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Tabel Spesifikasi Pompa Proses (PU–201)

Alat Pompa Proses


Kode PU-201
Fungsi Mengalirkan Air Sungai ke Bak Sedimentasi
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 98,507.961 Kg/jam 433.435 gpm
Efisiensi Pompa, no 82%
Power pompa (BHP) 40.000 hp 29.828 kw
Efisiensi Motor 89%
Power motor (MHP) 50.000 hp 37.285 kw
NPSHA 23.004 m
NPSHR 0.771 m
Jumlah 2 buah (paralel)
Hsungai 8 Hbak
ketas 0.5 Hsemen
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 8.5 8.5
Panjang pipa (length) 40
Flow rate (Fv) 82089.967 kg/jam 22.803 Kg/s
Flow rate design (Fv) 98507.961 kg/jam 27.363 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 98.914 m3/jam 3493.124 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 131.592 mm 5.181 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 6.582 in
Dimensi pipa
NPS 6.000 in 0.152 m
Sch. 40.000 in 1.016 m
tw 0.280 in 0.007 m
ID 6.065 in 0.154 m
OD 6.625 in 0.168 m
A 0.20060 ft2 0.018636 m2
28.8864 in2
V tangki, m/s -
V pipa 17413.382 ft/hr
4.837 ft/s
1.4743 m/s
Re pipa 273,011.522 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0003
f= 0.0040
∆L = 5040.000 m 16535.433 ft
ID = 0.154 m 0.505 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
9 16535.433 5040.000 45360.000

1 16.000 4.877 4.877


1 160.000 48.768 48.768
2 3.500 1.067 2.134

45415.778

Menghitung Friction pada Pipa


Fe 190.356 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 34.480 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.200 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 2
Turbulen, kf = 0.75
h elbow 1.630 J/kg
0.601
gate valve wide, kf = 0.170
h valve 0.185 J/kg
0.068

Total Gesekan, F 225.705 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 8.500 m
Z2 1.500 m
ΔZ 7.000 m
22.966 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 22.966 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 7m
g= 9.806 m/s2
Q= 98.914 m3/jam
m= 433.435 gpm
Efisiensi = 82% (Peters dan Timmerhaus, 1991

Power pump 22.561 kW 30.255 hP


40 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 89%
Daya Motor 44.944 hp
Daya Motor yang dipilih 50 hp

Cek kavitasi

Kapasitas Pompa 0.970 ft3/s


435.506 gal/sm
26130.386 gal/menit

F suction = f v2  L 14.5043 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 23.0042 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 435.505 gpm 58.219 ft3/min
S= 6660 (Walas, M., 1990, hal. 133)
double suction (walas, hal. 143)

Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 2.528 ft 0.771
 S 
  (7.15)

NPSH A = 23.0042 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

4.2672
0.5 1 lb/ft3 = 16.0185 kg/m3
Discharge Keterangan
30
1
1.5 1.267
5000
180977.39918853 lbm/jam 50.271 lbm/s 361.196
217172.87902623 lbm/jam 60.326 lbm/s 433.435

0.001 kg/m.s 0.001 lbm/ft.s


0.9703 ft3/s 0.027 m3/s 435.505
(Coulson, Richardson, Vo

Peter and timmerhause, 19


Walas, 1990. hal 100

5.000 in 0.127 m
40.000 in 1.016 m
0.258 in 0.007 m
5.047 in 0.128 m
5.563 in 0.141 m
0.13900 ft2 0.012914 m2
20.016 in2

25130.392 ft/hr Geankoplis, 1983. hal 49


6.981 ft/s
2.1277 m/s
327,868.433 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geanko
e/ID = 0.000
f= 0.00350 Fig 14.1 Peters-Timmerha
∆L = 5000.000 m 16404.199 ft
ID = 0.128 m 0.421 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 413.565 ft.lbf/lbm Peter and timmerhause, 19

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 34.480 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.417 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 7
Turbulen, kf = 0.75
h elbow 11.884 J/kg
4.382
gate valve wide, kf = 0.170
h valve 0.385 J/kg
0.142

Total Gesekan, F 452.986 ft.lbf/lbm

eters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po= 4,264.553 N/m2
Po= 0.042 atm

Walas, M., 1990, hal. 133)


m

0.771 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea -7.000 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) -22.966 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc -22.966 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

7.000 m
22.966 ft

433.435 gpm
60.326 lbm/s

54%

22.966 ft.lbf/lbm

4.665

2.519
Menghitung Pressure Drop
Tinggi Head Pompa 7m 0.2700 psi
22.966 ft 0.0183729 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 31.485 lbf.ft/lbm


507.437 ft.lb/lb

Kapasitas Pompa 0.970 ft3/s


435.506 gal/sm
26130.386 gal/menit

Efisiensi Pompa 47% 433.435 gpm


55.657 hp

Menentukan BHP
BHP = Pteoritis
118.420 hp 5479.185
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 139.317 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–202)
Alat Pompa Proses
Kode PU-202
Fungsi Mengalirkan Air dari Bak Sedimentasi ke Clarifier
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 98,809.381 Kg/jam 434.761 gpm
Efisiensi Pompa, no 82%
Power pompa (BHP) 20.000 hp 14.914 kw
Efisiensi Motor 88%
Power motor (MHP) 25.000 hp 18.643 kw
NPSHA 5.600 m
NPSHR 0.772 m
Jumlah 2 buah (paralel)
Hbak 4.2672
Hsemen 0.5
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 5 4.767
Panjang pipa (length) 30
Flow rate (Fv) 82341.151 kg/jam 22.873 Kg/s
Flow rate design (Fv) 98809.381 kg/jam 27.447 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 99.217 m3/jam 3503.813 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 131.805 mm 5.189 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 6.591 in
Dimensi pipa
NPS 6.000 in 0.152 m
Sch. 40.000 in 1.016 m
tw 0.280 in 0.007 m
ID 6.065 in 0.154 m
OD 6.625 in 0.168 m
A 0.20060 ft2 0.018636 m2
28.8864 in2
V tangki, m/s -
V pipa 17466.665 ft/hr
4.852 ft/s
1.4788 m/s
Re pipa 273,846.897 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0003
f= 0.0040
∆L = 380.000 m 1246.719 ft
ID = 0.154 m 0.505 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 1246.719 380.000 380.000

1 16.000 4.877 4.877


1 160.000 48.768 48.768
2 3.500 1.067 2.134

435.778

Menghitung Friction pada Pipa


Fe 14.440 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.201 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 1
Turbulen, kf = 0.75
h elbow 0.820 J/kg
0.302
gate valve wide, kf = 0.170
h valve 0.186 J/kg
0.069

Total Gesekan, F 15.012 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 4.500 m
Z2 8.000 m
ΔZ 3.500 m
11.483 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 11.483 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 3.5 m
g= 9.806 m/s2
Q= 99.217 m3/jam
m= 434.761 gpm
Efisiensi = 82% (Peters dan Timmerhaus, 1991

Power pump 11.315 kW 15.174 hP


20 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 88%
Daya Motor 22.727 hp
Daya Motor yang dipilih 25 hp

Cek kavitasi

Kapasitas Pompa 0.973 ft3/s


436.839 gal/sm
26210.341 gal/menit

F suction = f v2  L 1.1003 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 5.6002 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 436.838 gpm 58.397 ft3/min
S= 6660 (Walas, M., 1990, hal. 133)
double suction (walas, hal. 143)

Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 2.533 ft 0.772
 S 
  (7.15)

NPSH A = 5.6002 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

Hclarifier 4.8768
1 lb/ft3 = 16.0185 kg/m3
Discharge Keterangan
30
1
8 7.877
350
181531.163308 lbm/jam 50.425 lbm/s 362.301
217837.395969 lbm/jam 60.510 lbm/s 434.761

0.001 kg/m.s 0.001 lbm/ft.s


0.9733 ft3/s 0.028 m3/s 436.838
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

5.000 in 0.127 m
40.000 1.016 m
0.258 in 0.007 m
5.047 in 0.128 m
5.563 in 0.141 m
0.13900 ft2 0.012914 m2
20.016 in2

25207.287 ft/hr Geankoplis, 1983. hal 49


7.002 ft/s
2.1342 m/s
328,871.662 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.000
f= 0.00350 Fig 14.1 Peters-Timmerhaus
∆L = 350.000 m 1148.294 ft
ID = 0.128 m 0.421 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 29.127 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 34.586 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.419 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 8
Turbulen, kf = 0.75
h elbow 13.665 J/kg
5.039
gate valve wide, k 0.170
h valve 0.387 J/kg
0.143

Total Gesekan, F 69.314 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.772 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea 3.500 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) 11.483 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc 11.483 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

3.500 m
11.483 ft

434.761 gpm
60.510 lbm/s

54%

11.483 ft.lbf/lbm

2.340

1.263
Menghitung Pressure Drop
Tinggi Head Pompa 3.5 m 0.2717 psi
11.483 ft 0.0184855 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 31.485 lbf.ft/lbm


112.282 ft.lb/lb

Kapasitas Pompa 0.973 ft3/s


436.839 gal/sm
26210.341 gal/menit

Efisiensi Pompa 47% 434.761 gpm


12.353 hp

Menentukan BHP
BHP = Pteoritis
26.283 hp 5495.95
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 30.921 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–203)
Alat Pompa Proses
Kode PU-203
Fungsi Mengalirkan Alum dari Pot feeder ke clarifier
Tipe Centrifugal Pump single suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 102.957 Kg/jam 0.453 gpm
Efisiensi Pompa, no 43%
Power pompa (BHP) 0.500 hp 0.373 kw
Efisiensi Motor 80%
Power motor (MHP) 0.750 hp 0.559 kw
NPSHA 1.596 m
NPSHR 0.013 m
Jumlah 2 buah (paralel)
Hpf 1.143
Hpenyangga 0.5
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 1
Panjang pipa (length) 25
Flow rate (Fv) 85.797 kg/jam 0.024 Kg/s
Flow rate design (Fv) 102.957 kg/jam 0.029 Kg/s
ρ 1307.900 Kg/m3 81.649 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 0.079 m3/jam 2.780 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 3.130 mm 0.123 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 0.275 in
Dimensi pipa
NPS 0.375 in 0.010 m
Sch. 40.000 in 1.016 m
tw 0.091 in 0.002 m
ID 0.493 in 0.013 m
OD 0.675 in 0.017 m
A 0.00133 ft2 0.000124 m2
0.19152 in2
V tangki, m/s -
V pipa 2090.181 ft/hr
0.581 ft/s
0.1770 m/s
Re pipa 3,498.317 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0037
f= 0.0110
∆L = 425.000 m 1394.357 ft
ID = 0.013 m 0.041 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 1394.357 425.000 425.000

1 2.700 0.823 0.823


1 27.000 8.230 8.230
2 0.600 0.183 0.366

434.418

Menghitung Friction pada Pipa


Fe 7.824 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.003 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 1
Turbulen, kf = 0.75
h elbow 0.012 J/kg
0.004
gate valve wide, kf = 0.170
h valve 0.003 J/kg
0.001

Total Gesekan, F 7.832 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 1.000 m
Z2 8.000 m
ΔZ 7.000 m
22.966 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 22.966 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 7m
g= 9.806 m/s2
Q= 0.079 m3/jam
m= 0.453 gpm
Efisiensi = 43% (Peters dan Timmerhaus, 1991

Power pump 0.034 kW 0.046 hP


0.5 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 80%
Daya Motor 0.625 hp
Daya Motor yang dipilih 0.75 hp

Cek kavitasi

Kapasitas Pompa 0.001 ft3/s


0.347 gal/sm
20.795 gal/menit

F suction = f v2  L 0.5962 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 1.5961 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 0.347 gpm 0.046 ft3/min
S= 7900 (Walas, M., 1990, hal. 133)
single suction (walas, hal. 143)

