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Welding code And

standard

Epriyanto
PT.BAKRIE CONSTRUCTION
DEFINISI
• “STANDARD” Kumpulan dokumen yang berisikan
kode, specifikasi, saran aplikasi (recommended
Practice) Klasifikasi dan petunjuk yang telah
dipersiapkan oleh suatu institusi organisasi dan
disahkan (approved) sesuai dengan prosedure yang ada
(berlaku)

• “CODE” Suatu standard yang berisikan kondisi dan


persyaratan yang berhubungan dengan bidang khusus,
dan mengindikasikan bahwa prosedur yang digunakan
telah sesuai dengan persyaratan, Code HARUS diikuti
(mandatory) karena menyangkut kepentingan umum
yang merefer kepada kebijakan otoritas pemerintahan
(Code is a body of laws arranged systimatically for easy
reference ) - AWS D1.1, ASME IX
• “Specification” (spesifikasi) suatu standard yang
berisikan penjelasan yang rinci dan akurat tentang
persyaratan teknis dari material, produk, sistem atau
jasa.
CONTOH Spesification
• Filler Metal Specification (AWS A5.X)
• Material & Cosumable of Welding (Asme Sec. IIC)

CONTOH Code:
• Structural Welding Code-Steel (AWS D1.1)
• Boiler & Pressure Vessel Code (ASME VIII)
• Welded Pipeline & Vessel (API)
PENGERTIAN F NUMBER

• PENGELOMPOKAN DARI KAWAT ELEKTRODE DAN


KAWAT LAS DIDASARKAN TERUTAMA ATAS
KARAKTERISTIK MAMPU GUNA YANG SECARA
FUNDAMENTAL MENENTUKAN KEMAMPUAN JURU
LAS UNTUK MEMBUAT SAMBUNGAN YANG
MEMUASKAN DENGAN LOGAN PENGISI TERTENTU
PENGERTIAN A NUMBER

• KUALIFIKASI ANALISA LOGAM LASAN FERRO UNTUK


KUALIFIKASI PROSEDUR (IDENTIFIKASI KOMPOSISI
KIMIA LOGAM LASAN)
WELDING STANDARD & CODE

1 American Society of Mechanical Engineers (ASME) Codes


2 American Welding Society (AWS) Standards
3 American Petroleum Institute (API) Standards
4 Australian / New Zealand (AS/NZS) Standards
5 Canadian Standards Association (CSA) Standards
6 British Standards (BS)
7 International Organization for Standardization (ISO) Standards
8 European Union (CEN) standards
9 German Standards (DIN and others)

6
American Society of Mechanical
Engineers (ASME) Codes
Code Description
ASME B16.25 Buttwelding ends
ASME B31.1 Power Piping
ASME B31.3 Process Piping.
ASME BPVC Section I Rules for Construction of Power Boilers

ASME BPVC Section II Part C: Specifications for Welding Rods, Electrodes, and Filler Metals.[a]

Rules for Constructions of Nuclear Facility Components-Subsection NCA-General Requirements for


ASME BPVC Section III
Division 1 and Division 2

ASME BPVC Section IV Rules for Construction of Heating Boilers

ASME BPVC Section IX Welding and Brazing Qualifications

ASME BPVC Section V Nondestructive Examination

ASME BPVC Section VIII Rules for Construction of Pressure Vessels Division 1 and Division 2

7
American Welding Society (AWS)
Standards
Standard Number Title

AWS A2.4 Standard symbols for welding, brazing, and non-destructive examination

AWS A3.0 Standard welding terms and definitions

AWS A5.1 Specification for carbon steel electrodes for shielded metal arc welding

AWS A5.18 Specification for carbon steel electrodes and rods for gas shielded arc welding

AWS B1.10 Guide for the nondestructive examination of welds

AWS B2.1 Specification for Welding Procedure and Performance Qualification

AWS D1.1 Structural welding (steel)

AWS D1.2 Structural welding (aluminum)


