Dik :
Mr CaCO3
Mr MgCO3
Mr CaO
Mr MgO
Mr CO2
Mr H2O
Mr H2
Mr O2
Basis
=
=
=
=
=
=
=
=
=
a.
b.
100
84
56
40
44
18
2
32
9752.9089
0.998
0.00054
0.00016
0.00016
0.00014
0.001
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg
1
-0.00034
0.00053
97.3340
84.0000
CaCO3
MgCO3
SiO2
Al2O3
Fe2O3
H2O
=
=
=
=
=
=
9733.4031
5.2666
1.5605
1.5605
1.3654
9.7529
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
konversi
0.95x (yang bereaksi)
x
=
=
=
98.0000
9538.7350
97.3340
=
kg/jam=
kmol/jam
0.9800
95.3874
CaO
mula-mula :
reaksi :
sisa :
CaCO3
x
0.95x
x - 0.95x
0.95x
0.95x
mula-mula :
reaksi :
sisa :
97.3340
95.3874
1.9467
95.3874
95.3874
CO2 terbentuk
CaO terbentuk
CaCO3 sisa
=
=
=
=
4197.0434
5341.6916
194.6681
9733.4031
kg/jam
kg/jam
kg/jam
kg/jam
konversi
MgCO3
=
=
MgCO3
0.0627
100.0000
0.0627
=
kmol/jam
MgO
mula-mula :
0.5418
1.0000
+
c.
reaksi :
sisa :
CO2 terbentuk
MgO terbentuk
MgCO3
0.0627
0.0000
=
=
=
2.7587
2.5079
5.2666
Total CO2
4199.8021
konversi
100.0000
H2O
0.5418
kmol/jam
mula-mula :
reaksi :
sisa :
H2O(l)
0.5418
0.5418
0.0000
=
=
=
0.0627
0.0627
kg/jam
kg/jam
kg/jam
1.0000
H2O(g)
0.5418
0.5418
9.7529
0.0000
9.7529
kg/jam
kg/jam
kg/jam
=
=
=
=
=
=
=
Komponen
Massa masuk
Kiln
9733.4031
5.2666
1.5605
1.5605
1.3654
9.7529
CaCO3
MgCO3
SiO2
Al2O3
Fe2O3
H2O(l)
H2O(g)
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Massa keluar
Rotary Cooler
194.6681
1.5605
1.5605
1.3654
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
ke kompresor buble
0.0000
0.0000
0.0000
0.0000
9.7529
MgO
CO2
CaO
sub jumlah
2.5079
5341.6916
5543.3539
9752.9089
0.0000
4199.8021
0.0000
4209.5550
9752.9089
kemurnian CO2
rotary cooler
Komponen
Massa masuk
CaCO3
MgO
SiO2
Al2O3
Fe2O3
CaO
194.6681
2.5079
1.5605
1.5605
1.3654
5341.6916
5543.3539
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
19.4668
0.0025
0.0016
0.0016
0.0015
5.3417
24.8156
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
Komponen
CaCO3
MgO
SiO2
Al2O3
Fe2O3
CaO
jumlah
Komponen
yang keluar ke belt
Komponen
CaCO3
MgO
SiO2
Al2O3
Fe2O3
CaO
jumlah
175.2013
2.5054
1.5589
1.5589
1.3639
5336.3499
5518.5383
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
SIKLON
Ke stack
furnace elektrik
CaCO3
MgO
SiO2
Al2O3
Fe2O3
CaO
sub jumlah
jumlah
Ke rotari cooler 2
19.4668
kg/jam
0.0025
kg/jam
0.0016
kg/jam
0.0016
kg/jam
0.0015
kg/jam
5.3417
kg/jam
24.8156
Walas hal 616,1988, 1% material akan terbawa keluar dari siklon
Komponen
CaCO3
MgO
SiO2
Al2O3
Fe2O3
CaO
0.0195
0.0000
0.0000
0.0000
0.0000
0.0059
0.0253
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
CaCO3
MgO
SiO2
Al2O3
Fe2O3
CaO
jumlah
19.4473
0.0025
0.0016
0.0016
0.0015
5.3358
24.7903
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
Komponen
masuk
dari rotari cooler
dari siklon
175.2013
2.5054
1.5589
1.5589
Belt
CaCO3
MgO
SiO2
Al2O3
19.4473
0.0025
0.0016
0.0016
jumlah
194.6486
2.5079
1.5605
1.5605
Fe2O3
CaO
sub jumlah
jumlah
1.3639
5336.3499
5518.5383
5543.3286
konsentrai CaO
0.0015
5.3358
24.7903
1.3654
5341.6857
5543.3286
96.3624235014
densitas
2710
2958
2650
3965
5250
1000
kmol/jam
kmol/jam
CO2
0.95x
0.95x
95.3874
95.3874
CO2
Kg/m3
Kg/m3
Kg/m3
Kg/m3
Kg/m3
Kg/m3
Volume
=
=
=
0.0627
0.0627
umpan
194.6681
2.5079
1.5605
1.5605
1.3654
5341.6916
5543.3539
produk
siklon
belt
19.4668
0.0025
0.0016
0.0016
0.0015
5.3417
24.8156
5543.3539
175.2013
2.5054
1.5589
1.5589
1.3639
5336.3499
5518.5383
ao sebanyak
-1142.9624
3.591662
0.00178
0.000589
0.000394
0.00026
0.009753
3.604438 m3/jam
3604.438 dm3/jam
3604.438 liter/jam
BM:
NaCl
H2O
CaSO4
MgO
58.5 kg/kmol
18.0 kg/kmol
136.0 kg/kmol
40.0000
1, di MIX Tank
NaCl
CO2
NH3
NaHCO3
CaO
44.0
17.0
84.0
56.0000
MT
Brine
H2O
Basis
komponen garam
maka
garam industri
99,5 % NaCl;
0,1 % CaSO4;,
0,4 % H2O
persentase kali basis untuk mendapatkan jumlah komponen
NaCl
CaSO4
H2O
13910.7131 kg /jam
-
13841.1595 kg /jam
13.9107 kg /jam
55.6429 kg /jam
236.6010 kmol/jam
0.1023 kmol/jam
3.0913 kmol/jam
(Perry table-2-120)
99,5/36,3*100 =
38129.9160
jika sudah ada kandungan air dalam garam industri sebesar 0,4 kg maka maka fress feed yang dibutuhkan:
fress feed H2O;
274,1047 - 0,4=
38074.2732
Komponen
masuk
keluar
garam industri
fress feed
Brine
13841.1595
13.9107
55.6429
38074.2732
13910.7131
38074.2732
51984.9862
NaCl
CaSO4
H2O
subjumlah
jumlah
13841.1595
13.9107
38129.9160
51984.9862
2. absorber
kimponen
umpan
NaCl
CaSO4
H2O
NH3
Co2
NH4 OH
make up
recovery
produk
13841.1595
13.9107
38129.9160
13841.1595
13.9107
33733.3124
4152.3479
0
0
4152.3479
0.0000
8548.9515
51984.9862
56137.3341
56137.3341
2. Reaktor Buble
Brine
NH4Cl + NaHCO3
NH3
CO2
NH40H +
CO2+
NaCl
NaHCO3+
0.8000
m
berekasi
sisa
0.8 mula2 co2 harus ada agar na4oh dapat bereaksi selur
NH4HCO3
244.2558
195.4046
48.8512
NACL
195.4046
189.2808
6.1238
sisa NH4HCO3
;0,85*99,5
11072.9276
99,5/58,4428
38129.9160 kg/jam / 18,01534=
244.255756089
http://www.netl.doe.gov/publications/pro
195.4046
195.4046
NaHCO3+
236.6010
189.2808
47.3202
NH4Cl
189.2808
189.2808
483.7795 kg
Mula2 :
NH4OHmula2
NaCl
1,7025*58,5
CO2 awal
1,3620*44
8548.9515
13841.1595
jumlah
Sisa dan terbentuk
NH4OH sisa
NaCl sisa
NaHCO3 terbentuk=
Nh4Cl terbentuk=
0,3405*58,5=
1,3620*84=
1,3620*53,5=
10747.2533
33137.3642
1709.7903
2768.2319
15899.5884
10126.5235
CO2 sisa
komponen
NaCl
CaSO4
H2O
NH4OH
CO2
NH4Cl
NaHCO3
NH4HCO3
jumlah
masuk
13841.1595
13.9107
33733.3124
8548.9515
10747.2533
66884.5874
kristalizer
kritaizing pada suhu 22 oC
komponen
umpan
NaCl(l)
CaSO4(s)
2768.2319
13.9107
jumlah
keluar liiquid
keluar gas
2768.2319
13.9107
33733.3124
1709.7903
2149.4507
10126.5235
15899.5884
483.7795
64735.1367
2149.4507
66884.5874
2149.4507
32653.5848
H2O(l)
NH4Cl(l)
NaHCO3(l)
NH4HCO3
NH4OH
33733.3124
10126.5235
15899.5884
483.7795
1709.7903
64735.1367
komponen
Umpan
NaCl(s)
CaSO4(s)
output
2768.2319
2768.2319
13.9107
13.9107
H2O(l)
33733.3124
33733.3124
NH4Cl(l)
10126.5235
10126.5235
NaHCO3(s)
NaHCO3(aq)
15899.5884
15779.3481
120.2402
NH4HCO3
Nh4OH
total
483.7795
1709.7903
64735.1367
483.7795
1709.7903
64735.1367
RDVF
umpan
cake
recovery
komponen
umpan
NaCl(l)
densitas kg/lt
2768.2319 kg/jam
2.1650
CaSO4(s)
H2O(l)
NH4Cl(l)
NaHCO3(s)
NaHCO3(aq)
NH4HCO3
nh4OH
13.9107
33733.3124
10126.5235
15779.3481
120.2402
483.7795
1709.7903
64735.1367
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
2.9600
0.9971
1.5274
1.58
0.88
Kebutuhan air pencuci pada RDF-301 = kandungan air yang terdapat dalam cake . (Mc.Cabe, 1985)
voulme ruang kosong 0.01ml/gram Kirk Otmer , sehingga zat yang besrifat polar akan berada atau tercampur dala
0.01 l/kg
komponen
masuk
umpan
NaCl
CaSO4(s)
H2O(l)
NH4Cl(l)
NaHCO3(s)
NaHCO3(aq)
NH4HCO3
nh4OH
subjumlah
jumlah
0.0100
338.3210
12.7863
19.4294351434
66.2990934934
3.0619
0.0469956523
439.9447
air pencuci
2768.2319
13.9107
33733.3124
10126.5235
15779.3481
120.2402
483.7795
1709.7903
64735.1367
65072.4698
337.3331
337.3331
keluar
filter
lt/jam
lt/jam
lt/jam
lt/jam
lt/jam
lt/jam
cake
2740.5496
13.7716
33733.3124
10025.2583
0.0000
120.2402
478.9417
1692.6924
48804.7662
65072.4698
27.6823
0.1391
337.3331
101.2652
15779.3481
0.0000
4.8378
17.0979029262
16267.7036
4. furnace elektrik
umpan ke rotary calciner adalah cake dari RDVF
komponen umpan
cake
NaCl
CaSO4
H2O
NaHCO3
NH4OH
NH4HCO3
NH4Cl(l)
27.6823
0.1391
337.3331
15779.3481
17.0979
4.8378
101.2652
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
kg
0.4732
0.0010228
18.7407
187.8494
0.4885
0.0612
1.8928
kmol/jam
kmol/jam
kmol/jam
kmol/jam
kmol/jam
kmol/jam
kmol/jam
16267.7036
Reaksi 1
Konversi
BM
168.0000
2NaHCO3
M:
R;
sisa
187.8494
187.6615
0.1878
93.8308
93.8308
Na2CO3 terbentuk
Co2 gas terbentuk
H2Ogas terebentuk
NahCO3 sisa
93.8308
93.8308
93.8308
93.8308
0,6742*106
0,6742*44
0,6742*18
9946.0612
4128.5537
1688.9538
15.7793
reaksi 3
9.3457
2026.0895
4131.2482
6166.6834
produk padatan yang ke rotary cooler
Na2CO3
NaCl``
CaSO4
nahCO3
NH4Cl
jumlah
air
jumlah
air keluar bersama produk 0.1%
CO2=
9946.0612
27.6823
0.1391
15.7793
101.2652
10090.9273
10.0929
10101.0202
maka
X
=
X=jumlah air yang terdapat dalam produk
mk:
X=
0.999X=
X=
0.001+(71.4466+X)
10.0909
10.0929
18.0000
0.9998
0.1%*(D214+X)
327.2402
27.6823
0.1391
10.0929
15.7793
9946.0612
101.2652
10101.0202
komponen masuk
dari furnace
jumlah
27.6823
27.6823
0.1391
0.1391
10.0929
10.0929
9946.0612
9946.0612
15.7793
101.2652
10101.0202
NaCl
CaSO4
H2O
Na2CO3
nahco3
NH4Cl
jumlah
0.0277
0.0001
0.0101
9.9461
0.0157793481
0.1012652354
10.1010
yang ke belt
NaCl
CaSO4
H2O
na2CO3
nahCo3
nh4cl
neraca
komponen masuk
NaCl
27.6546
0.1390
10.0829
9936.1152
15.7636
101.1640
10090.9192
komponen keluar
dari furnace
ke siklon 1
ke belt
27.6823
0.0277
27.6546
CaSO4
H2O
Na2CO3
naHco3
nh4CL
sub jumlah
jumlah
0.1391
10.0929
9946.0612
15.7793
101.2652
10101.0202
10101.0202
0.0001
0.0101
9.9461
0.0157793481
0.1012652354
10.1010
10101.0202
0.1390
10.0829
9936.1152
15.7636
101.1640
10090.9192
7. siklon 1
komponen masuk
NaCl
CaSO4
H2O
Na2CO3
naHco3
NH4Cl
jumlah
0.0277
0.0001
0.0101
9.9461
0.0157793481
0.1012652354
10.1010
komponen keluar
ke stak
ke belt
2.7682319E-005
0.0277
1.3910713E-007
0.0001
1.0092946E-005
0.0101
0.0099460612
9.9361
1.5779348E-005
0.0157635688
0.0001012652
0.1011639702
0.0101010202
10.0909
10.1010
8. belt
komponen masuk
NaCl
CaSO4
H2O
Na2CO3
nahCO3
nh4Cl
dari siklon2
dari rotary cooler keluar belt
0.0276546367
27.6546
27.6823
0.000138968
0.1390
0.1391
0.0100828529
10.0829
10.0929
9.9361
9936.1152
9946.0513
0.0157635688
15.7636
15.7793
0.1011639702
101.1640
101.2651
10.0909
10090.9192
10101.0101
5, Recovery di CSTR
filtrat RDVF
CaO
CaCl2
komponen
masuk
produk
cairan
NaCl
2740.5496
gas
NH4HCO3
H2O
NH4Cl
NaHCO3
nh4OH
CaSo4
CaCO3
MgO
SiO2
Al2O3
Fe2O3
CaO
sub jumlah
julmlah
478.9417
33733.3124
10025.2583
120.2402
1692.6924
13.7716
48804.7662
54348.0948
194.6486
2.5079
1.5605
1.5605
1.3654
5341.6857
5543.3286
conversi NH4Cl 98 %
rx1
RX2
2NH4Cl + CaO
2NH4Cl + MgO
CaCl2+2NH3+H2O
MgCl2+2NH3+H2O
Rx1
NH4Cl mula2
X=
NH4CL terkonversi
CaO mula2
10025.2583 kg/jam=
0.9800
2NH4Cl
CaO
187.3880 kmol/jam
183.6402 kmol/jam
95.3872 kmol/jam
5341.6857 kg/jam
MK:
M:
R
sisa
RX2
187.3880
183.6402
3.7478
95.3872
91.8201
3.5671
2NH4Cl sisa
cao sisa
CaCl2 trbntk
Nh3 grbntuk
H2O trbntk
4.0753*53.5=
103.2683*56=
99.8457*111=
199.6914*17=
99.8457*18=
2NH4Cl
+ MgO
NH4Cl mula2
MgO mula
X MgO
M;
R:
sisa
CaCl2
3.7478
0.1103
3.6374
200.5052
199.7589
10192.0336
3121.8842
1652.7622
91.8201
91.8201
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
MgCl2
200.5052 kg/jam
2.5079 kg/jam
0.8800
0.0627
0.0552
0.0075
+2NH3
+2NH3
+H2O
3.7478 kmol/jam
0.0627 kmol/jam
0.0552
0.0552
0.0552
0.1103
0.1103
NH4Cl sisa
MgO sisa
MgCl2 trbntk
NH3 trentuk
H2O terbentu
RX3
m
r
RX 4
m
NH4HCO3
6.0625531255
6.0625531255
194.6016 kg/jam
0.3009
5.2415
1.8759
0.9931
NH3+
6.0625531255
H2O
CO2
6.0625531255
NH3 terbentuk
H2O terbentuk sebagai uap air
Co2 gas
103.0634031333 kg/jam
109.1259562588 kg/jam
266.7523375216 kg/jam
NH4oH
48.3626397056
NH3
H20
48.3626397056 48.3626397056
NH3 terbentuk
H2O terbentuk sebagai uap air
822.1648749954 kg/jam
870.527514701 kg/jam
6.0625531255
72.7334
72.7334
CaO
5341.6857
199.7589
NH3
MgCl2
CaCl2
CO2
4048.9884
5.2415
10192.0336
54348.0948
NH3 yang dibutuhkan
NH3 yang tersedia dari recoveri
jadi make up NH3
94.0138 kg/jam
6.Condenser Parsial
Komponen
266.7523
4388.4741
49959.6207
54348.0948
4152.3479
4048.9884
kondisi
1 atm
80 c
masuk
gas
H2O
2026.0895
CO2
4131.2482
NH3
9.3457
Memisahkan CO2 dari campuran steam untuk umpan masuk ke reaktor. CO2 adalah komponen non condensable
air merupakan komponen kondensable Nh3 juga akan menjadi liquid pada suhu 25 C dengan tekan 9,8 atm seh
Kirk Otmer
keluaran dari Kiln kalsiner mengandung 99.7% kemurnian CO2 yang akan menjadi make up
feed pada reaktor.