Putaran Spesifik pompa (N) 3500 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 0.044 ft 0.013
 S 
  (7.15)

NPSH A = 1.5961 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

1 lb/ft3 = 16.0185 kg/m3


Discharge Keterangan
30
1
8
400
189.150320438 lbm/jam 0.053 lbm/s 0.378
226.980384526 lbm/jam 0.063 lbm/s 0.453

0.001 kg/m.s 0.001 lbm/ft.s


0.0008 ft3/s 0.000 m3/s 0.347
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

0.250 in 0.006 m
40.000 in 1.016 m
0.088 in 0.002 m
0.364 in 0.009 m
0.540 in 0.014 m
0.00072 ft2 0.000067 m2
0.10368 in2

3861.030 ft/hr Geankoplis, 1983. hal 49


1.073 ft/s
0.3269 m/s
4,771.256 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.005
f= 0.01000 Fig 14.1 Peters-Timmerhaus
∆L = 400.000 m 1312.336 ft
ID = 0.009 m 0.030 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 30.939 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 7.912 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.010 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 4
Turbulen, kf = 0.75
h elbow 0.160 J/kg
0.059
gate valve wide, k 0.170
h valve 0.009 J/kg
0.003

Total Gesekan, F 38.923 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.013 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea 7.000 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) 22.966 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc 22.966 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

7.000 m
22.966 ft

0.453 gpm
0.063 lbm/s

54%

22.966 ft.lbf/lbm

0.005

0.003
Menghitung Pressure Drop
Tinggi Head Pompa 7m 0.0000 psi
22.966 ft 5.17E-07 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 23.974 lbf.ft/lbm


85.864 ft.lb/lb

Kapasitas Pompa 0.001 ft3/s


0.347 gal/sm
20.795 gal/menit

Efisiensi Pompa 47% 0.453 gpm


0.010 hp

Menentukan BHP
BHP = Pteoritis
0.021 hp 4.360512
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 0.025 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–204)
Alat Pompa Proses
Kode PU-204
Fungsi Mengalirkan Kaporit dari Pot feeder ke clarifier
Tipe Centrifugal Pump single suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 1,838.572 Kg/jam 8.090 gpm
Efisiensi Pompa, no 43%
Power pompa (BHP) 1.500 hp 1.119 kw
Efisiensi Motor 81%
Power motor (MHP) 2.000 hp 1.491 kw
NPSHA 5.908 m
NPSHR 0.105 m
Jumlah 2 buah (paralel)

Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 1
Panjang pipa (length) 25
Flow rate (Fv) 1532.143 kg/jam 0.426 Kg/s
Flow rate design (Fv) 1838.572 kg/jam 0.511 Kg/s
ρ 1043.250 Kg/m3 65.128 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 1.762 m3/jam 62.237 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 15.682 mm 0.617 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 1.081 in
Dimensi pipa
NPS 1.000 in 0.025 m
Sch. 40.000 in 1.016 m
tw 0.133 in 0.003 m
ID 1.049 in 0.027 m
OD 1.315 in 0.033 m
A 0.00600 ft2 0.000557 m2
0.864 in2
V tangki, m/s -
V pipa 10372.825 ft/hr
2.881 ft/s
0.8782 m/s
Re pipa 29,465.553 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0017
f= 0.0070
∆L = 475.000 m 1558.399 ft
ID = 0.027 m 0.087 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 1558.399 475.000 475.000

1 2.700 0.823 0.823


1 27.000 8.230 8.230
2 0.600 0.183 0.366

484.418

Menghitung Friction pada Pipa


Fe 64.410 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.071 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 1
Turbulen, kf = 0.75
h elbow 0.289 J/kg
0.107
gate valve wide, kf = 0.170
h valve 0.066 J/kg
0.024

Total Gesekan, F 64.611 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 1.000 m
Z2 8.000 m
ΔZ 7.000 m
22.966 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 22.966 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 7m
g= 9.806 m/s2
Q= 1.762 m3/jam
m= 8.090 gpm
Efisiensi = 43% (Peters dan Timmerhaus, 1991

Power pump 0.767 kW 1.028 hP


1.5 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 81%
Daya Motor 1.852 hp
Daya Motor yang dipilih 2 hp

Cek kavitasi

Kapasitas Pompa 0.017 ft3/s


7.759 gal/sm
465.565 gal/menit

F suction = f v2  L 4.9077 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 5.9076 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 7.759 gpm 1.037 ft3/min
S= 7900 (Walas, M., 1990, hal. 133)
single suction (walas, hal. 143)

Putaran Spesifik pompa (N) 3500 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 0.346 ft 0.105
 S 
  (7.15)

NPSH A = 5.9076 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

1 lb/ft3 = 16.0185 kg/m3


Discharge Keterangan
30
1
8
450
3377.79747158 lbm/jam 0.938 lbm/s 6.741
4053.3569659 lbm/jam 1.126 lbm/s 8.090

0.001 kg/m.s 0.001 lbm/ft.s


0.0173 ft3/s 0.000 m3/s 7.759
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

0.750 in 0.019 m
40.000 in 1.016 m
0.113 in 0.003 m
1.049 in 0.027 m
1.050 in 0.027 m
0.00371 ft2 0.000345 m2
0.53424 in2

16775.458 ft/hr Geankoplis, 1983. hal 49


4.660 ft/s
1.4203 m/s
47,653.186 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.002
f= 0.00680 Fig 14.1 Peters-Timmerhaus
∆L = 450.000 m 1476.378 ft
ID = 0.027 m 0.087 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 155.037 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 28.607 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.186 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 4
Turbulen, kf = 0.75
h elbow 3.026 J/kg
1.116
gate valve wide, k 0.170
h valve 0.171 J/kg
0.063

Total Gesekan, F 185.009 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.105 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea 7.000 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) 22.966 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc 22.966 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

7.000 m
22.966 ft

8.090 gpm
1.126 lbm/s

54%

22.966 ft.lbf/lbm

0.087

0.047
Menghitung Pressure Drop
Tinggi Head Pompa 7m 0.0009 psi
22.966 ft 6.182E-05 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 30.056 lbf.ft/lbm


238.031 ft.lb/lb

Kapasitas Pompa 0.017 ft3/s


7.759 gal/sm
465.565 gal/menit

Efisiensi Pompa 47% 8.090 gpm


0.487 hp

Menentukan BHP
BHP = Pteoritis
1.037 hp 97.62256
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 1.220 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–205)
Alat Pompa Proses
Kode PU-205
Fungsi Mengalirkan Sodium hidroksida dari tangki penyimpanan menuju bak penggump
Tipe Centrifugal Pump single suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 99.072 Kg/jam 0.436 gpm
Efisiensi Pompa, no 43%
Power pompa (BHP) 0.500 hp 0.373 kw
Efisiensi Motor 80%
Power motor (MHP) 0.750 hp 0.559 kw
NPSHA 3.073 m
NPSHR 0.015 m
Jumlah 2 buah (paralel)
Hliquid 1.524 Hae
Hpenyangga 0.2 Hpenyangga
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 1.800 1.724
Panjang pipa (length) 25
Flow rate (Fv) 82.560 kg/jam 0.023 Kg/s
Flow rate design (Fv) 99.072 kg/jam 0.028 Kg/s
ρ 1044.431 Kg/m3 65.202 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 0.095 m3/jam 3.350 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 3.333 mm 0.131 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 0.290 in
Dimensi pipa
NPS 0.375 in 0.010 m
Sch. 40.000 in 1.016 m
tw 0.091 in 0.002 m
ID 0.493 in 0.013 m
OD 0.675 in 0.017 m
A 0.00133 ft2 0.000124 m2
0.19152 in2
V tangki, m/s -
V pipa 2518.684 ft/hr
0.700 ft/s
0.2132 m/s
Re pipa 3,366.310 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0037
f= 0.0110
∆L = 625.000 m 2050.525 ft
ID = 0.013 m 0.041 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 2050.525 625.000 625.000

1 2.700 0.823 0.823


1 27.000 8.230 8.230
2 0.600 0.183 0.366

634.418

Menghitung Friction pada Pipa


Fe 16.708 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.004 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 1
Turbulen, kf = 0.75
h elbow 0.017 J/kg
0.006
gate valve wide, kf = 0.170
h valve 0.004 J/kg
0.001

Total Gesekan, F 16.719 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 1.800 m
Z2 7.000 m
ΔZ 5.200 m
17.060 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 17.060 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 5.2 m
g= 9.806 m/s2
Q= 0.095 m3/jam
m= 0.436 gpm
Efisiensi = 43% (Peters dan Timmerhaus, 1991

Power pump 0.031 kW 0.041 hP


0.5 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 80%
Daya Motor 0.625 hp
Daya Motor yang dipilih 0.75 hp

Cek kavitasi

Kapasitas Pompa 0.001 ft3/s


0.418 gal/sm
25.059 gal/menit

F suction = f v2  L 1.2730 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 3.0729 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 0.418 gpm 0.056 ft3/min
S= 7900 (Walas, M., 1990, hal. 133)
single suction (walas, hal. 143)

Putaran Spesifik pompa (N) 3500 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 0.049 ft 0.015
 S 
  (7.15)

NPSH A = 3.0729 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
mpanan menuju bak penggumpal
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

3.440
0.5 1 lb/ft3 = 16.0185 kg/m3
Discharge Keterangan
30
1
7.000 6.940
600
182.012856236 lbm/jam 0.051 lbm/s 0.363
218.415427483 lbm/jam 0.061 lbm/s 0.436

0.001 kg/m.s 0.001 lbm/ft.s


0.0009 ft3/s 0.000 m3/s 0.418
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

0.250 in 0.006 m
40.000 in 1.016 m
0.088 in 0.002 m
0.364 in 0.009 m
0.540 in 0.014 m
0.00072 ft2 0.000067 m2
0.10368 in2

4652.569 ft/hr Geankoplis, 1983. hal 49


1.292 ft/s
0.3939 m/s
4,591.216 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.005
f= 0.01000 Fig 14.1 Peters-Timmerhaus
∆L = 600.000 m 1968.504 ft
ID = 0.009 m 0.030 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 67.387 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 9.534 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.014 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 7
Turbulen, kf = 0.75
h elbow 0.407 J/kg
0.150
gate valve wide, k 0.170
h valve 0.013 J/kg
0.005

Total Gesekan, F 77.091 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.015 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea 5.200 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) 17.060 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc 17.060 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

5.200 m
17.060 ft

0.436 gpm
0.061 lbm/s

54%

17.060 ft.lbf/lbm

0.003

0.002
Menghitung Pressure Drop
Tinggi Head Pompa 5.2 m 0.0000 psi
17.060 ft 5.995E-07 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 30.022 lbf.ft/lbm


124.173 ft.lb/lb

Kapasitas Pompa 0.001 ft3/s


0.418 gal/sm
25.059 gal/menit

Efisiensi Pompa 47% 0.436 gpm


0.014 hp

Menentukan BHP
BHP = Pteoritis
0.029 hp 5.254449
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 0.034 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–203)
Alat Pompa Proses
Kode PU-203
Fungsi Mengalirkan Air dari Clarifier menuju sand filter
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 98,504.565 Kg/jam 433.420 gpm
Efisiensi Pompa, no 82%
Power pompa (BHP) 3.000 hp 2.237 kw
Efisiensi Motor 83%
Power motor (MHP) 5.000 hp 3.729 kw
NPSHA 6.791 m
NPSHR 0.771 m
Jumlah 2 buah (paralel)
Hclarifier 4.877 Hsfilter 4.877
Hpenyangga 1 Hpenyangga 1
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 6.000 5.877
Panjang pipa (length) 25
Flow rate (Fv) 82087.137 kg/jam 22.802 Kg/s
Flow rate design (Fv) 98504.565 kg/jam 27.362 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 98.911 m3/jam 3493.004 ft3/hr
Carbon steel Dopt = 293 × G × r
0,53 -0,37

