari string A = 164,1092 kmol
- CO2 yang ke luar dari string B = 929,9519 kmol
- Total CO2 hasil kalsinasi dari String A = 460,0969 kmol
= 20.244,2656 kg
- Total CO2 hasil kalsinasi dari String B = 1.373,9336 kmol
= 60.453,0788 kg

3). Vapour H2O dari Kiln Feed

String A = %H2O x Kiln Feed ke string A
= 0,48% x Kiln Feed ke string A
= 599,0400 kg
String B = %H2O x Kiln Feed ke string B
= 0,52% x Kiln Feed ke string B
= 703,0400 kg
 101

4). Exhaust Gas yang ke luar dari String B

O2 = O2 Hasil Pembakaran Coal
= 1.545,4207 kg
N2 = N2 Hasil Pembakaran Coal
= 89.147,9726 kg
CO2 = CO2 Hasil Pembakaran Coal + CO2 Hasil Kalsinasi
= 93.623,3025 kg
SO2 = SO2 Hasil Pembakaran Coal
= 259,8096 kg
H2O = H2O Hasil Pembakaran Coal + Vapour H2O
= 11.688,1131 kg
Total = 196.264,6185 kg

5). Menghitung Udara Pendingin Grate Cooler (12 Fan)

Tabel 9. Hasil Perhitungan Udara masuk ke Grate Cooler

V
Fan P abs (atm) (m3/jam) Suhu (K) R (m3.atm/kmol.K) n = PV/RT (kmol)

Fan K21 1,0312 31.680 303 0,08206 1.313,9184

Fan K20 1,0216 40.300 303 0,08206 1.655,9295

Fan K12 1,0355 27.150 303 0,08206 1.130,7691

Fan K13 1,0183 40.600 303 0,08206 1.662,8255

Fan K15 1,0187 43.500 303 0,08206 1.782,2376

Fan K16 1,0186 45.500 303 0,08206 1.863,9629

Fan K18 1,0070 16.550 303 0,08206 670,3244

Fan K17 1,0055 22.200 303 0,08206 897,8357

Fan K14 1,0141 20.090 303 0,08206 819,3909

Fan K11 1,0853 20.820 303 0,08206 908,8163

Fan K10 1,0896 19.000 303 0,08206 832,6143

Fan K22 1,0666 31.300 303 0,08206 1.342,7734

Total Udara Masuk Grate
Cooler 14.881,3982

Pabs (atm) = [P (mbar) x 0,0009869233]+1

Total Udara Masuk Grate Cooler = 14.881,3982 kmol
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6). Menghitung Udara Primer

a. Primary Air Fan
Kapasitas = 9.700 m3/jam (Data Desain)
Tekanan = 0,636 atm
Suhu = 70 ⁰C = 343 K
Bukaan = 94 %
Volume = 9700 m3 x 0.94 = 9,118.00 m3
n = PV/RT = 205.8758 kmol

b. Coal Conveying Air

Volume = 3,420 m3/jam
Tekanan = 0.690 atm
Suhu = 353 K
n = PV/RT = 81.4794 kmol

Total Udara Primer ke Kiln = Primary Air Fan + Coal Conveying Fan
= 287.3552 kmol

7). Menghitung Udara Sekunder

Secondary Air = Udara supplay ke kiln - Udara Primer
= 3,331.9535kmol - 287.3552 kmol
= 3,044.5982 kmol

8). Menghitung Udara Tersier

Tersier air = Udara Supply ke Calsiner - Coal Conveying Air
= 4,923.3062 kmol - 81.4794
= 4,841.8268 kmol

9). Menghitung Udara yang dibuang ke stack

Stack Fan
Volume = 135,040.00 m3
Tekanan = 1.00 atm
Suhu = 150 ⁰C = 423 K
n = PV/RT = 3,906.0711 kmol
 103

10). Gas Panas dari Grate Cooler yang dialirkan ke Raw Mill
= Total Udara Cooler - Secondary Air - Tersier Air - Udara ke Stack
= 3.088,9021 kmol
Dimana : O2 = 0,21 x 3.088,9021 kmol
= 648,6694 kmol
= 20.757,4221 kg
N2 = 0,79 x 3.088,9021 kmol
= 2.440,2327 kmol
= 68.326,5144 kg

11). Total Gas Panas yang masuk ke Raw Mill

= Exhaust Gas dari String B + Gas Panas dari Cooler
= 196.264,6185 + 89.083,9366
= 285.348,5550 kg

Gas Panas Masuk Raw Mill

O2 = O2 Exhaust Calsiner + O2 gas panas dari Grate Cooler
= 1.545,4207 + 20.757,4221 kg
= 22.302,8428 kg
N2 = N2 Exhaust Calsiner + N2 gas panas dari Grate Cooler
= 89.147,9726 + 68.326,5144 kg
= 157.474,4871 kg
CO2 = CO2 Exhaust Calsiner
= 93.623,3025 kg
SO2 = SO2 Exhaust Calsiner
= 259,8096 kg
H2 O = H2 O Exhaust Calsiner
= 11.688,1131 kg
Total = 285.348,5550 kg
 104

