Prosedur Instal Versi Indo

Submitted By:
Flovel Energy Private Limited

15/3, Mathura Road, Faridabad
FOREWORD
Prosedur instalasi ini diperuntukkan untuk turbin horizontal type francis. Prosedur yang dimaksud akan menjelaskan terkait proses
instalasi turbin tesebut.
Metoda yang dijelaskan berdasarkan pengalaman dari tim flovel, namun tidak tertutup kemungkinan setiap site erection memilki
improvisasi tersendiri menyesuaikan kondisi dan permasalahan actual dilapangan dibawah pengawasan tim supervise.
Pedoman ini bersifat general dalam proses erection turbin francis horizontal. Drawing dan sketsa dalam panduan ini diambil dari part/
bagian turbin yang digunakan sebatas referensi saja.
Rencana erection yang akan dilakukan, dibutuhkan beberapa hal terlebih dahulu, sebagai berikut :
1. Drawing terkait
2. Perjanjian
3. Schedule instalasi
4. Barang dan material
5. Perlengkapan dan alat –alat
6. Prosedur instalasi
7. HSE
Selain hal diatas, tim erection harus memhami terkait beberapa informasi detail dari, sebagai berikut :
1. Laying earthmat dan first stage embedded parts
2. Common base frame, draft tube & draft tube cone, spiral casing, distributor, butterfly valves, semua part
tersebut dikelompokkan kedalam under static water path equipments.
3. Runner and generator akan di assembly secara tersendiri, dikelompokkan kedalam Under rotary equipments.
Sedangkan shaft seal assembly merupakan bagian dari part rotated dan static.
4. Hydraulic system, cooling water piping and wiring of control akan dites setelah instalasi turbin, static dan rotary
parts selesai
Erection / Installation (Page 3 of 27)

Manual
CONTENTS
1. Technical Particulars
2. Pre‐Conditions & Preparations
2.1 Preliminary
2.2 Precondition
3. Elevation of the unit
3.1. Main axis of the unit
4. Assembly procedure
4.1. Installation of the Common Base Frame
4.2. Installation of the Horizontal Spiral Case
4.3. Installation of Draft Tube
4.4. Installation of Main Inlet Valve (MIV)
4.5. Installation of Generator
4.6. Assembly of Runner
4.7. Distributor Operating Mechanism
4.8. Shaft Seal Assembly Procedure
5. Auxiliary system
5.1. Cooling water system
5.2. Bearing Lubricating oil system
5.3. Oil Pumping Unit
5.4. Drainage and Dewatering System
6. Reference Drawings & catalogues
6.1. Layout of power house, Drg. No.F3P1112‐1830101
6.2. Ist. Stage concrete and embedment plan and section, Drg. No.F0P1112‐1830502
6.3. Second stage concrete and embedment plan and section Drg. No.F1P1112‐1830503

Manual
6.4. Control room & switchgear room, Panel cut out & embedment details. Drg No. F1P1112‐
1831005
6.5. Common base frame Drg. No. F1P1112‐1810401
6.6. Spiral case Assembly Drg. No. F1P1112‐1811601
6.7. Draft tube Assembly Drg .No.F1P1112‐1810101
6.8. Turbine Assembly .Drg .No.F0P1112‐1814401
6.9. Distributor Assembly Drg .No.F0P1112‐1811201
6.10.Shaft seal assly. Drg. No.F1P1112‐1813201
6.11.Runner handling device (Fixture Assembly), Drg. No. F1P1112‐1815601
6.12.Outline drawing of Generator Drg. No.11024112
6.13.BFV‐Main assly, Drg. No.T1C6000‐7220001
6.14.Cooling water schematic diagram Drg No.F3C1112‐1842001 & control philosophy.
6.15.Hyd. Schematic cont. diagram for generator lube oil pumping unit, Drg. No.F3P1112‐18330.
6.16.Hyd. schematic control diagram for turbine & BFV, Drg No.F3P1112‐1833001, F3P1112‐1840101
& Specification for OPU.
6.17.Schematic control diagram for Drainage & dewatering system Drg. No.‐F3C1112‐1841001 &
F3C1112‐1841002 respectively & control philosophy.
6.18.Electrical Single Line Diagram

Manual
1. Technical Particulars
Orientation :
Capacity :
Rated Head :
Rated Speed :
Runner Dia :
Butterfly Valve :
2. Pre‐Conditions & Preparations
Mengacu pada schedule instalasi, pelaksanaan erection baru bisa dilaksanakan setelah first stage concrete selesai. Pada saat tahap
concrete, bagian untuk fondasi bolt turbine tersedia dan pastikan semua part yang tertanam di install berdasarkan dan mengacu pada
drawing.
Distributor turbin yang dikirimkan ke site pada umumnya dalam kondisi telah di assembly. Generator di instal
dan di alignment setelah instalasi turbin selesai.

Manual
2.1. Preliminary checking
 Sebelum memulai erection, pastikan semua civil work di power house telah selesai
 Periksa foundation cut out dan foundation pocket berdasakan drawing dan testing pengoperasian
crane serta sistem brake crane. Jika memungkinkan lakukan load test untuk crane di lokasi site
 Periksa level elevasi dari semua sole plates dan level floor
 Periksa axis penstock terhadap center line machine. Hasil pembacaan harap di record
 Periksa semua ketersediaan material di gudang atau tempat penyimpanan, hal ini sangat menentukan
kelancaran proses erection
 Periksa ketersediaan peralatan dari installer dan manpower skilled yang mereka miliki.
 For temporary, install drainage pump di drainage pit, jika tidak memungkinkan pemasangan drainage
pump secara permanen
2.2. Preconditions
The following preconditions to be fulfilled before commencement of the turbine installation;

 Tandai center line dari setiap unit (XX dan YY axis) dan tandai 1 titik elevasi di dinding atau pada position yang
fixed sebagai referensi untuk elevasi
 Tentukan center line dari penstock, yang telah di install oleh contractor sipil sebagai referensi center line
 Foundation pocket untuk anchor bolt pada common base frame harus di inspeksi terkait untuk memastikan
posisi telah benar.
• Note 1: Dalam hal untuk mencapai kesempurnaan fungsi setelah assembly, kebersihan adlaah prioritas selama proses
instalasi. Terkait hal diatas, komponen turbin harus di protect dari debu dan material yang bersifat kotor. Akan lebih baik :
selama instalasi part rotating, hanya pekerja dengan pakaian bersih dan sepetu bersih yang di izinkan meng akses site.
3. Elevation of the unit
Ketika supplier turbin memulai pekerjaan erection, titik axis dan elevasi dari koordinat powerhouse dan posisi
penstock yang digunakan sebagai referensi berdasarkan kondisi exist. Titik rerferensi setiap center line unit harus
ditandai dan dilakukan oleh Surveyor atau kontraktor sipil berdasarkan protokol yang ada. Titik referensi yang telah
ditetapkan ini akan digunakan sebagai acuan Instalasi ME package.
3.1. Main axis of the unit
Positioning / penempatan spiral turbin (spiral casing) menentukan tingkat presisi elevasi dari semua equipment turbin
dan generator. Secara teoritis, centerline horizontal dari turbin merupakan referensi Axis (garis tengah) samahalnya
dengan Centerline shaft (poros) sebagai referensi elevasi. (contoh, EL. 487.20 m). Secara praktis, namun, centerline
sulit untuk ditetapkan secara pengukuran.
Hal penting lainnya, alignment yang tepat dari inlet pipe spiral case dengan memperhatikan titik koneksi dari penstok berdasarkan
elevasi dan posisinya. Horizontal centerline dari spiral case harus di alignment dengan centerline horizontal dari penstock.

Manual
Oleh karena itu, deviasi titik sumbu axis inlet pipe secara teoritis pada bidang horizontal dan vertikal harus diukur dan
dicatat.
3.1.1 Setelah pemeriksaan gap antara pipa penstock dan sprial casing, harap di record / dicata.
3.1.2 Kemudian, periksa jarak dari inlet pipe, BFV (butterfly valve) & U/S pipe
3.1.3 Potong pipa penstock or U/S pipe yang terhubung ke BFV sebagaimana yang ditunjukkan di drawing / dapat
disesuaikan, (jika dibutuhkan) untuk mengakomodasi proses assembly.
4. Assembly Procedure
Sebelum erection, Installer untuk mempelajari semua instruksi dan petunjuk untuk memperlancar penggunaan crane. lakukanlah Load
test sebelum melakukan pengangkatan atau pemindahan peralatan yang berat.
Proses concrete untuk peralatan powerhouse akan selesai dalam 3 tahap, sebagai berikut :
1st stage concrete (refer to drawing no‐ F0P1112‐1830502 and Sketch‐1A & 1 B)
2nd stage concrete to be done after base frame erection. (refer to drawing no:‐ F1P1112‐1830503 and Sketch‐2)
3rd stage concrete,To be done after Draft Tube erection & Generator Alignment(refer to drawing no:‐ F1P1112‐1830504
and sketch 6C)

Manual
For Draft Purpose
4.1. Installation of Common base frame

• Refer drawing no. F0P1112‐1810401 (Common Base Frame) & sketch ‐ 2
• Common base frame shall be placed on first stage concrete. Refer sketch ‐ 1A

Manual
For Draft Purpose
 Bersihkan permukaan lantai dimana frame akan ditempatkan.

 Sebelum instalasi dari base frame, periksa semua fondasi anchur dan pockets pada posisi yang sesuai.
 Pertama sekali,tentukan posisi dari base frame
 Base frame dikirim dalam dua bagian, yakni upper base frame dan lower base frame. bagian tersebut
perlu di alignment secara terpisah. dan di welding dengan main frame di lapangan setelah alignment
spiral (refer sketch - 1B)
Sketch‐ 1 B
 Level dasar secara terpisah yang paling dekat sekitar ± 1mm sesuai titik sumbu axis
horizontal.
 Gunakan spirit level untuk pengecekan base frame
 Semua anchor bolt harus diwelding dengan rebar saat concrete.
 Sekarang, base frame bisa di concrete dan menunggu curing time dan setting secara
permanent. (Refer – sketch 2)

Manual
For Draft Purpose
Sketch‐2
4.2. Installation of the Horizontal Spiral Casing
 Refer drawing no. F1P1112‐1811601 (Spiral assembly) and sketch No‐ 3A , 3B & 3C.
 Setelah casing dikeluarkan dari packing, periksa check assembly turbin untuk memastikan
kerusakan fisik
 Periksa dan bersihkan spiral casing dan jika dibutuhkan cek gap guide vane saat kondisi tertutup
 Sumbu utama axis generator ditetapkan dan ditnadai dengan bracket dan bench marks
 Turunkan casing turbine secara perlahan kelantai power house menggunakan crane.
 Setelah peletakan spiral casing pada frame, cocokkan semua centre lines & elevation dengan
menggunakan jacking secara vertical movement dan lateral movements

Manual
For Draft Purpose
Sketch ‐3A (PICTORIAL VIEW OF SPIRAL CASING ASSEMBLY)
Center inlet pipe harus dialignment berdasarkan center pipa penstock. Hal ini bisa menggunakan bolt, jacking, support
danlainnya.
 Periksa elevation inlet dari spiral
 Periksa verticality dari kedua sisi yakni bagian mekanik spiral casing dan bagian extension dari flange
menggunakan plumb line(perangkat untuk memastikan verticality) dan alat ukur lainnya, initnya harus benar
benar vertikal.(as shown in fig. 3B)
 Periksa jarak dari ujung spiral ke ujung penstock dan harus berdasarkan drawing
 Semua parameter yang dialignment harus direcord / dicatat pada lampiran protocol
Posisi tegak lurus (perpendicular) dari setiap komponen diperiksa menggunakan piano wires disepanjang sumbu utama,
menggunakan plumps, untuk memeriksa verticality dan horizontality dari spiral casing berdasarkan gambar dibawah, jarak referensi
harus sama antara A = A, B = B, Elevation X = X & Elevation Y = Y. Setelah aligment spiral case secara horizontal, penyesuaian

Manual
For Draft Purpose
alignment secara vertikal harus disesuaikan, kunci spiral casing ke bagian base frame, tambahkan welding anchor bar jika
dibutuhkan untuk stiffner / perkuatan yang lebih baik.
n e
h Spiral Casee in the vertial

Fig. 3 B (Alignment of the c plane)
 Ketika elevasi di adjust menggunakan levelling jack dan levelling deck, spiral casing dikunci di posisi
adjustment ini
 Bagian bawah spiral harus di welding pada bagian concrete base frame dengan bantuan steel plates,
Refers to sketch 3C.

Manual
For Draft Purpose
Sketch‐3 C
4.3. Installation of Draft Tube
Refer Drawing no. F1P1112‐1810101 (Draft‐Tube assembly. and Sketch‐No‐ 4)

 Setelah spiral casing dipasang dengan benar dan dikunci dengan kuat, draft tube cone harus diturunkan
dan di letakan di posisi lubnagnya, draft tube bend (bagian yang melukuk), harus diereksi dan dibaut
dengna spiral casing
 Setelah semua draft tube bend dikencangkan, angkat draft tube cone, dan kencangkan dengan sisi
bawah draft tube bend

Manual
For Draft Purpose
 Periksa semua parameter untuk kelengkapan assembly, spiral case, draft tube bend, cone, selanjutnya
cone dikunci dan diwelding dengan tambahan support
 Dudukan fondasi dan area lainnya pada spiral casing dan draft tube cone sebagaimana yang
diperuntukan untuk concreting seperti yang ada pada drawing, namun pekerjaan concrete untuk spiral
casing dan draft tube cone juga bisa dilakukan setelah erection dan alignment generator.
 Lepaskan draft tube bend untuk erection dan alignment generator setelah spiral casing dan draft tube
cone di kunci dengan benar
Sketch ‐4 (PICTORIAL VIEW SPIRAL CASE WITH DRAFT TUBE)
4.4. Installation of Butterfly valve/MIV

Reference Drg No‐ T1C6000‐7220001 Main assly. And Sketch‐5
 Instalasi MIV or BFV bisa dimulai setelah masa curing time dari concrete spiral casing ataupun sebelum
concreting dari spiral casing jika spiral casing telah dikunci dan disupport dengna benar.
 Spiral, MIV dan draft tube bisa diconcrete sejalan untuk menghindari ketidak sesuaian sewaktu concrete,
adjust levelling dan center line generator
 Check verticality dan level elevation dari spiral casing dan bersihkan permukaan flange spiral casing,
pastikan tidak ada bagian yang menonjol (seperti partikal yang nempel)
 Masukkan loose flange kedalam bagian pipa downstream MIV sebelum diturunkan
 Bersihkan the sole plate setelah aligning dan sebelum penurunan MIV
 Ukur jarak antara pipa penstock dan flange dari flange spiral casing
 Ukur kebutuhan panjang dari MIV dan juga upstream dan downstream pipe.

Manual
For Draft Purpose
Sketch‐5 (MIV ASSEMBLED WITH SPIRAL CASING)
 Terkait ppanjang potongan additional dari penstock atau dari upstream pipe MIV (potongan disesuiakan dengan
batasan yang tersedia pada upstream MIV pipe.
 Turunkan MIV diatas base plate (sole plate) dan adjust elevasi dan center line w.r.t spiral
 Pastikan permukaan gap antara downstream pipe dan flange dari spiral casing seimbang.
 Kencangkan bolt pada fondasi MIV dengan memperhatikan gaps sekita 10 mm antara downstream pipe MIV dan
spiral casing, sperti yang ditunjukkan (Refer Drg. No. T1C6000‐7220001 )
 Kencangkan bolt penghbung loose flange dan spiral casing
 Buat temporary support ke pipa sisi upstream
 Persiapakan pengelesan kahir dengan penstock
 Buat secara paralel gap sekitar 2 hingga 4 mm antara bagian ujung BFV dan penstock; pengelesan yang sesuai
Clits ditunjukkan oleh gambar untuk menghindari pergeseran dan kesalahan alignment selama pengelesan joint
pipa. Lakukan juga tag weld secara diagoanal pada arah yang berlawanan. Sebelum memulai melanjutkan
welding joint pipa.
 Selama proses welding, tetap periksa level elevasi dan center line dari center MIV
 Dipastikan menjaga, axial margin 5 mm dan jarak bebas (floating clearance) sekitar 5 mm antara sleeve dan
waher MIV dibagian telapak (bawah) dan assembly angkur (Refer Drawing No:‐ T1C6000‐722000 ), Setelah
pengelasan, release the MIV for foundation bolt concreting.
 Check kembali alignment MIV setelah curing time dari fondasi

Manual
For Draft Purpose
Sketch‐6 {MIV ASSEMBLED WITH SPIRAL CASING, (TOP VIEW)}

Manual
For Draft Purpose
4.5 Installation of Generator (Refer also Gen. Manual of TDPS) & Drg No. 110241121
4.5.1 P eriksa ketersediaan drawi ng, spesif i kasi yang berkaitan d engan erectio n di site
serta buku m anual er ectio n generato r, pengo perasian dan m anu al bo o k generato r.
4 .5 .2 P eriksa sem ua ko m po nen, part – part, sesuai packing l ist yang tersedia di site.
P astikan sem uany a dalam ko ndisi baik.
4 .5 .3 P astikan to o ls dan safety tersedia.