Dopt hitung 131.589 mm 5.181 in


Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 6.582 in
Dimensi pipa
NPS 6.000 in 0.152 m
Sch. 40.000 in 1.016 m
tw 0.280 in 0.007 m
ID 6.065 in 0.154 m
OD 6.625 in 0.168 m
A 0.20060 ft2 0.018636 m2
28.8864 in2
V tangki, m/s -
V pipa 17412.782 ft/hr
4.837 ft/s
1.4743 m/s
Re pipa 273,002.110 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0003
f= 0.0040
∆L = 275.000 m 902.231 ft
ID = 0.154 m 0.505 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 902.231 275.000 275.000

1 16.000 4.877 4.877


1 160.000 48.768 48.768
2 3.500 1.067 2.134

330.778

Menghitung Friction pada Pipa


Fe 10.386 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.200 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 3
Turbulen, kf = 0.75
h elbow 2.445 J/kg
0.902
gate valve wide, kf = 0.170
h valve 0.185 J/kg
0.068

Total Gesekan, F 11.556 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 6.000 m
Z2 5.500 m
ΔZ 0.500 m
1.640 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 1.640 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 0.5 m
g= 9.806 m/s2
Q= 98.911 m3/jam
m= 433.420 gpm
Efisiensi = 82% (Peters dan Timmerhaus, 1991

Power pump 1.611 kW 2.161 hP


3 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 83%
Daya Motor 3.614 hp
Daya Motor yang dipilih 5 hp

Cek kavitasi

Kapasitas Pompa 0.970 ft3/s


435.491 gal/sm
26129.485 gal/menit

F suction = f v2  L 0.7913 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 6.7912 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 435.490 gpm 58.217 ft3/min
S= 6660 (Walas, M., 1990, hal. 133)
double suction (walas, hal. 143)

Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 2.528 ft 0.771
 S 
  (7.15)

NPSH A = 6.7912 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

1 lb/ft3 = 16.0185 kg/m3


Discharge Keterangan
30
1
5.500 5.877
250
180971.160017 lbm/jam 50.270 lbm/s 361.183
217165.39202 lbm/jam 60.324 lbm/s 433.420

0.001 kg/m.s 0.001 lbm/ft.s


0.9703 ft3/s 0.027 m3/s 435.490
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

5.000 in 0.127 m
40.000 1.016 m
0.258 in 0.007 m
5.047 in 0.128 m
5.563 in 0.141 m
0.13900 ft2 0.012914 m2
20.016 in2

25129.525 ft/hr Geankoplis, 1983. hal 49


6.980 ft/s
2.1276 m/s
327,857.129 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.000
f= 0.00350 Fig 14.1 Peters-Timmerhaus
∆L = 250.000 m 820.210 ft
ID = 0.128 m 0.421 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 20.677 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 34.479 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.417 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 11
Turbulen, kf = 0.75
h elbow 18.673 J/kg
6.886
gate valve wide, k 0.170
h valve 0.385 J/kg
0.142

Total Gesekan, F 62.600 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.771 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea -0.500 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) -1.640 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc -1.640 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

0.500 m
1.640 ft

433.420 gpm
60.324 lbm/s

54%

1.640 ft.lbf/lbm

0.333

0.180
Menghitung Pressure Drop
Tinggi Head Pompa 0.5 m 0.2700 psi
1.640 ft 0.0183716 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 31.485 lbf.ft/lbm


95.726 ft.lb/lb

Kapasitas Pompa 0.970 ft3/s


435.491 gal/sm
26129.485 gal/menit

Efisiensi Pompa 47% 433.420 gpm


10.499 hp

Menentukan BHP
BHP = Pteoritis
22.339 hp 5478.996
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 26.281 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–207)
Alat Pompa Proses
Kode PU-207
Fungsi Mengalirkan Air dari sand filter menuju Aair filter
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 97,786.237 Kg/jam 430.259 gpm
Efisiensi Pompa, no 82%
Power pompa (BHP) 15.000 hp 11.186 kw
Efisiensi Motor 88%
Power motor (MHP) 20.000 hp 14.914 kw
NPSHA 7.698 m
NPSHR 0.767 m
Jumlah 2 buah (paralel)
Hliquid
Hpenyangga
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 5.500
Panjang pipa (length) 25
Flow rate (Fv) 81488.531 kg/jam 22.636 Kg/s
Flow rate design (Fv) 97786.237 kg/jam 27.163 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 98.189 m3/jam 3467.532 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 131.080 mm 5.161 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 6.560 in
Dimensi pipa
NPS 6.000 in 0.152 m
Sch. 40.000 in 1.016 m
tw 0.280 in 0.007 m
ID 6.065 in 0.154 m
OD 6.625 in 0.168 m
A 0.20060 ft2 0.018636 m2
28.8864 in2
V tangki, m/s -
V pipa 17285.802 ft/hr
4.802 ft/s
1.4635 m/s
Re pipa 271,011.289 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0003
f= 0.0040
∆L = 775.000 m 2542.651 ft
ID = 0.154 m 0.505 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 2542.651 775.000 775.000

1 16.000 4.877 4.877


1 160.000 48.768 48.768
2 3.500 1.067 2.134

830.778

Menghitung Friction pada Pipa


Fe 28.844 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.197 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 2
Turbulen, kf = 0.75
h elbow 1.606 J/kg
0.592
gate valve wide, kf = 0.170
h valve 0.182 J/kg
0.067

Total Gesekan, F 29.700 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 5.500 m
Z2 2.000 m
ΔZ 3.500 m
11.483 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 11.483 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 3.5 m
g= 9.806 m/s2
Q= 98.189 m3/jam
m= 430.259 gpm
Efisiensi = 82% (Peters dan Timmerhaus, 1991

Power pump 11.198 kW 15.017 hP


15 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 88%
Daya Motor 17.143 hp
Daya Motor yang dipilih 20 hp

Cek kavitasi

Kapasitas Pompa 0.963 ft3/s


432.316 gal/sm
25938.940 gal/menit

F suction = f v2  L 2.1978 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 7.6977 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 432.315 gpm 57.792 ft3/min
S= 6660 (Walas, M., 1990, hal. 133)
double suction (walas, hal. 143)

Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 2.516 ft 0.767
 S 
  (7.15)

NPSH A = 7.6977 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

1.794
0.2 1 lb/ft3 = 16.0185 kg/m3
Discharge Keterangan
30
1
2.000 1.994
750
179651.458871 lbm/jam 49.903 lbm/s 358.550
215581.750645 lbm/jam 59.884 lbm/s 430.259

0.001 kg/m.s 0.001 lbm/ft.s


0.9632 ft3/s 0.027 m3/s 432.315
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

5.000 in 0.127 m
40.000 1.016 m
0.258 in 0.007 m
5.047 in 0.128 m
5.563 in 0.141 m
0.13900 ft2 0.012914 m2
20.016 in2

24946.273 ft/hr Geankoplis, 1983. hal 49


6.930 ft/s
2.1121 m/s
325,466.288 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.000
f= 0.00350 Fig 14.1 Peters-Timmerhaus
∆L = 750.000 m 2460.630 ft
ID = 0.128 m 0.421 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 61.129 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 34.227 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.410 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 6
Turbulen, kf = 0.75
h elbow 10.037 J/kg
3.702
gate valve wide, k 0.170
h valve 0.379 J/kg
0.140

Total Gesekan, F 99.608 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.767 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea -3.500 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) -11.483 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc -11.483 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

3.500 m
11.483 ft

430.259 gpm
59.884 lbm/s

54%

11.483 ft.lbf/lbm

2.315

1.250
Menghitung Pressure Drop
Tinggi Head Pompa 3.5 m 0.2661 psi
11.483 ft 0.0181047 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 31.485 lbf.ft/lbm


142.577 ft.lb/lb

Kapasitas Pompa 0.963 ft3/s


432.316 gal/sm
25938.940 gal/menit

Efisiensi Pompa 47% 430.259 gpm


15.524 hp

Menentukan BHP
BHP = Pteoritis
33.029 hp 5439.041
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 38.858 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–208)
Alat Pompa Proses
Kode PU-208
Fungsi Mengalirkan Air Back Wash dari Tangki Air Filter ke Sand Filter
Tipe Centrifugal Pump single suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 4,075.034 Kg/jam 17.930 gpm
Efisiensi Pompa, no 43%
Power pompa (BHP) 1.500 hp 1.119 kw
Efisiensi Motor 83%
Power motor (MHP) 2.000 hp 1.491 kw
NPSHA 9.812 m
NPSHR 0.185 m
Jumlah 2 buah (paralel)
Hliquid
Hpenyangga
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 5.500
Panjang pipa (length) 20
Flow rate (Fv) 81488.531 kg/jam 22.636 Kg/s
Flow rate design (Fv) 4075.034 kg/jam 1.132 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 4.092 m3/jam 144.502 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 24.325 mm 0.958 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 1.570 in
Dimensi pipa
NPS 1.500 in 0.038 m
Sch. 40.000 in 1.016 m
tw 0.145 in 0.004 m
ID 1.610 in 0.041 m
OD 1.900 in 0.048 m
A 0.01414 ft2 0.001314 m2
2.03616 in2
V tangki, m/s -
V pipa 10219.379 ft/hr
2.839 ft/s
0.8652 m/s
Re pipa 42,532.160 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0011
f= 0.0060
∆L = 770.000 m 2526.247 ft
ID = 0.041 m 0.134 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 2526.247 770.000 770.000

1 2.700 0.823 0.823


1 27.000 8.230 8.230
2 0.600 0.183 0.366

779.418

Menghitung Friction pada Pipa


Fe 56.599 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.069 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 3
Turbulen, kf = 0.75
h elbow 0.842 J/kg
0.311
gate valve wide, kf = 0.170
h valve 0.064 J/kg
0.023

Total Gesekan, F 57.002 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 5.500 m
Z2 2.000 m
ΔZ 3.500 m
11.483 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 11.483 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 3.5 m
g= 9.806 m/s2
Q= 4.092 m3/jam
m= 17.930 gpm
Efisiensi = 43% (Peters dan Timmerhaus, 1991

Power pump 0.890 kW 1.193 hP


1.5 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 83%
Daya Motor 1.807 hp
Daya Motor yang dipilih 2 hp

Cek kavitasi

Kapasitas Pompa 0.040 ft3/s


18.016 gal/sm
1080.950 gal/menit

F suction = f v2  L 4.3126 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 9.8125 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 18.016 gpm 2.408 ft3/min
S= 7900 (Walas, M., 1990, hal. 133)
single suction (walas, hal. 143)

Putaran Spesifik pompa (N) 3500 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 0.607 ft 0.185
 S 
  (7.15)

NPSH A = 9.8125 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
ke Sand Filter
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

1.794
0.2 1 lb/ft3 = 16.0185 kg/m3
Discharge Keterangan
30
1
2.000 1.994
750
179651.458871 lbm/jam 49.903 lbm/s 358.550
8983.91148306 lbm/jam 2.496 lbm/s 17.930

0.001 kg/m.s 0.001 lbm/ft.s


0.0401 ft3/s 0.001 m3/s 18.016
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

1.000 in 0.025 m
40.000 1.016 m
0.133 in 0.003 m
1.049 in 0.027 m
1.315 in 0.033 m
0.00600 ft2 0.000557 m2
0.864 in2