C. RAW MIX
Batu Kapur = 361.000 kg/jam
Tanah liat = 15.200 kg/jam
Pasir Besi = 3.800 kg/jam
Pasir Silika = 0.00 kg/jam

Tabel 10. Komposisi Raw Mix

Komposisi Batu Kapur Tanah Liat Pasir Besi Pasir Silika

SiO2 8,81 56,30 24,90 0,00
Al2O3 6,84 17,43 13,76 0,00
Fe2O3 5,96 5,52 49,59 0,00
CaO 66,50 4,33 0,43 0,00
MgO 1,97 0,91 0,06 0,00
H2O 9,30 15,00 8,00 0,00

1. Batu Kapur /Lime Stone (LS) = 361.000 kg

SiO2 = 8,81 % x 361.000 kg = 31.804,10 kg
Al2O3 = 6,84 % x 361.000 kg = 24.692,40 kg
Fe2O3 = 5,96 % x 361.000 kg = 21.515,60 kg
CaO = 66,50 % x 361.000 kg = 240.065,00 kg
MgO = 1,97 % x 361.000 kg = 7.111,70 kg
H2O = 9,30 % x 361.000 kg = 33.573,00 kg

2. Tanah Liat /Clay (CL) = 15.200 kg

SiO2 = 56,30 % x 15.200 kg = 8.557,6000 kg
Al2O3 = 17,43 % x 15.200 kg = 2.649,3600 kg
Fe2O3 = 5,52 % x 15.200 kg = 839,0400 kg
CaO = 4,33 % x 15.200 kg = 658,1600 kg
MgO = 0,91 % x 15.200 kg = 138,3200 kg
H2O = 15,00 % x 15.200 kg = 2.280,0000 kg
 105

3. Pasir Besi / Iron Sand (IS) = 3.800 kg

SiO2 = 24,90 % x 3.800 kg = 946,200 kg
Al2O3 = 13,76 % x 3.800 kg = 522,8800 kg
Fe2O3 = 49,59 % x 3.800 kg = 1.884,420 kg
CaO = 0,43 % x 3.800 kg = 16,3400 kg
MgO = 0,06 % x 3.800 kg = 2,2800 kg
H2O = 8,00 % x 3.800 kg = 304,0000 kg

4. Pasir Silika / Silika Sand = 0.00 kg

SiO2 = 0,00 % x 0 kg = 0.00 kg
Al2O3 = 0,00 % x 0 kg = 0.00 kg
Fe2O3 = 0,00 % x 0 kg = 0.00 kg
CaO = 0,00 % x 0 kg = 0.00 kg
MgO = 0,00 % x 0 kg = 0.00 kg
H2O = 0,00 % x 0 kg = 0.00 kg

Tabel 11. Komposisi Raw Mix

Senyawa
Feed Mill
SiO2 Al2O3 Fe2O3 CaO MgO H2 O

Lime stone 31.804,1000 24.692,4000 21.515,6000 240.065,0000 7.111,7000 33.573,0000

Clay 8.557,6000 2.649,3600 839,0400 658,1600 138,3200 2.280,0000

Iron Sand 946,2000 522,8800 1.884,4200 16,3400 2,2800 304,0000

Silica Sand 0,0000 0,0000 0,0000 0,0000 0,0000 0,0000

Total 41.307,9000 27.864,6400 24.239,0600 240.739,5000 7.252,3000 36.157,0000

5. Dust = 18.113,9591 kg
SiO2 = 2.897,2936 kg
Al2O3 = 447,4499 kg
Fe2O3 = 1.040,8397 kg
CaO = 13.282,7276 kg
MgO = 445,6482 kg
 106

6. Gas Panas = 285.348,5550 kg

O2 = 22.302,8428 kg
N2 = 157.474,4871 kg
CO2 = 93.623,3025 kg
SO2 = 259,8096 kg
H2O = 11.688,1131 kg

D. Menghitung H2O yang diuapkan

Tabel 12. Berat H2O yang terkandung dalam Feed Mill

Feed Mill Berat Kering (kg)
Lime stone (LS) 325.188,80
Clay (CL) 12.842,48
Iron Sand (IS) 3.372,12
Silica Sand (SS) 0,00
Dust 18.113,9591
Total 359.517,3591

Raw Meal Output (dry) = Dust + Batu kapur (dry) + Tanah Liat (dry) + Pasir
Besi (dry) + Pasir Silika (dry)
= 359.517,3591 kg
H2O Raw Mix = 36.157,00 kg
Kandungan H2O pada Raw Meal Output = 0,73 %
H2O Raw meal
0,0073 =
(Raw meal output (output) + H2O Raw Meal)