AWS D1.3 Structural welding (sheet steel)
AWS D1.4 Structural welding (reinforcing steel)
AWS D1.5 Bridge welding
AWS D1.6 Structural welding (stainless steel)
AWS D1.7 Structural welding (strengthening and repair)
AWS D1.8 Structural welding seismic supplement
8
American Welding Society (AWS)
Standards
Standard Number Title
AWS D1.9 Structural welding (titanium)
AWS D3.6R Underwater welding (Offshore 7 inland pipelines)
AWS D8.1 Automotive spot welding

AWS D8.6 Automotive spot welding electrodes supplement


AWS D8.7 Automotive spot welding recommendations supplement
AWS D8.8 Automotive arc welding (steel)
AWS D8.9 Automotive spot weld testing
AWS D8.14 Automotive arc welding (aluminum)
AWS D9.1 Sheet metal welding
AWS D10.10 Heating practices for pipe and tube
AWS D10.11 Root pass welding for pipe
AWS D10.12 Pipe welding (mild steel)
AWS D10.13 Tube brazing (copper)
AWS D10.18 Pipe welding (stainless steel)
9
American Welding Society (AWS)
Standards
Standard
Title
Number
AWS D11.2 Welding (cast iron)
AWS D14.1 Industrial mill crane welding
AWS D14.3 Earthmoving & agricultural equipment welding
AWS D14.4 Machinery joint welding
AWS D14.5 Press welding
AWS D14.6 Rotating Elements of Equipment
AWS D15.1 Railroad welding
AWS D15.2 Railroad welding practice supplement
AWS D16.1 Robotic arc welding safety
AWS D16.2 Robotic arc welding system installation
AWS D16.3 Robotic arc welding risk assessment
AWS D16.4 Robotic arc welder operator qualification
AWS D17.1 Aerospace fusion welding
10
American Petroleum Institute (API)
Standards

Standard Number Title


API 1104 Welding of pipelines and related facilities
API 1169 Basic Inspection Requirements for New Pipeline Construction
API RP 577 Welding Inspection and Metallurgy
API RP 582 Welding Guidelines for the Chemical, Oil, and Gas Industries

11
Australian / New Zealand (AS/NZS)
Standards
Standard Number Description
AS/NZS 4855 Welding consumables - Covered electrodes for manual metal arc welding
AS/NZS 3992 Pressure equipment - Welding and brazing qualification
AS/NZS 1554.7 Structural steel welding - Welding of sheet steel structures
AS/NZS 1554.6 Structural steel welding - Welding stainless steels for structural purposes
Structural steel welding - Welding of steel structures subject to high levels of
AS/NZS 1554.5
fatigue loading
AS/NZS 1554.4 Structural steel welding - Welding of high strength quenched and tempered steels
AS/NZS 1554.3 Structural steel welding - Welding of reinforcing steel
AS/NZS 1554.2 Structural steel welding - Stud welding (steel studs to steel)
AS/NZS 1554.1 Structural steel welding - Welding of steel structures
AS 4041 Pressure Piping

12
Canadian Standards Association (CSA) Standards
Standard Number Description
CAN/CSA-G401-14 Corrugated steel pipe products
CAN/CSA-ISO 14341:11 Welding consumables - Wire electrodes and weld deposits for gas shielded metal
(R2016) arc welding of non alloy and fine grain steels - Classification
CAN/CSA-W117.2-12 Safety in welding, cutting, and allied processes
General requirements for rolled or welded structural quality steel/ Structural
G40.20-13/G40.21-13
quality steel
W178.1-14 Certification of welding inspection organizations
W178.2-14 Certification of welding inspectors
W47.1-09 (R2014) Certification of companies for fusion welding of steel
W47.2-11 (R2015) Certification of companies for fusion welding of aluminum
W48-14 Filler metals and allied materials for metal arc welding
W55.3-08 (R2013) Certification of companies for resistance welding of steel and aluminum
W59-13 Welded steel construction (metal arc welding)
W59.2-M1991 (R2013) Welded Aluminum Construction
CAN/CSA-Z662-15 Oil and gas pipeline systems

