45415.778
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 2
Turbulen, kf = 0.75
h elbow 1.630 J/kg
0.601
gate valve wide, kf = 0.170
h valve 0.185 J/kg
0.068
Menghitung power
Tinggi Head Pompa H= 7m
g= 9.806 m/s2
Q= 98.914 m3/jam
m= 433.435 gpm
Efisiensi = 82% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 23.0042 m
Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 2.528 ft 0.771
S
(7.15)
4.2672
0.5 1 lb/ft3 = 16.0185 kg/m3
Discharge Keterangan
30
1
1.5 1.267
5000
180977.39918853 lbm/jam 50.271 lbm/s 361.196
217172.87902623 lbm/jam 60.326 lbm/s 433.435
5.000 in 0.127 m
40.000 in 1.016 m
0.258 in 0.007 m
5.047 in 0.128 m
5.563 in 0.141 m
0.13900 ft2 0.012914 m2
20.016 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 7
Turbulen, kf = 0.75
h elbow 11.884 J/kg
4.382
gate valve wide, kf = 0.170
h valve 0.385 J/kg
0.142
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po= 4,264.553 N/m2
Po= 0.042 atm
0.771 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
7.000 m
22.966 ft
433.435 gpm
60.326 lbm/s
54%
22.966 ft.lbf/lbm
4.665
2.519
Menghitung Pressure Drop
Tinggi Head Pompa 7m 0.2700 psi
22.966 ft 0.0183729 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
118.420 hp 5479.185
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 139.317 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–202)
Alat Pompa Proses
Kode PU-202
Fungsi Mengalirkan Air dari Bak Sedimentasi ke Clarifier
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 98,809.381 Kg/jam 434.761 gpm
Efisiensi Pompa, no 82%
Power pompa (BHP) 20.000 hp 14.914 kw
Efisiensi Motor 88%
Power motor (MHP) 25.000 hp 18.643 kw
NPSHA 5.600 m
NPSHR 0.772 m
Jumlah 2 buah (paralel)
Hbak 4.2672
Hsemen 0.5
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 5 4.767
Panjang pipa (length) 30
Flow rate (Fv) 82341.151 kg/jam 22.873 Kg/s
Flow rate design (Fv) 98809.381 kg/jam 27.447 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 99.217 m3/jam 3503.813 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 131.805 mm 5.189 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 6.591 in
Dimensi pipa
NPS 6.000 in 0.152 m
Sch. 40.000 in 1.016 m
tw 0.280 in 0.007 m
ID 6.065 in 0.154 m
OD 6.625 in 0.168 m
A 0.20060 ft2 0.018636 m2
28.8864 in2
V tangki, m/s -
V pipa 17466.665 ft/hr
4.852 ft/s
1.4788 m/s
Re pipa 273,846.897 (Turbulence, Nre > 2.300)
435.778
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 1
Turbulen, kf = 0.75
h elbow 0.820 J/kg
0.302
gate valve wide, kf = 0.170
h valve 0.186 J/kg
0.069
Menghitung power
Tinggi Head Pompa H= 3.5 m
g= 9.806 m/s2
Q= 99.217 m3/jam
m= 434.761 gpm
Efisiensi = 82% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 5.6002 m
Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 2.533 ft 0.772
S
(7.15)
Hclarifier 4.8768
1 lb/ft3 = 16.0185 kg/m3
Discharge Keterangan
30
1
8 7.877
350
181531.163308 lbm/jam 50.425 lbm/s 362.301
217837.395969 lbm/jam 60.510 lbm/s 434.761
5.000 in 0.127 m
40.000 1.016 m
0.258 in 0.007 m
5.047 in 0.128 m
5.563 in 0.141 m
0.13900 ft2 0.012914 m2
20.016 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 8
Turbulen, kf = 0.75
h elbow 13.665 J/kg
5.039
gate valve wide, k 0.170
h valve 0.387 J/kg
0.143
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.772 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
3.500 m
11.483 ft
434.761 gpm
60.510 lbm/s
54%
11.483 ft.lbf/lbm
2.340
1.263
Menghitung Pressure Drop
Tinggi Head Pompa 3.5 m 0.2717 psi
11.483 ft 0.0184855 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
26.283 hp 5495.95
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 30.921 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–203)
Alat Pompa Proses
Kode PU-203
Fungsi Mengalirkan Alum dari Pot feeder ke clarifier
Tipe Centrifugal Pump single suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 102.957 Kg/jam 0.453 gpm
Efisiensi Pompa, no 43%
Power pompa (BHP) 0.500 hp 0.373 kw
Efisiensi Motor 80%
Power motor (MHP) 0.750 hp 0.559 kw
NPSHA 1.596 m
NPSHR 0.013 m
Jumlah 2 buah (paralel)
Hpf 1.143
Hpenyangga 0.5
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 1
Panjang pipa (length) 25
Flow rate (Fv) 85.797 kg/jam 0.024 Kg/s
Flow rate design (Fv) 102.957 kg/jam 0.029 Kg/s
ρ 1307.900 Kg/m3 81.649 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 0.079 m3/jam 2.780 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 3.130 mm 0.123 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 0.275 in
Dimensi pipa
NPS 0.375 in 0.010 m
Sch. 40.000 in 1.016 m
tw 0.091 in 0.002 m
ID 0.493 in 0.013 m
OD 0.675 in 0.017 m
A 0.00133 ft2 0.000124 m2
0.19152 in2
V tangki, m/s -
V pipa 2090.181 ft/hr
0.581 ft/s
0.1770 m/s
Re pipa 3,498.317 (Turbulence, Nre > 2.300)
434.418
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 1
Turbulen, kf = 0.75
h elbow 0.012 J/kg
0.004
gate valve wide, kf = 0.170
h valve 0.003 J/kg
0.001
Menghitung power
Tinggi Head Pompa H= 7m
g= 9.806 m/s2