4 .5 .4 Hal pentin g lain ny a u ntuk pengan gkatan m esin / kom po nen part m enggunakan
alat lifting
4 .5 .5 P em bersihan part m ekanikal dan ko m po nen lainnya m engg unaka n jet dry , untuk
m em bersihkan debu y ang telah terakum ulas i selam a di gudan g pe nyim panan.
 Remove elbow draft tube seperti yang ditunjukkan sketch 6A dan 6B dan periksa
verticality dari spiral casing dari kedua sisinya dan periksa level ele vasi
menggunakan s piral pada center line nya.
 Pelepasan draft tube bend dilakukan dalam dua phase
 Pertama, dismantle remove the cone -1 (intermediate piece), seperti gambar 6A,
dibawah.
Sketch‐6A (Removal of draft tube)

Manual
For Draft Purpose
 Selanjutnya, remove the cone -2 dengna melepeaskan bolt flanged disisi downstram disk, seperti gambar
dibawah
Sketch‐6b (Removal of draft tube)

 Rotor dan stator dikirimkan secara terpisah, Mohon mengacu pada manual book generator untuk prosedur
assembly (Rotor treading)
 Final alignment dilakukan dengan menggunakan taper wedges (sim plate) pada base plate. Dua taper
wedges (sim plate) ditumpuk. Bila perlu gunakan jacking bolt saat final alignment.
 Sebelum menempatkan generator diatas baseframe nya, pasang shaft seal pada bagian shaft generator
sesuai urutan yang ditunjukkan pada drawing no. F1P1112-1813201, jika part shaft seal terdiri satu bagian.
In case, part shaft seal terdiri dari dua bagian dapat di install kemudian.
 Tempatkan generator pada tempat yang pas dan align hingga up to 90 – 95 % dengan bnatuan jacking bolt.
Support harus ditempatkan diantara gap base generator dan common base frame. Align shaft generator
sejajar dengan spiral casing dan jaga elevation, center distance, gaps dan sesuaikan dimensi sesuai drawing
dan tinjau juga pada sketch 6C.

Manual
For Draft Purpose
Sketch – 6C (GENERATOR INSTALLATION)

 Align shaft rotor wrt, spiral casing yang, telah dialignment menggunakan dial gaug dan catat hasilnya pada
protocol test
4.5 Installation of Runner

 Runner mounting harus sejajar dengan shaft generator
 Bersihkan runner dan angkat runner menggunakan mounting device dengan crane
 Masukkan runner secara perlahan ke draft tube yang disisi turbin. Selama proses memasukkan, pastikan
tidak merusak labyrinth.
 Setelah runner masuk seutuhnya ke shaft generator, remove mounting device
Step‐I
 dalam hal pemasangan runner, penutup bagian bawah harus di dismantle.
 Lepaskahn penutup bagian bawah dengan menggunakan special handling device, seperti yang ditunjukkan
sketch - 7

Manual
For Draft Purpose
Sketch‐7 (REMOVAL OF LOWER BOTTOM RING)

Step - 2
Seperti yang ditunjukakn pada Fig 7A & 7B, perangkat special lifting harus digunakan untuk instalasi runner. Perangkat ini
untuk pemasangan (mounted) runner. Runner dinaikkan menyesuaikan posisi vertical dari pernagkat dengan
menggunakan crane power house dan menurunkan serta menggeser shaft generator untuk fixing position
Sketch – 7 A (RUNNER MOUNTING ARRANGEMENT)

Manual
For Draft Purpose
Sketch – 7B (RUNNER MOUNTING ARRANGEMENT)

 Runner mempunyai taper bore dan harus di mounted on sleeve yang merupakan bagian. Shaft rotor generator.
 Kira kira hampir 90% dari pemasangan / pemasukkan runner ke shaft rotor generator, sisa 10%, cara mounting
akan dilaukan menggunakan hydraulic pressure (Refer sketch 7B)
 Mount hydraulic sesuai drawing dan arahan specified menggunakan guideline runner mounting.
 Seperti yang tunjukkan sketch – 8, special runner dilepaskan. Dan alat ini nantinya bisa digunakan untuk
dismantle runner.

Manual
For Draft Purpose
Sketch‐8 (RUNNER DISMOUNTING ARRANGEMENT)
Setelah mounting the runner, gap labyrinth dicek kembali sesuai drawing assembly turbin (F1P1112-1815601) and sketch
– 9, dan jika dibutuhkan, re-adjust generator untuk memastikan equal gap.
Penutup flange draft tube cone bagian atas, di pasangkan kembali dan draft tube bend di install dan dikencangkan
pada bagian penutup cover dan draft tube cone

Manual
For Draft Purpose
Upstream side Downstream side
Sketch ‐9 (PICTORIAL VIEW SHOWING THE DETAIL OF DE & NDE RUNNER CLEARANCE)
4.6 Distributor Operating Mechanism
The distributor is to be supplied in assembled condition, so it is not applicable, however few pictorial view of
Distributor are given. (Refer sketch‐10)

Manual
For Draft Purpose
Sketch‐10 (Distributor Operating Mechanism)

Manual
For Draft Purpose
4.7 Shaft Seal Assembly Procedure

1. Shaft seal assembly dilakukan setelah alignment generator dan turbin, karena semua part / elemen dari
shaft seal terdiri dari 2 bagian.
Fig‐11, Typical cross section of shaft seal assembly

2. Bersihkan semua permukaan pada bagian yang akan menempel dari kedua pieces tersebut, untuk menghindari
kebocoran.
3. Pasang / insert seal sesuai gambar
4. Pasang semua part yang termasuk dalam assembly dari shaft seal dan sesuaikan urutan pemasangannya,
sebagaimana yang ditunjukkan dalam drawing.
5. Auxiliary System
5.1. Cooling water system

Cooling water inlet diambil dari pond. Dan terdapat duplex filter sebagai penyaring aiar yang masuk. Colling
water dibutuhkan untuk pendingin bearing oli dan shaft seal
Ref.Drg.No. F3C1112‐1842001(schematic of cooling water system) & control philosophy attached for detail
information.

Manual
For Draft Purpose
5.2. Bearing Lubricating oil system

Generator bearing oil lubrication di design secara berkesinambungan menyuplai lubrication oli ke bearing
generator dari rotor generator.
Refer Hydraulic schematic diagram, Drawing No. F3P1112‐183303 (1/2) & (2/2) & control philosophy attached
for detail information.
5.3. Oil Pumping Unit (OPU)
OPU dibutuhkan untuk pengeoperasianturbin dan bfv secara normal dan emergency.
Ref. Drawing No. F3P1112‐1833001 (Hydraulic schematic control diagram, for turbine and BFV control).
5.4. Drainage & dewatering (DDS)

In order to meet drainage and dewatering requirement of units, a common drainage system and separate
dewatering system shall be provided. Ref. Drawing No. F3P1112‐1832501 (for Drainage System).

Manual
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1200
<!
3500
- <l
·.:::: Ill
' ,j
"c
'in Q.
~ " ~
SECTION B-B 8
~
c ro
>,
- ' -- - -- -- -- -- -- -- -- -- -- - LJ
- -- -- -- -- -- -- -- -- -- -- --
<!
--
' <l '

·;;:; .9
-"
~
.!!?: 2
-cu ro
SCALE - 1 : 40
, ,
1625
, , •
* ' , ,
'
* '
19725 SECTION D-D
SCALE - 1 : 20
o,·- ' ' ' ' ' ' '

E §
~E
8E
·--"
"0 NOTES REVISIONS PROJECT PROJECT CODE
00 u
~ o CIBATARUA HEPP (2 X 2.5 MW+ 20% COL) 1112-18
L ALL DIMENSIONS ARE IN MM AND ELEVATIDNS IN METERS, 7. FDR CABLE TRENCH DETAILS IN CONTRDL/SWGR ROOM REFERSEPARATE DRAWING, 13. INSERT PLATE IN CABLE TRENCH FOR CABLE TRAY SUPPORTTD BE PROVIDED @ 1000 C/C INDEX DATE DRN. CHO. PARTICULARS
>-----------,
>-"
.. DO NOT SCALE, FOLLOW WRITTEN DIMENSIONS ONLY. . FDR SECOND/THIRD STAGE CONCRETE REFERSEPARATE DRAWING. 14. COLUMN SHOULD NOT BE PLACED IN PENSTOCK, CABLE TRENCH & DRAFT TUBE WATER PASSAGE AREA. IN CASE
CLIENT GROUP NO.
305 L
>- ·• LEGEND:- 2. 8 COLUMN CAN NOT BE AVOIDED IN DRAFT TUBE PASSAGE AREA COLUMN TO START ABOVE THE WATER PASSAGE. TITLE P.T, BAHTERA BAYU PERSADA
I g- 15. CIVIL REINFORCEMENT TO BE EXTENDED IN EQUIPMENT FOUNDATION AREA TO TIE THE SAME WITH EQUIPMENT f-+--+-+--+----------------, DRN. SSN ,.--, fl:\ DRG. No.
('.)u
1 ·- ·. ··1 FIRST STAGE CONCRETING ~ PIPE TRENCH 3, ALL DEWATERING PIPE, LAID TO BE SLOPE OF 1:50 9. ALL EXPOSED PIPE ENDS TO BE PROTECTED FROM ENTRY OF ANY FOREIGN MATERIAL DURING ERECTION. f---+-----l -.:::::::r W IS0/128
4, FOR POWER HOUSE LAYOUT REFER DRAWING NO. F3P1112-1830101 10. ALL FOUNDATION WORK IS NOT IN FLOVEL SCOPE. FOUNDATION BOLTS/BASE FRAME AS APPLICABLE,
5, FOR FOUNDATION LOAD REFER DRAWING NO, F3P1112-1830501 11. ALL !SMC, ISA & SQ. BAR ARE WELDABLE AND TO BE WELDED AT SITE,
°ii:'.~"' I* DIMENSION TO BE CONFIRMED BY CUSTOMER I tttt~tt CHEQUERED PLATE ni~nJlli i!l CABLE TRENCH 6. FOR INSERT PLATE DETAIL REFER DRAWING NO, 4POOO STD 27 12, ITEM LIKE CHEQUERED PLATES, FABRICATED FDUNDATIONS & LADDERS ARE IN CUSTOMER'S SCOPE, CHO. OP FIRST STAGE FOP1112-1830502
CONCRETE AND EMBEDMENTS
APPD. AG Reference SCALE SIZE SHEET REV.

oEl PLAN AND SECTIONS NTS AO 1/1
DATE 13/09/2012 Org. No.
1 2 3 4 5 6 7 11 12 13 14 15 16 _J
L
16
BILLOFMATERIALFORENBEDDEDPARTS:-
CONTROLROOM LTACROOM
20kVSWGRROOM G
SPACEFOR F
CWSYSTEM
CONTROL,LTAC,SWGRPANELSANDBATTERY&BATTERYCHARGERARRANGEMENTDETAILSATEL491.50 F
SCALE1:60
SECTIONA-A
SECTIONC-C
SCALE1:30
SCALE1:12
DGSET
CONTROLROOM
LTACROOM
20kVSWGRROOM FORVERTICALCABLETRAYS
SCALE1:20
SPACEFOR
CWSYSTEM
CONTROL,LTAC,SWGRPANELSANDBATTERY&BATTERYCHARGERFIXINGARRANGEMENTDETAILSATEL491.50
SCALE1:60
DETAIL-E
G DETAIL-F SCALE1:6
SCALE1:6
LTACROOM
DETAIL-G DETAIL-H
F SCALE1:6
SECTIONB-B SCALENTS
SCALE1:12
SECTIONI-I SECTIONJ-J SECTIOND-D

SCALE1:30 SCALE1:30 SCALE1:20 LEGEND:-
LEGEND:-
NOTES
1112-18
310
PSN
OP F1P1112-1831001
AG
18022013 *
XXXXXX ---
STD
RSR
OP 4P000STD27
AG
INSERTPLATE
1:2 A4 11
20012009
*
Sr.No. Quantity Mass Description Material
CIBATARUAHEP 1112-18
1.2Kg. 310
DRN. PSN
CHD. OP F4P1112-1831002
APPD. AG
BEDPLATE
1:2 A4 11
DATE 20.04.2013 *
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
COPY RIGHT : This document is the industrial property of flovel
Item No. Quantity Weight Description Material FLOVEL Ref.
group and can not be detained,copied or communicated to any
2364 1835 1 1 2730.53 kg BASE FRAME BOM F1P1112-1810402
A A
2 6 48.75 kg SET OF WEDGES BOM F3P1112-1810407
without a written authorization
3 4 30.14 kg PLATE-01 IS 2062 GR.B F1P1112-1810401-01

4 4 10.85 kg PLATE-02 IS 2062 GR.B F1P1112-1810401-02
CL OF GENERATOR
5 4 9.50 kg PLATE-03 IS 2062 GR.B F1P1112-1810401-03
°C °C
JACKING SCREW & PADS

6 18 24.87 kg PLATE-02 IS 2062 GR.B F1P1112-1810401-04
06
06
0 150 0 150
FOR GENERATIR FRAME

MODEL:106S.N MODEL:106S.N
TEMPERATURE
INDICAT OR
TEMPERATURE
INDICATOR
Z=8, M42 TO BE PROVIDED

B BY GENERATOR SUPPLIER B
= 2100 =
20
EL 487.20 Meter
= 1670 =
CL OF GENERATOR & TURBINE
= 1580 =
General tolerances for length and angle measurements acc. to DIN ISO 2768 part 1 class m
= 1370 =
1
= 980 = 1
950
General tolerances for form and position acc. to DIN ISO 2768 part 2 class K
200
52,5
1110
C
1279
C EL 486.25 Meter
THIRD STAGE CONCRETE EL 486.09 Meter
1420
40
75
1599
55
1670
General tolerances for welding design acc. to ISO 13920 class C
EL 485.92 Meter
1900
2120
EL 485.78 Meter
2599
D D
180 180 180
EL 485.30 Meter
600 = 1850 =
180 180 = 2400 =

250 BRAKE SOLE PLATE &
M24 ANCHOR BOLT TO
E BE SUPPLIED BY GENERATOR SUPPLIER. E
450 SECOND STAGE CONCRETE FIRST STAGE CONCRETE
= 800 = 925 1075 1075 ALL WEDGES TO BE WELDED WITH SECTION A-A
(Typ.)
GENERATOR FRAME & COMMON BASE FRAME AT
F
SITE AFTER COMPLETE ALIGNMENT 1:8 F
GENERATOR FRAME
16 100 ALL WEDGES TO BE WELDED WITH
a 10
WEDGES PLATE TO BE
(Typ.)
SUPPLIED BY GENERATOR 16 210 16 TURBINE & COMMON BASE FRAME AT
QTY = 20 NO'S SITE AFTER COMPLETE ALIGNMENT
4
100 4
(Typ.)
ADJUSTMENT a8
40
SHIMS (TYP.)
55
PLATE 5 4 PLATE
A WEDGES
69
a 10
G 210 x 90 x16 Thk. 4 4 240 x 90 x16 Thk. 4 ANCHOR BOLTS OF O16 2 SET OF WEDGES WITH SHIM PLATE G
FOR FLYWHEEL GUARD
90
999 1001 834 6 F3P1112-0310407
69
= 1020 = (TO BE DONE AT SITE)
= 800 = 349 211 6

18
2200
360
SECTION D-D COMMON BASE FRAME a=5
1:2 SECTION B-B TYP
1:4 DETAIL Z COMMON BASE FRAME
H 1:2 H
CL OF GENERATOR
FOR BRAKE
= 500 =
890
1050
B
925
B
CL OF TURBINE
875
16 = 600 = 16
390
(Typ.)
= 300 = 3
D D CL OF GENERATOR & TURBINE
4
FLOW
a 10
I 200 256 200 183 2 I
390
(Typ.) (Typ.)
100
SENSOR STAND 6
69
FIXING HOLES TO 5
925
BE DONE AT SITE. 4 1
1
1450
100
(Typ.) Z
1655
1780
6
J SECTION C-C 4
4
18 J
859 36 1:4
C a8
C 1285 931 ANCHOR BOLT OFO16 NOTE:-
(TYP.)
FOR FLYEHEEL GUARD 1. AFTER GETTING THE CORRECT POSITION OF GENERATOR WITH RESPECT TO THE TURBINE, 3
1285 ( TO BE DONE AT SITE ) FOR SITE WELD
A GENERATOR FRAME SHALL BE SECURED WITH COMMAN BASE FRAME BY THE WELDING OF
STEEL PLATES ALL AROUND THE GENERATOR FRAME.
4
2
2. ITEM NO. 2,3,4,5 & 6 TO BE WELDED WITH GENERATOR 6
K FRAME & COMMON BASE FRAME AFTER COMPLETE ALINGMENT AND LEVELING C K
= 300 = 3. ALL STEEL PLATES WELDED FROM GENERATOR FRAME TO COMMAN BASE FRAME. ALL
PLATE 3 2 WELD JOINTS SHALL BE INSPACTED ACCORDING WELDING CLASS - C QUALITY OF WELDING SEAM CLASS C a= THROAT THICKNESS
= 530 = FIRST STAGE CONCRETE 4. DRG. F1P1112-1810402 TO BE REFER WHILE CONCRETING AS PER WELDING STD. EN-25817
600 x 100 x16 Thk. 4 6
REVISIONS
Project Project code
= 600 CIBATARUA HEP 1112-18

3 =
Marked dimensions to be recorded.
1 2 4 5 6 7 INDEX DATE NAME PARTICULARS 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
For nominal dimensions < 0.5 and > 4000, the limit sizes are not specified in DIN ISO 2768 part 1 Material No. Weight (kg.) Group no.
104
650 3824 Acceptable varation for non-toleranced machined surfaces 2917.43 kg
Designed VINOD Title DRG. No.
From 0.5 3 6 30 120 400 1000 2000 4000

L 4474 To 3 6 30 120 400 1000 2000 4000 8000
Checked VP/RK
ISO/128
F1P1112-1810401 L
Tol. ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3

Approved
Creation Date
A.Gupta
8/8/2012
Reference
Drg. No. COMMON BASE FRAME Scale Size Sheet Rev.
1:18
Last Update 8/8/2012 A1 1/1 *
1 2 3 4 5 6 7 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
735 832 = 670 = Item No. Quantity Weight Description Material Flovel Ref.
1 1 1902.47 kg SPIRAL CASE BOM F1P1112-1811602
A = 180 ±0.2 = A
D 2 1 8.05 kg THRUST PIPE SUPPORT BOM F3P1112-1811607 A