13
British Standards (BS)
Standard
Description
Number
BS 499-1 Welding terms and symbols. Glossary for welding, brazing and thermal cutting
BS 499-2C Welding terms and symbols. European arc welding symbols in chart form
BS 2633 Specification for Class I arc welding of ferritic steel pipework for carrying fluids
BS 2971 Specification for class II arc welding of carbon steel pipework for carrying fluids
Specification for welding of steel pipelines on land and offshore - Part 1: Carbon and carbon
BS 4515-1
manganese steel pipelines
BS 4515-2 Specification for welding of steel pipelines on land and offshore. Duplex stainless steel pipelines
Structural use of steel and aluminium. Recommendations for the execution of steel bridges to BS
PD 6705-2
EN 1090-2
Structural use of steel and aluminium. Recommendations for the execution of aluminium
PD 6705-3
structures to BS EN 1090-3
14
International Organization for Standardization (ISO) Standards
Standard
Description
Number
ISO 2553 Welded, brazed and soldered joints - symbolic representation on drawings (1992)
ISO 2560 Welding consumables. Covered electrodes for manual metal arc welding of non-alloy and fine grain steels. Classification
ISO 3580 Covered electrodes for manual arc welding of creep-resisting steels - Code of symbols for identification
Covered electrodes for manual arc welding of stainless and other similar high alloy steels - Code of symbols for
ISO 3581
identification
ISO 3834 Quality requirements for fusion welding of metallic materials, five parts.
ISO 4063 Welding and allied processes - Nomenclature of processes and reference numbers
Welding. Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded). Quality levels for
ISO 5817
imperfections

ISO 6520-1 Welding and allied processes — Classification of geometric imperfections in metallic materials — Part 1: Fusion welding

Welding and allied processes — Classification of geometric imperfections in metallic materials — Part 2: Welding with
ISO 6520-2
pressure
ISO 6947 Welds. Working positions. Definitions of angles of slope and rotation
ISO 9606 Qualification test of welders — Fusion welding, parts 1 to 5
Welding and allied processes. Recommendations for joint preparation. Manual metal-arc welding, gas-shielded metal-arc
ISO 9692-1
welding, gas welding, TIG welding and beam welding of steels

15
International Organization for Standardization (ISO) Standards
Standard Number Description

ISO 9692-2 Welding and allied processes. Joint preparation. Submerged arc welding of steels

ISO 9692-3 Welding and allied processes. Joint preparation. Part 3: TIG and MIG welding of aluminium and its alloys

ISO 13847 Petroleum and natural gas industries - Pipeline transportation systems - Welding of pipelines
Welding - Guidance on the measurement of preheating temperature, interpass temperature and preheat mainteanance
ISO 13916
temperature
ISO 13918 Welding - Studs and ceramic ferrules for arc stud welding
ISO 13919-1 Welding - Electron and laser-beam welded joints - Guidance on quality level for imperfections - Part 1: Steel
Welding - Electron and laser-beam welded joints - Guidance on quality level for imperfections - Part 2: Aluminium and its
ISO 13919-2
weldable alloys

ISO 13920 Welding - General tolerances for welded constructions - Dimensions for lengths and angles - Shape and position

ISO 14112 Gas welding equipment - Small kits for gas brazing and welding

ISO 14175 Welding consumables — Gases and gas mixtures for fusion welding and allied processes. Replaced EN 439:1994 in Europe.
Welding consumables. Wire electrodes and deposits for gas shielded metal arc welding of non alloy and fine grain steels.
ISO 14341
Classification

ISO 14554 Resistance welding

16
International Organization for Standardization (ISO) Standards
Standard Number Description

ISO 14744 Electron beam welding, six parts

ISO 15607 Specification and qualification of welding procedures for metallic materials - General rules

