LAMPIRAN B

DATA PERHITUNGAN

1. Udara pendingin

Fan Flow m³ / jam

K10 2890
K11 15029
K12 5180
K13 5099
K14 4760
K15 18130
K16 11639
K17 0,099
K18 0
K19 49747
K20 0
K21 8924
K22 5772
Total 173791,099

Jumlah kiln feed : 286.000 ton/jam

Jumlah klinker : 171.6750 kg/ Jam
Faktor klinker : 0,62

INPUT MASSA
Udara Sekunder
a. C + O2
Massa C
= 0,5787 x 13.229,37 = 7.655,8364 kg/ jam
= 7.655,8364/ 12 = 637,9864 kmol/ jam
Massa O2
= 637,9864 x 20 = 20.415,5638 kg/ jam
b. H2 + O
Massa H2
= 0,0347 x 13.229,37 = 459,0591 kg/ jam
= 459,0591 / 2 = 229,5296 kmol/ jam
Massa O2
= 229,5296/ 2 x 32 = 3.672,4731 kg/jam
c. S + O2
Massa S
= 0,0088 x 13.229,37 = 116,4185 kg/jam
= 116,4185/ 32 = 3,6381 kmol/jam
Massa O2
= 3,638 x 32
= 116,4185kg/ jam
d. N2 + O
Massa N2
= 0,0098 x 13.229,37 = 129,6478 kg / jam
= 129,6478 kg / jam / 28 = 4,6303 kmol/jam
Massa O2
= 4,6303x 2x32 = 296,3379 kg/ jam
Massa O2 dalam batubara
= 0,079 x 13.229,37 = 8,360,9618 kg /jam
Total O2 yang dibutuhkan
= 187.645,3841 kg/jam
Total udara yang dibutuhkan dengan Excess air 1,5 %
= 100/21 x 187.645,3481 x ( 1+ 0,015)
= 906.952,6897 ton/jam
Udara masuk kiln :
a. Udara primer
massa udara primer = 6517,5 x 1,16 = 7560.3 kg/ jam
b. Udara pendorong batubara
Massa Udara = 4500x 1,16 = 52200 kg/jam
Kebutuhan udara sekuner
= 906.952,6897 – 7560,3-522500
= 53.608,7862 kg/jam
Udara sekunder Kering
= 53.608,7862 / ( 1+ 0,022)
= 52.4545,7810 kg/ jam
Udara Tersier
a. C+ O2
Massa C
= 0,5787 x 17.291,745 = 10.006,7328 kg/jam
= 10.006,7328/ 12 = 833.8944 kmol/jam
Massa O2
= 833,8944 x 32 = 26.684,6209 kg/ jam
b. H2 + O
Massa H2
= 0,0347 x 17.291,745 = 600, 0236 kg/jam
= 600,0236/2 = 300,0118 kmol/jam
Massa O
= 300,0118/ 2 x32 = 4.800,1884 kg/jam
c. S+O2
Massa S
= 0,0088 x 17.291,745 = 152.1674 kg/jam
= 152.1674 kg/jam/32
= 4,7552 kmol/jam
Massa O2
= 4,7552 x 32 = 152,1674 kg/jam
d. N + O2
Massa N
= 0,0098 x 17.291,745 = 169,4591 kg/jam
= 169,4591 /28 = 6,0521 kmol/jam
Massa O2
= 6,0521 x2 x32 = 387,3351 kg/jam
Massa O2 dalam batubara
= 0,079 x 17.291,745 = 1366,0479 kg/jam
Total O2 yang dibutuhkan
= 30.658,2639 kg/jam
Total udara yang dibutuhkan dengan excess air 1,5 %
= 100/21 x 30.658,2639 x (1 + 0,15)
= 148.181,6088 ton/jam
Udara pembakaran untuk Sp :
a. Udara pendorong batubara
Massa Udara : 4500 x 1,16 = 52200 kg/ jam
Kebutuhan udara tersier
= 148.181,6088 – 52200
= 95.981,6088 kg/jam
Udara tersier kering
= 95.981,6088 kg/jam (1+0,022)
= 93.915,4685 kg/jam
Dari perhitungan diatas maka didapatkan :
Udara sekunder 52.454,7810
Udara tersier 93.915,4685