H2O raw meal = 2.643,7763 kg

H2O yang diuapkan = H2O Raw Meal Input - H2O Raw Meal Output
= 36.157,00 kg - 2.643,7763 kg
= 33.513,2237 kg
 107

H2O yang diuapkan

Persen Pengeringan = x 100%
H2O Raw Mix
33.513,2237 kg
= x 100%
36.157,00 kg

= 92,69 %

2. RAW MILL OTPUT

a. Raw Meal
Raw Meal Output = Raw Meal Output Dry + H2O Raw Meal Output
= 359.517,3591 kg + 2.643,7763 kg
= 362,161.14 kg

SiO2 = 44.205,1936 Kg
Al2O3 = 28.312,0899 Kg
Fe2O3 = 25.279,8997 Kg
CaO = 254.022,2276 Kg
MgO = 22.748,4910 Kg
H2O = 2.643,7763 Kg

b. Gas Panas
O2 = 22.302,8428 kg
N2 = 157.474.4871 kg
CO2 = 93,623.3025 kg
SO2 = 259,8096 kg
H2O = 45.201,3368 kg
Total = 318.861,7788 kg
 108

Tabel 13. Neraca Massa pada alat Vertical Raw Mill tanggal 28 Agustus 2018

INPUT OUTPUT
Raw Mix Raw Meal
SiO2 = 41.307,9000 Kg SiO2 = 44.205,1936 Kg
Al2O3 = 27.864,6400 Kg Al2O3 = 28.312,0899 Kg
Fe2O3 = 24.239,0600 Kg Fe2O3 = 25.279,8997 Kg
CaO = 240.739,5000 Kg CaO = 254.022,2276 Kg
MgO = 7.252,3000 Kg MgO = 7.697,9482 Kg
H2O = 36.157,0000 Kg H2O = 2.643,7763 Kg
Total = 377.560,4000 Kg Total = 362.161,1354 Kg
Gas Panas Gas Panas
O2 = 22.302,8428 Kg O2 = 22.302,8428 Kg
N2 = 157.474,4871 Kg N2 = 157.474,4871 Kg
CO2 = 93.623,3025 Kg CO2 = 93.623,3025 Kg
SO2 = 259,8096 Kg SO2 = 259,8096 Kg
H2O = 11.688,1131 Kg H2O = 45.201,3368 Kg
Total = 285.348,5550 Kg Total = 318.861,7788 Kg
Dust dari Kiln
SiO2 = 2.897,2936 Kg
Al2O3 = 447,4499 Kg
Fe2O3 = 1.040,8397 Kg
CaO = 13.282,7276 Kg
MgO = 445,6482 Kg
Total = 18.113,9591 Kg
TOTAL = 681.022,9141 Kg TOTAL = 681.022,9142 Kg
 109

Untuk perhitungan neraca massa pada tanggal 29 Agustus 2018 – 1

September 2018 menggunakan cara yang sama dengan perhitungan pada
tanggal 28 Agustus 2018. Hasil perhitungan dapat dilihat dibawah ini :

Tabel 14. Neraca Massa pada alat Vertical Raw Mill tanggal 29 Agustus 2018

INPUT OUTPUT
Raw Mix Raw Meal
= =
SiO2 41.104,2000 kg SiO2 44,359.1009 Kg
= =
Al2O3 25.413,2000 kg Al2 O3 25,579.2485 Kg
= =
Fe2O3 22.590,0000 kg Fe2 O3 23,506.3922 Kg
= =
CaO 242.162,0000 kg CaO 252,999.5831 Kg
= =
MgO 5.951,8000 kg MgO 6,369.4557 Kg
= =
H2O 34.730,0000 kg H2O 2,594.4803 Kg
= =
Total 371.951,2000 kg Total 355,408.2606 Kg
Gas Panas Gas panas
= =
O2 22.829,3335 kg O2 22.829,3335 Kg
= =
N2 164.005,7453 kg N2 164.005,7453 Kg
= =
CO2 91.098,7846 kg CO2 91.098,7846 Kg
= =
SO2 259,2136 kg SO2 259,2136 Kg
= =
H2O 11.635,8734 kg H2O 43.771,3931 Kg
= =
Total 289.828,9502 kg Total 321.964,4699 Kg
Dust dari Kiln
=
SiO2 3.254,9009 kg
=
Al2O3 166,0485 kg
=
Fe2O3 916,3922 kg
=
CaO 10.837,5831 kg
=
MgO 417,6557 kg
=
Total 15.592,5803 kg