3 5 0.40 kg SCREW PLUG G1/2" IS:13338 (A2 70) RETAIL PART
4 2 19.16 kg NAME PLATE FRAME BOM 2 P000 STD 53
= 180 ±0.2 =
= 9° =
5 1 0.41 kg NAME PLATE (SPEC.) Aluminum F3P1112-1811608
Z=4,M27
THRU. 6 8 3.33 kg LEVLLING JACK M20 IS: 1364 Gr 8.8 3P000STD39
B A 7 8 1.81 kg LEVELING DECK IS:2062 GR B 3P000STD38
823
B
= 90° = 8 16 1.04 kg HEX NUT M20 IS:1364 Gr8.0 RETAIL PART
POSITION FOR TAPER DOWELL O16
TO BE FILLED & REAMED DURING ASSY. 9 24 9.30 kg HEX NUT M36 IS:1364 Gr8.0 RETAIL PART
View L E 10 24 2.19 kg MACHINED WASHER DIA 37 IS: 2016 RETAIL PART

1:6 A 11 24 5.84 kg HEX BOLT M 36 x 180 Lg. IS: 1364 Gr 8.8 RETAIL PART
12 1 0.41 kg FLOVEL LOGO Aluminum 3P000 STD 30
150
C E G
B +0.5 C
2567
O 1142 +0.0
518
Z=40, O 1090 ±0.2
L F F O 1044 H7
+0,105
0
946,5
950
M16
1321 A
D C D
60
20
22
O 850 (INLET)
1530
1530
5 X 15°
150
= 210 ±0.1 =
+0.5
= 150
0
+0,105
O 1040 H7
1950 1750
3 X 15°
E
3 X 45°
60
CONCRETE LINE
30
H
+0.5
O 975
875 O 14
2200 1500 = 530 = Z=40, O 1007 ±0.2

F = 930 = F
SECTIOPN B-B
= 420 = 1:3
10 70 50 = 396 = 2
24 O 115
9 11 1
24 24 a5
TYP.
G 3 G
5 3 12
10
5 4 5
2 1
4
65
1
= 180 =
= 156 =
= 140 =
2
1
M 16 1
10
Z=24, O1000u0.5
= 136 =
2
H DETAIL C DETAIL D 245
1 H
1:4 1:5 SECTION F- F A SECTION E-E

DETAIL G SECTION A-A
1:10 1:11 1:11 11
1:5.5 24
2
1
1500 6
8 9
1200 24
I 8 I
16
a3 TYP. 10
250 250 24
79
8
a8 TYP. 16
J J
= 600 =
= 530 =
O 1075
1
1
7 12
258
8
DETAIL H 6
8
1:3
K C +0.3 K
a= THROAT THICKNESS +0.5 7
QUALITY OF WELDING SEAM CLASS C 8
ALL BUTT WELD CLASS B R0.2
FOR SITE WELD
875 REVISIONS PROJECT
PROJECT CODE
Marked dimensions to be recorded. CIBATARUA HEP

INDEX DATE DRN. CHD. PARTICULARS 1112-18
For nominal dimensions < 0.5 and > 4000, the limit sizes are not specified in DIN ISO 2768 part 1 03.07.12 R.Moyal RK MATERIAL
A DRAWING WAS REVISED MARKED `A'
Acceptable varation for non-toleranced machined surfaces L WEIGHT
(Kg.)
1 2 3 4 5 6 7 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
4.39 kg GROUP NO.
116
SPIRAL CASE ASSLY L
From 0.5 1) 3 6 30 120 400 1000 2000 4000 DRN. SUMIT TITLE DRG. No.
ISO/128
To 3 6 30 120 400 1000 2000 4000 8000 1)
CHD. VP/RK F1P1112-1811601
Tol. ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 APPD. A.Gupta Reference
SCALE SIZE SHEET REV.
DATE 8/6/2012
Drg. No. 1:11 A1 1/1 A
1 2 3 4 5 6 7 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Item No Qty. Weight Description Material Flovel Ref
group and can not be detained,copied or communicated to any 27 2 1 1 125.54 kg DRAFT TUBE CONE-1 BOM F1P1112-1810102
4 16 5 1 18°
1 20 1 1
1 2 1 551.26 kg ELBOW ASSLY. BOM F1P1112-1810103
1 2
A
1 24
E 3 1 985.11 kg EXIT DRAFT TUBE BOM F1P1112-1810104 A
2 4 1 220.71 kg DRAFT TUBE CONE-2 BOM FIP1112-1810105
5 1 69.59 kg FLANGE IS:2062 Gr.B F2P1112-1810110
6 4 3.88 kg FOUNDATION BOLT IS : 5624 TYPE-B F4P1112-1810111
18
4 M 20 12 7 1 4.97 kg PIPE 0D 16 x 3 THK. DIN 2391, MS RETAIL PART
B 1:2 M 9 4 0.12 kg PMSC 16 x1/2", with weld nipple GE-16-PS-ED RETAIL PART
B
G M 10 1 0.57 kg PIPE 0D 16 x 3 THK. DIN 2391, MS RETAIL PART
67
11 22 3.82 kg HEX HEAD SCREW M16 x 80 Lg IS:1364-2, Gr8.8 RETAIL PART
38
12 8 0.52 kg HEX NUT M20 IS:1364 Gr8.0 RETAIL PART
320
15 13 142 1.58 kg MACHINED WASHER-DIA 17 IS: 2016, MS RETAIL PART
16
20 20 14 142 5.52 kg HEX NUT M16-CLASS 8.0 IS 1364 Gr.8.0 RETAIL PART
1635
4 15 20 3.13 kg STUD ( M16X100Lg ) DIN 976-1, TYPE B RETAIL PART
C 27 16 20 6.91 kg STUD ( M16 x 220Lg ) DIN 976-1, TYPE B RETAIL PART C

25 17 5 0.33 kg Eq. Tee 16 x 1/2", with weld Nipple T16-PS RETAIL PART
DETAIL A DETAIL G
6
2
4
1:1.5 E 18 4 1.67 kg LEVELING JACK M20 IS: 1364 Gr 8.8 3 P000 STD 39
1:6 19 4 0.90 kg LEVELING DECK IS:2062 GR B 3P000 STD 38
20 1 0.06 kg O CHORD, Ø6 X 2400Lg IS 9975 RETAIL PART
A H 22 1 0.11 kg O CHORD, Ø6.0 X 3100Lg) IS 9975 RETAIL PART

D D
23 2 0.27 kg O CHORD, Ø5.3 x 3000 Lg IS 9975 RETAIL PART
470
24 2 0.15 kg Screw Plug 1/2" IS :13338 (A2 70) RETAIL PART
25 2 0.07 kg INT.THD.TAPER PIN ( Ø12 x 45Lg ) IS: 3524 PART-1 RETAIL PART
10 26 2 0.40 kg PMSC G1/2" NP400 FLOWEZY/EQ. MAKE RETAIL PART
6 1 27 1 0.50 kg PIPE 0D 16 x 3 THK. DIN 2391, MS RETAIL PART
27 28 20 0.67 kg STUD ( M10X40Lg ) IS: 1862, TYPE A RETAIL PART
E 1325 965 29 20 0.19 kg HEX NUT - M10 IS 1364 Gr 8.0 RETAIL PART E
26
2 30 20 0.08 kg MACHINED WASHER M10 IS: 2016 RETAIL PART
3
1
7 10 2
1 1
C DETAIL H
10 27 25 62,5 50 25 30,5
F
17
5 J 1:2 142 F
= 1795 =
1115,5 16
400 715,5 20
373,5
DETAIL J 14
M 16
Z = 20 ON O 970 ±0.3
G
1:5
9
F B 2,5 25 2,5 5 2,5
142 G
8
4
D 1
4
O 1020
10 mm. GAP
7
1
23 22 2
H O-CHORD O5.3 2 H
1 1
17
5
DETAIL C DETAIL B
1:3 100
1:1
25 25
SECTION E-E
I 1:10 27
1
I
51,5 20
1 2
M 16
25 30 1
29
24 1 ±0.05 20 20
2
28 15
J J
Z = 20, O 840 ±0.3

20 20 20
1 4 10
1 1 1
14 1
142
M 10
O 880
13
142
Z = 20 , O 732 ±0.3
K
21
1 DETAIL D K
3
1:1
O 711 g6
1
O 785
210 40
REVISIONS
Project
CIBATARUA HEP
Project code 1112-18
903,5 3 mm SS OVER LAY INDEX DATE NAME PARTICULARS
1989.32 kg 101
2019 Acceptable varation for non-toleranced machined surfaces
1 2 3 4 5 6 7 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
L DETAIL F From 0.5 3 6 30 120 400 1000 2000 4000

Checked
ISO/128
To 3 6 30 120 400 1000 2000 4000 8000

1:1 Designed VINOD
VP/RK
Reference Title DRG. No.
F1P1112-1810101
L
Approved A.Gupta
DRAFT TUBE ASSLY
Tol. ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 Creation Date 5/29/2012 Drg. No. Size Sheet Rev.
Last Update 5/29/2012 A3 1/1 *

1 2 3 4 5 6 7 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1335,5 Item Number Quantity Weight Description Material Flovel Ref.
flovel group and can not be detained,copied or communicated 5286 1 1 1954.39 Kg. SPIRAL CASE ASSY. Refer to B.O.M F1P1112-1811601
620
COPY RIGHT : This document is the industrial property of
735 832 2 1 1292.0 Kg. DISTRIBUTOR ASSY. Refer to B.O.M F0P1112-1811201

3 1 108.28 Kg. SHAFT SEAL ASSY. Refer to B.O.M F1P1112-1813201
A 4 1 1989.32 Kg. DRAFT TUBE ASSY. Refer to B.O.M F1P1112-1810101 A
to any without a written authorization
5 1 118.0 Kg. THRUST RELIEF PIPE ASSY. Refer to B.O.M F1P1112-1814402

6 1 18.0 Kg. TAPER SLEEVE 20Mn V6 F3P1112-1814408
7 1 450.0 Kg. RUNNER Refer to B.O.M F1P1112-1812401
8 2 0.09 Kg. INT. THD. TAPER PIN DIA.12 x 50 Lg. IS:3524 A2-70 RETAIL PART
2 SPIRAL CASE ASSLY.

1 F1P1112-1811601
830
735
B
A B
946,5
C C
1530
1484
1635
15°
4164
2105
PC O 1000 ±0.5
D D
= 530 =
= 930 = 2 DISTRIBUTOR ASSEMBLY

1 F0P1112-1811201
875 965
E 2200 2290 E
A
F 2239 F
875 1321
= 1795 = 3 SHAFT SEAL ASSLY.
1 F1P1112-1813201
9 THRUST RILIEF ASSLY.
J 1 F1P1112-1814402
DRAFT TUBE ASSLY. 4
F1P1112-1810101 1
G G
= 930 =
= 530 =
= 600 =
180
70 50
259
MAIN VALVE ASSEMBLY

= 250 =
35
= 240 =
H H
M 36
I I
Z=24, PCD 1000 u0.5
O 850 (INLET)
DETAIL J
O 1075
1:1.25
J J
DRAFT TUBE ASSLY. 4

F1P1112-1810101 1
K K
REVISIONS Project Project code

Marked dimensions to be recorded. CIBATARUA HEP 1112-18
INDEX DATE NAME PARTICULARS
1 5825.00 Kg 144
Acceptable varation for non-toleranced machined surfaces
Designed R.MOYAL
From 0.5 1) 3 6 30 120 400 1000 2000 4000 Title DRG. No.
1) Checked VP/RK
ISO/128
F0P1112-1814401 L
TURBINE ASSEMBLY
To 3 6 30 120 400 1000 2000 4000 8000
Approved A.Gupta Reference
L
Tol. ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 Creation Date 8/1/2012 Drg. No. Scale Size Sheet Rev.
Last Update 8/1/2012 1:12 A0 1/2

*
1:15
1 2 3 4 5 6 7 11 1/1
12 13 14 15 16
G
C
H
A
K
F
L
J
I
INT. THD. DOWEL PIN
flovel group and can not be detained,copied or communicated O10×45Lg.
O 1044 H7/g6
Z=2, ON PC O 1007 ±0.2
48 O-CHORD O7 x 3500 Lg O-CHORD O5.3 O-CHORD O6
Z=2, ON PC O 1090 ±0.2

45
-0,026
O 894 g6 -0,082
30
16
16
O-CHORD O6 x 2700 Lg 10
Z=20, ON PC O 970 ±0.2

O 1020
O 1040 H7/g6
Z=20, ON PC O 840 ±0.3
0,5
2,5 2,5
O 880
INT. THD. DOWEL PIN O-CHORD O7 x 3400 Lg
O10×45Lg.
M 16
28
M 16
15
15
DETAIL E 45
1:1 48
DETAIL F 25 25 25 25 27 25 62,5 50 25 30,5 STUD BOLT

1:1 100 220
M16 x 220 Lg
DISTRIBUTOR ASSEMBLY
DETAIL D DETAIL C
F0P1112-1811201
= 270 =
= 150 = 1:1 1:1
14
14
H
G
SHAFT SEAL ASSLY.
F1P1112-1813201
1 1 F1P1112-1810101
K
3
1 M 114,5 226
13
13
7 RUNNER
1 F1P1112-1812401
6 TAPER SLEEVE
1 F3P1112-1814406
O-RING
O 334 H7/g6
240 G7/h7
270 H7/p6
12
12
J
11
D
11
E F
C
2239
10
40
M 10
SPIRAL CASE ASSLY. 1

F1P1112-1811601 1
Z=20, ON PC O 732 ±0.3
9
STUD BOLT
M10 x 40 Lg
B
O-CHORD O6 x 2400 Lg
55
DETAIL K
50 1:1
8
O 12
3640
Z=2, ON PC O 535 u0.2
8 INTERNAL THREADED TAPER

7
7
2 DOWEL PIN Ø12×50 Lg
DETAIL M
1.5:1
THRUST RILIEF ASSLY. 5
F1P1112-1814402 1
50
6
6
M 12
Z=40, ON PC O 1007 u0.2
STUD BOLT
DETAIL G M12 x 50 Lg
O 1040
M 16
1:1
5
5
80
O-CHORD O5 x 1750 Lg
50
Z=12, ON PC O 535 ±0.2
25
4
HEX HD. SCREW DETAIL B

M16 × 80 Lg.
1:1
M 12
HSHC SCREW 30
3
M12 x 30 Lg
34
DETAIL J
1.5:1
55 STUD BOLT
M16 x 55 Lg
O 1430 ( INSIDE)
SECTION A-A
NOTE:-
1:5
2
2
M 16
1. Pre-heat and post weld heat treatments for all welds shall be according to ASME SecVIII (as applicable)
Z=40, ON PC O 1090 u0.3
2. Welding procedure qualifications and welder performance qualifications shall be according to ASME Sec IX
O 1044 H7/g6
Project code
DETAIL H REVISIONS
Project
CIBATARUA HEP 1112-18
1:1 For nominal dimensions < 0.5 and > 4000, the limit sizes are not specified in DIN ISO 2768 part 1 Material No. Weight (kg.)
5825.00 Kg
Group no.
144
1
1
From 0.5 1) 3 6 30 120 400 1000 2000 4000 Designed R.MOYAL Title DRG. No.
ISO/128
Checked VP / RK
F0P1112-1814401
1)
To 3 6 30 120 400 1000 2000 4000 8000 A.Gupta
Approved Reference
TURBINE ASSEMBLY
E
Tol. ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 Creation Date 8/1/2012 Drg. No. Scale Size Sheet Rev.
G
1:5.5
H
C
F
D
*
K
B
Last Update A0 2/2

I
8/17/2012
A
L
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Item Number
1 Quantity
1 Weight
417.91 kg UPSTREAM DISCDescription Material
BOM Flovel. No.
F1P1112-1811202
2 1 18.24 kg UPSTREAM LABYRINTH RING AB-2 (HARDNESS F2P1112-1811204
flovel group and can not be detained,copied or communicated
225-250 BHN)
= 85 = 3 1 281.01 kg DOWNSTREAM DISC BOM F1P1112-1811205
O 40 H7/g6
A A
= 40 = 4 20 17.82 kg BUSH HOUSING M/C SS-420 F2P1112-1811207

5 20 10.29 kg LOWER BUSH HOUSING SS-420 F3P1112-1811208
6 20 13.67 kg STOP LEVER IS 2062 GR.B F3P1112-1811209
25 FRONT PIN
HEX SCREW 55 1 F3P1112-1811234 7 20 122.63 kg GUIDE VANE ASTM A 743 Gr.CA 6NM F2P1112-1811211
M10 X 20 Lg. 2 8 20 45.93 kg GUIDE VANE LEVER BOM F2P1112-1811212
9 20 52.93 kg SPLIT RING BOM F3P1112-1811213
LOCK PLATE 26 0.1 TO 0.15 mm
F3P1112-1811238 1 0.1 TO 0.15 mm GAP 10 40 1.46 kg STOPPER PIN EN-24 (30 TO 40Hrc) F3P1112-1811214
GAP 30 ADJUSTING BLOCK 11 1 80.26 kg REGULATING RING BOM F1P1112-1811215
12 20 15.67 kg GUIDE VANE LINK SS 304 F4P1112-1811217 B
1 F2P1112-1811246
B 13 20 2.61 kg LEVER PIN S.S.- 410 (Q+T) F3P1112-1811218
14 20 4.11 kg REGULATING PIN S.S.- 410 (Q+T) F3P1112-1811219
O 56 15 20 1.22 kg SPACER PB-2, BS:1400 F3P1112-1811220
22 SERVO MOTOR WITH TRANSDUCER
1 F2P1112-1811251 16 16 0.55 kg GLIDE STRIP-1 FEROGLIDE/EQ MAKE F3P1112-1811221
B (STEEL BACKING)
G 17 8 0.45 kg GLIDE STRIP-2 FEROGLIDE/EQ MAKE F3P1112-1811222
A (STEEL BACKING)
SERVO MOTOR BORE DIA 100mm 18 40 1.57 kg THREADED BUSH EN-24 F4P1112-1811224
C ROD DIA 56mm, STROKE = 92mm 19 40 2.19 kg SPECIAL WASHER EN-24 F3P1112-1811225
WITH EXTERNAL TRANSDUCER C
20 20 4.21 kg COVER IS 2062 GR.B F3P1112-1811226
21 1 0.05 kg HANDLE EN-8 F4P1112-1811227
22 1 55.30 kg SERVO MOTOR WITH TRANSDUCER BOM F2P1112-1811251
23 1 41.56 kg RUNNER SEAL IS 2004,CLASS-2 F1P1112-1311232