CO2 campuran dengan air
100/95*4438.0394
4143.6792
air yang ikut menguap
77.6845
air yang mengembun
1948.4049
komponen
masuk
gas
produk
gas
cair
H2O
CO2
NH3
2026.0895
4131.2482
9.3457
jumlah
6166.6834
1948.4049
77.6845
4131.2482
9.3457
4218.2785
1948.4049
6166.6834
7,separator
memisahkan komponen fasa cair dan fasa gas pada produk keluaran condenser parsial
Komponen
H2O
CO2
masuk
cair
gas
1948.4049
produk
gas
cair
77.6845
4131.2482
1948.4049
77.6845
4131.2482
sub jumlah
jumlah
1948.4049
6157.3377
4208.9327
1948.4049
6157.3377
4208.9327
4398.0005
6349.2527
koNENDSWER PARSIAL
Umpan masuk KG/.JAM
H2O
CO2
NH3
2026.0895
4131.2482
9.3457
6166.6834
KMOL/JAM
Zi
112.5605257874
0.5437646678
93.8920043774
0.4535795672
0.5497494225
0.0026557651
207.0022795874
1
A
H2O
CO2
NH3
(YAWS)
B
29.8605
35.0187
37.1575
C
-3.15E+03
-1.51E+03
-2.03E+03
T=
206.140455763 K
1 Menghitung Buble point
komponen
P'atm
D
-7.30E+00
-1.13E+01
-1.16E+01
2.42E-09
9.34E-03
7.46E-03
P=
Ki=P'/P
xi
H2O
7.2960655865601E-006 7.2960656E-006
CO2
3.1345298356
3.1345298356
NH3
0.1354891055
0.1354891055
yi=Ki.xi
0.5437646678 3.96734267970E-006
0.4535795672
1.4217586861
0.0026557651
0.0003598272
1
1.4221224807
206.140455763 K
-66.859544237 C
P'atm
362.7472592915 K
Ki=P'/P
0.6813
P
yi
0.6813
1
xi=yi/Ki
0.5438
0.7981
CO2
220.2251
NH3
50.1044814708
220.2251
50.1044814708
0.4536
0.0026557651
0.9973
362.7472592915 k
89.7472592915 c
0.0021
0.0001
0.8002
3 menhitung T kondensansi
T kondensasi harus berada di antara T buble dan T dew
misal T
35.8475832163 C
308.8475832163 K
P=
1
Nc
0.4770844138
xi=
i 1
komponen
P'atm
H2O
CO2
NH3
Ki=P'/P
0.057752171
80.1738
13.5694950859
0.057752171
80.1738
13.5694950859
Nc
Xf
i1
xfi
f ( Ki1 )+1
Xi
0.5438
0.4536
0.0026557651
0.9973
0.9878
0.0117
0.0004
0.9999
35.8475832163 C
0.4770844138
komponen
H2O
CO2
NH3
MAKA
v=
L
yi=Ki.xi
0.0570
0.9379
0.0052
1.0001
98.7575612222 KMOL/JAM
108.2447183652 KMOL/JAM
207.0022795874
KARENA KOMPONEN CO2 YANG TERDAPAT DALAM FRAKSI CAIR SANGAT KECIL MAKA DIASUMSIKAN SEM
KOPONEN H20 TERUAPKAN
4.3158074222 KMOL/JAM
MISAL CO2 MENUAP SELURHNYA MK
NH3
mengupa seluruhnya
JUMLAH AIR MENGEMBUN
77.6845336003
4131.2481926051
9.3457
1948.4049305737
6166.6833969622
komponen
L KMOL/JAM
H2O
CO2
NH3
komponen
H2O
CO2
NH3
L KG/JAM
108.2447183652 1948.404930574
0
0
1948.404930574
6166.6834
INPUT
v KMOL/JAM
4.3158074222
93.8920043774
0.5497494225
98.7575612222
OUPUT
CAIR
GAS
2026.0895 1948.404930574 77.6845336003
4131.2482
4131.248192605
9.3457
9.3457
6166.6834
1948.4049
4218.2785
6166.6834
V. KG/JAM
77.6845336003
4131.2481926051
9.3457
4218.2784663885
kg/kmol
kg/kmol
kg/kmol
NH4Cl
Na2CO3
CaCl2
MgCl2
53.5 kg/kmol
106.0 kg/kmol
111.0 kg/kmol
95.0
NH4HCO3
NH4OH
maka
karena ada penambhan air dari recoveri maka fress feed yang dima
sebanyak
72.7334
komponen
Komponen
kg /jam
d yang dibutuhkan:
kg /jam
NaCl
CaSO4
H2O
subjumlah
jumlah
masuk
garam industri
13841.1595
13.9107
55.6429
13910.7131
51824.5325
13841.1595
13.9107
37969.4622
0.0000
51824.5325
kg/jam=
189.2808 kmol/jam
236.6010 kmol/jam
2118.3287 kmol/jam
komponen
NaCl
CaSO4
H2O
NH4OH
CO2
NH4Cl
NaHCO3
NH4HCO3
absorber
13841.1595
13.9107
33645.8750
8548.9515
56049.8966
etl.doe.gov/publications/proceedings/04/carbon-seq/158.pdf
33733.3124
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
kg/jam
0.4713
0.2456
total larutan
64735.1367
F x
C=
Dimana :
C=
F=
% wt=
Dimana,
%w=
MAKA C=
wt C 6 H 4 NH2 OH kelaru
1 kelaru tan
0.2456
15779.34811458 KG
any
dalam liter
1278.6291
Komponen
NaCl
CaSO4
H2O
NaHCO3 (aq)
NaHCO3 (l)
i (kg/m3)
2165.0000
2960.0000
997.0800
2159.0000
2159.0000
4.6996
33832.1021
6629.9093
NH4Cl
NH4HCO3
NH4OH
306.1896
1942.9435
43994.4732
Cabe, 1985)
ada atau tercampur dalam cake
kg/jam
337.3331240061
27.6823190234
17.0979029262
101.2652354019
4.8377949183
0.1391071308
terdecomposisi pada 60 C
terdekomposisi pada
340.0000 C
1527.4000
1580.0000
880.0000
reaksi 2
titk didih NH4OH pada 27 oC sehingga pada STD ini engan suhu 120 C asumsi akan terurai menjadi NH
http://docs.google.com/viewer?a=v&q=cache:YQLS8RN43dgJ:www.ch.ntu.edu.tw/~genchem99/msds/exp21/Ammoni
BM
35.0000
17.0000
NH4OH
kg/jam
kg/jam
kg/jam
kg/jam
NH3 +
M:
R;
sisa
0.4885
0.4885
0.0000
NH3 Terbentuk
H2O tervebtuk
8.3047 kg/jam
8.7932 kg/jam
0.4885
0.4885
CTTan:
M:
R;
sisa
NH4HCO3
0.0612
0.0612
0.0000
CO2 terbentuk=
NH3 terbentu
H2O terbentuk
NH3
CO2
0.0612
0.0612
kg/jam
1.0410 kg/jam
1.1023 kg/jam
2.6945
0.0612
0.0612
kg/jam
kemurnian produk
CaSO4
H2O
NaCl
nahCO3
Na2CO3
nh4cl
kondisi
gas NH3
1,1 atm 30 C
0.0014
0.0999
0.2741
0.1562153901
98.4659
1.0025
%
%
%
%
%
%
+2NH3
+H2O
183.6402
183.6402
+H2O
0.0552
0.0552
91.8201
91.8201
Patnaik 2003,
48804.7662
0.0000
92.2641
ndenser parsial
4.3158
94.2966
0.2829
kemurnian CO2
98.1543 %
E
1.81E-06
7.76E-10
-9.58E-12
arm
yi =ki*xi/kixi
YAWS
2.789733468E-006
0.999744189
0.0002530213
0.9997469787
atm
xi =(yi/Ki)/( yi/Ki)
0.9974
log 10 P= A+
B
+C log 10 T + DT + ET 2
T
Nc
0.0026
0.0001
0.9999
atm
xfi
=1
f ( Ki1 )+1
0.9879207599
0.0116996288
0.0003796113
1
77.6845
0.693
over all
c
NaCl
CaSO4
H2O
CaCO3
MgCO3
SiO2
Al2O3
Fe2O3
NH3 make up
Na2CO3
NH4Cl
NaHCO3
MgO
CaO
MgCl2
CaCl2
NaHCO3
79.0000
35.0000 kg/kmol
keluar
fress feed
Brine
13841.1595
13.9107
37913.8194
37969.4622
37913.8194
51824.5325
make up
recovery
36.4534
2109.4146
pproduk
top
botom
0.0000
0.0000
0.2829
94.0138
94.2966
56316.6490
72.7334
4058.3341
266.7523
4397.8199
266.7523
0.0000
266.7523
56316.6490
H#/NaCl adalah
pperbandingan umpan NH3 /NaCl
4152.3478535
244.255756089
13841.1595
13.9107
33645.8750
8548.9515
56049.8966
222.894722887
244.2558
diabsorb sebanyak
enyerap sebnayak
H2O
NH4OH
244.2558
244.2558
4152.3479 kg
4396.6036 kg
8548.9515
266.7523
266.7523
66884.5874
dari furnace
dari separator
9.7529
77.6845
4199.8021
4131.2482
4209.5550
4208.9327
14.1477
6547.4512
CO2 dibuthkan di unit CACO3
4199.8021
top produk
botoom produk
2768.2319
13.9107
33733.3124
1709.7903
2149.4507
2149.4507
10126.5235
15899.5884
483.7795
64735.1367
66884.5874
(A.Saberi at al,2008.precipitation kinetics of sodium bikarbonate in an industrial buble colum cristalizer. Wiley in
100 air
0.1 NaHCO3
H2 OH kelaru tan
kelaru tan
( Chopey,N, Hal.108
C asumsi akan terurai menjadi NH3 dan uap h2O secara sempurana
w/~genchem99/msds/exp21/Ammonium%2520hydroxide%2520water%2520solution.pdf+decomposition+of+ammonium+hydroxide&hl=id&gl=id&sig=AHIEtb
18.0000
H2O
0.4885
0.4885
H2O
0.0612
0.0612
over all 2
input
13841.1595
13.9107
38316.8312
9733.4031
5.2666
1.5605
1.5605
1.3654
94.0138
out put
komponen
2768.2319
13.9107
38252.4856
194.6681
1.5605
1.5605
1.3654
NaCl
CaSO4
H2O
NH3
CaCO3
MgCO3
SiO2
Al2O3
Fe2O3
9946.0612
295.8668
masuk
garam
13841.1595
13.9107
55.6429
13910.7131
62009.0712
62009.0712
0.0000316
CaCO3
MgO
SiO2
Al2O3
Fe2O3
CaO
0.3009
199.7647
5.2415
10192.0336
136.0196
62009.0711
komponen
NaCl
CaSO4
H2O
Na2CO3
NH4Cl
NH4HCO3
CaCO3
SiO2
Al2O3
Fe2O3
MgO
CaO
MgCl2
CaCl2
NAHCO3
keluar
Belt 05
27.6823
0.1391
10.0929
9946.0513
101.2651
15.7793
10101.0101
selisih
11390.8387
38042.4786
top produk
2149.4507
2149.4507
tion+of+ammonium+hydroxide&hl=id&gl=id&sig=AHIEtbTtel3g1iq0S3psR4tIpMq-xA-Vyw
air proses
maake up NH3
37913.8194
0.2829
94.0138
37913.8194
Siklon 902
94.2966
condenser
2.768231902342E-005
1.391071307709E-007
1.009294584434E-005
0.0099460612
0.0001012652
1948.4049
1948.4049
62009.0711
-0.00002
9.7529089256
337.3331
9733.4031077152
5.2665708198
1.5604654281
1.5604654281
1.3654072496
9752.9089
337.3331
CSTR
S-901
jumlah
13841.1595
13.9107
38316.8312
94.0138
9733.4031
5.2666
1.5605
1.5605
1.3654
62009.0712
Evaporator
2740.5496
13.7716
36293.9878
0.0000
194.6016
1.577934811458E-005
0.0101
CaCO3 impurities
194.6486
1.5605
1.5605
1.3654
0.3009
199.7589
5.2415
10192.0336
120.2402
0.0194668062
1.560465428E-006
1.560465428E-006
1.501947975E-006
2.507890867E-006
0.0058758608
49959.6207
0.0253
0.0000
0.0000
jumlah
2768.2319
13.9107
38252.4856
9946.0612
295.8668
0.0000
194.6681
1.5605
1.5605
1.3654
0.3009
199.7647
5.2415
10192.0336
136.0196
62009.0711
BM:
NaCl
H2O
CaSO4
MgO
BM udara
58.5000
18.0000
136.0000
40.0000
28.9000
data Cp
R=
komponen
NaCl
NaHCO3
CaCO3
Fe2O3
NH4Cl
CaCl2
CaO
A
5.5260
5.1280
12.5720
11.8120
5.9390
8.6460
6.1040
A
MgO
MgCl2
Al2O3
SiO2
komponen
NH3
H2O
NaCl
komponen
H2O
udara
NH3
CO2
udara
MgCO3
10.4610
21.8360
-8.1210
2.4780
A
22.6260
8.7120
95.0160
A
3.4700
3.3550
3.5780
5.4570
3.3550
CaSO4
18.5200
1.2248e+003 -4.4420e+000
4.8571e+001 -1.6402e-003
Coeffs: -2.5700e+004
Coeffs: 1.4001e+005
Komponen
Na2CO3(s)
B
-2570.0000
0.0220
7.6420e-003 -4.6090e-006
0.0000e+000 0.0000e+000
C
122.4800
-261.9000
-1095.7884
-143.8100
-601.7004
-1206.9200
0.0076
kcal/mol
KJ/KMOL
kcal/mol
KJ/KMOL
KJ/KMOL
Hf CaO
Hf CO2
Hf MgCO3
Hf MgO
Hf H20( l)
Hf H2O( g)
Hf NaHCO3(aq)
Hf Na2CO3
Hf CO2
Hf H2O
Hf NaCl
Hf NH4HCO3
Hf NH4OH
Hf NH4Cl
-635.0900
-393.5090
-1095.7884
-601.7004
-285.8300
-241.8180
-929.8888
-1130.6800
-393.5090
-285.8300
-411.1530
Cp NH4HCO3 =
0.3600
119.8699
599.3493
-595.8000
Hf NH4HCO3 =
Hf Cacl2
H (MgCl2)
Hf NH3
KJ/KMOL