ISO/TR 15608 Welding - Guidelines for a metallic material grouping system


ISO 15609 Specification and qualification of welding procedures for metallic materials - Welding procedure specification, five parts.
Specification and qualification of welding procedures for metallic materials — Qualification based on tested welding
ISO 15610
consumables
Specification and qualification of welding procedures for metallic materials — Qualification based on previous welding
ISO 15611
experience
Specification and qualification of welding procedures for metallic materials — Qualification by adoption of a standard
ISO 15612
welding procedure
Specification and qualification of welding procedures for metallic materials — Qualification based on pre-production
ISO 15613
welding test
ISO 15614 Specification and qualification of welding procedures for metallic materials - Welding procedure test, 13 parts.
Gas welding equipment. Acetylene manifold systems for welding, cutting and allied processes. Safety requirements in
ISO 15615
high-pressure devices
ISO 15618-1 Qualification testing of welders for under-water welding. Diver-welders for hyperbaric wet welding
ISO 15618-2 Qualification testing of welders for under-water welding. Diver-welders and welding operators for hyperbaric dry welding

17
International Organization for Standardization (ISO) Standards
Standard Number Description

ISO 17635 Non-destructive testing of welds. General rules for metallic materials
ISO 17660-1 Welding - Welding of reinforcing steel - Part 1: Load-bearing welded joints
ISO 17660-2 Welding - Welding of reinforcing steel - Part 1: Non-load bearing welded joints
ISO/TR 20172 Welding — Grouping systems for materials — European materials
ISO/TR 20173 Welding — Grouping systems for materials — American materials
ISO/TR 20174 Welding — Grouping systems for materials — Japanese materials
Welding for aerospace applications. Qualification test for welders and welding operators. Fusion
ISO 24394
welding of metallic components
Specification and qualification of welding procedures for metallic materials —
ISO 15609-1:2004
Welding procedure specification

18
European Union (CEN) standards

Standard
Description
Number
Qualification test of welders — Fusion welding — Part 1: Steels. Withdrawn and replaced by EN ISO
EN 287-1
9606-1 [b] [9]
Execution of steel structures and aluminium structures - Part 1: Requirements for conformity
EN 1090-1
assessment of structural components
Execution of steel structures and aluminium structures - Part 2: Technical requirements for steel
EN 1090-2
structures
Execution of steel structures and aluminium structures - Part 3: Technical requirements for aluminium
EN 1090-3
structures
Welding — Recommendations for welding of metallic materials — Part 1: General guidance for arc
EN 1011-1
welding
EN 1011-2 Welding — Recommendations for welding of metallic materials — Part 2: Arc welding of ferritic steels
Welding — Recommendations for welding of metallic materials — Part 3: Arc welding of stainless
EN 1011-3
steels
Welding — Recommendations for welding of metallic materials — Part 4: Arc welding of aluminium
EN 1011-4
and aluminium alloys
EN 1011-5 Welding. Recommendations for welding of metallic materials. Welding of clad steel
EN 1011-6 Welding. Recommendations for welding of metallic materials. Laser beam welding
EN 1011-7 Welding — Recommendations for welding of metallic materials — Part 7: Electron beam welding19
EN 1011-8 Welding. Recommendations for welding of metallic materials. Welding of cast irons
European Union (CEN) standards
Standard
Description
Number
Welding personnel. Approval testing of welding operators for fusion welding and resistance
EN 1418 weld setters for fully mechanized and automatic welding of metallic materials. (CEN version
of ISO 14732)
EN 1708-1 Welding. Basic welded joint details in steel. Pressurized components.
EN 1708-2 Welding. Basic weld joint details in steel. Non-internal pressurized components.
EN 1708-3 Welding. Basic weld joint details in steel. Clad, buttered and lined pressurized components.
EN 1993-1-8 Eurocode 3: Design of steel structures – Part 1-8: General – Design of joints
EN 13133 Brazing - Brazer approval
Welded, brazed and soldered joints – Symbolic representation on drawings. (CEN version of
EN 22553
ISO 2553)