24083.671 ft/hr Geankoplis, 1983. hal 49


6.690 ft/s
2.0391 m/s
65,307.824 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.002
f= 0.00700 Fig 14.1 Peters-Timmerhaus
∆L = 750.000 m 2460.630 ft
ID = 0.027 m 0.087 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 548.238 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 61.946 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.383 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 6
Turbulen, kf = 0.75
h elbow 9.355 J/kg
3.450
gate valve wide, k 0.170
h valve 0.353 J/kg
0.130

Total Gesekan, F 614.148 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.185 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea -3.500 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) -11.483 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc -11.483 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

3.500 m
11.483 ft

17.930 gpm
2.496 lbm/s

54%

11.483 ft.lbf/lbm

0.096

0.052
Menghitung Pressure Drop
Tinggi Head Pompa 3.5 m 0.0026 psi
11.483 ft 0.0001777 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 31.485 lbf.ft/lbm


657.116 ft.lb/lb

Kapasitas Pompa 0.040 ft3/s


18.016 gal/sm
1080.950 gal/menit

Efisiensi Pompa 47% 17.930 gpm


2.982 hp

Menentukan BHP
BHP = Pteoritis
6.344 hp 226.6605
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 7.463 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–208)
Alat Pompa Proses
Kode PU-208
Fungsi Mengalirkan Air dari Tangki Air Filter ke Cooling tower, Penggunaan Umum da
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 97,786.237 Kg/jam 430.259 gpm
Efisiensi Pompa, no 82%
Power pompa (BHP) 3.000 hp 2.237 kw
Efisiensi Motor 83%
Power motor (MHP) 5.000 hp 3.729 kw
NPSHA 5.488 m
NPSHR 0.767 m
Jumlah 2 buah (paralel)
Hliquid 1.794
Hpenyangga 0.2
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 2.000 1.994
Panjang pipa (length) 30
Flow rate (Fv) 81488.531 kg/jam 22.636 Kg/s
Flow rate design (Fv) 97786.237 kg/jam 27.163 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 98.189 m3/jam 3467.532 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 131.080 mm 5.161 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 6.560 in
Dimensi pipa
NPS 6.000 in 0.152 m
Sch. 40.000 in 1.016 m
tw 0.280 in 0.007 m
ID 6.065 in 0.154 m
OD 6.625 in 0.168 m
A 0.20060 ft2 0.018636 m2
28.8864 in2
V tangki, m/s -
V pipa 17285.802 ft/hr
4.802 ft/s
1.4635 m/s
Re pipa 271,011.289 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0003
f= 0.0040
∆L = 1230.000 m 4035.433 ft
ID = 0.154 m 0.505 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 4035.433 1230.000 1230.000

1 16.000 4.877 4.877


1 160.000 48.768 48.768
2 3.500 1.067 2.134

1285.778

Menghitung Friction pada Pipa


Fe 45.778 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.197 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 1
Turbulen, kf = 0.75
h elbow 0.803 J/kg
0.296
gate valve wide, kf = 0.170
h valve 0.182 J/kg
0.067

Total Gesekan, F 46.338 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 2.000 m
Z2 1.500 m
ΔZ 0.500 m
1.640 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 1.640 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 0.5 m
g= 9.806 m/s2
Q= 98.189 m3/jam
m= 430.259 gpm
Efisiensi = 82% (Peters dan Timmerhaus, 1991

Power pump 1.600 kW 2.145 hP


3 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 83%
Daya Motor 3.614 hp
Daya Motor yang dipilih 5 hp

Cek kavitasi

Kapasitas Pompa 0.963 ft3/s


432.316 gal/sm
25938.940 gal/menit

F suction = f v2  L 3.4880 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 5.4880 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 432.315 gpm 57.792 ft3/min
S= 6660 (Walas, M., 1990, hal. 133)
double suction (walas, hal. 143)

Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 2.516 ft 0.767
 S 
  (7.15)

NPSH A = 5.4880 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
tower, Penggunaan Umum dan Hidrant
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

1 lb/ft3 = 16.0185 kg/m3


Discharge Keterangan
30
1
1.500
1200
179651.458871 lbm/jam 49.903 lbm/s 358.550
215581.750645 lbm/jam 59.884 lbm/s 430.259

0.001 kg/m.s 0.001 lbm/ft.s


0.9632 ft3/s 0.027 m3/s 432.315
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

5.000 in 0.127 m
40.000 1.016 m
0.258 in 0.007 m
5.047 in 0.128 m
5.563 in 0.141 m
0.13900 ft2 0.012914 m2
20.016 in2

24946.273 ft/hr Geankoplis, 1983. hal 49


6.930 ft/s
2.1121 m/s
325,466.288 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.000
f= 0.00350 Fig 14.1 Peters-Timmerhaus
∆L = 1200.000 m 3937.008 ft
ID = 0.128 m 0.421 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 97.806 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 34.227 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.410 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 5
Turbulen, kf = 0.75
h elbow 8.364 J/kg
3.085
gate valve wide, k 0.170
h valve 0.379 J/kg
0.140

Total Gesekan, F 135.669 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.767 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea -0.500 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) -1.640 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc -1.640 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

0.500 m
1.640 ft

430.259 gpm
59.884 lbm/s

54%

1.640 ft.lbf/lbm

0.331

0.179
Menghitung Pressure Drop
Tinggi Head Pompa 0.5 m 0.2661 psi
1.640 ft 0.0181047 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 31.485 lbf.ft/lbm


168.794 ft.lb/lb

Kapasitas Pompa 0.963 ft3/s


432.316 gal/sm
25938.940 gal/menit

Efisiensi Pompa 47% 430.259 gpm


18.378 hp

Menentukan BHP
BHP = Pteoritis
39.103 hp 5439.041
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 46.003 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–210)
Alat Pompa Proses
Kode PU-210
Fungsi Mengalirkan Air dari Tangki Air Filter ke Kation Exchanger
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 129,196.403 Kg/jam 568.464 gpm
Efisiensi Pompa, no 85%
Power pompa (BHP) 7.500 hp 5.593 kw
Efisiensi Motor 86%
Power motor (MHP) 10.000 hp 7.457 kw
NPSHA 2.533 m
NPSHR 0.923 m
Jumlah 2 buah (paralel)
Hliquid 1.794 Hce 2.433
Hpenyangga 0.2 Hpenyangga 0.5
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 2.000 1.994
Panjang pipa (length) 25
Flow rate (Fv) 107663.670 kg/jam 29.907 Kg/s
Flow rate design (Fv) 129196.403 kg/jam 35.888 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 129.729 m3/jam 4581.347 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 151.933 mm 5.982 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 7.436 in
Dimensi pipa
NPS 8.000 in 0.203 m
Sch. 40.000 in 1.016 m
tw 0.322 in 0.008 m
ID 7.981 in 0.203 m
OD 8.625 in 0.219 m
A 0.34740 ft2 0.032275 m2
50.0256 in2
V tangki, m/s -
V pipa 13187.526 ft/hr
3.663 ft/s
1.1165 m/s
Re pipa 272,074.407 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0002
f= 0.0040
∆L = 425.000 m 1394.357 ft
ID = 0.203 m 0.665 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 1394.357 425.000 425.000

1 21.000 6.401 6.401


1 220.000 67.056 67.056
2 4.500 1.372 2.743

501.200

Menghitung Friction pada Pipa


Fe 6.996 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.115 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 1
Turbulen, kf = 0.75
h elbow 0.468 J/kg
0.172
gate valve wide, kf = 0.170
h valve 0.106 J/kg
0.039

Total Gesekan, F 7.322 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 2.000 m
Z2 3.000 m
ΔZ 1.000 m
3.281 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 3.281 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 1m
g= 9.806 m/s2
Q= 129.729 m3/jam
m= 568.464 gpm
Efisiensi = 85% (Peters dan Timmerhaus, 1991

Power pump 4.078 kW 5.469 hP


7.5 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 86%
Daya Motor 8.721 hp
Daya Motor yang dipilih 10 hp

Cek kavitasi

Kapasitas Pompa 1.273 ft3/s


571.181 gal/sm
34270.853 gal/menit

F suction = f v2  L 0.5331 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 2.5330 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 571.180 gpm 76.356 ft3/min
S= 6660 (Walas, M., 1990, hal. 133)
double suction (walas, hal. 143)

Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 3.029 ft 0.923
 S 
  (7.15)

NPSH A = 2.5330 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

1 lb/ft3 = 16.0185 kg/m3


Discharge Keterangan
30
1
3.000 2.933
400
237357.761378 lbm/jam 65.933 lbm/s 473.720
284829.313653 lbm/jam 79.119 lbm/s 568.464

0.001 kg/m.s 0.001 lbm/ft.s


1.2726 ft3/s 0.036 m3/s 571.180
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

6.000 in 0.152 m
40.000 1.016 m
0.280 in 0.007 m
6.065 in 0.154 m
6.625 in 0.168 m
0.20060 ft2 0.018636 m2
28.8864 in2

22838.219 ft/hr Geankoplis, 1983. hal 49


6.344 ft/s
1.9336 m/s
358,063.515 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.000
f= 0.00340 Fig 14.1 Peters-Timmerhaus
∆L = 400.000 m 1312.336 ft
ID = 0.154 m 0.505 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 22.089 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 43.120 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.344 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 8
Turbulen, kf = 0.75
h elbow 11.217 J/kg
4.137
gate valve wide, k 0.170
h valve 0.318 J/kg
0.117

Total Gesekan, F 69.806 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.923 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea 1.000 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) 3.281 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc 3.281 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

1.000 m
3.281 ft

568.464 gpm
79.119 lbm/s

54%

3.281 ft.lbf/lbm

0.874

0.472
Menghitung Pressure Drop
Tinggi Head Pompa 1m 0.3529 psi
3.281 ft 0.0240165 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 31.485 lbf.ft/lbm


104.573 ft.lb/lb

Kapasitas Pompa 1.273 ft3/s


571.181 gal/sm
34270.853 gal/menit

Efisiensi Pompa 47% 568.464 gpm


15.043 hp

Menentukan BHP
BHP = Pteoritis
32.007 hp 7186.129
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 37.655 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–211)
Alat Pompa Proses
Kode PU-211
Fungsi Mengalirkan H2SO4 dari Tangki ke Anion Exchanger
Tipe Centrifugal Pump single suction
Bahan Konstruksi Pipa Stainles steel 316
Kapasitas 112.909 Kg/jam 0.497 gpm
Efisiensi Pompa, no 43%
Power pompa (BHP) 0.500 hp 0.373 kw
Efisiensi Motor 80%
Power motor (MHP) 0.750 hp 0.559 kw
NPSHA 2.438 m
NPSHR 0.011 m
Jumlah 2 buah (paralel)
Hliquid 2.027 Hce 2.433
Hpenyangga 0.2 Hpenyangga 0.5
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 2.300 2.227
Panjang pipa (length) 25
Flow rate (Fv) 94.091 kg/jam 0.026 Kg/s
Flow rate design (Fv) 112.909 kg/jam 0.031 Kg/s
ρ 1825.294 Kg/m3 113.949 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 0.062 m3/jam 2.185 ft3/hr
Stainles steel 316 Dopt = 260 × G0,52 × r-0,37
Dopt hitung 2.669 mm 0.105 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 0.258 in
Dimensi pipa
NPS 0.375 in 0.010 m
Sch. 40.000 in 1.016 m
tw 0.091 in 0.002 m
ID 0.493 in 0.013 m
OD 0.675 in 0.017 m
A 0.00133 ft2 0.000124 m2
0.19152 in2
V tangki, m/s -
V pipa 1642.485 ft/hr
0.456 ft/s
0.1391 m/s
Re pipa 3,836.496 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0037
f= 0.0100
∆L = 175.000 m 574.147 ft
ID = 0.013 m 0.041 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 574.147 175.000 175.000