KJ/KMOL
KJ/KMOL
KJ/KMOL
KJ/KMOL
KJ/KMOL
Kj/kmol
Kj/kmol
Kj/kmol
Kj/kmol
Kj/kmol
-361.2000 Kj/kmol
-314.4000 Kj/kmol
kkal/kg.C
kj/kmol K
Kj/kmol
Kj/kmol
-153.2800 kcal/mol
-641.3228 Kj/kmol
-46.1100 Kj/kmol
1. MT
T1
Komponen
NaCl
CaSO4
H2O
subjumlah
jumlah
30.0000 C
303.0000 K
masuk
garam industri
fress feed
13841.1595
13.9107
55.6429
13910.7131
51824.5325
37913.8194
37913.8194
kg/jam kmol/jam
13841.1595
13.9107
55.6429
13910.7131
37913.8194
c. Panas Pelarutan
236.6010
0.1023
3.0913
239.7946
2106.3233
2007975.8063
36.7281 c
309.7281 K
kg/jam kmol/jam
13841.1595
13.9107
37969.4622
51824.5325
input
Q in NaCl
Q in H2O
Q NaCl aq
236.6010
0.1023
2109.4146
2346.1179
output
61400.5486
794287.9338
2007975.8621
total
Err:522
Err:522
2. Absorber
kimponen
umpan
NaCl
CaSO4
H2O
NH3
Co2
NH3(aq)
total
make up
13841.1595
13.9107
37969.4622
0.0000
0.0000
0.0000
51824.5325
56316.6490
36.7281 C
0.0000
0.0000
0.2829
94.0138
0.0000
0.0000
94.2966
umpan
NaCl
CaSO4
H2O
total
309.7281 K
kg/jam kmol/jam
13841.1595
13.9107
37969.4622
51824.5325
236.6010
0.1023
2109.4146
2346.1179
30.0000 C
303.0000 K
kg/jam kmol/jam
94.0138
0.2829
94.2966
5.5302
0.0157
5.5459
H2O
NH3
CO2
total
30.0000 C
303.0000 K
kg/jam kmol/jam
72.7334
4.0407
4058.3341
266.7523
4397.8199
238.7255
6.0626
248.8288
d. Pelarutan NH3
panas kelarutan ammonia
27.1000 kcal/kmol
113.3863 Kj/kmol
4152.3479 Kg/jam
27695.2503 Kj
2075733.4715
30.0000 C
303.0000 K
output
Co2
kg/jam kmol/jam
266.7523
6.0626
kg/jam kmol/jam
13841.1595
13.9107
236.6010
0.1023
H2O
NH3(aq)
total
33645.8750
8548.9515
56049.8966
1869.2153
244.2558
2350.1743
803642.7592
Bila Media pendingin adalah air maka banayak nya air yang dibutuhkan
Misal T nasuk
Q=mCpdT
28.0000 C
301.0000 K
CPdT air
M=Q/(Cpout-Cpin)
Massa air
input
Q in brine
Q in make up
Q recovery
Q pelarutan NH3
Q out Top
Q out Bootom
Q pndingin in
Q pndingin out
total
CPin=
Cp outt
991.0496 Kmol/jjam
17838.8937 Kg/jam
output
2007975.8621
847.8752
39214.4839
27695.2503
0.0000
1345.9520
802296.8072
224204.8123
2299938.2838
1496295.5246
2299938.2838
3. Reaktor Bubble
Kondisi Opersi isotermal
komponen
NaCl
CaSO4
H2O
NH3(aq)
CO2
NH4Cl
NaHCO3
NH4HCO3
total
T=30 C
P= 4 Atm
absorber botom
absorber top
13841.1595
13.9107
33645.8750
8548.9515
0.0000
0.0000
0.0000
0.0000
56049.8966
66884.5874
30.0000 C
0.0000
0.0000
0.0000
0.0000
266.7523
0.0000
0.0000
0.0000
266.7523
303.0000 K
umpan
NaCl
CaSO4
H2O
NH4OH
total
b. Umpan Top absorber
umpan
CO2
b1. umpan recycler
CO2
c. Umpan dari Pabri CaCO3 (BC 02)
umpan
H2O
CO2
total
kg/jam kmol/jam
13841.1595
13.9107
33645.8750
8548.9515
56049.8966
236.6010
0.1023
1869.2153
244.2558
2350.1743
kg/jam kmol/jam
266.7523
6.0626
2149.4507
48.8512
kg/jam kmol/jam
9.7529
4199.8021
4209.5550
0.5418
95.4500
95.9919
kg/jam kmol/jam
77.6845
4131.2482
4208.9327
4.3158
93.8920
98.2078
858356.0111 KJ/jam
f. Panas Out
Toutput
30.0000 c
303.0000 K
kg/jam kmol/jam
2768.2319
13.9107
33733.3124
10126.5235
15899.5884
483.7795
1709.7903
64735.1367
2149.4507
66884.5874
output
NaCl
CaSO4
H2O
NH4Cl
NaHCO3
NH4HCO3
NH4OH
total
CO2
total
RX1
e. Panas Standar
NH4OH +
CO2
195.4046
RX2
NH4HCO3 +
195.4046
NACL
47.3202
0.1023
1874.0729
189.2808
189.2808
6.1238
48.8512
2355.0320
48.8512
2403.8831
195.4046
189.2808
6.1238
236.6010
189.2808
47.3202
sisa NH4HCO3
483.7795 kg
Hof 25
RX1=
RX2=
269100.7353000
-272979.6810
T=
HoR(TR)+CpdT
Bila HoR(T)=
Kj
B 2 2 R
C 3 3 R
C p dT =R A (T - T R ) + 2 (T -T ) + 3 (T -T
Tref 1
Reaksi
output
Nh3(aq)
CO2
kmol/jam
NH4HCO3
total
CpdT
nCpdT=
maka HR(T)=
Q=
Reaksi 2
output
NaCl
NH4Cl
NaHCO3
NH4HCO3
total
A
-1.0000
-1.0000
-22.6260
-5.4570
1.0000
0.0000
-28.0830
-71.4389
-13959.4983
269029.2964
52569563.3535
kmol/jam
A
-1.0000
1.0000
1.0000
-1.0000
2355.0320
-5.5260
5.1280
12.5720
0.0000
12.1740
CpdT
nCpdT
maka HR(T)=
maka Q
89.1501 Kj
16874.3950
-272890.5309
-51652941.7852 Kj
maka Q total=
916621.5683 KJ/mol
Q pendingin
Qin-Qout-Qreaksi
KJ
-866135.5014
Bila air masuk ada suhu 30 C dan keluar pada suhu 50 C
Misal T nasuk
28.0000 C
301.0000 K
Q=mCpdT
CPdT air masuk
CPdT air keluar
m=
226.2296
1509.8088
674.7815 mol
152655.5816 KJ
1018791.0830 KJ
input
Q in Bottom Abs
Q in top ABS
Q Pabrik CaCO3
Q kndenser
Q recycle
Q pendinginin
Q pendingin out
Q Produk
Qproduk gas
total
Q reaksi
802296.8072
1345.9520
21395.2588
22472.5122
10845.4809
916621.5683
858356.0111
916621.5683
5. Evaporator
komponen
NaCl
CaSO4
H2O
NH4Cl
NaHCO3
NH4HCO3
Total
masuk
uap
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
27443.7653
0.0000
0.0000
0.0000
27443.7653
umpan
NaCl
CaSO4
H2O
NH4Cl
NaHCO3
NH4HCO3
Total
b. panas aliran keluar uap
30.0000 c
303.0000 K
kg/jam kmol/jam
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Tout
ouput
H2O
105.0000 C
378.0000 K
kg/jam kmol/jam
0.0000
0.0000
kg/jam kmol/jam
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
HV = HV ,b
T C T
T C T b
0, 38
Hv=
40.3996 Kj/Kmol
0.0000
0.0000
0.0000 Kj/jam
Jka steam yang digunakan adalah team saturated dengan suhu 150C dengan tekanan P476 Kpa
Hf=
632.1000 Kj/Kg
Hv=
2745.4000 Kj/Kg
steam=
2113.3000 Kj/Kg
Komponen
steam out
Fi Kg/jam
Komponen
steam in
Fi Kg/jam
Hf KJ/g
0.0000
632.1000
HG KJ/g
0.0000
input
2745.4000
output
Q in
Qstean in
Qsteanm out
Qv
Quap
Q liquid
0.0000
0.0000
total
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
6 Kristalizer
komponen
Kmol/jam
NaCl(l)
CaSO4(s)
H2O(l)
NH4Cl(l)
NaHCO3(s)
NH4HCO3
NH4OH
total
a. panas masuk
Tin
Komponen
NaCl(l)
CaSO4(s)
H2O(l)
NH4Cl(l)
NaHCO3(s)
NH4HCO3
NH4OH
total
2768.2319
13.9107
33733.3124
10126.5235
15899.5884
483.7795
1709.7903
64735.1367
30.0000 C
303.0000 k
86.0000 F
Kmol/jam
2768.2319
13.9107
33733.3124
10126.5235
15899.5884
483.7795
1709.7903
64735.1367
47.3202
0.1023
1874.0729
189.2808
189.2808
6.1238
48.8512
2306.1808
b. Pnas keluar
T-
komponen
22.0000 C
295.0000 K
71.6000 K
kmol
output
NaCl(s)
2768.2319
47.3202
CaSO4(s)
13.9107
0.1023
H2O(l)
33733.3124
1874.0729
NH4Cl(l)
10126.5235
189.2808
NaHCO3(s)
15779.3481
187.8494
NaHCO3(aq)
120.2402
1.4314
NH4HCO3
483.7795
6.1238
NH4OH
1709.7903
48.8512
total
64735.1367
2355.0320
c. Panas Kriatalisasi
panas kristalisasi NaHCO3 = - panas kelarutan NaHCO3
panas kelarutan NaHCO3=
-17165.8800 kj/kmol (Perrys, tabel 2-2)
maka panas kristalisasi=
17165.8800 Kj.kmol
3224599.9549 Kj/jam
Qp=
Qout-Qin-Qkristali
-4660212.4272 Kj/jam
Q=mCpdT
30.0000 C
303.0000 K
86.0000 F
CPdT air masuk
CPdT air keluar
M air
4114.2078 Kmol/jam
Q in pendingin
Qout pendingin
1551454.9064 Kj
6211667.3336 Kj
Input
Qin
377.0969
1509.8088
897996.5970
Q kritalisasi
3224599.9549
Qpedingin in
162987.2920
Qout pendingin
Qout produk
total
1060983.8891
3224599.9549
22.0000
298.0000
295.0000
7. RDVF
Tin
T ref
a. Paas Mansuk
komponen
umpan
NaCl(s)
CaSO4(s)
H2O(l)
NH4Cl(l)
NaHCO3(s)
NaHCO3(aq)
NH4HCO3
NH4OH
total
Mol
2768.2319
13.9107
33733.3124
10126.5235
15779.3481
120.2402
483.7795
1709.7903
64735.1367
47.3202
0.1023
1874.0729
189.2808
187.8494
1.4314
6.1238
48.8512
2355.0320
Mol
337.3331
18.7407
295.3499
298.0000
Kg
2740.5496
13.7716
33733.3124
10025.2583
120.2402
478.9417
1692.6924
48804.7662
46.8470
0.1013
1874.0729
187.3880
1.4314
6.0626
48.3626
2164.2658
295.3499
298.0000
Kg
27.6823
0.4732
CaSO4(s)
H2O(l)
NaHCO3(s)
NH4Cl(l)
NH4OH
NH4HCO3
total
8 Kalsiner sodium bikarbonate
komponen
NaCl
CaSO4(s)
H2O(l)
NaHCO3(s)
NH4Cl(l)
NH4OH
NH4HCO3
total
a. Panas masuk
komponen
NaCl
CaSO4(s)
H2O(l)
NaHCO3(s)
NH4Cl(l)
NH4OH
NH4HCO3
total
0.1391
337.3331
15779.3481
101.2652
17.0979
4.8378
16267.7036
Kg/jam
0.0010
18.7407
187.8494
1.8928
0.4885
0.0612
209.5069
Kmol/jam
27.6823
0.1391
337.3331
15779.3481
101.2652
17.0979
4.8378
16267.7036
Kg/jam
0.4732
0.0010
18.7407
187.8494
1.8928
0.4885
0.0612
209.5069
Kmol/jam
27.6823
0.1391
337.3331
15779.3481
101.2652
17.0979
4.8378
16267.7036
b. Panas reaksi
2NaHCO3
0.4732
0.0010
18.7407
187.8494
1.8928
0.4885
0.0612
209.5069
Na2CO3 +
187.6615
Panas reaksi
HR(T)=
93.8308
mol reaktan yang bereaksi x HR(T)
Hf25 C+ CPdT
C p dT =R ( A (T - T R ) +
Tref
B 2 2 R
C 3 3 R
1 1
(T -T ) +
(T -T ) D( )
2
3
T TR
panas standar
Hf25 C=
b.1 panas standar
b.2 CpdT
Tin
Komponen
NaHCO3
Na2CO3
H2o
co2
total
CpdT=
120.0000
393.0000
A
-2.0000
1.0000
1.0000
1.0000
1.0000
-1319.7261 Kj/Kmol
-10.2560
0.0000
3.4700
5.4570
-1.3290
HR(T)=
Q reaksi
Rx2
-2155.8443 Kj/kmol
-404569.0419 Kj
NH4HCO3
m
r
0.0612
0.0612
Hf25 C=
Hf25 C=
HR(T)=
CpdT=
Tin=
120.0000 c
393.0000 k
komponen
NH4HCO3
NH3
H2O
CO2
total
A
-1.0000
1.0000
1.0000
1.0000
2.0000
CpdT
HR(T)=
Q=
0.0000
3.5780
8.7120
5.4570
17.7470
1749.4216 Kj
424.6233 Kj
26.0030 Kj
RX4
r
NH4oH
Hf25 C=
Hf25 C=
Tin=
komponen
NH4OH
NH3
h2o
CpdT
HR(T)=
Q
Q reaks total
0.4885
-405009.7936
HV = HV ,b
T C T
T C T b
0, 38
Hv=
39.5293 Kj/Kmol
327.2402
718.6425
Sehing
Kg/jam
kmol/jam
27.6823
0.1391
10.0929
9946.0612
15.7793
101.2652
10101.0202
Kg/jam
35.0000 C
308.0000 K
kmol/jam
27.6546
0.4732
0.0010
0.5607
93.8308
0.1878
1.8928
95.0536
0.4727
CaSO4
H2O
Na2CO3
NaHCO3
NH4Cl
total
c. Panas out ke siklon
Tout
Komponen
NaCl
CaSO4
H2O
Na2CO3
NaHCO3
NH4Cl
total