24 2 0.07 kg BUSH PB2, BS 1400 F3P1112-1811233

25 1 0.99 kg FRONT PIN EN-24 F3P1112-1811234
O 40 H7/g6
26 1 0.10 kg LOCK PLATE IS 2062 GR.B F3P1112-1811238
27 1 4.49 kg PACKING PLATE IS 2062 GR.B F3P1112-1811239
D HEX HD. SCREW 47
28 1 42.87 kg RUNNER CAP ASTM A743 CA 6NM F2P1112-1811242 D
M27 x 75 Lg. 4 48 INT. THD. TAPER DOWEL PIN 29 40 0.88 kg LOCKING BUSH EN-24 F4P1112-1811244
2 O16 x 70Lg.
30 1 2.32 kg ADJUSTING BLOCK BOM F2P1112-1811246
35
MACHINED WASHER Ø28 79
31 60 0.61 kg THRUST WASHER FEROGLIDE/EQ MAKE
80
F3P1112-1811247
RETAIL PART 4 (STEEL BACKING)
PACKING PLATE 27 32 1 1.38 kg PIPE GUIDE ASSY BOM F3P1112-1811248

F3P1112-1811239 1 33 1 0.35 kg R.T.D PT-100 WITH THERMOWELL BOM F3P1112-1811249
35
10
34 8 0.01 kg METAL BOUNDED SEAL (Ø8) IS 12485 RETAIL PART
180 ±0.2 35 4 0.01 kg METAL BOUNDED SEAL (Ø20) IS 12485 RETAIL PART
E 36 40 4.46 kg STUD M16 x 55 Lg. IS: 1862, TYPE A RETAIL PART E
37 40 3.04 kg BUSH (P-A1-40 . 30) FEROGLIDE/EQ. MAKE RETAIL PART
SECTION B-B 38 40 2.40 kg STUD M12 x 50 Lg IS: 1862, TYPE B RETAIL PART
1:4 39 1 0.99 kg O-CHORD Ø7 x 3400 Lg. IS:9975 PART-1 RETAIL PART

388
40 1 0.99 kg O-CHORD Ø7 x 3500 Lg. IS:9975 PART-1 RETAIL PART

41 40 0.39 kg HEX LOCK NUT M12 IS: 1364-4 Gr 8.0 RETAIL PART
42 2 0.41 kg O-CHORD Ø5.3 x 1350 Lg. IS:9975 PART-1 RETAIL PART
518
43 2 0.49 kg O-RING Ø6.99 X ID 253.37 IS:9975 PART-1 RETAIL PART

44 1 0.32 kg SPHERICAL BEARING GE-40-DO-2RS MAKE SKF/Eq. RETAIL PART
F 45 1 0.15 kg O-CHORD Ø5 x 1150 Lg. IS:9975 PART-1 RETAIL PART
F
46 40 1.56 kg U-RING N1(CODE N40-45) MAKE SIMRIT RETAIL PART
47 4 2.16 kg HEX SCREW M27x75 Lg. IS: 1364 Gr. 12.9 RETAIL PART
48 2 0.25 kg INT. THREADED TAPER PIN Ø16 x 70Lg IS: 3524 PART-1 RETAIL PART
49 20 0.05 kg EXTERNAL CIRCLIP ( A22 X 1.75 THK.) IS: 3075 RETAIL PART
120
50 2 0.02 kg INTERNAL CIRCLIP FOR B62 IS: 3075 RETAIL PART

51 40 0.68 kg BUSH (P-A1-22/20) FEROGLIDE/EQ. MAKE RETAIL PART
35
52 3 0.08 kg SCREW PLUG 1/4" IS: 13338 BRASS RETAIL PART
G 53 1 0.24 kg O-CHORD Ø5 x 1750 Lg. IS:9975 PART-1 RETAIL PART G

54 40 0.67 kg HEX NUT M12 IS:1364 Gr8.0 RETAIL PART
35
10
55 2 0.05 kg HEX HEAD SCREW M10x20 IS :2269, Gr 12.9 RETAIL PART

AO = O 65,9 56 12 0.55 kg HEXAGON SOCKET HEAD CAP SCREW, IS: 2269 Gr12.9 RETAIL PART
M12 x 30
57 120 2.72 kg HSHC SCREW M8x40 Lg IS:2269 GR-10.9 RETAIL PART
A GUIDE VANE AT FULL OPEN A0 = Ø65.9

58 4 12.80 kg HSHC SCREW M20 x 90 Lg. IS: 2269, A2-70 RETAIL PART
B 59 4 2.01 kg WIECON PUTTY WIECON PUTTY RETAIL PART

1:2 60 1 0.05 kg O-CHORD Ø5 x 450 Lg. IS:9975 PART-1 RETAIL PART
H 61 1 0.20 kg O-CHORD Ø5 x 1450 Lg. IS:9975 PART-1 RETAIL PART H

62 2 0.04 kg H.S. GRUB SCREW G3/8" x16Lg DIN 916 Retail Part
875
63 20 0.69 kg HSHC SCREW M 10 x 35 Lg. IS:2269 Gr 10.9 RETAIL PART
64 5 0.03 kg HSHC SCREW M6x16 IS:2269 GR-8.8 RETAIL PART
65 120 0.98 kg HEX SCREW M6x25Lg IS: 1364-2 Gr 8.8 RETAIL PART
66 8 0.22 kg HSHC SCREW, M10x25 IS 2269, A2-70 RETAIL PART
67 40 0.44 kg MACHINED WASHER Ø17 IS: 2016 RETAIL PART
68 4 0.13 kg INT. THREADED TAPER PIN Ø10 x 45 IS: 3524 PART-1 RETAIL PART
69 80 3.11 kg HEX NUT M16-CLASS 8.0 IS 1364, Gr.8.0 RETAIL PART
I 70 40 0.30 kg MACHINED WASHER-DIA 13 IS: 2016, MS RETAIL PART I
GUIDE VANE ACTUAL OPEN 71 12 0.24 kg SCREW PLUG 3/8" IS :13338 brass RETAIL PART
= 18° =
12 72 2 0.03 kg INT. THD. TAPER PIN Ø8 x 35 Lg. IS: 3524 A2-70 RETAIL PART
20 73 20 5.47 kg LOCKING ASSY ,TAS 3020 TAS 3020 RETAIL PART

(35X60)
74 80 1.16 kg O-RING Ø3.5, ID 55 IS:9975 PART-1 RETAIL PART

75 40 1.15 kg INT. THD. TAPER PIN Ø8 x 60 Lg. IS: 3524 PART-1 RETAIL PART
GUIDE VANE FULL OPEN
76 1 0.01 kg O-RING Ø3 ID 64.5 IS:9975 PART-1 RETAIL PART
77 8 0.15 kg HSHC SCREW M8x30 Lg IS: 2269, A2-70 RETAIL PART
J J
GUIDE VANE CLOSE POSITION 78 60 0.17 kg CSK HEAD SCREW, M5x16 IS:6761, Gr 12.9 RETAIL PART
59 79 4 0.11 kg MACHINED WASHER Ø28 IS: 2016, MS RETAIL PART
4
80 20 1.32 kg PIN S S- 304 F41112-1811257
81 20 0.36 kg CAM S S- 304 F4P1112-1811258
82 20 4.20 kg LIMIT SWITCH XCMD-210-2L1 RETAIL PART
83 20 0.08 kg LOCK NUT M6 IS: 1364, GR 8.0 RETAIL PART
A0 = O 60,22
84 40 0.10 kg HSHC Screw, M4x16 IS:2269 GR-8.8 RETAIL PART
85 2X 100 ml. 0.00 LOCTITE Hysol E-60 HP RETAIL PART
K K
GUIDE VANE AT ACTUAL OPEN AO = Ø60.22 86 1.0 kg. 0.00 GREASE MOLYKOTE RETAIL PART
1:1.5
CIBATARUA HEP
DETAIL G INDEX DATE NAME

PARTICULARS
Material No. Weight (kg.) Group no.
1112-18
1:2 01 27.8.12 RK
DRG WAS MODIFIR-ED FOR TRANSDUCER

1292.00 Kg
112
02 11.10.12 B.SINGH DRG WAS MODIFIR-ED FOR LIMIT SWITCH For nominal dimensions < 0.5 and > 4000, the limit sizes are not specified in DIN ISO 2768 part 1
Designed B.SINGH Title DRG. No.
L Checked VP / RK
ISO/128
F0P1112-1811201
From 0.5 1) 3 6 30 120 400 1000 2000 4000 Approved A.GUPTA
Reference
1)
To 3 6 30 120 400 1000 2000 4000 8000
Tol. ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 Creation Date 7/14/2012 Drg. No. DISTRIBUTOR ASSEMBLY Scale Size Sheet Rev.
Last Update 7/14/2012 1:3 A0 1/3 B
1:15
1 2 3 4 5 6 7 11 1/1
12 13 14 15 16
L
G
C
H
A
K
F
L
J
I
11
REGULATING RING 1 = 85 =
F1P1112-1811215 50 INTERNAL CIRCLIP
SPIRAL CASE ASSY = 40 =
2 B 62
16
16
F1P1112-1811601 = 28 =
= 25 =
44 SPHERICAL BEARING (GE-40 DO 2RS)
O-CHORD Ø7 x 3400 Lg. 39 1 SELF LUBRICATING

1 259
UPSTREAM DISC 1 25 FRONT PIN

F1P1112-1811202 1 1 F3P1112-1811234
= 270 =
O 40 H7/g6
INT. THD. DOWEL PIN 68
O10 x45 Lg. 4
= 150 =
15
15
37 148
BUSH(P-A1-40.30) DISTRIBUTOR HEIGHT
SELF LUBRICATING 40
147 24 BUSH
GUIDE VANE HEIGHT 2 F3P1112-1811233
GUIDE VANE 7
F2P1112-1811211 20 51 SELF LUBRICATING BUSH
40 (P-A1-22.20)
O 18 g6
O 22 H7/f7
INT. THD. DOWEL PIN 68 31 THRUST WASHER
STOP LEVER 6 O10 x45 Lg. 4 60 F3P1112-1811247
F3P1112-1811209 20 48
45 75 INT. THD. TAPER PIN Ø8 x 60 Lg.
O-CHORD Ø7 x 3500 Lg. 40
40
2 1
UPSTREAM LABYRINTH RING
14
14
F2P1112-1811204 1 48 67 MACHINED WASHER Ø17
40
45
13 LEVER PIN
20 F3P1112-1811218
63
60 49 EXTERNAL CIRCLIP ( A22 X 1.75 THK.)

20 HEAVY SERIES
SCREW PLUG 3/8" 71
84 HSHC Screw, M4x16
12 40 RETAIL PART
82 LIMIT SWITCH XCMD-210-2L1
33
20 RETAIL PART
R.T.D PT-100 WITH THERMOWELL
13
13
O 62 H7/g6
O 40 H10/f7
O 40 H10/f7
O 62 H7/g6
O 45 H7/g6
O 45 H7/g6
F3P1112-1811249 1 83 LOCK NUT M6
20 RETAIL PART
81 CAM
20 F4P1112-1811258
Z=2, O 1090 ±0.3

Z=2, O 1007
80 PIN
O 1040 H7/g6
O 1044 H7/g6
20 F41112-1811257
74 O-RING Ø3.5, ID 55
80
73 LOCKING ASSY ,TAS 3020 (35X60)
0,6
20 REFER DRG. NO.- 1P000STD68
HEXAGON SOCKET HEAD CAP SCREW, M12 x 30 56 4,5 FOR TIGHTENING TORQUE REQUIREMENT
12
12
12 17 GLIDE STRIP-2
1
8
0,6
F3P1112-1811222
O-CHORD Ø5 x 1750 Lg. 53 37 BUSH(P-A1-40.30)
40 SELF LUBRICATING
1
1
O 700 H7/g6
46 MERKEL U-RING N1
61 40 CODE N 40-45
O-CHORD Ø5 x 1450 Lg. 1
+0.0
+0.1
-0.1
0
-00
+0.2
+0.0
-0.1
+0.1
0
O 682,2
5
O 609,8
LOWER BUSH HOUSING
O 590
O 703 H7/h6
O 659
O 633
20 F3P1112-1811208
O 22
11
11
66
HSHC SCREW, M10x25 3 DOWNSTREAM DISC
8 F1P1112-1811205
1
5 MM THK.
0,5
43
O-RING Ø6.99 X ID 253.37
2
RETAIL PART
0,7
0,7
0,5
0,7
0,7
0,7
10
RUNNER SEAL 23 20
F1P1112-1311232 1
17
O 62 H7/g6
0,6
15
-0.2
-0.1
20,5
O 61
Z=12, O 535 ±0.2
Z=16, O 456 ±0.3
TAPER SLEEVE
O 374 H7/g6
Z=8,M 6
Z=8, O 395 ±0.2
O-RING Ø6.99 X ID 253.37 43

+0.2
+0.1
+0.2
+0.1
+0.1
+0.2
+0.2
+0.2
+0.1
+0.1
RETAIL PART 2
O 301,4
O 331,4
O 321,4
O 341,4
O 311,4
O 252 H7/g6
O 334 H7/g6
DETAIL U
O 240 G7/h7
9
Z=4, O 165 ±0.2

O 54
2:1 0.1 MM GAP BETWEEN

GUIDE VANE & BRONZE OVERLAY
*
DETAIL M
Z=8, O 645 ±0.3
2:1
Z=2, O 395
60 O-CHORD Ø5 x 450 Lg. 5 MM THK.

1
0,5
8
5 MM MIN.
59 WIECON PUTTY
4 TO BE FILLED AT SITE
58 HSHC SCREW M20 x 90 Lg.

4
35 METAL BONDED SEAL

4 Ø28 × Ø20.7 x 2.3
O 62 H7/g6
O 61 -0.2
-0.1
7
7
72 INT. THD. TAPER PIN Ø8 x 35 Lg. 28 RUNNER CAP
2 TO BE DONE TO SUIT RTD HOLE 1 F2P1112-1811242
62 H.S. GRUB SCREW G3/8" x16Lg

O 732 ±0.3
2
+0.2
O0 682,2
MKLYKOTE GREASE ON FACES. 45 O-CHORD Ø5 x 1150 Lg.

1
3 mm STELLITE OVERLAY
O-CHORD Ø5.3 x 1350 Lg. 42

2
Z=40, O 1007 ±0.2
LOCTITE ON FACES.
0,6
RUNNER CLEARANCE
3 mm STELLITE OVERLAY
U
Z=40, O 1090 ±0.3
1 mm
O-RING Ø3 ID 64.5 76
RUNNER CLEARANCE
1
1 mm
0.1 MM GAP BETWEEN

6
6
HSHC SCREW M6x16 64 GUIDE VANE & BRONZE OVERLAY
5
54,5
PIPE GUIDE ASSY 32 DETAIL L*

F3P1112-1811248 1
2:1
SCREW PLUG 1/4" 52
3
HSHC SCREW M8x30 Lg 77 16 GLIDE STRIP-1
8 16 F3P1112-1811221
5
L M 78 CSK HEAD SCREW, M5x16

CENTER LINE OF DISTRIBUTOR
MATEL BOUNDED SEAL ID 8.7 34 60

O14 X O8.7 X 1.6 8
20 COVER
20 F3P1112-1811226
HEX SCREW M6x25Lg 65
120
8 GUIDE VANE LEVER
20 F2P1112-1811212
HSHC SCREW M 10 x 35 Lg. 63
RETAIL PART 20 9 SPLIT RING
20 F3P1112-1811213
BUSH HOUSING M/C 4
57
F2P1112-1811207 HSHC SCREW M8x40 Lg 14 REGULATING PIN
4
20
120 20 F3P1112-1811219
STUD M12 x 50 Lg 38
RETAIL PART 40 THREADED BUSH 18 69
36 STUD M16 x 55 Lg. 80
HEX NUT M16
F4P1112-1811224 40
40
HEX NUT M12 54 67 MACHINED WASHER Ø17
RATAIL PART 40 LOCKING BUSH 29
F4P1112-1811244 69 HEX NUT M16 40
40
(TO BE TIGHTENED WITH 80
MACHINED WASHER-DIA 13 70 15
LOCTITE AFTER FINAL ASSLY.) SPACER
40 19 SPECIAL WASHER 20 F3P1112-1811220
40 F3P1112-1811225
12 GUIDE VANE LINK
20 F4P1112-1811217
3
SECTION A-A
1:1.5
2

Marked dimensions to be recorded. CIBATARUA HEP 1112-18
NOTE:- For nominal dimensions < 0.5 and > 4000, the limit sizes are not specified in DIN ISO 2768 part 1 Material No. Weight (kg.) Group no.
112
* Acceptable varation for non-toleranced machined surfaces 1292.00 Kg
PLEASE REFER DRAWING NO. (F1P1112-1811202) & (F1P1112-1811205)

FOR BRONZE OVERLAY DETAIL.
Approved A.Gupta Reference
G
H
F
K
E
1
1
C
B
Designed
I
B.SINGH
From 0.5 1) 3 6 30 120 400 1000 2000 4000 ISO/128 Title DRG. No.
Checked
To 3 6 30 120 400 1000 2000 4000 8000 1) VP / RK
F0P1112-1811201
Tol. ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 Creation Date 7/14/2012 Drg. No. DISTRIBUTOR ASSEMBLY Scale Size Sheet Rev.
Last Update 10/11/2012 1:1.5 A0 2/3 A