Q= 0.079 m3/jam
m= 0.453 gpm
Efisiensi = 43% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 1.5961 m
Putaran Spesifik pompa (N) 3500 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 0.044 ft 0.013
S
(7.15)
0.250 in 0.006 m
40.000 in 1.016 m
0.088 in 0.002 m
0.364 in 0.009 m
0.540 in 0.014 m
0.00072 ft2 0.000067 m2
0.10368 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 4
Turbulen, kf = 0.75
h elbow 0.160 J/kg
0.059
gate valve wide, k 0.170
h valve 0.009 J/kg
0.003
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.013 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
7.000 m
22.966 ft
0.453 gpm
0.063 lbm/s
54%
22.966 ft.lbf/lbm
0.005
0.003
Menghitung Pressure Drop
Tinggi Head Pompa 7m 0.0000 psi
22.966 ft 5.17E-07 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
0.021 hp 4.360512
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 0.025 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–204)
Alat Pompa Proses
Kode PU-204
Fungsi Mengalirkan Kaporit dari Pot feeder ke clarifier
Tipe Centrifugal Pump single suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 1,838.572 Kg/jam 8.090 gpm
Efisiensi Pompa, no 43%
Power pompa (BHP) 1.500 hp 1.119 kw
Efisiensi Motor 81%
Power motor (MHP) 2.000 hp 1.491 kw
NPSHA 5.908 m
NPSHR 0.105 m
Jumlah 2 buah (paralel)
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 1
Panjang pipa (length) 25
Flow rate (Fv) 1532.143 kg/jam 0.426 Kg/s
Flow rate design (Fv) 1838.572 kg/jam 0.511 Kg/s
ρ 1043.250 Kg/m3 65.128 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 1.762 m3/jam 62.237 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 15.682 mm 0.617 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 1.081 in
Dimensi pipa
NPS 1.000 in 0.025 m
Sch. 40.000 in 1.016 m
tw 0.133 in 0.003 m
ID 1.049 in 0.027 m
OD 1.315 in 0.033 m
A 0.00600 ft2 0.000557 m2
0.864 in2
V tangki, m/s -
V pipa 10372.825 ft/hr
2.881 ft/s
0.8782 m/s
Re pipa 29,465.553 (Turbulence, Nre > 2.300)
484.418
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 1
Turbulen, kf = 0.75
h elbow 0.289 J/kg
0.107
gate valve wide, kf = 0.170
h valve 0.066 J/kg
0.024
Menghitung power
Tinggi Head Pompa H= 7m
g= 9.806 m/s2
Q= 1.762 m3/jam
m= 8.090 gpm
Efisiensi = 43% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 5.9076 m
Putaran Spesifik pompa (N) 3500 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 0.346 ft 0.105
S
(7.15)
0.750 in 0.019 m
40.000 in 1.016 m
0.113 in 0.003 m
1.049 in 0.027 m
1.050 in 0.027 m
0.00371 ft2 0.000345 m2
0.53424 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 4
Turbulen, kf = 0.75
h elbow 3.026 J/kg
1.116
gate valve wide, k 0.170
h valve 0.171 J/kg
0.063
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.105 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
7.000 m
22.966 ft
8.090 gpm
1.126 lbm/s
54%
22.966 ft.lbf/lbm
0.087
0.047
Menghitung Pressure Drop
Tinggi Head Pompa 7m 0.0009 psi
22.966 ft 6.182E-05 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
1.037 hp 97.62256
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 1.220 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–205)
Alat Pompa Proses
Kode PU-205
Fungsi Mengalirkan Sodium hidroksida dari tangki penyimpanan menuju bak penggump
Tipe Centrifugal Pump single suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 99.072 Kg/jam 0.436 gpm
Efisiensi Pompa, no 43%
Power pompa (BHP) 0.500 hp 0.373 kw
Efisiensi Motor 80%
Power motor (MHP) 0.750 hp 0.559 kw
NPSHA 3.073 m
NPSHR 0.015 m
Jumlah 2 buah (paralel)
Hliquid 1.524 Hae
Hpenyangga 0.2 Hpenyangga
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 1.800 1.724
Panjang pipa (length) 25
Flow rate (Fv) 82.560 kg/jam 0.023 Kg/s
Flow rate design (Fv) 99.072 kg/jam 0.028 Kg/s
ρ 1044.431 Kg/m3 65.202 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 0.095 m3/jam 3.350 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 3.333 mm 0.131 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 0.290 in
Dimensi pipa
NPS 0.375 in 0.010 m
Sch. 40.000 in 1.016 m
tw 0.091 in 0.002 m
ID 0.493 in 0.013 m
OD 0.675 in 0.017 m
A 0.00133 ft2 0.000124 m2
0.19152 in2
V tangki, m/s -
V pipa 2518.684 ft/hr
0.700 ft/s
0.2132 m/s
Re pipa 3,366.310 (Turbulence, Nre > 2.300)
634.418
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 1
Turbulen, kf = 0.75
h elbow 0.017 J/kg
0.006
gate valve wide, kf = 0.170
h valve 0.004 J/kg
0.001
Menghitung power
Tinggi Head Pompa H= 5.2 m
g= 9.806 m/s2
Q= 0.095 m3/jam
m= 0.436 gpm
Efisiensi = 43% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 3.0729 m
Putaran Spesifik pompa (N) 3500 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 0.049 ft 0.015
S
(7.15)
3.440
0.5 1 lb/ft3 = 16.0185 kg/m3
Discharge Keterangan
30
1
7.000 6.940
600
182.012856236 lbm/jam 0.051 lbm/s 0.363
218.415427483 lbm/jam 0.061 lbm/s 0.436
0.250 in 0.006 m
40.000 in 1.016 m
0.088 in 0.002 m
0.364 in 0.009 m
0.540 in 0.014 m
0.00072 ft2 0.000067 m2
