LAMPIRAN A

CONTOH PERHITUNGAN

Tabel 1 Data Spesifikasi Alat Spiral Plate Heat Exchanger

No Plate Material Nilai
1 Tebal pelat 0,002 m
2 Diameter peralatan 1,1 m
3 Lebar pelat 1m
4 Luas aliran perpindahan panas 101,9 m2
5 Konduktifitas termal pelat 16,3 W/m2 K
6 Ruang alir fluida 0,005 m

Tabel 2 Data Kondisi Aktual pada Spiral Plate Heat Exchanger

pada Tanggal 25 s/d 29 september 2017
Spiral
W Fd W Fp t1 t2 T1 T2
Tanggal Plate Heat
(Kg/h) (Kg/h) (oC) (oC) (oC) (oC)
Exchanger
25/09/2017 5.515 5.250 93,6 177,9 223,8 127
26/09/2017 5.731,6 5.037,8 91,3 178,3 227,7 120,3
Section
27/09/2017 102 E1 5.794,2 5.162,7 92,7 175,6 224,5 121,7
28/09/2017 5.372 4.850 90,2 168,2 220,5 123,7
29/09/2017 5.420 5.070,2 91,5 170 221 128
25/09/2017 6.800 6.303,64 93,6 176,2 223,8 127,7
26/09/2017 Section 6.280 5.793,65 91,3 174,9 227,7 128,6
27/09/2017 102 E1.1 6.350 5813,7 92,7 176,3 224,5 123,8
28/09/2017 5.920 5.492,3 90,2 165,8 220,5 129,7
29/09/2017 6.083 5.618,1 91,5 176 221 120,5
1. Perhitungan Nilai Panas

Tabel 3 Perhitungan Nilai Kalor Fluida Dingin

% BM
BM Massa n Cp Cp(dt) nCp(dt)
Komponen Komposisi Rata-rata
Trigliserida (g) (mol/h) (Kj/mol K) (Kj/mol) (Kj/h)
(%) Trigliseda(g/mol)
Tri-Kaproat(C6) 0,3704 378,16 1,40070464 25.187,2 17.981,80664 0,82102 67,816252 1.219.458,731
Tri-kaprilin (C8) 4,265 470,618 20,0718577 29.0020 14.449,0861 1,0033 82,87258 1.197.433,043
Tri-Kaprin(C10) 3,58 554,84 19,863272 24.3440 12.255,78545 1,1856 97,93056 1.200.215,933
Tri-Laurin(C12) 46,4093 639 296,555427 3.155.832,4 10.641,62754 1,3679 112,98854 1.202.381,959
Tri-Miristin(C14) 15,3369 723,16 110,9106876 1.042.912,6 9.403,174954 1,5502 128,04652 1204043,83
Tri-Palmitin(C16) 7,6544 807,32 61,79550208 520.499,2 8.422,930189 1,7325 143,1045 1.205.359,213
Tri-stearin(C18) 2,043 891,48 18,2129364 138.924 7.627,765065 1,9147 158,15422 1.206.363,234
Tri-Olein(C18.1) 13,49064 885,43 119,4501738 917.363,52 7.679,88435 1,8605 153,6773 1.180.223,891
Tri-Linolein(C18.2) 2,05951 879,38 18,11091904 140.046,68 7.732,720781 1,8063 149,20038 1.153.724,879
Tri-Arakidin(C20) 0,1908 975,64 1,86152112 12.974,4 6.969,783937 2,097 173,2122 1.207.251,609
H2O 0,2 18 18 13.600 755,5555556 0,08825 7,28945 5.507,584444
Free Fratty Acid 4,4 256 256 299.200 1.168,75 0,5421 44,77746 52.333,65638
1319,06996
Total 100 7479,028 942,2330014 6.800.000 105.088,8706 15,96937 12.034.297,56
2