A
L
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
TOP TO BE MARKED
A A
( PCD 1090 )
B B
2 MM
( PCD 1007 )
( PCD 877,5 ) GUIDE VANE

IN OPEN CONDITION
( PCD 564 )
GUIDE VANE
IN CLOSED CONDITION
C
C ( PCD 645 ) F
( PCD 633 )
STOPPER BLOCK
WELDED ON TOP COVER
( PCD 535 )
D D
( PCD 456 )
77 LOCK NUT M12 41

8 40
Z=16, O 26
6 STOP LEVER
E
FOR THRUST RELIEF
STOPPER PIN 10 DETAIL E 20 F3P1112-1811209
E
F3P1112-1811214 40
1.5:1
21 HANDLE
1 F4P1112-1811227
F 10
11
12
F
9
13
8
14
15
7
6 16
17
5
18
4
19
1 0
6 STOP LEVER
20 F3P1112-1811209
HSHC SCREW M 10 x 35 Lg.
G G
E M10
H H
I I
J J
SECTION F-F
K K

CIBATARUA HEP
REVISIONS
1112-18
Material No. Weight (kg.) Group no.
Marked dimensions to be recorded. 1292.00 Kg 112
1:1.5 For nominal dimensions < 0.5 and > 4000, the limit sizes are not specified in DIN ISO 2768 part 1

Designed B.SINGH
ISO/128
Title DRG. No.
1)
From 0.5 3 6 30 120 400 1000 2000 4000
L To 3 6 30 120 400 1000 2000 4000 8000 1) Checked VP / RK
A.GUPTA
F0P1112-1811201 L
Approved Reference
Tol. ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3
Drg. No. DISTRIBUTOR ASSEMBLY Scale Size Sheet Rev.
Creation Date 7/14/2012
1:2 A0 3/3
Last Update 7/14/2012 *
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Item No. Quantity Weight Descri ption Material FLOVEL Ref.
4 1 1 74.76 kg THRUST RELIEF BOM F2P1112-1813202

HEX SOCKET SET SCREW M10 x 16 Lg
RETAIL PART 4
A 2 1 19.78 kg DUCT COVER ASSY BOM F1P1112-1813206 A

HEX SOCKET SET SCREWM10 x 25 Lg 6 3 1 12.94 kg WATER DEFLECTOR BOM F2P1112-1813207
RETAIL PART 4
4 4 0.04 kg HEX SOCKET SET SCREW M10 x 16 Lg IS :6094-FP RETAIL PART
THRUST RELIEF DUCT ASSY. 1 5 12 0.32 kg HSHC SCREWMIS:2269

10 x 20 Gr 12.9 RETAIL PART
F2P1112-1813202 1 FLANGE SEALENT 9
(LOCTITE-574) 2 6 4 0.05 kg HEX SOCKET SET SCREWM10 x 25 Lg IS :6094-FDP RETAIL PART
TO BE SENT IN LOOSE TOP TO BE MARKED
B HSHC SCREWM 10 x 20 5 7 1 0.18 kg O-Chord Ø5 × 1150 Lg. IS:9975 Part-I, SH 60-70 RETAIL PART B
RETAIL PART 12 = 30° = 8 1 0.22 kg O-Chord Ø5 × 1500 Lg. IS:9975 Part-I, SH 60-70 RETAIL PART
9 2 1.05 Kg. LOCTITE 574 (50 mL.) LOCTITE RETAIL PART
DUCT COVER ASSY 2

F1P1112-1813206 1
35
DETAIL G
C H 1:1 A C
O 15 H7/h6
M 10
D
Z = 16 ON O 456 ±0.2
Z = 12 ON O 535 ±0.2
20
M 10
D
G D
150 FROM CENTER

127,5
B C DETAIL D
O 430 H7/g6
O 300 H7/g6
O 270 P7
O 285
9 FLANGE SEALENT
1.5:1
(LOCTITE-574)
O 560
2
O 374 H7/g6
E TO BE SENT IN E
127,5
LOOSE
191,5 FROM CENTER

O 73
50
5,15 Thk.
F F
F E
WATER DEFLECTOR 3
F2P1112-1813207 1
M 10
O 12 H7/g6
O 11
22,5
O-Chord Ø5 × 1150 Lg. 7 Ø12 FOR TAPER DOWEL PIN TO BE
RETAIL PART 1 DRILLED & REAMED TOGETHER WITH
M 10
UPSTREAM COVER
G G
O-Chord Ø5 × 1500 Lg. 8 186
1
RETAIL PART 325
A
50
SECTION A-A DETAIL E

1:2.5 1.5:1
H H
267,5 FROM CENTER 267,5 FROM CENTER 4

4
3
1
5
I 12 I
O 13
M 5 M 5
2
J O 14 H7/g6 J
64
65
0,5
1
DETAIL
2:1 F 1
3,5 2
6 1
DETAIL H 4
K
1.5:1 K
M 12
M 12 Project code
REVISIONS
Project
L
DETAIL B DETAIL C INDEX DATE NAME PARTICULARS
132
1.5:1 1.5:1 Acceptable varation for non-toleranced machined surfaces

Designed VINOD Title
108.28 kg
DRG. No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
From 0.5 3 6 30 120 400 1000 2000 4000 ISO/128

To 3 6 30 120 400 1000 2000 4000 8000
Checked VP/RK
F1P1112-1813201 L
Tol. ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3
Approved
Creation Date
A.Gupta
6/25/2012
Reference
Drg. No. SHAFT SEAL ASSY Scale Size Sheet Rev.
Last Update 6/25/2012 1:2.5 A1 1/1 *
1 2 3 4 5 6 7 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
group and can not be detained,copied or communicated to any ITEM NO. QUANTATY WEIGHT DESCRIPTION MATERIAL DRG.NO.
12 SPH. ROLLER THRUST BEARING 1 1 122.58 Kg. FIXTURE FRAME BOM F2P1112-1815602
1 2 2 0.64 kg CONNECTOR SS 304 F3P1112-1815607
HSHC SCREW 14 3 1 11.03 Kg. HANDLE NUT BOM F3P1112-1815608

A M 12 × 60mm Lg. 6
20 O RING Ø1.5 × ID 17.06 2 CONNECTOR 3 HANDLE NUT 4 1 19.63 Kg. THREADED ROD FOR DISMANTLE BOM F3P1112-1815609 A
2 2 F3P1112-1815607 1 F3P1112-1815608 5 1 18.60 Kg. THREADED ROD FOR ASSLY EN 8 F3P1112-1815610
6 6 4.02 Kg. SPACER EN 8 F3P1112-1815611
7 1 4.19 Kg. BEARING HOUSING EN 8 F3P1112-1815612
8 1 1.65 Kg. BEARING NUT EN 8 F3P1112-1815613
9 1 3.41 Kg. GUIDE BUSH EN 8 F3P1112-1815614
O 334 H7/g6
10 1 3.54 Kg. GUIDE NUT EN 8 F3P1112-1815615
11 1 53.58 Kg. FIXING PLATE FOR DOWNSTREAM ASSLY. IS:2062 Gr.B F3P1112-1815616
(O 284)
B 12 1 2.51 Kg. SPH. ROLLER THRUST BEARING SKF RETAIL PART B
13 8 0.23 Kg. HSHC SCREW M10 X 30mm Lg. IS:2269 Gr.12.9 RETAIL PART
DETAIL I DETAIL K 14
15
6
6
0.385 Kg.
2.0 Kg.
HSHC SCREW M12 X 60mm Lg
STUD M12 X 225mm Lg.
IS:2269 Gr.12.9
IS:1862 TYPE B Gr.8.8
RETAIL PART
RETAIL PART
1:1 1:1 16
17
6
6
0.2 Kg.
0.32 Kg.
HEX NUT M12
HSHC SCREW M12 X 40mm Lg.
IS:1364 Gr.8.0
IS:2269 Gr.12.9
RETAIL PART
RETAIL PART
18 8 3.25 Kg. HSHC SCREW M10 X 45mm Lg. IS:2269 Gr.12.9 RETAIL PART
19 2 0.02 kg O-RING Ø1.5 x ID17.06 IS : 9975 Part 1(NBR 60-70 SH) RETAIL PART
20 2 7.0 kg HYDRAULIC PUMP SKF-729124 SKF RETAIL PART

C C
800
DETAIL L
13 540 BEARING NUT 8 17 HSHC SCREW
1:2 F3P1112-1815613 1 6 M12 ×40mm Lg.
191
BEARING HOUSING 7 10 GUIDE NUT
F3P1112-1815612 1 1 F3P1112-1815615
Z = 5 x O 60
D D
387
403
E E
1 FIXTURE FRAME
1 F2P1112-1815602
DETAIL D
1:2.5
F 306 F
RUNNER
F1P1112-1812401 CG OF RUNNER
1300
WITH FIXTURE
CG OF RUNNER 15 STUD BOLT

WITH FIXTURE 6 M12 ×225mm Lg.
SPACER 6
F3P1112-1815611 6
G G
CG OF RUNNER
P1
WITH FIXTURE 16 HEX NUT
6 M12
5 THREADED ROD FOR ASSLY. 4 THREADED ROD FOR DISMANTLE
1 F3P1112-1815610 1 F3P1112-1815609
H 343
H
I
K P2
L D 9
1
GUIDE BUSH
F3P1112-1815614
RUNNER
I F1P1112-1812401 I
TAPER SLEEVE
RUNNER
F1P1112-1812401
J HANDLE NUT 3 J
F3P1112-1815608 1 22
AXIAL DRIVE UP
ARRANGEMENT FOR RUNNER ASSEMBLY 20
2
HYDRAULIC PUMP SKF-729124
MAX. PRESSURE - 100 MPa
MOUNTING PROCEDURE DIS-MOUNTING PROCEDURE ARRANGEMENT FOR RUNNER DISMANTLING RUNNER WITH SLEEVE
K 1. SLEEVE TO BE INSERTED ON THE SHAFT(MIN. CLEARANCE = 0.018MM) 1:10 K
ARRANGEMENT FOR RUNNER ASSEMBLY 2. RUNNER TO BE PLACED ON SLEEVE BY CRANE UPTO THE POSSIBLE RANGE
1. CREATE AN OIL FILM BETWEEN THE SURFACES OF SLEEVE & RUNNER
2. ASSEMBLED THE FIXTURE AS PER ABOVE
NOTE:
3. CREATE AN OIL FILM BETWEEN THE SURFACES OF SLEEVE & RUNNER WITH 3.TIGHTENED THE THREADED ROD ON SHAFT & SET THE FIXTURE FRAME ON 1. P1 & P2 TO BE ADJUSTED AS PER SITE REQUIREMENT
THE SELECTED HAND PUMP RUNNER WITH SPH. ROLLER THRUST BEARING REVISIONS PROJECT PROJECT CODE
4. TIGHTENED THE THREADED ROD ON SHAFT & SET THE FIXTURE FRAME ON 4. PULL THE RUNNER FROM SLEEVE WITH THE HELP OF THREADED ROD 5. RELEASE THE OIL PRESSURE Marked
s to be
recorded.
For nominal
dimensions
limit sizes are not specified in DIN ISO 2768 part 1
INDEX DATE DRN. CHD.
RUNNER WITH SPH. ROLLER THRUST BEARING dimension < 0.5 and
> 4000, the
Acceptable varation for non-toleranced
machined surfaces
PARTICULARS
CIBATARUA HEP 1112
MATERIAL WEIGHT (Kg.) GROUP NO. -18
THE SURFACE OF SLEEVE From 0.5 1)

3 6 30 120 400 1000 2000 4000 DRN. R.MOYAL TITLE DRG. No.
L ISO/128 L
To 3 6 30 120 400 1000 2000 4000 8000 1)
CHD. VP/RK FIXTURE ASSEMBLY F1P1112-1815601
Tol. ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 APPD. A.GUPTA FOR RUNNER, UPSTREAM & DOWNSTREAM
SCALE SIZE SHEET REV.
Reference
THE RUNNER CAP ON RUNNER DATE 10/19/2012
Drg. No. ASSEMBLY/DISMANTLING
1:6 A1 1/2
*
1 2 3 4 5 6 7 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12
COPY RIGHT : This document is the industrial property of flovel group and can
not be detained,copied or communicated to any without a written authorization
Z = 6 , O 284 ±0.2
A A
14 HSHC SCREW
8 M12 X 60 Lg.
B B
1 FIXTURE FRAME
DETAIL N
1 F2P1112-1815602 1:1 1 FIXTURE FRAME
1 F2P1112-1815602
C C
Z = 8 , O 732 ±0.3
18 HSHC SCREW 389

379 8 M10 X 45mm Lg.
D CG OF DOWNSTREAM D
WITH FIXTURE
DETAIL O
1:1
383
E E
F
N F
DOWNSTREAM DISC
11 FIXING PLATE FOR DOWNSTREAM ASSLY.
F1P1112-1811205
O 1 F3P1112-1815616
G G
ARRANGEMENT FOR DOWNSTREAM DISC ASSEMBLY ARRANGEMENT FOR DOWNSTREAM DISC DISMANTLING
REVISIONS
H 156
-- H
1) Designed R.MOYAL Title DRG. No.
From 0.5 3 6 30 120 400 1000 2000 4000 ISO/128
Checked VP/RK
To 3 6 30 120 400 1000 2000 4000 8000 1)
Approved A. Gupta Reference FIXTURE ASSEMBLY F1P1112-0415601
Tol. ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3 Creation date 11/1/2012 Drg. No. FOR RUNNER, UPSTREAM & DOWNSTREAM Scale Size Sheet Rev.
ASSEMBLY/DISMANTLING
Last update 11/1/2012 1:8 A2 2/2 *
1 2 3 4 5 8 9 10 11 12
ALL DIMENSIONS ARE IN mm
IF IN DOUBT ASK TDPS . 1 2 6
3 4 5 THRUST (MAX.)
11024112 TYPE OUTPUT VOLTAGE CURRENT PHASE & SEQUENCE
P.F POLE FREQUENCY RATED SPEED RUNAWAY SPEED CRITICAL SPEED INS.CLASS AMBIENT ALTITUDE RATING OVERLOAD APPROX. WEIGHT GD" ENCLOSURE SYSTEM : IP23
AXIAL THRUST: ± 5.4 T
A A TD125 3125 kVA 6300 V 286 A 3, U V W 0.8 6 50 Hz ±3% 1000 rpm 1768 rpm 2122 rpm F 40' C 1000 MSL CONT. 20% CONT. 20 T 2.25 T-m2 COOLING SYSTEM : !CO I
RADIAL LOAD : 4.59 TI
Q Q +10% TO -15% (RUNNER WEIGHT INCLUDED)
cc 1FOR LOAD TABLE REFER FLOVEL DWG F2P1112-1748001

SHAFT EXTENSION AS PER FLOVEL 1770±30 1400 BEARING DETAILS: CRANE HOOK HEIGHT FOR
LIMIT VALUE 806±30 SPEED DISC DETAIL GENERATOR LIFTING ACCESSORIES SETTING
SL NO. BEARI NG MAKE ZOLLERN
DWG. F3P1112-1812801 i/!270 f7 -O.OS6
-0. 108 DE BEARING ZFXLA 28-315
~,
0. 0 2 NOE BEARING ZFXLQ 22-250
i;ll240 117 30 SLOTS SET VALUE
Q TY >-_TY'-cP~E~--'
-0.0 46 TERMINAL
-e-
SL.NO NAME
~·
rr I
i EQUI-SPACED
ON 350 PCD.
RTO DIAL SPECIFICATION MARK ALARM TRIP
6
TOP COVER TO
0
BE REMOVED ST A TOR COIL 6+3 PT100 WIRE RTD
~ I ::c 105 0
0
M WHILE LIFTING
LL' ()¢o.02AB ..:i
a I /:/ o.oi 5 2 SEARING TEMPERATURE 2 PT100 6 WIRE RTD 811-826 75° c 80" c
•' ~
85
l LIQUID IN
20 ! i= 2
3 BEARING TEMPERATURE TB11-TB26 75° C 80° C

=~·.. -!"1 '<::Jo;1'. j_..,.,--''o'-.' +-r-~ ;: STEEL
-•
1000W,10,240V HR, HS
0 PROVISI ON FOR
'
•
MOUNTING SENSORS
A
'H'
0:,
• Q' M12 &- M18 4 SPACE HEATER (MAIN M/() 2
LIQUID IN
STEEL
STEM TYPE
SET AT 120" C
e.
I 2 LIQUID IN
5 PRESSURE GUAGE (OIL INLET)
'
;;;
o GENERA TOR.
-- i
'E' o ... ,t> rr ~.
?t 6 TEMP. GAUGE [OIL OUTLET) 2
STEEL
STEM TYPE
290 o., 11
~I 4xr/122 HOLES
4xM16 ANCHOR BOLT
7 AIR TEMPERATURE (IN
(EXPANDABLE TYPE) AIR TEMPERATURE (OUTLET) PT100 6 WIRE A21-A26
RTD 8
315 TOPS SCOPE
DETAIL-'Q' FLEXBLE 9 THRUST PAD RTD'S (BEARING) 2 PT100 6 WIRE RTD TP11- TP26 75• C so· C
585 ITURBINE LIMIT)
0.05 A B HOSE P PES
I
DETAIL-'B' CH.1x45° /,.

