PERUSAHAAN : PT.

PERTAMINA HULU ROKAN

PROYEK : FACILITY GS UPGRADE – BALAM GS, BENAR GS,
MENGGALA NORTH GS, PINANG GS
KONTRAKTOR : PT. NINDYA KARYA
Perusahaan atau badan yang ditentukan dan
SUB-KONTRAKTOR : sebagai representatif KONTRAKTOR untuk
melaksanakan sebagian pekerjaan PROYEK
JASA PENGAWAS KONSTRUKSI : Badan yang ditunjuk oleh PERUSAHAAN untuk
melakukan pengawasan dalam pekerjaan secara
konstruksi, kualitas dan keamanan pekerjaan
dalam PROYEK dalam pekerjaan ini akan
dilakukan oleh PT. TRI PATRA ENGINERING
THIRD PARTY/PI :
Pihak ketiga yang ditunnjuk oleh KONTRAKTOR
adan disetujui oleh PERUSAHAAN untuk
melaksanakan sertifikasi dan bertindak sebagai
wakil dari JPK
VENDOR/SUPPLIER :

Perusahaan atau badan yang menyediakan

material, perakatan dokumen /gambar teknis
dan service untuk melaksanakan pekerjaan yang
ditentukan oleh PT. PERTAMINA HULU ROKAN
QA : Quality Assurance
QC : Quality Control
Welding Procedure
WPS : Specification
Procedure Qualification
PQR : Record
American Society for
ASME : Mechanical Engineers
API : American Petroleum Institute
AWS : American Welding Society
NDE : Non Destructive Examination
SMAW : Shielded Metal Arc Welding
GTAW : Gas Tungsten Arc Welding
PAW : Plasma Arc Welding
GMAW : Gas Metal Arc Welding
FCAW : Flux Cored Arc Welding
SAW : Submerged Arc Welding

CTO : Cost, Time & Resources

PHR : Pertamina Hulu Rokan
PO : Purchase Order
PT : Perseroan Terbatas
SPK : Surat Perintah Kerja
WIP : Water Injection Pump
FEED : Front End Engineering Design
ASTM : American Society for Testing and Materials
ASME : American Society of Mechanical Engineers
API : American Petroleum Institute
CA : Corrosion Allowance
NPS : Nominal Pipe Size
P&ID : Process and Instrument Diagram
PFD : Process Flow Diagram
RF : Raise Face
PHR-PIM-DTL-105138
PHR-PIM-DTL-105153
PHR-PIM-DTL-105112
PHR-PIM-DTL-105300
PHR-SP-PI-PP-001
PHR-SP-PI-PP-006
PHR-SDP-SOC-105106
PHR-PIM-DTL-105155

API-5L
API 6A
API 6D
API 6FA
API 15HR
API 598
API-600
API-602
API STD 1104
API 607

ASME B16.1
ASME B16.5
ASME B16.9
ASME B16.11
ASME B16.21
ASME B31.3
ASME B31.4
ASME B31.8
ASME B16.10
ASME B16.20
ASME B16.34

ASTM-A123
ASTM-A193
ASTM-A194

SLON-GATHBLMS000-PRO-DAS-PHR-2001-00

ISO 9001:2008
ISO 9004-1:2008
ISO 10005:1995
ISO 10011
ISO 10012
ISO 10013:1995
ANSI B 31,3
ASME B16.5
ASME B16.9
AWS A4..3
ASME SECTION IX
ASME SECTION V
ASME B16.11
API RP 5L1
API 608,601,602

PHR-PIM-SPC-102505
PHR-PIM-SPC-103541
PHR-PIM-SPC-105104
PHR-PIM-SPC-105112
PHR-PIM-SPC-105209
PHR-PPL-SPC-101800
PHR-PPL-SPC-10532
PHR-COM-SPC-105191
PHR-PIM-DTL-105153
Piping Design
Design Of Pipe Support
Piping Material Line Classes
Piping Service Classes and Material Requirement
General Piping Systems
Line Pipe Material
Safety Design Practices
Piping Flexibility and Stress Analysis