TOTAL = 677.372,7305 kg TOTAL = 677.372,7305 Kg

 110

Tabel 15. Neraca Massa pada alat Vertical Raw Mill tanggal 30 Agustus 2018

INPUT OUTPUT
Raw Mix Raw Meal
SiO2 = 40.379,9550 Kg SiO2 = 43.607,8243 Kg
Al2O3 = 27.311,1300 Kg Al2O3 = 27.576,7658 Kg
Fe2O3 = 24.435,1800 Kg Fe2O3 = 25.896,6496 Kg
CaO = 236.902,8200 Kg CaO = 248.128,.3927 Kg

MgO = 6.028,3300 Kg MgO = 6.192,0554 Kg

H2O = 36.555,7500 Kg H2O = 2.584,0962 Kg
Total = 371.613,1650 Kg Total = 353.985,7840 Kg
Gas Panas Gas Panas
O2 = 21.643,7678 Kg O2 = 21.643,7678 Kg
N2 = 165.378,7967 Kg N2 = 165.378,7967 Kg
CO2 = 92.617,5223 Kg CO2 = 92.617,5223 Kg
SO2 264,2341 Kg SO2 = 264,2341 Kg
H2O = 11.874,9267 Kg H2O = 45.846,5804 Kg
Total = 291.779,2475 Kg Total = 325.750,9013 Kg
Dust dari Kiln

SiO2 = = 3.227,8693 Kg
Al2O3 = = 265,6358 Kg
Fe2O3 = = 1.461,4696 Kg
CaO = = 11.225,5727 Kg
MgO = 163,7254 Kg
Total = 16.344,2728 Kg

TOTAL = 679.736,6852 kg TOTAL = 679.736,6852 Kg

 111

Tabel 16. Neraca Massa pada alat Vertical Raw Mill tanggal 31 Agustus 2018

INPUT OUTPUT
Raw Mix Raw Meal
= =
SiO2 40.719,5250 kg SiO2 = 44.095,0709 kg
= =
Al2O3 27.572,1600 kg Al2O3 = 28.390,0360 kg
= =
Fe2O3 24.432,4850 kg Fe2O3 = 25.687,9377 kg
= =
CaO 246.437,7300 kg CaO = 257.835,3836 kg
= =
MgO 6.029,1000 kg MgO = 6.109,0323 kg
= =
H2O 33.444,1800 kg H2O = 2.662,8966 kg
= =
Total 378.635,1800 kg Total 364.780,3570 kg
Gas Panas Gas Panas
= =
O2 21.974,5307 kg O2 21.974,5307 kg
= =
N2 158.766,0405 kg N2 158.766,0405 kg
= =
CO2 91.527,1780 kg CO2 91.527,1780 kg
= =
SO2 253.3039 kg SO2 253,3039 kg
= =
H2O 11.399,5263 kg H2O 42.180,8097 kg
= =
Total 283.920,5795 kg Total 314.701,8629 kg
Dust dari Kiln
=
SiO2 3.375,5459 kg
=
Al2O3 817,8760 kg
=
Fe2O3 1.255,4527 kg
=
CaO 11.397,6536 kg
=
MgO 79,9323 kg
=
Total 16.926,4604 kg

TOTAL = 679.482.2200 kg TOTAL = 679.482,2200 kg

 112

Tabel 17. Neraca Massa pada alat Vertical Raw Mill tanggal 1 September 2018

INPUT OUTPUT
Raw Mix Raw Meal
= =
SiO2 38.380,0000 kg SiO2 41.571,3282 kg
= =
Al2O3 25.046,9400 kg Al2O3 25.677,5126 kg
= =
Fe2O3 24.172,9400 kg Fe2O3 25.116,1223 kg
= =
CaO 248.828,5600 kg CaO 260.457,2383 kg
= =
MgO 5.999,4400 kg MgO 6.021,1991 kg
= =
H2O 33.098,0000 kg H2O 2.638,8202 kg
= =
Total 375.525,8800 kg Total 361.482,2207 kg
Gas Panas Gas Panas
= =
O2 13.313,0358 kg O2 13.313,0358 kg
= =
N2 144.281,4916 kg N2 144.281,4916 kg
= =
CO2 98.092,3377 kg CO2 98.092,3377 kg
= =
SO2 294,9425 kg SO2 294,9425 Kg
= =
H2O 13.173,5792 kg H2O 43.632,7590 Kg
= =
Total 269.155,3869 kg Total 299.614,5667 Kg
Dust dari Kiln
=
SiO2 = 3.191,3282 kg
=
Al2O3 = 630,5726 kg
=
Fe2O3 = 943,1823 kg
=
CaO = 11.628,6783 kg
=
MgO = 21,7591 kg
=
Total 16.415,5205 kg

TOTAL = 661.096,7874 kg TOTAL = 661.096,7874 Kg

 113

2. Neraca Energi

Data temperatur untuk perhitungan neraca panas :