I
LUBRICATION OIL REQUIREMENTS FOUNDATION LOAD DATA
0
4 HOLES 0175•55 DEEP & TAP a -0 .1
/ ~
GENERATOR BASE FRAME.
M20x45 DEEP ON 165 P(O
EQUI-SPACED AS SHOWN. lj_lo.os IAl~·l-:11· CH.3x45" m

,:;~' M42 JACKING HARDWARES &-
SHIM DETAILS OIL SPECIFICATI ON ISO VG 68
DYNAMIC LOAD (kgf)
PRESSURE OF OIL AT INLET 0.1- 0.2 Mpa LOAD STATIC
JOURNAL 12 Lts/min POINTS EQUIPMENT LOAD {kgf) VERTICAL HORIZONTAL AXIAL SHORT
11: 1 hi CIRCUIT
VIEW-'H' DETAIL-'E' MANIFOLD ~I
~l~~~~PAD, 8 NOS. !TOPS SCOPE)
TAPER WEDGE
OIL FLOW RATE AT DRIVE THRUST PAD'S 18 Lts/min x 2
(±)
PIPE TRENCH END BEARING CONTI NUOUS P1 GENERATOR 2500 + 4325 625 925 + 13150
400 48 Us/min
+
NOTE:- DATUM A & BARE GENERATOR RADIAL BEARING FACES (DE & NOE) 400x400 DEEP TOTAL
-, COMMON BASE FRAME P2 GENERATOR 2500 4325 625 925 13150
INOT IN TOPS SCOPE]
OIL FLOW RATE AT NON DRIVE END BEARING CONTINUOUS a Lts/min + + +
LOCATION OF TEMP AT IN LET (BEARING) 45° c P3 GENERA TOR 2500 + 4325 625 925 + 13150
A Q 8 P +
PIPING FOR LUE.OIL SHIMS {TO BE PLACED AT 20
PLAIN WEDGE kW LOSS {APPROX) DE/ NOE 15.0 kw I 3.0 kw P4 GENERATOR + 2500 + 4325 625 925 + 13150
LOCATIONS) TOPS SCOPE.
SPACE HEATERS COOLING WATER REQUIREMENT, LPM 120 PS GENERATOR 2500 625 925 - 13150
+ - 4325
OIL INLET 1)f' 150 DETAIL-'C' PRESSURE OF COOLING WATER, MPa 0.1 TO 0.2
P6 GENERA TOR + 2500 - 4325 625 925 - 13150
OIL PRESSURE FOR BRAKE, MPa 4 TO 12
MAIN SPACE P7 GENERA TOR 2500 - 4325 625 925 - 13150
PSI, RF FLANGE 0 +
PB GENERA TOR + 2500 - 4325 625 925 - 13150

R1 BRAKE 75 150 50 75
B PR.GAUGE
MANIFOLD 3" NB 150PSI,
RF FLANGE 1 OIL INLET ANSI 112 "NB
=1L------ -
0
0
TAPER WEDGE LINER PLAIN WEDGE SPLIT-UP WEIGHT OF PARTS IN Kgs . R2
R3
BRAKE
BRAKE
75
75
150
150
50
50
75
75
D~
ORIFICE 1150PSI, RF FLANGE Ii) COMPLETE ST A TOR 10000
REDUCER 2 t-2"
COMPLETE ROTOR 6100 R4 BRAKE 75 150 50 75
Al J A2 REDUCER j··-i·· MAIN SPACE
DE &- NOE BEARING ASSEMBLY 1500 RS BRAKE 75 150 50 75
FLYWHEEL ASSY 600 R6 BRAKE 75 150 50 75
~t- Ll*'oJ +Y!/loosl

HEATER-1
BASE PLATE 1800
FLOW FLOW SIGHT
GLASS ORIFICE TOT AL WEIGHT OF THE M/C (APPROX.) 20000
SWITCH ----'----'-- The meaning of symbols+,- as to load direction is as described below.
;L_;L_I.. L
DE BEARING NDE BEARING HR1 HSl HR2 HS2 Horizontal direction: Right+, left - (Viewed from nondriving end)
3200 2300
Vertical direction: Dcvn «, up -
A1&A2 - INLET TO THRUST PAD
J - INLET TO JOURNAL 4450+-50 NDE
ROTATION
,,,.. -..
APPROX. 5800 (MINIMUM DISTANCE FOR ROTOR REMOVAL)
ROTATION
2384 1835 'JP~
2000!50 m NDE DE
1500±25 1015±25 AUX. T. BOX (WOG AUX. T.BOX FOR SP.
-- --
_RTD's,BTD's &- A TO'sl HEATER & EXC. FIELD OIL INLET PRESSURE GUAGE
<, MAIN & NEUTRAL ~ AIR OUT

AIR OUT~\ BTO FOR DE BTO FOR NOE WINDOW FOR DIODE OIL OUTLET TEMP. GUAGE TERMINAL BOX
,.
BEARING /REPLACEMENT
~
BEARING. •
-,
--. •c L
~
j-
.
"
00
M
II
..!
-. '
• (i)
•
- L_ •
FLOW METER sr·usH GEAR AIR IN r- -i1

• '
fl
I I
I
S .-' :
ASSEMBLY it...
ORIFICE ' ;~:, : I I I
618 C'--
- I ~::!
-
20
j;; ' ~:: :
'''!'\ ''
'I
'
0
NNER 'i. ...-··--....._ ' ' OS SYSTEM
0
~.,
).._
-
0
PR. GAUGE
- --
'
"
' L
--- - -+-- ~~ L
./ d·t, I "
'
i . • • I ,-u
-
I
<, '
1
-
,11,-rl
'
UI V1 W1 U2 V2 W2
MANI FOLD
r:
FOR OIL INLET v I I
= '
0
~
~
'B' "" "" PIPING ARE NOT Ill Ji"" BSP PRESSURE
,_ ~i11r TOP OF FINAL
CONCRETE IN TOPS SCOPE
Ill
II
Ill
PORT (M) FOR BRAKE.
:~
•
MANIFOLD
0
~ STAND I /o~
c
~'
I II I
N I Ill jl
j
'1 •I II '
,
i: i:\ ,,Jo I
CD '
!J!
~ 111 ll!I l ~
:i
.
b
'
• . ,,_,,,.---· /
'
'I "
l'
I I
ANCHORED IN ' '

'
' I " I I
, ' . ' ., " .

SITUATION USI I II I I • ' "' ,;
•
' ' 8 ~ ,,-,v· . Iii OI I
L
' L
'
I)
NG ' ' ' I .
I1 "j I I ! '
HIL Tl BOLTS
'
• I\'
t,---~---A I '
, E 0 .• ' • • • l---------~
' • ' • • • , " • •

• •
' "
< ' "'--· .-~ • • , '
• '
• ' •
• • • • • •
'
• "
'
•
'
'
'•
•
'
'
' '
'
'
"
'
' •
• ' •
' • , . • '
' •
, '
'
• '
'
2000 ' ,
• ,
0
1100±30
TEMP. GAUGE • • • •
1355 (OIL INLET FOR A 1] 1456 (OIL OUTLET)
1100!30
1496 (OIL OUTLET) 1499 (OIL INLET)
REAR VIEW
AIR BREATHER ©
VIEW FROM DE
1552 (OIL INLET FOR JOURNAL)
559 Ji1 (WITHOUT FLYWHEEL GAURD)
1260 650 810 790

[8"'~-
Pl P2 P3 P4 ~ $•' ~ NOTES, HYDRAULIC BRAKE DETAILS
al ,~
,,
11
1. MINIMUM OF 1 METER CLEAR SPACE AROUND THE MACHINE IS NECESSARY FOR GOOD
NDE SHAFT END DETAIL VENTILATION. AIR INLET AND OUTLET SHOULD NOT BE BLOCKED.
-
N
'~ " ,f,.i,,11 '- "::'._L~-!_ :I [t-J ~ !I 0 A HYDRAULIC BRAKE - MAKE KA TEEL
c.J " I 0
"
BRAKE TOP OF
--- -- ~-
, r1 9 .i e"' 2. DRIVE END BRG HAS AN AXIAL CLEARANCE t0.25mm &- ±25mm ON NOE BRG . HYDRAULIC PRESSURE CONNECTION SIZE 1/4"' BSP (HOSE FI TTING)
SOLE PLATE FINAL GROUT 1,,
;i- 2
~
0 0 " DRILL HOLES ¢8.5x25

~ 3 JACKING BOLTS, FOUNDATION BOL TS(ANCHOR BOLTS) & EARTHING SCREWS ARE IN
~-_J
0
- ---
'
I I TOPS SCOPE OF SUPPLY &. SUPPLIED ALONG WITH GENERA TOR.
------- - ------rt=t-PJ
i
iT ~--- 0
-o 100 JOO [100)
e
------
DEEP & 4. TIGHTENING
00
-
M
TAP
M10x21
COLOR
SHADE
TORQUE
VALUES
DEEP OF
ON 130 FOR BOLTS
THE
PCD
GENER
m
AS
SHWON ATOR:
.
RAL
7035
5.
OUTGOI
NG
CABLES
TO BE
INDEPE
NDENTL
Y
SUPPO
RTED
SO
THAT
NO
PART
OF THE
'
00 I I ii: I "
D ' ' <24
' (DESIGN VALUES).
-
BOLT MAX TIGHTENING TORQUE IN (Kg-Ml
11
<!) <!) IoI I 7. CHECK OIL LEVEL PRIOR TO START. CONFIRM ROTATION OF OIL-RINGS AFTER START DESCRIPTION SIZE FOUNDATION BOLT FIXING BOLT
0
--- sa MAIN STATOR FRAME TO BASE PLATE( CLASS 8.8) -- 432
00
~ ~ "' . . -1 - ,-~., r-;~· rc,1 '$il I re1 :I' , '
. PHASE SEQUENCE
&-
OF THE GENERATOR IS U. V, WIN CLOCK WISE DIRECTION. WHEN 2 BRAKE DISC TO HUS FIXING !CLASS 12.9) M24 -- 125
~ ' < 9 J BRAKE DISC HUB TO SHAFT FIXING (CLASS 12.9) M16 -- 35
' ' 0 I MEASURED THROUGH PHASE SEQUENCE METER. 4 BRAKE TO SOLE PLATE (CLASS 8.8) MJO -- 155
P5 P6 P? PB '
5 BRAKE (CLASS 4.6) M24 JO --
3- fi' <!) 2480 c---1---c !, 10. WHENEVER VACUUM CIRCUIT BREAKER IS USED, EMPLOYMENT OF SURGE PROTECTIVE
DEVICE MUST BE CONSI DERED.
( 500 8xM42 JACKING HOLES.
4 ANCHOR BOLTS OF M16 FOR
FIXING FLYWHEEL GUARD {TO
10.5 "12 :g-, 0.03 A
11.
12.
CENTER HEIGHT EXPANSION OF GENERATOR AT sc-r
RISE WILL BE 0.27mm.
3° MINIMUM SLOPE REQUIRED ON Oil OUTLET PIPING FROM BEARING TO TANK TO
100 300 (100)