Specification for Line Pipe

Valves and Wellhead Equipment
Pipeline Valves (Steel Gate, Plug, Ball and Check valves
Fire Test for Valves, with 1992 Supplement, (Trunnion Ball Valves)
Specification for High Pressure Fiberglass Line Pipe
Valve Inspection and Testing
Flanged and Butt-Welding End Steel Gate and Plug Valve for Refinery Service
Compact Design Carbon Steel Gate Valve for Refinery Use
Standard for Welding Pipe Line End Related Facilities
Fire Test for Soft Seated Quarter-Tum Valves (Floating Ball Valves)

Cast Iron Pipe Flanges and Flanged Fittings

Pipe Flanges and Flanged Fittings
Factory-Made Wrought Steel Buttwelding Fittings
Forged Steel Fittings, Socket-Welding and Threaded
Non-metallic Flat Gaskets for Pipe Flanges
Process Piping
Liquid Petroleum Transportation Piping System
Gas Transmission & Distribution Piping Systems
Welded and Seamless Wrought Steel Pipe
Metallic Gasket for Pipe Flanges-Ring Joint, Spiral wound, Jackets and Grooves for Steel Pipe Flanges
Valves - Flanged, Threaded, and Welding End

Zinc (Hot Galvanized) Coatings on Products Fabricated from Rolled, Pressed and Forged Steel Shapes, Plates, Bars, and Stri
Specification of Alloy-steel and Stainless-Steel Bolting materials for High Temperature Service.
Specification for Carbon and Alloy Steel Nuts for Bolts for High-Temperature Service.

Process Design Basis BALAM GS

Quality Management Systems - Requirements

QMS-Guidelines for performances improvement
Quality Management-Guidelines for Quality Plans
Series of Guidelines for Auditing Quality System
Quality Assurance Requirement for Measuring Equipment
Guidelines for Developing Quality Manual
Process Piping
Pipe Flanges and Flanged Fitting
Factory – Made Wrought Steel Butt Welding Fittings
Standard Method for Determination of Diffusible Hydrogen Content
Qualification Standard for Welding And Brazing Procedures,Welders, Brazers, And Welding And Brazing Operators
Non Destructive Test Examination
Forged Steel Fittings, Socket Welding and Treaded
Recommendedbutt-welding-end,
welding-end, Practice For Railand
Roadflanged-end
Transportation Of Line Pipe
compact
carbon steel gate valves in sizes NPS4 and smaller

Carbon Steel Piping Fabrication

Hydrotesting of Onshore Piping Systems
Valve Purchase
Piping Material Line Classes
Flange Gaskets and Bolting
Onshore Pipeline Construction
Flanges, Fittings, and Forgings for Pipelines
COATING SYSTEMS
Design of Pipe Supports
hapes, Plates, Bars, and Strips
Brazing Operators
ANSI B 31,3 : Process Piping
API 15HR : Specification for High Pressure Fiberglass Line Pipe
API 598 : Valve Inspection and Testing
API 607 : Fire Test for Soft Seated Quarter-Tum Valves (Floating
API 608,601,602 : Ball Valves)
Metal Ball Valves - Flanged and Butt-Welding Ends;
Metallic Gaskets for; Compact Steel Gate Valves –
Flanged, Threaded,
Welding, and Extended-Body Ends; threaded-end,
socket-
welding-end, butt-welding-end, and flanged-end
compact
carbon steel gate valves in sizes NPS4 and smaller