d. Kebuthan udara kering
Q pendinding
0.1390
10.0829
9936.1152
15.7636
101.1640
10090.9192
0.0010
0.5602
93.7369
0.1877
1.8909
96.8494
43.0207 C
316.0207 K
Kg/jam
kmol/jam
0.0277
0.0001
0.0101
9.9461
0.0158
0.1013
10.1010
0.0005
0.0000
0.0006
0.0938
0.0002
0.0019
0.0969
-352100.3372 Kj/jam
Tin udara
30.0000 c
303.0000 K
298.0000
Tref
Cp udara in
Cp udara out
179.1717
5178.0610
Komponen
udara masuk
Fi Kmol/jam
Komponen
udara out
Fi Kmol/jam
Cp (Kj/Kmol)
179.1717
Cp (Kj/Kmol)
179.1717
input
Qin
Qout siklon
Qout belt
Q pendingin in
Q pendingin out
total
140.2427
2105.3991
output
387733.6825
66.7788
35566.5665
387733.6825
35633.3453
: 1atm
393.0000
308.8476
206.1405
362.7473
298.0000
Kg/jam
kmol/jam
2026.0895
4131.2482
9.3457
6166.6834
112.5605
93.8920
0.5497
207.0023
Kg/jam
kmol/jam
77.6845
4131.2482
9.3457
4218.2785
Kg/jam
4.3158
93.8920
0.5497
98.7576
kmol/jam
1948.4049
108.2447
Total
1948.4049
pansa sensibel
1162728.9403
panas pengembinan
88589.5088
d. menghtung jumlah pendingin yang diperlukan
108.2447
Qp=
1251318.4492 Kj/jam
28.0000 C
301.0000 K
Q=mCpdT
CPdT air masuk
CPdT air keluar
M air
226.2296
1509.8088
974.8666 Kmol/jam
Q in pendingin
Qout pendingin
220543.7201 Kj
1471862.1693 Kj
Input
Q pengembunan
Qin
Pnas pendingin in
1211694.2065
Q fse gas
Pnas pendingiin out
total
88589.5088
0.0000
1211694.2065
88589.5088
11.Heater
menaikan suhu 20 c dari sentrifuge menjadi 80 cumpan ke CSTR
a. Panas masuk mother liquor
Tin
295.3499 K
komponen
NaCl(l)
H2O(l)
NH4Cl(l)
NaHCO3(aq)
NH4HCO3
NH4OH
CaSO4
Total
b. Panas out
Tout
Kg
Kmol
2740.5496
33733.3124
10025.2583
120.2402
478.9417
1692.6924
13.7716
48804.7662
46.8470
1874.0729
187.3880
1.4314
6.0626
48.3626
0.1013
2164.2658
80.0000 c
353.0000 K
komponen
Kg
NaCl(l)
H2O(l)
NH4Cl(l)
NaHCO3(aq)
NH4HCO3
Nh4OH
CaSO4
Total
c. menghitung kebutuhan steam
Qp=
Kmol
2740.5496
33733.3124
10025.2583
120.2402
478.9417
1692.6924
13.7716
48804.7662
46.8470
1874.0729
187.3880
1.4314
6.0626
48.3626
0.1013
2164.2658
9447886.0781 Kj/jam
misal steam yang akan digunakan steam dengan suhu 150C dengan P 476 Kpa
Hf
Hg
lamda steam
524.9900 kj/kg
2713.5000 k/kg
2188.5100 k/kg
4317.0404
Fi Kg/jam
Hf KJ/g
4317.0404
524.9900
Komponen
steam pemanas in
Fi Kg/jam
HG KJ/g
4317.0404
input
Qin
Qout
Q pemanas in
Qpemanas out
total
2713.5000
output
-430858.5899
9017027.4883
-430858.5899
9017027.4883
12. CSTR
a. Pnas moher liquor in
Tin
80.0000 c
353.0000 k
komponen
NaCl(l)
H2O(l)
NH4Cl(l)
NaHCO3(aq)
NH4HCO3
NH4OH
CaSO4
Total
b. Panas masuk CaO
Tin
Kg
komponen
Kg
Kmol
2740.5496
33733.3124
10025.2583
120.2402
478.9417
1692.6924
13.7716
48804.7662
CaCO3
MgO
SiO2
Al2O3
Fe2O3
CaO
total
80.0000 c
353.0000 K
Kmol
194.6486
2.5079
1.5605
1.5605
1.3654
5341.6857
5543.3286
c. Panas reaksi
Rx1
m
reaksi
sisa
2NH4Cl
CaO
187.3880
183.6402
3.7478
95.3872
91.8201
3.5671
46.8470
1874.0729
187.3880
1.4314
6.0626
48.3626
0.1013
2164.2658
1.9465
0.0627
0.0260
0.0153
0.0085
95.3872
97.4463
Hf25 C=
Hf25 C=
290.0400 Kj/jam
HoR(TR)+CpdT
HR(T)=
T
C p dT =R ( A (T - T R ) +
Tref
B 2 2 R
C 3 3 R
1 1
(T -T ) +
(T -T ) D( )
2
3
T TR
CpdT=
Tin=
80.0000 c
353.0000 k
komponen
NH4Cl
CaO
CaCl2
Nh3
h20
total
-2.0000
-1.0000
1.0000
1.0000
91.8201
CpdT
HR(T)=
Q=
Rx2``
45164.1753 Kj
45454.2153 Kj
8347223.2522 Kj
2NH4Cl
m
r
s
+ MgO
3.7478
0.1103
3.6374
Hf25 C=
Hf25 C=
HR(T)=
-11.8780
-6.1040
8.6460
3.5780
799.9369
794.1789
0.0627
0.0552
0.0075
= mol yang bereaksi x (HF produk - HF reaktan)
430.8804 Kj
HoR(TR)+CpdT
CpdT=
Tin=
komponen
NH4Cl
80.0000 c
353.0000 k
A
-2.0000
-11.8780
MgO
MgCl2
Nh3
H2O
total
-1.0000
1.0000
1.0000
1.0000
0.0000
CpdT
HR(T)=
Q=
Rx 3
-1125.5029 Kj
-694.6225 Kj
-76.6496 Kj
NH4HCO3
m
r
-10.4610
21.8360
3.5780
8.7120
11.7870
NH3+
6.0626
6.0626
Hf25 C=
6.0626
= mol yang bereaksi x (HF produk - HF reaktan)
Hf25 C=
-1324.7983 Kj
HR(T)=
HoR(TR)+CpdT
C p dT =R ( A (T - T R ) +
Tref
B 2 2 R
C 3 3 R
1 1
(T -T ) +
(T -T ) D( )
2
3
T TR
CpdT=
Tin=
80.0000 c
353.0000 k
komponen
NH4HCO3
NH3
H2O
CO2
total
A
-1.0000
1.0000
1.0000
1.0000
2.0000
CpdT
999.9675 Kj
HR(T)=
Q=
RX4
-324.8308 Kj
-1969.3040
NH4oH
NH3
48.3626
Hf25 C=
Hf25 C=
0.0000
3.5780
8.7120
5.4570
17.7470
48.3626
= mol yang bereaksi x (HF produk - HF reaktan)
29.2600
Tin=
80.0000 c
353.0000 k
A
komponen
NH4OH
NH3
h2o
-1.0000
1.0000
1.0000
1.0000
-612.3657
-583.1057
-28200.5285
CpdT
HR(T)=
Q
Qreaksi total
22.6260
3.5780
8.7120
34.9160
8316976.7701 Kj
Kg
CaCO3
SiO2
Al2O3
Fe2O3
MgO
CaO
MgCl2
CaCl2
total
80.0000 c
353.0000 K
Kmol
13.7716
2740.5496
36293.9878
194.6016
120.2402
194.6486
1.5605
1.5605
1.3654
0.3009
199.7589
5.2415
10192.0336
49959.6207
0.1013
46.8470
2016.3327
3.6374
1.4314
1.9465
0.0260
0.0153
0.0085
0.0075
3.5671
0.0552
91.8201
2165.6948
e. Q out gas
Tin
80.0000 c
353.0000 K
komponen
H2O
NH3
CO2
total
Kg
Kmol
72.7334
4048.9884
266.7523
4388.4741
4.0407
238.1758
6.0626
248.2791
-8202752.5076 Kj
28.0000 C
301.0000 K
Q=mCpdT
CPdT air masuk
CPdT air keluar
M air
226.2296
1509.8088
6390.5309 Kmol/jam
Q in pendingin
Qout pendingin
1445727.5480 Kj
9648480.0556 Kj
Input
Qin mother liquor
Qin Cao
Qin pendingin
Qout pendingin
Qreaksi
Qout liquid
Qout gas
total
13. Kalsiner Kalsium Karbonate
a. Panas CACO3 masuk
Tin
komponen
Q reaksi
9017027.4883
238752.9008
8316976.7701
9255780.3890
8316976.7701
30.0000 c
303.0000 k
Kg
CaCO3
MgCO3
Kmol
9733.4031
5.2666
97.3340
0.0627
SiO2
Al2O3
Fe2O3
H2O(l)
total
1.5605
1.5605
1.3654
9.7529
9752.9089
0.0260
0.0153
0.0085
0.5418
97.9884
900.0000 c
1173.0000 k
komponen
Kg
CaCO3
SiO2
Al2O3
Fe2O3
MgO
CaO
total
Kmol
194.6681
1.5605
1.5605
1.3654
2.5079
5341.6916
5543.3539
1.9467
0.0260
0.0153
0.0085
0.0627
95.3874
97.4466
900.0000 c
1173.0000 k
komponen
Kg
H2O(g)
CO2
Kmol
9.7529
4199.8021
4209.5550
total
0.5418
95.4500
95.9919
d. Qreaksi
RZ1
m
r
s
Hf25 C=
CaCO3
97.3340
95.3874
1.9467
= mol yang bereaksi x (HF produk - HF reaktan)
Hf25 C=
HR(T)=
T
17117.0773 Kj
HoR(TR)+CpdT
C p dT =R ( A (T - T R ) +
Tref
B 2 2 R
C 3 3 R
1 1
(T -T ) +
(T -T ) D( )
2
3
T TR
CpdT=
Tin=
900.0000 c
1173.0000 k
komponen
CaCO3
CaO
CO2
total
A
-1.0000
1.0000
1.0000
1.0000
-12.5720
6.1040
5.4570
-1.0110
CpdT
-1394.7861 Kj
HR(T)=
15722.2912 Kj
Q=
1499707.6979 Kj
Rx2
m
r
s
Hf25 C=
MgCO3
0.0627
0.0627
0.0000
= mol yang bereaksi x (HF produk - HF reaktan)
Hf25 C=
HR(T)=
T
752.5003 Kj
HoR(TR)+CpdT
C p dT =R ( A (T - T R ) +
Tref
B 2 2 R
C 3 3 R
1 1
(T -T ) +
(T -T ) D( )
2
3
T TR
CpdT=
Tin=
900.0000 c
1173.0000 k
A
komponen
MgCO3
MgO
CO2
total
-1.0000
1.0000
1.0000
1.0000
CpdT
43689.2285 Kj
HR(T)=
44441.7288 Kj
Q=
Reaksi 3
m
2786.3751 Kj
H2O(l)
0.5418
0.0000
10.4610
5.4570
15.9180
0.5418
Hf25 C=
Hf25 C=
HR(T)=
23.8469 Kj
HoR(TR)+CpdT
C p dT =R ( A (T - T R ) +
Tref
B 2 2 R
C 3 3 R
1 1
(T -T ) +
(T -T ) D( )
2
3
T TR
CpdT=
Tin=
komponen
H2O (l)
H2O(g)
total
900.0000 c
1173.0000 k
A
-1.0000
1.0000
0.0000
CpdT
-4332.4988 Kj
HR(T)=
-4308.6519 Kj
Q=
-2334.5494 Kj
Q total=
-8.7120
3.4700
-5.2420
1500159.5236 Kj
6775801.0452 Kj
0.0170
0.1000
0.8830
7673613.8677
29000.0000
264.6074
C
+ O2
CO2
mol batubara = mol oksigen yang digunakan jadi mol batubara adalah
jadi oksigen yang dibuthkan adalah
705.6197
INPUT
Qin
Qpemanas
Q out gas
Qout padatan
Qr
Q loss
total
komponen
Q reaksi
40314.9479
1500159.5236
40314.9479
1500159.5236
900.0000 c
1173.0000 K
Kg
CaCO3
SiO2
Al2O3
Fe2O3
MgO
CaO
total
Kmol
194.6681
1.5605
1.5605
1.3654
2.5079
5341.6916
5543.3539
1.9467
0.0260
0.0153
0.0085
0.0627
95.3874
97.4466
80.0000 c
353.0000 K
komponen
Kg
CaCO3
SiO2
Al2O3
Fe2O3
MgO
CaO
total
Kmol
175.2013
1.5589
1.5589
1.3639
2.5054
5336.3499
5518.5383
114.7897 c
1.7520
0.0260
0.0153
0.0085
0.0626
95.2920
97.1564
387.7897 K
komponen
Kg
Kmol
CaCO3
SiO2
Al2O3
Fe2O3
MgO
CaO
total
19.4668
0.0016
0.0016
0.0015
0.0025
5.3417
24.8156
0.1947
0.0000
0.0000
0.0000
0.0001
0.0954
0.2902
-4213446.4189 Kj/jam
Tin udara
30.0000 c
303.0000 K
298.0000
Tref
Cp udara in
Cp udara out
554.6382
209152.3159
Komponen
udara masuk
Fi Kmol/jam
Komponen
udara out
Fi Kmol/jam
Cp (Kj/Kmol)
554.6382
Cp (Kj/Kmol)
554.6382
input
Qin
Qout siklon
Qout belt
Q pendingin in
Q pendingin out
total
7736.9909
output
4452987.1020
1947.5398
237593.1433
4452987.1020
komponen
H2O
140.2427
239540.6831
80.0000 c
353.0000 K
Kg
Kmol
72.7334
4.0407
NH3
CO2
total
4048.9884
266.7523
4388.4741
238.1758
6.0626
248.2791
b. panas out
Tin
komponen
H2O
NH3
CO2
total
30.0000 c
303.0000 K
Kg
Kmol
72.7334
4048.9884
266.7523
4388.4741
4.0407
238.1758
6.0626
248.2791
-392800.7967 Kj
28.0000 C
301.0000 K
Q=mCpdT
CPdT air masuk
CPdT air keluar
M air
226.2296
1509.8088
306.0199 Kmol/jam
Q in pendingin
Qout pendingin
69230.7774 Kj
462031.5741 Kj
Input
Qin
Qpendingin in
Qout
Qpendingin out
total
Output
431931.5840
69230.7774
501162.3614
39130.7873
462031.5741
501162.3614
16. Kompresor
menghitung T capuran gas yang masuk
4218.2785
308.8476
4209.5550
1173.0000
266.7523
303.0000
2149.4507
303.0000
10844.0365
643.0007 K
643.0007
Pout
Pin
( )
Rc=
(Ludwig, 1963)
Jika Rc
3,5 4 maka y (jumlah stage) yang digunakan benar. Digunakan 1 stage kompresor untuk mendapatkan
=3
4
1
( )
Rc =
b.