0.10368 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 7
Turbulen, kf = 0.75
h elbow 0.407 J/kg
0.150
gate valve wide, k 0.170
h valve 0.013 J/kg
0.005
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.015 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
5.200 m
17.060 ft
0.436 gpm
0.061 lbm/s
54%
17.060 ft.lbf/lbm
0.003
0.002
Menghitung Pressure Drop
Tinggi Head Pompa 5.2 m 0.0000 psi
17.060 ft 5.995E-07 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
0.029 hp 5.254449
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 0.034 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–203)
Alat Pompa Proses
Kode PU-203
Fungsi Mengalirkan Air dari Clarifier menuju sand filter
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 98,504.565 Kg/jam 433.420 gpm
Efisiensi Pompa, no 82%
Power pompa (BHP) 3.000 hp 2.237 kw
Efisiensi Motor 83%
Power motor (MHP) 5.000 hp 3.729 kw
NPSHA 6.791 m
NPSHR 0.771 m
Jumlah 2 buah (paralel)
Hclarifier 4.877 Hsfilter 4.877
Hpenyangga 1 Hpenyangga 1
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 6.000 5.877
Panjang pipa (length) 25
Flow rate (Fv) 82087.137 kg/jam 22.802 Kg/s
Flow rate design (Fv) 98504.565 kg/jam 27.362 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 98.911 m3/jam 3493.004 ft3/hr
Carbon steel Dopt = 293 × G × r
0,53 -0,37
330.778
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 3
Turbulen, kf = 0.75
h elbow 2.445 J/kg
0.902
gate valve wide, kf = 0.170
h valve 0.185 J/kg
0.068
Menghitung power
Tinggi Head Pompa H= 0.5 m
g= 9.806 m/s2
Q= 98.911 m3/jam
m= 433.420 gpm
Efisiensi = 82% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 6.7912 m
Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 2.528 ft 0.771
S
(7.15)
5.000 in 0.127 m
40.000 1.016 m
0.258 in 0.007 m
5.047 in 0.128 m
5.563 in 0.141 m
0.13900 ft2 0.012914 m2
20.016 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 11
Turbulen, kf = 0.75
h elbow 18.673 J/kg
6.886
gate valve wide, k 0.170
h valve 0.385 J/kg
0.142
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.771 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
0.500 m
1.640 ft
433.420 gpm
60.324 lbm/s
54%
1.640 ft.lbf/lbm
0.333
0.180
Menghitung Pressure Drop
Tinggi Head Pompa 0.5 m 0.2700 psi
1.640 ft 0.0183716 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
22.339 hp 5478.996
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 26.281 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–207)
Alat Pompa Proses
Kode PU-207
Fungsi Mengalirkan Air dari sand filter menuju Aair filter
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 97,786.237 Kg/jam 430.259 gpm
Efisiensi Pompa, no 82%
Power pompa (BHP) 15.000 hp 11.186 kw
Efisiensi Motor 88%
Power motor (MHP) 20.000 hp 14.914 kw
NPSHA 7.698 m
NPSHR 0.767 m
Jumlah 2 buah (paralel)
Hliquid
Hpenyangga
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 5.500
Panjang pipa (length) 25
Flow rate (Fv) 81488.531 kg/jam 22.636 Kg/s
Flow rate design (Fv) 97786.237 kg/jam 27.163 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 98.189 m3/jam 3467.532 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 131.080 mm 5.161 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 6.560 in
Dimensi pipa
NPS 6.000 in 0.152 m
Sch. 40.000 in 1.016 m
tw 0.280 in 0.007 m
ID 6.065 in 0.154 m
OD 6.625 in 0.168 m
A 0.20060 ft2 0.018636 m2
28.8864 in2
V tangki, m/s -
V pipa 17285.802 ft/hr
4.802 ft/s
1.4635 m/s
Re pipa 271,011.289 (Turbulence, Nre > 2.300)
830.778
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 2
Turbulen, kf = 0.75
h elbow 1.606 J/kg
0.592
gate valve wide, kf = 0.170
h valve 0.182 J/kg
0.067
Menghitung power
Tinggi Head Pompa H= 3.5 m
g= 9.806 m/s2
Q= 98.189 m3/jam
m= 430.259 gpm
Efisiensi = 82% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 7.6977 m
Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 2.516 ft 0.767
S
(7.15)
1.794
0.2 1 lb/ft3 = 16.0185 kg/m3
Discharge Keterangan
30
1
2.000 1.994
750
179651.458871 lbm/jam 49.903 lbm/s 358.550
215581.750645 lbm/jam 59.884 lbm/s 430.259
5.000 in 0.127 m
40.000 1.016 m
0.258 in 0.007 m
5.047 in 0.128 m
5.563 in 0.141 m
0.13900 ft2 0.012914 m2
20.016 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 6
Turbulen, kf = 0.75
h elbow 10.037 J/kg
3.702
gate valve wide, k 0.170
h valve 0.379 J/kg
0.140
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.767 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
3.500 m
11.483 ft
430.259 gpm
59.884 lbm/s
54%
11.483 ft.lbf/lbm
2.315
1.250
Menghitung Pressure Drop
Tinggi Head Pompa 3.5 m 0.2661 psi
11.483 ft 0.0181047 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
33.029 hp 5439.041
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 38.858 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–208)
Alat Pompa Proses
Kode PU-208
Fungsi Mengalirkan Air Back Wash dari Tangki Air Filter ke Sand Filter
Tipe Centrifugal Pump single suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 4,075.034 Kg/jam 17.930 gpm