20
German Standards (DIN and others)
Code Description
DIN 1910-100 Welding; terms dependent on materials for metal welding
Schweißgeeignete Feinkornbaustähle - Richtlinien für die
SEW 088 Verarbeitung besonders für das Schmelzschweißen", Stahlinstitut
VDEh

Merkblatt DVS Metall-Schutzgasschweißen von Feinkornbaustählen", Deutscher


0916 Verband für Schweißtechnik e.V.

21
ISO/EN STANDARD FOR NDT
• Non-destructive testing of welds — Visual testing of
fusion-welded joints  ISO 17637:2016

• Non-destructive testing of welds - Radiographic


testing - Part 1: X- and gamma-ray techniques with
film  EN ISO 17636-1

• Non-destructive testing of welds — Radiographic


testing —Part 2: X- and gamma-ray techniques with
digital detectors EN ISO 17636-2

• Steel and iron castings —Radiographic testing  ISO 4993


22
ISO STANDARD FOR NDT
• Non-destructive testing of welds — Ultrasonic
testing — Characterization of indications in welds 
ISO 23279

• Non-destructive testing of welds — Steel casting —


magnetic particle inspection  ISO 4986

• Non-destructive testing of welds — Penetrant Testing


— Part 1: General principle  ISO 3452-1:2013

• Non-destructive testing of welds — Penetrant Testing


— Part 2: Testing of penetrant materials  ISO 3452-
2:2013
23
Nondestructive Testing
Method-D1.1 Code Reference
Test Method Applicable Code Reference
Radiographic (RT) Section 6 Part E
Ultrasonic (UT) Section 6 Part F
Magnetic Particle (MPT) Section 6 Part C Para. 6.10
ASTM E 790 (MPT)
Liquid Penetrant (PT) ASTM E 165 (PT)
NDT Personnel Qualification 6.14.6.1 (SNT-TC-1A)
The Acceptance Criteria for both the visual inspection and non-destructive
examination are found in the following code locations, depending upon the type
of structure being constructed
Weld Acceptance
Type Of Structure
Criteria Reference
Statically Loaded,
Dynamically Loaded, and Section 6
Tubular Structures
ASME Boiler and Pressure
Vessel-Code Reference
ASME
Topic
SECTION
I Power Boilers
Material Specification
Part A : Ferrous Material
II Part B : Non Ferrous Material
Part C : Welding Filler Metal
Part D : Properties
III Nuclear Components
IV Heating Boiler
V Nondestructive Examination (NDE/T)
Recommended Rules for the. Care and Operation of Heating
VI
Boilers
VII Recommended Guidelines for the Care of Power Boilers
VIII Unfired Pressure Vessel
IX Welding and Brazing Qualification
X Fiberglass-Reinforced Plastic. Pressure Vessel
“Rules for in-service Inspection of Nuclear Power Plant
XI
Components”
ASME STANDARD
Section Information Provided

II, Part A Description, including chemical and mechanical


properties, of the steel base metal to be used.
II, Part C Description, including chemical and mechanical
properties, of welding filler metal.
II, Part D
Material properties

V Methods for performing various required nondestructive


examination
VIII Design, Fabrication and Inspection requirements for
unfired pressure vessel, including weld acceptance criteria
IX Requirement for Qualification of welding procedure and
welder
API - STANDARD

• API 1104, Standard For Welding Pipeline and Related


Facilities
• API 620, Recommended Rules for Design and Construction
of Large Welded Low-Pressure Storage Tank.
• API 650, Standard for Welded Steel Tank for Oil Storage
Persyaratan Dasar dalam Menentukan
Kualitas dalam Pengelasan
Equipment

Quality
Of
Welds
Approved
Welder Welding
(operator) Coordinator
Standard Eropa dan Amerika
dalam mendukung Kualitas Lasan

• ASME (American Society of Mechanical Engineers)