1 2.700 0.823 0.823


1 27.000 8.230 8.230
2 0.600 0.183 0.366

184.418

Menghitung Friction pada Pipa


Fe 1.809 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.002 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 1
Turbulen, kf = 0.75
h elbow 0.007 J/kg
0.003
gate valve wide, kf = 0.170
h valve 0.002 J/kg
0.001

Total Gesekan, F 1.814 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 2.300 m
Z2 5.000 m
ΔZ 2.700 m
8.858 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 8.858 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 2.7 m
g= 9.806 m/s2
Q= 0.062 m3/jam
m= 0.497 gpm
Efisiensi = 43% (Peters dan Timmerhaus, 1991

Power pump 0.010 kW 0.014 hP


0.5 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 80%
Daya Motor 0.625 hp
Daya Motor yang dipilih 0.75 hp

Cek kavitasi

Kapasitas Pompa 0.001 ft3/s


0.272 gal/sm
16.341 gal/menit

F suction = f v2  L 0.1378 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 2.4378 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 0.272 gpm 0.036 ft3/min
S= 7900 (Walas, M., 1990, hal. 133)
single suction (walas, hal. 143)

Putaran Spesifik pompa (N) 3500 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 0.037 ft 0.011
 S 
  (7.15)

NPSH A = 2.4378 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

1 lb/ft3 = 16.0185 kg/m3


Discharge Keterangan
30
1
5.000 4.933
150
207.435345634 lbm/jam 0.058 lbm/s 0.414
248.922414761 lbm/jam 0.069 lbm/s 0.497

0.001 kg/m.s 0.001 lbm/ft.s


0.0006 ft3/s 0.000 m3/s 0.272
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

0.250 in 0.006 m
40.000 in 1.016 m
0.088 in 0.002 m
0.364 in 0.009 m
0.540 in 0.014 m
0.00072 ft2 0.000067 m2
0.10368 in2

3034.035 ft/hr Geankoplis, 1983. hal 49


0.843 ft/s
0.2569 m/s
5,232.490 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.005
f= 0.01100 Fig 14.1 Peters-Timmerhaus
∆L = 150.000 m 492.126 ft
ID = 0.009 m 0.030 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 7.881 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 6.218 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.006 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 5
Turbulen, kf = 0.75
h elbow 0.124 J/kg
0.046
gate valve wide, k 0.170
h valve 0.006 J/kg
0.002

Total Gesekan, F 14.152 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.011 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea 2.700 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) 8.858 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc 8.858 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

2.700 m
8.858 ft

0.497 gpm
0.069 lbm/s

54%

8.858 ft.lbf/lbm

0.002

0.001
Menghitung Pressure Drop
Tinggi Head Pompa 2.7 m 0.0000 psi
8.858 ft 4.05E-07 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 17.179 lbf.ft/lbm


40.189 ft.lb/lb

Kapasitas Pompa 0.001 ft3/s


0.272 gal/sm
16.341 gal/menit

Efisiensi Pompa 47% 0.497 gpm


0.005 hp

Menentukan BHP
BHP = Pteoritis
0.011 hp 3.426534
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 0.013 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–212)
Alat Pompa Proses
Kode PU-212
Fungsi Mengalirkan Dispersant dari Tangki Penyimpanan ke Hot basin
Tipe Centrifugal Pump single suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 579.849 Kg/jam 2.551 gpm
Efisiensi Pompa, no 43%
Power pompa (BHP) 0.500 hp 0.373 kw
Efisiensi Motor 80%
Power motor (MHP) 0.750 hp 0.559 kw
NPSHA 8.847 m
NPSHR 0.050 m
Jumlah 2 buah (paralel)
Hliquid 1.787 Hct 3.056
Hpenyangga 0.2 Hpenyangga 1
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 2.000 1.987
Panjang pipa (length) 25
Flow rate (Fv) 483.207 kg/jam 0.134 Kg/s
Flow rate design (Fv) 579.849 kg/jam 0.161 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 0.582 m3/jam 20.562 ft3/hr
Carbon steel Dopt = 293 × G × r
0,53 -0,37

Dopt hitung 8.655 mm 0.341 in


Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 0.653 in
Dimensi pipa
NPS 0.750 in 0.019 m
Sch. 40.000 in 1.016 m
tw 0.113 in 0.003 m
ID 0.824 in 0.021 m
OD 1.050 in 0.027 m
A 0.00371 ft2 0.000345 m2
0.53424 in2
V tangki, m/s -
V pipa 5542.218 ft/hr
1.540 ft/s
0.4692 m/s
Re pipa 11,805.323 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0022
f= 0.0074
∆L = 1725.000 m 5659.449 ft
ID = 0.021 m 0.069 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 5659.449 1725.000 1725.000

1 2.700 0.823 0.823


1 27.000 8.230 8.230
2 0.600 0.183 0.366

1734.418

Menghitung Friction pada Pipa


Fe 89.867 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.020 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 1
Turbulen, kf = 0.75
h elbow 0.083 J/kg
0.030
gate valve wide, kf = 0.170
h valve 0.019 J/kg
0.007

Total Gesekan, F 89.925 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 2.000 m
Z2 3.500 m
ΔZ 1.500 m
4.921 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 4.921 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 1.5 m
g= 9.806 m/s2
Q= 0.582 m3/jam
m= 2.551 gpm
Efisiensi = 43% (Peters dan Timmerhaus, 1991

Power pump 0.054 kW 0.073 hP


0.5 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 80%
Daya Motor 0.625 hp
Daya Motor yang dipilih 0.75 hp

Cek kavitasi

Kapasitas Pompa 0.006 ft3/s


2.564 gal/sm
153.812 gal/menit

F suction = f v2  L 6.8475 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 8.8474 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 2.564 gpm 0.343 ft3/min
S= 7900 (Walas, M., 1990, hal. 133)
single suction (walas, hal. 143)

Putaran Spesifik pompa (N) 3500 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 0.165 ft 0.050
 S 
  (7.15)

NPSH A = 8.8474 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
ke Hot basin
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

1 lb/ft3 = 16.0185 kg/m3


Discharge Keterangan
30
1
3.500 4.056
1700
1065.2899455 lbm/jam 0.296 lbm/s 2.126
1278.34793459 lbm/jam 0.355 lbm/s 2.551

0.001 kg/m.s 0.001 lbm/ft.s


0.0057 ft3/s 0.000 m3/s 2.564
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

0.500 in 0.013 m
40.000 1.016 m
0.109 in 0.003 m
0.622 in 0.016 m
0.840 in 0.021 m
0.00211 ft2 0.000196 m2
0.30384 in2

9744.848 ft/hr Geankoplis, 1983. hal 49


2.707 ft/s
0.8251 m/s
15,668.684 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.003
f= 0.00800 Fig 14.1 Peters-Timmerhaus
∆L = 1700.000 m 5577.428 ft
ID = 0.016 m 0.052 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 392.138 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 18.778 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.063 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 9
Turbulen, kf = 0.75
h elbow 2.297 J/kg
0.847
gate valve wide, k 0.170
h valve 0.058 J/kg
0.021

Total Gesekan, F 411.847 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.050 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea 1.500 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) 4.921 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc 4.921 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

1.500 m
4.921 ft

2.551 gpm
0.355 lbm/s

54%

4.921 ft.lbf/lbm

0.006

0.003
Menghitung Pressure Drop
Tinggi Head Pompa 1.5 m 0.0001 psi
4.921 ft 8.668E-06 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 31.485 lbf.ft/lbm


448.253 ft.lb/lb

Kapasitas Pompa 0.006 ft3/s


2.564 gal/sm
153.812 gal/menit

Efisiensi Pompa 47% 2.551 gpm


0.289 hp

Menentukan BHP
BHP = Pteoritis
0.616 hp 32.25221
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 0.724 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–213)
Alat Pompa Proses
Kode PU-213
Fungsi Mengalirkan Inhibitor dari Tangki Penyimpanan ke Cooling Tower
Tipe Centrifugal Pump single suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 129.956 Kg/jam 0.572 gpm
Efisiensi Pompa, no 43%
Power pompa (BHP) 0.500 hp 0.373 kw
Efisiensi Motor 80%
Power motor (MHP) 0.750 hp 0.559 kw
NPSHA 7.413 m
NPSHR 0.019 m
Jumlah 2 buah (paralel)
Hliquid 0.110 Hct 3.056
Hpenyangga 0.2 Hpenyangga 1
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 1.000 0.310
Panjang pipa (length) 25
Flow rate (Fv) 108.297 kg/jam 0.030 Kg/s
Flow rate design (Fv) 129.956 kg/jam 0.036 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 0.130 m3/jam 4.608 ft3/hr
Carbon steel Dopt = 293 × G × r
0,53 -0,37

Dopt hitung 3.917 mm 0.154 in


Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 0.333 in
Dimensi pipa
NPS 0.375 in 0.010 m
Sch. 40.000 in 1.016 m
tw 0.091 in 0.002 m
ID 0.493 in 0.013 m
OD 0.675 in 0.017 m
A 0.00133 ft2 0.000124 m2
0.19152 in2
V tangki, m/s -
V pipa 3464.870 ft/hr
0.962 ft/s
0.2934 m/s
Re pipa 4,415.713 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0037
f= 0.0120
∆L = 1525.000 m 5003.281 ft
ID = 0.013 m 0.041 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 5003.281 1525.000 1525.000

1 2.700 0.823 0.823


1 27.000 8.230 8.230
2 0.600 0.183 0.366

1534.418

Menghitung Friction pada Pipa


Fe 84.162 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.008 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 1
Turbulen, kf = 0.75
h elbow 0.032 J/kg
0.012
gate valve wide, kf = 0.170
h valve 0.007 J/kg
0.003

Total Gesekan, F 84.185 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 1.000 m
Z2 3.500 m
ΔZ 2.500 m
8.202 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 8.202 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 2.5 m
g= 9.806 m/s2
Q= 0.130 m3/jam
m= 0.572 gpm
Efisiensi = 43% (Peters dan Timmerhaus, 1991

Power pump 0.020 kW 0.027 hP


0.5 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 80%
Daya Motor 0.625 hp
Daya Motor yang dipilih 0.75 hp

Cek kavitasi

Kapasitas Pompa 0.001 ft3/s


0.575 gal/sm
34.472 gal/menit

F suction = f v2  L 6.4128 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 7.4127 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 0.575 gpm 0.077 ft3/min
S= 7900 (Walas, M., 1990, hal. 133)
single suction (walas, hal. 143)

Putaran Spesifik pompa (N) 3500 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 0.061 ft 0.019
 S 
  (7.15)

NPSH A = 7.4127 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
e Cooling Tower
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

1 lb/ft3 = 16.0185 kg/m3


Discharge Keterangan
30
1
3.500 4.056
1500
238.753006818 lbm/jam 0.066 lbm/s 0.477
286.503608182 lbm/jam 0.080 lbm/s 0.572

0.001 kg/m.s 0.001 lbm/ft.s


0.0013 ft3/s 0.000 m3/s 0.575
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

0.250 in 0.006 m
40.000 1.016 m
0.088 in 0.002 m
0.364 in 0.009 m
0.540 in 0.014 m
0.00072 ft2 0.000067 m2
0.10368 in2

6400.385 ft/hr Geankoplis, 1983. hal 49


1.778 ft/s
0.5419 m/s
6,022.468 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.005
f= 0.01000 Fig 14.1 Peters-Timmerhaus
∆L = 1500.000 m 4921.260 ft
ID = 0.009 m 0.030 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 318.818 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 13.116 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.027 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 8
Turbulen, kf = 0.75
h elbow 0.881 J/kg
0.325
gate valve wide, k 0.170
h valve 0.025 J/kg
0.009