Temperatur Referensi = 28 ⁰C

Temperatur Input Gas Panas = 378 ⁰C

Temperatur Input Raw Mix = 30 ⁰C

Temperatur Output = 74 ⁰C

A. Panas Input

1. Feed Raw Mix

Tabel 18. Perhitungan nilai Cp bahan baku
Fraksi
Senyawa Massa (kg) Mr Mol(kmol) mol (X) A B C
SiO2 41.307,9000 60,09 687,4338 0,1229 10,87 0,008712 -241200
Al2O3 27.864,6400 102 273,1827 0,0488 22,08 0,008971 -522500
Fe2O3 24.239,0600 159,70 151,7787 0,0271 24,72 0,01604 -423400
CaO 240.739,5000 56 4.298,9196 0,7687 10 0,00484 -108000
MgO 7.252,3000 40 181,3075 0,0324 10,87 0,001197 -208700
Total 341.403,4000 5.592,6224 1,00
Sumber : Perry's Chemical Engineers' Handbook 6th.

Senyawa XA XB XC
SiO2 1,3361 1,0709 x10-3 -2.9648x10+4
Al2O3 1,0785 4,3821x10-4 -2.5523x10+4
Fe2O3 0,6709 4,3531x 10-4 -1.1491x10+4
CaO 7,6868 3,7204 x 10-3 -8.3017x10+4
MgO 0,3524 3,8806 x10-5 -6.7659x10+3
Cpmix 11,1247 5,7036 x 10-3 -1.5644x10+5

A = 11,1247
B = 5,7036 x 10-3
C = -1,5644 x 10+5
T in = 303 K
T ref = 301 K
 114

m = 5.592,6224 kmol

Cp = A + BT + CT-2 (cal/(kmol.K))
Q1 = m ∫Cpdt
Q1 = m [A.(Tin - Tref) + B/2(Tin2 - Tref2) + C/-1(Tin-1 - Tref-1)
Q1 = 5.592,6224 kmol[11,1247(303-301) + 5,7036 x 10-3/2(3032-3012) +
-1,5644 x 10+5/-1(303-1-301-1)]
Q1 = 124,512.4134 cal
= 522,952.1362 Joule
= 522.9521 kJ

2. Air (Material Bonding)

Total Air yang terkandung dalam material
m = 36.157 kg
= 2.008,7222 kmol
= 2.008.722,222 mol

T input = 30 ⁰C
T ref = 28 ⁰C
A = 33,46
B = 0,6880 x 10-2
C = 0,7604 x 10-5
D = -3,593 x 10-9
m = 2.008.722,2222 mol

Cp = A + BT + CT2 + DT3 (J/mol⁰C)

Q2 = m ∫Cpdt
Q2 = m [A.(Tin - Tref) + B/2(Tin2 - Tref2) + C/3(Tin3 - Tref3)
+ D/4(Tin4 - Tref4)
Q2 = 2.008.722,2222 mol [33,46(30-28) + 0,6880 x 10-2/2(302-282) +
0,7604 x 10-5/3(303-283)]
Q2 = 135.250.600,7562 Joule
= 135.250,6008 kJ
 115

3. Dust dari Kiln

Tabel 19. Perhitungan nilai Cp Dust dari Kiln

Mol Fraksi
Senyawa Massa (kg) Mr (kmol) mol (X) A B C

SiO2 2.897,2936 60.09 48,2159 0,15682 10,87 0,008712 -241200

Al2O3 447,4499 102 4,3868 0,01427 22,08 0,008971 -522500

Fe2O3 1.040,8397 159.70 6,5175 0,02120 24,72 0,016040 -423400

CaO 13.282,7276 56 237,1916 0,77147 10,00 0,004840 -108000

MgO 445,6482 40 11,1412 0,03624 10,87 0,001197 -208700

Total 18.113,9591 307,4529 1,00

Sumber : Perry's Chemical Engineers' Handbook 6th.

Senyawa XA XB XC
SiO2 1,7047 1,3662x10-3 -3,7826x10+4
Al2O3 0,3150 1,2800x10-4 -7,4551x10+3
Fe2O3 0,5240 3,4002x10-4 -8,9753x10+3
CaO 7,7147 3,7339x10-3 -8,3319x10+4
MgO 0,3939 4,3376x10-5 -7,5627x10+3
Total 10,6524 5,6116x10-3 -1,4514x10+5

A = 10,6524
B = 5,6116 x 10-3
C = -1,4514x10+5
T input = 651 K
T ref = 301 K
M = 307,4529 Kmol

Cp = A + BT + CT-2 (cal/(kmol.K))
Q3 = m ∫Cpdt
Q3 = m [A.(Tin - Tref) + B/2(Tin2 - Tref2) + C/-1(Tin-1 - Tref-1)
Q3 = 307,4529 kmol [10,6524(651-301) + 5,6116 x 10-3/2 (6512-3012) + -
1,4514x10+5/-1(651-1-301-1)]
 116