lffi-t-H1MCO. 3J~l• FIXIN6G HOMLE2S4 FBOLTS # 8xM42 FOR FIXING ST ATOR BE DONE IN SITUATION) ENSURE GRAVITY FLOW OF OIL BACK TO TANK. PROJECT CIBATARUA HPP
lff-7~J.~J,RO. 5J:H 'E' BASE PLATE SHA FRAME TO BASE PLATE. FIXING DETAIL OF AIR INJECTION DEVICE IS LIMIT VALUE 13. RUNAWAY TEST WILL BE CONDUCTED AT 1768 RPM FOR 15 mins.
:li.: DETAIL-
(~~g~ LL BE SENSOR STAND FIXING HOLES
1;~@rti1~,01.11JI~ SECTION Y-Y ~~~EN~~OEN 1o~~g;E) SECTION T-T TO BE DRILLED IN SITUATION AS PER FLDVEL DRG NO, F3P1112-1a12ao, 090 H7 :g:g~~ ;~- ~1~~~~~1;~1;;~;1:~NA~~;\or~rs:ri~~D :1~ 1M~g;F~GvMA~::r~~ trTr~~Ecir~~RATOR. CUSTOMER FLOVEL ENERGY PVT. LTD.
o. '""""
:::JI:~:±0.2
.::..
+Il.l
·
·
c_: F=-+=~o
:~:~ ~
(FOR BRAKE)
~ %
~:::!
~ ;~ ~~~,~~o.~ ~ ~-
"' ~g - .:;:3o::c:a=o.«:- _. ,.;;:..;
~i~_.~~o
o/1\YI
3~~05~:,-,,,
16. GENERATOR SHALL BE DISPATCHED w1rn ASSEMBLED
f---,.,---,--,,,---,;--a.~.---;;---reccocc------'------,-.,--,-----;;;---,------------------------------------'--------------------'---------------,~~-->=c
:~
:z:~ci!;
0
0..
<t. ~
"'
!;t~li!
.:i;i:;i;i;,:"'
e!
~~-c:i;:l!:lal
~5
CONDITION
~D
~~~~~-~~-.d~------~-L---~~~--'--------'---'------'--------j•
YHU, i~ 8/6/12 TYPE TD125
RATING
TITLE
2x2.5MW,6.3kV,6P
OUTLINE & FOUNDATION
,50Hz
g
o
30•120•±0.3 ena Vl ~ !il~ffi '5 ~i~~~!~~~~:: ei ~~~ ~ ~~~~g!:!;l~::i~gl~ ;;~,. · ~~:~~;di~~:H!; ~Kn vK·"--f--------+--=,------------l==s----o_F_A_C_G_E_N_E_R_A_T_O_R_-,===-1t
>>> !!::~ !;,;l:..i.!:
-< !!:: '--'.:;.~~i!i!l!::;:;.\'!i!cl!i:"..;8 .. ,:; j.30:: ~. :,::,,:,-:g"'· .. ~;"'i="'!!!"' ..,3!1!_,~0 ...... ..-::::.,,~
w~
laii';f,1----F.,i;;all.sc-
A
~ .,,\;!
120•315• ±05 1.2 s, .. ::!::~ sea ;;;;ii1
<C O'-'"'z , <C o« .
~~!~~ta~.... D'w'G.ND. REV.MARK
!;;i :re ... ::c3:i, ... 3.., ............c ... ... l5 _ 12,:::;~ ... 0"'~:rcfs!i ~~:;.5,.:iliiili'l: .. ~~A
• - -. ~ ~ .., , . s o
: !'-'o•~::!::i9::c~<t.,,· ~§:~ ..,o~.,,~,-•o .., Z

'"'~"'.:''':'"":'c' '{±~o;.s--f2~.o~~.. *~; ffi~~~~::!~i8;13 i!!~~:~:r:~~,:,ll!~ii:1~! oOO •
~~ffi~~~~~!:S;ii nsNo DR\JN "'-':+-----~ - ,-: .- TD Power ystemslimited 11024112 4 ~
r\-000•2000• ±1.2 3,0 ,...., .o.,o
:::l,!l"' ~ ~;!~.s.3::Et~.•.:':'O::~!i!.•_:rf~ ... ~ 1
,..
2l~~-~:...;:~:t~.l!:lao.15i!.ol!i ~i;;i 51:i °='.~~-•·.:::~.~o~ SR
CAJLJEf. NTS --n.:±3PR
slil.=P:IJL,,
RR ODJECATNIGOLN TD PS c
l;I i:,;, ~;:: ... N,., ~"' ,.,~ .; t;,:J N .., _, "' _. ,., .., 4
.,. LI..
L _J
.
.
8 4 0-RING ¢5.33,ID-136.5, R60 IS:9975 PART 1
GATE VALVE
DN 100,CL 150 5 9 56 55.44 HEX BOLT M30 x 130Lg IS:1364-1 Gr8.8
B l---+-----+-----+------------+---------1B
B .L .=510 10 56 14 HEX NUT M30 IS:1364-3 Gr8.0
11 2 0-CHORD-08 :~9 Jt11/n 1

12 2 2.0 EYE BOLT M20 IS:4190
00
00
0 SLIDE VALVE SLV CLOSING 13 24 45.6 HEX BOLT M36 x 180Lg IS:1364-1 Gr8.8
u 4
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t LIFTING LUG )
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CO 00
<D 00 CUTTIN ALLOWANCE '
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(..) N U FOR COOLING WATER ' HEX ADAPTOR 1 /2" BSP(M) X 1 /2" MS, Zn plated
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7
800 750
60"
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¢190.5 (PCD) I
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9 OFF CENTER ~--- SECTION K-K
¢190.5 (PCD)
H WELD JOINT DETAIL FOR VIEW-J SCALE 1: 12 H
11------+-----i 6 ¢230 SCALE 1 :6
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DETAIL-G PENSTOCK PIPE
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DETAIL-F
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E
SCALE 1 :2 E
J OFF CENTER c:i J
21
w
z L<LL~- - -- -
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i'.5
J
19 COVER THICKNESS
DETAIL-L
9 EARANCE=5mm FOR AXIAL
K -- - --II-- (.)
MOVEMENT
DETAIL-H
I
I
I 0
0 C
L
3373 0 BFV ASSEMBLY
2 295 00 ANCHORAGE ASSEMBLY

2400
3 450 00 UPSTREAM PIPE ASSEMBLY A
(DETAIL OF COOLING
WATER DOWNSTREAM PIPE
265 270 1170 BOSS) SCALE 4 535 00 ASSEMBLY WITH DISMANTLING
1 :2 JOINT
Pr. TAPPING G ~".
(982.5) (700) 5 240 00 BY-PASS ASSEMBLY
20
6 16 2.13 STUD BOLT-M16 X 1 OOLG DIN 976-1 Gr8.8
PROXIMITY S NSOR
K
7 32 1 1 HEX NUT M16 IS:1364-3 Gr8.0
NBN4-12GM50-E2-V1 SCALE 1 :2 770 VIEW-I
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QUALITY OF SEAM WELDING CLASS C. ALL DIMENSIONS ARE IN MILLIMETER NBR 70-SH
CXl [}:'.
I SCALE 1
NW :3 QUALITY OF BUTT WELDING CLASS B. AND ALL ELEVATIONS ARE IN METER
II 1-
N z
PROJECT PROJECT CODE
LI) 0 .w(.)
I CJ Marked dimensions to be recorded.
REVISIONS
CIBATARUA-HEPP 6000-72
LI) O LL
INDEX DATE ORN. CHO. PARTICULARS TBHydro FLOVEL
For nominal dimensions < 0.5 and > 4000, the limit sizes ore not specified in DIN ISO 2768 port 1
0 l"l LL
:::. 0 11 DETAIL-B Acceptable voration for non-toleronced machined surfaces VALVES PRIVATE LIMITED MATERIAL WEIGHT (Kg.) GROUP NO.
From o.s" 3 6 30 120 400 1000 2000 4000

SCALE 1 :3 To 3 6 30 120 400 1000 2000 4000 80001> -5265 200
DETAIL-E
DETAIL-D Toi. ±0.1 ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 ±1.2 ±2 ±3
t--D_RN_. -E3- -$ TITLE BFV: DN 900_PN16
L SCALE 1 :2
SCALE 1 :4
CHD.
--+-S_.K_U_MA_R_,
R.JAIN
IS0/128
DR;;C:6000-7220001 L
APPD. A.GUPTA Reference MAIN ASS EMBLY SCALE SIZE SHEET REV.
t---+-------; Drg. No.
DATE 03.05.12 1:12 A1 111
L 2 3 4 5 6 7 11 12 13 14 15 16
_J
Project CIBATARUA HEPP Document no. FC1112-18M0601
Project code 1112-18 Revision no. *
No. of pages 5 Date 17.09.2012
CONTROL PHILOSOPHY
FOR
COOLING WATER SYSTEM
CIBATARUA HEPP
(2x2.5 MW + 20% COL)
DOCUMENT NO.
FC1112-18M0601
CUSTOMER
P. T., BAHTERA BAYU PERSADA
The Garden Centre # 3-09, Cilandak Commercial Estate,

Jakarta, INDONESIA
Index no Date Particulars

Revision
Prepared by Date Checked by Date Approved by Date

SSN 25.09.2012 OP 25.09.2012 AG 25.09.2012
Page 1 of 5
S. No. Contents Page no.

1 Application 03
2 Description 03
3 Control System 05
Page 2 of 5
A common Cooling water system for 2 units shall be provided to meet cooling water
requirement of Generator bearing lub oil heat exchanger and shaft seal for each unit. It
is proposed to meet the pressure and flow requirements water shall be taken from the
penstock of upstream of MIV. Application, description & scheme are given below. This
description is to be read with Drg. No. F3C1112-1842001.
1.0 APPLICATION
Cooling water is required for following purpose.

1.1 Heat Exchanger of Generator Bearing lub oil system.
1.2 Shaft Seal.
2.0 DESCRIPTION
For applications stated above, pressurized cooling water is required. Water for this
purpose is tapped from penstock of upstream of MIV. A ball valve is provided at the
takeoff point of the penstock and a common header shall be made.
A Globe valves is provided in common header line, which shall be used for
regulating the flow. A pressure gauge shall be provided in common header line for
local indication.
1 No. Duplex coarse basket filter (500 micron) is provided in common header line
for coarse filtration of the water. Normally one element of duplex coarse basket
filter remains in circuit and other shall be standby.
After Duplex coarse basket filter (500 micron) 2 nos. Pressure reducing valves (1
main+1 standby) are provided in the common header line to reduce the inlet pressure
(penstock pressure) to 3.0-4.0 bar (system pressure). Isolation valves (Gate type)
shall be provided before and after Pressure reducing valve for isolation purpose
during maintenance. A Pressure relief valve is also provided for the safety of the
system in the event of malfunctioning of pressure reducing valve. A pressure gauge is
provided after pressure reducing valve to indicate the reduced system pressure.
Page 3 of 5
1 No. Duplex fine basket filter (100 micron) is provided for supplying water to Shaft
Seal & Generator Bearing lube oil heat exchange. Normally one element of duplex
fine basket filter remains in circuit and other shall be standby. Duplex filter are basket
type & manually change over, back flashing also can be done by manually operating
the back flash valve. A pressure gauge is provided in line for local indication after fine
filter to indicate the system pressure.
After bifurcation line, an electrical actuated Globe valve is provided for each unit to
automatic ON/OFF the flow in each unit. A pressure gauge and a switch is provided
in line for local indication to indicate the unit system pressure and give low
switching contact to control panel in case of low pressure.
2.1 Shaft seal
To prevent the entry of operating water in to shaft seal area, filtered water supplied
to shaft sealing arrangement. Supplied water shall be partly mixed to operating
water and get drained through shaft seal draining pipe which leads to drainage
sump.
A globe valve has been provided to control the flow in this line. A pressure gauge shall
be provided in shaft seal line to display pressure locally and a pressure switch and
flow indicator with switch shall be provided in shaft seal line to give low switching
contact to control panel to give contact in case of low pressure/flow.
2.2 Generator bearing lub oil heat exchanger
The cooling water to Generator Bearing lube oil heat exchanger shall be supplied for
the cooling of Lubrication oil. A Globe valves is provided, which shall be used for
regulating the flow to heat exchanger. A pressure gauge is provided in the inlet of
the heat exchanger to monitor the inlet pressure.
A ball valve with blind plug shall be provided at outlet of heat exchanger for
flushing. A flow indicator in the outlet line of heat exchanger is provided for the local
indication of flow. The discharge from the Generator Bearing lub oil heat exchanger at
outlet is conveyed to the tailrace.
Page 4 of 5
3.0 Control System:
A suitable control system shall be provided in LT distribution panel which is located

in Control room.
The actuator shall be suitable for 240 V ± 10%, 1 phase /400 V ± 10%, 3 phase, 50
Hz AC supply.
Piping shall be steel electrical welding (ERW) type of medium class, as per IS: 1239.
Various control & check valves shall be of cast steel of pressure rating 16 kg/cm2.
-------------
Page 5 of 5
r- LEGENDS:-
1 2 3 4 5 6 7 8
PRESSURE @ PRESSURE GAUGE l><l BALL VALVE
ttr REDUCING VALVE
@ PRESSURE SWITCH C*J GATE VALVE

A [gr" PRESSURE
A
RELIEF VALVE @ FLOW INDICATOR
GATE VALVE
~ NORMALLY CLOSED
{]} DUPLEX BASKET
® FLOW INDICATOR
FILTER s WITH SWITCH [:gJ GLOBE VALVE
~
ELECTRICAL ACTUATED
GLOBE VALVE 8 DIFFERENTIAL
PRESSURE SWITCH
i
UNIT-II
i
I I
TO DRAINAGE
SHAFT SEAL
B SUMP
B
PENSTOCK ~--H!f-'-,-'-11++---------,ii
'A' (UNIT-II)
---- ~ ~-.........+.-+-----<II
,-- i
'--,M1--------------e
GENERATOR LUB OIL
HEAT EXCHANGER
<:»
.......
I TO TAILRACE
.r-..L-------
1
COARSE FILTER FINE FILTER
I L ~
(COMMON FOR 2 UNITS) (COMMON FOR 2 UNITS)
c c
Inlet Pr. O utlet Pr.
10.2 Bar 3-4 Bar
PENSTOCK ~--H#,J..;-4"-1-------,11
(UNIT-I)
~ '----------Hfh+------,11
UNIT-I
i i D
L _J
Q)
.0
I I
0c
~§ TO DRAINAGE
SHAFT SEAL
'O ~
c .!:::l SUMP
~_g
e ffi
:J -
('.) c
Q) 2
e; 1:
- 3\:
0:, DRAINAGE SUMP TO TAILRACE I TO TAILRACE
£_g
Q) ::::
E
3\:
Q.
e Q)
:s ~ L ~
~ >,
'O c
c ro
·~ .8
..c
--o
• • Q)
-c rCo)
NOTES
:J E 1. COOLING WATER SYSTEM IS COMMON FOR TWO UNITS.
g
'O O 2. INLET PRESSURE TO COOLING WATER SYSTEM IS 10.2 BAR & AFTER PRESSURE
-~.;:
..c O REDUCING VALVE IS 3.0-4.0 BAR (VARIABLE)
REVISIONS
INDEX DATE ORN. CHO. PARTICULARS
3.
SYSTEM
DESIGN
PRESSU PROJECT PROJECT CODE
RE =
15.3
BAR
TEST & CIBATARUA HEPP (2x2.5 MW+ 20% COL) 1112-18
PRESSU
RE = .
25 BAR CLIENT GROUP NO.
P. T., BAHTERA BAYU PERSADA 420 f
j:: ·g- TITLE DRG. No.
~ -g SCHEMATIC CONTROL DIAGRAM F3C1112-1842001
~ ·~ FOR COOLING WATER SYSTEM SCALE SIZE SHEET REV.
8~ (COMMON FOR POWER HOUSE)
L_~~~1~---.~~~2~-----.-~----=3~~-.-----.----r-----.-------.--~----r----,-~~----L~~~--,-~-7~~~L ~8 L ~_J
NTS A3 1/1
ò 3" ò 2"
NOTES PROJECT PROJECTCODE

INDEX DATE DRN. CHD. PARTICULARS CIBATARUAHEPP(2X2.5MW+20COL) 1112-18
1) HYDRAULICSCHEMATICCONTROLDIAGRAMFORLUB.OILSYSTEM,
CLIENT GROUPNO.
REFERDRG.NO.31135612(REV.-4).
P.T.BAHTERABAYUPERSADA 330
2) FOROUTLINEDRAWINGOFACGENERATOR,REFERDRG.NO.
11024112(REV-02). DRN. DS TITLE DRG.No.
ISO128
CHD. OP
OILPIPING(GLOP) F3P1112-1833003
APPD. AG Reference DETAILDRAWING SCALE SIZE SHEET REV.
DATE 12.12.2012 Drg.No. NTS A3 11

*
Project Cibatarua HEPP Document no. FP1112-18M0501
Project code 1112-18 Revision no. A
SPECIFICATION
FOR
OIL PUMPING UNIT FOR
TURBINE & MIV CONTROL
CIBATARUA HEPP
(2 x 2.5 MW + 20% COL)
DOCUMENT NO.
FP1112-18M0501
CUSTOMER
M/s P.T BAHTERA BAYU PERSASDA, INDONESIA
11.10.2012 SPARE ITEM (SR. NO. 5 TO 9) ADDED

Revision

Dinesh Mehta 03.05.2012 Dinesh Tiwari 03.05.2012 Arun Gupta 03.05.2012
Page 1 of 6
S. No. Contents Page no.

A General Requirement 03
B Supply & control voltage, pressure requirement and climate condition. 03
C Color of OPU 04
D Setting of component 04
E Bill of material 04
F Spares & Accessories 05
G Testing & Inspection 05
Page 2 of 6
(A) General Requirement
1. Spares and accessories to be supplied with main oil pumping units only. Loose supply
items of main OPU to be properly packed and supplied with OPU.
2. All pressure switches to be set at supplier’s works at the values specified.
3. Accumulator is to be charged with N2 at the required pressure during testing at works
for no leakage test and its functions. Accumulator to be discharged before dispatch.
4. All the functional requirement of OPU and pressure test is to be carried out at supplier
works and report is to be submitted prior to dispatch.
5. Dispatch list is to be sent prior to dispatch indicating the loose items of main OPU
also.
6. Pressure test is to be carried out at 180 bar for 30 minutes with side source of supply
for no leakage.
7. Supplier has to supply the hydraulic circuit with bill of material, assembly drawing,
electrical wiring diagram etc. for approval.
8. Nut driver operated TB to be provided.
9. ACP 46.0 shall be provide as the actual valves are fitted with respect to solenoid
operation (a & b).
10. Name of Project, Customer and purchaser to be mentioned on each drawing as:
¾ Project : CIBATARUA HEPP, INDONESIA

¾ Customer : M/s P.T BAHTERA BAYU PERSASDA, INDONESIA
¾ Purchaser : FLOVEL ENERGY PRIVATE LIMITED, INDIA.
11. No plastic plugs to be provided on bulkheads only metal plugs to be used.
(B) Supply & control voltage, Pressure requirement, climate condition:
Description Technical Data
¾ Power supply 400VAC ± 10%, 3 Phase, 50 Hz

¾ Control Voltage 110 VDC
Page 3 of 6
¾ 24 VDC supply For Electronic pressure switch,

Pressure Transmitter, Servo Valve
and Contactor.
¾ Maximum Working Pressure 120 bar
¾ Test pressure 180 bar with side source of supply
¾ Gas charging pressure “P0” 90 bar
¾ Minimum working pressure “P1” 100 bar
¾ Maximum temperature at site (Ambient) 24.9°C
¾ Minimum temperature at site (Ambient) 22.1°C
(C) Color of OPU
Code & Shade RAL 5010
(D) Setting of Components
To be done at supplier’s works as indicated in schematic drg.
(E) Bill of Material
As given in hydraulic circuit drg.
(F) MOOG Catalogues (MOOG D633)
As per attached specification sheets.
(G) Spares & Accessories
(For main OPU refer Drg No. – F3P1112-1840101)
Page 4 of 6
Spares:-
S. Tech.
Particular Description Specification Qty.
No. Position
Complete Pump Unit

1. 2.0 & 4.0 (Pressure oil with pump & Pump & Motor As per main OPU 1 set
motor)
2. 9.0 Temperature Gauge Temperature Gauge As per main OPU 1 no.
Filter Elements for Pr. &
3. 15.0 & 34.0 Oil filter elements As per main OPU 1 set
return line.
4. ---- Gaskets & Washers Seals & Packing’s for valves As per main OPU 1 set
5. 27.0 Pressure Switch Pressure Switch As per main OPU 1 No.
6. 13.0 Pressure Gauge Pressure Gauge As per main OPU 1 No.
7. 8.0 Level Switch Level Switch As per main OPU 1 No.
8. 31.0 3/2 Direction Poppet Valve 3/2 Direction Poppet Valve As per main OPU 1 No.
9. 29.0 4/2 Directional Control Valve 4/2 Directional Control Valve As per main OPU 1 No.
Accessories: -
Manually operated 4/3