Total Gesekan, F 332.295 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.019 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea 2.500 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) 8.202 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc 8.202 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

2.500 m
8.202 ft

0.572 gpm
0.080 lbm/s

54%

8.202 ft.lbf/lbm

0.002

0.001
Menghitung Pressure Drop
Tinggi Head Pompa 2.5 m 0.0000 psi
8.202 ft 1.18E-06 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 31.485 lbf.ft/lbm


371.982 ft.lb/lb

Kapasitas Pompa 0.001 ft3/s


0.575 gal/sm
34.472 gal/menit

Efisiensi Pompa 47% 0.572 gpm


0.054 hp

Menentukan BHP
BHP = Pteoritis
0.115 hp 7.228371
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 0.135 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–214)
Alat Pompa Proses
Kode PU-214
Fungsi Mengalirkan Air Pendingin dari Cooling Tower ke Kebutuhan air pendingin
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 846,414.782 Kg/jam 3724.225 gpm
Efisiensi Pompa, no 94%
Power pompa (BHP) 20.000 hp 14.914 kw
Efisiensi Motor 88%
Power motor (MHP) 25.000 hp 18.643 kw
NPSHA 42.953 m
NPSHR 3.233 m
Jumlah 2 buah (paralel)
Hct 3.056
Hpenyangga 1
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 1.500 4.056
Panjang pipa (length) 30
Flow rate (Fv) 846414.782 kg/jam 235.115 Kg/s
Flow rate design (Fv) 846414.782 kg/jam 235.115 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 849.904 m3/jam 30014.145 ft3/hr
Carbon steel Dopt = 293 × G0,53 × r-0,37
Dopt hitung 411.441 mm 16.198 in
Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 17.326 in
Dimensi pipa
NPS 8.000 in 0.203 m
Sch. 40.000 in 1.016 m
tw 0.322 in 0.008 m
ID 7.981 in 0.203 m
OD 8.625 in 0.219 m
A 0.34740 ft2 0.032275 m2
50.0256 in2
V tangki, m/s -
V pipa 86396.501 ft/hr
23.999 ft/s
7.3149 m/s
Re pipa 1,782,462.932 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0002
f= 0.0035
∆L = 880.000 m 2887.139 ft
ID = 0.203 m 0.665 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 2887.139 880.000 880.000

1 21.000 6.401 6.401


1 220.000 67.056 67.056
2 4.500 1.372 2.743

956.200

Menghitung Friction pada Pipa


Fe 544.034 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 4.923 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 1
Turbulen, kf = 0.75
h elbow 20.065 J/kg
7.400
gate valve wide, kf = 0.170
h valve 4.548 J/kg
1.677

Total Gesekan, F 558.034 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 1.500 m
Z2 1.000 m
ΔZ 0.500 m
1.640 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 1.640 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 0.5 m
g= 9.806 m/s2
Q= 849.904 m3/jam
m= 3724.225 gpm
Efisiensi = 94% (Peters dan Timmerhaus, 1991

Power pump 12.079 kW 16.198 hP


20 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 88%
Daya Motor 22.727 hp
Daya Motor yang dipilih 25 hp

Cek kavitasi

Kapasitas Pompa 8.337 ft3/s


3742.023 gal/sm
224521.393 gal/menit

F suction = f v2  L 41.4529 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 42.9528 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 3742.015 gpm 500.236 ft3/min
S= 6660 (Walas, M., 1990, hal. 133)
double suction (walas, hal. 143)

Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 10.606 ft 3.233
 S 
  (7.15)

NPSH A = 42.9528 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
Kebutuhan air pendingin
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

1 lb/ft3 = 16.0185 kg/m3


Discharge Keterangan
30
1
1.000
850
1866025.176368 lbm/jam 518.340 lbm/s 3724.225
1866025.176368 lbm/jam 518.340 lbm/s 3724.225

0.001 kg/m.s 0.001 lbm/ft.s


8.3373 ft3/s 0.236 m3/s 3742.015
(Coulson, Richardson, Vol

Peter and timmerhause, 19


Walas, 1990. hal 100

6.000 in 0.152 m
40.000 1.016 m
0.280 in 0.007 m
6.065 in 0.154 m
6.625 in 0.168 m
0.20060 ft2 0.018636 m2
28.8864 in2

149621.857 ft/hr Geankoplis, 1983. hal 49


41.562 ft/s
12.6680 m/s
2,345,810.289 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geanko
e/ID = 0.000
f= 0.00240 Fig 14.1 Peters-Timmerhau
∆L = 850.000 m 2788.714 ft
ID = 0.154 m 0.505 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 1422.098 ft.lbf/lbm Peter and timmerhause, 19

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 282.494 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 14.766 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 4
Turbulen, kf = 0.75
h elbow 240.717 J/kg
88.772
gate valve wide, kf 0.170
h valve 13.641 J/kg
5.030

Total Gesekan, F 1813.161 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

3.233 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea -0.500 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) -1.640 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc -1.640 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

0.500 m
1.640 ft

3724.225 gpm
518.340 lbm/s

54%

1.640 ft.lbf/lbm

2.863

1.546
Menghitung Pressure Drop
Tinggi Head Pompa 0.5 m 13.2550 psi
1.640 ft 0.9019512 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 31.485 lbf.ft/lbm


1846.287 ft.lb/lb

Kapasitas Pompa 8.337 ft3/s


3742.023 gal/sm
### gal/menit

Efisiensi Pompa 47% 3724.225 gpm


1740.009 hp

Menentukan BHP
BHP = Pteoritis
3702.147 hp 47079.07
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 4355.467 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–215)
Alat Pompa Proses
Kode PU-215
Fungsi Mengalirkan Air dari Kation Exchanger ke Anion Exchanger
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 36,860.245 Kg/jam 162.185 gpm
Efisiensi Pompa, no 73%
Power pompa (BHP) 7.500 hp 5.593 kw
Efisiensi Motor 86%
Power motor (MHP) 10.000 hp 7.457 kw
NPSHA 3.488 m
NPSHR 0.400 m
Jumlah 2 buah (paralel)
Hce 2.433 Hae 3.440
Hpenyangga 0.5 Hpenyangga 0.5
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 2.500 2.933
Panjang pipa (length) 25
Flow rate (Fv) 30716.871 kg/jam 8.532 Kg/s
Flow rate design (Fv) 36860.245 kg/jam 10.239 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 37.012 m3/jam 1307.076 ft3/hr
Carbon steel Dopt = 293 × G × r
0,53 -0,37

Dopt hitung 78.156 mm 3.077 in


Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 4.229 in
Dimensi pipa
NPS 4.000 in 0.102 m
Sch. 40.000 in 1.016 m
tw 0.237 in 0.006 m
ID 4.026 in 0.102 m
OD 4.500 in 0.114 m
A 0.08840 ft2 0.002 m2
12.7296 in2
V tangki, m/s -
V pipa 14785.931 ft/hr
4.107 ft/s
1.2519 m/s
Re pipa 153,882.594 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0004
f= 0.0046
∆L = 275.000 m 902.231 ft
ID = 0.102 m 0.336 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 902.231 275.000 275.000

1 14.000 4.267 4.267


1 140.000 42.672 42.672
2 2.900 0.884 1.768

323.707

Menghitung Friction pada Pipa


Fe 12.973 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.144 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 2
Turbulen, kf = 0.75
h elbow 1.175 J/kg
0.433
gate valve wide, kf = 0.170
h valve 0.133 J/kg
0.049

Total Gesekan, F 13.600 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 2.500 m
Z2 5.500 m
ΔZ 3.000 m
9.843 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 9.843 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 3m
g= 9.806 m/s2
Q= 37.012 m3/jam
m= 162.185 gpm
Efisiensi = 73% (Peters dan Timmerhaus, 1991

Power pump 4.064 kW 5.450 hP


7.5 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 86%
Daya Motor 8.721 hp
Daya Motor yang dipilih 10 hp

Cek kavitasi

Kapasitas Pompa 0.363 ft3/s


162.960 gal/sm
9777.610 gal/menit

F suction = f v2  L 0.9885 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 3.4884 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 162.960 gpm 21.785 ft3/min
S= 6660 (Walas, M., 1990, hal. 133)
double suction (walas, hal. 143)

Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 1.313 ft 0.400
 S 
  (7.15)

NPSH A = 3.4884 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

1 lb/ft3 = 16.0185 kg/m3


Discharge Keterangan
30
1
5.500 3.940
250
67719.1089807 lbm/jam 18.811 lbm/s 135.154
81262.9307768 lbm/jam 22.573 lbm/s 162.185

0.001 kg/m.s 0.001 lbm/ft.s


0.3631 ft3/s 0.010 m3/s 162.960
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

3.500 in 0.089 m
40.000 1.016 m
0.226 in 0.006 m
3.548 in 0.090 m
4.000 in 0.102 m
0.06870 ft2 0.006382 m2
9.8928 in2

19025.856 ft/hr Geankoplis, 1983. hal 49


5.285 ft/s
1.6109 m/s
174,499.773 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.001
f= 0.00500 Fig 14.1 Peters-Timmerhaus
∆L = 250.000 m 820.210 ft
ID = 0.090 m 0.296 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 24.085 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 18.944 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.239 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 8
Turbulen, kf = 0.75
h elbow 7.785 J/kg
2.871
gate valve wide, k 0.170
h valve 0.221 J/kg
0.081

Total Gesekan, F 46.221 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.400 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea 3.000 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) 9.843 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc 9.843 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

3.000 m
9.843 ft

162.185 gpm
22.573 lbm/s

54%

9.843 ft.lbf/lbm

0.748

0.404
Menghitung Pressure Drop
Tinggi Head Pompa 3m 0.0655 psi
9.843 ft 0.0044566 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 31.485 lbf.ft/lbm


87.548 ft.lb/lb

Kapasitas Pompa 0.363 ft3/s


162.960 gal/sm
9777.610 gal/menit

Efisiensi Pompa 47% 162.185 gpm


3.593 hp

Menentukan BHP
BHP = Pteoritis
7.645 hp 2050.231
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 8.994 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–216)
Alat Pompa Proses
Kode PU-216
Fungsi Mengalirkan Air dari Anion Exchanger ke Tangki Air Demin
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 36,860.245 Kg/jam 162.185 gpm
Efisiensi Pompa, no 73%
Power pompa (BHP) 5.000 hp 3.729 kw
Efisiensi Motor 84%
Power motor (MHP) 7.500 hp 5.593 kw
NPSHA 4.309 m
NPSHR 0.400 m
Jumlah 2 buah (paralel)
Hae 3.440 Hliquid 5.012
Hpenyangga 0.5 Hpenyangga 0.2
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 3.500 3.940
Panjang pipa (length) 25
Flow rate (Fv) 30716.871 kg/jam 8.532 Kg/s
Flow rate design (Fv) 36860.245 kg/jam 10.239 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 37.012 m3/jam 1307.076 ft3/hr
Carbon steel Dopt = 293 × G × r
0,53 -0,37

Dopt hitung 78.156 mm 3.077 in


Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 4.229 in
Dimensi pipa
NPS 4.000 in 0.102 m
Sch. 40.000 in 1.016 m
tw 0.237 in 0.006 m
ID 4.026 in 0.102 m
OD 4.500 in 0.114 m
A 0.08840 ft2 0.002 m2
12.7296 in2
V tangki, m/s -
V pipa 14785.931 ft/hr
4.107 ft/s
1.2519 m/s
Re pipa 153,882.594 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0004
f= 0.0046
∆L = 225.000 m 738.189 ft
ID = 0.102 m 0.336 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 738.189 225.000 225.000