𝑄 = 𝑛𝐶𝑝(𝑑𝑡)
𝑚𝑜𝑙 𝐾𝑗
𝑄𝑐 = 17.981,8066 𝑥 0,82102 𝐾 𝑥 (447,15 − 360,75)𝐾
ℎ 𝑚𝑜𝑙
𝑄𝑐 = 1.219.458,731 𝐾𝑗/ℎ
 Tabel 4 Perhitungan Nilai Kalor Fluida Panas

BM
%
BM Rata-rata Massa n Cp Cp(dt) nCp(dT)
Komponen Komposisi
Trigliserida Trigliserida (g) (mol/h) (Kj/mol K) (Kj/mol) (Kj/h)
(%)
(g/mol)
Tri-Kaproat(C6) 0,39 378,160 1,468 24.474,534 16.669,257 0,821 78,900 1.315.204,730
Tri-kaprilin (C8) 4,47 470,618 21,040 281.813,950 13.394,401 1,003 96,417 1.291.449,692
Tri-Kaprin(C10) 3,75 554,840 20,821 236.551,921 11.361,196 1,186 113,936 1.294.451,080
Tri-Laurin(C12) 48,65 639,000 310,855 3.066.538,844 9.864,861 1,368 131,455 1.296.787,173
Tri-Miristin(C14) 16,08 723,160 116,259 1.013.403,627 8.716,807 1,550 148,974 1.298.579,526
Tri-Palmitin(C16) 8,02 807,320 64,775 505.771,794 7.808,113 1,733 166,493 1.299.998,187
Tri-stearin(C18) 2,14 891,480 19,091 134.993,177 7.070,990 1,915 184,003 1.301.081,038
Tri-Olein(C18,1) 14,14 885,430 125,210 891.406,929 7.119,305 1,861 178,794 1.272.889,361
Tri-Linolein(C18,2) 2,16 879,380 18,984 136.084,091 7.168,285 1,806 173,585 1.244.309,774
Tri-Arakidin(C20) 0,20 975,640 1,951 12.607,292 6.461,037 2,097 201,522 1.302.039,164
Total 100,00 7205,028 700,454 6.303.646,160 95.634,252 15,339 1474,080 12.916.789,726

𝑄 = 𝑛𝐶𝑝(𝑑𝑇)
𝑚𝑜𝑙 𝐾𝑗
𝑄ℎ = 16.669,257 𝑥 0,82102 𝐾 𝑥 (510,05 − 405,05)𝐾
ℎ 𝑚𝑜𝑙
𝑄ℎ = 1.315.204,730𝐾𝑗/ℎ
2. Log mean themperature difference (LMTD)

((𝑡ℎ𝑖 − 𝑡𝑐𝑜) − (𝑡ℎ𝑜 − 𝑡𝑐𝑖))

𝐿𝑀𝑇𝐷 =
𝑙𝑛((𝑡ℎ𝑖 − 𝑡𝑐𝑜)/(𝑡ℎ𝑜 − 𝑡𝑐𝑖))

((496,95 − 449,35) − (400.85 − 366,75))

𝐿𝑀𝑇𝐷 =
496,95 − 449,35
ln (( )
400.85 − 366,75)

𝐿𝑀𝑇𝐷 = 40,4755

3. Panjang pelat
𝐴 = 2𝐿𝐻
𝐿 = 2𝐻/𝐴
1
𝐿 =2𝑥
101.9
𝐿 = 50.95 𝑚

4. Dh
𝑆
𝐷ℎ = 2 𝑥 𝐻 𝑥
𝐻+𝑆

0.005
𝐷ℎ = 2 𝑥 1 𝑥
1 + 0.005

𝐷ℎ = 0.009934641 𝑚

5. Mass flux fluida

a. Fluida dingin
6800
𝑚=
3600
𝑘𝑔
𝑚 = 1,8889
𝑠
𝑚
𝑀=
𝐻𝑥𝑆
1,8889
𝑀=
1 𝑥 0.005
𝑀 = 377,78 Kg/m2 s
 b. Fluida panas
6303
𝑚=
3600
𝑘𝑔
𝑚 = 1,751
𝑠
𝑚
𝑀=
𝐻𝑥𝑆
1,751
𝑀=
1 𝑥 0.005
𝑀 = 350,2025 Kg/m2 s