For mounting in
D.C. valve, size 6
place of servo
1. 29.0 & 42.0 (Normally all ports blocked - 1 set
valve (for flushing
in middle position) with
purpose)
Bolt Kit
Charging & gauging
assembly for accumulator
2. 17.0 (To suit the port’s of N2 - As per main OPU 1 set
bottle that are in use in
Indonesia)
Pressure gauge assembly
3. consists of pressure
gauge, minimesh hose,
- - As per main OPU 1 set
adaptor, etc for measuring
pressure at different
minimesh points on OPU
Page 5 of 6
(H) Testing & Inspection
The supplier before the final dispatch shall carry out the following test and shall be
witnessed by FEPL
¾ Functional test including the emergency operation through the accumulator.

¾ Pressure test at the mentioned test pressure for 30 minutes.
¾ Dimensional check.
¾ Nitrogen leakage test.
9 Internal test report to be submitted prior inspection call.
Note: - The following details must be completed before the final inspection call for the
OPU’s are as below: -
1. All TC’s as per QAP/OPU TC’s

2. Spares as per BOM
3. Accessories as per BOM
----xxxx----
Page 6 of 6
lil SERVDMOTIE gACCUlllATIE
~POPPET ©
........ SHUHHOCVICE
E-MOTDR
TYPE
BRAKE ASSEMBLY
APPLICATION
: HYDRAULIC
: 10 sec.
MAX. PRESSURE : 120 bar
B.F.V. MAIN SERVOMOTOR
PISTON DIA. : 100 mm
PISTON ROD DIA. : 56 mm
GUIDE VAN E SERVOMOTOR
PISTON DIA. : PISTON 100 mm
DIA LEN70 mm
ROD . : STROKE
S.NO DESCRIPTION
1. OIL TANK (300 liters) WITH INSPECTION COVER, LEAKAGE TRAY ETC.
QTY
01
~ ~m~~RE
VALVE STROKE LENGTH : 435 mm : GTH 95 mm 2. GEAR PUMP (Q = 15 LPM) 02
0 PUMP OPENING TIME : 45N60 sec. OPENING TIME : 15 sec.
N
5 sec
3. BELL HOUSING & COUPLING (TO SUIT PUMP AND MOTOR) 02
CLOSING TIME 45N60 sec. CLOSING TIME N
AIR INJECTION DEVICE BORE 4. ELECTRIC MOTOR 5.5 kW, 400 VAC, 50 HZ, 3PH 02
s): ~~~~!~~LEASE 8WAY-VALVE WHYDRAULIC : : 1. . DIA. 25 mm PISTON ROD 5. PRESSURE RELIEF CUM UNLOADER VALVE, 110 voe 01
MOTOR BY-PASS VALVE SERVOMOTOR DIA. 18 mm STROKE LENGTH
VOLUME 0.5 liters 6. CHECK VALVE 02
25 mm WORKING Pr. 120
FILTER SOLENOID OPENING TIME 10 sec. bar OPENING TIME N 10 A
CLOSING TIME 10 sec sec.
CLOSING TIME 1 O sec.
8. LEVEL SWITCH (LOW + HIGH) 01
A
N
DUPLEX :
W.. SPR!t-.6 Fl MAGNET 9. TEMPERATURE GAUGE (RANGE 0-1 OO'C) 01
~STRAINER
10. LEVEL INDICATOR 01
: .
11. DRAIN VALVE 01
m ~~~v~ETURN \/ REDUCTION
12. PRESSURE RELIEF VALVE 01
VALVE FLEXIBLE 13. PRESSURE GAUGE (0-250 bars) 02
HOSE
14. SHUT OFF VALVE (BALL TYPE) 02
~VALVE BOPERATED
SANDWITCHTYPE
CHECK VALVE
2 3 15. PR. LINE FILTER (10 Microns) WITH ELEC. & VISUAL INDICATIONS, MAKE - 02
G= 1/4" ~ HYDAC/INTERNORMAN/REXROTH
Q (NORMAL) = 1.52 LPM (NORMAL) = 2.98 LPM
RETURN VALVE CLOSE OPEN
tj tj
Q
VALVE 16. CHECK VALVE 02
IZl!~~JTLING- Q = 4 56 LPM Q = 3.0 LPM
Q (EMERGENCY CLOSING) = 29.85 LPM
25x3 V= 1.75 m/s 18. SAFETY BLOCK HYDAC/OLEAR 01
4 19. VOID --
16x3 V= 0.13 m/s BRAKE Q (NORMAL) = 0.07 LPM 20. ORIFICE (DIA. 1.2mm) 04
21. SHUT OFF VALVE 03
@
B tj tj 16x3 V= 0.13 m/s 22. SHUT OFF VALVE (BALL TYPE)
23. CHECK VALVE
01
B
01
24. HAND PUMP, 13 CC/STROKE 01
BLADDER ACCUMULATOR URE 25. ELECTRICAL JUNCTION BOX
= 11 OBAR 01
NO. OF ACCUMULATOR : 1 x 50 LITERS = 120BAR 26. CONTACTOR, 24 voe SEIMENS 02
MAX. PRESSURE P2 : 120 bar
MIN. PRESSURE P1 : 100 bar 27. PRESSURE SWITCH, REXROTH 02
: 90 bar
PRE-CHARGE PRESSURE PO SYSTEM PRESS
LOADING PRESSURE 28. MANIFOLD BLOCK 01
UNLOADING PRESSURE 29. DIRECTIONAL CONTROL VALVE (DETENT TYPE), 110 voe 03
30. DOUBLE STROKE THROTILE CHECK VALVE 03
108 125
31. 3/2 DIRECTION POPPET VALVE, 110 voe 01
32. SERVO VALVE (PROPORTIONAL TYPE) MOOG 0633 (FEPL SCOPE) 01
34. RETURN LINE FILTER WITH ELECTRICAL & VISUAL INDICATION (3 MICRON) 01
c PRESSURE LINE (P)

HYDAC/INTERNORMAN/REXROTH
35. THROTILE CHECK VALVE (LOOSE SUPPLY) 02 c
36. THROTILE CHECK VALVE (LOOSE SUPPLY)
@Jf>< T
01
____ 37. ELECTRONIC PRESSURE SWITCH WITH DISPLAY (0-200 BAR)

1 OUTPUT, SUPPLY 4-20mA SIGNAL, 24 VDC, HYDAC/REXROTH
01
38. ISOLATING VALVE 01

39. MINIMESH COUPLING 12
MANIFOLD P _J 40. QUICK RELEASE COUPLING (MALE FEMALE SET WITH PLUG) 02
41. PRESSURE GAUGE (0-120 bars) 01
42. 4/3 DIRECTIONAL CONTROL VALVE, J-TYPE, 110 voe 01
I RESSURE! 43. THROTILE CHECK VALVE (LOOSE SUPPLY) 02
44. DOUBLE PILOT OPERATED CHECK VALVE 01
45. PILOT OPERATED CHECK VALVE 03
46. ANODIZE CIRCUIT PLATE 01 D
j j j j j 47. GAUGE ISOLATOR VALVE 02
Set Pr. 48. RTD, PT 100 01
=125 bar 49. PRESSURE REDUCING VALVE 01
Q)
' @ 50. PRESSURE RELIEF VALVE 01
..c
l ®® p = 120 Bar t>
51. 3/2 DIRECTION POPPET VALVE, 110 voe 01
p., 52. THROTILE CHECK VALVE (LOOSE SUPPLY) DRV-06 01
n = 1440 RPM 0
P = 5 5 kW
,Q = 15 lpm ,
RTD
.
CONTROL VOLTAGE: 110 V DC (FOR ALL CONTROL VALVE)
"""
0 SUPPLY VOLTAGE: 400 V AC
OIL TO BE USED: TURBINE OIL ISO VG 46
Ll L2 L3 E-t
t> 24 V DC FOR CONTACTOR
@ 0 24 V DC FOR ELECTRONIC PRESSURE SWITCH
7 j E
....:l
@ u
s>-::
@ TANK 300 liters
E-t
PROJECT CODE
PROJECT
1. SYSTEM WORKING PRESSURE S 100-120 bars 11. PORT SIZE:- 1112-18
I [FLDVED]I
2. TEST PRESSURE USING EXTERNAL I SOURCE .IS 180 bars ) PORT A B C D & = 1/2" BSP (F ON BULK HEAD. REVISIONS CIBATARUA HEPP ( 2 x 2.5 MW+ 20% COL)
3 ITEM NO 43 0 35 0 36.0 ARE LINE MOUNTED AND LOOSE . SUPPLY GROUP NO.
ii)i . PORT ,
G, ,& H =I 1/2" BSP (F)) ON BULK HEAD CLIENT
4. WELDABLE .FITTINGS SHOULD BE USED FOR ALL PIPE LINES INDEX DATE ORN. CHO. PARTICULARS 401
MOTOR .CONTROL
, . , IS INCLUDED
5 N CONTROL PANEL (FEPL SCOPE). iii) . PORT L 1 L2 & L3 = 1/2" BSP (F) ON TOP OF TANK
P.T BAHTERA BAYU PERSADA, INDONESIA
6..
.
CONTACTOR 24 voe FOR LOADING I I UNLOADING
OF PUMP BY 110 voe UNLOADER VALVE TO BE PROVIDED BY SUPPLIER.
.
. v). L 1 L2 & , L3 PORTS TO BE EXTENDED WITH PIPE .
DRG. No.
F
7. LEGEND TO BE PROVIDED FOR PRESSURE GAUGE AS SHOWN. i . INSIDE
, THE TANK & BELOW OIL LEVEL
-E3- -$- IS0/128

v PORTE & F = 1" BSP (F) ON BULK HEAD. ORN. OM TITLE
8 ITEM NO 32 BLANKING PLATE TO BE FITIED ON OPU WHILE F3P1112-1840101
DESPATCH WHICH S TO BE REPLACED BY SERVO VALVE (FEPL SCOPE AT SITE.
9 CONDUIT FOR CARRY NG POWER CABLE FROM MOTOR TO BE PROVIDED. ). SCALE SIZE SHEET REV.
. METAL . PLUG TO BE PROVIDED FOR ALL BULK HEADS
10.
L 3
, I )
. I 2 NTS A3 1 /1
CHO. HYDRAULIC SCHEMATIC
OT
CONTROL DIAGRAM
APPD. AG Reference
Drg. No. (FOR TURBINE & MIV CONTROL)
DATE 03.05.2012
6 7
8
-
DRV-16
DRV-16
DRV-8
* ô
*ó
DRV-8
*ó
ò )
ò )
DRV-8
DRV-8
* ó
NOTES PROJECT PROJECTCODE

INDEX DATE DRN. CHD. PARTICULARS CIBATARUAHEPP(2X2.5MW+20COL) 1112-18
1) FORHYDRAULICSCHEMATICCONTROLDIAGRAM(FORTURBINE&
CLIENT GROUPNO.
MIVCONTROL),REFERDRG.NO.F3P1112-1840101.
2) TOTHEEXTENDPOSSIBLE,PIPETOBEBENDWHEREVERREQUIRE P.T.BAHTERABAYUPERSADA 330
USINGPIPEBENDINGMACHINES.
DRN. DS TITLE DRG.No.
ISO128
CHD. OP
OILPIPING(OILPRESSUREUNIT) F3P1112-1833001
APPD. AG Reference DETAILDRAWING SCALE SIZE SHEET REV.
Drg.No. A3 11
DATE 23.10.2012 NTS
*
CONTROL PHILOSOPHY
FOR
DRAINAGE & DEWATERING SYSTEM
CIBATARUA HEPP
(2x2.5 MW + 20% COL)
DOCUMENT NO.
FC1112-18M0701
CUSTOMER
P. T., BAHTERA BAYU PERSADA
The Garden Centre # 3-09, Cilandak Commercial Estate,

Jakarta, INDONESIA

Revision

SSN 25.09.2012 OP 25.09.2012 AG 25.09.2012
Page 1 of 5
S.No. CONTENTS PAGE NO.

1 Introduction 03
2 Description 03
3 Control System 05
Page 2 of 5
1. INTRODUCTION:
In order to meet drainage and dewatering requirement of units, a common drainage system
and separate dewatering system shall be provided.
This description is to be read in conjunction with schematic diagram no. (Drawing no.
F3C1112-1841001) for Drainage System and (Drawing no. F3C1112-1841002) for
Dewatering System.
For location of the drainage sump and dewatering sump, refer Power House layout drawing no.
F3P1112-1830101.
2. DESCRIPTION:
(2.1) Drainage System:
The drainage system is common for 2 units.
The leakage water from power house, equipment leakage and shaft seal shall be conveyed to
the drainage sump and then the water shall be pumped to EL. 492.00 m (i.e. above Service
Bay level).
Water from drainage tank shall be pumped to tailrace by 2 nos. of Submersible Pump. The
drainage system mainly consists of two nos. of Submersible pump with pipes, non-return &
isolating valves, pressure gauge and level switch etc.
Pump #1 shall be started when the water level reached to the level at EL 483.25 m. In case,
Pump #1 is not working or not able to cope-up the discharge requirement resulting rise of water
level in the sump at EL 483.75 m than pump #2 shall starts. If further, the dewatering
requirement of drainage sump shall not cope-up due to any reason, alarm signal provision is
also provided for very high water level EL 484.25 m in the drainage tank, which shall be
used for the shutdown of unit. Pumps shall be stopped when the water level reached to lower
level EL 482.75 m in drainage tank.
Page 3 of 5
To control the above operation, a set of level switches are provided in sump to give signals
for auto operation through local control panel. A pressure gauge shall be provided in
common header line for local indication. A check valve at each pump outlet shall be provided
to maintain unidirectional pump flow and a gate valve at each pump outlet shall be provided
for isolating purpose.
Piping shall be steel electrical welding (ERW) type of medium class, as per IS: 1239.
Various control & check valves shall be of cast steel of pressure rating 10 kg/cm². The material
of pump casing shall be Aluminium alloy and impeller shall be stainless steel.
(2.2) Dewatering System:
The Dewatering system shall be provided to dewater all hydraulic portions from penstock to
draft tube gate. Dewatering System consists of two nos. mobile submersible pumps common
for two units, with flexible hose pipe, check valve & cables etc. A check valve at pump outlet
shall be provided to maintain unidirectional pump flow.
For dewatering of the penstock and spiral, isolating valves are provided at the upstream and
downstream of MIV. Initially water shall be dewater to tailrace through draft tube up to the tail
water level and rest of the water shall be pumped after closing the draft tube gates and pumping
from draft tube opening.
Whenever it is required to dewater the unit’s mobile submersible pumps shall be lowered in the
draft tube opening and unit can be dewatered. For longer life of the pump motor set portable
submersible pumps shall be kept in to store instead of kept in to water.
A mobile submersible pump-motor set with PVC flexible pipe is provided. The material of
pump casing shall be Aluminium alloy and impeller shall be stainless steel.
Page 4 of 5
3. CONTROL SYSTEM:
A local control & indication panels for drainage system is provided. Following controls &
indications shall be provided:
(i). The switchgear and controls shall be suitable for automatic and manual operation of
pumps.
(ii). The switchgear and controls shall comprise direct on line motor starters, relays, protection,
phase sequence protection device, auto/manual selector switch, push buttons, indicating
lamps etc.
(iii). The selector switches shall be provided for mode change over auto-manual operation and
pump main-stand by role etc.
(iv). Start / stop push buttons for local control and hooter (230 V AC operated).
(v). Emergency stop push button switch.
(vi). Sufficient no. of M. C. B for incomer feeder.
The motor shall be suitable for 400 ±10% V, 3 phase, 50 Hz AC supply.
For dewatering, submersible pump-motor set 02 nos. with starter box and socket pin for
connection of set is provided.
-------------
Page 5 of 5
SUBMERSIBLE PUMP [>(:] GATE VALVE
MOTOR SET
A A
~ CHECK VALVE
~ LEVEL SWITCH
EL. 492.00m
TO TAIL RACE
ABOVE HFL
B B
EL. 486.25m
c c
OPERATING FLOOR
FROM SHAFT SEAL DRAIN

UNIT # 1 & 2 EL. 484.25m
ALARM
FROM EQUIPMENT LEAKAGE
SEEPAGE FROM DRAINAGE EL. 483.75m
SUMP
PUMP-2 START D
POWERHOUSE WALL
EL. 483.25m
.0
-O cO
PUMP-1 START
c: :.;::i
·t:!
0
""O
c-
..c LOW LEVEL, EL. 482. 75m
§- ~ PUMP 1 & 2 STOP
EL. 482.25m
<ii ~
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Q) :::J NOTES REVISIONS PROJECT PROJECT CODE
CIBATARUA HEPP (2x2.5 MW+ 20% COL) 1112-18
.ig3 ~O
INDEX DATE ORN. CHO. PARTICULARS
• !Q O CLIENT GROUP NO .
i:..:
PUMP-MOTOR SETS COMMON FOR POWER HOUSE. P. T., BAHTERA BAYU PERSADA 410 F
~ ·85_..
ORN. SSN r::::::::J_-$ TITLE DRG. No.
......, t------+------1 --c:::::::::r- IS0/128

a::~ CHO. OP SCHEMATIC CONTROL DIAGRAM F3C1112-1841001
>~- .~!: APPD. AG Reference FOR DRAINAGE SYSTEM SCALE SIZE SHEET REV.
o -o DATE 17.09.2012 Drg. No. (COMMON FOR POWER HOUSE) NTS A3 1/1
L_~~11~~-r-~~2~~~~~3~~r-llr----i------r~-----r----r~~~~~6~_u_~~~7~~~~~8~_L_J_J
LEGEND
A MOTOR SET A
EL 492.00m
B TO TAIL RACE B
ABOVE HFL
EL 491.50m
OPERATING
FLOOR
c EL 489.50m c
PVC PIPE _lormal TWL)
UNIT
DEWATERING PIT
(TAILRACE DUCT)
D
Q)
.0
-O cO
c: :.;::i
c co
co.!:::!
(.) ,._
0
""O ..c
~]
§- ~ EL 482.425m
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LL :::J
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~~
Q) :::J NOTES REVISIONS PROJECT PROJECT CODE
CIBATARUA HEPP (2x2.5 MW+ 20% COL) 1112-18
i3 ~ INDEX DATE ORN. CHO. PARTICULARS
.g CLIENT GROUP NO.
PUMP-MOTORSETS COMMON FOR POWER HOUSE.
o
• !Q O P. T., BAHTERA BAYU PERSADA 410 F
i:..: ·o5..
I TITLE DRG. No.
c:r: ~u_ SCHEMATIC CONTROL DIAGRAM F3C1112-1841002
~o ~Q) FOR DEWATERING SYSTEM SCALE SIZE SHEET REV.

o -o (COMMON FOR POWER HOUSE) NTS A3 1/1
L_~~11~~r-~~2~~-r-~~3~~--r---i---r--r-r~-----r----i------.-1~~~-----+-~~.-----~~7~~2--l~L8~~_J

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Erection / Installation (Page 3 of 27)

Erection / Installation (Page 4 of 27)

Erection / Installation (Page 5 of 27)

2. Pre‐Conditions & Preparations

Erection / Installation (Page 6 of 27)

The following preconditions to be fulfilled before commencement of the turbine installation;

3. Elevation of the unit

3.1. Main axis of the unit

Erection / Installation (Page 7 of 27)

Erection / Installation (Page 8 of 27)

4.1. Installation of Common base frame

Erection / Installation (Page 8 of 27)

 Bersihkan permukaan lantai dimana frame akan ditempatkan.

Erection / Installation (Page 10 of 27)

4.2. Installation of the Horizontal Spiral Casing

Erection / Installation (Page 11 of 27)

Sketch ‐3A (PICTORIAL VIEW OF SPIRAL CASING ASSEMBLY)

Erection / Installation (Page 12 of 27)

h Spiral Casee in the vertial

Erection / Installation (Page 13 of 27)

4.3. Installation of Draft Tube

Refer Drawing no. F1P1112‐1810101 (Draft‐Tube assembly. and Sketch‐No‐ 4)

Erection / Installation (Page 14 of 27)

Sketch ‐4 (PICTORIAL VIEW SPIRAL CASE WITH DRAFT TUBE)

4.4. Installation of Butterfly valve/MIV

Erection / Installation (Page 15 of 27)

Sketch‐5 (MIV ASSEMBLED WITH SPIRAL CASING)

Erection / Installation (Page 16 of 27)

Sketch‐6 {MIV ASSEMBLED WITH SPIRAL CASING, (TOP VIEW)}

Erection / Installation (Page 17 of 27)

4 .5 .3 P astikan to o ls dan safety tersedia.

Sketch‐6A (Removal of draft tube)

Erection / Installation (Page 18 of 27)

Sketch‐6b (Removal of draft tube)

Erection / Installation (Page 19 of 27)

Sketch – 6C (GENERATOR INSTALLATION)

4.5 Installation of Runner

Erection / Installation (Page 20 of 27)

Sketch‐7 (REMOVAL OF LOWER BOTTOM RING)

Sketch – 7 A (RUNNER MOUNTING ARRANGEMENT)

Erection / Installation (Page 21 of 27)

Sketch – 7B (RUNNER MOUNTING ARRANGEMENT)

Erection / Installation (Page 24 of 27)

Sketch‐8 (RUNNER DISMOUNTING ARRANGEMENT)

Erection / Installation (Page 25 of 27)

Upstream side Downstream side

Erection / Installation (Page 26 of 27)

Sketch‐10 (Distributor Operating Mechanism)

Erection / Installation (Page 27 of 27)

4.7 Shaft Seal Assembly Procedure

Fig‐11, Typical cross section of shaft seal assembly

5.1. Cooling water system

Erection / Installation (Page 28 of 27)

5.2. Bearing Lubricating oil system

5.4. Drainage & dewatering (DDS)

Erection / Installation (Page 29 of 27)

~ ro ,,, " ~, ' ~ / Pl.1 <!

2 " EL. 482.425

1200 1200 ~ 1039.

' <l '

o,·- ' ' ' ' ' ' '

APPD. AG Reference SCALE SIZE SHEET REV.