Efisiensi Pompa, no 43%
Power pompa (BHP) 1.500 hp 1.119 kw
Efisiensi Motor 83%
Power motor (MHP) 2.000 hp 1.491 kw
NPSHA 9.812 m
NPSHR 0.185 m
Jumlah 2 buah (paralel)
Hliquid
Hpenyangga
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 5.500
Panjang pipa (length) 20
Flow rate (Fv) 81488.531 kg/jam 22.636 Kg/s
Flow rate design (Fv) 4075.034 kg/jam 1.132 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 4.092 m3/jam 144.502 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 24.325 mm 0.958 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 1.570 in
Dimensi pipa
NPS 1.500 in 0.038 m
Sch. 40.000 in 1.016 m
tw 0.145 in 0.004 m
ID 1.610 in 0.041 m
OD 1.900 in 0.048 m
A 0.01414 ft2 0.001314 m2
2.03616 in2
V tangki, m/s -
V pipa 10219.379 ft/hr
2.839 ft/s
0.8652 m/s
Re pipa 42,532.160 (Turbulence, Nre > 2.300)
779.418
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 3
Turbulen, kf = 0.75
h elbow 0.842 J/kg
0.311
gate valve wide, kf = 0.170
h valve 0.064 J/kg
0.023
Menghitung power
Tinggi Head Pompa H= 3.5 m
g= 9.806 m/s2
Q= 4.092 m3/jam
m= 17.930 gpm
Efisiensi = 43% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 9.8125 m
Putaran Spesifik pompa (N) 3500 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 0.607 ft 0.185
S
(7.15)
1.794
0.2 1 lb/ft3 = 16.0185 kg/m3
Discharge Keterangan
30
1
2.000 1.994
750
179651.458871 lbm/jam 49.903 lbm/s 358.550
8983.91148306 lbm/jam 2.496 lbm/s 17.930
1.000 in 0.025 m
40.000 1.016 m
0.133 in 0.003 m
1.049 in 0.027 m
1.315 in 0.033 m
0.00600 ft2 0.000557 m2
0.864 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 6
Turbulen, kf = 0.75
h elbow 9.355 J/kg
3.450
gate valve wide, k 0.170
h valve 0.353 J/kg
0.130
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.185 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
3.500 m
11.483 ft
17.930 gpm
2.496 lbm/s
54%
11.483 ft.lbf/lbm
0.096
0.052
Menghitung Pressure Drop
Tinggi Head Pompa 3.5 m 0.0026 psi
11.483 ft 0.0001777 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
6.344 hp 226.6605
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 7.463 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–208)
Alat Pompa Proses
Kode PU-208
Fungsi Mengalirkan Air dari Tangki Air Filter ke Cooling tower, Penggunaan Umum da
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 97,786.237 Kg/jam 430.259 gpm
Efisiensi Pompa, no 82%
Power pompa (BHP) 3.000 hp 2.237 kw
Efisiensi Motor 83%
Power motor (MHP) 5.000 hp 3.729 kw
NPSHA 5.488 m
NPSHR 0.767 m
Jumlah 2 buah (paralel)
Hliquid 1.794
Hpenyangga 0.2
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 2.000 1.994
Panjang pipa (length) 30
Flow rate (Fv) 81488.531 kg/jam 22.636 Kg/s
Flow rate design (Fv) 97786.237 kg/jam 27.163 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 98.189 m3/jam 3467.532 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 131.080 mm 5.161 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 6.560 in
Dimensi pipa
NPS 6.000 in 0.152 m
Sch. 40.000 in 1.016 m
tw 0.280 in 0.007 m
ID 6.065 in 0.154 m
OD 6.625 in 0.168 m
A 0.20060 ft2 0.018636 m2
28.8864 in2
V tangki, m/s -
V pipa 17285.802 ft/hr
4.802 ft/s
1.4635 m/s
Re pipa 271,011.289 (Turbulence, Nre > 2.300)
1285.778
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 1
Turbulen, kf = 0.75
h elbow 0.803 J/kg
0.296
gate valve wide, kf = 0.170
h valve 0.182 J/kg
0.067
Menghitung power
Tinggi Head Pompa H= 0.5 m
g= 9.806 m/s2
Q= 98.189 m3/jam
m= 430.259 gpm
Efisiensi = 82% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 5.4880 m
Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 2.516 ft 0.767
S
(7.15)
5.000 in 0.127 m
40.000 1.016 m
0.258 in 0.007 m
5.047 in 0.128 m
5.563 in 0.141 m
0.13900 ft2 0.012914 m2
20.016 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 5
Turbulen, kf = 0.75
h elbow 8.364 J/kg
3.085
gate valve wide, k 0.170
h valve 0.379 J/kg
0.140
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.767 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
0.500 m
1.640 ft
430.259 gpm
59.884 lbm/s
54%
1.640 ft.lbf/lbm
0.331
0.179
Menghitung Pressure Drop
Tinggi Head Pompa 0.5 m 0.2661 psi
1.640 ft 0.0181047 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
39.103 hp 5439.041
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 46.003 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–210)
Alat Pompa Proses
Kode PU-210
Fungsi Mengalirkan Air dari Tangki Air Filter ke Kation Exchanger
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 129,196.403 Kg/jam 568.464 gpm
Efisiensi Pompa, no 85%
Power pompa (BHP) 7.500 hp 5.593 kw
Efisiensi Motor 86%
Power motor (MHP) 10.000 hp 7.457 kw
NPSHA 2.533 m
NPSHR 0.923 m
Jumlah 2 buah (paralel)
Hliquid 1.794 Hce 2.433
Hpenyangga 0.2 Hpenyangga 0.5
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 2.000 1.994
Panjang pipa (length) 25
Flow rate (Fv) 107663.670 kg/jam 29.907 Kg/s