1 14.000 4.267 4.267


1 140.000 42.672 42.672
2 2.900 0.884 1.768

273.707

Menghitung Friction pada Pipa


Fe 10.615 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.144 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 2
Turbulen, kf = 0.75
h elbow 1.175 J/kg
0.433
gate valve wide, kf = 0.170
h valve 0.133 J/kg
0.049

Total Gesekan, F 11.241 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 3.500 m
Z2 5.200 m
ΔZ 1.700 m
5.577 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 5.577 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 1.7 m
g= 9.806 m/s2
Q= 37.012 m3/jam
m= 162.185 gpm
Efisiensi = 73% (Peters dan Timmerhaus, 1991

Power pump 2.303 kW 3.088 hP


5 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 84%
Daya Motor 5.952 hp
Daya Motor yang dipilih 7.5 hp

Cek kavitasi

Kapasitas Pompa 0.363 ft3/s


162.960 gal/sm
9777.610 gal/menit

F suction = f v2  L 0.8088 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 4.3087 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 162.960 gpm 21.785 ft3/min
S= 6660 (Walas, M., 1990, hal. 133)
double suction (walas, hal. 143)

Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 1.313 ft 0.400
 S 
  (7.15)

NPSH A = 4.3087 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

1 lb/ft3 = 16.0185 kg/m3


Discharge Keterangan
30
1
5.200 5.212
200
67719.1089807 lbm/jam 18.811 lbm/s 135.154
81262.9307768 lbm/jam 22.573 lbm/s 162.185

0.001 kg/m.s 0.001 lbm/ft.s


0.3631 ft3/s 0.010 m3/s 162.960
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

3.500 in 0.089 m
40.000 1.016 m
0.226 in 0.006 m
3.548 in 0.090 m
4.000 in 0.102 m
0.06870 ft2 0.006382 m2
9.8928 in2

19025.856 ft/hr Geankoplis, 1983. hal 49


5.285 ft/s
1.6109 m/s
174,499.773 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.001
f= 0.00500 Fig 14.1 Peters-Timmerhaus
∆L = 200.000 m 656.168 ft
ID = 0.090 m 0.296 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 19.268 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 18.944 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.239 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 6
Turbulen, kf = 0.75
h elbow 5.838 J/kg
2.153
gate valve wide, k 0.170
h valve 0.221 J/kg
0.081

Total Gesekan, F 40.686 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.400 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea 1.700 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) 5.577 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc 5.577 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

1.700 m
5.577 ft

162.185 gpm
22.573 lbm/s

54%

5.577 ft.lbf/lbm

0.424

0.229
Menghitung Pressure Drop
Tinggi Head Pompa 1.7 m 0.0655 psi
5.577 ft 0.0044566 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 31.485 lbf.ft/lbm


77.748 ft.lb/lb

Kapasitas Pompa 0.363 ft3/s


162.960 gal/sm
9777.610 gal/menit

Efisiensi Pompa 47% 162.185 gpm


3.191 hp

Menentukan BHP
BHP = Pteoritis
6.789 hp 2050.231
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 7.987 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–217)
Alat Pompa Proses
Kode PU-217
Fungsi Mengalirkan Air dari Tangki Air Demin ke Deaerator
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 36,860.245 Kg/jam 162.185 gpm
Efisiensi Pompa, no 73%
Power pompa (BHP) 5.000 hp 3.729 kw
Efisiensi Motor 84%
Power motor (MHP) 7.500 hp 5.593 kw
NPSHA 6.746 m
NPSHR 0.400 m
Jumlah 2 buah (paralel)
Hliquid 5.012 Hshell 5.486
Hpenyangga 0.200 Hbed 0.522
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 5.200 5.212
Panjang pipa (length) 30
Flow rate (Fv) 30716.871 kg/jam 8.532 Kg/s
Flow rate design (Fv) 36860.245 kg/jam 10.239 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 37.012 m3/jam 1307.076 ft3/hr
Carbon steel Dopt = 293 × G × r
0,53 -0,37

Dopt hitung 78.156 mm 3.077 in


Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 4.229 in
Dimensi pipa
NPS 4.000 in 0.102 m
Sch. 40.000 in 1.016 m
tw 0.237 in 0.006 m
ID 4.026 in 0.102 m
OD 4.500 in 0.114 m
A 0.08840 ft2 0.002 m2
12.7296 in2
V tangki, m/s -
V pipa 14785.931 ft/hr
4.107 ft/s
1.2519 m/s
Re pipa 153,882.594 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0004
f= 0.0046
∆L = 430.000 m 1410.761 ft
ID = 0.102 m 0.336 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 1410.761 430.000 430.000

1 14.000 4.267 4.267


1 140.000 42.672 42.672
2 2.900 0.884 1.768

478.707

Menghitung Friction pada Pipa


Fe 20.286 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.144 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 1
Turbulen, kf = 0.75
h elbow 0.588 J/kg
0.217
gate valve wide, kf = 0.170
h valve 0.133 J/kg
0.049

Total Gesekan, F 20.696 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 5.200 m
Z2 7.500 m
ΔZ 2.300 m
7.546 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 7.546 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 2.3 m
g= 9.806 m/s2
Q= 37.012 m3/jam
m= 162.185 gpm
Efisiensi = 73% (Peters dan Timmerhaus, 1991

Power pump 3.116 kW 4.178 hP


5 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 84%
Daya Motor 5.952 hp
Daya Motor yang dipilih 7.5 hp

Cek kavitasi

Kapasitas Pompa 0.363 ft3/s


162.960 gal/sm
9777.610 gal/menit

F suction = f v2  L 1.5457 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 6.7456 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 162.960 gpm 21.785 ft3/min
S= 6660 (Walas, M., 1990, hal. 133)
double suction (walas, hal. 143)

Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 1.313 ft 0.400
 S 
  (7.15)

NPSH A = 6.7456 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

1 lb/ft3 = 16.0185 kg/m3


Discharge Keterangan
30
1
7.500 6.008
400
67719.1089807 lbm/jam 18.811 lbm/s 135.154
81262.9307768 lbm/jam 22.573 lbm/s 162.185

0.001 kg/m.s 0.001 lbm/ft.s


0.3631 ft3/s 0.010 m3/s 162.960
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

3.500 in 0.089 m
40.000 1.016 m
0.226 in 0.006 m
3.548 in 0.090 m
4.000 in 0.102 m
0.06870 ft2 0.006382 m2
9.8928 in2

19025.856 ft/hr Geankoplis, 1983. hal 49


5.285 ft/s
1.6109 m/s
174,499.773 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.001
f= 0.00500 Fig 14.1 Peters-Timmerhaus
∆L = 400.000 m 1312.336 ft
ID = 0.090 m 0.296 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 38.537 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 18.944 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.239 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 7
Turbulen, kf = 0.75
h elbow 6.811 J/kg
2.512
gate valve wide, k 0.170
h valve 0.221 J/kg
0.081

Total Gesekan, F 60.313 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.400 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea 2.300 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) 7.546 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc 7.546 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

2.300 m
7.546 ft

162.185 gpm
22.573 lbm/s

54%

7.546 ft.lbf/lbm

0.574

0.310
Menghitung Pressure Drop
Tinggi Head Pompa 2.3 m 0.0655 psi
7.546 ft 0.0044566 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 31.485 lbf.ft/lbm


99.344 ft.lb/lb

Kapasitas Pompa 0.363 ft3/s


162.960 gal/sm
9777.610 gal/menit

Efisiensi Pompa 47% 162.185 gpm


4.077 hp

Menentukan BHP
BHP = Pteoritis
8.675 hp 2050.231
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 10.206 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–218)
Alat Pompa Proses
Kode PU-218
Fungsi Mengalirkan hidrazine dari tangki penyimpanan ke Deaerator
Tipe Centrifugal Pump single suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 73.675 Kg/jam 0.324 gpm
Efisiensi Pompa, no 43%
Power pompa (BHP) 0.500 hp 0.373 kw
Efisiensi Motor 80%
Power motor (MHP) 0.750 hp 0.559 kw
NPSHA 2.492 m
NPSHR 0.012 m
Jumlah 2 buah (paralel)
Hliquid 1.303 Hshell 5.486
Hpenyangga 0.200 Hbed 0.522
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 1.500 1.503
Panjang pipa (length) 25
Flow rate (Fv) 61.396 kg/jam 0.017 Kg/s
Flow rate design (Fv) 73.675 kg/jam 0.020 Kg/s
ρ 1030.200 Kg/m3 64.313 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 0.072 m3/jam 2.526 ft3/hr
Carbon steel Dopt = 293 × G × r
0,53 -0,37

Dopt hitung 2.864 mm 0.113 in


Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 0.255 in
Dimensi pipa
NPS 0.375 in 0.010 m
Sch. 40.000 in 1.016 m
tw 0.091 in 0.002 m
ID 0.493 in 0.013 m
OD 0.675 in 0.017 m
A 0.00133 ft2 0.000124 m2
0.19152 in2
V tangki, m/s -
V pipa 1898.916 ft/hr
0.527 ft/s
0.1608 m/s
Re pipa 2,503.387 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0037
f= 0.0130
∆L = 725.000 m 2378.609 ft
ID = 0.013 m 0.041 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 2378.609 725.000 725.000

1 2.700 0.823 0.823


1 27.000 8.230 8.230
2 0.600 0.183 0.366

734.418

Menghitung Friction pada Pipa


Fe 13.019 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.002 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 1
Turbulen, kf = 0.75
h elbow 0.010 J/kg
0.004
gate valve wide, kf = 0.170
h valve 0.002 J/kg
0.001

Total Gesekan, F 13.026 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 1.500 m
Z2 3.000 m
ΔZ 1.500 m
4.921 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 4.921 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 1.5 m
g= 9.806 m/s2
Q= 0.072 m3/jam
m= 0.324 gpm
Efisiensi = 43% (Peters dan Timmerhaus, 1991

Power pump 0.007 kW 0.009 hP


0.5 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 80.0%
Daya Motor 0.625 hp
Daya Motor yang dipilih 0.75 hp

Cek kavitasi

Kapasitas Pompa 0.001 ft3/s


0.315 gal/sm
18.892 gal/menit

F suction = f v2  L 0.9920 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 2.4919 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 0.315 gpm 0.042 ft3/min
S= 7900 (Walas, M., 1990, hal. 133)
single suction (walas, hal. 143)

Putaran Spesifik pompa (N) 3500 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 0.041 ft 0.012
 S 
  (7.15)

NPSH A = 2.4919 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
Deaerator
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

1 lb/ft3 = 16.0185 kg/m3


Discharge Keterangan
30
1
3.000 6.008
700
135.355498628 lbm/jam 0.038 lbm/s 0.270
162.426598354 lbm/jam 0.045 lbm/s 0.324

0.001 kg/m.s 0.001 lbm/ft.s


0.0007 ft3/s 0.000 m3/s 0.315
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

0.250 in 0.006 m
40.000 in 1.016 m
0.088 in 0.002 m
0.364 in 0.009 m
0.540 in 0.014 m
0.00072 ft2 0.000067 m2
0.10368 in2

3507.720 ft/hr Geankoplis, 1983. hal 49


0.974 ft/s
0.2970 m/s
3,414.299 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.005
f= 0.01200 Fig 14.1 Peters-Timmerhaus
∆L = 700.000 m 2296.588 ft
ID = 0.009 m 0.030 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 53.625 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 7.188 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.008 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 6
Turbulen, kf = 0.75
h elbow 0.198 J/kg
0.073
gate valve wide, k 0.170
h valve 0.007 J/kg
0.003

Total Gesekan, F 60.897 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.012 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea 1.500 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) 4.921 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc 4.921 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