4.0000
1 =4
= Tin
ZR 1
m=
+X
Cp
Ep
Tin
Tout
Rc
m
Ep
Z
[ Rc ] m
Keterangan :
Temperatur keluar
Temperatur masuk
Rasio kompresi
Polytropic Temperatur exponent
Efisiensi politropik
X
Y
R
KOMPOSISI MASUK
Compressibility function, X
Compressibility function, Y
8,314 kJ/kmol K
CP-501
H2O
CO2
total
9.7529
4199.8021
4209.5550
Tin
Treff
1
360
3.6508
m=
m=
0.6800
( - 1)
.Ep
Tout'=Tin [Rc]^m
T'mean=
Pmean=
Diket
1.3000
1029.2726 K
T in +T out '
2
836.1366 K
Pin + P out
2
2.5000 atm
Tc H2o
Pc H2O
Tc CO2
Pc CO2
647.1000
217.6659
304.2000
72.8645
komponen total
H2O
CO2
total
Tr mean=
Pr mean=
kg/jam
kmol/jam
87.4374
10747.2533
10834.6907
T ' mean
xi. Tc
4.8576
244.2558
249.1134
2.6895
P mean
xi. Pc
0.0330
18050.9495
X=
0.0010
Y=
Z=
MAKA M =
m=
ZR 1
+X
Cp
Ep
M=
0.0007
Tout sebenarnya
maka didapat
kondisi opresai
)
643.6051 K
Pin
Tin=
Pout
Tout
Tref
1.0000
643.0007
4.0000
643.6051
298.0000
kg/jam
kmol/jam
87.4374
10747.2533
10834.6907
4.8576
244.2558
249.1134
komponen total
H2O
CO2
total
kg/jam
kmol/jam
87.4374
10747.2533
10834.6907
Q kompresi
4.8576
244.2558
249.1134
6986.9398 Kj
input
Q in
Q out
Q kompresi
total
Q kompresi
3942766.3005
6986.9398
3942766.3005
6986.9398
3949753.2403
komponen total
370.6051 c
643.6051 K
kg/jam
H2O
CO2
total
kmol/jam
87.4374
10747.2533
10834.6907
4.8576
244.2558
249.1134
b. panas keluar
Tout
komponen total
H2O
CO2
total
30.0000 c
303.0000 K
kg/jam
kmol/jam
87.4374
10747.2533
10834.6907
4.8576
244.2558
249.1134
Qp=
-3893694.0365 Kj
28.0000 C
301.0000 K
Q=mCpdT
CPdT air masuk
226.2296
3033.4661 Kmol/jam
Q in pendingin
Qout pendingin
686259.9752 Kj
4579954.0116 Kj
Input
Qin
Qpendingin in
Qout
Qpendingin out
total
1509.8088
Output
3949753.2403
686259.9752
4636013.2155
56059.2038
4579954.0116
4636013.2155
kg/kmol
kg/kmol
kg/kmol
kg/kmol
CO2
NH3
NaHCO3
CaO
44.0000
17.0000
84.0000
56.0000
kg/kmol
kg/kmol
kg/kmol
kg/kmol
8.3140 Kj/Kmol K
B
0.0020
0.0181
0.0026
0.0097
0.0161
0.0015
0.0004
B
-312000.0000
-197600.0000
-30200.0000
-104700.0000
C
0.1115
0.0144
0.3869
0.1652
B
-0.0001
0.0000
-0.0003
-0.0001
C
-0.1008
0.0013
-0.0311
B
0.0002
0.0000
0.0000
C
0.0000
D
0.0015
0.0006
0.0030
0.0010
0.0006
E
12100.0000
-1600.0000
-18600.0000
-115700.0000
-1600.0000
156800.0000
CP= A +BT+CT^2+DT^-2
6090e-006
0000e+000
D
E
0.0000
-1095788.3902
SMITH
-601700.3757
-1045716.0773
NH4CL
SMITH
SMITH
PATNAIK 2003
PATNAIK 2003
SMITH
SMITH
-635090.0000
-393509.0000
-995961.8760
-601700.3757
-285830.0000
-241818.0000
-855340.9457
-1066492.5937
-393509.0000
-285830.0000
-411153.0000
MGO
MGCl2
NH3
H2O
-361200.0000
-314400.0000
-485608.2647
-858757.1616
-852411.5600
-46110.0000
Tref
298.0000 K
keluar
Brine
13841.1595
13.9107
37969.4622
51824.5325
CP
H (kj)
254.2372
802.2880
377.0969
1433.6221
60152.7787
82.0618
1165.7081
61400.5486
377.0969
794287.9338
1 cal
4.1840
1152287.3239 Kj/Kmol
T ref
298.0000
CP
596.9896
983.4203
884.9028
2465.3127
H (kj)
141248.3385
100.5888
1866626.9348
2007975.8621
Q pelarutan
1152287.3239
pproduk
top
recovery
0.0000
0.0000
72.7334
4058.3341
266.7523
0.0000
4397.8199
Tref
0.0000
0.0000
0.0000
0.0000
266.7523
0.0000
266.7523
56316.6490
298.0000
botom
13841.1595
13.9107
33645.8750
0.0000
0.0000
8548.9515
56049.8966
CP
596.9896
983.4203
884.9028
2465.3127
H (kj)
141248.3385
100.5888
1866626.9348
2007975.8621
Tref
298.0000
CP
H (kj)
152.2450
377.0969
529.3419
841.9487
5.9265
847.8752
Tref
298.0000
CP
H (kj)
377.0969
1523.7530
152.2450
222.0108
751.3527
36344.7789
1345.9520
39214.4839
patnaik 2003
244.2558 Kmol/jam
Kj/jam
Tref
298.0000
CP
H (kj)
222.0108
CP
1345.9520
H (kj)
254.2372
802.2880
60152.7787
82.0618
377.0969
152.2450
1585.8671
Tout
704875.2391
37186.7277
802296.8072
45.0000 C
318.0000 K
226.2296
1509.8088
furnace
0.0000
0.0000
9.7529
0.0000
4199.8021
0.0000
0.0000
0.0000
4209.5550
Tref
1283.5792
Komponen
air pendingin in
Fi Kmol/jam
Cp (Kj/Kmol)
991.0496
226.2296
Komponen
air pendingin out
Fi Kmol/jam
Cp (Kj/Kmol)
991.0496
1509.8088
dari separator
recycle
produk
0.0000
0.0000
77.6845
0.0000
4131.2482
2149.4507
0.0000
0.0000
0.0000
4208.9327
2149.4507
298.0000
2768.2319
13.9107
33733.3124
1709.7903
0.0000
10126.5235
15899.5884
483.7795
64735.1367
66884.5874
CP
H (kj)
254.2372
802.2880
377.0969
152.2450
1585.8671
CP
60152.7787
82.0618
704875.2391
37186.7277
802296.8072
H (kj)
222.0108
1345.9520
222.0108
10845.4809
CP
H (kj)
377.0969
222.0108
599.1076
CP
204.3217
21190.9370
21395.2588
H (kj)
377.0969
222.0108
599.1076
1627.4775
20845.0347
22472.5122
Trfe
298.0000
CP
H (kj)
254.2372
802.2880
377.0969
448.0644
439.8719
599.3493
152.2450
3073.1527
222.0108
3295.1635
12030.5557
82.0618
706707.0383
84809.9995
83259.3063
3670.2899
7437.3455
897996.5970
10845.4809 TOP produk
908842.0779
NH4HCO3
195.4046
NaHCO3+ NH4Cl
189.2808
189.2808
produk - HF reaktan)
30.0000 C
303.0000
CpdT = R
Tref
A ( T 2 T 1 )+
298.0000
B
1
1
T 22 T 21 ) D
(
2
T2
T1
C 3 3 R
1
1
-T ) +
(T -T ) D( )
3
T TR
2
C
0.1008
-0.0013
0.0000
D
-0.0002
0.0000
0.0000
0.0000
115700.0000
-0.0002
Q=delta H
E
115700.0000
=
0.0995
255141.2370
C
-0.0020
0.0181
0.0026
0.0000
0.0188
D
0.0000
0.0000
0.0000
0.0000
0.0000
E
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
))
Q=delta H
-256105.2860
HV
Hf
lamda steam
-964.0491
51450.1159
maka jumlah steam pemanas yang dibutuhka
Tref
Tout
298.0000
45.0000 C
318.0000 K
Komponen
amoniak in
Kj/kmol
Kj/kmol
Komponen
amoniak out
12146.0671 Kg/jam
output
Qpendingin in
Q pendingin out
152655.5816
1018791.0830
897996.5970
10845.4809
908842.0779
152655.5816
1018791.0830
Liquid
250.2330
12.5745
3049.3073
11213.4348
17606.1407
884.5594
33016.2497
Tref
298.0000
CP
H (kj)
254.2372
802.2880
377.0969
448.0644
439.8719
599.3493
3073.1527
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Tref=
298.0000
CP
H (kj)
6061.7973
CP
0.0000
H (kj)
4116.7562
2855.0238
6061.7973
7570.7217
7490.5974
9589.5888
37684.4853
40.6830 Kj/Kmol
Kmol/jam
Kj
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
m yang dibutuhkan
Q amoniak in
0.0000
Q amoniak in
0.0000
Tref
298.0000
Cp
H
254.2372
802.2880
377.0969
448.0644
439.8719
599.3493
152.2450
3073.1527
12030.5557
82.0618
706707.0383
84809.9995
83259.3063
3670.2899
7437.3455
897996.5970
Tref
298.0000
Cp KJ/kmol C
H
-152.3465
587.5421
-226.1441
-267.2319
-262.1125
-262.1125
-359.6096
-87.1909
-1029.2060
-7209.0660
60.0965
-423810.6107
-50581.8702
-49237.6778
-375.1961
-2202.1739
-4259.3771
-537615.8753
Tref
Tout
Kj/kmol
Kj/kmol
298.0000
45.0000 C
318.0000 K
113.0000 F
Cp
4.1870 Kj/Kg
74055.7405 Kgjam
densitas air
Output
1000.0000 kg/m3
74.0557 m3air yang dibutuhkan
Komponen
air pendingin in
Komponen
air pendingin out
4823199.7192
-537615.8753
4285583.8440
Cp
H
-152.3465
587.5421
-226.1441
-267.2319
-262.1125
-262.1125
-359.6096
-87.1909
-1029.2060
Cp
-7209.0660
60.0965
-423810.6107
-50581.8702
-49237.6778
-375.1961
-2202.1739
-4259.3771
-537615.8753
H
377.0969
58755.6232
C
Cp
H
-134.5842
596.9217
-199.7709
-236.1238
-231.6094
-317.6644
-77.0188
-599.8498
-6304.8660
60.4454
-374385.1807
-44246.7647
-331.5330
-1925.8571
-3724.8337
-430858.5899
C
Cp
H
-134.5842
-63.6855
Qin = Qout
596.9217
-199.7709
-231.6094
-236.1238
-77.0188
-317.6644
30.9572
Cp
0.6106
-3743.8518
-43507.6878
-446.9370
-37.6246
-19.4531
-47818.6293
H
-134.5842
596.9217
-199.7709
-231.6094
-236.1238
-77.0188
-317.6644
-599.8498
CO2(gas)+
-63.6855
0.6106
-3743.8518
-43507.6878
-446.9370
-37.6246
-19.4531
-47818.6293
H2O(gas)
93.8308
D(
1 1
)
T TR
Q in
Qout mother liquor
Qout Cake
Qair pencuci
total
93.8308
C
k
B
Tref
298.0000
C
-0.0363
0.0000
0.0015
0.0010
-0.0338
D
0.0000
0.0000
0.0000
0.0000
0.0000
12100.0000
-115700.0000
-103600.0000
NH3+
H2O
0.0612
CO2
0.0612
0.0612
tref
298.0000
C
0.0000
0.0030
0.0013
0.0010
0.0053
NH3
D
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
-18600.0000
0.0000
-115700.0000
-134300.0000
H20
0.4885
0.4885
tref
298.0000
C
-0.1008
0.0030
0.0013
-0.0965
40.6830 Kj/Kmol
D
0.0002
0.0000
0.0000
0.0002
0.0000
-18600.0000
0.0000
-18600.0000
kg/jam
Kj
18.1800 kmol/jam
Cp
H
4900.2763
3275.6980
7205.0291
3863.1574
9002.5882
9085.6337
37332.3826
2318.8207
3.3505
4039.9982
362483.0210
1691.1306
17197.3613
387733.6825
Tref
298.0000
Cp
H
508.8824
240.5634
936.8480
754.4309
352.4311
883.5158
899.4763
3436.1082
0.9573
422.6009
33035.8095
165.8019
1700.8335
35566.5665
Tref
298.0000
Cp
H
4591.1058
1153.2931
1360.2219
644.2965
1603.0615
1630.5959
10982.5747
misalTout
2.1725
0.0012
0.7627
60.4548
0.3011
3.0864
66.7788
100.0000 C
373.0000 K
Kmol/jam
Kg/jam
Q udara
25127.5152
Q udara
377227.8524
Quadar pendingin in
Quadara pendingin out
135207.9140
487308.2512
135207.9140
487308.2512
k
k
k
k
35.8476
-66.8595 c
89.7473 c
Cp
H
7205.0291
4250.5488
2910.0478
14365.6257
Cp
811001.8606
399092.5488
1599.7971
1211694.2065
H
818.4188
481.9523
330.4362
1300.3711
Cp
3532.1378
45251.4713
181.6571
48965.2662
H
818.4188
88589.5088
818.4188
88589.5088
Tref
Tout
Kj/kmol
Kj/kmol
0.0437
0.9507
0.0056
0.9944
298.0000
45.0000
318.0000
Cp
4.1870 Kj/Kg
17547.5983 Kgjam
densitas air
Output
1000.0000 kg/m3
17.5476 m3air yang dibutuhkan
Qpendigin in
Qpendingin out
220543.7201
1471862.1693
220543.7201
1471862.1693
48965.2662
48965.2662
CpKJ/Kmol C
H
-134.5842
-199.7709
-236.1238
-231.6094
-317.6644
-77.0188
596.9217
-599.8498
-6304.8660
-374385.1807
-44246.7647
-331.5330
-1925.8571
-3724.8337
60.4454
-430858.5899
Tref
298.0000
Cp
H
2819.0497
4161.0466
5112.8170
5112.8170
6592.8423
1680.4527
2161.8951
25479.0254
132064.0234
7798104.7261
958080.5878
7318.6475
39969.4567
81271.1295
218.9174
9017027.4883
Q amoniak in
11714289.1159