Q3 = 1.354.014,5671 cal
= 5.686.861,1817 Joule
= 5.686,8612 kJ

4. Gas Panas dari Kiln

Tabel 20. Perhitungan Fraksi mol gas panas dari Kiln

Senyawa Massa (kg) Mr Mol (kmol) Fraksi mol (X)

O2 22.302,8428 32 696,9638 0,0766
N2 157.474,4871 28 5.624,0888 0,6179
CO2 93.623,3025 44 2.127,8023 0,2338
SO2 259,8096 64 4,0595 0,0004
H2O 11.688,1131 18 649,3396 0,0713
Total 285.348,5550 9.102,2541 1,00

Tabel 21. Perhitungan nilai Cp gas panas dari Kiln

Mol Fraksi
Senyawa (kmol) mol (X) A B C D
O2 696,9638 0.0766 29.10 1,1580 x 10-2 -0,6076 x 10-5 1,311 x 10-9
N2 5.624,0888 0.6179 29.00 0,2199 x 10-2 0,5723 x 10-5 -2,871 x 10-9
CO2 2.127,8023 0.2338 36.11 4,233 x 10-2 -2,8870 x 10-5 7,464 x 10-9
SO2 4,0595 0.0004 38.91 3,904 x 10-2 -3,104 x 10-5 8,606 x 10-9
H2O 649,3396 0.0713 33.46 0,6880 x 10-2 0,7604 x 10-5 -3,593 x 10-9
Total 9.102,2541 1,0000
Sumber : Himmelblau, Basic Principle s and Calculations in Chemical Engineering 7th.

Senyawa XA XB XC XD
O2 2,2282 8,8669x10-4 -4,6524x10-7 1.0038x10-10
N2 1,7185 1,3587x10-3 3,5361x10-6 -1,7739x10-9
CO2 8,4413 9,8953x10-3 -6,7488x10-6 1,7448x10-9
SO2 0,0174 1,7411x10-5 -1,3844x10-8 3,8382x10-12
H2O 2,3870 4,9081x10-4 5,4246x10-7 -2.5632x10-10
Total 30,9923 1,2649x10-2 -3,1493x10-6 -1.8119x10-10

A = 30,9923
B = 1,2649x10-2
C = -3,1493x10-6
D = -1,8119x10-10
 117

Tinput = 378 ⁰C
Tref = 28 ⁰C
m = 9.102,2541 kmol
= 9.102.254,1321 mol

Cp = A + BT + CT2 + DT3 (J/mol⁰C)

Q4 = m ∫Cpdt
Q4 = m [A.(Tin - Tref) + B/2(Tin2 - Tref2) + C/3(Tin3 - Tref3) +
D/4(Tin4 - Tref4)
Q4 = 9.102.254,1321 mol [30,9923(378-28) + 1,2649x10-2/2(3782-282) +
-3,1493x10-6/3 + (3783-283) + -1,8119x10-10/4 (3784-284)]
Q4 = 106.390.985.486,2990 Joule
= 106.390.985,4863 kJ

5. Grinding Heat
Motor Power = 2.550 kWh
Efisiensi Motor = 85 %
Grinding Heat = Motor Power x Efisiensi Motor
= 2.550 kWh x 85%
= 2.167,50 kWh
= 7.803.000 kJ

B. PANAS OUTPUT

1. Raw Meal
Tabel 22. Perhitungan nilai Cp Raw Meal
Massa Mol Fraksi
Senyawa (kg) Mr (kmol) mol (X) A B C
SiO2 44.205,1936 60,09 735,6498 0,1247 10,87 0,008712 -241200
Al2O3 28.312,0899 102 277,5695 0,0470 22,08 0,008971 -522500
Fe2O3 25.279,8997 159,70 158,2962 0,0268 24,72 0,01604 -423400
CaO 254.022,2276 56 4.536,1112 0,7688 10 0,00484 -108000
MgO 7.697,9482 40 192,4487 0,0326 10,87 0,001197 -208700
Total 359.517,3591 5.900,0754 1.00
th
Sumber : Perry's Chemical Engineers' Handbook 6 .
 118

Senyawa XA XB XC
SiO2 1,3553 1,0863x10-3 -3,0074x10+4
Al2O3 1,0388 4,2204x10-4 -2,4581x10+4
Fe2O3 0,6632 4,3035x10-4 -1,1360x10+4
CaO 7,6882 3,7211x10-3 -8,3033x10+4
MgO 0,3546 3,9044x10-5 -6,8074x10+3
Total 1,1001 5,6988x10-3 -1,5585x10+5

A = 11,1001
B = 5,6988x10-3
C = -1,5585x10+5
T output = 347 K
T ref = 301 K
m = 5.900,08 kmol