• EN (European Norm) / European Standard
• AWS (American Welding Society)
ASME Standard untuk Welding
• ASME Sec IX Qualification Standard for Welding and
Brazing Procedure, Welder and Welding & Brazer
Operator
• ASME Sec. IIC Standard for Material and Consumable of
Welding
STANDARD KUALITAS LAS dari ASME
Basic Construction Code / Standard
 ASME Sec I
 ASME B31.1
 ASME B31.3
 ASME Sec. VIII Div I & 2

Examination and QUALITY Welding Personnel and


Testing Of Welding Procedure
 ASME Sec V WELDs  ASME Sec IX

Welding Material
 ASME II C
European Standard For Welding

• EN 288 (Standard & Qualification Welding Procedure)


• EN 287 (Standard & Qualification of Welder)
• EN 1418 (Standard & Qualification of Welding Operator)
STANDARD KUALITAS LAS dari EN
- Quality Manual and Certificate
EN ISO 9000
- Quality Requirements for Welding
EN 729 (ISO 3834)

Examination/Testing Welding Personnel


e.g. ISO 5817, • EN 287 (ISO 9606)
• ISO 30042 • EN 1418 (ISO 14732)
• EN 970 • EN 719 (ISO 14731)

Quality of Weld

Safety in Welding Welding Procedure


e.g. EN 60974 • EN 288 (ISO 9956)
EN 50078 • EN ISO 15607-5614

Material
 Parent Metal, e.g. EN 10025
 Consumables, e.g EN 440, EN 499
PROSEDUR LAS – EN 288
 EN 288-1 General Rules Fusion Welding
 EN 288-2 WPS for Arc Welding
 EN 288-3 Welding Procedure Test for Arc Welding of Steel
 EN 288-4 Welding Procedure Test for Arc Welding of Aluminum and It’s Alloys
 EN 288-5 Approval by Using Approved Welding Consumables for Arc Welding
 EN 288-6 Approval related to Previous Experience
 EN 288-7 Approval by Standard Welding Procedure for Arc Welding
 EN 288-8 Approval by a Pre-Production Welding Test
KUALIFIKASI WELDER – EN 287

 EN 287-1 Approval Testing of Welders - Fusion Welding Part 1 : Steel


 EN 287-2 Approval Testing of Welders - Fusion Welding Part 2 : Aluminum and
Aluminum Alloys.
 EN 287-3 Approval Testing of Welders - Fusion Welding Part 3 : Copper and
Copper Alloys.
 EN 287-4 Approval Testing of Welders - Fusion Welding Part 4 : Nickel and
Nickel Alloys.
 EN 287-5 Approval Testing of Welders - Fusion Welding Part 5 : Titanium and
Titanium, Zirconium and Zirconium Alloys.
Table 1 Example of Application Codes and Standard and Related Welding Procedure and Welder Approval Standard

Welding Standard
Application
Application
code/Standard Procedure Approval Welder Approval

BS 550 BS EN 288 BS EN 287


Pressure Vessel
ASME VIII ASME IX ASME IX

BS 2633 BS EN 288 (Part 3) BS EN 287 (Part 1)


BS 4677 BS EN 288 (Part 4) BS EN 287 (Part 2)
Process BS 2971 BS EN 288 (Part 3) BS 4872/BS EN 287
Pipe-work If Required
ANSI/ASME B31.1 ASME IX ASME IX
ANSI/ASME B31.3 ASME IX ASME IX
AWS D1.1 AWS D1.1 AWS D1.1
Structural AWS D1.2 AWS D1.2 AWS D1.2
Fabrication BS 5153 BS EN 288 (Part 3) BS EN 287
BS 8118 BS EN 288 (Part 4) BS EN 287/4872
BS 2654 BS EN 288 (Part 3&4) BS EN 287
Storage
BS 2596 BS EN 288 (Part 3&4) BS EN 287
Tanks
API 620/650 ASME IX ASME IX

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