Q steam in
11714289.1159
Q stea out
2266403.0378
MR
Tref
Cp
Mr CaCO3
Mr MgCO3
Mr CaO
Mr MgO
Mr CO2
Mr H2O
Mr H2
Mr O2
SiO2
Al2O3
Fe2O3
MgCl2
CaCl2
H
2819.0497
4161.0466
5112.8170
5112.8170
6592.8423
1680.4527
2161.8951
27640.9205
132064.0234
7798104.7261
958080.5878
7318.6475
39969.4567
81271.1295
218.9174
9017027.4883
Tref
298.0000
Cp
H
4785.0538
2104.0121
2528.9009
4632.1452
5985.6366
2401.9902
22437.7388
9314.0401
131.9157
65.7710
70.8656
51.0801
229119.2283
238752.9008
CaCl2
+2NH3
91.8201
91.8201
+H2O
183.6402
183.6402
D(
1 1
)
T TR
)
tref
298.0000
C
-0.0322
-0.0004
0.0015
0.0030
0.1148
0.0867
MgCl2
D
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
104700.0000
-30200.0000
-18600.0000
0.0000
55900.0000
+2NH3
0.0552
0.0552
+H2O
0.1103
0.1103
tref
0.0552
0.0552
298.0000
C
-0.0322
D
0.0000
0.0000
D(
-0.1115
0.0144
0.0030
0.0013
-0.1251
H2O
0.0001
0.0000
0.0000
0.0000
0.0001
CO2
6.0626
1 1
)
T TR
0.0000
0.0000
-18600.0000
0.0000
-18600.0000
6.0626
)
tref
298.0000
C
0.0000
0.0030
0.0013
0.0010
0.0053
H20
48.3626
D
0
0
-0.00000018
0
-0.00000018
0.0000
-18600.0000
0.0000
-115700.0000
-134300.0000
tref
298.0000
C
-0.1008
0.0030
0.0013
-0.0965
D
0.0002
0.0000
0.0000
0.0002
Tref
298.0000
Cp
H
2161.8951
2819.0497
4161.0466
5112.8170
5112.8170
4785.0538
2528.9009
4632.1452
5985.6366
2104.0121
2401.9902
1466.8213
4050.0067
45160.2972
218.9174
132064.0234
8390054.1442
18597.4273
7318.6475
9314.0401
65.7710
70.8656
51.0801
15.8299
8568.1938
80.9297
371872.1150
8938073.0676
0.0000
-18600.0000
0.0000
-18600.0000
Tref
298.0000
Cp
H
4161.0466
1680.4527
2453.5375
8295.0368
16813.7358
400243.1468
14874.7015
431931.5840
Tref
Tout
298.0000
45.0000
318.0000
Kj/kmol
Kj/kmol
Cp
4.1870 Kj/Kg
115029.5560 Kgjam
densitas air
1000.0000 kg/m3
115.0296 m3air yang dibutuhkan
Output
Q pendingin in
Q pendingin out
1445727.5480
9648480.0556
8938073.0676
431931.5840
9370004.6516
1445727.5480
Tref
298.0000
Cp
H
411.9188
11.7231
40093.7142
0.7350
9648480.0556
D(
216.9407
397.8856
521.1856
377.0969
1936.7507
5.6421
6.0871
4.4477
204.3217
40314.9479
Tref
298.0000
Cp
H
99074.4386
57290.6808
74530.6558
133701.5516
38531.4497
44596.4142
447725.1908
192866.2898
1490.0021
1140.2207
1140.9817
2415.8168
4253933.7909
4452987.1020
Tref
298.0000
Cp
H
69273.9362
40081.2145
109355.1507
CaO
37534.5773
3825753.8375
3863288.4147
+
95.3874
95.3874
1 1
)
T TR
95.3874
95.3874
)
tref
CO2
298.0000
D(
-0.0026
0.0004
0.0010
-0.0011
0.0000
0.0000
0.0000
0.0000
MgO
312000.0000
-104700.0000
-115700.0000
91600.0000
CO2
0.0627
0.0627
1 1
)
T TR
0.0627
0.0627
)
tref
298.0000
C
0.0000
0.1115
0.0010
0.1126
H2O(g)
D
0.0000
-0.0001
0.0000
-0.0001
0.0000
0.0000
-115700.0000
-115700.0000
D(
0.5418
1 1
)
T TR
)
tref
298.0000
C
-0.0013
0.0015
0.0002
D
0.0000
0.0000
0.0000
Kj/jam
KJ
KG batubara
0.0000
12100.0000
12100.0000
22.0506 mol
Kg
3360.0936 kg UDARA
OUTPUT
Q loss
Q hotgas
897812.8225
7673613.8677
3863288.4147
4452987.1020
8316275.5167
897812.8225
Tref
298.0000
Cp
H
99074.4386
57290.6808
74530.6558
133701.5516
38531.4497
44596.4142
447725.1908
192866.2898
1490.0021
1140.2207
1140.9817
2415.8168
4253933.7909
4452987.1020
Tref
298.0000
Cp
H
4785.0538
2528.9009
4632.1452
5985.6366
2104.0121
2401.9902
22437.7388
Tref
8383.4744
65.7053
70.7948
51.0240
131.7839
228890.3608
237593.1433
298.0000
7673613.8677
Cp
H
8044.6689
4281.9160
7824.3585
10023.5129
3522.4158
3993.7548
37690.6269
1566.0401
0.1114
0.1197
0.0941
0.2208
380.9537
1947.5398
misalTout
300.0000 C
573.0000 K
Kmol/jam
Kg/jam
Q udara
77783.9461
Q udara
4291230.3650
Qpendingin in
#REF!
Q pendingin out
#REF!
#REF!
#REF!
Tref
298.0000
Cp
H
4161.0466
16813.7358
1680.4527
2453.5375
8295.0368
400243.1468
14874.7015
431931.5840
Tref
298.0000
Cp
H
377.0969
152.2450
222.0108
751.3527
1523.7530
36261.0823
1345.9520
39130.7873
Tref
Tout
Kj/kmol
Kj/kmol
298.0000
45.0000
318.0000
Cp
4.1870 Kj/Kg
5508.3585 Kgjam
densitas air
kg/jam
k
1000.0000 kg/m3
5.5084 m3air yang dibutuhkan
Komponen
air pendingin in
Fi Kmol/jam
Cp (Kj/Kmol)
306.0199
226.2296
Komponen
air pendingin out
Fi Kmol/jam
Cp (Kj/Kmol)
306.0199
1509.8088
kg/jm
K
kg/jm
K
Kg/jam
370.0007
K
370.0007
suhu rata
[ Rc ] m
ratur masuk
Temperatur exponent
(Coulson, 1983)
pressibility function, X
pressibility function, Y
Compressibility factor
top ABS-201
TOP BUBLe
266.7523
266.7523
Tin
Treff
2149.4507
total
kmol/jam
87.4374
10747.2533
10834.6907
1
3600
m3/detik
oleh pada gbr. 3.6 buku Coulson. R, vol.6, hal 75 untuk jenis kompresor sentrifugal.
K
atm
K
atm
4.8576
244.2558
249.1134
Xi.
XiPc
0.0195
0.9805
1.0000
xi.Tc
4.2444
71.4437
75.6881
Kj/kmol
oulson,1983)
ulson, 1983)
370.6051 C
atm
K
atm
K
K
Cp masuk
Q
26556.4652
15613.8169
42170.2822
129001.6335
3813764.6670
3942766.3005
Cp1
12.6183
298.2682
310.8864
30923.4874
17794.9470
48718.4344
Cp masuk
Q
26603.9140
15641.4783
42245.3923
129232.1221
3820521.1182
3949753.2403
out put
3949753.2403
3949753.2403
terf
298.0000
Cp masuk
Q
26603.9140
15641.4783
42245.3923
129232.1221
3820521.1182
3949753.2403
Tref
298.0000
Cp masuk
Q
377.0969
222.0108
599.1076
1831.7992
54227.4046
56059.2038
Tref
Tout
Kj/kmol
298.0000
45.0000
318.0000
Cp
4.1870 Kj/Kg
Kj/kmol
54602.3906 Kgjam
densitas air
1000.0000 kg/m3
54.6024 m3air yang dibutuhkan
Komponen
air pendingin in
Fi Kmol/jam
Cp (Kj/Kmol)
3033.4661
226.2296
Komponen
air pendingin out
Fi Kmol/jam
Cp (Kj/Kmol)
3033.4661
1509.8088
NH4Cl
Na2CO3
CaCl2
MgCl2
53.5000
106.0000
111.0000
95.0000
Cp /R at 25 C
6.1110
10.5390
9.8480
12.4800
10.7410
8.7620
5.0580
Cp at 25 C
36.5900
26.2520
79.1120
43.1370
Cp /R at 25 C
9.7180
9.0690
solid
Cp=A+BT+CT^2
79.0000
35.0000
Yaws
Liquid
Cp/R= A+BT+CT^2 Smith
CP= A +BT+CT^2+DT^3 Yaws
gas
Cp/R= A+BT+CT^2 +DT^-2 smith
pada 273 K
-314400.0000
NH4HCO3
NH4OH
solid
Cp/R=A+BT+DT^-2 Smith
Cp /R at 25 C
4.0380
3.5090
4.4670
4.4670
3.5090
perry
kg/kmol
kg/kmol
kg/kmol
kg/kmol
-601700.3757
-852411.5600
-46110.0000
-285830.0000
27082.8384
38.8157
752.5030
yang dipake
misal amoniak yang akan digunakan steam dengan suhu -33 C dengan P 101.33 K
HV
Hf
lamda steam
1417.4980 kj/kg
47.9006 k/kg
1369.5974 kj/kg
928.8063
Komponen
amoniak in
Fi Kg/jam
HfKJ/g
928.8063
Komponen
amoniak out
Fi Kg/jam
Hv KJ/g
928.8063
1417.4980
47.9006
Q in
224204.8123
Q out
1496295.5246
Q in brine
Q in make up
Q recovery
Q pndingin in
Q out Top
Q out Bootom
Q pndingin out
total
produk top
2149.4507
input
Qpelarutan
2007975.8621
27695.2503
847.8752
39214.4839
2048038.2212
27695.2503
kg/jam kmol/jam
CP
87.4374
4.8576
10747.2533
244.2558
10834.6907
249.1134
H (kj)
377.0969
222.0108
599.1076
1831.7992
54227.4046
56059.2038
1
1
T2
T1
))
gak dipake
niak yang akan digunakan steam dengan suhu -33 C dengan P 101.33 Kpa
1417.4980 kj/kg
240.0000
47.9006 k/kg
1369.5974 kj/kg
632.4015
Fi Kg/jam
Q amoniak in
47.9006
30292.4131
Hv KJ/g
632.4015
1417.4980
Q amoniak in
896427.9145
Pery,3-125
Komponen
amoniak
Fi KG/jam
HV
3402.6148
Komponen
amoniak
Fi KG/jam
Hf
3402.6148
Fi Kmol/jam
Cp (Kj/Kmol)
Q in
4114.2078
377.0969
1551454.9064
1417.4980
47.9006
Fi Kmol/jam
Cp (Kj/Kmol)
Q out
4114.2078
1509.8088
6211667.3336
Tin
T ref
Mol
2768.2319
13.9107
34070.6455
10126.5235
15779.3481
120.2402
483.7795
1709.7903
65072.4698
22.3499
298.0000
Cp
47.3202
0.1023
1892.8136
189.2808
187.8494
1.4314
6.1238
48.8512
2373.7727
295.3499
H
-134.5842
596.9217
-199.7709
-236.1238
-231.6094
-231.6094
-317.6644
-77.0188
-831.4592
-6368.5515
61.0559
-378129.0325
-44693.7017 trial buat dapretin suhu keluaran
-43507.6878
-331.5330
-1945.3102
-3762.4583
-478677.2191
Input
output
-537615.8753
-430858.5899
-47818.6293
58755.6232
-478860.2521
-183.0329
-478677.2191
Kg/jam
NaCl
CaSO4
H2O
Na2CO3
NaHCO3
NH4Cl
total
kmol
27.6823
0.1391
10.0929
9946.0612
15.7793
101.2652
10101.0202
120.0000 C
393.0000 K
Cp
0.4732
0.0010
0.5607
93.8308
0.1878
1.8928
96.9464
Tref
H
4900.2763
3275.6980
7205.0291
3863.1574
9002.5882
9085.6337
37332.3826
2318.8207
3.3505
4039.9982
362483.0210
1691.1306
17197.3613
387733.6825
d. Q out gas
Tout
komponen
H2O
CO2
NH3
Total
Kg/jam
kmol
2026.0895
4131.2482
9.3457
6157.3377
Cp
112.5605
93.8920
0.5497
207.0023
120.0000 C
393.0000 K
H
7205.0291
811001.8606
4250.5488
399092.5488
2910.0478
1599.7971
11455.5779
1211694.2065
Qin
Qsteam in
Q out gas
2051537.6694 Kj/jam
INPUT
Q reaksi
Q laten
OUTPUT
-47818.6293
-405009.7936
718.6425
1211694.2065
Qout padatan
Qsteam out
total
387733.6825
-47818.6293
-405009.7936
718.6425
1599427.8890
misal steam yang akan digunakan steam dengan suhu 150C dengan P 476 Kpa
Hf
Hg
lamda steam
524.9900 kj/kg
2713.5000 k/kg
2188.5100 k/kg
Komponen
Fi Kg/jam
Hf KJ/g
steam pemanas out
937.4130
524.9900
Q amoniakout
492132.4376
Komponen
steam pemanas in
Fi Kg/jam
HG KJ/g
937.4130
2713.5000
Q amoniak in
2543670.1070
Q=
Cpu
TG1
TG2
352100.3372
29.1738
1.0095
303.0000
316.0207
Kj/jam
kj/kmol k
Kj/kg K
K
K
Mu=
10% dilebihkan
26787.7701 kg/jam
29466.5471 kg/jam
Qpendingin in
Qpendingin out
135207.9140 Kj/jam
487308.2512 Kj/jam
Komponen
air pendingin in
Fi Kmol/jam
Cp (Kj/Kmol)
Q in
974.8666
226.2296
220543.7201
Komponen
air pendingin out
Fi Kmol/jam
Cp (Kj/Kmol)
Q out
974.8666
1509.8088
1471862.1693
100.0000
84.0000
56.0000
40.0000
44.0000
18.0000
2.0000
32.0000
60.0000
102.0000
160.0000
95.0000
111.0000
91.8201
91.8201
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
Komponen
air pendingin in
Fi Kmol/jam
Cp (Kj/Kmol)
Q in
6390.5309
226.2296
1445727.5480
Komponen
air pendingin out
Fi Kmol/jam
Cp (Kj/Kmol)
Q out
6390.5309
1509.8088
9648480.0556
Q=M U Cp U ( T G 2 T G 1 )
Q=
Cpu
4213446.4189
29.1738
1.0095
303.0000
#REF!