Flow rate design (Fv) 129196.403 kg/jam 35.888 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 129.729 m3/jam 4581.347 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 151.933 mm 5.982 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 7.436 in
Dimensi pipa
NPS 8.000 in 0.203 m
Sch. 40.000 in 1.016 m
tw 0.322 in 0.008 m
ID 7.981 in 0.203 m
OD 8.625 in 0.219 m
A 0.34740 ft2 0.032275 m2
50.0256 in2
V tangki, m/s -
V pipa 13187.526 ft/hr
3.663 ft/s
1.1165 m/s
Re pipa 272,074.407 (Turbulence, Nre > 2.300)
501.200
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 1
Turbulen, kf = 0.75
h elbow 0.468 J/kg
0.172
gate valve wide, kf = 0.170
h valve 0.106 J/kg
0.039
Menghitung power
Tinggi Head Pompa H= 1m
g= 9.806 m/s2
Q= 129.729 m3/jam
m= 568.464 gpm
Efisiensi = 85% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 2.5330 m
Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 3.029 ft 0.923
S
(7.15)
6.000 in 0.152 m
40.000 1.016 m
0.280 in 0.007 m
6.065 in 0.154 m
6.625 in 0.168 m
0.20060 ft2 0.018636 m2
28.8864 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 8
Turbulen, kf = 0.75
h elbow 11.217 J/kg
4.137
gate valve wide, k 0.170
h valve 0.318 J/kg
0.117
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.923 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
1.000 m
3.281 ft
568.464 gpm
79.119 lbm/s
54%
3.281 ft.lbf/lbm
0.874
0.472
Menghitung Pressure Drop
Tinggi Head Pompa 1m 0.3529 psi
3.281 ft 0.0240165 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
32.007 hp 7186.129
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 37.655 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–211)
Alat Pompa Proses
Kode PU-211
Fungsi Mengalirkan H2SO4 dari Tangki ke Anion Exchanger
Tipe Centrifugal Pump single suction
Bahan Konstruksi Pipa Stainles steel 316
Kapasitas 112.909 Kg/jam 0.497 gpm
Efisiensi Pompa, no 43%
Power pompa (BHP) 0.500 hp 0.373 kw
Efisiensi Motor 80%
Power motor (MHP) 0.750 hp 0.559 kw
NPSHA 2.438 m
NPSHR 0.011 m
Jumlah 2 buah (paralel)
Hliquid 2.027 Hce 2.433
Hpenyangga 0.2 Hpenyangga 0.5
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 2.300 2.227
Panjang pipa (length) 25
Flow rate (Fv) 94.091 kg/jam 0.026 Kg/s
Flow rate design (Fv) 112.909 kg/jam 0.031 Kg/s
ρ 1825.294 Kg/m3 113.949 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 0.062 m3/jam 2.185 ft3/hr
Stainles steel 316 Dopt = 260 × G0,52 × r-0,37
Dopt hitung 2.669 mm 0.105 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 0.258 in
Dimensi pipa
NPS 0.375 in 0.010 m
Sch. 40.000 in 1.016 m
tw 0.091 in 0.002 m
ID 0.493 in 0.013 m
OD 0.675 in 0.017 m
A 0.00133 ft2 0.000124 m2
0.19152 in2
V tangki, m/s -
V pipa 1642.485 ft/hr
0.456 ft/s
0.1391 m/s
Re pipa 3,836.496 (Turbulence, Nre > 2.300)
184.418
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 1
Turbulen, kf = 0.75
h elbow 0.007 J/kg
0.003
gate valve wide, kf = 0.170
h valve 0.002 J/kg
0.001
Menghitung power
Tinggi Head Pompa H= 2.7 m
g= 9.806 m/s2
Q= 0.062 m3/jam
m= 0.497 gpm
Efisiensi = 43% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 2.4378 m
Putaran Spesifik pompa (N) 3500 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 0.037 ft 0.011
S
(7.15)
0.250 in 0.006 m
40.000 in 1.016 m
0.088 in 0.002 m
0.364 in 0.009 m
0.540 in 0.014 m
0.00072 ft2 0.000067 m2
0.10368 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 5
Turbulen, kf = 0.75
h elbow 0.124 J/kg
0.046
gate valve wide, k 0.170
h valve 0.006 J/kg
0.002
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.011 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
2.700 m
8.858 ft
0.497 gpm
0.069 lbm/s
54%
8.858 ft.lbf/lbm
0.002
0.001
Menghitung Pressure Drop
Tinggi Head Pompa 2.7 m 0.0000 psi
8.858 ft 4.05E-07 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
0.011 hp 3.426534
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 0.013 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–212)
Alat Pompa Proses
Kode PU-212
Fungsi Mengalirkan Dispersant dari Tangki Penyimpanan ke Hot basin
Tipe Centrifugal Pump single suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 579.849 Kg/jam 2.551 gpm
Efisiensi Pompa, no 43%
Power pompa (BHP) 0.500 hp 0.373 kw
Efisiensi Motor 80%
Power motor (MHP) 0.750 hp 0.559 kw
NPSHA 8.847 m
NPSHR 0.050 m
Jumlah 2 buah (paralel)
Hliquid 1.787 Hct 3.056
Hpenyangga 0.2 Hpenyangga 1
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 2.000 1.987
Panjang pipa (length) 25
Flow rate (Fv) 483.207 kg/jam 0.134 Kg/s
Flow rate design (Fv) 579.849 kg/jam 0.161 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 0.582 m3/jam 20.562 ft3/hr
Carbon steel Dopt = 293 × G × r
0,53 -0,37
1734.418
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 1
Turbulen, kf = 0.75
h elbow 0.083 J/kg
0.030
gate valve wide, kf = 0.170
h valve 0.019 J/kg
0.007
Menghitung power
Tinggi Head Pompa H= 1.5 m
g= 9.806 m/s2
Q= 0.582 m3/jam
m= 2.551 gpm
Efisiensi = 43% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 8.8474 m