6. Velocity
a. Fluida dingin
𝑀
𝑉=
𝜌
377,78
𝑉=
838,2164
𝑉 = 0,4507 𝑚/𝑠
b. Fluida panas
𝑀
𝑉=
𝜌
350,2025
𝑉=
810,47
𝑉 = 0,43209 𝑚/𝑠

7. Convective heat transfer

a. Convective heat transfer fluida dingin
𝑄 = ℎ𝑐 𝑥 𝐴 𝑥 𝑑𝑇
𝑄
= ℎ𝑐
𝐴 𝑥 𝑑𝑇
60021.33
= ℎ𝑐
101.9 𝑥 (478.15 − 413.75)
ℎ𝑐 = 9.06187519𝑊/𝑚2 𝐾
 b. Convective heat transfer fluida panas

𝑄 = ℎ𝑐 𝑥 𝐴 𝑥 𝑑𝑇
𝑄
= ℎℎ
𝐴 𝑥 𝑑𝑇
67879.04
= ℎℎ
101.9 𝑥 (508.15 − 439. )

ℎℎ = 9.65411409 𝑊/𝑚2 𝐾

8. Overall heat transfer

1
𝑈=
1 𝑡 1
+ +
ℎℎ 𝑊 ℎ𝑐
1
𝑈=
1 0,002 1
9.65411409 + 16,3 + 9.06187519

𝑈 = 4.671632 𝑊⁄𝑚2 𝐾

9. Angka Reynolds

a. Fluida dingin
Nilai dari viskositas fluida di konversi kan ke satuan Kg / m.s
𝐷ℎ
𝑅𝑒 = 𝑀 𝑥
𝜇
0.009950249
𝑅𝑒 = 781.6667𝑥
0.0014614
𝑅𝑒 = 5673.925
b. Fluida Panas

𝐷ℎ
𝑅𝑒 = 𝑀 𝑥
𝜇
0.009950249
𝑅𝑒 = 833.3333𝑥
0.000785942
𝑅𝑒 = 9896.117794
10. Angka Prandtl

a. Fluida dingin
Konversi nilai dari cp menjadi satuan Kj/kg.K dan nilai Kc menjadi Kj/m.s

𝐶𝑝
𝑃𝑟 = 𝜇 𝑥
𝐾𝑐
0.221617218
𝑃𝑟 = 0.0014614 𝑥
0.0000336854
𝑃𝑟 = 9.614579

b. Fluida panas
𝐶𝑝
𝑃𝑟 = 𝜇 𝑥
𝐾ℎ

0.251706837
𝑃𝑟 = 0.000785942 𝑥
0.00003249

𝑃𝑟 = 6.088858663

11. Efisiensi

𝑄𝑑𝑖𝑛𝑔𝑖𝑛
𝜀= 𝑥 100 %
𝑄𝑝𝑎𝑛𝑎𝑠

216076789.2
𝜀= 𝑥 100%
244362549.6

𝜀 = 88.4239%

12. Pressure Drop

a. Fluida Dingin
1.45 ( 𝐿 𝑥 𝑉 2 𝑥 𝜌)
∆𝑃 =
1.705 𝑥 103

1.45 (50.95 𝑥 1.0661352 𝑥 781.63987)

∆𝑃 =
1.705 𝑥 103

∆𝑃 = 0.038496 𝐾𝑝𝑎
b. Fluida Panas

1.45 ( 𝐿 𝑥 𝑉 2 𝑥 𝜌)
∆𝑃 =
1.705 𝑥 103

1.45 (50.95 𝑥 1.02902712 𝑥 759.6172)

∆𝑃 =
1.705 𝑥 103

∆𝑃 = 0.034852 𝐾𝑝𝑎