Udara Masuk EP
Massa masuk ke Ep diperoleh dari neraca massa udara yang masuk dan keluar grate cooler
Massa udara masuk EP
= 201.597,6748- 52.454,7810-93.915,4685
= 55.227,4253
Klinker keluar grate cooler
Dengan spek dari alat Ep maka material yang jatuh adalah 13,3 ton sehingga :
= 286.000 – 13,3 ton
= 285.986,7 ton/jam

NERACA MASSA GRATE COOLER

kOMPONEN INPUT MASSA
Klinker inlet 171.675,000
Udara Pendingin 201.597,6748
Udara sekunder 52.454,78103
Udara tersier 93.915,46847
Limbah Ep 1.330
Klinker output 170.345
Udara Ep 55.227,4253
total 373.272,6748 373.272,6748

NERACA ENERGI
1.Input panas
panas sensible klinker keluar kiln
massa klinker = 171.675 kg/jam
suhu klinker = 1350 ℃
Cp klinker = 0,257 kkal/ kg℃
Q = m x Cp x ∆ T
= 171.675 x 0,2570 x ( 1350- 25 )
= 58.459.629,38 kkal/jam
2. Panas sensible udara pendingin
Berat udara masuk = 201.597,6748
Suhu udara masuk = 35℃
Cp klinker = 0,24 kkal/ kg
Q = m x Cp x ∆ T
= 201.597,6748 x 0,24x ( 35-25)
 = 483.834,41952 kkal/ jam
Output Panas
1. panas sensible udara sekunder
Berat udara masuk = 52.454,78103kg
Suhu Udara = 1050 ℃
Cp klinker = 0,251 kkal/ kg
Q = m x Cp x ∆ T
= 52.454,78103kg x0,251 x 1025
= 13.485,303,7894 kkal/jam
2. Panas sensible udara tersier
Berat Udara masuk = 93.915,46847 kg/jam
Suhu Udara = 559 ℃
Cp klinker = 0,248 kkal/ kg
Q = m x Cp x ∆ T
= 93.915,46847x 0,248 x534
= 12.437.413,3204 kkal/jam
3. Panas sensible Udara Buang
Berat Udara masuk = 55.227,4253 kg
Suhu Klinker = 245 ℃
Cp klinker = 0,24 kkal/kg
Q = m x Cp x ∆ T
= 55.227,4253 kg x 0,24 x 220
= 2.916.008,005584 kkal/jam
4. panas sensible klinker output
Berat Udara masuk =170.345 kg
Suhu Udara masuk = 130 ℃
Cp Klinker = 0,257 kkal/kg
Q = m x Cp x ∆ T
 = 170.345 kg x 0,257 x 105
= 4.596.759,825 kkal/jam
5. Panas sensible limbah Ep
Berat udara masuk = 1330 kg
Suhu Udara = 245 ℃
Cp klinker = 0,257 kkal/kg
Q = m x Cp x ∆ T
= 292.600,257 kkal/jam

NERACA ENERGI
kOMPONEN INPUT OUPUT
Klinker inlet 58.459.629,38
Udara pendingin 483.834,41952
Udara tersier 12.437.413,3204
Udara sekunder 13.437.413,3204
Udara buang Ep 2.916.008,005
Limbah Ep 292.600,257
Klinker outlet 4.596.759,825
Heat loss 25.263.269,07172
total 58.943.463,79952 58.943.463,79952

Efisiensi Termal
Panas hilang
= Total panas cooler – panas yang hilang x 100%
Total panas cooler
= 58.943.463,79952 - 25.263.269,07172 x 100%
58.943.463,79952
= 57,18 %