Putaran Spesifik pompa (N) 3500 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 0.165 ft 0.050
S
(7.15)
0.500 in 0.013 m
40.000 1.016 m
0.109 in 0.003 m
0.622 in 0.016 m
0.840 in 0.021 m
0.00211 ft2 0.000196 m2
0.30384 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 9
Turbulen, kf = 0.75
h elbow 2.297 J/kg
0.847
gate valve wide, k 0.170
h valve 0.058 J/kg
0.021
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.050 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
1.500 m
4.921 ft
2.551 gpm
0.355 lbm/s
54%
4.921 ft.lbf/lbm
0.006
0.003
Menghitung Pressure Drop
Tinggi Head Pompa 1.5 m 0.0001 psi
4.921 ft 8.668E-06 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
0.616 hp 32.25221
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 0.724 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–213)
Alat Pompa Proses
Kode PU-213
Fungsi Mengalirkan Inhibitor dari Tangki Penyimpanan ke Cooling Tower
Tipe Centrifugal Pump single suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 129.956 Kg/jam 0.572 gpm
Efisiensi Pompa, no 43%
Power pompa (BHP) 0.500 hp 0.373 kw
Efisiensi Motor 80%
Power motor (MHP) 0.750 hp 0.559 kw
NPSHA 7.413 m
NPSHR 0.019 m
Jumlah 2 buah (paralel)
Hliquid 0.110 Hct 3.056
Hpenyangga 0.2 Hpenyangga 1
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 1.000 0.310
Panjang pipa (length) 25
Flow rate (Fv) 108.297 kg/jam 0.030 Kg/s
Flow rate design (Fv) 129.956 kg/jam 0.036 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 0.130 m3/jam 4.608 ft3/hr
Carbon steel Dopt = 293 × G × r
0,53 -0,37
1534.418
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 1
Turbulen, kf = 0.75
h elbow 0.032 J/kg
0.012
gate valve wide, kf = 0.170
h valve 0.007 J/kg
0.003
Menghitung power
Tinggi Head Pompa H= 2.5 m
g= 9.806 m/s2
Q= 0.130 m3/jam
m= 0.572 gpm
Efisiensi = 43% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 7.4127 m
Putaran Spesifik pompa (N) 3500 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 0.061 ft 0.019
S
(7.15)
0.250 in 0.006 m
40.000 1.016 m
0.088 in 0.002 m
0.364 in 0.009 m
0.540 in 0.014 m
0.00072 ft2 0.000067 m2
0.10368 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 8
Turbulen, kf = 0.75
h elbow 0.881 J/kg
0.325
gate valve wide, k 0.170
h valve 0.025 J/kg
0.009
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.019 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
2.500 m
8.202 ft
0.572 gpm
0.080 lbm/s
54%
8.202 ft.lbf/lbm
0.002
0.001
Menghitung Pressure Drop
Tinggi Head Pompa 2.5 m 0.0000 psi
8.202 ft 1.18E-06 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
0.115 hp 7.228371
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 0.135 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–214)
Alat Pompa Proses
Kode PU-214
Fungsi Mengalirkan Air Pendingin dari Cooling Tower ke Kebutuhan air pendingin
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 846,414.782 Kg/jam 3724.225 gpm
Efisiensi Pompa, no 94%
Power pompa (BHP) 20.000 hp 14.914 kw
Efisiensi Motor 88%
Power motor (MHP) 25.000 hp 18.643 kw
NPSHA 42.953 m
NPSHR 3.233 m
Jumlah 2 buah (paralel)
Hct 3.056
Hpenyangga 1
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 1.500 4.056
Panjang pipa (length) 30
Flow rate (Fv) 846414.782 kg/jam 235.115 Kg/s
Flow rate design (Fv) 846414.782 kg/jam 235.115 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 849.904 m3/jam 30014.145 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 411.441 mm 16.198 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 17.326 in
Dimensi pipa
NPS 8.000 in 0.203 m
Sch. 40.000 in 1.016 m
tw 0.322 in 0.008 m
ID 7.981 in 0.203 m
OD 8.625 in 0.219 m
A 0.34740 ft2 0.032275 m2
50.0256 in2
V tangki, m/s -
V pipa 86396.501 ft/hr
23.999 ft/s
7.3149 m/s
Re pipa 1,782,462.932 (Turbulence, Nre > 2.300)
956.200
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 1
Turbulen, kf = 0.75
h elbow 20.065 J/kg
7.400
gate valve wide, kf = 0.170
h valve 4.548 J/kg
1.677
Menghitung power
Tinggi Head Pompa H= 0.5 m
g= 9.806 m/s2
Q= 849.904 m3/jam
m= 3724.225 gpm
Efisiensi = 94% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 42.9528 m
Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 10.606 ft 3.233
S
(7.15)
6.000 in 0.152 m
40.000 1.016 m
0.280 in 0.007 m
6.065 in 0.154 m
6.625 in 0.168 m
0.20060 ft2 0.018636 m2
28.8864 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 4
Turbulen, kf = 0.75
h elbow 240.717 J/kg
88.772
gate valve wide, kf 0.170
h valve 13.641 J/kg
5.030
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
3.233 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
0.500 m
1.640 ft
3724.225 gpm
518.340 lbm/s
54%
1.640 ft.lbf/lbm
2.863
1.546
Menghitung Pressure Drop
Tinggi Head Pompa 0.5 m 13.2550 psi
1.640 ft 0.9019512 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
3702.147 hp 47079.07
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 4355.467 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–215)