Cp = A + BT + CT-2 (cal/(kmol.K))
Q1 = m ∫Cpdt
Q1 = m [A.(Tout - Tref) + B/2(Tout2 - Tref2) + C/-1(Tout-1 - Tref-1)
Q1 = 5.900,08 kmol [11,1001(347-301) + 5,6988x10-3/2 (3472-3012) +
-1,5585x10+5/1(347-1-301-1)]
Q1 = 3.108.737,8766 cal
= 13.056.699,0816 Joule
= 13.056,6991 kJ

2. Air (Material Water)

Total Air yang terkandung dalam material
m = 36.157 kg
= 2.008,7222 kmol
= 2.008.722,2222 mol

T output = 74 ⁰C
T ref = 28 ⁰C
A = 33,46
B = 0,6880 x 10-2
C = 0,7604 x 10-5
D = -3,593 x 10-9
 119

m = 2.008.722,2222 mol

Cp = A + BT + CT2 + DT3 (J/mol⁰C)

Q2 = m ∫Cpdt
Q2 = m [A.(Tout - Tref) + B/2(Tout2 - Tref2) + C/3(Tout3 - Tref3) +
D/4(Tout4 - Tref4)
Q2 = 2.008.722,2222 mol [33,46 (74-28) + 0,6880 x 10-2/2 (742-282) +
0,7604 x 10-5/3 (743-283) + -3,593 x 10-9/4 (744-284)]
Q2 = 3.126.065.046,5077 Joule
= 3.126.065,0465 kJ

3. Stack Gas
Tabel 23. Perhitungan fraksi mol stack gas
Mol
Senyawa Massa (kg) Mr (kmol) Fraksi mol (X)
O2 22.302,8428 32 696,9638 0,0636
N2 157.474,4871 28 5.624,0888 0,5130
CO2 93.623,3025 44 2.127.8023 0,1941
SO2 259,8096 64 4,0595 0,0004
H2O 45.201,3368 18 2.511,1854 0,2290
Total 318.861,7788 10.964,0999 1,00

Tabel 24. Perhitungan nilai Cp Stack Gas

Mol Fraksi
Senyawa (kmol) mol (X) A B C D
O2 696,9638 0,0636 29,10 1,1580 x 10-2 -0,6076 x 10-5 1,311 x 10-9
N2 5.624,0888 0,5130 29,00 0,2199 x 10-2 0,5723 x 10-5 -2,871 x 10-9
CO2 2.127.8023 0,1941 36,11 4,233 x 10-2 -2,8870 x 10-5 7,464 x 10-9
SO2 4,0595 0,0004 38,91 3,904 x 10-2 -3,104 x 10-5 8,606 x 10-9
H2O 2.511,1854 0,2290 33,46 0,6880 x 10-2 0,7604 x 10-5 -3,593 x 10-9

Total 10.964,0999 1,00

Sumber : Himmelblau, Basic Principle s and Calculations in Chemical Engineering 7th.
 120

Senyawa XA XB XC XD
O2 1,8498 7,3612x10-4 -3,8624x10-7 8,3337x10-11
N2 14,8757 1,1280x10-3 2,936x10-6 -1,4727x10-9
CO2 7.0079 8,2150x10-3 -5,6028x10-6 1,4485x10-9
SO2 0,0144 1,4455x10-5 -1,1493x10-8 3,1864x10-12
H2O 7,6636 1,5758x10-3 1,7416x10-6 -8,2293x10-10
Total 31,4114 1,1669x10-2 -1,3233x10-6 -7.6056x10-10

A = 31,4114
B = 1,1669x10-2
C = -1,3233x10-6
D = -7.6056x10-10

Toutput = 74 ⁰C
Tref = 28 ⁰C
m = 10.964,0999 kmol
= 10.964.099,8939 mol

Cp = A + BT + CT2 + DT3 (J/mol⁰C)

Q3 = m ∫Cpdt
Q3 = m [A.(Tout - Tref) + B/2(Tout2 - Tref2) + C/3(Tout3 - Tref3) +
D/4(Tout4 - Tref4)
Q3 = 10.964.099,8939 mol [31,4114(74-28) + 1,1669x10-2/2(742-282) +
(-1,3233x10-6/3(743-283)) + (-7.6056x10-10(744-284))]
Q3 = 16.140.520.372,6199 Joule
= 16.140.520,3726 kJ

4. Evaporasi

H2O (l) → H2O (g) H = 44.00 kJ/mol

Air Raw Mix = 36157 kg

Air Raw Meal = 2643,776288 kg
 121

Air yang diuapkan = Kandungan air Raw Mix - Kandungan air Raw Meal
= 33.513,2237 kg
= 1.861,8458 kmol
= 1.861.845,7618 mol
Q4 = Air yang di uapkan x ΔH
= 81.921.213,5173 kJ

5. Heat Loss
Heat Loss = Panas Masuk - Panas Keluar
= 114.335.445,9004 kJ – 101.200.855,6355 kJ
= 13.134.590,2649 kJ

Heat Loss
% Heat Loss = x 100 %
Panas Masuk
13.134.590,2649
= x 100 %
114.335.445,9004
= 11,49 %