API 6A : Valves and Wellhead Equipment

API 6D : Pipeline Valves (Steel Gate, Plug, Ball and Check valves
API 6FA : Fire Test for Valves, with 1992 Supplement, (Trunnion
API RP 5L1 : Ball Valves)
Recommended Practice For Rail Road Transportation
API STD 1104 : Of Line Pipe
Standard for Welding Pipe Line End Related Facilities
API-5L : Specification for Line Pipe
API-600 : Flanged and Butt-Welding End Steel Gate and Plug
API-602 : Valve for Design
Compact RefineryCarbon
ServiceSteel Gate Valve for Refinery
ASME B16.1 : Use
Cast Iron Pipe Flanges and Flanged Fittings
ASME B16.10 : Welded and Seamless Wrought Steel Pipe
ASME B16.11 : Forged Steel Fittings, Socket-Welding and Threaded
ASME B16.11 : Forged Steel Fittings, Socket-Welding and Threaded
ASME B16.20 : Metallic Gasket for Pipe Flanges-Ring Joint, Spiral
wound, Jackets and Grooves for Steel Pipe Flanges
ASME B16.21 : Non-metallic Flat Gaskets for Pipe Flanges
ASME B16.34 : Valves - Flanged, Threaded, and Welding End
ASME B16.5 : Pipe Flanges and Flanged Fittings
ASME B16.5 : Pipe Flanges and Flanged Fittings
ASME B16.9 : Factory-Made Wrought Steel Buttwelding Fittings
ASME B16.9 : Factory-Made Wrought Steel Buttwelding Fittings
ASME B31.3 : Process Piping
ASME B31.4 : Liquid Petroleum Transportation Piping System
ASME B31.8 : Gas Transmission & Distribution Piping Systems
ASME SECTION IX : Qualification Standard for Welding And Brazing
Procedures,Welders, Brazers, And Welding And Brazing
Operators
ASME SECTION V : Non Destructive Test Examination
ASTM-A123 : Zinc (Hot Galvanized) Coatings on Products Fabricated
from Rolled, Pressed and Forged Steel Shapes, Plates,
Bars, and Strips
ASTM-A193 : Specification of Alloy-steel and Stainless-Steel Bolting
materials for High Temperature Service.
ASTM-A194 : Specification for Carbon and Alloy Steel Nuts for Bolts
for High-Temperature Service.
AWS A4..3 : Standard Method for Determination of Diffusible
ISO 10005:1995 : Hydrogen
Quality Content
Management-Guidelines for Quality Plans
ISO 10011 : Series of Guidelines for Auditing Quality System
ISO 10012 : Quality Assurance Requirement for Measuring
ISO 10013:1995 : Equipment for Developing Quality Manual
Guidelines
ISO 9001:2008 : Quality Management Systems - Requirements
ISO 9004-1:2008 : QMS-Guidelines for performances improvement
PHR-PIM-DTL-105112 : Piping Material Line Classes
PHR-PIM-DTL-105138 : Piping Design
PHR-PIM-DTL-105153 : Design Of Pipe Support
PHR-PIM-DTL-105155 : Piping Flexibility and Stress Analysis
PHR-PIM-DTL-105300 : Piping Service Classes and Material Requirement
PHR-SDP-SOC-105106 : Safety Design Practices
PHR-SP-PI-PP-001 : General Piping Systems
PHR-SP-PI-PP-006 : Line Pipe Material
SLON-GATHBLMS000-PRO-DAS- : Process Design Basis BALAM GS
PHR-2001-00

PHR-PIM-SPC-102505 : Carbon Steel Piping Fabrication

PHR-PIM-SPC-103541 : Hydrotesting of Onshore Piping Systems
PHR-PIM-SPC-105104 : Valve Purchase
PHR-PIM-SPC-105112 : Piping Material Line Classes
PHR-PIM-SPC-105209 : Flange Gaskets and Bolting
PHR-PPL-SPC-101800 : Onshore Pipeline Construction
PHR-PPL-SPC-10532 : Flanges, Fittings, and Forgings for Pipelines
PHR-COM-SPC-105191 : COATING SYSTEMS
PHR-PIM-DTL-105153 : Design of Pipe Supports
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`
Parameter Unit Unit Abbreviation
Pressure Pound per Square Inch psi
Temperature Farenheit °F
Nominal Pipe Diameter Inch In
Length Meter, Centimeter, Milimeter m, cm, mm
Elevation Meter, Centimeter, Milimeter m, cm, mm
Volume Feet Cubic ft3
Distance Meter, Kilometer M, KM

Barrel oil per day BOPD

Barrel Water Per Day BWPD
Barrel Fluid Per Day BFPD
Liquid Volumetric Flow Gallon Per Minutes GPM
Million Metrics
Gas Volumetric Flow Standard Cubic Feet Per Day MMSCFD 1
Mass Pound Mass lbs
Density Pound Per Feet Cubic lb/ft3
Watt W
Kilo Watt KW
Power Mega Watt MW
A :

H :

R :

I :

M :

SW :

W :
V :

SW :