Alat Pompa Proses
Kode PU-215
Fungsi Mengalirkan Air dari Kation Exchanger ke Anion Exchanger
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 36,860.245 Kg/jam 162.185 gpm
Efisiensi Pompa, no 73%
Power pompa (BHP) 7.500 hp 5.593 kw
Efisiensi Motor 86%
Power motor (MHP) 10.000 hp 7.457 kw
NPSHA 3.488 m
NPSHR 0.400 m
Jumlah 2 buah (paralel)
Hce 2.433 Hae 3.440
Hpenyangga 0.5 Hpenyangga 0.5
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 2.500 2.933
Panjang pipa (length) 25
Flow rate (Fv) 30716.871 kg/jam 8.532 Kg/s
Flow rate design (Fv) 36860.245 kg/jam 10.239 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 37.012 m3/jam 1307.076 ft3/hr
Carbon steel Dopt = 293 × G × r
0,53 -0,37
323.707
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 2
Turbulen, kf = 0.75
h elbow 1.175 J/kg
0.433
gate valve wide, kf = 0.170
h valve 0.133 J/kg
0.049
Menghitung power
Tinggi Head Pompa H= 3m
g= 9.806 m/s2
Q= 37.012 m3/jam
m= 162.185 gpm
Efisiensi = 73% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 3.4884 m
Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 1.313 ft 0.400
S
(7.15)
3.500 in 0.089 m
40.000 1.016 m
0.226 in 0.006 m
3.548 in 0.090 m
4.000 in 0.102 m
0.06870 ft2 0.006382 m2
9.8928 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 8
Turbulen, kf = 0.75
h elbow 7.785 J/kg
2.871
gate valve wide, k 0.170
h valve 0.221 J/kg
0.081
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.400 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
3.000 m
9.843 ft
162.185 gpm
22.573 lbm/s
54%
9.843 ft.lbf/lbm
0.748
0.404
Menghitung Pressure Drop
Tinggi Head Pompa 3m 0.0655 psi
9.843 ft 0.0044566 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
7.645 hp 2050.231
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 8.994 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–216)
Alat Pompa Proses
Kode PU-216
Fungsi Mengalirkan Air dari Anion Exchanger ke Tangki Air Demin
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 36,860.245 Kg/jam 162.185 gpm
Efisiensi Pompa, no 73%
Power pompa (BHP) 5.000 hp 3.729 kw
Efisiensi Motor 84%
Power motor (MHP) 7.500 hp 5.593 kw
NPSHA 4.309 m
NPSHR 0.400 m
Jumlah 2 buah (paralel)
Hae 3.440 Hliquid 5.012
Hpenyangga 0.5 Hpenyangga 0.2
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 3.500 3.940
Panjang pipa (length) 25
Flow rate (Fv) 30716.871 kg/jam 8.532 Kg/s
Flow rate design (Fv) 36860.245 kg/jam 10.239 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 37.012 m3/jam 1307.076 ft3/hr
Carbon steel Dopt = 293 × G × r
0,53 -0,37
273.707
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 2
Turbulen, kf = 0.75
h elbow 1.175 J/kg
0.433
gate valve wide, kf = 0.170
h valve 0.133 J/kg
0.049
Menghitung power
Tinggi Head Pompa H= 1.7 m
g= 9.806 m/s2
Q= 37.012 m3/jam
m= 162.185 gpm
Efisiensi = 73% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 4.3087 m
Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 1.313 ft 0.400
S
(7.15)
3.500 in 0.089 m
40.000 1.016 m
0.226 in 0.006 m
3.548 in 0.090 m
4.000 in 0.102 m
0.06870 ft2 0.006382 m2
9.8928 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 6
Turbulen, kf = 0.75
h elbow 5.838 J/kg
2.153
gate valve wide, k 0.170
h valve 0.221 J/kg
0.081
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.400 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
1.700 m
5.577 ft
162.185 gpm
22.573 lbm/s
54%
5.577 ft.lbf/lbm
0.424
0.229
Menghitung Pressure Drop
Tinggi Head Pompa 1.7 m 0.0655 psi
5.577 ft 0.0044566 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
6.789 hp 2050.231
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 7.987 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–217)
Alat Pompa Proses
Kode PU-217
Fungsi Mengalirkan Air dari Tangki Air Demin ke Deaerator
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 36,860.245 Kg/jam 162.185 gpm
Efisiensi Pompa, no 73%
Power pompa (BHP) 5.000 hp 3.729 kw
Efisiensi Motor 84%
Power motor (MHP) 7.500 hp 5.593 kw
NPSHA 6.746 m
NPSHR 0.400 m
Jumlah 2 buah (paralel)
Hliquid 5.012 Hshell 5.486
Hpenyangga 0.200 Hbed 0.522
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 5.200 5.212
Panjang pipa (length) 30
Flow rate (Fv) 30716.871 kg/jam 8.532 Kg/s
Flow rate design (Fv) 36860.245 kg/jam 10.239 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 37.012 m3/jam 1307.076 ft3/hr
Carbon steel Dopt = 293 × G × r
0,53 -0,37
478.707
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 1
Turbulen, kf = 0.75
h elbow 0.588 J/kg
0.217
gate valve wide, kf = 0.170
h valve 0.133 J/kg
0.049
Menghitung power
Tinggi Head Pompa H= 2.3 m
g= 9.806 m/s2
Q= 37.012 m3/jam
m= 162.185 gpm
Efisiensi = 73% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 6.7456 m
Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 1.313 ft 0.400
S
(7.15)
3.500 in 0.089 m
40.000 1.016 m
0.226 in 0.006 m
3.548 in 0.090 m
4.000 in 0.102 m
0.06870 ft2 0.006382 m2