Panas Output − Heat Loss

Efisiensi Panas = x 100 %
Panas Input
101.200.855,6355
= x 100 %
114.335.445,9004
= 88,51 %
 122

Tabel 25. Tabel Neraca Panas Vertical Raw Mill tanggal 28 Agustus 2018

INPUT OUTPUT

Raw Mix = 522,9521 kJ Raw Meal = 13.056,6991 kJ

Air (Water Air (Material
Material ) = 135.250,6008 kJ Water) = 3.126.065,0465 kJ

Dust dari Kiln = 5.686,8612 kJ Gas Panas = 16.140.520,3726 kJ

Gas Panas = 106.390.985,4863 kJ Evaporasi = 81.921.213,5173 kJ

Grinding Heat = 7.803.000,0000 kJ Heat Loss = 13.134.590,2649 kJ

Total = 114.335.445,9004 kJ Total = 114.335.445,9004 kJ

Untuk perhitungan neraca energi dan nilai efisiensi pada tanggal 29 Agustus
2018 – 1 September 2018 menggunakan cara yang sama dengan perhitungan
pada tanggal 28 Agustus 2018. Hasil perhitungan dapat dilihat dibawah ini :

Tabel 26. Tabel Neraca Panas Vertical Raw Mill tanggal 29 Agustus 2018

INPUT OUTPUT
Raw Mix = 516,3839 kJ Raw Meal = 13.093,3393 kJ
Air (Water Air (Material
Material) = 129.912,6964 kJ Water) = 3.068.316,0887 kJ
Dust dari Kiln = 4.787,1652 kJ Gas Panas = 16.607.275,6315 kJ
Gas Panas = 105.482.417,0890 kJ Evaporasi = 78.553.492,5941 kJ
Grinding Heat = 7.803.000,0000 kJ Heat Loss = 15.178.455,6808 kJ

Total = 113.420.633,3345 kJ Total = 113.420.633,3345 kJ

 123

Tabel 27. Tabel Neraca Panas Vertical Raw Mill tanggal 30 Agustus 2018

INPUT OUTPUT
Raw Mix = 512,7187 kJ Raw Meal = 11.891,1291 kJ
Air (Material Air (Material
Bonding) = 136.742,1840 kJ Water) = 2.953.406,7725 kJ
Dust dari Kiln = 5.013,6575 kJ Gas Panas = 15.421.766,0423 kJ
Gas Panas = 106.912.817,8464 kJ Evaporasi = 83.041.820,3436 kJ
Grinding Heat = 7.803.000,0000 kJ Heat Loss = 13.429.202,1192 kJ

Total = 114.858.086,4067 kJ Total = 114.858.086,4067 kJ

Tabel 28. Tabel Neraca Panas Vertical Raw Mill tanggal 31 Agustus 2018

INPUT OUTPUT
Raw Mix = 528,3409 kJ Raw Meal = 12.842,3237 kJ
Air (Material Air (Material
Water) = 125.102,8967 kJ Water) = 2.828.337,5713 kJ
Dust dari Kiln = 5.178,2053 kJ Gas Panas = 15.496.103,3058 kJ
Gas Panas = 103.283.136,2369 kJ Evaporasi = 75.243.137,1844 kJ
Grinding Heat = 4.638.960,0000 kJ Heat Loss = 14.472.485,2947 kJ
Total = 108.052.905,6799 kJ Total = 108.052.905,6799 kJ

Tabel 28. Tabel Neraca Panas Vertical Raw Mill tanggal 1 September 2018

INPUT OUTPUT
Raw Mix = 524,1165 kJ Raw Meal = 12.723,5407 kJ
Air (Material Air (Material
Water) = 123.807,9593 kJ Water) = 2.799.061,5089 kJ
Dust dari
Kiln = 5.100,3917 kJ Gas Panas = 14.836.987,9113 kJ
Gas Panas = 100.078.023,6857 kJ Evaporasi = 74.455.772,8175 kJ
Grinding
Heat = 4.638.960,0000 kJ Heat Loss = 12.741.870,3748 kJ
Total = 104.846.416,1531 kJ Total = 104.846.416,1531 kJ
 124

Tabel 30. Efisiensi Thermal dari alat Vertical Raw Mill

Tanggal Efesiensi (%)

28 Agustus 2018 88,51
29 Agustus 2018 86,62
30 Agustus 2018 88,31
31 Agustus 2018 86,61
1 September 2018 87,85
Rata-Rata 87,58

Tabel 31. Tabel Heat Loss pada alat Vertical Raw Mill

Tanggal Heat Loss (%)

28 Agustus 2018 11,49

29 Agustus 2018 13,38
30 Agustus 2018 11,69
31 Agustus 2018 13,39
1 September 2018 12,15
Rata-Rata 12,42