TG1
TG2
Mu=
Q pendingin in
Qout
Kj/jam
kj/kmol k
Kj/kg K
K
K
#REF! kg/jam
#REF! Kj/jam
#REF! Kj/jam
Q in
69230.7774
Q out
462031.5741
127.0000
x.Cpi
602.9986
17447.9509
18050.9495
Q in
686259.9752
Q out
4579954.0116
kg/kmol
kg/kmol
CpdT = R
A ( T 2 T 1 )+
CpdT = A ( T 2 T 1 )+
B
1
1
T 22 T 21 ) D
(
2
T2 T1
))
B
C
2
T2
(
( T 32 T 31 )
2 T 1 ) +
2
3
B
CpdT = R ( A ( T 2 T 1 )+ 2 (T 22 T 21 )+ 3 ( T 32 T 31 ))
B
CpdT = A( T 2 T 1 )+ 2 ( T 22 T 21 ) + 3 ( T 32 T 31 ) + 4 (T 42 T 41 )
CpdT = R
A ( T 2 T 1 )+
B
C
1
1
T 22 T 21 )+ ( T 32 T 31 ) D
(
2
3
T2 T1
))
Pery,3-125
Q amoniak in
44490.3797
Q amoniak in
1316581.0920
output
Pendingin in
pendingin out
44490.3797
###
0.0000
1345.9520
802296.8072
803642.7592
44490.3797
###
panas laten
1369.5974
Q in
4823199.7192
Q out
162987.2920
298.0000
Tref
298.0000
Q steam
Qsteam out
2543670.1070
492132.4376
2543670.1070
492132.4376
0.0170
cooling
0.1000
GAK DIPAKE
0.8830
2323372.2190 Kj/jam
29000.0000 KJ
80.1163 KG batubara
6.6764 mol
213.6434 Kg
### kg UDARA
Data
Komponen
NaCl
CaSO4
H2O
NaHCO3 (aq)
NaHCO3 (l)
NH4Cl
NH4HCO3
Total
D
(T 42 T 41 )
4
1
1
T2 T1
))
1m3
1 ft3
1 in
1 in
1 in
1 ft
1 ft
1 ft
gc
g
1 rad=
1hp
1kg/m3
1cp=
1 kJ/(kg K)
1 w /m2K=
1 kJ/kg =
1 atm=
1cp=
1 dyne
MR
i (kg/m3)
vis (cp)
2165.0000
2.1000
2960.0000
10.0000
997.0800
0.8937
2159.0000
0.9750
2159.0000
0.9750
1527.4000
1.2200
1580.0000
0.0370
35.3130
7.4810
2.5400
0.0254
0.0833
0.3048
12.0001
0.3048
32.1740
32.1740
0.1590
0.7450
0.0624
2.4196
0.2389
0.1761
0.4229
14.7000
0.0010
0.0000
ft3
US gallon
cm
m
ft
ft
in
m
lbm ft/lbf.s2
ft/s2
rps
kw
lb/ft3
lb/ftjam
Btu/lb F
Btu/ ft2 h oF
Btu/ lbm
psi
kg/ms
kgm/s2
1dyne/cm
0.0010 kg/s2
1kj=
0.9478 BTU
1 lb
1kw
1cp
1 kJ/(kg K)
1kJ
1 W/m.K
1 kcal/(kg oC)
0.4536 kg
1.3415 Hp
2.4200 lb/ft hr
0.2389 Btu/(lbm oF)
0.0003 kWh
0.5779 Btu/(ft h oF)
1 Btu/(lbm oF)
4.1868 KJ/ (kg K)
1lb/ft2
0.0069 lb/in2
1 in2
1 in2
ft2
0.0006 m2
0.0069
Mr CaCO3
Mr MgCO3
Mr CaO
Mr MgO
Mr CO2
Mr H2O
Mr H2
Mr O2
SiO2
Al2O3
Fe2O3
MgCl2
CaCl2
100.0000
84.0000
56.0000
40.0000
44.0000
18.0000
2.0000
32.0000
60.0000
102.0000
160.0000
95.0000
111.0000
1 ft2
0.0925 m2
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
kg/kmol
KEBTUTHAN AIR
Kebutuhan air pendingin
alat
ABS
Buble
Crializr
Kondensr
Co ke dari cstr ke abs Co202
Cokekomproser ke buble co 201
CSTR
jumlah
asumsi Make up pendingin kegilangan
air selama proses sebanyal 10 %
recoveru dari EVP n SEP
kebutuhsn penambahan air pendingin
make cooling tower
kg/jam
12146.0671
17547.5983
5508.3585
54602.3906
115029.5560
204833.9703
204.8340
20.4834
1.9484
18.5350
63.5225
STEAM
gak ekapeke
alat
EVP
Heater
make up 10 %
kg/jam
0.0000
1948.4049
194.8405
2143.2454
Tekanan=
suhu
476.0000
150.0000
#REF! KJ/KG
#REF! KJ/KG
#REF! KJ/KG
30.0000
150.0000
Kapasitas panas =
4.6050
2143.2454
#REF!
Kalor pemanasan = m Cp dT
#REF!
Tahap penguapan :
Panas laten () =
Laju alir steam (m) =
Kalor penguapan = m =
Kapasitas Boiler (Q) = kalor pemanasan + kalor penguapan
#REF!
2143.2454
#REF!
#REF!
Q
990,3 x34,5
#REF!
#REF!
recovery
kg/jam
0.0000
1948.4049
1948.4049
air separator
jumlah
m3/jam
82.0575 m3/jam
82057.5040 kg/jam
40.0000
194.0000
7760.0000
7.7600
Lt/oang/hari
org
lt/hari
m3/hri
2.5000 m3/hari
5.0000 m3/hari
20.0000
100.0000
4.0000
8000.0000
8.0000
23.2600 m3/hari
0.9692 m3/jam
969.1667 kg/jam
lt/hari/org
org
lt/hari
m3/hari
1.9484 m3/jam
206782.3752 kg/jam
206.7824 m3/jam
kg/jam
104.4004
4317.0404
937.4130
5358.8538
535.8854
0.1044 m3/jam
5.3589 m3/jam
0.5359 m3/jam
2.0000 m3/jam
337.3331 kg/jam
0.3373 m3/jam
0.3711 m3/jam
37913.8194
37.9138
3.7914
41.7052
kg/jam
m3/jam
m3/jam
m3/jam
3791.3819 kg/jam
41705.2013 kg/jam
m3/jam
0.3711
82.0575 perhitungan make up air pendingin dicooling tower
41.7052
0.3711
2.0000
0.5359
0.9692
128.0099
128.0099 m3/jam
128009.8903 kg/jam
Kpa
C
c
C
Kj/kmol
kg/jam
kmol/jam
Kj/jam
Kj/Kg
kg/jam
Kj/jam
Kj/jam
HP
ft2
K DULU WIE
Data
Komponen i (kg/m3)
NaCl
2165
CaSO4
2960
H2O
997.08
NaHCO3 (aq)
2159
NaHCO3 (l)
2159
NH4Cl
1527.4
NH4HCO3
1580
Total
1m3
1 ft3
1 in
1 in
1 in
1 ft
1 ft
1 ft
gc
g
1 rad=
1hp
1kg/m3
1cp=
1 kJ/(kg K)
1 w /m2K=
1 kJ/kg =
1 atm=
1cp=
1 dyne
35.313
7.481
2.54
0.0254
0.083332
0.304804
12.00012
0.3048
32.174
32.174
0.159
0.745
0.0624
2.41956
0.2389
0.1761
0.4229
14.7
0.001
1.00E-05
1dyne/cm
1.00E-03
1kj=
0.947813
1 lb
0.4536
1kw
1.3415
1cp
2.42
1 kJ/(kg K)
0.2389
1 N/m2 (kg/m 1.45E-04
1hp
0.746
1 hp
2545
1M3
264.2
1j/s
1W
1 ft2
144
1in 3
0.000579
1 m2
10.7640
kg=
2.245375
1 Kpa
1 Pa
1KPa
1000
9.87E-06
9.87E-03
1 gal
3.785
vis (cp)
2.1000
10.0000
0.8937
0.9750
0.9750
1.2200
0.0370
ft3
US gallon
cm
m
ft
ft
in
m
lbm ft/lbf.s2
ft/s2
rps
kw
lb/ft3
lb/ftjam
Btu/lb F
Btu/ ft2 h oF
Btu/ lbm
psi
kg/ms
kgm/s2
kg/s2
BTU
kg
Hp
lb/ft hr
Btu/(lbm oF)
lb/in2 (Psi)
kw
BTU/jam
gal (US)
in2
ft3
ft2
LB
Pa
atm
atm
dm3
1. Boiler (BO-01)
Adi candra
232.1000 kpa
125.0000 c
2.2906
398.0000
233.8095
1145.4172
923.8095
30.0000
125.0000
95.0000
4.6050
Kalor pemanasan =
Tahap penguapan :
Panas laten () =
Laju alir steam (m) =
Kalor penguapan = m.
c
c
c
Kj/kg K
303.0000
398.0000
95.0000
m cp T
2188.5100 kj/kg
12416.2580 kg/jam
27173104.8122
0.8000
Q
.NHV
2054.7443 lb/jam
37.8336 ft3/jam
1.0714 m3/jam
Q
970 ,3 x34,5
Heating surface :
1 hp boiler
=
A = 10 x hp boiler
923.1675 HP
10.0000 ft2
9231.6749 ft2
Alat
Kode
Fungsi
Menghasilkan steam untuk keperluan proses
Tipe
Fire tube boiler
Heating surface
9231.6749 ft2
Kapasitas
30903354.9876 BTU/jam
Power
923.1675 HP
atm
K
BTU/LB
BTU/LB
BTU/LB
k
k
k
5431802.4719 Kj/jam
Kj/jam
el 2; Perry, 1958)
(Perry, 1958)
1071.3796 liter/jam
mana bukunya
1071.3796109273 lt/jam
1.07137961 m3/jam
25.7131106623 m3
49313.8643418873 Lb
Volume tangki :
Over desain = 20 %
Volume tangki
908.007077 ft3
30.8557327947 m3
1089.6084921794 ft3
V tan gki
maka D=
3.4001 m
standar
1 / 4 x
maka Hs=
Tinggi liquid (HL)setlah D
11.1551 ft
standar
11.4714 ft
11.0000
g
gc
HL
densitas camp
144
19.0265 psi
Tekanan desain 5 -10 % di atas tekanan kerja normal/absolut (Coulson, 1988 hal. 637). Tekanan desain yang dipili
Tekanan desain pada plat ke-1 (plat paling bawah) adalah :
Pdesain = 1,1 Pabs
20.9291 psi
Tekanan desain pada plat berikutnya terdapat pada tabel berikut ini.