9.8928 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 7
Turbulen, kf = 0.75
h elbow 6.811 J/kg
2.512
gate valve wide, k 0.170
h valve 0.221 J/kg
0.081
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.400 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
2.300 m
7.546 ft
162.185 gpm
22.573 lbm/s
54%
7.546 ft.lbf/lbm
0.574
0.310
Menghitung Pressure Drop
Tinggi Head Pompa 2.3 m 0.0655 psi
7.546 ft 0.0044566 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
8.675 hp 2050.231
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 10.206 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–218)
Alat Pompa Proses
Kode PU-218
Fungsi Mengalirkan hidrazine dari tangki penyimpanan ke Deaerator
Tipe Centrifugal Pump single suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 73.675 Kg/jam 0.324 gpm
Efisiensi Pompa, no 43%
Power pompa (BHP) 0.500 hp 0.373 kw
Efisiensi Motor 80%
Power motor (MHP) 0.750 hp 0.559 kw
NPSHA 2.492 m
NPSHR 0.012 m
Jumlah 2 buah (paralel)
Hliquid 1.303 Hshell 5.486
Hpenyangga 0.200 Hbed 0.522
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 1.500 1.503
Panjang pipa (length) 25
Flow rate (Fv) 61.396 kg/jam 0.017 Kg/s
Flow rate design (Fv) 73.675 kg/jam 0.020 Kg/s
ρ 1030.200 Kg/m3 64.313 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 0.072 m3/jam 2.526 ft3/hr
Carbon steel Dopt = 293 × G × r
0,53 -0,37
734.418
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 1
Turbulen, kf = 0.75
h elbow 0.010 J/kg
0.004
gate valve wide, kf = 0.170
h valve 0.002 J/kg
0.001
Menghitung power
Tinggi Head Pompa H= 1.5 m
g= 9.806 m/s2
Q= 0.072 m3/jam
m= 0.324 gpm
Efisiensi = 43% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 2.4919 m
Putaran Spesifik pompa (N) 3500 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 0.041 ft 0.012
S
(7.15)
0.250 in 0.006 m
40.000 in 1.016 m
0.088 in 0.002 m
0.364 in 0.009 m
0.540 in 0.014 m
0.00072 ft2 0.000067 m2
0.10368 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 6
Turbulen, kf = 0.75
h elbow 0.198 J/kg
0.073
gate valve wide, k 0.170
h valve 0.007 J/kg
0.003
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.012 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
1.500 m
4.921 ft
0.324 gpm
0.045 lbm/s
54%
4.921 ft.lbf/lbm
0.001
0.000
Menghitung Pressure Drop
Tinggi Head Pompa 1.5 m 0.0000 psi
4.921 ft 3.972E-07 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
0.017 hp 3.961497
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 0.020 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–219)
Alat Pompa Proses
Kode PU-219
Fungsi Mengalirkan Air dari deaerator ke Boiler
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 36,860.245 Kg/jam 162.185 gpm
Efisiensi Pompa, no 73%
Power pompa (BHP) 2.000 hp 1.491 kw
Efisiensi Motor 82%
Power motor (MHP) 3.000 hp 2.237 kw
NPSHA 4.168 m
NPSHR 0.400 m
Jumlah 2 buah (paralel)
Hshell 5.486 Hliquid 6.415
Hbed 0.522 Hpenyangga 1
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 3.000 6.008
Panjang pipa (length) 25
Flow rate (Fv) 30716.871 kg/jam 8.532 Kg/s
Flow rate design (Fv) 36860.245 kg/jam 10.239 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 37.012 m3/jam 1307.076 ft3/hr
Carbon steel Dopt = 293 × G × r
0,53 -0,37
373.707
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 1
Turbulen, kf = 0.75
h elbow 0.588 J/kg
0.217
gate valve wide, kf = 0.170
h valve 0.133 J/kg
0.049
Menghitung power
Tinggi Head Pompa H= 1m
g= 9.806 m/s2
Q= 37.012 m3/jam
m= 162.185 gpm
Efisiensi = 73% (Peters dan Timmerhaus, 1991
Cek kavitasi
P1 PV
NPSH A H suction Fsuction (7.13)
g
NPSH A = 4.1681 m
Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R =
n Q 0,5
= 1.313 ft 0.400
S
(7.15)
3.500 in 0.089 m
40.000 1.016 m
0.226 in 0.006 m
3.548 in 0.090 m
4.000 in 0.102 m
0.06870 ft2 0.006382 m2
9.8928 in2
A2
2
Geankoplis, 1983. hal 96
0,55
1 A
1
V 2
hf elbow K f
2
V 2
Geankoplis, 1983. hal 92 (2.10.17)
hf K f
2
V 2
hf K f
2
elbow 7
Turbulen, kf = 0.75
h elbow 6.811 J/kg
2.512
gate valve wide, k 0.170
h valve 0.221 J/kg
0.081
T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm
0.400 m
on, 2017) hal.21.
gpm
gpm
gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)
Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!
Menghitun
Tinggi hea
m=
m=
Effisiensi
Ws =
brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa
P1
P2
(P3-P2)/rho
Wf
Kapasitas Pompa
Efisiensi Pompa
P teoritis
Menentukan BHP
BHP = Pteoritis
BHP
#REF!
F = f*(L+Le)*V2/(2*g*D)
#REF!
#REF! m
#REF! m
Trial power
1.000 m
3.281 ft
162.185 gpm
22.573 lbm/s
54%
3.281 ft.lbf/lbm
0.249
0.135
Menghitung Pressure Drop
Tinggi Head Pompa 1m 0.0655 psi
3.281 ft 0.0044566 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft
Menentukan BHP
BHP = Pteoritis
7.461 hp 2050.231
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 8.778 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
PUMP EFISIENSI (Peters dan Timmerhaus, 1991.hal 520)
MOTOR EFISIENSI (Peters dan Timmerhaus, 1991. hal 521)