1.500 m
4.921 ft

0.324 gpm
0.045 lbm/s

54%

4.921 ft.lbf/lbm

0.001

0.000
Menghitung Pressure Drop
Tinggi Head Pompa 1.5 m 0.0000 psi
4.921 ft 3.972E-07 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 30.437 lbf.ft/lbm


96.255 ft.lb/lb

Kapasitas Pompa 0.001 ft3/s


0.315 gal/sm
18.892 gal/menit

Efisiensi Pompa 47% 0.324 gpm


0.008 hp

Menentukan BHP
BHP = Pteoritis
0.017 hp 3.961497
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 0.020 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
Tabel Spesifikasi Pompa Proses (PU–219)
Alat Pompa Proses
Kode PU-219
Fungsi Mengalirkan Air dari deaerator ke Boiler
Tipe Centrifugal Pump double suction
Bahan Konstruksi Pipa Carbon steel
Kapasitas 36,860.245 Kg/jam 162.185 gpm
Efisiensi Pompa, no 73%
Power pompa (BHP) 2.000 hp 1.491 kw
Efisiensi Motor 82%
Power motor (MHP) 3.000 hp 2.237 kw
NPSHA 4.168 m
NPSHR 0.400 m
Jumlah 2 buah (paralel)
Hshell 5.486 Hliquid 6.415
Hbed 0.522 Hpenyangga 1
Parameter Suction
Suhu (T), C 30
Tekanan (P), atm 1
Tinggi (Z), m 3.000 6.008
Panjang pipa (length) 25
Flow rate (Fv) 30716.871 kg/jam 8.532 Kg/s
Flow rate design (Fv) 36860.245 kg/jam 10.239 Kg/s
ρ 995.895 Kg/m3 62.172 lb/ft3
µ 0.829 cP 2.004 lbm/ft.hr
Q 37.012 m3/jam 1307.076 ft3/hr
Carbon steel Dopt = 293 × G × r
0,53 -0,37

Dopt hitung 78.156 mm 3.077 in


Turbulen flow Dopt = 3,9 × Q^0,45 × ρ^0,13
Dopt hitung 4.229 in
Dimensi pipa
NPS 4.000 in 0.102 m
Sch. 40.000 in 1.016 m
tw 0.237 in 0.006 m
ID 4.026 in 0.102 m
OD 4.500 in 0.114 m
A 0.08840 ft2 0.008213 m2
12.7296 in2
V tangki, m/s -
V pipa 14785.931 ft/hr
4.107 ft/s
1.2519 m/s
Re pipa 153,882.594 (Turbulence, Nre > 2.300)

Friksi pada pipa lurus


Roughness, ε = 0.000046 m
e/ID = 0.0004
f= 0.0046
∆L = 325.000 m 1066.273 ft
ID = 0.102 m 0.336 ft
dari walas tabel 6.4 hal 98, diperoleh :
jumlah Le, ft Le, m total
1 1066.273 325.000 325.000

1 14.000 4.267 4.267


1 140.000 42.672 42.672
2 2.900 0.884 1.768

373.707

Menghitung Friction pada Pipa


Fe 15.332 ft.lbf/lbm

Ws = Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fc 0 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.144 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 

 1 

V 2 
hf    elbow  K f 
 

 2 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 

 
V 2 
hf  K f

 2 

 

elbow 1
Turbulen, kf = 0.75
h elbow 0.588 J/kg
0.217
gate valve wide, kf = 0.170
h valve 0.133 J/kg
0.049

Total Gesekan, F 15.742 ft.lbf/lbm


1.21 J/Kg
Menghitung Static Head
Z1 3.000 m
Z2 4.000 m
ΔZ 1.000 m
3.281 ft
g/gc 1 lbf/lbm
ΔZ*g/gc 3.281 ft.lbf/lbm

Menghitung Velocity Head


(ΔV^2)/2α*gc
V1 = kecepatan linear fluida dari tangki ke pipa
V2= kecepatan linear fluida ke tangki
karena pada 2 titik reference dianggap sama (V1=V2) velocity head dianggap 0
(ΔV^2)/2α*gc = 0 ft.lbf/lbm

Menghitung power
Tinggi Head Pompa H= 1m
g= 9.806 m/s2
Q= 37.012 m3/jam
m= 162.185 gpm
Efisiensi = 73% (Peters dan Timmerhaus, 1991

Power pump 1.355 kW 1.817 hP


2 hPstandar
Power motor (Peters dan Timmerhaus, 1991. hal 521)
Efisiensi Motor 82.0%
Daya Motor 2.439 hp
Daya Motor yang dipilih 3 hp

Cek kavitasi

Kapasitas Pompa 0.363 ft3/s


162.960 gal/sm
9777.610 gal/menit

F suction = f v2  L 1.1682 m


2  g  ID

P1  PV
NPSH A   H suction  Fsuction (7.13)
g
NPSH A = 4.1681 m

NPSH (Net Positive Suction Head) Required :


Q = debit = 162.960 gpm 21.785 ft3/min
S= 6660 (Walas, M., 1990, hal. 133)
double suction (walas, hal. 143)

Putaran Spesifik pompa (N) 1750 rpm (Walas, M., 1990, hal. 133)
4/3
NPSH R = 

n Q 0,5

 = 1.313 ft 0.400
 S 
  (7.15)

NPSH A = 4.1681 m > NPSH R =


NPSHA > NPSHR maka pada pompa tidak terjadi kavitasi
Keterangan :
NPSHR = Net Positive suction head required (ft)
NPSHA= Net Positive suction head available (ft)
ulrich, 1984. tabel 4.20 (hal. 206)
Chemical plant, process equipment (thurton, 2017) hal.21.

1 lb/ft3 = 16.0185 kg/m3


Discharge Keterangan
30
1
4.000 7.415
300
67719.1089807 lbm/jam 18.811 lbm/s 135.154
81262.9307768 lbm/jam 22.573 lbm/s 162.185

0.001 kg/m.s 0.001 lbm/ft.s


0.3631 ft3/s 0.010 m3/s 162.960
(Coulson, Richardson, Vol.6

Peter and timmerhause, 1991


Walas, 1990. hal 100

3.500 in 0.089 m
40.000 1.016 m
0.226 in 0.006 m
3.548 in 0.090 m
4.000 in 0.102 m
0.06870 ft2 0.006382 m2
9.8928 in2

19025.856 ft/hr Geankoplis, 1983. hal 49


5.285 ft/s
1.6109 m/s
174,499.773 (Turbulence, Nre > 2.300) Geankoplis, 1983. hal 49

Friksi pada pipa lurus


Roughness, ε = 0.000046 m (Fig.2.10-3,hal.88,Geankopl
e/ID = 0.001
f= 0.00500 Fig 14.1 Peters-Timmerhaus
∆L = 300.000 m 984.252 ft
ID = 0.090 m 0.296 ft

Walas, 1990. hal 98

Menghitung Friction pada Pipa


F 28.903 ft.lbf/lbm Peter and timmerhause, 1991

Menghitung Friction pada Contraction dan Enlargement


a (Streamline Flow) 1
Fe 18.944 ft.lbf/lbm
A2/A1 = 0
Kc 0.550
a 1 Turbulen = 1
Fc 0.239 ft.lbf/lbm

 A2 
2
Geankoplis, 1983. hal 96
0,55 
1  A 
 1 

V 2 
hf    elbow  K f 
 2 
 

V 2 
Geankoplis, 1983. hal 92 (2.10.17)
hf  K f

 2 
 
V 2 
hf  K f

 

 2 

elbow 7
Turbulen, kf = 0.75
h elbow 6.811 J/kg
2.512
gate valve wide, k 0.170
h valve 0.221 J/kg
0.081

Total Gesekan, F 50.679 ft.lbf/lbm

Peters dan Timmerhaus, 1991. fig 1437)

(Karassik, 2001. hal 9.452)


(Alva laval, 2001)

T= 30 oC 303.15 K
Tekanan uap:
Komponen A B C D
H2 O 72.550 -7,206.700 -7.139 0.000
Persamaan tekanan uap : Pvp = Exp ( A + B/T + C Ln (T) + D T E )
Po = 4,264.553 N/m2
Po = 0.042 atm

Walas, M., 1990, hal. 133)


m

0.400 m
on, 2017) hal.21.

gpm
gpm

gpm (gal/menit)
Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 221)

eter and timmerhause, 1991. hal 496


alas, 1990. hal 100

eankoplis, 1983. hal 49


eankoplis, 1983. hal 49
ΔZ = z2 - z1
Static Hea 1.000 m
ig.2.10-3,hal.88,Geankoplis,edisi 3, 1993) 3.281 ft.lbf/lbm
g/gc 1.000 lbf/lbm
g 14.1 Peters-Timmerhaus ΔZ*g/gc 3.281 ft.lbf/lbm
Velocity h #REF! ΔV = (V22 - V12) / (2*g)
Friction head :
f #REF!
alas, 1990. hal 98 Fitting + valve
elbow 1.000
Standard Tee
Gate valve 2.000
Globe v 1.000

Fs, m F = f*(L+Le)*V2/(2*g*D)
Fs tota 0.000
Total Head #REF!
(-Ws), m #REF!

Total friks #REF!


as of liquid
Total static head

eter and timmerhause, 1991. hal 362


Trial power

Menghitun

Tinggi hea

m=
m=

Effisiensi

Ws =

brake hp =
E
2.000 Menghitung Pressure Drop
Tinggi Head Pompa

P1
P2

(P3-P2)/rho
Wf

Kapasitas Pompa

Efisiensi Pompa
P teoritis

Menentukan BHP
BHP = Pteoritis
BHP

Menghitung Daya Mot


Efisiensi Motor
Daya Motor
Daya Motor yang dipi
ΔV = (V22 - V12) / (2*g)

#REF!

F = f*(L+Le)*V2/(2*g*D)

#REF!
#REF! m
#REF! m
Trial power

Geankoplis, 1983. hal 135

1.000 m
3.281 ft

162.185 gpm
22.573 lbm/s

54%

3.281 ft.lbf/lbm

0.249

0.135
Menghitung Pressure Drop
Tinggi Head Pompa 1m 0.0655 psi
3.281 ft 0.0044566 atm
g= 9.806 m/s2
7599.375 0.0750 atm 158.715 lbf/ft (Coulson, Richardson, Vo
101325 1.0000 atm 2116.200 lbf/ft

(P3-P2)/rho 31.485 lbf.ft/lbm


85.445 ft.lb/lb

Kapasitas Pompa 0.363 ft3/s


162.960 gal/sm
9777.610 gal/menit

Efisiensi Pompa 47% 162.185 gpm


3.507 hp

Menentukan BHP
BHP = Pteoritis
7.461 hp 2050.231
1 hp
Menghitung Daya Mot Geankoplis, 1983. hal 134
Efisiensi Motor 85%
Daya Motor 8.778 hp
Daya Motor yang dipi 1.5 hp
(Coulson, Richardson, Vol.6th,fourth edition, 2005, Pers. 5.14, hal. 201)
PUMP EFISIENSI (Peters dan Timmerhaus, 1991.hal 520)
MOTOR EFISIENSI (Peters dan Timmerhaus, 1991. hal 521)

Peter and timmerhause, 1991. hal 496


Geankoplis, 1983. hal 93
Geankoplis, 1983. hal 94

Walas, 1990. hal 98


Geankoplis, 1983. hal 892

Geankoplis, 1983. hal 49

Geankoplis, 1983. hal 135


Alfa laval pump handbook 2001 hal. 175

Coulson, 2005. hal 221


Walas, 1991. hal 143

Geankoplis, 1983. hal 94

Walas, 1990. hal 98

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