P :
Approved
Persetujuan atas prosedur, gambar dan dokumen lain untuk keperluan design,
fabrikasi dan pengujian
Hold
Pekerjaan tidak boleh dilanjutkan tanpa kehadiran dari quality control
representative yang ditugaskan (misalnya: Inspektur QA / QC dan / atau
Koordinator QA / QC) dan perwakilan teknik (misalnya: engineer disiplin terkait).
Sebuah tanda tangan yang menandakan keterlibatan quality dan / atau
engineering representative diperlukan pada catatan quality yang direferensikan

Review
Review Penuh (100 % ) review dokumen seperti prosedur, gambar, catatan
Inspeksi & pengujian, dll.)
Inspection
Inspeksi Penuh - 100% inspeksi untuk memverifikasi secara fisik aktivitas kerja
sesuai dengan persyaratan proyek. Tanda tangan yang menandakan
aktivitas spesifik yang diinspeksi oleh quality control represetative yang
ditugaskan diperlukan di catatan quality yang direferensikan

Monitor
Memverifikasi dalam pekerjaan dan kegiatan pengujian secara berkelanjutan
sesuai kebutuhan.
Spot Witness
Menyaksikan secara acak kegiatan inspeksi dan pengujian.
Witness
Personil yang melakukan pekerjaan harus memberi tahu quality control
representative
yang ditugaskan ketika pekerjaan akan dilakukan sehingga kegiatan
menyaksikan
dapat dilakukan. Pekerjaan tidak berhenti jika quality control representative
yang
ditugaskan tidak ada. Tanda tangan yang menandakan keterlibatan dari quality
control
representative yang ditugaskan diperlukan pada catatan kualitas yang
direferensikan.
Jika quality control representative tidak hadir, dia harus meninjau catatan
kualitas dan
memberikan tanda tangan pada catatan kualitas yang direferensikan.
Verify
Memastikan bahwa suatu dokumen sudah sesuai dengan kondisi aktual
hasil
pemeriksaan.

Surveilance
Pemantauan yang dilakukan secara langsung untuk memastikan bahwa
kegiatan
fabrikasi dan inspeksi telah dilakukan sesuai ITP atau dokumen kontrak.

Provide
Menyiapkan dokumen atau melaksanakan tahapan kegiatan fabrikasi, Instalasi
dan
inspeksi.
NO. INSPECTION/TEST ITEM

1 DOCUMENT REVIEW :

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

1.10
1.11
2 MATERIAL CONTROL
2.1

2.2
2.3
 METHODE OF
INSPECTION/TEST ITEM VERIFYING DOCUMENT
INSPECTION

DOCUMENT REVIEW :
Project Execution Plan,
Project Quality Plan Review Construction
Execution Plan
AFC Drawing, Approved
Plot Plan/Drawing list and Design Calculation Review
Document

Piping Material Specification Review Material Take Off

WPS / PQR and Welder Certificate Review WPS

Welder Qualification Test Test, WPS, test result

NDE Procedure & Personnel

NDT Procedure & NDT Personel Certificate Review
Certificate

Welding Repair Prosedure Review Welding repiar procedure

Fabrication and Erection Procedure Review Fabrication and Erection Procedure

Hydrostatic test Procedure,
Hydrostatic test Procedure Review
Pressure
Painting Prosedure & Product data sheet Review Painting procedure, MSDS
Welding Consumable Control Review
MATERIAL CONTROL
Material receiving, handling & storage Visual Material receiving report, Mill certificate

Material specification / Mill Certificate Visual & Review Material receiving report, Mill certificate
Identification, check marking and calibration
Visual Material receiving report, Mill certificate
(if any)
 ACCEPTANCE RESPONBILITY
REMARKS
CRITERIA
NK JPK PHR

Project Spec.,
P/R R/A R
ASME B31.3

Engineering Spec.,
P/R R/A R
ASME B31.3
Wall thickness
calculation, PEP
Piping Material
Speciification,
Specification of P/R R/A R
Piping Material
TJGP-
WTIP-PL-SPE-
E001

ASME IX, MIGAS

P/R R R
Regulation

ASME IX, MIGAS

P/M/V R/A R
Regulation

ASME V,
Goverment P/R R R
Regulation
ASME B 31.3,
P/R R/A R
ASME IX
ASME B 31.3 P/R R/A R

ASME B31.3 P/R R/A R

Painting
P/R R/A R
specification
WPS & PQR P/M R/A R

AFC Drawing, Spec for piping

AFC Drawing, Spec for piping

AFC Drawing, Spec for piping