Course keHL (ft)
1.0000
2.0000
11.4714
5.7357
Pdesain (psi)
20.9291
16.8632
t=
P.d
+ c
2 .( f . E 0,6 P )
Material yang direkomendasikan adalah Carbon Steel SA-283 Grade C (Perry, 1984), dengan komposisi dan data s
f = 12650 psi (Peters & Timmerhause, 1991)
E = 80% (Brownell and Young, 1959, tabel 13.2)
c = 0,125 in
Menghitung ketebalan shell (ts) pada plat 1, HL =
ts =
0.2617
7.7484
diambil ukuran standar ketebalan shell (
Ketebalan shell untuk plat berikutnya tercantum pada tabel berikut ini.
Course keHL (ft)
1.0000
2.0000
11.4714
5.7357
Pdesain (psi)
ts
20.9291
16.8632
0.2617
0.2351
standar
0.3125
0.2500
t h=
8.3750 in
132.0000 in
P . rc . w
+C
2fE0,2P
distandaeisasi
Dimana :
w = stress-intensitication factor
w=
1
3+
4
maka th=
rc
icr
1.7425
0.3629
66.0007 in
123.6250 in
57.6257 in
b=r c BC 2 AB 2
b=
22.6271 in
OA=
26.0021 in
tinggi reaktor
13.1668 ft
2.1668 ft
f. Desain Lantai
Untuk memudahkan pengelasan dan memperhitungkan terjadinya korosi, maka pada lantai (bottom) dipakai plat de
yang bekerja pada plat yang digunakan pada lantai harus diperiksa agar diketahui apakah plat yang digunakan me
(Brownell and Young, 1959).
Tegangan kerja pada bottom :
a. Compressive stress yang dihasilkan oleh H2O.
f dead =
wt
liq
liquid wt
12 Ds (tsc )
f dead =
wt
liq
liquid wt
12 Ds (tsc )
fdead liq
0.0625
7614.5708 psi
fdead wt
shell
x s
144
44.8038 psi
total tegangan yang bekerja pada lantai
7659.3746
12560.0000
12650.0000 psi
Tekanan Desain
Bahan konstruksi
Jumlah
11.1551 ft
11.0000 ft
132.0013 in
ft
kg/m3
54.3100 lb/ft3
ft
0.3125 3/16 in
th = tebal head, in
icr inside corner radius, in
r radius of dish, in
OD outside diameter, in
ID inside diameter, in
b depth of dish, in
OA = overall dimension, in
sf standard straight flange, in
6.0000 ft
2 buah
138.0000 in
sitication factor
0.3750 in
3.0000 in
psi
psi
(diperbolehkan)
ertikal) dengan head berbentuk torisperical den media penyaring pasir dan kerikil.
ft
2.7432 m
ft
in
in
in
m
psi
arbon Steel SA-283 Grade C
buah
Batu bara
Type
Heating Value
Anthracite
29000.0000 KJ/kg
kg/jam
Bahan bakar batubara dari proses pembongkaran yang diperoleh dari PT. Bukit
Asam (Persero) ditumpuk di dalam dome storage, selanjutnya reclaimer akan
menggaruk batubara untuk dijatuhkan di atas belt conveyer kemudian oleh bucket
elevator material di bawa ke atas dimasukkan ke dalam bin
Bahan bakar batubara ini ditampung dalam bin. Perhitungan bin bahan bakar
batubara adalah sebagai berikut :
Nama alat / Kode alat / Jumlah :
Fungsi : Menampung batubara sebelum digunakan sebagai pemanas
Tekanan operasi (Po) :
1.0000 atm
14.7000 psi
Temperatur desain :
30.0000
Laju alir umpan :
264.6074 kg/jam
Diketahui data:
Bulk density Batubara :
Maka kapasitas over design 10% :
Laju alir volumetrik umpan(Q) =
60.0000 lb/ft3
961.1100
291.0681 kg/jam
10.6947 ft3/jam
641.6846
.pers. 1
(Ulrich 1984 : 248)
.pers. 2
.pers. 3
= sudut konis
Dimana :
h=
tg ( D d )
2
Diketahui angle of repose (sudut gelinding) CaCO3 = 30-45o, (www.powderandbulk.com). Angle of repose akan mempenga
h=
tg 45 o ( Dd )
=0,5 ( D d )
2
sehingga :
h=
tg 45 o ( Dd )
=0,5 ( D d )
2
Vkonis =
=
=
.pers. 5
Didapat :
H
D
Maka :
20.3755 ft =
10.1878 ft =
6.2105 m =
3.1052 m =
d = 0,125 H
2.5469 ft =
244.5062 in
122.2531 in
3.8204 ft =
1.1645
0.7763 m
Vkonis =
Jadi :
0,131 x (D3 d3) =
136.3537 ft3 (V padatan di konis)
Vpadatan di shell = V total padatan - V padatan di konis = 53186,16441 - 4036,3242 =
1660.3630
H total bin, Ht = H + h =
24.1959 ft
1660.3630 =
Hs =
D 2H s
3,14/4 x 31,51512 x Hs
20.3787 ft =
6.2114 m
24.1991 ft =
7.3759 m
14.7000 psi
Untuk Natrium komponen, direkomendasikan untuk menggunakan material Carbon steel SA 283 C tipe 316
Cr (%)
Ni (%)
Mo (%)
C (%)
16-18
10-14
2.0000
0,1
(Perry's 1950, tabel 3 : 1531)
t s=
Dimana :
P x ri =
fxE =
(0.6P) =
c=
ts =
P ri
f E ( 0,6 P )
+c
Ts = Tebal shell, in
P = Tekanan dalam tangki =
16.1700
f = Allowable stress =
12650.0000
ri = Jari-jari dalam shell =
61.1265
E = Efisiensi pengelasan =
80.0000
(tipe, double welded butt joint)
c = Faktor korosi =
0.125/10
psi
psi
in
%
tahun
988.4162
10120.0000
9.7020
0.1250
0.2228 in
Dari tabel 5.7 Brownell and Young, dipilih tebal bin yang mendekati nilai dari hasil perhitungan yaitu :
ts =
0.2500 in = 5/16 in
tc=
14298.1205
PD
+c
2 cos ( f . E 0,6 P )
0.2633 in
Dari tabel 5.7 Brownell and Young, dipilih tebal dinding konis bin yang mendekati nilai dari hasil perhitungan yaitu :
ts =
0.3125 in = 5/16 in
kaasitas
D shell
Hshell
Ts
Tc
tekanan
48899.4429
10.1878
20.3755
0.2500
0.3125
16.1700
0.3125
kg
ft
ft
in
in
psi
48.8994
3.1052 m
6.2105 m
kg/jam
Kapasitas over desain 10 % =
Laju alir volumetrik umpan =
Volume bin =
kg/m3
(waktu tinggal) =
lb/jam
291.0681
641.6846
10.6947 ft3/jm
1796.7167 ft3
168.0000 jam =
50.8798 m3
7.0000 hari
lb/jam
48899.4429 kg/
107803.0045 lb/
1796.7167
1796.7167
ngle of repose akan mempengaruhi wall angle conical (). Pada perhitungan ini diambil nilai = 45o, karena pada kemiringan tersebut, C
ft3
83 C tipe 316
9, pers.14.31 : 275)
perhitungan yaitu :
densitas solar
54.3100 lb/ft3
1172.6096 lt/jam
1.1726 m3/jam
140.7132 m3
269866.5929 Lb
4969.0037 ft3
Volume tangki :
Over desain = 20 %
Volume tangki
168.8558 m3
5962.8045 ft3
H=
2.0000 D
maka D=
4.7556 m
standar
Vtangki = D^2 H
D^3 =
V tan gki
1 / 4 x
maka Hs=
Tinggi liquid (HL)setlah D
31.2047 ft
standar
24.7263 ft
32.0000
g
gc
HL
densitas camp
144
24.0256 psi
Tekanan desain 5 -10 % di atas tekanan kerja normal/absolut (Coulson, 1988 hal. 637). Tekanan desain yang dipili
Tekanan desain pada plat ke-1 (plat paling bawah) adalah :
Pdesain = 1,1 Pabs
26.4282 psi
Tekanan desain pada plat berikutnya terdapat pada tabel berikut ini.
Course keHL (ft)
1.0000
2.0000
3.0000
24.7263
16.4842
8.2421
Pdesain (psi)
26.4282
20.9171
17.8085
t=
P.d
+ c
2 .( f . E 0,6 P )
Material yang direkomendasikan adalah Carbon Steel SA-283 Grade C (Perry, 1984), dengan komposisi dan data s
f = 12650 psi (Peters & Timmerhause, 1991)
E = 80% (Brownell and Young, 1959, tabel 13.2)
c = 0,125 in
Menghitung ketebalan shell (ts) pada plat 1, HL =
ts =
0.3761
24.7263
diambil ukuran standar ketebalan shell (ts) =
Ketebalan shell untuk plat berikutnya tercantum pada tabel berikut ini.
Course keHL (ft)
1.0000
2.0000
3.0000
24.7263
16.4842
8.2421
Pdesain (psi)
ts
26.4282
20.9171
17.8085
0.3761
0.3237
0.2941
standar
0.4375
0.3125
0.3125
t h=
12.2500 in
170.0000 in
P . rc . w
+C
2fE0,2P
distandaeisasi
Dimana :
w = stress-intensitication factor
w=
1
3+
4
maka th=
rc
icr
1.6813
0.4983
96.0010 in
157.7500 in
83.7510 in
b=r c BC 2 AB 2
b=
36.3182 in
OA=
40.8182 in
tinggi reaktor
35.4015 ft
3.4015 ft
f. Desain Lantai
Untuk memudahkan pengelasan dan memperhitungkan terjadinya korosi, maka pada lantai (bottom) dipakai plat de
yang bekerja pada plat yang digunakan pada lantai harus diperiksa agar diketahui apakah plat yang digunakan me
(Brownell and Young, 1959).
Tegangan kerja pada bottom :
a. Compressive stress yang dihasilkan oleh H2O.
f dead =
wt
liq
liquid wt
12 Ds (tsc )
f dead =
wt
liq
liquid wt
12 Ds (tsc )
fdead liq
0.0625
119.3665 psi
fdead wt
shell
x s
144
120.4634 psi
total tegangan yang bekerja pada lantai
239.8299
12560.0000
12650.0000 psi
Tekanan Desain
Bahan konstruksi
Jumlah
15.6024 ft
16.0000 ft
192.0020 in
ft
kg/m3
54.3100 lb/ft3
ft
0.4375
th = tebal head, in
icr inside corner radius, in
r = radius of dish, in
OD outside diameter, in
ID inside diameter, in
b depth of dish, in
OA = overall dimension, in
sf standard straight flange, in
6.0000 ft
3.0000 buah
204.0000 in
0.3750
0.5000 in
4.0000 in
psi
psi
(diperbolehkan)
) dengan head berbentuk torisperical den media penyaring pasir dan kerikil.
ft
4.8768 m
ft
9.7536 m
in
in
in
m
psi
arbon Steel SA-283 Grade C
buah
densitas ammnnia
0.6670
4331.4214 kg/jam
6.4939 m3
6.4939
7.7927 m3
183.5466 Lb
275.1823
Volume tangki :
Over desain = 20 %
Volume tangki
7.7927 m3
330.2187 ft3
H=
1.0000
maka D=
2.1492
Vtangki = D^2 H
D^3 =
tan gki
1 / 4 x
maka Hs=
Tinggi liquid (HL)setlah D
7.0511 ft
standar
7.1541 ft
(g g )H
c
144
17.3982 psi
Tekanan desain 5 -10 % di atas tekanan kerja normal/absolut (Coulson, 1988 hal. 637). Tekanan desain yang dipili
Tekanan desain pada plat ke-1 (plat paling bawah) adalah :
Pdesain = 1,1 Pabs
19.1380 psi
Tekanan desain pada plat berikutnya terdapat pada tabel berikut ini.
Course ke-
HL (ft)
1.0000
2.0000
3.0000
7.1541
4.7694
2.3847
Pdesain (psi)
19.1380
16.4988
15.5994
t=
P.d
+ c
2 . ( f . E 0,6 P )
Material yang direkomendasikan adalah Carbon Steel SA-283 Grade C (Perry, 1984), dengan komposisi dan data s
f = 12650 psi (Peters & Timmerhause, 1991)
E = 80% (Brownell and Young, 1959, tabel 13.2)
c = 0,125 in
Menghitung ketebalan shell (ts) pada plat 1, HL =
ts =
0.2045
Ketebalan shell untuk plat berikutnya tercantum pada tabel berikut ini.
Course ke-
HL (ft)
1.0000
2.0000
3.0000
7.1541
4.7694
2.3847
Pdesain (psi)
ts
19.1380
16.4988
15.5994
0.2045
0.1935
0.1898
84.5009 in
0.2500 in
maka icr
r
5.5000 in
90.0000 in
h=
P . rc . w
+C
2fE0,2P
Dimana :
w = stress-intensitication factor
w=
1
3+
4
maka th=
rc
icr
1.7613
0.2749
0.3125
42.0004 in
84.5000 in
36.5004 in
b=r c BC 2 AB 2
b=
13.7900 in
tinggi reaktor
8.4252 ft
1.4252
f. Desain Lantai
Untuk memudahkan pengelasan dan memperhitungkan terjadinya korosi, maka pada lantai (bottom) dipakai plat de
yang bekerja pada plat yang digunakan pada lantai harus diperiksa agar diketahui apakah plat yang digunakan me
(Brownell and Young, 1959).
Tegangan kerja pada bottom :
a. Compressive stress yang dihasilkan oleh H2O.
f dead =
wt
liq
liquid wt
12 Ds (tsc)
f dead =
wt
liq
liquid wt
12 Ds (tsc)
fdead liq
5.5671 psi
fdead wt
shell
x s
144
28.6691
12650.0000
Tekanan Desain
Bahan konstruksi
Jumlah
g/ml
667.0000 kg/m3
m3/jam
ft3
m
standar
7.0511 ft
7.0000 ft
84.0009 in
7.0000 ft
kg/m3
densitas camp 54.3100 lb/ft3
7.1541 ft
0.2500
standar
0.2500
0.2500
0.2500
th = tebal head, in
icr inside corner radius, in
r = radius of dish, in
OD outside diameter, in
ID inside diameter, in
b depth of dish, in
OA = overall dimension, in
sf standard straight flange, in
6.0000 ft
3.0000 buah
distandaeisasi
90.0000 in
0.3750
ss-intensitication factor
0.3125 in
in standar sf yang digunakan misal
ft
3.0000 in
0.0625
psi
34.2361 psi
12560.0000 psi
psi
(diperbolehkan)
tegak (vertikal) dengan head berbentuk torisperical den media penyaring pasir dan kerikil.
7.0000 ft
2.7432 m
7.0000 ft
0.2500 in
0.3125 in
0.3125 in
0.5000 m
19.1380 psi
Carbon Steel SA-283 Grade C
1.0000 buah